JP2015135142A - Assembling jig and assembling method of tapered roller bearing, and inner ring assembly - Google Patents

Assembling jig and assembling method of tapered roller bearing, and inner ring assembly Download PDF

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JP2015135142A
JP2015135142A JP2014006339A JP2014006339A JP2015135142A JP 2015135142 A JP2015135142 A JP 2015135142A JP 2014006339 A JP2014006339 A JP 2014006339A JP 2014006339 A JP2014006339 A JP 2014006339A JP 2015135142 A JP2015135142 A JP 2015135142A
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segment
inner ring
outer peripheral
tapered roller
fall prevention
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尚樹 大岩
Naoki Oiwa
尚樹 大岩
亮平 保坂
Ryohei Hosaka
亮平 保坂
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JTEKT Corp
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JTEKT Corp
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Priority to PCT/JP2015/051009 priority patent/WO2015108131A1/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/46Cages for rollers or needles
    • F16C33/51Cages for rollers or needles formed of unconnected members
    • F16C33/513Cages for rollers or needles formed of unconnected members formed of arcuate segments for carrying one or more rollers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/22Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings
    • F16C19/34Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load
    • F16C19/36Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with a single row of rollers
    • F16C19/364Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with a single row of rollers with tapered rollers, i.e. rollers having essentially the shape of a truncated cone
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/58Raceways; Race rings
    • F16C33/60Raceways; Race rings divided or split, e.g. comprising two juxtaposed rings
    • F16C33/605Raceways; Race rings divided or split, e.g. comprising two juxtaposed rings with a separate retaining member, e.g. flange, shoulder, guide ring, secured to a race ring, adjacent to the race surface, so as to abut the end of the rolling elements, e.g. rollers, or the cage
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C41/00Other accessories, e.g. devices integrated in the bearing not relating to the bearing function as such
    • F16C41/04Preventing damage to bearings during storage or transport thereof or when otherwise out of use
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C43/00Assembling bearings
    • F16C43/04Assembling rolling-contact bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2300/00Application independent of particular apparatuses
    • F16C2300/10Application independent of particular apparatuses related to size
    • F16C2300/14Large applications, e.g. bearings having an inner diameter exceeding 500 mm
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2360/00Engines or pumps
    • F16C2360/31Wind motors

Abstract

PROBLEM TO BE SOLVED: To provide an assembling jig and an assembling method of a tapered roller bearing, with which tapered rollers can be made hardly separable in assembling, even when a segment has a simple structure, and to provide an inner ring assembly.SOLUTION: An assembling jig 4 having a plurality of roller fall prevention members 51 is prepared. The respective roller fall prevention members 51 have circular-arc shaped parts 60 and segment receiving parts 61, and fix the circular-arc shaped parts 60 to an outer peripheral face 18 of a large flange part 13 of an inner ring 1. Furthermore, the receiving parts 61 extend to a region at the outside of the outer peripheral face 18 in a radial direction from the circular-arc shaped parts 60 in a state that the circular-arc shaped parts 60 are fixed to the outer peripheral face 18. A plurality of the roller fall prevention members 51 are fixed to the outer peripheral face 18 so that a plurality of the segment receiving parts 61 present at a plurality of the roller fall prevention members 51 surround the outer peripheral face 18.

Description

本発明は、円錐ころ軸受の組立用治具に関し、また、円錐ころ軸受の組立方法に関する。また、本発明は、内輪と、セグメント保持器と、複数の円錐ころとを備える内輪アッセンブリに関する。   The present invention relates to a jig for assembling a tapered roller bearing, and also relates to a method for assembling a tapered roller bearing. The present invention also relates to an inner ring assembly including an inner ring, a segment retainer, and a plurality of tapered rollers.

従来、円錐ころ軸受としては、特開2007−211833号公報(特許文献1)に記載されているものがある。この円錐ころ軸受は、風力発電機に設置されている。この円錐ころ軸受は、外輪と、内輪と、複数の円錐ころと、保持器とを備え、保持器は、複数の円弧状のセグメントで構成され、各セグメントは、複数の円錐ころを保持するようになっている。   Conventionally, as a tapered roller bearing, there is one described in Japanese Patent Application Laid-Open No. 2007-21833 (Patent Document 1). This tapered roller bearing is installed in a wind power generator. The tapered roller bearing includes an outer ring, an inner ring, a plurality of tapered rollers, and a cage. The cage is composed of a plurality of arc-shaped segments, and each segment holds a plurality of tapered rollers. It has become.

風力発電機や核磁気共鳴装置などで使用される大型の円錐ころ軸受では、環状一体型の保持器の制作が困難であることが知られている。上記円錐ころ軸受は、保持器を、複数の円弧状のセグメントで構成することによって、保持器での円錐ころの保持を可能とし、円錐ころ同士の接触を防止し、円錐ころの転動を円滑にしている。   For large tapered roller bearings used in wind power generators and nuclear magnetic resonance apparatuses, it is known that it is difficult to produce an annular integrated cage. In the above tapered roller bearing, the cage is composed of a plurality of arc-shaped segments, so that the tapered rollers can be held by the cage, the contact between the tapered rollers is prevented, and the tapered rollers roll smoothly. I have to.

上記円錐ころ軸受は、例えば、次のように組み立てられる。すなわち、上記内輪の軸方向の大端面を、水平面に載置し、内輪の軸方向を鉛直方向に一致させる。その後、保持器および複数の円錐ころからなる保持器アッセンブリを、各円錐ころが内輪の外周軌道面に位置するように内輪の径方向の外方側から配置する。その後、保持器アッセンブリの円錐ころが外輪の内周軌道面上に位置するように、外輪を内輪に対して軸方向に相対移動させて、保持器アッセンブリに外輪を組み付ける。このようにして、円錐ころ軸受の組み立てを完了する。   The tapered roller bearing is assembled as follows, for example. That is, the large end surface in the axial direction of the inner ring is placed on a horizontal plane, and the axial direction of the inner ring is made to coincide with the vertical direction. Thereafter, the cage assembly composed of the cage and the plurality of tapered rollers is arranged from the radially outer side of the inner ring so that each tapered roller is located on the outer raceway surface of the inner ring. Thereafter, the outer ring is moved relative to the inner ring in the axial direction so that the tapered rollers of the cage assembly are positioned on the inner raceway surface of the outer ring, and the outer ring is assembled to the cage assembly. In this way, the assembly of the tapered roller bearing is completed.

上記従来の保持器は、一体でなくて複数のセグメントからなっていて、隣接するセグメントが係合しない構造になっているから、各セグメントが他のセグメントに無関係に独立に運動できる。したがって、内輪が鉛直方向に直立して、保持器アッセンブリが内輪の外周軌道面に配置されている状態で、各セグメントが重力によって内輪から鉛直方向下方に落下することがある。また、落下には、至らないものの、各セグメントのポケットに配置される円錐ころの小端面が内輪の小鍔部に引っかかって傾斜し、外輪を装着する際に支障をきたすこともある。   Since the conventional cage is not integrated but is composed of a plurality of segments and adjacent segments are not engaged with each other, each segment can move independently of the other segments. Therefore, in a state where the inner ring stands upright in the vertical direction and the cage assembly is disposed on the outer raceway surface of the inner ring, each segment may fall from the inner ring downward in the vertical direction due to gravity. Moreover, although it does not lead to a fall, the small end surface of the tapered roller disposed in the pocket of each segment may be caught by the small collar portion of the inner ring and tilted, which may hinder the mounting of the outer ring.

一方、この問題を回避すべく、隣接するセグメント同士が係合可能な構成として、隣接するセグメント同士を連結させるようにして、各セグメントが落下しにくくすると、保持器の形状が複雑になってしまう。   On the other hand, in order to avoid this problem, if the adjacent segments are connected to each other so that the adjacent segments are connected to each other and it is difficult for the segments to fall, the shape of the cage becomes complicated. .

特開2007−211833号公報JP 2007-211183 A

そこで、本発明の課題は、セグメントが単純な構造であっても、組立時に円錐ころが離脱しにくくできる円錐ころ軸受の組立用治具および組立方法を提供することにある。また、本発明の課題は、セグメントが単純な構造であっても、円錐ころが内輪から離脱しにくい内輪アッセンブリを提供することにある。   SUMMARY OF THE INVENTION An object of the present invention is to provide an assembling jig and an assembling method for a tapered roller bearing that make it difficult for the tapered roller to be detached at the time of assembly even if the segment has a simple structure. Another object of the present invention is to provide an inner ring assembly in which a tapered roller is difficult to be detached from an inner ring even if the segment has a simple structure.

上記課題を解決するため、この発明のセグメント保持器を有する円錐ころ軸受の組立用治具は、
複数のころ落下防止部材を備え、
上記各ころ落下防止部材は、
円錐ころ軸受の内輪の円錐軌道面の大径側に位置する大鍔部の外周面に固定される円弧状部と、
上記円弧状部が上記外周面に固定された状態で、上記円弧状部から上記外周面の径方向の外側の領域に延在するセグメント受止部と
を有し、
上記複数のころ落下防止部材に存在する複数の上記セグメント受止部が上記外周面を囲むように上記複数のころ落下防止部材を上記外周面に固定可能であることを特徴とするセグメント保持器を備えることを特徴としている。
In order to solve the above problems, an assembly jig for a tapered roller bearing having the segment cage of the present invention is as follows:
Provided with multiple roller fall prevention members,
Each roller fall prevention member is
An arc-shaped portion fixed to the outer peripheral surface of the large collar portion located on the large-diameter side of the conical raceway surface of the inner ring of the tapered roller bearing;
With the arc-shaped portion fixed to the outer peripheral surface, a segment receiving portion extending from the arc-shaped portion to a radially outer region of the outer peripheral surface,
A segment holder characterized in that the plurality of roller fall prevention members can be fixed to the outer peripheral surface so that the plurality of segment receiving portions existing in the plurality of roller fall prevention members surround the outer peripheral surface. It is characterized by providing.

尚、上記「複数のころ落下防止部材に存在する複数の上記セグメント受止部が上記外周面を囲むように」という文言は、各セグメント受止部においてセグメントを受け止めるセグメント受止面(落下等したセグメントが接触可能な面)が内輪の軸方向に重ならない状態であるときに満たされるものとする。したがって、内輪の周方向に隣接する二つのころ落下防止部材の二つのセグメント受止面は、周方向に間隔をおいて位置しても良く、または、周方向に間隔をおかずに位置しても良い。   It should be noted that the phrase “a plurality of the segment receiving portions present in the plurality of roller fall prevention members surround the outer peripheral surface” is a segment receiving surface that receives a segment in each segment receiving portion (such as a drop). The surface that can be contacted by the segment) is satisfied when it does not overlap the axial direction of the inner ring. Therefore, the two segment receiving surfaces of the two roller fall-preventing members adjacent in the circumferential direction of the inner ring may be positioned at intervals in the circumferential direction, or may be positioned at intervals in the circumferential direction. good.

本発明によれば、複数のころ落下防止部材に存在する複数のセグメント受止部が外周面を囲むように、複数のころ落下防止部材を外周面に固定可能である。したがって、各セグメント受止部を、セグメントの軸方向(内輪の軸方向)の大鍔部側の端面に沿うように配置することにより、周方向の大きな領域において、セグメントが姿勢を変えようとしても、セグメント受止部でセグメントに力を付与できて、セグメント受止部でセグメントの姿勢の変動を阻止できる。したがって、セグメントのポケット内の円錐ころの小端面が内輪の小鍔部に引っかかって傾斜することを防止でき、このことから当然に円錐ころが配置されたセグメントが落下することも防止できる。したがって、セグメントが他のセグメントとの係合部を有さない単純な構造であっても、内輪と、セグメント保持器と、複数の円錐ころとを備える内輪アッセンブリに外輪を装着する際に支障をきたすことがなく、内輪アッセンブリに外輪を円滑に装着できる。   According to the present invention, the plurality of roller fall prevention members can be fixed to the outer peripheral surface such that the plurality of segment receiving portions existing in the plurality of roller fall prevention members surround the outer peripheral surface. Therefore, by arranging each segment receiving part along the end surface on the large collar part side in the axial direction of the segment (the axial direction of the inner ring), even if the segment tries to change its posture in a large area in the circumferential direction. The segment receiving portion can apply a force to the segment, and the segment receiving portion can prevent a change in the posture of the segment. Therefore, it is possible to prevent the small end face of the tapered roller in the pocket of the segment from being caught and inclined by the small collar portion of the inner ring, and it is possible to prevent the segment in which the tapered roller is arranged from falling. Therefore, even if the segment has a simple structure that does not have an engaging portion with another segment, there is a problem in mounting the outer ring on the inner ring assembly including the inner ring, the segment retainer, and the plurality of tapered rollers. The outer ring can be smoothly mounted on the inner ring assembly without being damaged.

また、本発明の円錐ころ軸受の組立方法は、
円錐ころ軸受の外輪と、円錐ころ軸受の内輪と、複数の円錐ころと、複数のセグメントを有して、各セグメントが一以上の上記円錐ころを収容する一以上のポケットを有するセグメント保持器と、本発明の円錐ころ軸受の組立用治具とを用意する部材用意工程と、
上記複数のころ落下防止部材に存在する複数の上記セグメント受止部が上記外周面を囲むように上記複数のころ落下防止部材を上記外周面に固定する組立用治具固定工程と、
上記内輪を、上記内輪の外周円錐軌道面の大径側が鉛直方向下方側に位置する状態かつ上記内輪の軸方向が鉛直方向に略一致する状態にする内輪位置決め工程と、
上記各セグメントの上記各ポケットに上記円錐ころを収容する円錐ころ収容工程と、
上記内輪位置決め工程の後、全ての上記ポケットに上記円錐ころが収容された上記セグメントを、そのポケットに収容された円錐ころが上記内輪の外周円錐軌道面上に位置するように、上記内輪に組み付けるセグメント組付工程と、
全ての上記セグメントにおいて上記セグメント組付工程を行った後で、かつ、組立用治具固定工程の後に、上記各円錐ころが上記外輪の内周円錐軌道面に位置するまで上記外輪を上記内輪に対して上記内輪の軸方向に相対移動させる外輪取付工程と
を備えることを特徴としている。
Further, the method for assembling the tapered roller bearing of the present invention includes:
A segment retainer having an outer ring of a tapered roller bearing, an inner ring of a tapered roller bearing, a plurality of tapered rollers, and a plurality of segments, each segment having one or more pockets for accommodating one or more of the tapered rollers; A member preparing step for preparing a jig for assembling the tapered roller bearing of the present invention;
An assembling jig fixing step for fixing the plurality of roller fall prevention members to the outer peripheral surface such that the plurality of segment receiving portions present in the plurality of roller fall prevention members surround the outer peripheral surface;
An inner ring positioning step for bringing the inner ring into a state in which the large-diameter side of the outer peripheral conical raceway surface of the inner ring is positioned on the lower side in the vertical direction and the axial direction of the inner ring substantially coincides with the vertical direction;
A tapered roller housing step of housing the tapered roller in each pocket of each segment;
After the inner ring positioning step, the segments in which the tapered rollers are accommodated in all the pockets are assembled to the inner ring so that the tapered rollers accommodated in the pockets are positioned on the outer circumferential conical raceway surface of the inner ring. Segment assembly process;
After performing the segment assembling process in all the segments and after the assembling jig fixing process, the outer ring is used as the inner ring until the tapered rollers are positioned on the inner circumferential conical raceway surface of the outer ring. On the other hand, an outer ring attaching step of relatively moving in the axial direction of the inner ring is provided.

尚、上記各工程の順序を明確に記載していない場合は、それらの工程は、どちらを先に行っても良く、二以上の工程を、時間差を設けて一定の時間のみ同時に行っても良く、または、二以上の工程を、時間差を設けずに同時に行っても良い。   If the order of the above steps is not clearly described, any of these steps may be performed first, and two or more steps may be performed simultaneously for a certain time with a time difference. Alternatively, two or more steps may be performed simultaneously without providing a time difference.

本発明によれば、全てのセグメントにおいてセグメント組付工程を行った後で、かつ、組立用治具固定工程の後に、内輪と、セグメント保持器と、複数の円錐ころとを備える内輪アッセンブリに外輪を装着するようになっているから、周方向の大きな領域において、セグメントが姿勢を変えようとしても、セグメント受止部でセグメントに力を付与することができて、セグメント受止部でセグメントの姿勢の変動を阻止できる。したがって、セグメントのポケットに配置される円錐ころの小端面が内輪の小鍔部に引っかかって傾斜することを防止でき、このことから当然に円錐ころが配置されたセグメントが落下することを防止できる。したがって、セグメントが他のセグメントとの係合部を有さない単純な構造であっても、内輪と、セグメント保持器と、複数の円錐ころとを備える内輪アッセンブリに外輪を装着する際に支障をきたすことがなく、内輪アッセンブリに外輪を円滑に装着できる。   According to the present invention, after performing the segment assembling process in all the segments and after the assembly jig fixing process, the outer ring is attached to the inner ring assembly including the inner ring, the segment holder, and the plurality of tapered rollers. Therefore, even if the segment tries to change its posture in a large area in the circumferential direction, force can be applied to the segment at the segment receiving portion, and the segment's posture at the segment receiving portion Can be prevented. Therefore, it is possible to prevent the small end surface of the tapered roller disposed in the pocket of the segment from being caught by the small collar portion of the inner ring and tilting, and from this, it is possible to naturally prevent the segment in which the tapered roller is disposed from falling. Therefore, even if the segment has a simple structure that does not have an engaging portion with another segment, there is a problem in mounting the outer ring on the inner ring assembly including the inner ring, the segment retainer, and the plurality of tapered rollers. The outer ring can be smoothly mounted on the inner ring assembly without being damaged.

また、本発明の内輪アッセンブリは、
外周円錐軌道面を有する内輪と、
複数のセグメントを有して、上記各セグメントが、一以上のポケットを有するセグメント保持器と、
上記各セグメントの上記ポケットに収容されると共に、上記外周円錐軌道面上に位置する円錐ころと、
本発明の円錐ころ軸受の組立用治具と
を備え、
上記複数のころ落下防止部材に存在する複数の上記セグメント受止部が上記外周面を囲むように上記複数のころ落下防止部材が上記外周面に固定され、
各セグメントは、いずれかの上記セグメント受止部に上記内輪の軸方向に重なる受止部重なり部分を有することを特徴としている。
The inner ring assembly of the present invention is
An inner ring having an outer circumferential conical raceway surface;
A segment holder having a plurality of segments, each segment having one or more pockets;
A tapered roller housed in the pocket of each segment and positioned on the outer peripheral conical raceway surface;
An assembly jig for the tapered roller bearing of the present invention,
The plurality of roller fall prevention members are fixed to the outer peripheral surface so that the plurality of segment receiving portions present in the plurality of roller fall prevention members surround the outer peripheral surface,
Each segment is characterized by having a receiving portion overlapping portion overlapping with one of the segment receiving portions in the axial direction of the inner ring.

本発明によれば、複数のセグメント受止部が外周面を囲むように複数のころ落下防止部材が外周面に固定され、各セグメントが、いずれかの上記セグメント受止部に上記内輪の軸方向に重なる受止部重なり部分を有するから、いずれかのセグメントが姿勢を変えようとしても、セグメント受止部でセグメントに力を付与できて、セグメント受止部でセグメントの姿勢の変動を阻止できる。したがって、セグメントのポケット内の円錐ころの小端面が内輪の小鍔部に引っかかって傾斜することを防止でき、このことから当然に円錐ころが配置されたセグメントが落下することも防止できる。したがって、セグメントが単純な構造であっても、本発明の内輪アッセンブリに外輪を装着する際に支障をきたすことがなく、円錐ころ軸受を円滑に組み立てできる。   According to the present invention, the plurality of roller fall prevention members are fixed to the outer peripheral surface so that the plurality of segment receiving portions surround the outer peripheral surface, and each segment is attached to any one of the segment receiving portions in the axial direction of the inner ring. Therefore, even if any segment attempts to change the posture, the segment receiving portion can apply a force to the segment, and the segment receiving portion can prevent a change in the posture of the segment. Therefore, it is possible to prevent the small end face of the tapered roller in the pocket of the segment from being caught and inclined by the small collar portion of the inner ring, and it is possible to prevent the segment in which the tapered roller is arranged from falling. Therefore, even if the segment has a simple structure, it is possible to smoothly assemble the tapered roller bearing without causing any trouble when the outer ring is mounted on the inner ring assembly of the present invention.

本発明によれば、セグメントが単純な構造であっても、組立時に円錐ころが離脱しにくくできる円錐ころ軸受の組立用治具および組立方法を実現できる。また、本発明によれば、セグメントが単純な構造であっても、円錐ころが内輪から離脱しにくい内輪アッセンブリを実現できる。   ADVANTAGE OF THE INVENTION According to this invention, even if a segment is a simple structure, the assembly jig and assembly method of a tapered roller bearing which can make a tapered roller difficult to detach | leave at the time of an assembly are realizable. Further, according to the present invention, it is possible to realize an inner ring assembly in which the tapered roller is difficult to be detached from the inner ring even if the segment has a simple structure.

円錐ころ軸受の組み立ての最中に中間状態として現れる内輪アッセンブリの斜視図である。It is a perspective view of the inner ring assembly which appears as an intermediate state during the assembly of the tapered roller bearing. 上記内輪アッセンブリの一部の俯瞰図である。It is an overhead view of a part of the inner ring assembly. 外輪を内輪アッセンブリに組み付けている最中の一状態を示す図である。It is a figure which shows one state in the middle of attaching the outer ring | wheel to the inner ring | wheel assembly.

以下、本発明を図示の形態により詳細に説明する。   Hereinafter, the present invention will be described in detail with reference to the drawings.

図1は、円錐ころ軸受の組み立ての最中に中間状態として現れる内輪アッセンブリの斜視図であり、本発明の一実施形態である円錐ころ軸受の組立用治具を説明する図である。   FIG. 1 is a perspective view of an inner ring assembly that appears as an intermediate state during the assembly of a tapered roller bearing, and is a diagram illustrating an assembly jig for a tapered roller bearing according to an embodiment of the present invention.

図1に示すように、この内輪アッセンブリは、内輪1と、セグメント保持器2と、複数の円錐ころ3と、円錐ころ軸受の組立用治具4とを備える。上記内輪1は、外周円錐軌道面11と、小鍔部12と、大鍔部13とを有する。上記小鍔部12は、外周円錐軌道面11の小径側に位置する一方、大鍔部13は、外周円錐軌道面11の大径側に位置している。   As shown in FIG. 1, the inner ring assembly includes an inner ring 1, a segment retainer 2, a plurality of tapered rollers 3, and a tapered roller bearing assembly jig 4. The inner ring 1 has an outer peripheral conical raceway surface 11, a small collar part 12, and a large collar part 13. The small flange portion 12 is located on the small diameter side of the outer peripheral conical track surface 11, while the large flange portion 13 is positioned on the large diameter side of the outer peripheral conical track surface 11.

図2は、上記内輪アッセンブリの一部の俯瞰図である。尚、図2においては、外周円錐軌道面11を示すため、一部のセグメント21の図示を省略している。   FIG. 2 is an overhead view of a part of the inner ring assembly. In FIG. 2, the illustration of a part of the segments 21 is omitted to show the outer circumferential conical track surface 11.

図2に示すように、上記セグメント保持器2は、複数のセグメント21を有する。上記各セグメント21は、全て同一となっている。上記複数のセグメント21は、内輪1の外周面15にその外周面15の周方向に重なるように配置されている。上記各セグメント21を外周面15上に配置し、かつ、そのセグメント21を外周面15の軸方向の外方から見たとき、各セグメント21は、円弧形状をしている。   As shown in FIG. 2, the segment holder 2 has a plurality of segments 21. The segments 21 are all the same. The plurality of segments 21 are arranged so as to overlap the outer circumferential surface 15 of the inner ring 1 in the circumferential direction of the outer circumferential surface 15. When each segment 21 is disposed on the outer peripheral surface 15 and the segment 21 is viewed from the outside of the outer peripheral surface 15 in the axial direction, each segment 21 has an arc shape.

図2に示すように、各セグメント21は、上面と下面とがない箱の形状を有する。上記円錐ころ3は、その箱部分に収容されている。上記各セグメント21の箱部分の内側の面は、ポケット46を構成している。上記各セグメント21は、一つのみのポケット46を有し、各セグメント21は、ポケット46に一つの円錐ころ3を収容している。   As shown in FIG. 2, each segment 21 has a box shape without an upper surface and a lower surface. The tapered roller 3 is accommodated in the box portion. The inner surface of the box portion of each segment 21 constitutes a pocket 46. Each segment 21 has only one pocket 46, and each segment 21 accommodates one tapered roller 3 in the pocket 46.

上記各セグメント21は、第1円弧状部42と、第2円弧状部43と、第1転動面案内側面44と、第2転動面案内側面45とを有する。図2に示すように、上記第1円弧状部42は、円錐ころ3の小端面70に軸方向(内輪1の軸方向)に対向する一方、第2円弧状部43は、円錐ころ3の大端面71に軸方向に対向している。   Each segment 21 has a first arc-shaped portion 42, a second arc-shaped portion 43, a first rolling surface guide side surface 44, and a second rolling surface guide side surface 45. As shown in FIG. 2, the first arcuate portion 42 is opposed to the small end surface 70 of the tapered roller 3 in the axial direction (axial direction of the inner ring 1), while the second arcuate portion 43 is formed of the tapered roller 3. It faces the large end surface 71 in the axial direction.

再度、図1を参照して、各セグメント21が保持する円錐ころ3は、内輪1の外周円錐軌道面11上に位置している。図1および図2に示すように、上記組立用治具4は、内輪1の大鍔部13の外周面18に固定されている。上記組立用治具4は、一体の構造ではなくて、複数のころ落下防止部材51を有する。尚、図2においては、一つのころ落下防止部材51の一部のみを図示している。図2において、参照番号94は、ころ落下防止部材51の周方向の一方側の端面を示している。図示はしないが、複数のころ落下防止部材51は、内輪1の周方向に重なるように配置される一方、内輪1の軸方向に重ならないように配置されている。上記複数のころ落下防止部材51は、互いに相俟って略環状の部材を構成している。このことから、上記各セグメント21の略全ての部分が、いずれかのセグメント受止部61に内輪1の軸方向に重なっている。このことから、上記各セグメント21の略全ての部分が、セグメント受止部61に内輪1の軸方向に重なる受止部重なり部分となっている。   Referring again to FIG. 1, the tapered roller 3 held by each segment 21 is located on the outer circumferential conical track surface 11 of the inner ring 1. As shown in FIGS. 1 and 2, the assembly jig 4 is fixed to the outer peripheral surface 18 of the large collar 13 of the inner ring 1. The assembly jig 4 has a plurality of roller fall prevention members 51 instead of an integral structure. In FIG. 2, only a part of one roller fall prevention member 51 is shown. In FIG. 2, reference numeral 94 indicates an end face on one side in the circumferential direction of the roller drop prevention member 51. Although not shown, the plurality of roller fall prevention members 51 are arranged so as to overlap in the circumferential direction of the inner ring 1, but are arranged so as not to overlap in the axial direction of the inner ring 1. The plurality of roller fall prevention members 51 together constitute a substantially annular member. For this reason, almost all the portions of the segments 21 overlap one of the segment receiving portions 61 in the axial direction of the inner ring 1. For this reason, almost all the portions of the segments 21 are receiving portion overlapping portions that overlap the segment receiving portions 61 in the axial direction of the inner ring 1.

図1に示すように、上記各ころ落下防止部材51は、円弧状部60と、セグメント受止部61とを有する。上記円弧状部60は、大鍔部13の外周面18に対応する内面を有する。また、上記内輪1の大鍔部13の外周面は、複数のねじ穴を有し、その複数のねじ穴は、周方向に互いに間隔をおいて位置している。上記各ころ落下防止部材51の円弧状部60を、ボルト63で大鍔部13の外周面18に固定している。上記ボルト63は、円弧状部60を貫通するねじ穴に螺合し、さらに、大鍔部13のねじ穴に螺合している。   As shown in FIG. 1, each of the roller fall prevention members 51 includes an arc-shaped portion 60 and a segment receiving portion 61. The arc-shaped portion 60 has an inner surface corresponding to the outer peripheral surface 18 of the large collar portion 13. Moreover, the outer peripheral surface of the large collar portion 13 of the inner ring 1 has a plurality of screw holes, and the plurality of screw holes are located at intervals in the circumferential direction. The arc-shaped portion 60 of each roller drop preventing member 51 is fixed to the outer peripheral surface 18 of the large collar portion 13 with a bolt 63. The bolt 63 is screwed into a screw hole penetrating the arc-shaped portion 60, and is further screwed into a screw hole of the large collar portion 13.

上記セグメント受止部61は、円弧状部60が大鍔部の外周面18に固定された状態で、円弧状部60から外周面18の径方向の外側の領域に延在している。図1に示すように、上記円弧状部60が外周面18に固定された状態で、セグメント受止部61は、セグメント21の第2円弧状部43の軸方向の外方側の端面に沿うように延在している。図1に示すように、上記セグメント21の第2円弧状部43の軸方向の外方側の端面77と、セグメント受止部61とは、第2円弧状部43の端面77の法線方向に僅かな隙間を介して対向している。   The segment receiving portion 61 extends from the arc-shaped portion 60 to a radially outer region of the outer peripheral surface 18 with the arc-shaped portion 60 fixed to the outer peripheral surface 18 of the large collar portion. As shown in FIG. 1, in a state where the arc-shaped portion 60 is fixed to the outer peripheral surface 18, the segment receiving portion 61 is along the end surface on the outer side in the axial direction of the second arc-shaped portion 43 of the segment 21. So as to extend. As shown in FIG. 1, the axially outward end surface 77 of the second arc-shaped portion 43 of the segment 21 and the segment receiving portion 61 are normal to the end surface 77 of the second arc-shaped portion 43. Are opposed to each other through a slight gap.

上記複数のころ落下防止部材51を、大鍔部13に固定した状態で、各ころ落下防止部材51は、内輪1の径方向の断面において略同一の断面形状を有している。上記複数のころ落下防止部材51は、円弧状部60が周方向に略重なり、セグメント受止部61も周方向に略重なる状態で、大鍔部13に固定されている。   In a state where the plurality of roller fall prevention members 51 are fixed to the large collar portion 13, each roller fall prevention member 51 has substantially the same cross-sectional shape in the radial cross section of the inner ring 1. The plurality of roller fall prevention members 51 are fixed to the large collar 13 with the arc-shaped portion 60 substantially overlapping in the circumferential direction and the segment receiving portion 61 also substantially overlapping in the circumferential direction.

上記セグメント受止部61は、図1に矢印Bで示すセグメント21の高さ方向に延在している。上記セグメント受止部61の上記高さ方向の寸法は、セグメント21の上記高さ方向の寸法よりも長くなっている。図1に示すように、上記セグメント受止部61は、上記高さ方向にセグメント21の全長を覆っている。   The segment receiving portion 61 extends in the height direction of the segment 21 indicated by an arrow B in FIG. The dimension of the segment receiving portion 61 in the height direction is longer than the dimension of the segment 21 in the height direction. As shown in FIG. 1, the segment receiving portion 61 covers the entire length of the segment 21 in the height direction.

以下、上記組立用治具4を用いた円錐ころ軸受の組立方法の一例を説明する。   Hereinafter, an example of the assembly method of the tapered roller bearing using the assembly jig 4 will be described.

先ず、部材用意工程を行う。この部品用意工程では、円錐ころ軸受の外輪と、円錐ころ軸受の内輪1と、複数の円錐ころ3と、上記セグメント保持器2と、上記円錐ころ軸受の組立用治具4とを用意する。   First, a member preparation process is performed. In this component preparation step, an outer ring of the tapered roller bearing, an inner ring 1 of the tapered roller bearing, a plurality of tapered rollers 3, the segment retainer 2, and a jig 4 for assembling the tapered roller bearing are prepared.

次に、組立用治具固定工程を行う。この組立用治具固定工程では、複数のころ落下防止部材51が、周方向に重なる一方、軸方向に重ならないように、各ころ落下防止部材51の円弧状部60を、大鍔部13の外周面にボルト63を用いて固定する。   Next, an assembly jig fixing step is performed. In this assembly jig fixing step, the plurality of roller fall prevention members 51 are overlapped in the circumferential direction, while the arc-shaped portion 60 of each roller fall prevention member 51 is placed on the large collar portion 13 so as not to overlap in the axial direction. The outer peripheral surface is fixed using bolts 63.

次に、内輪位置決め工程を行う。この内輪位置決め工程では、内輪1の軸方向の外周円錐軌道面11の大径側の端面を水平面に載置して、内輪1の軸方向が鉛直方向に略一致するようにする。   Next, an inner ring positioning process is performed. In this inner ring positioning step, the end surface on the large diameter side of the outer peripheral conical raceway surface 11 in the axial direction of the inner ring 1 is placed on a horizontal plane so that the axial direction of the inner ring 1 substantially matches the vertical direction.

続いて、円錐ころ収容工程を行う。この円錐ころ収容工程では、セグメント保持器2の各セグメント21のポケット46に円錐ころ3を収容する。   Subsequently, a tapered roller accommodation step is performed. In this tapered roller housing step, the tapered roller 3 is housed in the pocket 46 of each segment 21 of the segment holder 2.

続いて、セグメント組付工程を行う。このセグメン配置工程では、セグメント21のポケット46内の円錐ころ3が内輪1の外周円錐軌道面11に位置するように、セグメント21を内輪1に配置する。このようにして、図1に示す内輪アッセンブリを構成する。   Subsequently, a segment assembling step is performed. In this segment arrangement step, the segment 21 is arranged on the inner ring 1 so that the tapered roller 3 in the pocket 46 of the segment 21 is positioned on the outer circumferential conical raceway surface 11 of the inner ring 1. In this way, the inner ring assembly shown in FIG. 1 is configured.

最後に、外輪取付工程を行う。この外輪取付工程では、図3を参照して、各円錐ころ3が外輪7の内周円錐軌道面38上に位置するまで、外輪7を内輪アッセンブリに対して図3に矢印Aで示す方向に内輪1の軸方向に相対移動させる。このようにして、円錐ころ軸受の組立を終了する。   Finally, an outer ring attachment process is performed. In this outer ring attaching step, referring to FIG. 3, the outer ring 7 is moved in the direction indicated by the arrow A in FIG. 3 with respect to the inner ring assembly until each tapered roller 3 is positioned on the inner circumferential conical raceway surface 38 of the outer ring 7. The inner ring 1 is relatively moved in the axial direction. In this way, the assembly of the tapered roller bearing is completed.

上記実施形態によれば、複数のころ落下防止部材51に存在する複数のセグメント受止部61が外周面を略全周に亘って囲むように、複数のころ落下防止部材51が大鍔部13の外周面18に固定され、各セグメント受止部61が、セグメント21の軸方向(内輪1の軸方向)の端面77に沿うように位置している。したがって、周方向のいずれの領域においても、セグメント21が姿勢を変えようとしても、セグメント受止部61でセグメント21に力を付与できる。したがって、セグメント受止部61でセグメント21の姿勢の変動を阻止できて、セグメント21のポケット46内の円錐ころ3の小端面70が、内輪1の小鍔部12に引っかかって傾斜することを防止でき、そのことから当然に円錐ころ3が配置されたセグメント21が落下することも防止できる。したがって、本実施形態のように、セグメント21が他のセグメント21との係合部を有さない単純な構造であっても、内輪1と、セグメント保持器2と、複数の円錐ころ3とを備える内輪アッセンブリに外輪7を装着する際に支障をきたすことがなく、内輪アッセンブリに外輪7を円滑に装着できる。   According to the above-described embodiment, the plurality of roller drop prevention members 51 are provided on the large collar portion 13 so that the plurality of segment receiving portions 61 existing on the plurality of roller fall prevention members 51 surround the outer peripheral surface over substantially the entire circumference. The segment receiving portions 61 are positioned along the end surface 77 in the axial direction of the segment 21 (in the axial direction of the inner ring 1). Therefore, in any region in the circumferential direction, even if the segment 21 attempts to change its posture, the segment receiving portion 61 can apply force to the segment 21. Therefore, the segment receiving portion 61 can prevent the posture of the segment 21 from changing, and the small end surface 70 of the tapered roller 3 in the pocket 46 of the segment 21 is prevented from being caught by the small flange portion 12 of the inner ring 1 and being inclined. Therefore, it is possible to naturally prevent the segment 21 in which the tapered rollers 3 are arranged from falling. Therefore, even if the segment 21 has a simple structure having no engaging portion with the other segment 21 as in the present embodiment, the inner ring 1, the segment holder 2, and the plurality of tapered rollers 3 are connected. The outer ring 7 can be smoothly mounted on the inner ring assembly without causing any trouble when the outer ring 7 is mounted on the inner ring assembly provided.

尚、上記実施形態では、セグメント保持器2の各セグメント21が一つのみのポケット46を有していたが、この発明では、保持器の各セグメントは、他のセグメントに無関係かつ独立に一以上の如何なる数のポケットを有しても良い。   In the above embodiment, each segment 21 of the segment holder 2 has only one pocket 46. However, in this invention, each segment of the holder is one or more independent and independent of other segments. Any number of pockets may be included.

また、上記実施形態では、セグメント保持器2を構成する各セグメント21が全て同一であったが、この発明では、セグメント保持器を構成する複数のセグメントが、互いに異なる二以上のセグメントを有しても良い。   Moreover, in the said embodiment, although each segment 21 which comprises the segment holder | retainer 2 was all the same, in this invention, the several segment which comprises a segment holder | retainer has two or more segments which are mutually different. Also good.

また、上記実施形態では、円錐ころ軸受の組立用治具4が有する複数のころ落下防止部材51が互いに相俟って略環状の部材を構成した。しかしながら、この発明では、円錐ころ軸受の組立用治具が有する複数のころ落下防止部材が、周方向に重なるように配置される一方、軸方向に重ならないように配置された状態で、二つの周方向に隣接する少なくとも一つのころ落下防止部材の対の間に周方向の隙間が存在しても良い。尚、この場合に、いずれか一つのセグメントにおいて、セグメント受止部に内輪の軸方向に重なる受止部重なり部分は、そのセグメントの全部でないことは言うまでもない。また、この場合に、周方向に隣接する二つのころ落下防止部材の対の周方向の隙間のうちで最大の周方向の隙間が、セグメント保持器の複数のセグメントのうちで最小の周方向を有するセグメントの周方向の寸法よりも小さいと、セグメントの傾斜をより確実に防止できて好ましい。   Moreover, in the said embodiment, the some roller fall prevention member 51 which the jig | tool 4 for assembly of a tapered roller bearing has mutually combined comprised the substantially cyclic | annular member. However, in this invention, the plurality of roller fall prevention members of the assembly jig for the tapered roller bearing are arranged so as to overlap in the circumferential direction, while being arranged so as not to overlap in the axial direction, A circumferential gap may exist between a pair of at least one roller fall prevention member adjacent in the circumferential direction. In this case, needless to say, in any one segment, the receiving portion overlapping portion overlapping the segment receiving portion in the axial direction of the inner ring is not the entire segment. In this case, the maximum circumferential clearance among the circumferential clearances of the pair of two roller fall prevention members adjacent in the circumferential direction is the minimum circumferential direction among the plurality of segments of the segment cage. It is preferable that the size of the segment is smaller than the circumferential dimension of the segment because the segment can be more reliably prevented from tilting.

また、上記実施形態では、図1に示す内輪アッセンブリの状態で、セグメント受止部61が、図1に矢印Bで示す高さ方向にセグメント21の全長を覆っていたが、この発明では、内輪アッセンブリの状態で、セグメント受止部が高さ方向にセグメントの一部のみを覆う構成であっても良い。   In the above embodiment, the segment receiving portion 61 covers the entire length of the segment 21 in the height direction indicated by the arrow B in FIG. 1 in the state of the inner ring assembly shown in FIG. In the assembled state, the segment receiving portion may cover only a part of the segment in the height direction.

また、上記実施形態では、セグメント保持器2を構成する各セグメント21が、二つの円弧状部42,43を有して、セグメント保持器2が両持ちの構造であった。しかしながら、この発明では、セグメント保持器がもみ抜き保持器等であって、セグメント保持器を構成する各セグメントが、一つのみの円弧状部しか有さなくて、セグメント保持器が片持ちの構造であっても良い。この発明では、セグメント保持器は、複数のセグメントからなっていれば、如何なる構造を有しても良い。   Moreover, in the said embodiment, each segment 21 which comprises the segment holder | retainer 2 had the two circular arc-shaped parts 42 and 43, and the segment holder | retainer 2 was a structure of both ends. However, in this invention, the segment holder is a machined holder or the like, and each segment constituting the segment holder has only one arcuate portion, and the segment holder is cantilevered. It may be. In this invention, the segment holder may have any structure as long as it consists of a plurality of segments.

また、上記実施形態では、上記各ころ落下防止部材51は、円弧状部60と、セグメント受止部61とを有し、円弧状部60をボルト63により大鍔部13の外周面18に固定した。しかし、この発明では、各ころ落下防止部材の円弧状部の凹面がその凹面から突出する突出部を有すると共に、内輪の大鍔部の外周面がその突出部に対応する凹部を有しても良い。そして、ころ落下防止部材の円弧状部の突出部を大鍔部の凹部に嵌合することにより、各ころ落下防止部材を内輪に固定しても良い。本発明では、各ころ落下防止部材を、大鍔部の外周面に如何なる手段で固定しても良い。   Further, in the above-described embodiment, each of the roller drop prevention members 51 includes the arc-shaped portion 60 and the segment receiving portion 61, and the arc-shaped portion 60 is fixed to the outer peripheral surface 18 of the large collar portion 13 with the bolt 63. did. However, in the present invention, the concave surface of the arc-shaped portion of each roller drop prevention member has a protruding portion protruding from the concave surface, and the outer peripheral surface of the large collar portion of the inner ring has a concave portion corresponding to the protruding portion. good. Then, each roller drop prevention member may be fixed to the inner ring by fitting the protruding portion of the arc-shaped portion of the roller drop prevention member into the recess of the large collar portion. In this invention, you may fix each roller fall prevention member to the outer peripheral surface of a large collar part by what kind of means.

また、上記実施形態では、各セグメント受止部61は、径方向の断面において、略直線形状であったが、この発明では、少なくとも一つのセグメント受止部は、径方向の断面において、曲線形状であっても良く、または、直線と曲線とを接続してなる形状であっても良い。   Moreover, in the said embodiment, each segment receiving part 61 was substantially linear shape in the cross section of radial direction, However, In this invention, at least 1 segment receiving part is curved shape in the cross section of radial direction. It may be a shape formed by connecting a straight line and a curved line.

また、この発明では、円錐ころ軸受の組立用治具が有する全てのころ落下防止部材は、同一であっても良いし、または、円錐ころ軸受の組立用治具は、互いに異なる二以上のころ落下部材を有しても良い。   Further, in the present invention, all the roller drop prevention members included in the assembly jig for the tapered roller bearing may be the same, or the assembly jig for the tapered roller bearing may include two or more different rollers. You may have a fall member.

また、上記実施形態では、方法の発明における各工程は、以下の二つの条件、すなわち、条件1)各セグメントを、そのセグメントの全てのポケットに円錐ころを収容してから、内輪に配置するという条件と、条件2)全てのポケットに円錐ころを収容しているセグメントを、内輪の外周円錐軌道面の大径側が鉛直方向下方側に位置している状態かつ内輪の軸方向が鉛直方向に略一致している状態で、内輪に配置するという条件とを満たすようであれば、如何なる順序で行われても良く、二以上の工程を時間差を設けて一定の時間のみ同時に行っても良く、または、二以上の工程を時間差を設けずに同時に行っても良い。   Moreover, in the said embodiment, each process in invention of a method is the following two conditions, ie, conditions 1) Each segment is said to arrange | position a tapered roller in all the pockets of the segment, and to arrange | position to an inner ring | wheel. Conditions and Condition 2) Segments containing tapered rollers in all pockets are arranged in a state in which the large-diameter side of the outer peripheral conical raceway surface of the inner ring is positioned vertically downward and the axial direction of the inner ring is substantially vertical. As long as it meets the condition of being arranged on the inner ring in a matched state, it may be performed in any order, and two or more processes may be performed simultaneously for a certain time with a time difference, or Two or more steps may be performed simultaneously without providing a time difference.

尚、上記実施形態では、円錐ころの組立用治具が、複数のころ落下防止部材51を有して、複数のピースからなっているから、各ころ落下防止部材51を他のころ落下防止部材51に無関係に内輪1の径方向(水平方向)を含む方向に移動させて、内輪1から取り外すことができる。したがって、製品としての円錐ころ軸受から組立用治具を取り外す場合、組立用治具を容易かつ円滑に取り外しできる。   In the above embodiment, the tapered roller assembly jig includes a plurality of roller fall prevention members 51 and is composed of a plurality of pieces. Therefore, each roller fall prevention member 51 is replaced with another roller fall prevention member. It can be removed from the inner ring 1 by moving it in a direction including the radial direction (horizontal direction) of the inner ring 1 irrespective of 51. Therefore, when removing the assembly jig from the tapered roller bearing as a product, the assembly jig can be easily and smoothly removed.

しかしながら、この発明では、円錐ころ軸受から組立用治具を取り外さず、製品としての円錐ころ軸受に組立用治具が存在しても良い。この場合、セグメント保持器と、組立用治具のセグメント受止部との間にラビリンスシールを構築できる。したがって、円錐ころ軸受の内部の密封性を向上できて、外部からの異物が円錐ころ軸受の円錐軌道面等に到達するのを抑制でき、潤滑剤の劣化の抑制等を行うことができる。   However, in the present invention, the assembly jig may be present in the tapered roller bearing as a product without removing the assembly jig from the tapered roller bearing. In this case, a labyrinth seal can be constructed between the segment holder and the segment receiving portion of the assembly jig. Therefore, the internal sealing performance of the tapered roller bearing can be improved, foreign matters can be prevented from reaching the conical raceway surface of the tapered roller bearing, and the deterioration of the lubricant can be suppressed.

また、上記実施形態および変形例で説明した構成のうちの二以上の構成を組み合わせて新たな実施形態を形成できることは、勿論である。また、本発明は、風力発電機の主軸や核磁気共鳴装置の回転軸に配置される円錐ころ軸受の組立等に適用すると好ましいが、本発明を、如何なる産業機械や建設機械の組立等に適用しても良いことは言うまでもない。   Of course, it is possible to form a new embodiment by combining two or more of the configurations described in the above embodiments and modifications. Further, the present invention is preferably applied to the assembly of a tapered roller bearing disposed on the main shaft of a wind power generator or the rotating shaft of a nuclear magnetic resonance apparatus, but the present invention is applied to the assembly of any industrial machine or construction machine. Needless to say, you can.

1 内輪
2 セグメント保持器
3 円錐ころ
4 組立用治具
7 外輪
11 外周円錐軌道面
13 大鍔部
18 大鍔部の外周面
21 セグメント
38 内周円錐軌道面
46 セグメントのポケット
51 ころ落下防止部材
60 ころ落下防止部材の円弧状部
61 ころ落下防止部材のセグメント受止部
63 ボルト
DESCRIPTION OF SYMBOLS 1 Inner ring 2 Segment retainer 3 Tapered roller 4 Assembly jig 7 Outer ring 11 Outer conical raceway surface 13 Large collar portion 18 Large collar portion outer circumferential surface 21 Segment 38 Inner circumference conical raceway surface 46 Segment pocket 51 Roller fall prevention member 60 Arc-shaped part of roller fall prevention member 61 Segment receiving part of roller fall prevention member 63 Bolt

Claims (3)

複数のころ落下防止部材を備え、
上記各ころ落下防止部材は、
円錐ころ軸受の内輪の円錐軌道面の大径側に位置する大鍔部の外周面に固定される円弧状部と、
上記円弧状部が上記外周面に固定された状態で、上記円弧状部から上記外周面の径方向の外側の領域に延在するセグメント受止部と
を有し、
上記複数のころ落下防止部材に存在する複数の上記セグメント受止部が上記外周面を囲むように上記複数のころ落下防止部材を上記外周面に固定可能であることを特徴とするセグメント保持器を備える円錐ころ軸受の組立用治具。
Provided with multiple roller fall prevention members,
Each roller fall prevention member is
An arc-shaped portion fixed to the outer peripheral surface of the large collar portion located on the large-diameter side of the conical raceway surface of the inner ring of the tapered roller bearing;
With the arc-shaped portion fixed to the outer peripheral surface, a segment receiving portion extending from the arc-shaped portion to a radially outer region of the outer peripheral surface,
A segment holder characterized in that the plurality of roller fall prevention members can be fixed to the outer peripheral surface so that the plurality of segment receiving portions existing in the plurality of roller fall prevention members surround the outer peripheral surface. An assembly jig for a tapered roller bearing.
円錐ころ軸受の外輪と、円錐ころ軸受の内輪と、複数の円錐ころと、複数のセグメントを有して、各セグメントが一以上の上記円錐ころを収容する一以上のポケットを有するセグメント保持器と、請求項1に記載の円錐ころ軸受の組立用治具とを用意する部材用意工程と、
上記複数のころ落下防止部材に存在する複数の上記セグメント受止部が上記外周面を囲むように上記複数のころ落下防止部材を上記外周面に固定する組立用治具固定工程と、
上記内輪を、上記内輪の外周円錐軌道面の大径側が鉛直方向下方側に位置する状態かつ上記内輪の軸方向が鉛直方向に略一致する状態にする内輪位置決め工程と、
上記各セグメントの上記各ポケットに上記円錐ころを収容する円錐ころ収容工程と、
上記内輪位置決め工程の後、全ての上記ポケットに上記円錐ころが収容された上記セグメントを、そのポケットに収容された円錐ころが上記内輪の外周円錐軌道面上に位置するように、上記内輪に組み付けるセグメント組付工程と、
全ての上記セグメントにおいて上記セグメント組付工程を行った後で、かつ、組立用治具固定工程の後に、上記各円錐ころが上記外輪の内周円錐軌道面に位置するまで上記外輪を上記内輪に対して上記内輪の軸方向に相対移動させる外輪取付工程と
を備えることを特徴とする円錐ころ軸受の組立方法。
A segment retainer having an outer ring of a tapered roller bearing, an inner ring of a tapered roller bearing, a plurality of tapered rollers, and a plurality of segments, each segment having one or more pockets for accommodating one or more of the tapered rollers; A member preparing step for preparing an assembly jig for the tapered roller bearing according to claim 1;
An assembling jig fixing step for fixing the plurality of roller fall prevention members to the outer peripheral surface such that the plurality of segment receiving portions present in the plurality of roller fall prevention members surround the outer peripheral surface;
An inner ring positioning step for bringing the inner ring into a state in which the large-diameter side of the outer peripheral conical raceway surface of the inner ring is positioned on the lower side in the vertical direction and the axial direction of the inner ring substantially coincides with the vertical direction;
A tapered roller housing step of housing the tapered roller in each pocket of each segment;
After the inner ring positioning step, the segments in which the tapered rollers are accommodated in all the pockets are assembled to the inner ring so that the tapered rollers accommodated in the pockets are positioned on the outer circumferential conical raceway surface of the inner ring. Segment assembly process;
After performing the segment assembling process in all the segments and after the assembling jig fixing process, the outer ring is used as the inner ring until the tapered rollers are positioned on the inner circumferential conical raceway surface of the outer ring. And an outer ring mounting step of relatively moving the inner ring in the axial direction of the inner ring.
外周円錐軌道面を有する内輪と、
複数のセグメントを有して、上記各セグメントが、一以上のポケットを有するセグメント保持器と、
上記各セグメントの上記ポケットに収容されると共に、上記外周円錐軌道面上に位置する円錐ころと、
請求項1に記載の円錐ころ軸受の組立用治具と
を備え、
上記複数のころ落下防止部材に存在する複数の上記セグメント受止部が上記外周面を囲むように上記複数のころ落下防止部材が上記外周面に固定され、
各セグメントは、いずれかの上記セグメント受止部に上記内輪の軸方向に重なる受止部重なり部分を有することを特徴とする内輪アッセンブリ。
An inner ring having an outer circumferential conical raceway surface;
A segment holder having a plurality of segments, each segment having one or more pockets;
A tapered roller housed in the pocket of each segment and positioned on the outer peripheral conical raceway surface;
An assembly jig for the tapered roller bearing according to claim 1,
The plurality of roller fall prevention members are fixed to the outer peripheral surface so that the plurality of segment receiving portions present in the plurality of roller fall prevention members surround the outer peripheral surface,
Each segment has a receiving portion overlapping portion overlapping with one of the segment receiving portions in the axial direction of the inner ring.
JP2014006339A 2014-01-17 2014-01-17 Assembling jig and assembling method of tapered roller bearing, and inner ring assembly Pending JP2015135142A (en)

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