JP2015124025A - Conveyance belt - Google Patents

Conveyance belt Download PDF

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JP2015124025A
JP2015124025A JP2013267737A JP2013267737A JP2015124025A JP 2015124025 A JP2015124025 A JP 2015124025A JP 2013267737 A JP2013267737 A JP 2013267737A JP 2013267737 A JP2013267737 A JP 2013267737A JP 2015124025 A JP2015124025 A JP 2015124025A
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belt
guide body
thread
heat
pulley
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JP6228002B2 (en
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片岡 真吾
Shingo Kataoka
真吾 片岡
恒雄 長野
Tsuneo Nagano
恒雄 長野
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Mitsuboshi Belting Ltd
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Mitsuboshi Belting Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a conveyance belt excellent in durability by preventing breaking of sewing threads due to repeated bending.SOLUTION: A conveyance belt 1 comprises: an endless belt body 20 for loading a conveyance object on a surface 21 to be a conveyance surface; and a guide body 30 sewn by sewing threads 31, 32 in a longitudinal direction so as to constitute two or more lines of seams in a width direction of a rear surface 22 of the belt body 20. The conveyance belt 1 is wound around a pulley 10 and rotated so that the guide body 30 engages into a groove 11 formed in a circumferential direction of the pulley 10. The seams 31, 32 are constituted by intertwining sewing threads 31a, 32b to be needle threads located on a pulley side of the conveyance belt 1 with sewing threads 31b, 32b to be bobbin threads located on a conveyance surface side of the conveyance belt 1 at fixed intervals in the longitudinal direction of the belt body 20. Then, the seams 31, 32 are sewn so that positions P, Q where the needle threads are intertwined with the bobbin threads in a thickness direction of the guide body 30.

Description

本発明は、プーリに巻き掛けられて回転される無端状の搬送ベルトに関する。   The present invention relates to an endless conveyance belt that is wound around a pulley and rotated.

食品や、電子部品などの工業製品を搬送する場合に、プーリに巻き掛けられて回転される無端状の搬送ベルトが用いられている。このような搬送ベルトでは、上記搬送物の位置決めを高精度に行うことが必要であり、搬送ベルトに蛇行が生じないことが求められている。そこで、従来から、搬送ベルトの長手方向に紐状の突起物を縫い付け、一方で、搬送ベルトを巻き掛けるプーリに、突起物と係合させるための溝が周方向に設けることにより、搬送ベルトに縫い付けられた突起物が、プーリの溝に係合して回転されるために、搬送ベルトの蛇行を防止する技術が開示されている。   When conveying industrial products such as food and electronic parts, an endless conveyor belt that is wound around a pulley and rotated is used. In such a conveyor belt, it is necessary to position the conveyed object with high accuracy, and it is required that the conveyor belt does not meander. Therefore, conventionally, a string-like protrusion is sewed in the longitudinal direction of the conveyor belt, and on the other hand, a groove for engaging the protrusion is provided in the pulley around which the conveyor belt is wound. A technique for preventing meandering of the conveyor belt is disclosed because the protrusions sewn on the belt engage with the groove of the pulley and rotate.

また、上記搬送物の搬送工程においては、単に搬送物を移動させるだけでなく、その途中で、焼成、乾燥といった加熱加工がおこなわれることが多い。この場合、焼成炉、乾燥炉などの内部に搬送ベルトが設置されることになり、搬送ベルト自体に100〜250℃程度の耐熱性が求められる。   Moreover, in the conveyance process of the said conveyed product, not only a conveyed product is moved but heating processes, such as baking and drying, are often performed in the middle. In this case, a conveyor belt is installed inside a baking furnace, a drying furnace, etc., and the conveyor belt itself is required to have a heat resistance of about 100 to 250 ° C.

そこで、例えば、特許文献1には、耐熱性が良好な基材シート(ガラス繊維やアラミド繊維から成る)にフッ素樹脂を含浸させて焼成したベルト本体のプーリ側の裏面に、耐熱性が良好な基材繊維(ガラス繊維やアラミド繊維)にフッ素樹脂を含浸して焼成した繊維を編組した紐(ガイド体)を、フッ素樹脂を含浸して焼成した耐熱性の糸(ガラス繊維やアラミド繊維)で縫い付けた搬送ベルトが開示されている。特許文献1に示す搬送ベルトでは、ガイド体がプーリ表面に形成された溝に嵌合することで、ベルトの蛇行を防止することができる。
しかしながら、特許文献1では、搬送ベルトがローラー(プーリ)に巻き回されて使用する際に繰返し屈曲することにより生じる搬送ベルトの搬送面側とプーリ側の曲率の差に起因する力により、ガイド体が破損したり、縫い付け紐が破断したりする虞がある。
Therefore, for example, Patent Document 1 discloses that a heat-resistant base material sheet (made of glass fiber or aramid fiber) is impregnated with a fluororesin and fired on the back side of the belt body on the pulley side. A string (guide body) made of braided fiber (impregnated with fluororesin in base fiber (glass fiber or aramid fiber) and fired by impregnating fluororesin with glass (glass fiber or aramid fiber) A stitched conveyor belt is disclosed. In the conveyor belt shown in Patent Document 1, meandering of the belt can be prevented by fitting the guide body into a groove formed on the pulley surface.
However, in Patent Document 1, the guide body is caused by a force caused by a difference in curvature between the conveyance surface side of the conveyance belt and the pulley side, which is generated when the conveyance belt is wound around a roller (pulley) and repeatedly bent. May be damaged or the sewn string may be broken.

また、例えば、特許文献2には、ガラス繊維やアラミド繊維など耐熱性に優れた基材繊維にフッ素樹脂を含浸して焼成した糸を編組した丸型または多角形の断面形状を有する帯状のガイト体を縫い付けた搬送ベルトが開示されている。上記ガイド体は芯体と外皮から構成され、紐の編み角を芯体より外皮の方が小さく設定されているので、優れた変形性を示し、搬送ベルトがローラーに巻き回されて使用する際に繰返し屈曲することにより生じる搬送ベルトの搬送面側とプーリ側の曲率の差に起因する力を吸収できるので、ガイド体の損傷を防止できると記載されている。特許文献2において、搬送ベルトへのガイド体の取付けは、熱融着またはガイト体同様耐熱性に優れた基材繊維にフッ素樹脂を含浸して焼成した糸で縫付ける方法が記載されている。
しかしながら、特許文献2では、熱融着の場合、接合力が十分では無くガイト体がはずれてしまう虞がある。また、縫付の場合、ガイド体を縫い付けるのに使用した糸は伸びが小さいため、通常のミシン縫いだと、ベルト全体が繰り返し伸縮するときに、切断してしまうので、ガイド体がベルトよりはずれてしまうという問題がある。
Further, for example, in Patent Document 2, a belt-shaped guide having a round or polygonal cross-sectional shape in which a base fiber excellent in heat resistance such as glass fiber and aramid fiber is braided with a yarn baked by impregnating a fluororesin. A conveyor belt with sewn bodies is disclosed. The guide body is composed of a core body and an outer skin, and the braid angle of the string is set to be smaller in the outer skin than the core body, so that it exhibits excellent deformability and is used when the transport belt is wound around a roller. It is described that it is possible to absorb the force due to the difference in curvature between the conveying surface side of the conveying belt and the pulley side, which is caused by repeated bending, and thus the damage to the guide body can be prevented. Patent Document 2 describes a method of attaching a guide body to a conveyor belt by sewing with a yarn obtained by impregnating a base material fiber excellent in heat resistance like heat fusion or a guide body with a fluororesin.
However, in Patent Document 2, in the case of heat fusion, the bonding force is not sufficient, and there is a concern that the gaite body may come off. In addition, in the case of sewing, the thread used to sew the guide body is small in elongation, so if the normal sewing machine is sewn, the belt will cut when the entire belt repeatedly expands and contracts. There is a problem that it will come off.

更に、例えば、特許文献3には、耐熱性繊維にフッ素樹脂を含浸、焼成した複数の細い糸を編組した紐を縫付けた搬送ベルトが開示されている。このガイド体は複数の細い糸で編まれているので、ベルトが伸縮したときに搬送ベルトの搬送面側とプーリ側の曲率差による局所的な力を均一化できるため、ベルトが繰返し伸縮しても耐久性に優れると記載されている。
しかしながら、特許文献3では、ガイド体の構成によりベルト伸縮により生ずる力を緩和できてガイド体の破損を防止できるとしても、このガイド体は、縫付によりベルトに固着されるので、縫付け糸部に力がかかる虞がある。縫付け部が破損すると、ガイド体がベルトよりはずれてしまうので、蛇行防止できなくなる。尚、特許文献3には、ガイド体の縫付方法として、上糸と下糸の2つの糸で縫付けされた構造が図10に記載されているが、図10では、搬送ベルトの搬送面側の面(図10で図示する上側の面)に配置された上糸が、搬送ベルトとガイド体を貫通して、搬送ベルトのプーリ側の面(図10で図示する下側の面)に配置された下糸に絡み合うようにして縫い付けられているが、縫付方法について特に言及されていない。
Furthermore, for example, Patent Document 3 discloses a conveyance belt in which a string formed by braiding a plurality of thin threads impregnated with a heat-resistant fiber and impregnated with a fluororesin is sewed. Since this guide body is knitted with a plurality of thin threads, when the belt expands and contracts, the local force due to the difference in curvature between the transport surface side of the transport belt and the pulley side can be made uniform. Is also described as having excellent durability.
However, in Patent Document 3, even if the force generated by the belt expansion and contraction can be relieved by the structure of the guide body and the guide body can be prevented from being damaged, the guide body is fixed to the belt by sewing. There is a risk that the force will be applied. If the sewn part is damaged, the guide body is detached from the belt, and therefore meandering cannot be prevented. In addition, in Patent Document 3, as a sewing method of the guide body, a structure in which two threads of an upper thread and a lower thread are sewn is shown in FIG. 10, but in FIG. The upper thread arranged on the side surface (upper surface shown in FIG. 10) passes through the conveyor belt and the guide body, and reaches the pulley side surface (lower surface shown in FIG. 10) of the conveyor belt. Although it is sewn so as to be intertwined with the arranged lower thread, no particular mention is made of the sewing method.

実開平1−143710号公報Japanese Utility Model Laid-Open No. 1-143710 特開平8−239109号公報JP-A-8-239109 実公平6−17771号公報Japanese Utility Model Publication No. 6-17771

本発明は、上記のような課題を解決するものであり、繰返し屈曲による、縫い糸の破断を防止して、耐久性に優れた搬送ベルトを提供することを目的とする。   SUMMARY OF THE INVENTION An object of the present invention is to solve the above-described problems, and to provide a transport belt excellent in durability by preventing breakage of a sewing thread due to repeated bending.

上記課題を解決するために、本発明に係る搬送ベルトは、搬送面となる表面に搬送物が載せられると共に、裏面がプーリに巻き掛けられる無端状のベルト本体と、前記ベルト本体の裏面に、前記ベルト本体の幅方向に2列以上の縫い目を構成するように、前記ベルト本体の長手方向に沿って、縫い糸で縫い付けられた1つ以上のガイド体と、を備え、プーリの周方向に形成された溝に対して、前記ガイド体が嵌合するように、プーリに巻き掛けられて回転されることを特徴とする。   In order to solve the above problems, the conveyance belt according to the present invention has an endless belt body on which a conveyed product is placed on a surface serving as a conveyance surface and the back surface is wound around a pulley, and a back surface of the belt body. One or more guide bodies sewn with a sewing thread along the longitudinal direction of the belt main body so as to form two or more rows of stitches in the width direction of the belt main body, and in the circumferential direction of the pulley It is characterized by being wound around a pulley and rotated so that the guide body fits into the formed groove.

本発明の搬送ベルトによれば、縫い目が2列以上になるようにガイド体をベルト本体に縫い付けることから、搬送ベルトの屈曲で生じる力が2列以上の縫い目で分散され、それぞれの縫い目を構成する縫い糸への負荷が分散される。これにより、搬送ベルトの繰返し屈曲による縫い糸の破断を防止して、耐久性に優れた搬送ベルトを提供することができる。   According to the transport belt of the present invention, the guide body is sewn to the belt main body so that the seams are in two or more rows, so that the force generated by the bending of the transport belt is dispersed in the two or more rows of seams, and each seam is sewn. The load on the constituent sewing thread is distributed. As a result, it is possible to prevent the sewing thread from being broken due to repeated bending of the conveyor belt and to provide a conveyor belt having excellent durability.

上記搬送ベルトにおいて前記縫い目は、前記ベルト本体の長手方向に一定の間隔で、前記搬送ベルトのプーリ側に位置する上糸となる縫い糸と、前記搬送ベルトの搬送面側に位置する下糸となる縫い糸とが、交互に絡み合って構成され、前記ガイド体の厚み方向における前記上糸と前記下糸の絡み合う位置が、前記2列以上の縫い目で異なって良い。
上糸と下糸の絡み合う位置が2列以上の縫い目で異なることから、搬送ベルトの屈曲時に搬送ベルトの搬送面側とプーリ側との曲率の差で生じる力による縫い糸への負荷が緩和されるとともに、上糸と下糸が伸ばされることによる縫い糸の切断が起こりにくくなり、搬送ベルトの繰返し屈曲による縫い糸の破断を防止することができる。
In the conveyor belt, the seam is a sewing thread that becomes an upper thread positioned on the pulley side of the conveyor belt and a lower thread positioned on the conveyor surface side of the conveyor belt at regular intervals in the longitudinal direction of the belt body. The sewing thread may be alternately entangled, and the position where the upper thread and the lower thread are entangled in the thickness direction of the guide body may be different in the two or more rows of stitches.
Since the position where the upper thread and the lower thread are intertwined is different at two or more rows of stitches, the load on the sewing thread due to the force generated by the difference in curvature between the conveying surface side of the conveying belt and the pulley side is alleviated when the conveying belt is bent. At the same time, the sewing thread is less likely to be cut by extending the upper thread and the lower thread, and the sewing thread can be prevented from being broken due to repeated bending of the conveyor belt.

上記搬送ベルトにおいて、前記縫い目が2列であり、前記ガイド体の厚み方向における前記上糸と前記下糸の絡み合う位置が、一方の列の縫い目では、前記ガイド体の中心または前記ガイド体の中心より前記搬送ベルトの搬送面側に位置し、他方の列の縫い目では、前記ガイド体の中心より前記搬送ベルトのプーリ側に位置して良い。
上糸と下糸の絡み合う位置を、一方の列の縫い目で、ガイド体の厚み方向における中心または中心より搬送面側とし、他方の列の縫い目で、ガイド体の厚み方向における中心よりプーリ側にして、2列の縫い目で異なるようにしていることから、搬送ベルトの屈曲時に搬送ベルトの搬送面側とプーリ側との曲率の差で生じる力による縫い糸への負荷が緩和されるとともに、上糸と下糸が伸ばされることによる縫い糸の切断が起こりにくくなり、搬送ベルトの繰返し屈曲による縫い糸の破断を防止することができる。
In the conveyor belt, the seam is in two rows, and the position where the upper thread and the lower thread are intertwined in the thickness direction of the guide body is the center of the guide body or the center of the guide body in one row of seams. It may be located closer to the conveying surface side of the conveying belt, and at the stitches in the other row, it may be located closer to the pulley side of the conveying belt than the center of the guide body.
The position where the upper thread and lower thread are intertwined is the center in the thickness direction of the guide body or the transport surface side from the center in the thickness direction of the guide body, and the pulley side from the center in the thickness direction of the guide body at the seam of the other row. Since the two rows of stitches are different, the load on the sewing thread due to the force generated by the difference in curvature between the conveying surface side of the conveying belt and the pulley side when the conveying belt is bent is reduced, and the upper thread When the lower thread is extended, the sewing thread is hardly cut, and the sewing thread can be prevented from being broken due to repeated bending of the conveyor belt.

上記搬送ベルトにおいて、前記ベルト本体の幅方向の端部に補強部材が配置され、前記ガイド体は、前記補強部材を介して、前記ベルト本体に縫い付けられて良い。
直接、ガイド体を縫い付けることが難しい耐熱性繊維の間隙が大きいベルト本体に対しても、補強部材を介して、ガイド体を縫い付けることができる。ここで、耐熱性繊維の間隙とは、織布で構成されているベルト本体についての織目の間隔を意味する。
In the conveyor belt, a reinforcing member may be disposed at an end portion in the width direction of the belt main body, and the guide body may be sewn to the belt main body via the reinforcing member.
The guide body can be sewn via the reinforcing member even on the belt main body having a large gap between the heat resistant fibers, which is difficult to sew directly on the guide body. Here, the gap between the heat resistant fibers means the interval between the weaves of the belt body made of woven fabric.

上記搬送ベルトにおいて、前記ベルト本体は、耐熱性繊維に耐熱性樹脂を含浸して焼成して形成されて良い。また、前記ガイド体は、耐熱性繊維に耐熱性樹脂を含浸して焼成した糸を編んだ組紐、または、耐熱性樹脂で構成された棒状体で形成されて良い。更に、前記縫い糸は、耐熱性繊維に耐熱性樹脂を含浸して焼成して形成されて良い。
ベルト本体が、耐熱性繊維に耐熱性樹脂を含浸して焼成して形成されていることから、耐熱性が要求される搬送ベルトに対応することができる。また、ガイド体が、耐熱性繊維に耐熱性樹脂を含浸して焼成した糸を編んだ組紐、または、耐熱性樹脂で構成された棒状体で形成されていることから、耐熱性が要求される搬送ベルトに対応することができる。また、縫い糸が、伸縮性が低いガラス繊維またはアラミド繊維などの耐熱性繊維で形成されたとしても、上記の通り、搬送ベルトの屈曲で生じる力による縫い糸への負荷が分散されていることから、縫い糸の破断を防止することができる。
In the transport belt, the belt main body may be formed by impregnating a heat resistant fiber with a heat resistant resin and baking. The guide body may be formed of braided braided yarn obtained by impregnating a heat-resistant fiber with a heat-resistant resin and fired, or a rod-shaped body made of a heat-resistant resin. Further, the sewing thread may be formed by impregnating a heat resistant fiber with a heat resistant resin and baking.
Since the belt main body is formed by impregnating a heat-resistant fiber with a heat-resistant resin and firing, the belt main body can correspond to a conveyance belt that requires heat resistance. Further, since the guide body is formed of braided braided yarn obtained by impregnating a heat-resistant fiber with a heat-resistant resin and fired, or a rod-shaped body made of a heat-resistant resin, heat resistance is required. It can correspond to a conveyor belt. In addition, even if the sewing thread is formed of heat-resistant fibers such as glass fiber or aramid fiber having low stretchability, as described above, the load on the sewing thread due to the force generated by the bending of the conveyor belt is dispersed. The breakage of the sewing thread can be prevented.

以上の説明に述べたように、本発明によれば、繰返し屈曲による、縫い糸の破断を防止して、耐久性に優れた搬送ベルトを提供することができる。   As described in the above description, according to the present invention, it is possible to provide a transport belt excellent in durability by preventing the sewing thread from being broken by repeated bending.

本実施形態に係る搬送ベルトがプーリに巻き掛けられた状態を示す斜視図である。It is a perspective view which shows the state by which the conveyance belt which concerns on this embodiment was wound around the pulley. 本実施形態に係る搬送ベルトがプーリに巻き掛けられた状態を示す図1のベルト本体の幅方向の断面図である。It is sectional drawing of the width direction of the belt main body of FIG. 1 which shows the state by which the conveyance belt which concerns on this embodiment was wound around the pulley. 本実施形態に係る搬送ベルトがプーリに巻き掛けられた状態を示す図1のガイド体の部分で切断したベルト本体の長手方向の断面図である。It is sectional drawing of the longitudinal direction of the belt main body cut | disconnected by the part of the guide body of FIG. 1 which shows the state by which the conveyance belt which concerns on this embodiment was wound around the pulley. 本実施形態に係る搬送ベルトのベルト本体の幅方向の断面図である。It is sectional drawing of the width direction of the belt main body of the conveyance belt which concerns on this embodiment. 本実施形態に係る搬送ベルトの、図4Cに示す1列目の縫い目におけるベルト本体の長手方向の断面図と、図4Dに示す2列目の縫い目におけるベルト本体の長手方向の断面図とを重ね合わせて示す図である。The longitudinal cross-sectional view of the belt main body at the first row of seams shown in FIG. 4C and the longitudinal cross-sectional view of the belt main body at the second row of seams shown in FIG. 4D of the transport belt according to this embodiment are overlapped. It is a figure shown collectively. 本実施形態に係る搬送ベルトの1列目の縫い目におけるベルト本体の長手方向の断面図である。It is sectional drawing of the longitudinal direction of the belt main body in the 1st row | line | column seam of the conveyance belt which concerns on this embodiment. 本実施形態に係る搬送ベルトの2列目の縫い目におけるベルト本体の長手方向の断面図である。It is sectional drawing of the longitudinal direction of the belt main body in the stitch of the 2nd row of the conveyance belt which concerns on this embodiment. 他の実施形態に係る搬送ベルトを示すベルト本体の幅方向の断面図である。It is sectional drawing of the width direction of the belt main body which shows the conveyance belt which concerns on other embodiment. 本実施例に係る搬送ベルトを示すベルト本体の幅方向の断面図である。It is sectional drawing of the width direction of the belt main body which shows the conveyance belt which concerns on a present Example. 本実施例に係る搬送ベルトの走行試験で用いたレイアウトを示す図である。It is a figure which shows the layout used in the running test of the conveyance belt which concerns on a present Example. 従来の搬送ベルトを示すベルト本体の幅方向の断面図である。It is sectional drawing of the width direction of the belt main body which shows the conventional conveyance belt. 従来の搬送ベルトを示すベルト本体の長手方向の断面図である。It is sectional drawing of the longitudinal direction of the belt main body which shows the conventional conveyance belt.

本発明の実施の形態について図面を参照して説明する。   Embodiments of the present invention will be described with reference to the drawings.

図1に示すように、本実施形態に係る搬送ベルト1は、無端状のベルト本体20と、ベルト本体20の長手方向(X方向)に沿ってベルト本体20の裏面22に取り付けられたガイド体30とを備える。そして、本実施形態に係る搬送ベルト1は、適度な張力が与えられた状態でベルト本体20の裏面22が2つ以上のプーリ10に巻き掛けられて回転され、ベルト本体20の搬送面となる表面21に搬送物3を載せて搬送する。尚、図1では、ベルト本体20の長手方向をX方向とし、ベルト本体20の幅方向をY方向として図示している。   As shown in FIG. 1, the conveyance belt 1 according to this embodiment includes an endless belt body 20 and a guide body attached to the back surface 22 of the belt body 20 along the longitudinal direction (X direction) of the belt body 20. 30. In the transport belt 1 according to the present embodiment, the back surface 22 of the belt main body 20 is wound around two or more pulleys 10 in a state where an appropriate tension is applied, and becomes a transport surface of the belt main body 20. The conveyed product 3 is placed on the surface 21 and conveyed. In FIG. 1, the longitudinal direction of the belt main body 20 is illustrated as the X direction, and the width direction of the belt main body 20 is illustrated as the Y direction.

ベルト本体20は、無端状に形成された長尺の帯状の部材である。尚、ベルト本体20は、ベルト本体20の長手方向に両側に端部を有する長尺な帯状の部材を、その両端部を接合することにより、無端状に形成されてもよい。接合方法は、オーバーラップ、突合せ、インターオーブン、金具、ピンによる接合方法がある。オーバーラップによる接合方法とは、両端部の一部を重ねあせて熱融着や接着フィルムにより接合する方法である。突合せによる接合方法とは、両端を突合せ、突合せ部を熱融着や接着フィルムにより接合する方法である。尚、突合せ部裏面を補強部材(フッ素樹脂フィルム、フッ素樹脂ベルト(平面型ベルト))を貼り付けることにより、接合部を補強することもある。インターオーブンによる接合方法とは、両端部の一部の表面フッ素樹脂層を剥がし、芯体帆布を露出させ、横糸を抜き、重ねあわせて熱溶着や接着フィルムにより接合する方法である。金具による接合方法とは、ベルト両端に複数取り付けた先端輪状の金具を互い違いに突合せ、輪部にステンレス製のピンを通し接合する方法である。ピンによる接合方法とは、ベルト両端をフィンガー状に切断し、それぞれを折り返して先端輪状にした端部を互い違いに突き合わせ、輪部にフッ素樹脂製のピンを通し接合する方法である。   The belt body 20 is a long band-shaped member formed in an endless shape. The belt body 20 may be formed endlessly by joining both ends of a long belt-like member having ends on both sides in the longitudinal direction of the belt body 20. As a joining method, there are a joining method using overlap, butting, an interoven, a metal fitting, and a pin. The joining method by overlap is a method in which a part of both ends is overlapped and joined by heat fusion or an adhesive film. The joining method by butt | matching is a method which butts both ends and joins a butt | matching part by heat sealing | fusion or an adhesive film. In addition, a joining part may be reinforced by sticking a reinforcement member (a fluororesin film, a fluororesin belt (planar type belt)) on the back face of the butting part. The joining method using an interoven is a method in which part of the surface fluororesin layer at both ends is peeled off, the core canvas is exposed, the weft is pulled out, and the layers are joined together by heat welding or an adhesive film. The joining method using the metal fittings is a method in which a plurality of tip-shaped metal fittings attached to both ends of the belt are alternately butted and stainless steel pins are joined to the ring portions. The joining method using a pin is a method in which both ends of a belt are cut into fingers, the ends that are folded back to make a tip ring shape are alternately abutted, and a fluororesin pin is joined to the ring portion.

ベルト本体20は、耐熱性繊維を基材とする織布の芯体帆布で構成される。耐熱性繊維としては、アラミド繊維、ガラス繊維、カーボン繊維、セラミックス繊維、PBO繊維、フッ素繊維等が挙げられる。中でも、耐熱性に優れたアラミド繊維やガラス繊維が好ましい。また、ベルト本体20を構成する芯体帆布には、耐熱性樹脂が含浸されて、焼成される。耐熱性樹脂としては、例えば、フッ素樹脂、シリコーン樹脂、エポキシ樹脂、フェノール樹脂、メラニン樹脂、不飽和ポリエステル樹脂、ポリイミド樹脂、熱硬化性アクリル樹脂、フラン樹脂、ユリア樹脂、ジアリルフタレート樹脂等の単体、ブレンド系または共重合体が挙げられる。中でも、耐熱性、低圧縮永久歪み性等が良好なフッ素樹脂が好ましい。また、搬送ベルト1で搬送する搬送物の滑りを防止したい際には、摩擦係数が高いシリコーン樹脂が好ましい。ここで、フッ素樹脂は、PTFE(ポリテトラフルオロエチレン)、PFA(テトラフルオロエチレン・パーフルオロアルキルビニルエーテル共重合体)、PCTFE(ポリクロロトリフルオロエチレン)などが挙げられるが、耐熱性の観点から、PTFEが特に好ましい。また、含浸処理には、フッ素樹脂微粒子を水に分散したディスパージョンを用いて良い。   The belt body 20 is composed of a woven fabric core canvas with a heat-resistant fiber as a base material. Examples of the heat resistant fiber include aramid fiber, glass fiber, carbon fiber, ceramic fiber, PBO fiber, and fluorine fiber. Of these, aramid fibers and glass fibers excellent in heat resistance are preferable. The core canvas constituting the belt main body 20 is impregnated with a heat resistant resin and fired. Examples of the heat resistant resin include, for example, fluorine resin, silicone resin, epoxy resin, phenol resin, melanin resin, unsaturated polyester resin, polyimide resin, thermosetting acrylic resin, furan resin, urea resin, diallyl phthalate resin, Blend systems or copolymers may be mentioned. Among these, a fluororesin having good heat resistance, low compression set, and the like is preferable. Moreover, when it is desired to prevent slipping of the conveyed product conveyed by the conveying belt 1, a silicone resin having a high friction coefficient is preferable. Here, examples of the fluororesin include PTFE (polytetrafluoroethylene), PFA (tetrafluoroethylene / perfluoroalkyl vinyl ether copolymer), and PCTFE (polychlorotrifluoroethylene). From the viewpoint of heat resistance, PTFE is particularly preferred. For the impregnation treatment, a dispersion in which fluororesin fine particles are dispersed in water may be used.

ベルト本体20には、メッシュ型ベルトと平面型ベルトの2種類がある。
メッシュ型ベルトとは、芯体帆布となる織布を構成する耐熱性繊維の間隙(即ち、織目の間隔)が大きく、耐熱性樹脂の含浸・焼成処理後にも間隙が存在し、織布を構成する耐熱性繊維の周囲に耐熱性樹脂の被膜が存在するものである。メッシュ型ベルトの場合、例えば、繊度(撚糸の総繊度)が440〜1670dtexのアラミド繊維またはガラス繊維を、厚みが0.45〜0.98mmとなるように平織または絡み織で織られた織布を芯体帆布とする。
また、平面型ベルトは、芯体帆布となる織布を構成する耐熱性繊維の間隙(即ち、織目の間隔)が小さく、耐熱性樹脂の含浸処理後に織布を構成する耐熱性繊維の間隙が無くなり、搬送面全体が耐熱性樹脂で覆われたものである。平面型ベルトの場合、例えば、繊度(撚糸の総繊度)が440〜1670dtexのアラミド繊維またはガラス繊維を、厚みが0.25〜1.06mmとなるように平織または綾織で織られた織布を芯体帆布とする。
There are two types of belt body 20, a mesh belt and a planar belt.
The mesh belt has a large gap (that is, the interval between the weaves) of the heat-resistant fibers constituting the woven cloth that becomes the core canvas, and there is a gap even after the impregnation and firing treatment of the heat-resistant resin. A heat-resistant resin film is present around the heat-resistant fibers to be formed. In the case of a mesh-type belt, for example, a woven fabric in which an aramid fiber or glass fiber having a fineness (total fineness of twisted yarn) of 440 to 1670 dtex is woven in a plain weave or entangled weave so as to have a thickness of 0.45 to 0.98 mm Is the core canvas.
In addition, the flat belt has a small gap between heat resistant fibers constituting the woven fabric as the core canvas (that is, the interval between the weaves), and the gap between the heat resistant fibers constituting the woven cloth after the impregnation treatment with the heat resistant resin. And the entire conveyance surface is covered with a heat resistant resin. In the case of a flat type belt, for example, an aramid fiber or glass fiber having a fineness (total fineness of twisted yarn) of 440 to 1670 dtex and a woven fabric woven by plain weave or twill weave so as to have a thickness of 0.25 to 1.06 mm is used. Use core canvas.

ベルト本体20が、メッシュ型ベルトの場合、後述する図5に示すように、ベルト本体20の幅方向の両側縁、即ち、ベルト本体20の幅方向の両端部に、ベルト端部を覆うカバー(補強部材)40を配置する。カバー40は、ベルト本体20と同じ材質の芯体帆布を所定の寸法に裁断し、カバー40とほぼ同寸法の接着フィルム41を重ね合わせて、ベルト本体20のベルト端部で折り畳むことによりベルト端部を覆い、熱融着により接着フィルム41を介して、ベルト本体20に貼り合せる。カバー40は、例えば、厚みが0.075〜0.35mm(標準は0.15mm)で、ベルト端部を覆う幅が10〜50mm(標準は25mm)となるものが好ましい。そして、接着フィルム41は、耐熱性の観点から、PFA、PTFEなどのフッ素樹脂フィルムが好ましい。また、接着フィルム41は、例えば、厚みが0.05〜0.1mmで、幅がカバー40と同じサイズの10〜50mm(標準は25mm)となるものが好ましい。また、ベルト本体20が、平面型ベルトの場合も、ベルト本体20の幅方向の両端部にベルト端部を覆うカバーを配置しても良い。カバー40が配置されることにより、ベルト本体20が所定の幅になるように切断され、ベルト本体20の幅方向の両側縁に切断面が形成されていたとしても、ベルト本体20の側面への露出をなくして、ベルト両側縁がフレームなどに接触してもほつれを生じないようにして、ほつれ現象を防止することができる。   When the belt main body 20 is a mesh type belt, as shown in FIG. 5 described later, covers that cover the belt end portions on both side edges in the width direction of the belt main body 20, that is, both end portions in the width direction of the belt main body 20 ( (Reinforcing member) 40 is disposed. The cover 40 is formed by cutting a core canvas made of the same material as the belt main body 20 into a predetermined size, overlapping an adhesive film 41 having substantially the same size as the cover 40, and folding the cover 40 at the belt end of the belt main body 20. The cover is covered and bonded to the belt main body 20 via the adhesive film 41 by heat fusion. For example, the cover 40 preferably has a thickness of 0.075 to 0.35 mm (standard is 0.15 mm) and a width covering the belt end of 10 to 50 mm (standard is 25 mm). The adhesive film 41 is preferably a fluororesin film such as PFA or PTFE from the viewpoint of heat resistance. The adhesive film 41 preferably has a thickness of 0.05 to 0.1 mm and a width of 10 to 50 mm (standard is 25 mm), which is the same size as the cover 40. In addition, even when the belt main body 20 is a flat belt, covers that cover the belt end portions may be disposed at both ends of the belt main body 20 in the width direction. By disposing the cover 40, the belt body 20 is cut to a predetermined width, and even if cut surfaces are formed on both side edges in the width direction of the belt body 20, The fraying phenomenon can be prevented by eliminating exposure and preventing fraying even if both side edges of the belt come into contact with the frame or the like.

ガイド体30は、アラミド繊維やガラス繊維などの耐熱性繊維に、フッ素樹脂などの耐熱性樹脂を含浸して焼成した繊維、または、フッ素樹脂などの耐熱性樹脂を基材とした長尺な棒状の部材である。例えば、ガイド体30は、アラミド繊維やガラス繊維などの耐熱性繊維にフッ素樹脂などの耐熱性樹脂を含浸して焼成した複数の繊維を編んだ、丸型または多角形(例えば、四角形)の断面形状を有する組紐である。断面形状が四角形の組紐をガイド体30とする場合、組紐径は、例えば、3〜5mm角となるものを使用する。フッ素樹脂は、ベルト本体20と同様のものを使用することができる。尚、組紐を構成する耐熱性繊維は、フッ素樹脂の含浸・焼成処理や、フッ素コーティングをしていない繊維を使用してもよい。尚、ガイド体30は、組紐に限らず、PTFE樹脂でできた棒状の桟で構成されても良い。   The guide body 30 is a fiber that is obtained by impregnating a heat-resistant fiber such as an aramid fiber or glass fiber with a heat-resistant resin such as a fluororesin and firing it, or a long rod-like material based on a heat-resistant resin such as a fluororesin. It is a member. For example, the guide body 30 is a round or polygonal (for example, quadrangular) cross section in which a plurality of fibers baked by impregnating a heat resistant fiber such as a fluororesin into a heat resistant fiber such as an aramid fiber or a glass fiber. A braid having a shape. When a braid having a square cross-sectional shape is used as the guide body 30, a braid having a diameter of 3 to 5 mm is used, for example. The same fluororesin as that of the belt body 20 can be used. The heat-resistant fiber constituting the braid may be a fiber not impregnated / fired with a fluororesin or not coated with fluorine. The guide body 30 is not limited to a braid, and may be formed of a bar-shaped bar made of PTFE resin.

ガイド体30は、1つ以上が、ベルト本体20の裏面22に対して、ベルト本体20の長手方向に沿って取り付けられる。本実施形態に係る搬送ベルト1では、2本のガイド体30が、ベルト本体20の幅方向(Y方向)の左右両側の、プーリ10の周方向に形成された2箇所のガイド溝11に嵌合する位置に取り付けられる。尚、ガイド体30の数と取り付ける位置は、ベルト本体20の幅や巻き掛けるプーリ10の形状に応じて決定される。例えば、ガイド体30は、ベルト本体20の幅方向の略中央に1つ取り付けるようにしても良い。   One or more guide bodies 30 are attached to the back surface 22 of the belt body 20 along the longitudinal direction of the belt body 20. In the conveyance belt 1 according to the present embodiment, the two guide bodies 30 are fitted into the two guide grooves 11 formed in the circumferential direction of the pulley 10 on both the left and right sides in the width direction (Y direction) of the belt body 20. It can be attached to the matching position. The number of guide bodies 30 and the positions to be attached are determined according to the width of the belt body 20 and the shape of the pulley 10 to be wound. For example, one guide body 30 may be attached to the approximate center in the width direction of the belt body 20.

ガイド体30は、ベルト本体20が接合により無端状に形成される前に、取り付けられて、ガイド体30が取り付けられた状態のベルト本体20を接合により無端状に形成されてよい。または、ガイド体30は、ベルト本体20が接合により無端状に形成された後に、取り付けられてもよい。   The guide body 30 may be attached before the belt body 20 is formed into an endless shape by joining, and the belt body 20 with the guide body 30 attached may be formed into an endless shape by joining. Alternatively, the guide body 30 may be attached after the belt body 20 is formed in an endless shape by joining.

図2及び図3に示すように、2本のガイド体30がプーリ10に設けられたガイド溝11に嵌合することにより、プーリ10に巻き回された搬送ベルト1の蛇行が防止される。ここで、図3に示すように、搬送ベルト1をプーリ10に巻き回して使用する際には、搬送ベルト1がプーリ10に沿って屈曲させられるために、搬送ベルト1の搬送面側とプーリ側の曲率の差に起因する力が生じる。即ち、図3の矢印で示すように、搬送ベルト1の搬送面側では引張の力が生じ、搬送ベルト1のプーリ側では圧縮の力が生じる。   As shown in FIGS. 2 and 3, the two guide bodies 30 are fitted into the guide grooves 11 provided in the pulley 10, thereby preventing the meandering of the transport belt 1 wound around the pulley 10. Here, as shown in FIG. 3, when the conveyor belt 1 is wound around the pulley 10 and used, the conveyor belt 1 is bent along the pulley 10. Force is generated due to the difference in curvature on the side. That is, as indicated by the arrows in FIG. 3, a tensile force is generated on the conveying surface side of the conveying belt 1, and a compressive force is generated on the pulley side of the conveying belt 1.

次に、ガイド体30のベルト本体20への取り付けについて、図4A〜図4Dに基づいて、詳細に説明する。尚、図4Aは、本実施形態に係る搬送ベルト1のガイド体30を含むベルト本体20の幅方向の断面図であり、図1のZ部分の拡大図に相当する。   Next, attachment of the guide body 30 to the belt body 20 will be described in detail based on FIGS. 4A to 4D. 4A is a cross-sectional view in the width direction of the belt main body 20 including the guide body 30 of the conveyance belt 1 according to the present embodiment, and corresponds to an enlarged view of a portion Z in FIG.

図4Aに示すように、ベルト本体20の裏面22にベルト本体20の長手方向に沿って載置されたガイド体30は、後述する縫い糸を用いて、ミシンなどにより、ベルト本体20の幅方向において2列の縫い目31,32を構成するように、ベルト本体20に縫い付けられる。尚、縫い目は、ベルト本体20の幅方向において2列に限らず、3列以上で構成されてもよい。これにより、搬送ベルト1の繰返し屈曲による縫い糸の破断を防止して、耐久性に優れた搬送ベルト1を提供することができる。   As shown in FIG. 4A, the guide body 30 placed on the back surface 22 of the belt body 20 along the longitudinal direction of the belt body 20 is sewn in a width direction of the belt body 20 by using a sewing thread, which will be described later. The belt body 20 is sewn so as to form two rows of stitches 31 and 32. The seams are not limited to two rows in the width direction of the belt main body 20, and may be composed of three or more rows. Thereby, the breakage of the sewing thread due to repeated bending of the conveyor belt 1 can be prevented, and the conveyor belt 1 having excellent durability can be provided.

縫い糸は、アラミド繊維やガラス繊維などの耐熱性繊維に、フッ素樹脂などの耐熱性樹脂を含浸して焼成した繊維が用いられる。例えば、縫い糸は、繊度(撚糸の総繊度)が1670〜2222dtexのアラミド繊維を用いる。フッ素樹脂は、ベルト本体20と同様のものを使用することができる。尚、縫い糸を構成する耐熱性繊維は、フッ素樹脂の含浸・焼成処理や、フッ素コーティングをしていない繊維を使用してもよい。   As the sewing thread, a fiber obtained by impregnating a heat resistant fiber such as an aramid fiber or glass fiber with a heat resistant resin such as a fluororesin and firing it is used. For example, an aramid fiber having a fineness (total fineness of twisted yarn) of 1670 to 2222 dtex is used as the sewing thread. The same fluororesin as that of the belt body 20 can be used. The heat-resistant fiber constituting the sewing thread may be a fiber not impregnated / fired with a fluororesin or not coated with fluorine.

また、図4A及び図4Bに示すように、縫い目31は、ベルト本体20の長手方向に一定の間隔で、搬送ベルト1のプーリ側(図4A及び図4Bの紙面上側)に位置する上糸となる縫い糸31aと、搬送ベルト1の搬送面側(図4A及び図4Bの紙面下側)に位置する下糸となる縫い糸31bとが、交互に絡み合って構成される。同様に、縫い目32は、ベルト本体20の長手方向に一定の間隔で、搬送ベルト1のプーリ側に位置する上糸となる縫い糸32aと、搬送ベルト1の搬送面側に位置する下糸となる縫い糸32bとが、交互に絡み合って構成される。   Further, as shown in FIGS. 4A and 4B, the seam 31 includes upper threads positioned on the pulley side of the conveyor belt 1 (upper side in FIG. 4A and FIG. 4B) at regular intervals in the longitudinal direction of the belt body 20. The sewing thread 31a and the sewing thread 31b, which is the lower thread located on the conveyance surface side of the conveyance belt 1 (the lower side in FIG. 4A and FIG. 4B), are alternately entangled. Similarly, the seam 32 becomes a sewing thread 32 a serving as an upper thread positioned on the pulley side of the transport belt 1 and a lower thread positioned on the transport surface side of the transport belt 1 at regular intervals in the longitudinal direction of the belt body 20. The sewing thread 32b is alternately entangled.

ここで、図4Bに示すように、ガイド体30の厚み方向において、1列目の縫い目31の上糸31aと下糸31bの絡み合う位置(図中の「1列目絡み位置」)Pと、2列目の縫い目32の上糸32aと下糸32bの絡み合う位置(図中の「2列目絡み位置」)Qは、相違している。これにより、搬送ベルト1の屈曲時に搬送ベルト1の搬送面側とプーリ側との曲率の差で生じる力による縫い糸31a,31b,32a,32bへの負荷が緩和されるとともに、上糸31a,32aと下糸31b,32bが伸ばされることによる縫い糸31a,31b,32a,32bの切断が起こりにくくなり、搬送ベルト1の繰返し屈曲による縫い糸31a,31b,32a,32bの破断を防止することができる。   Here, as shown in FIG. 4B, in the thickness direction of the guide body 30, a position where the upper thread 31 a and the lower thread 31 b of the first row of stitches 31 are intertwined (“first-line entanglement position” in the figure) P, A position Q (the “second line entanglement position” in the figure) Q of the upper thread 32a and the lower thread 32b of the second line seam 32 is different. As a result, the load on the sewing threads 31a, 31b, 32a, and 32b caused by the difference in curvature between the conveying surface side of the conveying belt 1 and the pulley side when the conveying belt 1 is bent is reduced, and the upper threads 31a and 32a are alleviated. When the lower threads 31b and 32b are stretched, the sewing threads 31a, 31b, 32a and 32b are less likely to be cut, and the sewing threads 31a, 31b, 32a and 32b can be prevented from being broken due to repeated bending of the conveyor belt 1.

具体的には、図4Cに示すように、1列目の縫い目31の上糸31aと下糸31bの絡み合う位置(図中の「1列目絡み位置」)Pは、ガイド体30の中心より搬送ベルト1のプーリ側(図4Cの紙面上側)に位置している。尚、1列目絡み位置Pは、図4Cに示す位置に限らず、ガイド体30の中心より搬送ベルト1のプーリ側の位置であればどこに位置していても良い。   Specifically, as shown in FIG. 4C, the position P (the first row entanglement position in the drawing) P of the upper thread 31 a and the lower thread 31 b of the first row of stitches 31 is from the center of the guide body 30. It is located on the pulley side (upper side in FIG. 4C) of the conveyor belt 1. The first-line entanglement position P is not limited to the position illustrated in FIG. 4C, and may be located anywhere as long as the position is on the pulley side of the conveyance belt 1 from the center of the guide body 30.

一方、図4Dに示すように、2列目の縫い目32の上糸32aと下糸32bの絡み合う位置(図中の「2列目絡み位置」)Qは、ガイド体30のほぼ中心に位置している。尚、2列目絡み位置Qは、図4Dに示す位置に限らず、ガイド体30の中心またはガイド体30の中心より搬送ベルトの搬送面側(図4Dの紙面上側)の位置であればどこに位置していても良い。   On the other hand, as shown in FIG. 4D, the position Q where the upper thread 32 a and the lower thread 32 b of the second row seam 32 are intertwined (“second line entanglement position” in the figure) Q is located substantially at the center of the guide body 30. ing. Note that the second row entanglement position Q is not limited to the position shown in FIG. 4D, and is anywhere as long as it is the center of the guide body 30 or the position on the transport surface side of the transport belt from the center of the guide body 30 (upper side in FIG. May be located.

更に、1列目絡み位置Pと、2列目絡み位置Qは、同じでもよく、ガイド体30のいずれの位置に位置していても良い。搬送ベルト1の屈曲で生じる力が2列の縫い目31,32で分散され、それぞれの縫い目31,32を構成する縫い糸31a,31b,32a,32bへの負荷が分散されるからである。   Further, the first row entanglement position P and the second row entanglement position Q may be the same or may be located at any position of the guide body 30. This is because the force generated by the bending of the conveying belt 1 is distributed by the two rows of stitches 31 and 32, and the load on the sewing threads 31a, 31b, 32a and 32b constituting the respective stitches 31 and 32 is dispersed.

尚、図5に示すように、ベルト本体20の幅方向の端部に補強部材40が配置されている場合、ガイド体30は、ベルト本体20の幅方向において2列の縫い目31,32を構成するように、補強部材40を介して、ベルト本体20に縫い付けられる。縫い目31の上糸31aと下糸31bの絡み合う位置と、縫い目32の上糸32aと下糸32bの絡み合う位置については、上述の通りである。これにより、直接、ガイド体30を縫い付けることが難しい耐熱性繊維の間隙が大きいベルト本体20(メッシュ型ベルト)に対しても、補強部材40を介して、ガイド体30を縫い付けることができる。   As shown in FIG. 5, when the reinforcing member 40 is disposed at the end in the width direction of the belt main body 20, the guide body 30 constitutes two rows of stitches 31 and 32 in the width direction of the belt main body 20. In this manner, the belt main body 20 is sewn via the reinforcing member 40. The position where the upper thread 31a and the lower thread 31b of the seam 31 are intertwined and the position of the upper thread 32a and the lower thread 32b of the seam 32 are as described above. Accordingly, the guide body 30 can be sewn via the reinforcing member 40 even to the belt main body 20 (mesh type belt) having a large gap between the heat-resistant fibers, which is difficult to sew the guide body 30 directly. .

また、縫い目が3列以上ある場合は、ガイド体30の厚み方向において、それぞれの縫い目の上糸と下糸の絡み合う位置が相違していることが好ましい。搬送ベルト1の屈曲時に搬送ベルト1の搬送面側とプーリ側との曲率の差で生じる力による縫い糸への負荷が緩和されるとともに、上糸と下糸が伸ばされることによる縫い糸の切断が起こりにくくなり、搬送ベルト1の繰返し屈曲による縫い糸の破断を防止することができるからである。   When there are three or more rows of stitches, it is preferable that the positions where the upper thread and the lower thread of each stitch are intertwined in the thickness direction of the guide body 30 are different. The load on the sewing thread due to the force generated by the difference in curvature between the conveyance surface side and the pulley side of the conveyance belt 1 when the conveyance belt 1 is bent is alleviated, and the sewing thread is cut by the upper and lower threads being stretched. This is because the sewing thread can be prevented from being broken by repeated bending of the conveyor belt 1.

以上のように、本実施形態に係る搬送ベルト1によれば、1列目の縫い目31の上糸31aと下糸31bの絡み合う位置を、ガイド体30の厚み方向における中心よりプーリ側にし、2列目の縫い目32の上糸32aと下糸32bの絡み合う位置を、ガイド体30の厚み方向における中心として、2列の縫い目31,32で異なるようにしている。これにより、搬送ベルト1の屈曲時に搬送ベルト1の搬送面側とプーリ側との曲率の差で生じる力による縫い糸への負荷が緩和され、搬送ベルト1の繰返し屈曲による縫い糸の破断を防止することができる。   As described above, according to the conveyor belt 1 according to the present embodiment, the position where the upper thread 31a and the lower thread 31b of the first row of stitches 31 are intertwined is set to the pulley side from the center in the thickness direction of the guide body 30. The position where the upper thread 32a and the lower thread 32b of the row of stitches 32 are entangled with each other is made different between the two rows of stitches 31 and 32, with the center in the thickness direction of the guide body 30 being different. Thereby, the load on the sewing thread due to the force generated by the difference in curvature between the conveying surface side of the conveying belt 1 and the pulley side when the conveying belt 1 is bent is alleviated, and the breaking of the sewing thread due to repeated bending of the conveying belt 1 is prevented. Can do.

下記の手順により、図6に示すような実施例1、実施例2及び比較例に係る搬送ベルト1を形成した。   According to the following procedure, the conveyor belt 1 according to Example 1, Example 2, and Comparative Example as shown in FIG. 6 was formed.

まず、ガラス繊維からなる平織りの織布を所定の寸法(幅100mm×長さ1300mm×厚さ0.68mm)に切出し、フッ素樹脂を含浸・焼成してベルト本体20を得た。本実施例に係るベルト本体20は、平面型である。次に、アラミド繊維の撚り糸にフッ素樹脂を含浸・焼成して得られる糸を複数本、編組して組紐を形成した。そして、組紐をガイド体30として、図6に示すように、ベルト本体20の中央にベルト本体20の長手方向に沿って縫付けた。最後に、ガイド体30が縫い付けられたベルト本体20の長手方向両端部を接合し、無端状の搬送ベルト1を得た。尚、補強部材40は配置しなかった。   First, a plain woven fabric made of glass fibers was cut into a predetermined size (width 100 mm × length 1300 mm × thickness 0.68 mm), impregnated with fluororesin and fired to obtain a belt body 20. The belt body 20 according to the present embodiment is a planar type. Next, a braid was formed by braiding a plurality of yarns obtained by impregnating and firing a fluororesin into an aramid fiber twisted yarn. Then, the braid was used as a guide body 30 and was sewn along the longitudinal direction of the belt body 20 at the center of the belt body 20 as shown in FIG. Finally, both ends in the longitudinal direction of the belt main body 20 to which the guide body 30 was sewn were joined to obtain an endless transport belt 1. The reinforcing member 40 was not disposed.

そして、ガイド体30として、アラミド繊維の撚り糸にフッ素樹脂を含浸・焼成して得られる糸を複数本編んで、所定の形状(断面四角形の径5mm角×長さ1300mm)とした組紐を形成し、ベルト本体20の中央に長手方向に沿って縫付けた。縫い糸は、アラミド繊維からなる撚り糸にフッ素樹脂を含浸・焼成した糸を用いた。   And as a guide body 30, a plurality of yarns obtained by impregnating and firing a fluororesin into a twisted yarn of an aramid fiber is knitted to form a braid having a predetermined shape (diameter of 5 mm square x length of 1300 mm). The belt body 20 was sewn along the longitudinal direction in the center. As the sewing thread, a thread obtained by impregnating and firing a fluororesin into a twisted thread made of an aramid fiber was used.

ここで、本実施例1に係る搬送ベルト1においては、図4A〜図4Dに示すように、ベルト本体20の幅方向において2列の縫い目31,32を構成した。そして、1列目の縫い目31の上糸31aと下糸31bの絡み合う位置をガイド体30の厚み方向における中心よりプーリ側に位置し(より詳細には、ガイド体30の厚み方向において、中心よりプーリ側の端部までの厚みを1とすると、中心よりプーリ側に向かって約1/2〜2/3の厚みの位置)、2列目の縫い目32の上糸32aと下糸32bの絡み合う位置をガイド体30の厚み方向における中心に位置するように、ガイド体30をベルト本体20に縫い付けた。   Here, in the conveyance belt 1 according to the first embodiment, as shown in FIGS. 4A to 4D, two rows of seams 31 and 32 are configured in the width direction of the belt main body 20. The position at which the upper thread 31a and the lower thread 31b of the first row of stitches 31 are intertwined is positioned closer to the pulley than the center in the thickness direction of the guide body 30 (more specifically, from the center in the thickness direction of the guide body 30). (If the thickness to the pulley side end is 1, the position is about 1/2 to 2/3 of the thickness from the center toward the pulley side.) The upper thread 32a and the lower thread 32b of the seam 32 in the second row are intertwined. The guide body 30 was sewn to the belt main body 20 so that the position was located at the center of the guide body 30 in the thickness direction.

また、本実施例2に係る搬送ベルト1においては、図4A〜図4Dに示す本実施例1に係る搬送ベルト1と同様に、ベルト本体20の幅方向において2列の縫い目31,32を構成した。そして、1列目の縫い目31の上糸31aと下糸31bの絡み合う位置と、2列目の縫い目32の上糸32aと下糸32bの絡み合う位置とを、同じ位置であって、ガイド体30の厚み方向における中心に位置するように、ガイド体30をベルト本体20に縫い付けた。   Further, in the conveyance belt 1 according to the second embodiment, two rows of stitches 31 and 32 are configured in the width direction of the belt body 20 in the same manner as the conveyance belt 1 according to the first embodiment shown in FIGS. 4A to 4D. did. The position where the upper thread 31a and the lower thread 31b of the first row of stitches 31 are entangled with the position of the upper thread 32a and the lower thread 32b of the second row of stitches 32 are the same position, and the guide body 30 The guide body 30 was sewn to the belt main body 20 so as to be positioned at the center in the thickness direction.

一方、比較例に係る搬送ベルト1においては、図8A〜図8Bに示すように、ベルト本体20の幅方向において1列の縫い目35を構成した。そして、縫い目35の上糸35aと下糸35bの絡み合う位置をガイド体30の厚み方向における中心に位置するように、ガイド体30をベルト本体20に縫い付けた。   On the other hand, in the conveyor belt 1 according to the comparative example, as shown in FIGS. 8A to 8B, one row of stitches 35 is formed in the width direction of the belt main body 20. Then, the guide body 30 was sewn to the belt body 20 so that the position where the upper thread 35a and the lower thread 35b of the seam 35 are entangled with each other is located at the center in the thickness direction of the guide body 30.

(走行試験)
そして、実施例1、実施例2及び比較例に係る搬送ベルト1を、それぞれ、図7に示すレイアウトで示す2軸のプーリ10,12に巻き掛けて走行させ、縫い糸の切断伸び発生までの走行時間を計測した。ここで、2軸のプーリ10,12のプーリ径は、それぞれ、90φである。また、張力が3kgf/cmとなるように2軸のプーリ10,12を配置し、ベルト速度が50m/minとなるように2軸のプーリ10,12を駆動させた。
(Running test)
Then, the conveyor belt 1 according to Example 1, Example 2 and the comparative example is run around the biaxial pulleys 10 and 12 shown in the layout shown in FIG. Time was measured. Here, the pulley diameters of the biaxial pulleys 10 and 12 are each 90φ. Further, the biaxial pulleys 10 and 12 were arranged so that the tension was 3 kgf / cm, and the biaxial pulleys 10 and 12 were driven so that the belt speed was 50 m / min.

実施例1、本実施例2及び比較例に係る搬送ベルト1のそれぞれについて、縫い目の数及び上糸と下糸の絡み位置と、縫い糸の切断伸び発生までの走行時間の測定結果とを、表1に示す。   For each of the conveyance belts 1 according to Example 1, Example 2 and Comparative Example, the number of stitches, the entanglement position of the upper thread and the lower thread, and the measurement result of the running time until the occurrence of the cut and elongation of the sewing thread It is shown in 1.

Figure 2015124025
Figure 2015124025

[考察]
上述の走行試験より、以下のことが明らかになった。
[Discussion]
From the above running test, the following became clear.

表1の結果から、実施例1に係る搬送ベルト1が、比較例に係る搬送ベルト1よりも縫い糸の切断伸び発生までの走行時間が約8.8倍に延ばすことができ、搬送ベルト1の繰返し屈曲による縫い糸の破断を防止して、耐久性に優れていることが確認できた。これは、実施例1に係る搬送ベルト1が、2列の縫い目を構成するように、また、2列の縫い目の上糸と下糸の絡み合う位置が異なるように、ガイド体30がベルト本体20に縫い付けられており、搬送ベルト1の屈曲時に搬送ベルト1の搬送面側とプーリ側との曲率の差で生じる力による縫い糸への負荷が緩和されるとともに、上糸と下糸が伸ばされることによる縫い糸の切断が起こりにくくなっているからであると考えられる。   From the results of Table 1, the conveyance belt 1 according to Example 1 can extend the running time to the occurrence of the cutting and breaking of the sewing thread by about 8.8 times as compared with the conveyance belt 1 according to the comparative example. It was confirmed that the sewing thread was excellent in durability by preventing breakage of the sewing thread due to repeated bending. This is because the guide body 30 has the belt main body 20 so that the conveyance belt 1 according to the first embodiment forms two rows of stitches and the positions where the upper thread and the lower thread of the two rows of stitches are entangled with each other. The load on the sewing thread due to the force generated by the difference in curvature between the conveying surface side of the conveying belt 1 and the pulley side when the conveying belt 1 is bent is eased, and the upper thread and the lower thread are stretched. This is considered to be because the cutting of the sewing thread is less likely to occur.

また、実施例2に係る搬送ベルト1が、比較例に係る搬送ベルト1よりも縫い糸の切断伸び発生までの走行時間が約4.9倍に延ばすことができ、搬送ベルト1の繰返し屈曲による縫い糸の破断を防止して、耐久性に優れていることが確認できた。これは、実施例2に係る搬送ベルト1が、2列の縫い目を構成するように、ガイド体30がベルト本体20に縫い付けられており、搬送ベルト1の屈曲で生じる力が2列の縫い目で分散され、それぞれの縫い目を構成する縫い糸への負荷が分散されているからであると考えられる。   Further, the conveyor belt 1 according to the second embodiment can extend the running time until the sewing thread is cut and stretched by about 4.9 times as compared with the conveyor belt 1 according to the comparative example. It was confirmed that it was excellent in durability. This is because the guide body 30 is sewn to the belt main body 20 so that the conveyance belt 1 according to the second embodiment constitutes two rows of seams, and the force generated by the bending of the conveyance belt 1 is the two rows of stitches. This is considered to be because the load on the sewing thread constituting each seam is distributed.

以上より、繰返し屈曲による縫い糸の破断を防止して、耐久性に優れた搬送ベルトを提供するためには、2列以上の縫い目を構成するように、ガイド体30をベルト本体20に縫い付けて、搬送ベルト1を形成すれば良いことが明らかとなった。更に、2列以上の縫い目の上糸と下糸の絡み合う位置が異なるように、ガイド体30をベルト本体20に縫い付けて、搬送ベルト1を形成すればより良いことが明らかとなった。   From the above, in order to prevent the thread from being broken due to repeated bending and to provide a transport belt having excellent durability, the guide body 30 is sewn to the belt body 20 so as to form two or more rows of seams. It has become clear that the conveyor belt 1 may be formed. Further, it has become clear that it is better to form the conveyor belt 1 by sewing the guide body 30 to the belt body 20 so that the positions where the upper thread and the lower thread of the two or more stitches are intertwined are different.

以上、本発明の実施形態について図面に基づいて説明したが、具体的な構成は、これらの実施形態及び実施例に限定されるものでないと考えられるべきである。本発明の範囲は、上記した実施形態及び実施例の説明だけではなく特許請求の範囲によって示され、さらに特許請求の範囲と均等の意味および範囲内でのすべての変更が含まれる。   As mentioned above, although embodiment of this invention was described based on drawing, it should be thought that a specific structure is not limited to these embodiment and an Example. The scope of the present invention is shown not only by the above description of the embodiments and examples but also by the scope of claims for patent, and further includes meanings equivalent to the scope of claims for patent and all modifications within the scope.

本発明を利用すれば、繰返し屈曲による、縫い糸の破断を防止して、耐久性に優れた搬送ベルトを提供することができる。   By utilizing the present invention, it is possible to provide a transport belt having excellent durability by preventing breakage of the sewing thread due to repeated bending.

1 搬送ベルト
10 プーリ
11 溝
20 ベルト本体
21 表面
22 裏面
30 ガイド体
31 縫い目
31a 縫い糸(上糸)
31b 縫い糸(下糸)
32 縫い目
32a 縫い糸(上糸)
32b 縫い糸(下糸)
40 補強部材
1 Conveying belt 10 Pulley 11 Groove 20 Belt body 21 Front surface 22 Back surface 30 Guide body 31 Seam 31a Sewing thread (upper thread)
31b Sewing thread (lower thread)
32 Seam 32a Sewing thread (upper thread)
32b Sewing thread (lower thread)
40 Reinforcing member

Claims (7)

搬送面となる表面に搬送物が載せられると共に、裏面がプーリに巻き掛けられる無端状のベルト本体と、
前記ベルト本体の裏面に、前記ベルト本体の幅方向に2列以上の縫い目を構成するように、前記ベルト本体の長手方向に沿って、縫い糸で縫い付けられた1つ以上のガイド体と、
を備え、
プーリの周方向に形成された溝に対して、前記ガイド体が嵌合するように、プーリに巻き掛けられて回転されることを特徴とする搬送ベルト。
An endless belt body on which a transported object is placed on the surface to be a transport surface and the back surface is wound around a pulley;
One or more guide bodies sewn with sewing threads along the longitudinal direction of the belt body so as to form two or more rows of stitches in the width direction of the belt body on the back surface of the belt body;
With
A conveying belt, wherein the conveying belt is wound around a pulley and rotated so that the guide body fits into a groove formed in a circumferential direction of the pulley.
前記縫い目は、前記ベルト本体の長手方向に一定の間隔で、前記搬送ベルトのプーリ側に位置する上糸となる縫い糸と、前記搬送ベルトの搬送面側に位置する下糸となる縫い糸とが、交互に絡み合って構成され、
前記ガイド体の厚み方向における前記上糸と前記下糸の絡み合う位置が、前記2列以上の縫い目で異なることを特徴とする請求項1に記載の搬送ベルト。
The seam includes a sewing thread serving as an upper thread positioned on the pulley side of the transport belt and a sewing thread serving as a lower thread positioned on the transport surface side of the transport belt at regular intervals in the longitudinal direction of the belt body. Composed of alternating entanglements,
The conveyance belt according to claim 1, wherein a position where the upper thread and the lower thread are intertwined in the thickness direction of the guide body is different in the two or more rows of stitches.
前記縫い目が2列であり、
前記ガイド体の厚み方向における前記上糸と前記下糸の絡み合う位置が、
一方の列の縫い目では、前記ガイド体の中心または前記ガイド体の中心より前記搬送ベルトの搬送面側に位置し、
他方の列の縫い目では、前記ガイド体の中心より前記搬送ベルトのプーリ側に位置することを特徴とする請求項2に記載の搬送ベルト。
The seams are in two rows;
The position where the upper thread and the lower thread are intertwined in the thickness direction of the guide body,
In one row of stitches, the center of the guide body or the center of the guide body is located on the transport surface side of the transport belt,
The transport belt according to claim 2, wherein the seam in the other row is positioned on the pulley side of the transport belt from the center of the guide body.
前記ベルト本体の幅方向の端部に補強部材が配置され、
前記ガイド体は、前記補強部材を介して、前記ベルト本体に縫い付けられることを特徴とする請求項1〜3のいずれか一項に記載の搬送ベルト。
A reinforcing member is disposed at an end in the width direction of the belt body,
The conveyance belt according to any one of claims 1 to 3, wherein the guide body is sewn to the belt main body via the reinforcing member.
前記ベルト本体は、耐熱性繊維に耐熱性樹脂を含浸して焼成して形成されることを特徴とする請求項1〜4のいずれか一項に記載の搬送ベルト。   The conveyor belt according to any one of claims 1 to 4, wherein the belt main body is formed by impregnating a heat-resistant fiber with a heat-resistant resin and baking. 前記ガイド体は、耐熱性繊維に耐熱性樹脂を含浸して焼成した糸を編んだ組紐、または、耐熱性樹脂で構成された棒状体で形成されることを特徴とする請求項1〜5のいずれか一項に記載の搬送ベルト。   6. The guide body according to claim 1, wherein the guide body is formed of braided braided yarn obtained by impregnating a heat-resistant fiber with a heat-resistant resin and fired, or a rod-shaped body made of a heat-resistant resin. The conveyance belt as described in any one of Claims. 前記縫い糸は、耐熱性繊維に耐熱性樹脂を含浸して焼成して形成されることを特徴とする請求項1〜6のいずれか一項に記載の搬送ベルト。   The conveyor belt according to any one of claims 1 to 6, wherein the sewing thread is formed by impregnating a heat resistant fiber with a heat resistant resin and firing.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020158696A1 (en) 2019-01-28 2020-08-06 三ツ星ベルト株式会社 Belt and system for acquiring belt state information
WO2023233478A1 (en) * 2022-05-30 2023-12-07 ファナック株式会社 Conveyor for powder particles, and machine tool

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61162411A (en) * 1985-01-11 1986-07-23 Nitta Kk Conveyor belt for preventing meandering and belt conveyor using it
JPH04125213A (en) * 1990-09-14 1992-04-24 Hashima:Kk Conveyor belt and its manufacture
JPH08239109A (en) * 1995-03-02 1996-09-17 Honda Sangyo Kk Meandering preventing means for conveyor belt

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61162411A (en) * 1985-01-11 1986-07-23 Nitta Kk Conveyor belt for preventing meandering and belt conveyor using it
JPH04125213A (en) * 1990-09-14 1992-04-24 Hashima:Kk Conveyor belt and its manufacture
JPH08239109A (en) * 1995-03-02 1996-09-17 Honda Sangyo Kk Meandering preventing means for conveyor belt

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020158696A1 (en) 2019-01-28 2020-08-06 三ツ星ベルト株式会社 Belt and system for acquiring belt state information
WO2023233478A1 (en) * 2022-05-30 2023-12-07 ファナック株式会社 Conveyor for powder particles, and machine tool

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