JP2015121338A - Penetration part structure of heating furnace, method of constructing penetration part of heating furnace, and heating furnace - Google Patents

Abstract

PROBLEM TO BE SOLVED: To prevent the leaking of high-temperature gas from between a penetration part seal member and a reaction tube.SOLUTION: Provided is a heating furnace penetration part structure for covering a clearance between a penetration part 5 and each of a plurality of reaction tubes 3 with a heat resistant and flexible penetration part seal member 9 from above in a heating furnace configured so that a heating space S is formed within a metallic casing 2 having an inner surface on which a heat resistant layer 1 formed out of a castable refractory material is laid out, the reaction tubes 3 provided in the heating space S are exposed to an external space via the penetration part 5 formed in a ceiling part 4 of the metallic casing 2. In the penetration part 5, individual penetration holes 6 into which the respective reaction tubes 3 are individually inserted are formed in the heat resistant layer 1, a fire-proof adiabatic material 7 is filled between an interior of each individual penetration hole 6 and each reaction tube 3, and a stepped part 8 receiving the fire-proof adiabatic material 7 from below is formed in each individual penetration hole 6.

Description

  The present invention relates to a through-hole structure of a heating furnace, a method for constructing a through-hole of the heating furnace, and a heating furnace. More specifically, the heating furnace includes a metal housing having a heat-resistant layer made of a castable refractory material on an inner surface. And providing a plurality of reaction tubes that form a heating space inside the metal housing and are inserted into the external space from the heating space through a through portion formed in a ceiling portion of the metal housing, the through portion and the reaction tube This invention relates to a structure in which the through-hole structure, the construction method for the through-hole, and the heating furnace are covered with a heat-resistant and flexible through-hole seal member from above.

  In the conventional heating furnace, as shown in FIG. 5, in the through portion 5, a through hole through which a plurality of reaction tubes 3 are simultaneously inserted is formed in a heat-resistant layer, and a gap between the through hole and the plurality of reaction tubes 3 is formed. Is covered from above with a penetrating part seal member 9 made of a heat-resistant cloth, and only the upper end of the penetrating part seal member 9 is fixed to a plurality of reaction tubes 3 with a seal band or the like (well known) I can't find a proper publication in the technology).

In the conventional heating furnace described above, a plurality of reaction tubes 3 heated in the heating space during operation are individually extended upward by thermal expansion, and are penetrated portions fixed by seal bands due to their disjoint behavior. A gap may be formed between the upper end portion of the seal member 9 and the reaction tube 3, and the hot gas in the heating space may leak out of the furnace.
In order to solve the above problems, individual through holes for individually inserting the reaction tubes 3 are formed in the heat-resistant layer, and a fireproof insulation such as a ceramic rope is provided between the inside of the individual through holes and the reaction tube 3. It is considered to fill the material.
However, due to the up-and-down expansion and contraction behavior of the reaction tube 3 based on the heat change in the heating space in the heating furnace, the refractory heat insulating material may fall down and high-temperature gas may leak from between the through-hole seal member and the reaction tube.

  Accordingly, an object of the present invention is to eliminate the above-described problems and prevent leakage of high-temperature gas from between the through-hole seal member and the reaction tube.

  The characteristic structure of the through-hole structure of the first heating furnace according to the present invention is that a heating space is formed inside a metal casing in which a heat-resistant layer made of a castable refractory material is laid on the inner surface, and a reaction provided in the heating space. In a heating furnace in which a plurality of tubes are inserted into an external space through a through portion formed in the ceiling portion of the metal casing, a gap between the through portion and the reaction tube is formed with heat resistance and flexibility. A through-hole structure of a heating furnace covered from above with a through-hole seal member having an individual through-hole for individually inserting the reaction tube in the through-hole in the heat-resistant layer, and the individual A fireproof heat insulating material is filled between the inside of the through hole and the reaction tube, and a step portion for receiving the fireproof heat insulating material from below is formed in the individual through hole.

According to the first characteristic configuration of the present invention, by forming the individual through-holes through which the reaction tubes are individually inserted in the heat-resistant layer, even if the plurality of reaction tubes are individually vertically expanded and contracted, It is possible to suppress the occurrence of a gap between the upper end portion of the penetrating seal member and the reaction tube due to the influence of each other.
In addition, since a fireproof heat insulating material is filled between the inside of the individual through hole and the reaction tube and a step portion for receiving the fireproof heat insulating material from below is formed in the individual through hole, heating in a heating furnace is performed. Even if the vertical expansion / contraction behavior of the reaction tube occurs based on the thermal change of the space, the refractory insulation filled between the inside of the individual through hole and the reaction tube is supported by the step formed in the individual through hole. And is prevented from falling off.
Therefore, it is possible to prevent high temperature gas from leaking between the through-hole seal member and the reaction tube.

  According to a second characteristic configuration of the present invention, the through-hole seal member is formed of a heat resistant cloth, and the heat resistant cloth is wound around the entire circumference of the reaction tube so that the reaction tube can be vertically expanded and contracted. The upper end of the conductive cloth is fixed to the reaction tube, and the lower end is fixed to the metal casing.

  According to the second characteristic configuration of the present invention, in addition to being able to achieve the above-described operation and effect of the first characteristic configuration of the present invention, the through-hole seal member formed of a heat resistant cloth is provided with a reaction tube. The upper end is fixed to the reaction tube so as to allow vertical expansion and contraction, and the lower end is fixed to the metal casing, so that the gap between the individual through hole and the reaction tube is Even if hot gas passes through and tries to leak upward, the heat-resistant cloth fixed to the reaction tube and the metal casing maintains airtightness, preventing the heat in the heating furnace from leaking and heating The heating space in the furnace can be maintained well.

  According to a third characteristic configuration of the present invention, a metal cylinder portion that communicates with the individual through-hole and extends upward is integrally attached to the metal casing, and a flange portion is provided at an upper end portion of the metal cylinder portion. The through-hole seal member is fixed to the flange portion.

  According to the third characteristic configuration of the present invention, if the filling amount of the refractory heat insulating material is increased in the gap with the reaction tube formed by the metal tube portion by the metal tube portion integrally attached to the metal casing, the heat insulation is further improved. Can be improved. In addition, the through-hole seal member can be easily fixed to the flange portion provided at the upper end portion of the metal cylinder portion, and high-temperature gas leakage can be prevented well.

  The 4th characteristic structure of this invention exists in the place which filled the said fireproof heat insulating material also between the said metal cylinder part and the said reaction tube.

  According to the fourth characteristic configuration of the present invention, the refractory heat insulating material filled between the metal tube portion and the reaction tube can satisfactorily prevent leakage of high-temperature gas and improve heat insulation.

  The characteristic structure of the construction method of the penetration part of the fifth heating furnace according to the present invention is that a heating space is formed inside a metal casing in which a heat-resistant layer made of castable refractory material is laid on the inner surface, and the heating space is provided In a heating furnace in which a plurality of reaction tubes are inserted into an external space through a penetration portion formed in the ceiling portion of the metal casing, a gap between the penetration portion and the reaction tube can be heat-resistant. A method for constructing a through-hole of a heating furnace covered from above with a flexible through-hole seal member, wherein individual through-holes for individually inserting the reaction tubes in the through-hole are formed in the heat-resistant layer. In addition, when forming the individual through-hole, a step portion for receiving the refractory heat insulating material from below is formed inside the individual through-hole, and the heat-resistant layer is attached to the inner surface of the casing, The reaction tube and the individual inserted through individual through holes Filling the inside of the through hole with the refractory heat insulating material and placing it on the stepped portion, the through hole so as to cover the gap between the individual through hole and the reaction tube from above the refractory heat insulating material. The part seal member is to be attached.

  According to the fifth characteristic configuration of the present invention, the step portion for receiving and holding the refractory heat insulating material between the individual through hole and the reaction tube is provided at the time of forming the individual through hole, so that the high-temperature gas can be efficiently obtained. It is possible to construct a heating furnace that prevents leakage. Moreover, after filling the inside of the individual through-holes with the refractory heat insulating material, the heating furnace can be maintained in airtight heat insulation by attaching the penetrating portion sealing member so as to cover the refractory heat insulating material from above.

  According to a sixth characteristic configuration of the present invention, the penetration member sealing member is formed of a heat-resistant cloth, and the heat-resistant cloth is wound around the entire circumference of the reaction tube so that the reaction tube can be vertically expanded and contracted. While fixing the upper end part of a property cloth to the said reaction tube, it exists in the place which fixes a lower end part to the said metal housing | casing.

  According to the sixth characteristic configuration of the present invention, the penetrating portion sealing member formed of a heat resistant cloth is wound around the entire circumference of the reaction tube, and its upper end is fixed to the reaction tube so as to allow vertical expansion and contraction. In addition, since the lower end portion is fixed to the metal casing, the reaction tube and the metal casing can be connected between the individual through holes and the reaction tube even if high temperature gas passes through and leaks upward. The heat-resistant cloth fixed to can maintain airtightness, can prevent the heat in the heating furnace from leaking, and can maintain the heating space in the heating furnace well.

  A characteristic configuration of the seventh heating furnace of the present invention is that a metal casing in which a heat-resistant layer made of a castable refractory material is laid on the inner surface, a heating space is formed inside the metal casing, A plurality of reaction tubes that are inserted from the heating space into the external space through a through portion formed in the ceiling portion are provided, and a gap between the through portion and the reaction tube is provided with a heat-resistant and flexible through-portion seal member A heating furnace covered from above, wherein individual through-holes for individually inserting the reaction tubes in the through-portions are formed in the heat-resistant layer, and between the inside of the individual through-holes and the reaction tubes A fireproof heat insulating material is filled in between, and a step portion for receiving the fireproof heat insulating material from below is formed in the individual through hole.

According to the seventh characteristic configuration of the present invention, by forming individual through-holes through which the reaction tubes are individually inserted in the heat-resistant layer, even if the plurality of reaction tubes are individually vertically expanded and contracted, It is possible to suppress the occurrence of a gap between the upper end portion of the penetrating seal member and the reaction tube due to the influence of each other.
In addition, since a fireproof heat insulating material is filled between the inside of the individual through hole and the reaction tube and a step portion for receiving the fireproof heat insulating material from below is formed in the individual through hole, heating in a heating furnace is performed. Even if the vertical expansion / contraction behavior of the reaction tube occurs based on the thermal change of the space, the refractory insulation filled between the inside of the individual through hole and the reaction tube is supported by the step formed in the individual through hole. And is prevented from falling off.
Accordingly, it is possible to provide a heating furnace that can prevent the high temperature gas from leaking between the through-hole seal member and the reaction tube and can maintain the heating space well.

It is a longitudinal cross-sectional view of the whole heating furnace. It is a longitudinal cross-sectional view of a penetration part. It is a perspective view of a principal part, (a) shows a reaction tube of an extension state, and (b) shows a reaction tube of a contraction state. It is an expanded view of a penetration part seal member. It is a perspective view which shows the penetration part of a prior art example.

Embodiments of the present invention will be described below with reference to the drawings.
As shown in FIG. 1, a heating space S by a combustion burner 19 is formed inside a metal casing 2 in which a heat-resistant layer 1 made of a castable refractory material is laid on the inner surface, and the heating space S extends in the vertical direction. A plurality of the reaction tubes 3 provided are inserted into the external space through a through portion 5 formed in the ceiling portion 4 of the metal housing 2 to constitute a heating furnace.

  As shown in FIGS. 2 to 4, the individual through holes 6 through which the reaction tubes 3 are individually inserted are formed in the heat-resistant layer 1, and the refractory heat insulation is provided between the inside of the individual through holes 6 and the reaction tube 3. A step 8 for filling the material 7 and receiving the refractory heat insulating material 7 from below is formed in the individual through-hole 6, and the gap between the individual through-hole 6 and the reaction tube 3 is made of heat-resistant and flexible silica. It is covered from above with a penetrating part sealing member 9 made of a heat-resistant fabric of fibers.

In order to cover the gap between the individual through hole 6 and the reaction tube 3 with the penetration portion seal member 9, the penetration portion seal member 9 is wound around the entire circumference of the reaction tube 3 and penetrates the reaction tube 3 in a vertically expandable and contractible manner. The upper end portion of the part seal member 9 is fixed to the reaction tube 3 by winding a stainless steel band 10, and the lower end portion is fixed to the metal housing 2.
In order to fix the lower end portion of the penetrating portion seal member 9 to the metal casing 2, a metal cylinder portion 11 that communicates with the individual through holes 6 and extends upward is integrally attached to the metal casing 2 by welding. The flange portion 12 is provided at the upper end portion of the metal tube portion 11, and the through-hole seal member 9 is sandwiched between the pair of C-shaped ring-shaped stainless pressing plates 13 and fixed with bolts and nuts 14. is there.
The upper and lower intermediate portions of the penetrating portion seal member 9 are bound from the circumferential direction by the straps 15 at a plurality of upper and lower portions as shown in FIGS. 3 (a), 3 (b), and 4.

As shown in FIG. 2, the refractory heat insulating material 7 includes a first heat insulating material 16 that wraps a sheet called a ceramic fiber blanket around the reaction tube 3 and fills the space between the metal tube portion 11 and the reaction tube 3. The second heat insulating material 17 made of a ceramic fiber blanket that is thinner than the first heat insulating material 16 and is wound around the reaction tube 3 between the through-hole sealing member 9 and the reaction tube 3, and the second heat insulating material 17 and the through-hole It is comprised from the 3rd heat insulating material 18 which consists of a bulk-like ceramic fiber which plugs up the clearance gap between the sealing members 9.
[Another embodiment]
Other embodiments will be described below.

<1> The through-hole sealing member 9 may be formed of other fibers as long as it is a heat-resistant fiber other than silica fibers.
<2> Similarly to the through-hole seal member 9, the refractory heat insulating material 7 may be made of, for example, glass fiber other than ceramic fiber.
<3> The metal cylinder portion 11 provided so as to communicate with the individual through-hole 6 may not necessarily be provided, and the lower end portion of the through-hole seal member 9 may be directly fixed to the metal housing 2.

  In addition, as mentioned above, although the code | symbol was written in order to make contrast with drawing convenient, this invention is not limited to the structure of an accompanying drawing by this entry. In addition, it goes without saying that the present invention can be carried out in various modes without departing from the gist of the present invention.

DESCRIPTION OF SYMBOLS 1 Heat-resistant layer 2 Metal housing 3 Reaction tube 4 Ceiling part 5 Penetration part 6 Individual through hole 7 Refractory heat insulating material 8 Step part 9 Penetration part seal member S Heating space

Claims (7)

In addition to forming a heating space inside the metal housing that has a heat-resistant layer of castable refractory material on the inner surface,
In a heating furnace in which a plurality of reaction tubes provided in the heating space are inserted into an external space through a through part formed in the ceiling part of the metal casing,
A through-hole structure of a heating furnace in which a gap between the through-hole and the reaction tube is covered from above with a heat-resistant and flexible through-hole seal member,
While forming the individual through-holes through which the reaction tubes are individually inserted in the through-holes in the heat-resistant layer, a refractory heat insulating material is filled between the inside of the individual through-holes and the reaction tubes,
A through-hole structure of a heating furnace in which a step portion for receiving the refractory heat insulating material from below is formed in the individual through hole.   The penetration portion sealing member is formed of a heat resistant cloth, and the heat resistant cloth is wound around the entire circumference of the reaction tube so that the reaction tube can be vertically expanded and contracted so that the upper end portion of the heat resistant cloth is attached to the reaction tube. The through-hole structure of a heating furnace according to claim 1, wherein the lower end portion is fixed to the metal casing while being fixed. A metal cylinder portion that communicates with the individual through-hole and extends upward is integrally attached to the metal casing,
A flange is provided at the upper end of the metal cylinder,
The penetration part structure of the heating furnace according to claim 1 or 2, wherein the penetration part sealing member is fixed to the flange part.   The penetration part structure of the heating furnace of Claim 3 with which the said refractory heat insulating material is also filled between the said metal cylinder part and the said reaction tube. In addition to forming a heating space inside the metal housing that has a heat-resistant layer of castable refractory material on the inner surface,
In a heating furnace in which a plurality of reaction tubes provided in the heating space are inserted into an external space through a through part formed in the ceiling part of the metal casing,
It is a construction method of a penetration part of a heating furnace in which a gap between the penetration part and the reaction tube is covered from above with a heat-resistant and flexible penetration part sealing member,
In the heat-resistant layer, individual through-holes for individually inserting the reaction tubes in the through-holes are formed in the heat-resistant layer, and when forming the individual through-holes, the refractory heat insulating material is placed inside the individual through-holes from below The step to receive is also formed together,
After the heat-resistant layer is attached to the inner surface of the housing, the refractory heat insulating material is filled between the reaction tube inserted into the individual through-hole and the inner surface of the individual through-hole and placed on the stepped portion. ,
The construction method of the penetration part of the heating furnace which attaches the said penetration part seal member so that the clearance gap between the said individual through hole and the said reaction tube may be covered from the upper direction of the said refractory heat insulating material.   The penetration portion sealing member is formed of a heat resistant cloth, and the heat resistant cloth is wound around the entire circumference of the reaction tube so that the reaction tube can be vertically expanded and contracted so that the upper end portion of the heat resistant cloth is attached to the reaction tube. The construction method of the penetration part of a heating furnace of Claim 5 which fixes a lower end part to the said metal housing | casing while fixing. Provide a metal casing with a heat-resistant layer of castable refractory material on the inner surface,
Forming a heating space inside the metal casing;
Providing a plurality of reaction tubes to be inserted from the heating space into the external space through the through-hole formed in the ceiling of the metal housing,
A heating furnace in which a gap between the penetrating part and the reaction tube is covered with a heat-resistant and flexible penetrating part sealing member from above,
While forming the individual through-holes through which the reaction tubes are individually inserted in the through-holes in the heat-resistant layer, a refractory heat insulating material is filled between the inside of the individual through-holes and the reaction tubes,
A heating furnace in which a step portion for receiving the refractory heat insulating material from below is formed in the individual through hole.

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