JP2015118866A - Manufacturing apparatus of electrode assembly and manufacturing method of electrode assembly - Google Patents

Manufacturing apparatus of electrode assembly and manufacturing method of electrode assembly Download PDF

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JP2015118866A
JP2015118866A JP2013262796A JP2013262796A JP2015118866A JP 2015118866 A JP2015118866 A JP 2015118866A JP 2013262796 A JP2013262796 A JP 2013262796A JP 2013262796 A JP2013262796 A JP 2013262796A JP 2015118866 A JP2015118866 A JP 2015118866A
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electrode assembly
pair
holding
electrode
members
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JP6197630B2 (en
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厚志 南形
Atsushi MINAGATA
厚志 南形
元章 奥田
Motoaki Okuda
元章 奥田
陽平 濱口
Yohei Hamaguchi
陽平 濱口
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Toyota Industries Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Electric Double-Layer Capacitors Or The Like (AREA)
  • Fixed Capacitors And Capacitor Manufacturing Machines (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a manufacturing apparatus of electrode assembly and a manufacturing method of electrode assembly which allows for suppression of spring back when releasing application of a load.SOLUTION: A manufacturing apparatus 50 of an electrode assembly has a pair of holding members 51, 61 for holding an electrode assembly 14 from both flat surfaces 44 in the lamination direction, and female screw 55 and bolt 57 capable of holding the pair of holding members 51, 61 in a state for holding the electrode assembly 14, and fixing the interval of the pair of holding members 51, 61. Furthermore, the manufacturing apparatus 50 includes a first recess 68, a second recess 69 and third recesses 60, 70 in each holding member 51, 61, and they expose a part of the flat surface 44 so as to stick a first holding tape and a second holding tape to both flat surfaces of the electrode assembly 14.

Description

本発明は、電極組立体を積層方向に厚み調整するとともに、保持テープによって電極組立体を保持するための電極組立体の製造装置及び電極組立体の製造方法に関する。   The present invention relates to an electrode assembly manufacturing apparatus and an electrode assembly manufacturing method for adjusting the thickness of an electrode assembly in a stacking direction and holding the electrode assembly with a holding tape.

EV(Electric Vehicle)やPHV(Plug in Hybrid Vehicle)などの車両には、原動機となる電動機への供給電力を蓄える蓄電装置としてリチウムイオン電池などの二次電池が搭載されている。二次電池は、例えば両面に活物質層が形成された矩形状の正極電極と負極電極がセパレータを間に挟んだ状態で積層された電極組立体をケース内に備える。二次電池のうち、角型の二次電池の製造時には、正極電極、セパレータ、及び負極電極を積層して電極組立体を形成した後、電極組立体は、その積層方向に荷重を加えた状態で保持される(例えば、特許文献1参照)。   A vehicle such as an EV (Electric Vehicle) or a PHV (Plug in Hybrid Vehicle) is equipped with a secondary battery such as a lithium ion battery as a power storage device that stores power supplied to an electric motor serving as a prime mover. A secondary battery includes, for example, an electrode assembly in which a rectangular positive electrode and a negative electrode each having an active material layer formed on both surfaces are stacked with a separator interposed therebetween. Among secondary batteries, when manufacturing a square secondary battery, a positive electrode, a separator, and a negative electrode are stacked to form an electrode assembly, and then the electrode assembly is in a state in which a load is applied in the stacking direction. (See, for example, Patent Document 1).

特許文献1に開示の積層型非水電解質電池において、その積層電極体(電極組立体)は、正極(正極電極)と負極(負極電極)がセパレータを介して複数枚積層されるとともに、接着テープ(保持テープ)によって積層方向に保持されている。この積層電極体の製造は、正極、セパレータ及び負極を吸着装置で所定位置に搬送し、積層された正極、セパレータ及び負極を吸着装置で押圧して荷重を付与し、厚み調整を行う。そして、荷重を付与したまま、吸着装置から露出した積層電極体の一部に接着テープを貼り付ける。なお、接着テープは、その長手方向の両端側が、積層電極体の積層方向両端面に貼着される。接着テープの貼着後、吸着装置による荷重付与を解除することで積層電極体が製造される。積層電極体では、活物質層の面に沿う方向への正極や負極のずれや、積層方向へのずれが接着テープによって抑制され、積層状態が保持される。   In the multilayer nonaqueous electrolyte battery disclosed in Patent Document 1, the multilayer electrode body (electrode assembly) includes a plurality of positive electrodes (positive electrodes) and negative electrodes (negative electrodes) stacked with a separator interposed therebetween, and an adhesive tape. It is held in the stacking direction by (holding tape). In the production of the laminated electrode body, the positive electrode, the separator, and the negative electrode are conveyed to a predetermined position by an adsorption device, and the laminated positive electrode, separator, and negative electrode are pressed by the adsorption device to apply a load, thereby adjusting the thickness. And an adhesive tape is affixed on a part of laminated electrode body exposed from the adsorption | suction apparatus with the load applied. In addition, as for an adhesive tape, the both ends side of the longitudinal direction is affixed on the both ends surface of the lamination direction of a laminated electrode body. After adhering the adhesive tape, the laminated electrode body is manufactured by releasing the load applied by the adsorption device. In the laminated electrode body, displacement of the positive electrode and the negative electrode in the direction along the surface of the active material layer and displacement in the lamination direction are suppressed by the adhesive tape, and the laminated state is maintained.

特開2008−204706号公報JP 2008-204706 A

ところが、特許文献1に開示の製造方法では、接着テープを貼着した後、吸着装置による荷重付与を解除したとき、正極、負極及びセパレータのスプリングバックが生じ、そのスプリングバックを受けて、積層電極体の積層方向への厚みが増えようとする。すると、接着テープが長手方向へ引っ張られてしまい、接着テープに強い力が加わる。その結果、接着テープが活物質層から剥がれてしまったり、積層状態がずれたりしてしまう。このスプリングバックが生じても、上述の不都合が生じないようにするために、粘着力の高い接着テープを用い、貼着することが考えられる。しかし、接着テープに掛かるテンションが強くなりすぎ、接着テープによって活物質層が引っ張られ、活物質層の表面から活物質が剥がれてしまう虞がある。   However, in the manufacturing method disclosed in Patent Document 1, when the application of the load by the adsorbing device is released after the adhesive tape is applied, the positive electrode, the negative electrode, and the separator are spring-backed. The thickness of the body in the stacking direction tends to increase. Then, the adhesive tape is pulled in the longitudinal direction, and a strong force is applied to the adhesive tape. As a result, the adhesive tape is peeled off from the active material layer or the laminated state is shifted. In order to prevent the above-described inconvenience from occurring even when this spring back occurs, it is conceivable to use an adhesive tape having a high adhesive strength. However, there is a possibility that the tension applied to the adhesive tape becomes too strong, the active material layer is pulled by the adhesive tape, and the active material is peeled off from the surface of the active material layer.

本発明は、荷重付与を解除したときのスプリングバックを抑制することができる電極組立体の製造装置及び電極組立体の製造方法を提供することにある。   An object of the present invention is to provide an electrode assembly manufacturing apparatus and an electrode assembly manufacturing method capable of suppressing springback when load application is released.

上記問題点を解決するための電極組立体の製造装置は、活物質層を有する正極電極と負極電極とがセパレータを間に介在させた状態で積層された電極組立体の製造装置であって、前記電極組立体を積層方向の両方の偏平面から挟む一対の挟持部材と、前記電極組立体を挟んだ状態に一対の挟持部材を保持可能であり、一対の挟持部材間の間隔を固定する保持部材と、前記挟持部材それぞれに設けられ、前記電極組立体の両偏平面の一部を露出させる凹部と、を有することを要旨とする。   An apparatus for manufacturing an electrode assembly for solving the above problem is an apparatus for manufacturing an electrode assembly in which a positive electrode having an active material layer and a negative electrode are stacked with a separator interposed therebetween, A pair of clamping members that sandwich the electrode assembly from both flat surfaces in the stacking direction, and a pair of holding members that can hold the electrode assembly in a state of sandwiching the electrode assembly, and hold the gap between the pair of clamping members fixed The gist of the present invention is to include a member and a recess provided in each of the clamping members and exposing a part of both the flat surfaces of the electrode assembly.

これによれば、挟持部材の凹部により、電極組立体を挟持部材で挟んだ状態で電極組立体に保持テープを貼着することが可能である。また、保持部材により挟持部材間の間隔を固定することができる。このため、保持テープを電極組立体に貼着した後、電極組立体に対する荷重付与を解除したとき、電極組立体のスプリングバックしようとする強い力が保持部材で受け止められ、スプリングバックが抑制される。その結果として、スプリングバックよる強い力が保持テープに加わることを抑制することができる。   According to this, it is possible to stick the holding tape to the electrode assembly in a state where the electrode assembly is sandwiched between the sandwiching members by the recesses of the sandwiching member. Further, the interval between the holding members can be fixed by the holding member. For this reason, after applying the holding tape to the electrode assembly and then releasing the applied load to the electrode assembly, the holding member receives a strong force to spring back the electrode assembly and suppresses the spring back. . As a result, it is possible to suppress a strong force from the springback from being applied to the holding tape.

また、電極組立体の製造装置について、前記挟持部材に対し進退可能な押圧部材を備え、前記押圧部材が前記挟持部材を介して前記電極組立体に積層方向への荷重を付与する荷重付与装置を備えるのが好ましい。   In addition, the electrode assembly manufacturing apparatus includes a pressing member that includes a pressing member capable of moving forward and backward with respect to the clamping member, and the pressing member applies a load in the stacking direction to the electrode assembly via the clamping member. It is preferable to provide.

これによれば、一対の挟持部材で電極組立体を挟んだ状態で、荷重付与装置の押圧部材から電極組立体に荷重を付与することができる。また、一対の挟持部材間の間隔が、保持部材により固定された後は、押圧部材を後退させることで、電極組立体と挟持部材を、荷重付与装置より分離し、それぞれを別置きすることができる。電極組立体が挟持部材で挟持されているため、スプリングバックは時間経過とともに軽減されていく。よって、電極組立体及び挟持部材と、荷重付与装置と、を別置き可能な構成とすることで、電極組立体のスプリングバックを軽減することができるとともに、荷重付与装置がスプリングバック抑制のために占有されることを回避できる。   According to this, it is possible to apply a load to the electrode assembly from the pressing member of the load applying device in a state where the electrode assembly is sandwiched between the pair of clamping members. In addition, after the interval between the pair of sandwiching members is fixed by the holding member, the electrode assembly and the sandwiching member can be separated from the load applying device by retracting the pressing member, and each can be placed separately. it can. Since the electrode assembly is clamped by the clamping member, the springback is reduced with time. Therefore, the electrode assembly and the clamping member and the load applying device can be separately placed, so that the spring back of the electrode assembly can be reduced, and the load applying device can suppress the spring back. You can avoid being occupied.

また、電極組立体の製造装置について、前記挟持部材それぞれは、前記電極組立体を挟んだ状態で、前記偏平面に沿い、かつ前記偏平面に繋がる側面から離れる方向へ突出する突出部を複数備え、前記保持部材は、一方の挟持部材の突出部に設けられた雌ねじ部と、他方の挟持部材の突出部に挿通され、かつ前記雌ねじ部に螺合されるボルトと、を含む。   Further, in the electrode assembly manufacturing apparatus, each of the clamping members includes a plurality of projecting portions that project along the decentered plane and away from the side surfaces connected to the decentered plane in a state of sandwiching the electrode assembly. The holding member includes a female screw portion provided at a protruding portion of one clamping member, and a bolt inserted into the protruding portion of the other clamping member and screwed into the female screw portion.

これによれば、ボルトを雌ねじ部に螺合することで、荷重が付与された状態で一対の挟持部材間の間隔を固定できる。
また、電極組立体の製造装置について、前記挟持部材はそれぞれ金属製であり、前記ボルトは樹脂製であるのが好ましい。
According to this, the space | interval between a pair of clamping members is fixable in the state to which the load was provided by screwing a volt | bolt in an internal thread part.
In the electrode assembly manufacturing apparatus, it is preferable that the clamping members are made of metal and the bolts are made of resin.

これによれば、ボルトを挟持部材の雌ねじ部に螺合するとき、ボルトが雌ねじ部に擦れても異物が発生しにくく、電極組立体の製造装置で製造された電極組立体に異物が混入することを抑制できる。   According to this, when the bolt is screwed into the female thread portion of the clamping member, even if the bolt is rubbed against the female thread portion, foreign matter is hardly generated, and foreign matter is mixed into the electrode assembly manufactured by the electrode assembly manufacturing apparatus. This can be suppressed.

上記問題点を解決するための電極組立体の製造方法は、正極電極と負極電極とがセパレータを間に介在させた状態で積層された電極組立体の製造方法であって、前記正極電極と前記負極電極とを前記セパレータを間に介在させた状態で積層する工程と、前記電極組立体を積層方向の両方の偏平面から一対の挟持部材で挟む工程と、一対の挟持部材で挟んだ前記電極組立体に積層方向へ荷重を付与する工程と、一対の挟持部材間の間隔を、保持部材で固定する工程と、一対の挟持部材間の間隔を維持したまま前記荷重の付与を解除する工程と、一対の挟持部材間の間隔を維持したまま、一対の挟持部材が有する凹部から、前記電極組立体の両偏平面に繋がる側面を跨いで両偏平面に保持テープを貼着する工程と、所定時間経過後に、一対の挟持部材間の間隔の固定を解除する工程と、を含むことを要旨とする。   A method of manufacturing an electrode assembly for solving the above problem is a method of manufacturing an electrode assembly in which a positive electrode and a negative electrode are stacked with a separator interposed therebetween, the positive electrode and the negative electrode A step of laminating a negative electrode with the separator interposed therebetween, a step of sandwiching the electrode assembly from both flat surfaces in the laminating direction by a pair of sandwiching members, and the electrode sandwiched by a pair of sandwiching members A step of applying a load to the assembly in the stacking direction, a step of fixing the interval between the pair of clamping members with a holding member, and a step of releasing the application of the load while maintaining the interval between the pair of clamping members; A step of adhering a holding tape to both of the flat surfaces across the side surfaces connected to the both flat surfaces of the electrode assembly from the recesses of the pair of holding members while maintaining the distance between the pair of holding members; After a lapse of time, a pair of clamps And summarized in that comprises a step of releasing the fixing of the spacing between the wood, the.

これによれば、挟持部材と保持部材とにより一対の挟持部材間の間隔が所定時間固定されるため、電極組立体の積層方向への厚みは所定時間維持され、スプリングバックは時間経過とともに軽減されていく。このため、挟持部材による挟持を解除したときの電極組立体のスプリングバックは軽減され、保持テープに強い力が加わることを抑制できる。また、荷重付与を解除した後も、挟持部材と保持部材とにより一対の挟持部材間の間隔が所定時間固定されるため、荷重付与を解除してもスプリングバックを軽減させながらも荷重を付与するための設備を占有することがなく、蓄電装置の生産効率の低下を抑制できる。   According to this, since the gap between the pair of clamping members is fixed for a predetermined time by the clamping member and the holding member, the thickness of the electrode assembly in the stacking direction is maintained for a predetermined time, and the springback is reduced with the passage of time. To go. For this reason, the spring back of the electrode assembly when the clamping by the clamping member is released is reduced, and it is possible to suppress a strong force from being applied to the holding tape. In addition, even after releasing the load, the interval between the pair of holding members is fixed for a predetermined time by the holding member and the holding member, so even if the load is released, the load is applied while reducing the springback. Therefore, a decrease in production efficiency of the power storage device can be suppressed.

本発明によれば、荷重付与を解除したときのスプリングバックを抑制することができる。   According to the present invention, it is possible to suppress the springback when releasing the load.

実施形態の二次電池を示す分解斜視図。The disassembled perspective view which shows the secondary battery of embodiment. 実施形態の二次電池の外観を示す斜視図。The perspective view which shows the external appearance of the secondary battery of embodiment. 電極組立体の構成要素を示す分解斜視図。The disassembled perspective view which shows the component of an electrode assembly. 電極組立体の製造装置の挟持部材及びボルトを示す分解斜視図。The disassembled perspective view which shows the clamping member and bolt of the manufacturing apparatus of an electrode assembly. 一対の挟持部材で電極組立体を挟持した状態を示す斜視図。The perspective view which shows the state which clamped the electrode assembly with a pair of clamping member. 荷重付与装置によって荷重を付与した状態を示す側面図。The side view which shows the state which provided the load with the load provision apparatus. ボルトを増締めした状態を示す側面図。The side view which shows the state which tightened the volt | bolt. 電極組立体に保持テープを貼着した状態を示す平面図。The top view which shows the state which affixed the holding tape on the electrode assembly. 電極組立体に保持テープを貼着した状態を示す斜視図。The perspective view which shows the state which affixed the holding tape on the electrode assembly. 電極組立体の製造装置の別例を示す平面図。The top view which shows another example of the manufacturing apparatus of an electrode assembly.

以下、電極組立体の製造装置及び電極組立体の製造方法を具体化した一実施形態を図1〜図9にしたがって説明する。
図1及び図2に示すように、二次電池10はリチウムイオン二次電池であり、その外郭を構成する金属製のケース11を備えている。ケース11は、一面に開口部12aを備える有底直方体状の容器12と、開口部12aを塞ぐ蓋13とを備えている。容器12は、長方形状の底板12bと、底板12bの対向する一対の短側縁から立設された短側壁12cと、底板12bの対向する一対の長側縁から立設された長側壁12dとを備える。ケース11には、電極組立体14及び電解質としての電解液(図示略)が収容されている。電極組立体14は、容器12の内部空間が直方体形状であることに対応させて、全体として直方体形状である。
Hereinafter, an embodiment in which an electrode assembly manufacturing apparatus and an electrode assembly manufacturing method are embodied will be described with reference to FIGS.
As shown in FIG. 1 and FIG. 2, the secondary battery 10 is a lithium ion secondary battery, and includes a metal case 11 that forms the outline of the secondary battery 10. The case 11 includes a bottomed rectangular parallelepiped container 12 having an opening 12a on one surface and a lid 13 that closes the opening 12a. The container 12 has a rectangular bottom plate 12b, a short side wall 12c erected from a pair of opposed short side edges of the bottom plate 12b, and a long side wall 12d erected from a pair of opposed long side edges of the bottom plate 12b. Is provided. The case 11 contains an electrode assembly 14 and an electrolytic solution (not shown) as an electrolyte. The electrode assembly 14 has a rectangular parallelepiped shape as a whole, corresponding to the internal space of the container 12 having a rectangular parallelepiped shape.

図3に示すように、電極組立体14は、矩形シート状の正極電極21、及び矩形シート状の負極電極24と、樹脂製にて、電気伝導に係るイオン(リチウムイオン)が通過可能な多孔質膜で形成されたセパレータ27とを備えている。正極電極21は、矩形状の正極用金属箔(本実施形態ではアルミニウム箔)22と、その正極用金属箔22の両面(表面)に設けられた矩形状の正極活物質層23と、を有する。正極活物質層23の周囲には、正極用金属箔22の表面に活物質を有しない正極未塗工部22dが形成されている。正極電極21の第1の辺(上辺)22cの一部には、正極集電タブ31が、正極用金属箔22の一部を突出する状態に形成して設けられている。正極電極21において、正極集電タブ31が設けられた第1の辺22cの対辺を第2の辺22eとし、第1の辺22cと第2の辺22eを繋ぐ一対の辺を第3の辺22fとする。   As shown in FIG. 3, the electrode assembly 14 is made of a rectangular sheet-like positive electrode 21 and a rectangular sheet-like negative electrode 24, and is made of resin and is porous so that ions related to electrical conduction (lithium ions) can pass therethrough. And a separator 27 formed of a material film. The positive electrode 21 has a rectangular positive electrode metal foil (aluminum foil in the present embodiment) 22 and a rectangular positive electrode active material layer 23 provided on both surfaces (surfaces) of the positive electrode metal foil 22. . Around the positive electrode active material layer 23, a positive electrode uncoated portion 22 d having no active material is formed on the surface of the positive electrode metal foil 22. A positive electrode current collecting tab 31 is provided on a part of the first side (upper side) 22 c of the positive electrode 21 so as to project a part of the positive electrode metal foil 22. In the positive electrode 21, the opposite side of the first side 22c provided with the positive current collecting tab 31 is the second side 22e, and the pair of sides connecting the first side 22c and the second side 22e is the third side. 22f.

負極電極24は、矩形状の負極用金属箔(本実施形態では銅箔)25と、その負極用金属箔25の両面(表面)に設けられた矩形状の負極活物質層26と、を有する。負極活物質層26の周囲には、負極用金属箔25の表面に活物質を有しない負極未塗工部25dが形成される。負極電極24の第1の辺(上辺)25cの一部には、負極集電タブ32が、負極用金属箔25の一部を突出する状態に形成して設けられている。   The negative electrode 24 has a rectangular negative electrode metal foil (copper foil in this embodiment) 25 and a rectangular negative electrode active material layer 26 provided on both surfaces (surfaces) of the negative electrode metal foil 25. . Around the negative electrode active material layer 26, a negative electrode uncoated portion 25d having no active material is formed on the surface of the negative electrode metal foil 25. A negative electrode current collecting tab 32 is provided on a part of the first side (upper side) 25 c of the negative electrode 24 so as to project a part of the negative electrode metal foil 25.

負極電極24において、負極集電タブ32が設けられた第1の辺(上辺)25cの対辺を第2の辺25eとし、第1の辺25cと第2の辺25eを繋ぐ一対の辺を第3の辺25fとする。また、セパレータ27において、正極集電タブ31及び負極集電タブ32側に配置される辺を、第1の辺27cとし、第1の辺27cの対辺を第2の辺27eとする。また、セパレータ27において、第1の辺27cと第2の辺27eを繋ぐ一対の辺を第3の辺27fとする。   In the negative electrode 24, the opposite side of the first side (upper side) 25c provided with the negative current collecting tab 32 is the second side 25e, and the pair of sides connecting the first side 25c and the second side 25e is the first side. 3 side 25f. In the separator 27, a side disposed on the positive electrode current collecting tab 31 and negative electrode current collecting tab 32 side is a first side 27c, and a side opposite to the first side 27c is a second side 27e. In the separator 27, a pair of sides connecting the first side 27c and the second side 27e are defined as a third side 27f.

負極活物質層26の隣り合う2辺の各辺の長さ(長手方向の長さ及び短手方向の長さ)は、正極活物質層23の隣り合う2辺の各辺の長さ(長手方向の長さ及び短手方向の長さ)よりも長く設定されている。つまり、負極活物質層26は、正極活物質層23の面を覆うことが可能な大きさに設定されている。また、正極活物質層23及び負極活物質層26の周りには正極未塗工部22d及び負極未塗工部25dが形成されているため、セパレータ27は、負極活物質層26の面及び正極活物質層23の面の双方を覆うことが可能である。   The lengths of the two adjacent sides of the negative electrode active material layer 26 (the length in the longitudinal direction and the length in the short direction) are the lengths of the two sides of the positive electrode active material layer 23 (the length in the longitudinal direction). The length in the direction and the length in the short direction). That is, the negative electrode active material layer 26 is set to a size that can cover the surface of the positive electrode active material layer 23. Further, since the positive electrode uncoated portion 22d and the negative electrode uncoated portion 25d are formed around the positive electrode active material layer 23 and the negative electrode active material layer 26, the separator 27 is formed on the surface of the negative electrode active material layer 26 and the positive electrode. Both surfaces of the active material layer 23 can be covered.

図1に示すように、正極電極21と、負極電極24と、セパレータ27は、正極集電タブ31が積層方向に沿って列状に配置され、且つ正極集電タブ31と重ならない位置にて負極集電タブ32が積層方向に沿って列状に配置されるように積層される。そして、電極組立体14は、各第1の辺22c,25c,27cが寄せ集められて形成されたタブ側端面36を備え、このタブ側端面36では、各正極集電タブ31及び各負極集電タブ32は、電極組立体14における積層方向の一端から他端までの範囲内で集められた(束ねられた)状態で折り曲げられている。各正極集電タブ31が重なっている箇所を溶接することによって各正極集電タブ31が電気的に接続されるとともに、正極集電タブ31に正極導電部材41aが接続されている。正極導電部材41aには、電極組立体14から電気を取り出すための正極端子41bが接続されている。   As shown in FIG. 1, the positive electrode 21, the negative electrode 24, and the separator 27 are arranged at positions where the positive electrode current collecting tabs 31 are arranged in a line along the stacking direction and do not overlap with the positive electrode current collecting tabs 31. The negative electrode current collecting tabs 32 are stacked so as to be arranged in a line along the stacking direction. The electrode assembly 14 includes a tab-side end surface 36 formed by gathering the first sides 22c, 25c, and 27c. In the tab-side end surface 36, the positive current collecting tabs 31 and the negative current collecting tabs 36 are provided. The electric tab 32 is bent in a state of being collected (bundled) within a range from one end to the other end in the stacking direction of the electrode assembly 14. The positive current collecting tabs 31 are electrically connected by welding the portions where the positive current collecting tabs 31 are overlapped, and the positive electrode conductive member 41 a is connected to the positive current collecting tab 31. A positive electrode terminal 41 b for taking out electricity from the electrode assembly 14 is connected to the positive electrode conductive member 41 a.

同様に、各負極集電タブ32が重なっている箇所を溶接することによって各負極集電タブ32が電気的に接続されるとともに、負極集電タブ32に負極導電部材42aが接続されている。負極導電部材42aには、電極組立体14から電気を取り出すための負極端子42bが接続されている。正極端子41b及び負極端子42bは蓋13を貫通してケース11外に突出するとともに、正極端子41b及び負極端子42bは絶縁リング13bによって蓋13から絶縁されている。   Similarly, the negative electrode current collecting tabs 32 are electrically connected by welding the portions where the negative electrode current collecting tabs 32 overlap, and the negative electrode current collecting tabs 32 are connected to the negative electrode conductive members 42a. A negative electrode terminal 42b for taking out electricity from the electrode assembly 14 is connected to the negative electrode conductive member 42a. The positive terminal 41b and the negative terminal 42b penetrate the lid 13 and protrude out of the case 11, and the positive terminal 41b and the negative terminal 42b are insulated from the lid 13 by the insulating ring 13b.

電極組立体14の積層方向に沿った長さを、電極組立体14の厚みとすると、電極組立体14は、その厚みがケース11の内寸より僅かに小さくなるように厚み調整される。また、電極組立体14は、各第2の辺22e,25e,27eが寄せ集められた底面37を備え、底面37は電極組立体14を挟んでタブ側端面36の反対側に位置している。さらに、電極組立体14は、各第3の辺22f,25f,27fを寄せ集めた一対の側面38を備える。一対の側面38は、電極組立体14において、底面37に繋がる面のうち、積層方向の両方の偏平面44を除く2つの面である。   When the length of the electrode assembly 14 along the stacking direction is the thickness of the electrode assembly 14, the thickness of the electrode assembly 14 is adjusted so that the thickness is slightly smaller than the inner dimension of the case 11. The electrode assembly 14 includes a bottom surface 37 in which the second sides 22e, 25e, and 27e are gathered together, and the bottom surface 37 is located on the opposite side of the tab-side end surface 36 with the electrode assembly 14 interposed therebetween. . Furthermore, the electrode assembly 14 includes a pair of side surfaces 38 in which the third sides 22f, 25f, and 27f are gathered together. The pair of side surfaces 38 are two surfaces of the electrode assembly 14 that are connected to the bottom surface 37 and exclude both the flat surfaces 44 in the stacking direction.

電極組立体14では、多数の正極電極21と負極電極24とセパレータ27が、第1保持テープ45及び第2保持テープ47により、相互に位置決めされた状態に保持されている。電極組立体14を第1保持テープ45及び第2保持テープ47で保持するのは、開口部12aから容器12に電極組立体14を挿入するとき、電極組立体14が積層方向へ分解しないようにして、その挿入性を向上させるためである。   In the electrode assembly 14, a large number of positive electrodes 21, negative electrodes 24, and separators 27 are held in a mutually positioned state by a first holding tape 45 and a second holding tape 47. The electrode assembly 14 is held by the first holding tape 45 and the second holding tape 47 so that the electrode assembly 14 does not disassemble in the stacking direction when the electrode assembly 14 is inserted into the container 12 from the opening 12a. This is to improve the insertability.

また、電極組立体14は、二次電池10におけるエネルギー密度の低下を抑える観点から、正極活物質層23の全面がセパレータ27を介して負極活物質層26に対向しているように製造されている。また、正極活物質層23と負極活物質層26が、セパレータ27の縁を越えて対向しないように製造されている。このように精度良く製造された電極組立体14に、積層方向や偏平面44に沿う方向へのずれが生じないようにするために、電極組立体14は第1保持テープ45及び第2保持テープ47で保持されている。なお、電極組立体14は、厚み調整された後、第1保持テープ45及び第2保持テープ47によって保持される。   The electrode assembly 14 is manufactured so that the entire surface of the positive electrode active material layer 23 faces the negative electrode active material layer 26 with the separator 27 interposed therebetween, from the viewpoint of suppressing a decrease in energy density in the secondary battery 10. Yes. Further, the positive electrode active material layer 23 and the negative electrode active material layer 26 are manufactured so as not to face each other beyond the edge of the separator 27. In order to prevent the electrode assembly 14 thus manufactured with high precision from being displaced in the stacking direction or the direction along the flat plane 44, the electrode assembly 14 includes the first holding tape 45 and the second holding tape. 47. The electrode assembly 14 is held by the first holding tape 45 and the second holding tape 47 after the thickness is adjusted.

電極組立体14のタブ側端面36側及び底面37側には、2つの第1保持テープ45がタブ側端面36側及び底面37側から取り付けられている。第1保持テープ45は帯状で、かつ断面U字型に貼着されている。第1保持テープ45は、長手方向の両端部が電極組立体14の両偏平面44に貼着されるとともに、タブ側端面36及び底面37の一部を跨るように覆っている。電極組立体14において、タブ側端面36及び底面37に沿って積層方向に直交する方向を幅方向とすると、2つの第1保持テープ45は、電極組立体14の幅方向に離間している。   Two first holding tapes 45 are attached to the tab side end surface 36 side and the bottom surface 37 side of the electrode assembly 14 from the tab side end surface 36 side and the bottom surface 37 side. The first holding tape 45 has a strip shape and is attached in a U-shaped cross section. The first holding tape 45 is covered so that both ends in the longitudinal direction are attached to the both flat surfaces 44 of the electrode assembly 14 and part of the tab-side end surface 36 and the bottom surface 37. In the electrode assembly 14, the two first holding tapes 45 are separated in the width direction of the electrode assembly 14 when the direction perpendicular to the stacking direction along the tab side end surface 36 and the bottom surface 37 is defined as the width direction.

電極組立体14の幅方向の両側である各側面38側には、第2保持テープ47が各側面38を覆うように貼着されている。各第2保持テープ47は帯状で、かつ断面U字型に貼付されている。第2保持テープ47は、長手方向の両端部が電極組立体14の両偏平面44に貼着されるとともに、側面38の一部を跨るように覆っている。なお、第1及び第2保持テープ45,47はポリプロピレン(PP)やポリフィニレンサルファイド(PPS)製の基材の一面に粘着層が設けられたものであり、破れにくい材質のものが使用される。   A second holding tape 47 is attached to each side surface 38 that is both sides in the width direction of the electrode assembly 14 so as to cover each side surface 38. Each second holding tape 47 has a strip shape and is attached in a U-shaped cross section. The second holding tape 47 is covered so that both ends in the longitudinal direction are attached to the both flat surfaces 44 of the electrode assembly 14 and part of the side surface 38 is straddled. The first and second holding tapes 45 and 47 are made of polypropylene (PP) or polyfinylene sulfide (PPS) with an adhesive layer provided on one surface, and are made of a material that is not easily torn. The

次に、電極組立体の製造装置50について説明する。
電極組立体の製造装置50は、電極組立体14の厚みを調整するためと、厚み調整後の電極組立体14に第1保持テープ45及び第2保持テープ47を貼着するために用いられる。
Next, the electrode assembly manufacturing apparatus 50 will be described.
The electrode assembly manufacturing apparatus 50 is used for adjusting the thickness of the electrode assembly 14 and for attaching the first holding tape 45 and the second holding tape 47 to the electrode assembly 14 after the thickness adjustment.

図4及び図6に示すように、電極組立体の製造装置50は、金属板製の一対の挟持部材51,61と、電極組立体14に積層方向への荷重を付与する荷重付与装置66とを備える。なお、一対の挟持部材51,61のうち、下側に配置されて電極組立体14を支持する挟持部材を一方の挟持部材51とし、電極組立体14の偏平面44に載せられる挟持部材を他方の挟持部材61として記載する。   As shown in FIGS. 4 and 6, the electrode assembly manufacturing apparatus 50 includes a pair of clamping members 51 and 61 made of a metal plate, and a load applying apparatus 66 that applies a load in the stacking direction to the electrode assembly 14. Is provided. Of the pair of sandwiching members 51 and 61, the sandwiching member disposed on the lower side and supporting the electrode assembly 14 is defined as one sandwiching member 51, and the sandwiching member placed on the flat surface 44 of the electrode assembly 14 is the other. The clamping member 61 is described.

一対の挟持部材51,61は、それぞれ長手方向に延びる一側面に第1の合わせ面52a,62aを有し、他側面に第2の合わせ面52b,62bを有する。挟持部材51の長手方向に沿った第1の合わせ面52a,62aの長さは、挟持部材51の長手方向に沿った第2の合わせ面52b,62bの長さより長い。挟持部材51,61の短手方向に沿った長さであり、第1の合わせ面52a,62aと第2の合わせ面52b,62b間の長さを最短距離K1とする。   The pair of sandwiching members 51 and 61 have first mating surfaces 52a and 62a on one side surface extending in the longitudinal direction, respectively, and second mating surfaces 52b and 62b on the other side surface. The lengths of the first mating surfaces 52 a and 62 a along the longitudinal direction of the sandwiching member 51 are longer than the lengths of the second mating surfaces 52 b and 62 b along the longitudinal direction of the sandwiching member 51. It is the length along the short direction of the clamping members 51 and 61, and the length between the first mating surfaces 52a and 62a and the second mating surfaces 52b and 62b is the shortest distance K1.

図5に示すように、電極組立体14におけるタブ側端面36と底面37間の長さを最短距離K2とする。この場合、挟持部材51,61の最短距離K1は、電極組立体14の最短距離K2と同じである。   As shown in FIG. 5, the length between the tab-side end surface 36 and the bottom surface 37 of the electrode assembly 14 is the shortest distance K2. In this case, the shortest distance K1 between the clamping members 51 and 61 is the same as the shortest distance K2 of the electrode assembly 14.

図4に示すように、挟持部材51,61は、その長手方向の両端側に、一対の突出部54,64を備え、各突出部54,64は、挟持部材51,61の短手方向に間隔を空けて設けられている。一対の挟持部材51,61のうち、一方の挟持部材51は、各突出部54の先端寄りに保持部材としての雌ねじ部55を備え、他方の挟持部材61は、各突出部64の先端寄りに挿通孔56を備える。   As shown in FIG. 4, the sandwiching members 51, 61 include a pair of projecting portions 54, 64 on both ends in the longitudinal direction, and each projecting portion 54, 64 extends in the short direction of the sandwiching members 51, 61. It is provided at intervals. Of the pair of clamping members 51, 61, one clamping member 51 is provided with a female screw portion 55 as a holding member near the tip of each projection 54, and the other clamping member 61 is near the tip of each projection 64. An insertion hole 56 is provided.

電極組立体の製造装置50は、保持部材として樹脂製のボルト57を備え、ボルト57は、一方の挟持部材51と他方の挟持部材61の間に電極組立体14が挟まれた状態で、挿通孔56に挿通されるとともに、雌ねじ部55に螺合される。そして、ボルト57の雌ねじ部55への螺合により、挟持部材51,61で電極組立体14を挟んだ状態を保持できるとともに、一対の挟持部材51,61間の間隔を固定できるようになっている。   The electrode assembly manufacturing apparatus 50 includes a resin bolt 57 as a holding member, and the bolt 57 is inserted in a state where the electrode assembly 14 is sandwiched between one clamping member 51 and the other clamping member 61. It is inserted into the hole 56 and screwed into the female screw portion 55. The state where the electrode assembly 14 is sandwiched between the clamping members 51, 61 can be held by screwing the bolt 57 to the female thread portion 55, and the distance between the pair of clamping members 51, 61 can be fixed. Yes.

挟持部材51,61は、短手方向に対向する突出部54,64の間に位置し、かつ短手方向に延びる端面53,63を有する。挟持部材51,61において、長手方向に沿った長さであり、一対の端面53,63間の長さを最短距離K3とする。   The clamping members 51 and 61 have end surfaces 53 and 63 that are positioned between the projecting portions 54 and 64 that face each other in the lateral direction and extend in the lateral direction. In the clamping members 51 and 61, it is the length along a longitudinal direction, and let the length between a pair of end surfaces 53 and 63 be the shortest distance K3.

図5に示すように、電極組立体14における一対の側面38間の長さを最短距離K4とする。この場合、挟持部材51,61の最短距離K3は、電極組立体14の最短距離K4より短い。   As shown in FIG. 5, the length between the pair of side surfaces 38 in the electrode assembly 14 is the shortest distance K4. In this case, the shortest distance K3 between the clamping members 51 and 61 is shorter than the shortest distance K4 of the electrode assembly 14.

図4に示すように、挟持部材51,61は、第1の合わせ面52a,62aから、その第1の合わせ面52a,62aに繋がる二つの突出部54,64の側面に向けて凹む第1の凹部58,68を備える。また、挟持部材51,61は、第2の合わせ面52b,62bから、その第2の合わせ面52b,62bに繋がる二つの突出部54,64に向けて凹む第2の凹部59,69を備える。また、挟持部材51,61は、短手方向に対向する突出部54,64の先端から端面53,63に向けて凹む第3の凹部60,70を備える。   As shown in FIG. 4, the sandwiching members 51, 61 are recessed from the first mating surfaces 52 a, 62 a toward the side surfaces of the two projecting portions 54, 64 connected to the first mating surfaces 52 a, 62 a. The recesses 58 and 68 are provided. The sandwiching members 51 and 61 include second recesses 59 and 69 that are recessed from the second mating surfaces 52b and 62b toward the two projecting portions 54 and 64 connected to the second mating surfaces 52b and 62b. . The sandwiching members 51 and 61 include third recesses 60 and 70 that are recessed from the tips of the projecting portions 54 and 64 facing in the lateral direction toward the end surfaces 53 and 63.

図6に示すように、電極組立体の製造装置50が備える荷重付与装置66は、一方の挟持部材51と、他方の挟持部材61との間に電極組立体14を挟んだ状態で、電極組立体14に載せられた他方の挟持部材61から電極組立体14に荷重を付与する。荷重付与装置66は、プレス装置である押圧部材66aを備え、押圧部材66aは挟持部材51,51に対し進退可能である。荷重付与装置66によって電極組立体14に付与される荷重は、押圧部材66aによって管理される。また、荷重付与装置66によって電極組立体14に荷重が付与されると、ボルト57の雌ねじ部55への螺合により、荷重付与によって定まった一対の挟持部材51間の間隔を固定し、維持することができるようになっている。   As shown in FIG. 6, the load applying device 66 included in the electrode assembly manufacturing apparatus 50 includes an electrode assembly in a state where the electrode assembly 14 is sandwiched between one clamping member 51 and the other clamping member 61. A load is applied to the electrode assembly 14 from the other holding member 61 placed on the three-dimensional body 14. The load applying device 66 includes a pressing member 66 a that is a pressing device, and the pressing member 66 a can move forward and backward with respect to the holding members 51 and 51. The load applied to the electrode assembly 14 by the load applying device 66 is managed by the pressing member 66a. Further, when a load is applied to the electrode assembly 14 by the load applying device 66, the interval between the pair of clamping members 51 determined by the load application is fixed and maintained by screwing the bolt 57 into the female thread portion 55. Be able to.

次に、電極組立体14の製造方法を作用とともに記載する。
まず、電極組立体14の積層工程を行う。一方の挟持部材51をセットし、その挟持部材51上に、図示しない積層装置によって、正極電極21、セパレータ27、及び負極電極24を積層していく。この積層時、正極電極21、負極電極24、及びセパレータ27は、それらの第1の辺22c,25c,27cが挟持部材51の第1の合わせ面52aに沿い、第2の辺22e,25e,27eが第2の合わせ面52bに沿うように積層される。また、正極電極21、負極電極24、及びセパレータ27は、それらの両第3の辺22f,25f,27fが、両端面53から突出した位置で端面53に平行をなすように積層される。このように積層されることにより、正極電極21の正極活物質層23と、負極電極24の負極活物質層26とが、セパレータ27を介して全面に対向するとともに、セパレータ27の縁部から正極活物質層23及び負極活物質層26が突出しないように積層される。
Next, the manufacturing method of the electrode assembly 14 will be described together with the operation.
First, the lamination process of the electrode assembly 14 is performed. One clamping member 51 is set, and the positive electrode 21, the separator 27, and the negative electrode 24 are laminated on the clamping member 51 by a laminating device (not shown). During the lamination, the positive electrode 21, the negative electrode 24, and the separator 27 have the first sides 22c, 25c, and 27c along the first mating surface 52a of the sandwiching member 51, and the second sides 22e, 25e, 27e is laminated along the second mating surface 52b. The positive electrode 21, the negative electrode 24, and the separator 27 are stacked so that their third sides 22 f, 25 f, 27 f are parallel to the end surface 53 at positions protruding from both end surfaces 53. By being laminated in this way, the positive electrode active material layer 23 of the positive electrode 21 and the negative electrode active material layer 26 of the negative electrode 24 are opposed to each other with the separator 27 interposed therebetween, and the positive electrode is formed from the edge of the separator 27. The active material layer 23 and the negative electrode active material layer 26 are laminated so as not to protrude.

その結果、一方の挟持部材51上に電極組立体14が形成され、この電極組立体14は、タブ側端面36が第1の合わせ面52aと面一になり、底面37が第2の合わせ面52bと面一になっているとともに、両側面38が、両端面53から突出している。この位置を所定位置とすると、挟持部材51の所定位置に電極組立体14が形成された状態では、電極組立体14の両側面38からは、一対の突出部54が突出するとともに、雌ねじ部55が露出している。   As a result, the electrode assembly 14 is formed on one clamping member 51. The electrode assembly 14 has a tab-side end surface 36 that is flush with the first mating surface 52a and a bottom surface 37 that is the second mating surface. It is flush with 52 b and both side surfaces 38 protrude from both end surfaces 53. When this position is a predetermined position, in a state where the electrode assembly 14 is formed at a predetermined position of the clamping member 51, a pair of protruding portions 54 protrude from both side surfaces 38 of the electrode assembly 14, and the female screw portion 55 Is exposed.

次に、図5に示すように、電極組立体14を積層方向から一対の挟持部材51,61で挟む工程を行う。挟持部材51上の所定位置に電極組立体14が形成された状態で電極組立体14の偏平面44に他方の挟持部材61を載せる。他方の挟持部材61は、第1の合わせ面62aがタブ側端面36と面一になり、第2の合わせ面62bが底面37と面一になるとともに、両端面63が電極組立体14の両側面38から退いた状態で載せられる。また、他方の挟持部材61は、電極組立体14の両側面38から一対の突出部64が突出するとともに、挿通孔56が側面38よりも外方に位置するように載せられる。   Next, as shown in FIG. 5, a step of sandwiching the electrode assembly 14 between the pair of sandwiching members 51 and 61 from the stacking direction is performed. In a state where the electrode assembly 14 is formed at a predetermined position on the holding member 51, the other holding member 61 is placed on the flat surface 44 of the electrode assembly 14. The other clamping member 61 has a first mating surface 62 a flush with the tab side end surface 36, a second mating surface 62 b flush with the bottom surface 37, and both end surfaces 63 on both sides of the electrode assembly 14. Mounted in a state of being retreated from the surface 38. The other holding member 61 is placed such that a pair of protrusions 64 protrude from both side surfaces 38 of the electrode assembly 14 and the insertion hole 56 is positioned outward from the side surface 38.

そして、他方の挟持部材61の各挿通孔56にボルト57を挿通し、そのボルト57を、一方の挟持部材51の各雌ねじ部55に螺合する。すると、一対の挟持部材51,61により電極組立体14を積層方向両側から挟むことができる。なお、ボルト57は、雌ねじ部55に強く螺合させず、増締め可能な状態に螺合する。よって、ボルト57の雌ねじ部55への螺合により、一対の挟持部材51,61が、偏平面44に沿う方向へ移動することが規制される。また、電極組立体14を一対の挟持部材51,61で挟んだ状態では、挟持部材51,61の二つの第1の凹部58,68によって、タブ側端面36寄りの偏平面44が露出し、二つの第2の凹部59,69によって、底面37寄りの偏平面44が露出している。また、挟持部材51,61の第3の凹部60,70によって、両側面38寄りの偏平面44が露出している。   Then, a bolt 57 is inserted into each insertion hole 56 of the other clamping member 61, and the bolt 57 is screwed into each female screw portion 55 of the one clamping member 51. Then, the electrode assembly 14 can be clamped from both sides in the stacking direction by the pair of clamping members 51 and 61. Note that the bolt 57 is screwed into a state where it can be tightened without being screwed into the female screw portion 55 strongly. Therefore, the movement of the pair of clamping members 51 and 61 in the direction along the flat plane 44 is restricted by the screwing of the bolt 57 to the female screw portion 55. Further, in a state where the electrode assembly 14 is sandwiched between the pair of sandwiching members 51 and 61, the two first concave portions 58 and 68 of the sandwiching members 51 and 61 expose the flat surface 44 near the tab side end surface 36. Due to the two second recesses 59 and 69, the flat surface 44 near the bottom surface 37 is exposed. Further, the flat surfaces 44 near both side surfaces 38 are exposed by the third recesses 60 and 70 of the clamping members 51 and 61.

次に、挟み込んだ電極組立体14に積層方向へ荷重を付与する工程を行う。
図6に示すように、荷重付与装置66の押圧部材66aが他方の挟持部材61に向けて前進し、荷重付与装置66は、他方の挟持部材61を介して電極組立体14に積層方向へ所定の荷重を加える。すると、他方の挟持部材61が、ボルト57の軸方向に沿って一方の挟持部材51に向けて移動し、電極組立体14に押し付けられる。すると、電極組立体14の厚みが減っていく。そして、電極組立体14が安定した後、荷重付与装置66によって荷重を付与したままボルト57を増締めする。すると、電極組立体14は、一対の挟持部材51,61によって挟持されるとともに、一対の挟持部材51,61間の間隔、すなわち、電極組立体14の厚みがボルト57と雌ねじ部55により固定され、維持される。その結果、電極組立体14は、圧縮された状態での厚みが維持され、正極電極21、負極電極24、及びセパレータ27は、圧縮された状態で維持されると、時間経過とともに圧縮された状態に馴染んでいき、スプリングバックが次第に軽減されていく。
Next, a step of applying a load to the sandwiched electrode assembly 14 in the stacking direction is performed.
As shown in FIG. 6, the pressing member 66 a of the load applying device 66 advances toward the other holding member 61, and the load applying device 66 is predetermined in the stacking direction to the electrode assembly 14 via the other holding member 61. Apply the load. Then, the other holding member 61 moves toward the one holding member 51 along the axial direction of the bolt 57 and is pressed against the electrode assembly 14. As a result, the thickness of the electrode assembly 14 decreases. Then, after the electrode assembly 14 is stabilized, the bolts 57 are tightened with the load applied by the load applying device 66. Then, the electrode assembly 14 is sandwiched between the pair of sandwiching members 51 and 61, and the distance between the pair of sandwiching members 51 and 61, that is, the thickness of the electrode assembly 14 is fixed by the bolt 57 and the female screw portion 55. Maintained. As a result, the thickness of the electrode assembly 14 is maintained in a compressed state, and when the positive electrode 21, the negative electrode 24, and the separator 27 are maintained in a compressed state, the electrode assembly 14 is compressed with time. The springback is gradually reduced.

次に、雌ねじ部55とボルト57の螺合により、一対の挟持部材51,61で電極組立体14を挟持した状態、すなわち、一対の挟持部材51,61間の間隔を維持した状態で、荷重の付与を解除する工程を行う。すなわち、ボルト57を雌ねじ部55に螺合したままの状態で、荷重付与装置66の押圧部材66aを後退させて、電極組立体14への荷重付与を解除する。   Next, in the state where the electrode assembly 14 is clamped by the pair of clamping members 51, 61 by the screwing of the female screw portion 55 and the bolt 57, that is, in the state where the distance between the pair of clamping members 51, 61 is maintained. The process of canceling the provision of That is, with the bolt 57 still screwed into the female thread portion 55, the pressing member 66a of the load applying device 66 is retracted to release the load applied to the electrode assembly 14.

図7に示すように、荷重付与装置66による荷重付与を解除しても、一対の挟持部材51,61間の間隔が、ボルト57と雌ねじ部55の螺合により維持されている。このため、荷重付与解除後も、電極組立体14は圧縮された厚みにある状態が継続され、正極電極21、負極電極24、及びセパレータ27が、圧縮された形状に馴染んでいき、スプリングバックが次第に軽減されていく。   As shown in FIG. 7, even when the load application by the load application device 66 is released, the distance between the pair of clamping members 51 and 61 is maintained by the screwing of the bolt 57 and the female screw portion 55. For this reason, even after releasing the load, the electrode assembly 14 continues to be in a compressed thickness, and the positive electrode 21, the negative electrode 24, and the separator 27 are adapted to the compressed shape, and the spring back is released. It will be gradually reduced.

次に、挟持状態をボルト57と雌ねじ部55で維持したまま、荷重付与装置66を取り去り、荷重付与装置66と電極組立体14を別置きするとともに、電極組立体14に保持テープ45,47を貼着する工程を行う。   Next, while maintaining the clamping state with the bolt 57 and the female screw portion 55, the load applying device 66 is removed, the load applying device 66 and the electrode assembly 14 are placed separately, and the holding tapes 45 and 47 are attached to the electrode assembly 14. The process of sticking is performed.

図8及び図9に示すように、二つの第1の凹部58,68から露出したタブ側端面36寄りの偏平面44に第1保持テープ45を貼着し、タブ側端面36側の2箇所で電極組立体14を積層方向、及び偏平面44に沿った全方向に保持する。また、二つの第2の凹部59,69から露出した底面37寄りの偏平面44にも第1保持テープ45を貼着し、底面37側の2箇所で電極組立体14を積層方向、及び偏平面44に沿った全方向に保持する。さらに、第3の凹部60,70から露出した両側面38寄りの偏平面44に第2保持テープ47を貼着し、両方の側面38側から電極組立体14を積層方向、及び偏平面44に沿った全方向に保持する。   As shown in FIGS. 8 and 9, the first holding tape 45 is attached to the flat surface 44 near the tab side end surface 36 exposed from the two first recesses 58 and 68, and two locations on the tab side end surface 36 side are provided. The electrode assembly 14 is held in all directions along the stacking direction and the flat plane 44. The first holding tape 45 is also attached to the flat surface 44 near the bottom surface 37 exposed from the two second recesses 59 and 69, and the electrode assembly 14 is placed in the stacking direction and at the two positions on the bottom surface 37 side. Hold in all directions along the plane 44. Further, the second holding tape 47 is attached to the flat surfaces 44 near the both side surfaces 38 exposed from the third recesses 60, 70, and the electrode assembly 14 is placed in the stacking direction and the flat surfaces 44 from both side surfaces 38. Hold in all directions along.

そして、電極組立体14に荷重を付与してから所定時間が経過した後、ボルト57と雌ねじ部55による挟持を解除する工程を行う。すなわち、雌ねじ部55からボルト57を螺退させ、一対の挟持部材51,61間の間隔を固定した状態を解除する工程を行い、電極組立体14を挟持していた状態を解除する。その結果、第1保持テープ45及び第2保持テープ47によって保持された電極組立体14が製造される。   Then, after a predetermined time has elapsed since the load is applied to the electrode assembly 14, a step of releasing the clamping by the bolt 57 and the female screw portion 55 is performed. That is, the step of releasing the bolt 57 from the female screw portion 55 and releasing the state in which the interval between the pair of holding members 51 and 61 is fixed is performed, and the state in which the electrode assembly 14 is held is released. As a result, the electrode assembly 14 held by the first holding tape 45 and the second holding tape 47 is manufactured.

上記実施形態によれば、以下のような効果を得ることができる。
(1)一対の挟持部材51,61間の間隔をボルト57と雌ねじ部55の螺合により固定することで、荷重の付与を解除した後も、電極組立体14が圧縮された厚みに維持される。電極組立体14のスプリングバックを軽減するためには、電極組立体14が圧縮された状態を所定時間継続することが有効である。実施形態では、荷重付与の有無に関わらず、一対の挟持部材51,61間の間隔をボルト57によって固定でき、電極組立体14が圧縮された状態を継続できる。よって、電極組立体14に第1保持テープ45及び第2保持テープ47を貼着した後、所定時間経過後に一対の挟持部材51,61による挟持を解除したとき、正極電極21、負極電極24、及びセパレータ27のスプリングバックを抑制できる。よって、第1保持テープ45及び第2保持テープ47に、スプリングバックを原因として強い力が加わることが抑制される。その結果、第1保持テープ45及び第2保持テープ47に強い接着力のテープを使用する必要もなく、強いテンションによって正極活物質層23や負極活物質層26から活物質が欠落することもない。
According to the above embodiment, the following effects can be obtained.
(1) By fixing the distance between the pair of clamping members 51 and 61 by screwing the bolt 57 and the female screw portion 55, the electrode assembly 14 is maintained at a compressed thickness even after the load is released. The In order to reduce the spring back of the electrode assembly 14, it is effective to continue the compressed state of the electrode assembly 14 for a predetermined time. In the embodiment, the distance between the pair of clamping members 51 and 61 can be fixed by the bolts 57 regardless of whether or not a load is applied, and the state where the electrode assembly 14 is compressed can be continued. Therefore, after the first holding tape 45 and the second holding tape 47 are attached to the electrode assembly 14, when the holding by the pair of holding members 51 and 61 is released after a predetermined time has elapsed, the positive electrode 21, the negative electrode 24, And the spring back of the separator 27 can be suppressed. Therefore, it is possible to suppress a strong force from being applied to the first holding tape 45 and the second holding tape 47 due to the spring back. As a result, it is not necessary to use a strong adhesive tape for the first holding tape 45 and the second holding tape 47, and the active material is not lost from the positive electrode active material layer 23 or the negative electrode active material layer 26 due to a strong tension. .

(2)そして、第1保持テープ45及び第2保持テープ47により、電極組立体14の積層方向、及び偏平面44に沿った全方向へのずれが抑制できる。したがって、電極組立体14を容器12に挿入するとき、電極組立体14が積層方向へ分解せず、その挿入性が向上する。また、正極活物質層23の全面が、セパレータ27を介して負極活物質層26に対向した状態を維持でき、二次電池10のエネルギー密度の低下を抑えることができる。さらに、正極活物質層23と負極活物質層26が、セパレータ27の縁を越えず、短絡も抑制できる。   (2) The first holding tape 45 and the second holding tape 47 can suppress the displacement of the electrode assembly 14 in the stacking direction and in all directions along the flat plane 44. Therefore, when the electrode assembly 14 is inserted into the container 12, the electrode assembly 14 is not disassembled in the stacking direction, and the insertion property is improved. Further, the entire surface of the positive electrode active material layer 23 can be maintained facing the negative electrode active material layer 26 with the separator 27 interposed therebetween, and a reduction in energy density of the secondary battery 10 can be suppressed. Furthermore, the positive electrode active material layer 23 and the negative electrode active material layer 26 do not cross the edge of the separator 27, and a short circuit can be suppressed.

(3)一対の挟持部材51,61で電極組立体14を挟み、雌ねじ部55とボルト57を螺合しても、第1の凹部58,68、第2の凹部59,69、及び第3の凹部60,70によって電極組立体14の一部を露出させることができる。よって、一対の挟持部材51,61で電極組立体14を挟みながら第1保持テープ45及び第2保持テープ47を電極組立体14に貼着することができる。したがって、精度良く積層された電極組立体14に第1保持テープ45及び第2保持テープ47を貼着するとき、電極組立体14が偏平面44に沿う方向へずれてしまうことを抑制できる。   (3) Even if the electrode assembly 14 is sandwiched between the pair of clamping members 51 and 61 and the female screw portion 55 and the bolt 57 are screwed together, the first concave portions 58 and 68, the second concave portions 59 and 69, and the third A part of the electrode assembly 14 can be exposed by the recesses 60 and 70. Therefore, the first holding tape 45 and the second holding tape 47 can be attached to the electrode assembly 14 while the electrode assembly 14 is sandwiched between the pair of holding members 51 and 61. Therefore, when the 1st holding tape 45 and the 2nd holding tape 47 are stuck on the electrode assembly 14 laminated | stacked accurately, it can suppress that the electrode assembly 14 shifts | deviates to the direction along the flat surface 44. FIG.

(4)電極組立体の製造装置50は、一対の挟持部材51,61とは別に荷重付与装置66を備える。このため、一対の挟持部材51,61で電極組立体14を挟んだ後、荷重付与装置66によって電極組立体14に荷重を付与することができ、電極組立体の製造装置50を用いた電極組立体14の圧縮を簡単に行うことができる。また、電極組立体14の圧縮をボルト57により行う必要がなく、ボルト57と雌ねじ部55との螺合時に、その螺合部に強い力が作用することがないので、異物の発生が抑えられる。   (4) The electrode assembly manufacturing apparatus 50 includes a load applying device 66 in addition to the pair of clamping members 51 and 61. Therefore, after the electrode assembly 14 is sandwiched between the pair of sandwiching members 51 and 61, a load can be applied to the electrode assembly 14 by the load applying device 66, and the electrode assembly using the electrode assembly manufacturing apparatus 50 can be applied. The solid 14 can be easily compressed. Further, it is not necessary to compress the electrode assembly 14 with the bolt 57, and when the bolt 57 and the female screw portion 55 are screwed together, a strong force does not act on the screwed portion, so that the generation of foreign matter can be suppressed. .

(5)例えば、ボルト57が金属製であると、ボルト57を雌ねじ部55に螺合したときに金属同士が擦れることによって異物が発生する虞がある。しかし、雌ねじ部55は金属製であるが、ボルト57を樹脂製としたため、螺合時の異物の発生を抑えることができ、異物が電極組立体14に混入することを抑制できる。   (5) For example, if the bolt 57 is made of metal, there is a possibility that foreign matter may be generated due to the metal rubbing when the bolt 57 is screwed into the female screw portion 55. However, although the female screw portion 55 is made of metal, the bolt 57 is made of resin, so that the generation of foreign matters at the time of screwing can be suppressed, and foreign matters can be prevented from entering the electrode assembly 14.

(6)荷重付与装置66によって、電極組立体14に荷重を付与した後、一対の挟持部材51,61をボルト57と雌ねじ部55で挟持することで、電極組立体14に荷重を付与した状態に保持できる。よって、電極組立体14と挟持部材51,61を、荷重付与装置66から分離し、別置きすることができる。スプリングバックは、時間経過とともに軽減されるため、電極組立体14と荷重付与装置66とを別置き可能な構成とすることで、スプリングバックを軽減させながら、荷重付与装置66がスプリングバック抑制のために占有されることを回避できる。   (6) A state in which a load is applied to the electrode assembly 14 by applying a load to the electrode assembly 14 by the load applying device 66 and then holding the pair of holding members 51 and 61 between the bolt 57 and the female screw portion 55. Can be retained. Therefore, the electrode assembly 14 and the clamping members 51 and 61 can be separated from the load applying device 66 and placed separately. Since the springback is reduced with time, the electrode assembly 14 and the load applying device 66 can be placed separately so that the load applying device 66 suppresses the springback while reducing the springback. Can be avoided.

なお、上記実施形態は以下のように変更してもよい。
○ 実施形態では、ボルト57を樹脂製としたが、ボルト57の材料は樹脂に限らず、金属製であってもよい。
In addition, you may change the said embodiment as follows.
In the embodiment, the bolt 57 is made of resin, but the material of the bolt 57 is not limited to resin, and may be made of metal.

○ 実施形態では、保持部材として雌ねじ部55とボルト57に具体化したが、これに限らない。例えば、一対の挟持部材51,61を、例えばゴム製及び環状をなすバンドで包み込んで挟持した状態を保持してもよいし、コ字状のクリップで一対の挟持部材51,61を挟持して保持してもよい。   In the embodiment, the holding member is embodied as the female screw portion 55 and the bolt 57, but is not limited thereto. For example, the pair of sandwiching members 51 and 61 may be held in a state of being wrapped and sandwiched between, for example, rubber and an annular band, or the pair of sandwiching members 51 and 61 may be sandwiched by a U-shaped clip. It may be held.

○ 保持部材として、一方の挟持部材51の突出部54から雄ねじを立設し、他方の挟持部材61の挿通孔56に挿通された雄ねじにナットを螺合して、挟持部材51,61を挟持するようにしてもよい。   ○ As a holding member, a male screw is erected from the protruding portion 54 of one clamping member 51, and a nut is screwed into the male screw inserted into the insertion hole 56 of the other clamping member 61 to clamp the clamping members 51, 61. You may make it do.

○ 荷重付与装置は、プレス装置に限らず、単なる錘でもよいし、ボルト57のトルク管理によって所定の荷重を付与するようにしてもよい。
○ 突出部54,64の位置を変更してもよい。例えば、図10に示すように、各挟持部材51,61の第1の合わせ面52a,62a及び第2の合わせ面52b,62bから突出部54,64を突出させてもよい。この場合、第1の合わせ面52a,62a側の突出部54,64は、正極集電タブ31及び負極集電タブ32が突出するため、一対の突出部54,64は、それら正極集電タブ31及び負極集電タブ32よりも内側に配置される。
The load applying device is not limited to the press device, and may be a simple weight, or may apply a predetermined load by torque management of the bolt 57.
○ The positions of the protrusions 54 and 64 may be changed. For example, as shown in FIG. 10, the protruding portions 54 and 64 may be protruded from the first mating surfaces 52a and 62a and the second mating surfaces 52b and 62b of the holding members 51 and 61, respectively. In this case, since the positive electrode current collection tab 31 and the negative electrode current collection tab 32 protrude from the protrusions 54 and 64 on the first mating surfaces 52a and 62a side, the pair of protrusions 54 and 64 are formed of the positive electrode current collection tabs. 31 and the negative electrode current collection tab 32 are arranged inside.

このように構成した場合、突出部54,64は、挟持部材51,61の長手方向に延びる第1の合わせ面52a,62a及び第2の合わせ面52b,62bに直交するように突出する。このため、突出部54の雌ねじ部55にボルト57を螺合したとき、挟持部材51,61が長手方向に反りにくくなる。   When configured in this manner, the projecting portions 54 and 64 project so as to be orthogonal to the first mating surfaces 52a and 62a and the second mating surfaces 52b and 62b extending in the longitudinal direction of the holding members 51 and 61. For this reason, when the bolt 57 is screwed into the female screw portion 55 of the protruding portion 54, the clamping members 51 and 61 are less likely to warp in the longitudinal direction.

○ 挟持部材51,61において、凹部を形成する位置は適宜変更してもよい。
○ 電極組立体14を構成する正極電極21、及び負極電極24の枚数は適宜変更してもよい。
In the clamping members 51 and 61, the position where the recess is formed may be changed as appropriate.
The number of positive electrodes 21 and negative electrodes 24 constituting the electrode assembly 14 may be changed as appropriate.

○ 実施形態では、正極電極21は、正極用金属箔22の両面に正極活物質層23を有するとしたが、正極用金属箔22の片面のみに正極活物質層23を有していてもよい。同様に、負極電極24は、負極用金属箔25の両面に負極活物質層26を有するとしたが、負極用金属箔25の片面のみに負極活物質層26を有していてもよい。   In the embodiment, the positive electrode 21 has the positive electrode active material layer 23 on both sides of the positive electrode metal foil 22, but may have the positive electrode active material layer 23 only on one side of the positive electrode metal foil 22. . Similarly, although the negative electrode 24 has the negative electrode active material layer 26 on both surfaces of the negative electrode metal foil 25, the negative electrode active material layer 26 may be provided on only one surface of the negative electrode metal foil 25.

○ 蓄電装置としてのニッケル水素二次電池や、電気二重層キャパシタとして具体化してもよい。   O You may actualize as a nickel-hydrogen secondary battery as an electrical storage apparatus, or an electric double layer capacitor.

14…電極組立体、21…正極電極、23…正極活物質層、24…負極電極、26…負極活物質層、27…セパレータ、38…側面、44…偏平面、45…第1保持テープ、47…第2保持テープ、50…電極組立体の製造装置、51,61…挟持部材、54,64…突出部、55…保持部材としての雌ねじ部、57…保持部材としてのボルト、58,68…第1の凹部、59,69…第2の凹部、60,70…第3の凹部、66…荷重付与装置、66a…押圧部材。   DESCRIPTION OF SYMBOLS 14 ... Electrode assembly, 21 ... Positive electrode, 23 ... Positive electrode active material layer, 24 ... Negative electrode, 26 ... Negative electrode active material layer, 27 ... Separator, 38 ... Side surface, 44 ... Flat surface, 45 ... 1st holding tape, 47 ... second holding tape, 50 ... electrode assembly manufacturing apparatus, 51, 61 ... clamping member, 54,64 ... projecting part, 55 ... female screw part as holding member, 57 ... bolt as holding member, 58,68 ... 1st recessed part, 59, 69 ... 2nd recessed part, 60, 70 ... 3rd recessed part, 66 ... Load application apparatus, 66a ... Pressing member.

Claims (5)

活物質層を有する正極電極と負極電極とがセパレータを間に介在させた状態で積層された電極組立体の製造装置であって、
前記電極組立体を積層方向の両方の偏平面から挟む一対の挟持部材と、
前記電極組立体を挟んだ状態に一対の挟持部材を保持可能であり、一対の挟持部材間の間隔を固定する保持部材と、
前記挟持部材それぞれに設けられ、前記電極組立体の両偏平面の一部を露出させる凹部と、を有する電極組立体の製造装置。
An apparatus for manufacturing an electrode assembly in which a positive electrode having an active material layer and a negative electrode are laminated with a separator interposed therebetween,
A pair of clamping members that sandwich the electrode assembly from both flat surfaces in the stacking direction;
A holding member capable of holding a pair of clamping members in a state of sandwiching the electrode assembly, and fixing a distance between the pair of clamping members;
An apparatus for manufacturing an electrode assembly, comprising: a recess provided in each of the clamping members and exposing a part of each of the flat surfaces of the electrode assembly.
前記挟持部材に対し進退可能な押圧部材を備え、前記押圧部材が前記挟持部材を介して記電極組立体に積層方向への荷重を付与する荷重付与装置を備える請求項1に記載の電極組立体の製造装置。   2. The electrode assembly according to claim 1, further comprising a pressing member capable of moving forward and backward relative to the clamping member, wherein the pressing member includes a load applying device that applies a load in the stacking direction to the electrode assembly via the clamping member. Manufacturing equipment. 前記挟持部材それぞれは、前記電極組立体を挟んだ状態で、前記偏平面に沿い、かつ前記偏平面に繋がる側面から離れる方向へ突出する突出部を複数備え、前記保持部材は、一方の挟持部材の突出部に設けられた雌ねじ部と、他方の挟持部材の突出部に挿通され、かつ前記雌ねじ部に螺合されるボルトと、を含む請求項1又は請求項2に記載の電極組立体の製造装置。   Each of the clamping members includes a plurality of projecting portions that project along the flat surface and away from the side surface connected to the flat surface in a state where the electrode assembly is sandwiched, and the holding member is one clamping member 3. The electrode assembly according to claim 1, further comprising: a female thread portion provided in the projecting portion of the first and second bolts, and a bolt inserted into the projecting portion of the other holding member and screwed into the female thread portion. manufacturing device. 前記挟持部材はそれぞれ金属製であり、前記ボルトは樹脂製である請求項3に記載の電極組立体の製造装置。   4. The apparatus for manufacturing an electrode assembly according to claim 3, wherein each of the clamping members is made of metal, and the bolt is made of resin. 正極電極と負極電極とがセパレータを間に介在させた状態で積層された電極組立体の製造方法であって、
前記正極電極と前記負極電極とを前記セパレータを間に介在させた状態で積層する工程と、
前記電極組立体を積層方向の両方の偏平面から一対の挟持部材で挟む工程と、
一対の挟持部材で挟んだ前記電極組立体に積層方向へ荷重を付与する工程と、
一対の挟持部材間の間隔を、保持部材で固定する工程と、
一対の挟持部材間の間隔を維持したまま前記荷重の付与を解除する工程と、
一対の挟持部材間の間隔を維持したまま、一対の挟持部材が有する凹部から、前記電極組立体の両偏平面に繋がる側面を跨いで両偏平面に保持テープを貼着する工程と、
所定時間経過後に、一対の挟持部材間の間隔の固定を解除する工程と、を含む電極組立体の製造方法。
A method of manufacturing an electrode assembly in which a positive electrode and a negative electrode are stacked with a separator interposed therebetween,
Laminating the positive electrode and the negative electrode with the separator interposed therebetween;
Sandwiching the electrode assembly from a pair of clamping members from both flat surfaces in the stacking direction;
Applying a load in the stacking direction to the electrode assembly sandwiched between a pair of sandwiching members;
Fixing the interval between the pair of sandwiching members with a holding member;
Releasing the application of the load while maintaining a distance between the pair of sandwiching members;
A step of sticking a holding tape to both the flat surfaces across the side surfaces connected to both the flat surfaces of the electrode assembly from the recesses of the pair of holding members while maintaining the distance between the pair of the holding members;
And a step of releasing fixing of the interval between the pair of clamping members after a predetermined time has elapsed.
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JP2011165620A (en) * 2010-02-15 2011-08-25 Mitsubishi Heavy Ind Ltd Secondary battery and secondary battery manufacturing device
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