JP2015110003A - Cooking equipment - Google Patents

Cooking equipment Download PDF

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JP2015110003A
JP2015110003A JP2015012741A JP2015012741A JP2015110003A JP 2015110003 A JP2015110003 A JP 2015110003A JP 2015012741 A JP2015012741 A JP 2015012741A JP 2015012741 A JP2015012741 A JP 2015012741A JP 2015110003 A JP2015110003 A JP 2015110003A
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coating film
cooking
heating
coating
base material
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一也 三宅
Kazuya Miyake
一也 三宅
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Toshiba Home Technology Corp
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Abstract

PROBLEM TO BE SOLVED: To provide cooking equipment having high hardness, being hardly scratched, having non-adhesive by which dirt hardly adheres to the cooking equipment, easily wiping off the dirt and being excellent in cleanability.SOLUTION: A coating film 12 serving as a ceramic layer mainly consisting of silicone-based or alumina-based fine powder 21 is formed on a surface of a base material 31 consisting of metal or surface-treated steel by coating. Ceramic components are selected as the fine powder 21 of the coating film 12 such that, when a user touches a surface of the coating film 12 prior to heating for cooking with his or her fingers, his or her finger prints do not adhere to the coating film 12 or the finger prints adhering thereto can be wiped off by dry wiping.

Description

本発明は、調理用皿や調理用容器などの調理器具に関する。   The present invention relates to cooking utensils such as cooking dishes and cooking containers.

従来、被調理物を載せる調理器具に、フッ素系樹脂やシリコン系樹脂の被膜層を形成することで、調理時に飛散した油や食品かすなどの汚れを拭き取りやすくしたものが知られている(例えば特許文献1)   Conventionally, it has been known that a coating layer of fluorine-based resin or silicon-based resin is formed on a cooking utensil on which an object is to be cooked so that dirt such as oil and food residue scattered during cooking can be easily wiped off (for example, Patent Document 1)

特開2010−267422号公報JP 2010-267422 A

しかし、このような有機系塗料は塗膜に傷がつきやすい問題点があり、また、汚れの付着の低減、付着物の拭き取りやすさの向上、つまり非粘着性や清掃性のさらなる向上が要望されていた。   However, such organic paints have a problem that the coating film is easily damaged, and it is desired to reduce the adhesion of dirt and to improve the ease of wiping off the adhered substances, that is, to further improve the non-adhesiveness and the cleaning property. It had been.

そこで本発明は上記問題点に鑑み、高硬度で傷が付きにくく、汚れが付着しにくい非粘着性を有し、汚れが拭き取りやすく清掃性に優れた調理器具を提供することを、共通の目的とする。   Therefore, in view of the above-mentioned problems, the present invention has a common object to provide a cooking utensil that has high hardness and is not easily scratched and has non-adhesiveness to which dirt is difficult to adhere, and that is easy to wipe off dirt and has excellent cleanability. And

請求項1の発明では、粒体を主体にしたセラミックス層を形成することで、母材の表面に非粘着性と撥水性を有する膜が形成され、高硬度で傷がつきにくく、汚れが付着しにくくなる調理器具を提供できる。また、セラミックス層には有機化合物を含んでいないので、高温下であっても硬度や非粘着性が低下することは無く、さらにその非粘着性により容易に汚れを拭き取ることができるので、強制的に汚れを落として傷がついてしまう問題も解消する。また、塗膜の表面に指を触れたときに指紋が付着しても、その指紋を乾拭きで容易に拭取ることができ、不潔感を一掃することができる。   In the invention of claim 1, by forming a ceramic layer mainly composed of granules, a film having non-adhesiveness and water repellency is formed on the surface of the base material, and it is highly hard and hardly scratches, so that dirt is attached. It is possible to provide cooking utensils that are difficult to perform. In addition, since the ceramic layer does not contain organic compounds, the hardness and non-adhesiveness do not decrease even at high temperatures, and dirt can be easily wiped off by the non-adhesive property. It also eliminates the problem of scratching and scratching. Moreover, even if a fingerprint adheres when a finger touches the surface of the coating film, the fingerprint can be easily wiped with dry wiping, and the filthy feeling can be wiped out.

請求項2の発明では、粒体を主体にしたセラミックス層を形成することで、母材の表面に非粘着性と撥水性を有する膜が形成され、高硬度で傷がつきにくく、汚れが付着しにくくなる調理器具を提供できる。また、セラミックス層には有機化合物を含んでいないので、高温下であっても硬度や非粘着性が低下することは無く、さらにその非粘着性により容易に汚れを拭き取ることができるので、強制的に汚れを落として傷がついてしまう問題も解消する。また、塗膜の表面へ載せた付着物を、250℃以上の加熱を10分以上行って炭化させたとしても、その塗膜の表面に固着した炭化物は、加熱後冷えた状態で水に浸すか、或いは浸した水に中性洗剤を滴下するだけで、1分以内に拭き取ることができるので、調理器具としての清掃性を著しく向上させることができる。   In the invention of claim 2, by forming a ceramic layer mainly composed of granules, a film having non-adhesiveness and water repellency is formed on the surface of the base material, and it is highly hard and hardly scratched, and dirt is attached. It is possible to provide cooking utensils that are difficult to perform. In addition, since the ceramic layer does not contain organic compounds, the hardness and non-adhesiveness do not decrease even at high temperatures, and dirt can be easily wiped off by the non-adhesive property. It also eliminates the problem of scratching and scratching. Even if the deposit placed on the surface of the coating is carbonized by heating at 250 ° C. or more for 10 minutes or more, the carbide fixed on the surface of the coating is immersed in water in a cooled state after heating. Alternatively, it is possible to wipe off within 1 minute by simply dropping a neutral detergent into soaked water, so that the cleaning property as a cooking utensil can be remarkably improved.

請求項3の発明では、塗膜の表面へ載せた付着物を、250℃以上の加熱を10分以上行って炭化させたとしても、その塗膜の表面に固着した炭化物は、加熱後冷えた状態で振動により落下するので、調理器具としての清掃性を一層著しく向上させることができる。   In the invention of claim 3, even if the deposit placed on the surface of the coating is carbonized by heating at 250 ° C. or more for 10 minutes or more, the carbide fixed to the surface of the coating is cooled after heating. Since it falls by vibration in a state, the cleaning property as a cooking utensil can be further remarkably improved.

請求項4の発明では、粒体を主体にしたセラミックス層を形成することで、母材の表面に非粘着性と撥水性を有する膜が形成され、高硬度で傷がつきにくく、汚れが付着しにくくなる調理器具を提供できる。また、セラミックス層には有機化合物を含んでいないので、高温下であっても硬度や非粘着性が低下することは無く、さらにその非粘着性により容易に汚れを拭き取ることができるので、強制的に汚れを落として傷がついてしまう問題も解消する。また、被調理物から塗膜の表面へ油汚れが落ちて焦げ付いたとしても、その塗膜の表面に固着した油汚れは、加熱後冷えた状態で清掃補助具を使わずに落とせるので、調理器具としての清掃性を著しく向上させることができる。   In the invention of claim 4, by forming a ceramic layer mainly composed of granules, a film having non-adhesiveness and water repellency is formed on the surface of the base material. It is possible to provide cooking utensils that are difficult to perform. In addition, since the ceramic layer does not contain organic compounds, the hardness and non-adhesiveness do not decrease even at high temperatures, and dirt can be easily wiped off by the non-adhesive property. It also eliminates the problem of scratching and scratching. Also, even if oil stains fall off from the object to be cooked to the surface of the paint film, the oil stains that adhere to the surface of the paint film can be removed without using a cleaning aid in the cold state after heating. The cleanability as a tool can be remarkably improved.

請求項1の発明によれば、高硬度で傷が付きにくく、汚れが付着しにくい非粘着性を有し、汚れが拭き取りやすく清掃性に優れ、さらに不潔感を一掃した調理器具を提供できる。   According to the first aspect of the present invention, it is possible to provide a cooking utensil that has high hardness, is not easily scratched, has non-adhesiveness to which dirt is difficult to adhere, is easy to wipe off dirt, has excellent cleanability, and has a clean sense.

請求項2の発明によれば、高硬度で傷が付きにくく、汚れが付着しにくい非粘着性を有し、汚れが拭き取りやすく清掃性に優れた調理器具を提供でき、さらに調理器具としての清掃性を著しく向上させることができる。   According to the invention of claim 2, it is possible to provide a cooking utensil that has high hardness and is hard to be scratched and has non-adhesiveness to which dirt is difficult to adhere, which is easy to wipe off dirt and excellent in cleanability. Property can be remarkably improved.

請求項3の発明によれば、調理器具としての清掃性を一層著しく向上させることができる。   According to invention of Claim 3, the cleaning property as a cooking appliance can be improved further notably.

請求項4の発明によれば、高硬度で傷が付きにくく、汚れが付着しにくい非粘着性を有し、汚れが拭き取りやすく清掃性に優れた調理器具を提供でき、さらに調理器具としての清掃性を著しく向上させることができる。   According to the invention of claim 4, it is possible to provide a cooking utensil having high hardness and being hard to be scratched and having non-adhesiveness to which dirt is difficult to adhere, easily wiping off the dirt and having excellent cleaning properties, and further cleaning as a cooking utensil. Property can be remarkably improved.

本発明の各実施形態に共通するオーブンレンジの扉を開いた状態の斜視図である。It is a perspective view of the state where the door of the microwave oven common to each embodiment of the present invention was opened. 同上、オーブンレンジに付属する調理器具としての角皿の斜視図である。It is a perspective view of the square plate as a cooking appliance attached to a microwave oven same as the above. 同上、オーブンレンジに付属する調理器具としての焼き皿の斜視図である。It is a perspective view of the baking pan as a cooking appliance attached to a microwave oven same as the above. 同上、オーブンレンジに付属する調理器具としての焼き網の斜視図である。It is a perspective view of the grill net as a cooking appliance attached to a microwave oven same as the above. 同上、1回塗りによる塗膜の拡大断面図である。It is an expanded sectional view of the coating film by the same application same as the above. 同上、2回塗りによる塗膜の拡大断面図である。It is an expanded sectional view of the coating film by 2 times application same as the above. 本発明の第一の実施形態における塗膜の拡大断面図である。It is an expanded sectional view of the coating film in 1st embodiment of this invention. 本発明の第二の実施形態における塗膜の拡大断面図である。It is an expanded sectional view of the coating film in 2nd embodiment of this invention.

以下、本発明における加熱調理器の好ましい実施形態を、添付図面に基づいて詳説する。   Hereinafter, preferred embodiments of the heating cooker according to the present invention will be described in detail with reference to the accompanying drawings.

(1)各実施形態に共通する基本構成
図1は、各実施形態に共通するオーブンレンジ1を示している。加熱調理器としてのオーブンレンジ1は、本体となる加熱調理庫2に前面(正面)のみを開口した調理室11が形成され、その調理室11内に被調理物(図示せず)を収容する構成になっている。調理室11の内壁面には、アルミナセラミックの微粉体を主成分とする有機化合物を含まない無機質素材の塗膜12が、その全面にわたって塗布,形成してある。つまり、調理室11の開口面を除く全ての面、すなわち底面,左側面,右側面,奥面,天面に塗膜12を形成している。また、調理室11の前面を覆う扉16が、加熱調理庫2の前側に開閉可能に設けられ、扉16の内側縁面に当接する加熱調理庫2の前縁面にも塗膜12を形成している。
(1) Basic Configuration Common to Each Embodiment FIG. 1 shows a microwave oven 1 common to each embodiment. In the microwave oven 1 as a cooking device, a cooking chamber 11 having only a front surface (front) opened in a cooking chamber 2 serving as a main body, and an object to be cooked (not shown) is accommodated in the cooking chamber 11. It is configured. On the inner wall surface of the cooking chamber 11, a coating film 12 made of an inorganic material not containing an organic compound mainly composed of fine powder of alumina ceramic is applied and formed over the entire surface. That is, the coating film 12 is formed on all surfaces except the opening surface of the cooking chamber 11, that is, the bottom surface, the left surface, the right surface, the back surface, and the top surface. Moreover, the door 16 which covers the front surface of the cooking chamber 11 is provided in the front side of the heating cooking chamber 2 so that opening and closing is possible, and the coating film 12 is formed also on the front edge surface of the heating cooking chamber 2 which contacts the inner edge surface of the door 16. doing.

さらに、調理室11の例えば上部には、加熱手段としてのヒータ8が設けられると共に、加熱調理庫2の内部には、別な加熱手段たるマイクロ波発生装置9が組み込まれており、ヒータ8からの輻射熱とマイクロ波発生装置9からのマイクロ波によって、調理室11に収容した被調理物を加熱する構成となっている。   Further, for example, a heater 8 as a heating unit is provided in the upper part of the cooking chamber 11, and a microwave generator 9 as another heating unit is incorporated in the cooking chamber 2. It becomes the structure which heats the to-be-cooked object accommodated in the cooking chamber 11 with the radiant heat of this and the microwave from the microwave generator 9. FIG.

このオーブンレンジ1の調理室11内には、被調理物を収容するための調理器具として、図2に示した角皿13や、図3に示した焼きプレート14や、図4に示した焼き網15などが装着可能である。調理用皿として角皿13や焼きプレート14は、何れも被調理物を載置する平板状の底部4と、その底部4の周縁から立上がる枠状部5とによりトレイ状に形成される。また焼き網15は、複数本の棒体を組み合わせてなり、被調理物を載置する網状の載置部6と、この載置部6の下方に延設する脚部7とにより構成される。これらの調理器具の表面にも、アルミナセラミックの微粉体を主成分とする有機化合物を含まない無機質素材の塗膜12が形成してある。また、調理室11の扉16に対しても、調理室11に面する内側面に塗膜12が形成してある。   In the cooking chamber 11 of the microwave oven 1, as a cooking utensil for storing the food to be cooked, the square plate 13 shown in FIG. 2, the baking plate 14 shown in FIG. 3, and the baking shown in FIG. 4. A net 15 or the like can be attached. As a cooking dish, each of the square dish 13 and the grilled plate 14 is formed in a tray shape by a flat bottom portion 4 on which an object to be cooked is placed and a frame-like portion 5 rising from the periphery of the bottom portion 4. In addition, the grill 15 is formed by combining a plurality of rods, and includes a net-like placement unit 6 on which an object to be cooked is placed, and a leg 7 that extends below the placement unit 6. . A coating film 12 made of an inorganic material not containing an organic compound mainly composed of fine powder of alumina ceramic is also formed on the surface of these cooking utensils. Also, the coating film 12 is formed on the inner surface facing the cooking chamber 11 with respect to the door 16 of the cooking chamber 11.

図5に示すように、セラミックス層となる前記塗膜12は、アルミナセラミックの微粉体21を主成分とする有機化合物を含まない無機質素材を溶解した液体22を、母材31の表面に塗布し乾燥させることによって形成したものである。アルミナセラミックの微粉体21は、粒径100nm以下、好ましくは50nm以下である。これを溶解させる液体22は、蒸発後に有機化合物を残さない液体、例えば水,アルコールその他の適切な溶剤を使用する。   As shown in FIG. 5, the coating film 12 serving as a ceramic layer is obtained by applying a liquid 22 in which an inorganic material not containing an organic compound mainly composed of fine powder 21 of alumina ceramic is dissolved to the surface of a base material 31. It is formed by drying. The fine powder 21 of alumina ceramic has a particle size of 100 nm or less, preferably 50 nm or less. As the liquid 22 for dissolving it, a liquid which does not leave an organic compound after evaporation, for example, water, alcohol or other suitable solvent is used.

塗膜12の形成には、図5に示すような1回塗りの他に、図6に示すような2回塗りも可能である。詳細は後ほど説明するが、塗膜12の形成は、図5に示すような1回塗りであれば、10〜50μmの厚さに調整する。また、図6に示すようなベース塗膜層32とトップ塗膜層33からなる2回塗りであれば、それぞれ20〜25μの厚さで2回塗りする。   In forming the coating film 12, in addition to the one-time coating as shown in FIG. 5, the two-time coating as shown in FIG. 6 is possible. Although details will be described later, the formation of the coating film 12 is adjusted to a thickness of 10 to 50 μm if it is applied once as shown in FIG. 5. Moreover, if it is a 2 times coating which consists of the base coating film layer 32 and the top coating layer 33 as shown in FIG. 6, it will apply twice with the thickness of 20-25 micrometers, respectively.

本実施形態によれば、調理室11の内壁面や、調理器具(角皿13,焼きプレート14,焼き網15)の表面や、扉16の内側面に、アルミナセラミックの微粉体21を主成分とする有機化合物を含まない無機質素材の塗膜12を形成したことにより、これらの部位の表面硬度を高めて耐摩耗性を向上させ、汚れに対する非粘着性を高めて汚れを着きにくくし、同時に付着した汚れが容易に拭き取れて、清掃性に優れた加熱調理器や調理器具を実現することが可能になる。   According to this embodiment, alumina ceramic fine powder 21 is the main component on the inner wall surface of the cooking chamber 11, the surface of the cooking utensil (square plate 13, grilled plate 14, grilled net 15), and the inner surface of the door 16. By forming a coating film 12 of an inorganic material that does not contain an organic compound, the surface hardness of these parts is increased to improve wear resistance, and the non-adhesiveness to dirt is increased to make it difficult to attach dirt. The attached dirt can be easily wiped off, and it becomes possible to realize a heating cooker or cooking utensil excellent in cleanability.

なお本実施形態では、オーブンレンジ1について説明したが、アルミナセラミックの微粉体21を主成分とする有機化合物を含まない無機質素材の塗膜12は、他の加熱調理器、例えば、電子レンジの調理室の内壁面や扉の内側面に対しても形成することができ、またIHクッキングヒーターのグリル部の内壁面や扉の内側面、またグリル内の調理器具である受け皿や焼き網等の表面に対しても形成することができる。ここで、電子レンジの調理室やIHクッキングヒーターのグリル部を形成する本体が、被調理物を収容して加熱を行なう加熱調理庫に相当する。   Although the microwave oven 1 has been described in the present embodiment, the coating film 12 made of an inorganic material that does not contain an organic compound mainly composed of alumina ceramic fine powder 21 is used for cooking in other cooking devices such as a microwave oven. It can also be formed on the inner wall surface of the room and the inner side surface of the door, and also on the inner wall surface of the grill part of the IH cooking heater, the inner side surface of the door, and the surface of a saucer or a grill net that is a cooking utensil in the grill. It can also be formed. Here, the main body forming the cooking chamber of the microwave oven or the grill portion of the IH cooking heater corresponds to a cooking chamber that accommodates the food to be cooked and heats it.

平均粒径10nmのアルミナセラミック粉体(微粉体21)をコーティングした実施例の角皿13に対して、碁盤目試験をしたところ、4Hの鉛筆でも塗膜剥離が発生しなかった。また、0.1ml,0.2mlの水滴の滴下試験を行ったが、水滴の広がりはいずれにも見られなかった。これに対して、比較例のシリコン系塗料をコーティングした角皿13については、Hの硬度の鉛筆で塗膜剥離が見られた。また、水滴の若干の広がりが認められた。   When a cross-cut test was performed on the square plate 13 of the example coated with alumina ceramic powder (fine powder 21) having an average particle size of 10 nm, peeling of the coating film did not occur even with a 4H pencil. Further, a drop test of 0.1 ml and 0.2 ml water droplets was performed, but no water droplet spread was observed. On the other hand, for the square plate 13 coated with the silicon-based paint of the comparative example, peeling of the coating film was observed with a pencil having a hardness of H. Moreover, some spread of water droplets was observed.

卵,ソース,ケチャップ,砂糖,サラダ油,醤油,食酢,レモン,バター,焼き肉のたれを角皿13にそれぞれ垂らし、オーブンレンジ1の調理室11内に入れて300℃,30分の運転の後、中性洗剤で洗った後にタオルで拭き取る試験を行なった。その結果、アルミナセラミック粉体をコーティングした実施例の角皿13では、そのいずれに対しても跡形なくきれいに拭き取ることができた。これに対して、比較例の角皿13の場合、醤油,バターについてはきれいに拭き取ることができたが、卵,ソース,砂糖,サラダ油,食酢,レモン,焼き肉のたれについては少し跡形が残った。そして、ケチャップでは跡形が目立つ結果となった。   Eggs, sauces, ketchup, sugar, salad oil, soy sauce, vinegar, lemon, butter, sauteed grilled meat are hung on a square plate 13 and placed in the cooking chamber 11 of the microwave oven 1 at 300 ° C. for 30 minutes. After washing with a neutral detergent, a test of wiping with a towel was performed. As a result, the square dish 13 of the example coated with alumina ceramic powder could be wiped cleanly without any traces. On the other hand, in the case of the square plate 13 of the comparative example, the soy sauce and butter could be wiped cleanly, but a trace was left about the egg, sauce, sugar, salad oil, vinegar, lemon, and grilled meat. And in Ketchup, the trace was conspicuous.

こうして、本実施形態の角皿13の場合、表面硬度が強く、また汚れの付着がしにくく、また付着した汚れの拭き取りが容易であり、清掃性にも優れていることが確認できた。   Thus, in the case of the square dish 13 of the present embodiment, it was confirmed that the surface hardness was strong, the dirt was hardly attached, the attached dirt was easily wiped off, and the cleaning property was excellent.

(2)第一の実施形態
次に、上記実施形態を具体化した第一の実施形態について説明する。なお、以下の各実施形態では、上記実施形態と重複する説明は省略する。
(2) 1st embodiment Next, 1st embodiment which actualized the said embodiment is described. In the following embodiments, descriptions overlapping with the above embodiments are omitted.

図7において、前記母材31は、アルミニウムや鉄などの金属,またはアルミニウムメッキや亜鉛メッキなどの表面処理鋼板からなる。母材31の表面には、表面粗さが1.5〜6.5μm、好ましくは3〜5μmの凹凸粗面41が形成される。そして凹凸粗面41の表面に、シリコン系(SiO)やアルミナ系(AL)の1000nm以下、好ましくは100nm以下の無機成分としての微粉体21を主体にして、膜厚を5〜35μm、好ましくは10〜25μmとしたベース塗膜層32を塗装し、そのベース塗膜層32の上面に、シリコン系やアルミナ系の粒径が1000nm以下、好ましくは100nmの無機成分としての微粉体21を主体にして、膜厚を3〜30μm、好ましくは2〜25μmとしたトップ塗膜層33を重ねて塗装することで、膜厚8〜65μm、好ましくは15〜50μmのセラミックス層が、母材31の表面に塗膜12として形成される。 In FIG. 7, the base material 31 is made of a metal such as aluminum or iron, or a surface-treated steel plate such as aluminum plating or galvanization. A rough surface 41 having a surface roughness of 1.5 to 6.5 μm, preferably 3 to 5 μm, is formed on the surface of the base material 31. The surface of the rough surface 41 is silicon-based (SiO) or alumina-based (AL 2 O 3 ) 1000 nm or less, preferably 100 nm or less, mainly composed of fine powder 21 as an inorganic component, and a film thickness of 5 to 35 μm. The base coating layer 32 having a thickness of 10 to 25 μm is preferably applied, and the fine powder 21 as an inorganic component having a silicon-based or alumina-based particle size of 1000 nm or less, preferably 100 nm, is formed on the upper surface of the base coating layer 32. The ceramic film layer having a film thickness of 8 to 65 μm, preferably 15 to 50 μm is formed by coating the top coating layer 33 having a film thickness of 3 to 30 μm, preferably 2 to 25 μm. The coating film 12 is formed on the surface 31.

塗装前に、母材の塗装面をサンドブラス,アルミナブラスト,化学エッチングなどで粗面化し、その粗面へ塗装して粗面の凹凸と塗膜とのアンカー効果で塗膜を密着させることは、一般的な加工方法として知られている。但し、本発明のような1000nm以下、好ましくは100nm以下の無機成分としての微粉体21を主体にした塗膜12の場合、塗装される母材31の表面粗さが非常に重要で、細かすぎても粗すぎても密着性が低下する。実験では、母材31の表面粗さが1.5〜6.5μm、好ましくは3〜5μmの凹凸粗面41をブラスト加工で形成し、その凹凸粗面41にベース塗膜層32とトップ塗膜層33とにより塗膜12を形成して、テープ剥離試験(セロハンテープを貼り付けて、セロハンテープを急激に剥がしたときの塗膜の剥離を検査)や、碁盤目テープ剥離試験(カッターで1mm角の升目を100枡切り込みセロハンテープを貼り付けて、セロハンテープを急激に剥がしたときの升目の塗膜の剥離を検査)を行った。その結果、両試験共に塗膜12の剥離が無いことを確認できた。   Before painting, it is possible to roughen the painted surface of the base material with sand blast, alumina blast, chemical etching, etc., and paint the rough surface to adhere the coating film by the anchor effect between the rough surface and the coating film It is known as a general processing method. However, in the case of the coating film 12 mainly composed of the fine powder 21 as an inorganic component of 1000 nm or less, preferably 100 nm or less as in the present invention, the surface roughness of the base material 31 to be coated is very important and is too fine. Even if it is too rough, the adhesiveness is lowered. In the experiment, a rough surface 41 having a surface roughness of the base material 31 of 1.5 to 6.5 μm, preferably 3 to 5 μm, is formed by blasting, and the base coating layer 32 and the top coating are formed on the rough surface 41. The coating layer 12 is formed with the film layer 33, and a tape peeling test (inspecting peeling of the coating film when the cellophane tape is applied and the cellophane tape is abruptly removed) or a cross-cut tape peeling test (with a cutter) A 1 mm square cell was cut into 100 mm and a cellophane tape was attached, and the cell coating was peeled off when the cellophane tape was rapidly removed. As a result, it was confirmed that there was no peeling of the coating film 12 in both tests.

また、オーブン庫となる加熱調理庫2の内部は、板状の母材31により、天井面,左側面,右側面,底面,奥面の少なくとも5面の要素で構成され、図示されてはいないが、これらの各板状要素の端部が、溶接,カシメ,またはねじ止めなどの止着部材によって互いに固着された箱状の筐体を成す。   Further, the inside of the cooking chamber 2 serving as an oven chamber is composed of at least five elements of a ceiling surface, a left side surface, a right side surface, a bottom surface, and a back surface by a plate-shaped base material 31, which is not illustrated. However, the end portions of these plate-like elements form a box-like housing that is fixed to each other by a fastening member such as welding, caulking, or screwing.

ここで、筐体にした後に加熱調理庫2の内面をブラストすると、加熱調理庫2の奥まった内面へのブラスト処理を行なう際に、その内面に予め形成される凹凸部や孔端部、及び各要素間の接合面の隙間などに、十分なブラストがかからず、粗面化が不足する問題があった。よって本実施形態では、加熱調理庫2を構成する各要素の端部を溶接や、カシメや、ねじ止めなどにより接合し固着する前に、前述したような表面粗さが1.5〜6.5μm、好ましくは3〜5μmの凹凸粗面41を形成するためのブラスト加工を施すことで、筐体にしてからブラストした場合の部分的な粗面化不足を防止する効果が得られる。   Here, when the inner surface of the cooking chamber 2 is blasted after being made into a housing, when performing the blasting process to the inner surface where the cooking chamber 2 is deep, the concavo-convex portion and the hole end portion formed in advance on the inner surface, and There is a problem that the surface of the joint surface between the elements is not sufficiently blasted and roughening is insufficient. Therefore, in this embodiment, the surface roughness as described above is 1.5 to 6. before the ends of the elements constituting the cooking chamber 2 are joined and fixed by welding, caulking, screwing, or the like. By performing blasting to form the rough surface 41 of 5 μm, preferably 3 to 5 μm, the effect of preventing partial roughening when the housing is blasted can be obtained.

また加熱調理庫2として、上記各要素を接合・固着するときに、母材31の表面に形成した凹凸粗面41が、外力によって無くなってしまう可能性があるだけでなく、母材31の表面に汚れが付着する可能性もあり、塗膜12を塗装した後に密着性の低下要因となるリスクがある。そこで本実施形態では、加熱調理庫2を構成する各要素の端部を固着した後、塗膜12を母材31の表面に塗装する前に、再度ブラストを行って、加熱調理庫2内部の各表面を1.5〜6.5μm、好ましくは3〜5μmの凹凸粗面41で粗面化することで、そうした密着性の低下要因となるリスクを回避することが可能になる。   In addition, when the above-described elements are joined and fixed as the cooking chamber 2, the rough surface 41 formed on the surface of the base material 31 may be lost by an external force, and the surface of the base material 31 may be removed. There is a possibility that dirt may adhere to the film, and there is a risk that it becomes a cause of lowering adhesion after the coating film 12 is applied. So, in this embodiment, after fixing the edge part of each element which comprises the heating cooking chamber 2, before coating the coating film 12 on the surface of the base material 31, it blasts again and the inside of the heating cooking chamber 2 is carried out. By roughening each surface with an uneven rough surface 41 of 1.5 to 6.5 μm, preferably 3 to 5 μm, it becomes possible to avoid such a risk of reducing adhesion.

また図7では、ベース塗膜層32へCr,Mn,Feなどの無機成分の着色顔料36を添加し、ベース塗膜層32全体を着色してもよい。この着色顔料36によって、母材31表面に対する塗装の有無が容易に分かるため、ベース塗膜層32の作業時に塗り忘れや、部分的に膜厚が薄くなる問題が改善できる。同様の着色は従来から知られているが、とりわけ耐熱性の高い無機成分の着色顔料36を使用することで、塗膜12の耐熱性を維持できる。また特に本発明では、膜厚の管理が性能確保のために重要な点であり、ベース塗膜層32の塗装時に膜厚が厚すぎたり、薄すぎたりした場合に視認できて有効な方策となる。また、好ましくは黒系色の着色顔料36を使用すれば、長期間使用時に汚れが目立ちにくくさらに良い。   In FIG. 7, the base coating layer 32 may be colored by adding a coloring pigment 36 of an inorganic component such as Cr, Mn, or Fe to the base coating layer 32. Since the presence or absence of coating on the surface of the base material 31 can be easily understood by the colored pigment 36, it is possible to improve the problem of forgetting to paint during the work of the base coating film layer 32 or partially reducing the film thickness. Similar coloring is conventionally known, but the heat resistance of the coating film 12 can be maintained by using the coloring pigment 36 of an inorganic component having particularly high heat resistance. In particular, in the present invention, the management of the film thickness is an important point for ensuring the performance, and it is an effective policy that can be visually recognized when the base coating layer 32 is coated when the film thickness is too thick or too thin. Become. In addition, the use of a black-colored color pigment 36 is preferable because the stain is less noticeable during long-term use.

図7では、ベース塗膜層32と同様に、トップ塗膜層33にも着色顔料36が添加される。トップ塗膜層33に添加する着色顔料36は、ベース塗膜層32よりも少なくするか、さもなければトップ塗膜層33には顔料を添加しないようにしてもよく、何れの場合もトップ塗膜層33を透明とすることで、ベース塗膜層32とトップ塗膜層33との境界面が容易に観測可能となる。また特に本発明では、前述のように膜厚の管理が性能確保のために重要な点であることから、トップ塗膜層33を透明にすれば、トップ塗膜層33の塗装時に膜厚が厚すぎたり、薄すぎたりした場合に視認できて有効な方策となる。さらに、トップ塗膜層33の膜厚が薄い場合は、塗膜12の表面にザラツキが生じ、逆にトップ塗膜層33の膜厚が厚すぎれば、塗膜12の透明感が強くなるので、それによりトップ塗膜層33の膜厚と、ベース塗膜層32を合計した塗膜12の膜厚の視認が可能となる。また、塗膜12の表面が透明感のある光沢面となり、外観品位が向上する効果もある。   In FIG. 7, the color pigment 36 is added to the top coating layer 33 as well as the base coating layer 32. The coloring pigment 36 added to the top coating layer 33 may be less than that of the base coating layer 32, or the pigment may not be added to the top coating layer 33. By making the film layer 33 transparent, the interface between the base coating layer 32 and the top coating layer 33 can be easily observed. In particular, in the present invention, as described above, the management of the film thickness is an important point for ensuring the performance. Therefore, if the top coating layer 33 is made transparent, the thickness of the top coating layer 33 can be reduced when it is applied. If it is too thick or too thin, it can be visually recognized and is an effective measure. Furthermore, when the film thickness of the top coating layer 33 is thin, roughness occurs on the surface of the coating film 12. Conversely, if the film thickness of the top coating layer 33 is too thick, the transparency of the coating film 12 becomes strong. As a result, the film thickness of the top coating layer 33 and the total coating thickness of the coating layer 12 including the base coating layer 32 can be visually confirmed. Further, the surface of the coating film 12 becomes a transparent glossy surface, and there is an effect of improving the appearance quality.

図7では、トップ塗膜層33へマイカ粒やアルミ粒などの光輝成分顔料37を添加すれば、トップ塗膜層33が粒状にキラキラ光り、さらにベース塗膜層32とトップ塗膜層33の境界面が一層容易に観測可能となる。また、塗膜12としてメタリック調またはパール調の外観となり、外観品位がさらに向上する。   In FIG. 7, if a bright component pigment 37 such as mica particles or aluminum particles is added to the top coating layer 33, the top coating layer 33 glitters in a granular form, and the base coating layer 32 and the top coating layer 33 are further divided. The boundary surface can be observed more easily. Further, the coating film 12 has a metallic or pearly appearance, and the appearance quality is further improved.

塗膜12の形成に関し、ここではベース塗膜層32の膜厚を35μm以下、好ましくは25μm以下にすることで、塗膜12の焼成工程での加熱や、実際にオーブンレンジ1として使用した時の加熱冷却で、母材31である金属と塗膜12であるセラミックス層との熱膨張差から、塗膜12の表面に生じる微細なクラックの発生を抑制する構成となっている。   Regarding the formation of the coating film 12, here, when the film thickness of the base coating film layer 32 is 35 μm or less, preferably 25 μm or less, when the coating film 12 is heated in the baking process or actually used as the microwave oven 1. With this heating and cooling, the formation of fine cracks generated on the surface of the coating film 12 is suppressed from the difference in thermal expansion between the metal as the base material 31 and the ceramic layer as the coating film 12.

ベース塗膜層32の膜厚が35μm以上になると、塗膜12の表面に生じるクラック幅が大きくなり(3μm以上)、汚れがクラックに入って焦げ付き汚れが食いつき、炭化した汚れが拭取りにくくなる。また、そのクラック幅がさらに広くなり(5μm以上)、クラックが多くなると(複数本以上/1mm平方)、クラックの端部が掛けて、セロハンテープを貼り付けて、セロハンテープを急激に剥がしたときのテープ剥離試験で、粒状にセラミックス粒が剥離する現象が確認できた。実験の結果、ベース塗膜層32の膜厚は35μm以下、好ましくは25μm以下がクラック発生が少ない結果となった。また、ベース塗膜層32の膜厚が薄すぎる場合は、母材31の隠蔽が悪くなり、母材31が透けて見える恐れがあるため、実験では、5μm以上、好ましくは10μmが外観上良好な結果となった。   When the film thickness of the base coating film layer 32 is 35 μm or more, the crack width generated on the surface of the coating film 12 becomes large (3 μm or more), the dirt enters the crack, the burnt dirt bites, and the carbonized dirt becomes difficult to wipe off. . Also, when the crack width becomes wider (more than 5μm), and more cracks (more than 1 / 1mm square), the end of the crack is hung, cellophane tape is applied, and cellophane tape is peeled off rapidly In the tape peeling test, it was confirmed that the ceramic particles were peeled in a granular form. As a result of the experiment, the film thickness of the base coating layer 32 was 35 μm or less, preferably 25 μm or less, resulting in less cracking. Further, when the base coating film layer 32 is too thin, the masking of the base material 31 is worsened and the base material 31 may be seen through. Therefore, in the experiment, 5 μm or more, preferably 10 μm is good in appearance. It became a result.

また、トップ塗膜層33の膜厚を、30μm以下、好ましくは25μm以下とした結果も、上記同様に、クラックの発生を抑制し、テープ剥離試験でのセラミックスの粒状剥離現象を抑制するために有効な結果となった。また、トップ塗膜層33の膜厚は薄すぎると、ベース塗膜層32の隠蔽性が悪化し、ベース塗膜層32が部分的に表面に露出した場合は、塗膜12の表面にザラツキを生じ、また光沢が低下する他、撥水性低下要因となる。実験では、粒径が1000nmないし100nmの微粉体21である場合、トップ塗膜層33の平均膜厚を3μm以上、好ましくは5μm以上にすることで、ベース塗膜層32を良好に隠蔽し、塗膜12の表面のザラツキを抑制可能な結果となった。   In addition, in order to suppress the occurrence of cracks and to suppress the granular peeling phenomenon of ceramics in the tape peeling test, the film thickness of the top coating layer 33 is 30 μm or less, preferably 25 μm or less. It was an effective result. Moreover, if the film thickness of the top coating layer 33 is too thin, the concealing property of the base coating layer 32 is deteriorated, and if the base coating layer 32 is partially exposed on the surface, the surface of the coating film 12 is roughened. In addition to reducing the gloss, it also causes a decrease in water repellency. In the experiment, in the case of the fine powder 21 having a particle size of 1000 nm to 100 nm, the base coating layer 32 is well concealed by setting the average thickness of the top coating layer 33 to 3 μm or more, preferably 5 μm or more, As a result, the roughness of the surface of the coating film 12 can be suppressed.

上記結果によれば、ベース塗膜層32とトップ塗膜層33の合計膜厚を8〜65μm、好ましくは15〜50μmにすることにより、塗膜12表面のクラックが少なく、テープ剥離でセラミックスの粒状剥離が無く、また塗膜12表面のザラツキや光沢不足がない良好な外観が確保できる。   According to the above results, the total film thickness of the base coating film layer 32 and the top coating film layer 33 is 8 to 65 μm, preferably 15 to 50 μm, so that there are few cracks on the surface of the coating film 12 and There is no granular peeling, and a good appearance with no roughness or lack of gloss on the surface of the coating film 12 can be secured.

従来、オーブン加熱機能付きのオーブンレンジ1や電子レンジなどの加熱調理器における使用時には、調理加熱時に加熱調理庫2内に飛び散った被調理物の汚れが飛散して付着する問題があった。こうした汚れを簡単に落とせるように、加熱調理庫2内や調理器具にシリコン系やフッ素系などの有機化合物のコーティングを施しているが、非粘着性や撥水性が十分とはいえず、こびりついた汚れを付近や洗剤で擦り落とす手間があった。   Conventionally, when used in a heating cooker such as a microwave oven 1 or a microwave oven with an oven heating function, there has been a problem that dirt of the object to be cooked scattered in the cooking chamber 2 during cooking heating is scattered and adhered. In order to easily remove such dirt, the inside of the cooking chamber 2 and the cooking utensils are coated with organic compounds such as silicon and fluorine, but they are not sticky or water repellent and are stuck. There was a trouble of rubbing off the dirt with a neighborhood or detergent.

しかし本実施形態では、粒径が1000nm以下、好ましくは100nm以下のアルミナセラミックスからなる微粒体21を主体に、ナノレベルに微細で、高硬度なセラミックスの塗膜12を形成することで、非粘着性と撥水性膜が形成され、傷がつきにくく、汚れが付着しにくくなる調理室11や調理器具を提供できる。また、塗膜12はセラミックスを主成分とし、シリコンやフッ素,PES,アクリルなどの有機化合物を含まないので、従来のように230℃を超えた高温であっても、有機化合物が軟化して硬度や非粘着性が低下することは無く、被調理物や調味料が付着して加熱で焦げ付いた場合でも、その非粘着性により容易に汚れを拭き取ることができることから、強制的に汚れを落として傷がついてしまう問題も解消可能となる。   However, in the present embodiment, the non-adhesive layer is formed by forming the ceramic coating 12 made of alumina ceramics having a particle size of 1000 nm or less, preferably 100 nm or less, mainly composed of fine particles 21 made of nano-scale and high hardness. And a water-repellent film are formed, and it is possible to provide a cooking chamber 11 and a cooking utensil that are less likely to be scratched and are less likely to adhere to dirt. In addition, since the coating film 12 is mainly composed of ceramics and does not contain organic compounds such as silicon, fluorine, PES, and acrylic, the organic compound is softened and has a hardness even at a high temperature exceeding 230 ° C. as in the prior art. Even if the food to be cooked or seasoning adheres and burns by heating, the non-adhesiveness can easily wipe off the dirt, so the dirt is forcibly removed. The problem of scratching can also be solved.

ところで、セラミックスの塗膜12を生成する方法として、有機塗料へセラミックス粉末を添加する方法は、有機化合物が表面へ露出し、上記効果が得られない。またセラミックスを溶射スプレーにて形成する方法は、母材31の強度が問題となり、調理室11内を形成する薄板板金では強度がもたない。しかも耐汚れ性や撥水性の良い、ナノサイズのセラミックス粉末層を形成することは困難である。そこで、本発明の各実施形態では、塗膜12としてセラミックス薄膜を生成する手段として、ゾル−ゲル法を選定している。   By the way, as a method of generating the ceramic coating film 12, the method of adding ceramic powder to an organic paint exposes the organic compound to the surface, and the above effect cannot be obtained. In the method of forming ceramics by spraying, the strength of the base material 31 is a problem, and the sheet metal forming the cooking chamber 11 does not have strength. In addition, it is difficult to form a nano-sized ceramic powder layer having good stain resistance and water repellency. Therefore, in each embodiment of the present invention, the sol-gel method is selected as a means for generating a ceramic thin film as the coating film 12.

具体的には、まず母材31を60℃に温め、次に母材31の表面上にベース塗膜層32を塗装して、60℃で10分間加熱し、トップ塗膜層33を塗装する。トップ塗膜層33を塗装した後、120℃または150℃まで3分以上、好ましくは5分以上かけて昇温させ、120〜250℃で5分以上、好ましくは150〜220℃で15分以上加熱焼成して、セラミックス層となる塗膜12を形成する。ここでの加熱焼成温度は、加熱調理時における調理室11内の調理可能な最高加熱温度よりも低く設定され、またベース塗膜層32やトップ塗膜層33、または母材31は、それらの成分の耐熱使用温度が、加熱調理時における前記最高加熱温度以下のものを選択する。こうすると、オーブンレンジ1の加熱調理時には塗膜12を形成する際の焼成温度以上で、かつベース塗膜層32やトップ塗膜層33の成分、または母材31の成分の耐熱使用温度以下の加熱温度を、調理可能な最高温度とすることができる。   Specifically, the base material 31 is first heated to 60 ° C., then the base coating layer 32 is applied on the surface of the base material 31 and heated at 60 ° C. for 10 minutes to apply the top coating layer 33. . After coating the top coating layer 33, the temperature is raised to 120 ° C or 150 ° C for 3 minutes or more, preferably 5 minutes or more, and 120 to 250 ° C for 5 minutes or more, preferably 150 to 220 ° C for 15 minutes or more. The coating film 12 which becomes a ceramic layer is formed by heating and baking. The heating and baking temperature here is set lower than the maximum cooking temperature in the cooking chamber 11 during cooking, and the base coating layer 32, the top coating layer 33, or the base material 31, The thing whose heat-resistant use temperature of an ingredient is below the above-mentioned maximum heating temperature at the time of cooking is selected. In this way, when cooking in the microwave oven 1, the temperature is equal to or higher than the firing temperature for forming the coating film 12, and is equal to or lower than the heat resistant use temperature of the components of the base coating layer 32 and the top coating layer 33 or the components of the base material 31. The heating temperature can be the maximum temperature at which cooking is possible.

塗膜12の焼成時には、塗膜12中の水分を脱水させ分子結合を活性化させる役割を果たすが、実験の結果、急速に昇温させると塗膜12の表面にクラックが発生する要因が分かった。焼成温度(120℃または150℃)に到達させるまでの時間を3分以上、好ましくは5分以上かけてゆっくり昇温させることで、クラックの発生を抑制できる。   At the time of baking the coating film 12, it plays a role of dehydrating moisture in the coating film 12 and activating molecular bonds. However, as a result of experiments, it has been found that the surface of the coating film 12 is cracked when the temperature is rapidly increased. It was. Generation of cracks can be suppressed by slowly raising the time required to reach the firing temperature (120 ° C. or 150 ° C.) over 3 minutes, preferably over 5 minutes.

また、その後の焼成温度は、低温すぎると脱水作用が悪く、また高温すぎると表面クラックの発生要因となるため、120〜250℃、好ましくは150〜220℃に設定する。さらに、焼成時間が短いと十分に脱水や分子結合が進まないため、5分以上、好ましくは15分以上加熱焼成することで、セラミックス層の密着性が向上し、テープ剥離試験での粒状剥離を無くすことができた。   Further, the subsequent firing temperature is set to 120 to 250 ° C., preferably 150 to 220 ° C., because if the temperature is too low, the dehydrating action is poor, and if it is too high, it causes surface cracks. Furthermore, if the firing time is short, dehydration and molecular bonding will not proceed sufficiently, and by heating and firing for 5 minutes or more, preferably 15 minutes or more, the adhesion of the ceramic layer is improved, and granular peeling in the tape peeling test is performed. I was able to lose it.

焼成により完成した塗膜12は、セラミックスの耐熱性を有し、加熱調理時に焼成温度より高温の120〜250℃以上の温度に耐え、セラミックス(塗膜12)の耐熱温度、または母材31の耐熱温度まで約400℃(鉄系鋼板の場合)の高温に耐える。また、母材31に耐熱ステンレスや、インコロイなどの耐熱鋼板を使用すれば約600〜800℃(セラミックスと母材のどちらかの耐熱温度限界まで)の高温に絶えるが、何れの場合もセラミックスが主体のため、有機化合物の溶解によるガスの発生などなく、例えば250〜800℃のオーブンレンジ1の加熱にも耐える調理用皿(角皿13,焼きプレート14)や容器の他に、焼き網15,調理室11内面,扉16のガラス(母材は耐熱ガラス)内面,調理室11内底面のセラミックス板(オーブンレンジ1の例)表面,及びガス/電気コンロ用の調理器具などに応用可能である。   The coating film 12 completed by firing has the heat resistance of ceramics, withstands a temperature of 120 to 250 ° C. higher than the firing temperature during cooking, and the heat resistance temperature of the ceramics (coating film 12) or the base material 31 Withstands high temperatures of about 400 ° C (in the case of iron-based steel plates) up to the heat-resistant temperature. If the base material 31 is made of heat-resistant stainless steel or heat-resistant steel plate such as incoloy, the temperature can be raised to about 600 to 800 ° C. (up to the heat resistance temperature limit of either the ceramic or the base material). In addition to cooking dishes that can withstand the heating of the microwave oven 1 at, for example, 250 to 800 ° C., because of the main body, there is no generation of gas due to dissolution of organic compounds. Can be applied to the inner surface of the cooking chamber 11, the inner surface of the glass of the door 16 (base material is heat-resistant glass), the surface of the ceramic plate (example of the microwave oven 1) on the bottom surface of the cooking chamber 11, and cooking utensils for gas / electric stove is there.

オーブンレンジ1や電子オーブンなどのオーブン機能を備えた加熱調理器では、加熱時における庫内温度、若しくは庫内に入れて使用する調理器具の使用温度を250℃以上、300〜350℃などの400℃以下にするのが一般的である。250℃とはオーブン加熱性能に必要な温度で、またさらに高温にできるほうが調理性能上好ましいが、調理器具としての耐熱温度の制約により、上限を400℃以下としている。   In a heating cooker equipped with an oven function such as the microwave oven 1 or an electronic oven, the internal temperature at the time of heating or the operating temperature of the cooking utensil used in the internal chamber is 250 ° C. or higher, 400 such as 300 to 350 ° C. Generally it is set to below ℃. 250 ° C. is a temperature necessary for oven heating performance, and it is preferable from the viewpoint of cooking performance that the temperature can be further increased. However, the upper limit is set to 400 ° C. or less due to restrictions on heat-resistant temperature as a cooking utensil.

ところで、背景技術のように調理器具をフッ素系の塗料で塗装した場合は、フッ素の耐熱温度(軟化)より250℃程度、また耐熱シリコン系の塗料で塗装した場合は400℃以下程度が、その調理器具における通常の使用温度上限として設定されるが、こうした使用温度上限を超えた場合、有機化合物からなる塗料が軟化,溶解(分解),発煙,ガス発生などに至る場合があり、オーブンレンジ1から漏れたガスにより、小鳥などの小動物や人体に悪影響を及ぼす危険がある。このため、有機化合物からなる塗料を塗装した調理器具の場合、400℃以下、好ましくは350℃以下に使用温度の上限を制限している。   By the way, when the cooking utensil is coated with a fluorine-based paint as in the background art, the heat resistance temperature (softening) of fluorine is about 250 ° C., and when it is coated with a heat-resistant silicon-based paint, the temperature is about 400 ° C. or less. Although it is set as the upper limit of normal use temperature in cooking utensils, when such an upper limit of use temperature is exceeded, paints made of organic compounds may lead to softening, dissolution (decomposition), smoke generation, gas generation, etc. There is a risk of adverse effects on small animals such as small birds and the human body due to gas leaked from. For this reason, in the case of a cooking utensil coated with a paint made of an organic compound, the upper limit of the use temperature is limited to 400 ° C. or lower, preferably 350 ° C. or lower.

しかし、加熱手段であるヒータ8やマイクロ波発生装置9の温度制御が故障したり、何らかの理由で加熱調理庫2内が異常加熱に陥ったりして、塗料の耐熱温度以上や400℃以上に調理器具が加熱された場合に、上記ガス発生の懸念があった。   However, the temperature control of the heater 8 or the microwave generator 9 as the heating means fails, or the heating cooking chamber 2 falls into abnormal heating for some reason, and cooks above the heat resistant temperature of the paint or above 400 ° C. There was concern about the gas generation when the instrument was heated.

これに対して、本実施形態の塗膜12は、アルミや鉄などの金属、またはアルミメッキや亜鉛メッキなどの表面処理鋼板からなる母材31の表面に、主体としてのシリコン系やアルミナ系の無機成分を90%以上、好ましくは95%以上含んで形成され、またベース塗膜層32とトップ塗膜層33による2コートの場合に、トップ塗膜層33に含まれる着色顔料36は無機質成分を選定していることから、実際の使用時に塗膜12からガスの発生が殆どなく、安全に使用可能となる。さらに、万一オーブンレンジ1が故障して異常加熱になったり、調理器具がガスや電気コンロで使用され、使用温度限度を超えた加熱を受けたりした場合でも、有機化合物の分解時のようなガスの発生が殆ど無く、安全性が向上する。   On the other hand, the coating film 12 of this embodiment is made of silicon or alumina as a main component on the surface of a base material 31 made of a metal such as aluminum or iron, or a surface-treated steel plate such as aluminum plating or galvanization. In the case of two coatings comprising the base coating layer 32 and the top coating layer 33, the color pigment 36 contained in the top coating layer 33 is an inorganic component. Therefore, almost no gas is generated from the coating film 12 during actual use, and it can be used safely. In addition, even if the microwave oven 1 breaks down and becomes abnormally heated, or when cooking utensils are used in a gas or electric stove and are heated beyond the operating temperature limit, There is almost no gas generation, and safety is improved.

また、従来の有機化合物塗料の場合は、焼成温度を超えた温度での使用は困難で(フッ素は約400℃で分解・溶解し、ガスが発生)、焼成温度を高温にする必要があったが、本実施形態ではゾル=ゲル法でのセラミックス生成を選択しているため、焼成温度を220℃以下程度に低くすることができ、加熱焼成時には塗膜12に含まれる主に水分が蒸発するだけで有毒ガスの発生がなく、安全で環境上の問題も無くなる。また、従来よりも低温で焼成可能なことから、焼成炉の消費エネルギーを少なくできる。   Further, in the case of conventional organic compound paints, it is difficult to use at a temperature exceeding the firing temperature (fluorine decomposes and dissolves at about 400 ° C. and generates gas), and the firing temperature needs to be increased. However, in this embodiment, since the generation of ceramics by the sol = gel method is selected, the firing temperature can be lowered to about 220 ° C. or less, and moisture contained mainly in the coating film 12 evaporates during heating and firing. No toxic gas is generated, and there are no safety and environmental problems. In addition, since it can be fired at a lower temperature than conventional, the energy consumption of the firing furnace can be reduced.

さらにセラミックスの特徴として、高温時の赤熱がなく、赤外線の放射および吸収効率が高く、調理器具として調理皿や容器に使用した場合は、高温時に熱の吸収が良くなる。また、加熱調理庫2の内面に使用した場合は、オーブンレンジ1の外面に備えたヒータ8からの加熱調理庫2内への熱放射効率が良くなり、加熱効率がアップする。加熱調理庫2の内面と、その加熱調理庫2内で使用する調理皿や容器の両方に応用すれば、ヒータ8からの熱放射改良と、調理皿や容器の熱吸収改良の相乗効果によって、調理性能を向上させることが可能となる。   Furthermore, as a feature of ceramics, there is no red heat at high temperature, infrared radiation and absorption efficiency is high, and when used as a cooking utensil in a cooking plate or container, heat absorption is improved at high temperature. Moreover, when it uses for the inner surface of the cooking chamber 2, the thermal radiation efficiency into the cooking chamber 2 from the heater 8 provided in the outer surface of the microwave oven 1 improves, and heating efficiency improves. If applied to both the inner surface of the cooking chamber 2 and the cooking dishes and containers used in the cooking chamber 2, by the synergistic effect of improving the heat radiation from the heater 8 and improving the heat absorption of the cooking dishes and containers, It becomes possible to improve cooking performance.

ところで、調理器具としての調理皿や容器は、その表面に光沢があり、平滑面を有することから、表面に指に触れたときに、指の皮脂が付着し、指紋の後が残る問題がある。清掃した後に指跡(指紋)が付着すると、不潔感があり好ましくない。指紋付着を防止する透明コーティングを母材31の表面に形成する方法もあるが、耐熱温度が200℃以下程度で実用範囲が限られ、230〜250℃のオーブン用には使用ができない。また、商品を販売店で展示したり、顧客が皿や容器に触れたりしたときに、指紋が付着したままとなり、次に商品を見た顧客が不潔感を感じ、販売上大きな問題となる場合がある。   By the way, cooking dishes and containers as cooking utensils have a glossy surface and a smooth surface, so that when touching the surface with a finger, there is a problem that the sebum of the finger adheres and the back of the fingerprint remains. . If fingerprints (fingerprints) adhere after cleaning, there is a sense of filth, which is undesirable. There is also a method of forming a transparent coating on the surface of the base material 31 for preventing fingerprint adhesion, but the practical range is limited at a heat resistant temperature of about 200 ° C. or less, and it cannot be used for an oven at 230 to 250 ° C. In addition, when a product is displayed at a store or when a customer touches a plate or container, the fingerprint remains attached, and the next customer who sees the product feels unclean and becomes a major problem in sales. There is.

そこで本実施形態では、角皿13,焼きプレート14,焼き網15などの調理器具や、加熱調理庫2の母材31の表面に、シリコン系やアルミナ系などのセラミックス粒体で、粒径が1000ナノないし100ナノ以下の粒子としての微粉体21を使用した塗膜12を形成し、また塗装面に指で触れたときに、指紋の付着が無いか、付着した場合に空拭きにて指紋が拭取れるようなセラミックス成分を、その塗膜12の微粉体21に選定したことにより、指紋が付着しても容易に拭取れ、前記の問題を解消することが可能となる。   Therefore, in the present embodiment, the surface of the cooking utensil such as the square plate 13, the grill plate 14, and the grill net 15 or the base material 31 of the heating cooking chamber 2 is made of ceramic particles such as silicon or alumina, and the particle size is reduced. When the coating film 12 using the fine powder 21 as particles of 1000 nanometers to 100 nanometers or less is formed, and the finger touches the painted surface, there is no fingerprint adhesion, and when it is adhered, the fingerprint is wiped with an empty wipe. By selecting a ceramic component that can be wiped off as the fine powder 21 of the coating film 12, even if a fingerprint is attached, the ceramic component can be easily wiped off and the above problem can be solved.

これにより、図1に示すオーブンレンジ1はもとより、他のオーブン機能を備えた電子レンジや、グリル加熱機能を備えた電子レンジや、魚焼き器などの加熱調理器と、この加熱調理器に付属する調理器具(角皿13,焼きプレート14,焼き網15)において、セラミックスの耐熱性と、微細ナノサイズ膜での非粘着性(汚れが付きにくい)を両立し、かつ従来のシリコンやフッ素のコーティングの様に、機器が故障した場合などでの異常加熱時に、有機機化合物が溶解,分解して、有害ガスが発生する問題や、低温では非粘着性があるものの、高温になると軟化して非粘着性が悪化する欠点をなくすことができる。さらに、微粉体21によるセラミックスが主体膜なので高硬度で傷がつきにくく、オーブンレンジ1の高温加熱で、塗膜12の表面に汚れが焦げ付いた場合でも、容易に炭化物を除去し傷付きが防止できる。   Thereby, in addition to the microwave oven 1 shown in FIG. 1, a microwave oven having other oven functions, a microwave oven having a grill heating function, a cooking device such as a fish roaster, and the heating cooker are attached. In the cooking utensils (square plate 13, grilling plate 14, grilling net 15), the heat resistance of ceramics and the non-adhesiveness (hard to get dirty) of the fine nano-sized film are compatible, and the conventional silicon and fluorine Like coating, organic compound dissolves and decomposes during abnormal heating such as when equipment breaks down, and harmful gases are generated. It is non-adhesive at low temperatures, but softens at high temperatures. The disadvantage that non-adhesiveness deteriorates can be eliminated. In addition, since the ceramic film made of fine powder 21 is the main film, it has high hardness and is not easily scratched. Even when the surface of the coating film 12 is scorched by high-temperature heating of the microwave oven 1, the carbide is easily removed to prevent scratching. it can.

また、セラミックスは熱放射効率が高く、調理室11の外面に備えたヒータ8から、オーブン庫である調理室11の内面(底面,左側面,右側面,奥面,天面)への熱放射が高まり、オーブンレンジ1としての調理性能が向上する。しかも、塗膜12は高温時も非粘着性が確保できるので、例えばキッチンペーパーを調理用皿(角皿13や焼きプレート14)に敷いて調理をしたり、調理用皿に油を敷いて調理したりするなどの後始末を考慮した手間が無くなり、油を使わないか、油を減らした健康に良い調理を行なうことができる。   Ceramics has high heat radiation efficiency, and heat radiation from the heater 8 provided on the outer surface of the cooking chamber 11 to the inner surface (bottom surface, left side surface, right side surface, back surface, top surface) of the cooking chamber 11 as an oven cabinet. The cooking performance as the microwave oven 1 is improved. Moreover, since the coating film 12 can ensure non-adhesiveness even at high temperatures, for example, kitchen paper can be placed on a cooking dish (corner plate 13 or grilled plate 14) for cooking, or oil can be placed on the cooking dish for cooking. There is no need to take care of cleaning up and so on, and you can cook healthy without using oil or reducing oil.

そして、こうしたナノセラミックスの塗膜12は、調理室11の内面のみならず、調理室11内に収容する調理器具の表面に塗装して施すのが好ましい。従来は、調理室11と調理器具との双方の接触部に汚れや、調味料の焦げ付きが生じやすく、その焦げ付きが隙間に固まって調理器具が調理室11内にくっつき、調理室11内から調理器具を取り出しにくくなるが、調理器具の両接触部に、コーティングを施すことで隙間に入った調味料などが高温加熱で焦げ付いた場合でも容易に調理用具の着脱ができる。   The nano-ceramic coating film 12 is preferably applied to the surface of the cooking utensil housed in the cooking chamber 11 as well as the inner surface of the cooking chamber 11. Conventionally, the contact between both the cooking chamber 11 and the cooking utensil is likely to be soiled or the seasoning is burnt, and the burning is solidified in the gap and the cooking utensil sticks into the cooking chamber 11, and cooking is performed from the cooking chamber 11. Although it becomes difficult to take out the utensil, the cooking utensils can be easily attached and detached even when the seasoning or the like in the gap is burnt by high temperature heating by coating the both contact portions of the utensil.

このように、本実施形態における調理器具は、金属または表面処理鋼からなる母材31の表面に、シリコン系またはアルミナ系のセラミックス粒体(微粉体21)を主体にしたセラミックス層としての塗膜12を塗装形成し、受熱温度が250℃以上、400℃以下または塗膜12または母材13の耐熱温度以下の範囲で、ガスの発生が殆どないセラミックス成分を、塗膜12の微粉体21として選定している。   As described above, the cooking utensil in the present embodiment is a coating film as a ceramic layer mainly composed of silicon-based or alumina-based ceramic particles (fine powder 21) on the surface of the base material 31 made of metal or surface-treated steel. As a fine powder 21 of the coating film 12, a ceramic component that hardly generates gas in a range where the heat receiving temperature is 250 ° C. or more and 400 ° C. or less or the heat resistance temperature of the coating film 12 or the base material 13 is formed. Selected.

ここでいう「ガスの発生が殆どない」とは、ベンゼンやトルエンなどの芳香族系溶剤からの加熱分解ガスや、有毒ガスなどのガス発生がない、RoAS規制を超えない程度のものを意味する。   Here, “there is almost no gas generation” means that there is no generation of gas such as heat decomposition gas or toxic gas from an aromatic solvent such as benzene or toluene, and it does not exceed the RoAS regulations. .

この場合、微粒体21を主体にしたセラミックスの塗膜12を形成することで、母材31の表面に非粘着性と撥水性を有する膜が形成され、高硬度で傷がつきにくく、汚れが付着しにくくなる調理器具を提供できる。また、塗膜12には有機化合物を含んでいないので、高温下であっても硬度や非粘着性が低下することは無く、さらにその非粘着性により容易に汚れを拭き取ることができるので、強制的に汚れを落として傷がついてしまう問題も解消する。そのため、高硬度で傷が付きにくく、汚れが付着しにくい非粘着性を有し、汚れが拭き取りやすく清掃性に優れた調理器具を提供できる。   In this case, by forming the ceramic coating film 12 mainly composed of the fine particles 21, a film having non-adhesiveness and water repellency is formed on the surface of the base material 31. A cooking utensil that is difficult to adhere can be provided. In addition, since the coating film 12 does not contain an organic compound, the hardness and non-adhesiveness do not decrease even at high temperatures, and the non-adhesive property can easily wipe off dirt. The problem of removing dirt and scratching is also eliminated. Therefore, it is possible to provide a cooking utensil that has high hardness and is hard to be scratched and has non-adhesiveness to which dirt is difficult to adhere, and that is easy to wipe off dirt and has excellent cleanability.

また、オーブン加熱性能を損なわずに、且つ調理器具における通常の使用温度を超えないように、調理器具を加熱して実際に使用したときに、塗膜12からガスの発生が殆どない。また、通常の使用温度を超えた加熱を受けたりした場合でも、有機化合物の分解時のようなガスの発生が殆どないため、安全に使用可能な調理器具を提供できる。   Further, when the cooking utensil is actually used by heating so as not to impair the oven heating performance and not to exceed the normal use temperature in the cooking utensil, there is almost no gas generation from the coating film 12. In addition, even when subjected to heating exceeding the normal use temperature, there is almost no generation of gas as in the case of decomposition of the organic compound, so that a cooking utensil that can be used safely can be provided.

また本実施形態では、調理加熱前の塗膜12の表面に指を触れたときに、指紋の付着が無いか、或いは空拭きで付着した指紋が拭き取れるようなセラミックス成分を、塗膜12の微粉体21として選定している。すなわちここでのセラミックス成分は、塗装前には皮脂成分(指紋油)の粒子径以下の粒子径を有しており、塗装後には皮脂成分が引っ掛からない大きさの径,幅,深さの窪み,隙間などで平滑な表面をもつ塗膜12が構成されるようなセラミックス粒体(微粒体21)を主成分としたものである。   Moreover, in this embodiment, when a finger touches the surface of the coating film 12 before cooking and heating, a ceramic component that does not have fingerprints attached or that can be wiped off with an empty wipe is applied to the coating film 12. The fine powder 21 is selected. In other words, the ceramic component here has a particle size that is equal to or less than the particle size of the sebum component (fingerprint oil) before painting, and the size, width, and depth of the recess so that the sebum component does not catch after painting. The main component is ceramic particles (fine particles 21) in which the coating film 12 having a smooth surface is formed by gaps or the like.

この場合も上述したように、高硬度で傷が付きにくく、汚れが付着しにくい非粘着性を有し、汚れが拭き取りやすく清掃性に優れた調理器具を提供できる。また、塗膜12の表面に指を触れたときに指紋が付着しても、その指紋を乾拭きで容易に拭取ることができ、不潔感を一掃することができる。   Also in this case, as described above, it is possible to provide a cooking utensil that has high hardness and is not easily scratched and has non-adhesiveness to which dirt is difficult to adhere, which is easy to wipe off dirt and has excellent cleanability. Moreover, even if a fingerprint adheres when a finger is touched on the surface of the coating film 12, the fingerprint can be easily wiped with dry wiping, and the unclean feeling can be wiped out.

その他、本実施形態では、金属または表面処理鋼からなる母材31の表面に、シリコン系またはアルミナ系の粒径が1000nm以下である無機成分としての微粉体21を主体に、膜厚を5〜35μmとしたベース塗膜層32と、シリコン系またはアルミナ系の粒径が1000nm以下である無機成分としての微粉体21を主体に、膜厚を3〜30μmとしたトップ塗膜層33を重ねて塗装し、膜厚8〜65μmのセラミックス層を塗膜12として形成している。   In addition, in the present embodiment, the surface of the base material 31 made of metal or surface-treated steel is mainly composed of fine powder 21 as an inorganic component having a silicon-based or alumina-based particle size of 1000 nm or less, and the film thickness is 5 to 5. A base coating layer 32 having a thickness of 35 μm and a top coating layer 33 having a film thickness of 3 to 30 μm, mainly composed of a fine powder 21 as an inorganic component having a silicon-based or alumina-based particle size of 1000 nm or less. A ceramic layer having a thickness of 8 to 65 μm is formed as the coating film 12 by coating.

この場合、粒径が1000nm以下の微粒体21を主体にしたセラミックスの塗膜12を形成することで、母材31の表面に非粘着性と撥水性を有する膜が形成され、高硬度で傷がつきにくく、汚れが付着しにくくなるオーブンレンジ1の調理室11や調理器具を提供できる。また、塗膜12には有機化合物を含んでいないので、高温下であっても硬度や非粘着性が低下することは無く、さらにその非粘着性により容易に汚れを拭き取ることができるので、強制的に汚れを落として傷がついてしまう問題も解消する。そのため、高硬度で傷が付きにくく、汚れが付着しにくい非粘着性を有し、汚れが拭き取りやすく清掃性に優れたオーブンレンジ1の調理室11や調理器具を提供できる。   In this case, by forming the ceramic coating film 12 mainly composed of the fine particles 21 having a particle size of 1000 nm or less, a film having non-adhesiveness and water repellency is formed on the surface of the base material 31, and the scratches are high in hardness. It is possible to provide the cooking chamber 11 and the cooking utensil of the microwave oven 1 that are less likely to be attached and that are less likely to adhere dirt. In addition, since the coating film 12 does not contain an organic compound, the hardness and non-adhesiveness do not decrease even at high temperatures, and the non-adhesive property can easily wipe off dirt. The problem of removing dirt and scratching is also eliminated. Therefore, it is possible to provide the cooking chamber 11 and the cooking utensil of the microwave oven 1 having high hardness and being hard to be scratched and having non-adhesiveness to which dirt is difficult to adhere, easy to wipe off dirt and excellent cleanability.

また、ベース塗膜層32の膜厚を35μm以下とし、トップ塗膜層33の膜厚を30μm以下とすることで、塗膜12の表面に生じる微細なクラックの発生を抑制して、テープ剥離試験でのセラミックスの粒状剥離現象を抑制することができ、ベース塗膜層32の膜厚を5μm以上とすることで、母材31を隠蔽して良好な外観を得ることができ、トップ塗膜層33の膜厚を3μm以上とすることで、ベース塗膜層32を隠蔽して良好な外観を保ちつつ、塗膜12の表面のザラツキを抑制することができる。   Further, by making the thickness of the base coating film layer 32 35 μm or less and the thickness of the top coating layer 33 30 μm or less, the occurrence of fine cracks generated on the surface of the coating film 12 is suppressed, and the tape peeling The granular peeling phenomenon of ceramics in the test can be suppressed, and by making the thickness of the base coating film layer 32 to be 5 μm or more, the base material 31 can be concealed and a good appearance can be obtained. By setting the film thickness of the layer 33 to 3 μm or more, it is possible to suppress the roughness of the surface of the coating film 12 while concealing the base coating layer 32 and maintaining a good appearance.

また本実施形態では、ベース塗膜層32へ無機成分の顔料36を添加して着色を施している。こうすると、母材31表面に対する塗装の有無が容易に分かるようになり、ベース塗膜層32の塗装時に膜厚が厚すぎたり、薄すぎたりした場合に視認ができる。また、塗膜12の耐熱性を維持できる。   Further, in the present embodiment, the base coating layer 32 is colored by adding an inorganic component pigment 36. If it carries out like this, it will become easy to understand the presence or absence of the coating with respect to the base material 31 surface, and if a film thickness is too thick at the time of the coating of the base coating film layer 32, it can visually recognize. Moreover, the heat resistance of the coating film 12 can be maintained.

また本実施形態では、トップ塗膜層33の着色顔料36の添加量を、ベース塗膜層32の着色顔料36の添加量より少なくするか、さもなければトップ塗膜層33に着色顔料を添加しないようにし、トップ塗膜層33を透明に形成している。   In this embodiment, the amount of the color pigment 36 added to the top coating layer 33 is set to be smaller than the amount of the color pigment 36 added to the base coating layer 32, or the color pigment is added to the top coating layer 33 otherwise. The top coating layer 33 is formed transparently.

この場合、トップ塗膜層33を透明とすることで、ベース塗膜層32とトップ塗膜層33との境界面が容易に観測可能となり、トップ塗膜層33の塗装時に膜厚が厚すぎたり、薄すぎたりした場合に視認ができる。さらに、トップ塗膜層33の膜厚が薄い場合は、塗膜12の表面にザラツキが生じ、トップ塗膜層33の膜厚が厚すぎれば、塗膜12の透明感が強くなるので、それによりトップ塗膜層33の膜厚と、ベース塗膜層32を合計した塗膜12の膜厚の視認が可能となる。また、塗膜12の表面が透明感のある光沢面となり、外観品位が向上する。   In this case, by making the top coating layer 33 transparent, the interface between the base coating layer 32 and the top coating layer 33 can be easily observed, and the film thickness is too thick when the top coating layer 33 is applied. Or when it is too thin. Furthermore, when the film thickness of the top coating layer 33 is thin, roughness occurs on the surface of the coating film 12, and if the film thickness of the top coating layer 33 is too thick, the transparency of the coating film 12 becomes strong. Thus, the film thickness of the top coating film layer 33 and the film thickness of the coating film 12 including the base coating film layer 32 can be visually confirmed. Moreover, the surface of the coating film 12 becomes a transparent glossy surface, and the appearance quality is improved.

また本実施形態では、トップ塗膜層33へ光輝成分顔料37を添加し、トップ塗膜層33をメタリック調またはパール調の外観としている。それにより、トップ塗膜層33が粒状にキラキラ光り、ベース塗膜層32とトップ塗膜層33の境界面が一層容易に観測可能となる。また、塗膜12として外観品位がさらに向上する。   In the present embodiment, the bright component pigment 37 is added to the top coating layer 33 to make the top coating layer 33 have a metallic or pearly appearance. Thereby, the top coating layer 33 glitters in a granular form, and the interface between the base coating layer 32 and the top coating layer 33 can be observed more easily. Further, the appearance quality of the coating film 12 is further improved.

また本実施形態では、トップ塗膜層33の塗装後に、120℃または150℃まで3分以上かけて昇温させ、120〜250℃で5分以上加熱焼成して、セラミックス層としての塗膜12を形成し、加熱調理時にはその加熱焼成した温度以上で、かつベース塗膜層32やトップ塗膜層33の成分、または母材31の成分の耐熱使用温度以下の加熱温度を、調理可能最高温度としている。   Moreover, in this embodiment, after the top coating layer 33 is applied, the temperature is increased to 120 ° C. or 150 ° C. over 3 minutes, and is heated and fired at 120 to 250 ° C. for 5 minutes or more to form the coating film 12 as a ceramic layer. And the heating temperature that is equal to or higher than the heat-baked temperature at the time of cooking and less than the heat-resistant use temperature of the component of the base coating layer 32 and the top coating layer 33 or the component of the base material 31. It is said.

この場合、トップ塗膜層33の塗装後に、120℃または150℃まで3分以上かけて昇温させることで、塗膜12の表面におけるクラックの発生を抑制できる。またその後で、120〜250℃で5分以上加熱焼成することで、塗膜12の密着性が向上し、テープ剥離試験での粒状剥離を無くすことができる。焼成により完成した塗膜12は、ベース塗膜層32やトップ塗膜層33の成分、または母材31の成分の耐熱使用温度以下であれば、焼成温度よりも高温の温度に耐え、有機化合物の溶解によるガスの発生も無い。また、焼成時には主に水分が蒸発するだけで、有毒ガスの発生がないため、安全で環境上の問題も無く、しかも低温で焼成可能なことから、焼成炉の消費エネルギーを少なくできる。   In this case, generation of cracks on the surface of the coating film 12 can be suppressed by increasing the temperature to 120 ° C. or 150 ° C. over 3 minutes after the top coating layer 33 is applied. Moreover, the adhesiveness of the coating film 12 improves by heating and baking at 120-250 degreeC for 5 minutes or more after that, and the granular peeling in a tape peeling test can be eliminated. The coating film 12 completed by firing can withstand temperatures higher than the firing temperature as long as it is below the heat-resistant use temperature of the components of the base coating layer 32 and the top coating layer 33, or the components of the base material 31, and is an organic compound. There is no generation of gas due to the dissolution of. In addition, since only moisture is evaporated during firing, no toxic gas is generated, and there is no problem in terms of safety, environment, and firing is possible at low temperatures, so that the energy consumption of the firing furnace can be reduced.

また本実施形態では、加熱調理庫2と調理器具(角皿13,焼きプレート14,焼き網15)とを備えた加熱調理器としてのオーブンレンジ1において、上述したセラミックス層としての塗膜12を、加熱調理庫2の内面部または調理器具の表面部に形成している。   Moreover, in this embodiment, in the microwave oven 1 as a heating cooker provided with the heating cooking chamber 2 and the cooking utensils (square plate 13, grilling plate 14, grilling net 15), the coating film 12 as the ceramic layer described above is applied. It forms in the inner surface part of the heating cooking chamber 2, or the surface part of a cooking utensil.

このようにすることで、塗膜12を形成したことによる効果を、加熱調理庫2の内面部や調理器具の表面部にも適用させることができる。   By doing in this way, the effect by having formed the coating film 12 can be applied also to the inner surface part of the heating cooking chamber 2, or the surface part of a cooking utensil.

さらに本実施形態では、加熱調理庫2と調理器具とを備えた加熱調理器としてのオーブンレンジ1において、これらの加熱調理庫2や調理器具の露出面は、金属または表面処理鋼からなる母材31の表面に、表面粗さが1.5〜6.5μmの凹凸粗面41が形成され、この凹凸粗面41に前記塗膜12を形成している。   Furthermore, in this embodiment, in the microwave oven 1 as a heating cooker provided with the heating cooker 2 and the cooking utensil, the exposed surfaces of these heating cooking cabinet 2 and the cooking utensil are a base material made of metal or surface-treated steel. An uneven rough surface 41 having a surface roughness of 1.5 to 6.5 μm is formed on the surface 31, and the coating film 12 is formed on the uneven rough surface 41.

このようにすることで、母材31から塗膜12が容易に剥離しないようにして、母材31と塗膜12との密着性を高めることができる。   By doing in this way, the coating film 12 does not peel easily from the base material 31, and the adhesiveness of the base material 31 and the coating film 12 can be improved.

また、本実施形態の加熱調理庫2は、母材31により天井面,左側面,右側面,底面,奥面の5面の要素で構成され、これらの各要素の端部を固着してなり、各要素を固着する前に、母材31の表面に凹凸粗面41を形成している。   The cooking chamber 2 of the present embodiment is composed of five elements of a ceiling surface, a left side surface, a right side surface, a bottom surface, and a back surface by a base material 31, and the end portions of these elements are fixed. The uneven rough surface 41 is formed on the surface of the base material 31 before the elements are fixed.

この場合、加熱調理庫2となる各要素の端部を固着した後で、その内面に凹凸粗面41を形成しようとすると、粗面化が不足する場合があるが、各要素の端部を固着する前に、母材31の表面に凹凸粗面41を形成することで、そうした粗面化の不足を解消できる。   In this case, after fixing the end portions of each element to be the heating cooker 2, when trying to form the rough surface 41 on the inner surface, roughening may be insufficient, By forming the uneven rough surface 41 on the surface of the base material 31 before fixing, the lack of roughening can be solved.

また本実施形態では、加熱調理庫2となる各要素を固着した後の塗膜12を塗装する前に、母材31の表面に凹凸粗面41を再度形成している。   Moreover, in this embodiment, the uneven | corrugated rough surface 41 is again formed in the surface of the base material 31 before coating the coating film 12 after fixing each element used as the heating cooking chamber 2. As shown in FIG.

このように、加熱調理庫2を構成する各要素を固着した後、母材31の表面に塗膜12を塗装する前に、再度その表面を凹凸粗面41で粗面化することで、塗膜12を塗装した後に密着性の低下要因となるリスクを回避できる。   Thus, after fixing each element which comprises the heating cooking chamber 2, before coating the coating film 12 on the surface of the preform | base_material 31, the surface is roughened by the rough surface 41 again, and coating is carried out. It is possible to avoid the risk of reducing the adhesion after the film 12 is applied.

(3)第二の実施形態
次に、本発明における第二の実施形態について説明する。図8に示すように、本実施形態は上記第一の実施形態で示したベース塗膜層32とトップ塗膜層33とによる2コートの塗膜12を、1コートで形成したものである。塗膜12は、下限8μm以上、好ましくは下限15μm以上、上限65μm以下、好ましくは上限50μm以下のセラミックス層として、母材31の表面に形成される。この場合も、塗膜12の表面クラックを少なくし、テープ剥離試験での粒状剥離を防止し、外観にメタリックやパールはできないが、加熱調理庫2内や調理器具の清掃性など基本機能の改善を図ることができる。
(3) Second Embodiment Next, a second embodiment of the present invention will be described. As shown in FIG. 8, in this embodiment, two coats 12 of the base coat layer 32 and the top coat layer 33 shown in the first embodiment are formed in one coat. The coating film 12 is formed on the surface of the base material 31 as a ceramic layer having a lower limit of 8 μm or more, preferably a lower limit of 15 μm or more and an upper limit of 65 μm or less, preferably an upper limit of 50 μm or less. Also in this case, the surface cracks of the coating film 12 are reduced, granular peeling in the tape peeling test is prevented, and the appearance is neither metallic nor pearl, but the basic functions such as cleanability of the cooking chamber 2 and cooking utensils are improved. Can be achieved.

また、塗膜12へCr,Mn,Feなどの無機成分の着色顔料36を添加し、塗膜12全体を着色してもよい。この着色顔料36によって、母材31表面に対する塗装の有無が容易に分かるため、塗膜12の作業時に塗り忘れや、部分的に膜厚が薄くなる問題が改善できる。同様の着色は従来から知られているが、とりわけ耐熱性の高い無機成分の着色顔料36を使用することで、塗膜12の耐熱性を維持できる。また特に本発明では、膜厚の管理が性能確保のために重要な点であり、塗膜12の塗装時に膜厚が厚すぎたり、薄すぎたりした場合に視認できて有効な方策となる。また、好ましくは黒系色の着色顔料36を使用すれば、長期間使用時に汚れが目立ちにくくさらに良い。その他の構成は、第一の実施形態と共通しているが、第二の実施形態のような凹凸粗面41を母材31の表面に形成してもよい。   Alternatively, the entire coating film 12 may be colored by adding a color pigment 36 of an inorganic component such as Cr, Mn, or Fe to the coating film 12. Since the presence or absence of coating on the surface of the base material 31 can be easily understood by the colored pigment 36, it is possible to improve the problem of forgetting to apply the coating film 12 or partially reducing the film thickness. Similar coloring is conventionally known, but the heat resistance of the coating film 12 can be maintained by using the coloring pigment 36 of an inorganic component having particularly high heat resistance. In particular, in the present invention, the management of the film thickness is an important point for ensuring the performance, and it is an effective measure that can be visually recognized when the film thickness is too thick or too thin when the coating film 12 is applied. In addition, the use of a black-colored color pigment 36 is preferable because the stain is less noticeable during long-term use. Other configurations are the same as those in the first embodiment, but the uneven rough surface 41 as in the second embodiment may be formed on the surface of the base material 31.

このように本実施形態では、金属または表面処理鋼からなる母材31の表面に、シリコン系またはアルミナ系の粒径が1000nm以下である無機成分としての微粉体21を主体にして、膜厚8〜65μmのセラミックス層を塗膜12として形成している。   Thus, in the present embodiment, the surface of the base material 31 made of metal or surface-treated steel is mainly composed of the fine powder 21 as an inorganic component having a silicon-based or alumina-based particle size of 1000 nm or less, and has a film thickness of 8 A ceramic layer of ˜65 μm is formed as the coating film 12.

この場合も、粒径が1000nm以下の微粒体21を主体にしたセラミックスの塗膜12を形成することで、母材31の表面に非粘着性と撥水性を有する膜が形成され、高硬度で傷がつきにくく、汚れが付着しにくくなるオーブンレンジ1の調理室11や調理器具を提供できる。また、塗膜12には有機化合物を含んでいないので、高温下であっても硬度や非粘着性が低下することは無く、さらにその非粘着性により容易に汚れを拭き取ることができるので、強制的に汚れを落として傷がついてしまう問題も解消する。そのため、高硬度で傷が付きにくく、汚れが付着しにくい非粘着性を有し、汚れが拭き取りやすく清掃性に優れたオーブンレンジ1の調理室11や調理器具を提供できる。   Also in this case, by forming the ceramic coating film 12 mainly composed of the fine particles 21 having a particle size of 1000 nm or less, a film having non-adhesiveness and water repellency is formed on the surface of the base material 31, and the hardness is high. It is possible to provide the cooking chamber 11 and the cooking utensil of the microwave oven 1 that are less likely to be scratched and less likely to be contaminated. In addition, since the coating film 12 does not contain an organic compound, the hardness and non-adhesiveness do not decrease even at high temperatures, and the non-adhesive property can easily wipe off dirt. The problem of removing dirt and scratching is also eliminated. Therefore, it is possible to provide the cooking chamber 11 and the cooking utensil of the microwave oven 1 having high hardness and being hard to be scratched and having non-adhesiveness to which dirt is difficult to adhere, easy to wipe off dirt and excellent cleanability.

また本実施形態では、塗膜12へ無機成分の顔料36を添加して着色を施している。こうすると、母材31表面に対する塗装の有無が容易に分かるようになり、塗膜12の塗装時に膜厚が厚すぎたり、薄すぎたりした場合に視認ができる。また、塗膜12の耐熱性を維持できる。   Further, in this embodiment, the pigment 36 is added to the coating film 12 for coloring. If it carries out like this, it will become easy to understand the presence or absence of the coating with respect to the base material 31 surface, and it can visually recognize when the film thickness is too thick at the time of coating of the coating film 12, or is too thin. Moreover, the heat resistance of the coating film 12 can be maintained.

こうした特徴に加えて、本実施形態では、非調理時における表面の鉛筆硬度が4H以上、好ましくは6H以上となり、オーブンレンジ1の加熱調理時における塗膜12の受熱温度が230℃以上、好ましくは250℃以上で、被加熱中における表面の鉛筆硬度の低下が、非調理時に対して1H以内、好ましくは鉛筆硬度の低下が無く、シリコン系やアルミナ系の粒径が1000nm以下、好ましくは100nm以下のアルミナセラミックス粒体(微粉体21)を選定したセラミックス層を、母材31の表面に塗膜12として形成する。また、シリコン系またはアルミナ系の無機成分が90%以上、好ましくは95%以上となるように塗膜12を構成する。これにより、塗膜12表面の鉛筆硬度は非調理時の初期に6H以上を有し(実験では9H)、またセラミックスが主体のため、230℃,250℃,300℃,350℃の温度下でも、実験の結果では塗膜12表面の鉛筆硬度は殆ど低下せず、母材31が鉄やアルミメッキ鋼板などの場合は、母材31の耐熱温度限界の400℃まで、塗膜12の非粘着性が実用に耐える鉛筆硬度が確保できた。母材31として、さらに耐熱性の高いインコロイや、インコネルや、耐熱ステンレスなどを選定すれば、塗膜12表面の硬度を低下させることなく、600℃〜800℃の実用耐熱温度に耐えることが可能となる。   In addition to these characteristics, in this embodiment, the pencil hardness of the surface when not cooking is 4H or more, preferably 6H or more, and the heat receiving temperature of the coating film 12 when cooking by the microwave oven 1 is 230 ° C. or more, preferably At 250 ° C. or higher, the reduction in surface pencil hardness during heating is less than 1 H compared to that during non-cooking, preferably the pencil hardness does not decrease, and the silicon or alumina particle size is 1000 nm or less, preferably 100 nm or less. A ceramic layer in which the alumina ceramic particles (fine powder 21) are selected is formed as the coating film 12 on the surface of the base material 31. Further, the coating film 12 is configured so that the silicon-based or alumina-based inorganic component is 90% or more, preferably 95% or more. As a result, the pencil hardness of the surface of the coating film 12 is 6H or more in the initial stage of non-cooking (9H in the experiment), and since the main component is ceramics, even at temperatures of 230 ° C., 250 ° C., 300 ° C., 350 ° C. As a result of the experiment, the pencil hardness on the surface of the coating film 12 hardly decreases. When the base material 31 is iron or an aluminum-plated steel plate, the non-adhesion of the coating film 12 is maintained up to the heat resistant temperature limit of 400 ° C. The pencil hardness that can withstand the practical use was secured. By selecting Incoloy, Inconel, heat-resistant stainless steel, etc. with higher heat resistance as the base material 31, it is possible to withstand a practical heat-resistant temperature of 600 ° C. to 800 ° C. without reducing the hardness of the coating film 12 surface. It becomes.

これにより、調理物を調理器具(角皿13,焼きプレート14,焼き網15)に載せて、調理室11に入れ、230℃以上の高温で加熱調理しても、調理物から流れ出た油や、醤油や、ケチャップなどの付着物が塗膜12の表面に焦げ付いたときに、その焦げ付きを容易に剥がすことが可能となった。   As a result, even if the food is placed on a cooking utensil (square plate 13, grill plate 14, grill net 15), put into the cooking chamber 11, and cooked at a high temperature of 230 ° C. or higher, When deposits such as soy sauce and ketchup burn on the surface of the coating film 12, it becomes possible to easily remove the burn.

また、醤油,ソース,ケチャップを350℃で加熱し、調理器具表面の塗膜12に焦げ付かせた場合に、その焦げ付きを冷めてから拭き取るだけで簡単除去できた。さらに、ヘラを使った場合でも、本実施形態での塗膜12表面の鉛筆硬度が、通常の有機化合物塗料の2H〜3Hに比べて、倍以上の6H以上あるため、塗膜12の表面に傷が付かず、繰り返して使っても性能の低下がなかった。   In addition, when soy sauce, sauce, and ketchup were heated at 350 ° C. and burned onto the coating film 12 on the surface of the cooking utensil, they could be easily removed by simply wiping them after cooling the burn. Furthermore, even when a spatula is used, the pencil hardness of the surface of the coating film 12 in this embodiment is 6 H or more, which is twice or more compared with 2H to 3H of a normal organic compound paint. There were no scratches and there was no degradation in performance even after repeated use.

本実施形態の実験を、オーブンレンジ1の調理皿(例えば、焼きプレート14)と、加熱調理庫2の内部で行った。塗膜12を形成した調理皿の調理面と加熱調理庫2の内面へ、付着物として市販のソース,ケチャップを塗り、加熱調理庫2の内部を300℃で30分間加熱して、これらのソースやケチャップを焦げ付かせ、清掃を行った。その結果、本実施形態では焦付き(炭化物)が手で軽く除去できたものの、従来品は焦げ付きが簡単には除去できず、明確な差異が確認できた。また、調理皿の焦付きは、その調理皿を振動させるだけで焦付き(炭化物)が剥れることが確認できた。   The experiment of this embodiment was performed in the cooking dish (for example, the baking plate 14) of the microwave oven 1, and the inside of the heating cooking chamber 2. Apply a commercially available sauce or ketchup as a deposit to the cooking surface of the cooking dish on which the coating film 12 is formed and the inner surface of the heating cooking chamber 2, and heat the interior of the heating cooking chamber 2 at 300 ° C. for 30 minutes. I burned the ketchup and cleaned it. As a result, in this embodiment, scorching (carbide) could be removed lightly by hand, but scoring could not be easily removed in the conventional product, and a clear difference could be confirmed. In addition, it was confirmed that the cooking dish was burned off by simply vibrating the cooking dish.

また従来、170℃程度でクッキーなど焼くときに、塗膜に含まれる有機化合物の軟化に伴い、被調理物である焼きあがったクッキーが塗膜にくっついてしまう難点があったが、本実施形態の調理皿や容器(調理器具)を使った場合には、塗膜12に被調理物がくっつくことは無かった。   Conventionally, when baking a cookie or the like at about 170 ° C., there has been a difficulty in that the baked cookie that is to be cooked adheres to the coating film due to the softening of the organic compound contained in the coating film. When the cooking dish or container (cooking utensil) was used, the food to be cooked did not stick to the coating film 12.

なお、付着物としては上記小麦粉を主原料としたクッキーの他に、例えば卵を原料とした玉子焼きなどのあらゆる被調理物を含み、その炭化物が手で軽く除去できたり、振動で剥がれればよい。   In addition to cookies made from the above flour as the main ingredient, the adhering material includes any food to be cooked, such as egg-baked eggs made from eggs, and if the carbide can be removed lightly by hand or peeled off by vibration Good.

本実施形態の別な実験を、同様にオーブンレンジ1の調理皿で行った。調理皿の上に焼き網15を置き、焼き網15の上へ被調理物である秋刀魚を載せて、加熱調理庫2内の上面に搭載したヒータ8によるグリル加熱で、秋刀魚を焼いた(秋刀魚の表側25分、続けて裏側25分)。次に、別な被調理物である鳥ももを、焼き網15の上に載せてオーブン250℃で40分間焼き、その後、オーブン(空焼き350℃)で30分加熱し、秋刀魚や鳥ももから調理皿に落ちた油を、その調理皿に焦げ付かせた後、20分間放置し冷却した。   Another experiment of this embodiment was similarly performed on the cooking pan of the microwave oven 1. The grill net 15 is placed on the cooking plate, the sword fish that is to be cooked is placed on the grill 15, and the grill sword fish is baked by grill heating by the heater 8 mounted on the upper surface in the heating cooking chamber 2 (Aki sword fish) The front side 25 minutes, followed by the back side 25 minutes). Next, another chicken to be cooked is placed on the grill 15 and baked in an oven at 250 ° C. for 40 minutes, and then heated in an oven (boiled at 350 ° C.) for 30 minutes. The oil that had fallen on the cooking plate was burnt onto the cooking plate, and then allowed to cool for 20 minutes.

本実施形態では、調理皿の表面に塗膜12が形成されているので、調理皿に付着した油汚れは、調理皿を水に浸すか、或いはその浸した水に中性洗剤を滴下し、タワシやスポンジ,スコッチブライト(登録商標),クレンザーなどの清掃補助具を使わずに手で落とせることが確認できた。   In the present embodiment, since the coating film 12 is formed on the surface of the cooking dish, oil stains adhering to the cooking dish soak the cooking dish in water, or drop a neutral detergent into the soaked water, It was confirmed that it could be removed by hand without using cleaning aids such as scrubbing brush, sponge, Scotch Bright (registered trademark), or cleanser.

なお、各実施形態に共通して、塗膜12の膜厚が厚くなると、母材31とセラミックス層である塗膜12との熱膨張差で、塗膜12にクラックが生じやすくなる。一方、塗膜12の膜厚が薄くなると、母材31の塗膜12による隠蔽性が低下し、母材31が透けて見える、よって、膜厚は8〜65μm、好ましくは15〜50μmとしているが、加熱調理庫2の内部奥面(開口面の対向面)は、光が入りにくく隠蔽性が低下しても外観上の支障はないことから、他の部位よりも薄めの膜厚で塗膜12を形成し、塗料の使用量を低減することが可能である。   In addition, in common with each embodiment, when the film thickness of the coating film 12 increases, cracks are likely to occur in the coating film 12 due to a difference in thermal expansion between the base material 31 and the coating film 12 that is a ceramic layer. On the other hand, when the film thickness of the coating film 12 is reduced, the concealability of the base material 31 by the coating film 12 is lowered and the base material 31 can be seen through. Therefore, the film thickness is 8 to 65 μm, preferably 15 to 50 μm. However, since the inner back surface (opposite surface of the opening surface) of the heating cooking chamber 2 is difficult to receive light and has no hindrance in appearance even if the concealability is lowered, it is coated with a thinner film thickness than other parts. It is possible to form the film 12 and reduce the amount of paint used.

このように、本実施形態では、金属または表面処理鋼からなる母材31の表面に、シリコン系またはアルミナ系のセラミックス粒体(微粉体21)を主体にしたセラミックス層としての塗膜12を塗装した調理器具において、塗膜12の表面へ載せた付着物を、250℃以上の加熱を10分以上行って炭化させたときに、加熱後冷えた状態で、塗膜12の表面に固着した炭化物が水に浸すか、或いは浸した水に中性洗剤を滴下して、1分以内に拭き取れるようなセラミックス成分を、塗膜12の微粉体21として選定している。   Thus, in this embodiment, the coating film 12 as a ceramic layer mainly composed of silicon-based or alumina-based ceramic particles (fine powder 21) is applied to the surface of the base material 31 made of metal or surface-treated steel. In the cooked appliance, when the deposit placed on the surface of the coating film 12 is carbonized by heating at 250 ° C. or more for 10 minutes or more, the carbide adhered to the surface of the coating film 12 in a cooled state after heating. The ceramic component is selected as the fine powder 21 of the coating film 12 so that it can be immersed in water or a neutral detergent is dropped into the soaked water and wiped off within 1 minute.

すなわちここでのセラミックス成分は、塗装前には付着した食材要素の粒子径以下の粒子径を有しており、塗装後には食材要素が引っ掛からない大きさの径,幅,深さの窪み,隙間などで平滑な表面をもつ塗膜12が構成されるようなセラミックス粒体(微粒体21)を主成分としたものである。   That is, the ceramic component here has a particle size that is equal to or smaller than the particle size of the adhered food element before painting, and has a diameter, width, depth depression, or gap that does not catch the food element after painting. The main component is ceramic particles (microparticles 21) such that the coating film 12 having a smooth surface is formed.

この場合も、微粒体21を主体にしたセラミックスの塗膜12を形成することで、母材31の表面に非粘着性と撥水性を有する膜が形成され、高硬度で傷がつきにくく、汚れが付着しにくくなる調理器具を提供できる。また、塗膜12には有機化合物を含んでいないので、高温下であっても硬度や非粘着性が低下することは無く、さらにその非粘着性により容易に汚れを拭き取ることができるので、強制的に汚れを落として傷がついてしまう問題も解消する。そのため、高硬度で傷が付きにくく、汚れが付着しにくい非粘着性を有し、汚れが拭き取りやすく清掃性に優れた調理器具を提供できる。   Also in this case, by forming the ceramic coating film 12 mainly composed of the fine particles 21, a film having non-adhesiveness and water repellency is formed on the surface of the base material 31. It is possible to provide a cooking utensil that makes it difficult to adhere. In addition, since the coating film 12 does not contain an organic compound, the hardness and non-adhesiveness do not decrease even at high temperatures, and the non-adhesive property can easily wipe off dirt. The problem of removing dirt and scratching is also eliminated. Therefore, it is possible to provide a cooking utensil that has high hardness and is hard to be scratched and has non-adhesiveness to which dirt is difficult to adhere, and that is easy to wipe off dirt and has excellent cleanability.

さらに、塗膜12の表面へ載せた付着物を、250℃以上の加熱を10分以上行って炭化させたとしても、その塗膜12の表面に固着した炭化物は、加熱後冷えた状態で水に浸すか、或いは浸した水に中性洗剤を滴下するだけで、1分以内に拭き取ることができるので、調理器具としての清掃性を著しく向上させることができる。   Furthermore, even if the deposit placed on the surface of the coating film 12 is carbonized by heating at 250 ° C. or more for 10 minutes or more, the carbide adhered to the surface of the coating film 12 is water in a cooled state after heating. Since it can be wiped off within 1 minute by simply immersing it in water or dropping a neutral detergent into the soaked water, the cleaning property as a cooking utensil can be remarkably improved.

また本実施形態では、塗膜12の表面へ載せた付着物を、250℃以上の加熱を10分以上行って炭化させたときに、加熱後冷えた状態で、塗膜12の表面に固着した炭化物が振動で落下するようなセラミックス成分を、塗膜12の微粉体21として選定している。   Moreover, in this embodiment, when the deposit | attachment mounted on the surface of the coating film 12 was carbonized by heating at 250 degreeC or more for 10 minutes or more, it adhered to the surface of the coating film 12 in the state cooled after heating. A ceramic component in which the carbide falls by vibration is selected as the fine powder 21 of the coating film 12.

したがって、この場合はさらに、塗膜12の表面へ載せた付着物を、250℃以上の加熱を10分以上行って炭化させたとしても、その塗膜12の表面に固着した炭化物は、加熱後冷えた状態で振動により落下するので、調理器具としての清掃性を一層著しく向上させることができる。   Therefore, in this case, even if the deposit placed on the surface of the coating film 12 is carbonized by heating at 250 ° C. or more for 10 minutes or more, the carbide fixed on the surface of the coating film 12 Since it falls by vibration in the cold state, the cleaning property as a cooking utensil can be further remarkably improved.

また本実施形態では、秋刀魚や鳥もも焼きなどの被調理物を調理し、その被調理物から塗膜12の表面へ油汚れが落ちて焦げ付いたときに、加熱後冷えた状態で、塗膜12の表面に固着した油汚れが水に浸すか、或いは浸した水に中性洗剤を滴下して、清掃補助具を使わずに落とせるようなセラミックス成分を、塗膜12の微粉体21として選定している。   Further, in this embodiment, when a cooked object such as sword fish or bird thigh is cooked and oil stains are scorched from the cooked object to the surface of the coating film 12, it is coated in a cold state after heating. A ceramic component that can be removed without using a cleaning aid by dipping a neutral detergent into the water so that the oil stain fixed on the surface of the film 12 is immersed in water or as a fine powder 21 of the coating film 12. Selected.

すなわちここでのセラミックス成分は、塗装前には付着した食材要素の粒子径以下の粒子径を有しており、塗装後には食材要素が引っ掛からない大きさの径,幅,深さの窪み,隙間などで平滑な表面をもつ塗膜12が構成されるようなセラミックス粒体(微粒体21)を主成分としたものである。   That is, the ceramic component here has a particle size that is equal to or smaller than the particle size of the adhered food element before painting, and has a diameter, width, depth depression, or gap that does not catch the food element after painting. The main component is ceramic particles (microparticles 21) such that the coating film 12 having a smooth surface is formed.

したがって、この場合も高硬度で傷が付きにくく、汚れが付着しにくい非粘着性を有し、汚れが拭き取りやすく清掃性に優れた調理器具を提供できる他に、被調理物から塗膜12の表面へ油汚れが落ちて焦げ付いたとしても、その塗膜12の表面に固着した油汚れは、加熱後冷えた状態で清掃補助具を使わずに落とせるので、調理器具としての清掃性を著しく向上させることができる。   Therefore, in this case as well, it is possible to provide a cooking utensil that has high hardness and is hard to be scratched and has non-adhesiveness to which dirt is difficult to adhere and that is easy to wipe off dirt and is easy to clean. Even if oil stains fall on the surface, the oil stains adhered to the surface of the coating film 12 can be removed without using cleaning aids in the cold state after heating, greatly improving the cleanability of cooking utensils. Can be made.

なお、本発明は上述した各実施形態に限定されるものではなく、本発明の趣旨を逸脱しない範囲で種々の変更可能である。例えば、塗膜12の組成は、アルミナセラミックス粉体を主成分としていれば、他のセラミックス粉体が若干量混入されていてもかまわない。また調理器具として、例えば図示した角皿13や焼きプレート14よりも深皿状の調理用容器を用い、その調理用容器に上述した塗膜12を形成してもよい。その他、上記各実施形態の特徴を適宜組み合わせても構わない。   In addition, this invention is not limited to each embodiment mentioned above, A various change is possible in the range which does not deviate from the meaning of this invention. For example, as long as the composition of the coating film 12 is mainly composed of alumina ceramic powder, a small amount of other ceramic powder may be mixed. Further, as the cooking utensil, for example, a cooking container having a deeper dish shape than the illustrated square dish 13 or baking plate 14 may be used, and the above-described coating film 12 may be formed on the cooking container. In addition, you may combine the characteristic of each said embodiment suitably.

12 塗膜(セラミックス層)
21 微粉体(セラミックス粒体)
31 母材
12 Coating film (ceramic layer)
21 Fine powder (ceramic particles)
31 Base material

Claims (4)

金属または表面処理鋼からなる母材の表面に、セラミックス粒体を主体とした塗膜を塗装した調理器具において、
調理加熱前の前記塗膜の表面に指を触れたときに、指紋の付着が無いか、或いは空拭きで付着した指紋が拭き取れるセラミックス成分を選定したことを特徴とする調理器具。
In cooking utensils where the surface of a base material made of metal or surface-treated steel is coated with a coating mainly composed of ceramic particles,
A cooking utensil, wherein a ceramic component is selected so that when a finger touches the surface of the coating film before cooking and heating, the fingerprint is not attached, or the fingerprint attached by wiping is wiped off.
金属または表面処理鋼からなる母材の表面に、セラミックス粒体を主体とした塗膜を塗装した調理器具において、
前記塗膜の表面へ載せた付着物を、250℃以上の加熱を10分以上行って炭化させたときに、加熱後冷えた状態で、前記表面に固着した炭化物が水に浸すか、或いは浸した水に中性洗剤を滴下して、1分以内に拭き取れるようなセラミックス成分を選定したことを特徴とする調理器具。
In cooking utensils where the surface of a base material made of metal or surface-treated steel is coated with a coating mainly composed of ceramic particles,
When the deposit placed on the surface of the coating film is carbonized by heating at 250 ° C. or more for 10 minutes or more, the carbide adhered to the surface is immersed in water or in a cooled state after heating. A cooking utensil characterized by selecting a ceramic component that can be wiped off within 1 minute by dripping a neutral detergent into the water.
前記塗膜の表面へ載せた付着物を、250℃以上の加熱を10分以上行って炭化させたときに、加熱後冷えた状態で、前記表面に固着した炭化物が振動で落下するようなセラミックス成分を選定したことを特徴とする請求項2記載の調理器具。   Ceramics such that when the deposit placed on the surface of the coating film is carbonized by heating at 250 ° C. or more for 10 minutes or more, the carbide adhered to the surface falls by vibration in a cooled state after heating. The cooking utensil according to claim 2, wherein an ingredient is selected. 金属または表面処理鋼からなる母材の表面に、セラミックス粒体を主体とした塗膜を塗装した調理器具において、
被調理物から前記塗膜の表面へ油汚れが落ちて焦げ付いたときに、加熱後冷えた状態で、前記表面に固着した油汚れが水に浸すか、或いは浸した水に中性洗剤を滴下して、清掃補助具を使わずに落とせるようなセラミックス成分を選定したことを特徴とする調理器具。
In cooking utensils where the surface of a base material made of metal or surface-treated steel is coated with a coating mainly composed of ceramic particles,
When oil stains fall from the object to be cooked to the surface of the coating film and are scorched, the oil stains fixed on the surface are immersed in water in a cooled state after heating, or a neutral detergent is dropped into the soaked water. A cooking utensil characterized by selecting ceramic components that can be removed without using a cleaning aid.
JP2015012741A 2015-01-26 2015-01-26 Cooking equipment Pending JP2015110003A (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02141232A (en) * 1988-11-22 1990-05-30 Nippon Parkerizing Co Ltd Colored-ceramic coated steel plate and manufacture thereof
JPH10176277A (en) * 1996-12-17 1998-06-30 Ougi Shokai:Kk Nonadhesive ceramic coating material

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02141232A (en) * 1988-11-22 1990-05-30 Nippon Parkerizing Co Ltd Colored-ceramic coated steel plate and manufacture thereof
JPH10176277A (en) * 1996-12-17 1998-06-30 Ougi Shokai:Kk Nonadhesive ceramic coating material

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