JP2015098038A - Vacuum container compacting device and compacting rotor thereof - Google Patents
Vacuum container compacting device and compacting rotor thereof Download PDFInfo
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- JP2015098038A JP2015098038A JP2013238304A JP2013238304A JP2015098038A JP 2015098038 A JP2015098038 A JP 2015098038A JP 2013238304 A JP2013238304 A JP 2013238304A JP 2013238304 A JP2013238304 A JP 2013238304A JP 2015098038 A JP2015098038 A JP 2015098038A
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Abstract
Description
本発明は、ペット(PET)ボトルや空き缶などの空容器を、大幅に減容した圧潰物として回収、輸送等できるようにする空容器減容装置およびそれに用いる減容ロータに関する。 The present invention relates to an empty container volume reducing device that enables an empty container such as a PET (PET) bottle or an empty can to be recovered, transported, etc. as a greatly reduced volume collapsed material, and a volume reduction rotor used therefor.
環境意識の高揚や資源価格の高騰等により、飲み物などの空容器を回収して再利用するリサイクルが推進されている。もっとも、空容器そのものは、その重量(質量)に対して占める容積(体積)が大きいため、そのままでは回収や取扱いに不便であり、処理工場等への輸送費用も嵩むことになる。そこで空容器は、圧潰され、減容された状態(このような状態の空容器を本明細書では「圧潰物」という。)で回収、輸送等がされている。空容器を圧潰物とする装置(適宜、単に「減容装置」という。)は種々提案されており、例えば、下記の特許文献に関連した記載がある。 Recycling that collects and reuses empty containers for drinks is being promoted due to environmental awareness and resource price increases. However, since the empty container itself has a large volume (volume) with respect to its weight (mass), it is inconvenient for collection and handling as it is, and the transportation cost to a processing factory or the like increases. Therefore, the empty container is collected, transported, and the like in a crushed and reduced volume state (the empty container in such a state is referred to as a “collapsed product” in this specification). Various devices that use an empty container as a crushed material (appropriately, simply referred to as “volume reduction device”) have been proposed. For example, there are descriptions related to the following patent documents.
これら特許文献で提案されている従来の減容装置は、空容器の引き込み、圧潰、切断などを行う毎に複数の専用ロータ(刃)を設けていたり、軸と専用ロータを一体形成したりしていた。このため、減容装置の複雑化や大型化を招き、またその生産コストのみならず維持管理コストも高くなっていた。 The conventional volume reduction devices proposed in these patent documents are provided with a plurality of dedicated rotors (blades) each time an empty container is drawn, crushed, cut, etc., or a shaft and a dedicated rotor are integrally formed. It was. For this reason, the volume reduction device becomes complicated and large, and not only the production cost but also the maintenance cost is high.
本発明はこのような事情に鑑みて為されたものであり、従来よりも簡素化、小型化、生産コストの低減または維持管理コストの低減等を図れる空容器減容装置およびそれに用いる減容ロータを提供することを目的とする。 The present invention has been made in view of such circumstances, and an empty container volume reducing device that can be simplified, downsized, reduced in production cost, reduced in maintenance management cost, and the like, and a volume reduction rotor used therefor. The purpose is to provide.
本発明者はこの課題を解決すべく鋭意研究し、試行錯誤を重ねた結果、駆動軸へ着脱が容易な一種類の減容ロータにより、空容器の引き込みおよび圧潰を併せて行え、ペットボトルのような樹脂製容器であっても圧潰後の復元を大幅に減少できる減容装置を着想した。この着想を具体化すると共に発展させることにより、以降に述べる本発明を完成するに至った。 As a result of extensive research and trial and error, the present inventor has been able to pull in and crush empty containers together with a single type of volume-reducing rotor that can be easily attached to and detached from the drive shaft. Invented a volume reduction device that can greatly reduce the restoration after crushing even with such a resin container. By realizing and developing this idea, the present invention described below has been completed.
《空容器減容装置》
(1)本発明の空容器減容装置(適宜、単に「減容装置」という。)は、駆動源により回転駆動される駆動軸と、該駆動軸に沿って配設され該駆動軸により回転駆動されることにより、樹脂または金属からなる塑性変形可能な空容器を圧潰し減容させた圧潰物とする略環盤状の減容ロータと、を備えた空容器減容装置であって、前記駆動軸は、断面が非円状の嵌合断面からなる嵌合軸部を有し、前記減容ロータは、中央に形成され該嵌合軸部に嵌通され得る嵌合穴と、外周側に形成され半径方向に対して回転前方側へ傾斜している複数の傾斜歯とを有し、該傾斜歯は、回転前方側の先端に尖状に形成された切込刃部と該切込刃部から回転後方側へ延在する円弧状周側面からなる圧縮面とを有し、同形状の前記減容ロータが前記嵌合軸部に沿って所定の間隙を設けて複数配置されていることを特徴とする。
《Empty container volume reduction device》
(1) An empty container volume reduction device of the present invention (simply referred to as “volume reduction device” as appropriate) is a drive shaft that is rotationally driven by a drive source, and is arranged along the drive shaft and rotated by the drive shaft. An empty container volume reduction device provided with a substantially ring-shaped volume reduction rotor that is driven to be a collapsed and reduced volume of a plastically deformable empty container made of resin or metal, The drive shaft has a fitting shaft portion having a non-circular fitting cross section, and the volume reduction rotor has a fitting hole formed in the center and fitted through the fitting shaft portion, and an outer periphery. A plurality of inclined teeth that are formed on the front side and are inclined toward the rotation front side with respect to the radial direction. A compression surface composed of an arcuate circumferential side surface extending from the insert blade portion to the rotation rear side, and the volume-reducing rotor of the same shape extends along the fitting shaft portion With a predetermined gap, characterized in that are arranged.
(2)本発明の減容装置の場合、減容ロータの嵌合穴と駆動軸の嵌合軸部の嵌合により、駆動軸に嵌挿された減容ロータは嵌合軸部に沿って軸方向に自在に移動できる。一方、断面が非円状の嵌合軸部に嵌合している減容ロータは、周方向の移動(つまり回転)は拘束されるため、減容ロータは駆動軸と一体的に回転する。 (2) In the case of the volume reduction device of the present invention, the volume reduction rotor fitted into the drive shaft is fitted along the fitting shaft portion by fitting the fitting hole of the volume reduction rotor and the fitting shaft portion of the driving shaft. It can move freely in the axial direction. On the other hand, since the volume reduction rotor fitted to the non-circular fitting shaft portion is restricted from circumferential movement (that is, rotation), the volume reduction rotor rotates integrally with the drive shaft.
このような減容ロータと駆動軸の嵌合関係により、例えば、一種類の減容ロータを用意するのみで、減容装置の仕様に応じて、駆動軸上に配設する減容ロータの数、位置(配置)、位相等を容易に調整することができる。また、減容装置の使用により損傷した減容ロータの交換作業等も容易にかつ安価に行える。従って、本発明によれば、減容装置の簡素化を図れると共に、減容装置の生産コストの低減や維持管理費用の低減も図ることが可能となる。加えて本発明の減容装置は、種々の仕様に対応できる自由度も大きい。 Due to the fitting relationship between the volume reduction rotor and the drive shaft, for example, only one type of volume reduction rotor is prepared, and the number of volume reduction rotors arranged on the drive shaft according to the specifications of the volume reduction device. , Position (arrangement), phase and the like can be easily adjusted. In addition, replacement work of a volume reduction rotor damaged by use of the volume reduction device can be easily and inexpensively performed. Therefore, according to the present invention, it is possible to simplify the volume reduction device and reduce the production cost and maintenance cost of the volume reduction device. In addition, the volume reduction device of the present invention has a high degree of freedom to cope with various specifications.
なお、減容ロータを駆動軸上に複数配設する場合、隣接する減容ロータ間の間隔(間隙)調整は、所望長さのリングまたはカラー(筒状スペーサ)や後述する所望厚さの離脱部材を介装させることにより容易に行うことができる。 When a plurality of volume reduction rotors are arranged on the drive shaft, the interval (gap) between adjacent volume reduction rotors can be adjusted by removing a ring or collar (cylindrical spacer) of a desired length or a desired thickness described later. This can be done easily by interposing a member.
(3)本発明に係る減容ロータは、半径方向に対して回転前方側へ傾斜した複数の傾斜歯が外周側に形成されており、その傾斜歯の回転前方側の先端には尖状に形成された切込刃部が形成されている。このため、投入口等から誘導されてきた空容器が回転する減容ロータに接触すると、その切込刃部が空容器に食い込み、空容器を減容機構へ巻き込むように誘導する。また、この際、切込刃部は空容器の胴部などに切込みを入れるため、空容器が閉栓(閉蓋)されていた場合(例えばキャップで密閉されたペットボトル等である場合)でも、空容器の密閉状態が解放される。このため本発明の減容装置は、空容器内に密閉された空気を圧縮すること無く、空容器だけを圧潰することが可能となる。つまり本発明の減容装置によれば、閉栓された密閉状態の空容器が投入されるような場合でも、大きな負荷を伴うことなく、その減容化が可能である。従って本発明によれば、例えば100Vの商用電源に対応したモーター等を駆動源として減容装置を稼働させることも可能となり、減容装置のさらなる簡素化、小型化または低価格化等が可能となる。 (3) In the volume reduction rotor according to the present invention, a plurality of inclined teeth inclined toward the rotation front side with respect to the radial direction are formed on the outer peripheral side, and the tip of the inclination teeth on the rotation front side is pointed. The formed cutting blade part is formed. For this reason, when the empty container guided from the inlet or the like comes into contact with the rotating volume reducing rotor, the cutting blade part bites into the empty container and guides the empty container to be wound into the volume reducing mechanism. Moreover, in this case, since the cutting blade part cuts into the body of the empty container, etc., even when the empty container is closed (closed) (for example, a plastic bottle sealed with a cap) The sealed state of the empty container is released. Therefore, the volume reduction device of the present invention can crush only the empty container without compressing the air sealed in the empty container. That is, according to the volume reducing device of the present invention, even when a closed and sealed empty container is introduced, the volume can be reduced without a large load. Therefore, according to the present invention, it is possible to operate the volume reduction device using, for example, a motor corresponding to a commercial power supply of 100 V as a drive source, and further simplification, size reduction, or price reduction of the volume reduction device is possible. Become.
(4)本発明の減容装置を用いると、空容器は、減容ロータの切込刃部によって切込みが入れられた後、その切込刃部から回転後方側へ延在する円弧面状の圧縮面によって圧縮されて、圧潰物となる。この際、その切込みにより空容器の素材自体が部分的に分断されて圧縮された素材自体の復元力が大幅に低減されると共に、切込みにより空容器の素材が部分的に絡み合って圧潰物の圧縮状態が安定的に維持される。従って本発明の減容装置によれば、空容器が金属製の場合は勿論のこと、樹脂製(特にペットボトル)の場合であっても、圧潰物に作用する復元力が大幅に抑制され、空容器の高減容率が安定的に維持される。 (4) When the volume reducing device of the present invention is used, the empty container has an arcuate surface shape extending from the cutting blade portion to the rotating rear side after being cut by the cutting blade portion of the volume reducing rotor. It is compressed by the compression surface and becomes a crush. At this time, the raw material of the empty container is partially divided by the incision, and the restoring force of the compressed material itself is greatly reduced, and the material of the empty container is partially intertwined by the incision to compress the collapsed material. The state is stably maintained. Therefore, according to the volume reduction device of the present invention, not only when the empty container is made of metal, but also when it is made of resin (especially a PET bottle), the restoring force acting on the collapsed material is greatly suppressed, The high volume reduction rate of the empty container is stably maintained.
(5)本発明の場合、減容ロータが配設される駆動軸は、少なくとも1本あれば足るが、一対以上あるとより好ましい。例えば、本発明の減容装置は、並列配置された第一駆動軸と第二駆動軸とを有し、各駆動軸に複数の(同種)減容ロータが所定間隔で配置されていると好適である。この際、第一駆動軸に配設された減容ロータ(第一減容ロータ)の隣接間に、第二駆動軸に配設された減容ロータ(第二減容ロータ)が介装されるように配置されると好ましい。これにより、隣接する第一減容ロータの圧縮面と第二減容ロータの圧縮面とが協働して空容器の大幅な減容が容易になされる。 (5) In the case of the present invention, it is sufficient that at least one drive shaft is provided with the volume reduction rotor, but it is more preferable that there is a pair or more. For example, the volume reduction device of the present invention preferably includes a first drive shaft and a second drive shaft arranged in parallel, and a plurality of (same type) volume reduction rotors are arranged at predetermined intervals on each drive shaft. It is. At this time, a volume reduction rotor (second volume reduction rotor) disposed on the second drive shaft is interposed between adjacent volume reduction rotors (first volume reduction rotor) disposed on the first drive shaft. It is preferable that they are arranged in such a manner. As a result, the compression surface of the adjacent first volume reduction rotor and the compression surface of the second volume reduction rotor cooperate to facilitate a large volume reduction of the empty container.
なお、複数の減容ロータが配置された駆動軸が1本の場合でも、減容ロータの圧縮面に対向する対向面を有する対向部材を配置することにより、空容器に切込みを入れつつ、その圧縮面と対向面の間で空容器を圧潰させることが可能である。この際、圧縮面と対向面のクリアランスを変更することにより、空容器の減容に必要な駆動力や空容器の減容率の調整も可能となる。また本発明では、減容ロータを一種類のみとすることができるが、外形状(特に傾斜歯の形状)やサイズ等が異なる二種以上の減容ロータを用いることもできる。 Even when there is only one drive shaft on which a plurality of volume reduction rotors are arranged, by arranging an opposing member having an opposing surface that opposes the compression surface of the volume reduction rotor, The empty container can be crushed between the compression surface and the opposing surface. At this time, by changing the clearance between the compression surface and the opposing surface, the driving force necessary for volume reduction of the empty container and the volume reduction rate of the empty container can be adjusted. In the present invention, only one type of volume reduction rotor can be used, but two or more types of volume reduction rotors having different outer shapes (particularly, the shape of inclined teeth), sizes, and the like can also be used.
《その他》
(1)本発明は、上述した減容装置としてのみならず、それに用いる減容ロータとしても把握できる。減容ロータは消耗部品であるが、本発明によれば、損傷した減容ロータだけ適宜交換できるため、減容装置を低コストで維持管理できる。
<Others>
(1) The present invention can be grasped not only as the volume reduction device described above but also as a volume reduction rotor used therein. Although the volume reduction rotor is a consumable part, according to the present invention, only the damaged volume reduction rotor can be replaced as appropriate, so that the volume reduction device can be maintained and managed at low cost.
(2)特に断らない限り本明細書でいう「x〜y」は下限値xおよび上限値yを含む。本明細書に記載した種々の数値または数値範囲に含まれる任意の数値を新たな下限値または上限値として「a〜b」のような範囲を新設し得る。 (2) Unless otherwise specified, “x to y” in this specification includes a lower limit value x and an upper limit value y. A range such as “a to b” can be newly established with any numerical value included in various numerical values or numerical ranges described in the present specification as a new lower limit value or upper limit value.
上述した本発明の構成要素に、本明細書中から任意に選択した一つまたは二つ以上の構成要素を付加し得る。いずれの実施形態が最良であるか否かは、対象、要求性能等によって異なる。 One or two or more components arbitrarily selected from the present specification may be added to the above-described components of the present invention. Which embodiment is the best depends on the target, required performance, and the like.
《減容ロータと駆動軸》
(1)減容ロータは、中央に嵌合穴を有し、外周側に切込刃部と円弧状の圧縮面が形成された複数の傾斜歯を有する限り、具体的な形態は問わない。もっとも、切込刃部は、駆動軸の軸方向に対して回転前方側へ傾斜している傾斜刃線を有すると好ましい。これにより、傾斜刃線の回転前方側の最先端に鋭角状の尖塔部が形成され、傾斜歯の切込刃部がその尖塔部から空容器へ鋭く食い込む(掬い込む若しくは噛み込む)ようになる。これにより、空容器が減容ロータ上を滑ったり踊ったりする状況を抑制でき、減容機構内へ空容器をスムーズに誘導できる。
<Volume reduction rotor and drive shaft>
(1) The volume reduction rotor may have any specific form as long as it has a plurality of inclined teeth having a fitting hole in the center and a cutting blade portion and an arcuate compression surface formed on the outer peripheral side. However, it is preferable that the cutting blade portion has an inclined blade line that is inclined forward with respect to the axial direction of the drive shaft. Thereby, an acute-angled spire is formed at the forefront of the rotation front side of the inclined blade line, and the cutting blade portion of the inclined tooth sharply bites (bites or bites) into the empty container from the spire. . Thereby, the situation where an empty container slides or dances on the volume reduction rotor can be suppressed, and the empty container can be smoothly guided into the volume reduction mechanism.
(2)減容ロータと駆動軸は、それぞれ嵌合穴と嵌合軸部で嵌合している。その嵌合部の断面形状は問わない。もっとも、キー溝のように駆動軸の外周面の一部のみに嵌合部が形成されているよりも、駆動軸の全外周面に沿って対称的または均等な嵌合部であると、嵌合穴と嵌合軸部の組付自由度が高くなり、またそのような嵌合部の形成も容易となって好ましい。特にその嵌合部が、隣接する減容ロータの配置角度(位相)を変更、調整できるものであると好ましい。この場合、例えば、切込刃部の刃線がらせん状を描くように複数の減容ロータを駆動軸上に配置することができ、減容ロータ上における空容器の滑りまたは踊りを一層抑制して、その減容処理を円滑に行うことが可能となる。 (2) The volume reduction rotor and the drive shaft are fitted in the fitting hole and the fitting shaft portion, respectively. The cross-sectional shape of the fitting part does not matter. However, if the fitting portion is symmetrical or uniform along the entire outer peripheral surface of the drive shaft, rather than being formed only on a part of the outer peripheral surface of the drive shaft as in the keyway, The degree of freedom in assembling the fitting hole and the fitting shaft portion is increased, and formation of such a fitting portion is facilitated, which is preferable. In particular, it is preferable that the fitting portion can change and adjust the arrangement angle (phase) of adjacent volume-reducing rotors. In this case, for example, a plurality of volume reduction rotors can be arranged on the drive shaft so that the blade line of the cutting blade portion spirals, and slipping or dancing of the empty container on the volume reduction rotor is further suppressed. Thus, the volume reduction process can be performed smoothly.
このような嵌合部の断面形状は、スプライン溝形状等でもよいが、多角形状、特に正N角形状(N:整数)であると、製作が容易となり、減容装置または減容ロータの生産コストの低減を図れて好ましい。具体的にいうと、嵌合軸部を断面が略正N角形をした多角軸部とし、嵌合穴を断面が略正N角形をした多角穴とするとよい。この場合、減容ロータ毎に設けられる傾斜歯の歯数をNの倍数以外とすると、隣接する減容ロータ間で配置角度(位相)を容易に変更・調整できる。略正N角形は、例えば、3角形、4角形、5角形、6角形、8角形、12角形等であるが、成形性等の観点から6角形が特に好ましい。 The cross-sectional shape of such a fitting portion may be a spline groove shape or the like, but if it is a polygonal shape, particularly a regular N-square shape (N: integer), the manufacture becomes easy and production of a volume reduction device or a volume reduction rotor is achieved. This is preferable because the cost can be reduced. Specifically, the fitting shaft portion may be a polygonal shaft portion having a substantially regular N-square cross section, and the fitting hole may be a polygonal hole having a substantially regular N-square cross section. In this case, if the number of inclined teeth provided for each volume reduction rotor is other than a multiple of N, the arrangement angle (phase) can be easily changed and adjusted between adjacent volume reduction rotors. The substantially regular N-gonal shape is, for example, a triangular shape, a quadrangular shape, a pentagonal shape, a hexagonal shape, an octagonal shape, or a dodecagonal shape, but a hexagonal shape is particularly preferable from the viewpoint of moldability.
(3)本発明に係る減容ロータは、空容器に切込刃部を食い込ませつつ、圧縮面で空容器を圧潰する。この際、切込刃部が圧潰物に食い込んだままであると、圧潰物が減容ロータに連れ回って、巧く排出されない恐れがある。そこで本発明の減容装置は、減容ロータと一体回転せずに減容ロータの外周囲から突出しており、嵌合軸部上に複数配置された減容ロータの隣接間に圧潰物の排出側から介装されて、圧潰物を減容ロータから離脱させ得る離脱部材をさらに備えると好適である。この場合、減容ロータは離脱部材に対して相対回転することになるため、減容ロータの傾斜歯(特に切込刃部)に一時的に食い込んでいる圧潰物は、離脱部材に当接して減容ロータから引き離され、圧潰物が減容ロータに連れ回る事態が回避される。 (3) The volume-reduction rotor according to the present invention crushes the empty container with the compression surface while causing the cutting blade portion to bite into the empty container. At this time, if the cutting blade portion is still biting into the crushed material, the crushed material may move around the volume reducing rotor and may not be skillfully discharged. Therefore, the volume reduction device of the present invention protrudes from the outer periphery of the volume reduction rotor without rotating integrally with the volume reduction rotor, and discharges the collapsed material between the plurality of volume reduction rotors arranged on the fitting shaft portion. It is preferable to further include a detachment member interposed from the side and capable of detaching the crushed material from the volume reducing rotor. In this case, since the volume reducing rotor rotates relative to the detaching member, the crushing material temporarily biting into the inclined teeth (particularly the cutting blade portion) of the volume reducing rotor comes into contact with the detaching member. A situation in which the crushing material is pulled away from the volume reduction rotor and the crushing material is brought to the volume reduction rotor is avoided.
《空容器》
(1)本発明の減容装置により減容され得る空容器は、塑性変形可能なものであれば、その詳細は問わない。このような空容器の代表例は、スチールやアルミニウム(合金)等の金属からなる容器または熱可塑性樹脂であるポリエチレンテレフタレート (PET)等の樹脂からなる容器である。特に本発明の減容装置は、圧縮しても復元し易いペットボトルなどの空容器の減容に好適である。本発明では、空容器の容量、形状またはキャップの有無などを問わない。
"Empty container"
(1) The details of the empty container that can be reduced by the volume reduction device of the present invention are not particularly limited as long as it can be plastically deformed. A typical example of such an empty container is a container made of a metal such as steel or aluminum (alloy) or a container made of a resin such as polyethylene terephthalate (PET) which is a thermoplastic resin. In particular, the volume reduction device of the present invention is suitable for volume reduction of empty containers such as PET bottles that are easy to restore even after being compressed. In this invention, it does not ask | require the capacity | capacitance of an empty container, a shape, the presence or absence of a cap.
(2)本発明の減容装置では、空容器が切り込みの入った圧潰物になるが、その細断または粉砕等まで行うものではない。このため本発明の減容装置の場合、圧潰物という塊状態で取扱ができ、回収予定外の異物が混入した場合でも、その選別や除去が容易である。勿論、現場または処理工場で別途、回収予定の圧潰物を細断等してもよいことはいうまでもない。 (2) In the volume reduction device of the present invention, the empty container becomes a crushed material with cuts, but it is not performed until the shredding or grinding. For this reason, in the case of the volume reduction device of the present invention, it can be handled in a lump state called a crushing substance, and even when foreign matter not scheduled to be collected is mixed in, it is easy to select and remove the foreign matter. Of course, it goes without saying that the crushed material to be collected may be shredded separately at the site or processing plant.
《減容装置》
[概要]
一実施例であるペットボトルP(空容器)の減容装置10を取り上げて本発明を具体的に説明する。減容装置10は、図1に示すように、上方に設けた投入口30から誘導されてきたペットボトルP(空容器)を圧潰して減容し、下方に設けた排出口32から圧潰物Qとして放出する装置である。
<Volume reduction device>
[Overview]
The present invention will be specifically described by taking up a volume reduction device 10 for a plastic bottle P (empty container) as one embodiment. As shown in FIG. 1, the volume reduction device 10 crushes and reduces the volume of a plastic bottle P (empty container) guided from an input port 30 provided at the upper side, and a collapsed product from a discharge port 32 provided at the lower side. It is a device that emits as Q.
減容装置10は、図1および図2に示すように、駆動源であるモータMと、モータMにより駆動される減容機構部1と、モータMにより駆動される送り機構部2と、減容機構部1および送り機構部2を囲繞する金属製の筐体3とからなる。なお、図1は、減容装置10の要部を示す正面断面図であり、図2は減容機構部1の要部を示す入口側の平面図である。 As shown in FIGS. 1 and 2, the volume reduction device 10 includes a motor M as a drive source, a volume reduction mechanism unit 1 driven by the motor M, a feed mechanism unit 2 driven by the motor M, It consists of a metal housing 3 surrounding the container mechanism 1 and the feed mechanism 2. FIG. 1 is a front cross-sectional view showing the main part of the volume reduction device 10, and FIG. 2 is a plan view of the inlet side showing the main part of the volume reduction mechanism part 1.
モータMは、一般的な家庭用電源(100Vの交流電源)で稼働する小型交流モータからなる。モータMの動力は、歯車列(図略)により適切な減速比に調整されて減容機構部1および送り機構部2に伝達される。 The motor M is a small AC motor that operates with a general household power source (100V AC power source). The power of the motor M is adjusted to an appropriate reduction ratio by a gear train (not shown) and transmitted to the volume reduction mechanism unit 1 and the feed mechanism unit 2.
減容機構部1は、モータMにより駆動される第一駆動軸S1と、第一駆動軸S1に従動し第一駆動軸S1と等速で逆回転する第二駆動源S2と、第一駆動軸S1上に嵌挿されて配置される複数の減容ロータR1と、第二駆動軸S2上に嵌挿されて配置される複数の減容ロータR2と、第一駆動軸S1に嵌挿されて各減容ロータR1の隣接間に配置されるカラーC1と、第二駆動軸S2に嵌挿されて各減容ロータR2の隣接間に配置されるカラーC2と、カラーC1の外周側から各減容ロータR1の隣接間に配置されるスクレーパーD1(離脱部材)と、カラーC2の外周側から減容ロータR2の隣接間に配置されるスクレーパーD2とからなる。なお、減容ロータR1と減容ロータR2は、基本的に同一部材であるので、特に必要な場合を除いて、両者を併せて単に減容ロータRという。同様に、特に必要な場合を除いて、第一駆動軸S1と第二駆動軸S2は両者を併せて単に駆動軸Sといい、カラーC1とカラーC2は両者を併せて単にカラーCといい、スクレーパーD1とスクレーパーD2は両者を併せて単にスクレーパーDという。 The volume reduction mechanism unit 1 includes a first drive shaft S1 driven by a motor M, a second drive source S2 driven by the first drive shaft S1 and reversely rotated at a constant speed with the first drive shaft S1, and a first drive. A plurality of volume reduction rotors R1 that are fitted and arranged on the shaft S1, a plurality of volume reduction rotors R2 that are fitted and arranged on the second drive shaft S2, and a first drive shaft S1. The collar C1 disposed between adjacent volume reducing rotors R1, the collar C2 disposed between adjacent volume reducing rotors R2 by being inserted into the second drive shaft S2, and the outer periphery of the collar C1. It comprises a scraper D1 (detaching member) disposed between adjacent volume reducing rotors R1, and a scraper D2 disposed between adjacent outer parts of the volume reducing rotor R2 from the outer peripheral side of the collar C2. Since the volume reduction rotor R1 and the volume reduction rotor R2 are basically the same member, both are simply referred to as a volume reduction rotor R unless otherwise required. Similarly, unless specifically required, the first drive shaft S1 and the second drive shaft S2 are simply referred to as the drive shaft S, and the color C1 and the color C2 are simply referred to as the color C. The scraper D1 and the scraper D2 are simply referred to as a scraper D.
送り機構部2は、モータMにより駆動されるセンターシャフト21と、センターシャフト21の外周側に120°ピッチで取り付けられた3枚の送り羽根221、222、223とからなる。この送り機構部2は、その両側面が筐体3により区画されたペットボトルPの誘導路31内に配設されている。送り機構部2は、投入口30に入れられたペットボトルPを誘導路31へ導き、減容機構部1の入口側へ押し込む。 The feed mechanism unit 2 includes a center shaft 21 driven by a motor M, and three feed blades 221, 222, and 223 attached to the outer peripheral side of the center shaft 21 at a 120 ° pitch. The feeding mechanism unit 2 is disposed in a guide path 31 of the plastic bottle P that is partitioned on both sides by a housing 3. The feeding mechanism unit 2 guides the plastic bottle P placed in the insertion port 30 to the guide path 31 and pushes it into the inlet side of the volume reducing mechanism unit 1.
[減容機構部]
(1)減容ロータRを示す斜視図を図3Aに示した。減容ロータRは、中央に設けられた断面が略正六角形状の嵌合穴Rh(多角穴)と、外周側に均等に設けられた10枚の傾斜歯Rtとを有する環状ディスクからなる。なお、嵌合穴Rhは、断面が略正六角形状をしている駆動軸Sの嵌合軸部(多角軸部)に嵌合する。
[Volume reduction mechanism]
(1) A perspective view showing the volume reduction rotor R is shown in FIG. 3A. The volume reduction rotor R is formed of an annular disk having a fitting hole Rh (polygonal hole) having a substantially regular hexagonal cross section provided at the center and ten inclined teeth Rt provided uniformly on the outer peripheral side. The fitting hole Rh is fitted to the fitting shaft portion (polygonal shaft portion) of the drive shaft S having a substantially regular hexagonal cross section.
傾斜歯Rtは、減容ロータRの半径方向(中心から延びる放射方向)に対して、その回転前方側へ傾斜して突出している。但し、傾斜歯Rtの最外周側面は、円板側面(または円筒側面)の一部(円弧状周側面)からなる圧縮面Rcとなっている。隣接する傾斜歯Rt間には、歯底Rmと歯底Rmから回転前方側へ延びる前方周壁Rfと歯底Rmから回転後方側へ延びる後方周壁Rbとからなる歯溝Rgが形成されている。 The inclined teeth Rt are inclined and protrude toward the front side of the rotation with respect to the radial direction (radial direction extending from the center) of the volume reducing rotor R. However, the outermost peripheral side surface of the inclined tooth Rt is a compression surface Rc composed of a part (arc-shaped peripheral side surface) of the disk side surface (or cylindrical side surface). Between the adjacent inclined teeth Rt, a tooth gap Rg is formed which includes a tooth bottom Rm, a front peripheral wall Rf extending from the tooth bottom Rm to the rotation front side, and a rear peripheral wall Rb extending from the tooth bottom Rm to the rotation rear side.
歯底Rmは略平坦面または緩やかな円弧状面からなり、前方周壁Rfと歯底Rmは略鈍角状に連なり、後方周壁Rbと歯底Rmは鋭角状に連なっている。前方周壁Rfも後方周壁Rbも回転前方側へ傾斜して延びているため、歯底Rmと後方周壁Rbにより形成される領域は自ずとアンダーカット形状となる。そして後方周壁Rbの外周側先端には尖状の切込刃部Reが形成され、切込刃部Reには当接したペットボトルPに対して食い込むための角度(掬い角)αが与えられ、後方周壁Rbはいわゆる掬い面となる。ちなみに、切込刃部Reと円弧面状の圧縮面Rcとのなす角が逃げ角となる。 The tooth bottom Rm is formed of a substantially flat surface or a gentle arcuate surface, the front peripheral wall Rf and the tooth bottom Rm are connected in a substantially obtuse angle shape, and the rear peripheral wall Rb and the tooth bottom Rm are connected in an acute angle shape. Since both the front peripheral wall Rf and the rear peripheral wall Rb are inclined and extended toward the front side of the rotation, the region formed by the tooth bottom Rm and the rear peripheral wall Rb is naturally undercut. A sharp cutting blade portion Re is formed at the outer peripheral end of the rear peripheral wall Rb, and the cutting blade portion Re is given an angle (cracking angle) α for biting into the abutted plastic bottle P. The rear peripheral wall Rb is a so-called scooping surface. Incidentally, an angle formed by the cutting blade portion Re and the arcuate compression surface Rc is a clearance angle.
さらに本実施例に係る切込刃部Reの刃線は、歯幅方向(軸方向)に対して平行ではなく、回転前方側へ所定角度θだけ傾斜した傾斜刃線となっており、その最先端は鋭く尖った尖端部Rpとなっている。切込刃部Reは、刃線の全体が同時にペットボトルPへ当接する訳ではなく、その尖端部RpからペットボトルPへ当接し始める。こうして切込刃部Reは、減容ロータRひいてはモータMに作用する負荷を抑制しつつ、尖端部RpからペットボトルPへ確実に食い込む。 Furthermore, the blade line of the cutting blade portion Re according to the present embodiment is not parallel to the tooth width direction (axial direction), but is an inclined blade line inclined by a predetermined angle θ toward the rotation front side. The tip is a sharp point Rp. The cutting blade portion Re does not contact the entire plastic bottle P at the same time, but starts to contact the plastic bottle P from the tip Rp. In this way, the cutting blade portion Re securely bites into the plastic bottle P from the tip portion Rp while suppressing the load acting on the volume-reducing rotor R and thus the motor M.
また駆動軸Sの嵌合軸部(図略)と減容ロータRの嵌合穴Rhは共に断面が同じ略正六角形状であるから、駆動軸Sと減容ロータRのいずれを60°回転させても、嵌合軸部と嵌合穴Rhは嵌合する。しかし、その駆動軸Sに配置される減容ロータRの外周側に形成される傾斜歯Rtは、ピッチが36°である。このため、同位相に揃った隣接する減容ロータRの一方だけを60°回転させると、図3Bに示すように、隣接する減容ロータRの各傾斜歯Rtには位相差(本実施例の場合なら24°)を生じるようになる。 Further, since the fitting shaft portion (not shown) of the drive shaft S and the fitting hole Rh of the volume reduction rotor R have substantially the same regular hexagonal shape, either the drive shaft S or the volume reduction rotor R is rotated by 60 °. Even if it is made to do, a fitting axis part and fitting hole Rh will fit. However, the pitch of the inclined teeth Rt formed on the outer peripheral side of the volume reducing rotor R arranged on the drive shaft S is 36 °. For this reason, when only one of the adjacent volume reduction rotors R aligned in the same phase is rotated by 60 °, each inclined tooth Rt of the adjacent volume reduction rotor R has a phase difference (this embodiment) as shown in FIG. 3B. In this case, 24 °) is generated.
これを利用すれば、各傾斜歯Rt(特に切込刃部Re)の位相が順に所定角ずつズレて螺旋状に連なるように、複数の減容ロータRを駆動軸S上に積層配置することができる。このように配置された各減容ロータRが回転してペットボトルPと接触すると、切込刃部Re(特に尖端部Rp)がペットボトルPに順に(螺旋状に)食い込むようになり、急激な負荷上昇を招くことなく、比較的低負荷でペットボトルPの減容を安定的に行うことが可能となる。 If this is used, a plurality of volume reduction rotors R are stacked on the drive shaft S so that the phases of the inclined teeth Rt (particularly the cutting blade portion Re) are sequentially shifted by a predetermined angle in a spiral manner. Can do. When each volume reduction rotor R arranged in this way rotates and comes into contact with the plastic bottle P, the cutting blade portion Re (particularly the pointed portion Rp) bites into the plastic bottle P in order (spirally), and suddenly Therefore, it is possible to stably reduce the volume of the PET bottle P at a relatively low load without causing a significant load increase.
なお、本実施例に係る減容ロータRは、厚さ5〜20mm程度の鋼板(炭素鋼板または合金鋼板)を精密プレスにより打ち抜いた素材に、熱処理(焼入れ・焼戻し)を施して得られたものである。適宜、プレス成形後に切削加工を行ったり、熱処理後に研削加工を行ったりしてもよい。 The volume reduction rotor R according to this example was obtained by subjecting a steel plate (carbon steel plate or alloy steel plate) having a thickness of about 5 to 20 mm to a heat stamping (quenching / tempering). It is. As appropriate, cutting may be performed after press molding, or grinding may be performed after heat treatment.
(2)図2に示すように、内周側断面が略正六角形状で外周側断面が円形状である円筒状のカラーCが駆動軸Sに嵌挿されている。このカラーCを介して、隣接する減容ロータRは駆動軸S上に所定ピッチで配設されている。このカラーCの長さは減容ロータRの厚さ(歯幅)とほぼ等しく設定されている。このため、図2に示すように、駆動軸S1上に配設される各減容ロータR1と駆動軸S2上に配設される各減容ロータR2とは、それぞれが交互に、軸方向のごく僅かなクリアランスを残して近接して配置された状態となっている。 (2) As shown in FIG. 2, a cylindrical collar C having a substantially regular hexagonal inner cross section and a circular outer peripheral cross section is fitted on the drive shaft S. Adjacent volume reduction rotors R are arranged on the drive shaft S at a predetermined pitch via the collar C. The length of the collar C is set substantially equal to the thickness (tooth width) of the volume reduction rotor R. Therefore, as shown in FIG. 2, each of the volume reduction rotors R1 disposed on the drive shaft S1 and each volume reduction rotor R2 disposed on the drive shaft S2 are alternately arranged in the axial direction. They are in close proximity with very little clearance.
一方、対向するカラーC1の外周面と減容ロータR2の外周面(圧縮面Rc)との間、または対向するカラーC2の外周面と減容ロータR1の外周面(圧縮面Rc)との間には、ペットボトルPの圧縮量に応じた所定の間隙が形成されている。このように配置された減容ロータRとカラーCにより、減容機構部1に導かれたペットボトルPは、圧縮力や剪断力等を受けて、所望の減容率まで圧潰された圧潰物Qにされる。 On the other hand, between the outer peripheral surface of the opposing collar C1 and the outer peripheral surface (compression surface Rc) of the volume reduction rotor R2, or between the outer peripheral surface of the opposing collar C2 and the outer peripheral surface (compression surface Rc) of the volume reduction rotor R1. A predetermined gap corresponding to the compression amount of the plastic bottle P is formed. The plastic bottle P guided to the volume reduction mechanism 1 by the volume reduction rotor R and the collar C arranged in this way receives a compressive force, a shearing force, etc., and is crushed to a desired volume reduction rate. Q.
(3)さらに圧潰物Qの排出側には、図4Aに示すように、一端側が駆動軸S1、S2とは別の支柱111、112に枢支されると共に他端側がカラーC1、C2の外周面に摺接しつつ支持されたスクレーパーD1、D2が、軸方向のごく僅かなクリアランスを残して、各減容ロータR1、R2の隣接間にそれぞれ介装されている。従って、スクレーパーD1、D2(適宜、単にスクレーパーDという)も、減容ロータR1、R2とほぼ同じ板厚(カラーC1、C2とほぼ同じ長さ)の鋼板からなる。但し、スクレーパーD1、D2は、圧潰物Qの排出側において減容ロータRよりも外周側へ飛び出している。 (3) Further, as shown in FIG. 4A, on the discharge side of the collapsed product Q, one end side is pivotally supported by the columns 111 and 112 different from the drive shafts S1 and S2, and the other end side is the outer periphery of the collars C1 and C2. Scrapers D1 and D2, which are supported while being in sliding contact with the surface, are interposed between adjacent volume reduction rotors R1 and R2, respectively, leaving only a slight clearance in the axial direction. Accordingly, the scrapers D1 and D2 (simply referred to as the scraper D as appropriate) are also made of steel plates having substantially the same thickness as the volume-reducing rotors R1 and R2 (approximately the same length as the collars C1 and C2). However, the scrapers D1 and D2 protrude to the outer peripheral side of the volume reduction rotor R on the discharge side of the collapsed material Q.
減容装置10によるペットボトルPの減容は、先ず、切込刃部Reの尖端部RpがペットボトルPに食い込んで切込みを入れる。これにより密閉状態のペットボトルPも解放状態となり、またペットボトルPの素材が部分的に分断されるため、低負荷でペットボトルPを圧縮できるようになる。次に、この状態のペットボトルPが、傾斜歯Rtの圧縮面RcとカラーCの間に巻き込まれて圧縮されたり、異軸に配設された隣接する減容ロータR1と減容ロータR2の間で圧縮または剪断されたりして、圧潰物Qとなる。この際、ペットボトルPに食い込んでいた切込刃部Reが、そのまま圧潰物Qにも食い込んだ状態となり得る。この場合、圧潰物Qは減容ロータRと連れ回る恐れがある。 In the volume reduction of the plastic bottle P by the volume reduction device 10, first, the tip end portion Rp of the cutting blade portion Re bites into the plastic bottle P and makes a cut. As a result, the sealed plastic bottle P is also released, and the material of the plastic bottle P is partially divided, so that the plastic bottle P can be compressed with a low load. Next, the plastic bottle P in this state is wound and compressed between the compression surface Rc of the inclined tooth Rt and the collar C, or between the adjacent volume reduction rotor R1 and volume reduction rotor R2 disposed on different axes. Compressed or sheared between them to become a collapsed product Q. At this time, the cutting blade portion Re that has bitten into the plastic bottle P can be in a state of biting into the crushing material Q as it is. In this case, there is a possibility that the crushing material Q is accompanied with the volume reducing rotor R.
しかし、上述したように圧潰物Qの排出側において、スクレーパーDが隣接する減容ロータRよりも外周側へ飛び出して配設されている。このため図4Bに示すように、圧潰物Qは、スクレーパーDの誘導面D1s、D2sに沿って減容ロータRから引き離され、減容ロータRに連れ回ることはない。こうして圧潰物Qは、排出口32からスムーズに排出される。 However, as described above, on the discharge side of the collapsed product Q, the scraper D is disposed so as to protrude from the adjacent volume reduction rotor R to the outer peripheral side. For this reason, as shown in FIG. 4B, the collapsed material Q is separated from the volume reduction rotor R along the guide surfaces D1s and D2s of the scraper D, and is not accompanied by the volume reduction rotor R. In this way, the crushed material Q is smoothly discharged from the discharge port 32.
[圧潰物]
本実施例の減容装置10によりペットボトルPを圧潰して得られた圧潰物Qの一例を図5Aおよび図5Bに示した。図5Aは圧潰物Qの正面写真であり、図5Bは圧潰物Qの側面写真である。本実施例に係る圧潰物Qには、傾斜歯Rtの切込刃部Reによる切込みQcが、ほぼその全周にわたって断続的に形成されている。この切込みQcにより、圧潰されたペットボトル素材は複雑に絡み合い、圧潰物Qは容易に復元しない。よって本実施例に係る減容装置10によれば、ペットボトルPを効率よく減容できると共にその減容状態を安定的に持できる。なお、本実施例ではペットボトルPを減容する場合を例示したが、その他の空容器を減容する場合でも同様である。
[Crushed material]
An example of the crushed material Q obtained by crushing the plastic bottle P with the volume reduction device 10 of the present embodiment is shown in FIGS. 5A and 5B. FIG. 5A is a front view photograph of the collapsed product Q, and FIG. 5B is a side view photograph of the collapsed product Q. In the crushed material Q according to the present embodiment, cuts Qc by the cutting blade portions Re of the inclined teeth Rt are formed intermittently over substantially the entire circumference. Due to this cut Qc, the crushed plastic bottle material is intertwined in a complicated manner, and the crushed material Q is not easily restored. Therefore, according to the volume reduction apparatus 10 which concerns on a present Example, while being able to reduce the volume of the PET bottle P efficiently, it can have the volume reduction state stably. In this embodiment, the case where the volume of the plastic bottle P is reduced is illustrated, but the same applies to the case where the volume of other empty containers is reduced.
1 減容機構部
2 送り機構部
10 減容装置
S 駆動軸
R 減容ロータ
D スクレーパー(離脱部材)
C カラー
P ペットボトル(空容器)
Q 圧潰物
DESCRIPTION OF SYMBOLS 1 Volume reduction mechanism part 2 Feeding mechanism part 10 Volume reduction apparatus S Drive shaft R Volume reduction rotor D Scraper (detaching member)
C Color P Plastic bottle (empty container)
Q crush
Claims (6)
該駆動軸に沿って配設され該駆動軸により回転駆動されることにより、樹脂または金属からなる塑性変形可能な空容器を圧潰し減容させた圧潰物とする略環盤状の減容ロータと、を備えた空容器減容装置であって、
前記駆動軸は、断面が非円状の嵌合断面からなる嵌合軸部を有し、
前記減容ロータは、中央に形成され該嵌合軸部に嵌通され得る嵌合穴と、外周側に形成され半径方向に対して回転前方側へ傾斜している複数の傾斜歯とを有し、
該傾斜歯は、回転前方側の先端に尖状に形成された切込刃部と該切込刃部から回転後方側へ延在する円弧状周側面からなる圧縮面とを有し、
同形状の前記減容ロータが前記嵌合軸部に沿って所定の間隙を設けて複数配置されていることを特徴とする空容器減容装置。 A drive shaft that is rotationally driven by a drive source;
An approximately ring-shaped volume-reduction rotor that is disposed along the drive shaft and is rotationally driven by the drive shaft, thereby forming a collapsed product obtained by crushing and reducing a plastically deformable empty container made of resin or metal. An empty container volume reduction device comprising:
The drive shaft has a fitting shaft portion having a non-circular fitting cross section.
The volume-reducing rotor has a fitting hole formed in the center and capable of being fitted into the fitting shaft portion, and a plurality of inclined teeth formed on the outer peripheral side and inclined forward with respect to the radial direction. And
The inclined tooth has a cutting blade portion formed in a pointed shape at the tip on the front side of rotation and a compression surface composed of an arcuate circumferential side surface extending from the cutting blade portion to the rotation rear side,
An empty container volume reducing device, wherein a plurality of the volume reduction rotors having the same shape are disposed along the fitting shaft portion with a predetermined gap.
前記嵌合穴は、断面が略正N角形をした多角穴である請求項1に記載の空容器減容装置。 The fitting shaft portion is a polygonal shaft portion having a substantially regular N-gonal cross section (N: integer);
The empty container volume reducing device according to claim 1, wherein the fitting hole is a polygonal hole having a substantially regular N-square cross section.
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