JP2015093472A - Blow molding method - Google Patents

Blow molding method Download PDF

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JP2015093472A
JP2015093472A JP2013235760A JP2013235760A JP2015093472A JP 2015093472 A JP2015093472 A JP 2015093472A JP 2013235760 A JP2013235760 A JP 2013235760A JP 2013235760 A JP2013235760 A JP 2013235760A JP 2015093472 A JP2015093472 A JP 2015093472A
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built
parison
component
blow molding
blow
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JP6177101B2 (en
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恵美 宮▲崎▼
Emi Miyazaki
恵美 宮▲崎▼
利昌 朝原
Toshimasa Asahara
利昌 朝原
加藤 謙一
Kenichi Kato
謙一 加藤
裕美 中根
Yumi Nakane
裕美 中根
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FTS Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a method of blow-molding a blow molding having a built-in part which enables attachment of the built-in part to the parison through sufficient holding power.SOLUTION: A blow molding method comprises opening a blow molding mold 20, inserting a blow molding inner frame attached with a built-in part 10 into a parison 8, bringing the parison into contact with a blow molding split-mold cavity 21a, attaching the built-in part 10 to an inner frame part holding part 23, with an inner frame part holding part sliding core 23b retracted, pressing a part of the built-in part 10 formed with an attachment hole 12 to the parison 8, so as to cause a part of the parison 8 to flow, from the attachment hole 12, into a space formed by retraction of the inner frame part holding slide core 23b, causing the inner frame part holding part sliding core 23b to slide to press the flowed-in parison 8 toward the surrounding inner surface of the attachment hole 12, causing the parison 8 to hold surfaces on both sides of the attachment hole 12 and attaching the built-in part 10 to the inside of a blow molding.

Description

本発明は、ブロー成形金型を使用して、内部に内蔵部品が取付けられるブロー成形品をパリソンから成形するブロー成形方法に関するものである。 The present invention relates to a blow molding method in which a blow molded product in which a built-in component is attached is molded from a parison using a blow molding die.

従来、中空状のブロー成形品、例えば、自動車用等の燃料タンクの構造としては、金属製のものが用いられていたが、近年、車両の軽量化や、錆が発生しないこと、所望の形状に成形しやすいことなどによって中空状の熱可塑性合成樹脂製のものが用いられるようになってきた。 Conventionally, as a structure of a hollow blow-molded product, for example, a fuel tank for an automobile or the like, a metal one has been used. However, in recent years, the weight of a vehicle is reduced, rust is not generated, and a desired shape is used. For example, a hollow thermoplastic synthetic resin has come to be used because of its easy molding.

熱可塑性合成樹脂製の中空状の製品の製造は、中空体を成形することの容易性からブロー成形方法が多く用いられてきた。ブロー成形方法では、溶融した熱可塑性合成樹脂部材のパリソンを円筒状にして上から押出して、そのパリソンを金型で挟みパリソン中に空気を吹き込み、中空体を製造していた。 In the production of a hollow product made of a thermoplastic synthetic resin, a blow molding method has been often used because of the ease of molding a hollow body. In the blow molding method, a parison of a molten thermoplastic synthetic resin member is formed into a cylindrical shape and extruded from above, and the parison is sandwiched between molds and air is blown into the parison to produce a hollow body.

一方、ブロー成形方法においても、ブロー成形品、例えば、燃料タンクの内部にバルブ類や燃料の流動音を抑制するためのバッフルプレート等の内蔵部品を設けることが求められている場合がある。
そこで、ブロー成形品の内部に内蔵部品を設ける場合には、図12に示すような製造装置を使用している(例えば、特許文献1及び2参照。)。内蔵部品110を内蔵部品保持棒141でブロー成形金型120のキャビティー内に保持して、パリソン8を下降させて、その後、スライドコア126で内蔵部品110を挟持して、ブロー成形金型120を閉じるとともに、ピンチ板135でパリソン8を挟持して、ブロー成形品を成形している。
On the other hand, in the blow molding method, it is sometimes required to provide a blow molded product, for example, a built-in component such as a valve or a baffle plate for suppressing fuel flow noise inside the fuel tank.
Therefore, when a built-in component is provided inside the blow molded product, a manufacturing apparatus as shown in FIG. 12 is used (see, for example, Patent Documents 1 and 2). The built-in component 110 is held in the cavity of the blow molding die 120 by the built-in component holding rod 141, the parison 8 is lowered, and then the built-in component 110 is sandwiched by the slide core 126, and the blow molding die 120 is held. Is closed, and the parison 8 is sandwiched between pinch plates 135 to form a blow molded product.

しかし、この場合において、内蔵部品110が大きくなると、図13に示すように、内蔵部品保持棒241に保持された内蔵部品210をブロー成形金型220で成形するときに、パリソン8内に内蔵部品保持棒241で内蔵部品210を保持して、内蔵部品保持棒241をスライドさせ、内蔵部品210を挿入し、その後、スライドコア226で内蔵部品210を挟持しているが、スライドコア226でパリソン8を押圧するため、内蔵部品210と融着するパリソン8の肉厚が薄くなり、耐衝撃性が低下する恐れがあった。 However, in this case, when the built-in component 110 becomes large, the built-in component 210 is held in the parison 8 when the built-in component 210 held by the built-in component holding rod 241 is molded by the blow mold 220 as shown in FIG. The built-in component 210 is held by the holding rod 241, the built-in component holding rod 241 is slid, the built-in component 210 is inserted, and then the built-in component 210 is held by the slide core 226. Therefore, the thickness of the parison 8 to be fused with the built-in component 210 is reduced, and the impact resistance may be lowered.

また、内蔵部品210とパリソン8の融着力を大きくするため、内蔵部品210のパリソン8との溶着面に突条やピンを形成して、パリソン8内に押圧すると、突条やピンがパリソン8内に入り込んだ分だけパリソン8の肉厚が薄くなり、耐衝撃性が低下する恐れがあった。 Further, in order to increase the fusion force between the built-in component 210 and the parison 8, a protrusion or pin is formed on the welding surface of the built-in component 210 with the parison 8 and pressed into the parison 8. The wall thickness of the parison 8 is reduced by the amount of entering the inside, and the impact resistance may be reduced.

このため、図14に示すように、ブロー成形中枠の中枠部品保持部323に内蔵部品310に取付けて、パリソン8に中枠部品保持部323により内蔵部品310を押しつけて、パリソン8に内蔵部品310を取付ける方法において、内蔵部品310のパリソン8との当接面に突部312を設けるとともに、突部312の中心に貫通孔311を設けるものがある(例えば、特許文献3参照。)。 For this reason, as shown in FIG. 14, the built-in component 310 is attached to the middle frame component holding portion 323 of the blow-molded inner frame, and the built-in component 310 is pressed against the parison 8 by the middle frame component holding portion 323. In a method of attaching the component 310, there is a method in which a protrusion 312 is provided on the contact surface of the built-in component 310 with the parison 8 and a through hole 311 is provided in the center of the protrusion 312 (see, for example, Patent Document 3).

この場合は、内蔵部品310をパリソン8に取付けるときに、パリソン8に内蔵部品310を押しつけて、貫通孔311に溶融したパリソン8を流入させて、パリソン8に内蔵部品310を固定させている。
しかしながらこの場合には、貫通孔311の形状に沿ってパリソン8が流入し、そのまま固化するため、パリソン8の流入量が多くないと充分な保持力を得ることができないが、パリソン8の流入量を多くするには、内蔵部品310をパリソン8の内部に大きく侵入させる必要があり、パリソン8の肉厚が低下してしまうこととなる。
In this case, when the built-in component 310 is attached to the parison 8, the built-in component 310 is pressed against the parison 8, the melted parison 8 is caused to flow into the through hole 311, and the built-in component 310 is fixed to the parison 8.
However, in this case, since the parison 8 flows along the shape of the through hole 311 and solidifies as it is, a sufficient holding force cannot be obtained unless the inflow amount of the parison 8 is large. In order to increase the number, the built-in component 310 needs to greatly enter the inside of the parison 8, and the wall thickness of the parison 8 is reduced.

特開平9−174670号公報Japanese Patent Laid-Open No. 9-174670 特開平8−72129号公報JP-A-8-72129 特表2009−525893号公報Special table 2009-525893

そのため、本発明は、内蔵部品を有するブロー成形品の成形方法において、内蔵部品をパリソンに充分な保持力を有して取付けることができる、内蔵部品を有するブロー成形品のブロー成形方法を提供することを課題とする。   Therefore, the present invention provides a blow molding method for a blow molded product having a built-in component, in which the built-in component can be attached to the parison with a sufficient holding force. This is the issue.

上記課題を解決するための請求項1の本発明は、ブロー成形金型を使用して、内部に内蔵部品が取付けられるブロー成形品をパリソンから成形するブロー成形方法において、
ブロー成形金型は、パーティングラインで2つに分割して形成されたブロー成形割型を有し、開閉面にブロー成形品を形成するキャビティーが形成され、ブロー成形割型が開いたときにブロー成形割型の間に位置するブロー成形中枠を設け、
ブロー成形中枠に内蔵部品を取付ける中枠部品保持部を設け、中枠部品保持部は、内蔵部品を保持してブロー成形割型キャビティー方向に進退自在に駆動される中枠部品保持部シリンダと、中枠部品保持部シリンダの内部を進退自在に摺動する中枠部品保持部スライドコアを設け、
パリソンと当接する面に取付孔を形成した内蔵部品を中枠部品保持部シリンダに取付け、
ブロー成形金型をパーティングラインで開き、ブロー成形割型キャビティーが開かれた部分に筒状又は2枚に切断されたパリソンを位置し、パリソンの中に内蔵部品を取付けたブロー成形中枠を挿入し、
パーティングラインで2つに分割して形成されたブロー成形割型キャビティーにパリソンを当接させ、
中枠部品保持部シリンダの中枠部品保持部スライドコアを後退させた中枠部品保持部に内蔵部品を取付けて、中枠部品保持部シリンダをスライドさせて、内蔵部品の取付孔を形成した部分をパリソンに押圧し、
内蔵部品の取付孔からパリソンの一部を中枠部品保持部スライドコアが後退してできた空間に流入させ、
その後、中枠部品保持部スライドコアをパリソンの方向にスライドさせて、流入したパリソンを内蔵部品の取付孔の周囲の内面に押圧し、内蔵部品の取付孔の両側の面をパリソンが挟持して、内蔵部品をブロー成形品の内部に取付けることを特徴とする内蔵部品を有するブロー成形品のブロー成形方法である。
The present invention of claim 1 for solving the above-mentioned problem is a blow molding method for molding a blow molded product in which a built-in component is attached from a parison using a blow molding die.
The blow molding mold has a blow molding split mold that is divided into two at the parting line, and when the cavity for forming the blow molded product is formed on the open / close surface and the blow molding split mold is opened A blow molding middle frame located between the blow molding split molds,
An inner frame part holding part for mounting the built-in part on the blow molding middle frame is provided, and the middle frame part holding part is a middle frame part holding part cylinder that holds the built-in part and is driven to move forward and backward in the blow molding split cavity. And an inner frame part holding part slide core that slides in and out of the inside of the inner frame part holding part cylinder,
A built-in part with a mounting hole on the surface that contacts the parison is attached to the middle frame part holder cylinder,
Blow molding inner frame with a blow molding die opened at the parting line, a parison that is cut into a cylindrical shape or two pieces is located in the part where the blow molding split mold cavity is opened, and a built-in part is attached inside the parison Insert
The parison is brought into contact with a blow molding split mold cavity formed by dividing it into two at the parting line,
The part where the built-in part is attached to the middle frame part holding part with the slide core of the middle frame part holding part cylinder and the middle frame part holding part cylinder is slid to form the mounting hole for the built-in part To the parison,
A part of the parison is allowed to flow into the space formed by the retraction of the inner frame part holding part slide core from the mounting hole of the built-in part
After that, slide the inner frame component holding part slide core in the direction of the parison, press the inflow parison against the inner surface around the mounting hole of the built-in component, and the parison clamps the surfaces on both sides of the mounting hole of the built-in component. A blow molding method for a blow molded product having a built-in component, wherein the built-in component is attached to the inside of the blow molded product.

請求項1の本発明では、ブロー成形金型を使用して、内部に内蔵部品が取付けられるブロー成形品をパリソンから成形するブロー成形方法において、ブロー成形金型は、パーティングラインで2つに分割して形成されたブロー成形割型を有し、開閉面にブロー成形品を形成するキャビティーが形成され、ブロー成形割型が開いたときにブロー成形割型の間に位置するブロー成形中枠を設けている。このため、ブロー成形中枠に内蔵部品を取付けて、パリソン内に内蔵部品を取付けることができる。 According to the first aspect of the present invention, in the blow molding method in which a blow molded product in which a built-in component is attached is molded from a parison using a blow mold, the blow mold is divided into two parts by a parting line. During blow molding, which has a blow molding split mold formed by dividing, and a cavity for forming a blow molded product is formed on the opening / closing surface, and the blow molding split mold is located when the blow molding split mold is opened A frame is provided. For this reason, a built-in component can be attached to a frame during blow molding, and a built-in component can be attached in a parison.

ブロー成形中枠に内蔵部品を取付ける中枠部品保持部を設け、中枠部品保持部は、内蔵部品を保持してブロー成形割型キャビティー方向に進退自在に駆動される中枠部品保持部シリンダと、中枠部品保持部シリンダの内部を進退自在に摺動する中枠部品保持部スライドコアを設けた。このため中枠部品保持部シリンダにより、内蔵部品をパリソンへ押圧することができるとともに、中枠部品保持部スライドコアのスライドにより、内蔵部品と中枠部品保持部の間に、隙間を形成することができる。 An inner frame part holding part for mounting the built-in part on the blow molding middle frame is provided, and the middle frame part holding part is a middle frame part holding part cylinder that holds the built-in part and is driven to move forward and backward in the blow molding split cavity. And an inner frame part holding part slide core that slides in the inner frame part holding part cylinder so as to freely advance and retract. For this reason, the built-in component can be pressed against the parison by the middle frame component holding portion cylinder, and a gap is formed between the built-in component and the middle frame component holding portion by sliding the middle frame component holding portion slide core. Can do.

パリソンと当接する面に取付孔を形成した内蔵部品を中枠部品保持部シリンダに取付けたため、ブロー成形時に、中枠部品保持部シリンダにより内蔵部品を溶融したパリソンに押圧し、取付孔からパリソンの一部を内蔵部品の内部に流入させることができる。 Since the built-in part with the mounting hole formed on the surface abutting against the parison is attached to the inner frame part holding part cylinder, the inner part is pressed against the melted parison by the inner frame part holding part cylinder during blow molding, A part can flow into the built-in components.

ブロー成形金型をパーティングラインで開き、ブロー成形割型キャビティーが開かれた部分に筒状又は2枚に切断されたパリソンを位置し、パリソンの中に内蔵部品を取付けたブロー成形中枠を挿入した。このため、ブロー成形金型を開いてブロー成形割型の間にパリソンを位置させて、ブロー成形中枠によりパリソンの内部に内蔵部品を挿入して、パリソンの内面に内蔵部品を取付けることができる。 Blow molding inner frame with a blow molding die opened at the parting line, a parison that is cut into a cylindrical shape or two pieces is located in the part where the blow molding split mold cavity is opened, and a built-in part is attached inside the parison Inserted. For this reason, it is possible to open the blow molding die, position the parison between the blow molding split molds, insert the built-in component inside the parison by the blow molding inner frame, and attach the built-in component to the inner surface of the parison. .

パーティングラインで2つに分割して形成されたブロー成形割型キャビティーにパリソンを当接させたため、パリソンをブロー成形割型キャビティーの形状に合わせて成形することができ、パリソンをブロー成形割型キャビティーで保持して、内蔵部品を中枠部品保持部シリンダによりパリソンに押圧することができる。 Since the parison is brought into contact with the blow molding split mold cavity formed by dividing the parison into two parts, the parison can be molded according to the shape of the blow molding split mold cavity, and the parison is blow molded. Holding by the split mold cavity, the built-in component can be pressed against the parison by the middle frame component holder cylinder.

中枠部品保持部シリンダの中枠部品保持部スライドコアを後退させた中枠部品保持部に内蔵部品を取付けて、中枠部品保持部シリンダをスライドさせて、内蔵部品の取付孔を形成した部分をパリソンに押圧した。このため、内蔵部品の取付孔の部分に中枠部品保持部シリンダとの間にパリソンを流入させる空間を設けて、内蔵部品を溶融したパリソンに押圧することができる。なお、中枠部品保持部に内蔵部品を取付けた後に、中枠部品保持部スライドコアを後退させてもよい。 The part where the built-in part is attached to the middle frame part holding part with the slide core of the middle frame part holding part cylinder and the middle frame part holding part cylinder is slid to form the mounting hole for the built-in part Was pressed against the parison. For this reason, a space for allowing the parison to flow between the built-in component mounting hole and the middle frame component holding portion cylinder can be provided, and the built-in component can be pressed against the melted parison. In addition, after attaching a built-in component to the middle frame component holding part, the middle frame component holding part slide core may be retracted.

内蔵部品の取付孔から溶融したパリソンの一部を中枠部品保持部スライドコアが後退してできた空間に流入させるため、内蔵部品の取付孔を設けた面の両側にパリソンを当接させて、パリソンと内蔵部品の面の両面とを溶着させることができる。 In order to allow a part of the parison melted from the mounting hole of the built-in component to flow into the space formed by the retraction of the inner frame component holding part slide core, the parison is brought into contact with both sides of the surface provided with the mounting hole of the built-in component. The parison and both sides of the built-in component can be welded.

その後、中枠部品保持部スライドコアをパリソンの方向にスライドさせて、流入したパリソンを内蔵部品の取付孔の周囲の内面に押圧し、内蔵部品の取付孔の両側の面をパリソンが挟持して、内蔵部品をブロー成形品の内部に取付ける。このため、内蔵部品の取付孔から流入したパリソンを、内蔵部品の内面に押圧して、リベット状の頭部を形成することができ、内蔵部品の取付孔が形成されている面を、広い面積で両側から強く挟持して、融着させることができる。 After that, slide the inner frame component holding part slide core in the direction of the parison, press the inflow parison against the inner surface around the mounting hole of the built-in component, and the parison clamps the surfaces on both sides of the mounting hole of the built-in component. Install the built-in parts inside the blow-molded product. Therefore, the parison flowing from the mounting hole of the built-in component can be pressed against the inner surface of the built-in component to form a rivet-shaped head, and the surface on which the mounting hole of the built-in component is formed has a wide area. Can be firmly sandwiched and fused from both sides.

請求項2の本発明は、内蔵部品の取付孔からパリソンの一部を中枠部品保持部スライドコアが後退してできた空間に流入させるときに、空間から空気を真空ポンプで吸引する内蔵部品を有するブロー成形品のブロー成形方法である。 The present invention of claim 2 is a built-in component that sucks air from the space with a vacuum pump when a part of the parison is caused to flow from the mounting hole of the built-in component into the space formed by retreating the middle frame component holding part slide core. It is a blow molding method of a blow molded product having

請求項2の本発明では、内蔵部品の取付孔からパリソンの一部を中枠部品保持部スライドコアが後退してできた空間に流入させるときに、空間から空気を真空ポンプで吸引する。このため、内蔵部品の取付孔からパリソンを中枠部品保持部スライドコアが後退してできた空間に流入させやすく、確実に所定の量のパリソンを流入させることができる。 According to the second aspect of the present invention, when a part of the parison is caused to flow from the mounting hole of the built-in component into the space formed by the retraction of the middle frame component holding portion slide core, air is sucked from the space by the vacuum pump. For this reason, it is easy to flow the parison from the mounting hole of the built-in component into the space formed by the retraction of the middle frame component holding part slide core, and a predetermined amount of parison can be surely flowed.

請求項3の本発明は、ブロー成形中枠に内蔵部品を取付ける中枠部品保持部を複数個設けた内蔵部品を有するブロー成形品のブロー成形方法である。 The present invention of claim 3 is a blow molding method of a blow molded product having a built-in component provided with a plurality of middle frame component holding portions for attaching the built-in component to the blow molded frame.

請求項3の本発明では、ブロー成形中枠に内蔵部品を取付ける中枠部品保持部を複数個設けたため、複数の内蔵部品を同時に取付けることができるとともに、大きな内蔵部品の場合でも、複数の中枠部品保持部で保持することにより容易にパリソン内に取付けることができる。 According to the third aspect of the present invention, since a plurality of middle frame part holding portions for attaching the built-in parts to the blow-molded middle frame are provided, a plurality of built-in parts can be attached at the same time. It can be easily mounted in the parison by being held by the frame component holding portion.

請求項4の本発明は、パーティングラインで2つに分割して形成されたブロー成形割型キャビティーにパリソンを当接させるときに、ブロー成形割型キャビティーにエア抜き孔を設け、エア抜き孔から空気を吸引してパリソンをブロー成形割型キャビティーに密着させた内蔵部品を有するブロー成形品のブロー成形方法である。 According to a fourth aspect of the present invention, when the parison is brought into contact with a blow molding split mold cavity formed by being divided into two by a parting line, an air vent hole is provided in the blow molding split mold cavity. This is a blow molding method of a blow molded product having a built-in component in which air is sucked from a punched hole and the parison is brought into close contact with the blow molding split mold cavity.

請求項4の本発明では、パーティングラインで2つに分割して形成されたブロー成形割型キャビティーにパリソンを当接させるときに、ブロー成形割型キャビティーにエア抜き孔を設け、エア抜き孔から空気を吸引してパリソンをブロー成形割型キャビティーに密着させた。このため、パリソンがブロー成形割型キャビティーに密着して、そのキャビティーの形状に確実に成形されるとともに、パリソンが安定して保持され、内蔵部品をパリソンに確実に押圧して取付けることができる In this invention of Claim 4, when a parison is made to contact | abut to the blow molding split mold cavity divided | segmented into two by the parting line, an air vent hole is provided in the blow molding split mold cavity, Air was sucked from the punched hole to bring the parison into close contact with the blow mold split mold cavity. For this reason, the parison adheres to the blow mold split mold cavity and is securely molded into the shape of the cavity, and the parison is stably held, and the built-in components can be securely pressed against the parison and attached. it can

請求項5の本発明は、中枠部品保持部スライドコアをパリソンの方向にスライドさせて、流入したパリソンを内蔵部品の取付孔の周囲の内面に押圧し、内蔵部品の取付孔の両側の面をパリソンが挟持して、内蔵部品をブロー成形品の内部に取付けた後に、ブロー成形中枠をブロー成形割型の間から取出し、ブロー成形割型を閉じてブロー成形した内蔵部品を有するブロー成形品のブロー成形方法である。 According to the fifth aspect of the present invention, the inner frame component holding part slide core is slid in the direction of the parison, and the inflow parison is pressed against the inner surface around the mounting hole of the built-in component, and the surfaces on both sides of the mounting hole of the built-in component After the parison is sandwiched and the built-in part is mounted inside the blow molded product, the blow molding inner frame is taken out from between the blow molding split molds, and the blow molding split mold is closed and blow molded with the built-in parts. Product blow molding method.

請求項5の本発明では、中枠部品保持部スライドコアをパリソンの方向にスライドさせて、流入したパリソンを内蔵部品の取付孔の周囲の内面に押圧し、内蔵部品の取付孔の両側の面をパリソンが挟持して、内蔵部品をブロー成形品の内部に取付けた後に、ブロー成形中枠をブロー成形割型の間から取出し、ブロー成形割型を閉じてブロー成形した。このため、内蔵部品を内部に取付けたまま、パリソンをブロー成形金型で成形することができる。 In the present invention of claim 5, the inner frame component holding part slide core is slid in the direction of the parison, the inflow parison is pressed against the inner surface around the mounting hole of the built-in component, and both sides of the mounting hole of the built-in component Was attached to the inside of the blow-molded product, and the blow-molded inner frame was taken out from between the blow-molded molds, and the blow-molded mold was closed and blow-molded. For this reason, a parison can be shape | molded with a blow molding die, with a built-in component attached inside.

中枠部品保持部スライドコアをパリソンの方向にスライドさせて、流入したパリソンを内蔵部品の取付孔の周囲の内面に押圧し、内蔵部品の取付孔の両側の面をパリソンが挟持して、内蔵部品をブロー成形品の内部に取付ける。このため、内蔵部品の取付孔から流入したパリソンを、内蔵部品の内面に押圧して、リベット状の頭部を形成することができ、広い面積で両側から強く挟持して、融着させることができる。 Slide the inner frame part holding part slide core in the direction of the parison, press the inflowing parison against the inner surface around the mounting hole of the built-in part, and hold the both sides of the mounting hole of the built-in part with the parison. Install the parts inside the blow-molded product. For this reason, the parison that has flowed from the mounting hole of the built-in component can be pressed against the inner surface of the built-in component to form a rivet-shaped head, and can be firmly sandwiched and fused from both sides over a wide area. it can.

本発明の実施の形態で成形される燃料タンク斜視図である。It is a fuel tank perspective view shape | molded by embodiment of this invention. 本発明の実施の形態で使用するパリソンを押出するダイコアとパリソン8を切断するスライドカッタの模式図である。It is a schematic diagram of the die core which extrudes the parison used in embodiment of this invention, and the slide cutter which cut | disconnects the parison 8. FIG. 本発明の実施の形態で使用するブロー成形装置がブロー成形品を製造する工程の断面図であり、パリソンがブロー成形金型内にはいり、パリソン内に中枠部品保持部が入った状態を示す断面図である。The blow molding device used in an embodiment of the present invention is a cross-sectional view of a process for producing a blow molded product, and shows a state in which a parison has entered a blow molding mold and a middle frame component holding part has entered the parison. It is sectional drawing. 本発明の実施の形態で使用するブロー成形装置がブロー成形品を製造する工程の断面図であり、パリソンをブロー成形割型キャビティーに吸着した状態を示す断面図である。It is sectional drawing of the process in which the blow molding apparatus used by embodiment of this invention manufactures a blow molded product, and is sectional drawing which shows the state which adsorb | sucked the parison to the blow molding split mold cavity. 本発明の実施の形態で使用するブロー成形装置がブロー成形品を製造する工程の断面図であり、パリソンをブロー成形割型キャビティーに吸着し、中枠部品保持部で内蔵部品をパリソンに押圧した状態を示す断面図である。The blow molding apparatus used in the embodiment of the present invention is a cross-sectional view of a process for producing a blow molded product, in which a parison is adsorbed to a blow molding split mold cavity, and a built-in component is pressed against the parison by an inner frame component holding portion. It is sectional drawing which shows the state which carried out. 本発明の実施の形態で使用するブロー成形装置がブロー成形品を製造する工程の断面図であり、中枠部品保持部で内蔵部品をパリソンに取付けて、中枠部品保持部をブロー成形中枠に後退させた状態を示す断面図である。The blow molding apparatus used in the embodiment of the present invention is a cross-sectional view of a process for producing a blow molded product, wherein the built-in component is attached to the parison at the middle frame component holding portion, and the middle frame component holding portion is blow molded middle frame It is sectional drawing which shows the state made to retreat to. 本発明の実施の形態で使用するブロー成形装置がブロー成形品を製造する工程の断面図であり、ブロー成形中枠をブロー成形割型から取出し、ブロー成形割型を閉じてブロー成形した状態を示す断面図である。The blow molding apparatus used in the embodiment of the present invention is a cross-sectional view of a process for producing a blow molded product, wherein the blow molded middle frame is taken out from the blow molding split mold, and the blow molded split mold is closed and blow molded. It is sectional drawing shown. 本発明の実施の形態で使用する中枠部品保持部に内蔵部品を取付けた状態の断面図である。It is sectional drawing of the state which attached the built-in component to the middle frame component holding | maintenance part used by embodiment of this invention. 本発明の実施の形態で使用する中枠部品保持部に内蔵部品を取付け、中枠部品保持部シリンダを後退させ、内蔵部品をパリソンに押圧した状態の断面図である。It is sectional drawing of the state which attached the internal component to the middle frame component holding | maintenance part used by embodiment of this invention, retracted the middle frame component holding | maintenance part cylinder, and pressed the internal component against the parison. 本発明の実施の形態で使用する中枠部品保持部に内蔵部品を取付け、内蔵部品をパリソンに押圧し、中枠部品保持部シリンダで内蔵部品内に流入したパリソンを内蔵部品の内面に押圧させた状態の断面図である。A built-in component is attached to the middle frame component holder used in the embodiment of the present invention, the built-in component is pressed against the parison, and the parison that has flowed into the built-in component is pressed against the inner surface of the built-in component by the middle frame component holder cylinder. FIG. 本発明の実施の形態で使用する中枠部品保持部を内蔵部品から後退させた状態の断面図である。It is sectional drawing of the state which retracted the inner frame components holding | maintenance part used by embodiment of this invention from the built-in components. 従来のブロー成形装置のスライドコアと駆動制御ピンがブロー成形品を製造する装置の斜視図である。It is a perspective view of the apparatus with which the slide core and drive control pin of the conventional blow molding apparatus manufacture a blow molded product. 従来の他のブロー成形装置のブロー成形品を製造する工程の断面図であり、パリソンがブロー成形金型内に入った状態を示す断面図である。It is sectional drawing of the process of manufacturing the blow molded product of the other conventional blow molding apparatus, and is sectional drawing which shows the state which the parison entered in the blow molding die. 従来の他のブロー成形装置のブロー成形品を製造する工程の断面図であり、パリソンに内蔵部品を当接させる直前の状態を示す断面図である。It is sectional drawing of the process of manufacturing the blow molded product of the other conventional blow molding apparatus, and is sectional drawing which shows the state just before making a built-in component contact | abut to a parison. 従来の他のブロー成形装置のブロー成形品を製造する工程の断面図であり、内蔵部品の内部にパリソンの一部が流入した状態を示す断面図である。It is sectional drawing of the process of manufacturing the blow molded product of the other conventional blow molding apparatus, and is sectional drawing which shows the state in which a part of parison flowed in the inside of a built-in component.

本発明の実施の形態の内部に内蔵部品10が取付けられるブロー成形品のブロー成形方法について、ブロー成形品である自動車用の燃料タンク1を製造するブロー成形方法を例にとり、図1〜図11に基づき説明する。本発明は、内蔵部品10を有する燃料タンク1の成形方法を例にとり説明するが、内蔵部品10を有する他のブロー成形品のブロー成形方法についても使用することができる。 With respect to the blow molding method of the blow molded product in which the built-in component 10 is attached inside the embodiment of the present invention, the blow molding method for manufacturing the fuel tank 1 for automobiles which is a blow molded product is taken as an example, and FIGS. Based on The present invention will be described by taking a method of molding the fuel tank 1 having the built-in component 10 as an example, but it can also be used for blow molding methods of other blow molded products having the built-in component 10.

図1は、本発明の実施の形態のブロー成形方法により製造された燃料タンク1の斜視図である。
本発明の実施の形態において、ブロー成形装置で製造される燃料タンク1は、図1に示すように、その燃料タンク1に燃料ポンプ(図示せず)等を出し入れするためにポンプユニット取付孔4が上面に形成されている。また、燃料タンク1の側面又は上面には、インレットパイプ(図示せず)から燃料を注入する燃料注入孔5が形成されている。
FIG. 1 is a perspective view of a fuel tank 1 manufactured by a blow molding method according to an embodiment of the present invention.
In the embodiment of the present invention, a fuel tank 1 manufactured by a blow molding apparatus has a pump unit mounting hole 4 for taking a fuel pump (not shown) and the like into and out of the fuel tank 1 as shown in FIG. Is formed on the upper surface. A fuel injection hole 5 for injecting fuel from an inlet pipe (not shown) is formed on the side surface or the upper surface of the fuel tank 1.

また、燃料タンク1の周囲には外周リブ2が全周に亘り形成されており、外周リブ2のコーナー部等の所定箇所には、数箇所に亘り取付用孔3が形成され、取付用孔3と車体をボルト締めすることにより、燃料タンク1を車体に取付けている。
さらに、燃料タンク1の上面には、内部の燃料蒸気を回収するホース等を接続する各所の取付孔6が形成されている。
An outer peripheral rib 2 is formed around the entire circumference of the fuel tank 1, and mounting holes 3 are formed at predetermined locations such as corner portions of the outer peripheral rib 2. The fuel tank 1 is attached to the vehicle body by bolting 3 and the vehicle body.
Furthermore, on the upper surface of the fuel tank 1, there are formed attachment holes 6 at various places for connecting a hose or the like for collecting the internal fuel vapor.

本実施の形態において成形される燃料タンク1は、後述するブロー成形の製造装置で製造されるが、燃料タンク1の外壁は、ブロー成形で形成され、その外壁は、1層又は多層で形成され、多層の場合は、例えば、外側から順に表皮層、外部本体層、外部接着剤層、バリヤ層、内部接着剤層及び内部本体層から形成されている。 The fuel tank 1 molded in the present embodiment is manufactured by a blow molding manufacturing apparatus to be described later. The outer wall of the fuel tank 1 is formed by blow molding, and the outer wall is formed by one layer or multiple layers. In the case of multiple layers, for example, a skin layer, an external body layer, an external adhesive layer, a barrier layer, an internal adhesive layer, and an internal body layer are formed in order from the outside.

燃料タンク1の内部には、例えば、燃料タンク1の補強のための柱や、燃料の波うちを防止して、波うち音の発生を防止することができるための仕切り板や、燃料ポンプ、キャニスター等を取付ける箱状物等が内蔵部品10として取付けられている。
内蔵部品10は、ポリアセタール、高密度ポリエチレン(HDPE)等の耐燃料油性の熱可塑性合成樹脂で形成することができる。これにより燃料タンク1の強度を向上させることができるとともに、燃料タンク1の内部に取付けられても、燃料油による膨潤等で剛性が低下することがない。
Inside the fuel tank 1, for example, a pillar for reinforcing the fuel tank 1, a partition plate for preventing the generation of undulation noise, a fuel pump, A box or the like for mounting a canister or the like is attached as the built-in component 10.
The built-in component 10 can be formed of a fuel-resistant thermoplastic synthetic resin such as polyacetal or high-density polyethylene (HDPE). As a result, the strength of the fuel tank 1 can be improved, and even if the fuel tank 1 is attached to the inside of the fuel tank 1, the rigidity does not decrease due to swelling by the fuel oil or the like.

本発明の実施の形態であるブロー成形方法について、ブロー成形による燃料タンク1の成形方法を、図2〜図11に基づき説明する。
本発明の実施の形態であるに使用するブロー成形装置は、パリソン8を押出するダイコア40と、パリソン8を保持するパリソン保持装置30と、ブロー成形品を成形するブロー成形金型20とから構成されている。
Regarding the blow molding method according to the embodiment of the present invention, a method for molding the fuel tank 1 by blow molding will be described with reference to FIGS.
The blow molding apparatus used in the embodiment of the present invention includes a die core 40 for extruding the parison 8, a parison holding apparatus 30 for holding the parison 8, and a blow molding die 20 for molding a blow molded product. Has been.

図2に示すように、ダイコア40は、パリソン8を押出す。押出されたパリソン8は、カッター41で縦方向に2枚に切断されて、ローラ42で下方に送られた後に、スライドカッタ43で横方向に切断される。切断されたパリソン8は、図3に示すように先端をパリソン保持装置30で保持されて、ブロー成形金型20まで移動される。
なお、パリソン8は、2枚に切断されることなく、円筒状のまま横方向に切断されて、ブロー成形金型20まで移動させることができる。
As shown in FIG. 2, the die core 40 extrudes the parison 8. The extruded parison 8 is cut into two pieces in the vertical direction by the cutter 41, sent downward by the roller 42, and then cut in the horizontal direction by the slide cutter 43. As shown in FIG. 3, the cut parison 8 is held at the tip by the parison holding device 30 and moved to the blow mold 20.
In addition, the parison 8 can be moved to the blow molding die 20 by being cut in the horizontal direction while being cut into two pieces without being cut into two pieces.

ブロー成形金型20は、パーティングラインで2つに分割して形成されたブロー成形割型21を有し、開閉面にブロー成形品である燃料タンク1を形成するブロー成形割型キャビティー21aが形成されている。さらに、ブロー成形割型21が開いたときにブロー成形割型21の間に位置するブロー成形中枠22を設けている。 The blow molding die 20 has a blow molding split mold 21 formed by dividing it into two parts at a parting line, and a blow molding split mold cavity 21a for forming a fuel tank 1 as a blow molded product on the opening / closing surface. Is formed. Further, a blow molding middle frame 22 is provided between the blow molding split molds 21 when the blow molding split mold 21 is opened.

ブロー成形中枠22は、内蔵部品10を取付ける中枠部品保持部23を有する。中枠部品保持部23は、図8に示すように、内蔵部品10を保持してブロー成形割型キャビティー21a方向に進退自在に駆動される中枠部品保持部シリンダ23aと、中枠部品保持部シリンダ23aの内部を進退自在に摺動する中枠部品保持部スライドコア23bを設けている。このため、後述するように、中枠部品保持部シリンダ23aにより、内蔵部品10をパリソン8へ押圧することができるとともに、内蔵部品10と中枠部品保持部23の間に、中枠部品保持部中央空室23cを形成することができる。 The blow molding middle frame 22 has a middle frame part holding part 23 to which the built-in part 10 is attached. As shown in FIG. 8, the middle frame component holding part 23 holds the built-in component 10 and is driven to move forward and backward in the direction of the blow molding split cavity 21 a, and the middle frame component holding part 23. An inner frame part holding part slide core 23b is provided that slides in the inside of the part cylinder 23a so as to freely advance and retract. Therefore, as will be described later, the built-in component 10 can be pressed against the parison 8 by the middle frame component holding portion cylinder 23a, and the middle frame component holding portion is interposed between the built-in component 10 and the middle frame component holding portion 23. A central empty chamber 23c can be formed.

ブロー成形中枠22には、内蔵部品10を取付ける中枠部品保持部23を複数個設けることができる。この場合は、複数の内蔵部品10を同時に取付けることができるとともに、大きな内蔵部品10の場合でも、内蔵部品10に取付部を複数個設けて、複数の取付部をそれぞれ複数の中枠部品保持部23で保持することにより容易にパリソン8内に取付けることができる。 The blow molding middle frame 22 can be provided with a plurality of middle frame component holding portions 23 for mounting the built-in component 10. In this case, a plurality of built-in components 10 can be attached at the same time, and even in the case of a large built-in component 10, a plurality of attachment portions are provided on the built-in component 10, and the plurality of attachment portions are respectively provided with a plurality of middle frame component holding portions. By holding at 23, it can be easily mounted in the parison 8.

ブロー成形金型20まで移動したパリソン8は、図3に示すように、ブロー成形金型20がパーティングラインで分割して形成されたブロー成形割型21が左右に開いた状態の間に位置する。
その後、2枚に切断されたパリソン8の場合は、2枚のパリソン8の間、円筒状のパリソン8の場合は、円筒状に内部に、内蔵部品10が取付けられたブロー成形中枠22を挿入する。
As shown in FIG. 3, the parison 8 moved to the blow molding die 20 is positioned between the blow molding split mold 21 formed by dividing the blow molding die 20 at the parting line and opened to the left and right. To do.
Thereafter, in the case of the parison 8 cut into two sheets, a blow molding middle frame 22 with the built-in component 10 attached inside is formed between the two parisons 8 and in the case of the cylindrical parison 8 in the cylindrical shape. insert.

次に、図4に示すように、ブロー成形中枠22を挟んで、ブロー成形割型21を閉じる。そのとき、パリソン8は、パリソン保持装置30のスライドカッタ31で切断され、ブロー成形割型21とブロー成形中枠22の上端部分で挟持される。
その後、ブロー成形割型21のブロー成形割型エア抜き孔21bから空気を吸引して、パリソン8をブロー成形割型キャビティー21aに密着させる。これにより、パリソン8がブロー成形割型キャビティー21aに沿って賦形される。
Next, as shown in FIG. 4, the blow molding split mold 21 is closed with the blow molding middle frame 22 in between. At that time, the parison 8 is cut by the slide cutter 31 of the parison holding device 30 and sandwiched between the upper ends of the blow molding split mold 21 and the blow molding middle frame 22.
Thereafter, air is sucked from the blow molding split mold air vent hole 21b of the blow molding split mold 21 to bring the parison 8 into close contact with the blow molding split mold cavity 21a. Thereby, the parison 8 is shaped along the blow molding split mold cavity 21a.

なお、このときブロー成形中枠22のブロー成形中枠エア吹込み孔22aから空気を吹き込むことができる。この場合は、ブロー成形割型エア抜き孔21bから空気を吸引することと併せて行うことも、ブロー成形割型エア抜き孔21bから空気を吸引のみ、あるいは、ブロー成形割型エア抜き孔21bから空気を吸引することのみを行うこともできる。両者を合わせて行うことにより、パリソン8を一層、ブロー成形割型キャビティー21aに密着させることができる。 At this time, air can be blown from the blow molding middle frame air blowing hole 22a of the blow molding middle frame 22. In this case, it can be performed in combination with sucking air from the blow molding split mold air vent hole 21b, or only sucking air from the blow molding split mold air vent hole 21b, or from the blow molding split mold air vent hole 21b. It is also possible to only suck air. By performing both together, the parison 8 can be further brought into close contact with the blow molding split mold cavity 21a.

次に、図5に示すように、内蔵部品10を取付けた中枠部品保持部23の中枠部品保持部シリンダ23aをパリソン8の方向にスライドさせて、内蔵部品10をパリソン8に押圧する。このとき、パリソン8はブロー成形割型キャビティー21aに密着しているため、内蔵部品10をパリソン8に確実に押圧することができる。 Next, as shown in FIG. 5, the inner frame component holding part cylinder 23 a to which the built-in component 10 is attached is slid in the direction of the parison 8 to press the built-in component 10 against the parison 8. At this time, since the parison 8 is in close contact with the blow molding split mold cavity 21a, the built-in component 10 can be reliably pressed against the parison 8.

このとき、中枠部品保持部23は、図8に示すように、中枠部品保持部シリンダ23aの中枠部品保持部スライドコア23bを後退させて、中枠部品保持部中央空室23cを設けた状態で、中枠部品保持部23に内蔵部品10を取付けている。なお、中枠部品保持部23に内蔵部品10を取付けた後に中枠部品保持部シリンダ23aを後退させて、中枠部品保持部中央空室23cを形成してもよい。 At this time, as shown in FIG. 8, the middle frame component holding part 23 retracts the middle frame part holding part slide core 23 b of the middle frame part holding part cylinder 23 a to provide the middle frame part holding part central empty space 23 c. In this state, the built-in component 10 is attached to the middle frame component holding portion 23. In addition, after attaching the built-in component 10 to the middle frame component holding portion 23, the middle frame component holding portion cylinder 23a may be retracted to form the middle frame component holding portion central empty space 23c.

内蔵部品10は、図8に示すように、パリソン8と当接する当接面11の中央部に取付孔12が形成されている。
その後、中枠部品保持部シリンダ23aをスライドさせて、内蔵部品10の取付孔12を形成した当接面11をパリソン8に押圧した。これにより、図9に示すように、溶融状態にあるパリソン8の一部が取付孔12から中枠部品保持部中央空室23cの内部に流入して、パリソン膨出部8aを形成する。
As shown in FIG. 8, the built-in component 10 has a mounting hole 12 formed at the center of the contact surface 11 that contacts the parison 8.
Thereafter, the inner frame component holding part cylinder 23 a was slid to press the abutting surface 11 formed with the mounting hole 12 of the built-in component 10 against the parison 8. As a result, as shown in FIG. 9, a part of the parison 8 in a molten state flows from the mounting hole 12 into the middle frame component holding portion central empty space 23 c to form a parison bulging portion 8 a.

このとき、中枠部品保持部シリンダ23aと中枠部品保持部スライドコア23bの間からから、中枠部品保持部中央空室23cの空気を真空ポンプで吸引することができる。この場合は、内蔵部品10の取付孔12からパリソン8を中枠部品保持部中央空室23cに流入させやすく、確実に所定の量のパリソン8を流入させることができる。 At this time, the air in the middle frame component holding portion central empty chamber 23c can be sucked by the vacuum pump from between the middle frame component holding portion cylinder 23a and the middle frame component holding portion slide core 23b. In this case, the parison 8 can easily flow from the mounting hole 12 of the built-in component 10 into the middle frame component holding portion central empty space 23c, and a predetermined amount of the parison 8 can be surely flowed.

次に、図10に示すように、中枠部品保持部スライドコア23bがパリソン膨出部8aを押圧するようにスライドする。そうすると、内蔵部品10の取付孔12の形成された当接面11の両側の面をパリソン8が挟持して、内蔵部品10を強固にパリソン8に取付けることができる。 Next, as shown in FIG. 10, the middle frame part holding part slide core 23b slides so as to press the parison bulging part 8a. If it does so, the parison 8 can pinch | interpose the both surfaces of the contact surface 11 in which the attachment hole 12 of the built-in component 10 was formed, and the built-in component 10 can be firmly attached to the parison 8.

このため、内蔵部品10の取付孔12から流入したパリソン8を、内蔵部品10の当接面11の内面に押圧して、リベット状の頭部を形成することができ、内蔵部品10の取付孔12が形成されている当接面11を、広い面積で両側から強く挟持して、融着させることができる。このため、ブロー成形品である燃料タンク1の内部に内蔵部品10を強固に取付けることができる。 Therefore, the parison 8 that has flowed from the mounting hole 12 of the built-in component 10 can be pressed against the inner surface of the contact surface 11 of the built-in component 10 to form a rivet-shaped head. The contact surface 11 on which 12 is formed can be firmly sandwiched and fused from both sides over a wide area. For this reason, the built-in component 10 can be firmly attached inside the fuel tank 1 which is a blow molded product.

その後、図11に示すように、中枠部品保持部23は内蔵部品10をパリソン8に取付けたまま、後退する。
そして、図6に示すように、ブロー成形割型エア抜き孔21bから空気を吸引して、パリソン8をブロー成形割型キャビティー21aに密着させたまま、ブロー成形割型21を開き、ブロー成形中枠22をブロー成形割型21から取出す。
Thereafter, as shown in FIG. 11, the middle frame component holder 23 moves backward while the built-in component 10 is attached to the parison 8.
Then, as shown in FIG. 6, air is sucked from the blow molding split mold air vent hole 21b, and the blow molding split mold 21 is opened while the parison 8 is in close contact with the blow molding split mold cavity 21a. The middle frame 22 is taken out from the blow molding split mold 21.

更に、図7に示すように、ブロー成形割型21を閉じて、パリソン8に内蔵部品10を取付けたまま、パリソン8を挟持する。そしてブローピン21cをパリソン8に突き刺して、ブロー成形割型キャビティー21a内に空気を吹き込んで、ブロー成形を行う。
ブロー成形後は、ブロー成形割型21を開いて、パリソン8を取出し、バリ等を切除して、ブロー成形品である燃料タンク1を成形する。
Further, as shown in FIG. 7, the blow molding split mold 21 is closed, and the parison 8 is held while the built-in component 10 is attached to the parison 8. The blow pin 21c is pierced into the parison 8, and air is blown into the blow molding split mold cavity 21a to perform blow molding.
After blow molding, the blow molding split mold 21 is opened, the parison 8 is taken out, burrs and the like are cut off, and the fuel tank 1 which is a blow molded product is molded.

1 燃料タンク
8 パリソン
10 内蔵部品
20 ブロー成形金型
21 ブロー成形割型
22 ブロー成形中枠
23 中枠部品保持部
23a 中枠部品保持部シリンダ
23b 中枠部品保持部スライドコア
30 パリソン保持装置
40 ダイコア
DESCRIPTION OF SYMBOLS 1 Fuel tank 8 Parison 10 Built-in part 20 Blow molding die 21 Blow molding split mold 22 Blow molding middle frame 23 Middle frame part holding part 23a Middle frame part holding part cylinder 23b Middle frame part holding part slide core 30 Parison holding device 40 Die core

Claims (5)

ブロー成形金型を使用して、内部に内蔵部品が取付けられるブロー成形品をパリソンから成形するブロー成形方法において、
上記ブロー成形金型は、パーティングラインで2つに分割して形成されたブロー成形割型を有し、開閉面に上記ブロー成形品を形成するキャビティーが形成され、上記ブロー成形割型が開いたときに上記ブロー成形割型の間に位置するブロー成形中枠を設け、
該ブロー成形中枠に上記内蔵部品を取付ける中枠部品保持部を設け、該中枠部品保持部は、上記内蔵部品を保持して上記ブロー成形割型キャビティー方向に進退自在に駆動される中枠部品保持部シリンダと、該中枠部品保持部シリンダの内部を進退自在に摺動する中枠部品保持部スライドコアを設け、
上記パリソンと当接する面に取付孔を形成した上記内蔵部品を上記中枠部品保持部シリンダに取付け、
上記ブロー成形金型を上記パーティングラインで開き、上記ブロー成形割型キャビティーが開かれた部分に筒状又は2枚に切断された上記パリソンを位置し、上記パリソンの中に上記内蔵部品を取付けたブロー成形中枠を挿入し、
上記パーティングラインで2つに分割して形成された上記ブロー成形割型キャビティーに上記パリソンを当接させ、
上記中枠部品保持部シリンダの上記中枠部品保持部スライドコアを後退させた上記中枠部品保持部に上記内蔵部品を取付けて、上記中枠部品保持部シリンダをスライドさせて、上記内蔵部品の取付孔を形成した部分を上記パリソンに押圧し、
上記内蔵部品の取付孔から上記パリソンの一部を上記中枠部品保持部スライドコアが後退してできた空間に流入させ、
その後、上記中枠部品保持部スライドコアを上記パリソンの方向にスライドさせて、流入した上記パリソンを上記内蔵部品の取付孔の周囲の内面に押圧し、上記内蔵部品の取付孔の両側の面を上記パリソンが挟持して、上記内蔵部品を上記ブロー成形品の内部に取付けることを特徴とする内蔵部品を有するブロー成形品のブロー成形方法。
In a blow molding method for molding a blow molded product in which a built-in component is attached from a parison using a blow molding die,
The blow molding die has a blow molding split mold formed by dividing it into two at a parting line, a cavity for forming the blow molded product is formed on the opening and closing surface, and the blow molding split mold is Provide a blow molding middle frame located between the blow molding split molds when opened,
An intermediate frame component holding portion for mounting the built-in component is provided on the blow-molded intermediate frame, and the intermediate frame component holding portion is driven to move forward and backward in the direction of the blow molding split mold cavity while holding the internal component. A frame part holding part cylinder, and a middle frame part holding part slide core that slides in and out of the inside of the middle frame part holding part cylinder;
Attach the built-in component with a mounting hole on the surface that contacts the parison to the middle frame component holder cylinder,
The blow molding die is opened at the parting line, the parison cut into a cylindrical shape or two pieces is located in the part where the blow molding split cavity is opened, and the built-in component is placed in the parison. Insert the attached blow molding inner frame,
The parison is brought into contact with the blow molding split mold cavity formed by being divided into two at the parting line,
The built-in component is attached to the middle frame component holding portion of the middle frame component holding portion cylinder in which the middle frame component holding portion slide core is retracted, and the middle frame component holding portion cylinder is slid to Press the part where the mounting hole is formed against the parison,
A part of the parison is caused to flow into the space formed by retreating the middle frame part holding part slide core from the mounting hole of the built-in part,
Thereafter, the inner frame component holding part slide core is slid in the direction of the parison, and the inflowed parison is pressed against the inner surface around the mounting hole of the built-in component, and the surfaces on both sides of the mounting hole of the built-in component are pressed. A blow molding method of a blow molded product having a built-in component, wherein the built-in component is attached to the inside of the blow molded product with the parison sandwiched therebetween.
上記内蔵部品の取付孔からパリソンの一部を上記中枠部品保持部スライドコアが後退してできた空間に流入させるときに、上記空間から空気を真空ポンプで吸引する請求項1に記載の内蔵部品を有するブロー成形品のブロー成形方法。 2. The built-in device according to claim 1, wherein when a part of the parison is caused to flow from the mounting hole of the built-in component into a space formed by retracting the middle frame component holding portion slide core, air is sucked from the space by a vacuum pump. Blow molding method of blow molded product having parts. 上記ブロー成形中枠に上記内蔵部品を取付ける上記中枠部品保持部を複数個設けた請求項1又は請求項2に記載の内蔵部品を有するブロー成形品のブロー成形方法。 The blow molding method of a blow molded product having a built-in component according to claim 1 or 2, wherein a plurality of the middle frame component holding portions for attaching the built-in component to the blow molded middle frame are provided. 上記パーティングラインで2つに分割して形成された上記ブロー成形割型キャビティーに上記パリソンを当接させるときに、上記ブロー成形割型キャビティーにエア抜き孔を設け、該エア抜き孔から空気を吸引して上記パリソンを上記ブロー成形割型キャビティーに密着させた請求項1乃至請求項3のいずれか一項に記載の内蔵部品を有するブロー成形品のブロー成形方法。 When the parison is brought into contact with the blow molding split mold cavity formed by being divided into two at the parting line, an air vent hole is provided in the blow mold split mold cavity, The blow molding method of a blow molded product having a built-in component according to any one of claims 1 to 3, wherein the parison is brought into close contact with the blow molding split mold cavity by sucking air. 上記中枠部品保持部スライドコアを上記パリソンの方向にスライドさせて、流入した上記パリソンを上記内蔵部品の取付孔の周囲の内面に押圧し、上記内蔵部品の取付孔の両側の面を上記パリソンが挟持して、上記内蔵部品を上記ブロー成形品の内部に取付けた後に、上記ブロー成形中枠を上記ブロー成形割型の間から取出し、上記ブロー成形割型を閉じてブロー成形した請求項1乃至請求項4のいずれか一項に記載の内蔵部品を有するブロー成形品のブロー成形方法。 The inner frame component holding part slide core is slid in the direction of the parison, the inflowed parison is pressed against the inner surface around the mounting hole of the built-in component, and both sides of the mounting hole of the built-in component are 2 and sandwiching the built-in component inside the blow molded product, taking out the middle frame of the blow molding from between the blow molding split molds, closing the blow molding split mold and performing blow molding. The blow molding method of the blow molded product which has a built-in component as described in any one of thru | or 4.
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JP7405413B2 (en) 2020-01-20 2023-12-26 Srdホールディングス株式会社 Structural components and fuel tanks

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