JP2015087196A - Temperature control device for heater for temperature/humidity sensor - Google Patents
Temperature control device for heater for temperature/humidity sensor Download PDFInfo
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本発明は湿度を計測する湿度検出装置に係り、特に、内燃機関の吸入空気の温湿度計測に好適な検出装置に関する。 The present invention relates to a humidity detection device that measures humidity, and more particularly to a detection device suitable for measuring the temperature and humidity of intake air of an internal combustion engine.
従来、基板上に高分子からなるセンサ素子を形成し、この素子の静電容量値の変化から雰囲気の湿度を測定する高分子電気容量式の温湿度センサがある。この温湿度センサは低湿度まで検出することが可能であり、比較的精度もよく、低コストであるため、雰囲気湿度の検出センサとして、民生用から工業用の計測器まで広範囲において使用されている。 Conventionally, there is a polymer electric capacitance type temperature / humidity sensor in which a sensor element made of a polymer is formed on a substrate and the humidity of the atmosphere is measured from a change in the capacitance value of the element. This temperature / humidity sensor is capable of detecting even low humidity, is relatively accurate, and is low in cost. Therefore, it is widely used as a detection sensor for atmospheric humidity from consumer to industrial measuring instruments. .
自動車分野では、例えば内燃機関用の吸入空気流量測定装置に、温湿度検出装置などを一体化してなる複数の物理量を計測可能なセンサとして、温湿度計測装置と圧力計測装置とを一体化したものが特許文献1に記載されている。さらに、湿度センサの水分除去を目的に加熱部を備える湿度センサが特許文献2に記載されている。 In the automotive field, for example, a temperature / humidity measurement device and a pressure measurement device are integrated as a sensor capable of measuring multiple physical quantities by integrating an intake air flow rate measurement device for an internal combustion engine with a temperature / humidity detection device. Is described in Patent Document 1. Furthermore, Patent Document 2 describes a humidity sensor including a heating unit for the purpose of removing moisture from the humidity sensor.
電子制御燃料噴射システムを用いた自動車が一般化しているが、この場合エンジンルーム内の内部には様々なセンサや制御機器が配置されている。 An automobile using an electronically controlled fuel injection system has become commonplace. In this case, various sensors and control devices are arranged inside the engine room.
その中の一つに、湿度検出装置がある。湿度検出装置は最近になって燃料制御用途への利用実績が出てきたばかりであり、従来は主に車室内の空調管理などに用いられてきた。車室内に設けられる湿度検出装置は苛酷な環境を想定した耐久性などへの要求はなく、一方で、エンジンの燃料制御用として湿度検出装置を用いる場合、あるいは、前記の吸入空気流量測定装置やその他のセンサなどと一体化して使用する場合には、吸入空気流量測定装置と等価な耐環境性能が要求される。特に湿度検出装置に搭載される温湿度センサにとって好ましくない環境には検出素子部の汚損や結露などに端を発する湿度検出部への汚損物付着や水滴付着などがあり、これらを対策する技術が必要となる。 One of them is a humidity detection device. Humidity detection devices have only recently been used for fuel control applications, and have been used mainly for air conditioning management in vehicle interiors. The humidity detector provided in the passenger compartment has no requirement for durability assuming a harsh environment. On the other hand, when the humidity detector is used for engine fuel control, When used in combination with other sensors, environmental resistance equivalent to the intake air flow rate measuring device is required. In particular, there are unfavorable environments for temperature / humidity sensors installed in humidity detectors, such as contamination of detector elements and adhesion of water droplets to humidity detectors that are caused by condensation. Necessary.
特許文献2に記載の技術では、エンジンのような内燃機関の苛酷条件下で使用する場合、感湿膜部分の水分除去は可能であっても、カーボン等の汚損物の付着に関しては考慮されていない。湿度検出装置の検出素子が汚損した場合には、湿度の変化に対する検出応答性に著しい遅れが生じ、湿度の計測精度の低下につながる。さらには、湿度検出装置が機能を失ってしまう恐れがある。 In the technique described in Patent Document 2, when used under severe conditions of an internal combustion engine such as an engine, even if moisture removal of the moisture sensitive film portion is possible, it is considered with respect to the adhesion of fouling substances such as carbon. Absent. When the detection element of the humidity detection device is soiled, a significant delay occurs in the detection responsiveness to changes in humidity, leading to a decrease in humidity measurement accuracy. Furthermore, the humidity detecting device may lose its function.
また、温湿度センサ自身が雰囲気温度になっているため、雰囲気温度が露点に達すると感湿部や基板等の温湿度センサ表面に結露水が付着して結露状態となる。温湿度センサが結露した場合には、最大湿度あるいは最小湿度を示す信号値を出力するが、検出素子部が乾燥するまでは正確な湿度を検出することができなくなり湿度検出装置としての機能を一時的に失う。 In addition, since the temperature / humidity sensor itself is at the ambient temperature, when the ambient temperature reaches the dew point, condensed water adheres to the surface of the temperature / humidity sensor such as the moisture sensitive portion or the substrate, resulting in a dew condensation state. When the temperature / humidity sensor is condensed, a signal value indicating the maximum or minimum humidity is output. However, the humidity cannot be detected accurately until the detection element section dries, and the function as a humidity detection device is temporarily set. Lose.
その結果、湿度検出装置が機能を失っている期間中、エンジン制御システムに対して悪影響を及ぼす可能性がある。特に車両吸気管内等の雰囲気が急激に変化する環境化では、高分子電気容量式の温湿度センサを用いると、この問題は顕著である。 As a result, the engine control system may be adversely affected during the period when the humidity detection device has lost its function. In particular, in an environment where the atmosphere in a vehicle intake pipe or the like changes rapidly, this problem is remarkable when a polymer electric capacitance type temperature and humidity sensor is used.
また、特許文献2に記載のように、水分除去を行う際にそのまま湿度センサを電子回路基板に実装すると、加熱する熱が電子回路基板側へ熱逃げを起こし湿度センサの消費電力量を増大させる。そのため、消費電力を低減する面で改善の余地がある。 Further, as described in Patent Document 2, when a humidity sensor is mounted on an electronic circuit board as it is when moisture is removed, the heat to be heated causes heat to escape to the electronic circuit board, increasing the power consumption of the humidity sensor. . Therefore, there is room for improvement in terms of reducing power consumption.
本発明の目的は、計測精度を向上した湿度検出装置を提供することにある。 An object of the present invention is to provide a humidity detection device with improved measurement accuracy.
上記課題を解決するために、例えば特許請求の範囲に記載の構成を採用する。 In order to solve the above problems, for example, the configuration described in the claims is adopted.
その一例を挙げるならば、ハウジング部材と、前記ハウジング部材に収納され発熱抵抗体と温湿度センサと回路構成部品とを備えた電子回路基板と、を有する湿度検出装置であって、前記電子回路基板は、前記回路構成部品が実装されるが設けられる第一の基板端部と、前記発熱抵抗体と前記温湿度センサ第二の基板端部と、を備え、前記第二の基板端部は、前記第一の基板端部部分より表面積が小さく、前記発熱抵抗体は、前記温湿度センサを備えた前記第二の基板端部部分を加熱し、前記温湿度センサが検出した温度に基づいて加熱制御を行う。 As an example, a humidity detecting device having a housing member, and an electronic circuit board that is housed in the housing member and includes a heating resistor, a temperature / humidity sensor, and circuit components, the electronic circuit board is provided. Comprises a first board end on which the circuit components are mounted, the heating resistor and the temperature / humidity sensor second board end, and the second board end comprises The surface area is smaller than the end portion of the first substrate, and the heating resistor heats the end portion of the second substrate including the temperature / humidity sensor, and heats based on the temperature detected by the temperature / humidity sensor. Take control.
本発明によれば、計測精度を向上した湿度検出装置を提供することが可能となる。 ADVANTAGE OF THE INVENTION According to this invention, it becomes possible to provide the humidity detection apparatus which improved the measurement precision.
以下、本発明の実施の形態について図1〜4に基づいて説明する。 Hereinafter, embodiments of the present invention will be described with reference to FIGS.
図1および図2に示すように、ハウジング3とカバー2の2部品で構成される吸気管または専用ボディに露出される湿度検出装置において、湿度検出装置は電子回路基板15を配置するため、吸気管内を流れる空気の一部を取込む第一副通路21と、第一副通路21から第二副通路22への流入通路(上流)20Aと第二副通路22から第一副通路21への流入通路(下流)とを備える。 As shown in FIG. 1 and FIG. 2, in the humidity detection device exposed to the intake pipe or the dedicated body composed of the two parts of the housing 3 and the cover 2, the humidity detection device arranges the electronic circuit board 15. A first sub-passage 21 for taking in part of the air flowing in the pipe, an inflow passage (upstream) 20A from the first sub-passage 21 to the second sub-passage 22 and a second sub-passage 22 to the first sub-passage 21 An inflow passage (downstream).
ハウジング3は、エンジン制御装置のハーネスと勘合するためのコネクタ1と、吸気管または専用ボディに固定されるハウジング支持部4と、吸気管または専用ボディとハウジング支持部4が金属ねじなどで固定される際の補強用としての金属ブッシュ5と、吸気管を流れる空気の一部を取込む第一副通路21と、第二副通路22を形成するための内壁形状とを備える。一般的に、ハウジング3を形成する材料としては安価な樹脂材が使用される。ここで、第二副通路22は、第一副通路21を流れる空気の一部を取込み迂回させる役割をもつ。 The housing 3 includes a connector 1 for fitting with a harness of the engine control device, a housing support portion 4 fixed to the intake pipe or the dedicated body, and the intake pipe or dedicated body and the housing support portion 4 are fixed by metal screws or the like. A metal bush 5 for reinforcement, a first sub-passage 21 for taking in part of the air flowing through the intake pipe, and an inner wall shape for forming the second sub-passage 22. Generally, an inexpensive resin material is used as a material for forming the housing 3. Here, the second sub-passage 22 has a role of taking in a part of the air flowing through the first sub-passage 21 and bypassing it.
次に、汚損や結露、更には汚損と結露の複合発生に起因する計測精度の悪化を、低消費電力で行える湿度検出装置の温湿度センサ用ヒータの温度制御装置の例を説明する。図1、図2の温湿度測定装置のうち既に説明した図1、2に示された同一の符号を付された構成と、同一の機能を有する部分については、説明を省略する。 Next, an example of a temperature control device for a temperature / humidity sensor heater of a humidity detection device capable of deteriorating measurement accuracy due to fouling and dew condensation, and further generation of combined fouling and dew condensation with low power consumption will be described. The description of the components having the same functions as those shown in FIGS. 1 and 2 and already described in FIGS. 1 and 2 will be omitted.
図3は、本実施例の回路部とセンサ加熱部を説明するための基板拡大平面図である。 FIG. 3 is an enlarged plan view of the substrate for explaining the circuit unit and the sensor heating unit of the present embodiment.
図3に示すように、同一電子回路基板15上に、第一基板端部分30と第二基板端部部分31とを熱分離部33で分離し発熱抵抗体13で発生した熱が基板を媒体として主に温湿度センサ14に熱伝達される構造である。ここで、第一基板端部分30には回路構成部品、例えばマイクロプロセッサ12が実装される。また、第二基板端部分31には温湿度センサ14が設けられており、温湿度センサ14の上流側に発熱抵抗体13が設けられている。第二基板端部分31は第一基板端部分よりも表面積が小さい構造となっている。 As shown in FIG. 3, the first substrate end portion 30 and the second substrate end portion 31 are separated on the same electronic circuit board 15 by the heat separating portion 33, and the heat generated by the heating resistor 13 causes the substrate to be medium. As a main structure, heat is transferred to the temperature and humidity sensor 14. Here, a circuit component such as the microprocessor 12 is mounted on the first substrate end portion 30. Further, the temperature / humidity sensor 14 is provided on the second substrate end portion 31, and the heating resistor 13 is provided on the upstream side of the temperature / humidity sensor 14. The second substrate end portion 31 has a structure having a smaller surface area than the first substrate end portion.
吸入空気に暴露されるのは第二基板端部部分31であり第一副通路21から第二副通路22の流入通路(上流)20Aに流れ込む吸入空気により上流側に実装されている発熱抵抗体13から放熱された熱が発熱抵抗体13より下流側に実装されている温湿度センサ14へ対流熱伝達によっても熱を伝える構造になっている。 The second substrate end portion 31 is exposed to the intake air and is a heating resistor mounted on the upstream side by the intake air flowing from the first sub passage 21 into the inflow passage (upstream) 20A of the second sub passage 22. The heat dissipated from 13 is transmitted to the temperature / humidity sensor 14 mounted on the downstream side of the heating resistor 13 by convective heat transfer.
図4は、本実施例のヒータの温度制御手段を示すブロック図を示す。 FIG. 4 is a block diagram showing the temperature control means of the heater of this embodiment.
温湿度センサ14は湿度検出以外に湿度検出部部分の温度を検出しており、その温度情報を信号線(温湿度センサ制御用)32Aを用いてマイクロプロセッサ12に伝える、マイクロプロセッサ12は、この温度情報を元に信号線(ヒータ制御用)32Bを用いてヒータを制御する。上記2つの構造を兼ね備え、温湿度センサの温度を用いてヒータを制御することにより従来の同一環境で使用される湿度センサよりも汚損、結露、更には汚損と結露の複合発生に起因する計測精度の悪化を、低消費電力で行える。 The temperature / humidity sensor 14 detects the temperature of the humidity detection part in addition to the humidity detection, and transmits the temperature information to the microprocessor 12 using a signal line (for temperature / humidity sensor control) 32A. Based on the temperature information, the heater is controlled using a signal line (for heater control) 32B. Combined with the above two structures, by controlling the heater using the temperature of the temperature / humidity sensor, the measurement accuracy due to contamination, condensation, and the combined occurrence of contamination and condensation, compared to conventional humidity sensors used in the same environment Can be reduced with low power consumption.
以上より、車両等の雰囲気が急激に変化する環境化においても、温湿度センサの汚損や結露からの応答遅れが短縮され、これらの情報を使用した内燃機関制御の応答性が改善する。これによりガソリンエンジンシステム、更にはこれまで難しかったディーゼルエンジンシステム等の苛酷な環境下でも性能を保証できる信頼性の高い吸入空気温度及び湿度の計測が可能になり、自動車市場全体において燃費低減や排出ガスの低減に貢献できる。 As described above, even in an environment where the atmosphere of the vehicle or the like changes suddenly, the response delay from the contamination of the temperature / humidity sensor and the condensation is shortened, and the responsiveness of the internal combustion engine control using such information is improved. This makes it possible to measure the intake air temperature and humidity with high reliability that can guarantee performance even in harsh environments such as gasoline engine systems and diesel engine systems that have been difficult so far. Contributes to gas reduction.
また、汚損、結露、更には汚損と結露の複合発生に起因する計測精度の悪化を低消費電力で達成でき、温湿度センサの汚損や結露からの応答遅れを短縮させることができるので、これらの情報を使用した内燃機関制御の応答性の向上と温湿度センサの低消費電力化を図るのに最適な温湿度センサ用ヒータの温度制御装置を提供することが可能となる。 In addition, degradation of measurement accuracy due to fouling, condensation, and the combined occurrence of fouling and condensation can be achieved with low power consumption, and the response delay from fouling and condensation of the temperature and humidity sensor can be shortened. It is possible to provide a temperature control device for a temperature / humidity sensor heater that is optimal for improving the responsiveness of internal combustion engine control using information and reducing the power consumption of the temperature / humidity sensor.
1・・・コネクタ
2・・・カバー
3・・・ハウジング
4・・・ハウジング支持部
5・・・金属ブッシュ
6A・・・吸入空気入口
6B・・・吸入空気出口
10・・・金属ワイヤ
11・・・金属パッド
12・・・マイクロプロセッサ
13・・・発熱抵抗体
14・・・温湿度センサ
15・・・電子回路基板
20A・・・第一副通路から第二副通路への流入通路(上流)
20B・・・第二副通路から第一副通路への流入通路(下流)
21・・・第一副通路
22・・・第二副通路
30・・・第一基板端部部分
31・・・第二基板端部部分
32A・・・信号線(温湿度センサ制御用)
32B・・・信号線(ヒータ制御用)
33・・・熱分離部
DESCRIPTION OF SYMBOLS 1 ... Connector 2 ... Cover 3 ... Housing 4 ... Housing support part 5 ... Metal bush 6A ... Intake air inlet 6B ... Intake air outlet 10 ... Metal wire 11. ..Metal pad 12 ... Microprocessor 13 ... Heat generating resistor 14 ... Temperature / humidity sensor 15 ... Electronic circuit board 20A ... Inflow passage from the first sub-passage to the second sub-passage (upstream) )
20B: Inflow passage from the second sub-passage to the first sub-passage (downstream)
21 ... 1st subpassage 22 ... 2nd subpassage 30 ... 1st board | substrate edge part 31 ... 2nd board | substrate edge part 32A ... Signal wire (for temperature / humidity sensor control)
32B Signal line (for heater control)
33 ... Thermal separation part
Claims (5)
前記電子回路基板は、前記回路構成部品が実装されるが設けられる第一の基板端部と、前記発熱抵抗体と前記温湿度センサ第二の基板端部と、を備え、
前記第二の基板端部は、前記第一の基板端部部分より表面積が小さく、
前記発熱抵抗体は、前記温湿度センサを備えた前記第二の基板端部部分を加熱し、前記温湿度センサが検出した温度に基づいて加熱制御を行うことを特徴とする湿度検出装置。 A humidity detection device having a housing member, and an electronic circuit board that is housed in the housing member and includes a heating resistor, a temperature / humidity sensor, and a circuit component,
The electronic circuit board includes a first board end on which the circuit component is mounted, a heating resistor, and a temperature and humidity sensor second board end.
The second substrate end has a smaller surface area than the first substrate end,
The said heat generating resistor heats said 2nd board | substrate edge part provided with the said temperature / humidity sensor, and performs a heating control based on the temperature which the said temperature / humidity sensor detected, The humidity detection apparatus characterized by the above-mentioned.
前記電子回路基板は、前記第一基板端部部分と前記第二基板端分部分との間に熱的に分離された熱分離部を有していることを特徴とする湿度検出装置。 In the humidity detection apparatus according to claim 1,
The said electronic circuit board has the thermal separation part thermally separated between said 1st board | substrate edge part part and said 2nd board | substrate edge part part, The humidity detection apparatus characterized by the above-mentioned.
吸入空気の一部を取り込む第一副通路と、
前記第一副通路から分岐され前記温湿度センサが配置される第二副通路を有することを特徴とする湿度検出装置。 In the humidity detection apparatus according to claim 2,
A first sub-passage for taking in part of the intake air;
A humidity detection device comprising a second sub-passage branched from the first sub-passage and in which the temperature / humidity sensor is arranged.
前記発熱抵抗体は、前記温湿度センサに対して空気流れの上流側に少なくとも一つ実装したことを特徴とする湿度検出装置。 In the humidity detection apparatus of Claim 3,
At least one heat generating resistor is mounted on the upstream side of the air flow with respect to the temperature / humidity sensor.
前記発熱抵抗体は、チップ抵抗からなることを特徴とする湿度検出装置。 In the humidity detection apparatus according to claim 4,
The humidity detecting device, wherein the heating resistor comprises a chip resistor.
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