JP2015086478A - Papermaking mold for pulp mold, food product storage container and method for producing food product storage container - Google Patents

Papermaking mold for pulp mold, food product storage container and method for producing food product storage container Download PDF

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JP2015086478A
JP2015086478A JP2013224633A JP2013224633A JP2015086478A JP 2015086478 A JP2015086478 A JP 2015086478A JP 2013224633 A JP2013224633 A JP 2013224633A JP 2013224633 A JP2013224633 A JP 2013224633A JP 2015086478 A JP2015086478 A JP 2015086478A
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slurry
papermaking mold
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牧子 黒澤
Makiko Kurosawa
牧子 黒澤
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KEN CREATION KK
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/90Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W90/00Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
    • Y02W90/10Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics

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Abstract

PROBLEM TO BE SOLVED: To provide a disposable food product storage container which is low in cost and has strength and molding flexibility, and in which environmental conservation is taken into consideration; to provide a papermaking mold used for producing the container; and to provide a method for producing the same.SOLUTION: A papermaking mold includes: a main body having a prescribed convex shape; a net-like body provided in a covering manner corresponding to the main body; and a plurality of bored holes for dewatering by suction from the outside of the main body toward the inside thereof. When the papermaking mold is immersed in slurry obtained by adding a prescribed amount of vegetable starch to non-woody fibers, and the dewatering by suction is performed, the non-woody fibers are adsorbed along the shape of the net-like body to form an intermediate of a food product storage container by hydrogen bonding. There are also provided the food product storage container produced by using the papermaking mold and a method for producing the same.

Description

本発明は、外表面が平滑な食品収納容器を製造するために使用されるパルプモールド用抄造型、かかる抄造型を使用して製造された食品収納容器及びその食品収納容器の製造方法に関するものである。   The present invention relates to a papermaking mold for pulp mold used for manufacturing a food storage container having a smooth outer surface, a food storage container manufactured using the papermaking mold, and a method for manufacturing the food storage container. is there.

近年、森林資源保護及び生態系保護等環境保全の観点から、使い捨て商品の素材にバイオマスを利用することが求められている。一方で、前記使い捨て商品の中でも、用途によっては、製造過程等において様々な制約に従わなければならない場合がある。たとえば、弁当などに使用される使い捨ての食品収納容器の場合、衛生的であることはもとより、強度、耐水性、耐油性、耐熱性、さらには、運搬時又は廃棄時の嵩の軽減、成形の自由度など、様々な条件をクリアしなければ利用者の需要に応えることができない。   In recent years, from the viewpoint of environmental conservation such as forest resource protection and ecosystem protection, it is required to use biomass as a material for disposable products. On the other hand, among the disposable items, depending on the application, there are cases where various restrictions must be followed in the manufacturing process. For example, in the case of disposable food storage containers used for lunch boxes, etc., it is not only hygienic, but also strength, water resistance, oil resistance, heat resistance, as well as reduction in bulk during transportation or disposal, Unless various conditions such as degrees of freedom are cleared, users' demands cannot be met.

かかる食品収納容器について、現在、最も多く流通しているのは、いわゆる合成樹脂製のものであるが、前記環境保全の観点からは推奨しがたいものとなっている。合成樹脂に代わる素材として、最近、パルプモールドなる製造方法による食品収納容器の製造が注目されている。   As for such food storage containers, what is currently most commonly distributed is a so-called synthetic resin, but it is difficult to recommend from the viewpoint of environmental conservation. Recently, the production of food storage containers using a pulp mold manufacturing method has attracted attention as a material to replace synthetic resins.

パルプモールドとは、スラリー状のパルプ繊維に、網状体が覆設され、複数の吸引孔が設けられた所定形状の抄造型を浸漬し、吸引孔から真空引き等によって吸引を行うと、前記網状体にパルプ繊維が吸着し、これをさらに吸引脱水して乾燥し、抄造型から離型することによって得られる成形体である(例えば、特許文献1参照)。パルプモールドによれば、複雑な組立工程なしに、所望の形状の容器を一体成形によって得られるうえ、前記パルプ繊維を非木材性繊維とし、バージンパルプを使用すれば、前記環境保全に資するうえ、衛生面もクリアできるため、食品収納容器としての完成度を高める様々な工夫が提案されている。   A pulp mold is a slurry-like pulp fiber that is covered with a net-like body, immersed in a papermaking mold having a predetermined shape provided with a plurality of suction holes, and sucked by vacuuming or the like from the suction holes. It is a molded body obtained by adsorbing pulp fibers to the body, further sucking and dehydrating the pulp fiber, and drying and releasing from the papermaking mold (see, for example, Patent Document 1). According to the pulp mold, a container having a desired shape can be obtained by integral molding without a complicated assembling process, and the pulp fiber is made of non-woody fiber, and if virgin pulp is used, it contributes to the environmental conservation, Since the sanitary aspect can also be cleared, various ideas have been proposed to enhance the completeness of the food container.

たとえば、運搬時、廃棄時の嵩、重量並びに焼却時の発熱量を軽減するために、製品の形状を特定形状に限定し、いわゆるアフタープレス工程を付加することにより、薄肉のパルプモールド製品が得られることが記載されている(例えば、特許文献2参照)。   For example, in order to reduce the bulk and weight during transportation and disposal, and the amount of heat generated during incineration, the shape of the product is limited to a specific shape, and a so-called after press process is added to obtain a thin pulp mold product. (For example, refer to Patent Document 2).

また、打ち抜き穴を有する金属板を抄造型に覆設した網状体に付設し、パルプモールド成形体の製造法が提案されていた(例えば、特許文献3参照)。この構成によれば、成形体表面に文字等微細かつ鮮明な凹凸部を表示させることができる。   In addition, a method for producing a pulp molded body has been proposed in which a metal plate having a punched hole is attached to a mesh body covered with a papermaking mold (see, for example, Patent Document 3). According to this configuration, it is possible to display fine and clear uneven portions such as characters on the surface of the molded body.

ところで、パルプモールドで使用される抄造型に設けられた吸引孔によって脱水吸引を行うと、吸引孔近傍にのみスラリー内の非木材繊維が吸着され、中間体の形状が不均一になる。この状態で乾燥工程に入ると、最終的に得られる容器は所望の形状にならない。また、かかる中間体をアフタープレスすると、表面は平滑になるが、繊維密度が不均一になるため、強度が安定しないという問題も生じる。そこで、抄造型網状体を覆設し、吸着の偏在を解消させているが、従来、網状体は、中間体の外表面に対向配置されるため、これによって得られる食品収納容器の外表面は、網状体の形状が転写される結果、表面の凹凸に起因して、運搬時の摩擦による紙粉の落下、汚れの付着に対して拭き取りが十分にできない、などの問題が生じていた。 By the way, when dehydration suction is performed by the suction holes provided in the papermaking mold used in the pulp mold, the non-wood fibers in the slurry are adsorbed only in the vicinity of the suction holes, and the shape of the intermediate becomes non-uniform. When entering the drying step in this state, the finally obtained container does not have the desired shape. In addition, when such an intermediate is after-pressed, the surface becomes smooth, but the fiber density becomes non-uniform, resulting in a problem that the strength is not stable. Therefore, the papermaking type net is covered to eliminate the uneven distribution of adsorption. Conventionally, since the net is opposed to the outer surface of the intermediate body, the outer surface of the food container obtained thereby is As a result of transferring the shape of the net-like body, problems such as paper powder falling due to friction during transportation and wiping off due to dirt adherence occurred due to surface irregularities.

このような問題に対し、抄造型を外側に凸状に成形し、パルプモールドの中間体の内面が、網状体の表面と接し、容器を製造する方法が提案されていた(例えば、特許文献4参照)。この製造方法によれば、中間体の外表面は網状体と接しないため、平滑な面が得られる結果、前記した紙粉が生じにくく、容易に汚れの拭き取りができる。 In order to solve such a problem, a method has been proposed in which a papermaking mold is formed in a convex shape outwardly, and an inner surface of an intermediate body of a pulp mold is in contact with a surface of a mesh body to manufacture a container (for example, Patent Document 4). reference). According to this manufacturing method, since the outer surface of the intermediate body does not contact the mesh body, a smooth surface is obtained. As a result, the above-described paper dust is hardly generated, and dirt can be easily wiped off.

特開平9−296397号公報Japanese Patent Laid-Open No. 9-296397 特開2006−123982号公報JP 2006-123982 A 特開2005−133232号公報JP 2005-133232 A 特開2013−129921号公報JP 2013-129921 A

しかしながら、前記いずれの先行技術においても、食品収納容器としての一定の強度を確保するための解決手段は明示されていない。特に全体的にも、部分的にも、薄肉に形成すると容器の強度の向上は必須となる。一方で、市販されている弁当の多様化に伴い、成形の自由度も高める必要がある。さらに、環境保全を考慮した使い捨て食品収納容器であることから、食品の残滓との分別等、廃棄時の作業負荷を軽減し、かつ、製品コストが上がらないように、製造工程を簡易にする必要もある。   However, in any of the above prior arts, no solution means for ensuring a certain strength as a food container is disclosed. In particular, improvement of the strength of the container is essential when it is formed thin, both entirely and partially. On the other hand, with the diversification of commercially available lunch boxes, it is necessary to increase the degree of freedom of molding. In addition, because it is a disposable food storage container that takes environmental conservation into consideration, it is necessary to reduce the work load at the time of disposal, such as separation from food residue, and to simplify the manufacturing process so that product costs do not increase. There is also.

そこで、本発明は、前記課題に鑑みて、低コストで強度と成形の自由度が得られるとともに、環境保全に配慮した使い捨ての食品収納容器及びかかる容器の製造に使用される抄造型、並びにその製造方法を提供することを目的とする。 Accordingly, in view of the above problems, the present invention provides a low-cost strength and flexibility in molding, a disposable food storage container in consideration of environmental protection, a papermaking mold used for manufacturing such a container, and its An object is to provide a manufacturing method.

前記目的を達成させるために、本発明にかかるパルプモールド用抄造型は、食品収納容器を製造するパルプモールド用抄造型であって、凸型の所定形状を有する本体と、前記本体に対応して覆設された網状体と、前記本体外部から内部方向に吸引脱水する複数の穿設孔を有し、非木材繊維に所定量の植物性澱粉を添加させたスラリーに浸漬させて前記吸引脱水をすると、非木材繊維が前記網状体の形状に沿って吸着し、水素結合により前記食品収納容器の中間体を成形することを最も主要な特徴とする。   In order to achieve the above object, a papermaking mold for pulp mold according to the present invention is a papermaking mold for pulp mold for producing a food container, and corresponds to the main body having a convex predetermined shape and the main body. It has a covered net-like body and a plurality of perforated holes that suck and dewater inward from the outside of the main body, and is immersed in a slurry in which a predetermined amount of vegetable starch is added to non-wood fibers to perform the suction dehydration. Then, the main feature is that the non-wood fibers are adsorbed along the shape of the mesh and the intermediate body of the food container is formed by hydrogen bonding.

この構成によれば、中間体の外表面の平滑性を維持しつつ、植物性澱粉によって強度を向上させることができる。さらに、植物性澱粉であることから、収納する食品を害することもなく、廃棄時の焼却によってもカーボンニュートラルが維持される。   According to this configuration, the strength can be improved by the plant starch while maintaining the smoothness of the outer surface of the intermediate. Furthermore, since it is vegetable starch, it does not harm the food to be stored, and carbon neutral is maintained even by incineration at the time of disposal.

なお、前記複数の穿設孔は、穿設間隔を一部疎に穿設するか、径寸法の一部を小径にするか、あるいは吸引脱水する方向に対して所定角傾斜させるか、のいずれか一つ、または組合せで形成するようにしてもよい。このような構成にすることにより、中間体の一部分だけを肉薄に形成することができる。   The plurality of drilling holes may be formed by sparsely drilling intervals, by reducing a part of the diameter or by tilting a predetermined angle with respect to the direction of suction dehydration. You may make it form in one or a combination. By adopting such a configuration, only a part of the intermediate can be formed thin.

また、前記目的を達成させるために、本発明にかかる食品収納容器は、パルプモールドによって形成される食品収納容器であって、非木材繊維に所定量の植物性澱粉を添加させたスラリーによって形成され、前記抄造型に覆設された網状体の網目が内表面にのみ転写され、平滑な外表面を有することを最も主要な特徴とする。   In order to achieve the above object, the food storage container according to the present invention is a food storage container formed by a pulp mold, and is formed by a slurry obtained by adding a predetermined amount of vegetable starch to non-wood fibers. The most important feature is that the mesh of the mesh body laid over the papermaking mold is transferred only to the inner surface and has a smooth outer surface.

なお、食品収納容器としての強度を得るためには、前記スラリーに対する植物性澱粉の添加比率が1%〜1.5%であることが好ましい。   In addition, in order to acquire the intensity | strength as a food storage container, it is preferable that the addition ratio of the vegetable starch with respect to the said slurry is 1%-1.5%.

前記網目が転写されている内表面には、前記内表面に合成樹脂製フィルムまたは生分解性樹脂フィルムを圧着してもよい。外表面に比べて面精度が粗い凹凸面に接着剤を使用せずに圧着していることから、廃棄時においてフィルムを分別する場合、比較的容易に剥離することができる。 A synthetic resin film or a biodegradable resin film may be pressure-bonded to the inner surface to which the mesh is transferred. Since the pressure is applied to the uneven surface having a rough surface accuracy compared to the outer surface without using an adhesive, the film can be peeled relatively easily when the film is separated at the time of disposal.

さらには、前記目的を達成させるために、本発明にかかる製造方法は、凸型の所定形状を有する本体に対応して網状体を覆設し、前記本体外部から内部方向に吸引脱水する複数の穿設孔を備えた抄造型を、非木材繊維に所定量の植物性澱粉を添加させたスラリーに浸漬する工程と、前記穿設孔から吸引して前記網状体に水素結合した非木材繊維を吸着させて中間体を形成する工程と、前記中間体をスラリーから取り出して前記穿設孔から吸引脱水する工程と、前記抄造型から中間体を離型し、乾燥させる工程とを有することを特徴とする。   Furthermore, in order to achieve the above-mentioned object, the manufacturing method according to the present invention includes a plurality of nets that cover a convex-shaped main body and suck and dewater inward from the main body. A step of immersing a papermaking mold provided with perforated holes in a slurry in which a predetermined amount of vegetable starch is added to non-wood fibers; and non-wood fibers that are sucked from the perforated holes and hydrogen-bonded to the reticulate body A step of forming an intermediate by adsorption, a step of taking out the intermediate from a slurry and sucking and dehydrating from the hole, and a step of releasing the intermediate from the papermaking mold and drying. And

この製造方法によれば、パルプモールドによる製造方法において、アフタープレス工程を経ずに、食品収納容器を得ることができる。   According to this manufacturing method, in the manufacturing method using a pulp mold, a food container can be obtained without going through an after-pressing process.

本発明により、低コストで、強度があり、成形の自由度が高い食品収納容器を得ることができるという効果を奏する。また、同時に、かかる食品収納容器は、環境保全を配慮したものにもなっている。   According to the present invention, it is possible to obtain a food storage container that is low in cost, has strength, and has a high degree of freedom in molding. At the same time, such food storage containers are designed for environmental protection.

具体的には、外表面が平滑であるため、スタック状に積み重ねて運搬等しても、紙粉が下部の容器内部に落下することを防ぐことができるとともに、植物性澱粉を添加したスラリーを使用したうえで、部分的に薄肉に形成することができるようにしたため、加工の自由度を確保しつつ、強度も補強することができる。また、薄肉部分の形成が可能になったことにより、運搬時の軽量化を図ることも可能になり、運搬コストの低減と、環境保全にも貢献する。さらに、再生利用、回収時に問題となる容器内部の食品残滓(食材の付着)については、容器内部にフィルムを被覆することにより、食材の付着したフィルムと容器本体とを分別することができる。このとき、フィルムを被覆した内表面は、網状体の転写よって凹凸が形成されているため、剥離容易となり、分別促進を図ることもできる。また、容器内表面にフィルムを被覆することにより、前記食品残滓を周囲にこぼさずにフィルムごと廃棄し易くなる。フィルムの被覆は、耐油、耐水、食材の付着防止、容器全体の強度を向上させることもできる。特に、前記植物性澱粉によって、強度は向上するが、フィルムの貼付によって加重的に強度を向上させることができる一方、フィルムを剥離した後は、たとえば、容器の立ち上がり部分を切り取りしやすいように薄肉部分を形成することにより、廃棄時の嵩を減少させ廃棄コストの低減に貢献することもできる。   Specifically, because the outer surface is smooth, even if stacked and transported in a stack, paper slurry can be prevented from falling into the lower container, and a slurry to which vegetable starch is added can be added. Since it can be formed to be partially thin after use, the strength can be reinforced while ensuring the degree of freedom of processing. In addition, since it is possible to form a thin-walled portion, it is possible to reduce the weight during transportation, which contributes to reduction in transportation cost and environmental conservation. Furthermore, with respect to food residues (adhesion of foodstuffs) inside the container, which becomes a problem during recycling and recovery, the film with the foodstuff attached and the container body can be separated by coating the film inside the container. At this time, since the inner surface coated with the film has irregularities formed by the transfer of the net-like body, it becomes easy to peel off and can promote the separation. In addition, by covering the inner surface of the container with a film, the food residue can be easily discarded without spilling around. The coating of the film can improve oil resistance, water resistance, prevention of adhesion of food materials, and the strength of the entire container. In particular, the plant starch improves the strength, but the strength can be increased by applying a film, while the film is peeled, and after peeling the film, for example, it is thin so that the rising portion of the container can be easily cut off. By forming the portion, it is possible to reduce the bulk at the time of disposal and contribute to the reduction of the disposal cost.

すなわち、本発明は、環境保全及び製造工程の簡易性という効果を維持しつつ、さらに、消費者の購買意欲、衛生上の問題等を解決するという効果を奏する。   In other words, the present invention has the effect of solving the consumer's willingness to purchase, hygiene problems and the like while maintaining the effects of environmental conservation and simplicity of the manufacturing process.

図1は、本発明にかかる抄造型をスラリーに浸漬した状態を示す側断面図である。FIG. 1 is a side sectional view showing a state in which a papermaking mold according to the present invention is immersed in a slurry. 図2は、本発明にかかる抄造型をスラリーに浸漬し、穿設孔によって吸引した後の状態を示した側断面図である。FIG. 2 is a side sectional view showing a state after the papermaking mold according to the present invention is immersed in a slurry and sucked through a drilled hole. 図3は、本発明にかかる抄造型の穿設孔の穿設密度が疎なものを示した部分拡大側断面図である。FIG. 3 is a partially enlarged side sectional view showing a sparsely formed hole of the papermaking mold according to the present invention. 図4は、本発明にかかる抄造型の穿設孔の径寸法が他の穿設孔よりも小径であるものを示した部分拡大側断面図である。FIG. 4 is a partially enlarged side sectional view showing that the diameter of the punching hole of the papermaking mold according to the present invention is smaller than that of the other drilling holes. 図5は、本発明にかかる抄造型の穿設孔から吸引脱水する方向に対して所定角傾斜させて穿設した穿設孔を示した部分拡大側断面図である。FIG. 5 is a partially enlarged side sectional view showing a drilling hole drilled at a predetermined angle with respect to the direction of suction dehydration from the punching hole of the papermaking mold according to the present invention. 図6は、本発明にかかる食品収納容器の製造方法のフローを示した図である。FIG. 6 is a diagram showing a flow of a method for manufacturing a food container according to the present invention.

図1を参照して、1は、本発明にかかるパルプモールド用の抄造型である。抄造型1の素材は特に限定しないが、コスト面、加工容易性の面から、アルミ合金等がよい。本実施形態では、抄造型1は、蓋と容器本体を一体成形するものであり、容器の蓋部に対応する蓋型部1aと容器本体型部1bとからなる。ただし、抄造型1は、容器本体型部と蓋部が別体のもの、容器の形状が丼ぶり状のもの、矩形で食品収納部に複数の仕切りがあるものなど、弁当など食品収納に適合する所定形状であればよく、この形態に限定する趣旨ではない。   Referring to FIG. 1, reference numeral 1 denotes a papermaking mold for a pulp mold according to the present invention. The material of the papermaking mold 1 is not particularly limited, but an aluminum alloy or the like is preferable in terms of cost and workability. In the present embodiment, the papermaking mold 1 integrally forms a lid and a container body, and includes a lid mold portion 1a and a container body mold portion 1b corresponding to the lid portion of the container. However, the papermaking mold 1 is suitable for food storage such as lunch boxes, such as a container body mold part and a lid part separated, a container with a bowl shape, a rectangular shape with multiple partitions in the food storage part, etc. However, the present invention is not limited to this form.

容器本体型部1bは、内部に中空の空間を有する凸型に形成され、蓋型部1aと一体となって、図2で示すとおり、外表面の成形面1cに食品収納容器の中間体3が形成される。抄造型1は、蓋型部1a及び容器本体型部1bの全体に亘って厚さ方向に貫通する穿設孔11が複数設けられている。図1では、穿設孔11の穿設間隔、径寸法及び穿設角度は、同一であるが、後述するように、生成する容器の仕様によって変更しうるものである。   The container body mold portion 1b is formed in a convex shape having a hollow space inside, and is integrated with the lid mold portion 1a, and as shown in FIG. 2, the intermediate body 3 of the food container on the molding surface 1c of the outer surface. Is formed. The papermaking mold 1 is provided with a plurality of perforations 11 penetrating in the thickness direction over the entire lid mold part 1a and container body mold part 1b. In FIG. 1, the drilling interval, the diameter size, and the drilling angle of the drilling holes 11 are the same, but can be changed according to the specifications of the container to be generated, as will be described later.

穿設孔11は、図2で示すとおり、生成する食品収納容器の原材料となる非木材繊維からなるスラリーSに、抄造型1の外部面である成形面1cを浸漬した後、成形面1cの裏面1dに囲繞された抄造型1内部の空間の吸引領域VからA方向に向かって非木材繊維を吸引し、脱水するために使用される。なお、吸引は、図示しない真空ポンプなどの吸引ポンプで吸引する。また、脱水によって吸引された水分は、貯留槽Tの上部に設置された脱水口Dから排出すればよい。   As shown in FIG. 2, the hole 11 is formed by immersing the molding surface 1 c, which is the outer surface of the papermaking mold 1, in the slurry S made of non-wood fibers as a raw material of the food storage container to be generated. It is used to suck and dehydrate non-wood fibers in the direction A from the suction region V in the space inside the papermaking mold 1 surrounded by the back surface 1d. The suction is performed by a suction pump such as a vacuum pump (not shown). Further, the water sucked by the dehydration may be discharged from the dehydration port D installed in the upper part of the storage tank T.

ところで、穿設孔11からスラリーSを直接吸引すると、穿設孔11のある箇所とない箇所とで吸引力に不均衡が生じるため、穿設孔11近傍に非木材繊維が偏在し、抄造型1に対応した所望の形状の容器が得られない。そこで、図2で示すとおり、抄造型1の成形面1cに、成形面1cに対応した形状の網状体2を対向させて覆設し、穿設孔11から吸引すると、前記覆設された網状体2に非木材繊維が吸着するようにしている。穿設孔11と非木材繊維との間に網状体2を介在させることにより、網状体2の形状に沿って略均一に非木材繊維が吸着し、所望の形状の容器を得ることができる。なお、網状体2の素材、覆設方法は、特に限定されないが例えば金網の場合、スポット溶接で固定すればよい。   By the way, when the slurry S is directly sucked from the hole 11, the suction force is unbalanced between the place where the hole 11 is present and the place where the hole 11 is not present, and therefore, non-wood fibers are unevenly distributed in the vicinity of the hole 11. A container having a desired shape corresponding to 1 cannot be obtained. Accordingly, as shown in FIG. 2, when the mesh body 2 having a shape corresponding to the molding surface 1 c is opposed to the molding surface 1 c of the papermaking mold 1 and sucked from the perforation hole 11, the above-described mesh network 1 is formed. Non-wood fibers are adsorbed on the body 2. By interposing the mesh body 2 between the perforation hole 11 and the non-wood fiber, the non-wood fiber is adsorbed substantially uniformly along the shape of the mesh body 2, and a container having a desired shape can be obtained. In addition, although the raw material of the mesh body 2 and the covering method are not specifically limited, For example, in the case of a wire mesh, it may be fixed by spot welding.

スラリーSの原材料である非木材繊維は、弁当などの食品収納に好適なもの、たとえば、耐水性、耐油性、耐熱性があれば限定しないが、具体的には、サトウキビの搾りかす(バガス)や竹などが有用である。特に、竹繊維の場合、資源が潤沢に存在し、生育期間が短いうえ、現状では素材としての利用が限定的であり有効利用されていないため、入手しやすいという利点がある。さらに、高い強度、優れた抗菌効果、消臭効果、抗酸化作用が知られているため、前記入手容易性と相俟って、使い捨ての食品収納容器の原材料としては好適である。なお、竹は、イネ科に属し、植物学上の分類として木本、草本双方の解釈が存在するが、本明細書では、竹は、非木材繊維に分類されるものと定義する。   The non-wood fiber that is the raw material of the slurry S is not limited as long as it is suitable for food storage such as lunch boxes, for example, water resistance, oil resistance, and heat resistance. Specifically, sugarcane pomace (bagasse) And bamboo are useful. In particular, bamboo fiber has abundant resources, has a short growth period, and is limited in its use as a raw material and is not effectively used. Furthermore, since high strength, excellent antibacterial effect, deodorant effect, and antioxidant action are known, it is suitable as a raw material for disposable food storage containers in combination with the availability. Bamboo belongs to the family Gramineae, and there are interpretations of both woody and herbaceous as botany, but in this specification, bamboo is defined as being classified as non-wood fiber.

前記非木材繊維は、食品衛生上、バージンパルプであることが望ましい。非木材繊維を原材料とするパルプモールドは、耐水性、耐油性、耐熱性にすぐれ、バイオマス容器として環境保全にも資するものであるが、さらに、セルロースを主成分とする水素結合によって強度も確保できる。しかし、一般に使い捨て弁当箱などの容器は、相当量のボリュームで搬送されるため、コスト面、さらには環境保全の視点からも軽量化の要求が厳しく、肉厚を薄くすることが余儀なくされる。したがって、非木材繊維のみを原料とする場合は、強度面で薄肉化に限界がある。本発明では、この強度の問題を解決するために、スラリーSに所定量の植物性澱粉を添加させることとした。 The non-wood fiber is preferably virgin pulp for food hygiene. Pulp mold made from non-wood fibers is excellent in water resistance, oil resistance, and heat resistance, and contributes to environmental conservation as a biomass container. In addition, strength can be ensured by hydrogen bonding mainly composed of cellulose. . However, since a container such as a disposable lunch box is generally transported in a considerable volume, there is a strict demand for weight reduction from the viewpoint of cost and environmental conservation, and the thickness must be reduced. Therefore, when only non-wood fibers are used as raw materials, there is a limit to thinning in terms of strength. In the present invention, in order to solve this strength problem, a predetermined amount of vegetable starch is added to the slurry S.

植物性澱粉は、水溶性高分子化合物であり、本発明の課題の一つである環境保全を達成しつつ、容器の強度を増強するものである。かかる特性を有する植物性澱粉であれば、特に限定せず、例えば、米粉澱粉、小麦澱粉、トウモロコシ澱粉、馬鈴薯澱粉、タピオカ澱粉、さつまいも澱粉、小豆澱粉、緑豆澱粉、くず澱粉、片栗澱粉等が挙げられる。特に、タピオカ澱粉は、入手し易さ、食品に対する無害性、増強特性からみて好適である。タピオカ澱粉は、アミロンペクチン含有率が80%前後と非常に高く、柔軟性に優れ、糊液の透明度が高く、粘度も高い。 Plant starch is a water-soluble polymer compound that enhances the strength of the container while achieving environmental protection, which is one of the problems of the present invention. It is not particularly limited as long as it is a vegetable starch having such characteristics, and examples thereof include rice starch, wheat starch, corn starch, potato starch, tapioca starch, sweet potato starch, red bean starch, mung bean starch, scrap starch, and potato starch. It is done. In particular, tapioca starch is preferable in view of availability, harmlessness to foods, and enhancing properties. Tapioca starch has a very high amylone pectin content of around 80%, excellent flexibility, high transparency of the paste, and high viscosity.

スラリーSに対して、前記効果が得られる植物性澱粉の添加比率は1〜1.5%が好ましい。なお、植物性澱粉を添加することにより、添加しない容器と同程度の強度を有する容器で5〜10%の軽量化を実現することが可能となる。 As for the addition ratio of the vegetable starch from which the said effect is acquired with respect to the slurry S, 1 to 1.5% is preferable. In addition, by adding vegetable starch, it becomes possible to implement | achieve weight reduction of 5 to 10% with the container which has the intensity | strength comparable as the container which does not add.

前記したとおり、抄造型1は、凸型形状であり、食品収納容器として成形される中間体3は、容器の内表面、すなわち、食品収納部に網状体2の形状が転写される。したがって、容器の外表面は、網状体2の形状の影響を受けず、前記内表面に比して平滑な面を得ることができる。抄造型を凹型形状とし、生成される容器の表裏が逆転した場合、容器の外表面に網状体の形状が転写される。これをスタック状に重ねて運搬等すると、運搬時の振動によって摩擦が生じ、重ねた下方の容器内部に紙粉が落下する。これを十分に除去しないまま食品を収納すると、食品に紙粉が付着し、衛生面はもとより、需要者の購買意欲をそぐ結果となり好ましくない。また、外表面に凹凸があることにより、液体状の汚れが付着した場合に、拭き取りにくくなり、紙粉の落下同様、衛生面、需要者の購買意欲減退等の問題が生じる。そこで、本発明では、抄造型1の形状を凸型として、網状体2の形状の転写が中間体3の外表面に及ばない構成とした。   As described above, the papermaking mold 1 has a convex shape, and the intermediate body 3 formed as a food storage container has the shape of the mesh body 2 transferred to the inner surface of the container, that is, the food storage section. Therefore, the outer surface of the container is not affected by the shape of the mesh 2 and a smooth surface can be obtained as compared with the inner surface. When the papermaking mold is a concave shape and the front and back sides of the container to be generated are reversed, the shape of the net is transferred to the outer surface of the container. When this is stacked and transported, friction is generated by vibration during transport, and paper dust falls inside the stacked lower container. If the food is stored without sufficiently removing it, paper dust adheres to the food, which is unfavorable as a result of sanitizing consumers as well as consumers. In addition, since the outer surface has irregularities, it becomes difficult to wipe off when liquid dirt adheres, and problems such as hygiene and reduction of consumers' purchasing will occur as paper dust drops. Therefore, in the present invention, the shape of the papermaking mold 1 is a convex shape, and the transfer of the shape of the mesh body 2 does not reach the outer surface of the intermediate body 3.

なお、この構成の場合、内表面に凹凸が生じることになるが、液状の食材のしみなどは、食品を収納する側であるから、食材が収納されている状態では、視認されないうえ、そもそも食材を収納する面であるから、かかるしみなどがあっても、購買意欲をそぐようなことはない。さらに、後述するように、内表面へのフィルムの圧着または樹脂剤の塗布によって撥水処理をすれば、しみなどの汚れの問題もクリアすることができる。 In addition, in this configuration, the inner surface will be uneven, but since liquid food stains and the like are on the food storage side, they are not visible when the food is stored, and in the first place Because it is a surface to store the product, even if there is a stain, there will be no distraction to purchase. Furthermore, as will be described later, if water repellent treatment is performed by pressure bonding of a film to the inner surface or application of a resin agent, the problem of stains such as stains can be cleared.

図3乃至図4は、穿設孔11の穿設間隔、径寸法及び穿設角度についてバリエーションを示したものである。図3は、穿設孔11自体は、同一であるが、穿設間隔(ピッチ)が異なるものを示している。すなわち、隣接する穿設孔11aのピッチ12aと隣接する11bのピッチ12bの間隔が異なる。したがって、吸引領域Vから各穿設孔11a、11bに対して均一の吸引力で吸引しても、ピッチ12bのように穿設間隔が疎な場合には、穿設孔11b近傍のスラリーSに対する吸引力が低減し、穿設孔11a近傍よりも、中間体3の肉厚が薄くなる。   3 to 4 show variations regarding the drilling interval, the diameter dimension, and the drilling angle of the drilling holes 11. FIG. 3 shows the holes 11 that are the same but have different intervals (pitch). That is, the interval between the pitch 12a of the adjacent drill holes 11a and the pitch 12b of the adjacent 11b is different. Therefore, even if suction is performed from the suction region V to each of the perforation holes 11a and 11b with a uniform suction force, if the perforation interval is sparse like the pitch 12b, the slurry S near the perforation holes 11b The suction force is reduced, and the thickness of the intermediate body 3 is thinner than the vicinity of the drilling hole 11a.

図4は、穿設孔11の径寸法が異なるものを示している。すなわち、ピッチ12aは一定であるが、穿設孔11cは、穿設孔11aよりも、径寸法が小さい。したがって、吸引領域Vから各穿設孔11a、11cに対して均一の吸引力で吸引しても、穿設孔11cのように、径寸法が相対的に小さく、経路が狭小な場合には、穿設孔11c近傍のスラリーSに対する吸引力が低減し、穿設孔11a近傍よりも、中間体3の肉厚が薄くなる。   FIG. 4 shows the holes 11 having different diameters. That is, although the pitch 12a is constant, the drill holes 11c are smaller in diameter than the drill holes 11a. Therefore, even if suction is performed from the suction region V to each of the perforation holes 11a and 11c with a uniform suction force, as in the perforation hole 11c, when the diameter is relatively small and the path is narrow, The suction force with respect to the slurry S in the vicinity of the hole 11c is reduced, and the thickness of the intermediate body 3 is thinner than that in the vicinity of the hole 11a.

図5は、穿設孔11の穿設角度が異なるものを示している。すなわち、穿設孔11aは、軸方向と吸引方向A1とが一致しているため、吸引領域V内の吸引力とスラリーS側の吸引力に差がないが、穿設孔11dの場合は、スラリーS側の吸引力は、傾斜した穿設角度によって穿設孔11dの内壁面が、吸引力の一部を阻害し、スラリーS側の吸引方向A2については、吸引力が減衰する。したがって、吸引領域Vで均一の吸引力をもって吸引しても、中間体3を形成する側では、穿設孔11d近傍では、穿設孔11aに比べて吸引力が低減し、中間体2の肉厚が薄くなる。ここで、穿設角度とは、図5のように、穿設孔11d全体を単一角度で傾斜させる場合のほか、穿設孔11dの長手方向途上で角度を変えて屈曲させる場合、すなわち、複数の角度で傾斜させる場合も含まれる。この場合は、吸引力の阻害量がさらに増大するため、より薄肉な部分を形成することが可能になる。   FIG. 5 shows a different drilling angle of the drilling hole 11. That is, in the hole 11a, since the axial direction and the suction direction A1 coincide with each other, there is no difference between the suction force in the suction region V and the suction force on the slurry S side. As for the suction force on the slurry S side, the inner wall surface of the drilling hole 11d obstructs a part of the suction force due to the inclined drilling angle, and the suction force is attenuated in the suction direction A2 on the slurry S side. Therefore, even if suction is performed with a uniform suction force in the suction region V, the suction force is reduced in the vicinity of the drilling hole 11d on the side where the intermediate body 3 is formed compared to the drilling hole 11a. The thickness becomes thinner. Here, the drilling angle is not only when the entire drilling hole 11d is inclined at a single angle as shown in FIG. 5, but also when it is bent at a different angle in the longitudinal direction of the drilling hole 11d, that is, The case of tilting at a plurality of angles is also included. In this case, since the amount of inhibition of the suction force is further increased, a thinner portion can be formed.

なお、上記図3乃至図5の説明では、穿設孔11に対して、穿設間隔、径寸法及び穿設角度のいずれか一つの要素を施す形態を説明したが、これらの要素を2以上組合せた構成であってもよい。穿設間隔、径寸法、穿設角度の数値、さらには、各要素の組合せは、所望の肉厚によって適宜変更すればよい。   In the description of FIGS. 3 to 5 described above, the embodiment in which any one element of the drilling interval, the diameter dimension, and the drilling angle is applied to the drilling hole 11 is described. A combined configuration may also be used. What is necessary is just to change suitably the numerical value of a drilling space | interval, a diameter size, a drilling angle, and also the combination of each element according to desired wall thickness.

前記のとおり、肉厚を変化させることにより、たとえば、図1及び図2で説明したように、蓋部と本体部が一体成形された容器にあって、両者の接合部をヒンジ状にして蓋部の開閉を可能にするためには、ヒンジ部分の肉厚を若干薄くする必要がある。なお、前記接合部をヒンジ部として使用することによる強度の問題については、本発明において、スラリーSに植物性澱粉(特にタピオカ澱粉)が添加されているため、耐折強度を強化することができる。   As described above, by changing the wall thickness, for example, as described with reference to FIGS. 1 and 2, in the container in which the lid portion and the main body portion are integrally formed, the joint portion between the two is hinged and the lid is formed. In order to enable the opening and closing of the part, it is necessary to slightly reduce the thickness of the hinge part. In addition, about the problem of the intensity | strength by using the said junction part as a hinge part, since vegetable starch (especially tapioca starch) is added to the slurry S in this invention, folding strength can be strengthened. .

また、食品収納容器の本体部分は、収納という性質上、側壁が立ち上げられており、これが廃棄時に嵩張り、廃棄コスト、廃棄処理の負荷が問題となる。そこで、容器の圧潰を容易にする工夫が必要になるが、たとえば、ミシン目を設ける等、圧潰のための新たな加工工程を付加することは製品コストに影響し、使い捨てという用途から考えると好ましくない。そこで、たとえば容器本体の底面と側壁面との境界部の肉厚を若干薄くすることで圧潰容易な構造とすることもできる。   Further, the main body portion of the food storage container has a side wall raised due to the property of storage, which is bulky at the time of disposal, which causes problems of disposal cost and disposal processing. Therefore, it is necessary to devise a device that facilitates crushing of the container. For example, adding a new processing step for crushing such as providing a perforation affects the product cost and is preferable from the viewpoint of disposable use. Absent. Therefore, for example, a structure that can be easily crushed can be obtained by slightly reducing the thickness of the boundary portion between the bottom surface and the side wall surface of the container body.

以上のとおり、穿設孔11にバリエーションを設けることで、加工工程を付加することなく、また、吸引力の強弱を部分的に変化させるなどの複雑な操作を要せずに、肉厚を部分的に変化させることができる。   As described above, by providing variations in the hole 11, the thickness can be reduced without adding a processing step and without requiring a complicated operation such as partially changing the strength of the suction force. Can be changed.

本実施形態で前記したとおり、抄造型1を使って生成した容器は、容器内表面に網状体2の形状が転写されるため、外表面に比べて凹凸が生じ、面精度が粗い。かかる凹凸を隠蔽して美粧性を向上させるとともに、食品残滓(特に、米などのでんぷん質の食材の付着)を低減し、さらには、着色等を施すことによって、色彩的に食材を引き立て、購買意欲を刺激するようにするために、フィルムの被覆または樹脂剤の塗布を施してもよい(図示せず)。フィルムは、環境保全の観点から、有機合成接着剤等は使用せず、熱圧着等圧着によって被覆すればよい。塗布する樹脂剤についても、生分解性のものが好ましい。フィルムは、凹凸面に接着するため剥離しやすいので、分別容易であることから、合成樹脂製フィルム、たとえば、ポリエチレン(PE)系、ポリエチレンテレフタレート(PET)系、あるいはポリプロピレン(PP)系の熱可塑性フィルムでもよいが、生分解性樹脂フィルムであれば、さらに好適である。 また、フィルムを圧着することにより、食品を収納している状態では、容器自体の強度を増強し、剥離した後は、前記薄肉にした部分を支点として圧潰しやすくなる。   As described above in the present embodiment, the container produced using the papermaking mold 1 has the shape of the reticulate body 2 transferred to the inner surface of the container, and therefore has irregularities and rough surface accuracy compared to the outer surface. Concealing these irregularities to improve cosmetics, reduce food residues (especially the adhesion of starchy foods such as rice), and even add color, etc. In order to stimulate motivation, a film may be coated or a resin agent may be applied (not shown). From the viewpoint of environmental conservation, the film may be coated by pressure bonding such as thermocompression bonding without using an organic synthetic adhesive or the like. The resin agent to be applied is also preferably biodegradable. Since the film adheres to the uneven surface and is easy to peel off, it is easy to separate, so synthetic resin films such as polyethylene (PE), polyethylene terephthalate (PET), or polypropylene (PP) thermoplastics A film may be used, but a biodegradable resin film is more preferable. Moreover, by crimping the film, the strength of the container itself is increased in a state where food is stored, and after peeling, it becomes easy to crush using the thinned portion as a fulcrum.

なお、フィルムの被覆の効果としては、前記のとおり、食材付着防止、容器全体の強度補強のほか、耐水性、耐油性の向上が挙げられる。かかる耐水性、耐油性の向上は、フィルムの被覆のほか、所定薬剤の含浸、塗付、吹付等によっても得られる。   In addition, as above-mentioned as an effect of film | membrane coating | cover, improvement of water resistance and oil resistance other than foodstuff adhesion prevention and the intensity | strength reinforcement of the whole container are mentioned. Such an improvement in water resistance and oil resistance can be obtained not only by coating the film but also by impregnation, coating, spraying, etc. of a predetermined agent.

図6は、本発明にかかる食品収納容器の製造方法のフローを示した図である。なお、フロー図中の記号は、図1、図2のものを使用する。まず、タピオカ澱粉等の植物性澱粉を添加させたバガス等の非木材繊維からなるスラリーSを生成し(S1)、生成したスラリーS内に凸型形状の抄造型1を浸漬させる(S2)。浸漬させた抄造型1の穿設孔11から真空ポンプによる真空引き等で吸引し(S3)、スラリーS内の非木材繊維を網状体2に吸着させ、中間体3を生成する(S4)。スラリーSから中間体3が吸着した抄造型1を取り出し(S5)、穿設孔11からさらに吸引して脱水する(S6)。抄造型1(実際には、網状体2)から中間体3を離型し(S7)、離型した中間体3を乾燥させる(S8)。本実施の形態では、S7の離型工程とS8の乾燥工程とを時系列上、別工程としているが、両工程を同時に行っても良い。乾燥工程の終了後、抄造時に形成された余剰部分を切断等によって整形処理し(S9)、食品収納容器が生成される(S10)。なお、必要に応じて、生成された食品収納容器の内表面にフィルムを圧着し、または樹脂剤を塗布してもよい(図示せず)。   FIG. 6 is a diagram showing a flow of a method for manufacturing a food container according to the present invention. In addition, the symbols in the flowcharts are the same as those in FIGS. First, a slurry S composed of non-wood fibers such as bagasse to which vegetable starch such as tapioca starch is added is generated (S1), and the convex papermaking mold 1 is immersed in the generated slurry S (S2). Suction is performed by evacuation or the like by a vacuum pump from the perforated hole 11 of the immersed papermaking mold 1 (S3), and the non-wood fibers in the slurry S are adsorbed to the mesh body 2 to generate an intermediate 3 (S4). The papermaking mold 1 on which the intermediate 3 is adsorbed is taken out of the slurry S (S5), and further sucked from the drilled holes 11 to be dehydrated (S6). The intermediate 3 is released from the papermaking mold 1 (actually, the mesh 2) (S7), and the released intermediate 3 is dried (S8). In the present embodiment, the release step of S7 and the drying step of S8 are separate steps in time series, but both steps may be performed simultaneously. After completion of the drying process, the surplus portion formed at the time of papermaking is shaped by cutting or the like (S9), and a food container is generated (S10). In addition, as needed, you may crimp | bond a film | membrane on the inner surface of the produced | generated food storage container, or may apply | coat a resin agent (not shown).

従来、強度補強のために、前記乾燥工程(S8)の後、加圧圧縮工程(アフタープレス)を付加するものがあるが、本発明によれば、前記植物性澱粉の添加、選択的にフィルムの被覆を施すことで、アフタープレスによる強度増強工程を付加せずに強度を補強することができる。また、アフタープレスによって補強した場合は、トレードオフ的に廃棄時の嵩の問題が生じるが、本発明による食品収納容器は、廃棄時には圧潰可能な構成とすることができるため、強度の補強と廃棄時の負荷の軽減の双方の要求を満たすことができる。   Conventionally, in order to reinforce the strength, there is a method in which a pressure compression step (after press) is added after the drying step (S8). According to the present invention, the addition of the vegetable starch, and a film selectively. By applying this coating, the strength can be reinforced without adding a strength enhancement step by after-pressing. Further, when reinforced by an after press, a problem of bulk at the time of disposal arises in a trade-off manner, but the food storage container according to the present invention can be configured to be crushed at the time of disposal, so that strength reinforcement and disposal It is possible to satisfy both the demands of time load reduction.

1 抄造型
1a 蓋型部
1b 容器本体型部
1c 成形面
1d 裏面
2 網状体
3 中間体
11 穿設孔
D 脱水口
S スラリー
T 貯留層
V 吸引領域
DESCRIPTION OF SYMBOLS 1 Papermaking type | mold 1a Lid type | mold part 1b Container body type | mold part 1c Molding surface 1d Back surface 2 Net-like body 3 Intermediate body 11 Drilling hole D Dehydration port S Slurry T Reservoir layer V Suction area

Claims (10)

食品収納容器を製造するパルプモールド用抄造型であって、
凸型の所定形状を有する本体と、前記本体に対応して覆設された網状体と、前記本体外部から内部方向に吸引脱水する複数の穿設孔を有し、非木材繊維に所定量の植物性澱粉を添加させたスラリーに浸漬させて前記吸引脱水をすると、非木材繊維が前記網状体の形状に沿って吸着し、水素結合により前記食品収納容器の中間体を成形することを特徴とするパルモールド用抄造型。
A papermaking mold for pulp mold for producing food storage containers,
A main body having a predetermined convex shape, a net body corresponding to the main body, and a plurality of perforations for sucking and dehydrating from the outside of the main body in an inward direction; When immersed in a slurry to which vegetable starch has been added and subjected to the suction dehydration, non-wood fibers are adsorbed along the shape of the mesh body, and the intermediate body of the food container is formed by hydrogen bonding. Paper mold for pal mold.
前記複数の穿設孔の穿設間隔は、前記中間体の一部を薄肉に形成する部分に対向する箇所が、相対的に疎に設けられていることを特徴とする請求項1記載のパルプモールド用抄造型。   2. The pulp according to claim 1, wherein the intervals between the plurality of drill holes are relatively sparsely provided at portions facing a portion where a part of the intermediate body is thinly formed. Molding mold for molds. 前記複数の穿設孔は、前記中間体の一部を薄肉に形成する部分に対向する箇所の径寸法が、他の穿設孔の径寸法に比して相対的に小径であることを特徴とする請求項1または請求項2記載のパルプモールド用抄造型。   The plurality of drill holes are characterized in that a diameter dimension of a portion facing a portion where a part of the intermediate body is formed thin is relatively smaller than a diameter dimension of other drill holes. The papermaking mold for pulp molds according to claim 1 or 2. 前記複数の穿設孔は、前記中間体の一部を薄肉に形成する部分に対向する箇所が、前記吸引脱水する方向に対して所定角傾斜していることを特徴とする請求項1から請求項3までのいずれか1項に記載のパルプモールド用抄造型。   2. The plurality of perforated holes, wherein a portion facing a portion where a part of the intermediate body is formed thin is inclined at a predetermined angle with respect to the suction and dewatering direction. Item 4. A papermaking mold for pulp molds according to any one of Items 3 to 3. パルプモールドによって形成される食品収納容器であって、
非木材繊維に所定量の植物性澱粉を添加させたスラリーによって形成され、請求項1記載の抄造型に覆設された網状体の網目が内表面にのみ転写され、平滑な外表面を有することを特徴とする食品収納容器。
A food storage container formed by a pulp mold,
It is formed of a slurry in which a predetermined amount of vegetable starch is added to non-wood fibers, and the mesh of the mesh body covered with the papermaking mold according to claim 1 is transferred only to the inner surface and has a smooth outer surface. A food storage container.
前記スラリーの主成分を竹繊維としたことを特徴とする請求項5記載の食品用収納容器。   The food container according to claim 5, wherein the main component of the slurry is bamboo fiber. 前記スラリーに対する植物性澱粉の添加比率が1%〜1.5%であることを特徴とする請求項6記載の食品収納容器。   The food container according to claim 6, wherein an addition ratio of the vegetable starch to the slurry is 1% to 1.5%. 前記内表面に合成樹脂製フィルムまたは生分解性樹脂フィルムを圧着させたことを特徴とする請求項5から請求項7までのいずれか1項に記載の食品収納容器。   The food container according to any one of claims 5 to 7, wherein a synthetic resin film or a biodegradable resin film is pressure-bonded to the inner surface. 請求項2から請求項4までのいずれか1項に記載の抄造型を使用して、肉厚が部分的に薄肉に形成されることを特徴とする請求項5から請求項8までのいずれか1項に記載の食品収納容器。   The wall thickness is partially formed to be thin using the papermaking mold according to any one of claims 2 to 4, wherein any one of claims 5 to 8 is provided. A food container according to item 1. パルプモールドによって食品収納容器を製造する製造方法であって、
凸型の所定形状を有する本体に対応して網状体を覆設し、前記本体外部から内部方向に吸引脱水する複数の穿設孔を備えた抄造型を、非木材繊維に所定量の植物性澱粉を添加させたスラリーに浸漬する工程と、前記穿設孔から吸引して前記網状体に水素結合した非木材繊維を吸着させて中間体を形成する工程と、前記中間体をスラリーから取り出して前記穿設孔から吸引脱水する工程と、前記抄造型から中間体を離型し、乾燥させる工程とを有することを特徴とする食品収納容器を製造する製造方法。
A manufacturing method for manufacturing a food container with a pulp mold,
Corresponding to the main body having a predetermined shape of the convex shape, a papermaking mold provided with a plurality of perforated holes for suction dewatering from the outside to the inside from the outside of the main body has a predetermined amount of vegetable property on the non-wood fiber A step of immersing in a slurry to which starch has been added; a step of forming an intermediate by adsorbing non-wood fibers hydrogen-bonded to the network by suction from the perforated holes; and taking out the intermediate from the slurry. A production method for producing a food container, comprising: a step of dehydrating by suction from the perforated hole; and a step of releasing the intermediate from the papermaking mold and drying.
JP2013224633A 2013-10-29 2013-10-29 Papermaking mold for pulp mold, food product storage container and method for producing food product storage container Pending JP2015086478A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107190555A (en) * 2017-05-26 2017-09-22 刘武 A kind of mode of production of paper pulp model
CN109942898A (en) * 2019-03-14 2019-06-28 永嘉县宇恒生物技术研究院有限公司 Fully-degradable starch plant fiber hamburger box production technology formula and its molding die
WO2019131048A1 (en) 2017-12-28 2019-07-04 ダイキン工業株式会社 Pulp molded product and method for manufacturing same
JP2021534043A (en) * 2018-08-16 2021-12-09 フットプリント インターナショナル, エルエルシー Manufacturing method and equipment for textile beverage holders

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107190555A (en) * 2017-05-26 2017-09-22 刘武 A kind of mode of production of paper pulp model
WO2019131048A1 (en) 2017-12-28 2019-07-04 ダイキン工業株式会社 Pulp molded product and method for manufacturing same
US11434606B2 (en) 2017-12-28 2022-09-06 Daiken Industries, Ltd. Pulp molded product and method for manufacturing same
JP2021534043A (en) * 2018-08-16 2021-12-09 フットプリント インターナショナル, エルエルシー Manufacturing method and equipment for textile beverage holders
CN109942898A (en) * 2019-03-14 2019-06-28 永嘉县宇恒生物技术研究院有限公司 Fully-degradable starch plant fiber hamburger box production technology formula and its molding die

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