JP2015086228A - Photocurable resin composition, image display device, and production method thereof - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a photocurable resin composition which hardly leaks and is easily molded into a desired shape, an image display device using this photocurable resin composition, and a production method thereof.SOLUTION: The photocurable resin composition of the present invention contains a compound (A) having a photopolymerizable functional group and an oil gelling agent (B) and has a thixo ratio of more than 1 at 25°C. The image display device (1A) of the present invention comprises an image display unit (7) having an image display part, a transparent protective plate (40) and a resin layer (32) present between the image display unit (7) and the transparent protective plate (40), where the resin layer (32) is a cured product layer of the photocurable resin composition of the present invention. In the production method of an image display device of the present invention, the photocurable resin composition of the present invention is placed in a gap between an image display unit having an image display part or a touch panel and a transparent protective plate, followed by light irradiation to cure the photocurable resin composition.

Description

  The present invention relates to a photocurable resin composition, an image display device using the same, and a method for manufacturing the image display device.

  Currently, a liquid crystal display device is used in many image display devices. In a liquid crystal display device, a gap of about several microns is formed between two glass substrates having a thickness of about 1 mm on which transparent electrodes and pixel patterns are formed, and liquid crystal is filled in the gap. A liquid crystal panel having a manufactured liquid crystal cell, a polarizing plate attached to both outer surfaces of the liquid crystal cell, and a light source such as a backlight system is included.

  The polarizing plate of this liquid crystal panel is thin and easily damaged. For this reason, in particular, when using a liquid crystal display device equipped with this liquid crystal panel for mobile phones, game machines, digital cameras, in-vehicle applications, etc., a transparent front plate (protective panel) with a certain space in front of the liquid crystal panel ) Is generally provided.

  Furthermore, in recent years, touch panels have been mounted on liquid crystal display devices such as mobile phones, game machines, digital cameras, in-vehicle parts, notebook computers, desktop computers, personal computer monitors, and large liquid crystal monitors. Such a liquid crystal display device has a laminated structure in which a protective panel, a touch panel, and a liquid crystal panel are laminated in this order. The liquid crystal display device includes a protective panel and a touch panel, and a touch panel and a liquid crystal panel. There is a certain space. If there is only air in the space, light scatters due to this space, which decreases the contrast and brightness of the image, decreases the transmittance from the protective panel to the liquid crystal panel, and further double images. Degradation of image quality can occur. As a method of preventing such light scattering, a method of filling a liquid material of a photocurable resin composition in a space between a protective panel and a liquid crystal panel (see, for example, Patent Document 1), and an acrylic monomer There is a method of interposing a photocurable resin composition sheet obtained by copolymerization between a protective panel and a liquid crystal panel (for example, see Patent Document 2).

JP 2008-281997 A JP 2009-024160 A

  In the method described in Patent Document 1, there is a problem that the liquid material filled in the space between the protective panel and the liquid crystal panel is likely to leak from a predetermined location. For example, there is a problem that the liquid material cannot maintain the frame shape because the liquid material flows after the liquid material is applied in the frame of the outer frame such as a metal plate. On the other hand, the method described in Patent Document 2 does not cause a leakage problem. However, following the shape of the space between the protective panel and the liquid crystal panel, there is a problem that the photocurable resin composition sheet is not sufficiently deformed and a gap or the like is easily generated.

  The present invention solves the above problems, and provides a photocurable resin composition that is difficult to leak out and that can be easily molded into a desired shape, an image display device using the photocurable resin composition, and a method for producing the same. Objective.

The present invention provides the following [1] to [11].
[1] A photocurable resin composition containing a compound (A) having a photopolymerizable functional group and an oil gelling agent (B) and having a thixo ratio at 25 ° C. of greater than 1.
[2] The oil gelling agent (B) is hydroxy fatty acid, fatty acid amide, n-lauroyl-L-glutamic acid-α, β-dibutyramide, di-p-methylbenzylidene sorbitol glucitol, 1,3: 2,4 -Bis-0-benzylidene-D-glucitol, 1,3: 2,4-bis-0- (4-methylbenzylidene) -D-sorbitol, bis (2-ethylhexanoato) hydroxyaluminum, and the following general formula ( The photocurable resin composition according to the above [1], which is at least one of the compounds represented by 1) to (12).
(In General Formula (1), m is an integer of 3 to 10, n is an integer of 2 to 6, R ₁ is a saturated hydrocarbon group having 1 to 20 carbon atoms, and X is sulfur or oxygen)
(In the general formula (2), R ₂ a saturated hydrocarbon group having 1 to 20 carbon atoms, Y ₁ is a bond or a benzene ring)
(In General Formula (3), R ₃ is a saturated hydrocarbon group having 1 to 20 carbon atoms, and Y ₂ is a bond or a benzene ring)
(In the general formula (4), R ₄ is a saturated hydrocarbon group having 1 to 20 carbon atoms)
(In General Formula (6), R ₅ and R ₆ are each independently a saturated hydrocarbon group having 1 to 20 carbon atoms)
(In the general formula (7), R ₇ is a saturated hydrocarbon group having 1 to 20 carbon atoms)
(In the general formula (8), R ₈ is a saturated hydrocarbon group having 1 to 20 carbon atoms)
(In General Formula (10), R ₉ and R ₁₀ are each independently a saturated hydrocarbon group having 1 to 20 carbon atoms)
[3] The photocurable resin composition according to the above [1] or [2], wherein the compound (A) having a photopolymerizable functional group contains a compound having an ethylenically unsaturated group.
[4] The photocurable resin composition according to any one of [1] to [3], further including a photopolymerization initiator (C).
[5] The photocurable resin composition according to any one of [1] to [4], further including a plasticizer (D).
[6] The photocurable resin composition according to any one of [1] to [5], further including a monomer (E) having a viscosity at 25 ° C. of 100 mPa · s or less.
[7] An image display device including an image display unit having an image display unit, a transparent protective plate, and a resin layer existing between the image display unit and the transparent protective plate, wherein the resin layer includes the above [1] to [[ 6] The image display apparatus which is a hardened | cured material layer of the photocurable resin composition in any one of.
[8] An image display device including an image display unit having an image display unit, a touch panel, a transparent protective plate, and a resin layer existing between the touch panel and the transparent protective plate, wherein the resin layer is the above [1] to The image display apparatus which is a hardened | cured material layer of the photocurable resin composition in any one of [6].
[9] The image display device according to [7] or [8], wherein the transparent protective plate has a stepped portion.
[10] An image display unit having an image display unit or a method for producing an image display device, wherein a photocurable resin composition is interposed in a gap between a touch panel and a transparent protective plate to cure the photocurable resin composition. An image display in which the photocurable resin composition according to any one of [1] to [6] is interposed in the gap, and the photocurable resin composition is cured by performing light irradiation at least from the transparent protective plate side. Device manufacturing method.
[11] The method for manufacturing an image display device according to [10], wherein the transparent protective plate has a stepped portion.

  ADVANTAGE OF THE INVENTION According to this invention, the photocurable resin composition which is hard to leak and is easy to shape | mold into a desired shape, the image display apparatus using this photocurable resin composition, and its manufacturing method can be provided.

FIG. 1 is a cross-sectional view schematically showing an image display apparatus according to a first embodiment of the present invention. FIG. 2 is a cross-sectional view schematically showing an image display apparatus according to the second embodiment of the present invention.

Hereinafter, the photocurable resin composition, the image display device and the manufacturing method thereof of the present invention will be described.
The photocurable resin composition of the present invention contains a compound (A) having a photopolymerizable functional group and an oil gelling agent (B), and the thixo ratio at 25 ° C. is larger than 1.

[Compound (A) having a photopolymerizable functional group]
The compound (A) having a photopolymerizable functional group used in the present invention (hereinafter sometimes referred to as “component (A)”) is not particularly limited as long as it is photocurable. The compound (A) having a preferred photopolymerizable functional group includes an ethylenically unsaturated group that can be cured by a photopolymerization initiator that generates radicals, such as a (meth) acryloyl group, a vinyl group, and an allyl group. And compounds containing a cyclic ether group curable with a photoacid generator that generates an acid, such as an epoxy group. From the viewpoint of curability and transparency, the compound (A) having a photopolymerizable functional group is preferably a compound containing an ethylenically unsaturated group. Examples of the compound containing an ethylenically unsaturated group include a (meth) acrylate compound, a polymer having a (meth) acryloyl group, a compound having a vinyl group, and a compound having an allyl group. From the viewpoint of curability and transparency, the compound (A) having a photopolymerizable functional group is more preferably a polymer containing a (meth) acryloyl group.

  In the present specification, “(meth) acrylate” means “acrylate” and “methacrylate” corresponding thereto. Similarly, “(meth) acryl” means “acryl” and “methacryl” corresponding thereto, and “(meth) acryloyl” means “acryloyl” and corresponding “methacryloyl”.

((Meth) acrylate compound)
Examples of the (meth) acrylate compound include (meth) acrylic acid, (meth) acrylic acid amide, (meth) acryloylmorpholine, alkyl (meth) acrylate having 1 to 18 carbon atoms in the alkyl group, and alkane having 1 carbon atom. -18 alkanediol di (meth) acrylate, polyfunctional (meth) acrylate having 3 or more (meth) acryloyl groups in the molecule, glycidyl methacrylate, alkenyl (meth) acrylate having 2-18 carbon atoms in the alkenyl group, (Meth) acrylate having an aromatic ring, alkoxy polyalkylene glycol (meth) acrylate, (meth) acrylate having an alicyclic group, (meth) acrylate having a hydroxyl group, tetrahydrofurfuryl (meth) acrylate, (meth) acrylamide derivative The isocyanate group To (meth) acrylate, polyalkylene glycol mono (meth) acrylate, polyalkylene glycol di (meth) acrylate having an isocyanuric ring skeleton (meth) acrylates, having a siloxane skeleton (meth) acrylate. These may be used alone or in combination of two or more. In addition, polyfunctionality having 3 or more alkyl (meth) acrylates having 1 to 18 carbon atoms in the alkyl group, alkanediol di (meth) acrylate having 1 to 18 carbon atoms in the alkane, and (meth) acryloyl groups in the molecule ( The meth) acrylate, glycidyl methacrylate, and alkenyl (meth) acrylate having 2 to 18 carbon atoms in the alkenyl group may be collectively referred to as aliphatic (meth) acrylate. In addition, alkoxy polyalkylene glycol (meth) acrylate, polyalkylene glycol mono (meth) acrylate, polyalkylene glycol di (meth) acrylate, (meth) acrylate having an isocyanuric ring skeleton, and (meth) acrylate having a siloxane skeleton are heterogeneous. Sometimes referred to generically as atomic (meth) acrylate.

  Examples of the alkyl (meth) acrylate having 1 to 18 carbon atoms in the alkyl group include methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, and tert-butyl (meth) ) Acrylate, n-pentyl (meth) acrylate, n-hexyl (meth) acrylate, n-octyl (meth) acrylate, isooctyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, isodecyl (meth) acrylate, dodecyl (meth) ) Acrylate (n-lauryl (meth) acrylate), isomyristyl (meth) acrylate, stearyl (meth) acrylate, and the like.

  Examples of the alkanediol di (meth) acrylate having 1 to 18 carbon atoms of alkane include ethylene glycol di (meth) acrylate, butanediol (meth) acrylate, and nonanediol di (meth) acrylate.

  Examples of the polyfunctional (meth) acrylate having three or more (meth) acryloyl groups in the molecule include trimethylolpropane tri (meth) acrylate, tetramethylolmethanetri (meth) acrylate, and tetramethylolmethanetetra (meth) acrylate. , Dipentaerythritol penta (meth) acrylate, and dipentaerythritol hexa (meth) acrylate.

  The alkenyl (meth) acrylate having 2 to 18 carbon atoms in the alkenyl group is, for example, 3-butenyl (meth) acrylate.

  Examples of the (meth) acrylate having an aromatic ring include benzyl (meth) acrylate and phenoxyethyl (meth) acrylate.

  Examples of the alkoxypolyalkylene glycol (meth) acrylate include methoxytetraethylene glycol (meth) acrylate, methoxyhexaethylene glycol (meth) acrylate, methoxyoctaethylene glycol (meth) acrylate, methoxynonaethylene glycol (meth) acrylate, methoxy Examples include polyethylene glycol (meth) acrylate, methoxyheptapropylene glycol (meth) acrylate, ethoxytetraethylene glycol (meth) acrylate, butoxyethylene glycol (meth) acrylate, and butoxydiethylene glycol (meth) acrylate.

  Examples of the (meth) acrylate having an alicyclic group include cyclohexyl (meth) acrylate, isobornyl (meth) acrylate, and dicyclopentanyl (meth) acrylate.

  Examples of the (meth) acrylate having a hydroxyl group include 2-hydroxyethyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, and 4-hydroxybutyl (meth) acrylate.

  Examples of (meth) acrylamide derivatives include N, N-dimethylaminoethyl (meth) acrylate, N, N-dimethylaminopropyl (meth) acrylamide, N, N-dimethyl (meth) acrylamide, and N-isopropyl (meth). Examples include acrylamide, N, N-diethyl (meth) acrylamide, and N-hydroxyethyl (meth) acrylamide.

  Examples of the (meth) acrylate having an isocyanate group include 2- (2-methacryloyloxyethyloxy) ethyl isocyanate and 2- (meth) acryloyloxyethyl isocyanate.

  Examples of the polyalkylene glycol mono (meth) acrylate include tetraethylene glycol mono (meth) acrylate, hexaethylene glycol mono (meth) acrylate, octapropylene glycol mono (meth) acrylate, dipropylene glycol mono (meth) acrylate, triethylene glycol Examples include propylene glycol mono (meth) acrylate and octapropylene glycol mono (meth) acrylate.

(Aliphatic (meth) acrylate)
Specific examples of the aliphatic (meth) acrylate that can be suitably used in the present invention include compounds represented by the following general formulas (13) to (23), but are not limited thereto. Moreover, these may be used individually by 1 type and may use 2 or more types together.
Examples of commercially available compounds represented by the general formula (13) include FA-129AS (trade name, manufactured by Hitachi Chemical Co., Ltd.).

Commercially available compounds represented by the general formula (14) include, for example, light ester L (manufactured by Kyoeisha Chemical Co., Ltd., trade name, lauryl methacrylate) and FA-112M (manufactured by Hitachi Chemical Co., Ltd.). , Product name) etc.

Examples of commercially available compounds represented by the general formula (15) include 2-ethylhexyl acrylate (EHA) (Wako Pure Chemical Industries, Ltd.).

Commercially available compounds represented by the general formula (16) include, for example, light acrylate IM-A (manufactured by Kyoeisha Chemical Co., Ltd., trade name, isomyristyl acrylate (C14 isomer mixture)), etc. There is.

Examples of commercially available compounds represented by the general formula (17) include FA-121M (trade name, manufactured by Hitachi Chemical Co., Ltd.).

A commercially available compound represented by the general formula (18) includes, for example, FA-112A (trade name, manufactured by Hitachi Chemical Co., Ltd.).

Examples of commercially available compounds represented by the general formula (19) include FA-126AS (trade name, manufactured by Hitachi Chemical Co., Ltd.).

Examples of commercially available compounds represented by the general formula (20) include VBMA (manufactured by Hitachi Chemical Co., Ltd., prototype name).

Examples of commercially available compounds represented by the general formula (21) include light acrylate TMP-A (trade name, manufactured by Kyoeisha Chemical Co., Ltd.).

Examples of commercially available compounds represented by the general formula (22) include FA-125M (trade name, manufactured by Hitachi Chemical Co., Ltd.).

Commercially available compounds represented by the general formula (23) include, for example, light ester G (trade name, manufactured by Kyoeisha Chemical Co., Ltd.) (sometimes referred to as GMA).

  Among the compounds represented by the general formulas (13) to (23), from the viewpoint of adjusting the thixo ratio to an appropriate range, the aliphatic (meth) acrylate used in the present invention is preferably the general formula (13). ) To (18) and (20) to (22), more preferably compounds represented by the general formulas (13) to (16).

((Meth) acrylate with aromatic ring)
Examples of the (meth) acrylate having an aromatic ring that can be suitably used in the present invention include compounds represented by the following general formulas (a) to (c), benzyl (meth) acrylate, and the like. It is not something. Moreover, these may be used individually by 1 type and may use 2 or more types together.

(In general formula (a), R ²¹ represents a hydrogen atom or a methyl group, R ²² represents a hydrogen atom, an alkyl group having 1 to 12 carbon atoms or a phenyl group, and n represents an integer of 1 to 20)

(In the general formula (b), R ²³ represents a hydrogen atom or a methyl group, R ²⁴ represents a hydrogen atom or a methyl group, and m and n each independently represents an integer of 1 to 20)

(In general formula (c), R ²⁵ represents a hydrogen atom or a methyl group, and m and n each independently represents an integer of 1 to 20)

  Specific examples of the (meth) acrylate having an aromatic ring that can be suitably used in the present invention include compounds represented by the following general formulas (24) to (36), but are not limited thereto. . Moreover, these may be used individually by 1 type and may use 2 or more types together.

(In general formula (24), the average value of n is 4)
Examples of commercially available compounds represented by the general formula (24) include FA-314A (trade name, manufactured by Hitachi Chemical Co., Ltd.).

(In general formula (25), the average value of n is 8)
Examples of commercially available compounds represented by the general formula (25) include FA-318A (trade name, manufactured by Hitachi Chemical Co., Ltd.).

Examples of commercially available compounds represented by the general formula (26) include FA-BZM (trade name, manufactured by Hitachi Chemical Co., Ltd.).

Examples of commercially available compounds represented by the general formula (27) include FA-BZA (trade name, manufactured by Hitachi Chemical Co., Ltd.).

(In general formula (28), the average value of m + n is 10)
Examples of commercially available compounds represented by the general formula (28) include FA-321A (trade name, manufactured by Hitachi Chemical Co., Ltd.).

(In general formula (29), the average value of m + n is 18)
Examples of commercially available compounds represented by the general formula (29) include FA-3218M (trade name, manufactured by Hitachi Chemical Co., Ltd.).

(In general formula (30), the average value of m + n is 10)
Examples of commercially available compounds represented by the general formula (30) include FA-321M (trade name, manufactured by Hitachi Chemical Co., Ltd.).

(In general formula (31), the average value of m + n is 30)
Examples of commercially available compounds represented by the general formula (31) include FA-323M (trade name, manufactured by Hitachi Chemical Co., Ltd.).

The commercially available compound represented by the general formula (32) is commercially available, for example, as light acrylate PO-A (trade name, phenoxyethyl acrylate, manufactured by Kyoeisha Chemical Co., Ltd.). .

(In general formula (33), the average value of m + n is 4)
Examples of commercially available compounds represented by the general formula (33) include FA-324M (trade name, manufactured by Hitachi Chemical Co., Ltd.).

(In the general formula (34), the average value of m + n is 4)
Examples of commercially available compounds represented by the general formula (34) include FA-324A (trade name, manufactured by Hitachi Chemical Co., Ltd.).

Examples of commercially available compounds represented by the general formula (35) include FA-302A (trade name, manufactured by Hitachi Chemical Co., Ltd.).

Examples of commercially available compounds represented by the general formula (36) include A-BPFE (trade name, manufactured by Shin-Nakamura Kogyo Co., Ltd.).

  Among the compounds represented by the general formulas (24) to (36), from the viewpoint of adjusting the thixo ratio to an appropriate range, the (meth) acrylate having an aromatic ring used in the present invention is preferably represented by the general formula (24 ) To (25) and (28) to (36), more preferably compounds represented by the general formulas (24), (28), (29), and (33) to (36). .

((Meth) acrylate having alicyclic group)
Specific examples of the (meth) acrylate having an alicyclic group that can be suitably used in the present invention include compounds represented by the following general formulas (37) to (43), but are not limited thereto. is not. Moreover, these may be used individually by 1 type and may use 2 or more types together.

Commercially available compounds represented by the general formula (37) include, for example, light acrylate DCP-A (trade name, dimethylol-tricyclodecane diacrylate, manufactured by Kyoeisha Chemical Co., Ltd.).

Examples of commercially available compounds represented by the general formula (38) include FA-512M (trade name, manufactured by Hitachi Chemical Co., Ltd.).

Examples of commercially available compounds represented by the general formula (39) include FA-512AS (trade name, manufactured by Hitachi Chemical Co., Ltd.).

Examples of commercially available compounds represented by the general formula (40) include FA-513M (trade name, manufactured by Hitachi Chemical Co., Ltd.).

Examples of commercially available compounds represented by the general formula (41) include FA-513AS (trade name, manufactured by Hitachi Chemical Co., Ltd.).

Examples of commercially available compounds represented by the general formula (42) include light acrylate IB-XA (trade name, isobornyl acrylate, manufactured by Kyoeisha Chemical Co., Ltd.).

Examples of commercially available compounds represented by the general formula (43) include FA-511AS (trade name, manufactured by Hitachi Chemical Co., Ltd.).

  Among the compounds represented by the general formulas (37) to (43), the (meth) acrylate having an alicyclic group used in the present invention is preferably a general formula from the viewpoint of adjusting the thixo ratio to an appropriate range. (37) and (38).

(Heteroatom (meth) acrylate)
In the present invention, the heteroatom-based (meth) acrylate is classified as not containing an aromatic ring and containing many heteroatoms. The heteroatom-based (meth) acrylate that can be suitably used in the present invention includes a polyalkylene glycol di (meth) acrylate represented by the following general formula (d) and the following general formula (e). Examples of such alkoxypolyalkylene glycol (meth) acrylate and polyalkylene glycol mono (meth) acrylate, (meth) acrylate having an isocyanuric ring skeleton, and (meth) acrylate having a siloxane skeleton include, but are not limited to these. It is not a thing. Moreover, these may be used individually by 1 type and may use 2 or more types together.

(In general formula (d), R ²⁶ represents a hydrogen atom or a methyl group, X ₁ represents an ethylene group, a propylene group or an isopropylene group, and s represents an integer of 2 to 20)

(In the general formula (e), R represents an alkyl group having 1 to 5 carbon atoms, R ²⁷ represents a hydrogen atom or a methyl group, X ₁ represents an ethylene group, a propylene group or an isopropylene group, and s represents 2 Represents an integer of ~ 20)

  Specific examples of the heteroatom-based (meth) acrylate that can be suitably used in the present invention include compounds represented by the following general formulas (44) to (49), but are not limited thereto. Moreover, these may be used individually by 1 type and may use 2 or more types together.

Examples of commercially available compounds represented by the general formula (44) include FA-731A (trade name, manufactured by Hitachi Chemical Co., Ltd.).

(In the general formula (45), the average value of n is 7)
Examples of commercially available compounds represented by the general formula (45) include FA-P240A (trade name, manufactured by Hitachi Chemical Co., Ltd.).

Examples of commercially available compounds represented by the general formula (46) include FA-731AT (trade name, manufactured by Hitachi Chemical Co., Ltd.).

(In the general formula (47), the average value of n is 9)
Examples of commercially available compounds represented by the general formula (47) include light acrylate 130A (trade name, manufactured by Kyoeisha Chemical Co., Ltd.).

Examples of commercially available compounds represented by the general formula (48) include X-22-164AS (trade name, manufactured by Shin-Etsu Chemical Co., Ltd.).

Commercially available compounds represented by the general formula (49) include, for example, Silaplane TM-0701 (manufactured by JNC Corporation, trade name) (compound name: 3-tris (trimethylsiloxy) silylpropyl Methacrylate) (hereinafter sometimes referred to as TRIS).

  Among the compounds represented by the general formulas (44) to (49), from the viewpoint of adjusting the thixo ratio to an appropriate range, the heteroatom-based (meth) acrylate used in the present invention is preferably the general formula (44). And compounds represented by (46) to (49), more preferably compounds represented by the general formulas (46) to (49).

(Polymer having (meth) acryloyl group)
Examples of the polymer having a (meth) acryloyl group include polybutadiene (meth) acrylate, polyisoprene (meth) acrylate, urethane acrylate, epoxy acrylate, an acrylic resin having a (meth) acryloyl group in the side chain, and modified products thereof. Etc. These may be used alone or in combination of two or more.

Specific examples of the polymer having a (meth) acryloyl group that can be suitably used in the present invention include compounds represented by the following general formulas (50) to (52), but are not limited thereto. . Moreover, these may be used individually by 1 type and may use 2 or more types together. The molecular weight of the polymer having a (meth) acryloyl group is not particularly limited, but the number average molecular weight (Mn) is preferably 5.0 × 10 ² or more, and more preferably 1.0 × 10 ³ or more. The number average molecular weight may be a value obtained by GPC measurement and converted using a standard polystyrene calibration curve.

Examples of the compound represented by the general formula (50) include G-3000 (Nippon Soda Co., Ltd., trade name, α, ω-polybutadiene glycol), Karenz MOI (Showa Denko Co., Ltd., trade name; 2-isocyanatoethyl). (Methacrylate) can be obtained by reaction. The compound thus obtained may be hereinafter referred to as PB-MOI.

Examples of commercially available compounds represented by the general formula (51) include TEAI-1000 (trade name, manufactured by Nippon Soda Co., Ltd.).

The compound represented by the general formula (52) preferably has a number average molecular weight of 1.0 × 10 ⁴ or more from the viewpoints of viscosity after blending, workability, toughness of the cured product, and elastic modulus, and 1.3 × More preferably, it is 10 ⁴ or more. For the same reason, it is preferable that the number average molecular weight of 4.0 × 10 ⁴ or less, more preferably 3.0 × 10 ⁴ or less.
Examples of commercially available compounds represented by the general formula (52) include UC-102 (manufactured by Kuraray Co., Ltd., n = 2, number average molecular weight 17,000) and UC-203 ((stock) ) Manufactured by Kuraray, n = 3, number average molecular weight 35,000).

  All of the compounds represented by the general formulas (50) to (52) are preferable from the viewpoint of adjusting the thixo ratio to an appropriate range.

(Compounds having a vinyl group and compounds having an allyl group)
Examples of the compound having a vinyl group and the compound having an allyl group include styrene, divinylbenzene, vinylpyrrolidone, triallyl isocyanurate, and 1,2-polybutadiene. These may be used alone or in combination of two or more.

  Specific examples of the compound having a vinyl group and the compound having an allyl group that can be suitably used in the present invention include compounds represented by the following general formulas (53) to (55), but are not limited thereto. It is not a thing. Moreover, these may be used individually by 1 type and may use 2 or more types together.

Examples of commercially available compounds represented by the general formula (53) include STC (styrene) (Wako Pure Chemical Industries, Ltd.).

Examples of commercially available compounds represented by the general formula (54) include RICON 130 and RICON 131 (both manufactured by CRAYVALLEY, trade names, polybutadiene mainly composed of 1,2-structural units) and the like. .

Examples of commercially available compounds represented by the general formula (55) include TAIC (trade name, manufactured by Nippon Kasei Co., Ltd.).

  All of the compounds represented by the general formulas (53) to (55) are preferable from the viewpoint of adjusting the thixo ratio to an appropriate range.

(Content of Compound (A) Having Photopolymerizable Functional Group)
The content of the compound (A) having a photopolymerizable functional group is preferably 0.5 to 99% by mass, more preferably 1 to 90% by mass, based on the total amount of the photocurable resin composition. More preferably, it is 2-85 mass%. If the content of the compound (A) having a photopolymerizable functional group is 0.5% by mass or more, it can be sufficiently photocured, and if it is 99% by mass or less, the oil gelling agent is relatively contained. The amount increases and can be sufficiently gelled.

[Oil gelling agent (B)]
The oil gelling agent (B) used in the present invention (hereinafter sometimes referred to as “component (B)”) is not particularly limited as long as it can gel the compound (A) having a photopolymerizable functional group. . Here, the gelation means that the fluid does not have fluidity and hardens to such an extent that it does not collapse even under its own weight. The oil gelling agent (B) is a non-covalent intermolecular interaction such as hydrogen bond, electrostatic bond, π-π interaction and van der Waals force in the compound (A) having a photopolymerizable functional group. Are expressed and connected to each other to form a fibrous combination. Thereby, at least a part of the photocurable resin composition becomes a physical gel-like substance (hereinafter sometimes referred to as gelation or gel-like) at a room temperature of 25 ° C., and as a result, it is difficult to leak out compared to a liquid. It is presumed that it becomes easier to mold into a desired shape than solid.

  From the viewpoint of adjusting the thixo ratio to an appropriate range, preferred oil gelling agents (B) are hydroxy fatty acid, fatty acid amide, n-lauroyl-L-glutamic acid-α, β-dibutyramide, di-p-methylbenzylidene sorbitol glutar Cytol, 1,3: 2,4-bis-0-benzylidene-D-glucitol, 1,3: 2,4-bis-0- (4-methylbenzylidene) -D-sorbitol, bis (2-ethylhexa) Noato) hydroxyaluminum and at least one compound represented by the following general formulas (1) to (12).

(In General Formula (1), m is an integer of 3 to 10, n is an integer of 2 to 6, R ₁ is a saturated hydrocarbon group having 1 to 20 carbon atoms, and X is sulfur or oxygen)

(In the general formula (2), R ₂ represents a saturated hydrocarbon group having 1 to 20 carbon atoms, Y ₁ is a bond or a benzene ring)

(In General Formula (3), R ₃ is a saturated hydrocarbon group having 1 to 20 carbon atoms, and Y ₂ is a bond or a benzene ring)

(In the general formula (4), R ₄ is a saturated hydrocarbon group having 1 to 20 carbon atoms)

(In General Formula (6), R ₅ and R ₆ are each independently a saturated hydrocarbon group having 1 to 20 carbon atoms)

(In the general formula (7), R ₇ is a saturated hydrocarbon group having 1 to 20 carbon atoms)

(In the general formula (8), R ₈ is a saturated hydrocarbon group having 1 to 20 carbon atoms)

(In General Formula (10), R ₉ and R ₁₀ are each independently a saturated hydrocarbon group having 1 to 20 carbon atoms)

(Content of oil gelling agent (B))
The content of the oil gelling agent (B) is preferably 0.1 to 20% by mass, more preferably 0.2 to 15% by mass, and still more preferably based on the total amount of the photocurable resin composition. 0.3 to 10% by mass. When the content of the oil gelling agent (B) is 0.1% by mass or more based on the total amount of the photocurable resin composition, the compound (A) having a photopolymerizable functional group is sufficiently gelled. When the content is 20% by mass or less, the content of the compound (A) having a photopolymerizable functional group is relatively increased, and the photocurable resin composition can be sufficiently photocured.

[Thixo ratio]
The thixo ratio at 25 ° C. of the photocurable resin composition of the present invention is larger than 1, preferably 2 or more, more preferably 2 to 20, and further preferably 2.1 to 10. When the thixo ratio of the photocurable resin composition is larger than 1, the photocurable resin composition is difficult to leak out and is easily molded into a desired shape. The thixo ratio is calculated from the following equation.
Thixo ratio = (shear viscosity at shear rate 1 (1 / s)) / (shear viscosity at shear rate 10 (1 / s))

[Photoinitiator (C)]
The photocurable resin composition of the present invention may contain a photopolymerization initiator (C) (hereinafter sometimes referred to as “component (C)”). Thereby, after forming the physical gel-like substance containing the component (A) into a predetermined shape, the component (A) can be three-dimensionally crosslinked, and leakage can be further suppressed. A photoinitiator (C) will not be specifically limited if a hardening reaction advances by irradiation of an active energy ray. Here, active energy rays refer to ultraviolet rays, electron beams, α rays, β rays, γ rays, and the like.

  The photopolymerization initiator (C) used in the present invention includes aromatic ketone compounds, benzoin compounds, benzoin ether compounds, benzyl compounds, acridine compounds, 2,4,5-triarylimidazole dimers, α-amino Examples include alkylphenone compounds, acylphosphine oxide compounds, oligo (2-hydroxy-2-methyl-1- (4- (1-methylvinyl) phenyl) propanone), and α-hydroxyalkylphenone compounds. . These may be used alone or in combination of two or more.

  Examples of the aromatic ketone compound include benzophenone, N, N′-tetramethyl-4,4′-diaminobenzophenone (Michler ketone), N, N-tetraethyl-4,4′-diaminobenzophenone, 4-methoxy-4, 4′-dimethylaminobenzophenone, α-hydroxyisobutylphenone, 2-ethylanthraquinone, t-butylanthraquinone, 1,4-dimethylanthraquinone, 1-chloroanthraquinone, 2,3-dichloroanthraquinone, 3-chloro-2-methylanthraquinone 1,2-benzoanthraquinone, 2-phenylanthraquinone, 1,4-naphthoquinone, 9,10-phenanthraquinone, thioxanthone, 2-chlorothioxanthone, 1-hydroxycyclohexyl phenyl ketone, 2,2-dimethoxy-1, 2- Phenyl-1-one, 2-hydroxy-2-methyl-and 2,2-diethoxyacetophenone, and the like.

  Examples of the benzoin compound include benzoin, methylbenzoin, and ethylbenzoin.

  Examples of the benzoin ether compound include benzoin methyl ether, benzoin ethyl ether, benzoin isobutyl ether, and benzoin phenyl ether.

  Examples of the benzyl compound include benzyl and benzyldimethyl ketal.

  Examples of the acridine compound include ester compounds of β- (acridin-9-yl) (meth) acrylic acid, 9-phenylacridine, 9-pyridylacridine, and 1,7-diacridinoheptane.

  Examples of 2,4,5-triarylimidazole dimer include 2- (o-chlorophenyl) -4,5-diphenylimidazole dimer, 2- (o-chlorophenyl) -4,5-di (m -Methoxyphenyl) imidazole dimer, 2- (o-fluorophenyl) -4,5-diphenylimidazole dimer, 2- (o-methoxyphenyl) -4,5-diphenylimidazole dimer, 2- ( p-methoxyphenyl) -4,5-diphenylimidazole dimer, 2,4-di (p-methoxyphenyl) 5-phenylimidazole dimer, 2- (2,4-dimethoxyphenyl) -4,5- Examples include diphenylimidazole dimer and 2- (p-methylmercaptophenyl) -4,5-diphenylimidazole dimer.

  Examples of the α-aminoalkylphenone compounds include 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -1-butanone and 2-methyl-1- [4- (methylthio) phenyl. ] -2-morpholino-1-propanone and the like.

  Acylphosphine oxide compounds include, for example, bis (2,4,6-trimethylbenzoyl) -phenylphosphine oxide, bis (2,6-dimethoxybenzoyl) -2,4,4-trimethyl-pentylphosphine oxide. , And 2,4,6-trimethylbenzoyl-diphenylphosphine oxide.

  Examples of the α-hydroxyalkylphenone compounds include 1-hydroxycyclohexyl phenyl ketone, 2-hydroxy-2-methyl-1-phenyl-propan-1-one, and 1- [4- (2-hydroxyethoxy)- Phenyl] -2-hydroxy-2-methyl-1-propan-1-one and the like.

  Since the photocurable resin composition is not colored, the photopolymerization initiator (C) includes an α-hydroxyalkylphenone compound, an acylphosphine oxide compound, and an oligo (2-hydroxy-2-methyl-1- (4- (1-methylvinyl) phenyl) propanone) is particularly preferred. These may be used alone or in combination of two or more.

(Content of photopolymerization initiator (C))
The content of the photopolymerization initiator (C) is preferably 0.1 to 5% by mass, more preferably 0.2 to 3% by mass with respect to the total amount of the photocurable resin composition, and further Preferably it is 0.3-2 mass%. When the content of the photopolymerization initiator (C) is 0.1% by mass or more, photopolymerization can be favorably started, and when it is 5% by mass or less, the hue of the obtained cured product is yellowish Can be suppressed.

[Plasticizer (D)]
The photocurable resin composition of the present invention may contain a plasticizer (D) (hereinafter sometimes referred to as “component (D)”). The plasticizer (D) preferably has substantially no (meth) acryloyl group and is liquid at a temperature of 25 ° C.

  Examples of the plasticizer (D) include rubber liquid, poly α-olefin, hydrogenated α-olefin oligomer, polyvinyl oligomer, aromatic oligomer, hydrogenated polyene oligomer, paraffin oligomer, and cycloparaffin oligomer. , Phthalic acid derivatives, tetrahydrophthalic acid derivatives, adipic acid derivatives, azelaic acid derivatives, sebacic acid derivatives, maleic acid derivatives, fumaric acid derivatives, trimellitic acid derivatives, pyromellitic acid derivatives, citric acid derivatives, itaconic acid derivatives, oleic acid Examples include derivatives, ricinoleic acid derivatives, stearic acid derivatives, other fatty acid derivatives, phosphoric acid derivatives, glycol derivatives, glycerin derivatives, and epoxy derivatives. These may be used alone or in combination of two or more.

  Examples of liquid rubber include butadiene rubber, isoprene rubber, silicon rubber, styrene butadiene rubber, chloroprene rubber, nitrile rubber, butyl rubber, ethylene propylene rubber, urethane rubber, acrylic rubber, chlorosulfonated polyethylene rubber, fluorine rubber, hydrogenated Examples thereof include liquid materials such as nitrile rubber and epichlorohydrin rubber.

  The poly α-olefin is, for example, polybutene.

  The hydrogenated α-olefin oligomer is, for example, hydrogenated polybutene.

  The polyvinyl oligomer is, for example, atactic polypropylene.

  Examples of the aromatic oligomer include biphenyl and triphenyl.

  The hydrogenated polyene oligomer is, for example, hydrogenated liquid polybutadiene.

  Examples of paraffinic oligomers include paraffin oil and chlorinated paraffin oil.

  The cycloparaffinic oligomer is, for example, naphthenic oil.

  Examples of the phthalic acid derivatives include dimethyl phthalate, diethyl phthalate, dibutyl phthalate, di- (2-ethylhexyl) phthalate, di-n-octyl phthalate, diisobutyl phthalate, diheptyl phthalate, diphenyl phthalate, diisodecyl phthalate, ditridecyl phthalate, Examples thereof include diundecyl phthalate, di (heptyl, nonyl, undecyl) phthalate, benzyl phthalate, butyl benzyl phthalate, dinonyl phthalate, and dicyclohexyl phthalate.

  Examples of the isophthalic acid derivative include dimethyl isophthalate, di- (2-ethylhexyl) isophthalate, and diisooctyl isophthalate.

  Examples of the tetrahydrophthalic acid derivative include di- (2-ethylhexyl) tetrahydrophthalate, di-n-octyltetrahydrophthalate, and diisodecyltetrahydrophthalate.

  Examples of adipic acid derivatives include di-n-butyl adipate, di (2-ethylhexyl) adipate, diisodecyl adipate, and diisononyl adipate.

  Examples of azelaic acid derivatives include di- (2-ethylhexyl) azelate, diisooctylazelate, and di-n-hexylazelate.

  Examples of the sebacic acid derivative include di-n-butyl sebacate and di- (2-ethylhexyl) sebacate.

  Examples of maleic acid derivatives include di-n-butyl maleate, dimethyl maleate, diethyl maleate, and di- (2-ethylhexyl) maleate.

  Examples of the fumaric acid derivative include di-n-butyl fumarate and di- (2-ethylhexyl) fumarate.

  Examples of trimellitic acid derivatives include tri- (2-ethylhexyl) trimellitate, tri-n-octyl trimellitate, triisodecyl trimellitate, triisooctyl trimellitate, tri-n-hexyl trimellitate, And triisononyl trimellitate and the like.

  Examples of the pyromellitic acid derivative include tetra- (2-ethylhexyl) pyromellitate and tetra-n-octyl pyromellitate.

  Examples of the citric acid derivative include triethyl citrate, tri-n-butyl citrate, acetyl triethyl citrate, and acetyl tri- (2-ethylhexyl) citrate.

  Examples of the itaconic acid derivative include monomethyl itaconate, monobutyl itaconate, dimethyl itaconate, diethyl itaconate, dibutyl itaconate, and di- (2-ethylhexyl) itaconate.

  Examples of the oleic acid derivative include butyl oleate, glyceryl monooleate, and diethylene glycol monooleate.

  Examples of ricinoleic acid derivatives include methyl acetyl ricinoleate, butyl acetyl ricinolate, glyceryl monoricinoleate, and diethylene glycol monoricinoleate.

  Examples of stearic acid derivatives include n-butyl stearate, glycerin monostearate, and diethylene glycol distearate.

  Examples of other fatty acid derivatives include diethylene glycol monolaurate, diethylene glycol dipelargonate, and pentaerythritol fatty acid ester.

  Examples of phosphoric acid derivatives include triethyl phosphate, tributyl phosphate, tri- (2-ethylhexyl) phosphate, tributoxyethyl phosphate, triphenyl phosphate, cresyl diphenyl phosphate, tricresyl phosphate, trixylenyl phosphate, and tris ( Chloroethyl) phosphate and the like.

  Examples of the glycol derivatives include diethylene glycol dibenzoate, dipropylene glycol dibenzoate, triethylene glycol dibenzoate, triethylene glycol di- (2-ethylbutyrate), triethylene glycol di- (2-ethylhexoate), And dibutylmethylenebisthioglycolate and the like.

  Examples of glycerin derivatives include glycerol monoacetate, glycerol triacetate, and glycerol tributyrate.

  Epoxy derivatives include, for example, epoxidized soybean oil, epoxyhexahydrophthalate diisodecyl, epoxy triglyceride, epoxidized octyl oleate, and epoxidized oleate decyl.

  When using an isoprene polymer containing a (meth) acryloyl group as the compound (A) having a photopolymerizable functional group, among these, volatility, viscosity, workability, yellowing resistance, compatibility, and heat resistance From the viewpoint, butadiene rubber, isoprene rubber, poly α-olefin, hydrogenated α-olefin oligomer, and di- (2-ethylhexyl) sebacate are preferable, and butadiene rubber, poly α-olefin, and di- (2-ethylhexyl) sebacate. Is more preferable.

(Content of plasticizer (D))
The content of the plasticizer (D) is preferably 30 to 85 mass with respect to the total amount of the photocurable resin composition from the viewpoint of adjusting the thixotropy ratio of the photocurable resin composition at 25 ° C. to an appropriate range. %, More preferably 50 to 80% by mass, still more preferably 60 to 77% by mass.

[Monomer (E)]
The photocurable resin composition of the present invention may contain a monomer (E) (hereinafter sometimes referred to as “component (E)”). Monomer (E) is a compound having a viscosity at a temperature of 25 ° C. of 100 mPa · s or less, preferably 0.01 to 80 mPa · s. More preferably, it is a compound which is 0.1-60 mPa * s. More preferably, it is a compound which is 1-50 mPa * s. Furthermore, the monomer (E) is preferably a monomer of a compound having a photopolymerizable functional group. The monomer of the compound having a photopolymerizable functional group is, for example, the monomer of the compound shown in the above-mentioned item [Compound (A) having a photopolymerizable functional group]. The monomer (E) is preferably other than the polymer having a (meth) acryloyl group described in the description of the component (A). The compound having a photopolymerizable functional group of the monomer (E) may be the same as or different from the compound (A) having a photopolymerizable functional group.

(Content of monomer (E))
The content of the monomer (E) is preferably 0.5 to 99% by mass, more preferably 1 to 90% by mass, and still more preferably 2 to 85% by mass with respect to the total amount of the photocurable resin composition. %. When the content of the monomer (E) is 0.5% by mass or more, the photocurable resin composition can be sufficiently photocured, and when it is 99% by mass or less, the oil gelling agent is relatively contained. The amount increases, and the photocurable resin composition can be sufficiently gelled.

[Method for producing photocurable resin composition]
Although there is no restriction | limiting in particular in the manufacturing method of a photocurable resin composition, For example, the (C)-(E) component is further mixed and stirred as needed for the said (A) component and (B) component, for example. Can be manufactured. In addition, when any of the components is solid, it is preferable that the solid component is heated and dissolved at at least one timing before mixing stirring, during mixing stirring, and after mixing stirring. Thereby, each component disperse | distributes favorably, and a photocurable resin composition is obtained by cooling after that. The heating temperature can be appropriately selected depending on the type of the oil gelling agent (B). For example, when 12-hydroxystearic acid is used as the oil gelling agent (B), it is preferable to warm the mixture to 60 to 150 ° C. When the heating temperature is 60 ° C. or higher, 12-hydroxystearic acid can be sufficiently dissolved, and when the heating temperature is 150 ° C. or lower, the high transparency of the photocurable resin composition can be maintained. The stirring time is not particularly limited as long as it can be uniformly mixed. For example, the stirring time is preferably 10 to 600 seconds, and more preferably 20 to 300 seconds.

[Use of photocurable resin composition]
The photocurable resin composition of this invention can be used for various image display apparatuses. Examples of the image display device that can use the photocurable resin composition of the present invention include a plasma display (PDP), a liquid crystal display (LCD), a cathode ray tube (CRT), a field emission display (FED), and an organic EL display (OELD). ), 3D display, and electronic paper (EP).

  The photocurable resin composition of the present invention can be suitably used for bonding the layers constituting the image display device. For such a layer, for example, a functional layer having a predetermined functionality such as an antireflection layer, an antifouling layer, a dye layer and a hard coat layer; a functional layer is formed on a base film such as a polyethylene film and a polyester film. And a multilayer protective material such as glass, acrylic resin, alicyclic polyolefin, and polycarbonate; a multilayer material having a functional layer formed on a transparent protective plate. Moreover, you may produce an optical filter combining the hardened | cured material which photocured the photocurable resin composition of this invention, and the said multilayered product. In this case, it is preferable that the photocurable resin composition of the present invention is cured after the photocurable resin composition of the present invention is applied to and filled in a multilayer product.

  In addition, an antireflection layer is a layer which has the antireflection property in which a visible light reflectance becomes 5% or less, for example. For example, an antireflection layer can be produced by forming a layer treated by a known antireflection method on a transparent substrate such as a transparent plastic film. The antifouling layer is for preventing the surface of the image display device from being stained. In order to lower the surface tension, layers such as a fluorine resin and a silicone resin are formed on the surface.

  The dye layer increases the color purity of an image displayed on the image display device by reducing unnecessary light when the color purity of light emitted from an image display unit such as a liquid crystal display unit is low. For example, a dye layer can be obtained by forming a resin layer in which a dye that absorbs light having an unnecessary wavelength is dissolved on a base film such as a polyethylene film and a polyester film. The hard coat layer is used to increase the surface hardness of the image display device. The hard coat layer is produced by forming an acrylic resin such as urethane acrylate and epoxy acrylate and a resin layer such as epoxy resin on a base film such as a polyethylene film. Moreover, what formed the hard-coat layer in transparent protective plates, such as glass, an acrylic resin, alicyclic polyolefin, and a polycarbonate, can also be used as a hard-coat layer.

  The layer of the photocurable resin composition of the present invention can be used by being laminated on a polarizing plate. In this case, it can also laminate | stack on the visual recognition surface side of a polarizing plate, and can also laminate | stack on the opposite side. When laminating the layer of the photocurable resin composition of the present invention on the viewing surface side of the polarizing plate, an antireflection layer, an antifouling layer, a hard coat layer, etc. on the viewing surface side of the layer of the photocurable resin composition Can be further laminated. On the other hand, when laminating the layer of the photocurable resin composition of the present invention on the opposite side, that is, when laminating between the polarizing plate and the liquid crystal cell, a layer having functionality on the viewing surface side of the polarizing plate. Can be laminated. When producing such a laminate, the layer of a photocurable resin composition can be laminated | stacked using a roll laminator, a bonding machine, a vacuum bonding machine, a single wafer bonding machine, etc.

  It is preferable that the photocurable resin composition is disposed between the image display unit of the image display device and the transparent protective plate (protective panel) on the front side of the viewing side and at an appropriate position on the viewing side. Specifically, it is preferably applied between the image display unit and the transparent protective plate. Moreover, in the image display apparatus which combined the touch panel with the image display unit, it is preferable to be applied between the touch panel and the image display unit and / or between the touch panel and the transparent protective plate (protective panel). However, as long as the photo-curable resin composition of the present invention can be applied to the configuration of the image display device, the position is not limited to the above-described position.

[Image display device]
Next, the image display apparatus of the present invention will be described. The image display device of the present invention includes, for example, the image display device of the first embodiment and the image display device of the second embodiment. However, the image display apparatus of the present invention is not limited to these embodiments.

(Image display apparatus according to the first embodiment)
An image display apparatus according to a first embodiment of the present invention will be described with reference to FIG. FIG. 1 is a cross-sectional view schematically showing an image display apparatus according to a first embodiment of the present invention. The image display device 1 </ b> A includes an image display unit 7 having an image display unit, a transparent protective plate (protective panel) 40, and a resin layer 32 existing between the image display unit 7 and the transparent protective plate 40. The resin layer 32 is a cured product layer of the photocurable resin composition of the present invention. Thereby, when manufacturing 1 A of image display apparatuses, it can suppress that a photocurable resin composition leaks out. Further, it is possible to suppress the formation of a gap between the transparent protective plate 40 and the resin layer 32 and / or between the image display unit 7 and the resin layer 32. Thereby, a clear and high-contrast image without a double image is obtained. Further, the image display apparatus has impact resistance.

  The thickness of the resin layer 32 is, for example, 0.02 to 3 mm. Further, from the viewpoint of step embedding property and workability, the thickness of the resin layer 32 is preferably 0.1 to 1 mm, more preferably 0.15 mm (150 μm) to 0.5 mm (500 μm). In particular, by making the photocurable resin composition of the present invention a thick film having a thickness of 0.1 mm or more, the effect of using the photocurable resin composition of the present invention for the resin layer 32 is further improved.

  The light transmittance of the resin layer 32 with respect to light in the visible light region (wavelength: 380 to 780 nm) is preferably 80% or more, more preferably 90% or more, and still more preferably 95% or more. .

  As the transparent protective plate 40, a general optical transparent substrate can be used. Specific examples include inorganic plates such as glass and quartz, resin plates such as acrylic resin, alicyclic polyolefin, and polycarbonate, and resin sheets such as thick polyester sheets. When high surface hardness is required, the transparent protective plate 40 is preferably a plate made of glass, acrylic resin, alicyclic polyolefin, or the like, and more preferably a glass plate. When the transparent protective plate 40 is required to be thin or light, acrylic resin, alicyclic polyolefin and polycarbonate are preferable for the transparent protective plate 40. Layers such as an antireflection layer, an antifouling layer and a hard coat layer may be formed on the surface of these transparent protective plates. Such a layer may be provided on one side of the transparent protective plate 40 or may be provided on both sides. As the transparent protective plate 40, a combination of a plurality of inorganic plates, a resin plate, a resin sheet, and the like can be used.

  The transparent protective plate 40 preferably has a stepped portion 60 provided on the surface. The step portion 60 is embedded with the resin layer 32. Examples of the material of the stepped portion 60 include an acrylic resin composition containing a black pigment, and a low-melting glass containing a metal oxide. The thickness of the stepped portion 60 differs depending on the size of the image display device 1A. When the thickness of the stepped portion 60 is 30 to 100 μm, the use of the photocurable resin composition of the present invention suppresses the formation of a gap between the transparent protective plate 40 and the resin layer 32 around the stepped portion 60. it can.

The purpose of providing the stepped portion 60 is, for example, to make the wirings invisible or difficult to see from the transparent protective plate side when providing input / output wirings at the peripheral portions of the information input device and the image display unit. It is. From the viewpoint of making the wiring invisible or difficult to see, the stepped portion 60 is preferably a light shielding material. However, the step portion may be provided for other purposes such as decoration or may be transparent. The step portion 60 is provided on the lower surface (surface on the side in contact with the resin layer 32) of the transparent protective plate 40, but may be provided on the upper surface (surface on the side far from the resin layer 32). The stepped portion 60 is made of a material different from that of the transparent protective plate 40, but may be made of the same material or may be integrally formed. The step portion 60 has a frame shape along the outer peripheral edge of the lower surface of the transparent protective plate 40, but is not limited to this, and the plan view shape is partially or entirely of the transparent protective plate 40. Any shape such as a frame shape, a U shape, an L shape, a linear shape, a waveform, a dotted line shape, a lattice shape, or a curved shape that does not follow the outer peripheral edge of the lower surface can be used. The same applies to the stepped portion 60 of the liquid crystal display device of FIG.

  The image display unit 7 includes a backlight system 50, a polarizing plate 22 disposed on the backlight system 50, a liquid crystal display cell 10 disposed on the polarizing plate 22, and a polarization disposed on the liquid crystal display cell 10. A plate 20 is included.

  The backlight system 50 includes, for example, a reflection unit such as a reflection plate and an illumination unit such as a lamp.

  As the polarizing plates 20 and 22, a polarizing plate generally used in this technical field can be used. An antireflection layer, an antifouling layer, a hard coat layer, and the like may be provided on the surfaces of the polarizing plates 20 and 22. Such a layer may be provided on one side of the polarizing plates 20 and 22, or may be provided on both sides.

  The liquid crystal display cell 10 can be made of a liquid crystal material well known in the art. As a method for controlling the liquid crystal material, a TN (Twisted Nematic) method, a STN (Super-Twisted Nematic) method, a VA (Virtual Alignment) method, an IPS (In-Place-Switching) method, and the like can be given. The liquid crystal display cell 10 may use any control method.

  The image display unit 7 is not limited to the above configuration as long as it can display an image. Further, the transparent protective plate 40 may not have the stepped portion 60.

(Method for Manufacturing Image Display Device of First Embodiment of the Present Invention)
Next, a manufacturing method of the image display device 1A according to the first embodiment of the present invention will be described. The manufacturing method of the image display device 1 </ b> A according to the first embodiment of the present invention includes a step of interposing the photocurable resin composition of the present invention between the image display unit 7 and the transparent protective plate 40.

  The layer of the photocurable resin composition of the present invention is formed on the side of the transparent protective plate (protective panel) where the step portion is formed. You may perform the said formation by apply | coating the photocurable resin composition of this invention on a transparent protective board. In addition, a transfer sheet in which a gel-like photocurable resin composition is provided on a release sheet is prepared in advance, and the gel-like photocurable resin composition is used as a transparent protective plate by using the transfer sheet. You may carry out by transferring. Then, the transparent protective plate provided with the layer of the photocurable resin composition is superimposed on the upper surface of the polarizing plate 20 so that the layer of the photocurable resin composition is in contact with the polarizing plate, for example, a bonding machine or the like. Use them to stack them.

  When bubbles are found in the photocurable resin composition after lamination, it is preferable to defoam by applying pressure while heating the laminated product to a predetermined temperature using an autoclave or the like. . Moreover, it can also degas | defoame by decompressing the laminated thing.

Then, the image display apparatus of the 1st Embodiment of this invention can be manufactured by hardening | curing a photocurable resin composition by ultraviolet irradiation and forming a resin layer. This ultraviolet irradiation may be performed at least from the transparent protective plate side. However, in addition to the transparent protective plate side, the image display unit side and / or the side of the image display device may be used. Thereby, the reliability (reduction of bubbles and suppression of peeling) of the resin layer under high temperature and high humidity and the adhesive force of the resin layer can be further improved. From the viewpoint of further improving the reliability of the resin layer under high temperature and high humidity, it is preferable to irradiate light from the image display unit side that does not have a stepped portion. The dose of ultraviolet rays, particularly although not limited, is preferably ^{5.0 × 10 2 ~5.0 × 10 3} mJ / cm 2 or so. In addition, as long as a photocurable resin composition can be hardened, the light to irradiate is not limited to an ultraviolet-ray.

  The curing shrinkage ratio when the photocurable resin composition of the present invention is cured is preferably less than 10%, more preferably 5 from the viewpoint of highly suppressing warpage of the transparent protective plate and the image display unit. %, More preferably less than 2%, still more preferably less than 1%. When the curing shrinkage rate is less than 10%, it is possible to sufficiently suppress the warp that may occur in the image display unit, and it is possible to suppress the occurrence of defects such as color unevenness of the image.

(Image display apparatus according to the second embodiment)
With reference to FIG. 2, an image display apparatus according to a second embodiment of the present invention will be described. FIG. 2 is a cross-sectional view schematically showing an image display apparatus according to the second embodiment of the present invention. The image display apparatus according to the second embodiment of the present invention is different from the image display apparatus according to the first embodiment of the present invention in that it includes a touch panel. Note that differences from the image display apparatus according to the first embodiment of the present invention will be mainly described, and description of the same points as those of the image display apparatus according to the first embodiment of the present invention will be omitted.

  The image display device 1B includes an image display unit 7 having an image display unit, a touch panel 30, a transparent protective plate 40, a resin layer 31 present between the touch panel 30 and the transparent protective plate 40, and the touch panel and image display unit 7. The resin layer 32 existing between the two is included. Since the image display unit 7 and the transparent protective plate 40 are the same as the image display unit and the transparent protective plate in the image display apparatus of the first embodiment, description thereof is omitted.

  The resin layer 31 is a cured product layer of the photocurable resin composition of the present invention. Thereby, when manufacturing the image display apparatus 1B, it can suppress that a photocurable resin composition leaks out. Moreover, it can suppress that a clearance gap is made between the transparent protective board 40 and the resin layer 31, and / or between the touch panel 30 and the resin layer 31. FIG. Thereby, a clear and high-contrast image without a double image is obtained. Further, the image display device 1B has impact resistance.

  The resin layer 32 is also a cured product layer of the photocurable resin composition of the present invention. Thereby, when manufacturing the image display apparatus 1B, it can suppress that a photocurable resin composition leaks out. Further, it is possible to suppress the formation of a gap between the touch panel 30 and the resin layer 32 and / or between the image display unit 7 and the resin layer 32. Thereby, a clear and high-contrast image without a double image is obtained. Further, the image display device 1B has impact resistance.

  In the image display device 1B of the second embodiment, the transparent resin layers 31 and 32 are interposed both between the image display unit 7 and the touch panel 30 and between the touch panel 30 and the transparent protective plate 40. The layer may be interposed between at least one of them.

  Since the thickness and light transmittance of the resin layers 31 and 32 are the same as the thickness and light transmittance of the resin layer in the image display apparatus of the first embodiment, description thereof will be omitted.

  The dielectric constant at 100 kHz in the resin layer 31 between the touch panel 30 and the transparent protective plate 40 is preferably 7 or less, more preferably 5 or less, still more preferably 4 or less, and particularly preferably 3 or less. is there. From a practical viewpoint, the dielectric constant at 100 kHz in the resin layer 31 is preferably 2 or more.

  As the touch panel 30, a touch panel generally used in this technical field can be used. In the case of an on-cell touch panel, the touch panel and the liquid crystal display cell are integrated. Specific examples thereof include those in which the liquid crystal display cell of the image display device according to the first embodiment of the present invention is replaced with an on-cell. In the case of an in-cell type touch panel, an image display device in which the touch panel is incorporated includes a transparent protective plate, a polarizing plate, and a liquid crystal display cell (liquid crystal display cell with a touch panel function). The photocurable resin composition of the present invention can also be suitably used for an image display device that employs such an in-cell touch panel.

(Method for Manufacturing Image Display Device of Second Embodiment of the Invention)
Next, a method for manufacturing the image display device 1B according to the second embodiment of the present invention will be described. The method for manufacturing the image display device 1 </ b> B according to the second embodiment of the present invention includes a step of interposing the photocurable resin composition of the present invention between the touch panel 30 and the transparent protective plate 40. The manufacturing method of the image display device 1B according to the second embodiment of the present invention is the same as the manufacturing method of the image display device 1A according to the first embodiment of the present invention, except that the image display unit is changed to a touch panel. Therefore, the description of the manufacturing method of the image display device 1B according to the second embodiment of the present invention will be omitted.

EXAMPLES Hereinafter, although an Example demonstrates this invention in detail, this invention is not restrict | limited to an Example.
Moreover, the number average molecular weight (Mn) of the compound used in the following examples is a value measured based on the following method.
[Method of measuring number average molecular weight (Mn)]
The determination was carried out using gel permeation chromatography (GPC) using tetrahydrofuran (THF) as a solvent, and a calibration curve was prepared using polystyrene as a standard substance.
In preparing the calibration curve, 5 sample sets (PStQuickMP-H, PStQuick B [trade name, manufactured by Tosoh Corporation]) were used as standard polystyrene.
Apparatus: High-speed GPC apparatus HCL-8320GPC (detector: differential refractometer or UV)
(Product name, manufactured by Tosoh Corporation)
Solvent: Tetrahydrofuran (THF)
Column: Column TSKGEL SuperMultipore HZ-H
(Product name, manufactured by Tosoh Corporation)
Column size: Column length is 15 cm, column inner diameter is 4.6 mm
Measurement temperature: 40 ° C
Flow rate: 0.35 ml / min Sample concentration: 10 mg / THF 5 ml
Injection volume: 20 μl

[Example 1]
In the screw tube, 12.5% by mass of isoprene acrylate (manufactured by Kuraray Co., Ltd., “UC-203”) as a compound (A) having a photopolymerizable functional group, and 12-hydroxystearic acid (B) as an oil gelling agent (B) Wako Pure Chemical Industries, Ltd. (hereinafter referred to as HSA), 0.75% by mass, 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide (BASF, hereinafter referred to as TPO) as the photopolymerization initiator (C) 2% by mass, 72.5 parts by mass of polybutadiene (manufactured by Nippon Soda Co., Ltd., “G-3000”) as a plasticizer (D), and HYPERLINK “http://www.hitachi-chem.co. jp / japanese / products / aprm / 014.html "\ l" 512m "Dicyclopentenyloxyethyl methacrylate (Hitachi Chemical Co., Ltd.," FA-512M "), 15 parts by weight, water at 90 ° C After heating on the bus Revolution stirring was performed to obtain a photocurable resin composition (1). About the obtained photocurable resin composition (1), the thixo ratio in 25 degreeC was evaluated. The thixo ratio was evaluated by using a viscoelasticity measuring device (“MCR301” manufactured by Anton Paar Co., Ltd.), the ratio of the shear viscosity at shear rate 1 (1 / s) to the shear viscosity at shear rate 10 (1 / s). Was defined as the thixo ratio.

[Examples 2-18, Comparative Examples 1-9]
In the screw tube, isoprene acrylate (manufactured by Kuraray Co., Ltd., “UC-203” or “UC-102”) as a compound (A) having a photopolymerizable functional group, and 12-hydroxystearic acid as an oil gelling agent (B) (Manufactured by Wako Pure Chemical Industries, Ltd., hereinafter referred to as HSA), 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide (manufactured by BASF, hereinafter referred to as TPO), plasticizer (as photopolymerization initiator (C)) D) polybutadiene (manufactured by Nippon Soda Co., Ltd., “G-3000” or “G-1000”), and monomer (E) as dicyclopentenyloxyethyl methacrylate (manufactured by Hitachi Chemical Co., Ltd., “FA- 512M ”or“ FA-512AS ”) is added so as to be the material types and mass% shown in Tables 1 to 3, and in the same process as in Example 1, Example 2 18 and was produced in Comparative Example 1-9.

[result]
The thixo ratios at 25 ° C. of Examples 1 to 18 and Comparative Examples 1 to 9 are shown in Tables 1 to 3. The thixo ratios of Examples 1-18 were all greater than 1. On the other hand, the thixo ratios of Comparative Examples 1 to 9 were all 1.

1A, 1B Image display device 7 Image display unit 10 Liquid crystal display cell 20, 22 Polarizing plate 30 Touch panel 31, 32 Resin layer 40 Transparent protective plate 50 Backlight system 60 Stepped portion

Claims (11)

  A photocurable resin composition comprising a compound (A) having a photopolymerizable functional group and an oil gelling agent (B) and having a thixo ratio of greater than 1 at 25 ° C. The oil gelling agent (B) is hydroxy fatty acid, fatty acid amide, n-lauroyl-L-glutamic acid-α, β-dibutyramide, di-p-methylbenzylidene sorbitol glucitol, 1,3: 2,4-bis -0-benzylidene-D-glucitol, 1,3: 2,4-bis-0- (4-methylbenzylidene) -D-sorbitol, bis (2-ethylhexanoato) hydroxyaluminum, and the following general formula (1) The photocurable resin composition according to claim 1, which is at least one compound represented by (12).
(In General Formula (1), m is an integer of 3 to 10, n is an integer of 2 to 6, R ₁ is a saturated hydrocarbon group having 1 to 20 carbon atoms, and X is sulfur or oxygen)
(In the general formula (2), R ₂ represents a saturated hydrocarbon group having 1 to 20 carbon atoms, Y ₁ is a bond or a benzene ring)
(In General Formula (3), R ₃ is a saturated hydrocarbon group having 1 to 20 carbon atoms, and Y ₂ is a bond or a benzene ring)
(In the general formula (4), R ₄ is a saturated hydrocarbon group having 1 to 20 carbon atoms)
(In General Formula (6), R ₅ and R ₆ are each independently a saturated hydrocarbon group having 1 to 20 carbon atoms)
(In the general formula (7), R ₇ is a saturated hydrocarbon group having 1 to 20 carbon atoms)
(In the general formula (8), R ₈ is a saturated hydrocarbon group having 1 to 20 carbon atoms)
(In General Formula (10), R ₉ and R ₁₀ are each independently a saturated hydrocarbon group having 1 to 20 carbon atoms)
  The photocurable resin composition of Claim 1 or 2 in which the compound (A) which has the said photopolymerizable functional group contains the compound which has an ethylenically unsaturated group.   The photocurable resin composition according to any one of claims 1 to 3, further comprising a photopolymerization initiator (C).   The photocurable resin composition according to any one of claims 1 to 4, further comprising a plasticizer (D).   The photocurable resin composition of any one of Claims 1-5 which further contains the monomer (E) whose viscosity in the temperature of 25 degreeC is 100 mPa * s or less. An image display device comprising an image display unit having an image display unit, a transparent protective plate, and a resin layer present between the image display unit and the transparent protective plate,
The said resin layer is an image display apparatus which is a hardened | cured material layer of the photocurable resin composition of any one of Claims 1-6. An image display device including an image display unit having an image display unit, a touch panel, a transparent protective plate, and a resin layer existing between the touch panel and the transparent protective plate,
The said resin layer is an image display apparatus which is a hardened | cured material layer of the photocurable resin composition of any one of Claims 1-6.   The image display device according to claim 7, wherein the transparent protective plate has a stepped portion. An image display unit having an image display unit or a method for producing an image display device for curing a photocurable resin composition by interposing a photocurable resin composition in a gap between a touch panel and a transparent protective plate,
The photocurable resin composition according to any one of claims 1 to 6 is interposed in the gap,
The manufacturing method of the image display apparatus which performs light irradiation at least from the said transparent protective board side, and hardens the said photocurable resin composition.   The method for manufacturing an image display device according to claim 10, wherein the transparent protective plate has a stepped portion.