JP2015080730A - Belt press - Google Patents

Belt press Download PDF

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Publication number
JP2015080730A
JP2015080730A JP2013217969A JP2013217969A JP2015080730A JP 2015080730 A JP2015080730 A JP 2015080730A JP 2013217969 A JP2013217969 A JP 2013217969A JP 2013217969 A JP2013217969 A JP 2013217969A JP 2015080730 A JP2015080730 A JP 2015080730A
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roll
filter cloth
indirect
pressure
belt press
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JP2015080730A5 (en
JP6094759B2 (en
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貴彦 石丸
Takahiko Ishimaru
貴彦 石丸
勝信 溝渕
Katsunobu Mizobuchi
勝信 溝渕
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Ishigaki Co Ltd
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Ishigaki Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/02Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
    • B30B9/24Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using an endless pressing band
    • B30B9/246The material being conveyed around a drum between pressing bands

Abstract

PROBLEM TO BE SOLVED: To provide a belt press which can executes high pressure dehydration at a travel distance of short filter cloth and is compact.SOLUTION: In the belt press, a pair of upper-lower filter cloths 2 and 2 are hooked around a large number of paralleled rolls so as to freely travel, and an undiluted solution is supplied between these filter cloths 2 and 2, and the filter cloth 2 wound-hooked on a central roll 1 is compressed by pressing by pressurizing filter cloth 13. In the belt press, the pressurizing filter cloth 13 wound-hooked on the central roll 1 from above the filter cloth 2, is regressed between the central roll 1 and the pressurizing filter cloth 13 by the other roll, and is again wound-hooked on the central roll 1, and thereby, the pressurizing filter cloth 13 is wound-hooked in a plurality of times on the central roll 1, and compression force is enhanced by imparting pressing force of the pressurizing filter cloth 13 in the central roll 1 direction. By the belt press, the high pressure dehydration can be executed, and a device itself can also be made compact without requiring to make the filter cloth travel for a long period.

Description

ろ布の張力を加圧機構の押しつけ力に利用し、中心となるロールに加圧ろ布を複数回掛け回すことで、押しつけ力を高めて高圧脱水を行うベルトプレスに関する。 The present invention relates to a belt press that uses the tension of a filter cloth as a pressing force of a pressure mechanism and hangs the pressure filter cloth around a central roll a plurality of times to increase the pressing force and perform high pressure dehydration.

従来、ろ布をロールに掛け回して脱水するベルトプレスは、ロールを縦横に数多く並べてそれらにろ布を掛け回したタイプや、大径のロールにろ布を掛けてその上から加圧ベルトや加圧ロールで押し付ける加圧装置付きのもの等がある。
また、特許文献1には中心ロールの周りに掛け回したろ布を折り返し、加圧ロールを介在させて再び中心ロールに掛け回すことで、折り返したろ布が加圧ロールに張力を伝えて可圧力の調整を行うベルトプレスが開示されている。
Conventionally, belt presses that spin a filter cloth around a roll and dewater it are a type in which a large number of rolls are arranged in rows and columns, and a filter cloth is hung around a roll with a large diameter. There are those with a pressure device that is pressed by a pressure roll.
In Patent Document 1, a filter cloth hung around a center roll is folded back, and a pressure roll is interposed between the filter cloth and the center roll again. A belt press that performs the adjustment is disclosed.

特開昭57−184500JP 57-184500 A

従来のベルトプレスは、ロール巻き掛け部のせん断力、面圧およびろ布張力による脱水を行うため、ロールを数多く配設している。また、脱水時間を確保するためにはロール本数を増やし、ろ布の長さを長大とする必要があり、装置寸法も大きくなっていた。加圧ベルトのような加圧装置については装置が複雑となり、価格も含めメンテナンス費・消耗品費が高価となってしまう。また、ろ過性能についても従来のベルトプレスでは加圧力が小さく、十分といえるものではなかった。 A conventional belt press has a large number of rolls in order to perform dehydration by the shearing force, surface pressure, and filter cloth tension of the roll winding part. Further, in order to ensure the dehydration time, it is necessary to increase the number of rolls and increase the length of the filter cloth, and the size of the apparatus is also increased. A pressurizing device such as a pressurizing belt becomes complicated, and the maintenance cost and consumables cost including the price become expensive. Also, the filtration performance was not sufficient with the conventional belt press because the pressure was small.

特許文献1に開示されているベルトプレスは1枚のろ布とロールに汚泥を挟んで脱水するもので、メインロールに当接している部分のみで脱水することになる。従って、最終段加圧ロールから折り返すと装置の機構上、ケーキは排出するしかない。脱水時間はろ布とロールが当接している時間となるため短時間であり、十分な脱水が行えない。
圧搾時は、加圧ロールが当接する場所から急激に圧力が大きくなるため、含水率が高い汚泥に急激に高圧の圧搾を加えることとなり、サイドリークが発生する。よって、徐々に脱水するような理想的な脱水は行えない。
The belt press disclosed in Patent Document 1 is dehydrated by sandwiching sludge between one filter cloth and a roll, and is dehydrated only at a portion in contact with the main roll. Accordingly, when the sheet is folded back from the final stage pressure roll, the cake can only be discharged due to the mechanism of the apparatus. The dehydration time is a short time because the filter cloth is in contact with the roll, and sufficient dehydration cannot be performed.
At the time of squeezing, since the pressure suddenly increases from the place where the pressure roll comes into contact, high pressure squeezing is applied to the sludge having a high water content, and a side leak occurs. Therefore, ideal dehydration that gradually dehydrates cannot be performed.

多数並列したロールに上下一対のろ布を走行自在に掛け回し、このろ布間に原液を供給すると共に、中心ロールに巻き掛けたろ布を加圧ろ布により押圧して圧搾するベルトプレスにおいて、ろ布の上から中心ロールに巻き掛けた加圧ろ布を他のロールで中心ロールと加圧ろ布の間に回帰させ、再度中心ロールに巻き掛けることで中心ロールに加圧ろ布を複数回巻き掛け、中心ロール方向に加圧ろ布の押しつけ力を付与して圧搾力を高めるため、ロールを数多く配設して脱水期間を長大にする必要が無く、装置のコンパクト化が図れる。 In the belt press that squeezes a pair of upper and lower filter cloths so that they can run freely on a large number of parallel rolls, supplies the stock solution between the filter cloths, and presses and compresses the filter cloth wound around the center roll with a pressure filter cloth. The pressure filter cloth wound around the center roll from the top of the filter cloth is returned between the center roll and the pressure filter cloth with another roll, and wound around the center roll again, so that multiple pressure filter cloths are wound around the center roll. In order to increase the squeezing force by applying the pressing force of the pressure filter cloth in the center roll direction, it is not necessary to arrange many rolls and lengthen the dehydration period, and the apparatus can be made compact.

前記中心ロールに複数回巻き掛けた加圧ろ布間に複数の間接ロールを配設し、前記間接ロールを中心ロールの円周面から離接自在とすることで、間接ロールに掛け回した加圧ろ布によって押しつけ力が加えられ、間接ロールの配設位置により中心ロールに当接したろ布に加わる圧力を調整できる。 A plurality of indirect rolls are arranged between the pressure filter cloths wound around the center roll a plurality of times, and the indirect rolls can be separated from the circumferential surface of the center roll, so that A pressing force is applied by the pressure filter cloth, and the pressure applied to the filter cloth in contact with the center roll can be adjusted by the arrangement position of the indirect roll.

前記複数の間接ロールは、排出部に向かって配設間隔及びロール径が漸増することで、間接ロールに当接するろ布に掛かる圧力を段階的に高めることができる。 The plurality of indirect rolls can gradually increase the pressure applied to the filter cloth in contact with the indirect rolls by gradually increasing the arrangement interval and the roll diameter toward the discharge portion.

前記中心ロールに複数の減圧ロールを当接して配設し、減圧ロールを介して中心ロールにろ布を巻き掛けると共に、減圧ロールを隣接段の間接ロールの移動軸上に配設しないことで、間接ロールから加わる押しつけ力を軽減させることができ、圧搾圧力の調整が行える。 A plurality of reduced pressure rolls are disposed in contact with the central roll, and a filter cloth is wound around the central roll via the reduced pressure roll, and the reduced pressure roll is not disposed on the moving shaft of the adjacent indirect roll. The pressing force applied from the indirect roll can be reduced, and the pressing pressure can be adjusted.

前記間接ロールを、隣接段の間接ロールの移動軸上に配設しないことで、複数段に巻きかけたろ布に掛かる圧力のばらつきを小さくできる。 By not disposing the indirect roll on the moving shaft of the indirect roll in the adjacent stage, it is possible to reduce the variation in pressure applied to the filter cloth wound around a plurality of stages.

前記間接ロールを中心ロールの両端に立設されたフレームに支持し、該フレームは間接ロールを挿通自在かつ移動自在に支持する支持穴を設けたことで、間接ロールを中心ロールの放射線状に移動自在に支持している。 The indirect roll is supported by a frame erected on both ends of the center roll, and the frame moves in a radial pattern of the center roll by providing a support hole through which the indirect roll can be inserted and moved. Supports freely.

中心ロールに当接したろ布は、間接材が中心ロールの中心から放射線状に移動自在なため、間接材に掛け回した加圧ろ布によって押しつけ力が加えられる。同様にして、中心ロールに回帰させた加圧ろ布を何度も巻き掛けることで、中心ロールに当接したろ布には巻き掛けた加圧ろ布の数だけ、更に押しつけ力を加えることができる。従って、外側に巻き掛けてあるろ布が内側に巻き掛けてある加圧ろ布へ押しつけ力を与えるため、外側から内側にかけて次第に圧力が上昇しており、中心ロールに巻き掛けてあるろ布は最も高い圧力で圧搾される。加圧ろ布が重なる区間を任意に設定し、脱水後期で多くの加圧ろ布が重なるよう構成すれば徐々に圧力が上昇するため、サイドリークが発生せず、理想的な脱水が行える。 Since the indirect material is radially movable from the center of the center roll to the filter cloth that is in contact with the center roll, a pressing force is applied by the pressure filter cloth wound around the indirect material. In the same manner, by applying the pressure filter cloth that has been returned to the center roll many times, the pressing force applied to the filter cloth that is in contact with the center roll is equal to the number of pressure filter cloths that have been wound. Can do. Therefore, since the filter cloth wrapped around the outside gives a pressing force to the pressure filter cloth wrapped around the inside, the pressure gradually increases from the outside to the inside, and the filter cloth wound around the center roll is Squeezed at the highest pressure. If the section where the pressure filter cloth overlaps is arbitrarily set and a large number of pressure filter cloths overlap in the latter stage of dewatering, the pressure gradually increases, so that side leak does not occur and ideal dewatering can be performed.

中心ロールに巻き掛けてあるろ布は、加圧ろ布により高圧の圧搾が行われるため、その他のロールを多数配設して脱水時間を確保する必要がなくなる。従って、装置がコンパクトになり、ろ布も短くなる。 Since the filter cloth wound around the center roll is pressed with a high pressure by the pressure filter cloth, it is not necessary to secure a dehydration time by arranging a number of other rolls. Therefore, the device becomes compact and the filter cloth becomes short.

中心ロールに掛け回した加圧ろ布と他のロールに掛け回して回帰させた加圧ろ布の間には加圧ろ布同士の摩擦を軽減する間接材を配設するため、加圧ろ布はスムーズに走行する。
間接材の大きさ、配設位置を変更することで、所定位置の圧力を自在に調整できる。
Since an indirect material that reduces the friction between the pressure filter cloths is placed between the pressure filter cloth hung around the center roll and the pressure filter cloth hung around the other rolls, the pressure filter The cloth runs smoothly.
By changing the size and arrangement position of the indirect material, the pressure at a predetermined position can be freely adjusted.

ろ過用の一対のろ布には高い張力を掛けないため、強度の低いろ布でも使用でき、繊維径が小さい目の細かいろ布を使用すると目抜けを防止して高圧脱水を行うことができる。
加圧ろ布を複数回掛け回すことにより高い押圧を得ているため、加圧機構として油圧装置や特殊な高圧ベルトを設ける必要が無い。
A pair of filter cloths for filtration do not apply high tension, so filter cloths with low strength can be used, and fine filter cloths with small fiber diameters can prevent high-pressure dehydration. .
Since a high pressure is obtained by applying the pressure filter cloth a plurality of times, there is no need to provide a hydraulic device or a special high-pressure belt as the pressure mechanism.

本発明に係る加圧ろ布を2重に掛けたベルトプレスの概略側面図である。It is a schematic side view of the belt press which applied the pressure filter cloth concerning this invention twice. 同じく、加圧ろ布を2重に掛けたベルトプレスの要部側面図である。Similarly, it is the principal part side view of the belt press which applied the pressure filter cloth twice. 同じく、加圧ろ布を2重に掛けた圧力漸増型ベルトプレスの要部側面図である。Similarly, it is the principal part side view of the pressure gradual increase type belt press which applied the pressure filter cloth twice. 同じく、加圧ろ布を2重に掛けた低圧仕様型ベルトプレスの要部側面図である。Similarly, it is the principal part side view of the low-pressure specification type belt press which applied the pressure filter cloth twice. 同じく、加圧ろ布を2重に掛けた低圧仕様型ベルトプレスの要部拡大図である。Similarly, it is the principal part enlarged view of the low-pressure specification type belt press which applied the pressure filter cloth twice. 同じく、加圧ろ布を2重に掛けた低圧漸増仕様型ベルトプレスの要部側面図である。Similarly, it is the principal part side view of the low pressure gradual increase specification type belt press which applied the pressure filter cloth twice. 同じく、加圧ろ布を4重に掛けたベルトプレスの概略側面図である。Similarly, it is the schematic side view of the belt press which applied the pressure filter cloth in quadruplicate. 同じく、加圧ろ布を4重に掛けたベルトプレスの要部側面図である。Similarly, it is the principal part side view of the belt press which applied the pressure filter cloth in quadruplicate. 同じく、加圧ろ布を4重に掛けた低圧仕様型ベルトプレスの要部側面図である。Similarly, it is the principal part side view of the low-pressure specification type belt press which applied the pressure filter cloth 4 times. 同じく、ベルトプレスの間接材を支持するフレームの側面図である。Similarly, it is a side view of the frame which supports the indirect material of a belt press.

≪ベルトプレス≫
本発明のベルトプレスは、上下一対のろ布と、ろ布を押圧する加圧ろ布と、ろ布と加圧ろ布を無端状に張設する複数のロールと、これらを支持するフレームより構成され、一対のろ布間で汚泥を脱水するものである。中心ロールに加圧ろ布を複数回掛け回すことで、高い圧力を掛けながら脱水できる機構を備えている。複数回掛け回した加圧ろ布と加圧ろ布の間には、加圧ろ布同士の摩擦を軽減する間接材が配設されている。間接材は中心ロールの中心から放射線状に移動自在で、間接材に掛け回した加圧ろ布の張力を内側のろ布へ伝え、圧力をかける。加圧ろ布は中心ロールの回転方向に併せて走行しながらろ布を押圧し、間接材に巻き掛けた加圧ろ布からろ布に当接した加圧ろ布へ向かうように走行させて脱水を行う。
≪Belt press≫
The belt press of the present invention includes a pair of upper and lower filter cloths, a pressure filter cloth that presses the filter cloth, a plurality of rolls that endlessly stretch the filter cloth and the pressure filter cloth, and a frame that supports them. It is comprised and dewaters sludge between a pair of filter cloths. It is equipped with a mechanism that allows dehydration while applying high pressure by applying a pressure filter cloth to the center roll multiple times. An indirect material that reduces friction between the pressure filter cloths is disposed between the pressure filter cloths that have been wound around a plurality of times. The indirect material is movable radially from the center of the center roll, and transmits the tension of the pressure filter cloth wound around the indirect material to the inner filter cloth to apply pressure. Press the filter cloth while running along the rotation direction of the center roll, and run the pressure filter cloth from the pressure filter cloth wrapped around the indirect material to the pressure filter cloth in contact with the filter cloth. Perform dehydration.

≪2重掛け加圧ろ布≫
図1は本発明に係る加圧ろ布を2重に掛けたベルトプレスの概略側面図である。
中心ロール1に加圧ろ布13を2重に掛けるベルトプレスは、汚泥を供給する原液供給部3と、汚泥を挟んで脱水する上下一対の無端状のろ布2、2と、ろ布2を押圧する加圧ろ布13と、ろ布2を掛け回す中心ロール1と、ろ布2を中心ロール1に案内するせん断ロール4と、ろ布2と加圧ろ布13を案内する案内ロール14と、中心ロール1に掛け回したろ布2上を2重に対向して走行する加圧ろ布13間に配設する複数の間接材6・・・と、ろ布2を駆動する駆動ロール7、7と、汚泥を排出する排出部8と、ろ布2及び加圧ろ布13のテンションを調整する緊張ロール9と、で構成される。
テンションの調整は公知のろ布緊張装置を採用できる。
≪Double pressure filter cloth≫
FIG. 1 is a schematic side view of a belt press in which a pressure filter cloth according to the present invention is doubled.
The belt press in which the pressure filter cloth 13 is applied to the center roll 1 in a double manner includes a stock solution supply unit 3 for supplying sludge, a pair of upper and lower endless filter cloths 2 and 2 for dewatering the sludge, and a filter cloth 2. The pressure filter cloth 13 that presses the filter cloth, the center roll 1 that hangs around the filter cloth 2, the shear roll 4 that guides the filter cloth 2 to the center roll 1, and the guide roll that guides the filter cloth 2 and the pressure filter cloth 13 14, a plurality of indirect members 6 disposed between the pressure filter cloths 13 that run on the filter cloth 2 that is hung around the center roll 1 in a double-opposed manner, and a drive that drives the filter cloth 2. It comprises rolls 7 and 7, a discharge part 8 that discharges sludge, and a tension roll 9 that adjusts the tension of the filter cloth 2 and the pressure filter cloth 13.
A known filter cloth tensioning device can be used to adjust the tension.

複数の間接材6・・・は中心ロール1から等距離に配設し、中心ロール1の中心から放射線状に移動自在に配設してある。加圧ろ布13を間接材6の外側から巻き掛けた後、続けてろ布2の下からせん断ロール4に巻き掛け、ろ布2に沿って中心ロール1に回帰させる。回帰させた加圧ろ布13を間接材6より内側を通り中心ロール1上のろ布2に当接するよう巻き掛けることで、中心ロール1には間接材6を介して加圧ろ布2を2重に巻き掛ける構成となる。 The plurality of indirect members 6 are arranged at an equal distance from the center roll 1 and are arranged so as to be movable radially from the center of the center roll 1. After the pressure filter cloth 13 is wound from the outside of the indirect member 6, the pressure filter cloth 13 is continuously wound around the shear roll 4 from under the filter cloth 2, and is returned to the center roll 1 along the filter cloth 2. The pressure filter cloth 2 is wound around the center roll 1 through the indirect material 6 by winding the recirculated pressure filter cloth 13 so as to pass through the inside of the indirect material 6 and contact the filter cloth 2 on the center roll 1. It becomes the structure wound twice.

≪間接材≫
間接材6としては、加圧ろ布2間の摩擦を軽減できる公知の技術を採用でき、ここでは回転自在な円筒状のロールを用いる。以下、間接材6として用いるロールを間接ロール6とする。間接ロール6の回転方向が加圧ろ布2の走行方向と一致しているため、加圧ろ布13、13の摩擦は極めて軽減される。また、間接ロール6で構成される加圧ろ布13、13間の隙間からろ液が排出されることもあり、複数のロールを間接ロール6として用いることが好ましい。間接ロール6は中心ロール1の中心から放射線状に移動自在に配設してある。そのため、間接ロール6の外側を走行する加圧ろ布13の張力により、間接ロール6を介して中心ロール1に当接したろ布2に圧力を加える。従って、中心ロール1に当接したろ布2には、中心ロール1の面圧、加圧ろ布13の押しつけ力と共に、間接ロール6の押しつけ力による線圧も加わるため、高圧の脱水が行われる。
また、本発明では間接ロール6の移動方向を放射線状としているが、移動方向としては放射曲線状、あるいは平行状等、間接ロール6が中心ロール1の円周面から離接自在であればどのような移動方向としてもよい。
≪Indirect material≫
As the indirect member 6, a known technique that can reduce friction between the pressure filter cloths 2 can be adopted, and a rotatable cylindrical roll is used here. Hereinafter, the roll used as the indirect material 6 is referred to as an indirect roll 6. Since the rotation direction of the indirect roll 6 coincides with the traveling direction of the pressure filter cloth 2, the friction of the pressure filter cloths 13 and 13 is greatly reduced. Further, the filtrate may be discharged from the gap between the pressure filter cloths 13, 13 configured by the indirect roll 6, and it is preferable to use a plurality of rolls as the indirect roll 6. The indirect roll 6 is disposed so as to be movable radially from the center of the center roll 1. Therefore, pressure is applied to the filter cloth 2 that is in contact with the center roll 1 via the indirect roll 6 due to the tension of the pressure filter cloth 13 that travels outside the indirect roll 6. Accordingly, since the filter cloth 2 in contact with the center roll 1 is also subjected to linear pressure due to the pressing force of the indirect roll 6 in addition to the surface pressure of the center roll 1 and the pressing force of the pressurized filter cloth 13, high pressure dehydration is performed. Is called.
In the present invention, the moving direction of the indirect roll 6 is a radial shape. However, the moving direction may be a radial curve shape, a parallel shape, or the like as long as the indirect roll 6 can be separated from the circumferential surface of the center roll 1. Such a moving direction may be used.

複数の間接ロール6・・・は小径のものを狭い間隔で配設することで、間接ロール6による線圧が連続で加わり、中心ロール1に当接したろ布2に掛ける圧力を均一にすることができる。間接ロール6を円周方向に多く配設し、加圧ろ布13と当接する区間を長くすると長時間圧搾が可能なため、脱水性の悪い汚泥などに適した運転ができる。このように、間接ロール6の大きさ、配設間隔等は処理汚泥に応じて適宜変更することができる。 A plurality of indirect rolls 6 are arranged with small diameters at narrow intervals so that the linear pressure by the indirect roll 6 is continuously applied, and the pressure applied to the filter cloth 2 in contact with the center roll 1 is made uniform. be able to. If a large number of indirect rolls 6 are arranged in the circumferential direction and the section in contact with the pressure filter cloth 13 is lengthened, it is possible to squeeze for a long time. Thus, the size of the indirect roll 6, the arrangement interval, and the like can be appropriately changed according to the treatment sludge.

また、間接ロール6が移動自在であるため、加圧ろ布13を各ロールに巻き掛ける際などの作業性は良い。間接ロール6の移動は支持しているフレーム10で制限されるが、ろ布2、加圧ろ布13及び供給する汚泥の厚み分移動できるように支持すれば本発明の作用効果が得られる。 Moreover, since the indirect roll 6 is movable, workability | operativity at the time of winding the pressure filter cloth 13 around each roll is good. Although the movement of the indirect roll 6 is limited by the supporting frame 10, the effect of the present invention can be obtained by supporting the filter cloth 2, the pressure filter cloth 13, and the sludge to be supplied so as to move.

その他、間接材6として摩擦抵抗の低い樹脂シートを利用することもできる。加圧ろ布13、13間に樹脂シートを配設し、樹脂シート上を滑らせて加圧ろ布13を走行させる。樹脂シートは中心ロール1に当接したろ布2に面で圧力を掛けるため、より均一な脱水が行える。
≪2重掛け詳細図≫
In addition, a resin sheet having a low frictional resistance can be used as the indirect member 6. A resin sheet is disposed between the pressure filter cloths 13 and 13, and the pressure filter cloth 13 is caused to run by sliding on the resin sheet. Since the resin sheet applies pressure across the filter cloth 2 that is in contact with the center roll 1, more uniform dehydration can be performed.
≪Details of double-hanging≫

図2は本発明に係る加圧ろ布を2重に掛けたベルトプレスの要部側面図である。
本発明のベルトプレスは濃縮工程A、せん断工程B、加圧工程C、圧搾工程Dの4段階の脱水が行われる。
FIG. 2 is a side view of an essential part of a belt press in which a pressure filter cloth according to the present invention is doubled.
The belt press of the present invention is subjected to four stages of dewatering: a concentration process A, a shearing process B, a pressing process C, and a pressing process D.

濃縮工程Aでは、供給部より供給された汚泥が、間隔が漸減する一対のろ布2、2間で濃縮されている。一対のろ布2、2はせん断ロール4に近づくにつれ漸近するため、流動性の高い汚泥であっても徐々にろ過される。 In the concentration step A, the sludge supplied from the supply unit is concentrated between the pair of filter cloths 2 and 2 whose intervals are gradually reduced. Since the pair of filter cloths 2 and 2 asymptotically approach the shear roll 4, even sludge having high fluidity is gradually filtered.

せん断工程Bでは、一対のろ布2、2をせん断ロール4に巻き掛けて、汚泥を脱水している。せん断ロール4は、ろ布2に面圧を加える。更にせん断ロール4に巻き掛けた一対のろ布2,2において、内周するろ布2の走行速度が速いことから内部にせん断力が生じている。従って、せん断工程Bでは、せん断ロール4による面圧とろ布2のせん断力が掛かり、汚泥の液分がろ布2を通して外部に排出される。
せん断ロール4の径は後段の圧搾工程に必要な含水率や汚泥性状に応じて適宜設定する。
In the shearing process B, the pair of filter cloths 2 and 2 are wound around the shear roll 4 to dehydrate sludge. The shear roll 4 applies surface pressure to the filter cloth 2. Further, in the pair of filter cloths 2, 2 wound around the shear roll 4, shearing force is generated inside because the traveling speed of the inner filter cloth 2 is high. Accordingly, in the shearing process B, the surface pressure by the shear roll 4 and the shearing force of the filter cloth 2 are applied, and the sludge liquid is discharged to the outside through the filter cloth 2.
The diameter of the shear roll 4 is appropriately set according to the moisture content and sludge properties necessary for the subsequent pressing step.

加圧工程Cでは、ろ布2が中心ロール1に巻き掛けられており、加圧ろ布13がろ布2を押圧して脱水している。ろ布2には中心ロール1から掛かる面圧と、せん断工程Bと同様にせん断力が加わる。更に、ろ布2には加圧ろ布13が当接して押圧しているため、加圧ろ布13による押しつけ力も加わり脱水が行われる。 In the pressurizing step C, the filter cloth 2 is wound around the center roll 1, and the pressure filter cloth 13 presses the filter cloth 2 to dehydrate it. Similar to the surface pressure applied from the center roll 1 and the shearing step B, a shearing force is applied to the filter cloth 2. Further, since the pressure filter cloth 13 is in contact with and pressed against the filter cloth 2, the pressing force by the pressure filter cloth 13 is also applied to perform dehydration.

圧搾工程Dでは、ろ布2を押圧する加圧ろ布13と、間接ロール6に巻きかけて中心ロール1方向に押しつけ力を加える加圧ろ布13により圧搾されている。
ここでは加圧工程C同様、中心ロール1からの面圧、せん断力、加圧ろ布13による押圧が加わっている。更に、間接ロール6に巻き掛けた加圧ろ布13の張力が、間接ロール6を中心ロール1方向に押し付けるため、間接ロール6による線圧も加わる。従って、上述した工程の中で圧搾工程Dが最も高い圧力を受けて脱水されている。
In the pressing step D, the pressure filter cloth 13 that presses the filter cloth 2 and the pressure filter cloth 13 that wraps around the indirect roll 6 and applies a pressing force in the direction of the center roll 1 are pressed.
Here, as in the pressurizing step C, the surface pressure from the center roll 1, the shearing force, and the pressure by the pressurizing filter cloth 13 are applied. Furthermore, since the tension of the pressure filter cloth 13 wound around the indirect roll 6 presses the indirect roll 6 toward the center roll 1, linear pressure by the indirect roll 6 is also applied. Therefore, the pressing process D is subjected to the highest pressure among the processes described above and is dehydrated.

圧搾工程Dを通過した脱水ケーキは排出部8で排出される。
せん断ロール4の径を大きくしていくとせん断工程B、加圧工程Cの期間が長くなり、圧搾工程Dの期間を短くすることができ、せん断ロール4の径は汚泥性状に合わせて適宜設定する。
The dehydrated cake that has passed through the pressing step D is discharged at the discharge unit 8.
When the diameter of the shear roll 4 is increased, the periods of the shearing process B and the pressing process C are lengthened, and the period of the pressing process D can be shortened. The diameter of the shearing roll 4 is appropriately set according to the sludge properties. To do.

≪2重掛け漸増仕様≫
図1では間接材6を同一の大きさの間接ロール6として、等間隔で配設しているが、間接材6の構成を変更することで目的に合わせた運用が可能となる。
図3は本発明に係る加圧ろ布を2重に掛けた圧力漸増型ベルトプレスの要部側面図である。
圧力漸増型のベルトプレスでは、間接ロール6の構成によってろ過圧力を漸増させている。
利用する間接ロール6は、最終段の圧搾工程Dで圧搾作用が進むにつれ、ロールの径と配設する間隔を、段階的に大きくなるよう配設している。
具体的には圧搾工程Dで加圧ろ布13と最初に当接する間接ロール6を最も小さな間接ロール6とし、脱水ケーキの排出側で最も大きな間接ロール6となるよう、排出部8に向かって段階的に間接ロール6の径を大きくし、それに伴って間接ロール6の間隔を広げて配設している。
≪Double-gradual incremental specification≫
In FIG. 1, the indirect members 6 are arranged at equal intervals as indirect rolls 6 having the same size, but by changing the configuration of the indirect members 6, it is possible to operate according to the purpose.
FIG. 3 is a side view of an essential part of a pressure gradual increase type belt press in which a pressure filter cloth according to the present invention is doubled.
In the pressure-increase-type belt press, the filtration pressure is gradually increased by the configuration of the indirect roll 6.
As the squeezing action proceeds in the final stage of the squeezing step D, the indirect roll 6 to be used is arranged so that the diameter of the roll and the interval between the rolls increase stepwise.
Specifically, the indirect roll 6 that first comes into contact with the pressure filter cloth 13 in the pressing step D is the smallest indirect roll 6 and is directed toward the discharge unit 8 so as to be the largest indirect roll 6 on the discharge side of the dehydrated cake. The diameter of the indirect roll 6 is gradually increased, and the distance between the indirect rolls 6 is increased accordingly.

加圧ろ布13を2重に掛けた圧力漸増型ベルトプレスの濃縮工程A、せん断工程B、加圧工程Cでは、通常の2重掛けベルトプレスと同様の脱水が行われる。
圧搾工程Dでは、加圧ろ布13間には小径の間接ロール6から配設されており、脱水ケーキの排出側に向かって徐々に大きい間接ロール6を配設する。
In the concentration step A, the shearing step B, and the pressurizing step C of the pressure gradual increase type belt press in which the pressure filter cloth 13 is doubled, dehydration is performed in the same manner as in a normal double hung belt press.
In the pressing step D, the indirect roll 6 having a small diameter is disposed between the pressure filter cloths 13, and the indirect roll 6 that is gradually increased toward the discharge side of the dehydrated cake is disposed.

間接ロール6は中心ロール1に当接したろ布2に圧力を加える際、間接ロール6の径と配設間隔によって加える圧力が変動する。小径の間接ロール6を狭い間隔で配設する場合、一つの間接ロール6に巻き掛ける加圧ろ布13の巻き掛け角は大きくなる。巻き掛け角が大きいと中心ロール1方向の押しつけ力が小さくなるため、間接ロール6が中心ロール1に当接したろ布2に加える線圧は小さくなる。逆に大径の間接ロール6を広い間隔で配設する場合、一つの間接ロール6に巻き掛ける加圧ろ布13の巻き掛け角は小さく、中心ロール1方向の押しつけ力は大きい。従って、大きい間接ロール6が中心ロール1に当接したろ布2に加える線圧は大きくなる。 When the indirect roll 6 applies pressure to the filter cloth 2 in contact with the center roll 1, the pressure applied varies depending on the diameter of the indirect roll 6 and the arrangement interval. When the small-diameter indirect rolls 6 are arranged at a narrow interval, the wrapping angle of the pressure filter cloth 13 wound around one indirect roll 6 is increased. When the winding angle is large, the pressing force in the direction of the center roll 1 is reduced, and therefore the linear pressure applied to the filter cloth 2 in which the indirect roll 6 is in contact with the center roll 1 is reduced. Conversely, when large-diameter indirect rolls 6 are arranged at wide intervals, the wrapping angle of the pressure filter cloth 13 wound around one indirect roll 6 is small, and the pressing force in the direction of the center roll 1 is large. Therefore, the linear pressure applied to the filter cloth 2 with which the large indirect roll 6 is in contact with the center roll 1 is increased.

これらのことから、間接ロール6の径と間隔が排出側に向かって徐々に大きくなるよう配設することで、中心ロール1と間接ロール6に挟まれたろ布2は、汚泥の排出側で最も大きな線圧を受けることになる。 From these facts, the filter cloth 2 sandwiched between the center roll 1 and the indirect roll 6 is disposed most on the sludge discharge side by arranging the diameter and interval of the indirect roll 6 to gradually increase toward the discharge side. You will receive a large linear pressure.

≪2重掛け低圧仕様≫
図4は本発明に係る加圧ろ布を2重に掛けた低圧仕様型ベルトプレスの要部側面図である。
低圧仕様型ベルトプレスは間接ロール6の大きさを変えず、中心ロール1と中心ロール1に当接していたろ布2の間に複数の減圧ロール11・・・を回転自在に配設したものである。
また、減圧ロール11と間接ロール6は千鳥状に配設し、減圧ロール11は間接ロール6の移動軸上に配設しない。
本実施例では減圧ロール11と間接ロール6は千鳥状に配設しているが、隣接段の間接ロール6の移動軸上に減圧ロール11を配設していなければ間接ロール6の押しつけ力を分散するという減圧効果が得られるため、減圧ロール11の配設位置は汚泥性状によって適宜設定する。
≪Double hanging low pressure specifications≫
FIG. 4 is a side view of a main part of a low-pressure specification type belt press in which a pressure filter cloth according to the present invention is doubled.
The low-pressure specification type belt press has a plurality of pressure-reducing rolls 11 rotatably arranged between the center roll 1 and the filter cloth 2 in contact with the center roll 1 without changing the size of the indirect roll 6. is there.
The decompression roll 11 and the indirect roll 6 are arranged in a staggered manner, and the decompression roll 11 is not arranged on the moving shaft of the indirect roll 6.
In this embodiment, the pressure reducing rolls 11 and the indirect rolls 6 are arranged in a staggered manner, but if the pressure reducing rolls 11 are not arranged on the moving shafts of the adjacent indirect rolls 6, the pressing force of the indirect roll 6 is increased. Since the decompression effect of dispersing is obtained, the position of the decompression roll 11 is appropriately set depending on the sludge properties.

図5は本発明に係る加圧ろ布を2重に掛けた低圧仕様型ベルトプレスの要部拡大図である。
通常の2重掛けベルトプレスの構造とは異なり、減圧ロール11を中心ロール1上に配設することで、ろ布2が中心ロール1と当接しないようにしている。間接ロール6は減圧ロール11と千鳥状に配設しているため、間接ロール6から伝わる押しつけ力は分散され、ろ布2に強い線圧が掛からない。
従って、圧搾工程Dでろ布2と加圧ろ布13は減圧ロール11と間接ロール6に交互に当接し、面圧を掛けられながら圧搾される。
この様に減圧ロール11を配設することで、低圧の脱水も可能となり、処理汚泥によってベルトプレスの運転を変更できる。
FIG. 5 is an enlarged view of a main part of a low-pressure specification type belt press in which a pressure filter cloth according to the present invention is doubled.
Unlike the structure of an ordinary double belt press, the pressure reducing roll 11 is disposed on the center roll 1 so that the filter cloth 2 does not contact the center roll 1. Since the indirect roll 6 is arranged in a zigzag manner with the decompression roll 11, the pressing force transmitted from the indirect roll 6 is dispersed, and a strong linear pressure is not applied to the filter cloth 2.
Accordingly, the filter cloth 2 and the pressure filter cloth 13 are alternately brought into contact with the pressure reducing roll 11 and the indirect roll 6 in the pressing step D, and are pressed while being applied with a surface pressure.
By disposing the decompression roll 11 in this way, low-pressure dehydration is also possible, and the operation of the belt press can be changed by the treated sludge.

≪2重掛け低圧漸増仕様≫
図6は本発明に係る加圧ろ布を2重に掛けた低圧漸増仕様型ベルトプレスの要部側面図である。
図6は前記漸増加圧仕様(図3)と低圧仕様(図4)とを組み合わせたものである。中心ロール1と中心ロール1に当接したろ布2の間に減圧ロール11を複数配設し、圧搾工程Dで加圧ろ布13に当接する間接ロール6は、ロールの径と配設間隔を漸増させるように配設している。
≪Double hanging low pressure gradually increasing specification≫
FIG. 6 is a side view of a main part of a low-pressure incremental specification type belt press in which the pressure filter cloth according to the present invention is doubled.
FIG. 6 is a combination of the gradually increasing pressure specification (FIG. 3) and the low pressure specification (FIG. 4). A plurality of vacuum rolls 11 are disposed between the center roll 1 and the filter cloth 2 that is in contact with the center roll 1, and the indirect roll 6 that is in contact with the pressure filter cloth 13 in the pressing step D is the diameter and the spacing of the rolls. Are arranged so as to be gradually increased.

ろ布2と中心ロール1の間には複数の減圧ロール11・・・を配設する。また、減圧ロール11と間接ロール6は千鳥状に配設し、互いの移動軸上からずらして配設する。従って、圧搾工程Dで間接ロール6の配設間隔は徐々に広くなるため、ろ布2と当接する減圧ロール11の配設間隔も徐々に広くなる。 Between the filter cloth 2 and the center roll 1, a plurality of reduced pressure rolls 11 are disposed. Further, the decompression roll 11 and the indirect roll 6 are arranged in a staggered manner, and are shifted from each other on the moving shaft. Accordingly, since the interval between the indirect rolls 6 is gradually increased in the pressing step D, the interval between the pressure reducing rolls 11 that are in contact with the filter cloth 2 is also gradually increased.

圧搾工程Dでは、ろ布2と加圧ろ布13が減圧ロール11と間接ロール6に交互に当接し面圧を掛けられる。減圧ロール11により間接ロール6の押しつけ力が分散されているが、間接ロール6が徐々に大きくなるため、間接ロール6の押しつけ力は段階的に上昇している。
従って、減圧ロール11により漸増加圧仕様より低圧ではるが、漸増加圧仕様と同様に徐々に圧力が高くなる脱水が行える。
In the pressing step D, the filter cloth 2 and the pressure filter cloth 13 are alternately brought into contact with the pressure reducing roll 11 and the indirect roll 6 to apply a surface pressure. Although the pressing force of the indirect roll 6 is dispersed by the decompression roll 11, the indirect roll 6 gradually increases, so the pressing force of the indirect roll 6 increases stepwise.
Accordingly, although the pressure is gradually lower than the gradually increasing pressure specification by the pressure reducing roll 11, dehydration in which the pressure gradually increases can be performed as in the gradually increasing pressure specification.

≪4重掛け≫
図7は本発明に係る加圧ろ布を4重に掛けたベルトプレスの概略側面図である。
中心ロール1に加圧ろ布13を4重に掛けるベルトプレスは、汚泥を供給する汚泥供給部3と、汚泥を挟んで脱水する上下一対の無端状のろ布2,2と、ろ布2を押圧する加圧ろ布13と、加圧ろ布13を四回掛け回す中心ロール1と、ろ布2及び加圧ろ布13を中心ロール1に案内するせん断ロール4と、加圧ろ布13を中心ロール1に向かって回帰させるために巻き掛ける第一ロール5a、第二ロール5bと、中心ロール1上を4重に対向して走行する加圧ろ布13間に配設する間接材6と、ろ布2を駆動する駆動ロール7、7と、汚泥を排出する排出部8と、ろ布2と加圧ろ布13のテンションを調整する緊張ロール9と、で構成される。以下、2重掛けと同様に間接材6は間接ロール6を用いる。
≪Four-folding≫
FIG. 7 is a schematic side view of a belt press in which four pressure filter cloths according to the present invention are hung.
The belt press that hangs the pressure filter cloths 13 on the center roll 1 in four layers includes a sludge supply unit 3 that supplies sludge, a pair of upper and lower endless filter cloths 2 and 2 that dehydrate the sludge, and a filter cloth 2. A pressure filter cloth 13 that presses the pressure filter cloth, a center roll 1 that wraps the pressure filter cloth 13 four times, a shear roll 4 that guides the filter cloth 2 and the pressure filter cloth 13 to the center roll 1, and a pressure filter cloth An indirect material disposed between the first roll 5a and the second roll 5b that are wound around the center roll 1 so as to return to the center roll 1 and the pressure filter cloth 13 that runs on the center roll 1 in a quadruple manner. 6, drive rolls 7 and 7 that drive the filter cloth 2, a discharge unit 8 that discharges sludge, and a tension roll 9 that adjusts the tension of the filter cloth 2 and the pressure filter cloth 13. Hereinafter, the indirect material 6 uses the indirect roll 6 in the same manner as the double hanger.

間接ロール6は中心ロール1の周辺に沿って三段で構成し、外側から一段目を間接ロール6a、二段目を間接ロール6b、三段目を間接ロール6cとする。
まず加圧ろ布13は、中心ロール1周辺に配設した間接ロール6aに当接して巻き掛けてある。間接ロール6aに巻き掛けた加圧ろ布13は、続けて第一ロール5aに巻き掛ける。第一ロール5aに巻き掛けた加圧ろ布13は中心ロール1方向に回帰させて間接ロール6aより内側に配設した間接ロール6bに巻き掛ける。この時、加圧ろ布13は間接ロール6aの中心ロール1側を通るように走行させる。
同様に、間接ロール6bに巻き掛けた加圧ろ布13を第二ロール5bに巻き掛けて回帰させた後、間接ロール6bの内側に配設した間接ロール6cに巻き掛ける。ここでも加圧ろ布13は間接ロール6bの中心ロール1側を通るように走行させ、加圧ろ布13を間接ロール6b、間接ロール6c間で挟持するよう走行させる。
そして、間接ロール6cに巻き掛けた加圧ろ布13はろ布2の下からせん断ロール4に巻き掛け、ろ布2に沿って中心ロール1に巻き掛ける。中心ロール1に巻き掛けた加圧ろ布13は間接ロール6cの中心ロール1側を通るよう走行させ、加圧ろ布13は間接ロール6cと中心ロール1に巻き掛けたろ布2で挟持するよう走行させる。
中心ロール1に当接した一対のろ布2、2に沿って走行する加圧ろ布13は、ケーキ排出部8でろ布2と離間し、案内ロール14を介して無端状に走行させる。
The indirect roll 6 is composed of three stages along the periphery of the center roll 1, and the first stage from the outside is the indirect roll 6a, the second stage is the indirect roll 6b, and the third stage is the indirect roll 6c.
First, the pressure filter cloth 13 is wound around an indirect roll 6 a disposed around the center roll 1. The pressure filter cloth 13 wound around the indirect roll 6a is continuously wound around the first roll 5a. The pressure filter cloth 13 wound around the first roll 5a is returned to the center roll 1 direction and wound around the indirect roll 6b disposed inside the indirect roll 6a. At this time, the pressure filter cloth 13 is caused to travel so as to pass through the center roll 1 side of the indirect roll 6a.
Similarly, after the pressure filter cloth 13 wound around the indirect roll 6b is wound around the second roll 5b and returned, it is wound around the indirect roll 6c disposed inside the indirect roll 6b. Here too, the pressure filter cloth 13 travels so as to pass through the center roll 1 side of the indirect roll 6b, and the pressure filter cloth 13 travels so as to be sandwiched between the indirect roll 6b and the indirect roll 6c.
Then, the pressure filter cloth 13 wound around the indirect roll 6 c is wound around the shear roll 4 from under the filter cloth 2 and wound around the center roll 1 along the filter cloth 2. The pressure filter cloth 13 wound around the center roll 1 is caused to travel so as to pass through the center roll 1 side of the indirect roll 6c, and the pressure filter cloth 13 is sandwiched between the indirect roll 6c and the filter cloth 2 wound around the center roll 1. Let it run.
The pressure filter cloth 13 that travels along the pair of filter cloths 2 and 2 in contact with the center roll 1 is separated from the filter cloth 2 by the cake discharge portion 8 and travels endlessly via the guide roll 14.

各間接ロール6a、6b、6cを中心ロール1の中心から放射線状に移動自在に配設しているので、加圧ろ布13を走行させると、加圧ろ布13の張力は、それぞれ間接ロール6a、6b、6cを介して中心ロール1側を走行する加圧ろ布13に押しつけ力を伝える。 Since the indirect rolls 6a, 6b, 6c are arranged so as to be radially movable from the center of the central roll 1, when the pressurized filter cloth 13 is run, the tension of the pressurized filter cloth 13 is indirect rolls, respectively. The pressing force is transmitted to the pressure filter cloth 13 traveling on the center roll 1 side via 6a, 6b, 6c.

間接材6としては2重掛けのベルトプレスと同様のものが利用できる。間接ロール6を利用する場合、各段の間接ロール6a、6b、6cはロールによる面圧を連続的に掛けるため、千鳥状に配設する。
なお、各段の間接ロール6a、6b、6cの移動軸を同一線上とすれば、間接ロール6間で加圧ろ布13に線圧を加えることも可能で、強い圧力を掛けることもできる。
As the indirect member 6, the same material as a double belt press can be used. When the indirect roll 6 is used, the indirect rolls 6a, 6b, and 6c at each stage are arranged in a staggered manner in order to continuously apply the surface pressure by the rolls.
In addition, if the moving axes of the indirect rolls 6a, 6b, 6c in each stage are on the same line, it is possible to apply a linear pressure to the pressure filter cloth 13 between the indirect rolls 6, and a strong pressure can be applied.

中心ロール1周辺を走行する加圧ろ布13は、それぞれ間接ロール6a、6b、6cに巻き掛けた外側の加圧ろ布13から、中心ロール1側の加圧ろ布13に向かって走行する。外側の加圧ろ布13はそれぞれ間接ロール6a、6b、6cを介して内側の加圧ろ布13へ押しつけ力を掛けるため、中心ロール1側の加圧ろ布13に近づくほど外側の加圧ろ布13の押しつけ力が加わり、高い圧力が掛けられている。従って、加圧ろ布13の重なる区間をずらして、脱水後期に全ての加圧ろ布13が重なるように構成すると、低い圧力から徐々に高い圧力で脱水するようになるため、急激に圧力を掛けた際に生じるサイドリークが発生せず、適切な脱水を行える。 The pressure filter cloth 13 traveling around the center roll 1 travels from the outer pressure filter cloth 13 wound around the indirect rolls 6a, 6b, and 6c toward the pressure filter cloth 13 on the center roll 1 side. . Since the outer pressure filter cloth 13 applies a pressing force to the inner pressure filter cloth 13 via the indirect rolls 6a, 6b, and 6c, the outer pressure filter cloth 13 approaches the pressure filter cloth 13 on the center roll 1 side. The pressing force of the filter cloth 13 is applied and a high pressure is applied. Therefore, if the section where the pressure filter cloths 13 overlap is shifted so that all the pressure filter cloths 13 overlap in the latter stage of dehydration, the pressure will be dehydrated gradually from a low pressure to a high pressure. There is no side leak that occurs when it is applied, and appropriate dehydration can be performed.

≪4重掛け詳細≫
図8は本発明に係る加圧ろ布を4重に掛けたベルトプレスの要部側面図である。
本発明の4重掛けのベルトプレスの中心ロール1に掛け回した一対のろ布2、2は、2重掛けのベルトプレス同様、濃縮工程A、せん断工程B、加圧工程C、圧搾工程Dを具備する。これらのろ布2は一対の無端状ろ布2、2が重なり合って構成されており、ろ布2、2間には汚泥が供給されている。
≪Four-fold details≫
FIG. 8 is a side view of an essential part of a belt press in which four pressure filter cloths according to the present invention are hung.
A pair of filter cloths 2 and 2 hung around the center roll 1 of the quadruple belt press of the present invention are concentrated step A, shearing step B, pressurizing step C, and pressing step D, similarly to the double belt press. It comprises. These filter cloths 2 are configured by overlapping a pair of endless filter cloths 2, 2, and sludge is supplied between the filter cloths 2, 2.

加圧ろ布を4重に掛けたベルトプレスの濃縮工程A、せん断工程B、加圧工程Cでは、通常の2重掛けベルトプレスと同様の脱水が行われる。 In the belt press concentration process A, shearing process B, and pressurizing process C in which the pressure filter cloth is applied in quadruplicate, dehydration is performed in the same manner as in a normal double applied belt press.

加圧ろ布13を4重に掛けるベルトプレスでは2重に掛けるベルトプレスと異なり、圧搾工程Dの中に圧搾工程D1、D2、D3と3つの工程を有する。 Unlike the belt press which folds the pressure filter cloth 13 in quadruple, the squeezing step D has three steps, ie, squeezing steps D1, D2 and D3.

圧搾工程Dは、加圧ろ布13を間接ロール6cに巻き掛けてある場所からを圧搾工程D1とし、同様に間接ロール6bに巻き掛けてある場所からを圧搾工程D2、間接ロール6aに巻き掛けてある場所からを圧搾工程D3とする。 The pressing process D is a pressing process D1 from a place where the pressure filter cloth 13 is wound around the indirect roll 6c, and is similarly wound around the pressing process D2 and the indirect roll 6a from a place wound around the indirect roll 6b. Let's say from a certain place is pressing process D3.

圧搾工程D1では、ろ布2に当接した加圧ろ布13の押しつけ力が加わっており、さらに間接ロール6cが当接する場所では、間接ロール6cに巻き掛けた加圧ろ布13の押しつけ力が、間接ロール6cを介して加わる。従って、加圧工程Cより高い圧力での圧搾が行われる。圧搾工程D1の区間は、せん断ロールの径と第一ロール5aの配設位置によって適宜設定できる。 In the pressing step D1, the pressing force of the pressure filter cloth 13 in contact with the filter cloth 2 is applied, and the pressing force of the pressure filter cloth 13 wound around the indirect roll 6c in a place where the indirect roll 6c contacts. However, it adds via the indirect roll 6c. Therefore, squeezing at a higher pressure than the pressurizing step C is performed. The section of the pressing step D1 can be appropriately set depending on the diameter of the shear roll and the arrangement position of the first roll 5a.

圧搾工程D2では、ろ布2に上記圧搾工程D1で掛かる押しつけ力に加えて、間接ロール6bに巻き掛けた加圧ろ布13の押しつけ力が加わる。従って、ろ布2には圧搾工程D1より高い圧力が加わる。圧搾工程D2の区間は、第一ロール5aの径、配設位置によって設定できる。 In the pressing step D2, in addition to the pressing force applied to the filter cloth 2 in the pressing step D1, the pressing force of the pressure filter cloth 13 wound around the indirect roll 6b is applied. Therefore, higher pressure is applied to the filter cloth 2 than in the pressing step D1. The section of the pressing step D2 can be set according to the diameter and arrangement position of the first roll 5a.

圧搾工程D3では、ろ布2に上記圧搾工程D1、D2で掛かる押しつけ力に加えて、間接ロール6aに巻き掛けた加圧ろ布13の押しつけ力が加わる。従って、ろ布2には圧搾工程D2より高い圧力が加わり、圧搾工程Dの中では最も高い圧力が掛かっている。つまり圧搾工程Dでは、D1、D2、D3の順に圧搾力が徐々に大きくなる。圧搾工程D3の区間は、第一ロール5aの径、配設位置によって設定できる。 In the pressing step D3, in addition to the pressing force applied to the filter cloth 2 in the pressing steps D1 and D2, the pressing force of the pressure filter cloth 13 wound around the indirect roll 6a is applied. Therefore, the pressure higher than the pressing process D2 is applied to the filter cloth 2, and the highest pressure is applied in the pressing process D. That is, in the pressing step D, the pressing force gradually increases in the order of D1, D2, and D3. The section of the pressing step D3 can be set depending on the diameter and arrangement position of the first roll 5a.

≪4重掛け減圧≫
図9は本発明に係る加圧ろ布を4重に掛けた低圧仕様型ベルトプレスの要部側面図である。
中心ロール1に4重に加圧ろ布13を掛け回すベルトプレスは2重掛けベルトプレス同様、低圧仕様の構成をとることもできる。中心ロール1と中心ロール1に当接していたろ布2の間に複数の減圧ロール11・・・を配設している。
減圧ロール11は中心ロール1に回転自在に当接し、ろ布2は減圧ロール11を介して中心ロール1に巻き掛けてある。
≪4-fold pressure reduction≫
FIG. 9 is a side view of a main part of a low-pressure specification belt press in which pressure filter cloths according to the present invention are quadrupled.
The belt press that wraps the pressure filter cloth 13 in a quadruple manner around the center roll 1 can have a low-pressure configuration like the double belt press. A plurality of decompression rolls 11... Are disposed between the center roll 1 and the filter cloth 2 that has been in contact with the center roll 1.
The decompression roll 11 is in contact with the center roll 1 in a rotatable manner, and the filter cloth 2 is wound around the center roll 1 via the decompression roll 11.

減圧ロール11・・と間接ロール6・・・は千鳥状となるよう配設する。それにより、減圧ロール11と間接ロール6でろ布2と加圧ろ布13を直接挟み込むような強い線圧が加わらない。
減圧ロール11に巻き掛けたろ布2は、間接ロール6により押しつけ力を受けるが、ろ布2と加圧ろ布13が減圧ロール11と間接ロール6に交互に当接して面圧を加えている。減圧ロール11により押しつけ力が分散されるため、通常の4重掛けのベルトプレスより圧搾圧力は低下する。
The decompression rolls 11 and the indirect rolls 6 are arranged in a staggered manner. Thereby, a strong linear pressure that directly sandwiches the filter cloth 2 and the pressure filter cloth 13 between the decompression roll 11 and the indirect roll 6 is not applied.
The filter cloth 2 wound around the pressure reducing roll 11 receives a pressing force by the indirect roll 6, but the filter cloth 2 and the pressure filter cloth 13 are alternately in contact with the pressure reducing roll 11 and the indirect roll 6 to apply a surface pressure. . Since the pressing force is dispersed by the pressure reducing roll 11, the pressing pressure is lower than that of a normal quadruple belt press.

この様に減圧ロール11を配設することで、低圧の脱水も可能となり、処理汚泥によってベルトプレスの運転を適切なものに変更できる。
また、本実施例のベルトプレスは加圧ろ布13を2重掛け、4重掛けとしているが、3重掛け、4重掛け以上の多重に巻き掛ける形態をとることも可能である。
By disposing the decompression roll 11 in this way, low-pressure dehydration is also possible, and the operation of the belt press can be changed to an appropriate one by the treated sludge.
Further, although the belt press of this embodiment has the pressure filter cloth 13 doubled and quadruple, it is also possible to take a form in which it is wrapped in multiples of triples, quadruples or more.

≪フレーム≫
図10は本発明に係るベルトプレスの間接材を支持するフレームの側面図である。
フレーム10は中心ロール1の左右に立設され、間接材6、ここでは間接ロール6が、中心ロール1の中心から放射線状に移動自在となるよう、間接材6の可動域に配設する。フレーム10は、間接材6を挿入支持する放射線状の支持穴12を有しており、間接材6が挿通自在、更に中心ロール1の中心から放射線状に移動自在に支持できる。
≪Frame≫
FIG. 10 is a side view of a frame that supports the indirect member of the belt press according to the present invention.
The frame 10 is erected on the left and right sides of the center roll 1, and the indirect member 6, here the indirect roll 6, is disposed in the movable range of the indirect member 6 so that it can move radially from the center of the center roll 1. The frame 10 has a radial support hole 12 for inserting and supporting the indirect member 6. The indirect member 6 can be inserted through the frame 10 and further supported in a radial manner from the center of the center roll 1.

図示しないが、その他のベルトプレスの形態においても、それぞれ対応した支持穴12をフレーム10に形成することで間接材6を支持することができるため、同様のフレーム10を利用することができる。また、減圧ロール11を支持するフレームとしても利用できる。 Although not shown, in the other belt press forms, the indirect member 6 can be supported by forming the corresponding support holes 12 in the frame 10, so that the same frame 10 can be used. It can also be used as a frame for supporting the decompression roll 11.

フレーム10には間接材6が軸方向へ移動しないように保護板を設けてもよい。ベルトプレスの運転中にフレーム10の外に保護板を配設することで、ろ布2の蛇行により間接材6が左右にずれることや、支持穴12からの落下を防止することができる。また、保護板を着脱自在とすることで、メンテナンス時に取り外せば間接材6の装着、取り外しが容易に行える。アクリルガラス等の透過性を有する素材を用いると、ベルトプレス運転中に間接材6の不具合がすくさま発見できる。
フレーム10は間接材6を支持できるようなものであればどのようなものでもよいが、実施例でフレーム10は平板状で中心ロール1の軸周辺に開口を設けているため、メンテナンス等の作業性がよくなっている。
A protective plate may be provided on the frame 10 so that the indirect member 6 does not move in the axial direction. By disposing a protective plate outside the frame 10 during the operation of the belt press, it is possible to prevent the indirect member 6 from shifting to the left and right due to meandering of the filter cloth 2 and to fall from the support hole 12. Moreover, by making the protective plate detachable, the indirect member 6 can be easily attached and detached if it is removed during maintenance. If a transparent material such as acrylic glass is used, a number of problems with the indirect material 6 can be found during the belt press operation.
The frame 10 may be anything as long as it can support the indirect member 6. However, in the embodiment, the frame 10 is flat and has an opening around the shaft of the center roll 1, so that maintenance work and the like are performed. Sex is getting better.

この様なフレーム10で間接材6を支持することにより、ろ布2による外側からの押しつけ力を中心ロール1方向に伝えることができる。
また、本実施例では支持穴12が放射線状に形成されているが、支持穴12を放射曲線状、あるいは平行状等、間接ロール6が中心ロール1の円周面から離接自在に支持できるのであればどのような支持穴12でも構わない。
By supporting the indirect member 6 with such a frame 10, the pressing force from the outside by the filter cloth 2 can be transmitted in the direction of the center roll 1.
Further, in the present embodiment, the support holes 12 are formed in a radial shape, but the support holes 12 can be supported so as to be detachable from the circumferential surface of the center roll 1 such as a radial curve shape or a parallel shape. Any support hole 12 may be used.

本発明に係るベルトプレスは中心ロールに掛け回したろ布の上から加圧ろ布を複数回掛け回すことで、掛け回された加圧ろ布の押圧により中心ロールに巻き掛けたろ布を加圧するベルトプレスである。一つの中心ロールに何度も加圧ろ布を掛け回すことにより、ろ布には高い脱水圧力が得られる。また少ないロール本数で脱水時間を確保することができるため、装置のコンパクト化が可能となる。ロール本数が少なくてよいことから、ろ布長さは従来より短く、消耗品費が抑えられ、高圧搾用の汚泥処理に適した脱水機となる。 The belt press according to the present invention applies the filter cloth wound around the center roll by pressing the pressure filter cloth that has been wound around the center roll a plurality of times. It is a belt press to press. A high dewatering pressure is obtained for the filter cloth by applying the pressure filter cloth to the center roll many times. Further, since the dehydration time can be secured with a small number of rolls, the apparatus can be made compact. Since the number of rolls may be small, the length of the filter cloth is shorter than before, the consumables cost is suppressed, and the dehydrator is suitable for sludge treatment for high-pressure squeezing.

1 中心ロール
2 ろ布
6 間接ロール
8 排出部
10 フレーム
12 支持穴
13 加圧ろ布
1 center roll 2 filter cloth 6 indirect roll 8 discharge part 10 frame 12 support hole 13 pressure filter cloth

Claims (6)

多数並列したロールに上下一対のろ布(2、2)を走行自在に掛け回し、このろ布(2、2)間に原液を供給すると共に、中心ロール(1)に巻き掛けたろ布(2)を加圧ろ布(13)により押圧して圧搾するベルトプレスにおいて、
ろ布(2)の上から中心ロール(1)に巻き掛けた加圧ろ布(13)を他のロールで中心ロール(1)と加圧ろ布(13)の間に回帰させ、再度中心ロール(1)に巻き掛けることで中心ロール(1)に加圧ろ布(13)を複数回巻き掛け、中心ロール(1)方向に加圧ろ布(13)の押しつけ力を付与して圧搾力を高める
ことを特徴としたベルトプレス。
A pair of upper and lower filter cloths (2, 2) are hung around a plurality of parallel rolls so that they can run freely. The stock solution is supplied between the filter cloths (2, 2) and the filter cloth (2) wound around the center roll (1). In a belt press that presses and compresses a pressure filter cloth (13),
The pressure filter cloth (13) wound around the center roll (1) from the top of the filter cloth (2) is returned between the center roll (1) and the pressure filter cloth (13) with another roll, and is again centered. The pressure filter cloth (13) is wound around the center roll (1) a plurality of times by being wound around the roll (1), and the pressing force of the pressure filter cloth (13) is applied in the direction of the center roll (1) and compressed. Belt press characterized by increasing power.
前記中心ロール(1)に複数回巻き掛けた加圧ろ布(13)間に複数の間接ロール(6・・・)を配設し、
前記間接ロール(6)を中心ロール(1)の円周面から離接自在とすることを特徴とした請求項1に記載のベルトプレス。
A plurality of indirect rolls (6 ...) are disposed between the pressure filter cloths (13) wound around the center roll (1) a plurality of times,
The belt press according to claim 1, wherein the indirect roll (6) is detachable from the circumferential surface of the center roll (1).
前記複数の間接ロール(6・・・)は、排出部(8)に向かって配設間隔及びロール径が漸増することを特徴とする請求項2に記載のベルトプレス。 3. The belt press according to claim 2, wherein the plurality of indirect rolls (6...) Gradually increase in arrangement interval and roll diameter toward the discharge portion (8). 前記中心ロール(1)に複数の減圧ロール(11・・・)を当接して配設し、減圧ロール(11)を介して中心ロール(1)にろ布(2)を巻き掛けると共に、減圧ロール(11)を隣接段の間接ロール(6)の移動軸上に配設しないことを特徴とする請求項2又は請求項3に記載のベルトプレス。 A plurality of vacuum rolls (11...) Are disposed in contact with the central roll (1), and a filter cloth (2) is wound around the central roll (1) via the vacuum roll (11). The belt press according to claim 2 or 3, wherein the roll (11) is not disposed on the moving shaft of the indirect roll (6) in the adjacent stage. 前記間接ロール(6)を、隣接段の間接ロール(6)の移動軸上に配設しないことを特徴とする請求項2乃至請求項4の何れか一項に記載のベルトプレス。 The belt press according to any one of claims 2 to 4, wherein the indirect roll (6) is not disposed on a moving shaft of an indirect roll (6) in an adjacent stage. 前記間接ロール(8)を中心ロール(1)の両端に立設されたフレーム(10)に支持し、該フレーム(10)は間接ロール(6)を挿通自在かつ移動自在に支持する支持穴(12)を設けたことを特徴とした請求項2乃至請求項5の何れか一項に記載のベルトプレス。 The indirect roll (8) is supported by a frame (10) erected on both ends of the center roll (1), and the frame (10) supports the indirect roll (6) so that it can be inserted and moved. The belt press according to any one of claims 2 to 5, wherein 12) is provided.
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JP2016073923A (en) * 2014-10-07 2016-05-12 株式会社石垣 Belt press
JP2021176613A (en) * 2020-05-08 2021-11-11 株式会社石垣 Belt press
CN116399109A (en) * 2023-06-09 2023-07-07 上海凌逍环保科技有限公司 Adjusting mechanism for belt type dehydration, dehydration assembly and dehydration equipment

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CN106823545A (en) * 2017-02-23 2017-06-13 泉州市泉港凯威信息技术咨询有限公司 A kind of efficient ceramic raw material processing filtering equipment

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Publication number Priority date Publication date Assignee Title
JP2016073923A (en) * 2014-10-07 2016-05-12 株式会社石垣 Belt press
JP2021176613A (en) * 2020-05-08 2021-11-11 株式会社石垣 Belt press
JP7240583B2 (en) 2020-05-08 2023-03-16 株式会社石垣 belt press
CN116399109A (en) * 2023-06-09 2023-07-07 上海凌逍环保科技有限公司 Adjusting mechanism for belt type dehydration, dehydration assembly and dehydration equipment
CN116399109B (en) * 2023-06-09 2023-08-08 上海凌逍环保科技有限公司 Adjusting mechanism for belt type dehydration, dehydration assembly and dehydration equipment

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