JP2015078825A - Glow plug and method of manufacturing the same - Google Patents

Glow plug and method of manufacturing the same Download PDF

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JP2015078825A
JP2015078825A JP2013217883A JP2013217883A JP2015078825A JP 2015078825 A JP2015078825 A JP 2015078825A JP 2013217883 A JP2013217883 A JP 2013217883A JP 2013217883 A JP2013217883 A JP 2013217883A JP 2015078825 A JP2015078825 A JP 2015078825A
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middle shaft
glow plug
rear end
axial direction
shake
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JP6204787B2 (en
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裕介 弓田
Yusuke Yumita
裕介 弓田
洋輔 笹川
Yosuke Sasagawa
洋輔 笹川
勝照 伊藤
Katsuteru Ito
勝照 伊藤
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Niterra Co Ltd
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NGK Spark Plug Co Ltd
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Priority to EP14189334.7A priority patent/EP2863127B1/en
Publication of JP2015078825A publication Critical patent/JP2015078825A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23QIGNITION; EXTINGUISHING-DEVICES
    • F23Q7/00Incandescent ignition; Igniters using electrically-produced heat, e.g. lighters for cigarettes; Electrically-heated glowing plugs
    • F23Q7/001Glowing plugs for internal-combustion engines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23QIGNITION; EXTINGUISHING-DEVICES
    • F23Q7/00Incandescent ignition; Igniters using electrically-produced heat, e.g. lighters for cigarettes; Electrically-heated glowing plugs
    • F23Q7/001Glowing plugs for internal-combustion engines
    • F23Q2007/004Manufacturing or assembling methods

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Resistance Heating (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a glow plug on which an element crack is hardly occurred in a ceramic heater, and which has high reliability, and a method of manufacturing the glow plug.SOLUTION: A glow plug 1 is equipped with a main body fitting 10, a ceramic heater 20 held on a tip end side GS of the main body fitting 10, a rod-shaped metallic axial member 40 inserted in the main body fitting 10 and extending in an axial direction HJ, and a connection member 50 for connecting a heater rear end portion 25 and an axial tip end portion 41. Of the axial member 40, an axial body portion 43 positioned between the axial tip end portion 41 and an axial rear end portion 45 has a plurality of deflection correcting portions 43f for correcting circumferential deflections of a body portion tip end portion 43s based on a body portion rear end portion 43k.

Description

本発明は、ディーゼルエンジンの始動の補助に用いるグロープラグ及びその製造方法に関する。   The present invention relates to a glow plug used for assisting starting of a diesel engine and a method for manufacturing the same.

従来より、ディーゼルエンジンの始動を補助するために使用されるグロープラグとして、軸孔を有する筒状の主体金具と、この主体金具の先端側に保持された棒状のセラミックヒータと、主体金具の軸孔に挿通された棒状で金属製の中軸部材と、セラミックヒータのヒータ後端部と中軸部材の中軸先端部とを接続する接続部材とを有するものが知られている。このようなグロープラグは、例えば特許文献1に開示されている(特許文献1の図1及びその説明箇所等を参照)。   Conventionally, as a glow plug used for assisting starting of a diesel engine, a cylindrical metal shell having a shaft hole, a rod-shaped ceramic heater held on the tip side of the metal shell, and a shaft of the metal shell A rod-like metal shaft member inserted through a hole and a connecting member that connects a heater rear end portion of a ceramic heater and a center shaft tip portion of the center shaft member are known. Such a glow plug is disclosed in, for example, Patent Document 1 (see FIG. 1 of Patent Document 1 and its description).

特開平10−185192号公報JP 10-185192 A

グロープラグのうち中軸部材の形態としては、その中軸胴部を切削加工をして、中軸先端部及び中軸後端部よりも外径を細く形成したものがある。この中軸部材では、中軸胴部の剛性(軸線方向に直交する径方向の曲げ剛性)を低くできる。このため、中軸後端部を基準とした中軸先端部の円周振れ(以下、単に「中軸部材の振れ」とも言う)が大きい(同軸度が大きい)中軸部材を用いて、グロープラグを組み立てた場合でも、セラミックヒータに掛かる曲げ応力を緩和できる。即ち、セラミックヒータは、主体金具の先端側に保持され、しかも接続部材を介して中軸部材に接続されているために、中軸部材の振れが大きいと、セラミックヒータに掛かる曲げ応力が大きくなる。しかし、この曲げ応力は、剛性の低い中軸胴部が曲がることで吸収されるので、セラミックヒータに生じる曲げ応力を緩和できる。   As a form of the middle shaft member of the glow plug, there is one in which the middle shaft body portion is cut so that the outer diameter is narrower than the front end portion of the middle shaft and the rear end portion of the middle shaft. In this medium shaft member, the rigidity of the medium shaft body portion (the bending rigidity in the radial direction perpendicular to the axial direction) can be reduced. For this reason, a glow plug was assembled using an intermediate shaft member that has a large circumferential deflection (hereinafter simply referred to as “the deflection of the intermediate shaft member”) at the front end portion of the central shaft relative to the rear end portion of the central shaft (which is also simply referred to as “runout of the central shaft member”). Even in this case, the bending stress applied to the ceramic heater can be relaxed. That is, since the ceramic heater is held on the front end side of the metal shell and connected to the central shaft member via the connecting member, if the deflection of the central shaft member is large, the bending stress applied to the ceramic heater increases. However, since this bending stress is absorbed by the bending of the middle shaft body portion having low rigidity, the bending stress generated in the ceramic heater can be relaxed.

これに対し、中軸部材の中軸胴部を軸線方向の全体にわたって同径とする場合には、中軸胴部に切削加工を施さなくても良い利点がある。しかし、この中軸部材は、中軸胴部内に剛性の低い部分がないので、全体として中軸胴部が曲がり難い。このため、振れの大きい中軸部材を用いてグロープラグを組み立てた場合に、セラミックヒータに掛かる曲げ応力が大きくなる。特に、コイル材を切断した線材を用いて中軸部材を加工形成した場合には、線材が元々曲がっていることが多く、中軸部材の振れが大きくなりがちである。従って、この中軸部材を用いてグロープラグを組み立てたときに、セラミックヒータに掛かる曲げ応力が大きくなり易い。セラミックヒータに掛かる曲げ応力が大きいと、セラミックヒータに素子割れが生じるおそれがある。   On the other hand, when the central shaft body portion of the central shaft member has the same diameter in the entire axial direction, there is an advantage that the central shaft body portion does not need to be cut. However, since the middle shaft member does not have a portion with low rigidity in the middle shaft body portion, the middle shaft body portion is hardly bent as a whole. For this reason, when the glow plug is assembled using the central shaft member having a large runout, the bending stress applied to the ceramic heater increases. In particular, when the central shaft member is processed and formed using a wire material obtained by cutting a coil material, the wire material is often bent originally, and the deflection of the central shaft member tends to increase. Therefore, when a glow plug is assembled using this central shaft member, the bending stress applied to the ceramic heater tends to increase. If the bending stress applied to the ceramic heater is large, the ceramic heater may be cracked.

本発明は、かかる現状に鑑みてなされたものであって、セラミックヒータに素子割れが生じ難く信頼性の高いグロープラグ及びその製造方法を提供することを目的とする。   The present invention has been made in view of the present situation, and an object of the present invention is to provide a highly reliable glow plug and a method for manufacturing the same, in which an element crack is unlikely to occur in a ceramic heater.

上記課題を解決するための本発明の一態様は、軸孔を有する筒状の主体金具と、上記主体金具の先端側に保持された棒状のセラミックヒータと、上記主体金具の上記軸孔に挿通され、軸線方向に延びる棒状で金属製の中軸部材と、上記セラミックヒータのヒータ後端部と上記中軸部材の中軸先端部とを接続する接続部材と、を備えるグロープラグであって、上記中軸部材のうち、上記中軸先端部と中軸後端部との間に位置する中軸胴部は、この中軸胴部の胴部後端部を基準とした胴部先端部の円周振れを矯正した振れ矯正部を、上記軸線方向に互いに離間して複数有するグロープラグである。   In one aspect of the present invention for solving the above-described problems, a cylindrical metal shell having a shaft hole, a rod-shaped ceramic heater held on the tip side of the metal shell, and the shaft hole of the metal shell are inserted. A glow plug comprising: a rod-shaped metal middle shaft member extending in the axial direction; and a connecting member connecting a heater rear end portion of the ceramic heater and a middle shaft front end portion of the middle shaft member. Among these, the middle shaft barrel located between the middle shaft tip and the middle shaft rear end is a shake correction that corrects the circumferential runout of the barrel tip with respect to the barrel rear end of the middle shaft barrel. A glow plug having a plurality of parts spaced apart from each other in the axial direction.

このグロープラグでは、中軸部材の中軸胴部は、胴部後端部を基準とした胴部先端部の円周振れ(以下、単に「中軸胴部の振れ」とも言う)を矯正する振れ矯正部を、軸線方向に互いに離間して複数有する。つまり、この中軸胴部は、中軸胴部に振れ矯正部を設ける前に比して、中軸胴部の振れが抑制されている(胴部後端部の軸線を基準軸線とした胴部先端部の軸線の同軸度が小さくされている)。このため、中軸先端部及び中軸後端部を含めた中軸部材の全体で見ても、中軸部材の振れ(中軸後端部を基準とした中軸先端部の円周振れ)が抑制されている(中軸後端部の軸線を基準軸線とした中軸先端部の軸線の同軸度が小さくなっている)。従って、この中軸部材を用いたグロープラグは、主体金具の先端側に保持され、しかも接続部材を介して中軸部材に接続されたセラミックヒータに掛かる曲げ応力を小さくできる。よって、このグロープラグは、セラミックヒータに素子割れが生じ難く信頼性が高い。   In this glow plug, the middle shaft barrel of the middle shaft member is a shake correction unit that corrects the circumferential runout of the front end of the barrel relative to the rear end of the barrel (hereinafter also referred to simply as “runout of the middle shaft barrel”). Are provided apart from each other in the axial direction. In other words, the middle shaft barrel portion is less susceptible to the deflection of the middle shaft barrel portion than before the deflection correcting portion is provided on the middle shaft barrel portion (the barrel tip portion having the axis of the barrel rear end as a reference axis). The coaxiality of the axis line is reduced). For this reason, even when viewed as a whole of the middle shaft member including the middle shaft tip portion and the middle shaft rear end portion, the deflection of the middle shaft member (circumferential deflection of the middle shaft tip portion with respect to the middle shaft rear end portion) is suppressed ( The coaxiality of the axis at the tip end of the center axis with the axis at the rear end of the center axis as the reference axis is small). Therefore, the glow plug using the middle shaft member can be held at the distal end side of the metal shell, and the bending stress applied to the ceramic heater connected to the middle shaft member via the connection member can be reduced. Therefore, this glow plug has high reliability because it is hard to cause element cracks in the ceramic heater.

なお、「中軸部材」としては、例えば、コイル材を切断した線材を用いて、中軸先端部及び中軸後端部に所要の加工を施すほか、中軸胴部の複数箇所に振れ矯正部を形成したものが挙げられる。また、切削加工により形成した中軸部材を用いて、中軸胴部の複数箇所に振れ矯正部を形成したものも挙げられる。   In addition, as the “middle shaft member”, for example, a wire rod obtained by cutting a coil material is used to perform necessary processing on the front end portion of the middle shaft and the rear end portion of the middle shaft, and a vibration correcting portion is formed at a plurality of locations on the middle shaft body portion. Things. Moreover, what formed the shake correction part in the multiple places of the center axis | shaft trunk | drum using the center axis | shaft member formed by cutting is also mentioned.

「中軸胴部」は、中軸先端部と中軸後端部との間に位置する部位である。
「振れ矯正部」は、中軸胴部の軸線方向の一部をなし、自身の軸線と、自身に隣接する「非矯正部(振れ矯正部以外の部位)」の軸線とが斜交するように、自身と自身に隣接する「非矯正部」とを連結したり、或いは、自身に隣接する「非矯正部」同士の軸線が斜交するように、「非矯正部」同士を連結することで、中軸胴部について、「振れ矯正部」を形成する前よりも、「中軸胴部の振れ」を低減するように形成された部位を言う。
The “middle shaft body” is a portion located between the front end portion of the middle shaft and the rear end portion of the middle shaft.
The “shake straightening part” is a part of the axial direction of the middle shaft barrel part, so that its own axis line and the axis line of the “non-correcting part (part other than the shake straightening part)” adjacent to itself are obliquely crossed. By connecting the "non-correcting part" adjacent to itself, or by connecting the "non-correcting part" to each other so that the axis of the "non-correcting part" adjacent to itself is obliquely crossed In addition, the central shaft body portion refers to a portion formed so as to reduce the “runout of the central shaft body portion” more than before the “runout correction portion” is formed.

この「振れ矯正部」は、中軸胴部の胴部先端部と胴部後端部との振れを制限した状態で、中軸胴部の軸線方向の一部を塑性変形させて形成すると良い。中軸胴部の軸線方向の一部を塑性変形させる手法としては、例えば、転造加工が挙げられる。また、転造加工などの塑性変形の加工は、中軸胴部の軸線方向の一部について、全周にわたって施してもよいし、周方向の複数箇所に加工を施してもよい。なお、周方向の複数箇所に塑性変形加工を施す場合には、周方向に均等に施すのが好ましい。   The “shake correction part” may be formed by plastically deforming a part of the central shaft body in the axial direction in a state where the vibration between the front end of the body and the rear end of the body is limited. As a method of plastically deforming a part of the axial direction of the middle shaft barrel portion, for example, rolling is mentioned. Further, the plastic deformation process such as rolling process may be performed over the entire circumference of a part in the axial direction of the central shaft body, or may be performed at a plurality of locations in the circumferential direction. In addition, when performing plastic deformation processing in a plurality of locations in the circumferential direction, it is preferable to perform the deformation evenly in the circumferential direction.

「振れ矯正部」の具体的な形態としては、例えば、中軸胴部の軸線方向の一部について、径方向外側から径方向内側に向けて押圧して、全周にわたり縮径の塑性変形をさせた縮径部が挙げられる。また、中軸胴部の軸線方向の一部について、全周にわたり、綾目ローレットや、凸部が軸線方向に沿って延びる形態の縦目ローレット、凸部が軸線方向に直交する周方向に延びる形態の横目ローレット、凸部が軸線方向に交わって延びる形態の斜めローレットなどのローレットのいずれかを、転造加工による塑性変形で形成した転造ローレット部が挙げられる。また、中軸胴部の軸線方向の一部について、全周にわたり転造加工による塑性変形で雄ネジを形成した雄ネジ部も挙げられる。   As a specific form of the “shake correction part”, for example, a part of the central barrel part in the axial direction is pressed from the radially outer side to the radially inner side to cause plastic deformation with a reduced diameter over the entire circumference. Reduced diameter part. Further, with respect to a part of the axial direction of the middle shaft barrel portion, the entire surface of the twill knurling, the vertical knurling with the convex portion extending along the axial direction, and the convex portion extending in the circumferential direction perpendicular to the axial direction. Rolling knurls formed by plastic deformation by rolling, such as knurls such as horizontal knurls and slant knurls having protrusions extending in the axial direction. In addition, a male screw part in which a male screw is formed by plastic deformation by rolling over the entire circumference of a part in the axial direction of the middle shaft barrel part is also included.

各々の「振れ矯正部」は、軸線方向の寸法や断面形状(軸線方向に直交する横断面の形状)を互いに同じにしてもよいし、互いに異ならせてもよい。
また、中軸胴部のうち、振れ矯正部以外の部位である複数の「非矯正部」についても、軸線方向の寸法や断面形状(軸線方向に直交する横断面の形状)を互いに同じにしてもよいし、互いに異ならせてもよい。
Each “shake correction unit” may have the same axial dimension and cross-sectional shape (cross-sectional shape orthogonal to the axial direction), or may be different from each other.
Further, among the plurality of “non-correcting portions” that are portions other than the shake correcting portion in the central shaft barrel portion, the axial direction dimensions and cross-sectional shapes (cross-sectional shapes orthogonal to the axial direction) are the same. They may be different from each other.

「中軸先端部」は、中軸胴部の先端側に位置して、接続部材に接続される部位であり、接続部材との接続に好適な形態とするのが良い。例えば、接続部材として、筒状をなす接続リングを用いる場合、中軸先端部の形態としては、接続リング内に嵌入させる径小の嵌合部と、これよりも径大で、嵌合部を接続リング内に挿入したときに、接続リングに当接して位置決めをする径大部とを設けた形態が挙げられる。
「中軸後端部」は、中軸胴部の後端側に位置する部位であり、それ自体を外部との接続に用いる端子部としてもよいし、或いは、中軸後端部に、端子部材を外嵌させてもよい。
The “center shaft tip portion” is a portion that is located on the tip side of the center shaft body portion and is connected to the connection member, and is preferably configured to be connected to the connection member. For example, when a cylindrical connection ring is used as the connection member, the shape of the tip end portion of the central shaft is a small diameter fitting portion to be fitted into the connection ring, and the fitting portion is connected with a larger diameter than this. There is a form in which a large-diameter portion that is positioned by contacting the connection ring when inserted into the ring is provided.
The “middle shaft rear end” is a portion located on the rear end side of the middle shaft barrel, and may be used as a terminal portion used for connection to the outside, or a terminal member may be attached to the rear end portion of the middle shaft. It may be fitted.

「セラミックヒータ」としては、絶縁性のセラミックからなる基体に、導電性のセラミックからなる発熱抵抗体を一体化したセラミックヒータが挙げられる。具体的には、導電性セラミックからなる発熱抵抗体を、絶縁性セラミックからなる基体の内部に埋設した構成や、発熱抵抗体を基体の外部に露出させた構成のセラミックヒータが挙げられる。
「接続部材」としては、筒状をなし、その先端側でセラミックヒータのヒータ後端部に外嵌してセラミックヒータに接続する一方、後端側で中軸部材の中軸先端部に外嵌して中軸部材に接続する形態が挙げられる。
「主体金具」は、セラミックヒータを直接または間接に保持する。例えば、ロウ付けにより主体金具の先端部でセラミックヒータを直接保持する形態が挙げられる。また、筒状部材を介して主体金具の先端部でセラミックヒータを間接に保持する形態が挙げられる。具体的には、セラミックヒータを筒状部材に挿通してセラミックヒータの一部と筒状部材とを接続すると共に、この筒状部材を主体金具の軸孔に圧入して筒状部材と主体金具の先端部とを接続する形態などが挙げられる。
Examples of the “ceramic heater” include a ceramic heater in which a heating resistor made of a conductive ceramic is integrated with a base made of an insulating ceramic. Specific examples include a structure in which a heating resistor made of a conductive ceramic is embedded in a base made of insulating ceramic, or a ceramic heater having a structure in which the heating resistor is exposed to the outside of the base.
The “connecting member” has a cylindrical shape, and is fitted on the rear end of the heater of the ceramic heater at the front end thereof to be connected to the ceramic heater, and is fitted on the front end of the middle shaft member on the rear end side. The form connected to a center shaft member is mentioned.
The “metal fitting” holds the ceramic heater directly or indirectly. For example, the form which hold | maintains a ceramic heater directly with the front-end | tip part of a metal fitting by brazing is mentioned. Moreover, the form which hold | maintains a ceramic heater indirectly with the front-end | tip part of a metal shell through a cylindrical member is mentioned. Specifically, a ceramic heater is inserted into the cylindrical member to connect a part of the ceramic heater and the cylindrical member, and the cylindrical member is press-fitted into the shaft hole of the metallic shell and the cylindrical member and the metallic shell. The form etc. which connect with the front-end | tip part are mentioned.

更に、上記のグロープラグであって、前記振れ矯正部は、前記中軸胴部の前記軸線方向の一部を、全周にわたり縮径させた縮径部であるグロープラグとすると良い。   Furthermore, in the glow plug described above, the shake correcting portion may be a glow plug that is a reduced diameter portion in which a part of the central shaft body portion in the axial direction is reduced in diameter over the entire circumference.

このように振れ矯正部を全周にわたり縮径させた縮径部とすることで、全周方向について中軸胴部の曲がりを矯正できるので、中軸胴部の振れ、更には中軸部材の振れを確実に抑制できる。従って、この中軸部材を用いたグロープラグは、セラミックヒータに掛かる曲げ応力を確実に小さくでき、セラミックヒータに素子割れが生じ難い。
なお、「縮径部」としては、例えば、径方向内側に凹む断面が、矩形状(コ字状)やV字状、U字状をなす形態が挙げられる。また、縮径させて縮径部を形成する手法としては、例えば転造加工が挙げられる。
In this way, by using a reduced diameter portion that is reduced in diameter over the entire circumference, it is possible to correct the bending of the central shaft barrel portion in the entire circumferential direction, so that the deflection of the central shaft barrel portion and further the deflection of the central shaft member can be ensured. Can be suppressed. Therefore, the glow plug using this central shaft member can surely reduce the bending stress applied to the ceramic heater, and element cracks are unlikely to occur in the ceramic heater.
In addition, examples of the “reduced diameter portion” include a form in which a cross section recessed inward in the radial direction forms a rectangular shape (a U shape), a V shape, or a U shape. Moreover, as a method of reducing the diameter to form the reduced diameter portion, for example, a rolling process is exemplified.

更に、前記のグロープラグであって、前記振れ矯正部は、前記中軸胴部の前記軸線方向の一部に、全周にわたり転造によるローレットを形成した転造ローレット部であるグロープラグとすると良い。   Further, in the glow plug described above, the shake correction portion may be a glow plug that is a rolling knurl portion in which a knurl formed by rolling is formed on a part of the central barrel portion in the axial direction. .

このように振れ矯正部を全周にわたり転造によるローレットを形成した転造ローレット部とすることで、全周方向について中軸胴部の曲がりを矯正できるので、中軸胴部の振れ、更には中軸部材の振れを確実に抑制できる。従って、この中軸部材を用いたグロープラグは、セラミックヒータに掛かる曲げ応力を確実に小さくでき、セラミックヒータに素子割れが生じ難い。   In this way, the deflection correction part is a rolling knurl part formed by knurls by rolling over the entire circumference, so that the bending of the central axis body part can be corrected in the entire circumferential direction. Can be reliably suppressed. Therefore, the glow plug using this central shaft member can surely reduce the bending stress applied to the ceramic heater, and element cracks are unlikely to occur in the ceramic heater.

更に、上記のいずれかに記載のグロープラグであって、前記中軸胴部は、自身の軸線方向の中央よりも先端側と後端側のそれぞれに、少なくとも1つ以上前記振れ矯正部を有するグロープラグとすると良い。   Furthermore, in the glow plug according to any one of the above, the middle shaft barrel portion includes at least one or more shake correction portions on each of a front end side and a rear end side with respect to a center in an axial direction of the center plug body. A plug is good.

このように中軸胴部の先端側と後端側にそれぞれ振れ矯正部を設けることで、中軸胴部の先端側においても後端側においても振れを矯正できるので、中軸胴部の振れ、更には中軸部材の振れを効果的に抑制できる。従って、この中軸部材を用いたグロープラグは、セラミックヒータに掛かる曲げ応力を確実に小さくでき、セラミックヒータに素子割れが生じ難い。   In this way, by providing a shake correction portion on each of the front end side and the rear end side of the middle shaft barrel portion, the shake can be corrected on both the front end side and the rear end side of the middle shaft barrel portion. The deflection of the central shaft member can be effectively suppressed. Therefore, the glow plug using this central shaft member can surely reduce the bending stress applied to the ceramic heater, and element cracks are unlikely to occur in the ceramic heater.

更に、上記のいずれかに記載のグロープラグであって、各々の前記振れ矯正部の前記軸線方向の寸法を等しくする共に、これらの振れ矯正部を前記軸線方向に等間隔で形成してなるグロープラグとすると良い。   Further, the glow plug according to any one of the above, wherein each of the shake correction portions has the same axial dimension, and the shake correction portions are formed at equal intervals in the axial direction. A plug is good.

このように各々の軸線方向の寸法を等しく、かつ等間隔に振れ矯正部を設けることで、中軸胴部の振れが等寸法かつ等間隔に設けた振れ矯正部のそれぞれで矯正されるので、中軸胴部全体の曲がりを確実に矯正して、中軸胴部の振れ、更には中軸部材の振れを確実に抑制できる。従って、この中軸部材を用いたグロープラグは、セラミックヒータに掛かる曲げ応力を確実に小さくでき、セラミックヒータに素子割れが生じ難い。   In this way, by providing the shake correction portions at equal intervals in the axial direction, the shake of the middle shaft barrel portion is corrected by each of the shake correction portions provided at the same size and equal intervals. It is possible to reliably correct the bending of the entire body portion, and to reliably suppress the deflection of the middle shaft barrel portion and further the deflection of the middle shaft member. Therefore, the glow plug using this central shaft member can surely reduce the bending stress applied to the ceramic heater, and element cracks are unlikely to occur in the ceramic heater.

更に、上記のいずれかに記載のグロープラグであって、複数の前記振れ矯正部についての前記軸線方向の寸法の和を、前記中軸胴部のうち、前記振れ矯正部以外の部位である非矯正部についての前記軸線方向の寸法の和よりも、小さくしてなるグロープラグとすると良い。   Furthermore, in the glow plug according to any one of the above, the sum of dimensions in the axial direction of the plurality of shake correction portions is a non-correction that is a portion other than the shake correction portion in the central shaft body portion. The glow plug is preferably made smaller than the sum of the dimensions in the axial direction of the portion.

複数の振れ矯正部の軸線方向の寸法の和が大き過ぎると、中軸胴部に振れ矯正部を加工形成する際に大きな力が必要となるため、大型の装置が必要となってコストが掛かる。このため、グロープラグが高価になりがちである。これに対し、このグロープラグでは、振れ矯正部の軸線方向の寸法の和を、非矯正部の軸線方向の寸法の和よりも小さくしている。これにより、中軸胴部に振れ矯正部を加工形成する際に必要な力が小さくて済むので、コストを低減できる。従って、安価なグロープラグとすることができる。   If the sum of the dimensions in the axial direction of the plurality of shake correction portions is too large, a large force is required when processing and forming the shake correction portions in the middle shaft barrel portion, which requires a large-sized device and increases costs. For this reason, the glow plug tends to be expensive. On the other hand, in this glow plug, the sum of the dimensions in the axial direction of the shake correcting portion is made smaller than the sum of the dimensions in the axial direction of the non-correcting portion. As a result, the force required to process and form the shake correction portion in the central shaft barrel portion can be reduced, and the cost can be reduced. Therefore, an inexpensive glow plug can be obtained.

更に、上記のいずれかに記載のグロープラグであって、前記中軸部材は、前記中軸胴部のうち前記振れ矯正部以外の部位である非矯正部の径と同径のコイル材を切断した線材に、上記振れ矯正部を形成してなるグロープラグとすると良い。   Furthermore, in the glow plug according to any one of the above, the intermediate shaft member is a wire material obtained by cutting a coil material having the same diameter as a non-correcting portion that is a portion other than the shake correcting portion of the central shaft body portion. In addition, it is preferable to use a glow plug formed with the shake correcting portion.

前述のように、コイル材を切断した線材を用いて加工形成した中軸部材は、線材が元々曲がっていることが多く、中軸胴部の振れ及び中軸部材の振れが大きくなりがちである。しかし、このグロープラグでは、中軸部材の中軸胴部に、軸線方向に互いに離間した複数の振れ矯正部を設けているので、中軸胴部の振れ、更には中軸部材の振れを抑制できる。従って、このグロープラグは、中軸部材の素材にコイル材を切断した線材を用いているにも拘わらず、セラミックヒータに掛かる曲げ応力を適切に小さくでき、セラミックヒータに素子割れが生じ難い。   As described above, the center shaft member processed and formed using the wire material obtained by cutting the coil material is often bent originally, and the deflection of the center shaft body portion and the center shaft member tend to be large. However, in this glow plug, since the plurality of shake correction portions spaced apart from each other in the axial direction are provided in the middle shaft barrel portion of the middle shaft member, the deflection of the middle shaft barrel portion and further the deflection of the middle shaft member can be suppressed. Therefore, this glow plug can appropriately reduce the bending stress applied to the ceramic heater even though the wire material obtained by cutting the coil material is used as the material of the central shaft member, and element cracks are hardly generated in the ceramic heater.

また、他の態様は、軸孔を有する筒状の主体金具と、上記主体金具の先端側に保持された棒状のセラミックヒータと、上記主体金具の上記軸孔に挿通され、軸線方向に延びる棒状で金属製の中軸部材と、上記セラミックヒータのヒータ後端部と上記中軸部材の中軸先端部とを接続する接続部材と、を備え、上記中軸部材のうち、上記中軸先端部と中軸後端部との間に位置する中軸胴部は、この中軸胴部の胴部後端部を基準とした胴部先端部の円周振れを矯正した振れ矯正部を、上記軸線方向に互いに離間して複数有するグロープラグの製造方法であって、上記中軸胴部のうち上記振れ矯正部以外の部位である非矯正部の径と同径のコイル材を切断した線材を用い、複数の上記振れ矯正部に対応する間隔でストライプ状に配置された複数の凸条を有する一対の転造ダイスで上記中軸胴部を挟圧しつつ、上記一対の転造ダイスを上記凸条の延びる方向で互いに逆方向に相対移動させて、上記中軸胴部を回転させ、上記凸条による押圧で上記中軸胴部の一部を全周にわたり縮径させて、複数の上記振れ矯正部を形成する矯正部形成工程と、上記振れ矯正部を形成した上記中軸部材を用いて、上記グロープラグを組み立てる組立工程と、を備えるグロープラグの
製造方法である。
In another aspect, a cylindrical metal shell having a shaft hole, a rod-shaped ceramic heater held on the front end side of the metal shell, and a rod shape that is inserted through the shaft hole of the metal shell and extends in the axial direction. And a connecting member for connecting the heater rear end of the ceramic heater and the center shaft tip of the center shaft member, and of the center shaft member, the center shaft tip and the center shaft rear end of the center shaft member. The middle shaft barrel portion located between the center shaft barrel portions includes a plurality of runout correction portions that are corrected for the circumferential runout at the front end portion of the trunk portion with respect to the rear end portion of the middle shaft barrel portion, spaced apart from each other in the axial direction. A method of manufacturing a glow plug having a wire rod obtained by cutting a coil material having the same diameter as that of a non-correcting portion which is a portion other than the shake correcting portion of the middle shaft barrel portion, and a plurality of the shake correcting portions are used. Multiple ridges arranged in stripes at corresponding intervals The pair of rolling dies are clamped on the middle shaft barrel, and the pair of rolling dies are moved relative to each other in the direction in which the ridges extend to rotate the middle shaft barrel, thereby rotating the ridges. By using a straightening part forming step of forming a plurality of the shake correction parts by reducing a diameter of a part of the middle shaft body part by the press by the above-described method, and the glowing part using the middle shaft member formed with the shake correction parts. And an assembly process for assembling the plug.

このグロープラグの製造方法では、上述のように矯正部形成工程を行っているので、中軸胴部に振れ矯正部を設ける前に比して、振れが効果的に矯正された中軸胴部及び中軸部材を、容易かつ確実に形成できる。従って、この中軸部材を用いてグロープラグを組み立てると(組立工程)、セラミックヒータに掛かる曲げ応力が小さく、セラミックヒータに素子割れが生じ難くて信頼性が高いグロープラグを製造できる。   In this glow plug manufacturing method, since the correction part forming step is performed as described above, the center axis body part and the center axis in which the shake is effectively corrected compared with the case where the center part is provided with the shake correction part. The member can be easily and reliably formed. Therefore, when a glow plug is assembled using this central shaft member (assembly process), a high-reliability glow plug can be manufactured in which the bending stress applied to the ceramic heater is small, element cracking is unlikely to occur in the ceramic heater.

実施形態1に係るグロープラグの縦断面図である。1 is a longitudinal sectional view of a glow plug according to Embodiment 1. FIG. 実施形態1に係るグロープラグのうち、後端側の部位を拡大した縦断面図である。It is the longitudinal cross-sectional view which expanded the site | part of the rear-end side among the glow plugs which concern on Embodiment 1. FIG. 実施形態1に係り、中軸部材の平面図である。FIG. 4 is a plan view of a middle shaft member according to the first embodiment. 実施形態1に係り、中軸部材の部分拡大平面図である。FIG. 4 is a partial enlarged plan view of a central shaft member according to the first embodiment. 実施形態1に係り、中軸部材の振れ矯正部の横断面図(図4におけるA−A断面図)である。FIG. 6 is a cross-sectional view (AA cross-sectional view in FIG. 4) of the shake correction portion of the central shaft member according to the first embodiment. 実施形態1に係り、矯正部形成工程で用いる転造ダイスを示す説明図である。It is explanatory drawing which concerns on Embodiment 1 and shows the rolling die used at a correction part formation process. 実施形態1に係り、矯正部形成工程において転造ダイスにより振れ矯正部を形成する様子を示す説明図である。It is explanatory drawing which shows a mode that it concerns on Embodiment 1 and forms a shake correction part with a rolling die in a correction part formation process. 実施形態2に係り、中軸部材の部分拡大平面図である。FIG. 10 is a partial enlarged plan view of a middle shaft member according to the second embodiment. 実施形態3に係り、中軸部材の部分拡大平面図である。FIG. 10 is a partial enlarged plan view of a middle shaft member according to the third embodiment. 実施形態4に係り、中軸部材の部分拡大平面図である。FIG. 10 is a partial enlarged plan view of a middle shaft member according to the fourth embodiment. 実施形態5に係り、中軸部材の部分拡大平面図である。FIG. 10 is a partial enlarged plan view of a middle shaft member according to the fifth embodiment. 実施形態6に係るグロープラグのうち、後端側の部位を拡大した縦断面図である。It is the longitudinal cross-sectional view which expanded the site | part of the rear end side among the glow plugs which concern on Embodiment 6. FIG. 実施例及び比較例について、中軸胴部の振れを示すグラフである。It is a graph which shows runout of a middle axis drum part about an example and a comparative example.

以下、本発明の実施の形態を、図面を参照しつつ説明する。図1及び図2に、本実施形態1に係るグロープラグ1を示す。なお、図1及び図2において、グロープラグ1の軸線AX及びこれと同軸な中軸部材40の軸線BXに沿う方向を軸線方向HJとし、軸線方向HJのうち、セラミックヒータ20が配置された側(図中下側)を先端側GS、これと反対側(図中上側)を後端側GKとする。
このグロープラグ1は、ディーゼルエンジンの燃料室(図示外)に取り付けられ、エンジン始動時の点火を補助する熱源として利用される。このグロープラグ1は、主体金具10、セラミックヒータ20、外筒30、中軸部材40、接続リング(接続部材)50、端子部材60等から構成されている。
Hereinafter, embodiments of the present invention will be described with reference to the drawings. 1 and 2 show a glow plug 1 according to the first embodiment. 1 and 2, the direction along the axis AX of the glow plug 1 and the axis BX of the central shaft member 40 coaxial with the glow plug 1 is defined as an axial direction HJ, and the side of the axial direction HJ where the ceramic heater 20 is disposed ( The lower side in the figure is the front end side GS, and the opposite side (upper side in the figure) is the rear end side GK.
The glow plug 1 is attached to a fuel chamber (not shown) of a diesel engine, and is used as a heat source for assisting ignition when the engine is started. The glow plug 1 includes a metal shell 10, a ceramic heater 20, an outer cylinder 30, a middle shaft member 40, a connection ring (connection member) 50, a terminal member 60, and the like.

このうち主体金具10は、軸線方向HJに貫通する軸孔10hを有する筒状で金属製(具体的には炭素鋼)の部材である。この主体金具10は、金具先端部11と、金具後端部15と、これらの間に位置する金具胴部13とからなる。このうち金具胴部13の後端側GKには、このグロープラグ1を内燃機関のエンジンヘッド(図示しない)に取り付けるための雄ネジが形成された取付部13gが設けられている。また、金具後端部15には、断面形状が六角形状で、このグロープラグ1をエンジンヘッドに取り付ける際に工具を係合させる工具係合部15cが設けられている。また、図2に示すように、金具後端部15における軸孔10hの開口部分は、後端側GKに向けてテーパ状に広がるテーパ部15tとされている。   Of these, the metal shell 10 is a cylindrical metal member (specifically, carbon steel) having a shaft hole 10h penetrating in the axial direction HJ. The metal shell 10 includes a metal fitting front end portion 11, a metal fitting rear end portion 15, and a metal fitting body portion 13 positioned therebetween. Of these, the rear end side GK of the metal shell 13 is provided with an attachment portion 13g formed with a male screw for attaching the glow plug 1 to an engine head (not shown) of the internal combustion engine. Further, the rear end portion 15 of the metal fitting is provided with a tool engaging portion 15c that has a hexagonal cross section and engages a tool when the glow plug 1 is attached to the engine head. As shown in FIG. 2, the opening portion of the shaft hole 10h in the metal rear end portion 15 is a tapered portion 15t that extends in a tapered shape toward the rear end side GK.

次に、セラミックヒータ20について説明する。このセラミックヒータ20は、丸棒状で、ヒータ先端部21が半球状に曲面加工された形状をなす。セラミックヒータ20は、絶縁性セラミック(具体的には窒化珪素質セラミック)からなる絶縁基体26の内部に、導電性セラミック(具体的には導電成分として炭化タングステンを含有する窒化珪素質セラミック)からなる発熱抵抗体27が埋設された構造を有する。   Next, the ceramic heater 20 will be described. The ceramic heater 20 has a round bar shape, and has a shape in which the heater tip 21 is processed into a hemispherical curved surface. The ceramic heater 20 is made of a conductive ceramic (specifically, silicon nitride ceramic containing tungsten carbide as a conductive component) inside an insulating base 26 made of insulating ceramic (specifically, silicon nitride ceramic). The heating resistor 27 is embedded.

このうち発熱抵抗体27は、発熱部27cと、一対のリード部27d,27eと、一対の電極取出部27f,27gとからなる。発熱部27cは、ヒータ先端部21内に配置されて、U字状に曲げ返された形状をなし、通電時に高温に発熱する。また、一対のリード部27d,27eは、発熱部27cの両端に繋がり、ヒータ後端部25に向けて互いに平行に延びる。また、一対の電極取出部27f,27gは、ヒータ後端部25で一対のリード部27d,27eと繋がる一方、ヒータ後端部25の外周面に露出する。一方の電極取出部27gは、他方の電極取出部27fよりも後端側GKに位置する。   Of these, the heating resistor 27 includes a heating portion 27c, a pair of lead portions 27d and 27e, and a pair of electrode extraction portions 27f and 27g. The heat generating portion 27c is disposed in the heater tip 21 and has a U-shaped bent shape, and generates heat to a high temperature when energized. The pair of lead portions 27 d and 27 e are connected to both ends of the heat generating portion 27 c and extend parallel to each other toward the heater rear end portion 25. The pair of electrode extraction portions 27 f and 27 g are connected to the pair of lead portions 27 d and 27 e at the heater rear end portion 25, and are exposed on the outer peripheral surface of the heater rear end portion 25. One electrode extraction portion 27g is located on the rear end side GK with respect to the other electrode extraction portion 27f.

次に、外筒30について説明する。外筒30は軸線方向HJに貫通する筒孔30hを有する筒状で金属製(具体的にはステンレス)の部材である。外筒30は、先端側GSに位置する外筒胴部31と、後端側GKに位置する外筒嵌合部35と、これらの間に位置する外筒鍔部33とからなる。このうち外筒胴部31は、円筒状をなす。また、外筒鍔部33は、外筒胴部31よりも径大とされている。また、外筒嵌合部35は、前述の主体金具10の金具先端部11に嵌合する段状をなす。   Next, the outer cylinder 30 will be described. The outer cylinder 30 is a cylindrical metal member (specifically stainless steel) having a cylindrical hole 30h penetrating in the axial direction HJ. The outer cylinder 30 includes an outer cylinder body portion 31 positioned on the front end side GS, an outer cylinder fitting portion 35 positioned on the rear end side GK, and an outer cylinder flange portion 33 positioned therebetween. Among these, the outer cylinder trunk | drum 31 makes cylindrical shape. Further, the outer cylinder flange part 33 is larger in diameter than the outer cylinder body part 31. Moreover, the outer cylinder fitting part 35 makes the step shape fitted to the metal fitting front-end | tip part 11 of the above-mentioned metal shell 10. FIG.

この外筒30は、セラミックヒータ20のヒータ先端部21を先端側GSに突出させると共に、ヒータ後端部25を後端側GKに突出させた状態で、自身の筒孔30h内にセラミックヒータ20を挿通し径方向外側から保持している。これにより、セラミックヒータ20の一方の電極取出部27fは、外筒30に当接して外筒30と電気的に接続される。また、外筒30の外筒嵌合部35は、主体金具10の金具先端部11に嵌合した状態で、金具先端部11にレーザ溶接されている。これにより、セラミックヒータ20は、主体金具10の先端側GSに外筒30を介して保持される。   This outer cylinder 30 has the ceramic heater 20 in its own cylindrical hole 30h in a state where the heater front end 21 of the ceramic heater 20 protrudes toward the front end GS and the heater rear end 25 protrudes toward the rear end GK. Is inserted from the outside in the radial direction. Accordingly, one electrode extraction portion 27 f of the ceramic heater 20 is in contact with the outer cylinder 30 and is electrically connected to the outer cylinder 30. The outer cylinder fitting portion 35 of the outer cylinder 30 is laser welded to the metal fitting tip 11 while being fitted to the metal fitting tip 11 of the metal shell 10. Thereby, the ceramic heater 20 is held on the front end side GS of the metal shell 10 via the outer cylinder 30.

次に、中軸部材40について説明する。図3〜図5に別途、中軸部材40を示す。この中軸部材40は、主体金具10の軸孔10hに主体金具10とは絶縁された状態で挿通され、軸線方向HJに延びる丸棒状(軸線方向HJの寸法が100mm)で金属製(具体的にはステンレス)の部材である。この中軸部材40は、後述するように、中軸胴部43のうち振れ矯正部43f以外の部位である非矯正部43gの径Dgと同径のコイル材を用いて加工形成されている。   Next, the middle shaft member 40 will be described. A central shaft member 40 is shown separately in FIGS. The middle shaft member 40 is inserted into the shaft hole 10h of the metal shell 10 in a state of being insulated from the metal shell 10, and has a round bar shape (the dimension of the axis direction HJ is 100 mm) extending in the axial direction HJ (specifically, Are stainless steel members. As will be described later, the central shaft member 40 is formed by using a coil material having the same diameter as the diameter Dg of the non-correcting portion 43g which is a portion other than the shake correcting portion 43f of the central shaft body portion 43.

中軸部材40は、中軸先端部41と、中軸後端部45と、これらの間に位置する中軸胴部43とからなる。このうち中軸先端部41は、後述する接続リング50に接続される部位であり、径小な嵌合部41sと、これよりも径大な径大部41kとからなる。また、中軸後端部45は、後述する端子部材60が外嵌する部位であり、外周に綾目ローレット45i(図2参照)が形成されている。   The middle shaft member 40 includes a middle shaft front end portion 41, a middle shaft rear end portion 45, and a middle shaft body portion 43 positioned therebetween. Among these, the middle shaft tip portion 41 is a portion connected to a connection ring 50 described later, and includes a fitting portion 41s having a small diameter and a large diameter portion 41k having a larger diameter. Further, the rear end portion 45 of the middle shaft is a portion into which a terminal member 60 described later is fitted, and a twill knurl 45i (see FIG. 2) is formed on the outer periphery.

次に、中軸胴部43について説明する。この中軸胴部43には、中軸胴部43の胴部後端部43kを基準とした胴部先端部43sの円周振れ(中軸胴部43の振れ)を矯正してなる振れ矯正部43f(43f1〜43f10)が、軸線方向HJに互いに離間して複数(具体的には10個)形成されている。なお、各振れ矯正部43fは、後述するように転造加工により形成されている。これらの振れ矯正部43fは、自身の軸線と、自身に隣接する非矯正部43gの軸線とが斜交するように、自身と自身に隣接する非矯正部43gとを連結したり、或いは、自身に隣接する非矯正部43g同士の軸線が斜交するように、非矯正部43g同士を連結することで、中軸胴部43について、振れ矯正部43fを形成する前よりも、中軸胴部43の振れを低減するように形成された部位である。   Next, the middle shaft body 43 will be described. The middle shaft body 43 has a vibration correction portion 43f (corrected by correcting a circumferential runout (runout of the middle shaft body 43) of the body front end portion 43s with respect to the body rear end 43k of the middle shaft body 43. 43f1 to 43f10) are formed apart from each other in the axial direction HJ (specifically, 10 pieces). Each shake correcting portion 43f is formed by rolling as described later. These shake correction parts 43f connect themselves and the non-correcting parts 43g adjacent to themselves so that their own axis and the axis of the non-correcting part 43g adjacent to itself cross. By connecting the non-correcting portions 43g to each other so that the axes of the non-correcting portions 43g adjacent to each other are obliquely crossed, the central shaft barrel portion 43 of the central shaft barrel portion 43 is formed more than before the shake correcting portion 43f is formed. It is a part formed so as to reduce vibration.

具体的には、各々の振れ矯正部43fは、中軸胴部43の軸線方向HJの一部を、全周にわたり縮径させた縮径部である。この縮径部(振れ矯正部)43fは、縦断面において内側に略矩形状に凹む段差状の形態をなしている。中軸胴部43の非矯正部43gの径DgがDg=2.700mmであるのに対し、振れ矯正部(縮径部)43fの径DfはDf=2.655mmである。また、各々の振れ矯正部43fは、軸線方向HJの寸法Lfが互いに等しくされている(具体的にはLf=3.5mm)。   Specifically, each shake correcting portion 43f is a reduced diameter portion in which a part of the central shaft body 43 in the axial direction HJ is reduced in diameter over the entire circumference. The reduced diameter portion (vibration correcting portion) 43f has a stepped shape that is recessed in a substantially rectangular shape on the inner side in the longitudinal section. The diameter Dg of the non-correcting portion 43g of the middle shaft body 43 is Dg = 2.700 mm, whereas the diameter Df of the shake correcting portion (reduced diameter portion) 43f is Df = 2.655 mm. Further, each of the shake correction portions 43f has the same dimension Lf in the axial direction HJ (specifically, Lf = 3.5 mm).

また、これらの振れ矯正部43fは、隣り合う振れ矯正部43f同士の間隙が3.5mmとなるように(振れ矯正部43f同士の間に位置する非矯正部43g1の軸線方向HJの寸法Lg1がLg1=3.5mmとなるように)、等間隔(具体的には7.0mmの間隔)で配置されている。また、これらの振れ矯正部43fは、中軸胴部43の軸線方向HJのほぼ全体にわたってバランス良く形成されている。具体的には、中軸胴部43の軸線方向HJの中央HJCに、1つの振れ矯正部43f5が配置され、これよりも先端側GSに4つの振れ矯正部43f1〜43f4が配置され、後端側GKに5つの振れ矯正部43f6〜43f10がそれぞれ配置されている。   Further, these shake correction portions 43f have a dimension Lg1 in the axial direction HJ of the non-correction portion 43g1 located between the shake correction portions 43f so that the gap between adjacent shake correction portions 43f is 3.5 mm. Lg1 = 3.5 mm) at equal intervals (specifically, an interval of 7.0 mm). Further, these shake correcting portions 43 f are formed in a well-balanced manner over almost the entire axial direction HJ of the central shaft body portion 43. Specifically, one shake correction portion 43f5 is arranged at the center HJC in the axial direction HJ of the middle shaft body portion 43, and four shake correction portions 43f1 to 43f4 are arranged at the front end side GS from this, and the rear end side Five shake correction portions 43f6 to 43f10 are arranged in the GK.

なお、最も先端側GSに位置する非矯正部43g2の軸線方向HJの寸法Lg2は、Lg2=10.0mmである。一方、最も後端側GKに位置する非矯正部43g3の軸線方向HJの寸法Lg3は、Lg3=3.0mmである。従って、非矯正部43gの軸線方向HJの寸法Lg1,Lg2,Lg3の和Lgtは、Lgt=3.5×9+10.0+3.0=44.5mmである。これに対し、振れ矯正部43fの軸線方向HJの寸法Lfの和Lftは、Lft=3.5×10=35.0mmである。従って、振れ矯正部43fの軸線方向HJの寸法Lfの和Lftは、非矯正部43gの軸線方向HJの寸法Lg1,Lg2,Lg3の和Lgtよりも小さい(Lft<Lgt)。   The dimension Lg2 in the axial direction HJ of the non-correcting portion 43g2 located on the most distal side GS is Lg2 = 10.0 mm. On the other hand, the dimension Lg3 in the axial direction HJ of the non-correcting portion 43g3 located on the most rear end side GK is Lg3 = 3.0 mm. Therefore, the sum Lgt of the dimensions Lg1, Lg2, and Lg3 in the axial direction HJ of the non-correcting portion 43g is Lgt = 3.5 × 9 + 10.0 + 3.0 = 44.5 mm. On the other hand, the sum Lft of the dimensions Lf in the axial direction HJ of the shake correcting portion 43f is Lft = 3.5 × 10 = 35.0 mm. Therefore, the sum Lft of the dimension Lf in the axial direction HJ of the shake correcting portion 43f is smaller than the sum Lgt of the dimensions Lg1, Lg2, and Lg3 in the axial direction HJ of the non-correcting portion 43g (Lft <Lgt).

次に、接続リング50について説明する。この接続リング50は、図1に示すように、セラミックヒータ20のヒータ後端部25と中軸部材40の中軸先端部41とを接続する筒状で金属製(具体的にはステンレス)の部材である。この接続リング50は、主体金具10内でこれに離間して配置されている。接続リング50のうち先端側GSに位置するリング先端部51には、セラミックヒータ20のヒータ後端部25が圧入されている。これにより、セラミックヒータ20の電極取出部27gは、接続リング50に当接して接続リング50に電気的に接続される。   Next, the connection ring 50 will be described. As shown in FIG. 1, the connection ring 50 is a cylindrical metal member (specifically stainless steel) that connects the heater rear end 25 of the ceramic heater 20 and the center shaft tip 41 of the center shaft member 40. is there. The connection ring 50 is disposed in the metal shell 10 so as to be separated from the metal ring 10. A heater rear end portion 25 of the ceramic heater 20 is press-fitted into a ring front end portion 51 located on the front end side GS in the connection ring 50. Thereby, the electrode extraction part 27 g of the ceramic heater 20 is in contact with the connection ring 50 and is electrically connected to the connection ring 50.

一方、接続リング50のうち後端側に位置するリング後端部55には、中軸部材40の中軸先端部41が圧入されている。具体的には、中軸先端部41の嵌合部41sがリング後端部55に嵌合すると共に、中軸先端部41の径大部41kがリング後端部55に係合して接続リング50の位置決めをする。かくして、セラミックヒータ20と中軸部材40とが接続リング50を介して接続される。   On the other hand, the middle shaft front end portion 41 of the middle shaft member 40 is press-fitted into the ring rear end portion 55 located on the rear end side of the connection ring 50. Specifically, the fitting portion 41 s of the middle shaft front end portion 41 is fitted to the ring rear end portion 55, and the large-diameter portion 41 k of the middle shaft front end portion 41 is engaged with the ring rear end portion 55 so that the connection ring 50 Position it. Thus, the ceramic heater 20 and the central shaft member 40 are connected via the connection ring 50.

次に、端子部材60について説明する。この端子部材60は、金属製の部材であり、先端側GSに位置する包囲部61と、後端側GKに位置する端子部65とからなる。このうち包囲部61は、先端側GSに開口する有底筒状をなし、中軸部材40の中軸後端部45に外嵌し、中軸後端部45に加締め固定されている。図2に示すように、この包囲部61のうち、先端側GSの一部である孔内包囲部61sは、主体金具10の軸孔10h内に配置されている。一方、包囲部61のうち、孔内包囲部61sよりも後端側GKの孔外包囲部61kは、主体金具10の外部(主体金具10よりも後端側GK)に配置されている。また、包囲部61の外周には、段部61tが形成されている。端子部65は、このグロープラグ1をエンジンヘッドに取り付ける際に、プラグキャップ(図示外)が嵌められて、通電用端子として用いられる部位である。   Next, the terminal member 60 will be described. The terminal member 60 is a metal member, and includes a surrounding portion 61 located on the front end side GS and a terminal portion 65 located on the rear end side GK. Of these, the surrounding portion 61 has a bottomed cylindrical shape that opens to the front end side GS, is fitted around the middle shaft rear end portion 45 of the middle shaft member 40, and is fixed by crimping to the middle shaft rear end portion 45. As shown in FIG. 2, in the surrounding portion 61, the in-hole surrounding portion 61 s which is a part of the distal end side GS is disposed in the shaft hole 10 h of the metal shell 10. On the other hand, in the surrounding portion 61, the outer hole surrounding portion 61k on the rear end side GK with respect to the in-hole surrounding portion 61s is disposed outside the metal shell 10 (on the rear end side GK with respect to the metal shell 10). Further, a step portion 61 t is formed on the outer periphery of the surrounding portion 61. The terminal portion 65 is a portion that is used as a current-carrying terminal by fitting a plug cap (not shown) when the glow plug 1 is attached to the engine head.

主体金具10の軸孔10h内において、主体金具10の金具後端部15と端子部材60の孔内包囲部61sとの間(円筒状の空間)には、先端側GSから順に、Oリング71及び絶縁スペーサ73が配置されている。このうちOリング71は、絶縁性のゴム状弾性体(具体的にはフッ素系ゴム)からなる。このOリング71は、主体金具10の金具後端部15と端子部材60の孔内包囲部61sとの間を絶縁しつつ気密に封止することにより、軸孔10hを封止している。   In the shaft hole 10h of the metal shell 10, there is an O-ring 71 between the metal back end 15 of the metal shell 10 and the in-hole enclosure 61s of the terminal member 60 (cylindrical space) in order from the front end GS. And the insulating spacer 73 is arrange | positioned. Of these, the O-ring 71 is made of an insulating rubber-like elastic body (specifically, fluorine-based rubber). The O-ring 71 seals the shaft hole 10h by sealing hermetically while insulating between the rear end portion 15 of the metal shell 10 and the inner-hole surrounding portion 61s of the terminal member 60.

一方、絶縁スペーサ73は、筒状の絶縁体(具体的にはナイロン)からなる。この絶縁スペーサ73は、Oリング71よりも後端側GKに位置して、主体金具10の金具後端部15と端子部材60の孔内包囲部61sとを確実に離間させ、これらの間での接触による短絡を防止している。また、絶縁スペーサ73は、後端側GKが先端側GSよりも径大とされており、主体金具10のテーパ部15tに後端側GKから当接して、軸線方向HJの挿入深さが制限されている。一方で、絶縁スペーサ73は、端子部材60の段部61tに係合しており、端子部材60よって先端側GSに向けて付勢されている。   On the other hand, the insulating spacer 73 is made of a cylindrical insulator (specifically, nylon). The insulating spacer 73 is positioned on the rear end side GK with respect to the O-ring 71, and reliably separates the rear end portion 15 of the metal shell 10 and the in-hole enclosure portion 61 s of the terminal member 60. To prevent short circuit. In addition, the insulating spacer 73 has a rear end side GK having a diameter larger than that of the front end side GS, and comes into contact with the tapered portion 15t of the metal shell 10 from the rear end side GK, thereby limiting the insertion depth in the axial direction HJ. Has been. On the other hand, the insulating spacer 73 is engaged with the step portion 61t of the terminal member 60, and is biased toward the distal end side GS by the terminal member 60.

以上で説明したように、本実施形態1のグロープラグ1では、中軸部材40の中軸胴部43は、中軸胴部43の振れを矯正する振れ矯正部43fを、軸線方向HJに互いに離間して複数有する。つまり、この中軸胴部43は、中軸胴部43に振れ矯正部43fを設ける前に比して、中軸胴部43の振れが抑制されている(胴部後端部43kの軸線を基準軸線とした胴部先端部43sの軸線の同軸度が小さくされている)。このため、中軸先端部41及び中軸後端部45を含めた中軸部材40の全体で見ても、中軸部材40の振れ(中軸後端部45を基準とした中軸先端部41の円周振れ)が抑制されている(中軸後端部45の軸線を基準軸線とした中軸先端部41の軸線の同軸度が小さくなっている)。従って、この中軸部材40を用いたグロープラグ1は、主体金具10の先端側に保持され、しかも接続リング50を介して中軸部材40に接続されたセラミックヒータ20に掛かる曲げ応力を小さくできる。よって、このグロープラグ1は、セラミックヒータ20に素子割れが生じ難く信頼性が高い。   As described above, in the glow plug 1 according to the first embodiment, the middle shaft barrel 43 of the middle shaft member 40 has the shake correction portions 43f that correct the deflection of the middle shaft barrel 43 separated from each other in the axial direction HJ. Have multiple. That is, in the middle shaft barrel portion 43, the deflection of the middle shaft barrel portion 43 is suppressed as compared with the case where the deflection correcting portion 43f is provided in the middle shaft barrel portion 43 (the axis of the barrel rear end portion 43k is defined as the reference axis line). The degree of coaxiality of the axis of the barrel tip 43s is reduced). For this reason, even when viewed as a whole of the middle shaft member 40 including the middle shaft tip portion 41 and the middle shaft rear end portion 45, the deflection of the middle shaft member 40 (circumferential deflection of the middle shaft tip portion 41 with respect to the middle shaft rear end portion 45). Is suppressed (the coaxiality of the axis of the middle shaft tip 41 with the axis of the rear end 45 of the middle shaft as the reference axis is reduced). Therefore, the glow plug 1 using the middle shaft member 40 can be held at the distal end side of the metal shell 10 and can reduce the bending stress applied to the ceramic heater 20 connected to the middle shaft member 40 via the connection ring 50. Therefore, the glow plug 1 has high reliability because it is difficult for element cracks to occur in the ceramic heater 20.

更に、本実施形態1では、振れ矯正部43fは、中軸胴部43の軸線方向HJの一部を、全周にわたり縮径させた縮径部である。このように振れ矯正部43fを全周にわたり縮径させた縮径部とすることで、全周方向について中軸胴部43の曲がりを矯正できるので、中軸胴部43の振れ、更には中軸部材40の振れを確実に抑制できる。従って、この中軸部材40を用いたグロープラグ1は、セラミックヒータ20に掛かる曲げ応力を確実に小さくでき、セラミックヒータ20に素子割れが生じ難い。   Further, in the first embodiment, the shake correction portion 43f is a reduced diameter portion in which a part of the central shaft body portion 43 in the axial direction HJ is reduced in diameter over the entire circumference. Since the deflection portion 43f is reduced in diameter over the entire circumference in this way, the bending of the middle shaft barrel portion 43 in the entire circumferential direction can be corrected, so that the deflection of the middle shaft barrel portion 43 and further the middle shaft member 40 can be corrected. Can be reliably suppressed. Therefore, the glow plug 1 using the central shaft member 40 can reliably reduce the bending stress applied to the ceramic heater 20 and hardly cause element cracks in the ceramic heater 20.

また、本実施形態1では、中軸胴部43は、自身の軸線方向HJの中央HJCよりも先端側GSと後端側GKに、それぞれ複数の振れ矯正部43fを有する。このように中軸胴部43の先端側GSと後端側GKにそれぞれ振れ矯正部43fを設けることで、中軸胴部43の先端側GSにおいても後端側GKにおいても振れを矯正できるので、中軸胴部43の振れ、更には中軸部材40の振れを効果的に抑制できる。   In the first embodiment, the middle shaft body 43 has a plurality of shake correction portions 43f on the front end side GS and the rear end side GK from the center HJC in the axial direction HJ thereof. As described above, by providing the shake correction portions 43f on the front end side GS and the rear end side GK of the middle shaft barrel portion 43, the shake can be corrected on both the front end side GS and the rear end side GK of the middle shaft barrel portion 43. It is possible to effectively suppress the deflection of the body portion 43 and further the deflection of the central shaft member 40.

また、本実施形態1では、各々の振れ矯正部43fの軸線方向HJの寸法Lfを等しくする共に、これらの振れ矯正部43fを軸線方向HJに等間隔で形成している。このように各々の軸線方向HJの寸法Lfを等しく、かつ等間隔に振れ矯正部43fを設けることで、中軸胴部43の振れが等寸法かつ等間隔に設けた振れ矯正部43fのそれぞれで矯正
されるので、中軸胴部43全体の曲がりを確実に矯正して、中軸胴部43の振れ、更には中軸部材40の振れを確実に抑制できる。
Further, in the first embodiment, the dimension Lf in the axial direction HJ of each shake correcting portion 43f is made equal, and these shake correcting portions 43f are formed at equal intervals in the axial direction HJ. As described above, by providing the shake correction portions 43f with the same dimension Lf in the axial direction HJ and at equal intervals, the shake correction portions 43f with the same axial dimensions and equal intervals can correct the shake of the central shaft barrel portion 43. Therefore, the bending of the entire middle shaft body 43 can be reliably corrected, and the deflection of the middle shaft body 43 and further the deflection of the middle shaft member 40 can be reliably suppressed.

また、本実施形態1では、複数の振れ矯正部43fの軸線方向HJの寸法Lfの和Lftを、非矯正部43gの軸線方向HJの寸法Lg1,Lg2,Lg3の和Lgtよりも小さくしている。このため、中軸胴部43に振れ矯正部43fを加工形成する際に必要な力が小さくて済むので、コストを低減できる。従って、安価なグロープラグ1とすることができる。   In the first embodiment, the sum Lft of the dimension Lf in the axial direction HJ of the plurality of shake correcting portions 43f is made smaller than the sum Lgt of the dimensions Lg1, Lg2, and Lg3 in the axial direction HJ of the non-correcting portion 43g. . For this reason, since the force required to process and form the shake correction portion 43f in the central shaft barrel portion 43 is small, the cost can be reduced. Accordingly, an inexpensive glow plug 1 can be obtained.

また、本実施形態1では、後述するように、中軸部材40は、中軸胴部43の非矯正部43gの径Dgと同径のコイル材を切断した線材40xに、振れ矯正部43fを形成している。コイル材を切断した線材40xを用いて加工形成した中軸部材40は、線材40xが元々曲がっていることが多く、中軸胴部43の振れ及び中軸部材40の振れが大きくなりがちである。しかし、本実施形態1では、中軸部材40の中軸胴部43に、軸線方向HJに互いに離間した複数の振れ矯正部43fを設けているので、中軸胴部43の振れ、更には中軸部材40の振れを抑制できる。従って、このグロープラグ1は、中軸部材40の素材にコイル材を切断した線材40xを用いているにも拘わらず、セラミックヒータ20に掛かる曲げ応力を適切に小さくでき、セラミックヒータ20に素子割れが生じ難い。   In the first embodiment, as will be described later, the middle shaft member 40 forms a shake correction portion 43f on a wire 40x obtained by cutting a coil material having the same diameter as the diameter Dg of the non-correction portion 43g of the middle shaft barrel portion 43. ing. In the middle shaft member 40 processed and formed using the wire 40x obtained by cutting the coil material, the wire 40x is often originally bent, and the deflection of the middle shaft body 43 and the deflection of the middle shaft member 40 tend to be large. However, in the first embodiment, the middle shaft body 43 of the middle shaft member 40 is provided with a plurality of shake correction portions 43f separated from each other in the axial direction HJ. Shake can be suppressed. Therefore, although the glow plug 1 uses the wire 40x obtained by cutting the coil material as the material of the central shaft member 40, the bending stress applied to the ceramic heater 20 can be appropriately reduced, and the ceramic heater 20 is not cracked. Not likely to occur.

次いで、上記グロープラグ1の製造方法について説明する。まず、中軸部材40の製造について説明する。まず、中軸胴部43の非矯正部43gの径Dg(=2.700mm)と同径のコイル材を用意し、これを切断して、中軸部材40の寸法に対応した所定寸法の線材40xを得る。次に、この線材40x(中軸部材40)の先端側GSにプレス加工を行って、中軸先端部41に嵌合部41s及び径大部41kを形成する。また、線材40x(中軸部材40)の後端側GKにローレット加工を行って、中軸後端部45の外周に綾目ローレット45iを形成する。   Next, a method for manufacturing the glow plug 1 will be described. First, manufacture of the center shaft member 40 will be described. First, a coil material having the same diameter as the diameter Dg (= 2.700 mm) of the non-correcting portion 43g of the central shaft body 43 is prepared, and this is cut to obtain a wire rod 40x having a predetermined dimension corresponding to the dimension of the central shaft member 40. obtain. Next, the front end GS of the wire rod 40x (middle shaft member 40) is pressed to form a fitting portion 41s and a large diameter portion 41k at the middle shaft tip portion 41. Further, a knurling process is performed on the rear end side GK of the wire rod 40x (middle shaft member 40) to form a twill knurl 45i on the outer periphery of the middle shaft rear end portion 45.

次に、矯正部形成工程において、この線材40x(中軸部材40)の中軸胴部43に、複数の振れ矯正部43fを形成する(図6及び図7参照)。この矯正部形成工程は、一対の転造ダイスTD1,TD2を用いた転造加工により行う。各々の転造ダイスTD1,TD2は、図6に示すように、矩形板状をなす板状部taと、この板状部taの一方の主面に設けられた複数(具体的には10個)の凸条tbとからなる。各々の凸条tbの幅Wtは、振れ矯正部43fの軸線方向HJの寸法Lfと等しい(Wt=3.5mm)。また、複数の凸条tbは、隣り合う振れ矯正部43f同士の間隔と等しい間隔At=7.0mmで、ストライプ状に(互いに平行に)配置されている。   Next, in the correction part forming step, a plurality of shake correction parts 43f are formed on the middle shaft body 43 of the wire 40x (middle shaft member 40) (see FIGS. 6 and 7). This correction | amendment part formation process is performed by the rolling process using a pair of rolling die TD1, TD2. As shown in FIG. 6, each rolling die TD1, TD2 includes a plate-shaped portion ta having a rectangular plate shape, and a plurality (specifically, 10 pieces) provided on one main surface of the plate-shaped portion ta. ) Of the ridge tb. The width Wt of each protrusion tb is equal to the dimension Lf in the axial direction HJ of the shake correcting portion 43f (Wt = 3.5 mm). Further, the plurality of ridges tb are arranged in stripes (parallel to each other) at an interval At = 7.0 mm equal to the interval between adjacent shake correction portions 43f.

図7に示すように、矯正部形成工程を行うにあたり、支持部材SBによって、線材40x(中軸部材40)が軸線BX周りに回転可能な状態で、線材40xのうち中軸胴部43の胴部先端部43sを支持しておく。次に、一対の転造ダイスTD1,TD2で線材40x(中軸部材40)の中軸胴部43を挟圧しつつ(図7中、左右方向から中軸胴部43を挟圧する)、一対の転造ダイスTD1,TD2を凸条tbの延びる方向(図7中、紙面に直交する方向)で互いに逆方向に相対移動させる。具体的には、一方(図7中、右側)の転造ダイスTD1を紙面手前側から奥側に移動させると共に、他方(図7中、左側)の転造ダイスTD2を紙面奥側から手前側に移動させる。これにより、中軸胴部43を軸線BX周りに回転させる。そして、凸条tbによる押圧で中軸胴部43の一部を全周にわたり縮径させて、中軸胴部43に複数の振れ矯正部43fを形成する。かくして、中軸部材40が作成される。   As shown in FIG. 7, in performing the correction portion forming step, the tip of the trunk portion of the middle shaft barrel portion 43 of the wire rod 40x in a state in which the wire rod 40x (the middle shaft member 40) can be rotated around the axis BX by the support member SB. The part 43s is supported. Next, the pair of rolling dies TD1 and TD2 are used to clamp the middle shaft body 43 of the wire rod 40x (the middle shaft member 40) (in FIG. 7, the middle shaft body 43 is sandwiched from the left and right directions), while the pair of rolling dies. TD1 and TD2 are relatively moved in directions opposite to each other in a direction in which the ridge tb extends (a direction orthogonal to the paper surface in FIG. 7). Specifically, one (on the right side in FIG. 7) the rolling die TD1 is moved from the front side to the back side, and the other (left side in FIG. 7) rolling die TD2 is moved from the back side to the front side. Move to. As a result, the middle shaft body 43 is rotated about the axis BX. Then, a part of the central shaft body 43 is reduced in diameter over the entire circumference by pressing with the ridge tb, and a plurality of shake correcting portions 43 f are formed in the central shaft body 43. Thus, the central shaft member 40 is created.

次に、グロープラグ1を組み立てる組立工程について説明する。まず、セラミックヒータ20及び接続リング50を用意し、接続リング50のリング先端部51内に、セラミックヒータ20のヒータ後端部25を圧入する。また、外筒30を用意し、外筒30の筒孔30h内に、セラミックヒータ20を圧入し、ヒータ先端部21を外筒30から先端側GSに突出させると共に、ヒータ後端部25を外筒30から後端側GKに突出させる。   Next, an assembly process for assembling the glow plug 1 will be described. First, the ceramic heater 20 and the connection ring 50 are prepared, and the heater rear end portion 25 of the ceramic heater 20 is press-fitted into the ring front end portion 51 of the connection ring 50. Also, the outer cylinder 30 is prepared, the ceramic heater 20 is press-fitted into the cylindrical hole 30h of the outer cylinder 30, the heater front end portion 21 projects from the outer cylinder 30 to the front end side GS, and the heater rear end portion 25 is It protrudes from the cylinder 30 to the rear end side GK.

次に、接続リング50のリング後端部55内に、前述した中軸部材40のうち中軸先端部41の嵌合部41sを圧入し、中軸先端部41の径大部41kをリング後端部55に係合させて、接続リング50の位置決めをする。その後、これら中軸部材40の径大部41kと接続リング50のリング後端部55をレーザ溶接する。
次に、主体金具10を用意し、主体金具10の軸孔10hに先端側GSから、セラミックヒータ20等と一体となった中軸部材40を挿入し、主体金具10の金具先端部11に外筒30の外筒嵌合部35を嵌合させて、これらをレーザ溶接する。
Next, the fitting portion 41 s of the middle shaft front end portion 41 of the middle shaft member 40 described above is press-fitted into the ring rear end portion 55 of the connection ring 50, and the large diameter portion 41 k of the middle shaft front end portion 41 is inserted into the ring rear end portion 55. And the connecting ring 50 is positioned. Thereafter, the large-diameter portion 41k of the central shaft member 40 and the ring rear end portion 55 of the connection ring 50 are laser-welded.
Next, the metal shell 10 is prepared, and the central shaft member 40 integrated with the ceramic heater 20 and the like is inserted into the shaft hole 10h of the metal shell 10 from the tip side GS, and the outer cylinder is inserted into the metal tip portion 11 of the metal shell 10. The 30 outer cylinder fitting parts 35 are fitted, and these are laser-welded.

次に、端子部材60、絶縁スペーサ73及びOリング71を用意し、端子部材60の孔内包囲部61sに、絶縁スペーサ73を外嵌させ、更に、この絶縁スペーサ73の先端側GSに、Oリング71を外嵌させる。その後、端子部材60の孔内包囲部61sをOリング71及び絶縁スペーサ73と共に、主体金具10の軸孔10h内に後端側GKから挿入する。その際、端子部材60の包囲部61内に、中軸部材40の中軸後端部45が挿入される。その後、端子部材60の包囲部61を加締めて、包囲部61内で中軸後端部45を固定する。かくして、グロープラグ1が完成する。   Next, a terminal member 60, an insulating spacer 73, and an O-ring 71 are prepared, and the insulating spacer 73 is externally fitted into the hole surrounding portion 61 s of the terminal member 60. The ring 71 is fitted. Thereafter, the in-hole surrounding portion 61s of the terminal member 60 is inserted into the shaft hole 10h of the metal shell 10 from the rear end side GK together with the O-ring 71 and the insulating spacer 73. At that time, the middle shaft rear end portion 45 of the middle shaft member 40 is inserted into the surrounding portion 61 of the terminal member 60. Thereafter, the surrounding portion 61 of the terminal member 60 is crimped, and the middle shaft rear end portion 45 is fixed in the surrounding portion 61. Thus, the glow plug 1 is completed.

以上で説明したように、本実施形態1のグロープラグ1の製造方法では、前述のように矯正部形成工程を行っているので、中軸胴部43に振れ矯正部43fを設ける前に比して、振れが効果的に矯正された中軸胴部43及び中軸部材40を、容易かつ確実に形成できる。従って、組立工程において、この中軸部材40を用いてグロープラグ1を組み立てると、セラミックヒータ20に掛かる曲げ応力が小さく、セラミックヒータ20に素子割れが生じ難くて信頼性が高く、かつ、安価なグロープラグ1を製造できる。   As described above, in the method for manufacturing the glow plug 1 according to the first embodiment, since the correction portion forming process is performed as described above, compared to the case before the shake correction portion 43f is provided in the central shaft portion 43. The middle shaft body 43 and the middle shaft member 40 in which the shake is effectively corrected can be easily and reliably formed. Therefore, when the glow plug 1 is assembled using the central shaft member 40 in the assembly process, the bending stress applied to the ceramic heater 20 is small, and the ceramic heater 20 is unlikely to crack and is highly reliable and inexpensive. The plug 1 can be manufactured.

(実施形態2〜5)
次いで、第2〜第5の各実施形態について説明する(図8〜図11参照)。実施形態2〜5に係るグロープラグ201,301,401,501では、中軸胴部243,343,443,543に設ける振れ矯正部243f,343f,443f,543fの形態が、それぞれ実施形態1に係る振れ矯正部43fの形態と異なる。それ以外は、実施形態1と同様であるので、実施形態1と同様な部分の説明は、省略または簡略化する。
(Embodiments 2 to 5)
Next, second to fifth embodiments will be described (see FIGS. 8 to 11). In the glow plugs 201, 301, 401, and 501 according to the second to fifth embodiments, the forms of the shake correction portions 243f, 343f, 443f, and 543f provided in the central shaft barrel portions 243, 343, 443, and 543 are related to the first embodiment, respectively. It differs from the form of the shake correction part 43f. Other than that, the second embodiment is the same as the first embodiment, and the description of the same parts as the first embodiment is omitted or simplified.

実施形態2〜5に係る中軸部材240,340,440,540は、実施形態1と同様に、非矯正部243g,343g,443g,543gの径Dgと同径のコイル材を用いて形成されている。一方、実施形態2〜5に係る振れ矯正部243f,343f,443f,543fは、中軸先端部241,341,441,541と中軸後端部245,345,445,545との間に位置する中軸胴部243,343,443,543の軸線方向HJの一部について、全周にわたり、ローレット243i,343i,443i,543iを転造加工による塑性変形で形成した転造ローレット部である。   The middle shaft members 240, 340, 440, and 540 according to the second to fifth embodiments are formed using a coil material having the same diameter as the diameter Dg of the non-correcting portions 243g, 343g, 443g, and 543g, as in the first embodiment. Yes. On the other hand, the shake correction portions 243f, 343f, 443f, and 543f according to the second to fifth embodiments are center shafts positioned between the center shaft front end portions 241, 341, 441, and 541 and the center shaft rear end portions 245, 345, 445 and 545. This is a rolling knurl part in which knurls 243i, 343i, 443i, and 543i are formed by plastic deformation by a rolling process over the entire circumference of a part of the body portions 243, 343, 443, and 543 in the axial direction HJ.

具体的には、実施形態2(図8参照)の振れ矯正部243fは、綾目ローレット243iが外周に形成された転造ローレット部である。
また、実施形態3(図9参照)の振れ矯正部343fは、凸部が軸線方向HJに沿って延びる形態の縦目ローレット343iが外周に形成された転造ローレット部である。
また、実施形態4(図10参照)の振れ矯正部443fは、凸部が軸線方向HJに直交する周方向に延びる形態の横目ローレット443iが外周に形成された転造ローレット部である。
また、実施形態5(図11参照)の振れ矯正部543fは、凸部が軸線方向HJに交わって延びる形態の斜めローレット543iが外周に形成された転造ローレット部である。
Specifically, the shake correction portion 243f of the second embodiment (see FIG. 8) is a rolled knurl portion in which a twill knurl 243i is formed on the outer periphery.
Further, the shake correction portion 343f of the third embodiment (see FIG. 9) is a rolling knurl portion in which a vertical knurling 343i having a convex portion extending along the axial direction HJ is formed on the outer periphery.
In addition, the shake correction portion 443f of the fourth embodiment (see FIG. 10) is a rolling knurl portion in which a horizontal knurl 443i having a convex portion extending in the circumferential direction orthogonal to the axial direction HJ is formed on the outer periphery.
Further, the shake correction portion 543f of the fifth embodiment (see FIG. 11) is a rolling knurl portion in which oblique knurls 543i having a convex portion extending in the axial direction HJ are formed on the outer periphery.

これら実施形態2〜5においても、胴部後端部243k,343k,443k,543kを基準とした胴部先端部243s,343s,443s,543sの円周振れを矯正する振れ矯正部243f,343f,443f,543fが、中軸胴部243,343,443,543に複数形成されている。このため、これらの中軸胴部243,343,443,543は、振れ矯正部243f,343f,443f,543fを形成する前に比して、中軸胴部243,343,443,543の振れが抑制され、更には中軸部材240,340,440,540の振れが抑制されている。従って、これらの中軸部材240,340,440,540を用いたグロープラグ201,301,401,501は、セラミックヒータ20に生じる曲げ応力を小さく、セラミックヒータ20に素子割れが生じ難くて信頼性が高い。   Also in the second to fifth embodiments, the shake correction portions 243f, 343f, 234f, 343f, 235f, 343f, 235f, 343f, A plurality of 443f and 543f are formed in the middle shaft barrel portions 243, 343, 443, and 543. For this reason, the middle shaft barrel portions 243, 343, 443, and 543 suppress the shake of the middle shaft barrel portions 243, 343, 443, and 543 as compared to the case before the shake correction portions 243f, 343f, 443f, and 543f are formed. Further, the deflection of the central shaft members 240, 340, 440, and 540 is suppressed. Therefore, the glow plugs 201, 301, 401, and 501 using these middle shaft members 240, 340, 440, and 540 have a small bending stress generated in the ceramic heater 20 and are less likely to cause element cracking in the ceramic heater 20 and have high reliability. high.

更に、これら実施形態2〜5では、振れ矯正部243f,343f,443f,543fを、全周にわたり転造によるローレット243i,343i,443i,543iを形成した転造ローレット部としている。このため、全周方向について中軸胴部243,343,443,543の曲がりを矯正できるので、中軸胴部243,343,443,543の振れ、更には中軸部材240,340,440,540の振れを確実に抑制できる。従って、グロープラグ201,301,401,501は、セラミックヒータ20に生じる曲げ応力を確実に小さくでき、セラミックヒータ20に素子割れが生じ難い。その他、実施形態1と同様な部分は、実施形態1と同様な作用効果を有する。   Furthermore, in these Embodiments 2 to 5, the shake correction portions 243f, 343f, 443f, and 543f are rolling knurl portions in which knurls 243i, 343i, 443i, and 543i are formed by rolling over the entire circumference. For this reason, since the bending of the central shaft barrel portions 243, 343, 443, and 543 can be corrected in the entire circumferential direction, the deflection of the central shaft barrel portions 243, 343, 443, and 543 and the deflection of the central shaft members 240, 340, 440, and 540 are further improved. Can be reliably suppressed. Therefore, the glow plugs 201, 301, 401, and 501 can reliably reduce the bending stress generated in the ceramic heater 20, and element cracks are unlikely to occur in the ceramic heater 20. In addition, the same part as Embodiment 1 has the same effect as Embodiment 1. FIG.

(実施形態6)
次いで、第6の実施形態について説明する(図12参照)。本実施形態6に係るグロープラグ601は、グロープラグ601の後端側GKの形態が、実施形態1のグロープラグ1等と異なる。それ以外は、実施形態1と同様であるので、実施形態1と同様な部分の説明は、省略または簡略化する。
(Embodiment 6)
Next, a sixth embodiment will be described (see FIG. 12). The glow plug 601 according to the sixth embodiment is different from the glow plug 1 of the first embodiment in the form of the rear end side GK of the glow plug 601. Other than that, the second embodiment is the same as the first embodiment, and the description of the same parts as the first embodiment is omitted or simplified.

本実施形態6のグロープラグ601は、実施形態1と同様な主体金具10、セラミックヒータ20、外筒30、接続リング50等を有する。一方、端子部材660、Oリング671、絶縁スペーサ673、及び中軸部材640の後端側GKの形態が、実施形態1と異なる。実施形態1の端子部材60は、その一部(孔内包囲部61s)が主体金具10の軸孔10h内に配置され、それ以外の部分が主体金具10の外部(主体金具10よりも後端側GK)に配置されている(図2参照)。これに対し、本実施形態6の端子部材660は、その全体が主体金具10の外部(主体金具10よりも後端側GK)に配置される形態とされている(図12参照)。   The glow plug 601 of the sixth embodiment includes the metal shell 10, the ceramic heater 20, the outer cylinder 30, the connection ring 50, and the like similar to those of the first embodiment. On the other hand, the forms of the terminal member 660, the O-ring 671, the insulating spacer 673, and the rear end side GK of the middle shaft member 640 are different from those of the first embodiment. The terminal member 60 of the first embodiment has a part (inner hole surrounding portion 61 s) disposed in the shaft hole 10 h of the metal shell 10, and the other part is outside the metal shell 10 (the rear end of the metal shell 10). Side GK) (see FIG. 2). On the other hand, the terminal member 660 of the sixth embodiment is configured to be entirely disposed outside the metal shell 10 (the rear end side GK from the metal shell 10) (see FIG. 12).

具体的には、端子部材660は、先端側GSに位置する端子鍔部663と、後端側GKに位置する端子部665と、これらの間に位置する包囲部661とからなる。このうち端子鍔部663は、後述する絶縁スペーサ673のスペーサ鍔部673kに当接して、絶縁スペーサ673を先端側GSに向けて付勢する部位であり、主体金具10の軸孔10hの径よりも径大とされている。また、包囲部661は、先端側GSに開口する有底筒状をなし、中軸部材640の中軸後端部645に外嵌し、中軸後端部645に加締め固定されている。また、端子部665は、実施形態1の端子部65と同様な形態を有する。なお、本実施形態6の中軸部材640は、実施形態1と同様に、非矯正部643gの径Dgと同径のコイル材を切断した線材40xから形成されているが、中軸後端部645の軸線方向HJの寸法が、実施形態1の中軸後端部45の軸線方向HJの寸法よりも短くされている。   Specifically, the terminal member 660 includes a terminal flange portion 663 positioned on the front end side GS, a terminal portion 665 positioned on the rear end side GK, and an enclosure portion 661 positioned therebetween. Of these, the terminal flange 663 is a part that abuts against a spacer flange 673k of an insulating spacer 673, which will be described later, and biases the insulating spacer 673 toward the distal end side GS. From the diameter of the shaft hole 10h of the metal shell 10 Is said to be large. Further, the surrounding portion 661 has a bottomed cylindrical shape that opens to the front end side GS, is fitted around the middle shaft rear end portion 645 of the middle shaft member 640, and is fixed by crimping to the middle shaft rear end portion 645. The terminal portion 665 has the same form as the terminal portion 65 of the first embodiment. The middle shaft member 640 of the sixth embodiment is formed of a wire 40x obtained by cutting a coil material having the same diameter as the diameter Dg of the non-correcting portion 643g, as in the first embodiment. The dimension in the axial direction HJ is shorter than the dimension in the axial direction HJ of the middle shaft rear end portion 45 of the first embodiment.

また、実施形態1では、端子部材60の孔内包囲部61sが主体金具10の軸孔10h内に挿入され、これら孔内包囲部61sと主体金具10との間に、Oリング71及び絶縁スペーサ73が配置されている(図2参照)。これに対し、本実施形態6では、中軸部材640と主体金具10との間に、Oリング671及び絶縁スペーサ673が配置されている(図12参照)。   In the first embodiment, the hole surrounding portion 61s of the terminal member 60 is inserted into the shaft hole 10h of the metal shell 10, and the O-ring 71 and the insulating spacer are interposed between the hole surrounding portion 61s and the metal shell 10. 73 is arranged (see FIG. 2). On the other hand, in the sixth embodiment, an O-ring 671 and an insulating spacer 673 are disposed between the middle shaft member 640 and the metal shell 10 (see FIG. 12).

具体的には、Oリング671は、主体金具10の金具後端部15と中軸部材640との間を絶縁しつつ気密に封止している。また、絶縁スペーサ673は、先端側GSに位置するスペーサ挿入部673sと、後端側GKに位置するスペーサ鍔部673kとからなる。このうちスペーサ挿入部673sは、主体金具10の軸孔10h内に挿入されて、主体金具10の金具後端部15と中軸部材640とを確実に離間させる。また、スペーサ鍔部673kは、主体金具10の軸孔10hよりも径大で、主体金具10の金具後端部15に後端側GKから係合している。一方で、このスペーサ鍔部673kは、前述のように、端子部材660の端子鍔部663に当接しており、端子部材660よって先端側GSに向けて付勢されている。   Specifically, the O-ring 671 is hermetically sealed while insulating between the rear end 15 of the metal shell 10 and the central shaft member 640. The insulating spacer 673 includes a spacer insertion portion 673s located on the front end side GS and a spacer flange 673k located on the rear end side GK. Among these, the spacer insertion portion 673 s is inserted into the shaft hole 10 h of the metal shell 10 and reliably separates the metal rear end 15 of the metal shell 10 and the middle shaft member 640. Further, the spacer flange 673k is larger in diameter than the shaft hole 10h of the metal shell 10, and is engaged with the metal rear end 15 of the metal shell 10 from the rear end side GK. On the other hand, the spacer flange 673k is in contact with the terminal flange 663 of the terminal member 660 as described above, and is biased toward the distal end GS by the terminal member 660.

本実施形態6のグロープラグ601でも、中軸部材640のうち、中軸先端部641(図1参照)と中軸後端部645との間に位置する中軸胴部643に、実施形態1の振れ矯正部43fと同様に、胴部後端部643kを基準とした胴部先端部643sの円周振れを矯正する振れ矯正部643fが複数形成されている。このため、中軸胴部643は、振れ矯正部643f(図1も参照)を形成する前に比して、中軸胴部643の振れが抑制され、更には中軸部材640の振れが抑制されている。従って、この中軸部材640を用いたグロープラグ601は、セラミックヒータ20に生じる曲げ応力を小さく、セラミックヒータ20に素子割れが生じ難くて信頼性が高い。その他、実施形態1と同様な部分は、実施形態1と同様な作用効果を有する。   Also in the glow plug 601 of the sixth embodiment, among the middle shaft member 640, the shake correcting portion of the first embodiment is disposed on the middle shaft body portion 643 located between the middle shaft front end portion 641 (see FIG. 1) and the middle shaft rear end portion 645. Similarly to 43f, a plurality of shake correction portions 643f for correcting the circumferential shake of the barrel front end portion 643s with respect to the barrel rear end portion 643k are formed. For this reason, in the middle shaft barrel portion 643, the deflection of the middle shaft barrel portion 643 is suppressed and the deflection of the middle shaft member 640 is further suppressed compared to before the shake correction portion 643f (see also FIG. 1) is formed. . Therefore, the glow plug 601 using the central shaft member 640 has a small bending stress generated in the ceramic heater 20, and it is difficult to cause element cracking in the ceramic heater 20 and is highly reliable. In addition, the same part as Embodiment 1 has the same effect as Embodiment 1. FIG.

(実施例及び比較例)
次いで、本発明の効果を検証するために行った試験の結果について説明する。本発明の実施例として、実施形態1に係る中軸部材40を30個用意した。前述のように、この中軸部材40の中軸胴部43には、複数(具体的に10個)の振れ矯正部43fが軸線方向HJに互いに離間して形成されている。
一方、比較例として、中軸胴部43に振れ矯正部43fを形成する前の中軸部材、即ち、実施形態1のグロープラグ1の製造方法において、矯正部形成工程を行う直前の中軸部材を30個用意した。
(Examples and Comparative Examples)
Next, the results of tests conducted to verify the effects of the present invention will be described. As an example of the present invention, 30 middle shaft members 40 according to Embodiment 1 were prepared. As described above, the middle shaft body 43 of the middle shaft member 40 is formed with a plurality (specifically, ten) of shake correction portions 43f spaced apart from each other in the axial direction HJ.
On the other hand, as a comparative example, in the manufacturing method of the glow plug 1 according to the first embodiment, 30 central shaft members immediately before the correction portion forming step are formed in the central shaft body portion 43 before the shake correcting portion 43f is formed. Prepared.

次に、これら実施例及び比較例の各中軸部材について、中軸胴部の振れ(胴部後端部を基準とした胴部先端部の円周振れ)をそれぞれ測定した。その結果を図13に示す。なお、この図13では、比較例に係る中軸胴部の振れの平均値(n=30の平均値)を100%(基準値)としている。そして、比較例の中軸部材における振れの値の分布、及び、実施例の中軸部材における振れの値の分布を示している。図13から明らかなように、比較例の中軸部材に比して、実施例の中軸部材40は、中軸胴部43の振れが大幅に小さく(20%程度に)なっており、しかも、振れのバラツキも小さくなっていることが判る。この結果より、中軸胴部43に複数の振れ矯正部43fを形成することで、中軸胴部43の振れが矯正されたことが判る。   Next, for each of the middle shaft members of these examples and comparative examples, the runout of the middle shaft barrel portion (circumferential runout of the barrel tip portion with respect to the barrel rear end portion) was measured. The result is shown in FIG. In FIG. 13, the average value (average value of n = 30) of the deflection of the central barrel portion according to the comparative example is 100% (reference value). And the distribution of the shake value in the center shaft member of the comparative example and the distribution of the shake value in the center shaft member of the example are shown. As is clear from FIG. 13, the center shaft member 40 of the embodiment has a significantly smaller runout (about 20%) of the center shaft body 43 than the center shaft member of the comparative example. It can be seen that the variation is also small. From this result, it can be seen that the shake of the central shaft body 43 has been corrected by forming the plurality of vibration correction portions 43 f in the central shaft body 43.

以上において、本発明を実施形態に即して説明したが、本発明は上述の実施形態1〜6に限定されるものではなく、その要旨を逸脱しない範囲で、適宜変更して適用できることは言うまでもない。
例えば、実施形態1に記載のグロープラグ1の製造方法では、矯正部形成工程に先立ち、コイル材を切断した線材40xの先端側GSを加工して中軸先端部41に嵌合部41s及び径大部41kを形成すると共に、後端側GKを加工して中軸後端部45の外周に綾目ローレット45iを形成したが、これに限られない。例えば、コイル材を切断した線材40xに先に矯正部形成工程を行って、中軸胴部43に振れ矯正部43fを形成した後に、先端側GS及び後端側GKに上記加工を行ってもよい。また、振れ矯正部43f等の形成数は、実施形態1等のように10個に限定されず、中軸胴部43の振れが抑制できる範囲で、中軸胴部43の長さや材質等を考慮して複数形成すればよい。
In the above, the present invention has been described with reference to the embodiments. However, the present invention is not limited to the above-described first to sixth embodiments, and it is needless to say that the present invention can be appropriately modified and applied without departing from the gist thereof. Yes.
For example, in the method for manufacturing the glow plug 1 described in the first embodiment, prior to the correction portion forming step, the tip side GS of the wire 40x obtained by cutting the coil material is processed to fit the fitting portion 41s and the large diameter on the center shaft tip portion 41. While forming the portion 41k and processing the rear end side GK to form the twill knurled 45i on the outer periphery of the central shaft rear end portion 45, this is not restrictive. For example, after performing the correction portion forming step on the wire 40x obtained by cutting the coil material and forming the shake correction portion 43f on the central shaft barrel portion 43, the above processing may be performed on the front end side GS and the rear end side GK. . Further, the number of shake correction portions 43f and the like is not limited to 10 as in the first embodiment, and the length and material of the middle shaft barrel portion 43 are considered in a range in which the deflection of the middle shaft barrel portion 43 can be suppressed. A plurality of them may be formed.

1,201,301,401,501,601 グロープラグ
10 主体金具
10h 軸孔
20 セラミックヒータ
25 ヒータ後端部
40,240,340,440,540,640 中軸部材
40x 線材
41,241,341,441,541,641 中軸先端部
43,243,343,443,543,643 中軸胴部
43s,243s,343s,443s,543s,643s 胴部先端部
43k,243k,343k,443k,543k,643k 胴部後端部
43f(43f1〜43f10),643f 振れ矯正部(縮径部)
243f,343f,443f,543f 振れ矯正部(転造ローレット部)
243i 綾目ローレット
343i 縦目ローレット
443i 横目ローレット
543i 斜めローレット
43g,243g,343g,443g,543g,643g 非矯正部
45,245,345,445,545,645 中軸後端部
50 接続リング(接続部材)
BX (中軸部材の)軸線
HJ 軸線方向
GS (軸線方向の)先端側
GK (軸線方向の)後端側
Df (振れ矯正部の)径
Dg (非矯正部の)径
Lf (振れ矯正部の軸線方向の)寸法
Lft (振れ矯正部の軸線方向の寸法の)和
Lg1,Lg2,Lg3 (非矯正部の軸線方向の)寸法
Lgt (非矯正部の軸線方向の寸法の)和
HJC (中軸胴部の軸線方向の)中央
TD1,TD2 転造ダイス
tb 凸条
At (凸条同士の)間隔
1, 201, 301, 401, 501, 601 Glow plug 10 Metal shell 10h Shaft hole 20 Ceramic heater 25 Heater rear end 40, 240, 340, 440, 540, 640 Middle shaft member 40x Wire 41, 241, 341, 441 541, 641 Middle shaft tip 43, 243, 343, 443, 543, 643 Middle shaft barrel 43s, 243s, 343s, 443s, 543s, 643s Trunk tip 43k, 243k, 343k, 443k, 543k, 643k Part 43f (43f1 to 43f10), 643f shake correction part (reduced diameter part)
243f, 343f, 443f, 543f Runout correction part (rolling knurl part)
243i Ayame knurl 343i Longitudinal knurl 443i Lateral knurl 543i Oblique knurl 43g, 243g, 343g, 443g, 543g, 643g Non-correcting part 45, 245, 345, 445, 545, 645 Middle shaft rear end part 50 Connection ring (connection member)
BX Axis HJ (middle shaft member) Axis direction GS (Axis direction) Tip side GK (Axis direction) Rear end side Df (Smooth correction part) Diameter Dg (Non correction part) Diameter Lf (Spin correction part axis) Dimension Lft (in the axial direction of the shake correction portion) Sum Lg1, Lg2, Lg3 (in the axial direction of the non-correction portion) Lgt (in the axial direction of the non-correction portion) Sum HJC Center TD1, TD2 rolling dies tb ridge At (space between ridges)

Claims (8)

軸孔を有する筒状の主体金具と、
上記主体金具の先端側に保持された棒状のセラミックヒータと、
上記主体金具の上記軸孔に挿通され、軸線方向に延びる棒状で金属製の中軸部材と、
上記セラミックヒータのヒータ後端部と上記中軸部材の中軸先端部とを接続する接続部材と、を備える
グロープラグであって、
上記中軸部材のうち、上記中軸先端部と中軸後端部との間に位置する中軸胴部は、
この中軸胴部の胴部後端部を基準とした胴部先端部の円周振れを矯正した振れ矯正部を、上記軸線方向に互いに離間して複数有する
グロープラグ。
A cylindrical metal shell having a shaft hole;
A rod-shaped ceramic heater held on the tip side of the metal shell;
A metal middle shaft member that is inserted into the shaft hole of the metal shell and extends in the axial direction; and
A glow plug comprising: a connecting member that connects a heater rear end of the ceramic heater and a middle shaft tip of the middle shaft member;
Of the middle shaft member, the middle shaft barrel located between the middle shaft front end and the middle shaft rear end is
A glow plug having a plurality of shake correction portions, each of which is corrected with respect to a circumferential shake at a front end portion of the body portion with respect to a rear end portion of the middle shaft body portion, spaced apart from each other in the axial direction.
請求項1に記載のグロープラグであって、
前記振れ矯正部は、
前記中軸胴部の前記軸線方向の一部を、全周にわたり縮径させた縮径部である
グロープラグ。
The glow plug according to claim 1,
The shake correction part is
A glow plug, which is a reduced diameter portion in which a part of the central shaft body portion in the axial direction is reduced in diameter.
請求項1に記載のグロープラグであって、
前記振れ矯正部は、
前記中軸胴部の前記軸線方向の一部に、全周にわたり転造によるローレットを形成した転造ローレット部である
グロープラグ。
The glow plug according to claim 1,
The shake correction part is
A glow plug which is a rolling knurl part in which a knurl by rolling is formed on a part of the central shaft body part in the axial direction over the entire circumference.
請求項1〜請求項3のいずれか一項に記載のグロープラグであって、
前記中軸胴部は、
自身の軸線方向の中央よりも先端側と後端側のそれぞれに、少なくとも1つ以上前記振れ矯正部を有する
グロープラグ。
The glow plug according to any one of claims 1 to 3, wherein
The central shaft barrel is
A glow plug having at least one or more shake correction portions on each of a front end side and a rear end side with respect to the center in the axial direction thereof.
請求項1〜請求項4のいずれか一項に記載のグロープラグであって、
各々の前記振れ矯正部の前記軸線方向の寸法を等しくする共に、これらの振れ矯正部を前記軸線方向に等間隔で形成してなる
グロープラグ。
The glow plug according to any one of claims 1 to 4, wherein
A glow plug formed by equalizing the axial direction dimension of each of the shake correcting portions and forming these shake correcting portions at equal intervals in the axial direction.
請求項1〜請求項5のいずれか一項に記載のグロープラグであって、
複数の前記振れ矯正部についての前記軸線方向の寸法の和を、前記中軸胴部のうち、前記振れ矯正部以外の部位である非矯正部についての前記軸線方向の寸法の和よりも、小さくしてなる
グロープラグ。
The glow plug according to any one of claims 1 to 5,
The sum of the dimensions in the axial direction of the plurality of shake correcting portions is made smaller than the sum of the dimensions in the axial direction of the non-correcting portion that is a portion other than the shake correcting portion of the central shaft barrel portion. Glow plug.
請求項1〜請求項6のいずれか一項に記載のグロープラグであって、
前記中軸部材は、
前記中軸胴部のうち前記振れ矯正部以外の部位である非矯正部の径と同径のコイル材を切断した線材に、上記振れ矯正部を形成してなる
グロープラグ。
The glow plug according to any one of claims 1 to 6,
The central shaft member is
A glow plug formed by forming the shake correction portion on a wire obtained by cutting a coil material having the same diameter as that of the non-correction portion, which is a portion other than the shake correction portion, of the central shaft barrel portion.
軸孔を有する筒状の主体金具と、
上記主体金具の先端側に保持された棒状のセラミックヒータと、
上記主体金具の上記軸孔に挿通され、軸線方向に延びる棒状で金属製の中軸部材と、
上記セラミックヒータのヒータ後端部と上記中軸部材の中軸先端部とを接続する接続部材と、を備え,
上記中軸部材のうち、上記中軸先端部と中軸後端部との間に位置する中軸胴部は、
この中軸胴部の胴部後端部を基準とした胴部先端部の円周振れを矯正した振れ矯正部を、上記軸線方向に互いに離間して複数有する
グロープラグの製造方法であって、
上記中軸胴部のうち上記振れ矯正部以外の部位である非矯正部の径と同径のコイル材を切断した線材を用い、複数の上記振れ矯正部に対応する間隔でストライプ状に配置された複数の凸条を有する一対の転造ダイスで上記中軸胴部を挟圧しつつ、上記一対の転造ダイスを上記凸条の延びる方向で互いに逆方向に相対移動させて、上記中軸胴部を回転させ、上記凸条による押圧で上記中軸胴部の一部を全周にわたり縮径させて、複数の上記振れ矯正部を形成する矯正部形成工程と、
上記振れ矯正部を形成した上記中軸部材を用いて、上記グロープラグを組み立てる組立工程と、を備える
グロープラグの製造方法。
A cylindrical metal shell having a shaft hole;
A rod-shaped ceramic heater held on the tip side of the metal shell;
A metal middle shaft member that is inserted into the shaft hole of the metal shell and extends in the axial direction; and
A connecting member that connects the rear end of the heater of the ceramic heater and the front end of the middle shaft member;
Of the middle shaft member, the middle shaft barrel located between the middle shaft front end and the middle shaft rear end is
A method of manufacturing a glow plug having a plurality of shake correction parts that correct circumferential runout of the front end portion of the trunk portion with respect to the rear end portion of the trunk portion of the middle shaft barrel portion, spaced apart from each other in the axial direction,
A wire material obtained by cutting a coil material having the same diameter as the diameter of the non-correcting portion, which is a portion other than the shake correcting portion, of the central shaft barrel portion is arranged in a stripe shape at intervals corresponding to the plurality of the shake correcting portions. The pair of rolling dies having a plurality of ridges are clamped on the middle shaft barrel, and the pair of rolling dies are moved relative to each other in the direction in which the ridges extend to rotate the middle shaft barrel. And a correction part forming step of forming a plurality of the shake correction parts by reducing the diameter of a part of the central shaft body part over the entire circumference by pressing with the ridges,
An assembly step of assembling the glow plug using the central shaft member on which the shake correcting portion is formed.
JP2013217883A 2013-10-18 2013-10-18 Glow plug and manufacturing method thereof Active JP6204787B2 (en)

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EP3267109A1 (en) 2016-07-04 2018-01-10 NGK Spark Plug Co., Ltd. Glow plug
EP3267108A1 (en) 2016-07-04 2018-01-10 NGK Spark Plug Co., Ltd. Glow plug
JP2018009776A (en) * 2016-07-04 2018-01-18 日本特殊陶業株式会社 Glow plug
JP2018009775A (en) * 2016-07-04 2018-01-18 日本特殊陶業株式会社 Glow plug
JP2020085299A (en) * 2018-11-20 2020-06-04 日本特殊陶業株式会社 Glow plug and method for manufacturing glow plug

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3267109A1 (en) 2016-07-04 2018-01-10 NGK Spark Plug Co., Ltd. Glow plug
EP3267108A1 (en) 2016-07-04 2018-01-10 NGK Spark Plug Co., Ltd. Glow plug
JP2018009776A (en) * 2016-07-04 2018-01-18 日本特殊陶業株式会社 Glow plug
JP2018009775A (en) * 2016-07-04 2018-01-18 日本特殊陶業株式会社 Glow plug
JP2020085299A (en) * 2018-11-20 2020-06-04 日本特殊陶業株式会社 Glow plug and method for manufacturing glow plug
JP7085461B2 (en) 2018-11-20 2022-06-16 日本特殊陶業株式会社 Glow plugs and methods for manufacturing glow plugs

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