JP2015054859A - Gallic acid-formaldehyde addition condensation product - Google Patents

Gallic acid-formaldehyde addition condensation product Download PDF

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JP2015054859A
JP2015054859A JP2013186849A JP2013186849A JP2015054859A JP 2015054859 A JP2015054859 A JP 2015054859A JP 2013186849 A JP2013186849 A JP 2013186849A JP 2013186849 A JP2013186849 A JP 2013186849A JP 2015054859 A JP2015054859 A JP 2015054859A
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acid
gallic acid
formaldehyde
condensation product
addition condensation
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塩野 毅
Takeshi Shiono
毅 塩野
祐正 中山
Sukemasa Nakayama
祐正 中山
亮 田中
Akira Tanaka
亮 田中
豊 磯部
Yutaka Isobe
豊 磯部
啓雄 小西
Hiroo Konishi
啓雄 小西
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Daicel Corp
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Daicel Corp
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Abstract

PROBLEM TO BE SOLVED: To provide novel phenol resin having a plurality of reactive functional groups in the molecule, and a production method thereof.SOLUTION: A gallic acid-formaldehyde addition condensation product is a compound obtained by reacting gallic acid with formaldehyde or paraformaldehyde in the presence of acid. Examples of the acid include: inorganic acid such as hydrochloric acid, sulfuric acid, nitric acid, phosphoric acid, and boric acid; organic acid such as carboxylic acid including oxalic acid and acetic acid, and sulfonic acid including methanesulfonic acid, ethanesulfonic acid, trifluoromethanesulfonic acid, benzenesulfonic acid, p-toluenesulfonic acid, and naphthalenesulfonic acid.

Description

本発明は、没食子酸−ホルムアルデヒド付加縮合生成物及びその製造方法に関する。この没食子酸−ホルムアルデヒド付加縮合生成物は成形材料や機能性ポリマー等の原料として利用できる。   The present invention relates to a gallic acid-formaldehyde addition condensation product and a method for producing the same. This gallic acid-formaldehyde addition condensation product can be used as a raw material for molding materials and functional polymers.

フェノール樹脂として、特定量のメタクレゾールとパラクレゾールとサリチル酸等の他のフェノール類と、ホルムアルデヒド及び/又はパラアルデヒドとを酸性触媒のもとで反応させて得られるノボラック型フェノール樹脂が知られている(特許文献1)。このノボラック型フェノール樹脂はフォトレジスト用樹脂として用いられる。   As a phenolic resin, a novolak type phenolic resin obtained by reacting a specific amount of other phenols such as metacresol, paracresol and salicylic acid with formaldehyde and / or paraaldehyde under an acidic catalyst is known. (Patent Document 1). This novolac type phenol resin is used as a resin for photoresist.

特開2008−231314号公報JP 2008-231314 A

本発明の目的は、分子内に多数の反応性官能基を有する新規なフェノール樹脂とその製造方法を提供することにある。   The objective of this invention is providing the novel phenol resin which has many reactive functional groups in a molecule | numerator, and its manufacturing method.

本発明者らは、上記目的を達成するため鋭意検討した結果、没食子酸とホルムアルデヒド又はパラホルムアルデヒドとを酸の存在下で反応させると、分子内に多数の反応性官能基を有する新規なフェノール樹脂が得られることを見出し、本発明を完成した。   As a result of intensive studies to achieve the above object, the present inventors have made a novel phenol resin having a large number of reactive functional groups in the molecule when gallic acid is reacted with formaldehyde or paraformaldehyde in the presence of an acid. Was found and the present invention was completed.

すなわち、本発明は、没食子酸とホルムアルデヒド又はパラホルムアルデヒドとを酸の存在下で反応させて得られる没食子酸−ホルムアルデヒド付加縮合生成物を提供する。   That is, the present invention provides a gallic acid-formaldehyde addition condensation product obtained by reacting gallic acid with formaldehyde or paraformaldehyde in the presence of an acid.

前記没食子酸−ホルムアルデヒド付加縮合生成物には、下記式(2)、(3)、(4)、(5)、(6)又は(7)で表される構造を有する化合物が含まれる。

Figure 2015054859
The gallic acid-formaldehyde addition condensation product includes a compound having a structure represented by the following formula (2), (3), (4), (5), (6) or (7).
Figure 2015054859

本発明は、また、没食子酸とホルムアルデヒド又はパラホルムアルデヒドとを、酸の存在下で反応させることを特徴とする没食子酸−ホルムアルデヒド付加縮合生成物の製造方法を提供する。   The present invention also provides a method for producing a gallic acid-formaldehyde addition condensation product, characterized by reacting gallic acid with formaldehyde or paraformaldehyde in the presence of an acid.

本発明によれば、新規なフェノール樹脂が提供される。このフェノール樹脂は、一般的なフェノール樹脂と同様、硬化剤の存在下または不存在下で熱により硬化するので、熱硬化性樹脂として利用できる。また、分子内に多数の水酸基及びカルボキシル基を有するため、修飾により目的、用途に応じた種々の機能を付与することができる。このため、本発明の没食子酸−ホルムアルデヒド付加縮合生成物は成形材料や機能性ポリマー等の原料として利用できる。   According to the present invention, a novel phenol resin is provided. Since this phenol resin is cured by heat in the presence or absence of a curing agent, like a general phenol resin, it can be used as a thermosetting resin. Moreover, since it has many hydroxyl groups and carboxyl groups in a molecule | numerator, various functions according to the objective and a use can be provided by modification. For this reason, the gallic acid-formaldehyde addition condensation product of this invention can be utilized as raw materials, such as a molding material and a functional polymer.

没食子酸及び実施例1で得られた生成物の1H−NMRスペクトルを示す図である(上が没食子酸、下が生成物)。It is a figure which shows the < 1 > H-NMR spectrum of the product obtained in gallic acid and Example 1 (the upper is a gallic acid, and the lower is a product). 没食子酸及び実施例1で得られた生成物の13C−NMRスペクトルを示す図である(上が没食子酸、下が生成物)。It is a figure which shows the 13 C-NMR spectrum of the product obtained in gallic acid and Example 1 (the upper is a gallic acid, and the lower is a product). 実施例1で得られた生成物のFAB−MASSの測定結果を示す図である。It is a figure which shows the measurement result of FAB-MASS of the product obtained in Example 1.

本発明の没食子酸−ホルムアルデヒド付加縮合生成物は、下記式(1)で表される没食子酸とホルムアルデヒド又はパラホルムアルデヒドとを酸の存在下で反応させて得られる化合物である。この没食子酸−ホルムアルデヒド付加縮合生成物には、前記式(2)、(3)、(4)、(5)、(6)、(7)で表される構造を有する化合物が含まれる。   The gallic acid-formaldehyde addition condensation product of the present invention is a compound obtained by reacting gallic acid represented by the following formula (1) with formaldehyde or paraformaldehyde in the presence of an acid. The gallic acid-formaldehyde addition condensation product includes a compound having a structure represented by the formulas (2), (3), (4), (5), (6), and (7).

Figure 2015054859
Figure 2015054859

本発明の没食子酸−ホルムアルデヒド付加縮合生成物は、没食子酸とホルムアルデヒド又はその等価体とを酸の存在下で反応させることにより製造できる。   The gallic acid-formaldehyde addition condensation product of the present invention can be produced by reacting gallic acid with formaldehyde or an equivalent thereof in the presence of an acid.

没食子酸として没食子酸水和物を用いてもよい。前記ホルムアルデヒドの等価体としては、反応条件下でホルムアルデヒドとして反応する化合物であればよく、例えば、パラホルムアルデヒドなどが挙げられる。   Gallic acid hydrate may be used as gallic acid. The formaldehyde equivalent may be a compound that reacts as formaldehyde under reaction conditions, and examples thereof include paraformaldehyde.

没食子酸とホルムアルデヒド又はその等価体との反応において、ホルムアルデヒド又はその等価体の使用量(ホルムアルデヒド換算)は、没食子酸1モルに対して、例えば、0.4〜1.0、好ましくは0.6〜0.95である。   In the reaction of gallic acid with formaldehyde or its equivalent, the amount of formaldehyde or its equivalent used (in terms of formaldehyde) is, for example, 0.4 to 1.0, preferably 0.6 with respect to 1 mol of gallic acid. ~ 0.95.

前記酸としては、例えば、塩酸、硫酸、硝酸、リン酸、ホウ酸などの無機酸;シュウ酸、酢酸等のカルボン酸や、メタンスルホン酸、エタンスルホン酸、トリフルオロメタンスルホン酸、ベンゼンスルホン酸、p−トルエンスルホン酸、ナフタレンスルホン酸等のスルホン酸などの有機酸が挙げられる。これらの中でも、塩酸等の無機酸が好ましい。   Examples of the acid include inorganic acids such as hydrochloric acid, sulfuric acid, nitric acid, phosphoric acid, and boric acid; carboxylic acids such as oxalic acid and acetic acid, methanesulfonic acid, ethanesulfonic acid, trifluoromethanesulfonic acid, benzenesulfonic acid, Examples thereof include organic acids such as p-toluenesulfonic acid and sulfonic acids such as naphthalenesulfonic acid. Among these, inorganic acids such as hydrochloric acid are preferable.

前記酸の使用量は、反応速度、副反応抑制の点を考慮して適宜選択できるが、通常、原料として用いる没食子酸に対して、例えば、0.001〜10重量%、好ましくは0.1〜5重量%である。   The amount of the acid used can be appropriately selected in consideration of the reaction rate and side reaction suppression, but is usually 0.001 to 10% by weight, preferably 0.1%, based on gallic acid used as a raw material. ~ 5% by weight.

反応は溶媒の存在下又は非存在下で行われる。溶媒としては、反応に不活性な溶媒であればよく、例えば、水;ベンゼン、トルエン、キシレン等の芳香族炭化水素;ペンタン、ヘキサン、ヘプタン、オクタン、デカン等の脂肪族炭化水素;シクロペンタン、シクロヘキサン等の脂環式炭化水素;これらの混合溶媒などが挙げられる。   The reaction is carried out in the presence or absence of a solvent. The solvent may be any solvent inert to the reaction, for example, water; aromatic hydrocarbons such as benzene, toluene and xylene; aliphatic hydrocarbons such as pentane, hexane, heptane, octane and decane; cyclopentane, And alicyclic hydrocarbons such as cyclohexane; and mixed solvents thereof.

反応温度は、例えば、50〜200℃、好ましくは80〜150℃である。反応時間は、例えば、0.1〜50時間、好ましくは0.2〜10時間である。   The reaction temperature is, for example, 50 to 200 ° C, preferably 80 to 150 ° C. The reaction time is, for example, 0.1 to 50 hours, preferably 0.2 to 10 hours.

反応の方法は特に限定されず、例えば、反応器に没食子酸とホルムアルデヒド又はその等価体と酸とを一括で仕込み、所定温度で反応させてもよく、また、反応器に没食子酸と酸とを仕込み、所定温度とした後、ホルムアルデヒド又はその等価体を反応器内に逐次添加してもよい。   The reaction method is not particularly limited. For example, gallic acid and formaldehyde or an equivalent thereof and an acid may be charged into a reactor at a time and reacted at a predetermined temperature. In addition, gallic acid and an acid may be added to the reactor. After charging and setting to a predetermined temperature, formaldehyde or an equivalent thereof may be sequentially added into the reactor.

反応後、沈殿、再沈殿等の慣用の分離精製手段を用いることにより没食子酸−ホルムアルデヒド付加縮合生成物を単離することができる。   After the reaction, the gallic acid-formaldehyde addition condensation product can be isolated by using conventional separation and purification means such as precipitation and reprecipitation.

こうして得られる没食子酸−ホルムアルデヒド付加縮合生成物は、テトラヒドロフラン、メタノール、アセトン、ジメチルスルホキシド等の溶媒に可溶であり、クロロホルム、水には不溶である。前記没食子酸−ホルムアルデヒド付加縮合生成物は、硬化剤の存在下または不存在下で熱により硬化するので、熱硬化性樹脂として利用できる。また、分子内に多数の水酸基及びカルボキシル基を有するため、修飾により目的、用途に応じた種々の機能を付与することができる。このため、成形材料や機能性ポリマー等の原料として利用できる。   The gallic acid-formaldehyde addition condensation product thus obtained is soluble in solvents such as tetrahydrofuran, methanol, acetone, dimethyl sulfoxide, and insoluble in chloroform and water. Since the gallic acid-formaldehyde addition condensation product is cured by heat in the presence or absence of a curing agent, it can be used as a thermosetting resin. Moreover, since it has many hydroxyl groups and carboxyl groups in a molecule | numerator, various functions according to the objective and a use can be provided by modification. For this reason, it can utilize as raw materials, such as a molding material and a functional polymer.

以下に、実施例に基づいて本発明をより詳細に説明するが、本発明はこれらの実施例により限定されるものではない。   Hereinafter, the present invention will be described in more detail based on examples, but the present invention is not limited to these examples.

実施例1
窒素雰囲気下、冷却管を取り付けたガラス製のフラスコに没食子酸水和物(東京化成工業株式会社)18g、37重量%ホルムアルデヒド水溶液(東京化成工業株式会社)7.4mL、濃塩酸水溶液(関東化学株式会社)0.1mL、純水100mLを仕込んだ。110℃のオイルバスで加熱還流し、1時間撹拌を続けた。次に、100gの純水を加えた。デカンテーションにより上澄みを除去し、不溶部を、80℃、真空下で6時間乾燥し、3.7gの赤褐色の生成物を得た。
Example 1
Under a nitrogen atmosphere, 18 g of gallic acid hydrate (Tokyo Kasei Kogyo Co., Ltd.), 7.4 mL of a 37 wt% formaldehyde aqueous solution (Tokyo Kasei Kogyo Co., Ltd.), concentrated hydrochloric acid aqueous solution (Kanto Chemical) Co., Ltd.) 0.1 mL and 100 mL of pure water were charged. The mixture was heated to reflux in an oil bath at 110 ° C. and stirred for 1 hour. Next, 100 g of pure water was added. The supernatant was removed by decantation, and the insoluble part was dried at 80 ° C. under vacuum for 6 hours to obtain 3.7 g of a reddish brown product.

前記生成物の溶解性を調べるため、ガラスサンプル瓶中に試料0.2mgを溶媒1mLに分散させ、溶解性を確認した。その結果、テトラヒドロフラン、メタノール、アセトン、ジメチルスルホキシドには溶解したが、クロロホルム、水には溶解しなかった。   In order to examine the solubility of the product, 0.2 mg of a sample was dispersed in 1 mL of a solvent in a glass sample bottle, and the solubility was confirmed. As a result, it was dissolved in tetrahydrofuran, methanol, acetone and dimethyl sulfoxide, but was not dissolved in chloroform and water.

没食子酸及び前記生成物の1H−NMRスペクトル、13C−NMRスペクトルを測定した(溶媒:DMSO−d6)。没食子酸及び前記生成物の1H−NMRスペクトルを図1に示す(上が没食子酸、下が生成物)。没食子酸及び前記生成物の13C−NMRスペクトルを図2に示す。
また、前記生成物について下記の条件で質量分析(FAB−MASS)を行った。結果を図3に示す(上がpositive、下がnegative)。
装置:日本電子製「SX−102A」
測定モード:FAB(positive,negative)
マトリックス:NBA(ニトロベンジルアルコール)
加速電圧:8kV
測定範囲:10〜2000m/z
1 H-NMR spectrum and 13 C-NMR spectrum of gallic acid and the product were measured (solvent: DMSO-d 6 ). The 1 H-NMR spectrum of gallic acid and the product is shown in FIG. 1 (upper is gallic acid, lower is the product). The 13 C-NMR spectrum of gallic acid and the product is shown in FIG.
The product was subjected to mass spectrometry (FAB-MASS) under the following conditions. The results are shown in FIG. 3 (the upper is positive and the lower is negative).
Device: JEOL “SX-102A”
Measurement mode: FAB (positive, negative)
Matrix: NBA (nitrobenzyl alcohol)
Acceleration voltage: 8 kV
Measurement range: 10 to 2000 m / z

1H−NMRスペクトル、13C−NMRスペクトル及びマススペクトルを解析した結果、下記式(2)(Exact Mass=352)、(3)(Exact Mass=364)、(4)(Exact Mass=364)、(5)(Exact Mass=364)、(6)(Exact Mass=364)、及び(7)(Exact Mass=534)で表される化合物の生成を確認した。

Figure 2015054859
As a result of analyzing the 1 H-NMR spectrum, 13 C-NMR spectrum, and mass spectrum, the following formulas (2) (Exact Mass = 352), (3) (Exact Mass = 364), (4) (Exact Mass = 364) , (5) (Exact Mass = 364), (6) (Exact Mass = 364), and (7) (Exact Mass = 534) were confirmed to be produced.
Figure 2015054859

Claims (3)

没食子酸とホルムアルデヒド又はパラホルムアルデヒドとを酸の存在下で反応させて得られる没食子酸−ホルムアルデヒド付加縮合生成物。   A gallic acid-formaldehyde addition condensation product obtained by reacting gallic acid with formaldehyde or paraformaldehyde in the presence of an acid. 下記式(2)、(3)、(4)、(5)、(6)又は(7)で表される構造を有する請求項1記載の没食子酸−ホルムアルデヒド付加縮合生成物。
Figure 2015054859
The gallic acid-formaldehyde addition condensation product of Claim 1 which has a structure represented by following formula (2), (3), (4), (5), (6) or (7).
Figure 2015054859
没食子酸とホルムアルデヒド又はパラホルムアルデヒドとを、酸の存在下で反応させることを特徴とする没食子酸−ホルムアルデヒド付加縮合生成物の製造方法。   A method for producing a gallic acid-formaldehyde addition condensation product, characterized by reacting gallic acid with formaldehyde or paraformaldehyde in the presence of an acid.
JP2013186849A 2013-09-10 2013-09-10 Gallic acid-formaldehyde addition condensation product Pending JP2015054859A (en)

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