JP2015051810A - Lid member with hot-water draining holes - Google Patents

Lid member with hot-water draining holes Download PDF

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JP2015051810A
JP2015051810A JP2014228849A JP2014228849A JP2015051810A JP 2015051810 A JP2015051810 A JP 2015051810A JP 2014228849 A JP2014228849 A JP 2014228849A JP 2014228849 A JP2014228849 A JP 2014228849A JP 2015051810 A JP2015051810 A JP 2015051810A
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lid
hot water
region
hole
cut
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JP5987888B2 (en
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淳彦 武田
Atsuhiko Takeda
淳彦 武田
山田 新
Arata Yamada
新 山田
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Dai Nippon Printing Co Ltd
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Dai Nippon Printing Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a lid member with hot-water draining holes used for a container performing hot-water draining after pouring hot water to noodles of instant foods such as chow mein and spaghetti and leaving them, in which its manufacturing process is facilitated and a piece forming some opening holes is not peeled off when a surface base member is partially peeled off from the lid to form the hot-water draining holes.SOLUTION: A lid member is constituted such that an outer lid and an inner lid having knobs are divided into an easily-peelable area formed with a release layer and a non-peelable area and they are laminated in such a way that they can be peeled off at the easy-peeling area, in which cutting lines for forming hot-water draining holes and hot-water draining hole score lines are formed in the inner lid within the easy-peeling area. A release layer is formed on the inner surface of the outer lid, and a non-peelable portion is formed in an area opposing the area surrounded by the hot-water draining hole score line. The non-peelable portion has a plurality of outwardly protruding corners, and acute ends of the corners are formed from the inside of the area surrounded by the opposing hot-water draining hole score line to slightly outside the area surrounded by the opposing hot-water draining hole score line.

Description

本発明は、カップ入り焼きそば、スパゲッティ等の即席食品のように、麺に熱湯を注いで一定時間放置した後、湯切りを行う容器に使用する湯切り孔付き蓋材に関する。   TECHNICAL FIELD The present invention relates to a lid material with a hot water cut hole used for a container for pouring hot water after pouring hot water into noodles and leaving it for a certain period of time like instant foods such as cupped fried noodles and spaghetti.

従来、カップ入り焼きそば等の即席食品は、ポリプロピレン、発泡ポリスチレン等からなる容器に焼きそば等を収納し、湯切り孔となる切込が形成されたプラスチック成形蓋が被せられ、全体を収縮フィルムにて収縮包装した包装形態のものや、発泡ポリスチレン等からなる容器に焼きそば等を収納し、湯切り孔形成手段を備えた紙とプラスチックフィルムとの積層体ないしは紙とアルミニウム箔の積層体からなる蓋材を容器に熱接着して取り付け、全体を収縮フィルムにて収縮包装した包装形態のもの等が広く知られている。後者の蓋材としては、例えば、図7(a)の断面図、図7(b)の蓋の使用方法を示す断面図に示すように湯切り孔付き蓋材101の周縁部に摘み部102、107を突設した形状の外蓋110の下面に、摘み部102及びそれに連続する湯切り孔付き蓋材101の一部領域に、摘み部102の先端部及び湯切り孔109に相対する部分に設けられた非剥離部105を残して、部分的に形成された離型層112を設け、外蓋110の離型層112の形成された面に接着樹脂層130、中間基材としてアルミニウム箔層122、及び熱接着性樹脂層121が順次積層され、摘み部102を横断する湯切り孔形成用切目線103及び湯切り孔109に相当する線に沿った湯切り孔切目104が、熱接着性樹脂層121から部分的に形成された離型層112に至り刻設されているもので、図7(b)に示すように容器140を密封した湯切り孔付き蓋材101の摘み部102を引き起こし、外蓋110を部分的に内蓋120から剥離することにより湯切り孔109を形成し湯切りを行うことできる構成が知られている(例えば、特許文献1参照)。   Traditionally, instant foods such as cupped fried noodles are stored in containers made of polypropylene, expanded polystyrene, etc., and covered with a plastic molded lid with cuts to form hot water cut holes, and the whole is made of shrink film Shrink-wrapped packaging, or fried soba noodles in a container made of expanded polystyrene, etc., and a cover made of a laminate of paper and plastic film or a laminate of paper and aluminum foil with means for forming a hot water hole Are widely known in the form of a package in which the container is thermally bonded to a container and the whole is shrink-wrapped with a shrink film. As the latter cover material, for example, as shown in the cross-sectional view of FIG. 7A and the cross-sectional view of the method of using the cover in FIG. , 107 projecting from the lower surface of the outer lid 110, the knob 102 and a portion of the lid material 101 with a hot water cutout continuous therewith, the portion facing the tip of the knob 102 and the hot water cutout 109. A partially formed release layer 112 is provided, leaving the non-peeling portion 105 provided on the surface, an adhesive resin layer 130 on the surface of the outer lid 110 where the release layer 112 is formed, and an aluminum foil as an intermediate substrate A layer 122 and a heat-adhesive resin layer 121 are sequentially laminated, and a hot-water cut hole forming cut line 103 that crosses the knob 102 and a hot-water cut hole 104 along a line corresponding to the hot-water cut hole 109 are thermally bonded. Partly formed from the conductive resin layer 121 7B, as shown in FIG. 7 (b), the knob portion 102 of the lid member 101 with a hot water hole that seals the container 140 is raised, and the outer lid 110 is partially separated from the inner lid 120. A configuration is known in which hot water cutting holes 109 can be formed by peeling to perform hot water cutting (see, for example, Patent Document 1).

しかしながら、上記従来の湯切り孔付き蓋材101の構造においては、図7(a)、図7(b)に示すように、湯切り孔切目104と、部分的に形成された離型層112を設けない非剥離部105との位置関係において、湯切り孔切目104が非剥離部105に重ならないように非剥離部105の外周より大きな外周として部分的に形成された離型層112に重なるように設定されている。また、湯切り孔付き蓋材101の製造工程において、部分的に形成された離型層の形成工程時に湯切り孔切目104の形成予定位置と非剥離部105を形成する部分的に形成された離型層112との見当合せに高精度を要求されるために手間がかかり、湯切り孔切目を形成するハーフカット工程時に湯切り孔切目104の形成位置と非剥離部105を形成する部分的に形成された離型層112との見当合せに手間がかかるためにそれぞれの工程の準備時間が長くなり、また、見当ずれにより湯切り孔切目104が非剥離部105に重なり湯切り孔109がうまく形成できないという不良がときどき発生し良品率が低下するという問題があった。   However, in the structure of the conventional lid member 101 with a hot water cut hole, as shown in FIGS. 7A and 7B, the hot water cut hole 104 and a partly formed release layer 112 are formed. In the positional relationship with the non-peeling portion 105 that does not provide the non-peeling portion 105, it overlaps with the release layer 112 partially formed as an outer periphery larger than the outer periphery of the non-peeling portion 105 so that the hot water cut hole 104 does not overlap the non-peeling portion 105 Is set to Further, in the manufacturing process of the lid member 101 with the hot water cut hole, it was partially formed to form the position where the hot water cut hole 104 is to be formed and the non-peeling portion 105 at the time of forming the partially formed release layer. Since high accuracy is required for registration with the mold release layer 112, it takes time, and the formation position of the hot water cut hole 104 and the partial formation of the non-peeling portion 105 are performed during the half cut process of forming the hot water cut hole cut. Since it takes time to register with the mold release layer 112 formed in the above, the preparation time of each process becomes long, and the hot water cut hole 104 overlaps with the non-peeling portion 105 due to misregistration, and the hot water cut hole 109 is formed. There has been a problem that defects that cannot be formed well sometimes occur and the yield rate decreases.

そのために、非剥離部105の外周を小さくして湯切り孔切目104の形成位置と非剥離部105を形成する部分的に形成された離型層112との見当合せの許容範囲を大きくしていた。しかし、許容範囲を大きくすると、摘み部102を引き起こし、外蓋110を部分的に内蓋120から剥離して湯切り孔109を形成した際に湯切り孔切目104に囲まれた部分が湯切り孔形成片108となって外蓋110に接着した状態となっていなければならないのであるが、該湯切り孔形成片108が外蓋110より剥離して湯切り孔109から容器140内に脱落し、内容物に異物混入するということが時偶あり、品質不良となる場合がある。   Therefore, the outer periphery of the non-peeling portion 105 is reduced to increase the allowable range of registration between the position where the hot water cut hole 104 is formed and the partially formed release layer 112 that forms the non-peeling portion 105. It was. However, when the allowable range is increased, the knob 102 is caused, and when the outer lid 110 is partially peeled from the inner lid 120 and the hot water cut hole 109 is formed, the portion surrounded by the hot water cut hole 104 is cut off. The hole forming piece 108 must be bonded to the outer lid 110, but the hot water hole forming piece 108 is peeled off from the outer lid 110 and dropped from the hot water hole 109 into the container 140. In some cases, foreign matter is mixed into the contents, which may result in poor quality.

実公昭60−9171号公報Japanese Utility Model Publication No. 60-9171

本発明は、上記のような従来の問題点に鑑み、焼きそば、スパゲッティ等の即席食品のように、麺に熱湯を注いで一定時間放置した後、湯切りを行う容器に使用する湯切り孔付き蓋材において、離型層の部分的な形成における見当精度、および湯切り孔切目の形成における見当精度の許容範囲を大きくすることにより、製造を容易にし、外蓋を部分的に蓋から剥離して湯切り孔を形成した際に湯切り孔形成片が剥離することのない湯切り孔付き蓋材を提供するものである。   In view of the conventional problems as described above, the present invention has a hot water cut hole used for a container for performing hot water pouring after pouring hot water into noodles and leaving it for a certain time like instant food such as fried noodles and spaghetti. In the lid material, by increasing the registration accuracy in the partial formation of the release layer and the tolerance of the registration accuracy in the formation of the cut hole cut, the manufacturing is facilitated and the outer lid is partially peeled off the lid. Thus, a lid member with a hot water hole that does not peel off the hot water hole forming piece when the hot water hole is formed is provided.

上記課題を解決するために、請求項1に記載の本発明は、外方に突出する摘み部を備えた少なくとも紙層を有する外蓋と少なくとも最内層に熱接着性樹脂層を有する内蓋とが所定の形状の領域に離型層が形成された易剥離領域と該易剥離領域に隣接して配置された非剥離領域とに区画され、前記易剥離領域で剥離可能に積層された構成からなり、前記内蓋の前記易剥離領域内には、前記摘み部の内側に湯切り孔形成用切目線が形成され、該湯切り孔形成用切目線の内側に閉じられた形状の湯切り孔切目が形成された蓋材であって、前記外蓋の内面には、前記易剥離領域内に前記離型層が形成されると共に、前記内蓋の前記湯切り孔切目で囲まれた領域に対向する領域内に非剥離部が形成され、該非剥離部が外方に突出した複数の角部を有し、且つ、該角部の尖端が対向する前記湯切り孔切目に囲まれた領域内乃至前記湯切り孔切目に囲まれた領域の僅か外側に亘り形成されていることを特徴とする湯切り孔付き蓋材である。   In order to solve the above-mentioned problems, the present invention according to claim 1 includes an outer lid having at least a paper layer provided with a knob protruding outward, and an inner lid having at least an innermost layer having a heat-adhesive resin layer. Is divided into an easy-peeling region in which a release layer is formed in an area of a predetermined shape and a non-peeling region disposed adjacent to the easy-peeling region, and is configured to be peelable and laminated in the easy-peeling region In the easily peelable region of the inner lid, a hot water cut hole forming score line is formed inside the knob, and the hot water cut hole is closed inside the hot water hole forming cut line. A lid member in which a cut is formed, and on the inner surface of the outer lid, the release layer is formed in the easily peelable region, and the region surrounded by the hot water cut hole cut in the inner lid. A non-peeling portion is formed in the opposing region, and the non-peeling portion has a plurality of corners protruding outward, In addition, with a hot water cut hole, the tip of the corner is formed in a region surrounded by the hot water cut hole facing or slightly outside the region surrounded by the hot water cut hole cut. It is a lid.

また、請求項2に記載の本発明は、請求項1記載の湯切り孔付き蓋材において、前記非剥離部の形成された領域内にアンカー剤が塗布された強接着部が形成されていることを特徴とするものである。   According to a second aspect of the present invention, in the lid member with a hot water cut hole according to the first aspect, a strongly bonded portion where an anchor agent is applied is formed in a region where the non-peeled portion is formed. It is characterized by this.

また、請求項3に記載の本発明は、請求項1または2に記載の湯切り孔付き蓋材において、前記易剥離領域において、前記内蓋には、前記湯切り孔切目が複数個形成され、前記湯切り孔付き蓋材の略中央部に前記摘み部と蓋材の中心を結ぶ線と直交方向の前記摘み部の側に膨出する円弧状の内蓋切目が形成され、前記外蓋の内面には、対向する前記内蓋の前記湯切り孔形成用切目線と前記内蓋切目と蓋材周縁に囲まれた領域の前記非剥離部を除いた領域に前記離型層が形成された構成からなることを特徴とするものである。   Further, according to a third aspect of the present invention, in the lid member with a hot water cut hole according to the first or second aspect, a plurality of the hot water cut holes are formed in the inner lid in the easy peeling region. An arc-shaped inner lid cut bulging to the side of the knob in the direction orthogonal to the line connecting the knob and the center of the lid is formed at a substantially central portion of the lid with a hot water cut hole, and the outer lid The mold release layer is formed on the inner surface of the inner cover except for the cut line for forming the hot water cut hole of the opposed inner lid and the non-peeled portion of the region surrounded by the inner lid cut line and the periphery of the lid material. It is characterized by comprising.

請求項1に記載の発明によれば、外方に突出する摘み部を備えた少なくとも紙層を有する外蓋と少なくとも最内層に熱接着性樹脂層を有する内蓋とが所定の形状の領域に離型層が形成された易剥離領域と該易剥離領域に隣接して配置された非剥離領域とに区画され、前記易剥離領域で剥離可能に積層された構成からなり、前記内蓋の前記易剥離領域内には、前記摘み部の内側に湯切り孔形成用切目線が形成され、該湯切り孔形成用切目線の内側に閉じられた形状の湯切り孔切目が形成された蓋材であって、前記外蓋の内面には、前記易剥離領域内に前記離型層が形成されると共に、前記内蓋の前記湯切り孔切目で囲まれた領域に対向する領域内に非剥離部が形成され、該非剥離部が外方に突出した複数の角部を有し、且つ、該角部の尖端が対向する前記湯切り孔切目に囲まれた領域内乃至前記湯切り孔切目に囲まれた領域の僅か外側に亘り形成されている構成の湯切り孔付き蓋材とすることにより、離型層の部分的な形成における見当精度、および湯切り孔切目の形成における見当精度が従来の見当精度より許容範囲を大きくすることが可能となり、離型層の部分的な形成における見当合せ作業、および湯切り孔の形成における見当合せ作業が容易となり、準備時間が短縮でき、しかも良品率が低下することもなく優れた生産性が得られるという効果がある。   According to the first aspect of the present invention, the outer lid having at least the paper layer provided with the knob portion protruding outward and the inner lid having at least the innermost layer of the heat-adhesive resin layer are formed in a predetermined shape region. It is divided into an easy-peeling region where a release layer is formed and a non-peeling region arranged adjacent to the easy-peeling region, and is configured to be peelable and laminated in the easy-peeling region, and the inner lid In the easy peeling region, a lid material in which a cut line for forming a hot water cut hole is formed inside the knob portion and a hot water cut hole having a shape closed inside the cut line for forming the hot water cut hole is formed. The inner surface of the outer lid is formed with the release layer in the easy-peeling region, and is not peeled in a region facing the region surrounded by the hot water cut hole cut in the inner lid. Is formed, the non-peeling portion has a plurality of corners protruding outward, and the corners of the corners are paired with each other. A part of the mold release layer is formed by forming a lid member with a hot water cut hole having a structure formed in a region surrounded by the hot water cut hole cut or slightly outside the region surrounded by the hot cut hole cut. The registration accuracy in the formation of the mold release layer, and the registration accuracy in the formation of the cut hole cut can be made larger than the conventional registration accuracy. This makes it easy to register, and shortens the preparation time, and has an effect of obtaining excellent productivity without decreasing the yield rate.

また、該非剥離部が外方に突出した複数の角部を有し、且つ、該角部の尖端が対向する前記湯切り孔切目に囲まれた領域内乃至前記湯切り孔切目に囲まれた領域の僅か外側に亘り形成されている構成とすることにより非剥離部の面積を広くすることができ、外蓋を摘み部より剥離して内蓋に湯切り孔を形成した際に湯切り孔形成片が剥離することがないので容器内に脱落することがない。さらに角部の尖端が対向する湯切り孔切目に囲まれた領域の僅か外側に亘り形成されても角部としているために該領域外にはみだす非剥離部を僅かなものとでき湯切り孔を形成する妨げになることがなく容易に湯切り孔を形成できる。   In addition, the non-peeling portion has a plurality of corner portions protruding outward, and the tip of the corner portion is surrounded in the region surrounded by the hot water cut hole cut or between the hot water cut hole cuts. The area of the non-peeling part can be widened by adopting a configuration that is formed slightly outside the region, and the hot water cutting hole is formed when the outer lid is peeled from the knob and the hot water cutting hole is formed in the inner lid. Since the formed piece does not peel off, it does not fall into the container. Furthermore, even if the corner tip is formed slightly outside the region surrounded by the facing hot water cut hole, it is a corner, so that the non-peeling portion that protrudes outside the region can be made small, and the hot water cut hole is formed. The hot water hole can be easily formed without hindering the formation.

また、請求項2記載の発明によれば、前記非剥離部の形成された領域内に着色されたアンカー剤が塗布された強接着部が形成されている構成とすることにより外蓋を摘み部より剥離して内蓋に湯切り孔を形成した際に湯切り孔形成片が剥離することがないので容器内に脱落することがより一層、防止できるものである。   According to a second aspect of the present invention, the outer lid is picked by adopting a structure in which a strong adhesion portion to which a colored anchor agent is applied is formed in the region where the non-peeling portion is formed. When the hot water hole is formed in the inner lid by further peeling, the hot water hole forming piece is not peeled off, so that it can be further prevented from falling into the container.

また、請求項3記載の発明によれば、前記易剥離領域において、前記内蓋には、前記湯切り孔切目が複数個形成され、前記湯切り孔付き蓋材の略中央部に前記摘み部と蓋材の中心を結ぶ線と直交方向の前記摘み部の側に膨出する円弧状の内蓋切目が形成され、前記外蓋の内面には、対向する前記内蓋の前記湯切り孔形成用切目線と前記内蓋切目と蓋材周縁に囲まれた領域の前記非剥離部を除いた領域に前記離型層が形成された構成とすることにより、摘み部を掴んで蓋材を容器から剥離することにより、離型層が形成された易剥離領域にて外蓋が内蓋から剥離し内蓋に湯切り孔形成用切目線から切り取られて、複数の湯切り孔が形成され、該部分が容器に接着した状態で残り、内蓋切目より残りの部分は外蓋に接着した状態で容器から剥離され容器に大きい取出口を形成することができる。   According to the invention of claim 3, in the easy peeling region, the inner lid is formed with a plurality of the hot water cut holes, and the knob portion is provided at a substantially central portion of the lid material with the hot water holes. An arc-shaped inner lid cut bulging to the side of the knob in the direction orthogonal to the line connecting the center of the lid and the lid material is formed, and the inner surface of the outer lid is formed with the hot water cutting hole of the opposed inner lid The release layer is formed in a region excluding the non-peeling portion in the region surrounded by the cut line for the inner line, the inner lid cut line, and the periphery of the lid material, thereby grasping the knob and holding the lid material in the container By peeling from the outer lid is peeled from the inner lid in the easy peeling region where the release layer is formed, and the inner lid is cut off from the cut line for hot water cut hole formation, a plurality of hot water cut holes are formed, The part remains adhered to the container, and the remaining part from the inner lid cut is peeled off from the container while adhered to the outer lid. It is possible to form a large outlet to the container.

本発明にかかる湯切り孔付き蓋材の第一実施形態を示し、(a)はその透視底面図、(b)はその断面図である。1st embodiment of the cover material with a hot water cut hole concerning this invention is shown, (a) is the perspective bottom view, (b) is the sectional drawing. 本発明にかかる湯切り孔付き蓋材の第一実施形態を容器に熱接着して閉蓋した状態を示す断面図である。It is sectional drawing which shows the state which heat-bonded and closed the 1st embodiment of the lid | cover material with a hot-water hole concerning this invention to a container. 本発明にかかる湯切り孔付き蓋材の第一実施形態の湯切り孔を形成した状態を説明する部分拡大断面図である。It is a partial expanded sectional view explaining the state which formed the hot water cutting hole of 1st embodiment of the cover material with a hot water cutting hole concerning this invention. 本発明にかかる湯切り孔付き蓋材の非剥離部のその他のパターンを示す平面図である。It is a top view which shows the other pattern of the non-peeling part of the cover material with a hot water cut hole concerning this invention. 本発明にかかる湯切り孔付き蓋材の第二実施形態を示し、(a)はその透視底面図、(b)はその断面図である。2nd embodiment of the lid | cover material with a hot water cut hole concerning this invention is shown, (a) is the perspective bottom view, (b) is the sectional drawing. 本発明の第二実施形態の湯切り孔付き蓋材を容器に熱接着した後、摘み部を摘んで外蓋を剥離した状態を示す断面図である。It is sectional drawing which shows the state which peeled the outer cover by picking the knob | pick part, after heat-bonding the cover material with a hot water cut-off hole of 2nd embodiment of this invention to a container. 従来の湯切り孔付き蓋材を示し、(a)はその断面図、(b)は容器に熱接着された湯切り孔付き蓋材を開封して湯切り孔を形成した状態を説明する断面図である。The conventional lid material with a hot water cut hole is shown, (a) is a cross-sectional view thereof, (b) is a cross section for explaining a state in which the hot water cut hole lid member thermally bonded to the container is opened to form a hot water cut hole. FIG.

以下図面を用いて、本発明の実施形態について説明する。図1は本発明にかかる湯切り孔付き蓋材の第一実施形態を示し、(a)はその透視底面図、(b)はその断面図、図2は本発明にかかる湯切り孔付き蓋材の第一実施形態を容器に熱接着して閉蓋した状態を示す断面図、図3は本発明にかかる湯切り孔付き蓋材の第一実施形態の湯切り孔を形成した状態を説明する部分拡大断面図、図4は本発明にかかる湯切り孔付き蓋材の非剥離部のその他のパターンを示す平面図、図5は本発明にかかる湯切り孔付き蓋材の第二実施形態を示し、(a)はその透視底面図、(b)はその断面図、図6は本発明の第二実施形態の湯切り孔付き蓋材を容器に熱接着した後、摘み部を摘んで外蓋を剥離した状態を示す断面図、図7は従来の湯切り孔付き蓋材を示し、(a)はその断面図、(b)は容器に熱接着された湯切り孔付き蓋材を開封して湯切り孔を形成した状態を説明する断面図である。
図中の符号1、1’、101は湯切り孔付き蓋材、2、2’、102は摘み部、3、3’、103は湯切り孔形成用切目線、4、104は湯切り孔切目、5、105は非剥離部、5aは角部、5bは強接着部、6は内蓋切目、6aは突出部、7、107は摘み部、8、108は湯切り孔形成片、9、109は湯切り孔、10、10’、110は外蓋、11は紙層、12、112は離型層、20、20’、120は内蓋、21、121は熱接着性樹脂層、22、122はアルミニウム箔層、30は接着樹脂層、40、40’、140は容器、41はフランジ部、Bは境界、Eは取出し口、Nは非剥離領域、Pは易剥離領域をそれぞれ示す。
Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 shows a first embodiment of a lid member with a hot water hole according to the present invention, (a) is a transparent bottom view thereof, (b) is a sectional view thereof, and FIG. 2 is a lid with a hot water hole according to the present invention. Sectional drawing which shows the state which heat-bonded and closed the first embodiment of the material to a container, FIG. 3: has demonstrated the state which formed the hot water hole of 1st embodiment of the cover material with a hot water hole concerning this invention FIG. 4 is a plan view showing another pattern of the non-peeling portion of the lid member with a hot water cut hole according to the present invention, and FIG. 5 is a second embodiment of the lid material with a hot water hole according to the present invention. (A) is a transparent bottom view thereof, (b) is a cross-sectional view thereof, and FIG. 6 is a diagram illustrating a method of thermally bonding the lid member with a scoring hole according to the second embodiment of the present invention to a container, and then picking a knob. 7 is a cross-sectional view showing a state where the outer lid is peeled off, FIG. 7 shows a conventional lid material with a hot water cut hole, (a) is a cross-sectional view thereof, and (b) is a heat-bonded container Was then opened hot water cutting perforated lid is a sectional view illustrating a state of forming a water cut hole.
In the figure, reference numerals 1, 1 ′, 101 are lid materials with hot water cut holes, 2, 2 ′, 102 are knobs, 3, 3 ′, 103 are cut lines for forming hot water holes, and 4, 104 are hot water cut holes. Incisions 5, 105 are non-peeling parts, 5a is a corner part, 5b is a strong adhesion part, 6 is an inner lid cut line, 6a is a protruding part, 7, 107 are knob parts, 8, 108 are hot water cut hole forming pieces, 9 , 109 is a hot-water drain hole, 10, 10 ', 110 is an outer lid, 11 is a paper layer, 12, 112 are release layers, 20, 20', 120 are inner lids, 21, 121 are thermal adhesive resin layers, 22 and 122 are aluminum foil layers, 30 is an adhesive resin layer, 40, 40 'and 140 are containers, 41 is a flange part, B is a boundary, E is an outlet, N is a non-peeling area, and P is an easy peeling area, respectively. Show.

本発明にかかる湯切り孔付き蓋材の第一実施形態は図1に示すとおりである。図1(a)は本発明の湯切り孔付き蓋材の要部を透視した底面図であって、円内には非剥離部5の拡大図を示す。図1(b)はX−X線断面図を示す。本発明にかかる湯切り孔付き蓋材1の第一実施形態は、図1に示すように例えば四角形状の外周縁の一対の対向する角部に外方に突出する摘み部2、7を備えた外蓋10と内蓋20とが略三角形の形状の領域に離型層が形成された易剥離領域Pと該易剥離領域Pに隣接して配置された非剥離領域Nとに区画され、易剥離領域Pで外蓋10と内蓋20が剥離可能に積層された構成である。図1に示すように易剥離領域P内における内蓋20には、摘み部2の内側に湯切り孔形成用切目線3が形成され、湯切り孔形成用切目線3の内側に閉じられた形状の湯切り孔切目4が形成されている。外蓋10の内面には、易剥離領域P内に離型層12が形成されると共に、易剥離領域P内に内蓋20の湯切り孔切目4で囲まれた領域に対向する領域内に非剥離部5が形成されている。図1(a)の円内に示すように非剥離部5は、例えば外方に突出した複数の角部5aを有し、且つ、該角部5aの尖端が対向する湯切り孔切目4に囲まれた領域内乃至湯切り孔切目4に囲まれた領域の僅か外側に亘り形成されている。さらに、非剥離部5の形成された領域内に着色されたアンカー剤が塗布された強接着部5bが形成されている。非剥離部5に角部5aを設けることにより、非剥離部5の面積を広くすることができ、外蓋10を摘み部2より剥離して内蓋20に湯切り孔を形成した際に湯切り孔形成片が外蓋10から剥離することを防止できる。しかも角部5aとすることにより該角部5aが湯切り孔切目4に囲まれた領域の僅か外側に亘り形成されても湯切り孔切目4に囲まれた領域の外側にはみだした角部5aの面積は僅かであり、湯切り孔9(図3参照)を形成する妨げになることなく、容易に湯切り孔9を形成できる。強接着部5bは必ずしも形成しなくてもよいが、本発明の趣旨から設けるほうがより好ましい。また、アンカー剤を顔料、染料等の着色剤で着色することにより、非剥離部5が形成された離型層12と強接着部5bとの見当合せ作業が容易になるので好ましい。   The first embodiment of the lid member with a hot water hole according to the present invention is as shown in FIG. Fig.1 (a) is the bottom view which permeate | transmitted the principal part of the lid | cover material with a hot water hole of this invention, Comprising: The enlarged view of the non-peeling part 5 is shown in a circle. FIG.1 (b) shows the XX sectional view. The first embodiment of the lid member 1 with a hot water cut hole according to the present invention includes knobs 2 and 7 that project outward at a pair of opposing corners of, for example, a rectangular outer periphery as shown in FIG. The outer lid 10 and the inner lid 20 are partitioned into an easily peelable region P in which a release layer is formed in a substantially triangular region and a non-peelable region N disposed adjacent to the easily peelable region P, In the easy peeling region P, the outer lid 10 and the inner lid 20 are laminated so as to be peelable. As shown in FIG. 1, the inner lid 20 in the easy-peeling region P is formed with a cut hole forming cut line 3 inside the knob portion 2 and closed inside the cut hole forming cut line 3. A shaped hot water cut hole cut 4 is formed. On the inner surface of the outer lid 10, a release layer 12 is formed in the easy-peeling region P, and in the region facing the region surrounded by the hot water cut hole cut 4 of the inner lid 20 in the easy-peeling region P. A non-peeling portion 5 is formed. As shown in the circle of FIG. 1A, the non-peeling portion 5 has, for example, a plurality of corner portions 5a protruding outward, and the hot water cut hole notches 4 at which the sharp ends of the corner portions 5a face each other. It is formed so as to extend from the enclosed area to the outside of the area surrounded by the hot water cut hole cut 4. Further, a strongly bonded portion 5b is formed in which a colored anchor agent is applied in a region where the non-peeling portion 5 is formed. By providing the corner 5 a in the non-peeling portion 5, the area of the non-peeling portion 5 can be widened, and when the outer lid 10 is peeled from the knob portion 2 and a hot water cut hole is formed in the inner lid 20, It is possible to prevent the cut hole forming piece from peeling from the outer lid 10. Moreover, even if the corner portion 5a is formed slightly outside the region surrounded by the hot water cut hole cut 4 by using the corner portion 5a, the corner portion 5a protruding outside the region surrounded by the hot water cut hole cut 4 is formed. Is small, and can easily be formed without hindering the formation of the hot water cut hole 9 (see FIG. 3). Although the strong adhesion part 5b does not necessarily need to be formed, it is more preferable to provide it from the meaning of the present invention. Further, it is preferable to color the anchor agent with a colorant such as a pigment or a dye because the registration work between the release layer 12 on which the non-peeling portion 5 is formed and the strong adhesion portion 5b becomes easy.

第一実施形態の湯切り孔付き蓋材1の積層構成は、図1(b)に示すとおりである。紙層11の内面の易剥離領域Pには非剥離部5を除き離型層12が形成され、該易剥離領域Pの境界Bを介して隣接して配置された離型層が非形成とされた非剥離領域Nとに区画された外蓋10と、アルミニウム箔層22と熱接着性樹脂層21が積層された内蓋20が接着樹脂層30により外蓋10の離型層12が形成された側の面と内蓋20のアルミニウム箔層22面とが接着された積層構成からなり、外蓋10の離型層12と接着樹脂層30との間で剥離可能とされている。内蓋20には湯切り孔形成用切目線3と複数の湯切り孔切目4が形成されており、湯切り孔形成用切目線3及び湯切り孔切目4は内蓋20と接着樹脂層30を貫通する状態で形成されている。なお、内蓋20に使用されるアルミニウム箔を遮光印刷を施した二軸延伸ポリエチレンテレフタレート(PET)若しくはアルミニウム等の金属や酸化珪素、酸化アルミニウム等の無機物を蒸着した蒸着PETとすることもでき、この場合には金属検知器を使用することができる。また、遮光印刷としては、酸化チタン等を主成分とするホワイトインキやカーボンブラック等を主成分とするブラックインキ、アルミペーストを主成分とするグレーインキまたはこれらの混合したインキ等が用いられる。   The laminated structure of the lid material 1 with a hot water cut hole of 1st embodiment is as showing in FIG.1 (b). A release layer 12 is formed in the easily peelable region P on the inner surface of the paper layer 11 except for the non-peeled portion 5, and a release layer arranged adjacently via the boundary B of the easily peelable region P is not formed. The outer lid 10 partitioned into the non-peeled region N and the inner lid 20 in which the aluminum foil layer 22 and the heat-adhesive resin layer 21 are laminated form the release layer 12 of the outer lid 10 by the adhesive resin layer 30. The laminated side surface and the aluminum foil layer 22 surface of the inner lid 20 are bonded to each other, and can be peeled between the release layer 12 and the adhesive resin layer 30 of the outer lid 10. The inner lid 20 is formed with a cut hole forming cut line 3 and a plurality of cut hole cut lines 4, and the cut hole forming cut line 3 and the cut hole cut line 4 are formed on the inner lid 20 and the adhesive resin layer 30. It is formed in a state of penetrating through. In addition, the aluminum foil used for the inner lid 20 can be a biaxially stretched polyethylene terephthalate (PET) subjected to light-shielding printing, or a vapor deposited PET on which a metal such as aluminum, silicon oxide, or an inorganic substance such as aluminum oxide is deposited, In this case, a metal detector can be used. As the light-shielding printing, white ink mainly containing titanium oxide or the like, black ink mainly containing carbon black or the like, gray ink mainly containing aluminum paste, or a mixed ink thereof is used.

また、本発明の閉じられた形状の湯切り孔切目4は、摘み部7側から摘み部2側に向かい孔の幅が狭くなった長孔状を例示したが、湯切り時に麺の外部への流出、湯切り時間の冗長を防止できる形状であればよい。また、湯切り孔9を形成するための湯切り孔切目4の個数、大きさ、形状、位置は任意であり、湯切りに適したものであればよい。
また、湯切り孔切目4は摘み部2を中心点として放射状に配設したが、麺の流出防止、湯切り時間の短縮が可能となり好ましい形態である。
Further, the hot water cut hole cut 4 having a closed shape according to the present invention is exemplified by a long hole shape in which the width of the hole is narrowed from the knob portion 7 side toward the knob portion 2 side. Any shape can be used as long as it prevents the outflow of water and the redundancy of hot water draining time. Further, the number, size, shape and position of the hot water cut hole 4 for forming the hot water cut hole 9 are arbitrary and may be any one suitable for hot water cutting.
Moreover, although the hot water cut hole notches 4 are arranged radially with the knob portion 2 as the center point, this is a preferred embodiment because it is possible to prevent the noodles from flowing out and shorten the hot water cutting time.

図2は本発明にかかる湯切り孔付き蓋材の第一実施形態を容器に熱接着して閉蓋した状態を示す断面図である。図2に示すように本発明の湯切り孔付き蓋材1は、例えば四角形状の開口部を有する即席食品を収容したプラスチック製や紙製の容器40のフランジ部41に内蓋20の面を重ねて容器40の開口部を被覆し周縁を熱接着して密封包装することにより即席食品包装容器となるものである。   FIG. 2 is a cross-sectional view showing a state in which the first embodiment of the lid member with a hot water hole according to the present invention is thermally bonded to a container and closed. As shown in FIG. 2, the lid material 1 with a hot water cut hole of the present invention has a surface of the inner lid 20 on a flange portion 41 of a plastic or paper container 40 containing, for example, an instant food having a rectangular opening. An instant food packaging container is formed by covering the opening of the container 40 and heat-sealing the peripheral edge for hermetically sealing.

次に、第一実施形態の湯切り孔付き蓋材1が容器40の開口部に熱接着された包装容器に湯切り孔を形成する方法について図2、図3を参照しながら説明する。まず、図2に示す状態から、摘み部2を指で摘んで蓋材を剥離すると、湯切り孔形成用切目線3の部分にて外蓋10の紙層11の内面に形成された離型層12と接着樹脂層30との間で剥離して外蓋10のみが剥離する。さらに剥離が進み、内蓋20と接着樹脂層30を貫通する湯切り孔切目4に達すると、湯切り孔切目4で囲まれた領域内の内蓋20の部分が湯切り孔形成片8となって外蓋10に接着した状態で抜き取られ、内蓋20には湯切り孔9が形成され、境界Bに達すると剥離は停止し、境界Bで折り曲げられ図3に示すように、容器40の開口部に熱接着された内蓋20に湯切り孔9が形成される。さらに外蓋10を摘み部7側(図3の矢印方向)に折り曲げられる。なお、外蓋10の境界Bに切目線を設け、内蓋20から剥離された外蓋10の部分を切取る構成としてもよい。   Next, a method for forming a hot water hole in a packaging container in which the lid 1 with a hot water hole of the first embodiment is thermally bonded to the opening of the container 40 will be described with reference to FIGS. First, from the state shown in FIG. 2, when the knob part 2 is picked with a finger and the lid material is peeled off, the mold release formed on the inner surface of the paper layer 11 of the outer lid 10 at the portion of the cut hole forming cut line 3. Only the outer lid 10 is peeled off by peeling between the layer 12 and the adhesive resin layer 30. When the peeling further proceeds and reaches the hot water cut hole cut 4 passing through the inner lid 20 and the adhesive resin layer 30, the portion of the inner lid 20 in the region surrounded by the hot water cut hole cut 4 becomes the hot water cut hole forming piece 8. As shown in FIG. 3, the inner lid 20 is formed with a hot water hole 9 formed in the outer lid 10 and is peeled off when reaching the boundary B. A hot water cutting hole 9 is formed in the inner lid 20 which is thermally bonded to the opening. Further, the outer lid 10 is bent toward the knob 7 (in the direction of the arrow in FIG. 3). In addition, it is good also as a structure which provides a cut line in the boundary B of the outer cover 10, and cuts off the part of the outer cover 10 peeled from the inner cover 20. FIG.

図4は本発明にかかる湯切り孔付き蓋材の非剥離部のその他のパターンを示す平面図である。図4に示すように非剥離部5は外方に突出した複数の角部を有する構成であればよい。(イ)は3個の角部5aを有する三角形、(ロ)は4個の角部5aを有する菱形、(ハ)は4個の角部5aを有する手裏剣形、(ニ)は円形と5個の角部5aを組合わせた形、(ホ)は、6個の角部5aを有する星形、(ヘ)は楕円形と8個の角部5aを組合わせた形である。非剥離部5に外接する曲線は湯切り孔切目4を示す。非剥離部5の形状は、本発明の趣旨に逸脱しない範囲で角部を有する形状であれば限定されるものではない。なお、図4には湯切り孔切目4を非剥離部5に外接させて例示したが、角部は、尖端が湯切り孔切目に囲まれた領域内乃至湯切り孔切目に囲まれた領域の僅か外側に亘り形成されていてもよいことはいうまでもない。   FIG. 4 is a plan view showing another pattern of the non-peeled portion of the lid member with a hot water hole according to the present invention. As shown in FIG. 4, the non-peeling part 5 should just be the structure which has the some corner | angular part protruded outward. (A) is a triangle having three corners 5a, (B) is a rhombus having four corners 5a, (C) is a shuriken shape having four corners 5a, (D) is a circle and 5 A shape in which the corner portions 5a are combined, (e) is a star shape having six corner portions 5a, and (f) is a shape in which an ellipse shape and eight corner portions 5a are combined. The curve circumscribing the non-peeling portion 5 indicates the hot water cut hole cut 4. The shape of the non-peeling portion 5 is not limited as long as it has a corner portion without departing from the spirit of the present invention. In FIG. 4, the hot water cut hole cut 4 is exemplified by circumscribing the non-peeling portion 5, but the corner portion is in a region surrounded by the hot water cut hole cut or in a region surrounded by the hot cut hole cut. Needless to say, it may be formed slightly outside.

つぎに、本発明の湯切り孔付き蓋材1を構成する各層に使用される材料や形成方法について説明する。   Below, the material used for each layer which comprises the lid | cover material 1 with a hot water hole of this invention, and a formation method are demonstrated.

まず、本発明の湯切り孔付き蓋材1の外蓋10を構成する紙層11としては、印刷適性の優れた片面コート紙、両面コート紙が好ましい。外蓋10の構成としては、表面層にプラスチックフィルムを用いた紙との積層体、紙層の単体とすることができる。外蓋をプラスチックフィルムと紙の積層体とする場合、紙の厚さは40〜130g/m2 程度であり、外蓋を紙の単体とする場合は、紙の厚さは70〜130g/m2 程度とするのが好ましい。また、表面層のプラスチックフィルムとしては、二軸延伸されたフィルムが好ましく、その中でも二軸延伸ポリエステルフィルムが耐熱性を有する点でより好ましい。二軸延伸フィルムの厚さは経済性を考慮して決めればよく、通常9〜40μm程度とするのがよい。 First, as the paper layer 11 constituting the outer lid 10 of the lid member 1 with a hot water cut hole of the present invention, single-sided coated paper and double-sided coated paper excellent in printability are preferable. As the structure of the outer lid 10, a laminate with paper using a plastic film as a surface layer, or a single paper layer can be used. When the outer lid is a laminate of a plastic film and paper, the paper thickness is about 40 to 130 g / m 2 , and when the outer lid is a single piece of paper, the paper thickness is 70 to 130 g / m 2. It is preferably about 2 . Moreover, as a plastic film of a surface layer, the film biaxially stretched is preferable and a biaxially stretched polyester film is more preferable at the point which has heat resistance. The thickness of the biaxially stretched film may be determined in consideration of economic efficiency, and is usually about 9 to 40 μm.

離型層12を形成する離型剤としては、例えば、硝化綿系、ポリアミド系、ポリエステル系、アクリル系、ウレタン系、アルキッド系の樹脂が挙げられ、これらを単独若しくは組合わせて混合して溶液としてグラビア印刷、フレキソ印刷等の加工法でパートコートして離型層12とすることができる。離型剤にはワックスやシリコンなどを添加剤として混合して易剥離性を調整することもできる。また、離型層12と紙層11との間には例えば硝化綿系、ポリエステル系、アクリル系、ウレタン系、アルキッド系等の樹脂を単独若しくは混合した目止め剤を用いてアンダーコート層を設けてもよい。特に、片面コート紙の非コート面に離型層12を設ける場合には好ましい。   Examples of the release agent for forming the release layer 12 include nitrified cotton-based, polyamide-based, polyester-based, acrylic-based, urethane-based, and alkyd-based resins. The release layer 12 can be part-coated by a processing method such as gravure printing or flexographic printing. Easy release properties can also be adjusted by mixing the release agent with wax or silicon as an additive. In addition, an undercoat layer is provided between the release layer 12 and the paper layer 11 using, for example, a sealing agent that is a single or mixed resin such as nitrified cotton, polyester, acrylic, urethane, or alkyd. May be. In particular, it is preferable when the release layer 12 is provided on the non-coated surface of single-side coated paper.

また、強接着部5bを形成するアンカー剤としては、イソシアネート系、ポリエチレンイミン系、有機チタネート系、ブタジエン系等のアンカーコート剤を用いることができ、グラビア印刷、フレキソ印刷法により、離型層12とインライン工程で形成すれば高い見当合せ精度が得られるので好ましい方法である。   In addition, as an anchor agent for forming the strong adhesion portion 5b, an anchor coating agent such as isocyanate, polyethyleneimine, organic titanate, or butadiene can be used, and the release layer 12 is obtained by gravure printing or flexographic printing. If it is formed in an in-line process, a high registration accuracy can be obtained, which is a preferable method.

外蓋10と内蓋20を接着させる接着樹脂層30としては、ポリエチレン、エチレン/酢酸ビニル共重合体、エチレン/アクリル酸共重合体、エチレン/メタアクリル酸共重合体、アイオノマー、ポリプロピレン等の熱可塑性樹脂を用いることができ、これらを熱溶融押出しして外蓋10と内蓋20とを押出しラミネーション法により積層される。これ以外にエマルジョン接着剤やドライラミ接着剤を用いてロールコート、グラビアコート、キスコート等により接着樹脂層30としウエットラミネーション、ドライラミネーション法により積層することもできるが、生産性の高い押出しラミネーション法が好ましい。   Examples of the adhesive resin layer 30 for bonding the outer lid 10 and the inner lid 20 include heat such as polyethylene, ethylene / vinyl acetate copolymer, ethylene / acrylic acid copolymer, ethylene / methacrylic acid copolymer, ionomer, and polypropylene. A plastic resin can be used, these are hot-melt extruded, and the outer lid 10 and the inner lid 20 are laminated by extrusion lamination. In addition to this, an emulsion resin or dry laminating adhesive can be used to form the adhesive resin layer 30 by roll coating, gravure coating, kiss coating or the like, and lamination can be performed by wet lamination or dry lamination, but an extrusion lamination method with high productivity is preferable. .

内蓋20の最内層を積層される熱接着性樹脂層21としては、熱溶融して押出しラミネーションすることのできるエチレン/アクリル酸共重合体やエチレン−メタアクリル酸共重合体を主成分とする樹脂が好ましく使用できる。熱接着性樹脂層21はアルミニウム箔面に直接押出ラミネーションにより積層してもよいし、押出ポリエチレン層を介して積層してもよい。また、熱接着性樹脂層21には、ポリエチレン、エチレン/酢酸ビニル共重合体、あるいは上記の樹脂にポリスチレンやポリブデン等を混合した樹脂も使用できる。これらの樹脂は容器40と易剥離性を有しており、容器の材質により、適宜選択される。   The heat-adhesive resin layer 21 on which the innermost layer of the inner lid 20 is laminated is mainly composed of an ethylene / acrylic acid copolymer or an ethylene-methacrylic acid copolymer that can be melted by heat and extruded. Resins can be preferably used. The thermoadhesive resin layer 21 may be laminated directly on the aluminum foil surface by extrusion lamination, or may be laminated via an extruded polyethylene layer. The heat-adhesive resin layer 21 may be made of polyethylene, an ethylene / vinyl acetate copolymer, or a resin obtained by mixing polystyrene, polybutene, or the like with the above resin. These resins are easily peelable from the container 40 and are appropriately selected depending on the material of the container.

外蓋の構成の具体例としては、二軸延伸ポリエチレンテレフタレート12μm/ウレタン系接着剤/印刷層/紙60/m2 /部分的に形成した離型層、二軸延伸ポリエチレンテレフタレート12μm/ポリエチレン20μm/印刷層/紙60/m2 /部分的に形成した離型層、印刷層/紙80/m2 /部分的に形成した離型層等が挙げられる。
内蓋の構成の具体例としては、ポリエチレン20μm/アルミニウム箔7〜15μm/熱接着性樹脂25μm、ポリエチレン20μm/アルミニウム箔7〜15μm/ポリエチレン20μm/熱接着性樹脂20μm等が挙げられる。なお、下線部を施したポリエチレンは接着樹脂層30に相当する層を示し、本発明において、外蓋と内蓋とは離型層と接着樹脂層との間で剥離するので接着樹脂層は内蓋の層に含めることとする。
Specific examples of the structure of the outer lid include biaxially stretched polyethylene terephthalate 12 μm / urethane adhesive / printing layer / paper 60 / m 2 / partially formed release layer, biaxially stretched polyethylene terephthalate 12 μm / polyethylene 20 μm / Print layer / paper 60 / m 2 / partially formed release layer, print layer / paper 80 / m 2 / partially formed release layer, and the like.
Specific examples of the structure of the inner lid include polyethylene 20 μm / aluminum foil 7 to 15 μm / thermal adhesive resin 25 μm, polyethylene 20 μm / aluminum foil 7 to 15 μm / polyethylene 20 μm / thermoadhesive resin 20 μm, and the like. The underlined polyethylene indicates a layer corresponding to the adhesive resin layer 30. In the present invention, the outer lid and the inner lid are peeled between the release layer and the adhesive resin layer. It should be included in the lid layer.

第一実施形態においては、湯切り孔付き蓋材1の形状を4角形状として説明したが、形状は任意であり円形状、楕円形状等としてもかまわない。湯切り孔形成用切目線3、湯切り孔切目4は、紙層11に離型層12が形成された外蓋10と、アルミニウム箔層22と熱接着性樹脂層21とが積層された内蓋20を、接着樹脂層30を介して積層して蓋材用の積層体を作製した後に、内蓋20の熱接着性樹脂層21の面からハーフカットを行うことにより形成されるものである。   In 1st embodiment, although the shape of the cover material 1 with a hot water cut hole was demonstrated as a square shape, a shape is arbitrary and may be circular shape, elliptical shape, etc. The cut line 3 for forming the hot water cut hole and the cut line 4 for the hot water cut hole are the inner lid 10 in which the release layer 12 is formed on the paper layer 11, the aluminum foil layer 22, and the thermoadhesive resin layer 21. After the lid 20 is laminated through the adhesive resin layer 30 to produce a laminate for the lid material, the lid 20 is formed by half-cutting from the surface of the thermal adhesive resin layer 21 of the inner lid 20. .

本発明の湯切り孔付き蓋材の第二実施形態は図5、図6に示すとおりである。図5の(a)の要部透視底面図に示すように第二実施形態の湯切り孔付き蓋材1’は、蓋材の形状は略円形状であって周縁の1か所に外方に突出する摘み部2’が形成されており、内蓋20’には、摘み部2’の内側に湯切り孔形成用切目線3’が形成され、湯切り孔形成用切目線3’より容器の中央側に複数の湯切り孔切目4が形成され、湯切り孔付き蓋材1’の略中央部に摘み部2’と湯切り孔付き蓋材1’の中心を結ぶ線と直交方向の摘み部2’の側に膨出する円弧状の内蓋切目6が形成され、内蓋切目6の両端部に内方に突出する突出部6aがそれぞれ形成されている。外蓋10’の内面には、対向する内蓋20’の湯切り孔形成用切目線3’と内蓋切目6と蓋材周縁に囲まれた領域の非剥離部5を除いた領域に離型層12が形成されて外蓋10’と内蓋20’が剥離可能とされている構成である。   A second embodiment of the lid member with a hot water cut hole of the present invention is as shown in FIGS. As shown in the perspective bottom view of the main part of FIG. 5 (a), the lid material 1 ′ with a hot water hole according to the second embodiment has a substantially circular shape, and the lid material has a substantially circular shape. The inner lid 20 'is formed with a cut hole forming cut line 3' on the inner side of the pick section 2 ', and from the cut hole forming cut line 3'. A plurality of hot water cut hole cuts 4 are formed on the center side of the container, and the direction perpendicular to the line connecting the knob 2 'and the center of the hot water cover hole lid 1' at the substantially central portion of the hot water cover 1 '. An arc-shaped inner lid cut 6 bulging on the side of the knob 2 ′ is formed, and projecting portions 6 a projecting inward are formed at both ends of the inner lid cut 6. The inner surface of the outer lid 10 ′ is separated into a region excluding the non-peeling portion 5 in the region surrounded by the inner lid cut line 3 ′, the inner lid cut line 6, and the periphery of the lid material. The mold layer 12 is formed so that the outer lid 10 ′ and the inner lid 20 ′ can be peeled off.

第二実施形態の断面構成は、図5(b)に示すとおりであり、紙層11の内面の易剥離領域Pには非剥離部5を除き離型層12が形成され、該易剥離領域Pの境界Bを介して隣接して配置された離型層12が非形成とされた非剥離領域Nとに区画された外蓋10’と、アルミニウム箔層22と熱接着性樹脂層21が積層された内蓋20’が接着樹脂層30により外蓋10’の離型層12が形成された側の面と内蓋20’のアルミニウム箔層22面とが接着された積層構成で外蓋10’の離型層12と接着樹脂層30間で外蓋10’と内蓋20’が部分的に剥離可能に積層されている。内蓋20’には湯切り孔形成用切目線3’と複数の湯切り孔切目4と内蓋切目6が形成されており、接着樹脂層30、アルミニウム箔層22および熱接着性樹脂層21とを貫通する状態で形成されている。   The cross-sectional configuration of the second embodiment is as shown in FIG. 5B, and the release layer 12 is formed in the easily peelable region P on the inner surface of the paper layer 11 except for the non-peeled portion 5. An outer lid 10 ′ partitioned into a non-peeling region N in which a release layer 12 disposed adjacently via a boundary B of P is not formed, an aluminum foil layer 22, and a thermoadhesive resin layer 21 are provided. The laminated inner lid 20 ′ has a laminated structure in which the surface of the outer lid 10 ′ on which the release layer 12 is formed and the aluminum foil layer 22 surface of the inner lid 20 ′ are bonded by the adhesive resin layer 30. The outer lid 10 ′ and the inner lid 20 ′ are laminated so as to be partially peelable between the 10 ′ release layer 12 and the adhesive resin layer 30. The inner lid 20 ′ is formed with a cut hole forming cut line 3 ′, a plurality of cut hole cut lines 4, and an inner lid cut line 6, and includes an adhesive resin layer 30, an aluminum foil layer 22, and a thermoadhesive resin layer 21. And is formed in a state of penetrating through.

第二実施形態の湯切り孔付き蓋材は発泡ポリスチレン等を用いた成形容器の開口部に熱接着して密封包装された後、図6に示すように湯切り孔付き蓋材1’の摘み部2’を摘んで容器40’から剥離すると、湯切り孔形成用切目線3’の部分にて外蓋10’の紙層11の内面に形成された離型層12と接着樹脂層30との間で剥離して外蓋10’のみが剥離する。さらに剥離が進み、接着樹脂層30、アルミニウム箔層22および熱接着性樹脂層21を貫通する湯切り孔切目4に達すると、湯切り孔切目4で囲まれた領域内の内蓋20’の部分が湯切り孔形成片8となって外蓋10’に接着した状態で抜き取られ、内蓋20’には湯切り孔9が形成され、内蓋切目6に達すると内蓋20’が切り離されて湯切り孔付き蓋材1’が容器40’から剥離し大きい取出し口Eが形成される。その後、大きい取出し口Eより容器40’に収納されている袋入り生めんや具材等を取り出し、袋を開封して包装された中身を容器40’に入れて容器40’内に熱湯を注いでめんを箸等でほぐした後、湯切り孔9から湯切りすることができるので生めん等の容器に使用できる。第二実施形態の外蓋10’、内蓋20’の積層構成および非剥離部5の構成は第一実施形態と同じであり説明を省略する。   After the lid material with a hot water cut hole of the second embodiment is thermally bonded to the opening of a molded container using foamed polystyrene or the like and sealed and packaged, as shown in FIG. When the portion 2 ′ is picked and peeled from the container 40 ′, the release layer 12 and the adhesive resin layer 30 formed on the inner surface of the paper layer 11 of the outer lid 10 ′ at the cut line 3 ′ for hot water cut hole formation, Only the outer lid 10 ′ is peeled off. When the peeling further proceeds and reaches the hot water cut hole 4 passing through the adhesive resin layer 30, the aluminum foil layer 22, and the thermal adhesive resin layer 21, the inner lid 20 ′ in the region surrounded by the hot water cut hole 4 The portion becomes a hot water cut hole forming piece 8 and is pulled out in a state of being bonded to the outer lid 10 ′. A hot water cut hole 9 is formed in the inner lid 20 ′, and when the inner lid cut line 6 is reached, the inner lid 20 ′ is cut off. As a result, the lid member 1 ′ with a hot water cut hole is peeled off from the container 40 ′ to form a large outlet E. Thereafter, the noodles and ingredients in the bag stored in the container 40 ′ are taken out from the large outlet E, the bag is opened, the packed contents are put in the container 40 ′, and hot water is poured into the container 40 ′. After noodles are loosened with chopsticks or the like, the hot water can be drained from the hot water hole 9 so that it can be used for containers such as raw noodles. The laminated configuration of the outer lid 10 ′ and the inner lid 20 ′ and the configuration of the non-peeling portion 5 of the second embodiment are the same as those of the first embodiment, and a description thereof will be omitted.

1、1’、101 湯切り孔付き蓋材
2、2’、102 摘み部
3、3’、103 湯切り孔形成用切目線
4、104 湯切り孔切目
5、105 非剥離部
5a 角部
5b 強接着部
6 内蓋切目
6a 突出部
7、107 摘み部
8、108 湯切り孔形成片
9、109 湯切り孔
10、10’、110 外蓋
11 紙層
12、112 離型層
20、20’、120 内蓋
21、121 熱接着性樹脂層
22、122 アルミニウム箔層
30 接着樹脂層
40、40’、140 容器
41 フランジ部
B 境界
E 取出し口
N 非剥離領域
P 易剥離領域
1, 1 ', 101 Lid with hot water cut hole 2, 2', 102 Knob part 3, 3 ', 103 Cut line for hot water cut hole formation 4, 104 Hot water cut hole cut 5, 105 Non-peeling part 5a Corner part 5b Strong adhesion part 6 Inner lid cut 6a Protruding part 7, 107 Knob part 8, 108 Hot water hole forming piece 9, 109 Hot water hole 10, 10 ', 110 Outer cover 11 Paper layer 12, 112 Release layer 20, 20' , 120 Inner lid 21, 121 Thermal adhesive resin layer 22, 122 Aluminum foil layer 30 Adhesive resin layer 40, 40 ', 140 Container 41 Flange part B Boundary E Outlet N Non-peeling area P Easy peeling area

上記課題を解決するために、請求項1に記載の本発明は、外方に突出する摘み部を備えた少なくとも紙層を有する外蓋と少なくとも最内層に熱接着性樹脂層を有する内蓋とが所定の形状の領域に離型層が形成された易剥離領域と該易剥離領域に隣接して配置された非剥離領域とに区画され、前記易剥離領域で剥離可能に積層された構成からなり、前記内蓋の前記易剥離領域内には、前記摘み部の内側に湯切り孔形成用切目線が形成され、該湯切り孔形成用切目線の内側に閉じられた形状の湯切り孔切目が形成された蓋材であって、前記外蓋の内面には、前記易剥離領域内に前記離型層が形成されると共に、前記内蓋の前記湯切り孔切目で囲まれた領域に対向する領域内に非剥離部が形成され、該非剥離部が外方に突出した複数の三角形状の角部を有し、且つ、該三角形状の角部の尖端が対向する前記湯切り孔切目に囲まれた領域内乃至前記湯切り孔切目に囲まれた領域の僅か外側に亘り形成されており、前記湯切り孔形成用切目線は、前記摘み部と前記湯切り孔切目の間で、前記摘み部の先端と前記蓋材の中心を結ぶ線と交差するように、前記蓋材の縁部の二点をつなぐ位置に配置されていることを特徴とする湯切り孔付き蓋材である。 In order to solve the above-mentioned problems, the present invention according to claim 1 includes an outer lid having at least a paper layer provided with a knob protruding outward, and an inner lid having at least an innermost layer having a heat-adhesive resin layer. Is divided into an easy-peeling region in which a release layer is formed in an area of a predetermined shape and a non-peeling region disposed adjacent to the easy-peeling region, and is configured to be peelable and laminated in the easy-peeling region In the easily peelable region of the inner lid, a hot water cut hole forming score line is formed inside the knob, and the hot water cut hole is closed inside the hot water hole forming cut line. A lid member in which a cut is formed, and on the inner surface of the outer lid, the release layer is formed in the easily peelable region, and the region surrounded by the hot water cut hole cut in the inner lid. non peeling portion is formed on the opposing area, a plurality of triangular corner that non peeled portion protrudes outward Has, and is formed over the just outside the tip of the triangular corner portions surrounded by opposing the hot cutting hole cuts surrounded by area to the hot water cutting hole cuts region, wherein The cut line for forming the hot water cut hole is formed between two edges of the lid material so as to intersect a line connecting the tip of the knob and the center of the lid material between the pick part and the hot water cut hole cut line. It is a lid | cover material with a hot water cut hole characterized by being arrange | positioned in the position which connects a point .

請求項1に記載の発明によれば、外方に突出する摘み部を備えた少なくとも紙層を有する外蓋と少なくとも最内層に熱接着性樹脂層を有する内蓋とが所定の形状の領域に離型層が形成された易剥離領域と該易剥離領域に隣接して配置された非剥離領域とに区画され、前記易剥離領域で剥離可能に積層された構成からなり、前記内蓋の前記易剥離領域内には、前記摘み部の内側に湯切り孔形成用切目線が形成され、該湯切り孔形成用切目線の内側に閉じられた形状の湯切り孔切目が形成された蓋材であって、前記外蓋の内面には、前記易剥離領域内に前記離型層が形成されると共に、前記内蓋の前記湯切り孔切目で囲まれた領域に対向する領域内に非剥離部が形成され、該非剥離部が外方に突出した複数の三角形状の角部を有し、且つ、該三角形状の角部の尖端が対向する前記湯切り孔切目に囲まれた領域内乃至前記湯切り孔切目に囲まれた領域の僅か外側に亘り形成されている構成の湯切り孔付き蓋材とすることにより、離型層の部分的な形成における見当精度、および湯切り孔切目の形成における見当精度が従来の見当精度より許容範囲を大きくすることが可能となり、離型層の部分的な形成における見当合せ作業、および湯切り孔の形成における見当合せ作業が容易となり、準備時間が短縮でき、しかも良品率が低下することもなく優れた生産性が得られるという効果がある。 According to the first aspect of the present invention, the outer lid having at least the paper layer provided with the knob portion protruding outward and the inner lid having at least the innermost layer of the heat-adhesive resin layer are formed in a predetermined shape region. It is divided into an easy-peeling region where a release layer is formed and a non-peeling region arranged adjacent to the easy-peeling region, and is configured to be peelable and laminated in the easy-peeling region, and the inner lid In the easy peeling region, a lid material in which a cut line for forming a hot water cut hole is formed inside the knob portion and a hot water cut hole having a shape closed inside the cut line for forming the hot water cut hole is formed. The inner surface of the outer lid is formed with the release layer in the easy-peeling region, and is not peeled in a region facing the region surrounded by the hot water cut hole cut in the inner lid. parts are formed, non-peeling unit has a plurality of triangular shaped corner protruding outward, and, said triangular Tip shaped for corner and hot cut perforated lid structure formed over just outside the surrounded by the hot cutting hole cuts surrounded by area to the hot water cutting hole cuts facing region Therefore, the registration accuracy in the partial formation of the release layer and the registration accuracy in the formation of the cut hole cut can be larger than the conventional registration accuracy, and in the partial formation of the release layer. The registering work and the registering work in forming the hot water cutting hole are facilitated, the preparation time can be shortened, and excellent productivity can be obtained without lowering the yield rate.

また、該非剥離部が外方に突出した複数の三角形状の角部を有し、且つ、該三角形状の角部の尖端が対向する前記湯切り孔切目に囲まれた領域内乃至前記湯切り孔切目に囲まれた領域の僅か外側に亘り形成されている構成とすることにより非剥離部の面積を広くすることができ、外蓋を摘み部より剥離して内蓋に湯切り孔を形成した際に湯切り孔形成片が剥離することがないので容器内に脱落することがない。さらに角部の尖端が対向する湯切り孔切目に囲まれた領域の僅か外側に亘り形成されても角部としているために該領域外にはみだす非剥離部を僅かなものとでき湯切り孔を形成する妨げになることがなく容易に湯切り孔を形成できる。 Further, the non-peeling portion has a plurality of triangular corner portions protruding outward, and a point between the corners of the triangular corner portion is opposed to a region surrounded by the hot water cut hole cut or the hot water cutting portion. The area of the non-peeling part can be widened by adopting a configuration that is formed slightly outside the region surrounded by the hole cut line, and the outer lid is peeled off from the knob to form a hot water cut hole in the inner lid. In this case, the hot-water hole forming piece does not peel off, so that it does not fall into the container. Furthermore, even if the corner tip is formed slightly outside the region surrounded by the facing hot water cut hole, it is a corner, so that the non-peeling portion that protrudes outside the region can be made small, and the hot water cut hole is formed. The hot water hole can be easily formed without hindering the formation.

Claims (3)

外方に突出する摘み部を備えた少なくとも紙層を有する外蓋と少なくとも最内層に熱接着性樹脂層を有する内蓋とが所定の形状の領域に離型層が形成された易剥離領域と該易剥離領域に隣接して配置された非剥離領域とに区画され、前記易剥離領域で剥離可能に積層された構成からなり、前記内蓋の前記易剥離領域内には、前記摘み部の内側に湯切り孔形成用切目線が形成され、該湯切り孔形成用切目線の内側に閉じられた形状の湯切り孔切目が形成された蓋材であって、前記外蓋の内面には、前記易剥離領域内に前記離型層が形成されると共に、前記内蓋の前記湯切り孔切目で囲まれた領域に対向する領域内に非剥離部が形成され、該非剥離部が外方に突出した複数の角部を有し、且つ、該角部の尖端が対向する前記湯切り孔切目に囲まれた領域内乃至前記湯切り孔切目に囲まれた領域の僅か外側に亘り形成されていることを特徴とする湯切り孔付き蓋材。 An easily peelable region in which a release layer is formed in a region of a predetermined shape, an outer lid having at least a paper layer provided with a knob projecting outward, and an inner lid having at least an innermost layer having a heat-adhesive resin layer; It is divided into a non-peeling region disposed adjacent to the easy-peeling region, and is configured so as to be peelable in the easy-peeling region, and in the easy-peeling region of the inner lid, A lid material in which a cut line for forming a hot water cut hole is formed on the inner side, and a hot water cut hole cut in a closed shape is formed inside the cut line for forming a hot water cut hole, on the inner surface of the outer lid, The release layer is formed in the easy-peeling region, and a non-peeling portion is formed in a region facing the region surrounded by the cut hole cut of the inner lid. And has a plurality of corners protruding at the corners, and the corners of the corners are surrounded by the opposed hot water cut holes. Water cut perforated lid, characterized in that it is formed over the just outside of the region surrounded by the region or the melt cutting hole cuts. 前記非剥離部の形成された領域内にアンカー剤が塗布された強接着部が形成されていることを特徴とする請求項1に記載の湯切り孔付き蓋材。 The lid member with a hot water hole according to claim 1, wherein a strong adhesion portion to which an anchor agent is applied is formed in a region where the non-peeling portion is formed. 前記易剥離領域において、前記内蓋には、前記湯切り孔切目が複数個形成され、前記湯切り孔付き蓋材の略中央部に前記摘み部と蓋材の中心を結ぶ線と直交方向の前記摘み部の側に膨出する円弧状の内蓋切目が形成され、前記外蓋の内面には、対向する前記内蓋の前記湯切り孔形成用切目線と前記内蓋切目と蓋材周縁に囲まれた領域の前記非剥離部を除いた領域に前記離型層が形成された構成からなることを特徴とする請求項1または2に記載の湯切り孔付き蓋材。 In the easily peelable region, the inner lid is formed with a plurality of hot water cut holes, and a direction perpendicular to a line connecting the knob portion and the center of the lid material to a substantially central portion of the hot water cover with lid. An arc-shaped inner lid notch that bulges toward the knob portion is formed, and the inner lid has an inner lid notch forming line, an inner lid notch, and a lid material peripheral edge. The lid material with a hot water hole according to claim 1 or 2, wherein the release layer is formed in a region excluding the non-peeling portion in a region surrounded by the water.
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KR101960695B1 (en) * 2018-05-30 2019-03-20 한국씨씨엘레이블 주식회사 Lid having water drain function in cup noodle and method for manufacturing the same

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DE102016002708A1 (en) 2015-03-16 2016-09-22 Ngk Insulators, Ltd. honeycombs
KR101960695B1 (en) * 2018-05-30 2019-03-20 한국씨씨엘레이블 주식회사 Lid having water drain function in cup noodle and method for manufacturing the same

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