JP2015039357A - Apparatus and method for inert gas-substituted packaging - Google Patents

Apparatus and method for inert gas-substituted packaging Download PDF

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JP2015039357A
JP2015039357A JP2013173302A JP2013173302A JP2015039357A JP 2015039357 A JP2015039357 A JP 2015039357A JP 2013173302 A JP2013173302 A JP 2013173302A JP 2013173302 A JP2013173302 A JP 2013173302A JP 2015039357 A JP2015039357 A JP 2015039357A
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inert gas
gas replacement
packaging
bread
chamber
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JP2015039357A5 (en
JP6323898B2 (en
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近藤 博
Hiroshi Kondo
博 近藤
史紀 原田
Fuminori Harada
史紀 原田
是枝 敏章
Toshiaki Koreeda
敏章 是枝
豊 檀上
Yutaka Danjo
豊 檀上
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Furukawa Mfg Co Ltd
Furukawa Seisakusho Co Ltd
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Furukawa Mfg Co Ltd
Furukawa Seisakusho Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide an apparatus and method for inert gas-substituted packaging, capable of a large amount of inert gas substitution at a high substitution ratio; while conventionally encapsulation of bread or sponge cakes in an inert gas such as nitrogen has a low substitution ratio of inert gas due to air bubbles contained in porous bread and sponge cakes, with inadequacy for mass production.SOLUTION: An apparatus 1 for inert gas-substituted packaging includes an inert gas substitution device 1 for gas substitution in a bread 4 to be packaged by repeating decompression in a vacuum chamber 7 and subsequent compression in the vacuum chamber 7 with injection of inert gas at ambient pressure or higher, and a pillow packaging machine 3 for pillow-packaging the gas-substituted article to be packaged. A method for inert gas-substituted packaging includes repeating a plurality of times of the step of decompression and compression of the bread 4 at ambient pressure or higher with decompression in a vacuum chamber 7 and subsequent compression in the vacuum chamber 7 with injection of inert gas.

Description

本発明は、パンやカステラ等の多孔質の食品に、窒素ガス等の不活性ガスをガス置換する不活性ガス置換包装装置及び不活性ガス置換包装方法に関する。 The present invention relates to an inert gas replacement packaging apparatus and an inert gas replacement packaging method for replacing an inert gas such as nitrogen gas with porous foods such as bread and castella.

食品中のなかでもパン類(菓子パン、調理パン、惣菜パン、食パン等)及び、カステラ等の菓子類は、いずれも製造後、日持ちせず、風味も日を追って落ちてくるため、賞味期限が短く、売れ残りによる廃棄処分が問題となっている。   Among foods, breads (confectionery bread, cooked bread, side dish bread, bread etc.) and cakes such as castella do not last for a long time after production, and the flavor falls off day by day. Disposal due to short sales is a problem.

前記問題は、いずれもパン等の酸化による劣化が、その原因の一つとされている。前記の解決手段として、窒素ガス等の不活性ガスを包装袋内に封入する方法が以前から知られている。   One of the causes of the above problems is deterioration due to oxidation of bread or the like. As the above-mentioned solution, a method of sealing an inert gas such as nitrogen gas in a packaging bag has been known for a long time.

窒素ガスを封入する一般的な方法は、ピロー包装機よるガス封入方式が知られている。特許文献1の横ピロー包装機は、供給コンベアにより被包装物を横方向に供給し、フォーマによりウェブ状包装材をその両側縁部が上側にくる状態で筒状包装材に形成し、センターシーラで筒状包装材の両側縁部をシールし、搬送コンベアによって、被包装物を包む筒状包装材を載置状態で搬送し、前記センターシーラの下流側に配置されたエンドシーラにより、被包装物を包む筒状包装材の両端を挟み込んでシールする。食品の場合、送気管が前記筒状包装材の入口に開口し、この送気管から窒素ガス等の不活性ガスを送り込むことにより、筒状包装材内に窒素ガスを封入することができる。 As a general method for enclosing nitrogen gas, a gas enclosing method using a pillow packaging machine is known. The lateral pillow wrapping machine of Patent Document 1 supplies an article to be packaged in a lateral direction by a supply conveyor, forms a web-shaped packaging material into a cylindrical packaging material with both side edges thereof facing upward by a former, and a center sealer. The cylindrical packaging material is sealed at both side edges, and the cylindrical packaging material that wraps the article to be wrapped is conveyed in a loaded state by a conveyor, and the packaging material is packaged by an end sealer disposed on the downstream side of the center sealer. The cylindrical packaging material that wraps the object is sandwiched and sealed. In the case of food, an air supply pipe opens at the inlet of the cylindrical packaging material, and nitrogen gas can be enclosed in the cylindrical packaging material by feeding an inert gas such as nitrogen gas from the air supply pipe.

特許文献2の食パンの日持ち包装方法は、食パンが納まる包装袋の一部に小穴を開けて未完に包装し、小穴を通して包装袋の中から空気を抜き取ると同時に、その真空引きの差圧で不活性ガスを包装袋の中に注入することにより、包装袋内および食パンの気泡中の空気を不活性ガスに置換する。その置換状態を保持し得るよう小穴を封じて包装を完成し、包装する直前または包装後に、食パンに紫外線照射により殺菌を施す。   The shelf-wrapping method for bread in Patent Document 2 is to make a small hole in a part of the packaging bag in which the bread is placed and wrap it incompletely. By injecting the active gas into the packaging bag, the air in the packaging bag and the air bubbles of the bread is replaced with the inert gas. A small hole is sealed so that the replacement state can be maintained to complete the packaging, and the bread is sterilized by ultraviolet irradiation immediately before or after packaging.

特開2004−331136号公報JP 2004-331136 A 特開2004−57133号公報JP 2004-57133 A 特開2008−199961号公報JP 2008-199996 A

特許文献1の横ピロー包装機の場合、パン類では多孔質で気泡があるため、不活性ガスの置換率が悪く、窒素置換による食味保存効果には程遠かった。また、特許文献2の包装方法は、包装袋の一部に小穴を開け、この小穴を通して包装袋の中から空気を抜き取ると同時に、その真空引きの差圧で不活性ガスを包装袋の中に注入することにより、食パンの気泡中の空気を不活性ガスに置換する。この特許文献2の包装方法は、前記のような置換率の問題は少ないが、大量のパン類のガス置換には不向きである。   In the case of the horizontal pillow packaging machine of Patent Document 1, since breads are porous and have air bubbles, the substitution rate of the inert gas is poor, and the taste preservation effect by nitrogen substitution is far from it. Moreover, the packaging method of patent document 2 makes a small hole in a part of the packaging bag, and at the same time withdrawing air from the packaging bag through the small hole, at the same time, the inert gas is put into the packaging bag by the differential pressure of the vacuuming. By injecting, air in the air bubbles of the bread is replaced with an inert gas. The packaging method disclosed in Patent Document 2 is not suitable for gas replacement of a large amount of breads, although there are few problems with the replacement rate as described above.

本発明は、不活性ガスの置換率が高く、大量にガス置換が可能な不活性ガス置換包装装置及び不活性ガス置換包装方法を提供すること目的とする。 An object of the present invention is to provide an inert gas replacement packaging apparatus and an inert gas replacement packaging method that have a high inert gas replacement rate and can perform a large amount of gas replacement.

不活性ガス置換包装装置は、チャンバー内に多数の被包装物を一時に収容し、このチャンバー内を減圧して、不活性ガスを導入して加圧し、減圧、加圧を繰り返して被包装物のガス置換を行う不活性ガス置換装置と、ガス置換した被包装物をピロー包装するピロー包装機とを備えている。 The inert gas replacement packaging apparatus accommodates a large number of objects to be packaged in a chamber at a time, depressurizes the chamber, introduces and pressurizes an inert gas, and repeatedly depressurizes and pressurizes the objects to be packaged. An inert gas replacement device for performing the gas replacement, and a pillow packaging machine for pillow-wrapping the gas-substituted packaged object.

不活性ガス置換包装方法は、チャンバー内に多数の被包装物を一時に収容し、このチャンバー内を減圧した後、不活性ガスを導入して加圧し、被包装物を減圧と大気圧以上で加圧することを複数回繰り返すことを特徴とする。
本発明は、前記構成のように減圧、加圧を複数回繰り返して被包装物をガス置換することにより、ガス置換率が向上する。
In the inert gas replacement packaging method, a large number of objects to be packaged are accommodated in a chamber at one time, and after the inside of the chamber is depressurized, an inert gas is introduced and pressurized, and the object to be packaged is reduced in pressure and above atmospheric pressure. The pressurization is repeated a plurality of times.
According to the present invention, the gas replacement rate is improved by replacing the packaged object with gas by repeating depressurization and pressurization a plurality of times as in the above configuration.

不活性ガス置換包装装置及び不活性ガス置換包装方法は、不活性ガスの置換率が高く、被包装物を大量にガス置換することが可能である。   The inert gas replacement packaging apparatus and the inert gas replacement packaging method have a high inert gas replacement rate and can replace a packaged material with a large amount of gas.

本発明のベルト搬送式不活性ガス置換包装装置の模式図Schematic diagram of belt conveying type inert gas replacement packaging device of the present invention 本発明の不活性ガス置換装置の真空チャンバー内の圧力の変化を示した説明図Explanatory drawing which showed the change of the pressure in the vacuum chamber of the inert gas substitution apparatus of this invention 本発明の不活性ガス置換装置の真空チャンバー内の圧力の変化を示した他の説明図Other explanatory drawing which showed the change of the pressure in the vacuum chamber of the inert gas substitution apparatus of this invention 本発明の第1のパン製造装置の全体の構成の概略図Schematic of the whole structure of the 1st bread manufacturing apparatus of this invention 本発明の第2のパン製造装置の全体の構成の概略図Schematic of the whole structure of the 2nd bread manufacturing apparatus of this invention 図5の部分拡大図Partial enlarged view of FIG. 図5の部分拡大斜視図Partial enlarged perspective view of FIG.

ガス置換しにくい気泡があってもガス置換の効果を発揮し、好ましい置換率(例えば、残存酸素約1%)を得るには、真空引きを行いガス置換する方式が好ましい。しかし、横ピロー包装機の包装速度(例えば、30〜40袋/分)で真空引きし、ガス置換すると過度な水分蒸発、パン等の被包装物の膨張収縮により表面に皺が出来たり、ひびがはいったりして商品価値が低下する。 In order to exhibit the effect of gas replacement and obtain a preferable replacement rate (for example, residual oxygen of about 1%) even if there are bubbles that are difficult to replace with gas, a method of evacuating and replacing the gas is preferable. However, if the vacuum is drawn at the packaging speed of the horizontal pillow wrapping machine (for example, 30-40 bags / min) and the gas is replaced, the surface may become wrinkled or cracked due to excessive moisture evaporation and expansion / contraction of the package such as bread. The value of the product will be reduced.

そこで、横ピロー包装機の前工程で、例えば、多量のパンをガス置換処理できる不活性ガス置換装置を設け、低真空とガス加圧の複数段の繰り返し処理により、被包装物であるパンの命である水分率低下を極力抑え、なおかつ高置換率を得るために不活性ガス置換装置で処理する。なお、被包装物はパンに限定されないが、以下ではパンで説明する。また、ピロー包装は横ピロー包装機以外に、縦ピロー包装機であってもよいが、以下の説明では横ピロー包装機を用いて説明する。 Therefore, in the previous process of the horizontal pillow wrapping machine, for example, an inert gas replacement device that can perform gas replacement processing of a large amount of bread is provided, and multiple stages of low vacuum and gas pressurization processing are performed, so that In order to suppress the reduction of the moisture content, which is the life, as much as possible, and to obtain a high replacement rate, it is processed with an inert gas replacement device. In addition, although a to-be-packaged product is not limited to bread, it demonstrates with bread below. In addition to the horizontal pillow packaging machine, the pillow packaging machine may be a vertical pillow packaging machine, but in the following description, the horizontal pillow packaging machine will be used.

前記の不活性ガス置換装置には、バッチ式不活性ガス置換装置と、ベルト搬送式不活性ガス置換装置が考えられる。図1は本発明のベルト搬送式不活性ガス置換包装装置の模式図である。まず、この図1に示すベルト搬送式不活性ガス置換包装装置を用いて、本発明の不活性ガス置換包装方法について説明する。 As the inert gas replacement device, a batch type inert gas replacement device and a belt conveyance type inert gas replacement device can be considered. FIG. 1 is a schematic view of a belt conveyance type inert gas replacement packaging apparatus of the present invention. First, the inert gas replacement packaging method of the present invention will be described using the belt conveyance type inert gas replacement packaging apparatus shown in FIG.

図1の符号1は、不活性ガス置換装置であり、この不活性ガス置換装置1の下流側にアキュームコンベア2が配置され、さらに、このアキュームコンベア2の下流側に横ピロー包装機3が配置され、被包装物であるパン4は、上流側の不活性ガス置換装置1、アキュームコンベア2、横ピロー包装機3へと順番に搬送されてガス置換包装される。 Reference numeral 1 in FIG. 1 denotes an inert gas replacement device. An accumulator conveyor 2 is disposed on the downstream side of the inert gas replacement device 1, and a horizontal pillow packaging machine 3 is disposed on the downstream side of the accumulator conveyor 2. Then, the pan 4 which is an article to be packaged is sequentially transported to the upstream inert gas replacement device 1, the accumulator 2, and the horizontal pillow packaging machine 3, and is subjected to gas replacement packaging.

不活性ガス置換装置1のベルトコンベア部5の左側部は、ガス置換する前のパンを並べて、待機するための配列領域6である。この配列領域6にパンが並べられた後、ベルトコンベア部5が回転して右側部に搬送されて停止する。右側部の上部に、真空チャンバー7が配置され、この真空チャンバー7と対向するベルトコンベア部5の内部に負圧室8が設けられている。この負圧室8は、図示していないが、真空ポンプと接続しており、この負圧室8を介してベルトコンベア部5に複数穿設された吸引孔9から真空チャンバー7内の空気や窒素ガスを吸引する。 The left side of the belt conveyor unit 5 of the inert gas replacement device 1 is an arrangement region 6 for waiting for the pans before gas replacement is arranged. After the bread is arranged in the arrangement area 6, the belt conveyor unit 5 rotates and is conveyed to the right side and stops. A vacuum chamber 7 is disposed at the upper part of the right side, and a negative pressure chamber 8 is provided inside the belt conveyor unit 5 facing the vacuum chamber 7. Although not shown, the negative pressure chamber 8 is connected to a vacuum pump, and air in the vacuum chamber 7 and the like are sucked from a plurality of suction holes 9 formed in the belt conveyor unit 5 through the negative pressure chamber 8. Aspirate nitrogen gas.

真空チャンバー7には、加湿された窒素ガスを流入させる流入路10が接続し、この流入路10に第1制御弁12が設けられている。なお、前記負圧室8に窒素ガスを排気する排気路11が接続し、この排気路11に第2制御弁13が設けられている。不活性ガス置換装置1の左側部には、加湿窒素ガス発生装置14が図示されている。ボンベ15に蓄えられた窒素ガスが、温水の入った加湿器16内に吹き込まれ、所定の湿度に加湿される。この加湿器16にはヒータ17が設けられており、加湿された窒素ガスは80℃程度まで加温されて真空チャンバー7内に導かれる。   An inflow path 10 through which humidified nitrogen gas flows is connected to the vacuum chamber 7, and a first control valve 12 is provided in the inflow path 10. An exhaust passage 11 for exhausting nitrogen gas is connected to the negative pressure chamber 8, and a second control valve 13 is provided in the exhaust passage 11. A humidified nitrogen gas generator 14 is shown on the left side of the inert gas replacement device 1. Nitrogen gas stored in the cylinder 15 is blown into the humidifier 16 containing hot water and humidified to a predetermined humidity. The humidifier 16 is provided with a heater 17, and the humidified nitrogen gas is heated to about 80 ° C. and guided into the vacuum chamber 7.

不活性ガス置換装置1でガス置換されたパン4は、アキュームコンベア2に搬送される。このアキュームコンベア2は、不活性ガス置換装置1からガス置換されて一度に搬出されたパン4を一列に整列して横ピロー包装機3に送り込む。ただし、このアキュームコンベア2は、必須の構成要素ではなく、作業員によって不活性ガス置換装置1から搬出されたパン4を横ピロー包装機3に手作業で並べてもよい。なお、このアキュームコンベア2は従来と同様のものを用いているが、このアキュームコンベア2の上部は、窒素を吹き出すためのフード18が配置されており、ガス置換されたパン4が極力空気に晒されないように、フード18から窒素ガスを下方向に噴き出して窒素ガスで覆っている。   The pan 4 subjected to gas replacement by the inert gas replacement device 1 is conveyed to the accumulation conveyor 2. This accumulator 2 arranges the pans 4 which are gas-substituted from the inert gas replacement device 1 and are carried out at a time, and sends them to the horizontal pillow packaging machine 3 in a line. However, the accumulation conveyor 2 is not an essential component, and the bread 4 carried out from the inert gas replacement device 1 by an operator may be manually arranged on the horizontal pillow packaging machine 3. The accumulator 2 is similar to the conventional one, but a hood 18 for blowing out nitrogen is disposed on the upper portion of the accumulator 2 so that the gas-substituted pan 4 is exposed to air as much as possible. In order to avoid this, nitrogen gas is blown downward from the hood 18 and covered with nitrogen gas.

横ピロー包装機3は、従来の横ピロー包装機と同様であって、所定の間隔でパン4が搬送され、ロール状の帯状フィルム19が繰り出され、フォーマ20によりウェブ状包装材をその両側縁部が上側にくる状態で筒状包装材に形成し、センターシーラ(図示せず)で筒状包装材の前記両側縁部をシールし、搬送コンベア21によってパン4を包む筒状包装材を載置状態で搬送し、前記センターシーラの下流側に配置されたエンドシーラ(図示せず)により、パン4を包む筒状包装材の端部を挟み込んでシールする。送気管22は筒状包装材の入口に開口し、この送気管22から窒素ガスを送り込むことにより、筒状包装材内に窒素ガスを封入する。なお、筒状包装材内に、窒素ガスのみではなく制菌目的で炭酸ガスやアルコールガスを混ぜてもよい。 The horizontal pillow wrapping machine 3 is the same as a conventional horizontal pillow wrapping machine, in which the pan 4 is conveyed at a predetermined interval, a roll-shaped strip film 19 is fed out, and a web-shaped wrapping material is formed on both side edges by a former 20. The cylindrical packaging material is formed on the cylindrical packaging material in a state where the portion is on the upper side, the both side edges of the cylindrical packaging material are sealed with a center sealer (not shown), and the bread 4 is wrapped by the conveyor 21. The end of the cylindrical packaging material that wraps the pan 4 is sandwiched and sealed by an end sealer (not shown) arranged on the downstream side of the center sealer. The air supply pipe 22 opens at the inlet of the cylindrical packaging material, and the nitrogen gas is enclosed in the cylindrical packaging material by feeding nitrogen gas from the air supply pipe 22. In addition, not only nitrogen gas but also carbon dioxide gas or alcohol gas may be mixed in the cylindrical packaging material for bactericidal purposes.

次に、前記不活性ガス置換装置1を用いて不活性ガス置換包装方法について説明する。図2は、真空チャンバー7内の圧力の状態を示した説明図である。この説明図に示すように、真空チャンバー7内は大気圧(1気圧)の状態から、真空チャンバー7がベルトコンベア部5に被せられ、第1、第2制御弁12、13が閉じられ、負圧室8から吸引孔9を介して真空引きされ、低真空(0.5気圧)に減圧される。減圧後、窒素ガスの流入路10に設けられた第1制御弁12を開いて加湿器16から加湿された窒素ガスを真空チャンバー7内に導き入れ、窒素ガスで真空チャンバー7内を大気圧以上に加圧(1.3気圧)する。大気圧から0.5気圧に減圧して1.3気圧まで加圧するまでの時間は30秒である。 Next, an inert gas replacement packaging method using the inert gas replacement apparatus 1 will be described. FIG. 2 is an explanatory diagram showing the state of pressure in the vacuum chamber 7. As shown in this explanatory diagram, the vacuum chamber 7 is put on the belt conveyor unit 5 from the state of atmospheric pressure (1 atm), the first and second control valves 12 and 13 are closed, and the negative pressure is reduced. A vacuum is drawn from the pressure chamber 8 through the suction hole 9 and the pressure is reduced to a low vacuum (0.5 atm). After depressurization, the first control valve 12 provided in the nitrogen gas inflow passage 10 is opened, the nitrogen gas humidified from the humidifier 16 is introduced into the vacuum chamber 7, and the inside of the vacuum chamber 7 with the nitrogen gas exceeds the atmospheric pressure. Pressure (1.3 atm). The time from depressurization from atmospheric pressure to 0.5 atm and pressurization to 1.3 atm is 30 seconds.

その後、第1制御弁12を閉じて真空チャンバー7内への窒素ガスの流入を止め、第2制御弁13を開いて真空チャンバー7内を大気圧に戻した後、第2制御弁13を閉じ、負圧室8を再び真空引きして低真空(0.5気圧)まで減圧する。減圧した後、第1制御弁12を開いて窒素ガスを真空チャンバー7内に流入させ、1.3気圧まで加圧する。先の1.3気圧から低真空の状態を経て2回目の1.3気圧の大気圧以上に加圧するまでのサイクルに要する時間は30秒で、最初の大気圧の状態から60秒経過している。 Thereafter, the first control valve 12 is closed to stop the inflow of nitrogen gas into the vacuum chamber 7, the second control valve 13 is opened to return the inside of the vacuum chamber 7 to atmospheric pressure, and then the second control valve 13 is closed. The negative pressure chamber 8 is again evacuated to reduce the pressure to a low vacuum (0.5 atm). After depressurization, the first control valve 12 is opened to allow nitrogen gas to flow into the vacuum chamber 7 and pressurize to 1.3 atm. The time required for the cycle from the previous 1.3 atm to low pressure over the second 1.3 atm atmospheric pressure is 30 seconds, and 60 seconds have passed since the first atmospheric pressure. Yes.

さらに、前記第2回目の大気圧以上の加圧(1.3気圧)から、第2制御弁13を開いて真空チャンバー7内を大気圧に戻した後、第2制御弁13を閉じ、負圧室8を再び低真空(0.5気圧)に減圧し、第3回目の大気圧以上の1.3気圧に加圧する。この間の時間も30秒で、最初の大気圧の状態から90秒が経過している。 Further, the second control valve 13 is opened and the vacuum chamber 7 is returned to the atmospheric pressure from the second pressure (1.3 atm) higher than the atmospheric pressure, and then the second control valve 13 is closed and negative. The pressure chamber 8 is again depressurized to a low vacuum (0.5 atm) and pressurized to 1.3 atm, which is equal to or higher than the third atmospheric pressure. This time is also 30 seconds, and 90 seconds have passed since the first atmospheric pressure state.

最後に1.3気圧の大気圧以上の加圧から第2制御弁13を開いて真空チャンバー7内を大気圧にもどして不活性ガス置換作業は終了する。1.3気圧から大気圧に戻した時にパン4は一瞬膨張するので、ふっくら感が出せる。以上のように大気圧以上の加圧の繰り返しにより、長時間減圧で気化熱を奪われる一般的ガス置換方式に比べて、素材温度の冷却を防止できる。その後、パン4は前記のようにアキュームコンベア2に搬送され一列に整列されて横ピロー包装機3に送られてピロー包装される。 Finally, the second control valve 13 is opened from the pressurization of 1.3 atmospheric pressure or higher to return the inside of the vacuum chamber 7 to atmospheric pressure, and the inert gas replacement operation is completed. When the pressure is returned from 1.3 atm to the atmospheric pressure, the pan 4 expands for a moment, so that a feeling of plumpness can be obtained. As described above, it is possible to prevent the material temperature from being cooled by repeating the pressurization at a pressure higher than the atmospheric pressure as compared with the general gas replacement method in which the heat of vaporization is taken away for a long time under reduced pressure. Thereafter, the bread 4 is conveyed to the accumulation conveyor 2 as described above, aligned in a line, sent to the horizontal pillow packaging machine 3, and then pillow-wrapped.

前記のように、時間をかけて減圧を3回、大気圧以上の加圧を3回繰り返すことにより水分の脱水を極力おさえ、窒素ガスを加湿することと合わせてパン4のしっとり感を維持する。さらに、減圧と加圧に時間をかけることによりパン4のへこみを防止でき、ソフト感を維持できる。パンのしっとり感、ソフト感を維持して理想とする置換率1.0%以上を目指す。 As described above, depressurization is repeated 3 times over time, and pressurization over atmospheric pressure is repeated 3 times to suppress moisture dehydration as much as possible, and maintain the moist feeling of pan 4 in combination with humidifying nitrogen gas. . Furthermore, the dent of the bread | pan 4 can be prevented by taking time for pressure reduction and pressurization, and a soft feeling can be maintained. Aiming for an ideal replacement ratio of 1.0% or more while maintaining the moist and soft feeling of bread.

前記では、パン類の大気圧以上の加圧(1.3気圧)を実施したが、大気圧までとすると置換率は2倍以上悪くなる。即ち、加圧を1気圧までとし、減圧を0.5気圧とすると、置換率は2.6%となる。 In the above, pressurization (1.3 atmospheres) of breads or higher was performed. However, when the pressure is increased to atmospheric pressure, the substitution rate is more than doubled. That is, when the pressure is up to 1 atm and the depressurization is 0.5 atm, the substitution rate is 2.6%.

即ち、パンに残る酸素の残留を20.9%とし、真空チャンバー7内に50%(0.5気圧/1.0気圧×100)の未置換ガスが残るとすると、3回の減圧、加圧の繰り返しで下記のような置換率となる。
1回目 20.9%×50%→10.45%、
2回目 10.45%×50%→ 5.25%
3回目 5.25%×50%→ 2.6%。
That is, assuming that the oxygen remaining in the pan is 20.9% and 50% (0.5 atm / 1.0 atm × 100) of the unsubstitued gas remains in the vacuum chamber 7, the pressure is reduced and applied three times. The following substitution rate is obtained by repeating the pressure.
1st 20.9% × 50% → 10.45%
2nd time 10.45% x 50% → 5.25%
3rd 5.25% × 50% → 2.6%.

これに対して、窒素ガスで大気圧以上の1.3気圧に加圧した後、0.5気圧に減圧すると、約38.46%(0.5気圧/1.3気圧×100)の未置換ガスが残ることになる。これを繰り返すと、次のようになる。
1回目 20.9%×38.46%→約8.04%、
2回目 8.04%×38.46%→約3.1%
3回目 3.1%×38.46%→約1.19%。
従って、前記方法よりも、約2.18倍の置換率を得ることができる。よって、本方法では、大気圧以上の圧力で窒素ガスを流入させ、それを3回続けることにより相対的な置換率を向上させることができる。
On the other hand, when the pressure is increased to 1.3 atm or higher with nitrogen gas and then reduced to 0.5 atm, about 38.46% (0.5 atm / 1.3 atm × 100) unreacted Replacement gas will remain. If this is repeated, it becomes as follows.
1st 20.9% x 38.46% → about 8.04%,
Second time 8.04% x 38.46% → about 3.1%
Third time 3.1% × 38.46% → about 1.19%.
Therefore, a substitution rate of about 2.18 times that of the above method can be obtained. Therefore, in this method, the relative substitution rate can be improved by flowing nitrogen gas at a pressure equal to or higher than atmospheric pressure and continuing it three times.

図3は、加圧の方式を変えた第2の不活性ガス置換包装方法の説明図である。この第2の方法は、前記の第1の方法に加えて、不活性ガス置換不良対策として真空チャンバー7内の圧力を1.3気圧まで上昇させた後、第2制御弁13を開放して大気圧まで低下させ、第2制御弁13を開放したまま第1制御弁12を開いて窒素ガスが真空チャンバー7内を通過するようにする(図3の「P」で示し、ガス圧が小刻みに変動していることを表す)。このように窒素ガスの通過により、加圧直後の真空チャンバー7内の残存空気をチャンバー外へ追い出すと共に、パン4内の空気もスムースに追い出し、窒素ガス置換を確実なものとする。大気圧付近で真空チャンバー7内に不活性ガスを流すことにより、滞留しがちなパン内の気体を追い出すことができ、窒素ガス置換の効率を上げることができる。前記のように、不活性ガスを通過させた後、さらに低真空に減圧し、その後、不活性ガスを流入させて加圧する工程を繰り返す。
FIG. 3 is an explanatory view of a second inert gas replacement packaging method in which the method of pressurization is changed. In the second method, in addition to the first method, after the pressure in the vacuum chamber 7 is increased to 1.3 atm as a countermeasure for defective inert gas replacement, the second control valve 13 is opened. The pressure is reduced to atmospheric pressure, and the first control valve 12 is opened while the second control valve 13 is opened so that the nitrogen gas passes through the vacuum chamber 7 (indicated by “P” in FIG. Represents the fluctuation). Thus, by passing the nitrogen gas, the remaining air in the vacuum chamber 7 immediately after pressurization is expelled out of the chamber, and the air in the pan 4 is also smoothly expelled to ensure nitrogen gas replacement. By flowing an inert gas into the vacuum chamber 7 near atmospheric pressure, the gas in the pan that tends to stay can be driven out, and the efficiency of nitrogen gas replacement can be increased. As described above, after passing the inert gas, the pressure is further reduced to a low vacuum, and then the inert gas is introduced and pressurized.

次に、不活性ガス置換装置1をパン製造装置に応用した実施例を説明する。前記のように、不活性ガス置換包装装置は、バッチ式不活性ガス置換装置とベルト搬送式不活性ガス置換装置の2種類があると説明したが、先ずバッチ式不活性ガス置換装置について説明する。 Next, an embodiment in which the inert gas replacement device 1 is applied to a bread manufacturing device will be described. As described above, there are two types of inert gas replacement packaging devices, the batch type inert gas replacement device and the belt conveyance type inert gas replacement device. First, the batch type inert gas replacement device will be described. .

図4はパン製造装置の全体の構成の概略図である。この図4を用いて、バッチ式不活性ガス置換装置を備えたパン製造装置を説明する。以下において、小麦粉、イースト、水、塩、砂糖、油脂、乳製品等を混練してパン生地を作る混練工程30から、発酵室31でパン生地をイースト菌で発酵し、発酵したパン生地をオーブン釜32で焼き上げ、バッチ式不活性ガス置換装置33でガス置換してピロー包装機34でピロー包装するまでを手順を追って説明する。 FIG. 4 is a schematic view of the overall configuration of the bread manufacturing apparatus. The bread manufacturing apparatus provided with the batch type inert gas replacement apparatus will be described with reference to FIG. In the following, from the kneading step 30 for kneading flour, yeast, water, salt, sugar, fats and oils, dairy products, etc., the dough is fermented with yeast in the fermentation chamber 31, and the fermented dough is baked in the oven 32. A procedure from gas replacement by the batch type inert gas replacement device 33 to pillow packaging by the pillow packaging machine 34 will be described step by step.

図4の左端部分に示す混練工程30は、小麦粉タンク301内の小麦粉と、イーストタンク302のイーストと、水、塩、砂糖、油脂、乳製品等をポンプ35により混練機36に送り込み、混練機36で混練してパン生地を製造する。混練機36で混練されたパン生地は、発酵室31側に圧送されて、圧送パイプ37から押し出されて小さく裁断されて同期チェン38に設けられた揺動トレイ39(図6参照)上に落とされる。揺動トレイ39は、平行な2本の同期チェン38間に複数枚横方向に平板状の皿が架設され、この横方向に架設された揺動トレイ39が同期チェン38全体に所定の間隔を空けて多数取り付けられている(同期チェン38及び揺動トレイ39の構造は特許文献3を参照)。個々の揺動トレイ39は、オーブン釜32の出口を除き、同期チェン38に支持されて水平状態を維持してパン生地を載置して発酵室31及びオーブン釜32内を移動する。 In the kneading step 30 shown in the left end portion of FIG. 4, the flour in the flour tank 301, the yeast in the yeast tank 302, water, salt, sugar, fats, dairy products and the like are fed into the kneader 36 by the pump 35, and the kneader The dough is kneaded at 36 to produce bread dough. The bread dough kneaded by the kneader 36 is pumped to the fermentation chamber 31 side, pushed out from the pumping pipe 37, cut into small pieces, and dropped onto a swing tray 39 (see FIG. 6) provided in the synchronous chain 38. . In the swing tray 39, a plurality of flat plates are installed in the horizontal direction between two parallel synchronous chains 38, and the horizontal swing tray 39 has a predetermined interval across the synchronous chain 38. A large number of them are attached in a space (see Patent Document 3 for the structures of the synchronous chain 38 and the swing tray 39). The individual swing trays 39 are supported by the synchronous chain 38 except for the outlet of the oven pot 32 and maintain the horizontal state to place the bread dough and move in the fermentation chamber 31 and the oven pot 32.

圧送パイプ37の先端は、横方向(図4の奥行方向)に往復動しながら前記揺動トレイ39上にパン生地を裁断して落とす。落とされたパン生地は揺動トレイ39に載置されて、発酵室31内を、時間をかけて上下に循環する。同期チェン38の速度は、パン生地が発酵室31から出る時までに発酵が完了する速度に設定されている。発酵室31はパン生地がイーストにより発酵するのに適した27℃〜38℃になるように温度管理されている。即ち、図示していないが、発酵室31の壁内に電気抵抗素子が埋設され、温度センサーより常に発酵室31に適した所定温度を維持する。 The tip of the pressure feed pipe 37 cuts and removes the bread dough on the swing tray 39 while reciprocating in the lateral direction (depth direction in FIG. 4). The dropped bread dough is placed on a swing tray 39 and circulates in the fermentation chamber 31 up and down over time. The speed of the synchronous chain 38 is set to a speed at which fermentation is completed before the bread dough leaves the fermentation chamber 31. The temperature of the fermentation chamber 31 is controlled so that the bread dough is 27 ° C to 38 ° C suitable for fermentation with yeast. That is, although not shown, an electric resistance element is embedded in the wall of the fermentation chamber 31, and a predetermined temperature suitable for the fermentation chamber 31 is always maintained by the temperature sensor.

発酵室31で発酵が完了したパン生地は多孔質の生地となり、同期チェン38によりオーブン釜32側に搬送される。オーブン釜32は厚い耐火壁でできており、オーブン釜32の下部にはバーナ40か配置され、このバーナ40によって、オーブン釜32内が220℃〜280℃に維持され、発酵したパン生地が焼き上げられる。 The bread dough that has been fermented in the fermentation chamber 31 becomes a porous dough and is conveyed to the oven pot 32 side by the synchronous chain 38. The oven kettle 32 is made of a thick fireproof wall, and a burner 40 is disposed at the lower part of the oven kettle 32, and the inside of the oven kettle 32 is maintained at 220 ° C. to 280 ° C. and the fermented bread dough is baked. .

焼き上げられてパン4は、オーブン釜32の出口41から搬出されるが、図6に示すように揺動トレイ39が反転して焼き上げられたパン4が揺動トレイ39から落下する。バッチ式不活性ガス置換装置33を備えたパン製造装置では、出口41に焼き上げられたパン4を載置する多段の棚が備えられたキャスタ付台車42が配置されており、作業員がこのキャスタ付台車42の棚上にパン4を並べて載置する。なお、図示していないが、伸縮シャトルコンベアによりパンを棚に並べるように構成してもよい。 The baked bread 4 is carried out from the outlet 41 of the oven pot 32, but the baked bread 4 is inverted from the swing tray 39 and falls from the swing tray 39 as shown in FIG. 6. In the bread manufacturing apparatus provided with the batch type inert gas replacement device 33, a cart 42 with casters provided with multi-stage shelves on which the baked bread 4 is placed is arranged at the outlet 41. The bread 4 is placed side by side on the shelf of the attached cart 42. In addition, although not shown in figure, you may comprise so that bread may be arranged in a shelf by an expansion-contraction shuttle conveyor.

多段の棚に並べられたパン4は作業員により、バッチ式不活性ガス置換装置33内に搬入されて扉が締められる。このバッチ式不活性ガス置換装置33は、一度にたくさんのパン4をガス置換することができる。このバッチ式不活性ガス置換装置33のチャンバーは、キャスタ付台車42をそのまま収容するようなものでもよいし、キャスタ付台車42から棚の部分を下して収容するような構造であってもよい。 The pans 4 arranged on the multistage shelves are carried into the batch type inert gas replacement device 33 by the worker, and the doors are closed. The batch type inert gas replacement device 33 can replace a large number of pans 4 with gas at a time. The chamber of the batch type inert gas replacement device 33 may be configured to receive the cart 42 with casters as it is, or may have a structure in which a shelf portion is received from the cart 42 with casters. .

前記バッチ式不活性ガス置換装置33におけるガス置換方法は、前記不活性ガス置換包装方法で説明した方法と同じなので説明は省略する。ただし、図1では窒素ガスを封入したボンベ15や小型の加湿器16からなる加湿窒素ガス発生装置14を図示しているが、本件実施例のような大量生産のパン製造装置では、このようなボンベ15や小型の加湿器16では不適格なので、空気から窒素ガスを分離する窒素ガス分離装置や自動的に湿度を加湿制御できる大型加湿器を用いる。 Since the gas replacement method in the batch type inert gas replacement device 33 is the same as the method described in the inert gas replacement packaging method, the description thereof is omitted. However, FIG. 1 shows a humidified nitrogen gas generator 14 composed of a cylinder 15 filled with nitrogen gas and a small humidifier 16, but in a mass-produced bread manufacturing apparatus such as the present embodiment, Since the cylinder 15 and the small humidifier 16 are not suitable, a nitrogen gas separation device that separates nitrogen gas from the air or a large humidifier that can automatically control humidification of humidity is used.

バッチ式不活性ガス置換装置33によりガス置換が終了したパン4は、作業員によりキャスタ付台車42によりピロー包装機34の整列コンベア43上に等間隔に並べられる。整列コンベア43上には、パン4が空気に晒されないように、窒素ガスを噴き出すためのフード44で覆われている。この窒素ガスの噴き出しによって、ガス置換後のパン4が空気に晒されるのを極力抑える。 The pans 4 whose gas replacement has been completed by the batch type inert gas replacement device 33 are arranged at equal intervals on the alignment conveyor 43 of the pillow packaging machine 34 by the caster-equipped carriage 42 by the worker. The alignment conveyor 43 is covered with a hood 44 for blowing out nitrogen gas so that the pan 4 is not exposed to air. By blowing out the nitrogen gas, exposure of the pan 4 after gas replacement to air is suppressed as much as possible.

なお、後述するようにアキュームコンベアをバッチ式不活性ガス置換装置33の下流側に配置し、このアキュームコンベア上にガス置換したパンを載せ、一列に整列させて整列コンベア43に送り込んで、ピロー包装機34でピロー包装してもよい。前記アキュームコンベア上にも窒素ガスを噴き出すためのフードを設けるのが好ましい。 As will be described later, an accumulator is disposed on the downstream side of the batch type inert gas replacement device 33, and the gas-replaced pans are placed on the accumulator, aligned in a row and sent to the align conveyor 43, and then the pillow packaging. The machine 34 may be pillow-wrapped. It is preferable that a hood for blowing out nitrogen gas is also provided on the accumulation conveyor.

前記のようなバッチ式不活性ガス置換装置33は、省スペース、多品種のパン4の切り替えが必要な場合に好適である。しかも、多段の棚を備えたキャスタ付台車42は、ガス置換中の前仕込みや、処理後のピロー包装前のストックとして利用することができる。パン4が乗せられたキャスタ付台車42をストックする場合に、空気に晒されないように、窒素ガスブースに待機させるのが好ましい。 The batch-type inert gas replacement device 33 as described above is suitable when space-saving and switching of a wide variety of breads 4 is necessary. Moreover, the caster-equipped carriage 42 provided with multi-stage shelves can be used as a pre-preparation during gas replacement or as a stock before processing and pillow packaging. When stocking the caster-equipped carriage 42 on which the pan 4 is placed, it is preferable to wait in a nitrogen gas booth so as not to be exposed to air.

次に、ベルト搬送式不活性ガス置換装置50について説明する。図5はベルト搬送式不活性ガス置換装置50を備えたパン製造装置の全体構成図である。混練工程30、発酵室31、オーブン釜32については前記の実施例と同じであるので、符号を同じくして詳細は省略する。この実施例のベルト搬送式不活性ガス置換装置50は吸引ベルトコンベア51上に真空チャンバー52が配置され、この真空チャンバー52がリンク機構53(図7参照)により吸引ベルトコンベア51の上方に位置するポジションと、吸引ベルトコンベア51と密着するポジションとの間を昇降動する。 Next, the belt conveyance type inert gas replacement device 50 will be described. FIG. 5 is an overall configuration diagram of a bread manufacturing apparatus provided with a belt conveyance type inert gas replacement device 50. Since the kneading step 30, the fermentation chamber 31, and the oven pot 32 are the same as those in the above embodiment, the same reference numerals are used and details are omitted. In the belt conveyance type inert gas replacement device 50 of this embodiment, a vacuum chamber 52 is disposed on a suction belt conveyor 51, and the vacuum chamber 52 is positioned above the suction belt conveyor 51 by a link mechanism 53 (see FIG. 7). The position is moved up and down between the position and the position in close contact with the suction belt conveyor 51.

図6に示すように、吸引ベルトコンベア51内には、真空ポンプと接続する負圧室54が設けられ、吸引ベルトコンベア51に吸引孔55が多数穿設されている。なお、図示していないが、前記負圧室54には排気路が接続している。前記吸引孔55を介して負圧室54から真空チャンバー52内を真空引きする。さらに、この吸引ベルトコンベア51の表面長手方向には、リブ56が形成され、パン4がリブ56上に乗り、吸引ベルトコンベア51にパン4が密着しないよう配慮している。さらに、吸引ベルトコンベア51上には、パン4が等間隔に載置できるように仕切り57設けられている。 As shown in FIG. 6, a negative pressure chamber 54 connected to a vacuum pump is provided in the suction belt conveyor 51, and a plurality of suction holes 55 are formed in the suction belt conveyor 51. Although not shown, an exhaust path is connected to the negative pressure chamber 54. The vacuum chamber 52 is evacuated from the negative pressure chamber 54 through the suction hole 55. Furthermore, ribs 56 are formed in the longitudinal direction of the surface of the suction belt conveyor 51 so that the pan 4 rides on the ribs 56 so that the pan 4 does not adhere to the suction belt conveyor 51. Furthermore, a partition 57 is provided on the suction belt conveyor 51 so that the pans 4 can be placed at equal intervals.

真空チャンバー52上部には、窒素ガスを導入するための管58が接続しており、窒素ガス発生装置(図示せず)に接続している。なお、前記とは逆に、吸引ベルトコンベア51側(吸引孔55)から窒素ガスを流入させ、管58から排気するようにしてもよい。 A pipe 58 for introducing nitrogen gas is connected to the upper part of the vacuum chamber 52, and is connected to a nitrogen gas generator (not shown). Contrary to the above, nitrogen gas may be introduced from the suction belt conveyor 51 side (suction hole 55) and exhausted from the pipe 58.

この真空チャンバー52内は、加圧工程時に大気圧を超えるので、加圧の際の窒素ガス流出を防止するために、真空チャンバー52の内部周縁部にサブチャンバー59が設けられ、このサブチャンバー59に負圧がかけられている。なお、窒素ガスの流入、流出は図示していないが制御弁により制御している。 Since the inside of the vacuum chamber 52 exceeds the atmospheric pressure during the pressurizing step, a subchamber 59 is provided on the inner peripheral edge of the vacuum chamber 52 in order to prevent nitrogen gas from flowing out during pressurization. Is under negative pressure. The inflow and outflow of nitrogen gas are controlled by a control valve (not shown).

真空チャンバー52の上流側には、ストックコンベア60が設けられている。図6に示すように、オーブン釜32で焼き上げられたパン4が揺動トレイ39から落下すると、ストックコンベア60に落下して次のガス置換まで待機する。なお、図6に示すように、同期チェン38に取り付けられた揺動トレイ39は、通常、水平に保持されているが、オーブン釜32の出口41付近では、下方に回転してパン4をストックコンベア60上に落下させる。 A stock conveyor 60 is provided on the upstream side of the vacuum chamber 52. As shown in FIG. 6, when the pan 4 baked in the oven pot 32 falls from the swing tray 39, it falls onto the stock conveyor 60 and waits until the next gas replacement. As shown in FIG. 6, the swing tray 39 attached to the synchronous chain 38 is normally held horizontally, but in the vicinity of the outlet 41 of the oven pot 32, the pan 4 is stocked by rotating downward. Drop on the conveyor 60.

ベルト搬送式不活性ガス置換装置50の下流側には図7に示すような、アキュームコンベア61が配置され、真空チャンバー52でガス置換されたパン4を一列に並べ、ピロー包装機62に送る。なお、図7では図示していないが、アキュームコンベア61の上部には窒素ガスを噴射するためのフード63が設けられ、パン4が空気に晒されるのを防止している。 As shown in FIG. 7, an accumulator 61 is arranged on the downstream side of the belt conveyance type inert gas replacement device 50, and the pans 4 in which the gas is replaced in the vacuum chamber 52 are arranged in a line and sent to the pillow packaging machine 62. Although not shown in FIG. 7, a hood 63 for injecting nitrogen gas is provided on the upper portion of the accumulator 61 to prevent the pan 4 from being exposed to air.

上記実施例では、不活性ガス置換装置1を混練工程30や発酵室31、オーブン釜32を備えたパン製造装置に応用した例を説明したが、本発明は必ずしもこのような連続的にパンを製造するパン製造装置である必要はなく、例えば、パン職人が手作業で焼き上げたパンを、本発明の不活性ガス置換装置1を用いてガス置換して包装してもよい。 In the above-described embodiment, the example in which the inert gas replacement device 1 is applied to the bread manufacturing apparatus including the kneading process 30, the fermentation chamber 31, and the oven pot 32 has been described. It is not necessary to be a bread manufacturing apparatus for manufacturing. For example, bread baked manually by a baker may be replaced with gas using the inert gas replacement apparatus 1 of the present invention and packaged.

本発明は、パン類やカステラ等の多孔質の食品に、窒素ガス等の不活性ガスをガス置換する包装装置及び包装方法に応用できる。 INDUSTRIAL APPLICABILITY The present invention can be applied to a packaging apparatus and a packaging method for replacing an inert gas such as nitrogen gas with porous food such as breads and castella.

1 不活性ガス置換装置
2 アキュームコンベア
3 横ピロー包装機
4 パン
5 ベルトコンベア部
6 配列領域
7 真空チャンバー
8 負圧室
9 吸引孔
10 流入路
11 排気路
12 第1制御弁
13 第2制御弁
14 加湿窒素ガス発生装置
15 ボンベ
16 加湿器
17 ヒータ
18 フード
19 帯状フィルム
20 フォーマ
21 搬送コンベア
30 混練工程
301 小麦粉タンク
302 イーストタンク
31 発酵室
32 オーブン釜
33 バッチ式不活性ガス置換装置
34 ピロー包装機
35 ポンプ
36 混練機
37 圧送パイプ
38 同期チェン
39 揺動トレイ
40 バーナ
41 出口
42 キャスタ付台車
43 整列コンベア
44 フード
50 ベルト搬送式不活性ガス置換装置
51 吸引ベルトコンベア
52 真空チャンバー
53 リンク機構
54 負圧室
55 吸引孔
56 リブ
57 仕切り
58 管
59 サブチャンバー
60 ストックコンベア
61 アキュームコンベア
62 ピロー包装機
63 フード
DESCRIPTION OF SYMBOLS 1 Inert gas substitution apparatus 2 Accumulation conveyor 3 Horizontal pillow packaging machine 4 Pan 5 Belt conveyor part 6 Arrangement area 7 Vacuum chamber 8 Negative pressure chamber 9 Suction hole 10 Inflow path 11 Exhaust path 12 First control valve 13 Second control valve 14 Humidification nitrogen gas generator 15 Cylinder 16 Humidifier 17 Heater 18 Hood 19 Strip film 20 Former 21 Conveyor 30 Kneading process 301 Flour tank 302 Yeast tank 31 Fermentation chamber 32 Oven kettle 33 Batch type inert gas replacement device 34 Pillow packaging machine 35 Pump 36 Kneader 37 Pressure feed pipe 38 Synchronized chain 39 Oscillating tray 40 Burner 41 Exit 42 Cart with casters 43 Alignment conveyor 44 Hood 50 Inert gas replacement device 51 for belt conveyance Suction belt conveyor 52 Vacuum chamber 53 Link mechanism 54 Negative pressure chamber 55 Suction hole 56 57 partition 58 pipe 59 sub chamber 60 stock conveyor 61 accumulation conveyor 62 pillow packaging machine 63 food

Claims (6)

チャンバー内に多数の被包装物を一時に収容し、このチャンバー内を減圧して、不活性ガスを導入して加圧し、減圧、加圧を繰り返して被包装物のガス置換を行う不活性ガス置換装置と、ガス置換した被包装物をピロー包装するピロー包装機とを備えた不活性ガス置換包装装置。 An inert gas that accommodates a large number of items to be packaged in a chamber, depressurizes the chamber, introduces and pressurizes an inert gas, and repeats depressurization and pressurization to replace the gas to be packaged. An inert gas replacement packaging device comprising a replacement device and a pillow packaging machine for pillow-wrapping a gas-substituted packaged article. 不活性ガス置換装置がバッチ式不活性ガス置換装置であることを特徴とする請求項1に記載の不活性ガス置換包装装置。 The inert gas replacement packaging apparatus according to claim 1, wherein the inert gas replacement apparatus is a batch type inert gas replacement apparatus. 不活性ガス置換装置がベルト式不活性ガス置換装置であることを特徴とする請求項1に記載の不活性ガス置換包装装置。   The inert gas replacement packaging apparatus according to claim 1, wherein the inert gas replacement apparatus is a belt-type inert gas replacement apparatus. 不活性ガス置換装置とピロー包装機の間にアキュームコンベアを配置したことを特徴とする請求項3に記載の不活性ガス置換包装装置。 The inert gas replacement packaging apparatus according to claim 3, wherein an accumulation conveyor is disposed between the inert gas replacement apparatus and the pillow packaging machine. チャンバー内に多数の被包装物を一時に収容し、このチャンバー内を減圧した後、不活性ガスを導入して加圧し、被包装物を減圧と大気圧以上で加圧することを複数回繰り返すことを特徴とする不活性ガス置換包装方法。 A large number of objects to be packaged are accommodated in the chamber at a time, the inside of the chamber is depressurized, an inert gas is introduced and pressurized, and the package is repeatedly depressurized and pressurized at or above atmospheric pressure multiple times. An inert gas replacement packaging method. 大気圧以上に加圧した後、一旦、チャンバー内を開放して大気圧まで下げ、開放状態でチャンバー内に不活性ガスを通過させた後、さらに低真空に減圧し、その後、不活性ガスを流入させて加圧する工程を繰り返すことを特徴とする請求項5に記載する不活性ガス置換包装方法。
After pressurizing above atmospheric pressure, the chamber is once opened and lowered to atmospheric pressure, and the inert gas is allowed to pass through the chamber in an open state, and then the pressure is reduced to a low vacuum. 6. The inert gas replacement packaging method according to claim 5, wherein the process of inflow and pressurization is repeated.
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