JP2015031447A - Insulating panel - Google Patents

Insulating panel Download PDF

Info

Publication number
JP2015031447A
JP2015031447A JP2013161060A JP2013161060A JP2015031447A JP 2015031447 A JP2015031447 A JP 2015031447A JP 2013161060 A JP2013161060 A JP 2013161060A JP 2013161060 A JP2013161060 A JP 2013161060A JP 2015031447 A JP2015031447 A JP 2015031447A
Authority
JP
Japan
Prior art keywords
heat insulating
frame member
vent hole
insulating material
opening
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2013161060A
Other languages
Japanese (ja)
Other versions
JP6212322B2 (en
Inventor
細木 忠治
Tadaharu Hosoki
忠治 細木
陶山 富夫
Tomio Suyama
富夫 陶山
加藤 透
Toru Kato
透 加藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hoshizaki Electric Co Ltd
Original Assignee
Hoshizaki Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hoshizaki Electric Co Ltd filed Critical Hoshizaki Electric Co Ltd
Priority to JP2013161060A priority Critical patent/JP6212322B2/en
Publication of JP2015031447A publication Critical patent/JP2015031447A/en
Application granted granted Critical
Publication of JP6212322B2 publication Critical patent/JP6212322B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Abstract

PROBLEM TO BE SOLVED: To provide an insulating panel capable of preventing leaking of a heat insulator from a venting hole.SOLUTION: An insulating panel 20 includes: a pair of face sheets 23 which are arranged spaced a predetermined distance away from each other; frame materials 30, each of which is disposed at a peripheral edge part of each face sheet 23 and is provided between the face sheets 23; and a heat insulator 25 which is foamed to fill a hollow part 27 formed by the face sheet 23 and the frame material 30. A venting hole 60 for discharging a gas, which is generated as the heat insulator 25 is foamed and fills the hollow part 27, to the exterior is formed in the frame material 30. A protrusion 69, which inhibits the heat insulator 25 from entering into the venting hole 60, is provided around the venting hole 60.

Description

本発明は、断熱パネルに関する。   The present invention relates to a heat insulation panel.

複数の断熱パネルを相互に組み付けることで箱形をなすプレハブ式貯蔵庫が知られている。これらの貯蔵庫に使用されている断熱パネルは、間隔を隔てて対向配置された一対の金属板製の表面板と、周縁部に配された合成樹脂製の枠材とからなる外殻体によって形成された中空部に断熱材が発泡充填されることで形成されている。そして、プレハブ貯蔵庫を組み立てる際には、これらの枠材を介して別の断熱パネルと連結されることで、箱形に形成されている。
ここで、表面板と枠材とにより形成された中空部内に発泡性の断熱材を注入・充填する作業の際には、断熱材の発泡によるガスが発生し、そのガスによって枠材の角部にまで断熱材が充填されない場合がある。そこで、このような断熱材の未充填箇所の発生を防ぐために、ガス抜き用の孔を設ける構成が知られている(特許文献1参照)。特許文献1の断熱パネルにおいては、枠材のコーナに筒状をなす開口部を設け、この筒状部分を長くすることで、断熱材の漏れを防いでいる。一方、筒状部分を長くしたことで、空気溜まりができることから、この空気を抜くための小径の孔が筒状部分の周辺に形成されている。
There is known a prefabricated storage that forms a box shape by assembling a plurality of heat insulating panels. The heat insulation panels used in these storages are formed by an outer shell made up of a pair of metal plate face plates arranged opposite to each other at intervals and a synthetic resin frame material arranged at the periphery. The formed hollow portion is formed by foam filling with a heat insulating material. And when assembling a prefabricated storehouse, it is formed in the box shape by being connected with another heat insulation panel via these frame members.
Here, in the work of injecting and filling the foamable heat insulating material into the hollow portion formed by the surface plate and the frame material, gas is generated due to foaming of the heat insulating material, and the gas causes corners of the frame material In some cases, the heat insulating material may not be filled. Therefore, in order to prevent the occurrence of such unfilled portions of the heat insulating material, a configuration in which a hole for degassing is provided is known (see Patent Document 1). In the heat insulating panel of Patent Document 1, a cylindrical opening is provided at the corner of the frame material, and the length of the cylindrical portion prevents the heat insulating material from leaking. On the other hand, since the air can be retained by elongating the cylindrical portion, a small-diameter hole for removing the air is formed around the cylindrical portion.

実開平3−36826号公報Japanese Utility Model Publication No. 3-36826

ところが、上記のような発明では、小径の孔から断熱材が漏れるため、漏れ出て固まった断熱材を取り除くという作業が発生し、手間がかかる。また、筒状部分と小径の孔を設けるため、孔の配置が複雑になるという問題があった。
本発明は上記のような事情に基づいて完成されたものであって、簡便な構成によりガス抜き孔からの断熱材漏れを防ぐことができる断熱パネルを提供することを目的とする。
However, in the invention as described above, since the heat insulating material leaks from the small-diameter hole, an operation of removing the leaked and hardened heat insulating material occurs, which takes time. Further, since the cylindrical portion and the small-diameter hole are provided, there is a problem that the arrangement of the holes is complicated.
This invention is completed based on the above situations, Comprising: It aims at providing the heat insulation panel which can prevent the heat insulating material leak from a vent hole by simple structure.

本発明の断熱パネルは、相互に所定の間隔を隔てて配置された一対の表面板と、前記表面板の周縁部に配され前記表面板の間に設けられた枠材と、前記表面板および前記枠材によって形成された中空部内に発泡充填された断熱材とを備える断熱パネルにおいて、前記枠材には、前記断熱材の発泡充填に伴い発生したガスを外部に排出するガス抜き孔が形成されており、前記ガス抜き孔の周囲には、前記断熱材の当該ガス抜き孔への浸入を抑止する突起が設けられていることに特徴を有する。   The heat insulating panel of the present invention includes a pair of surface plates arranged at a predetermined interval from each other, a frame member disposed on a peripheral portion of the surface plate and provided between the surface plates, the surface plate, and the frame In the heat insulating panel comprising a heat insulating material foamed and filled in a hollow portion formed of a material, the frame material is formed with a gas vent hole for discharging the gas generated along with the foam filling of the heat insulating material to the outside. In addition, a projection is provided around the gas vent hole to prevent the heat insulating material from entering the gas vent hole.

上記構成では、中空部内に充填された断熱材がガス抜き孔方向に発泡してきた際に、当該断熱材がガス抜き孔周囲の突起に一度接触することで、断熱材のガス抜き孔方向への進行速度を遅らせることができる。そして、その間にも断熱材の発泡は進むことから、中空部内の必要な箇所への断熱材の発泡充填は行われることになる。このように、ガス抜き孔周囲に突起を形成するという簡便な構成により、ガス抜き孔への断熱材の浸入を抑制しつつ、中空部内における確実な断熱材の充填を行うことができるようになる。なお、このような突起が形成されていても、気体であるガスはガス抜き孔から滞りなく流出することができるため、必要なガス抜きは行われることとなる。また、ガス抜き孔に断熱材が浸入することを突起が抑止するため、発泡の途中でガス抜き孔が塞がれて空気溜まりが形成されることを抑止することができる。   In the above configuration, when the heat insulating material filled in the hollow portion has foamed in the direction of the gas vent hole, the heat insulating material once contacts the protrusions around the gas vent hole, so that the heat insulating material in the direction of the gas vent hole is The speed of progress can be delayed. And since foaming of a heat insulating material advances also in the meantime, the foaming filling of the heat insulating material to the required location in a hollow part will be performed. As described above, the simple configuration of forming the protrusion around the gas vent hole enables the heat insulator to be reliably filled in the hollow portion while suppressing the intrusion of the heat insulator into the gas vent hole. . Even if such protrusions are formed, the gas, which is a gas, can flow out of the gas vent hole without any delay, so that the necessary gas venting is performed. Further, since the protrusions prevent the heat insulating material from entering the gas vent holes, it is possible to prevent the gas vent holes from being blocked during the foaming to form air pockets.

また、上記課題を解決するための手段として、以下のような構成としてもよい。
(1)前記ガス抜き孔は、前記中空部に開口する内側開口が、外側に開口する外側開口よりもその開口面積が大きい構成。
このような構成では、内側開口が塞がりにくくなるため、ガス抜き効果を持続することができる。さらに、中空部側の開口面積より、外側開口の面積が小さいため、断熱材が入り込もうとしても、入り口(内側開口)に対して出口(外側開口)の開口面積が狭いため、流通抵抗が増加し、断熱材が外部まで到達する前に発泡が終了しやすくなっている。そのため、断熱材が外部に漏れ出すことをより確実に防ぐことができるようになる。
Further, as means for solving the above-mentioned problems, the following configuration may be adopted.
(1) The gas vent has a configuration in which an inner opening that opens in the hollow portion has a larger opening area than an outer opening that opens outward.
In such a configuration, the inner opening is not easily blocked, so that the gas venting effect can be maintained. Furthermore, since the area of the outer opening is smaller than the opening area on the hollow side, the opening resistance of the outlet (outer opening) is narrower than that of the inlet (inner opening) even if heat insulating material tries to enter. In addition, foaming tends to end before the heat insulating material reaches the outside. Therefore, it can prevent more reliably that a heat insulating material leaks outside.

(2)前記ガス抜き孔は、前記内側開口と前記外側開口とを連通するための連通部を有し、前記連通部は、前記枠材との間に空間を隔てて形成された天板を備え、その空間を前記ガスが流通するものとされており、前記天板は、板面を視た場合に、前記外側開口側の形状が直線状である一方、前記内側開口側の形状が円弧状とされている構成。
連通部を設けたことで、ガス抜き孔の内側開口に断熱材が浸入した場合であっても、外側開口まで断熱材が到達しにくくなる。そのため、断熱材が外部に漏れ出すことをさらに防ぐことができる。また、外側開口側の形状を直線状とする一方、内側開口側の形状を円弧状としたため、内側開口の開口面積が外側開口に比して大きくなり、上述の通り、流通抵抗が増加し、断熱材が外部に漏れ出すことをより確実に防ぐことができるようになる。
(2) The gas vent has a communication portion for communicating the inner opening and the outer opening, and the communication portion is a top plate formed with a space between the frame member and the frame member. The gas flows through the space, and when the top plate is viewed from the plate surface, the shape of the outer opening side is linear while the shape of the inner opening side is circular. An arcuate configuration.
By providing the communication part, even when the heat insulating material enters the inner opening of the gas vent hole, the heat insulating material does not easily reach the outer opening. Therefore, it can further prevent that a heat insulating material leaks outside. In addition, while the shape of the outer opening side is a straight line, while the shape of the inner opening side is an arc shape, the opening area of the inner opening is larger than the outer opening, and as described above, the flow resistance increases, It becomes possible to more reliably prevent the heat insulating material from leaking to the outside.

(3)前記突起が、前記連通部の前記内側開口側の形状に沿った円弧形状とされている構成。
このように構成すると、突起とガス抜き孔との間において断熱材が入り込む隙間を減らすことができる。そのため、断熱材が外部に漏れ出すことをさらに防ぐことができる。
(3) A configuration in which the protrusion has an arc shape along a shape of the communication portion on the inner opening side.
If comprised in this way, the clearance gap into which a heat insulating material enters between a processus | protrusion and a vent hole can be reduced. Therefore, it can further prevent that a heat insulating material leaks outside.

(4)前記表面板は、矩形状に形成されており、前記枠材は、前記表面板の各辺の長さと略同一で直線状の外周枠材と、該外周枠材の端部同士を連結する平面視略L字型のコーナ枠材とからなり、前記ガス抜き孔は、前記コーナ枠材の角部に設けられている構成。
このように構成すると、断熱材が充填されにくいコーナ枠材の角部にガス抜き孔が設けられることにより、コーナ枠材の角部まで断熱材が充填されやすくなる。
(4) The surface plate is formed in a rectangular shape, and the frame member includes a linear outer frame member that is substantially the same as the length of each side of the surface plate, and ends of the outer frame member. It comprises a corner frame member having a substantially L-shape in plan view, and the gas vent hole is provided at a corner of the corner frame member.
If comprised in this way, it will become easy to fill with a heat insulating material to the corner | angular part of a corner frame material by providing a vent hole in the corner | angular part of a corner frame material which is hard to be filled with a heat insulating material.

本発明によれば、簡便な構成により、ガス抜き孔からの断熱材漏れを防ぐことができる断熱パネルを提供することができる。   ADVANTAGE OF THE INVENTION According to this invention, the heat insulation panel which can prevent the heat insulating material leak from a gas vent hole with a simple structure can be provided.

本発明の一実施形態に係るプレハブ式冷蔵庫の外観斜視図1 is an external perspective view of a prefabricated refrigerator according to an embodiment of the present invention. 断熱パネルの正面図Front view of insulation panel その縦断面図The longitudinal section 断熱パネルのコーナ部分の拡大正面図Enlarged front view of the corner of the insulation panel 断熱パネルの枠材を組み立てた状態の正面図Front view of assembled heat insulation panel frame 断熱パネルの表面板の斜視図Perspective view of surface plate of heat insulation panel コーナ枠材の正面図Front view of corner frame material 同平面図Plan view 同底面図Bottom view 同右側面図Same side view 図8のXI−XI位置における断面図Sectional drawing in the XI-XI position of FIG. 断熱パネルの枠材を組み立てた状態での拡大斜視図Enlarged perspective view with frame material of heat insulation panel assembled 断熱パネルのコーナ部分の拡大斜視図Enlarged perspective view of the corner of the insulation panel コーナパネルの上部の枠材の斜視図Perspective view of the frame material at the top of the corner panel コーナ枠材の斜視図Perspective view of corner frame material コーナ枠材を組み立てる状態の斜視図Perspective view of assembled corner frame material コーナ枠材を組み立てた状態の縦断面図Longitudinal cross section with corner frame assembled

<実施形態>
本発明の一実施形態を図1ないし図17によって説明する。
本実施形態に係るプレハブ式冷蔵庫の冷蔵庫本体10は、図1に示すように、複数の断熱パネル20を組み付けることで矩形箱形に形成され、前面壁には出入口となる開口部が形成され、開口部を開閉するスライド扉12が設けられている。断熱パネル20としては例えば、二枚ずつのルーフパネル15とベースパネル(底面を形成)、側面と前後面に配されるサイドパネル17及び周壁の四つ角に配される4つのコーナパネル19が備えられている。
<Embodiment>
An embodiment of the present invention will be described with reference to FIGS.
As shown in FIG. 1, the refrigerator main body 10 of the prefabricated refrigerator according to the present embodiment is formed into a rectangular box shape by assembling a plurality of heat insulation panels 20, and an opening serving as an entrance is formed on the front wall. A slide door 12 that opens and closes the opening is provided. As the heat insulating panel 20, for example, two roof panels 15 and a base panel (forming a bottom surface), a side panel 17 disposed on the side surface and the front and back surfaces, and four corner panels 19 disposed on four corners of the peripheral wall are provided. ing.

断熱パネル20の基本的な構造について、サイドパネル17を例にして説明する。図2及び図3に示すように、金属板製の一対の表面板23が所定間隔を開けて対向配置されるとともに、硬質塩化ビニル等の合成樹脂成形品からなる枠材30が周縁部に装着されることで外殻体21が形成され、この外殻体21内に形成された中空部27に、発泡樹脂からなる断熱材25が発泡充填されている。   The basic structure of the heat insulation panel 20 will be described by taking the side panel 17 as an example. As shown in FIG. 2 and FIG. 3, a pair of surface plates 23 made of metal plates are opposed to each other at a predetermined interval, and a frame member 30 made of a synthetic resin molded product such as hard vinyl chloride is attached to the peripheral portion. As a result, the outer shell 21 is formed, and the hollow portion 27 formed in the outer shell 21 is filled with the heat insulating material 25 made of foamed resin.

以下、断熱パネル20について、より具体的に説明する。
枠材30は、図5に示すように、直線状の外周枠材31と、外周枠材31の端部同士を連結するコーナ枠材40とからなっている。外周枠材31とコーナ枠材40には、表面板23と接する面に、差込溝33、41(図4参照)が枠材30の全周に亘って形成されている。そして、図6に示すように、表面板23の4辺には差込板23Aが直角曲げして形成されている。そして、図13に示すように、差込板23Aを対応する差込溝33、41に差し込むことで、表面板23と枠材30とが固定されて、外殻体21(図2参照)が形成される。なお、表面板23の角部には、図6に示すように、差込板23Aを直角曲げするためのCカット23Bが施されている。
Hereinafter, the heat insulation panel 20 will be described more specifically.
As shown in FIG. 5, the frame member 30 includes a linear outer peripheral frame member 31 and a corner frame member 40 that connects ends of the outer peripheral frame member 31. In the outer peripheral frame member 31 and the corner frame member 40, insertion grooves 33 and 41 (see FIG. 4) are formed on the entire surface of the frame member 30 on the surface in contact with the surface plate 23. As shown in FIG. 6, insertion plates 23 </ b> A are formed by bending at right angles on the four sides of the surface plate 23. Then, as shown in FIG. 13, by inserting the insertion plate 23 </ b> A into the corresponding insertion grooves 33 and 41, the surface plate 23 and the frame member 30 are fixed, and the outer shell body 21 (see FIG. 2) is It is formed. As shown in FIG. 6, a C-cut 23B for bending the insertion plate 23A at a right angle is applied to the corner portion of the surface plate 23.

また、外周枠材31の側面には、図13に示すように、断熱パネル20同士を組み付けるために設けられる第1凹条部又は第1凸条部(図面では第1凹条部35を示す)が設けられており、これらの第1凹条部35と第1凸条部を組み合わせることで、断熱パネル20同士が連結されている。また、ルーフパネル15(図1参照)及びベースパネルとの連結部にも同様の第2凸条部37が設けられており、ルーフパネル15及びベースパネルと断熱パネル20とが連結される。
そして、このように構成される断熱パネル20の外周枠材31には、断熱材25(図2参照)の注入孔(図示しない)が設けられている。
Moreover, as shown in FIG. 13, the 1st groove part provided in order to assemble | attach heat insulation panels 20 to the side surface of the outer periphery frame material 31 or a 1st protrusion (it shows the 1st groove part 35 in drawing). ) Are provided, and the heat insulating panels 20 are connected to each other by combining the first concave stripe portions 35 and the first convex stripe portions. Further, a similar second ridge portion 37 is provided at a connecting portion between the roof panel 15 (see FIG. 1) and the base panel, and the roof panel 15 and the base panel and the heat insulating panel 20 are connected.
And the outer periphery frame material 31 of the heat insulation panel 20 comprised in this way is provided with the injection hole (not shown) of the heat insulating material 25 (refer FIG. 2).

次に、コーナ枠材40について、断熱パネル20の右上にあるコーナ枠材40を例にして説明する。
コーナ枠材40は、図7に示すように、平面視略L字形状に連結される横側面43と上側面45とを備えている。そして、コーナ枠材40の横側面43には、図13に示すように、外周枠材31に設けられた第1凹条部35又は第1凸条部に連なる第1凹条部又は第1凸条部(図面では第1凹条部51を示す)が設けられている。そして、上側面45には、外周枠材31に設けられた第2凸条部に連なる第2凸条部55が設けられている。なお、横側面43及び上側面45には、外周枠材31の内側に嵌り込む延出部43A、45Aが形成されている。延出部43A、45Aは、横側面43及び上側面45の厚みよりも外周枠材31の厚み分薄く形成されており、コーナ枠材40と外周枠材31と嵌め合わせたときに、外周面においてはコーナ枠材40と外周枠材31とが略面一になっている。延出部43A、45Aと外周枠材31が重なり合って接続されることで、嵌め込みによる接続であっても、コーナ枠材40と外周枠材31とが互いに外れにくくなり、また重なり合うために、断熱材25が継ぎ目から漏れ出ることを防ぐことができる。
Next, the corner frame member 40 will be described taking the corner frame member 40 at the upper right of the heat insulation panel 20 as an example.
As shown in FIG. 7, the corner frame member 40 includes a lateral side surface 43 and an upper side surface 45 that are connected in a substantially L shape in plan view. Then, on the lateral side surface 43 of the corner frame member 40, as shown in FIG. 13, the first groove portion or the first groove portion connected to the first groove portion 35 or the first protrusion portion provided in the outer peripheral frame member 31. A protruding portion (the first concave portion 51 is shown in the drawing) is provided. The upper side surface 45 is provided with a second ridge 55 that is continuous with the second ridge provided on the outer peripheral frame member 31. The lateral side surface 43 and the upper side surface 45 are formed with extending portions 43A and 45A that fit inside the outer peripheral frame member 31. The extending portions 43A and 45A are formed thinner than the thickness of the lateral side surface 43 and the upper side surface 45 by the thickness of the outer peripheral frame member 31, and when the corner frame member 40 and the outer peripheral frame member 31 are fitted to each other, The corner frame member 40 and the outer peripheral frame member 31 are substantially flush with each other. Since the extension portions 43A and 45A and the outer peripheral frame member 31 are connected in an overlapping manner, the corner frame member 40 and the outer peripheral frame member 31 are unlikely to be separated from each other even if they are connected by fitting. The material 25 can be prevented from leaking from the joint.

図7に示すように、コーナ枠材40のL字になっている横側面43と上側面45との表面板23側の端部を連結するように、略三角形状の接触面47が形成されている。接触面47は、横側面43と上側面45の延出部43A、45Aの端部と端部を繋ぐ位置まで設けられており、延出部43A、45Aの外周枠材31が嵌り込む部分については、厚みが外周枠材31分だけ薄くなっており、外周枠材31の表面板23側の面と接触面47とが面一になるようにされている。
従来、表面板23の角部に施されたCカット23B(図6参照)によって、断熱材25が漏れやすいという問題があった。しかし、本実施形態においては、コーナ枠材40に接触面47を形成することで、表面板23とコーナ枠材40との接触距離を接触面47を形成しない場合の約2倍とすることができ、断熱パネル20の角部からの発泡漏れを抑制することができる。
As shown in FIG. 7, a substantially triangular contact surface 47 is formed so as to connect the L-shaped side surface 43 and the upper side surface 45 of the corner frame member 40 on the surface plate 23 side. ing. The contact surface 47 is provided up to a position where the end portions of the extending portions 43A and 45A of the lateral side surface 43 and the upper side surface 45 are connected to each other, and the outer frame material 31 of the extending portions 43A and 45A is fitted therein. The thickness of the outer peripheral frame member 31 is reduced by the outer peripheral frame member 31 so that the surface of the outer peripheral frame member 31 on the surface plate 23 side and the contact surface 47 are flush with each other.
Conventionally, there has been a problem that the heat insulating material 25 is likely to leak due to the C-cut 23B (see FIG. 6) applied to the corners of the surface plate 23. However, in the present embodiment, by forming the contact surface 47 on the corner frame member 40, the contact distance between the surface plate 23 and the corner frame member 40 can be approximately double that when the contact surface 47 is not formed. It is possible to suppress foam leakage from the corners of the heat insulation panel 20.

外周枠材31の第1凹条部35は、図13に示すように、2つの凹条部から形成されており、2つの第1凹条部35の間には、第1凹条部35の約半分程度の高さの凸条部39が設けられている。この凸条部39には、その幅方向の中央部にその全長に亘って突起39Aが形成されている。この突起39Aは、外周枠材31から突出しない程度の高さとされており、断熱材25の発泡圧力による外周枠材31の膨らみを防止する目的で設けられている。
一方、コーナ枠材40の第1凹条部51は、外周枠材31の第1凹条部35の形状に連なるように、2つの凹条部から形成されており、2つの第1凹条部51の間に、凸条部39に連なるように、凸条部53が形成されている。この凸条部53にも、突起39Aに連なる形状で、突起53Aが形成されており、この突起53Aは、徐々にその高さが低くなるように形成されており、その終端が凸条部53の長さの約半分程度の位置になっている。この突起53Aも、コーナ枠材40の膨らみを防止し、かつ突起39Aに連なるように形成されることで、突起39Aの角が他の断熱パネルに当接して傷を形成したり、運搬時に手に突起39Aの角が当たって怪我したりすることを防いでいる。
As shown in FIG. 13, the first groove portion 35 of the outer peripheral frame member 31 is formed from two groove portions, and the first groove portion 35 is provided between the two first groove portions 35. Ridges 39 having a height of about half of the height are provided. A protrusion 39 </ b> A is formed over the entire length of the convex portion 39 at the center in the width direction. The protrusion 39 </ b> A has a height that does not protrude from the outer peripheral frame member 31, and is provided for the purpose of preventing the outer peripheral frame member 31 from bulging due to the foaming pressure of the heat insulating material 25.
On the other hand, the first recess 51 of the corner frame member 40 is formed of two recesses so as to be continuous with the shape of the first recess 35 of the outer peripheral frame member 31, and the two first recesses are formed. Between the parts 51, a protruding line part 53 is formed so as to continue to the protruding line part 39. The protrusion 53A is also formed with a protrusion 53A in a shape that is continuous with the protrusion 39A. The protrusion 53A is formed so that its height gradually decreases, and the end of the protrusion 53A is the protrusion 53A. The position is about half of the length. The protrusion 53A is also formed so as to prevent the corner frame member 40 from bulging and to be continuous with the protrusion 39A, so that the corner of the protrusion 39A abuts on another heat insulating panel to form a scratch, This prevents the corners of the protrusions 39A from hitting and injuring them.

外周枠材31の第2凸条部37は、図13に示すように、2つの凸条部から形成されており、2つの第2凸条部37の間には、凹条部38が設けられている。この凹条部38には、その幅方向の中央部にその全長に亘って、凹条部38より一段低くなるような溝部38Aが形成されている。
コーナ枠材40の第2凸条部55は、図13に示すように、外周枠材31の第2凸条部37の形状に連なるように2つの凸条部から形成されており、2つの第2凸条部55の間に、外周枠材31の凹条部38に連なるように、凹条部57が形成されている。ただ、この凹条部57には、溝部は形成されていないが、外周枠材31の溝部38Aと同じ深さになっている。なお、延出部43Aは、外周枠材31の形状に沿うように、凹条部が浅めに形成され、その中央部に溝部も形成されている。
As shown in FIG. 13, the second ridge portion 37 of the outer peripheral frame member 31 is formed of two ridge portions, and a concave ridge portion 38 is provided between the two second ridge portions 37. It has been. A groove portion 38 </ b> A is formed at the center of the concave portion 38 in the width direction so as to be one step lower than the concave portion 38 over the entire length thereof.
As shown in FIG. 13, the second ridge 55 of the corner frame member 40 is formed of two ridges so as to be continuous with the shape of the second ridge 37 of the outer frame 31. Between the 2nd protruding item | line parts 55, the recessed item part 57 is formed so that it may continue with the recessed item part 38 of the outer periphery frame material 31. FIG. However, the groove 57 is not formed with a groove, but has the same depth as the groove 38 </ b> A of the outer peripheral frame member 31. In addition, as for the extending part 43A, a groove part is formed shallowly so that the shape of the outer periphery frame material 31 may be followed, and the groove part is also formed in the center part.

また、図10に示すように、凸条部53の上端部(突起53Aが形成されていない部分)には、ガス抜き孔60の外側開口61が形成されている。外側開口61は、凸条部53の幅方向に長くなる長孔形状に形成されており、その大きさは約1mm×15mm程度とされている。また、コーナ枠材40の横側面43において、幅方向の略中央に位置するように形成されている。
そして、図11に示すように、外側開口61から連なるように、中空部27側に向かってガス抜き孔60が延出しており、中空部27側には、内側開口63が開口している。外側開口61と内側開口63との間に連通板65が形成されている。連通板65は、コーナ枠材40の内面57Aと平行になる天板部分65Aとコーナ枠材40の凹条部57の内面との間に形成された両側面部分65Bとを有しており、チャンネル形状をなしている。連通板65とコーナ枠材40の凹条部57の内面57Aとの間の空間が、外側開口61と内側開口63を連通する連通孔67とされている。つまり、ガス抜き孔60は、外側開口61と、内側開口63と、連通板65により形成される連通孔67とにより形成されている。
図9に示すように、連通板65の天板部分65Aにおいて、外側開口61側の形状は、直線状となっている一方、内側開口63側の端面65Cは、円弧状とされており、円弧形状の終端部から側面部分65Bが形成されている。そのため、内側開口63は外側開口61に比べると、その開口面積が約15%大きくなっている。
なお、ガス抜き孔60は断熱材25の発泡充填時に、断熱材25が下方から発泡してくるためにできるだけ上部にある方が塞がれにくく好ましい。作業効率からも組み付けの方向性が無いように、コーナ枠材40の幅方向の中央部にガス抜き孔60を配置している。
Further, as shown in FIG. 10, an outer opening 61 of the gas vent hole 60 is formed at the upper end portion (the portion where the protrusion 53 </ b> A is not formed) of the ridge portion 53. The outer opening 61 is formed in a long hole shape that is elongated in the width direction of the ridge 53, and the size thereof is about 1 mm × 15 mm. Further, it is formed on the lateral side surface 43 of the corner frame member 40 so as to be positioned substantially at the center in the width direction.
And as shown in FIG. 11, the gas vent hole 60 is extended toward the hollow part 27 side so that it may continue from the outer side opening 61, and the inner side opening 63 is opening in the hollow part 27 side. A communication plate 65 is formed between the outer opening 61 and the inner opening 63. The communication plate 65 has a top plate portion 65A that is parallel to the inner surface 57A of the corner frame member 40 and both side surface portions 65B that are formed between the inner surface of the concave strip 57 of the corner frame member 40. It has a channel shape. A space between the communication plate 65 and the inner surface 57 </ b> A of the recess 57 of the corner frame member 40 is a communication hole 67 that communicates the outer opening 61 and the inner opening 63. That is, the gas vent hole 60 is formed by the outer opening 61, the inner opening 63, and the communication hole 67 formed by the communication plate 65.
As shown in FIG. 9, in the top plate portion 65A of the communication plate 65, the shape on the outer opening 61 side is linear, while the end face 65C on the inner opening 63 side is arcuate, A side surface portion 65B is formed from the end portion of the shape. For this reason, the opening area of the inner opening 63 is about 15% larger than that of the outer opening 61.
In addition, since the heat insulating material 25 foams from below when the heat insulating material 25 is foam-filled, it is preferable that the gas vent hole 60 be as close to the upper as possible. The gas vent hole 60 is arranged at the center in the width direction of the corner frame member 40 so that there is no assembling direction from the work efficiency.

コーナ枠材40の凹条部57の内面57Aの図9上での左側(内側開口63に対して外側開口61の設けられた横側面43から遠い側)には、突起部69が形成されている。突起部69は、連通板65の端面65Cの形状に沿った円弧形状とされている。このように連通板65によって形成される内側開口63の形状と突起部69の形状を同じにすることで、断熱材25の発泡時に内側開口63と突起部69の間に断熱材が入り込みにくくなる。
そして、突起部69は、連通板65の配されている高さと同程度の高さに形成されている。断熱材25が充填される際には、突起部69側から断熱材25が充填されてくるようにされているため、断熱材25がガス抜き孔60から漏れ出しにくくなっている。
On the left side of the inner surface 57A of the concave strip portion 57 of the corner frame member 40 in FIG. 9 (the side far from the lateral side surface 43 provided with the outer opening 61 with respect to the inner opening 63), a protrusion 69 is formed. Yes. The protrusion 69 has an arc shape that follows the shape of the end face 65 </ b> C of the communication plate 65. Thus, by making the shape of the inner opening 63 formed by the communication plate 65 the same as the shape of the protrusion 69, it becomes difficult for the heat insulating material to enter between the inner opening 63 and the protrusion 69 when the heat insulating material 25 is foamed. .
The protrusion 69 is formed to have a height that is approximately the same as the height at which the communication plate 65 is disposed. When the heat insulating material 25 is filled, since the heat insulating material 25 is filled from the protrusion 69 side, the heat insulating material 25 is difficult to leak from the gas vent hole 60.

また、図14に示すような、コーナパネル19用のコーナパネル用枠材70の場合には、その上下側の枠材として、2つの外周枠材31と、2つのコーナ枠材40と、1つの連結枠材71が用いられる。このようなコーナパネル用枠材70を嵌め込みにより接続し、コーナパネル用枠材70の状態で保管をしておくと、嵌合部の摩擦抵抗より重さが勝ち、外れやすくなる可能性がある。そのため、図15及び図16に示すように、本実施形態においては、コーナ枠材40の上側面45に、嵌合突起59を設けている。具体的には、上側面45の延出部45Aの溝部の上部に、外周枠材31の厚みを隔てて嵌合突起59が設けられている。嵌合突起59の幅は、外周枠材31の凹条部38の溝部38Aの幅と略同一となっている。そのため、図17に示すように、嵌合突起59と延出部45Aとで、凹条部38の溝部38Aの底面を挟み込んでいるために、コーナ枠材40の端面を始点として、外周枠材31が上方向に外れようとするのを抑制し、嵌合した状態で保持することができる。また、延出部45Aと嵌合突起59で凹条部38の溝部38Aを挟み込んで固定しているために、発泡圧による部品同士のずれが抑制され、漏れを防止することができる。   Further, in the case of a corner panel frame member 70 for the corner panel 19 as shown in FIG. 14, two outer peripheral frame members 31, two corner frame members 40, 1 Two connecting frame members 71 are used. If such a corner panel frame member 70 is connected by fitting and stored in the state of the corner panel frame member 70, the weight may be greater than the frictional resistance of the fitting portion, and the corner panel frame member 70 may be easily detached. . Therefore, as shown in FIGS. 15 and 16, in the present embodiment, a fitting protrusion 59 is provided on the upper side surface 45 of the corner frame member 40. Specifically, a fitting protrusion 59 is provided on the upper portion of the groove portion of the extending portion 45 </ b> A of the upper side surface 45 with the thickness of the outer peripheral frame member 31 being separated. The width of the fitting projection 59 is substantially the same as the width of the groove portion 38 </ b> A of the concave strip portion 38 of the outer peripheral frame member 31. Therefore, as shown in FIG. 17, since the fitting protrusion 59 and the extending portion 45A sandwich the bottom surface of the groove portion 38A of the concave strip portion 38, the outer peripheral frame member starts from the end surface of the corner frame member 40. 31 can be prevented from coming off upward and can be held in a fitted state. In addition, since the groove portion 38A of the concave strip portion 38 is sandwiched and fixed by the extending portion 45A and the fitting protrusion 59, the shift between components due to the foaming pressure is suppressed, and leakage can be prevented.

続いて、本実施形態の断熱パネル20の組み立て手順の一例を説明する。
外周枠材31に設けられた第1凹条部35又は第1凸条部とコーナ枠材40に設けられた第1凹条部51又は第1凸条部が嵌め合うように接続する。そして、外周枠材31に設けられた第2凸条部37とコーナ枠材40とに設けられた第2凸条部55とが嵌め合うように接続する。この際に、嵌合突起59が外周枠材31の凹条部38の溝部38Aに入り込み、外周枠材31は、延出部45Aと嵌合突起59により上下方向から挟み込まれて固定される。このようにして、コーナ枠材40と外周枠材31とが嵌め合わされて、枠材30が形成される。そして、枠材30の差込溝33、41に表面板23の差込板23Aが表側と裏側の両側に差し込まれて、外殻体21が形成される。
Then, an example of the assembly procedure of the heat insulation panel 20 of this embodiment is demonstrated.
It connects so that the 1st concave strip part 35 provided in the outer periphery frame material 31 or the 1st convex strip part, and the 1st concave strip part 51 provided in the corner frame material 40 or the 1st convex strip part may fit. And it connects so that the 2nd protruding item | line part 37 provided in the outer periphery frame material 31 and the 2nd protruding item | line part 55 provided in the corner frame material 40 may fit. At this time, the fitting projection 59 enters the groove portion 38A of the concave strip portion 38 of the outer peripheral frame member 31, and the outer peripheral frame member 31 is sandwiched and fixed by the extending portion 45A and the fitting protrusion 59 from the vertical direction. Thus, the corner frame member 40 and the outer peripheral frame member 31 are fitted together to form the frame member 30. Then, the insertion plates 23A of the surface plate 23 are inserted into the insertion grooves 33 and 41 of the frame member 30 on both the front side and the back side, and the outer shell body 21 is formed.

上記のように形成された外殻体21は、表面板23のいずれかが上側になるようにして発泡治具(図示しない)にセットされて固定される。外周枠材31の注入孔(図示しない)から断熱材25の原料液を中空部27に注入する。原料液は下側の表面板23の内側を流れて拡散しながら、発泡充填していく。この際に、中空部27内の空気(もしくは、発泡前に気体を充填している場合にはその気体)及び発泡に伴って発生したガスが、ガス抜き孔60から外部に排出される。
そして、断熱材25の発泡充填が進むと、コーナ枠材40の近傍でも断熱材25の発泡が行われる。この際、図12における下部前方(断熱パネル20の中央より)から発泡が進行する。そして、ガス抜き孔60の近傍で発泡が行われるようになると、ガス抜き孔60の内側開口63の方向に発泡しようとする断熱材25は、突起部69に当接することで、その発泡速度が遅くなる。その一方、ガス抜き孔60以外の場所では、断熱材25の発泡が進行して、中空部27は断熱材25によって充填される。この際に、ガス抜き孔60の内側開口63は、上下に縦長の円弧形状に開口し、開口面積が広くなっていることから、断熱材25によってガス抜き孔60が塞がれるのが遅くなるため、ガス抜き効果を長く持続させることができる。つまり、断熱材25の発泡途中でガス抜き孔60が完全に塞がれ難くなっているため、空気溜まりが形成されにくくなり、断熱材25が隅々まで充填されやすくなる。また、内側開口63の開口面積に対して、連通孔67の断面積及び外側開口61の開口面積が狭いため、内側開口63から入り込んだ断熱材25は流通抵抗が増加するため、外側開口61まで到達できず、外側開口61からの断熱材の漏れを抑制することができる。
このようにして、断熱材25がガス抜き孔60の外側開口61から漏れ出ることなく、隅々まで発泡充填される。
The outer shell body 21 formed as described above is set and fixed on a foaming jig (not shown) so that one of the surface plates 23 is on the upper side. A raw material liquid for the heat insulating material 25 is injected into the hollow portion 27 from an injection hole (not shown) of the outer peripheral frame member 31. The raw material liquid is foam-filled while flowing and diffusing inside the lower surface plate 23. At this time, the air in the hollow portion 27 (or the gas when the gas is filled before foaming) and the gas generated along with the foaming are discharged from the gas vent hole 60 to the outside.
When the foam filling of the heat insulating material 25 proceeds, the heat insulating material 25 is also foamed in the vicinity of the corner frame material 40. Under the present circumstances, foaming progresses from the lower part front (from the center of the heat insulation panel 20) in FIG. Then, when foaming is performed in the vicinity of the gas vent hole 60, the heat insulating material 25 to be foamed in the direction of the inner opening 63 of the gas vent hole 60 is brought into contact with the protruding portion 69, so that the foaming speed is increased. Become slow. On the other hand, foaming of the heat insulating material 25 proceeds at a place other than the gas vent hole 60, and the hollow portion 27 is filled with the heat insulating material 25. At this time, the inner opening 63 of the gas vent hole 60 is opened in a vertically long arc shape, and the opening area is widened, so that the gas vent hole 60 is slowly blocked by the heat insulating material 25. Therefore, the degassing effect can be maintained for a long time. That is, since the gas vent hole 60 is hardly completely blocked during the foaming of the heat insulating material 25, an air pocket is hardly formed, and the heat insulating material 25 is easily filled to every corner. In addition, since the cross-sectional area of the communication hole 67 and the opening area of the outer opening 61 are narrower than the opening area of the inner opening 63, the heat insulating material 25 that has entered from the inner opening 63 increases the flow resistance. It cannot reach and the leakage of the heat insulating material from the outer side opening 61 can be suppressed.
In this way, the heat insulating material 25 is foam-filled to every corner without leaking from the outer opening 61 of the gas vent hole 60.

以上のように本実施形態によれば、中空部27内に充填された断熱材25がガス抜き孔60方向に発泡してきた際に、断熱材25がガス抜き孔60の周囲の突起部69に一度接触することで、断熱材25のガス抜き孔60方向への進行速度を遅らせることができる。そして、その間にも断熱材25の発泡は進むことから、中空部27内の必要な箇所への断熱材25の発泡充填は行われることになる。このように、ガス抜き孔60周囲に突起部69を形成したことで、ガス抜き孔60への断熱材25の浸入を抑制しつつ、中空部27内における確実な断熱材25の充填を行うことができるようになる。なお、このような突起部69が形成されていても、ガス抜き孔60から気体であるガスは滞りなく流出することができるため、必要なガス抜きが行われることになる。また、ガス抜き孔60に断熱材25が浸入することを突起部69が抑止するため、発泡の途中でガス抜き孔60が塞がれて空気溜まりが形成されることを抑止することができる。   As described above, according to the present embodiment, when the heat insulating material 25 filled in the hollow portion 27 is foamed in the direction of the gas vent hole 60, the heat insulating material 25 is applied to the protrusion 69 around the gas vent hole 60. By making contact once, the advancing speed to the gas vent hole 60 direction of the heat insulating material 25 can be delayed. In addition, since the foaming of the heat insulating material 25 proceeds in the meantime, the foaming filling of the heat insulating material 25 to the necessary portions in the hollow portion 27 is performed. Thus, by forming the protrusion 69 around the gas vent hole 60, the heat insulator 25 is reliably filled in the hollow portion 27 while suppressing the intrusion of the heat insulator 25 into the gas vent hole 60. Will be able to. Even if such a protrusion 69 is formed, the gas that is a gas can flow out from the gas vent hole 60 without any delay, so that necessary gas venting is performed. Moreover, since the protrusion part 69 suppresses that the heat insulating material 25 permeates into the gas vent hole 60, it is possible to prevent the gas vent hole 60 from being blocked in the middle of foaming to form an air pocket.

また、ガス抜き孔は、中空部27に開口する内側開口63が、外側に開口する外側開口61よりもその開口面積が大きくなっている。そのため、内側開口61が塞がりにくくなるため、ガス抜き効果を持続することができる。さらに、中空部27側の開口面積より、外側開口61の開口面積が小さいため、断熱材25が入り込もうとしても、入り口(内側開口63)に対して出口(外側開口61)の開口面積が狭いため、流通抵抗が増加し、断熱材25が外部まで到達する前に発泡が終了しやすくなっている。そのため、断熱材25が外部に漏れ出すことをより確実に防ぐことができるようになる。   Further, in the gas vent hole, the inner opening 63 that opens to the hollow portion 27 has a larger opening area than the outer opening 61 that opens to the outside. For this reason, the inner opening 61 is not easily blocked, and the degassing effect can be maintained. Furthermore, since the opening area of the outer opening 61 is smaller than the opening area on the hollow portion 27 side, the opening area of the outlet (outer opening 61) is narrower than the inlet (inner opening 63) even if the heat insulating material 25 tries to enter. For this reason, the flow resistance increases, and foaming is likely to end before the heat insulating material 25 reaches the outside. Therefore, it can prevent more reliably that the heat insulating material 25 leaks outside.

また、ガス抜き孔60は、内側開口63と外側開口61とを連通するための連通部(連通板65及び連通孔67)を有し、連通部は、コーナ枠材40との間に空間(連通孔67)を隔てて形成された連通板65の天板部分65Aを備え、その空間(連通孔67)をガスが流通するものとされており、連通板65の天板部分65Aは、板面を視た場合に、外側開口61側の形状が直線状である一方、内側開口63側の形状が円弧状とされている。連通部を設けたことで、ガス抜き孔60の内側開口63に断熱材25が浸入した場合であっても、外側開口61まで断熱材25が到達しにくくなる。そのため、断熱材25が外部に漏れ出すことをさらに防ぐことができる。また、外側開口61の形状を直線状とする一方、内側開口63側の形状を円弧状とすることで、内側開口63の開口面積が外側開口61に比して大きくなっており、上述の通り、流通抵抗が増加し、断熱材が外部に漏れ出すことをより確実に防ぐことができるようになる。   In addition, the gas vent hole 60 has a communication portion (a communication plate 65 and a communication hole 67) for communicating the inner opening 63 and the outer opening 61, and the communication portion is a space ( The top plate portion 65A of the communication plate 65 formed across the communication hole 67) is provided, and the gas flows through the space (the communication hole 67). The top plate portion 65A of the communication plate 65 When the surface is viewed, the shape on the outer opening 61 side is a straight line, while the shape on the inner opening 63 side is an arc. By providing the communication portion, the heat insulating material 25 is difficult to reach the outer opening 61 even when the heat insulating material 25 enters the inner opening 63 of the gas vent hole 60. Therefore, it can further prevent that the heat insulating material 25 leaks outside. Further, by making the shape of the outer opening 61 linear, while making the shape on the inner opening 63 side an arc, the opening area of the inner opening 63 is larger than that of the outer opening 61, as described above. The flow resistance is increased, and the heat insulating material can be more reliably prevented from leaking to the outside.

また、突起部69が、連通板65(連通部)の内側開口63側の形状に沿った円弧形状とされている。突起部69とガス抜き孔60との間において、断熱材25が入り込む隙間を減らすことができる。そのため、断熱材25が外部に漏れ出すことをさらに防ぐことができる。   Further, the protrusion 69 has an arc shape along the shape of the communication plate 65 (communication portion) on the inner opening 63 side. A gap into which the heat insulating material 25 enters between the protrusion 69 and the gas vent hole 60 can be reduced. Therefore, it can further prevent that the heat insulating material 25 leaks outside.

また、表面板23は、矩形状に形成されており、枠材30は、表面板23の各辺の長さと略同一で直線状の外周枠材31と、外周枠材31の端部同士を連結する平面視略L字型のコーナ枠材40とからなり、ガス抜き孔60は、コーナ枠材40の角部に設けられている。断熱材25が充填されにくいコーナ枠材40の角部にガス抜き孔60が設けられることにより、コーナ枠材40の角部まで断熱材25が充填されやすくなる。   Further, the surface plate 23 is formed in a rectangular shape, and the frame member 30 has a linear outer frame member 31 that is substantially the same as the length of each side of the surface plate 23 and ends of the outer frame member 31. The corner frame member 40 is connected to the corner frame member 40 having a substantially L-shape in plan view. The gas vent holes 60 are provided at the corners of the corner frame member 40. By providing the gas vent holes 60 at the corners of the corner frame member 40 that is difficult to be filled with the heat insulating material 25, the corners of the corner frame member 40 are easily filled with the heat insulating material 25.

<他の実施形態>
本発明は上記記述及び図面によって説明した実施形態に限定されるものではなく、例えば次のような実施形態も本発明の技術的範囲に含まれる。
(1)本発明は、上記実施形態に例示したプレハブ式冷蔵庫に限らず、冷凍庫、恒温高湿庫等、要は複数の断熱パネルを組み付けて貯蔵庫本体を構築したプレハブ式貯蔵庫全般及び断熱パネルを用いて構築されるクリーンルーム等に広く適用することができる。
(2)上記実施形態で例示した寸法はあくまでの一例であって、任意に選定し得るものである。
<Other embodiments>
The present invention is not limited to the embodiments described with reference to the above description and drawings. For example, the following embodiments are also included in the technical scope of the present invention.
(1) The present invention is not limited to the prefabricated refrigerator illustrated in the above embodiment, but includes a general prefabricated storage and a thermal insulation panel in which a storage body is constructed by assembling a plurality of thermal insulation panels, such as a freezer and a constant temperature and high humidity storage. The present invention can be widely applied to a clean room or the like that is constructed by using.
(2) The dimensions illustrated in the above embodiment are merely examples, and can be arbitrarily selected.

(3)上記実施形態では、外側開口61の形状を長孔形状としたが、長孔形状に限らず他の形状にすることもできる。
(4)上記実施形態では、内側開口63側の連通板65の形状を円弧形状としたが、円弧形状に限らず、意匠面ではないので、内側開口63の方が外側開口61の開口面積よりも広くなれば、他の形状としても良い。また、成形を容易にするために、内側開口63と外側開口61の開口面積が等しくなるようにしても良い。
(3) In the above embodiment, the shape of the outer opening 61 is a long hole shape. However, the shape is not limited to the long hole shape, and may be other shapes.
(4) In the above embodiment, the shape of the communication plate 65 on the inner opening 63 side is an arc shape. However, the shape is not limited to the arc shape and is not a design surface, so the inner opening 63 is more open than the opening area of the outer opening 61. If it becomes wider, other shapes may be used. Further, in order to facilitate molding, the opening areas of the inner opening 63 and the outer opening 61 may be equal.

(5)上記実施形態では、連通部(連通板65及び連通孔67)を設けたが、連通部を設けず、枠材の厚みのみでガス抜き孔の内側開口と外側開口としても良い。この際、内側方向に広がるテーパ形状とすることで、外側開口より内側開口の開口面積を広くしても良い。
(6)上記実施形態では、連通板65に両側面部分65Bを設けていたが、側面部分に関しては、枠材の凹凸を利用しても良い。
(5) In the above embodiment, the communication part (communication plate 65 and communication hole 67) is provided, but the communication part may not be provided, and the inner opening and the outer opening of the gas vent hole may be formed only by the thickness of the frame member. At this time, the opening area of the inner opening may be wider than the outer opening by forming a tapered shape spreading in the inner direction.
(6) In the above-described embodiment, both side surface portions 65B are provided on the communication plate 65. However, as for the side surface portions, the unevenness of the frame material may be used.

(7)上記実施形態では、ガス抜き孔60をコーナ枠材40に設けたが、外周枠材31に設けても良い。その場合には、突起(突起部69)の形状を、断熱材25の発泡してくる方向に対して障壁となるように形成すればよい。
(8)上記実施形態では、突起部69はガス抜き孔60から所定距離離れた位置に設けられていたが、突起部の端部と連通板の両側面部分(もしくは片方の側面部分)がつながっていても良い。このようにすると断熱材が間にさらに入り込みにくくなる。
(9)上記実施形態では、ガス抜き孔60はコーナ枠材40の断熱材25の充填時の上下方向の略中央付近に設けられていたが、上側に寄せてガス抜き孔を形成するようにしても良い。その場合には、治具に固定した際の上下方向に縦長形状ではなく左右方向に横長形状としても良い。
(7) In the above embodiment, the vent hole 60 is provided in the corner frame member 40, but it may be provided in the outer peripheral frame member 31. In that case, what is necessary is just to form the shape of a protrusion (protrusion part 69) so that it may become a barrier with respect to the direction in which the heat insulating material 25 foams.
(8) In the above embodiment, the protrusion 69 is provided at a position away from the gas vent hole 60 by a predetermined distance. However, the end of the protrusion is connected to both side portions (or one side portion) of the communication plate. May be. In this way, it becomes more difficult for the heat insulating material to enter between them.
(9) In the above embodiment, the vent hole 60 is provided in the vicinity of the approximate center in the vertical direction when filling the heat insulating material 25 of the corner frame member 40. However, the vent hole is formed close to the upper side. May be. In that case, it is good also as a horizontally long shape in the left-right direction instead of a vertically long shape at the time of fixing to a jig | tool.

10…冷蔵庫本体 20…断熱パネル 23…表面板 23A…差込板 25…断熱材 25…表面板 27…中空部 30…枠材 31…外周枠材 40…コーナ枠材 43…横側面 45…上側面 47…接触面 57A…凹条部の内面 60…ガス抜き孔 61…外側開口 63…内側開口 65…連通板(連通部) 65A…天板部分(天板) 65B…側面部分 65C…板状部分の内側開口側の端面 67…連通孔(連通部) 69…突起部(突起) DESCRIPTION OF SYMBOLS 10 ... Refrigerator main body 20 ... Heat insulation panel 23 ... Surface board 23A ... Insertion board 25 ... Heat insulation material 25 ... Surface board 27 ... Hollow part 30 ... Frame material 31 ... Outer frame material 40 ... Corner frame material 43 ... Side surface 45 ... Top Side surface 47 ... Contact surface 57A ... Inner surface of concave strip 60 ... Gas vent hole 61 ... Outside opening 63 ... Inside opening 65 ... Communication plate (communication portion) 65A ... Top plate portion (top plate) 65B ... Side portion 65C ... Plate shape End face on the inner opening side of the part 67 ... Communication hole (communication part) 69 ... Projection part (projection)

Claims (5)

相互に所定の間隔を隔てて配置された一対の表面板と、
前記表面板の周縁部に配され前記表面板の間に設けられた枠材と、
前記表面板および前記枠材によって形成された中空部内に発泡充填された断熱材とを備える断熱パネルにおいて、
前記枠材には、前記断熱材の発泡充填に伴い発生したガスを外部に排出するガス抜き孔が形成されており、前記ガス抜き孔の周囲には、前記断熱材の当該ガス抜き孔への浸入を抑止する突起が設けられていることを特徴とする断熱パネル。
A pair of surface plates arranged at a predetermined interval from each other;
A frame member disposed on the peripheral portion of the surface plate and provided between the surface plates;
In a heat insulating panel comprising a heat insulating material foam-filled in a hollow portion formed by the surface plate and the frame member,
The frame member is formed with a gas vent hole for discharging the gas generated along with the foam filling of the heat insulating material to the outside, and around the gas vent hole, the gas vent hole of the heat insulating material is connected to the gas vent hole. A heat insulating panel characterized in that a protrusion for preventing intrusion is provided.
前記ガス抜き孔は、前記中空部に開口する内側開口が、外側に開口する外側開口よりもその開口面積が大きいことを特徴とする請求項1に記載の断熱パネル。   2. The heat insulating panel according to claim 1, wherein an inner area of the gas vent hole that opens to the hollow portion has a larger opening area than an outer opening that opens outward. 前記ガス抜き孔は、前記内側開口と前記外側開口とを連通するための連通部を有し、
前記連通部は、前記枠材との間に空間を隔てて形成された天板を備え、その空間を前記ガスが流通するものとされており、
前記天板は、板面を視た場合に、前記外側開口側の形状が直線状である一方、前記内側開口側の形状が円弧状とされていることを特徴とする請求項2に記載の断熱パネル。
The vent hole has a communication portion for communicating the inner opening and the outer opening,
The communication portion includes a top plate formed with a space between the frame member, and the gas flows through the space.
The shape of the said inner side opening side is made into circular arc shape, while the shape of the said outer side opening side is linear when the plate | board surface is seen. Thermal insulation panel.
前記突起が、前記連通部の前記内側開口側の形状に沿った円弧形状とされていることを特徴とする請求項3に記載の断熱パネル。   The heat insulating panel according to claim 3, wherein the protrusion has an arc shape along a shape of the communication portion on the inner opening side. 前記表面板は、矩形状に形成されており、
前記枠材は、前記表面板の各辺の長さと略同一で直線状の外周枠材と、該外周枠材の端部同士を連結する平面視略L字型のコーナ枠材とからなり、
前記ガス抜き孔は、前記コーナ枠材の角部に設けられていることを特徴とする請求項1ないし請求項3に記載の断熱パネル。
The surface plate is formed in a rectangular shape,
The frame material is composed of a linear outer peripheral frame material that is substantially the same as the length of each side of the surface plate, and a substantially L-shaped corner frame material in plan view that connects ends of the outer peripheral frame material,
The heat insulation panel according to claim 1, wherein the gas vent hole is provided at a corner of the corner frame member.
JP2013161060A 2013-08-02 2013-08-02 Thermal insulation panel Active JP6212322B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2013161060A JP6212322B2 (en) 2013-08-02 2013-08-02 Thermal insulation panel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2013161060A JP6212322B2 (en) 2013-08-02 2013-08-02 Thermal insulation panel

Publications (2)

Publication Number Publication Date
JP2015031447A true JP2015031447A (en) 2015-02-16
JP6212322B2 JP6212322B2 (en) 2017-10-11

Family

ID=52516910

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2013161060A Active JP6212322B2 (en) 2013-08-02 2013-08-02 Thermal insulation panel

Country Status (1)

Country Link
JP (1) JP6212322B2 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017015222A (en) * 2015-07-06 2017-01-19 ホシザキ株式会社 Heat insulation panel
JP2017032117A (en) * 2015-08-05 2017-02-09 ホシザキ株式会社 Heat insulation panel
JP2019007712A (en) * 2017-06-28 2019-01-17 ホシザキ株式会社 Heat insulation panel
JP2019023536A (en) * 2017-07-25 2019-02-14 日立アプライアンス株式会社 refrigerator

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59182083U (en) * 1983-05-24 1984-12-04 三菱電機株式会社 Boxes for refrigerators, etc.
JPS62182574A (en) * 1986-02-06 1987-08-10 三洋電機株式会社 Heat-insulating box body for cooling
JPH01154215U (en) * 1988-04-18 1989-10-24
JPH02242077A (en) * 1989-03-15 1990-09-26 Mitsubishi Electric Corp Door body for refrigerator
JPH0336826U (en) * 1989-08-17 1991-04-10
JPH0477415U (en) * 1990-11-19 1992-07-07
JPH0650654A (en) * 1992-07-30 1994-02-25 Hitachi Ltd Door structure for refrigerator
JPH08121947A (en) * 1994-10-27 1996-05-17 Sharp Corp Refrigerator door
JPH08230079A (en) * 1995-02-24 1996-09-10 Sanyo Electric Co Ltd Heat insulating panel

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59182083U (en) * 1983-05-24 1984-12-04 三菱電機株式会社 Boxes for refrigerators, etc.
JPS62182574A (en) * 1986-02-06 1987-08-10 三洋電機株式会社 Heat-insulating box body for cooling
JPH01154215U (en) * 1988-04-18 1989-10-24
JPH02242077A (en) * 1989-03-15 1990-09-26 Mitsubishi Electric Corp Door body for refrigerator
JPH0336826U (en) * 1989-08-17 1991-04-10
JPH0477415U (en) * 1990-11-19 1992-07-07
JPH0650654A (en) * 1992-07-30 1994-02-25 Hitachi Ltd Door structure for refrigerator
JPH08121947A (en) * 1994-10-27 1996-05-17 Sharp Corp Refrigerator door
JPH08230079A (en) * 1995-02-24 1996-09-10 Sanyo Electric Co Ltd Heat insulating panel

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017015222A (en) * 2015-07-06 2017-01-19 ホシザキ株式会社 Heat insulation panel
JP2017032117A (en) * 2015-08-05 2017-02-09 ホシザキ株式会社 Heat insulation panel
JP2019007712A (en) * 2017-06-28 2019-01-17 ホシザキ株式会社 Heat insulation panel
JP2019023536A (en) * 2017-07-25 2019-02-14 日立アプライアンス株式会社 refrigerator

Also Published As

Publication number Publication date
JP6212322B2 (en) 2017-10-11

Similar Documents

Publication Publication Date Title
JP6212322B2 (en) Thermal insulation panel
JP2012021665A (en) Refrigerator
JP2009162402A (en) Refrigerator
JP2018115856A (en) refrigerator
US4723598A (en) Warming panel
CN205641769U (en) Refrigerate refrigeration device and be used for cold -stored refrigeration device&#39;s door to personally experience sth. part of body
JP3391731B2 (en) Thermal insulation box and method of manufacturing thermal insulation box
JP6577771B2 (en) Thermal insulation panel
JP5722014B2 (en) Insulated door of storage
CN109813032A (en) Foaming cover board, refrigerator doors end cap and refrigerator
CN107687738A (en) Refrigerator and its door
JP5817618B2 (en) Refrigerator door and refrigerator equipped with this door
JP2021119325A (en) refrigerator
JP6980429B2 (en) Insulation panel
JP7134021B2 (en) fire panel
JP2013204900A (en) Heat insulating box and refrigerator with the same
JP6564304B2 (en) Thermal insulation panel
JP6404684B2 (en) Thermal insulation panel
CN205425612U (en) A show control assembly and cold -stored refrigeration device for refrigerating refrigeration device
CN104296471A (en) Door component and refrigerator
KR101816831B1 (en) Gasket for Door Frame, and Door Frame of Fire-proof Door having such Gasket
CN105627675A (en) Door body for refrigerating and freezing device and refrigerating and freezing device
KR100678718B1 (en) Insulation board
JP6189621B2 (en) Cooling storage
JP5552408B2 (en) Heat insulation box

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20160610

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20170306

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20170309

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20170425

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20170905

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20170915

R150 Certificate of patent or registration of utility model

Ref document number: 6212322

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150