JP2015025281A - Bit device of shield machine - Google Patents

Bit device of shield machine Download PDF

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JP2015025281A
JP2015025281A JP2013155101A JP2013155101A JP2015025281A JP 2015025281 A JP2015025281 A JP 2015025281A JP 2013155101 A JP2013155101 A JP 2013155101A JP 2013155101 A JP2013155101 A JP 2013155101A JP 2015025281 A JP2015025281 A JP 2015025281A
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pin
swing
hole
bit
rocking
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JP6253293B2 (en
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金井 誠一郎
Seiichiro Kanai
誠一郎 金井
近藤 紀夫
Norio Kondo
紀夫 近藤
豐 加島
Yutaka Kashima
豐 加島
花岡 泰治
Taiji Hanaoka
泰治 花岡
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Hitachi Zosen Corp
Nippon Civic Consulting Engineers Co Ltd
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Hitachi Zosen Corp
Nippon Civic Consulting Engineers Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a bit device which can be configured in a compact size and is easily applicable without biting sediment.SOLUTION: A bit device of a shield machine includes: a substrate 24 fixed to a cutter head; and a bit body 22 supported on the substrate 24 via a rocking pin 23 in the radial direction of the cutter head. A rock-limiting mechanism 31 capable of making a bit body 22 rock within a prescribed range about the rocking pin 23 as a center is provided between a pin hole 30 formed in the bit body 22 and the rocking pin 23. A pin connection part consisting of the rock-limiting mechanism 31, the rocking pin 23, a boss hole 24C, and the pin hole 30 is made as a sealed structure.

Description

本発明は、シールド掘進機のカッタヘッドに設けられる揺動式のビット装置に関する。   The present invention relates to a rocking bit device provided in a cutter head of a shield machine.

シールド掘進機において、シールド掘進機の前部に、カッタヘッドが回転自在に支持され、このカッタヘッドの前面に、複数の掘削用ビットが設けられており、シールド掘進機のローリングを防止するために、カッタヘッドの回転方向を切替えつつ掘進する。   In the shield machine, a cutter head is rotatably supported at the front of the shield machine, and a plurality of excavation bits are provided on the front surface of the cutter head to prevent rolling of the shield machine. Digging while switching the rotation direction of the cutter head.

掘削用ビットは、カッタヘッドの回転方向の切替えに対応するために、回転方向の両側にそれぞれ硬材質の刃先部が埋め込まれている。この場合、回転方向前方の刃先部で地山を掘削するが、回転方向後方の刃先部側では、その周辺の母材に土砂が接触し、摩擦により摩耗するため、掘削用ビットの寿命が短くなるという問題があった。   In the excavation bit, in order to cope with the switching of the rotation direction of the cutter head, a cutting edge portion made of a hard material is embedded on each side of the rotation direction. In this case, the natural ground is excavated at the cutting edge in front of the rotation direction, but earth and sand contact the surrounding base material and wear due to friction on the cutting edge side in the rotation direction, so the life of the excavation bit is shortened. There was a problem of becoming.

この対策として、特許文献1は、カッタスポークに固定された柱体の掘削方向の前後に、半径方向のピンを介して掘削体を揺動可能に設けたものである。また特許文献2は、カッタスポークを、長さ方向に沿って設けられたロッド部と、当該ロッド部に所定範囲で回動自在に設けられたカバー部とで構成し、当該カバー部にビット取付台を介して正転、逆転用ビットをそれぞれ設けたものである。さらに特許文献3は、カッタスポークの前面に、長さ方向の軸心を中心とする円弧状の案内面を形成し、当該案内面に沿って周方向に摺動自在なスポーク可動部材を、リンク機構を介してカッタスポークに設け、スポーク可動部材の摺動方向の前後にカッタビットをそれぞれ設けたものである。   As a countermeasure, Patent Document 1 is provided with a drilling body swingable through a radial pin before and after the drilling direction of a column body fixed to a cutter pork. Further, Patent Document 2 is configured such that a cutter pork is composed of a rod portion provided along the length direction and a cover portion provided on the rod portion so as to be rotatable within a predetermined range, and a bit is attached to the cover portion. Forward and reverse bits are provided through a table. Further, in Patent Document 3, an arc-shaped guide surface centered on the longitudinal axis is formed on the front surface of the cutter spoke, and a spoke movable member that is slidable in the circumferential direction along the guide surface is linked. A cutter bit is provided through a mechanism, and cutter bits are provided before and after the sliding direction of the spoke movable member.

特開2001−98890号(図4)JP 2001-98890 (FIG. 4) 特許第3885333号(図3)Japanese Patent No. 3885333 (FIG. 3) 特許第2980309号(図6)Japanese Patent No. 2980309 (FIG. 6)

しかしながら、特許文献1では、掘削体の揺動により、柱体と掘削体の隙間が変化し、隙間に土砂が入り込むことで、土砂が噛み込んで掘削体が揺動しなくなるという問題があった。   However, in Patent Document 1, there is a problem that the excavation body does not oscillate because the gap between the pillar body and the excavation body changes due to the rocking of the excavation body and the earth and sand enter the gap so that the earth and sand get caught. .

また、特許文献2,3は、カッタスポーク全体を所定範囲で揺動させる大掛かりな構造で、適用するとカッタヘッド構造自体への影響があるため、容易に適用できないという問題があった。   Further, Patent Documents 2 and 3 have a large structure that swings the entire cutter pork within a predetermined range. When applied, there is a problem that the cutter head structure itself cannot be easily applied because it affects the cutter head structure itself.

本発明は、上記問題点を解決して、土砂の噛み込みもなく、小型に構成できて適用が容易なシールド掘進機のビット装置を提供することを目的とする。   SUMMARY OF THE INVENTION An object of the present invention is to provide a bit device for a shield machine that can solve the above-described problems and can be configured in a small size without being caught in earth and sand.

請求項1記載の発明は、
シールド掘進機の前部に回転自在に支持されたカッタヘッドに装着される揺動式のビット装置であって、
カッタヘッドに固定される支持体と、当該支持体にカッタヘッドの半径方向の揺動ピンを介して支持されるビット本体とを具備し、
当該ビット本体に形成されたピン穴、および支持体に形成されたボス穴の一方と、揺動ピンとの間に、当該揺動ピンを中心としてビット本体を所定範囲で揺動可能な揺動制限機構を設け、
当該揺動制限機構、揺動ピン、ボス穴およびピン穴からなるピン結合部を密閉構造とし、
ビット本体の前面で揺動方向の少なくとも一方に、掘削チップを設けたものである。
The invention described in claim 1
A swinging bit device mounted on a cutter head rotatably supported at the front of a shield machine,
A support body fixed to the cutter head, and a bit body supported by the support body via a rocking pin in the radial direction of the cutter head,
Swing limit that allows rocking of the bit body within a predetermined range around the rocking pin between one of the pin hole formed in the bit body and the boss hole formed in the support and the rocking pin Provided a mechanism,
The pin coupling part consisting of the swing limit mechanism, swing pin, boss hole and pin hole has a sealed structure,
A drilling tip is provided on at least one of the swing directions on the front surface of the bit body.

請求項2記載の発明は、請求項1記載の構成において、
支持体の前部に、揺動ピンの揺動軸心を中心とする凸状円弧面を形成するとともに、ビット本体の背面に、当該凸状円弧面に一定の隙間をあけて、揺動軸心を中心とする凹状円弧面を形成し、
ビット本体の揺動により、前記凸状円弧面と前記凹状円弧面の隙間が変化しないように構成されたものである。
The invention according to claim 2 is the configuration according to claim 1,
A convex arc surface centering on the oscillation axis of the oscillation pin is formed in the front portion of the support body, and a rocking shaft is provided on the back surface of the bit body with a certain gap in the convex arc surface. Forming a concave arc surface centered on the heart,
The gap between the convex arc surface and the concave arc surface is not changed by the swinging of the bit body.

請求項3記載の発明は、請求項1または2記載の構成において、
揺動制限機構は、揺動ピン、および当該揺動ピンが嵌合される穴部の一方で、互いに回動自在に摺接する摺動部に形成された扇形状の係止凹部と、揺動ピンおよび穴部の他方に形成されて当該係止凹部に所定の揺動角の範囲で回動自在に嵌合される係止歯部とを具備し、
前記穴部は、ピン穴とボス穴の一方であり、ピン穴とボス穴の他方に揺動軸が嵌合固定されたものである。
The invention according to claim 3 is the configuration according to claim 1 or 2,
The swing limiting mechanism includes a swinging pin and a fan-shaped locking recess formed in a sliding portion that is slidably contacted with each other, and a swinging pin and a hole in which the swinging pin is fitted. A locking tooth portion that is formed on the other of the pin and the hole portion and is fitted to the locking recess so as to be freely rotatable within a predetermined swing angle range;
The hole portion is one of a pin hole and a boss hole, and a swing shaft is fitted and fixed to the other of the pin hole and the boss hole.

請求項4記載の発明は、請求項1または2記載の構成において、
揺動制限機構は、揺動ピンの少なくとも一部に多角形断面の角柱部を形成し、
前記角柱部で互いに対向する複数の面に規制面を形成するとともに、当該規制面に対向する穴部の内面に、前記角柱部と穴部の揺動を所定範囲で規制する被規制面を形成し、
前記規制面と前記被規制面の間に揺動許容空間部を形成し、
前記穴部は、ピン穴とボス穴の一方であり、ピン穴とボス穴の他方に揺動軸が嵌合固定されたものである。
The invention according to claim 4 is the configuration according to claim 1 or 2,
The swing limit mechanism forms a polygonal cross-section prism on at least a part of the swing pin,
A restriction surface is formed on a plurality of surfaces facing each other at the prism portion, and a regulated surface is formed on the inner surface of the hole portion facing the restriction surface to restrict the swinging of the prism portion and the hole portion within a predetermined range. And
Forming a swing allowable space between the regulating surface and the regulated surface;
The hole portion is one of a pin hole and a boss hole, and a swing shaft is fitted and fixed to the other of the pin hole and the boss hole.

請求項5記載の発明は、請求項1乃至4のいずれか一項に記載の構成において、
ピン結合部に潤滑剤を封入したものである。
請求項6記載の発明は、請求項5記載の構成において、
ピン結合部に潤滑剤を加圧する加圧機構を設けたものである。
The invention according to claim 5 is the configuration according to any one of claims 1 to 4,
A lubricant is enclosed in a pin coupling portion.
The invention according to claim 6 is the configuration according to claim 5,
A pressure mechanism that pressurizes the lubricant is provided at the pin coupling portion.

請求項7記載の発明は、請求項6記載の構成において、
加圧機構は、
揺動ピンに揺動軸心方向に沿って形成されたシリンダ孔と、
当該シリンダ孔にスライド自在に挿入されたピストンと、
前記シリンダ孔内で当該ピストンを駆動する弾性部材または/および高圧気体と、を具備したものである。
The invention according to claim 7 is the configuration according to claim 6,
The pressure mechanism is
A cylinder hole formed in the swing pin along the swing axis direction;
A piston slidably inserted into the cylinder hole;
An elastic member and / or high-pressure gas for driving the piston in the cylinder hole is provided.

請求項1記載の発明によれば、揺動ピンとピン穴の間、または揺動ピンとボス穴の間に揺動制限機構を設け、ピン結合部を密閉構造とすることにより、支持体とビット本体との間に土砂の噛み込みもなく、小型に構成できて、カッタヘッドの任意位置に設置することができる。   According to the first aspect of the present invention, the support body and the bit body are provided by providing the swing limiting mechanism between the swing pin and the pin hole or between the swing pin and the boss hole, and forming the pin coupling portion in a sealed structure. There is no biting of earth and sand between them, and it can be made compact and can be installed at an arbitrary position of the cutter head.

請求項2記載の発明によれば、支持体の凸状円弧面とビット本体の凹状円弧面との隙間を一定にしたので、ビット本体の揺動により、隙間が変化せず、土砂の噛み込みにより、ビット本体の揺動が阻害されることがない。   According to the second aspect of the present invention, since the gap between the convex arc surface of the support and the concave arc surface of the bit body is constant, the gap does not change due to the swinging of the bit body, and the soil bites. Thus, the swinging of the bit body is not hindered.

請求項3記載の発明によれば、揺動ピンとピン穴、または揺動ピンとボス穴に、係止凹部と係止歯部とを形成することにより、密閉構造のピン結合部内で、ビット本体を十分な強度で支持するとともに、揺動限で十分な強度で規制することができる。   According to the third aspect of the present invention, by forming the locking concave portion and the locking tooth portion in the swing pin and the pin hole, or the swing pin and the boss hole, the bit main body is mounted in the pin coupling portion of the sealed structure. While supporting with sufficient strength, it is possible to regulate with sufficient strength at the swing limit.

請求項4記載の発明によれば、揺動ピンに、規制面を有する角柱部を形成し、ピン穴またはボス穴に、角柱部の揺動を所定範囲で規制する被規制面を形成したので、密閉構造のピン結合部内で、ビット本体を十分な強度で支持するとともに、揺動限で十分な強度で規制することができる。   According to the fourth aspect of the present invention, the prismatic portion having the restriction surface is formed on the swing pin, and the regulated surface that restricts the swing of the prismatic portion within a predetermined range is formed on the pin hole or the boss hole. In addition, the bit body can be supported with sufficient strength within the pin coupling portion having a sealed structure, and can be regulated with sufficient strength at the swing limit.

請求項5記載の発明によれば、ピン結合部に潤滑剤を封入することにより、ピン結合部の潤滑を促進させて、摩耗の発生や錆などによる固着を未然に防止できるとともに、シール材の潤滑と劣化保護を行うことができ、ピン結合部の止水性を高めることができる。   According to the invention described in claim 5, by encapsulating a lubricant in the pin coupling portion, the lubrication of the pin coupling portion can be promoted to prevent the occurrence of wear or rust and the like, and the sealing material. Lubrication and deterioration protection can be performed, and the water stoppage of the pin coupling portion can be increased.

請求項6記載の発明によれば、加圧機構により潤滑剤を加圧することで、切羽の土圧、水圧や掘削による圧力増加に対するピン結合部の止水性を高め、シール材の潤滑性を高めることができる。   According to the invention described in claim 6, by pressurizing the lubricant by the pressurizing mechanism, the water resistance of the pin coupling portion against the increase in earth pressure, water pressure, or excavation pressure of the face is increased, and the lubricity of the sealing material is increased. be able to.

請求項7記載の発明によれば、揺動ピンに形成したシリンダ孔と、シリンダ孔に挿入されたピストンを、弾性部材や高圧気体で駆動することにより、簡単な構造で潤滑剤を加圧することができる。   According to the seventh aspect of the present invention, the lubricant is pressurized with a simple structure by driving the cylinder hole formed in the swing pin and the piston inserted into the cylinder hole with an elastic member or high-pressure gas. Can do.

本発明に係るシールド掘進機のビット装置の実施例1を示す側面図である。It is a side view which shows Example 1 of the bit apparatus of the shield machine based on this invention. ビット装置の縦断面図である。It is a longitudinal cross-sectional view of a bit apparatus. 図2に示すA−A断面図である。It is AA sectional drawing shown in FIG. 図2に示すB−B断面図である。It is BB sectional drawing shown in FIG. ビット装置の分解斜視図である。It is a disassembled perspective view of a bit apparatus. (a)〜(c)は揺動制限機構を示す揺動ピンとピン穴の拡大横断面図で、(a)は当該実施例、(b)は第1変形例、(c)は第2変形例である。(A)-(c) is an enlarged cross-sectional view of a rocking pin and pin hole showing a rocking restriction mechanism, (a) is the embodiment, (b) is a first modification, and (c) is a second modification. It is an example. シールド掘進機のカッタヘッドを示す正面図である。It is a front view which shows the cutter head of a shield machine. 図7に示すC−C断面図である。It is CC sectional drawing shown in FIG. (a)〜(d)は揺動制限機構の変形例を示す揺動ピンとピン穴の拡大横断面図で、(a)は第3変形例、(b)は第4変形例、(c)は第5変形例、(d)は第6変形例である。(A)-(d) is an enlarged cross-sectional view of a swing pin and a pin hole showing a modification of the swing limiting mechanism, (a) is a third modification, (b) is a fourth modification, (c) Is a fifth modification, and (d) is a sixth modification. 揺動制限機構の第7変形例を示す揺動ピンとピン穴の拡大横断面図である。It is an enlarged cross-sectional view of a rocking pin and a pin hole showing a seventh modification of the rocking limiting mechanism. 本発明に係るビット装置の潤滑剤の他の加圧機構を示す縦断面図である。It is a longitudinal cross-sectional view which shows the other pressurization mechanism of the lubricant of the bit apparatus which concerns on this invention. 本発明に係るシールド掘進機のビット装置の実施例2を示し、使用状態を示すカッタスポークの横断面図である。FIG. 6 is a cross-sectional view of a cut-out spoke showing a second embodiment of the bit device of the shield machine according to the present invention and showing a use state. 本発明に係るシールド掘進機のビット装置の実施例3を示し、使用状態を示すカッタスポークの横断面図である。It is Example 3 of the bit apparatus of the shield machine which concerns on this invention, and is a cross-sectional view of the cutter pork which shows a use condition.

[実施例1]
以下、本発明の実施例1およびその変形例を図1〜図11に基づいて説明する。
(全体構造)
図7に示すように、シールド本体(図示せず)の前部で、シールド軸心Oを中心に回転自在に支持されたカッタヘッド11は、センター部材12から等角度ごとに複数本の主カッタスポーク13が半径方向に延設されている。これら主カッタスポーク13は、中間リング14と外周リング15とで連結支持されており、主カッタスポーク13間で中間リング14と外周リング15の間に、副カッタスポーク(カッタスポーク)16が半径方向に設置されている。そして主カッタスポーク13、中間リング14、外周リング15および副カッタスポーク16間に、土砂取り込み口17が形成される。
[Example 1]
Embodiment 1 of the present invention and modifications thereof will be described below with reference to FIGS.
(Overall structure)
As shown in FIG. 7, a cutter head 11 that is rotatably supported around the shield axis O at the front portion of a shield body (not shown) has a plurality of main cutters at equal angles from the center member 12. Spokes 13 extend in the radial direction. These main cutter spokes 13 are connected and supported by an intermediate ring 14 and an outer ring 15, and between the main cutter porks 13, a secondary cutter pork (cut pork) 16 is arranged in the radial direction between the intermediate ring 14 and the outer ring 15. Is installed. A soil intake port 17 is formed between the main cutter pork 13, the intermediate ring 14, the outer peripheral ring 15, and the auxiliary cutter pork 16.

センター部材12にセンタービット18が取り付けられ、また主カッタスポーク13の正面と両縁部に、固定式のカッタビット19がそれぞれ半径方向に所定ピッチで取り付けられている。また図8に示すように、副カッタスポーク16の両縁部に、固定式のカッタビット19が半径方向に所定ピッチで取り付けられている。さらに、外周リング15の所定位置と、副カッタスポーク16の前面中央部に、本発明に係る揺動式のビット装置21が所定ピッチで取り付けられている。   A center bit 18 is attached to the center member 12, and fixed cutter bits 19 are attached to the front surface and both edges of the main cutter pork 13 at a predetermined pitch in the radial direction. Further, as shown in FIG. 8, fixed cutter bits 19 are attached to both edges of the sub cutter spoke 16 at a predetermined pitch in the radial direction. Further, the swinging bit device 21 according to the present invention is attached at a predetermined pitch at a predetermined position of the outer peripheral ring 15 and a front center portion of the auxiliary cutter spoke 16.

(ビット装置)
このビット装置21は、図1〜図5に示すように、副カッタスポーク16または外周リング15に取り付けられた支持体24に、ビット本体22が半径方向の揺動ピン23を介して揺動軸心Or周りに所定の揺動角γの範囲で揺動自在に支持された揺動式に構成されている。
(Bit device)
As shown in FIGS. 1 to 5, the bit device 21 includes a support body 24 attached to the auxiliary cutter pork 16 or the outer peripheral ring 15, and a bit body 22 via a swing pin 23 in the radial direction. The swinging type is supported so as to be swingable around a center Or in a range of a predetermined swinging angle γ.

支持体24は、複数の取付穴24aに装着された取付ボルト25により、副カッタスポーク16または外周リング15に取り付けられる基台部24Aと、この基台部24Aに半径方向に所定間隔をあけて突設され、揺動軸心Or上にボス穴24Cがそれぞれ形成された内外一対のボス部24Bと、を具備している。   The support 24 includes a base portion 24A attached to the sub-cut spokes 16 or the outer ring 15 by mounting bolts 25 attached to the plurality of mounting holes 24a, and a predetermined interval in the radial direction between the base portion 24A. And a pair of inner and outer boss portions 24B each having a boss hole 24C formed on the swing axis Or.

ビット本体22は、ボス部24B間に挿入されるとともに、揺動ピン23が嵌合されるピン穴30が形成された軸支部22Aと、この軸支部22Aの前部から張出部22Cを延設してボス部24Bの前方をそれぞれ覆う掘削ブロック22Bとで、T字形に形成されている。またこの掘削ブロック22Bの前面に、揺動軸心Orを中心とする揺動方向の両端側(図7に示すシールド軸心Oを中心とする接線方向両端)にそれぞれ、硬質の掘削チップ26が全幅にわたって埋め込まれており、これら掘削チップ26の揺動軸心Or側にそれぞれ硬質の摩耗防止チップ27が埋め込まれている。またボス部24Bの前面が、揺動軸心Orを中心とする凸状円弧面28Aに形成され、この凸状円弧面28Aに対向して一定の隙間δをあけ、揺動軸心Or中心とする凹状円弧面28Bが掘削ブロック22Bの張出部22Cの背面に形成されている。   The bit body 22 is inserted between the boss portions 24B, and the shaft support portion 22A in which the pin hole 30 into which the swing pin 23 is fitted is formed, and the protruding portion 22C is extended from the front portion of the shaft support portion 22A. The excavation block 22B that is provided and covers the front of the boss portion 24B is formed in a T shape. Further, hard excavation tips 26 are provided on the front surface of the excavation block 22B at both ends in the swing direction centered on the swing axis Or (both ends in the tangential direction centered on the shield axis O shown in FIG. 7). It is embedded over the entire width, and a hard wear prevention tip 27 is embedded in each of the excavation tips 26 on the swing axis Or side. The front surface of the boss portion 24B is formed on a convex arcuate surface 28A centered on the oscillation axis Or, and a fixed gap δ is formed facing the convex arcuate surface 28A, and the center of the oscillation axis Or A concave arcuate surface 28B is formed on the back surface of the overhanging portion 22C of the excavation block 22B.

上記構成において、内外のボス部24Bの前面を覆う張出部22Cにより、ボス部24Bと軸支部22Aとの摺動部が覆われて、摺動部への土砂の噛み込みが防止される。また凸状円弧面28Aと凹状円弧面28B間に形成される隙間δは、ビット本体22が揺動しても変動しないので、隙間δに土砂が浸入することがあっても、土砂によりビット本体22の揺動が規制されることがない。また、ビット本体22の揺動により、隙間δが拡縮しないので、隙間δへの土砂の侵入を抑制することができる。   In the above configuration, the projecting portion 22C that covers the front surface of the inner and outer boss portions 24B covers the sliding portion between the boss portion 24B and the shaft support portion 22A, thereby preventing soil and sand from being caught in the sliding portion. In addition, the gap δ formed between the convex arc surface 28A and the concave arc surface 28B does not change even when the bit body 22 swings. Therefore, even if earth or sand may enter the gap δ, the bit body is caused by the earth and sand. The swing of 22 is not restricted. Further, since the gap δ is not expanded or contracted due to the swinging of the bit body 22, it is possible to suppress the intrusion of earth and sand into the gap δ.

(揺動制限機構)
ビット本体22のピン穴30と揺動ピン23との間に、ビット本体22の揺動角γを規制する揺動制限機構31が設けられている。
(Swing limit mechanism)
Between the pin hole 30 and the swing pin 23 of the bit body 22, a swing limit mechanism 31 that restricts the swing angle γ of the bit body 22 is provided.

この揺動制限機構31は、揺動ピン23と軸支部22Aに形成されたピン穴30との間に、揺動ピン23の揺動を揺動角γの範囲で許容する揺動許容空間部31aが形成されている。揺動ピン23は、全長にわたって八角形(多角形)断面の角柱部に形成されている。またボス部24Bのボス穴24Cが、前記角柱部に略同一(僅かに大きい相似形)の八角形断面に形成されて、揺動ピン23が密に嵌合され、揺動ピン23を回り止め(固定)するピン固定手段を構成している。もちろん、揺動ピン23の両端側とボス穴24Cをそれぞれ円形断面として、キー溝とキーを設けてピン固定手段を構成することもできる。   This rocking | fluctuation limiting mechanism 31 is the rocking | fluctuation permission space part which accept | permits rocking | fluctuation of the rocking | fluctuation pin 23 in the range of rocking | fluctuation angle (gamma) between the rocking | fluctuation pin 23 and the pin hole 30 formed in shaft support part 22A. 31a is formed. The swing pin 23 is formed in a prismatic portion having an octagonal (polygonal) cross section over the entire length. The boss hole 24C of the boss portion 24B is formed in an octagonal cross section that is substantially the same (slightly larger) as the prism portion, and the swing pin 23 is closely fitted to prevent the swing pin 23 from rotating. It constitutes a pin fixing means for (fixing). Of course, the pin fixing means can also be configured by providing both ends of the swing pin 23 and the boss hole 24C in a circular cross section and providing a key groove and a key.

なお、ここで「多角形」とは、複数のコーナ部が同一円周上に位置する図形をいい、その面が平坦面か湾曲面かは問わないものとする。
すなわち、揺動制限機構31は、図6(a)に示すように、揺動ピン23が、長辺で平坦面の規制面23Lと、短辺で揺動軸心Orを中心とする湾曲面の案内面23Sが交互に形成された八角形断面に形成されている。そして、案内面23Sは、摺接角αの範囲に形成されている。一方、ピン穴30は、長辺の被規制面30Lと、短辺で揺動軸心Orを中心とする湾曲面の被案内面30Sが交互に形成された八角形断面に形成され、被案内面30Sが揺動ピン23の案内面23Sより揺動角γ分だけ広い角度範囲に形成される。そして、これら被案内面30Sの両端が揺動規制端となる。被規制面30Lは、中央部が揺動軸心Or側に接近する頂部と、この頂部から両側に揺動軸心Orから離間する傾斜平坦面からなる浅いV字形断面に形成されている。したがって、揺動規制端まで揺動された揺動ピン23は、規制面23Lと被規制面30Lの一方の傾斜平坦面が面接触して揺動を規制される。そして、この被規制面30Lと規制面23Lの間の空間部が揺動許容空間部31aとなる。
Here, the “polygon” means a figure in which a plurality of corner portions are located on the same circumference, and it does not matter whether the surface is a flat surface or a curved surface.
That is, as shown in FIG. 6 (a), the rocking limit mechanism 31 has a rocking pin 23 with a curved surface centered on the rocking axis Or on the short side and the regulating surface 23L having a flat surface on the long side. The guide surfaces 23S are formed in an octagonal cross section formed alternately. The guide surface 23S is formed in the range of the sliding contact angle α. On the other hand, the pin hole 30 is formed in an octagonal cross section in which a long-side regulated surface 30L and a curved guided surface 30S centering on the oscillation axis Or at the short side are alternately formed. The surface 30S is formed in an angle range wider than the guide surface 23S of the swing pin 23 by the swing angle γ. And both ends of these guided surfaces 30S serve as swing regulation ends. The regulated surface 30L is formed in a shallow V-shaped cross section including a top portion whose central portion approaches the swing axis Or side, and an inclined flat surface spaced from the swing shaft Or on both sides from the top portion. Therefore, the swing pin 23 swung to the swing restriction end is restricted from swinging when one of the inclined flat surfaces of the restriction surface 23L and the restricted surface 30L is in surface contact. The space between the regulated surface 30L and the regulating surface 23L becomes the swing allowable space 31a.

(揺動制限機構の第1変形例)
次に、第1変形例の揺動制限機構31Aを、図6(b)を参照して説明する。上記実施例と同一部材には同一符号を付して説明を省略する。この第1変形例は、揺動ピン23側に揺動許容空間部31aを設けたものである。
(First variation of swing limit mechanism)
Next, the rocking | fluctuation limiting mechanism 31A of a 1st modification is demonstrated with reference to FIG.6 (b). The same members as those in the above embodiment are denoted by the same reference numerals and description thereof is omitted. In the first modification, a swing allowable space 31a is provided on the swing pin 23 side.

すなわち、ピン穴30の被規制面30Lを平坦面とし、揺動ピン23の規制面23Lを、中央の頂部が被規制面30Lに近接し、かつ頂部から揺動軸心Orに接近する傾斜平坦面となる低い山形断面に形成している。したがって、揺動ピン23が揺動規制端まで揺動されると、規制面23Lの傾斜平坦面が被規制面30Lに面接触して揺動が規制される。   That is, the regulated surface 30L of the pin hole 30 is a flat surface, and the regulating surface 23L of the swing pin 23 is inclined flat so that the central top is close to the regulated surface 30L and the top approaches the swing axis Or. It is formed in a low chevron cross section. Therefore, when the swing pin 23 is swung to the swing restriction end, the inclined flat surface of the restricting surface 23L comes into surface contact with the restricted surface 30L and the swing is restricted.

この第1変形例によれば、揺動許容空間部31aを形成する切削加工が揺動ピン23のみとなり、ピン穴30の切削加工に比べて製造が容易となる。
(揺動制限機構の第2変形例)
さらに第2変形例の揺動制限機構31Bを、図6(c)を参照して説明する。上記実施例と同一部材には同一符号を付して説明を省略する。この第2変形例は、ピン穴30側と揺動ピン23側にそれぞれ揺動許容空間部31aを設けたものである。
According to the first modification, the cutting process for forming the swing allowable space portion 31 a is only the swing pin 23, and the manufacture is easier than the cutting process of the pin hole 30.
(Second modification of the swing limiting mechanism)
Furthermore, the rocking | fluctuation limiting mechanism 31B of a 2nd modification is demonstrated with reference to FIG.6 (c). The same members as those in the above embodiment are denoted by the same reference numerals and description thereof is omitted. In the second modified example, swing allowable space portions 31a are provided on the pin hole 30 side and the swing pin 23 side, respectively.

すなわち、ピン穴30の被規制面30LをV字形断面とするとともに、揺動ピン23の規制面23Lを、被規制面30Lと対称の低い山形断面に形成する。これにより、ビット本体22が揺動規制端まで揺動された時に揺動ピン23の規制面23Lが、ピン穴30の被規制面30Lに面接触して揺動を規制するようにしたものである。   That is, the regulated surface 30L of the pin hole 30 has a V-shaped cross section, and the regulating surface 23L of the swing pin 23 is formed in a low chevron cross section that is symmetrical to the regulated surface 30L. Thus, when the bit body 22 is swung to the swing restriction end, the restricting surface 23L of the swing pin 23 comes into surface contact with the regulated surface 30L of the pin hole 30 to restrict the swing. is there.

上記第2変形例によれば、十分な強度で、揺動角γを広く確保することができる。
(揺動制限機構の第3〜第7変形例)
上記揺動制限機構31,31A,31Bでは、八角形(多角形)断面の揺動ピン23とピン穴30とを形成したが、第3〜5変形例では、全長にわたって四角形(多角形)断面の角柱部に形成された揺動ピン51と、軸支部22Aに、揺動ピン23が嵌合される略四角形断面のピン穴52が形成された揺動制限機構31C〜31Eである。上記実施例と同一部材には同一符号を付して説明を省略する。
According to the second modification, a wide swing angle γ can be secured with sufficient strength.
(Third to seventh modifications of the swing limiting mechanism)
In the rocking restriction mechanisms 31, 31A, 31B, the octagonal (polygonal) cross section of the rocking pin 23 and the pin hole 30 are formed. However, in the third to fifth modifications, a rectangular (polygonal) cross section over the entire length. The swing limiting mechanism 31C to 31E is formed with a swing pin 51 formed in the rectangular column portion and a pin hole 52 having a substantially square cross section into which the swing pin 23 is fitted in the shaft support portion 22A. The same members as those in the above embodiment are denoted by the same reference numerals and description thereof is omitted.

(第3変形例)
すなわち、図9(a)に示すように、揺動制限機構31Cは、揺動ピン51が長辺で平坦面の規制面51Lと、短辺で揺動軸心Orを中心とする円弧状断面の案内面51Sと、が互いに対向する四角形断面に形成されている。そして、案内面51Sが摺接角αの範囲に形成されている。一方、ピン穴52は、長辺の被規制面52Lと、短辺で揺動軸心Orを中心とする円弧状断面の被案内面52Sが互いに対向する四角形断面に形成されている。そして、被案内面52Sが揺動ピン23の案内面51Sより揺動角γ分だけ広い角度範囲に形成されて、この被案内面52Sの両端が揺動規制端となる。被規制面52Lは、中央部が揺動軸心Or側に接近する頂部と、この頂部から両側で揺動軸心Orから離間する傾斜平坦面を有する浅いV字形断面に形成されている。そして、揺動規制端まで揺動された揺動ピン23は、その規制面51Lが被規制面52Lの傾斜平坦面に面接触して揺動が規制される。この被規制面52Lと規制面51Lの間の空間部が揺動許容空間部31aである。
(Third Modification)
That is, as shown in FIG. 9A, the swing limiting mechanism 31C has an arcuate cross section with the swing pin 51 having a long side and a flat regulating surface 51L and a short side centered on the swing axis Or. The guide surfaces 51 </ b> S are formed in a square cross section facing each other. And the guide surface 51S is formed in the range of the sliding contact angle α. On the other hand, the pin hole 52 has a rectangular cross section in which a long-side regulated surface 52L and a short-side guided surface 52S having an arc-shaped cross section centered on the oscillation axis Or are opposed to each other. The guided surface 52S is formed in an angle range wider than the guide surface 51S of the swing pin 23 by the swing angle γ, and both ends of the guided surface 52S serve as swing restriction ends. The regulated surface 52L is formed in a shallow V-shaped cross section having a top portion whose central portion approaches the swing axis Or side, and an inclined flat surface that is spaced from the swing axis Or on both sides from the top portion. Then, the swinging pin 23 swinging to the swing restricting end is controlled to swing while its restricting surface 51L comes into surface contact with the inclined flat surface of the restricted surface 52L. A space portion between the regulated surface 52L and the regulating surface 51L is a swing allowable space portion 31a.

(第4,第5変形例)
第4変形例の揺動制限機構31Dを図9(b)に、第5変形例の揺動制限機構31Eを図9(c)に示す。構造的には、第1変形例および第2変形例と同様で、第3変形例と同一部材には同一符号を付して説明を省略する。
(Fourth and fifth modifications)
FIG. 9B shows a swing restriction mechanism 31D of the fourth modification, and FIG. 9C shows a swing restriction mechanism 31E of the fifth modification. Structurally, it is the same as the first modification and the second modification, and the same members as those in the third modification are denoted by the same reference numerals and the description thereof is omitted.

第4変形例は、ピン穴52の被規制面52Lを平坦面とし、揺動ピン51の規制面51Lを低い山形断面として、揺動許容空間部31aを設けたものである。
第5変形例は、ピン穴52の被規制面52Lおよび揺動ピン51の規制面51Lを浅いV字形断面および低い山形断面として、揺動許容空間部31aを設けたものである。
In the fourth modified example, the rocking allowance space 31a is provided with the regulated surface 52L of the pin hole 52 as a flat surface and the regulating surface 51L of the rocking pin 51 as a low chevron cross section.
In the fifth modified example, a swing allowable space portion 31a is provided with the regulated surface 52L of the pin hole 52 and the regulating surface 51L of the swing pin 51 as a shallow V-shaped cross section and a low chevron cross section.

(第6変形例)
図9(d)は、揺動制限機構の第6変形例で、揺動ピン55とピン穴56に、互いに摺接する円弧状の案内面、被案内面を有しないものである。第1変形例および第2変形例と同一部材には同一符号を付して説明を省略する。
(Sixth Modification)
FIG. 9D shows a sixth modification of the swing limiting mechanism, in which the swing pin 55 and the pin hole 56 do not have arcuate guide surfaces and guided surfaces that are in sliding contact with each other. The same members as those in the first modification and the second modification are denoted by the same reference numerals and description thereof is omitted.

この第6変形例の揺動制限機構31Fは、ピン穴56が矩形断面に形成されており、互いに対向する長辺が平坦面に形成された被規制面56Lと、互いに対向する短辺が平坦面に形成された回動面56Sとで構成されている。なお、ピン穴56の四隅コーナー部を円弧状に形成してもよい。一方、揺動ピン55は略矩形断面に形成されており、互いに対向する長辺が、揺動軸心Orを通る縦軸Ovを中心とした左右対称の浅い略放物線状の被規制面55Lに形成されるとともに、互いに対向する短辺が、揺動軸心Orを通る横軸Ohを中心とした上下対称で深い略放物線状の被回動面55Sに形成されている。   In the swing limiting mechanism 31F of the sixth modified example, the pin hole 56 is formed in a rectangular cross section, the regulated surface 56L in which the long sides facing each other are formed on a flat surface, and the short sides facing each other are flat. It is comprised with the rotation surface 56S formed in the surface. The four corners of the pin hole 56 may be formed in an arc shape. On the other hand, the oscillating pin 55 is formed in a substantially rectangular cross section, and the long sides facing each other are formed in a shallow, substantially parabolic, regulated surface 55L that is symmetrical about the longitudinal axis Ov passing through the oscillating axis Or. Short sides facing each other are formed on a substantially parabolic pivot surface 55S that is vertically symmetric with respect to a horizontal axis Oh that passes through the swing axis Or.

上記第3〜第6変形例の揺動制限機構31C〜31Fによれば、上記揺動制限機構31,31A,31Bと同様の作用効果を奏することができる。
(第7変形例)
第7変形例の揺動制限機構31Gを、図10を参照して説明する。
According to the rocking restriction mechanisms 31C to 31F of the third to sixth modifications, it is possible to achieve the same effects as the rocking restriction mechanisms 31, 31A, 31B.
(Seventh Modification)
A swing limiting mechanism 31G of the seventh modification will be described with reference to FIG.

すなわち、揺動ピン53は、外周部に揺動軸心Orを中心とする円弧状の摺動部53Rと、摺動部53Rの単数位置または複数の対称位置に、所定範囲(摺接角α+揺動角γ)に形成された扇形状の係止凹部(係止部)53Sと、を具備し、全長にわたって同一断面形状に形成されている。そして、ボス穴24Cが揺動ピン53と略同一(僅かに大きい相似形)の断面形状に形成されて嵌合され、揺動ピン53をボス部24Bに固定するピン固定手段が構成される。もちろん、揺動ピン53の両端側とボス穴54を円形断面として、キー溝とキーからなるピン固定手段を形成することもできる。   That is, the swing pin 53 has a predetermined range (sliding contact angle α +) at an outer peripheral portion at an arcuate sliding portion 53R centering on the swing axis Or and a single position or a plurality of symmetrical positions of the sliding portion 53R. Fan-shaped locking recesses (locking portions) 53S formed at the swing angle γ), and are formed in the same cross-sectional shape over the entire length. The boss hole 24C is formed and fitted in a cross-sectional shape substantially the same (slightly larger similar shape) as the swing pin 53, and pin fixing means for fixing the swing pin 53 to the boss portion 24B is configured. Of course, it is also possible to form a pin fixing means comprising a key groove and a key by making both ends of the swing pin 53 and the boss hole 54 have a circular cross section.

一方、ピン穴54は、摺動部53Rに摺接される案内部54Rと、案内部54Rにそれぞれ突設されて係止凹部53Sに揺動角γの範囲で回動自在に嵌合される扇形断面の係止歯部54Gとを具備し、案内部54Rと係止歯部54Gとにより、ピン穴54を有するビット本体22が揺動角γの範囲で揺動ピン53に揺動自在に支持される。またここで、係止歯部54Gの外周部が係止凹部53Sの底部に摺接されて、ピン穴54の揺動を案内している。   On the other hand, the pin hole 54 is slidably contacted with the sliding portion 53R, and protrudes from the guiding portion 54R and is fitted to the locking recess 53S so as to be freely rotatable within a range of the swing angle γ. The guide body 54R and the locking tooth portion 54G allow the bit body 22 having the pin hole 54 to swing to the swing pin 53 within the swing angle γ. Supported. Further, here, the outer peripheral portion of the locking tooth portion 54G is brought into sliding contact with the bottom portion of the locking concave portion 53S to guide the swing of the pin hole 54.

上記揺動制限機構31Gによれば、揺動ピン53と、ピン穴54に、係止凹部53Sと係止歯部54Gとを形成することにより、密閉構造のピン結合部内で、ビット本体22を揺動限で十分な強度で揺動を規制して支持することができる。   According to the rocking restriction mechanism 31G, the rocking pin 53 and the pin hole 54 are formed with the locking concave portion 53S and the locking tooth portion 54G, so that the bit body 22 can be moved within the pin coupling portion having a sealed structure. The swing can be controlled and supported with sufficient strength at the swing limit.

なお、ピン穴54に係止凹部を、揺動軸53に係止歯部をそれぞれ形成してもよい。
また、上記構造に替えて、歯車の遊びを広い角度範囲として揺動角γが確保可能であれば、スプライン軸とスプライン穴の噛み合い構造であってもよい。
Note that a locking recess may be formed in the pin hole 54, and a locking tooth portion may be formed in the swing shaft 53.
Further, in place of the above structure, a spline shaft / spline hole meshing structure may be used as long as the swing angle γ can be secured with a wide range of gear play.

(揺動制限機構の他の実施例)
上記揺動制限機構31,31A〜31Gは、揺動軸23とピン穴30との嵌め合い部に設けられたが、ピン穴30と揺動軸とを前述したピン固定手段により回り止めし、揺動制限機構31,31A〜31Gを、揺動軸23と内外一方または両方のボス穴24Cの嵌め合い部に設けてもよい。
(Another embodiment of the swing limiting mechanism)
The rocking restriction mechanisms 31, 31A to 31G are provided in the fitting portion between the rocking shaft 23 and the pin hole 30, but the pin hole 30 and the rocking shaft are prevented from rotating by the pin fixing means described above, The swing restriction mechanisms 31, 31A to 31G may be provided in the fitting portions of the swing shaft 23 and one or both boss holes 24C.

なお、揺動制限機構31,31A〜31Gにおいて、角柱部や係止凹部53S、係止歯部(係止部)54Gを、揺動ピン23,51,53の全長にわたって形成したが、少なくとも揺動制限機構31,31A〜31Gの構成部に対応して形成すればよく、残部を円柱状として、キーなどにより、ボス穴24Cやピン穴30に固定することができる。   In addition, in the rocking | fluctuation limitation mechanisms 31, 31A-31G, although the prismatic part, the latching recessed part 53S, and the latching tooth part (locking part) 54G were formed over the full length of the rocking pins 23,51,53, at least rocking What is necessary is just to form corresponding to the structure part of the movement limitation mechanisms 31 and 31A-31G, and it can fix to the boss hole 24C or the pin hole 30 with a key etc. by making a remainder into a column shape.

(密閉構造および加圧機構)
ビット装置21では、揺動制限機構31を含む揺動ピン23、ピン穴30およびボス穴24Cからなり、ビット本体22に揺動ピン23を介して支持体24を連結するピン結合部を密閉構造としている。そして、ピン結合部にグリースなどの潤滑油(潤滑剤)Gを封入している。さらにこのピン結合部に封入された潤滑油Gを加圧する加圧機構46を設けている。
(Sealing structure and pressure mechanism)
The bit device 21 includes a swing pin 23 including a swing restriction mechanism 31, a pin hole 30, and a boss hole 24 </ b> C, and a pin coupling portion that connects the support body 24 to the bit body 22 via the swing pin 23 is hermetically sealed. It is said. Then, lubricating oil (lubricant) G such as grease is sealed in the pin coupling portion. Further, a pressurizing mechanism 46 that pressurizes the lubricating oil G sealed in the pin coupling portion is provided.

すなわち、支持体24のボス部24Bに、ボス穴24Cの外端部にそれぞれ閉鎖用開口部32,32が形成されている。そして、これら閉鎖用開口部32,32に閉鎖板33R,33Lがねじ部を介して装着され、ボス穴24Cが閉鎖板33R,33Lにより閉鎖されている。また揺動ピン23の軸心部に、シリンダ孔36が揺動軸心Orに沿って形成され、このシリンダ孔36に加圧用のピストン37がスライド自在に嵌合されて潤滑油Gの加圧機構46が構成されている。37aはピストン37の移動限となる規制リングである。さらに、一方の閉鎖板33R側で揺動ピン23の右端部に、シリンダ孔36の端部から4つの案内面23Sに至る4本の連通溝38が揺動ピン23の半径方向に形成されている。そして、各案内面23Sに、潤滑油Gを収容する潤滑溝39が揺動軸心Or方向に沿って形成され、シリンダ孔36と各連通溝38が潤滑溝39を介して接続される。   That is, the opening parts 32 and 32 for closure are formed in the boss | hub part 24B of the support body 24 in the outer end part of the boss | hub hole 24C, respectively. Then, the closing plates 33R and 33L are attached to the closing openings 32 and 32 through screw portions, and the boss holes 24C are closed by the closing plates 33R and 33L. A cylinder hole 36 is formed in the axial center portion of the swing pin 23 along the swing axis Or. A pressurizing piston 37 is slidably fitted into the cylinder hole 36 to pressurize the lubricating oil G. A mechanism 46 is configured. Reference numeral 37 a denotes a restricting ring that is a movement limit of the piston 37. Further, four communication grooves 38 extending from the end of the cylinder hole 36 to the four guide surfaces 23S are formed in the radial direction of the swing pin 23 at the right end of the swing pin 23 on the one closing plate 33R side. Yes. A lubricating groove 39 for accommodating the lubricating oil G is formed in each guide surface 23 </ b> S along the direction of the swing axis Or, and the cylinder hole 36 and each communication groove 38 are connected via the lubricating groove 39.

図3に示すように、他方の閉鎖板33L側のボス部24Bの側面に、ボス穴24Cに貫通する貫通穴24bが形成され、これら貫通穴24bにエア抜き用プラグ40がそれぞれ装着されている。また、潤滑溝39を貫通穴24bに接続する連絡溝41が周方向に形成されている。   As shown in FIG. 3, through holes 24b penetrating the boss holes 24C are formed on the side surface of the boss portion 24B on the other closing plate 33L side, and the air vent plugs 40 are respectively attached to the through holes 24b. . In addition, a communication groove 41 that connects the lubricating groove 39 to the through hole 24b is formed in the circumferential direction.

一方の閉鎖板33Rでシリンダ孔36に対向して形成された穴部に、潤滑油Gを注入する潤滑剤注入プラグ34が装着されている。また他方の閉鎖板33Rでシリンダ孔36に対向して形成された穴部に、加圧空気を注入可能なエア逆止弁35(加圧機構)が装着されている。   A lubricant injection plug 34 for injecting the lubricating oil G is mounted in a hole formed on one closing plate 33R so as to face the cylinder hole 36. An air check valve 35 (pressurizing mechanism) capable of injecting pressurized air is mounted in a hole formed in the other closing plate 33 </ b> R so as to face the cylinder hole 36.

またボス部24Bで閉鎖用開口部32,32の端面に、ボス穴24Cを囲む円形の溝部それぞれが形成され、両溝部に閉鎖板33R,33Lに圧接される軸部シール材42が介装されている。また、他方の閉鎖板33Lには、揺動軸23の端面に対向して穴部を囲む円形の溝部が形成され、この溝部に軸端部シール材44が介装されている。さらに、両ボス部24Bの対向面で、ボス穴24Cの周囲に円形の溝部がそれぞれ形成され、これら溝部に、軸支部22Aに圧接される揺動部シール材43が介装されている。   Further, circular groove portions surrounding the boss hole 24C are formed on the end surfaces of the opening portions 32, 32 for closing by the boss portion 24B, and shaft seal materials 42 pressed against the closing plates 33R, 33L are interposed in both groove portions. ing. The other closing plate 33L is formed with a circular groove that surrounds the hole so as to face the end surface of the swing shaft 23, and a shaft end seal member 44 is interposed in the groove. Further, circular grooves are formed around the boss holes 24C on the opposing surfaces of the both boss portions 24B, and a swinging portion seal material 43 pressed against the shaft support portion 22A is interposed in these groove portions.

したがって、揺動ピン23の両端部が左右の閉鎖板33R,33Lと軸部シール材42、軸端部シール材44で密閉され、ボス部24Bと軸支部22Aが揺動部シール材43とで、ピン結合部を密閉構造にしている。この密閉構造により、ピン結合部に土砂や泥水の浸入を防止することができる。   Therefore, both end portions of the swing pin 23 are sealed with the left and right closing plates 33R and 33L, the shaft portion seal material 42, and the shaft end seal material 44, and the boss portion 24B and the shaft support portion 22A are formed by the swing portion seal material 43. The pin coupling part has a sealed structure. With this sealed structure, it is possible to prevent infiltration of earth and sand and muddy water into the pin coupling portion.

また、エア逆止弁35およびエア抜き用プラグ40を開放し、潤滑剤注入プラグ34から潤滑油Gを注入して、シリンダ孔36のピストン37の一方側や、潤滑溝39を介してシリンダ孔36と各連通溝38にそれぞれ潤滑油Gを充填し、エア逆止弁35およびエア抜き用プラグ40を閉じて、ピン結合部に潤滑油Gを封入することにより、土砂や泥水の浸入を効果的に防止することができる。   Further, the air check valve 35 and the air vent plug 40 are opened, and the lubricating oil G is injected from the lubricant injection plug 34, and the cylinder hole is inserted into one side of the piston 37 of the cylinder hole 36 or through the lubricating groove 39. 36 and each communication groove 38 are filled with lubricating oil G, the air check valve 35 and the air vent plug 40 are closed, and the lubricating oil G is sealed in the pin coupling portion, so that intrusion of earth and sand and mud water is effective. Can be prevented.

さらにエア逆止弁35から高圧エア(高圧気体)をシリンダ孔36の他方側に注入することにより、ピストン37を駆動して潤滑油を圧縮することができる。これにより、潤滑油が漏れることがあっても、ピン結合部を所定以上の油圧に保持することができ、より効果的に土砂や泥水の浸入を防止することができる。   Furthermore, by injecting high pressure air (high pressure gas) from the air check valve 35 to the other side of the cylinder hole 36, the piston 37 can be driven to compress the lubricating oil. As a result, even if the lubricating oil leaks, the pin coupling portion can be held at a hydraulic pressure higher than a predetermined value, and intrusion of earth and sand or muddy water can be prevented more effectively.

(他の加圧機構)
図11は、ビット装置21に他の加圧機構を設けたものである。上記実施例と同一部材には同一符号を付して説明を省略する。
(Other pressure mechanisms)
In FIG. 11, the bit device 21 is provided with another pressurizing mechanism. The same members as those in the above embodiment are denoted by the same reference numerals and description thereof is omitted.

シリンダ孔36内の他方側(高圧エア注入側)に、高圧エアに替えて、弾性部材であるコイルばね45を挿入したもので、高圧エアと同様の効果を奏することができる。
他の加圧機構の変形例として、コイルばね45を挿入したシリンダ孔36内に、高圧エアを供給して、ばね力と併用することにより、潤滑油の油圧を均等に長時間保持することができ、ピン結合部への土砂や泥水の浸入を、さらに効果的に防止することができる。
A coil spring 45, which is an elastic member, is inserted in the other side (high-pressure air injection side) in the cylinder hole 36 in place of the high-pressure air, and the same effects as high-pressure air can be achieved.
As another modification of the pressurizing mechanism, high pressure air is supplied into the cylinder hole 36 in which the coil spring 45 is inserted and used together with the spring force, so that the oil pressure of the lubricating oil can be maintained evenly for a long time. It is possible to more effectively prevent the sand and muddy water from entering the pin coupling portion.

(実施例1の効果)
上記実施例1によれば、揺動ピン23と、ピン穴30またはボス穴24Cとの間に揺動制限機構31,31A〜31Fを設け、ピン結合部を密閉構造とすることにより、支持体24とビット本体22との摺動部への土砂の噛み込みもなく、小型に構成できて、適用が容易となる。
(Effect of Example 1)
According to the first embodiment, by providing the swing restricting mechanisms 31, 31A to 31F between the swing pin 23 and the pin hole 30 or the boss hole 24C, and the pin coupling portion having a sealed structure, the support body There is no biting of earth and sand into the sliding part of 24 and the bit main body 22, and it can be configured in a small size, and the application becomes easy.

また、掘削ブロック22Bにボス部24Bの前面を覆う張出部22Cを形成して、ボス部24Bと軸支部22Aとの摺動部を覆ったので、掘削部から摺動部に直接土砂が浸入することがなくなり、土砂の噛み込みが防止される。また凸状円弧面28Aと凹状円弧面28B間に形成される隙間δは、ビット本体22が揺動しても変動しないので、隙間δに土砂が浸入することがあっても、土砂によりビット本体22の揺動が阻害されることがない。また隙間が拡縮されるのに比較して、土砂の侵入を抑制することができる。   In addition, since the overhanging portion 22C that covers the front surface of the boss portion 24B is formed in the excavation block 22B and the sliding portion between the boss portion 24B and the shaft support portion 22A is covered, earth and sand directly enters the sliding portion from the excavation portion. This prevents soil and sand from being bitten. In addition, the gap δ formed between the convex arc surface 28A and the concave arc surface 28B does not change even when the bit body 22 swings. Therefore, even if earth or sand may enter the gap δ, the bit body is caused by the earth and sand. The swing of 22 is not hindered. Moreover, invasion of earth and sand can be suppressed as compared with expansion and contraction of the gap.

さらに、揺動ピン23を、案内面23Sと規制面23Lを有する多角柱形の断面とし、ピン穴30に揺動を所定範囲で規制する被規制面30Lを形成したので、密閉構造のピン結合部内で、ビット本体22の揺動を、揺動限で十分な強度で規制することができる。   Further, since the swing pin 23 has a polygonal column cross section having a guide surface 23S and a restricting surface 23L, and the regulated surface 30L for restricting the swing within a predetermined range is formed in the pin hole 30, the pin coupling of the sealed structure In the section, the swing of the bit body 22 can be regulated with sufficient strength at the swing limit.

さらにまた、ピン結合部に潤滑油Gを封入することにより、ピン結合部における揺動ピン23やピン穴30の潤滑を向上させて、錆などによる固着を未然に防止できるとともに、軸部シール材42や揺動部シール材43、軸端部シール材44の潤滑と劣化保護することができ、ピン結合部への止水性を高めることができる。   Furthermore, by encapsulating the lubricating oil G in the pin coupling portion, the lubrication of the rocking pin 23 and the pin hole 30 in the pin coupling portion can be improved, and the sticking due to rust can be prevented in advance, and the shaft portion sealing material 42, the rocking portion seal material 43, and the shaft end portion seal material 44 can be lubricated and protected against deterioration, and the water stoppage to the pin coupling portion can be increased.

また、加圧機構46により潤滑油Gを加圧することで、切羽の土圧、水圧や掘削による圧力増加に対する止水性を高め、軸部シール材42や揺動部シール材43、軸端部シール材44の潤滑性を高めることができる。   Further, by pressurizing the lubricating oil G by the pressurizing mechanism 46, the water stoppage against the increase in earth pressure, water pressure and excavation pressure of the face is increased, and the shaft portion sealing material 42, the swinging portion sealing material 43, the shaft end seal. The lubricity of the material 44 can be improved.

さらに、揺動ピン23の軸心部に形成したシリンダ孔36と、シリンダ孔36に挿入されたピストン37を、コイルばね45や高圧エアで駆動することにより、簡単な構造で潤滑油Gを加圧することができ、ピン結合部への止水性をさらに高めることができる。   Further, by driving the cylinder hole 36 formed in the axial center portion of the swing pin 23 and the piston 37 inserted into the cylinder hole 36 with a coil spring 45 or high-pressure air, the lubricating oil G can be added with a simple structure. It is possible to pressurize, and it is possible to further increase the water stoppage to the pin coupling portion.

[実施例2]
上記実施例1では、掘削ブロック22Bの前面で、揺動方向の両端側にそれぞれ掘削チップ26を埋め込み、1基のビット装置21で、カッタヘッド11の正転時、逆転時にそれぞれ掘削するように構成したが、図12に示すように、カッタヘッド11の接線方向に2個一組としてビット装置21A,21Bを配置して、正転時と逆転時では、別のビット装置21A,21Bにより掘削するように構成したものである。
[Example 2]
In the first embodiment, the excavation tip 26 is embedded at both ends in the swing direction on the front surface of the excavation block 22B, and one bit device 21 excavates when the cutter head 11 is rotating forward and reverse. As shown in FIG. 12, two bit devices 21A and 21B are arranged as a pair in the tangential direction of the cutter head 11, and excavated by another bit device 21A and 21B during forward rotation and reverse rotation. It is comprised so that it may do.

この実施例2では、ピン結合部や揺動制限機構31,31A〜31F、密閉構造、加圧機構は、実施例1と同様に構成されるが、掘削ブロック22Bの前面には、1個ずつの掘削チップ26および摩耗防止チップ27を、副カッタスポーク16の正転・逆転方向の前方に位置するように、相対位置に埋め込んだものである。そして、副カッタスポーク16が矢印C方向に正転移動すると、実線で示すように、正転方向Cの前方のビット装置21Aのビット本体22が、掘削抵抗により図12上で反時計方向に回動されてその掘削チップ26が前方に突出され、後方のビット装置21Bは、図12上で反時計方向に回動されてその掘削チップ26が後退される。また副カッタスポーク16が矢印D方向に逆転移動すると、仮想線で示すように、ビット装置21Bのビット本体22が、掘削抵抗により図12上で時計方向に回動してその掘削チップ26が前方に突出され、後方のビット装置21Aは、図12上で時計方向に回動されてその掘削チップ26が後退される。   In the second embodiment, the pin coupling portion, the swing limiting mechanisms 31, 31A to 31F, the sealing structure, and the pressurizing mechanism are configured in the same manner as in the first embodiment, but one piece is provided on the front surface of the excavation block 22B. The excavation tip 26 and the wear prevention tip 27 are embedded in relative positions so as to be positioned in front of the secondary cutter pork 16 in the forward / reverse direction. When the secondary cutter spoke 16 rotates forward in the direction of arrow C, as shown by the solid line, the bit body 22 of the front bit device 21A in the forward rotation direction C rotates counterclockwise on FIG. The excavation tip 26 is moved forward to project forward, and the rear bit device 21B is rotated counterclockwise in FIG. 12 to retract the excavation tip 26. When the secondary cutter pork 16 moves in the reverse direction in the direction of arrow D, the bit body 22 of the bit device 21B rotates clockwise in FIG. The rear bit device 21A is rotated clockwise in FIG. 12, and the excavation tip 26 is retracted.

上記実施例2によれば、正転、逆転方向の掘削を2台にビット装置21A,21Bに別々に受け持たせることで、ビット装置21A,21Bの摩耗や負荷が小さくなり、掘削距離を拡張できて寿命を延ばすことができる。   According to the second embodiment, the excavation in the normal rotation direction and the reverse rotation direction are separately assigned to the two bit devices 21A and 21B, thereby reducing wear and load on the bit devices 21A and 21B and extending the excavation distance. Can extend the service life.

[実施例3]
図13の実施例3では、副カッタスポーク16の前面中央部に、実施例1のビット装置21を設置し、副カッタスポーク16の両側面部に、片側(前部)にのみ掘削チップ26を埋め込んだビット装置21C,21Dを設置したものである。
[Example 3]
In the third embodiment of FIG. 13, the bit device 21 of the first embodiment is installed in the front center portion of the auxiliary cutter pork 16, and the excavation tip 26 is embedded on both sides of the auxiliary cutter pork 16 only on one side (front). The bit devices 21C and 21D are installed.

ビット装置21C,21Dは、掘削ブロック22Bの一方の長さを長くして、その先端部に掘削チップ26を埋め込んだものである。そして、副カッタスポーク16が矢印E方向に正転移動すると、実線で示すように、ビット装置21,21C,21Dのビット本体22がそれぞれ図13上で反時計方向に回動され、ビット装置21Cの掘削チップ26が前方に突出され、後方のビット装置21Dの掘削チップ26が後退される。また副カッタスポーク16が矢印E方向に逆転移動すると、仮想線で示すように、ビット装置21,21C,21Dのビット本体22が、掘削抵抗により図13上で時計方向にそれぞれ回動されて、ビット装置21Dの掘削チップ26が前方に突出され、後方のビット装置21Cの掘削チップ26が後退される。   In the bit devices 21C and 21D, one length of the excavation block 22B is increased and the excavation tip 26 is embedded in the tip portion thereof. When the secondary cutter spoke 16 rotates forward in the direction of arrow E, the bit bodies 22 of the bit devices 21, 21C, and 21D are rotated counterclockwise on FIG. The excavation tip 26 of the rear bit device 21D is retracted. When the secondary cutter pork 16 is moved in the reverse direction in the direction of arrow E, the bit bodies 22 of the bit devices 21, 21C, 21D are respectively rotated clockwise in FIG. The excavation tip 26 of the bit device 21D is projected forward, and the excavation tip 26 of the rear bit device 21C is retracted.

上記実施例2によれば、3台のビット装置21,21C,21Dに正転、逆転方向の掘削を別々に受け持たせることで、摩耗や負荷が小さくなり、掘削距離を拡張できて寿命を延ばすことができる。   According to the second embodiment, by allowing the three bit devices 21, 21C, 21D to separately handle the forward and reverse excavations, wear and load are reduced, the excavation distance can be extended, and the service life can be extended. Can be extended.

O シールド軸心
Or 揺動軸心
γ 揺動角
δ 隙間
G 潤滑油(潤滑剤)
11 カッタヘッド
13 主カッタスポーク
16 副カッタスポーク
19 カッタビット
21,21A〜21D ビット装置
22 ビット本体
22A 軸支部
22B 掘削ブロック
22C 張出部
23 揺動ピン
23L 規制面
23S 案内面
24 支持体
24A 基台部
24B ボス部
24C ボス穴
26 掘削チップ
28A 凸状円弧面
28B 凹状円弧面
30 ピン穴
30L 被規制面
30S 被案内面
31 揺動制限機構
31A〜31F 揺動制限機構
31a 揺動許容空間部
33R,33L 閉鎖板
34 潤滑剤注入プラグ
35 エア逆止弁
36 シリンダ孔
37 ピストン
38 連通溝
39 潤滑溝
40 エア抜き用プラグ
41 連絡溝
42 軸部シール材
43 摺動部シール材
44 軸端部シール材
45 コイルばね
46 加圧機構
O Shield axis Or Or oscillating axis γ oscillating angle δ Clearance G Lubricating oil (lubricant)
11 Cutter head 13 Main cutter spoke 16 Sub cutter spoke 19 Cutter bits 21, 21A to 21D Bit device 22 Bit body 22A Shaft support 22B Excavation block 22C Overhang portion 23 Swing pin 23L Restriction surface 23S Guide surface 24 Support 24A Base Portion 24B boss portion 24C boss hole 26 excavation tip 28A convex arc surface 28B concave arc surface 30 pin hole 30L regulated surface 30S guided surface 31 swing limit mechanism 31A to 31F swing limit mechanism 31a swing allowable space 33R, 33L Closure plate 34 Lubricant injection plug 35 Air check valve 36 Cylinder hole 37 Piston 38 Communication groove 39 Lubrication groove 40 Air vent plug 41 Connecting groove 42 Shaft seal material 43 Sliding portion seal material 44 Shaft end seal material 45 Coil spring 46 Pressurization mechanism

Claims (7)

シールド掘進機の前部に回転自在に支持されたカッタヘッドに装着される揺動式のビット装置であって、
カッタヘッドに固定される支持体と、当該支持体にカッタヘッドの半径方向の揺動ピンを介して支持されるビット本体とを具備し、
当該ビット本体に形成されたピン穴、および支持体に形成されたボス穴の一方と、揺動ピンとの間に、当該揺動ピンを中心としてビット本体を所定範囲で揺動可能な揺動制限機構を設け、
当該揺動制限機構、揺動ピン、ボス穴およびピン穴からなるピン結合部を密閉構造とし、
ビット本体の前面で揺動方向の少なくとも一方に、掘削チップを設けた
ことを特徴とするシールド掘進機のビット装置。
A swinging bit device mounted on a cutter head rotatably supported at the front of a shield machine,
A support body fixed to the cutter head, and a bit body supported by the support body via a rocking pin in the radial direction of the cutter head,
Swing limit that allows rocking of the bit body within a predetermined range around the rocking pin between one of the pin hole formed in the bit body and the boss hole formed in the support and the rocking pin Provided a mechanism,
The pin coupling part consisting of the swing limit mechanism, swing pin, boss hole and pin hole has a sealed structure,
A bit device of a shield machine, wherein a drilling tip is provided on at least one of the swing directions on the front surface of the bit body.
支持体の前部に、揺動ピンの揺動軸心を中心とする凸状円弧面を形成するとともに、ビット本体の背面に、当該凸状円弧面に一定の隙間をあけて、揺動軸心を中心とする凹状円弧面を形成し、
ビット本体の揺動により、前記凸状円弧面と前記凹状円弧面の隙間が変化しないように構成された
ことを特徴とする請求項1記載のシールド掘進機のビット装置。
A convex arc surface centering on the oscillation axis of the oscillation pin is formed in the front portion of the support body, and a rocking shaft is provided on the back surface of the bit body with a certain gap in the convex arc surface. Forming a concave arc surface centered on the heart,
The bit device of the shield machine according to claim 1, wherein a gap between the convex arc surface and the concave arc surface is not changed by swinging of the bit body.
揺動制限機構は、揺動ピン、および当該揺動ピンが嵌合される穴部の一方で、互いに回動自在に摺接する摺動部に形成された扇形状の係止凹部と、揺動ピンおよび穴部の他方に形成されて当該係止凹部に所定の揺動角の範囲で回動自在に嵌合される係止歯部とを具備し、
前記穴部は、ピン穴とボス穴の一方であり、ピン穴とボス穴の他方に揺動軸が嵌合固定された
ことを特徴とする請求項1または2記載のシールド掘進機のビット装置。
The swing limiting mechanism includes a swinging pin and a fan-shaped locking recess formed in a sliding portion that is slidably contacted with each other, and a swinging pin and a hole in which the swinging pin is fitted. A locking tooth portion that is formed on the other of the pin and the hole portion and is fitted to the locking recess so as to be freely rotatable within a predetermined swing angle range;
The bit device of a shield machine according to claim 1 or 2, wherein the hole portion is one of a pin hole and a boss hole, and a swing shaft is fitted and fixed to the other of the pin hole and the boss hole. .
揺動制限機構は、揺動ピンの少なくとも一部に多角形断面の角柱部を形成し、
前記角柱部で互いに対向する複数の面に、規制面を形成するとともに、当該規制面に対向する穴部の内面に、前記角柱部と穴部の揺動を所定範囲で規制する被規制面を形成し、
前記規制面と前記被規制面の間に揺動許容空間部を形成し、
前記穴部は、ピン穴とボス穴の一方であり、ピン穴とボス穴の他方に揺動軸が嵌合固定された
ことを特徴とする請求項1または2記載のシールド掘進機のビット装置。
The swing limit mechanism forms a polygonal cross-section prism on at least a part of the swing pin,
A restriction surface is formed on a plurality of surfaces facing each other at the prism portion, and a regulated surface is provided on the inner surface of the hole portion facing the restriction surface to restrict the swinging of the prism portion and the hole portion within a predetermined range. Forming,
Forming a swing allowable space between the regulating surface and the regulated surface;
The bit device of a shield machine according to claim 1 or 2, wherein the hole portion is one of a pin hole and a boss hole, and a swing shaft is fitted and fixed to the other of the pin hole and the boss hole. .
ピン結合部に潤滑剤を封入した
ことを特徴とする請求項1乃至4のいずれか一項に記載のシールド掘進機のビット装置。
The bit device of the shield machine according to any one of claims 1 to 4, wherein a lubricant is sealed in the pin coupling portion.
ピン結合部に潤滑剤を加圧する加圧機構を設けた
ことを特徴とする請求項5記載のシールド掘進機のビット装置。
The bit device of a shield machine according to claim 5, wherein a pressure mechanism that pressurizes the lubricant is provided at the pin coupling portion.
加圧機構は、
揺動ピンに揺動軸心方向に沿って形成されたシリンダ孔と、
当該シリンダ孔にスライド自在に挿入されたピストンと、
前記シリンダ孔内で当該ピストンを駆動する弾性部材または/および高圧気体と、を具備した
ことを特徴とする請求項6記載のシールド掘進機のビット装置。
The pressure mechanism is
A cylinder hole formed in the swing pin along the swing axis direction;
A piston slidably inserted into the cylinder hole;
The bit device of the shield machine according to claim 6, further comprising an elastic member or / and a high-pressure gas that drives the piston in the cylinder hole.
JP2013155101A 2013-07-26 2013-07-26 Shield machine bit equipment Expired - Fee Related JP6253293B2 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107035379A (en) * 2017-06-06 2017-08-11 中铁工程装备集团有限公司 A kind of single oil cylinder support boots anti-rotation device
KR20230034297A (en) 2020-07-02 2023-03-09 가부시키가이샤 유에이씨제이 Surface-treated aluminum material and its manufacturing method

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5460732A (en) * 1977-10-24 1979-05-16 Taiho Kensetsu Kk Ground cutting cutter
JPS62200798U (en) * 1986-06-11 1987-12-21
JPH09158680A (en) * 1995-12-08 1997-06-17 Mitsubishi Heavy Ind Ltd Cutter head
JPH11229769A (en) * 1998-02-18 1999-08-24 Ishikawajima Harima Heavy Ind Co Ltd Cutter structure for shield drilling machine
JP2001027096A (en) * 1999-07-14 2001-01-30 Mitsubishi Heavy Ind Ltd Tunnel excavator
JP2001055892A (en) * 1999-08-18 2001-02-27 Ishikawajima Harima Heavy Ind Co Ltd Inclined movable bit
JP2013047444A (en) * 2011-07-25 2013-03-07 Intec Inc Shield machine and pipeline construction method using the same

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5460732A (en) * 1977-10-24 1979-05-16 Taiho Kensetsu Kk Ground cutting cutter
JPS62200798U (en) * 1986-06-11 1987-12-21
JPH09158680A (en) * 1995-12-08 1997-06-17 Mitsubishi Heavy Ind Ltd Cutter head
JPH11229769A (en) * 1998-02-18 1999-08-24 Ishikawajima Harima Heavy Ind Co Ltd Cutter structure for shield drilling machine
JP2001027096A (en) * 1999-07-14 2001-01-30 Mitsubishi Heavy Ind Ltd Tunnel excavator
JP2001055892A (en) * 1999-08-18 2001-02-27 Ishikawajima Harima Heavy Ind Co Ltd Inclined movable bit
JP2013047444A (en) * 2011-07-25 2013-03-07 Intec Inc Shield machine and pipeline construction method using the same

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107035379A (en) * 2017-06-06 2017-08-11 中铁工程装备集团有限公司 A kind of single oil cylinder support boots anti-rotation device
KR20230034297A (en) 2020-07-02 2023-03-09 가부시키가이샤 유에이씨제이 Surface-treated aluminum material and its manufacturing method

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