JP2015024481A - Rust removing unit - Google Patents

Rust removing unit Download PDF

Info

Publication number
JP2015024481A
JP2015024481A JP2013156467A JP2013156467A JP2015024481A JP 2015024481 A JP2015024481 A JP 2015024481A JP 2013156467 A JP2013156467 A JP 2013156467A JP 2013156467 A JP2013156467 A JP 2013156467A JP 2015024481 A JP2015024481 A JP 2015024481A
Authority
JP
Japan
Prior art keywords
cap
wire rope
rust
bolt
removing unit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2013156467A
Other languages
Japanese (ja)
Inventor
善太郎 齋藤
Zentaro Saito
善太郎 齋藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP2013156467A priority Critical patent/JP2015024481A/en
Publication of JP2015024481A publication Critical patent/JP2015024481A/en
Pending legal-status Critical Current

Links

Images

Landscapes

  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Cleaning In General (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a rust removing unit capable of greatly reducing labor and time, compared to a conventional technique of manually removing rust on the outer peripheral surface of a bolt and the vicinity of the bottom with a wire brush.SOLUTION: A rust removing unit is configured by inserting a wire rope 2 from a hole 4 provided on a circumference near a lower end of a cap 1 provided with a rotational axis 3 on the center of a top plate 1-1, inserting an external cylinder 5 into the cap 1 in a state of directing a tip 2-1 of the inserted wire rope 2 to the rotational axis 3, and holding the wire rope 2 between the outer surface of the cap 1 and the internal surface of the external cylinder 5. Rust on a bolt is removed by bringing the tip 2-1 of the wire rope 2 into contact with the outer periphery of the bolt 6, and rotating the rust removing unit around the rotational axis 3 with an electric drill. When the wire rope 2 is worn out, the external cylinder 5 is extracted and the wire rope 2 is set to an initial length so as to enable repeated use.

Description

本発明は主に屋外で使用されるボルト等の錆取りユニットに関するものである。   The present invention mainly relates to a rust removing unit such as a bolt used outdoors.

従来の錆取りは図６のようにワイヤーブラシ７をボルト６等に直角に当てて擦り落と
していたがその詳細を図面に基づき説明する。 In the conventional rust removal, as shown in FIG. 6, the wire brush 7 is applied to the bolt 6 or the like at a right angle and scraped off. The details will be described with reference to the drawings.

図６のボルト６のように垂直に立った状態ではワイヤーブラシ７の握りを左右面で持
ち替えなければならなかった、又前後面では作業者は９０度向きを変えるために移動して
から左右面と同様の作業をしていた。しかしながらワイヤーブラシ７は前後左右と４面に
±４５度以上に渡り外周に沿って擦らなければならなかった。又ボルト６が突起物となる
その根元付近すなわちナット８の水平面等の錆取りも上記と同様であった。出願人が調査した範囲ではこの先行技術文献は見いだすことができなかった。 In the state of standing upright like the bolt 6 in FIG. 6, the grip of the wire brush 7 had to be changed on the left and right sides, and on the front and back sides, the operator moved to change the direction by 90 degrees and then left and right sides. Was doing the same work. However, the wire brush 7 had to be rubbed along the outer periphery over ± 45 degrees on the front, rear, right and left and the four surfaces. Also, the rust removal near the base where the bolt 6 becomes a protrusion, that is, the horizontal surface of the nut 8 was the same as described above. This prior art document could not be found within the scope investigated by the applicant.

しかしながらワイヤーブラシ７は手動のため錆等が残り均一性に欠けるばかりでなく多
大な労力と時間を費やしてしまうという問題があった。又摩耗したワイヤーブラシ７は廃
棄していたという問題もあった。 However, since the wire brush 7 is manual, there is a problem that not only rust remains but lacks uniformity, and much labor and time are consumed. There is also a problem that the worn wire brush 7 has been discarded.

本発明はこれらの問題に鑑みボルト６に直角にワイヤーロープ２の先端２―１を当てた
状態で外周に沿って回転させて錆を取ることができる構造と、ワイヤーロープ２の外端２
−２をナット８の平面８−１に垂直に当てて円周の線上を回転させて錆を取ることができる２通りの使い分けを可能にした構造を提供するものである。 In view of these problems, the present invention has a structure capable of removing rust by rotating along the outer periphery with the tip 2-1 of the wire rope 2 applied perpendicularly to the bolt 6, and the outer end 2 of the wire rope 2.
-2 is applied perpendicularly to the flat surface 8-1 of the nut 8 and rotated on the circumferential line to provide a structure that can be selectively used in two ways.

本発明は従来の欠点を解決するためにキャップ１の天板１−１の中心に回転軸３を設け、キャップ１の孔４からワイヤーロープ２を中心に向けて挿入させ、未挿入部のワイヤーロープ２は外筒５をキャップ１の下側（矢印Ａ）から、もしくは上側（矢印Ｂ）からかのいずれの方向から挿入してもキャップ１の外表面と外筒５の内表面との間に挟持でき、上記の下側（矢印Ａ）から挿入した場合はワイヤーロープ２の先端２−１はボルト６に直角に向き、もしくは上側（矢印Ｂ）から挿入した場合はワイヤーロープ２の外端２−２はナット８の平面８−１に垂直に向くので、同一部品の挿入方向の違いのみで２通りの使い分けができる特徴を有する構造で電動駆動にした錆取りユニットを提供するものである。   In the present invention, in order to solve the conventional drawbacks, the rotating shaft 3 is provided at the center of the top plate 1-1 of the cap 1, and the wire rope 2 is inserted from the hole 4 of the cap 1 toward the center. The rope 2 is located between the outer surface of the cap 1 and the inner surface of the outer cylinder 5 even if the outer cylinder 5 is inserted from either the lower side (arrow A) or the upper side (arrow B) of the cap 1. If the wire rope 2 is inserted from the lower side (arrow A), the tip 2-1 of the wire rope 2 is perpendicular to the bolt 6 or if it is inserted from the upper side (arrow B), the outer end of the wire rope 2 Since 2-2 faces perpendicularly to the plane 8-1 of the nut 8, a rust removing unit that is electrically driven with a structure that can be used in two ways only by the difference in the insertion direction of the same component is provided.

１、電気ドリル等で回転させて使用するために労力と時間が大幅に削減できる。
２、回転数を変えることで錆状態に合わせることができる。
３、電気ドリルを傾けて回転させても上記２と同様の結果が得られる。
４、ワイヤーロープ２が磨耗したら外筒５もしくは内筒９を引き抜いてワイヤーロープ２を引き出して、初期の長さに設定できるので繰り返し使用できる、更にワイヤーロープ２は補充用の物と交換もできる 。又、ボルト６等の被対象物の径が変わった場合も同手順で任意に設定できる、この場合ワイヤーロープ２の先端１−２は解れていて挿入孔４から抜けることはない。
５、丸いボルト等の外周に沿って電動回転するため錆残りが無い。
６、ワイヤーロープ２の径とキャップ１の孔４の径のクリアランスの関係からワイヤー ロープの先端２−１は下面向きに角度がつくためボルト６の根元付近の錆も取れる。 又、クリアランスを大きく取る等すると角度は変えられる。
７、キャップ１の内面で錆取りをするので錆等が飛散せず安全であると共にワイヤーロープ２の端面は円周上に当たるため電気ドリルが外周に飛ばされず安全である。
８、現場作業で急を要する場合、外筒５を回転軸側に完全に引き抜ぬくとワイヤーロープ２は弾性があり直線状向に戻るので、引き抜いた外筒５を元に戻す方向に挿入するとワイヤーロープ２の外端２−２は上向きから下向きに設定変えができ、ボルト６等の突起物があってもナット８の平面８−１等の錆取りもできる。 1. Since it is rotated by an electric drill or the like and used, labor and time can be greatly reduced.
2. It can be adjusted to the rust state by changing the rotation speed.
3. Even if the electric drill is tilted and rotated, the same result as 2 above can be obtained.
4. When the wire rope 2 is worn, the outer tube 5 or the inner tube 9 is pulled out and the wire rope 2 can be pulled out and set to the initial length so that it can be used repeatedly. Furthermore, the wire rope 2 can be replaced with a replenishment item. . Further, even when the diameter of the object such as the bolt 6 is changed, it can be arbitrarily set in the same procedure. In this case, the tip 1-2 of the wire rope 2 is released and does not come out of the insertion hole 4.
5. There is no rust residue because it is electrically rotated along the outer periphery of a round bolt or the like.
6. From the relationship between the clearance of the diameter of the wire rope 2 and the diameter of the hole 4 of the cap 1, the tip 2-1 of the wire rope is angled downward, so that rust near the base of the bolt 6 can be removed. Also, if the clearance is increased, the angle can be changed.
7. Since rust removal is performed on the inner surface of the cap 1, rust and the like are not scattered, and the end surface of the wire rope 2 hits the circumference, so that the electric drill is not blown to the outer periphery and is safe.
8. If the outer cylinder 5 is completely pulled out to the rotating shaft side when the work is urgently required, the wire rope 2 is elastic and returns to the linear direction. Then, the outer end 2-2 of the wire rope 2 can be changed from the upward direction to the downward direction, and the rust removal of the flat surface 8-1 of the nut 8 can be performed even if there is a projection such as the bolt 6.

本考案錆取りユニットの構成斜視図Configuration perspective view of the inventive rust removal unit 使用状態の錆取りユニット斜視図（ボルト用）Rust removal unit perspective view in use (for bolts) ワイヤーロープ２の配置図Layout of wire rope 2 使用状態の錆取りユニット斜視図（ナット用）Rust removal unit perspective view in use (for nuts) 内筒追加の構成斜視図Configuration perspective view of inner cylinder addition 従来の錆取り状態の斜視図Conventional perspective view of rust removal

以下本発明の実施形態について図面に基づき説明する。
図１は外筒５をキャプ１の下側（矢印Ａ）から押し上げて挿入するとワイヤーロープ２
の外端２−２は上向きに、もしくは上側（矢印Ｂ）から押し下げて挿入すると下向きに設
定できる錆取りユニットの構成斜視図である。
先ずワイヤーロープ２の外端２−２が上向きになる場合から説明する。
キャップ１の天板１−１の中心に回転軸３を設け、キャップ１の下端寄りの円周上に所定の間隔で直列状もしくは千鳥状に中心軸方向に貫通させた孔４を設け、該孔４に弾性をするワイヤーロープ２の先端２−１を挿入し、該先端２−１をキャップ１の同心円上に並べ且つ、所定のボルト６の径に合わせる。一方、未挿入のワイヤーロープ２はキャップ１の外側から外筒５をキャップ１の中心軸に沿って下側（矢印Ａ）から押し上げて挿入するとキャップ１の外表面と外筒５の内表面との間に挟持される。以下使用状態図を基に設定方法について図面に基づき詳細に説明する。 Embodiments of the present invention will be described below with reference to the drawings.
FIG. 1 shows a wire rope 2 when the outer cylinder 5 is pushed up from the lower side (arrow A) of the cap 1 and inserted.
The outer end 2-2 is a perspective view of the structure of the rust removing unit that can be set upward or downward when pushed down from above (arrow B).
First, the case where the outer end 2-2 of the wire rope 2 faces upward will be described.
A rotation shaft 3 is provided at the center of the top plate 1-1 of the cap 1, and a hole 4 is provided on the circumference near the lower end of the cap 1 so as to penetrate in a central axis direction in a series or staggered manner at a predetermined interval. The tip 2-1 of the wire rope 2 that is elastic is inserted into the hole 4, and the tip 2-1 is arranged on the concentric circle of the cap 1 and matched with the diameter of a predetermined bolt 6. On the other hand, when the non-inserted wire rope 2 is inserted by pushing up the outer cylinder 5 from the lower side (arrow A) along the center axis of the cap 1 from the outside of the cap 1, the outer surface of the cap 1 and the inner surface of the outer cylinder 5 are Is sandwiched between. Hereinafter, the setting method will be described in detail with reference to the drawings based on the use state diagram.

図２はボルト６の錆取り使用状態の錆取りユニットの斜視図。図３はキャップ１の孔４に挿入したワイヤーロープ２の配置図である。
図２において、ワイヤーロープ２の先端２−１をキャップ１の同心円上に所定の径に合わせるため、設定は図３の水平状態で行うが、ドーナツ形状の台等に回転軸３を下にして乗せて透明の定規等で目視設定するが、錆の状態により強力に錆を取りたい場合、上記の目視設定時にボルト６の径より小さ目に設定することで弾性を有するワイヤーロープ２はボルト６の外周に強く当たるため容易に威力が発揮できる錆取りユニット。
今後の課題としては設定の容易さであるが、特に作業現場においては調整ネジ等による微調整、更には自動化等による設定が望ましい。 FIG. 2 is a perspective view of the rust removing unit in a state where the bolt 6 is used for rust removal. FIG. 3 is a layout view of the wire rope 2 inserted into the hole 4 of the cap 1.
In FIG. 2, in order to adjust the tip 2-1 of the wire rope 2 to a predetermined diameter on the concentric circle of the cap 1, the setting is performed in the horizontal state of FIG. 3, but the rotating shaft 3 is placed on a donut-shaped table or the like. Place it on a transparent ruler and set it visually. If you want to remove rust more strongly in the rust state, set the wire rope 2 that has elasticity by setting it smaller than the diameter of the bolt 6 at the time of the above visual setting. Rust removal unit that can exert its power easily because it hits the outer periphery strongly.
A future problem is the ease of setting. However, fine adjustment with an adjusting screw or the like, and further, setting by automation or the like are desirable especially at the work site.

次に、ワイヤーロープ２の外端２−２が下向きになる場合について説明する。
前述との違いは３点のみで、１点目は外筒５を上側（矢印Ｂ）から押し下げて挿入すること。２点目は内筒９を追加挿入すること。３点目はワイヤーロープ２の設定が先端２−１から外端２−２に変わることである。使用状態図を基に組み上げ構成について詳細に説明する。
図４はナット８の錆取り使用状態の錆取りユニットの斜視図、図５は本考案の構成斜視図である。図５は図１の矢印Ｂ方向から外筒５を挿入した、いわゆるワイヤーロープ２の外端２−２が下向きに組み上げた状態からの構成を示している。本組み上げでは前述のワイヤーロープ２の先端２−１の設定は必要なく、一方、外端２−２については以下のように設定すればよい。したがって、キャップ１の孔４から挿入したワイヤーロープ２の先端２−１はキャップ１の中心軸方向に延在させ、且つ未挿入の外端２−２は「ボルト６の長さ+キャップ１の下端〜孔４までの寸法」を考慮した所定の長さをキャップ１の外表面から突出させて、上述の違い１点目の外筒５を上側（矢印Ｂ）から押し下げて挿入し、更に内筒９をキャップ１の下側（矢印Ａ）から中心軸沿って押し上げて挿入するとキャップ１の内表面と内筒９の外表面との間にワイヤーロープ２は挟持され錆取りユニット。
以上、２通りに使い分けできる組み上げ構成について説明したが、ワイヤーロープが磨耗した場合もしくは補充ワイヤーとの交換等の再設定は分解後上述の組み上げ構成に従い再組み上げできるので今までのようにヤイヤーブラし７を廃棄することはない構造である。
本発明は、電気ドリル等で回転させて使用するもので労力は省け効率向上に貢献できものである。 Next, the case where the outer end 2-2 of the wire rope 2 is directed downward will be described.
The difference from the above is only three points. The first point is that the outer cylinder 5 is pushed down from the upper side (arrow B) and inserted. The second point is to insert the inner cylinder 9 additionally. The third point is that the setting of the wire rope 2 changes from the tip 2-1 to the outer end 2-2. The assembly structure will be described in detail based on the usage state diagram.
4 is a perspective view of the rust removing unit in a state where the nut 8 is used for rust removal, and FIG. 5 is a perspective view of the configuration of the present invention. FIG. 5 shows a configuration from a state in which the outer end 2-2 of the so-called wire rope 2 in which the outer cylinder 5 is inserted from the direction of arrow B in FIG. In this assembly, it is not necessary to set the tip 2-1 of the wire rope 2, and the outer end 2-2 may be set as follows. Therefore, the tip 2-1 of the wire rope 2 inserted from the hole 4 of the cap 1 extends in the central axis direction of the cap 1, and the outer end 2-2 not inserted is “the length of the bolt 6 + the length of the cap 1”. A predetermined length in consideration of the "dimension from the lower end to the hole 4" is projected from the outer surface of the cap 1, and the outer cylinder 5 of the first difference is pushed down from the upper side (arrow B) and inserted. When the tube 9 is pushed up from the lower side (arrow A) of the cap 1 along the central axis and inserted, the wire rope 2 is sandwiched between the inner surface of the cap 1 and the outer surface of the inner tube 9 to form a rust removing unit.
As described above, the assembly configuration that can be used in two ways has been described. However, when the wire rope is worn or replacement with a supplementary wire can be reconfigured according to the above-described assembly configuration after disassembly, it can be reassembled as before. The structure is not to be discarded.
The present invention is used by rotating with an electric drill or the like, and can save labor and contribute to improving efficiency.

１ キャップ
１―１ 天版
２ ワイヤーロープ
２―１ 先端
２―２ 外端
３ 回転軸
４ 孔
５ 外筒
６ ボルト
７ ワイヤーブラシ
８ ナット
８―１ 平面
９ 内筒 1 Cap 1-1 Top plate 2 Wire rope 2-1 Tip 2-2 Outer end 3 Rotating shaft 4 Hole 5 Outer cylinder 6 Bolt 7 Wire brush 8 Nut 8-1 Plane 9 Inner cylinder

Claims (2)

キャップ１の天板１―１の中心に回転軸３を設け、キャップ１の下端寄りの円周上に所定の間隔で直列状もしくは千鳥状に中心軸の方向に貫通させた孔４を設け、該孔４に弾性を有するワイヤーロープ２の先端２―１を挿入し、該先端２−１をキャップの同心円上に並べ、且つ所定のボルト６の径に合わせ、一方未挿入のワイヤーロープ２は、キャップ１の外側から外筒５をキャップ１の中心軸に沿って下側（矢印Ａ）から押し上げて挿入するか、もしくは上側（矢印Ｂ）から押し下げて挿入してもキャップ１の外表面と外筒５の内表面との間に挟持されることを特徴とする錆取りユニット。 A rotation shaft 3 is provided at the center of the top plate 1-1 of the cap 1, and a hole 4 is provided on the circumference near the lower end of the cap 1 in a series or staggered manner in the direction of the central axis at a predetermined interval. The tip 2-1 of the wire rope 2 having elasticity is inserted into the hole 4, the tip 2-1 is arranged on the concentric circle of the cap, and is matched with the diameter of a predetermined bolt 6, while the uninserted wire rope 2 is The outer cylinder 5 is inserted from the outside of the cap 1 by pushing it up from the lower side (arrow A) along the central axis of the cap 1 or by pushing it down from the upper side (arrow B). A rust removing unit which is sandwiched between the inner surface of the outer cylinder 5. キャップ１の孔４から挿入したワイヤーロープ２の先端２−１は、キャップ１の中心軸方向に延存させ、且つ未挿入の外端２−２は「ボルト６の長さ+キャップ１の下端〜孔４までの寸法」を考慮して所定長突出させ、請求項１の外筒５を上側（矢印Ｂ）から押し下げて挿入し、更に内筒９をキャップ１の下側（矢印Ａ）から中心軸に沿って押し上げて挿入するとキャップ１の内表面と内筒９の外表面との間に挟持され、挟持力が増す請求項１記載の錆取りユニット。 The tip 2-1 of the wire rope 2 inserted from the hole 4 of the cap 1 extends in the central axis direction of the cap 1, and the outer end 2-2 not inserted is “the length of the bolt 6 + the lower end of the cap 1”. Projecting for a predetermined length in consideration of "dimension to hole 4", the outer cylinder 5 of claim 1 is inserted by being pushed down from the upper side (arrow B), and the inner cylinder 9 is further inserted from the lower side (arrow A) of the cap 1 The rust removing unit according to claim 1, wherein when inserted along the central axis, the rust removing unit is sandwiched between the inner surface of the cap 1 and the outer surface of the inner cylinder 9 to increase the clamping force.
JP2013156467A 2013-07-29 2013-07-29 Rust removing unit Pending JP2015024481A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2013156467A JP2015024481A (en) 2013-07-29 2013-07-29 Rust removing unit

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2013156467A JP2015024481A (en) 2013-07-29 2013-07-29 Rust removing unit

Publications (1)

Publication Number Publication Date
JP2015024481A true JP2015024481A (en) 2015-02-05

Family

ID=52489574

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2013156467A Pending JP2015024481A (en) 2013-07-29 2013-07-29 Rust removing unit

Country Status (1)

Country Link
JP (1) JP2015024481A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107999435A (en) * 2017-12-12 2018-05-08 北京源诚工业安全技术有限公司 Bolt automatic rinser
CN110700028A (en) * 2019-10-31 2020-01-17 郑州铁路职业技术学院 Continuous rail bolt rust removal device
CN115254817A (en) * 2022-07-08 2022-11-01 江西追风压缩机有限公司 Compressor cylinder liner belt cleaning device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107999435A (en) * 2017-12-12 2018-05-08 北京源诚工业安全技术有限公司 Bolt automatic rinser
CN110700028A (en) * 2019-10-31 2020-01-17 郑州铁路职业技术学院 Continuous rail bolt rust removal device
CN115254817A (en) * 2022-07-08 2022-11-01 江西追风压缩机有限公司 Compressor cylinder liner belt cleaning device
CN115254817B (en) * 2022-07-08 2024-01-02 江西追风压缩机有限公司 Compressor cylinder sleeve cleaning device

Similar Documents

Publication Publication Date Title
CN203887722U (en) Fixture for circular shaft
JP2015024481A (en) Rust removing unit
MY155856A (en) Rotary tool
CN103817419A (en) Repeating stud welding torch
CN105576907B (en) Electrical-coil cutter device
CN204700662U (en) A kind of machine chip removes brush
CN203696211U (en) Repeating type stud welding gun
JP6925119B2 (en) Deposit remover
CN205032964U (en) A adjustable jigs for round piece
CN105421122B (en) A kind of steel wire rope processing cut-out tool
CN211193577U (en) Production jig anchor clamps of bow-shaped part of right angle
CN204367438U (en) The centralizer of two-drum forming machine cord
CN207547860U (en) High-frequency welding tooling
CN104795768B (en) Horizontal stripping tool for controlling cable
CN203792415U (en) Quick reamer used for seal ring
CN204430478U (en) A kind of rotation positioning device automatically
CN204221579U (en) A kind of impeller of blower polishing mechanism
CN204843741U (en) Gear face burring device
CN205437376U (en) Teeth of a cogwheel class work piece burring device
CN204819018U (en) Adjustable gear face burring device
CN109551398A (en) Generator's cover clamping device
CN204621250U (en) A kind of rotary roll flute equipment
CN204711640U (en) A kind of milling machine of rapid changing knife
CN204976026U (en) Revolving stage convenient to transformer housing cutting
CN204976472U (en) A electricity wholesale head for dismantling wrist -watch sealing device