JP2015021530A - Connection structure of revolving shaft, filter cleaning device and air conditioner - Google Patents

Connection structure of revolving shaft, filter cleaning device and air conditioner Download PDF

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JP2015021530A
JP2015021530A JP2013148458A JP2013148458A JP2015021530A JP 2015021530 A JP2015021530 A JP 2015021530A JP 2013148458 A JP2013148458 A JP 2013148458A JP 2013148458 A JP2013148458 A JP 2013148458A JP 2015021530 A JP2015021530 A JP 2015021530A
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shaft
drive shaft
filter cleaning
spring
filter
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JP2015021530A5 (en
JP6037961B2 (en
Inventor
周平 横田
Shuhei Yokota
周平 横田
石川 正人
Masato Ishikawa
正人 石川
鈴木 章元
Akimoto Suzuki
章元 鈴木
雅英 木南
Masahide Kinami
雅英 木南
久典 池田
Hisanori Ikeda
久典 池田
洋平 小柳
Yohei Koyanagi
洋平 小柳
卓哉 後藤
Takuya Goto
卓哉 後藤
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Mitsubishi Electric Corp
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Mitsubishi Electric Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a connection structure of a revolving shaft capable of certainly connecting a connection shaft to a drive shaft by arranging a spring at a predetermined position with regard to the drive shaft while structurally preventing the plastic deformation of the spring due to an external force during the connection of the connection shaft to the drive shaft.SOLUTION: A connection structure of a revolving shaft comprises: a drive shaft 70 for transmitting a torque that includes a cylindrical part 73, into which a connection shaft 90 is inserted; the connection shaft 90 connected to the drive shaft 70; and a spring part provided in the drive shaft 70 and including an U-shaped bent part 83 opposing an insertion direction of the connection shaft 90 into the drive shaft 70, in which the connection shaft 90 includes a concave groove part 94 into which the bent part 83 of the spring part is fitted when the connection shaft 90 is inserted into the drive shaft 70.

Description

本発明は、回転力を伝達するための駆動軸と、該駆動軸と連結する連結軸とを有する回転軸の連結構造、フィルタ清掃装置、及び、空気調和機に関するものである。   The present invention relates to a rotating shaft coupling structure, a filter cleaning device, and an air conditioner having a driving shaft for transmitting rotational force and a coupling shaft coupled to the driving shaft.

従来、回転力を伝達するための駆動軸と、該駆動軸と連結する連結軸を着脱自在に構成する回転軸の連結構造において、連結軸を駆動軸に装着する際に連結軸の取り付け角度を意識することなく連結することのできる回転軸の連結構造が知られている(例えば、特許文献1を参照)。   Conventionally, in a connecting structure of a driving shaft for transmitting rotational force and a rotating shaft configured to detachably connect a connecting shaft connected to the driving shaft, the mounting angle of the connecting shaft is set when the connecting shaft is mounted on the driving shaft. A connecting structure of rotating shafts that can be connected without being conscious is known (for example, see Patent Document 1).

図17は、従来の回転軸の連結構造を示し、駆動装置の駆動軸70を円筒状に形成し、その内周面に突出するバネ部材80を駆動軸70のスリット部71内に設けるとともに、回転ブラシの連結軸90の外周面に該バネが嵌合する凹溝94を設けたものである。
この連結機構は、連結軸90を任意の角度で(凹溝94の位置を意識しないで)駆動軸70の円筒内に嵌入すると、図17(b)に示すように、駆動軸70内に突出するバネ80は、連結軸90の外周に当たってスリット71の外方に押し出される。
FIG. 17 shows a conventional connecting structure of rotating shafts, in which the driving shaft 70 of the driving device is formed in a cylindrical shape, and a spring member 80 protruding from the inner peripheral surface thereof is provided in the slit portion 71 of the driving shaft 70. A concave groove 94 into which the spring is fitted is provided on the outer peripheral surface of the connecting shaft 90 of the rotating brush.
When the connecting shaft 90 is inserted into the cylinder of the drive shaft 70 at an arbitrary angle (without being aware of the position of the concave groove 94), the connection mechanism projects into the drive shaft 70 as shown in FIG. The spring 80 is pressed against the outer periphery of the connecting shaft 90 and pushed out of the slit 71.

この状態で、図17(c)に示すように、駆動装置により駆動軸70を駆動すると、駆動軸70は連結軸90の外周を例えば矢印a方向に回転し、駆動軸70のバネ80が連結軸90の凹溝94の位置に達すると、その弾性により凹溝94に嵌合する。
これにより、図17(d)に示すように、連結軸90はバネ80を介して駆動軸70に自動的に連結され、駆動装置に駆動されて矢印a又はb方向に揺動する。
In this state, as shown in FIG. 17C, when the drive shaft 70 is driven by the drive device, the drive shaft 70 rotates around the outer periphery of the connecting shaft 90 in the direction of arrow a, for example, and the spring 80 of the drive shaft 70 is connected. When the position of the concave groove 94 of the shaft 90 is reached, it is fitted into the concave groove 94 due to its elasticity.
Thereby, as shown in FIG. 17D, the connecting shaft 90 is automatically connected to the driving shaft 70 via the spring 80, and is driven by the driving device to swing in the direction of the arrow a or b.

特開2010−65875号公報(段落[0008]、[0021]−[0022]、図5等を参照)JP 2010-65875 A (see paragraphs [0008], [0021]-[0022], FIG. 5 and the like)

従来の回転軸の連結構造は、連結軸に設けた凹溝に対して嵌合する駆動軸のバネを用いて回転止めとし、連結軸の角度を意識することなく連結軸と駆動軸とを連結することのできるものであるが、連結時の外力でバネが駆動軸の外側に塑性変形してしまった場合には、駆動軸が空回りして回転力を伝達できなくなるという問題があった。
また、バネが駆動軸の内側に塑性変形してしまった場合は、連結時にバネをつぶしてしまい、同様に回転力を伝えることができなくなるという問題があった。
The conventional rotating shaft connection structure uses a drive shaft spring that fits into a groove provided in the connection shaft to prevent rotation, and connects the connection shaft and drive shaft without being aware of the angle of the connection shaft. However, when the spring is plastically deformed to the outside of the drive shaft by an external force at the time of connection, there is a problem that the drive shaft is idle and cannot transmit the rotational force.
In addition, when the spring is plastically deformed inside the drive shaft, the spring is crushed at the time of connection, and there is a problem that the rotational force cannot be transmitted similarly.

この発明は、上記のような課題を解決するためになされたもので、連結軸と駆動軸の連結時の外力によるバネの塑性変形を構造的に防止し、バネが駆動軸に対して所定の位置に配置されることで、連結軸と駆動軸との連結を確実に行う回転軸の連結構造、フィルタ清掃装置、及び、空気調和機を提供することを目的とするものである。   The present invention has been made to solve the above-described problems, and structurally prevents the plastic deformation of the spring due to an external force when the connecting shaft and the drive shaft are connected. An object of the present invention is to provide a rotating shaft connecting structure, a filter cleaning device, and an air conditioner that reliably connect the connecting shaft and the drive shaft by being arranged at the positions.

本発明に係る回転軸の連結構造は、回転力を伝達するための駆動軸と、前記駆動軸と連結する連結軸と、前記駆動軸に設けられるバネ部とを備えた回転軸の連結構造であって、前記駆動軸は、前記連結軸が挿入される円筒部を有し、前記バネ部は、前記駆動軸に前記連結軸が挿入される挿入方向に対向するU字状の曲折部を有し、前記連結軸は、前記駆動軸に前記連結軸が挿入された際に前記バネ部の曲折部が嵌入する凹溝部を有するものである。   The rotating shaft connecting structure according to the present invention is a rotating shaft connecting structure including a driving shaft for transmitting a rotational force, a connecting shaft connected to the driving shaft, and a spring portion provided on the driving shaft. The drive shaft has a cylindrical portion into which the connecting shaft is inserted, and the spring portion has a U-shaped bent portion facing the insertion direction in which the connecting shaft is inserted into the drive shaft. The connecting shaft has a concave groove portion into which the bent portion of the spring portion is fitted when the connecting shaft is inserted into the drive shaft.

本発明の回転軸の連結構造によれば、連結軸を駆動軸に装着する際に、外力によるバネの塑性変形を構造的に規制し、バネが駆動軸に対して所定の位置に配置されることで、連結軸と駆動軸との連結を確実に行う回転軸を提供することができる。   According to the rotating shaft connecting structure of the present invention, when the connecting shaft is mounted on the drive shaft, the plastic deformation of the spring due to an external force is structurally restricted, and the spring is arranged at a predetermined position with respect to the drive shaft. Thus, it is possible to provide a rotating shaft that reliably connects the connecting shaft and the drive shaft.

本発明の実施の形態1に係る駆動軸に連結軸を嵌入させたときの断面図である。It is sectional drawing when a connecting shaft is inserted in the drive shaft which concerns on Embodiment 1 of this invention. 本発明の実施の形態1に係る駆動軸にバネ部材を組み込む前の分解斜視図である。It is a disassembled perspective view before incorporating a spring member in the drive shaft which concerns on Embodiment 1 of this invention. 本発明の実施の形態1に係るバネ部材の斜視図である。It is a perspective view of the spring member concerning Embodiment 1 of the present invention. 本発明の実施の形態1に係る駆動軸の斜視図である。It is a perspective view of the drive shaft which concerns on Embodiment 1 of this invention. 本発明の実施の形態1に係るバネ部材(駆動軸)と連結軸が連結される工程を説明する図である。It is a figure explaining the process in which the spring member (drive shaft) and connection shaft which concern on Embodiment 1 of this invention are connected. 本発明の実施の形態2に係るフィルタ清掃装置を備えた空気調和機の断面図である。It is sectional drawing of the air conditioner provided with the filter cleaning apparatus which concerns on Embodiment 2 of this invention. 本発明の実施の形態2に係るフィルタ清掃ユニットの斜視図である。It is a perspective view of the filter cleaning unit which concerns on Embodiment 2 of this invention. 本発明の実施の形態2に係るフィルタ清掃ユニットのブラシ部材を外したときの斜視図である。It is a perspective view when the brush member of the filter cleaning unit which concerns on Embodiment 2 of this invention is removed. 本発明の実施の形態2に係るフィルタ清掃ユニットのブラシ部材を装着したときの斜視図である。It is a perspective view when the brush member of the filter cleaning unit which concerns on Embodiment 2 of this invention is mounted | worn. 本発明の実施の形態2に係るフィルタ清掃ユニットの部分正面図である。It is a partial front view of the filter cleaning unit which concerns on Embodiment 2 of this invention. 本発明の実施の形態2に係るフィルタ清掃ユニットの部分拡大図である。It is the elements on larger scale of the filter cleaning unit which concerns on Embodiment 2 of this invention. 本発明の実施の形態2に係るダストボックスの蓋体の斜視図である。It is a perspective view of the cover body of the dust box which concerns on Embodiment 2 of this invention. 本発明の実施の形態2に係るダストボックスをフィルタ清掃ユニットに取り付ける際の要領図である。It is a point figure at the time of attaching the dust box which concerns on Embodiment 2 of this invention to a filter cleaning unit. 本発明の実施の形態2に係るフィルタ清掃ユニットの作動図である。It is an action | operation figure of the filter cleaning unit which concerns on Embodiment 2 of this invention. 本発明の実施の形態2に係るフィルタ清掃ユニットの作動図である。It is an action | operation figure of the filter cleaning unit which concerns on Embodiment 2 of this invention. 本発明の実施の形態2に係るフィルタ清掃ユニットの作動図である。It is an action | operation figure of the filter cleaning unit which concerns on Embodiment 2 of this invention. 従来のフィルタ清掃装置の回転軸の連結機構を示した図である。It is the figure which showed the connection mechanism of the rotating shaft of the conventional filter cleaning apparatus.

実施の形態1.
図1は、本発明の実施の形態1に係る駆動軸に連結軸を嵌入させたときの断面図である。
図2は、本発明の実施の形態1に係る駆動軸にバネ部材を組み込む前の分解斜視図である。
図3は、本発明の実施の形態1に係るバネ部材の斜視図である。
図4は、本発明の実施の形態1に係る駆動軸の斜視図である。
図5は、本発明の実施の形態1に係るバネ部材(駆動軸)と連結軸が連結される工程を説明する図である。
Embodiment 1 FIG.
FIG. 1 is a cross-sectional view when a connecting shaft is inserted into a drive shaft according to Embodiment 1 of the present invention.
FIG. 2 is an exploded perspective view before the spring member is incorporated into the drive shaft according to Embodiment 1 of the present invention.
FIG. 3 is a perspective view of the spring member according to Embodiment 1 of the present invention.
FIG. 4 is a perspective view of the drive shaft according to Embodiment 1 of the present invention.
FIG. 5 is a diagram illustrating a process of connecting the spring member (drive shaft) and the connection shaft according to Embodiment 1 of the present invention.

図1〜5において、実施の形態1に係る回転軸の連結構造について説明する。
実施の形態1に係る回転軸の連結構造は、図1に示すように駆動装置に連結される駆動軸70と、被駆動部材に連結される連結軸90を連結することにより駆動装置の回転力を被駆動部材に伝達するものである。
以下各部材について説明する。
1-5, the connection structure of the rotating shaft which concerns on Embodiment 1 is demonstrated.
As shown in FIG. 1, the connecting structure of the rotating shaft according to the first embodiment is configured such that the driving shaft 70 connected to the driving device and the connecting shaft 90 connected to the driven member are connected to each other to rotate the driving device. Is transmitted to the driven member.
Each member will be described below.

[駆動軸]
駆動軸70の構造について説明する。
駆動軸70は、駆動装置に連結される略円柱状の駆動装置連結部75と、連結軸90が嵌入される円筒部73と、円筒部73と駆動装置連結部75を表裏面で連結する円板状の底部78と、により大きく構成されている。
円筒部73の一部には円筒部73の軸方向に切り取られたスリット部71が底部78を含めて開口している。底部78に達したスリット部71は底部78の一部をコの字状に切り取る形状となっている。このコの字状に切り取られた底部78のスリット部71の底面に後述するバネ部材80の先端が当接する当接平面部74が形成されている。
[Drive shaft]
The structure of the drive shaft 70 will be described.
The driving shaft 70 includes a substantially columnar driving device connecting portion 75 connected to the driving device, a cylindrical portion 73 into which the connecting shaft 90 is inserted, and a circle connecting the cylindrical portion 73 and the driving device connecting portion 75 on the front and back surfaces. The plate-like bottom portion 78 is configured to be larger.
A slit portion 71 cut out in the axial direction of the cylindrical portion 73 is opened in a part of the cylindrical portion 73 including the bottom portion 78. The slit portion 71 reaching the bottom portion 78 has a shape in which a part of the bottom portion 78 is cut into a U-shape. An abutting flat surface portion 74 is formed on the bottom surface of the slit portion 71 of the bottom portion 78 cut into the U-shape so that the tip of a spring member 80 described later abuts.

[バネ部材]
バネ部材80について説明する。
バネ部材80は、図2に示すように駆動軸70の駆動装置連結部75側から駆動軸70に係合された状態で機能する構成となっている。
バネ部材80は、駆動装置連結部75を挿通する環状部81と、環状部81の平面に対して直角に曲折されたバネ平面部82と、2枚の係合片86と、により大きく構成されている。
[Spring member]
The spring member 80 will be described.
As shown in FIG. 2, the spring member 80 is configured to function while being engaged with the drive shaft 70 from the drive device connecting portion 75 side of the drive shaft 70.
The spring member 80 is largely configured by an annular portion 81 that is inserted through the drive device coupling portion 75, a spring flat portion 82 that is bent at a right angle to the plane of the annular portion 81, and two engagement pieces 86. ing.

2枚の係合片86には駆動軸70の円筒部73の外周面に設けられた係合突起76に係合する開口88が形成されている。バネ部材80は駆動軸70の駆動装置連結部75側から押し込まれることで係合片86が係合突起76に押されて外側に弾性変形し、係合片86の開口88に係合突起76が嵌合することで形状が復元され、駆動軸70とバネ部材80とが一体化される。   The two engaging pieces 86 are formed with openings 88 that engage with engaging protrusions 76 provided on the outer peripheral surface of the cylindrical portion 73 of the drive shaft 70. When the spring member 80 is pushed in from the drive device connecting portion 75 side of the drive shaft 70, the engagement piece 86 is pushed by the engagement protrusion 76 and elastically deforms outward, and the engagement protrusion 76 is inserted into the opening 88 of the engagement piece 86. The shape is restored by fitting, and the drive shaft 70 and the spring member 80 are integrated.

[駆動軸とバネ部材とが一体化した形状]
次に、駆動軸70とバネ部材80とが一体化された形状を説明する。
駆動軸70とバネ部材80とが一体化された際、バネ部材80のバネ平面部82は駆動軸70のスリット部71内に配置される。バネ平面部82の横幅と、スリット部71の横幅は略同一寸法となっている。
バネ平面部82の先端には、環状部81の内周側に曲折するU字状の曲折部83が形成されており、曲折部83には駆動軸70の軸方向から傾斜した平板状の平坦面84が設けられている。
さらに、曲折部83で折り返されたバネ部材80の先端には、バネ平面部82と略平行となる先端平面部85が延設されている。そして、先端平面部85は、駆動軸70に設けられた当接平面部74に当接する。
[Shape that drive shaft and spring member are integrated]
Next, a shape in which the drive shaft 70 and the spring member 80 are integrated will be described.
When the drive shaft 70 and the spring member 80 are integrated, the spring flat portion 82 of the spring member 80 is disposed in the slit portion 71 of the drive shaft 70. The horizontal width of the spring plane portion 82 and the horizontal width of the slit portion 71 are substantially the same size.
A U-shaped bent portion 83 that bends to the inner peripheral side of the annular portion 81 is formed at the tip of the spring flat portion 82, and the bent portion 83 is a flat plate-like flat inclined from the axial direction of the drive shaft 70. A surface 84 is provided.
Furthermore, a tip flat portion 85 extending substantially parallel to the spring flat portion 82 is extended at the tip of the spring member 80 folded back at the bent portion 83. The tip flat surface portion 85 comes into contact with a contact flat portion 74 provided on the drive shaft 70.

バネ平面部82の対向する2辺には外方に突設された一対の凸部87が形成されている。この凸部87は、駆動軸70とバネ部材80とが一体化されたときに、スリット部71の側面に凹形状で形成された切欠部77内に配置されるよう形成されている。
凸部87と切欠部77とは、バネ平面部82が環状部81に対して変形していない状態、すなわち両部材が略直角の関係を保っているときには当接しない間隙を備えている。
A pair of convex portions 87 projecting outward are formed on two opposing sides of the spring flat portion 82. When the drive shaft 70 and the spring member 80 are integrated, the convex portion 87 is formed so as to be disposed in a cutout portion 77 formed in a concave shape on the side surface of the slit portion 71.
The convex part 87 and the notch part 77 are provided with a gap that does not contact when the spring flat part 82 is not deformed with respect to the annular part 81, that is, when both members maintain a substantially right angle relationship.

[連結軸]
連結軸90の構造について説明する。
連結軸90は、略円板状の基板91と、被駆動部材と連結する被駆動部材連結部92と、駆動軸70内に嵌入される円柱状の嵌入部93とにより大きく構成されている。
被駆動部材連結部92と嵌入部93とは、基板91の表裏面にそれぞれ形成されている。
円柱状の嵌入部93の外周面には、バネ部材80における曲折部83と先端平面部85が嵌合する凹溝部94が形成される。
凹溝部94は、連結軸90の軸方向と平行になるように嵌入部93の外周面に溝状に形成されている。
[Connection shaft]
The structure of the connecting shaft 90 will be described.
The connecting shaft 90 is largely composed of a substantially disc-shaped substrate 91, a driven member connecting portion 92 that is connected to the driven member, and a columnar fitting portion 93 that is inserted into the driving shaft 70.
The driven member connecting portion 92 and the fitting portion 93 are respectively formed on the front and back surfaces of the substrate 91.
On the outer peripheral surface of the cylindrical fitting portion 93, a concave groove portion 94 is formed in which the bent portion 83 and the tip flat portion 85 of the spring member 80 are fitted.
The recessed groove portion 94 is formed in a groove shape on the outer peripheral surface of the fitting portion 93 so as to be parallel to the axial direction of the connecting shaft 90.

[バネ部材(駆動軸)と連結軸が連結される工程]
図5(a)〜(d)は、バネ部材80(駆動軸70)と連結軸90が連結される工程を説明する図である。
はじめに、図5(a)は、駆動軸70側に連結軸90が嵌入される前の状態を示している。
この状態では、バネ部材80の環状部81とバネ平面部82は略直角状態となっており、バネ部材80の先端平面部85は駆動軸70の円筒部73内に突出した状態になっている。
そして、バネ部材80の先端平面部85が駆動軸70の当接平面部74に当接しているため、先端平面部85の位置が決められ、円筒部73内へ突出する先端平面部85の突出寸法が一定値以内に規制されている。
[Step of connecting spring member (drive shaft) and connecting shaft]
FIGS. 5A to 5D are diagrams illustrating a process in which the spring member 80 (drive shaft 70) and the connection shaft 90 are connected.
First, FIG. 5A shows a state before the connecting shaft 90 is fitted on the drive shaft 70 side.
In this state, the annular portion 81 and the spring flat portion 82 of the spring member 80 are in a substantially right angle state, and the tip flat portion 85 of the spring member 80 protrudes into the cylindrical portion 73 of the drive shaft 70. .
Since the tip flat portion 85 of the spring member 80 is in contact with the contact flat portion 74 of the drive shaft 70, the position of the tip flat portion 85 is determined and the protrusion of the tip flat portion 85 protruding into the cylindrical portion 73 is projected. Dimensions are regulated within a certain value.

この構成により、駆動軸70の円筒部73内に連結軸90の嵌入部93等が挿入された際に、バネ部材80の曲折部83や先端平面部85が円筒部73内でつぶされたり、塑性変形してしまうことを防止することができる。
ゆえに、先端平面部85が連結軸90の凹溝部94に嵌合できなくなることで、駆動力が伝達されなくなってしまうことを防止することができる。
With this configuration, when the fitting portion 93 or the like of the connecting shaft 90 is inserted into the cylindrical portion 73 of the drive shaft 70, the bent portion 83 or the tip flat surface portion 85 of the spring member 80 is crushed in the cylindrical portion 73. It is possible to prevent plastic deformation.
Therefore, it becomes possible to prevent the driving force from being transmitted because the tip flat surface portion 85 cannot be fitted into the concave groove portion 94 of the connecting shaft 90.

次に、図5(b)では、駆動軸70の円筒部73内に連結軸90の嵌入部93に挿入された状態を示している。この状態では、円柱状の嵌入部93の先端側が曲折部83の平坦面84にまず当接し、次いで先端平面部85をスリット部71の外周方向に押し出すようにバネ平面部82の変形を促す。
このとき、バネ部材80のバネ平面部82はスリット部71内を外周方向に向かって変形する。すると、バネ平面部82の凸部87は、駆動軸70の切欠部77内を外周方向に移動し、切欠部77の壁面に当接した段階でバネ平面部82の変形は規制されることとなる。
Next, FIG. 5B shows a state in which the insertion portion 93 of the connecting shaft 90 is inserted into the cylindrical portion 73 of the drive shaft 70. In this state, the distal end side of the cylindrical fitting portion 93 first comes into contact with the flat surface 84 of the bent portion 83, and then the spring flat portion 82 is urged to be deformed so as to push the distal end flat portion 85 in the outer peripheral direction of the slit portion 71.
At this time, the spring flat portion 82 of the spring member 80 is deformed in the slit portion 71 toward the outer peripheral direction. Then, the convex portion 87 of the spring plane portion 82 moves in the outer peripheral direction within the cutout portion 77 of the drive shaft 70, and deformation of the spring plane portion 82 is restricted when it contacts the wall surface of the cutout portion 77. Become.

このようにバネ平面部82の凸部87がバネ平面部82の外周側への変形を一定値以内に規制するようにしたので、連結軸90の連結時等にバネ平面部82が弾性変形の降伏点を超えて外周側に塑性変形してしまい形状が復元されなくなることを防止する。
ゆえに、先端平面部85が連結軸90の凹溝部94に嵌合できなくなることで、駆動力が伝達されなくなってしまうことを防止することができる。
As described above, since the convex portion 87 of the spring plane portion 82 restricts the deformation of the spring plane portion 82 to the outer peripheral side within a certain value, the spring plane portion 82 is elastically deformed when the connecting shaft 90 is connected. This prevents the shape from being restored due to plastic deformation beyond the yield point toward the outer periphery.
Therefore, it becomes possible to prevent the driving force from being transmitted because the tip flat surface portion 85 cannot be fitted into the concave groove portion 94 of the connecting shaft 90.

この状態で、図5(c)に示すように、駆動装置により駆動軸70を回転駆動すると、駆動軸70の円筒部73は、連結軸90の外周を例えば矢印a方向に回転し、バネ部材80の先端平面部85が連結軸90の嵌入部93の外周に設けられた凹溝部94の位置に達すると、その弾性により凹溝部94に嵌合する。
これにより、図5(d)に示すように、連結軸90と駆動軸70は、軸の回転方向の駆動力を伝達可能に連結され、連結軸90と一体に回転する被駆動部材は、駆動軸70に連結され、駆動装置に回転駆動されて矢印a又はb方向に揺動することができる。
In this state, as shown in FIG. 5C, when the drive shaft 70 is rotationally driven by the drive device, the cylindrical portion 73 of the drive shaft 70 rotates around the outer periphery of the connecting shaft 90 in the direction of the arrow a, for example. When the leading end flat portion 85 of 80 reaches the position of the concave groove portion 94 provided on the outer periphery of the fitting portion 93 of the connecting shaft 90, it fits into the concave groove portion 94 due to its elasticity.
As a result, as shown in FIG. 5D, the connecting shaft 90 and the driving shaft 70 are connected so as to transmit the driving force in the rotational direction of the shaft, and the driven member that rotates integrally with the connecting shaft 90 is driven. It is connected to the shaft 70 and can be rotated in the direction of arrow a or b by being driven to rotate by a driving device.

これら一連の連結動作は、例えば、駆動装置により駆動軸70が駆動されると、被駆動部材の連結軸90がバネ部材80を介して駆動軸70と一体化されることにより、被駆動部材は駆動軸70に連結される。   For example, when the driving shaft 70 is driven by the driving device, the connecting shaft 90 of the driven member is integrated with the driving shaft 70 via the spring member 80 so that the driven member is It is connected to the drive shaft 70.

このように、駆動軸70とバネ部材80とを一体化しバネ部材80の先端平面部85が駆動軸70の回転中に弾性変形が解けて連結軸90の凹溝部94に嵌合する構成としたので、駆動軸70に対して連結軸90の嵌入部93を円周方向において任意の角度で挿入することが可能となり、被駆動部材を取り付ける際に取り付け角度を気にせず装着することができる。   As described above, the drive shaft 70 and the spring member 80 are integrated, and the distal end flat portion 85 of the spring member 80 is released from elastic deformation during the rotation of the drive shaft 70 and fits into the concave groove portion 94 of the connecting shaft 90. Therefore, it becomes possible to insert the fitting portion 93 of the connecting shaft 90 with respect to the drive shaft 70 at an arbitrary angle in the circumferential direction, and it is possible to mount the driven member without worrying about the mounting angle.

そして、上述のようにバネ部材80の構成を、バネ平面部82の先端に曲折部83と、曲折部83で折り返してバネ平面部82と略平行となる先端平面部85を備えた形状とするとともに、スリット部71内でバネ平面部82が駆動軸70の内周側及び外周側へ変形量の規制値を超えて塑性変形することを防止したので、先端平面部85が連結軸90の凹溝部94に嵌合できなくなり、駆動力が伝達されなくなってしまうことを防止することができる。   As described above, the spring member 80 has a configuration in which the bent portion 83 is provided at the tip of the spring flat portion 82 and the tip flat portion 85 that is folded back at the bent portion 83 and substantially parallel to the spring flat portion 82. At the same time, since the spring flat portion 82 is prevented from plastically deforming beyond the regulation value of the deformation amount to the inner peripheral side and the outer peripheral side of the drive shaft 70 in the slit portion 71, the tip flat portion 85 is recessed in the connecting shaft 90. It is possible to prevent the driving force from being not transmitted because the groove portion 94 cannot be fitted.

実施の形態2.
次に、実施の形態2に係る回転軸の連結構造をフィルタ清掃装置の回転軸に採用するときの実施の形態について説明する。
図6は、本発明の実施の形態2に係るフィルタ清掃ユニットを備えた空気調和機の断面図である。
図7は、本発明の実施の形態2に係るフィルタ清掃ユニットの斜視図である。
図8は、本発明の実施の形態2に係るフィルタ清掃ユニットのブラシ部材を外したときの斜視図である。
図9は、本発明の実施の形態2に係るフィルタ清掃ユニットのブラシ部材を装着したときの斜視図である。
図10は、本発明の実施の形態2に係るフィルタ清掃ユニットの部分正面図である。
図11は、本発明の実施の形態2に係るフィルタ清掃ユニットの部分拡大図である。
Embodiment 2. FIG.
Next, an embodiment when the rotating shaft coupling structure according to the second embodiment is adopted for the rotating shaft of the filter cleaning device will be described.
FIG. 6 is a cross-sectional view of an air conditioner including a filter cleaning unit according to Embodiment 2 of the present invention.
FIG. 7 is a perspective view of a filter cleaning unit according to Embodiment 2 of the present invention.
FIG. 8 is a perspective view when the brush member of the filter cleaning unit according to Embodiment 2 of the present invention is removed.
FIG. 9 is a perspective view when the brush member of the filter cleaning unit according to Embodiment 2 of the present invention is mounted.
FIG. 10 is a partial front view of the filter cleaning unit according to Embodiment 2 of the present invention.
FIG. 11 is a partially enlarged view of the filter cleaning unit according to Embodiment 2 of the present invention.

図6〜11において、実施の形態2に係るフィルタ清掃ユニットを備えた空気調和機の構造を説明する。
空気調和機の本体ケース1の前面側には開閉可能な前面板2が設けられており、本体ケース1の内部には、一体的に形成されたフィルタ清掃ユニット60が内蔵されている。
フィルタ清掃ユニット60の上面にはグリル状の空気吸込み口3が設けられている。また、空気吸込み口3の下流側(内側)には熱交換器4が配設され、その下流側には空気吸込み口3から空気を吸引する送風機5が設置されている。そして、送風機5の下流側には、ダクト6を介して空気吹出し口7が設けられている。
6-11, the structure of the air conditioner provided with the filter cleaning unit which concerns on Embodiment 2 is demonstrated.
A front plate 2 that can be opened and closed is provided on the front side of the main body case 1 of the air conditioner, and an integrally formed filter cleaning unit 60 is built in the main body case 1.
A grill-like air suction port 3 is provided on the upper surface of the filter cleaning unit 60. A heat exchanger 4 is disposed on the downstream side (inside) of the air suction port 3, and a blower 5 that sucks air from the air suction port 3 is installed on the downstream side thereof. An air outlet 7 is provided on the downstream side of the blower 5 through a duct 6.

前面板2と空気吸込み口3の内側には、フィルタ清掃ユニット60の前面側の上部から上面側の後部にかけて、対向して設けられた外側ガイドレール8aと内側ガイドレール8bとが設けられている。また、外側ガイドレール8aと内側ガイドレール8bとの間には、フィルタ清掃ユニット60の前面側から上面側にかけて中央ガイド9が設けられて両ガイドレールの間隔が広く形成され、フィルタ清掃ユニット60の上面側から後部にかけて両ガイドレールの間隔は狭くなっている。   Inside the front plate 2 and the air suction port 3, an outer guide rail 8 a and an inner guide rail 8 b are provided so as to face each other from the upper part on the front side of the filter cleaning unit 60 to the rear part on the upper side. . Further, a central guide 9 is provided between the outer guide rail 8a and the inner guide rail 8b from the front surface side to the upper surface side of the filter cleaning unit 60 so that the distance between both guide rails is increased. The distance between the guide rails is narrowed from the upper surface side to the rear part.

そして、外側ガイドレール8aと中央ガイド9との間、及び内側ガイドレール8bと中央ガイド9との間には、それぞれフィルタ通路10a,10bが形成され、上面のほぼ中央部において両フィルタ通路10a,10bは一体化されて、外側ガイドレール8aと内側ガイドレール8bとの間にフィルタ通路10cが形成されている。なお、内側ガイドレール8bの後端部はほぼU字状(以下、溝状部8cという)に形成され、その底部近傍には、制御部に接続されたマイクロスイッチの如きリミットスイッチ(共に図示せず)が配設されている。   Filter passages 10a and 10b are formed between the outer guide rail 8a and the central guide 9, and between the inner guide rail 8b and the central guide 9, respectively. 10b is integrated, and a filter passage 10c is formed between the outer guide rail 8a and the inner guide rail 8b. A rear end portion of the inner guide rail 8b is formed in a substantially U shape (hereinafter referred to as a groove-like portion 8c), and a limit switch such as a micro switch connected to the control unit (both not shown) is provided near the bottom portion. Is provided.

外側ガイドレール8aと内側ガイドレール8bの前面側先端部の間(中央ガイド9の下方)には、ほぼ円弧状の下部ガイドレール11が配置される。また、下部ガイドレール11に沿ってフィルタ通路10dが形成されている。
塵埃除去用のエアフィルタ15は、可撓性を有する枠に設けられ、幅方向の両側の内側(背面側)にはラック16が設けられている。エアフィルタ15の前端部は下部ガイドレール11の付近に位置し、後端部は溝状部8c内に位置して、外側ガイドレール8aに沿ってフィルタ通路10a、10b、10c、10d内で移動可能に配設されている。
A substantially arc-shaped lower guide rail 11 is disposed between front end portions on the front side of the outer guide rail 8a and the inner guide rail 8b (below the central guide 9). A filter passage 10 d is formed along the lower guide rail 11.
The air filter 15 for removing dust is provided on a flexible frame, and racks 16 are provided on the inner side (back side) on both sides in the width direction. The front end of the air filter 15 is located in the vicinity of the lower guide rail 11, the rear end is located in the groove 8c, and moves in the filter passages 10a, 10b, 10c, and 10d along the outer guide rail 8a. It is arranged to be possible.

下部ガイドレール11の内側(中央ガイド9との間)には、軸21の両側に歯車状のフィルタ駆動部20が回転自在に設けられており、エアフィルタ15のラック16と噛合っている。
フィルタ清掃ユニット60には、フィルタ駆動部20の駆動装置25が配置され、フィルタ駆動部20を駆動するとともに、後述のブラシ部材50を駆動する円筒状の駆動軸70も同時に駆動する。フィルタ駆動部20とブラシ部材50の駆動軸70とは、1台のモータにより歯車機構等を介して駆動されるようになっているが、それぞれ別のモータにより駆動するようにしてもよい。
On the inner side of the lower guide rail 11 (between the central guide 9), gear-like filter driving units 20 are rotatably provided on both sides of the shaft 21, and mesh with the rack 16 of the air filter 15.
The filter cleaning unit 60 is provided with a drive unit 25 for the filter drive unit 20 to drive the filter drive unit 20 and simultaneously drive a cylindrical drive shaft 70 that drives a brush member 50 described later. The filter drive unit 20 and the drive shaft 70 of the brush member 50 are driven by a single motor via a gear mechanism or the like, but may be driven by different motors.

[ダストボックス]
次に、図10〜13において本実施の形態2に係るフィルタ清掃ユニットのダストボックスの構造について説明する。
図10は、本発明の実施の形態2に係るフィルタ清掃ユニットの部分正面図である。
図11は、本発明の実施の形態2に係るフィルタ清掃ユニットの部分拡大図である。
図12は、本発明の実施の形態2に係るダストボックスの蓋体の斜視図である。
図13は、本発明の実施の形態2に係るダストボックスをフィルタ清掃ユニットに取付ける際の要領図である。
[Dust box]
Next, the structure of the dust box of the filter cleaning unit according to the second embodiment will be described with reference to FIGS.
FIG. 10 is a partial front view of the filter cleaning unit according to Embodiment 2 of the present invention.
FIG. 11 is a partially enlarged view of the filter cleaning unit according to Embodiment 2 of the present invention.
FIG. 12 is a perspective view of a dust box lid according to Embodiment 2 of the present invention.
FIG. 13 is a schematic diagram for attaching the dust box according to Embodiment 2 of the present invention to the filter cleaning unit.

フィルタ清掃ユニット60の外側ガイドレール8aと内側ガイドレール8bの下方(下部ガイドレール11の下方)には、フィルタ清掃ユニット60に着脱可能に装着されたダストボックス30が装着される。
このダストボックス30の左右方向の幅はエアフィルタ15の幅とほぼ等しく、前後方向の厚みは外側ガイドレール8aと内側ガイドレール8bの間隔とほぼ等しく形成されており、断面ほぼU字状の塵埃回収箱31と、この塵埃回収箱31に着脱可能に装着された蓋体32とからなっている。
Below the outer guide rail 8a and the inner guide rail 8b of the filter cleaning unit 60 (below the lower guide rail 11), a dust box 30 that is detachably mounted on the filter cleaning unit 60 is mounted.
The width of the dust box 30 in the left-right direction is substantially equal to the width of the air filter 15, and the thickness in the front-rear direction is formed to be substantially equal to the distance between the outer guide rail 8a and the inner guide rail 8b. It consists of a box 31 and a lid 32 detachably attached to the dust collection box 31.

蓋体32には、着脱可能にブラシ部材50を装着する。ブラシ部材50は、ブラシ保持体51と、これに設けたエアフィルタ15の幅とほぼ等しい長さのブラシ52とからなっている。そして、ブラシ保持体51の一端には、外周(ブラシ52の反対側)に突部54を有する円板状の鍔部53が設けられている。鍔部53の外面側には、鍔部53と同心的に鍔部53より小径で、駆動装置25の駆動軸70に嵌合して連結される円柱状の連結軸90が設けられている。ブラシ保持体51の他端には支持軸56が設けられる。   A brush member 50 is detachably attached to the lid 32. The brush member 50 includes a brush holder 51 and a brush 52 having a length substantially equal to the width of the air filter 15 provided on the brush holder 51. At one end of the brush holder 51, a disc-shaped flange 53 having a protrusion 54 on the outer periphery (opposite the brush 52) is provided. On the outer surface side of the flange portion 53, a columnar connecting shaft 90 is provided that is concentric with the flange portion 53 and has a smaller diameter than the flange portion 53 and is fitted and connected to the drive shaft 70 of the drive device 25. A support shaft 56 is provided at the other end of the brush holder 51.

ダストボックス30の蓋体32は、図11、12に示すように、前面板33と後面板34を有し、両者の間には下部ガイドレール11に対応した円弧状の底部35が形成され、底部35の中央部の長手方向には開口部36が設けられている。底部35の開口部36の両側の長手方向には、下方に向って設けられ、ブラシ52に付着した塵埃を掻き落す多数の爪部37a,37bが形成されている。なお、下部ガイドレール11と底部35との間には、ほぼU字状のフィルタ通路10dが形成される。   The lid 32 of the dust box 30 has a front plate 33 and a rear plate 34 as shown in FIGS. 11 and 12, and an arcuate bottom 35 corresponding to the lower guide rail 11 is formed between them. An opening 36 is provided in the longitudinal direction of the central portion of 35. In the longitudinal direction on both sides of the opening portion 36 of the bottom portion 35, a large number of claw portions 37 a and 37 b that are provided downward and scrape off dust adhering to the brush 52 are formed. Note that a substantially U-shaped filter passage 10 d is formed between the lower guide rail 11 and the bottom 35.

前面板33の両側にはフィルタガイド38a,38bが設けられ、前面板33から後面板34にかけて、その両側に設けられた塵埃回収箱31の取付部39a,39bが形成される。一方のフィルタガイド38bの近傍には取付ストッパ40が設けられ、フィルタ清掃ユニット60に設けた係止部60a(図13参照)に係止するストッパ軸40aを備えている。   Filter guides 38a and 38b are provided on both sides of the front plate 33, and attachment portions 39a and 39b of the dust collection box 31 provided on both sides of the front plate 33 and the rear plate 34 are formed. An attachment stopper 40 is provided in the vicinity of one filter guide 38b, and includes a stopper shaft 40a that is engaged with an engaging portion 60a (see FIG. 13) provided in the filter cleaning unit 60.

一方の取付部39aには、ブラシ部材50の連結軸90が挿通される軸受機能を有する保持穴41が開口し、その両側にはブラシ部材50の突部54が当接して回動範囲を規制するストッパ42a,42bが設けられている。他方の取付部39bには、ブラシ部材50の支持軸56が支持される軸受部43が開口している。なお、この軸受部43はダストボックス30をフィルタ清掃ユニット60に取付ける際の位置決めの役割も有する。   One mounting portion 39a has a holding hole 41 having a bearing function through which the connecting shaft 90 of the brush member 50 is inserted, and protrusions 54 of the brush member 50 abut on both sides thereof to restrict the rotation range. Stoppers 42a and 42b are provided. A bearing portion 43 that supports the support shaft 56 of the brush member 50 is opened in the other attachment portion 39b. The bearing 43 also has a role of positioning when the dust box 30 is attached to the filter cleaning unit 60.

ダストボックス30は、図13(a)に示すように一方側(図の左側)を、フィルタ清掃ユニット60と駆動装置25との間に挿入され、矢印X方向に斜めに押圧してブラシ部材50の連結軸90を駆動軸70に嵌入する。ついで、図13(b)に示すように、ダストボックス30の他方側(図の右側)を矢印Y方向に押し上げ、取付ストッパ40のストッパ軸40aをフィルタ清掃ユニット60の係止部60aに係止させる。このようにしてダストボックス30はフィルタ清掃ユニット60の所定の位置に保持され、取付けが完了する。なお、必要に応じて、蓋体32をフィルタ清掃ユニット60に固定するようにしてもよい。   As shown in FIG. 13A, the dust box 30 is inserted on one side (left side in the figure) between the filter cleaning unit 60 and the driving device 25, and obliquely pressed in the direction of the arrow X to The connecting shaft 90 is fitted into the drive shaft 70. Next, as shown in FIG. 13B, the other side (right side in the figure) of the dust box 30 is pushed up in the arrow Y direction, and the stopper shaft 40a of the mounting stopper 40 is locked to the locking portion 60a of the filter cleaning unit 60. . In this way, the dust box 30 is held at a predetermined position of the filter cleaning unit 60, and the attachment is completed. In addition, you may make it fix the cover body 32 to the filter cleaning unit 60 as needed.

このとき、ブラシ部材50の一端に設けた連結軸90が蓋体32の保持穴41を通過し、連結軸90と一体に設けられた鍔部53が軸受機能を有する保持穴41に保持され、他端に設けた支持軸56が軸受部43に支持されるので、ダストボックス30の取付けの際の位置決めが容易であり、その上、ブラシ部材50は特別な部品等を設けることなく、蓋体32に回転自在に支持される。   At this time, the connecting shaft 90 provided at one end of the brush member 50 passes through the holding hole 41 of the lid body 32, and the flange 53 provided integrally with the connecting shaft 90 is held in the holding hole 41 having a bearing function, Since the support shaft 56 provided at the other end is supported by the bearing portion 43, positioning at the time of attaching the dust box 30 is easy. In addition, the brush member 50 is provided with no special parts or the like, and the lid body 32 is provided. Is supported rotatably.

[フィルタ清掃ユニットの作動]
次に、図14〜16においてフィルタ清掃ユニット60を備えた空気調和機の作用を説明する。
図14〜16は本実施の形態2に係るフィルタ清掃ユニットの作動図である。
フィルタ清掃ユニット60は、初期状態においては、図1、6に示すように、エアフィルタ15は空気吸込み口3の内側(下流側)から前部側の上部においてフィルタ通路10c,10a内に位置し、前部側の先端部近傍のラック16はフィルタ駆動部20と噛合っている。また、ダストボックス30は下部ガイドレール11の下方において本体ケース1に装着され、ブラシ部材50のブラシ52の先端部は、ダストボックス30の蓋体32の開口部36からフィルタ通路10d内に位置している。
[Operation of filter cleaning unit]
Next, the effect | action of the air conditioner provided with the filter cleaning unit 60 is demonstrated in FIGS.
14 to 16 are operation diagrams of the filter cleaning unit according to the second embodiment.
In the initial state, as shown in FIGS. 1 and 6, the filter cleaning unit 60 is located in the filter passages 10c and 10a from the inside (downstream side) of the air suction port 3 to the upper part on the front side. The rack 16 near the front end on the front side is engaged with the filter driving unit 20. The dust box 30 is attached to the main body case 1 below the lower guide rail 11, and the tip of the brush 52 of the brush member 50 is located in the filter passage 10d from the opening 36 of the lid 32 of the dust box 30. .

上記のような空気調和機において、送風機5によって空気吸込み口3から吸引された空気は、これに含まれた塵埃58がエアフィルタ15に捕捉されて清浄化され、熱交換器4により冷却又は加熱されて冷風又は温風となり、空気吹出し口7から室内に吹き出される。   In the air conditioner as described above, the air sucked from the air suction port 3 by the blower 5 is cleaned by the dust 58 contained therein being captured by the air filter 15 and cooled or heated by the heat exchanger 4. Then, it becomes cold air or warm air, and is blown out into the room from the air outlet 7.

一定時間経過すると、制御部(図示せず)の指令により送風機5が停止し、次いで図14に示すように駆動装置25によりフィルタ駆動部20が駆動されて矢印c方向に回転する。これにより、フィルタ駆動部20と噛合うエアフィルタ15は、フィルタ通路10a,10c内を矢印e方向に移動し(以下、前進ということがある)、図14に示すように、下部ガイドレール11とダストボックス30の蓋体32の底部35との間に形成されたU字状のフィルタ通路10dを経て、フィルタ通路10b,10cへ送られる。   When a certain period of time has elapsed, the blower 5 is stopped by a command from a control unit (not shown), and then the filter drive unit 20 is driven by the drive unit 25 as shown in FIG. As a result, the air filter 15 meshing with the filter drive unit 20 moves in the direction of the arrow e in the filter passages 10a and 10c (hereinafter sometimes referred to as advance), and as shown in FIG. It is sent to the filter passages 10b and 10c through a U-shaped filter passage 10d formed between the bottom 35 of the lid 32 of the dust box 30.

この間、ブラシ部材50のブラシ52は、図14に示すように、エアフィルタ15の表面に接触して、これに付着した塵埃58を掻き落して塵埃回収箱31内に落下させると共に、駆動装置25の駆動軸70に駆動されて、図15、図16に示すように、常時又は間欠的に、矢印a方向又は矢印b方向に交互にほぼ180°の範囲で回動(以下、この作用を揺動という)する。   During this time, as shown in FIG. 14, the brush 52 of the brush member 50 contacts the surface of the air filter 15, scrapes dust 58 adhering thereto and drops it into the dust collection box 31, and also drives the driving device 25. 15 and 16, as shown in FIG. 15 and FIG. 16, it rotates constantly or intermittently in the range of about 180 ° in the direction of the arrow a or the direction of the arrow b (hereinafter, this action is shaken). It is called).

これにより、ブラシ52に付着した塵埃58が、蓋体32に設けた爪部37a又は37bによって掻き落され、塵埃回収箱31内に落下して集積される。このときのブラシ部材50の揺動範囲は、鍔部53に設けた突部54が、蓋体32に設けたストッパ42a又は42bに当接することにより規制される。   As a result, the dust 58 adhering to the brush 52 is scraped off by the claw portions 37 a or 37 b provided on the lid body 32, and falls and accumulates in the dust collection box 31. The swing range of the brush member 50 at this time is regulated by the protrusion 54 provided on the flange 53 contacting the stopper 42a or 42b provided on the lid 32.

エアフィルタ15がフィルタ通路10c内を移動し、その先端部が溝状部8cに達してリミットスイッチに接触すると、制御部の指令により駆動装置25が停止し、これに伴ってエアフィルタ15の移動も停止する。
ついで、制御部の指令により、図16に示すように、フィルタ駆動部20が反対方向(矢印d方向)に回転駆動され、エアフィルタ15を前回とは逆に矢印f方向に移動(以下、後退ということがある)させる。そして、その先端部がフィルタ通路10cの溝状部8cに達してリミットスイッチに接触すると、フィルタ駆動部20は再び停止する。
When the air filter 15 moves in the filter passage 10c and its tip reaches the groove-like portion 8c and contacts the limit switch, the drive device 25 is stopped by a command from the control unit, and the air filter 15 moves accordingly. Also stop.
Next, as shown in FIG. 16, the filter drive unit 20 is rotationally driven in the opposite direction (arrow d direction) by the command of the control unit, and the air filter 15 is moved in the arrow f direction opposite to the previous time (hereinafter, reverse) That is). And when the front-end | tip part reaches the groove-shaped part 8c of the filter channel | path 10c and contacts a limit switch, the filter drive part 20 will stop again.

この間、前進時と同様に、ブラシ部材50のブラシ52がエアフィルタ15の表面に接触し、エアフィルタ15に残っている塵埃58を掻き落すと共に、矢印a方向又はb方向に揺動して爪部37a,37bにより、ブラシ52に付着した塵埃58が掻き落される。これにより、塵埃58が除去された清浄なエアフィルタ15が図1の状態に戻り、空気吸込み口3の下流側に位置する。   During this time, as in the forward movement, the brush 52 of the brush member 50 contacts the surface of the air filter 15 and scrapes off the dust 58 remaining on the air filter 15 and swings in the direction of arrow a or b to move the claw. Dust 58 attached to the brush 52 is scraped off by the portions 37a and 37b. As a result, the clean air filter 15 from which the dust 58 has been removed returns to the state shown in FIG. 1 and is located downstream of the air suction port 3.

ダストボックス30の塵埃回収箱31内に堆積した塵埃58を捨てる場合は、図13(b)に示す状態から、取付ストッパ40のストッパ軸40aを移動させて係止部60aから外し、図13(a)に示すように、取付ストッパ40を下方に移動させながらダストボックス30を反矢印X方向に斜めに移動させて、ブラシ部材50の連結軸90を駆動軸70から引き抜き、ダストボックス30を下方に取り出す。   When the dust 58 accumulated in the dust collection box 31 of the dust box 30 is discarded, the stopper shaft 40a of the mounting stopper 40 is moved from the state shown in FIG. ), The dust box 30 is moved obliquely in the opposite arrow X direction while moving the mounting stopper 40 downward, the connecting shaft 90 of the brush member 50 is pulled out from the drive shaft 70, and the dust box 30 is taken out downward.

そして、塵埃回収箱31からブラシ部材50を有する蓋体32を回転して開いて塵埃回収箱31内の塵埃58を廃棄し、再び蓋体32を装着する。なお、必要に応じて蓋体32を取外してもよく、また蓋体32からブラシ52を取外して、洗浄等により清掃してもよい。
本体ケース1からダストボックス30を取り外す際、駆動軸70とこれに取付けられた変形し易いバネ部材80はフィルタ清掃ユニット60側に残り、取り出したダストボックス30にはバネ部材80が存在しないので、塵埃58の廃棄時やブラシ部材50の清掃時などに、バネ部材80が変形したり破損したりすることがなく、紛失することもない。
Then, the lid 32 having the brush member 50 is rotated and opened from the dust collection box 31, the dust 58 in the dust collection box 31 is discarded, and the lid 32 is mounted again. The lid 32 may be removed as necessary, or the brush 52 may be removed from the lid 32 and cleaned by washing or the like.
When the dust box 30 is removed from the main body case 1, the drive shaft 70 and the spring member 80 that is easily deformed attached to the drive shaft 70 remain on the filter cleaning unit 60 side. The spring member 80 will not be deformed or damaged when it is discarded or when the brush member 50 is cleaned, and will not be lost.

塵埃58を廃棄したときは、ダストボックス30を再びフィルタ清掃ユニット60へ装着する。ダストボックス30のフィルタ清掃ユニット60への装着手順は前述の通りであり、この場合、ブラシ部材50の連結軸90の角度位置を気にすることなく駆動軸70に嵌入すればよいので、ダストボックス30のフィルタ清掃ユニット60への装着がきわめて容易である。   When the dust 58 is discarded, the dust box 30 is attached to the filter cleaning unit 60 again. The procedure for attaching the dust box 30 to the filter cleaning unit 60 is as described above. In this case, the dust box 30 may be fitted into the drive shaft 70 without worrying about the angular position of the connecting shaft 90 of the brush member 50. Mounting to the filter cleaning unit 60 is very easy.

上記の説明では、フィルタ清掃ユニット60の駆動装置25に設けた駆動軸70を円筒状に形成し、これに嵌合するブラシ部材50の連結軸90を円柱状に形成した場合を示したが、駆動軸70を円柱状に形成して凹溝部94を設け、連結軸90を駆動軸70の外周に嵌合する円筒状に形成して、スリット部71を設けてもよい。   In the above description, the case where the drive shaft 70 provided in the drive device 25 of the filter cleaning unit 60 is formed in a cylindrical shape and the connecting shaft 90 of the brush member 50 fitted thereto is formed in a cylindrical shape is shown. The drive shaft 70 may be formed in a columnar shape to provide the recessed groove portion 94, the connecting shaft 90 may be formed in a cylindrical shape that fits to the outer periphery of the drive shaft 70, and the slit portion 71 may be provided.

また、上記の説明では、空気調和機を運転して一定時間経過すると、運転を停止してフィルタ清掃ユニット60を稼動させる場合を示したが、空気調和機の運転停止中においても、例えばリモコンに組み込んだフィルタ清掃モードを操作することによりフィルタ清掃ユニット60を稼動させ、エアフィルタ15を清掃するようにしてもよい。   In the above description, the case where the filter cleaning unit 60 is operated after a certain period of time has elapsed after the air conditioner has been operated has been shown. The filter cleaning unit 60 may be operated by operating the built-in filter cleaning mode, and the air filter 15 may be cleaned.

さらに、図示の空気調和機に本発明に係るフィルタ清掃ユニット60を組み込んだ場合を示したが、これに限定するものではなく、他の構造の空気調和機にも組み込むことができる。また、例えば空気清浄装置など、他の機器にも本発明に係るフィルタ清掃ユニット60を組み込むことができる。   Furthermore, although the case where the filter cleaning unit 60 which concerns on this invention was integrated in the illustrated air conditioner was shown, it is not limited to this, It can incorporate also in the air conditioner of another structure. Further, the filter cleaning unit 60 according to the present invention can be incorporated in other devices such as an air cleaning device.

上記のように構成した本発明によれば、エアフィルタ15を清掃するブラシ部材50を備えたダストボックス30を本体ケース1に装着する際に、ブラシ部材50の角度位置を意識することなく、その連結軸90を駆動装置25の駆動軸70に嵌合して連結することができるので、装着操作がきわめて容易である。   According to the present invention configured as described above, when the dust box 30 including the brush member 50 for cleaning the air filter 15 is attached to the main body case 1, the connection is made without being aware of the angular position of the brush member 50. Since the shaft 90 can be fitted and connected to the drive shaft 70 of the drive device 25, the mounting operation is extremely easy.

また、ブラシ部材50を装着するダストボックス30の蓋体32に、ブラシ部材50に設けた鍔部53を保持する軸受機能を兼ねた保持穴41を設けたので、連結軸90を駆動軸70に嵌合する際の位置決めが容易であり、他の固定部品等を用いることなく、鍔部53と支持軸56により、ブラシ部材50を確実に支持することができる。   Further, since the holding body 41 having a bearing function for holding the flange 53 provided in the brush member 50 is provided in the lid 32 of the dust box 30 to which the brush member 50 is mounted, the connecting shaft 90 is fitted to the drive shaft 70. Positioning at the time of joining is easy, and the brush member 50 can be reliably supported by the flange portion 53 and the support shaft 56 without using other fixing parts.

さらに、ブラシ部材50のブラシ52によりエアフィルタ15に付着した塵埃58を除去するにあたり、ブラシ52を常時又は間欠的にほぼ180°の範囲に揺動させて、爪部37a,37bによりブラシ52に付着した塵埃58を除去するようにしたので、ブラシ52を常に清潔に保つことができ、これによりエアフィルタ15の清掃能力を高めることができる。   Further, when the dust 58 attached to the air filter 15 is removed by the brush 52 of the brush member 50, the brush 52 is swung constantly or intermittently within a range of about 180 ° and is moved to the brush 52 by the claw portions 37a and 37b. Since the adhering dust 58 is removed, the brush 52 can always be kept clean, and thereby the cleaning ability of the air filter 15 can be enhanced.

また、上記のようなフィルタ清掃ユニット60を備えた空気調和機によれば、エアフィルタ15に付着した塵埃を確実に除去することができるので、エアフィルタ15の塵埃による空気抵抗の増加を防止することができ、これにより省エネルギー性を向上することができる。
また、空気抵抗の少ないエアフィルタ15が得られるため、熱交換器4への流入空気量を増大させることができるので、熱交換性能の向上、ひいては空気調和機の性能を向上することができる。
Moreover, according to the air conditioner provided with the filter cleaning unit 60 as described above, dust attached to the air filter 15 can be reliably removed, so that an increase in air resistance due to dust on the air filter 15 is prevented. Thus, energy saving can be improved.
Moreover, since the air filter 15 with low air resistance is obtained, the amount of air flowing into the heat exchanger 4 can be increased, so that the heat exchange performance can be improved, and thus the performance of the air conditioner can be improved.

本発明の回転軸の連結構造は、上記実施の形態2のようなフィルタ清掃装置に適用することができることは説明したが、例えば、電子複写機、各種プリンタ、ファクシミリなどの給紙機構等の回転軸や、掃除機の吸引ヘッドに設けた回転ブラシの回転軸、空気調和機の回動する風向板の回転軸、送風機の回転軸など、着脱可能に構成された回転軸であれば様々な用途に採用することができ、その適用範囲は上記実施の形態に限定されるものではない。   Although it has been described that the rotating shaft coupling structure of the present invention can be applied to the filter cleaning apparatus as in the second embodiment, for example, rotation of a paper feed mechanism such as an electronic copying machine, various printers, and a facsimile machine. A variety of applications, such as a rotating shaft of a rotary brush provided on a suction head of a vacuum cleaner, a rotating shaft of a wind direction plate rotating an air conditioner, a rotating shaft of a blower, etc. The applicable range is not limited to the above embodiment.

1 本体ケース、2 前面板、3 空気吸込み口、4 熱交換器、5 送風機、6 ダクト、7 空気吹出し口、8a 外側ガイドレール、8b 内側ガイドレール、8c 溝状部、9 中央ガイド、10a〜10d フィルタ通路、11 下部ガイドレール、15 エアフィルタ、16 ラック、20 フィルタ駆動部、21 軸、25 駆動装置、30 ダストボックス、31 塵埃回収箱、32 蓋体、33 前面板、34 後面板、35 底部、36 開口部、37a、37b 爪部、38a、38b フィルタガイド、39a、39b 取付部、40 取付ストッパ、40a ストッパ軸、41 保持穴、42a、42b ストッパ、43 軸受部、50 ブラシ部材、51 ブラシ保持体、52 ブラシ、53 鍔部、54 突部、56 支持軸、58 塵埃、60 フィルタ清掃ユニット、60a 係止部、70 駆動軸、71 スリット部、73 円筒部、74 当接平面部、75 駆動装置連結部、76 係合突起、77 切欠部、78 底部、80 バネ部材、81 環状部、82 バネ平面部、83 曲折部、84 平坦面、85 先端平面部、86 係合片、87 凸部、88 開口、90 連結軸、91 基部、92 被駆動部材連結部、93 嵌入部、94 凹溝部。   DESCRIPTION OF SYMBOLS 1 Main body case, 2 Front plate, 3 Air inlet, 4 Heat exchanger, 5 Blower, 6 Duct, 7 Air outlet, 8a Outer guide rail, 8b Inner guide rail, 8c Groove part, 9 Central guide, 10a- 10d filter passage, 11 lower guide rail, 15 air filter, 16 rack, 20 filter drive unit, 21 shaft, 25 drive unit, 30 dust box, 31 dust collection box, 32 lid, 33 front plate, 34 rear plate, 35 bottom 36 Opening, 37a, 37b Claw, 38a, 38b Filter guide, 39a, 39b Mounting part, 40 Mounting stopper, 40a Stopper shaft, 41 Holding hole, 42a, 42b Stopper, 43 Bearing part, 50 Brush member, 51 Brush Holder, 52 brush, 53 collar, 54 protrusion, 56 support shaft, 58 dust , 60 Filter cleaning unit, 60a Locking part, 70 Drive shaft, 71 Slit part, 73 Cylindrical part, 74 Abutting plane part, 75 Drive device connecting part, 76 Engaging projection, 77 Notch part, 78 Bottom part, 80 Spring member , 81 Annular part, 82 Spring flat part, 83 Bent part, 84 Flat face, 85 Tip flat part, 86 Engagement piece, 87 Convex part, 88 Opening, 90 Connecting shaft, 91 Base part, 92 Driven member connecting part, 93 Insertion part, 94 concave groove part.

Claims (13)

回転力を伝達するための駆動軸と、前記駆動軸と連結する連結軸と、前記駆動軸に設けられるバネ部とを備えた回転軸の連結構造であって、
前記駆動軸は、前記連結軸が挿入される円筒部を有し、
前記バネ部は、前記駆動軸に前記連結軸が挿入される挿入方向に対向するU字状の曲折部を有し、
前記連結軸は、前記駆動軸に前記連結軸が挿入された際に前記バネ部の曲折部が嵌入する凹溝部を有することを特徴とする回転軸の連結構造。
A rotating shaft coupling structure comprising a driving shaft for transmitting rotational force, a coupling shaft coupled to the driving shaft, and a spring portion provided on the driving shaft,
The drive shaft has a cylindrical portion into which the connecting shaft is inserted,
The spring portion has a U-shaped bent portion facing the insertion direction in which the connecting shaft is inserted into the drive shaft,
The connecting shaft has a concave groove portion into which a bent portion of the spring portion is fitted when the connecting shaft is inserted into the drive shaft.
前記バネ部は、一端を前記駆動軸に固定され、前記円筒部の中心軸と平行に配置された第1平面部と、前記第1平面部と略平行で前記円筒部内に位置する第2平面部と、前記第1平面部の他端と前記第2平面部を連結する前記曲折部とを有し、
前記連結軸には、前記駆動軸に前記連結軸が挿入された際に前記第2平面部が嵌入する凹溝部を設けたことを特徴とする請求項1に記載の回転軸の連結構造。
The spring part has one end fixed to the drive shaft and arranged parallel to the central axis of the cylindrical part, and a second plane located in the cylindrical part substantially parallel to the first flat part. And the bent portion connecting the other end of the first plane portion and the second plane portion,
The rotating shaft coupling structure according to claim 1, wherein the coupling shaft is provided with a concave groove portion into which the second flat surface portion is fitted when the coupling shaft is inserted into the drive shaft.
前記バネ部の第1平面部の対向する側辺部には、前記第1平面部が前記円筒部の外周方向に変形した際に前記駆動軸に当接して変形を規制する一対の凸部を設けたことを特徴とする請求項1または2に記載の回転軸の連結構造。   A pair of convex portions that abut against the drive shaft and restrict deformation when the first planar portion is deformed in the outer peripheral direction of the cylindrical portion on the side portions of the spring portion facing the first planar portion. The rotating shaft coupling structure according to claim 1, wherein the rotating shaft coupling structure is provided. 前記駆動軸には、前記バネ部の第2平面部が当接し、前記バネ部が前記駆動軸の円筒部内に変形することを規制する当接平面部を設けたことを特徴とする請求項1〜3のいずれか1項に記載の回転軸の連結構造。   2. The drive shaft is provided with a contact flat surface portion that abuts a second flat portion of the spring portion and restricts deformation of the spring portion into a cylindrical portion of the drive shaft. The connection structure of the rotating shaft of any one of -3. 前記バネ部の曲折部は、前記駆動軸に前記連結軸が挿入された際に前記連結軸が当接する平板状の平坦面を有し、
前記平坦面は、前記円筒部の中心軸に対して傾斜した角度を備えていることを特徴とする請求項1〜4のいずれか1項に記載の回転軸の連結構造。
The bent portion of the spring portion has a flat plate-like flat surface with which the connecting shaft comes into contact when the connecting shaft is inserted into the drive shaft.
The rotating shaft coupling structure according to any one of claims 1 to 4, wherein the flat surface has an angle inclined with respect to a central axis of the cylindrical portion.
前記駆動軸の円筒部は開口するスリット部を有し、前記スリット部の内部に前記バネ部が収納されることを特徴とする請求項1〜5のいずれか1項に記載の回転軸の連結構造。   6. The rotating shaft connection according to claim 1, wherein the cylindrical portion of the drive shaft has a slit portion that opens, and the spring portion is accommodated in the slit portion. Construction. 前記駆動軸の円筒部に挿入した前記連結軸が前記バネ部を外方に押圧した状態で、前記連結軸が軸方向に着脱可能であることを特徴とする請求項1〜6のいずれか1項に記載の回転軸の連結構造。   The connection shaft is detachable in an axial direction in a state where the connection shaft inserted into the cylindrical portion of the drive shaft presses the spring portion outward. The connecting structure of the rotating shaft according to the item. 空気の吸込口に沿って移動するエアフィルタと、一端に前記連結軸を有し揺動して前記エアフィルタに付着した塵埃を除去するブラシ部材と、前記ブラシ部材の連結軸が挿入される前記駆動軸と、を有する請求項1〜7のいずれか1項に記載の回転軸の連結構造を備えたフィルタ清掃装置。   An air filter that moves along an air suction port, a brush member that has the connecting shaft at one end and swings to remove dust adhering to the air filter, and the connecting shaft of the brush member is inserted into the brush The filter cleaning apparatus provided with the connection structure of the rotating shaft of any one of Claims 1-7 which has a drive shaft. 前記ブラシ部材を装着するダストボックスが着脱自在に取り付けられることを特徴とする請求項8に記載のフィルタ清掃装置。   The filter cleaning apparatus according to claim 8, wherein a dust box to which the brush member is attached is detachably attached. 前記ダストボックスは塵埃回収箱と蓋体とにより構成され、前記蓋体の一方側に前記ブラシ部材の前記連結軸が挿入される保持穴を設けると共に、前記蓋体の他方側に前記ブラシ部材の支持部を支持する軸受を設けたことを特徴とする請求項9に記載のフィルタ清掃装置。   The dust box includes a dust collection box and a lid, and a holding hole into which the connecting shaft of the brush member is inserted is provided on one side of the lid, and the brush member is supported on the other side of the lid. The filter cleaning apparatus according to claim 9, further comprising a bearing that supports the portion. 前記ダストボックスは、前記ブラシ部材の長手方向の両側に沿って、揺動する前記ブラシ部材に付着した塵埃を除去する爪部を有することを特徴とする請求項9または10に記載のフィルタ清掃装置。   11. The filter cleaning device according to claim 9, wherein the dust box has a claw portion that removes dust attached to the swinging brush member along both longitudinal sides of the brush member. 前記ダストボックスの一方側に設けた前記ブラシ部材の連結軸が前記駆動軸に連結され、前記ダストボックスの他方側に設けた取付けストッパが前記フィルタ清掃装置の係止部に係止されることで、前記ダストボックスが前記フィルタ清掃装置に取付けられることを特徴とする請求項9〜11のいずれか1項に記載のフィルタ清掃装置。   The connecting shaft of the brush member provided on one side of the dust box is connected to the drive shaft, and the mounting stopper provided on the other side of the dust box is locked to the locking portion of the filter cleaning device, The filter cleaning device according to any one of claims 9 to 11, wherein a dust box is attached to the filter cleaning device. 請求項8〜12のいずれか1項に記載のフィルタ清掃装置を備えたことを特徴とする空気調和機。   An air conditioner comprising the filter cleaning device according to any one of claims 8 to 12.
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4989651U (en) * 1972-11-24 1974-08-03
JPS5910411Y2 (en) * 1977-08-12 1984-04-02 東芝テック株式会社 power transmission device
JPH01132819U (en) * 1988-02-29 1989-09-08
JP2010065875A (en) * 2008-09-09 2010-03-25 Mitsubishi Electric Corp Filter cleaning device and air conditioner equipped with the same

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4989651U (en) * 1972-11-24 1974-08-03
JPS5910411Y2 (en) * 1977-08-12 1984-04-02 東芝テック株式会社 power transmission device
JPH01132819U (en) * 1988-02-29 1989-09-08
JP2010065875A (en) * 2008-09-09 2010-03-25 Mitsubishi Electric Corp Filter cleaning device and air conditioner equipped with the same

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