JP2014228748A - Developing device and image forming apparatus including the same - Google Patents
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Abstract
Description
本発明は、複写機、ファクシミリ、プリンター等の画像形成装置に搭載される現像装置及びそれを備えた画像形成装置に関し、特に、トナー補給時の濃度低下やカブリ等を抑制する方法に関するものである。 The present invention relates to a developing device mounted on an image forming apparatus such as a copying machine, a facsimile machine, and a printer, and an image forming apparatus provided with the same, and more particularly to a method for suppressing a decrease in density, fogging, and the like during toner replenishment. .
従来、電子写真プロセスを用いた画像形成装置における乾式トナーを用いた現像方式としては、キャリアを用いない一成分現像方式と、磁性キャリアを用いて非磁性のトナーを帯電させる二成分現像剤を使用し、現像ローラー上に形成されたトナー及びキャリアから成る磁気ブラシにより像担持体(感光体)上の静電潜像を現像する二成分現像方式とが知られている。 Conventionally, as a development method using dry toner in an image forming apparatus using an electrophotographic process, a one-component development method using no carrier and a two-component developer charging a nonmagnetic toner using a magnetic carrier are used. In addition, a two-component development method is known in which an electrostatic latent image on an image carrier (photoconductor) is developed by a magnetic brush composed of toner and a carrier formed on a developing roller.
上記のような現像装置では、現像動作によってトナーが消費されていく。そこで、現像装置内にトナー濃度(またはトナー量)を検知するトナーセンサーを設け、現像により消費された分だけ新たなトナーが補給される。 In the developing device as described above, the toner is consumed by the developing operation. Therefore, a toner sensor for detecting the toner density (or toner amount) is provided in the developing device, and new toner is replenished by the amount consumed by the development.
ところで、低印字率の画像を連続して印字した場合や、間欠での印字動作を繰り返した場合等のように、補給トナーが少ない状態で現像装置を長時間駆動させた場合、現像装置内を循環するトナーの受ける機械的ストレスが増加する。その結果、現像装置内のトナーの帯電量が上昇する。 By the way, when the developing device is driven for a long time with a small amount of replenishing toner, such as when an image with a low printing rate is continuously printed or when an intermittent printing operation is repeated, the inside of the developing device is The mechanical stress experienced by the circulating toner increases. As a result, the charge amount of the toner in the developing device increases.
この状態で高印字率の印字、或いは連続印字を行うと、現像装置内に帯電量の比較的低い初期トナーが短時間で供給されるため、帯電量分布がブロードなトナーが現像ローラーに供給され、画像濃度の低下やカブリ等の画像不良が発生する。 If printing with a high printing rate or continuous printing is performed in this state, the initial toner having a relatively low charge amount is supplied into the developing device in a short time, and therefore, toner having a broad charge amount distribution is supplied to the developing roller. Image defects such as a decrease in image density and fogging occur.
そこで、補給トナーを適切に帯電させる方法が提案されており、例えば特許文献1には、現像装置の攪拌部に分離部材や予備帯電ローラーを設置することにより、トナーの帯電を安定させて補給カブリを抑制するようにした現像装置が開示されている。 In view of this, a method for appropriately charging the replenishment toner has been proposed. For example, Patent Document 1 discloses a replenishment fog that stabilizes toner charging by installing a separating member and a preliminary charging roller in the stirring unit of the developing device. There has been disclosed a developing device which suppresses the above.
また、特許文献2には、現像剤規制部材の近傍から、供給搬送路、攪拌搬送路、回収搬送路、の順で略水平に配置された現像装置において、回収搬送路中に設置されたトナー補給位置からトナー及びキャリアを補給し、補給されたトナー及びキャリアを含む回収現像剤を、回収搬送路の下流側端部から攪拌搬送路内に合流させる構成が開示されている。 Patent Document 2 discloses a toner installed in a collection conveyance path in a developing device that is disposed substantially horizontally in the order of a supply conveyance path, an agitation conveyance path, and a collection conveyance path from the vicinity of a developer regulating member. A configuration is disclosed in which toner and carrier are replenished from a replenishment position, and the collected developer containing the replenished toner and carrier is merged into the agitation transport path from the downstream end of the recovery transport path.
しかしながら、特許文献1の現像装置は、構成が複雑で大型化が避けられない。また、分離部材や予備帯電部材に劣化トナーが滞留するため、トナーの帯電を長期間に亘って安定させることは困難であった。 However, the developing device of Patent Document 1 has a complicated structure and cannot be increased in size. In addition, since the deteriorated toner stays in the separation member and the preliminary charging member, it is difficult to stabilize the charging of the toner for a long time.
また、特許文献2の現像装置では、回収搬送路内の現像剤は回収搬送路の下流側端部において一旦塞き止められた後、攪拌搬送路内を循環する現像剤の流れに対し略垂直方向から合流することになる。そのため、補給されたトナー及びキャリアを含む回収現像剤と、攪拌搬送路内を循環する現像剤とを合流部において十分に攪拌混合することができず、現像装置内を循環するトナーの帯電量分布にバラツキが生じるおそれがあった。 In the developing device disclosed in Patent Document 2, the developer in the collection conveyance path is once blocked at the downstream end of the collection conveyance path, and then substantially perpendicular to the developer flow circulating in the stirring conveyance path. It will merge from the direction. For this reason, the collected developer containing the replenished toner and carrier and the developer circulating in the stirring conveyance path cannot be sufficiently stirred and mixed at the junction, and the charge amount distribution of the toner circulating in the developing device There was a risk of variation.
本発明は、上記問題点に鑑み、トナーの帯電量分布を短時間で均一化することにより、画像濃度の低下やカブリ等の画像不良の発生を抑制できる現像装置及びそれを備えた画像形成装置を提供することを目的とする。 In view of the above problems, the present invention provides a developing device capable of suppressing the occurrence of image defects such as a decrease in image density and fog by uniformizing the toner charge amount distribution in a short time, and an image forming apparatus including the same. The purpose is to provide.
上記目的を達成するために本発明の第1の構成は、現像容器と、第1攪拌搬送部材と、第2攪拌搬送部材と、現像剤供給部材と、補給口と、供給部と、を備えた現像装置である。現像容器は、互いに略並列に配置される現像剤補給通路、第1搬送室、及び第2搬送室に区画され、トナーを含む現像剤を収容する。第1攪拌搬送部材は、第1搬送室内の現像剤を攪拌搬送する。第2攪拌搬送部材は、第2搬送室内の現像剤を第1攪拌搬送部材と逆方向に攪拌搬送する。現像剤供給部材は、現像剤補給通路内の現像剤を第1搬送室に供給する。補給口は、現像剤補給通路に形成され、現像剤補給機構に連結される。供給部は、現像剤補給通路と第1搬送室との間に形成され、現像剤補給通路から第1搬送室に現像剤を供給する。供給部は、現像剤補給通路内の現像剤搬送方向に対し現像剤補給通路の下流側端部よりも上流側、且つ補給口よりも下流側に形成されており、現像剤供給部材は、供給部を介して第1搬送室内の現像剤搬送方向と逆方向から第1搬送室に現像剤を供給する。 In order to achieve the above object, a first configuration of the present invention includes a developing container, a first agitation transport member, a second agitation transport member, a developer supply member, a replenishing port, and a supply unit. Development device. The developer container is divided into a developer supply passage, a first transfer chamber, and a second transfer chamber that are arranged substantially in parallel with each other, and stores a developer containing toner. The first agitating and conveying member agitates and conveys the developer in the first conveying chamber. The second agitating and conveying member agitates and conveys the developer in the second conveying chamber in the opposite direction to the first agitating and conveying member. The developer supply member supplies the developer in the developer supply passage to the first transport chamber. The supply port is formed in the developer supply passage and is connected to the developer supply mechanism. The supply unit is formed between the developer supply passage and the first transfer chamber, and supplies the developer from the developer supply passage to the first transfer chamber. The supply unit is formed upstream of the downstream end of the developer supply passage and downstream of the supply port with respect to the developer transport direction in the developer supply passage. The developer is supplied to the first transfer chamber from the direction opposite to the developer transfer direction in the first transfer chamber via the section.
本発明の第1の構成によれば、現像剤補給通路内を搬送される補給トナーと第1搬送室内を搬送される循環トナーとが供給部付近で反対方向からぶつかり合い、第1搬送室内の循環トナーの一部が供給部から現像剤補給通路内に取り込まれ、補給トナーと共に攪拌される。その結果、現像剤補給通路内の補給トナーと第1搬送室内の循環トナーとが供給部において十分に攪拌混合されるため、現像容器内のトナーの帯電量分布を短時間で均一化することができる。従って、トナーの過帯電による画像濃度の低下やトナーの帯電不足による画像カブリ等の不具合を抑制できる。 According to the first configuration of the present invention, the replenishment toner transported in the developer replenishment passage and the circulating toner transported in the first transport chamber collide in the vicinity of the supply unit from opposite directions, and the inside of the first transport chamber A part of the circulating toner is taken into the developer supply passage from the supply unit, and is stirred together with the supply toner. As a result, the replenishment toner in the developer replenishment passage and the circulating toner in the first transport chamber are sufficiently agitated and mixed in the supply unit, so that the toner charge amount distribution in the developer container can be made uniform in a short time. it can. Accordingly, it is possible to suppress problems such as a decrease in image density due to toner overcharging and image fogging due to insufficient toner charging.
以下、図面を参照しながら本発明の実施形態について説明する。図1は、本発明の一実施形態に係る現像装置4を備えた画像形成装置100の構造を示す概略断面図である。画像形成装置(例えばモノクロプリンター)100では、画像形成動作を行う場合、装置本体内の画像形成部Pにおいて、不図示のパーソナルコンピューター(PC)から送信された原稿画像データに基づく静電潜像が形成され、現像装置4により静電潜像にトナーが付着されてトナー像が形成される。この現像装置4へのトナーの供給はトナーコンテナ5から行われる。そして、このような画像形成装置100では、感光体ドラム1を図1において時計回り方向に回転させながら、感光体ドラム1に対する画像形成プロセスが実行される。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a schematic cross-sectional view showing the structure of an image forming apparatus 100 including a developing device 4 according to an embodiment of the present invention. In an image forming apparatus (for example, a monochrome printer) 100, when an image forming operation is performed, an electrostatic latent image based on document image data transmitted from a personal computer (PC) (not shown) is generated in an image forming unit P in the apparatus main body. The toner is attached to the electrostatic latent image by the developing device 4 to form a toner image. The toner is supplied to the developing device 4 from the toner container 5. In such an image forming apparatus 100, an image forming process is performed on the photosensitive drum 1 while rotating the photosensitive drum 1 in the clockwise direction in FIG.
画像形成部Pには、感光体ドラム1の回転方向(時計回り方向)に沿って、帯電部2、露光ユニット3、現像装置4、転写ローラー6、クリーニング装置7、及び除電装置(図示せず)が配設されている。感光体ドラム1は、例えばアルミドラムに感光層が積層されたものであり、帯電部2により、表面を帯電させるようになっている。そして、後述する露光ユニット3からのレーザービームを受けた表面に、帯電を減衰させた静電潜像を形成する。なお、上記の感光層は、特に限定するものではないが、例えば耐久性に優れるアモルファスシリコン(a−Si)や、帯電時のオゾンの発生が少なく高解像度の画像が得られる有機感光層(OPC)等が好ましい。 The image forming unit P includes a charging unit 2, an exposure unit 3, a developing device 4, a transfer roller 6, a cleaning device 7, and a charge eliminating device (not shown) along the rotation direction (clockwise direction) of the photosensitive drum 1. ) Is arranged. The photosensitive drum 1 is formed, for example, by laminating a photosensitive layer on an aluminum drum, and the charging unit 2 charges the surface. Then, an electrostatic latent image in which charging is attenuated is formed on the surface that has received a laser beam from the exposure unit 3 described later. The photosensitive layer is not particularly limited. For example, amorphous silicon (a-Si) having excellent durability, or an organic photosensitive layer (OPC) that generates high-resolution images with little generation of ozone during charging. Etc.) are preferred.
帯電部2は、感光体ドラム1の表面を均一に帯電させるものである。例えば帯電部2として、細いワイヤー等を電極として高電圧を印加することにより放電するコロナ放電装置が用いられる。なお、コロナ放電装置に代えて、帯電ローラーに代表される帯電部材を感光体表面に接触させた状態で電圧を印加する接触式の帯電装置を用いても良い。露光ユニット3は、画像データに基づいて光ビーム(例えばレーザービーム)を感光体ドラム1に照射し、感光体ドラム1の表面に静電潜像を形成する。 The charging unit 2 uniformly charges the surface of the photosensitive drum 1. For example, a corona discharge device that discharges by applying a high voltage using a thin wire or the like as an electrode is used as the charging unit 2. Instead of the corona discharge device, a contact-type charging device that applies a voltage in a state where a charging member typified by a charging roller is in contact with the surface of the photoreceptor may be used. The exposure unit 3 irradiates the photosensitive drum 1 with a light beam (for example, a laser beam) based on the image data, and forms an electrostatic latent image on the surface of the photosensitive drum 1.
現像装置4は、感光体ドラム1の静電潜像にトナーを付着させてトナー像を形成させるものである。なお、ここでは磁性を有するトナー成分のみから構成される磁性一成分現像剤(以下、単にトナーともいう)が現像装置4に収容されている。また、現像装置4の詳細については後述する。転写ローラー6は、感光体ドラム1表面に形成されたトナー像を乱さずに用紙搬送路11を搬送されてくる用紙に転写する。クリーニング装置7は、感光体ドラム1の長手方向に線接触するクリーニングローラーやブレード材等を備えており、トナー像が用紙に転写された後に、感光体ドラム1の表面に残った残留トナーを除去する。 The developing device 4 forms toner images by attaching toner to the electrostatic latent image on the photosensitive drum 1. Here, a magnetic one-component developer (hereinafter also simply referred to as toner) composed only of a magnetic toner component is accommodated in the developing device 4. Details of the developing device 4 will be described later. The transfer roller 6 transfers the toner image formed on the surface of the photosensitive drum 1 to the sheet conveyed through the sheet conveyance path 11 without disturbing the toner image. The cleaning device 7 includes a cleaning roller and a blade material that are in line contact with the longitudinal direction of the photosensitive drum 1, and removes residual toner remaining on the surface of the photosensitive drum 1 after the toner image is transferred to the paper. To do.
そして、予め入力された画像データに基づいて露光ユニット3が感光体ドラム1上にレーザービーム(光線)を発することで、その画像データに基づく静電潜像を感光体ドラム1表面に形成する。その後、現像装置4が静電潜像にトナーを付着させてトナー像を形成する。 Then, the exposure unit 3 emits a laser beam (light beam) on the photosensitive drum 1 based on image data inputted in advance, thereby forming an electrostatic latent image based on the image data on the surface of the photosensitive drum 1. Thereafter, the developing device 4 attaches toner to the electrostatic latent image to form a toner image.
上記のようにトナー像が形成された画像形成部Pに向けて、用紙収容部10から用紙が用紙搬送路11及びレジストローラー対13を経由して所定のタイミングで搬送され、画像形成部Pにおいて転写ローラー6により感光体ドラム1表面のトナー像が用紙に転写される。そして、トナー像が転写された用紙は感光体ドラム1から分離され、定着部8に搬送されて加熱及び加圧されることで用紙にトナー像が定着される。定着部8を通過した用紙は、排出ローラー対14を通過して用紙排出部15に排出される。 A sheet is conveyed from the sheet storage unit 10 through the sheet conveyance path 11 and the registration roller pair 13 at a predetermined timing toward the image forming unit P on which the toner image is formed as described above. The toner image on the surface of the photosensitive drum 1 is transferred to a sheet by the transfer roller 6. The sheet on which the toner image has been transferred is separated from the photosensitive drum 1, conveyed to the fixing unit 8, and heated and pressurized to fix the toner image on the sheet. The paper that has passed through the fixing unit 8 passes through the discharge roller pair 14 and is discharged to the paper discharge unit 15.
図2は、現像装置4の構造を示す側面断面図である。図2を参照して、現像装置4の詳細構造について説明する。なお、図2は図1の背面側から見た状態を示しており、現像装置4内の各部材の配置は図1と左右が逆になっている。 FIG. 2 is a side sectional view showing the structure of the developing device 4. The detailed structure of the developing device 4 will be described with reference to FIG. 2 shows a state as viewed from the back side of FIG. 1, and the arrangement of each member in the developing device 4 is opposite to that in FIG.
図2に示すように、現像装置4は、現像ローラー(現像剤担持体)20と、規制ブレード21と、攪拌搬送部材30と、現像剤供給部材35と、これらを収容する現像容器40等と、により構成されている。 As shown in FIG. 2, the developing device 4 includes a developing roller (developer carrying member) 20, a regulating blade 21, a stirring and conveying member 30, a developer supplying member 35, a developing container 40 that accommodates these members, and the like. , Is configured.
現像容器40は、現像装置4の外郭を構成しており、本体部41と、現像剤供給部材35などの上方を覆うカバー部材42と、を有する。現像容器40は、本体部41に形成された仕切り部41aによって第1搬送室40aと第2搬送室40bに仕切られている。第1搬送室40a及び第2搬送室40bには、トナーからなる一成分現像剤が収容される。また、現像容器40は、攪拌搬送部材30、現像剤供給部材35、及び現像ローラー20を回転可能に保持している。更に、現像容器40には、現像ローラー20を感光体ドラム1(図1参照)に向けて露出させる開口40cが形成されている。 The developing container 40 constitutes the outline of the developing device 4, and includes a main body 41 and a cover member 42 that covers an upper portion of the developer supply member 35 and the like. The developing container 40 is partitioned into a first transfer chamber 40a and a second transfer chamber 40b by a partition portion 41a formed in the main body portion 41. The first transfer chamber 40a and the second transfer chamber 40b contain a one-component developer made of toner. Further, the developing container 40 rotatably holds the stirring and conveying member 30, the developer supply member 35, and the developing roller 20. Further, the developing container 40 is formed with an opening 40c that exposes the developing roller 20 toward the photosensitive drum 1 (see FIG. 1).
現像ローラー20は、感光体ドラム1に対して一定の間隔を隔てて対向配置される。また、現像ローラー20は、感光体ドラム1に接近した対向領域において、感光体ドラム1にトナーを供給する。攪拌搬送部材30は現像ローラー20の左斜め下方に配設される。また、規制ブレード21は現像ローラー20の左側にて現像容器40に固定保持されている。 The developing roller 20 is disposed to face the photosensitive drum 1 with a certain interval. Further, the developing roller 20 supplies toner to the photosensitive drum 1 in a facing area close to the photosensitive drum 1. The agitating / conveying member 30 is disposed diagonally to the left of the developing roller 20. The regulating blade 21 is fixedly held in the developing container 40 on the left side of the developing roller 20.
攪拌搬送部材30は、第1スパイラル(第1攪拌搬送部材)31と第2スパイラル(第2攪拌搬送部材)32の2本で構成される。第2スパイラル32が現像ローラー20の左斜め下方で、第2搬送室40b内に設けられ、第1スパイラル31が第2スパイラル32の左方に隣接して、第1搬送室40a内に設けられる。 The agitating / conveying member 30 is composed of a first spiral (first agitating / conveying member) 31 and a second spiral (second agitating / conveying member) 32. The second spiral 32 is provided in the second transfer chamber 40b diagonally to the left of the developing roller 20, and the first spiral 31 is provided in the first transfer chamber 40a adjacent to the left side of the second spiral 32. .
第1及び第2スパイラル31、32は現像剤を攪拌しながら搬送する。また、第1搬送室40aと第2搬送室40bを仕切る仕切り部41aの長手方向(図2の紙面と垂直な方向)の両端部分には、連通部(後述する上流側連通部40dおよび下流側連通部40e)が設けられており、第1スパイラル31が回転すると、現像剤が仕切り部41aに設けた一方の連通部から第2スパイラル32に搬送され、現像剤が第1搬送室40a内と第2搬送室40b内とを循環する。そして、第2スパイラル32から現像ローラー20に現像剤が供給される。 The first and second spirals 31 and 32 convey the developer while stirring. Further, at both end portions in the longitudinal direction (direction perpendicular to the paper surface of FIG. 2) of the partition portion 41a that partitions the first transfer chamber 40a and the second transfer chamber 40b, there are communication portions (an upstream communication portion 40d and a downstream side described later). When the first spiral 31 rotates, the developer is transported to the second spiral 32 from one communicating portion provided in the partition 41a, and the developer is brought into the first transport chamber 40a. It circulates in the second transfer chamber 40b. Then, the developer is supplied from the second spiral 32 to the developing roller 20.
現像ローラー20は、固定軸20aと、磁極部材20bと、非磁性の金属材料で円筒状に形成される現像スリーブ20c等を備えて構成されている。現像ローラー20は、図示しないモーターと歯車からなる駆動機構により、図2の反時計回り方向に回転させられる。 The developing roller 20 includes a fixed shaft 20a, a magnetic pole member 20b, a developing sleeve 20c formed in a cylindrical shape with a nonmagnetic metal material, and the like. The developing roller 20 is rotated in the counterclockwise direction of FIG. 2 by a driving mechanism including a motor and a gear (not shown).
現像バイアスを印加された現像スリーブ20cが回転すると、現像領域(現像ローラー20と感光ドラム1との対向領域)において、現像バイアス電位と感光体ドラム1の露光部位の電位との電位差により、現像スリーブ20c表面に担持されたトナーが感光体ドラム1に飛翔する。飛翔したトナーは回転する感光体ドラム1上の露光部位に順次付着し、感光体ドラム1上の静電潜像が現像される。 When the developing sleeve 20c to which the developing bias is applied rotates, the developing sleeve is developed due to a potential difference between the developing bias potential and the exposed portion of the photosensitive drum 1 in the developing region (the region where the developing roller 20 and the photosensitive drum 1 face each other). The toner carried on the surface 20c flies to the photosensitive drum 1. The flying toner sequentially adheres to the exposed portion on the rotating photosensitive drum 1, and the electrostatic latent image on the photosensitive drum 1 is developed.
図3は、現像装置4のカバー部材42を取り外した状態を示す外観斜視図であり、図4は、現像装置4の攪拌部の構造を示す平面断面図である。図3及び図4に示すように、現像容器40には、仕切り部41aと、第1搬送室40aと、第2搬送室40bと、連通部40d、40eとが形成され、その他に、現像剤補給通路40fが形成されている。この現像剤補給通路40fは、新しい現像剤(補給トナー)をトナーコンテナ5から第1搬送室40aに補給するための通路である。 FIG. 3 is an external perspective view showing a state in which the cover member 42 of the developing device 4 is removed, and FIG. 4 is a plan sectional view showing the structure of the stirring unit of the developing device 4. As shown in FIGS. 3 and 4, the developing container 40 is formed with a partition 41a, a first transfer chamber 40a, a second transfer chamber 40b, and communication portions 40d and 40e. A supply passage 40f is formed. The developer replenishment passage 40f is a passage for replenishing new developer (replenishment toner) from the toner container 5 to the first transfer chamber 40a.
第1搬送室40a、第2搬送室40bおよび現像剤補給通路40fは、互いに並列に配置されている。第1搬送室40aと第2搬送室40bとを仕切るように現像容器40の長手方向に延びる仕切り部41aが設けられており、現像剤補給通路40fと第1搬送室40aとを仕切るように現像容器40の長手方向に延びる仕切り部41bが設けられている。なお、第1搬送室40aにおいて、図3の左側を上流側、図3の右側を下流側とし、また、第2搬送室40bにおいて、図3の右側を上流側、図3の左側を下流側とする。 The first transfer chamber 40a, the second transfer chamber 40b, and the developer supply passage 40f are arranged in parallel with each other. A partition 41a extending in the longitudinal direction of the developing container 40 is provided so as to partition the first transport chamber 40a and the second transport chamber 40b, and development is performed so as to partition the developer supply passage 40f and the first transport chamber 40a. A partition 41b extending in the longitudinal direction of the container 40 is provided. In the first transfer chamber 40a, the left side in FIG. 3 is the upstream side, the right side in FIG. 3 is the downstream side, and in the second transfer chamber 40b, the right side in FIG. 3 is the upstream side, and the left side in FIG. And
連通部40d、40eは、仕切り部41aの長手方向の一方側および他方側(A1方向側およびA2方向側)にそれぞれ形成されている。連通部40dは、第1搬送室40aおよび第2搬送室40bのA1方向の端部同士を連通している。連通部40eは、第1搬送室40aおよび第2搬送室40bのA2方向の端部同士を連通している。そして現像剤は、第1搬送室40a、連通部40d、第2搬送室40b、及び連通部40e内を循環することが可能である。 The communication portions 40d and 40e are formed on one side and the other side (A1 direction side and A2 direction side) in the longitudinal direction of the partition portion 41a, respectively. The communication portion 40d communicates the end portions in the A1 direction of the first transfer chamber 40a and the second transfer chamber 40b. The communication unit 40e communicates the end portions in the A2 direction of the first transfer chamber 40a and the second transfer chamber 40b. The developer can circulate in the first transfer chamber 40a, the communication portion 40d, the second transfer chamber 40b, and the communication portion 40e.
図5は、現像装置4に用いる第1スパイラル31の構造を示す斜視図である。図3〜図5に示すように、第1スパイラル31は、回転軸31aと、回転軸31aに一体に設けられ、回転軸31aの軸方向に一定のピッチで螺旋状に形成される第1螺旋羽根(羽根)31bとを有する。回転軸31aは現像容器40に回転可能に軸支されている。第1螺旋羽根31bは、第1搬送室40a内の現像剤を攪拌しながらA1方向に搬送する。 FIG. 5 is a perspective view showing the structure of the first spiral 31 used in the developing device 4. As shown in FIGS. 3 to 5, the first spiral 31 is provided integrally with the rotary shaft 31 a and the rotary shaft 31 a, and is formed in a spiral shape at a constant pitch in the axial direction of the rotary shaft 31 a. And a blade (blade) 31b. The rotating shaft 31a is rotatably supported by the developing container 40. The first spiral blade 31b transports the developer in the first transport chamber 40a in the A1 direction while stirring.
第2スパイラル32は、螺旋羽根の向き(位相)が異なる以外は図5に示した第1スパイラル31と同様の構造を有している。即ち、第2スパイラル32は、回転軸32aと、回転軸32aに一体に設けられ、回転軸32aの軸方向に第1螺旋羽根31bと同じピッチで第1螺旋羽根31bとは逆方向を向く(逆位相の)羽根で螺旋状に形成される第2螺旋羽根32bとを有する。回転軸32aは、回転軸31aと平行に配置され、現像容器40に回転可能に軸支されている。第2螺旋羽根32bは、第2搬送室40b内の現像剤をA2方向(A1方向とは反対方向)に攪拌搬送しながら現像ローラー20に現像剤を供給する。 The second spiral 32 has the same structure as the first spiral 31 shown in FIG. 5 except that the direction (phase) of the spiral blades is different. That is, the second spiral 32 is provided integrally with the rotary shaft 32a and the rotary shaft 32a, and faces the opposite direction to the first spiral blade 31b at the same pitch as the first spiral blade 31b in the axial direction of the rotary shaft 32a ( And a second spiral blade 32b formed in a spiral shape with blades of opposite phase. The rotation shaft 32a is disposed in parallel with the rotation shaft 31a and is rotatably supported by the developing container 40. The second spiral blade 32b supplies the developer to the developing roller 20 while stirring and transporting the developer in the second transport chamber 40b in the A2 direction (the direction opposite to the A1 direction).
図6に示すように、現像剤補給通路40fのA1方向側の部分では、現像容器40の上方に設けられたトナーコンテナ5から新しい現像剤を現像容器40内に補給するための補給口42aがカバー部材42に形成されている。第1搬送室40aまたは第2搬送室40bの内壁には現像容器40内のトナー量を検知するトナーセンサー(図示せず)が設置されており、このトナーセンサーの検知結果に応じて、トナーコンテナ5(図1参照)に貯留されたトナー(現像剤)が補給口42aを介して現像容器40内に補給される。 As shown in FIG. 6, at the portion of the developer supply passage 40f on the A1 side, a supply port 42a for supplying new developer into the developer container 40 from the toner container 5 provided above the developer container 40 is provided. The cover member 42 is formed. A toner sensor (not shown) for detecting the amount of toner in the developing container 40 is installed on the inner wall of the first transfer chamber 40a or the second transfer chamber 40b, and a toner container is detected according to the detection result of the toner sensor. The toner (developer) stored in 5 (see FIG. 1) is supplied into the developing container 40 through the supply port 42a.
現像剤補給通路40fは、A1方向側の部分に供給された現像剤を、A2方向に搬送して第1搬送室40aの上流側に供給するための通路である。現像剤補給通路40fには、現像剤補給通路40fから第1搬送室40aに現像剤を供給するための供給部40gが形成されている。供給部40gは、現像剤補給通路40f内の現像剤搬送方向(A2方向)に対し現像剤補給通路40fの下流側端部(図4の左端部)よりも上流側(図4の右側)、且つ補給口42aよりも下流側(図4の左側)に形成されている。 The developer supply passage 40f is a passage for conveying the developer supplied to the portion on the A1 direction side in the A2 direction and supplying it to the upstream side of the first transfer chamber 40a. In the developer supply passage 40f, a supply portion 40g for supplying the developer from the developer supply passage 40f to the first transfer chamber 40a is formed. The supply section 40g is upstream (right side in FIG. 4) upstream from the downstream end (left end in FIG. 4) of the developer supply path 40f with respect to the developer transport direction (A2 direction) in the developer supply path 40f. Further, it is formed on the downstream side (left side in FIG. 4) from the supply port 42a.
現像剤補給通路40f内には、第1スパイラル31および第2スパイラル32と平行に現像剤供給部材35が配置されている。現像剤供給部材35は図3および図7に示すように、回転軸35aと、回転軸35aに一体に設けられる第3螺旋羽根35bおよび第4螺旋羽根35cとを有する。第3螺旋羽根35bは、回転軸35aの軸方向に第1螺旋羽根31bとは逆方向を向く(逆位相の)羽根で螺旋状に形成されるとともに、補給口42a(図6参照)から供給部40gまで形成される。第4螺旋羽根35cは、第3螺旋羽根35bとは逆方向を向く(逆位相の)羽根で螺旋状に形成されるとともに、供給部40gからA2方向側の端部まで形成される。また、回転軸35aの供給部40gと対向する部分にはパドル形状の搬送羽根35dが形成されている。 A developer supply member 35 is disposed in parallel to the first spiral 31 and the second spiral 32 in the developer supply passage 40f. As shown in FIGS. 3 and 7, the developer supply member 35 has a rotation shaft 35a, and a third spiral blade 35b and a fourth spiral blade 35c provided integrally with the rotation shaft 35a. The third spiral blade 35b is formed in a spiral shape with a blade facing in the opposite direction to the first spiral blade 31b in the axial direction of the rotation shaft 35a (in reverse phase), and is supplied from the supply port 42a (see FIG. 6). Part 40g is formed. The fourth spiral blade 35c is formed in a spiral shape with blades facing in the opposite direction (in reverse phase) from the third spiral blade 35b, and is formed from the supply unit 40g to the end portion on the A2 direction side. A paddle-shaped conveying blade 35d is formed in a portion of the rotating shaft 35a facing the supply unit 40g.
現像剤供給部材35は、第1スパイラル31と同方向(図2の反時計回り)に回転するように構成されており、補給口42aに供給された現像剤は供給部40g側に搬送される。第3螺旋羽根35bと第4螺旋羽根35cとが互いに逆方向の位相を有するので、第3螺旋羽根35bと第4螺旋羽根35cとによって、現像剤は供給部40gで衝突し第1搬送室40aへ搬送される。 The developer supply member 35 is configured to rotate in the same direction as the first spiral 31 (counterclockwise in FIG. 2), and the developer supplied to the supply port 42a is conveyed to the supply unit 40g side. . Since the third spiral blade 35b and the fourth spiral blade 35c have phases opposite to each other, the developer collides at the supply unit 40g by the third spiral blade 35b and the fourth spiral blade 35c, and the first transfer chamber 40a. It is conveyed to.
なお、現像剤供給部材35、第1スパイラル31および第2スパイラル32の各々は、図示しないモーターと歯車からなる駆動機構により回転駆動させられる。 Each of the developer supply member 35, the first spiral 31, and the second spiral 32 is rotationally driven by a driving mechanism including a motor and a gear (not shown).
現像剤供給部材35は図2に示すように、反時計回り方向に回転することにより、第1スパイラル31に現像剤を下側から供給する。また、供給部40gの上部(供給部40gのうちの現像剤供給部材35の回転方向下流側の部分)には、下側(現像剤供給部材35の回転方向上流側)に延びるリブ42bが形成されている。リブ42bの第1スパイラル31側の側面42cは、鉛直方向に延びる平面により形成されている。このリブ42bは、供給部40gの幅方向(A1、A2方向)の略全域に形成されている。また、リブ42bは、樹脂によりカバー部材42と一体成型されている。 As shown in FIG. 2, the developer supply member 35 rotates in the counterclockwise direction to supply the developer to the first spiral 31 from below. Further, a rib 42b extending downward (upstream in the rotation direction of the developer supply member 35) is formed in the upper part of the supply unit 40g (a portion of the supply unit 40g on the downstream side in the rotation direction of the developer supply member 35). Has been. The side surface 42c on the first spiral 31 side of the rib 42b is formed by a plane extending in the vertical direction. The ribs 42b are formed in substantially the entire region in the width direction (A1, A2 direction) of the supply unit 40g. Further, the rib 42b is integrally formed with the cover member 42 by resin.
図2及び図4に示すように、供給部40gは、水平方向(図4の左右方向)及び垂直方向(図2の上下方向)に所定の開口幅を有する開口である。垂直方向の開口幅が現像剤供給部材35の外径(第3螺旋羽根35b、第4螺旋羽根35cの直径)よりも小さい場合、トナーの供給能力が不足する。一方、垂直方向の開口幅が現像剤供給部材35の外径よりも大きい場合、第1搬送室40aから現像剤補給通路40fへのトナーの逆流が生じる。そこで、垂直方向の開口幅は現像剤供給部材35の外径と略等しくなるように形成されている。 As shown in FIGS. 2 and 4, the supply unit 40g is an opening having a predetermined opening width in the horizontal direction (left-right direction in FIG. 4) and the vertical direction (up-down direction in FIG. 2). When the opening width in the vertical direction is smaller than the outer diameter of the developer supply member 35 (the diameters of the third spiral blade 35b and the fourth spiral blade 35c), the toner supply capability is insufficient. On the other hand, when the opening width in the vertical direction is larger than the outer diameter of the developer supply member 35, the toner flows backward from the first transfer chamber 40a to the developer supply passage 40f. Therefore, the opening width in the vertical direction is formed to be substantially equal to the outer diameter of the developer supply member 35.
本実施形態では、上記のように、補給口42aから現像剤補給通路40f内に補給されたトナー(現像剤)は、現像剤補給通路40fをA2方向に搬送される(図4の破線矢印で表示)。一方、第1搬送室40a内のトナーはA1方向に搬送される(図4の実線矢印で表示)。そして、A2方向に搬送される現像剤補給通路40f内のトナーは供給部40gにおいてA1方向に搬送される第1搬送室40a内の循環トナーに合流する。 In the present embodiment, as described above, the toner (developer) replenished from the replenishing port 42a into the developer replenishing passage 40f is conveyed in the developer replenishing passage 40f in the A2 direction (as indicated by the broken line arrow in FIG. 4). display). On the other hand, the toner in the first transfer chamber 40a is transferred in the A1 direction (indicated by a solid line arrow in FIG. 4). The toner in the developer supply passage 40f conveyed in the A2 direction merges with the circulating toner in the first conveyance chamber 40a conveyed in the A1 direction in the supply unit 40g.
これにより、現像剤補給通路40f内の補給トナーを第1搬送室40a内に送り込む際に、現像剤補給通路40f内をA2方向に搬送される補給トナーと第1搬送室40a内をA1方向に搬送される循環トナーとが供給部40g付近でぶつかり合い、第1搬送室40a内の循環トナーの一部が供給部40gから現像剤補給通路40f内に取り込まれ、補給トナーと共に攪拌される。その結果、現像剤補給通路40f内の補給トナーと第1搬送室40a内の循環トナーとが供給部40gにおいて十分に攪拌混合されるため、現像容器40内のトナーの帯電量分布を短時間で均一化することができる。従って、トナーの過帯電による画像濃度の低下やトナーの帯電不足による画像カブリ等の不具合を抑制できる。 Thus, when the replenishment toner in the developer replenishment passage 40f is sent into the first transport chamber 40a, the replenishment toner transported in the developer replenishment passage 40f in the A2 direction and the interior of the first transport chamber 40a in the A1 direction. The conveyed circulating toner collides in the vicinity of the supply unit 40g, and a part of the circulating toner in the first conveyance chamber 40a is taken into the developer supply passage 40f from the supply unit 40g and stirred together with the supplied toner. As a result, the replenishment toner in the developer replenishment passage 40f and the circulating toner in the first transfer chamber 40a are sufficiently agitated and mixed in the supply unit 40g, so that the toner charge amount distribution in the developer container 40 can be reduced in a short time. It can be made uniform. Accordingly, it is possible to suppress problems such as a decrease in image density due to toner overcharging and image fogging due to insufficient toner charging.
ここで、供給部40gは現像剤補給通路40fの搬送方向下流側(A2方向側)端部よりも上流側寄りに形成されており、現像剤補給通路40fは供給部40gよりも搬送方向下流側まで延在している。そして、供給部40gからA2方向側の端部までの間には、第3螺旋羽根35bとは逆方向を向く(逆位相の)第4螺旋羽根35cが形成されている。これにより、供給部40g付近には第4螺旋羽根35cによるトナーの対流が生じる。従って、補給トナーと循環トナーが混在する供給部40g付近のトナーをより効率良く攪拌することができる。 Here, the supply section 40g is formed closer to the upstream side than the end in the transport direction downstream side (A2 direction side) of the developer supply path 40f, and the developer supply path 40f is downstream in the transport direction from the supply section 40g. It extends to. And between the supply part 40g and the edge part of the A2 direction side, the 4th spiral blade 35c which turns to a reverse direction (the reverse phase) with respect to the 3rd spiral blade 35b is formed. As a result, toner convection by the fourth spiral blade 35c occurs in the vicinity of the supply unit 40g. Therefore, the toner in the vicinity of the supply unit 40g where the replenishment toner and the circulating toner are mixed can be stirred more efficiently.
また、供給部40gは、第1搬送室40a内の現像剤搬送方向(A1方向)に対し上流側の連通部40eよりも第1搬送室40aの下流側に形成されている。この構成により、第1搬送室40a内の循環トナーと現像剤補給通路40f内の補給トナーとが供給部40gで反対方向からぶつかり合うことができ、循環トナーと補給トナーとが十分に攪拌混合される。 The supply unit 40g is formed on the downstream side of the first transfer chamber 40a with respect to the upstream communication unit 40e with respect to the developer transfer direction (A1 direction) in the first transfer chamber 40a. With this configuration, the circulating toner in the first transfer chamber 40a and the replenishing toner in the developer replenishing passage 40f can collide with each other in the opposite direction at the supply unit 40g, and the recirculating toner and the replenishing toner are sufficiently mixed with stirring. The
なお、供給部40gが補給口42aの近傍に形成されていると、補給口42aから補給されて間もない未帯電トナーが直ぐに第1搬送室40a内に供給されてしまい、トナーの帯電不足による画像カブリが発生するおそれがある。そこで、補給口42aと供給部40gとを極力離間させておくために、本実施形態のように補給口42aを現像剤補給通路40fの搬送方向上流側(図6の右側)端部に形成し、供給部40gを現像剤補給通路40fの中央部よりも搬送方向下流側(図6の左側)寄りに形成することが好ましい。 If the supply unit 40g is formed in the vicinity of the replenishing port 42a, uncharged toner that has been replenished from the replenishing port 42a is immediately supplied into the first transfer chamber 40a, which is caused by insufficient charging of the toner. Image fog may occur. Therefore, in order to keep the supply port 42a and the supply unit 40g as far as possible from each other, the supply port 42a is formed at the upstream end (right side in FIG. 6) in the transport direction of the developer supply passage 40f as in the present embodiment. The supply section 40g is preferably formed closer to the downstream side in the transport direction (left side in FIG. 6) than the central portion of the developer supply passage 40f.
その他本発明は、上記実施形態に限定されず、本発明の趣旨を逸脱しない範囲で種々の変更が可能である。例えば、上記実施形態では、回転軸31a、31bの周囲に螺旋羽根31b、32bが連続的に設けられた第1スパイラル31、第2スパイラル32を用いているが、螺旋羽根31b、32bに限定されず、例えば複数の半月状板体(円形の板を2分割したもの)を、回転軸31a、32aの周囲に所定の傾斜角度で交互に配設した攪拌搬送部材を用いても良い。 In addition, this invention is not limited to the said embodiment, A various change is possible in the range which does not deviate from the meaning of this invention. For example, in the above-described embodiment, the first spiral 31 and the second spiral 32 in which the spiral blades 31b and 32b are continuously provided around the rotation shafts 31a and 31b are used. However, the embodiment is limited to the spiral blades 31b and 32b. Alternatively, for example, a stirring and conveying member in which a plurality of half-moon shaped plates (a circular plate divided into two) is alternately arranged around the rotation shafts 31a and 32a at a predetermined inclination angle may be used.
また、上記実施形態では、現像剤としてトナーのみからなる一成分現像剤を用いる例について示したが、本発明はこれに限らず、現像剤としてキャリアおよびトナーからなる二成分現像剤を用いてもよい。 In the above embodiment, an example in which a one-component developer composed only of toner is used as a developer has been described. However, the present invention is not limited to this, and a two-component developer composed of carrier and toner may be used as a developer. Good.
また、上記実施形態では、現像剤供給部材が第1攪拌搬送部材に現像剤を下側から供給するように回転する例について示したが、本発明はこれに限らず、現像剤供給部材は第1攪拌搬送部材に現像剤を上側から供給するように回転してもよい。 In the above embodiment, the example in which the developer supply member rotates so as to supply the developer to the first stirring and conveying member from the lower side is shown. However, the present invention is not limited to this, and the developer supply member is The developer may be rotated so that the developer is supplied to the one agitation transport member from above.
また、上記実施形態では、本発明は図1に示したモノクロプリンターに限らず、デジタル或いはアナログ方式のモノクロ複写機、カラープリンター、カラー複写機、ファクシミリ等の、第1攪拌搬送部材、第2攪拌搬送部材および現像剤供給部材を含む現像装置を備えた種々の画像形成装置に適用可能である。 Further, in the above embodiment, the present invention is not limited to the monochrome printer shown in FIG. 1, but the first stirring and conveying member, the second stirring, such as a digital or analog monochrome copying machine, a color printer, a color copying machine, and a facsimile. The present invention can be applied to various image forming apparatuses including a developing device including a conveying member and a developer supply member.
本発明は、互いに略並列に配置される現像剤補給通路、第1搬送室、及び第2搬送室を備えた現像装置に利用可能である。本発明の利用により、トナーの帯電量分布を短時間で均一化することができ、画像濃度の低下やカブリ等の画像不良の発生を抑制できる現像装置となる。 The present invention is applicable to a developing device including a developer supply passage, a first transfer chamber, and a second transfer chamber that are arranged substantially in parallel with each other. By utilizing the present invention, the toner charge amount distribution can be made uniform in a short time, and the developing device can suppress the occurrence of image defects such as a decrease in image density and fog.
4 現像装置
5 トナーコンテナ(現像剤補給機構)
31 第1スパイラル(第1攪拌搬送部材)
32 第2スパイラル(第2攪拌搬送部材)
35 現像剤供給部材
35a 回転軸
35b 第3螺旋羽根
35c 第4螺旋羽根
40 現像容器
40a 第1搬送室
40b 第2搬送室
40d、40e 連通部
40f 現像剤補給通路
40g 供給部
42 カバー部材
100 画像形成装置
4 Developing device 5 Toner container (developer supply mechanism)
31 1st spiral (1st stirring conveyance member)
32 2nd spiral (2nd stirring conveyance member)
35 Developer supply member 35a Rotating shaft 35b Third spiral blade 35c Fourth spiral blade 40 Developer container 40a First transport chamber 40b Second transport chamber 40d, 40e Communication portion 40f Developer supply passage 40g Supply portion 42 Cover member 100 Image formation apparatus
Claims (6)
前記第1搬送室内の現像剤を攪拌搬送する第1攪拌搬送部材と、
前記第2搬送室内の現像剤を第1攪拌搬送部材と逆方向に攪拌搬送する第2攪拌搬送部材と、
前記現像剤補給通路内の現像剤を前記第1搬送室に供給する現像剤供給部材と、
前記現像剤補給通路に形成され、現像剤補給機構に連結される補給口と、
を備えた現像装置において、
前記現像剤補給通路と前記第1搬送室との間には、前記現像剤補給通路から前記第1搬送室に現像剤を供給するための供給部が、前記現像剤補給通路内の現像剤搬送方向に対し前記現像剤補給通路の下流側端部よりも上流側、且つ前記補給口よりも下流側に形成されており、
前記現像剤供給部材は、前記供給部を介して前記第1搬送室内の現像剤搬送方向と逆方向から前記第1搬送室に現像剤を供給することを特徴とする現像装置。 A developer container containing a developer containing toner, which is partitioned into a developer supply passage, a first transfer chamber, and a second transfer chamber, which are arranged substantially in parallel with each other;
A first agitating and conveying member for agitating and conveying the developer in the first conveying chamber;
A second agitating and conveying member for agitating and conveying the developer in the second conveying chamber in a direction opposite to the first agitating and conveying member;
A developer supply member for supplying the developer in the developer supply passage to the first transfer chamber;
A replenishment port formed in the developer replenishment passage and connected to a developer replenishment mechanism;
In a developing device comprising:
A supply section for supplying developer from the developer supply passage to the first transfer chamber is provided between the developer supply passage and the first transfer chamber. Formed upstream of the downstream end of the developer supply passage with respect to the direction and downstream of the supply port.
The developing device, wherein the developer supply member supplies the developer to the first transfer chamber from the direction opposite to the developer transfer direction in the first transfer chamber via the supply unit.
前記供給部から前記現像剤補給通路の下流側端部までの間に形成される螺旋羽根は、前記供給部から前記現像剤補給通路の上流側端部までの間に形成される螺旋羽根と逆位相であることを特徴とする請求項1乃至請求項3のいずれかに記載の現像装置。 The developer supply member is composed of a rotating shaft and a spiral blade formed on the outer peripheral surface of the rotating shaft,
The spiral blade formed between the supply portion and the downstream end portion of the developer supply passage is opposite to the spiral blade formed between the supply portion and the upstream end portion of the developer supply passage. The developing device according to claim 1, wherein the developing device is a phase.
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