JP2014217859A - Welding method and welding device using robot - Google Patents

Welding method and welding device using robot Download PDF

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JP2014217859A
JP2014217859A JP2013099086A JP2013099086A JP2014217859A JP 2014217859 A JP2014217859 A JP 2014217859A JP 2013099086 A JP2013099086 A JP 2013099086A JP 2013099086 A JP2013099086 A JP 2013099086A JP 2014217859 A JP2014217859 A JP 2014217859A
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hole
sealing member
welding
holding member
arm
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JP5747054B2 (en
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要 小宮
Kaname Komiya
要 小宮
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Honda Motor Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/12Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/32Accessories

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  • Mechanical Engineering (AREA)
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Abstract

PROBLEM TO BE SOLVED: To provide a welding method and a welding device using a robot capable of preventing an increase in equipment space and work man hour, and capable of effectively preventing sputter from being adhered to a hole provided on a workpiece during welding.SOLUTION: A sealing member 30 attracted and held on a holding member 40 by a magnet is inserted into a hole such as a screw hole provided on a workpiece by the movement of an arm 11 before welding with a welding torch 20, and thereby the hole is sealed. Then, by the movement of the arm 11, the holding member 40 is moved in a direction vertical to the central axis of the hole and opposite to the sealing member 30, and thereby the sealing member 30 is separated from the holding member 40 and is left inside the hole.

Description

本発明は、ロボットを用いる溶接方法および溶接装置に関する。   The present invention relates to a welding method and a welding apparatus using a robot.

ロボットを用いたMIG溶接やスポット溶接により、車体等のワークの溶接が行われている。このようなワークにおける溶接部位の近傍に、他の部材との連結等のために用いる孔として予めウエルドナット(溶接ナット)のネジ孔が設けられている場合がある。この場合、そのまま溶接作業が行われると、溶接時のスパッタが飛散してネジ孔の口部や内部に入り込んで溶着してしまうおそれがある。このため、後工程において、ボルトをネジ孔に全く螺合できなかったり、ボルトが最後まで螺合されずに座面から浮き上がったりしてしまい、対策としてネジ孔を修復しなければならないといった問題が生じていた。   A workpiece such as a vehicle body is welded by MIG welding or spot welding using a robot. In some cases, a screw hole of a weld nut (welding nut) is provided in advance in the vicinity of a welded part in such a workpiece as a hole used for connection with other members. In this case, if the welding operation is performed as it is, the spatter at the time of welding may scatter and enter the mouth portion or inside of the screw hole and be welded. For this reason, in the subsequent process, there is a problem that the bolt cannot be screwed into the screw hole at all, or the bolt is lifted off the seat surface without being screwed to the end, and the screw hole must be repaired as a countermeasure. It was happening.

このような溶接時におけるネジ孔へのスパッタの付着を防止する技術として、特開昭59−107779号公報(特許文献1)や、特開2007−268574号公報(特許文献2)に記載の技術がある。   As a technique for preventing the spatter from adhering to the screw holes during such welding, the techniques described in Japanese Patent Application Laid-Open No. S59-1077779 (Patent Document 1) and Japanese Patent Application Laid-Open No. 2007-268574 (Patent Document 2). There is.

特許文献1には、溶接部の近傍に設けられる孔部に外側からエアーを吹き付けながら、溶接部の溶接を行ない、孔部に対するスパッタの付着を防止するようにした技術が提案されている(特許請求の範囲参照)。
また、特許文献2には、ワークに穿設されたネジ孔に、外周面に雄ネジ部が螺刻されたマスキング部材を螺合させてマスキングし、ワークの溶接加工を行う技術が提案されている(請求項4参照)。
Patent Document 1 proposes a technique in which welding is performed on a welded portion while air is blown from the outside to a hole provided in the vicinity of the welded portion to prevent spatter from adhering to the hole (patent). See claims).
Further, Patent Document 2 proposes a technique for performing masking by screwing a masking member in which a male screw portion is threaded on an outer peripheral surface into a screw hole drilled in a workpiece and performing masking. (See claim 4).

特開昭59−107779号公報JP 59-1077779 A 特開2007−268574号公報JP 2007-268574 A

しかしながら、特許文献1に記載の技術においては、孔部へのスパッタの侵入を防止するためにエアーノズルを備えるエアー供給装置が別途必要となる。したがって特許文献1に記載の技術は、設備スペースが増大して設備が大型化するとともに、例えば比較的狭い作業場所ではエアーホースを配することが困難になるおそれがある。   However, in the technique described in Patent Document 1, an air supply device including an air nozzle is separately required in order to prevent spatter from entering the hole. Therefore, in the technique described in Patent Document 1, the equipment space increases and the equipment becomes larger, and it may be difficult to arrange the air hose in a relatively small work place, for example.

また、特許文献2に記載の技術においては、ワークのネジ孔に対してマスキング部材をねじ入れたり出したりしてマスキング部材を着脱しなければならず、比較的高精度のマスキング部材の着脱装置が別途必要となる。したがって特許文献2に記載の技術は、作業工数および設備スペースが増大することになり、迅速に流動する生産ラインに対しては適用が難しいものである。   In the technique described in Patent Document 2, the masking member must be attached and detached by screwing the masking member into and out of the screw hole of the workpiece, and a masking member attaching / detaching device with relatively high accuracy is provided. It is necessary separately. Therefore, the technique described in Patent Document 2 increases work man-hours and equipment space, and is difficult to apply to a production line that flows quickly.

本発明は、前記のような事情に鑑みてなされたものであり、作業工数の増大を抑えるとともに設備スペースの増大を防止しつつ、溶接時におけるワークに設けられた孔へのスパッタの付着を効果的に防止することが可能な、ロボットを用いる溶接方法および溶接装置を提供することを課題とする。   The present invention has been made in view of the circumstances as described above, and is effective in preventing spatter from adhering to a hole provided in a workpiece during welding while suppressing an increase in work man-hours and preventing an increase in equipment space. It is an object of the present invention to provide a welding method and a welding apparatus using a robot, which can be prevented automatically.

前記課題を解決するために、請求項1に記載の発明は、ロボットに備えられたアームを移動させることにより、該アームに設けられた保持部材に着脱自在に保持されている封止部材をワークに設けられた孔に挿入して該孔を封止するステップと、前記アームを移動させることにより、前記孔に挿入されている前記封止部材を前記保持部材から離脱させて前記孔に残置するステップと、前記封止部材を前記孔に残置した状態で、前記アームの先端に連結された溶接手段が前記ワークを溶接するステップと、を有し、前記保持部材は、前記封止部材を磁力により吸引して保持する磁石を備え、前記封止部材は、前記孔に挿入する挿入部と、該挿入部の挿入方向と反対側の端部に設けられ前記孔よりも大きい径方向寸法を有する蓋部と、前記蓋部から前記挿入部と反対側に延出し前記保持部材の前記磁石が吸引する軸部とを備え、前記残置するステップにおいて、前記封止部材を前記保持部材から離脱させる場合、前記アームに設けられた前記保持部材が前記孔の中心軸に垂直で且つ前記封止部材と反対側の方向へ移動させられることを特徴とするロボットを用いる溶接方法である。   In order to solve the above-mentioned problem, the invention according to claim 1 is directed to a sealing member that is detachably held on a holding member provided on the arm by moving an arm provided on the robot. A step of sealing the hole by inserting into the hole provided in the hole, and by moving the arm, the sealing member inserted in the hole is detached from the holding member and left in the hole. And a step in which welding means connected to the tip of the arm welds the workpiece while leaving the sealing member in the hole, and the holding member exerts a magnetic force on the sealing member. The sealing member has an insertion portion to be inserted into the hole and an end portion on the opposite side to the insertion direction of the insertion portion and has a larger radial dimension than the hole. The lid and the lid A shaft portion extending to the opposite side of the insertion portion and attracted by the magnet of the holding member, and in the step of leaving, when the sealing member is separated from the holding member, the arm provided on the arm The welding method using a robot, wherein the holding member is moved in a direction perpendicular to the central axis of the hole and opposite to the sealing member.

この発明によれば、既存の溶接用のロボットのアームに保持部材を設け、該保持部材に封止部材を着脱自在に保持させ、アームを移動させて封止部材の挿入部を孔に挿入することによって、簡易な構成により、挿入部および蓋部で孔を封止することができる。また、封止部材の挿入部が孔に挿入された状態で、保持部材を孔の中心軸に垂直で且つ封止部材から離反する方向へ移動させるだけで、磁石による軸部の磁着作用を断って、封止部材を保持部材から容易に離脱させて孔に残置することができる。
すなわち、作業工数の増大を抑えるとともに設備スペースの増大を防止しつつ、溶接時におけるワークに設けられた孔へのスパッタの付着を効果的に防止することが可能な、ロボットを用いる溶接方法を提供することができる。
According to this invention, the holding member is provided on the arm of the existing welding robot, the sealing member is detachably held by the holding member, the arm is moved, and the insertion portion of the sealing member is inserted into the hole. Accordingly, the hole can be sealed with the insertion portion and the lid portion with a simple configuration. In addition, with the insertion portion of the sealing member inserted into the hole, the magnetism of the shaft portion by the magnet can be reduced by simply moving the holding member in a direction perpendicular to the center axis of the hole and away from the sealing member. The sealing member can be easily detached from the holding member and left in the hole.
That is, a welding method using a robot capable of effectively preventing spatter from adhering to a hole provided in a workpiece during welding while suppressing an increase in work man-hours and preventing an increase in equipment space is provided. can do.

請求項2に記載の発明は、請求項1に記載のロボットを用いる溶接方法であって、前記アームを移動させることにより、前記保持部材が前記孔に挿入されている前記封止部材を保持して前記孔から引き抜くステップを有し、前記保持部材は、前記封止部材を保持する際に前記封止部材の前記軸部を前記磁石へ案内する案内部材を備えることを特徴とする。   The invention according to claim 2 is a welding method using the robot according to claim 1, wherein the holding member holds the sealing member inserted into the hole by moving the arm. And pulling out from the hole, and the holding member includes a guide member that guides the shaft portion of the sealing member to the magnet when holding the sealing member.

このような構成によれば、保持部材が封止部材を保持しようとする場合には、封止部材の軸部が案内部材により案内されて磁石へと導かれるため、保持部材は封止部材を確実に保持することができる。   According to such a configuration, when the holding member is to hold the sealing member, the shaft portion of the sealing member is guided by the guide member and guided to the magnet. It can be held securely.

請求項3に記載の発明は、請求項2に記載のロボットを用いる溶接方法であって、前記案内部材は、前記磁石と反対側に向かってV字状に拡開するとともに、前記磁石側に開口部が形成されており、前記磁石の一部が、前記軸部と接触可能に、前記案内部材の前記開口部において前記案内部材の内側に形成される空間に露呈していることを特徴とする。   Invention of Claim 3 is a welding method using the robot of Claim 2, Comprising: While the said guide member expands in the V shape toward the opposite side to the said magnet, on the said magnet side An opening is formed, and a part of the magnet is exposed to a space formed inside the guide member at the opening of the guide member so as to be in contact with the shaft portion. To do.

このような構成によれば、保持部材が封止部材を保持しようとする場合には、封止部材の軸部がV字状に拡開した案内部材により該案内部材の内側へ容易に案内されて磁石へと導かれるとともに、封止部材の軸部が磁石に直接接触して磁着されるため確実に保持される。   According to such a configuration, when the holding member intends to hold the sealing member, the shaft portion of the sealing member is easily guided to the inside of the guide member by the guide member expanded in a V shape. The shaft portion of the sealing member is in direct contact with the magnet and is magnetically attached, so that it is securely held.

請求項4に記載の発明は、請求項3に記載のロボットを用いる溶接方法であって、前記封止部材は、前記軸部の前記蓋部と反対側の端部に設けられ前記軸部よりも大きい径方向寸法を有する頭部をさらに備えることを特徴とする。   Invention of Claim 4 is a welding method using the robot of Claim 3, Comprising: The said sealing member is provided in the edge part on the opposite side to the said cover part of the said axial part, from the said axial part. And a head having a larger radial dimension.

このような構成では、保持部材が封止部材を保持した後に孔から引き抜こうとして孔の中心軸方向に沿って孔から離れる方向へ例えば上昇する場合、封止部材も保持部材に保持された状態でともに上昇する。このとき、飛散したスパッタによって封止部材がワークに僅かに付着されてしまう可能性がある。かかる場合でも封止部材を孔から確実に引き抜くために磁石の吸引力を大きくしてもよいが、軸部に頭部を設けることで、上昇する保持部材に備えられた案内部材の端部が頭部に当接して封止部材を持ち上げることができるため、保持部材は封止部材を孔から確実に引き抜くことができる。   In such a configuration, when the holding member holds the sealing member and then rises in a direction away from the hole along the central axis direction of the hole in order to pull out from the hole, the sealing member is also held by the holding member. Both rise. At this time, there is a possibility that the sealing member is slightly attached to the work due to the spatter scattered. Even in such a case, the attracting force of the magnet may be increased in order to reliably pull out the sealing member from the hole, but by providing the head portion on the shaft portion, the end portion of the guide member provided in the rising holding member is Since the sealing member can be lifted by coming into contact with the head, the holding member can reliably pull out the sealing member from the hole.

請求項5に記載の発明は、請求項1から請求項4のいずれか1項に記載のロボットを用いる溶接方法であって、前記封止部材の前記軸部は、円柱形状に形成されていることを特徴とする。   Invention of Claim 5 is a welding method using the robot of any one of Claim 1 to 4, Comprising: The said axial part of the said sealing member is formed in the column shape. It is characterized by that.

このような構成によれば、溶接時のスパッタが飛散して軸部に接触する場合でも点または線接触となり、スパッタの軸部への付着を効果的に抑制することができる。これにより、保持部材の磁石は、スパッタにより邪魔されることなく、封止部材の軸部をより確実に保持することができる。   According to such a configuration, even when spatter during welding scatters and comes into contact with the shaft portion, it becomes point or line contact, and adhesion of spatter to the shaft portion can be effectively suppressed. Thereby, the magnet of a holding member can hold | maintain the axial part of a sealing member more reliably, without being disturbed by sputtering.

請求項6に記載の発明は、アームを備えるロボットと、前記アームの先端に連結され、ワークを溶接する溶接手段と、前記ワークに設けられた孔に挿入して該孔を封止する封止部材と、前記アームに設けられ、前記封止部材を着脱自在に保持する保持部材と、前記溶接手段による溶接前に、前記アームを移動させることにより前記保持部材に保持されている前記封止部材を前記孔に挿入して該孔を封止し、前記アームを移動させることにより前記封止部材を前記保持部材から離脱させて前記孔に残置する制御を行う制御部と、を有し、前記保持部材は、前記封止部材を磁力により吸引して保持する磁石を備え、前記封止部材は、前記孔に挿入する挿入部と、該挿入部の挿入方向と反対側の端部に設けられ前記孔よりも大きい径方向寸法を有する蓋部と、前記蓋部から前記挿入部と反対側に延出し前記保持部材の前記磁石が吸引する軸部とを備え、前記制御部は、前記封止部材を前記保持部材から離脱させる場合、前記アームに設けられた前記保持部材を前記孔の中心軸に垂直で且つ前記封止部材と反対側の方向へ移動させることを特徴とするロボットを用いる溶接装置である。   The invention according to claim 6 is a robot provided with an arm, a welding means connected to the tip of the arm and welding the workpiece, and a seal inserted into the hole provided in the workpiece and sealing the hole. A member, a holding member provided on the arm and detachably holding the sealing member, and the sealing member held on the holding member by moving the arm before welding by the welding means A control unit for controlling the insertion of the sealing member into the hole, sealing the hole, and moving the arm to disengage the sealing member from the holding member and leaving it in the hole, The holding member includes a magnet that attracts and holds the sealing member by magnetic force, and the sealing member is provided at an insertion portion to be inserted into the hole and an end portion on the opposite side to the insertion direction of the insertion portion. Has a larger radial dimension than the hole A lid portion and a shaft portion extending from the lid portion to the opposite side of the insertion portion and attracted by the magnet of the holding member, and when the control unit causes the sealing member to be detached from the holding member, In the welding apparatus using a robot, the holding member provided on the arm is moved in a direction perpendicular to a central axis of the hole and opposite to the sealing member.

この発明によれば、既存の溶接用のロボットのアームに保持部材を設け、該保持部材に封止部材を着脱自在に保持させ、アームを移動させて封止部材の挿入部を孔に挿入することによって、簡易な構成により、挿入部および蓋部で孔を封止することができる。また、封止部材の挿入部が孔に挿入された状態で、保持部材を孔の中心軸に垂直で且つ封止部材から離反する方向へ移動させるだけで、磁石による軸部の磁着作用を断って、封止部材を保持部材から容易に離脱させて孔に残置することができる。
すなわち、作業工数の増大を抑えるとともに設備スペースの増大を防止しつつ、溶接時におけるワークに設けられた孔へのスパッタの付着を効果的に防止することが可能な、ロボットを用いる溶接装置を提供することができる。
According to this invention, the holding member is provided on the arm of the existing welding robot, the sealing member is detachably held by the holding member, the arm is moved, and the insertion portion of the sealing member is inserted into the hole. Accordingly, the hole can be sealed with the insertion portion and the lid portion with a simple configuration. In addition, with the insertion portion of the sealing member inserted into the hole, the magnetism of the shaft portion by the magnet can be reduced by simply moving the holding member in a direction perpendicular to the center axis of the hole and away from the sealing member. The sealing member can be easily detached from the holding member and left in the hole.
That is, a welding apparatus using a robot capable of effectively preventing spatter from adhering to a hole provided in a workpiece during welding while suppressing an increase in work man-hours and an increase in equipment space is provided. can do.

本発明によれば、作業工数の増大を抑えるとともに設備スペースの増大を防止しつつ、溶接時におけるワークに設けられた孔へのスパッタの付着を効果的に防止することが可能な、ロボットを用いる溶接方法および溶接装置を提供することができる。   According to the present invention, a robot that can effectively prevent spatter from adhering to a hole provided in a workpiece during welding while suppressing an increase in work man-hours and preventing an increase in equipment space is used. A welding method and a welding apparatus can be provided.

本発明の一実施形態に係るロボットを用いる溶接装置を模式的に示す側面図である。It is a side view which shows typically the welding apparatus using the robot which concerns on one Embodiment of this invention. 溶接対象のワークを溶接トーチとともに模式的に示す拡大断面図である。It is an expanded sectional view which shows typically the workpiece of welding with a welding torch. 図1に示される封止部材を着脱自在に保持する保持部材を示す拡大斜視図である。It is an expansion perspective view which shows the holding member which hold | maintains the sealing member shown by FIG. 1 so that attachment or detachment is possible. (a)は、保持部材の拡大正面図、(b)は、保持部材の拡大側面図である。(A) is an enlarged front view of a holding member, (b) is an enlarged side view of a holding member. 封止部材の拡大側面図である。It is an enlarged side view of a sealing member. 溶接方法の手順を示すフローチャートである。It is a flowchart which shows the procedure of the welding method. (a)〜(f)は、保持部材の動きを順次示す図である。(A)-(f) is a figure which shows a motion of a holding member sequentially.

本発明の実施形態について、適宜図面を参照しながら詳細に説明する。
なお、以下に示す図面において、同一の部材または相当する部材には同一の参照符号を付し、重複した説明を適宜省略する。また、部材のサイズおよび形状は、説明の便宜のため、変形または誇張して模式的に表す場合がある。
Embodiments of the present invention will be described in detail with reference to the drawings as appropriate.
Note that, in the drawings shown below, the same members or corresponding members are denoted by the same reference numerals, and redundant description is omitted as appropriate. In addition, the size and shape of the member may be schematically represented by being modified or exaggerated for convenience of explanation.

図1は、本発明の一実施形態に係るロボットを用いる溶接装置(以下、単に「溶接装置」ともいう。)を模式的に示す側面図である。図2は、溶接対象のワークを溶接トーチとともに模式的に示す拡大断面図である。   FIG. 1 is a side view schematically showing a welding apparatus using a robot according to an embodiment of the present invention (hereinafter also simply referred to as “welding apparatus”). FIG. 2 is an enlarged cross-sectional view schematically showing a workpiece to be welded together with a welding torch.

図1に示すように、溶接装置1は、アーム11を備えるロボット10と、アーム11の先端に連結され、ワークW(図2参照)を溶接する溶接トーチ(溶接手段)20と、ワークWに設けられたネジ孔(孔)2(図2参照)に挿入して該ネジ孔2を封止する封止部材30と、アーム11に設けられ、封止部材30を着脱自在に保持する保持部材40と、溶接装置1の動作を統括して制御する制御部50と、を有している。   As shown in FIG. 1, a welding apparatus 1 includes a robot 10 having an arm 11, a welding torch (welding means) 20 that is connected to a tip of the arm 11 and welds a workpiece W (see FIG. 2), and a workpiece W. A sealing member 30 that is inserted into the provided screw hole (hole) 2 (see FIG. 2) and seals the screw hole 2, and a holding member that is provided on the arm 11 and holds the sealing member 30 in a detachable manner. 40 and a control unit 50 that controls the operation of the welding apparatus 1 in an integrated manner.

ロボット10は、ここではMIG溶接(metal inert gas welding)を行う多関節型の溶接用のロボットである。ロボット10は、アーム11の先端に連結された溶接トーチ20を、動作範囲内における任意の位置および姿勢に配置可能である。ロボット10は、プログラム動作および教示動作が可能であり、溶接トーチ20を予め教示された複数の教示点を経由して移動するように動作させることができる。   The robot 10 is an articulated welding robot that performs MIG welding (metal inert gas welding). The robot 10 can arrange the welding torch 20 connected to the tip of the arm 11 at an arbitrary position and posture within the operation range. The robot 10 can perform a program operation and a teaching operation, and can operate the welding torch 20 to move via a plurality of teaching points previously taught.

保持部材40は、アーム11の先端側寄りに、支持部12を介して固定されている。保持部材40の支持部12への固定は、ここではネジ締結により行なわれるが、これに限定されるものではなく、例えば溶接により行われてもよい。   The holding member 40 is fixed to the distal end side of the arm 11 via the support portion 12. The fixing of the holding member 40 to the support portion 12 is performed here by screw fastening, but is not limited thereto, and may be performed by welding, for example.

そして、ロボット10は、保持部材40を、動作範囲内における所定の位置および姿勢に配置可能である。なお、保持部材40のアーム11への設置位置および姿勢は、保持部材40の移動の自由度が必要十分に得られる限り、適宜変更可能である。   Then, the robot 10 can arrange the holding member 40 at a predetermined position and posture within the operation range. The installation position and posture of the holding member 40 on the arm 11 can be appropriately changed as long as the degree of freedom of movement of the holding member 40 is obtained sufficiently.

図2に示すように、MIG溶接は、ここでは、重ね合わせた2枚の金属板部材W1,W2であるワークWの一方の金属板部材W1に形成した溶接孔3に溶接トーチ20を接近させて溶接を行うものである。このため、MIG溶接は、車体の開口部近傍の溶接に限らず、任意の位置の溶接に使用可能である。なお、図2では、溶接部位である溶接孔3は、1個のみ図示されているが、一般に、ワークWには複数個設けられる。   As shown in FIG. 2, MIG welding is performed here by bringing the welding torch 20 close to the welding hole 3 formed in one metal plate member W1 of the workpiece W which is the two metal plate members W1 and W2 that are overlapped. Welding. For this reason, MIG welding is not limited to welding in the vicinity of the opening of the vehicle body, but can be used for welding at an arbitrary position. In FIG. 2, only one welding hole 3 which is a welding site is illustrated, but a plurality of workpieces W are generally provided.

溶接トーチ20は、空気を遮断するイナートガスを供給するノズル21と、ノズル21の内部に配置されるコンタクトチップ(図示せず)の中心を通って供給される溶接用ワイヤ22とを有する。溶接時には、ワークWとコンタクトチップとの間に所定の高電圧を付加した状態で、イナートガスと溶接用ワイヤ22とを供給しながら溶接トーチ20をワークWの溶接孔3に接近させる。これにより、高温のアークが発生し、その熱で溶融した溶接用ワイヤ22が溶接孔3の内部に溶着することで、ワークWの溶接が行われる。   The welding torch 20 has a nozzle 21 that supplies an inert gas that blocks air, and a welding wire 22 that is supplied through the center of a contact tip (not shown) disposed inside the nozzle 21. At the time of welding, the welding torch 20 is brought close to the welding hole 3 of the workpiece W while supplying the inert gas and the welding wire 22 with a predetermined high voltage applied between the workpiece W and the contact tip. As a result, a high-temperature arc is generated, and the welding wire 22 melted by the heat is welded to the inside of the welding hole 3, whereby the workpiece W is welded.

図3は、図1に示される封止部材を着脱自在に保持する保持部材を示す拡大斜視図である。図4(a)は、保持部材の拡大正面図、図4(b)は、保持部材の拡大側面図である。図5は、封止部材の拡大側面図である。   FIG. 3 is an enlarged perspective view showing a holding member that detachably holds the sealing member shown in FIG. 1. FIG. 4A is an enlarged front view of the holding member, and FIG. 4B is an enlarged side view of the holding member. FIG. 5 is an enlarged side view of the sealing member.

図3および図4に示すように、保持部材40は、封止部材30を磁力により吸引して保持する磁石41を備えている。磁石41は、ここでは円柱形状に形成されており、側面視して略U字(コの字)状の載置台42の内部に配置されている。載置台42は、磁石41が載置される底壁42aと、底壁42aの対向する2つの端縁から垂直に立設される一対の側壁42bとを有している。   As shown in FIGS. 3 and 4, the holding member 40 includes a magnet 41 that attracts and holds the sealing member 30 with a magnetic force. Here, the magnet 41 is formed in a columnar shape, and is disposed inside a mounting table 42 that is substantially U-shaped when viewed from the side. The mounting table 42 includes a bottom wall 42a on which the magnet 41 is mounted, and a pair of side walls 42b that are erected vertically from two opposing edges of the bottom wall 42a.

載置台42は、側面視して略L字状のブラケット43の先端側に配置されている。そして、ボルト部材4(図4参照)が、ブラケット43側からブラケット43および載置台42にそれぞれ形成された貫通孔(図示せず)を挿通して、磁石41に設けられた雌ネジ(図示せず)に締結されることにより、磁石41および載置台42がブラケット43に固定されている。ブラケット43の基端側には、ブラケット43を支持部12(図1参照)に固定するためのボルト部材(図示せず)が挿通する貫通孔43aが形成されている。   The mounting table 42 is disposed on the distal end side of the substantially L-shaped bracket 43 as viewed from the side. Then, the bolt member 4 (see FIG. 4) is inserted through through holes (not shown) formed in the bracket 43 and the mounting table 42 from the bracket 43 side, and the female screw (not shown) provided in the magnet 41 is shown. The magnet 41 and the mounting table 42 are fixed to the bracket 43. On the base end side of the bracket 43, a through hole 43a is formed through which a bolt member (not shown) for fixing the bracket 43 to the support portion 12 (see FIG. 1) is inserted.

また、保持部材40は、封止部材30を保持する際に封止部材30の軸部33を磁石41へ案内する案内部材44を備えている。案内部材44は、磁石41と反対側に向かってV字状に拡開する形状を呈している。載置台42の一対の側壁42bの端面(上面)は、案内部材44の形状に対応するV字状に切り欠かれており、案内部材44は、載置台42の一対の側壁42b上に、例えば溶接により固定されている。   Further, the holding member 40 includes a guide member 44 that guides the shaft portion 33 of the sealing member 30 to the magnet 41 when the sealing member 30 is held. The guide member 44 has a shape that expands in a V shape toward the opposite side of the magnet 41. The end surfaces (upper surfaces) of the pair of side walls 42b of the mounting table 42 are notched in a V shape corresponding to the shape of the guide member 44. The guide member 44 is formed on the pair of side walls 42b of the mounting table 42, for example, It is fixed by welding.

案内部材44は、磁石41側に開口部44a(図4(a)参照)が形成されている。そして、磁石41の一部、具体的には設置面と反対側の端面41a(図4(a)参照)が、軸部33と接触可能に、案内部材44の開口部44aにおいて案内部材44の内側に形成される空間S(図4(a)参照)に露呈している。   The guide member 44 has an opening 44a (see FIG. 4A) formed on the magnet 41 side. A part of the magnet 41, specifically, an end face 41a opposite to the installation surface (see FIG. 4A) can be brought into contact with the shaft portion 33 so that the guide member 44 has an opening 44a. It is exposed to the space S (see FIG. 4A) formed inside.

図2に示すように、ワークWの金属板部材W1における溶接孔3の近傍に、ネジ孔2を有するウエルドナット(溶接ナット)5が、金属板部材W2に形成された貫通孔6と同軸位置に予め点溶接により固定されている。つまり、ウエルドナット5がワークWに設けられることで、ワークWにネジ孔2が設けられている。ウエルドナット5は、他の部材との連結等のために使用されるものであり、形状は特に限定されず、六角ナットであっても四角ナットであってもよい。なお、ウエルドナット5は、図2では金属板部材W2の上面側に設置されているが下面側に設置されていてもよい。また、ウエルドナット5は、例えば、金属板部材W1,W2が重なった部分を貫通して形成された貫通孔(図示せず)と同軸位置となるようにワークWに設置されていてもよい。また、ネジ孔2は、ワークWに形成されたバーリング孔に雌ネジ加工されたものであってもよい。   As shown in FIG. 2, a weld nut (welding nut) 5 having a screw hole 2 in the vicinity of the welding hole 3 in the metal plate member W1 of the workpiece W is coaxial with the through-hole 6 formed in the metal plate member W2. Are fixed in advance by spot welding. That is, the weld nut 5 is provided in the workpiece W, so that the screw hole 2 is provided in the workpiece W. The weld nut 5 is used for connection with other members, and the shape is not particularly limited, and may be a hexagonal nut or a square nut. The weld nut 5 is installed on the upper surface side of the metal plate member W2 in FIG. 2, but may be installed on the lower surface side. Further, the weld nut 5 may be installed on the workpiece W so as to be coaxial with a through hole (not shown) formed through a portion where the metal plate members W1 and W2 overlap, for example. Further, the screw hole 2 may be formed by female threading a burring hole formed in the workpiece W.

図3および図5に示すように、封止部材30は、ネジ孔2(図2参照)に挿入する挿入部31と、挿入部31の挿入方向と反対側の端部に設けられネジ孔2よりも大きい径方向寸法を有する蓋部32と、蓋部32から挿入部31と反対側に延出し保持部材40の磁石41が吸引する軸部33とを備えている。   As shown in FIGS. 3 and 5, the sealing member 30 includes an insertion portion 31 to be inserted into the screw hole 2 (see FIG. 2), and an end portion on the opposite side to the insertion direction of the insertion portion 31. A lid portion 32 having a larger radial dimension, and a shaft portion 33 extending from the lid portion 32 to the opposite side of the insertion portion 31 and attracted by the magnet 41 of the holding member 40.

挿入部31は、略円柱形状を呈しており、先端側が先端に向かって先細りとなる円錐テーパ形状に形成されている。蓋部32は、ここでは略円盤形状に形成されており、挿入部31側に形成され軸方向に垂直な端面32a(図5参照)と、挿入部31と反対側に形成され径方向外方に向かって挿入部31側へ傾斜する円錐テーパ面32b(図5参照)とを有している。蓋部32は、封止部材30の挿入部31がネジ孔2(図2参照)に挿入された場合に、封止部材30をワークW(図2参照)上に支持するストッパとしての機能と、ネジ孔2の口部を覆う機能とを併せ持っている。   The insertion portion 31 has a substantially cylindrical shape, and is formed in a conical taper shape in which the distal end side tapers toward the distal end. Here, the lid portion 32 is formed in a substantially disc shape, and is formed on the insertion portion 31 side and formed with an end surface 32a (see FIG. 5) perpendicular to the axial direction and on the opposite side of the insertion portion 31 in the radially outward direction. And a conical taper surface 32b (see FIG. 5) inclined toward the insertion portion 31. The lid portion 32 functions as a stopper that supports the sealing member 30 on the workpiece W (see FIG. 2) when the insertion portion 31 of the sealing member 30 is inserted into the screw hole 2 (see FIG. 2). And has a function of covering the mouth of the screw hole 2.

軸部33は、ここでは円柱形状に形成されており、その側面が磁石41により磁着されるようになっている。ただし、軸部33は角柱形状とすることも可能である。また、封止部材30は、軸部33の蓋部32と反対側の端部に設けられ軸部33よりも大きい径を有する頭部34をさらに備えている。頭部34は、ここでは六角柱形状に形成されていて、封止部材30は、ボルト部材を加工して製造可能となっている。ただし、頭部34は、六角柱形状に限定されるものではなく、例えば略円柱形状に形成されていてもよい。   Here, the shaft portion 33 is formed in a cylindrical shape, and its side surface is magnetically attached by the magnet 41. However, the shaft portion 33 can also have a prismatic shape. The sealing member 30 further includes a head portion 34 provided at an end portion of the shaft portion 33 opposite to the lid portion 32 and having a larger diameter than the shaft portion 33. The head 34 is formed in a hexagonal column shape here, and the sealing member 30 can be manufactured by processing a bolt member. However, the head 34 is not limited to a hexagonal column shape, and may be formed in a substantially cylindrical shape, for example.

封止部材30は、全体が一体として形成されていてもよいし、複数の部品が溶接等によって結合されて形成されていてもよい。例えば蓋部32以外を一体で形成して、これを蓋部32に形成された中央孔に挿入し、両者を溶接等で結合して封止部材30が形成されてもよい。また、封止部材30は、溶接時にスパッタが付着しないように、予め離型剤、油等のスパッタ付着防止剤が全面に塗布されることが好ましい。   The entire sealing member 30 may be formed integrally, or a plurality of parts may be joined by welding or the like. For example, the sealing member 30 may be formed by integrally forming a portion other than the lid portion 32, inserting the same into a central hole formed in the lid portion 32, and joining them together by welding or the like. Moreover, it is preferable that a spatter adhesion preventing agent such as a release agent or oil is applied to the entire surface of the sealing member 30 in advance so that spatter does not adhere during welding.

制御部50(図1参照)は、ロボット10および溶接トーチ20の動作を制御する。例えば、制御部50は、溶接トーチ20による溶接前に、アーム11を移動させることにより保持部材40に保持されている封止部材30をネジ孔2(図2参照)に挿入して該ネジ孔2を封止し、アーム11を移動させることにより封止部材30を保持部材40から離脱させてネジ孔2に残置する制御を行う。そして、制御部50は、封止部材30を保持部材40から離脱させる場合、アーム11に設けられた保持部材40をネジ孔2の中心軸に垂直で且つ封止部材30と反対側の方向へ移動させるように制御する。   The control unit 50 (see FIG. 1) controls the operations of the robot 10 and the welding torch 20. For example, the control unit 50 inserts the sealing member 30 held by the holding member 40 into the screw hole 2 (see FIG. 2) by moving the arm 11 before welding by the welding torch 20. 2 is sealed and the arm 11 is moved so that the sealing member 30 is detached from the holding member 40 and left in the screw hole 2. When the control unit 50 causes the sealing member 30 to be detached from the holding member 40, the control unit 50 moves the holding member 40 provided on the arm 11 in a direction perpendicular to the central axis of the screw hole 2 and opposite to the sealing member 30. Control to move.

次に、前記のように構成された溶接装置1を使用した溶接方法について、図1〜図5に加えて、図6および図7を参照して説明する。
図6は、溶接方法の手順を示すフローチャートである。図7(a)〜(f)は、保持部材の動きを順次示す図である。なお、図6に示すフローチャートの内容は、制御部50が予め決められたプログラムを実行することにより実施される。
Next, in addition to FIGS. 1-5, the welding method using the welding apparatus 1 comprised as mentioned above is demonstrated with reference to FIG. 6 and FIG.
FIG. 6 is a flowchart showing the procedure of the welding method. 7A to 7F are diagrams sequentially illustrating the movement of the holding member. Note that the content of the flowchart shown in FIG. 6 is implemented by the control unit 50 executing a predetermined program.

まず、制御部50がロボット10に備えられたアーム11を移動させることにより、アーム11に設けられた保持部材40に磁石41により吸引されて着脱自在に保持されている封止部材30をワークWに設けられたウエルドナット5のネジ孔2に挿入して該ネジ孔2を封止する(S1、図7(a))。これにより、ネジ孔2の口部は封止部材30の蓋部32によって覆われ、ネジ孔2の内部は封止部材30の挿入部31が挿入されて、挿入部31および蓋部32でネジ孔2を封止することができる。   First, when the control unit 50 moves the arm 11 provided in the robot 10, the sealing member 30 that is attracted to the holding member 40 provided on the arm 11 by the magnet 41 and is detachably held is attached to the workpiece W. Is inserted into the screw hole 2 of the weld nut 5 provided on the screw nut 2 to seal the screw hole 2 (S1, FIG. 7A). Accordingly, the mouth portion of the screw hole 2 is covered with the lid portion 32 of the sealing member 30, and the insertion portion 31 of the sealing member 30 is inserted into the screw hole 2, and the insertion portion 31 and the lid portion 32 are screwed. The hole 2 can be sealed.

ここで、封止部材30は、例えば、挿入部31とネジ孔2の中心軸が略合致するようにネジ孔2の上方に位置された後、下方に移動させられてネジ孔2に挿入される。挿入部31の先端側が先端に向かって先細りとなっているため、挿入部31とネジ孔2の中心軸が挿入時に多少ずれていたとしても自動調心されて、挿入部31をネジ孔2にスムーズに挿入することができる。   Here, for example, after the sealing member 30 is positioned above the screw hole 2 so that the center axis of the insertion portion 31 and the screw hole 2 substantially coincide with each other, the sealing member 30 is moved downward and inserted into the screw hole 2. The Since the distal end side of the insertion portion 31 is tapered toward the distal end, even if the central axis of the insertion portion 31 and the screw hole 2 is slightly shifted at the time of insertion, the insertion portion 31 is turned into the screw hole 2. It can be inserted smoothly.

続いて、制御部50がアーム11を移動させることにより、ネジ孔2に挿入されている封止部材30を保持部材40から離脱させてネジ孔2に残置する(S2、図7(b))。ここで、封止部材30を保持部材40から離脱させる場合、アーム11に設けられた保持部材40がネジ孔2の中心軸に垂直で且つ封止部材30と反対側の方向(図7(b)の矢印方向)へ移動させられる。これにより、挿入部31がネジ孔2に挿入されたままで、磁石41による軸部33の磁着作用を断って、封止部材30を保持部材40から容易に離脱させることができる。   Subsequently, when the control unit 50 moves the arm 11, the sealing member 30 inserted in the screw hole 2 is detached from the holding member 40 and left in the screw hole 2 (S2, FIG. 7B). . Here, when the sealing member 30 is detached from the holding member 40, the holding member 40 provided on the arm 11 is perpendicular to the central axis of the screw hole 2 and in the direction opposite to the sealing member 30 (FIG. 7B). ) In the direction of the arrow). As a result, the sealing member 30 can be easily detached from the holding member 40 by cutting off the magnetizing action of the shaft portion 33 by the magnet 41 while the insertion portion 31 is inserted into the screw hole 2.

続いて、保持部材40は、封止部材30から離反するように、例えば図7(c)の矢印方向に移動させられる(S3、図7(c))。   Subsequently, the holding member 40 is moved, for example, in the arrow direction of FIG. 7C so as to be separated from the sealing member 30 (S3, FIG. 7C).

そして、封止部材30をネジ孔2に残置した状態で、アーム11の先端に連結された溶接トーチ20(図2参照)がワークWを溶接する(S4)。この溶接時においてスパッタが溶接部位である溶接孔3周辺やネジ孔2付近に飛散するものの、図7(c)に示すように挿入部31および蓋部32でネジ孔2が封止されているため、スパッタがネジ孔2の口部や内部に付着することが防止される。   And the welding torch 20 (refer FIG. 2) connected with the front-end | tip of the arm 11 in the state which left the sealing member 30 in the screw hole 2 welds the workpiece | work W (S4). At the time of welding, spatter is scattered around the weld hole 3 and the vicinity of the screw hole 2 which are welding parts, but the screw hole 2 is sealed by the insertion portion 31 and the lid portion 32 as shown in FIG. Therefore, it is possible to prevent spatter from adhering to the mouth portion and the inside of the screw hole 2.

また、封止部材30の軸部33は、ワークWに垂直に置かれるため、溶接時に飛散するスパッタは軸部33に当たって落下し、軸部33への付着が抑制される。さらに、封止部材30の軸部33が円柱形状に形成されているため、溶接時のスパッタが飛散して軸部33に接触する場合でも点または線接触となり、スパッタの軸部33への付着を効果的に抑制することができる。これにより、保持部材40の磁石41は、スパッタにより磁着作用が邪魔されることなく、封止部材30の軸部33をより確実に保持することができる。   In addition, since the shaft portion 33 of the sealing member 30 is placed perpendicular to the workpiece W, the spatter scattered during welding hits the shaft portion 33 and falls, and adhesion to the shaft portion 33 is suppressed. Furthermore, since the shaft portion 33 of the sealing member 30 is formed in a cylindrical shape, even when spatter during welding is scattered and contacts the shaft portion 33, point or line contact occurs, and spatter adheres to the shaft portion 33. Can be effectively suppressed. Thereby, the magnet 41 of the holding member 40 can hold the shaft portion 33 of the sealing member 30 more reliably without disturbing the magnetizing action by sputtering.

また、蓋部32に傾斜した円錐テーパ面32bを形成し、さらに、封止部材30の全面にスパッタ付着防止剤を塗布することにより、溶接時に飛散するスパッタが封止部材30に接触して付着することを効果的に抑制することができる。このように封止部材30は、スパッタが付着して形状が変化したり劣化したりすることによって機能が損なわれることが防止される。   In addition, the inclined tapered surface 32b is formed on the lid portion 32, and further, a spatter adhesion preventing agent is applied to the entire surface of the sealing member 30, so that spatter scattered during welding contacts the sealing member 30 and adheres. This can be effectively suppressed. As described above, the sealing member 30 is prevented from being spoiled by spattering and changing its shape or deteriorating.

所定の溶接作業が終了すると、制御部50がアーム11を移動させることにより、保持部材40がネジ孔2に挿入されている封止部材30に近接するように、例えば図7(d)の矢印方向に移動させられる(S5、図7(d))。   When the predetermined welding operation is completed, the control unit 50 moves the arm 11 so that the holding member 40 comes close to the sealing member 30 inserted in the screw hole 2, for example, an arrow in FIG. It is moved in the direction (S5, FIG. 7 (d)).

続いて、制御部50がアーム11を移動させることにより、保持部材40がネジ孔2の中心軸に垂直で且つ封止部材30側の方向(図7(e)の矢印方向)へ移動させられ、保持部材40がネジ孔2に挿入されている封止部材30を磁石41により吸引して保持する(S6、図7(e))。   Subsequently, when the control unit 50 moves the arm 11, the holding member 40 is moved in a direction perpendicular to the central axis of the screw hole 2 and toward the sealing member 30 (arrow direction in FIG. 7E). The sealing member 30 in which the holding member 40 is inserted into the screw hole 2 is attracted and held by the magnet 41 (S6, FIG. 7 (e)).

このとき、例えばウエルドナット5が僅かに傾いて設置されている場合等には、封止部材30は、軸部33がワークWの表面に対して傾斜して置かれる可能性がある。かかる場合でも、封止部材30の軸部33がV字状に拡開した案内部材44により該案内部材44の内側へ容易に案内されて磁石41へと導かれる。また、磁石41の端面41aが案内部材44の開口部44aにおいて空間Sに露呈しており、封止部材30の軸部33が磁石41に直接接触して磁着されるため確実に保持される。   At this time, for example, when the weld nut 5 is installed slightly inclined, the sealing member 30 may be placed with the shaft portion 33 inclined with respect to the surface of the workpiece W. Even in such a case, the shaft portion 33 of the sealing member 30 is easily guided to the inside of the guide member 44 by the guide member 44 expanded in a V shape and is guided to the magnet 41. Further, the end surface 41a of the magnet 41 is exposed to the space S in the opening 44a of the guide member 44, and the shaft portion 33 of the sealing member 30 is directly contacted with the magnet 41 and is magnetically attached, so that it is securely held. .

続いて、制御部50がアーム11を移動させることにより、保持部材40がネジ孔2の中心軸方向(図7(f)の矢印方向)に沿ってネジ孔2から離れる方向へ例えば上昇すると、封止部材30も保持部材40に保持された状態でともに上昇して、封止部材30がネジ孔2から引き抜かれる(S7、図7(f))。そして、磁石41に磁着された封止部材30は、図3に示すような保持部材40上に載置されるような安定した姿勢で待機する。   Subsequently, when the control unit 50 moves the arm 11, for example, the holding member 40 rises in the direction away from the screw hole 2 along the center axis direction of the screw hole 2 (the arrow direction in FIG. 7F). The sealing member 30 also rises while being held by the holding member 40, and the sealing member 30 is pulled out from the screw hole 2 (S7, FIG. 7 (f)). Then, the sealing member 30 magnetically attached to the magnet 41 stands by in a stable posture such that it is placed on the holding member 40 as shown in FIG.

このとき、例えば封止部材30が傾斜して封止部材30の蓋部32の下の隙間からネジ孔2付近にスパッタが万一侵入した場合や、蓋部32がワークWである車体の壁部(図示せず)に近接しており、蓋部32と壁部との間の狭い隙間にスパッタが万一入り込んだ場合等、飛散したスパッタによって、封止部材30がワークWに僅かに付着されてしまう可能性がある。かかる場合でも封止部材30をネジ孔2から確実に引き抜くために磁石41の吸引力を大きくしてもよいが、軸部33に頭部34を設けることで、上昇する保持部材40に備えられた案内部材44の端部が頭部34に当接して封止部材30を持ち上げることができるため、保持部材40は封止部材30をネジ孔2から確実に引き抜くことができる。   At this time, for example, when the sealing member 30 is inclined and spatter enters the vicinity of the screw hole 2 from the gap below the lid portion 32 of the sealing member 30, or the wall of the vehicle body where the lid portion 32 is the workpiece W. The sealing member 30 slightly adheres to the workpiece W due to scattered spatter, such as when spatter enters the narrow gap between the lid portion 32 and the wall portion. There is a possibility of being. Even in such a case, the attracting force of the magnet 41 may be increased in order to reliably pull out the sealing member 30 from the screw hole 2. However, by providing the head portion 34 on the shaft portion 33, the holding member 40 that rises is provided. Since the end portion of the guide member 44 is in contact with the head portion 34 and can lift the sealing member 30, the holding member 40 can reliably pull out the sealing member 30 from the screw hole 2.

前記したように本実施形態によれば、既存の溶接用のロボット10のアーム11に保持部材40を設け、該保持部材40に封止部材30を着脱自在に保持させ、アーム11を移動させて封止部材30の挿入部31をネジ孔2に挿入することによって、簡易な構成により、挿入部31および蓋部32でネジ孔2を封止することができる。また、封止部材30の挿入部31がネジ孔2に挿入された状態で、保持部材40をネジ孔2の中心軸に垂直で且つ封止部材30から離反する方向へ移動させるだけで、磁石41による軸部33の磁着作用を断って、封止部材30を保持部材40から容易に離脱させてネジ孔2に残置することができる。
すなわち、作業工数の増大を抑えるとともに設備スペースの増大を防止しつつ、溶接時におけるネジ孔2へのスパッタの付着を効果的に防止することが可能な、ロボットを用いる溶接方法および溶接装置1を提供することができる。
As described above, according to the present embodiment, the holding member 40 is provided on the arm 11 of the existing welding robot 10, the sealing member 30 is detachably held by the holding member 40, and the arm 11 is moved. By inserting the insertion portion 31 of the sealing member 30 into the screw hole 2, the screw hole 2 can be sealed with the insertion portion 31 and the lid portion 32 with a simple configuration. Further, in a state where the insertion portion 31 of the sealing member 30 is inserted into the screw hole 2, the holding member 40 is simply moved in a direction perpendicular to the central axis of the screw hole 2 and away from the sealing member 30. The sealing member 30 can be easily detached from the holding member 40 and left in the screw hole 2 by cutting off the magnetic adhesion of the shaft portion 33 by 41.
That is, a welding method and a welding apparatus 1 using a robot capable of effectively preventing spatter adhesion to the screw hole 2 during welding while suppressing an increase in work man-hours and preventing an increase in equipment space. Can be provided.

以上、本発明について、実施形態に基づいて説明したが、本発明は、前記実施形態に記載した構成に限定されるものではなく、前記実施形態に記載した構成を適宜組み合わせ或いは選択することを含め、その趣旨を逸脱しない範囲において適宜その構成を変更することができるものである。また、前記した実施形態の構成の一部について、追加、削除、置換をすることができる。   As mentioned above, although this invention was demonstrated based on embodiment, this invention is not limited to the structure described in the said embodiment, It includes including combining or selecting suitably the structure described in the said embodiment. The configuration can be changed as appropriate without departing from the spirit of the invention. Further, a part of the configuration of the above-described embodiment can be added, deleted, or replaced.

例えば、前記した実施形態では、ワークWの溶接は、溶接部位(溶接孔3)が点状となるMIG溶接の場合について説明したが、本発明はこれに限定されるものではない。本発明は、例えばワークWの側端縁における溶接等の溶接部位が線状となるMIG溶接にも適用可能であり、さらには、重ね合わせた金属板部材を一対の電極で表裏から挟圧して溶接するスポット溶接にも適用可能である。   For example, in the above-described embodiment, the welding of the workpiece W has been described for the case of MIG welding in which the welding site (weld hole 3) has a dot shape, but the present invention is not limited to this. The present invention can also be applied to MIG welding in which a welding site such as welding at the side edge of the workpiece W is linear, and furthermore, the stacked metal plate members are clamped from the front and back by a pair of electrodes. It can also be applied to spot welding for welding.

また、前記した実施形態では、アーム11に設けられた1個の保持部材40に1個の封止部材30が保持されているが、本発明はこれに限定されるものではない。例えば、アーム11に設けられた1個の保持部材40に複数個の封止部材30が保持されて、複数個のネジ孔2に対応可能に構成されてもよい。さらには、アーム11に複数個の保持部材40が設けられてもよい。   In the above-described embodiment, one sealing member 30 is held by one holding member 40 provided on the arm 11, but the present invention is not limited to this. For example, a plurality of sealing members 30 may be held by one holding member 40 provided on the arm 11 so as to be compatible with a plurality of screw holes 2. Furthermore, a plurality of holding members 40 may be provided on the arm 11.

また、前記した実施形態では、封止部材30による封止対象の孔がネジ孔2である場合について説明したが、本発明はこれに限定されるものではない。本発明は、封止部材30による封止対象の孔が例えば他の部材との連結等のためにボルト部材が挿通されるボルト孔である場合にも適用可能である。   In the above-described embodiment, the case where the hole to be sealed by the sealing member 30 is the screw hole 2 has been described, but the present invention is not limited to this. The present invention is also applicable to the case where the hole to be sealed by the sealing member 30 is a bolt hole through which a bolt member is inserted, for example, for connection to another member.

1 溶接装置
2 ネジ孔(孔)
5 ウエルドナット
10 ロボット
11 アーム
20 溶接トーチ(溶接手段)
30 封止部材
31 挿入部
32 蓋部
33 軸部
34 頭部
40 保持部材
41 磁石
44 案内部材
44a 開口部
50 制御部
S 空間
W ワーク
W1,W2 金属板部材
1 Welding device 2 Screw hole (hole)
5 Weld nut 10 Robot 11 Arm 20 Welding torch (welding means)
DESCRIPTION OF SYMBOLS 30 Sealing member 31 Insertion part 32 Cover part 33 Shaft part 34 Head 40 Holding member 41 Magnet 44 Guide member 44a Opening part 50 Control part S Space W Work W1, W2 Metal plate member

Claims (6)

ロボットに備えられたアームを移動させることにより、該アームに設けられた保持部材に着脱自在に保持されている封止部材をワークに設けられた孔に挿入して該孔を封止するステップと、
前記アームを移動させることにより、前記孔に挿入されている前記封止部材を前記保持部材から離脱させて前記孔に残置するステップと、
前記封止部材を前記孔に残置した状態で、前記アームの先端に連結された溶接手段が前記ワークを溶接するステップと、を有し、
前記保持部材は、前記封止部材を磁力により吸引して保持する磁石を備え、
前記封止部材は、前記孔に挿入する挿入部と、該挿入部の挿入方向と反対側の端部に設けられ前記孔よりも大きい径方向寸法を有する蓋部と、前記蓋部から前記挿入部と反対側に延出し前記保持部材の前記磁石が吸引する軸部とを備え、
前記残置するステップにおいて、前記封止部材を前記保持部材から離脱させる場合、前記アームに設けられた前記保持部材が前記孔の中心軸に垂直で且つ前記封止部材と反対側の方向へ移動させられる
ことを特徴とするロボットを用いる溶接方法。
Inserting a sealing member removably held by a holding member provided in the arm by moving an arm provided in the robot, and sealing the hole; ,
Moving the arm to separate the sealing member inserted in the hole from the holding member and leaving it in the hole;
A welding means connected to the tip of the arm in a state in which the sealing member is left in the hole, and welding the workpiece.
The holding member includes a magnet that attracts and holds the sealing member by magnetic force,
The sealing member includes an insertion portion to be inserted into the hole, a lid portion provided at an end opposite to the insertion direction of the insertion portion and having a larger radial dimension than the hole, and the insertion from the lid portion. A shaft portion extending to the opposite side of the portion and attracted by the magnet of the holding member,
In the leaving step, when the sealing member is detached from the holding member, the holding member provided on the arm is moved in a direction perpendicular to the central axis of the hole and opposite to the sealing member. The welding method using the robot characterized by being able to be performed.
前記アームを移動させることにより、前記保持部材が前記孔に挿入されている前記封止部材を保持して前記孔から引き抜くステップを有し、
前記保持部材は、前記封止部材を保持する際に前記封止部材の前記軸部を前記磁石へ案内する案内部材を備える
ことを特徴とする請求項1に記載のロボットを用いる溶接方法。
By moving the arm, the holding member holding the sealing member inserted in the hole and pulling out the hole;
The welding method using a robot according to claim 1, wherein the holding member includes a guide member that guides the shaft portion of the sealing member to the magnet when the sealing member is held.
前記案内部材は、前記磁石と反対側に向かってV字状に拡開するとともに、前記磁石側に開口部が形成されており、
前記磁石の一部が、前記軸部と接触可能に、前記案内部材の前記開口部において前記案内部材の内側に形成される空間に露呈している
ことを特徴とする請求項2に記載のロボットを用いる溶接方法。
The guide member is expanded in a V shape toward the opposite side of the magnet, and an opening is formed on the magnet side.
The robot according to claim 2, wherein a part of the magnet is exposed to a space formed inside the guide member at the opening of the guide member so as to be in contact with the shaft portion. Welding method using.
前記封止部材は、前記軸部の前記蓋部と反対側の端部に設けられ前記軸部よりも大きい径方向寸法を有する頭部をさらに備える
ことを特徴とする請求項3に記載のロボットを用いる溶接方法。
The robot according to claim 3, wherein the sealing member further includes a head provided at an end portion of the shaft portion opposite to the lid portion and having a larger radial dimension than the shaft portion. Welding method using.
前記封止部材の前記軸部は、円柱形状に形成されている
ことを特徴とする請求項1から請求項4のいずれか1項に記載のロボットを用いる溶接方法。
The welding method using a robot according to any one of claims 1 to 4, wherein the shaft portion of the sealing member is formed in a columnar shape.
アームを備えるロボットと、
前記アームの先端に連結され、ワークを溶接する溶接手段と、
前記ワークに設けられた孔に挿入して該孔を封止する封止部材と、
前記アームに設けられ、前記封止部材を着脱自在に保持する保持部材と、
前記溶接手段による溶接前に、前記アームを移動させることにより前記保持部材に保持されている前記封止部材を前記孔に挿入して該孔を封止し、前記アームを移動させることにより前記封止部材を前記保持部材から離脱させて前記孔に残置する制御を行う制御部と、を有し、
前記保持部材は、前記封止部材を磁力により吸引して保持する磁石を備え、
前記封止部材は、前記孔に挿入する挿入部と、該挿入部の挿入方向と反対側の端部に設けられ前記孔よりも大きい径方向寸法を有する蓋部と、前記蓋部から前記挿入部と反対側に延出し前記保持部材の前記磁石が吸引する軸部とを備え、
前記制御部は、前記封止部材を前記保持部材から離脱させる場合、前記アームに設けられた前記保持部材を前記孔の中心軸に垂直で且つ前記封止部材と反対側の方向へ移動させる
ことを特徴とするロボットを用いる溶接装置。
A robot with an arm;
Welding means connected to the tip of the arm and welding the workpiece;
A sealing member that is inserted into a hole provided in the workpiece and seals the hole;
A holding member provided on the arm and detachably holding the sealing member;
Prior to welding by the welding means, the sealing member held by the holding member is inserted into the hole by moving the arm to seal the hole, and the sealing is performed by moving the arm. A control unit that performs control to detach the stop member from the holding member and leave it in the hole,
The holding member includes a magnet that attracts and holds the sealing member by magnetic force,
The sealing member includes an insertion portion to be inserted into the hole, a lid portion provided at an end opposite to the insertion direction of the insertion portion and having a larger radial dimension than the hole, and the insertion from the lid portion. A shaft portion extending to the opposite side of the portion and attracted by the magnet of the holding member,
The control unit moves the holding member provided on the arm in a direction perpendicular to the central axis of the hole and opposite to the sealing member when the sealing member is detached from the holding member. Welding equipment using a robot characterized by this.
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JPS5866090U (en) * 1981-10-27 1983-05-04 トヨタ自動車株式会社 Spatter prevention device for welding equipment
JPS6389972U (en) * 1986-11-28 1988-06-10
JP3043230U (en) * 1997-05-09 1997-11-18 タキゲン製造株式会社 Screw hole shield for painting
JP2007268574A (en) * 2006-03-31 2007-10-18 Toyota Motor Corp Masking member and workpiece machining method using the same

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JPS5866090U (en) * 1981-10-27 1983-05-04 トヨタ自動車株式会社 Spatter prevention device for welding equipment
JPS6389972U (en) * 1986-11-28 1988-06-10
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JP2018202480A (en) * 2017-06-01 2018-12-27 株式会社ワイテック Spatter adhesion prevention tool
JP7002747B2 (en) 2017-06-01 2022-01-20 株式会社ワイテック Spatter adhesion prevention tool

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