JP2014202639A - Test device for radial rolling bearing - Google Patents

Test device for radial rolling bearing Download PDF

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JP2014202639A
JP2014202639A JP2013079790A JP2013079790A JP2014202639A JP 2014202639 A JP2014202639 A JP 2014202639A JP 2013079790 A JP2013079790 A JP 2013079790A JP 2013079790 A JP2013079790 A JP 2013079790A JP 2014202639 A JP2014202639 A JP 2014202639A
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rolling bearing
radial rolling
lubricating oil
radial
housing
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JP6205802B2 (en
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育男 田口
Ikuo Taguchi
育男 田口
吉田 雅人
Masahito Yoshida
雅人 吉田
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NSK Ltd
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NSK Ltd
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Priority to JP2013079790A priority Critical patent/JP6205802B2/en
Priority to US14/781,954 priority patent/US9903786B2/en
Priority to EP14779473.9A priority patent/EP2982955B1/en
Priority to CN201480020060.8A priority patent/CN105102955B/en
Priority to KR1020157027077A priority patent/KR101772307B1/en
Priority to PCT/JP2014/060003 priority patent/WO2014163193A1/en
Publication of JP2014202639A publication Critical patent/JP2014202639A/en
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Abstract

PROBLEM TO BE SOLVED: To provide a structure capable of sufficiently enhancing the rigidity of a fixed housing 1a and performing a highly reliable test.SOLUTION: The whole of a fixed housing 1a is integrally formed by applying forging processing and cutting processing to a carbon steel-made material. A lubrication oil reservoir 6a is provided inside the housing 1a, and the bottom of the lubrication oil reservoir 6a is made to be a partially cylindrical concave surface that is concentric with the central axis of a revolving shaft 2a.

Description

本発明は、自動車、各種工作機械、各種産業機械等の回転支持部に組み込むラジアル転がり軸受の耐久性評価を行う為のラジアル転がり軸受用試験装置の改良に関する。   The present invention relates to an improvement in a radial rolling bearing test apparatus for evaluating the durability of a radial rolling bearing incorporated in a rotation support portion of an automobile, various machine tools, various industrial machines, and the like.

転がり軸受の寿命は、この転がり軸受を構成する軌道輪や転動体の材質、形状、大きさ、潤滑状態、荷重等の各種因子が複雑に絡み合って変化する。従って、用途に応じた適切な耐久性を有する転がり軸受を得る為には、前記各種因子が前記転がり軸受の寿命に及ぼす影響を知る為の試験を行う必要がある。図7は、特許文献1に記載されたラジアル転がり軸受用試験装置を示している。このラジアル転がり軸受用試験装置は、特許請求の範囲に記載したハウジングである、固定ハウジング1の内側に、回転軸2の先端部(図7の左端部)と基端寄り部分とを、それぞれが供試軸受である、1対のラジアル転がり軸受3、3により回転自在に支持している。又、この回転軸2のうちでこれら両ラジアル転がり軸受3、3の間に位置する中間部の周囲に可動ハウジング4を、前記回転軸2と同心に配置している。この可動ハウジング4は前記固定ハウジング1の内部に、径方向の変位を可能に、回転方向の変位を阻止した状態で設けられている。そして、前記可動ハウジング4の内周面と前記回転軸2の中間部外周面との間に、サポート軸受5を設けている。そして、このサポート軸受5及び前記両ラジアル転がり軸受3、3の下半部を、前記固定ハウジング1の内側に設けられた潤滑油溜り6に貯留された潤滑油中に浸漬している。この潤滑油中には、必要に応じて、金属粉末、セラミック粉末等の異物7、7を混入する。又、油圧シリンダ等の加圧装置により、前記可動ハウジング4に、鉛直方向(図7の上下方向)に向いた所望値のラジアル荷重Fを付与自在としている。   The life of a rolling bearing changes due to complicated intertwining of various factors such as the material, shape, size, lubrication state, and load of the bearing rings and rolling elements constituting the rolling bearing. Therefore, in order to obtain a rolling bearing having appropriate durability according to the application, it is necessary to perform a test for knowing the influence of the various factors on the life of the rolling bearing. FIG. 7 shows the radial rolling bearing test apparatus described in Patent Document 1. This radial rolling bearing test device is a housing described in claims, and includes a distal end portion (left end portion in FIG. 7) and a proximal end portion of the rotating shaft 2 on the inner side of the fixed housing 1. It is rotatably supported by a pair of radial rolling bearings 3 and 3 that are test bearings. A movable housing 4 is disposed concentrically with the rotary shaft 2 around an intermediate portion of the rotary shaft 2 located between the radial rolling bearings 3 and 3. The movable housing 4 is provided in the fixed housing 1 in a state in which radial displacement is possible and rotational displacement is prevented. A support bearing 5 is provided between the inner peripheral surface of the movable housing 4 and the outer peripheral surface of the intermediate portion of the rotary shaft 2. The support bearing 5 and the lower half portions of the radial rolling bearings 3 and 3 are immersed in the lubricating oil stored in the lubricating oil reservoir 6 provided inside the fixed housing 1. In this lubricating oil, foreign substances 7 and 7 such as metal powder and ceramic powder are mixed as necessary. Further, a radial load F having a desired value directed in the vertical direction (vertical direction in FIG. 7) can be applied to the movable housing 4 by a pressurizing device such as a hydraulic cylinder.

前記両ラジアル転がり軸受3、3の寿命試験を行う場合には、前記加圧装置により前記可動ハウジング4を押圧する事で、この可動ハウジング4、前記サポート軸受5及び前記回転軸2を介し前記両ラジアル転がり軸受3、3を鉛直方向に押圧すると共に、この回転軸2を回転駆動する。この結果、所望のラジアル荷重Fを付加されつつ、所望の回転速度で回転された状態で、前記両ラジアル転がり軸受3、3の耐久性評価の為の寿命試験が行える。   When performing a life test of the radial rolling bearings 3, 3, the movable housing 4 is pressed by the pressurizing device, so that the both bearings 5, the support bearings 5, and the rotary shaft 2 are used. The radial rolling bearings 3 and 3 are pressed in the vertical direction, and the rotary shaft 2 is driven to rotate. As a result, a life test for evaluating the durability of the radial rolling bearings 3 and 3 can be performed while being rotated at a desired rotational speed while applying a desired radial load F.

ところで、上述の様なラジアル転がり軸受用試験装置の場合、信頼性の高い評価を行う為には、前記固定ハウジング1の剛性を十分に高くする事が重要である。即ち、この固定ハウジング1の剛性が十分でない場合、前記ラジアル荷重Fによりこの固定ハウジング1のうちでこのラジアル荷重Fを支承する部分が変形(弾性変形)する可能性がある。これにより、前記ラジアル荷重Fを供試軸受である前記両ラジアル転がり軸受3、3に正常に付与できず、試験結果のばらつきが大きくなる可能性がある。   By the way, in the case of the radial rolling bearing test apparatus as described above, it is important to sufficiently increase the rigidity of the fixed housing 1 in order to perform highly reliable evaluation. That is, when the rigidity of the fixed housing 1 is not sufficient, a portion of the fixed housing 1 that supports the radial load F may be deformed (elastically deformed) by the radial load F. Thereby, the radial load F cannot be normally applied to the radial rolling bearings 3 and 3 which are test bearings, and there is a possibility that the variation of the test results becomes large.

特開2007−3196号公報Japanese Patent Laid-Open No. 2007-3196

本発明は、上述の様な事情に鑑みて、ハウジングの剛性を十分に高くして試験結果のばらつきを抑えられるラジアル転がり軸受用試験装置を実現すべく発明したものである。   In view of the circumstances as described above, the present invention has been invented to realize a radial rolling bearing test apparatus capable of sufficiently increasing the rigidity of a housing and suppressing variations in test results.

本発明のラジアル転がり軸受用試験装置は、前述した従来から知られているラジアル転がり軸受用試験装置と同様に、ラジアル転がり軸受の耐久性評価(寿命試験)を行う為のものである。
前記寿命試験の対象となるラジアル転がり軸受は、外輪と、内輪と、複数個の転動体とを備える。
このうちの外輪は、内周面に外輪軌道を有する。
又、前記内輪は、外周面に内輪軌道を有する。
又、前記各転動体は、前記外輪軌道と前記内輪軌道との間に転動自在に設けられている。
The radial rolling bearing test apparatus of the present invention is for performing durability evaluation (life test) of the radial rolling bearing, similarly to the conventionally known radial rolling bearing test apparatus.
The radial rolling bearing to be subjected to the life test includes an outer ring, an inner ring, and a plurality of rolling elements.
Of these, the outer ring has an outer ring raceway on the inner peripheral surface.
The inner ring has an inner ring raceway on the outer peripheral surface.
Each rolling element is provided between the outer ring raceway and the inner ring raceway so as to be freely rollable.

そして、本発明のラジアル転がり軸受用試験装置は、ハウジングと、回転軸と、回転駆動手段と、荷重付与手段とを備える。
このうちの回転軸は、前記ハウジングの内側に回転自在に支持され、前記ラジアル転がり軸受の内輪を外嵌する為のものである。
又、前記回転駆動手段は、前記回転軸を回転駆動する。
又、前記荷重付与手段は、前記ラジアル転がり軸受にラジアル荷重を付与する。
The radial rolling bearing test apparatus of the present invention includes a housing, a rotating shaft, a rotation driving unit, and a load applying unit.
Among these, the rotating shaft is rotatably supported inside the housing, and is for externally fitting the inner ring of the radial rolling bearing.
The rotation driving means rotationally drives the rotation shaft.
Further, the load applying means applies a radial load to the radial rolling bearing.

特に、本発明のラジアル転がり軸受用試験装置に於いては、前記ハウジングを、複数の部材を連結(固定)して構成するのではなく、全体を一体に形成する。
上述の様な本発明のラジアル転がり軸受用試験装置を実施する場合に好ましくは、請求項2に記載した発明の様に、前記ハウジングを、炭素鋼製とする。即ち、このハウジングを、炭素鋼製である素材に鍛造加工を施し、更に必要に応じて切削加工を施す事により造る。
In particular, in the radial rolling bearing test apparatus of the present invention, the housing is not formed by connecting (fixing) a plurality of members, but is formed integrally as a whole.
When the radial rolling bearing test apparatus of the present invention as described above is implemented, the housing is preferably made of carbon steel as in the invention described in claim 2. That is, the housing is manufactured by forging a material made of carbon steel and further performing cutting as necessary.

又、好ましくは請求項3に記載した発明の様に、前記ハウジングの内側に、前記ラジアル転がり軸受の一部を浸漬する潤滑油を貯留する為の潤滑油溜りを設ける。そして、前記荷重付与手段を、水平方向にラジアル荷重を付与するものとする。
この様な請求項3に記載した発明を実施する場合に好ましくは、請求項4に記載した発明の様に、前記潤滑油溜りの底面を、前記回転軸の中心軸と同心の部分円筒状の凹曲面とする。この場合に好ましくは、請求項5に記載した発明の様に、前記潤滑油溜りの底面の曲率半径を、前記ラジアル転がり軸受の外径の0.6倍以上、2倍以下(好ましくは、1倍)とする。
又、好ましくは請求項6に記載した発明の様に、前記潤滑油中に、金属粉末、セラミック粉末等の異物を混入する。
Preferably, as in the invention described in claim 3, a lubricating oil reservoir for storing lubricating oil for immersing a part of the radial rolling bearing is provided inside the housing. The load applying means applies a radial load in the horizontal direction.
When the invention described in claim 3 is implemented, preferably, as in the invention described in claim 4, the bottom surface of the lubricating oil reservoir is formed in a partially cylindrical shape concentric with the central axis of the rotating shaft. A concave curved surface. In this case, preferably, as in the invention described in claim 5, the radius of curvature of the bottom surface of the lubricating oil reservoir is not less than 0.6 times and not more than 2 times the outer diameter of the radial rolling bearing (preferably 1 Times).
Preferably, as in the invention described in claim 6, foreign substances such as metal powder and ceramic powder are mixed in the lubricating oil.

上述の様に構成する本発明のラジアル転がり軸受用試験装置によれば、ハウジングを全体を一体に形成している為、このハウジングの剛性を十分に高くできて、ラジアル荷重を供試軸受であるラジアル転がり軸受に正常に付与できる。この結果、試験結果のばらつきを抑え、このラジアル転がり軸受の寿命に関して、信頼性の高い評価を行う事が可能になる。   According to the radial rolling bearing test apparatus of the present invention configured as described above, since the housing is integrally formed as a whole, the rigidity of the housing can be sufficiently increased and the radial load is a test bearing. Can be normally applied to radial rolling bearings. As a result, variation in test results can be suppressed, and it is possible to perform highly reliable evaluation on the life of the radial rolling bearing.

本発明の実施の形態の1例を示すラジアル転がり軸受用試験装置の断面図。Sectional drawing of the testing apparatus for radial rolling bearings which shows one example of embodiment of this invention. 図1のX−X断面に相当する模式図。The schematic diagram equivalent to the XX cross section of FIG. 固定ハウジングを取り出して示す平面図(A)と、(A)の下方から見た状態を示す端面図(B)A plan view (A) showing the fixed housing taken out, and an end view (B) showing a state seen from below (A) 固定ハウジングを一体に形成する事による効果を説明する為の比較例として示す図。The figure shown as a comparative example for demonstrating the effect by forming a fixed housing integrally. ラジアル荷重を鉛直方向に付与する事の問題点を説明する為の断面図。Sectional drawing for demonstrating the problem of giving a radial load to a perpendicular direction. 回転軸の回転方向を規制する事による効果を説明する為の断面図。Sectional drawing for demonstrating the effect by restrict | limiting the rotation direction of a rotating shaft. 従来構造の1例を示すラジアル転がり軸受用試験装置の断面図。Sectional drawing of the testing apparatus for radial rolling bearings which shows an example of the conventional structure.

図1〜3は、本発明の実施の形態の1例を示している。本例の場合、回転軸2aの先端部(図1の左端部)と基端寄り部分とを固定ハウジング1aに対し、それぞれが供試軸受である、1対のラジアル転がり軸受3a、3bにより回転自在に支持している。即ち、これら両ラジアル転がり軸受3a、3bの内輪8、8を、前記回転軸2aの先端部と基端寄り部分とに外嵌している。これら両内輪8、8の内側面は、この回転軸2aの中間部に設けた段差部9、9に、ワッシャ10、10を介して突き当てている。又、前記両ラジアル転がり軸受3a、3bの外輪11、11を、前記固定ハウジング1aのうち、前記回転軸2aの軸方向に離隔する状態で鉛直方向に立設された1対の軸方向側壁部12、12に支持している。この為に、これら両軸方向側壁部12、12に設けた円孔13、13の内側に略円筒状の支持スリーブ14a、14bを取り付けている。そして、前記各外輪11、11を、これら両支持スリーブ14a、14bの先端部内周面に設けた円筒面状の支持部15a、15bに内嵌している。前記両ラジアル転がり軸受3a、3bのうちの一方(図1の右側)のラジアル転がり軸受3aを構成する外輪11の外側面を、前記両支持スリーブ14a、14bのうちの一方の支持スリーブ14aの支持部15aの奥端部に設けた段差面に突き当てている。これにより、前記一方のラジアル転がり軸受3aを、前記ワッシャ10の外側面と前記一方の支持スリーブ14aの支持部15aの段差面との間で軸方向に強く挟持している。これに対し、前記両ラジアル転がり軸受3a、3bのうちの他方(図1の左側)のラジアル転がり軸受3bを構成する外輪11の外側面は、前記両支持スリーブ14a、14bのうちの他方の支持スリーブ14bの内側に軸方向変位を可能に挿入(嵌入)したピストン部16の先端面に突き当てている。これにより、前記他方のラジアル転がり軸受3bを、前記ワッシャ10の外側面と前記ピストン部16の先端面との間で軸方向に強く挟持している。本例の場合、このピストン部16の基端面を、図示しない、油圧シリンダ等の加圧装置により押圧する事で、前記両ラジアル転がり軸受3a、3bに所望値のアキシアル荷重Fを付与できる様にしている。 1 to 3 show an example of an embodiment of the present invention. In the case of this example, the distal end portion (left end portion in FIG. 1) and the proximal end portion of the rotating shaft 2a are rotated with respect to the fixed housing 1a by a pair of radial rolling bearings 3a and 3b, each being a test bearing. Supports freely. That is, the inner rings 8 and 8 of these radial rolling bearings 3a and 3b are externally fitted to the distal end portion and the proximal end portion of the rotating shaft 2a. The inner side surfaces of these inner rings 8 and 8 are in contact with stepped portions 9 and 9 provided at the intermediate portion of the rotating shaft 2a through washers 10 and 10, respectively. Further, a pair of axial side walls standing upright in the vertical direction with the outer rings 11, 11 of the radial rolling bearings 3a, 3b being separated from each other in the axial direction of the rotary shaft 2a of the fixed housing 1a. 12 and 12 are supported. For this purpose, substantially cylindrical support sleeves 14a and 14b are attached to the inner sides of the circular holes 13 and 13 provided in the two axial side wall portions 12 and 12, respectively. The outer rings 11 and 11 are fitted into cylindrical support portions 15a and 15b provided on the inner peripheral surfaces of the distal ends of the support sleeves 14a and 14b. The outer surface of the outer ring 11 constituting the radial rolling bearing 3a of one of the radial rolling bearings 3a and 3b (the right side in FIG. 1) is supported by one of the supporting sleeves 14a and 14b. It abuts against a step surface provided at the back end of the portion 15a. Thus, the one radial rolling bearing 3a is strongly held in the axial direction between the outer surface of the washer 10 and the stepped surface of the support portion 15a of the one support sleeve 14a. On the other hand, the outer surface of the outer ring 11 constituting the other radial rolling bearing 3b of the radial rolling bearings 3a and 3b (the left side in FIG. 1) is supported by the other of the supporting sleeves 14a and 14b. It abuts against the distal end surface of the piston portion 16 that is inserted (inserted) into the sleeve 14b so as to be axially displaceable. As a result, the other radial rolling bearing 3 b is strongly held in the axial direction between the outer surface of the washer 10 and the tip surface of the piston portion 16. In this example, the proximal face of the piston portion 16, not shown, by pressing by the pressure device such as a hydraulic cylinder, the two radial rolling bearing 3a, as capable of imparting axial load F a desired value 3b I have to.

又、前記回転軸2aの中間部の周囲にこの回転軸2aと同心に、略円筒状の可動ハウジング4aを配置している。そして、この可動ハウジング4aの内周面と前記回転軸2aの中間部外周面との間に、1対のサポート軸受5a、5aを設けている。前記可動ハウジング4aは、前記固定ハウジング1aの内部に、径方向の変位を可能に、且つ、回転方向の変位を阻止した状態で設けられている。そして、本例の場合、前記可動ハウジング4aに、水平方向に所望値のラジアル荷重Fを付与できる様にしている。即ち、前記固定ハウジング1aを構成する前記両軸方向側壁部12、12の端部同士を連続させた1対の幅方向側壁部17a、17bのうち、一方(図2の右側)の幅方向側壁部17aに水平方向に貫通する状態で設けた通孔18に、略円柱状の押圧治具19の先端部を挿通し、この押圧治具19の基端面(図2の右端面)に、前記固定ハウジング1a(幅方向側壁部17a)の外側に設置した、油圧シリンダ等の加圧装置の押圧ロッド20の先端面(図2の左端面)を、鋼球21及び押圧板22を介して突き当てて、ラジアル荷重付与手段を構成している。又、この押圧板22の外側面に振動センサ23を設け、この振動センサ23によりこの押圧板22の振動を検出する事で、前記各部材2a、5a、4a、19を介し前記両ラジアル転がり軸受3a、3bの振動を検出自在としている。
又、前記回転軸2aを、直接若しくは無端ベルトを掛け渡されたプーリ及びカップリングを介して、電動モータ等の駆動源の出力軸に接続し、前記回転軸2aを所望の回転速度で回転駆動する為の回転駆動手段を構成している。
In addition, a substantially cylindrical movable housing 4a is disposed around the intermediate portion of the rotary shaft 2a so as to be concentric with the rotary shaft 2a. A pair of support bearings 5a and 5a are provided between the inner peripheral surface of the movable housing 4a and the intermediate outer peripheral surface of the rotary shaft 2a. The movable housing 4a is provided inside the fixed housing 1a in a state that allows radial displacement and prevents rotational displacement. In the case of this embodiment, the movable housing 4a, and the manner may impart radial load F r of the desired value in the horizontal direction. That is, one of the pair of width direction side wall portions 17a and 17b in which the ends of the both axial side wall portions 12 and 12 constituting the fixed housing 1a are connected to each other (right side in FIG. 2). The distal end portion of a substantially cylindrical pressing jig 19 is inserted into a through hole 18 provided in a state of penetrating the portion 17a in the horizontal direction, and the base end surface (right end surface in FIG. 2) of the pressing jig 19 A front end surface (left end surface in FIG. 2) of a pressure device such as a hydraulic cylinder installed outside the fixed housing 1a (width direction side wall portion 17a) is pushed through a steel ball 21 and a pressure plate 22. Thus, a radial load applying means is configured. Further, a vibration sensor 23 is provided on the outer surface of the pressing plate 22, and the vibration sensor 23 detects the vibration of the pressing plate 22, whereby the radial rolling bearings are provided via the members 2 a, 5 a, 4 a, and 19. The vibrations 3a and 3b can be detected freely.
Further, the rotary shaft 2a is connected to an output shaft of a drive source such as an electric motor directly or via a pulley and a coupling spanned by an endless belt, and the rotary shaft 2a is driven to rotate at a desired rotational speed. Rotation drive means for this purpose is configured.

又、本例の場合、前記固定ハウジング1aは、図3に示す様に、上方が開口した略矩形箱状で、炭素鋼製の素材に鍛造加工及び切削加工を施して造る事により、全体を一体に形成している。又、前記固定ハウジング1aの内側には、潤滑油溜り6aが設けられており、この潤滑油溜り6aの底面は、前記回転軸2aと同心の部分円筒状の凹曲面としている。この潤滑油溜り6aの底面の曲率半径rは、前記両ラジアル転がり軸受3a、3bの外径Dの0.6倍以上、2倍以下(好ましくは、1倍以下)としている(0.6D≦r≦2D)。又、前記潤滑油溜り6aの底面と前記可動ハウジング4a及び前記両支持スリーブ14a、14bの外周面との間に、板状のヒータ24を、このヒータ24の上下両側面と、この潤滑油溜り6aの底面、並びに、前記可動ハウジング4a及び前記両支持スリーブ14a、14bの外周面との間に隙間を介在させた状態で設けている。前記ヒータ24は、前記潤滑油溜り6aの底面に沿って湾曲している。即ち、このヒータ24の上下両側面を、前記回転軸2aの中心軸と同心の部分円筒状の曲面としている。そして、前記潤滑油溜り6aに、所望の比率で金属粉末やセラミック粉末等の異物7、7を混入した潤滑油を貯留している。この為、実験開始から実験終了までの間中、この潤滑油中の前記異物7、7の混入率が変化する事はない。そして、前記回転軸2a、延いては前記両ラジアル転がり軸受3a、3b及び前記両サポート軸受5a、5aの回転に伴って、前記潤滑油が撹拌され、前記異物7、7がこの潤滑油中で均一に分散する。尚、前記潤滑油溜り6a内に、この潤滑油溜り6a内の潤滑油の流れを適正にする為の整流手段を設ける事もできる。   Further, in the case of this example, the fixed housing 1a is formed in a substantially rectangular box shape with an upper opening, as shown in FIG. 3, and is formed by subjecting a carbon steel material to forging and cutting. It is integrally formed. A lubricating oil reservoir 6a is provided inside the fixed housing 1a. The bottom surface of the lubricating oil reservoir 6a is a partially cylindrical concave curved surface concentric with the rotating shaft 2a. The radius of curvature r of the bottom surface of the lubricating oil reservoir 6a is 0.6 times or more and preferably 2 times or less (preferably 1 time or less) of the outer diameter D of the radial rolling bearings 3a and 3b (0.6D ≦ r ≦ 2D). Further, between the bottom surface of the lubricating oil reservoir 6a and the outer peripheral surfaces of the movable housing 4a and the support sleeves 14a and 14b, plate-shaped heaters 24, both upper and lower side surfaces of the heater 24, and the lubricating oil reservoir 6a, and a gap is provided between the movable housing 4a and the outer peripheral surfaces of the support sleeves 14a and 14b. The heater 24 is curved along the bottom surface of the lubricating oil reservoir 6a. That is, the upper and lower side surfaces of the heater 24 are partially cylindrical curved surfaces concentric with the central axis of the rotating shaft 2a. The lubricating oil reservoir 6a stores lubricating oil mixed with foreign substances 7, 7 such as metal powder and ceramic powder at a desired ratio. For this reason, the mixing rate of the foreign substances 7 and 7 in the lubricating oil does not change during the period from the start of the experiment to the end of the experiment. The lubricating oil is agitated with the rotation of the rotary shaft 2a, and hence the radial rolling bearings 3a, 3b and the support bearings 5a, 5a, and the foreign matters 7, 7 are contained in the lubricating oil. Disperse uniformly. A rectifying means for making the flow of the lubricating oil in the lubricating oil reservoir 6a appropriate can be provided in the lubricating oil reservoir 6a.

上述の様に構成する、本例のラジアル転がり軸受用試験装置により、供試軸受である前記両ラジアル転がり軸受3a、3bの耐久性試験(寿命試験)を行う場合には、前記回転軸2aによる撹拌効果及び負荷圏の潤滑性を考慮して、前記潤滑油溜り6a内に潤滑油を、前記回転軸2aを回転駆動する以前の状態で、この回転軸2aの下端部から上端部までの範囲に規制する事が好ましい。そこで、本例の場合には、この潤滑油の油面(上面)がこの回転軸2aの中心軸上に位置する様に貯留している。そして、この回転軸2aを回転駆動する以前の状態で、前記両ラジアル転がり軸受3a、3bの下半部のみを前記潤滑油中に浸漬している。これにより、寿命試験中に、前記回転軸2aの外周面のうちの少なくとも下端部が潤滑油中に浸漬し、前記両ラジアル転がり軸受3a、3bが径方向に関して少なくとも下端から1/3の部分が潤滑油中に浸漬した状態となる様にしている。そして、前記ヒータ24によりこの潤滑油の油温を所望の温度(例えば100℃)に保持する。本例の場合、この潤滑油の油面を、前記回転軸2aを回転駆動する以前の状態で、この回転軸2aの中心軸上に位置させている為、寿命試験中にも、この回転軸2aや前記両ラジアル転がり軸受3a、3bを所定の温度の範囲内に保持し易い。又、前記ピストン部16の基端面を押圧する事で前記回転軸2aを軸方向に押圧し、前記両ラジアル転がり軸受3a、3bに所望のアキシアル荷重Fを付加する。更に、前記押圧ロッド20により前記可動ハウジング4aの外周面を押圧する事で前記回転軸2aを水平方向に押圧し、前記両ラジアル転がり軸受3a、3bに所望のラジアル荷重Fを付加する。この状態で、前記回転軸2aを、これら両ラジアル転がり軸受3a、3bを構成する玉25、25の回転(公転)方向が、これら両ラジアル転がり軸受3a、3bの円周方向に関して前記ラジアル荷重の作用方向前方に位置する負荷圏(図2に太線で示す部分)を、下方から上方に向け通過する方向(図2の時計方向)に、所望の回転速度で回転駆動する。この結果、前記両ラジアル転がり軸受3a、3bが、所望のラジアル荷重F及びアキシアル荷重Fを付加されつつ所望の回転速度で回転駆動される。この状態で、前記振動センサ23が検出する前記両ラジアル転がり軸受3a、3bの振動値(振幅)が、試験開始時の初期振動値の1.5倍以上、3倍未満(例えば2倍)に設定された閾値を超えた時点をこれら両ラジアル転がり軸受3a、3bの寿命とし、試験を終了する。この閾値が初期振動値の1.5倍未満の場合、これら両ラジアル転がり軸受3a、3b以外の破損に基づく振動により試験が終了する可能性がある。又、前記閾値が3倍以上である場合は、破損が大幅に進行してしまい、破損の起点となった部位を特定できなくなる可能性がある。尚、前記両ラジアル転がり軸受3a、3bを交換する際には、前記両支持スリーブ14a、14bを軸方向外方に変位させた状態で、前記回転軸2aの軸方向両側から前記両ラジアル転がり軸受3a、3bの交換を行う。 When performing the durability test (life test) of the radial rolling bearings 3a and 3b, which are the test bearings, using the radial rolling bearing test apparatus of the present example configured as described above, the rotating shaft 2a is used. In consideration of the agitation effect and the lubricity of the load zone, the range from the lower end portion to the upper end portion of the rotating shaft 2a in the state before the rotating shaft 2a is rotationally driven with lubricating oil in the lubricating oil reservoir 6a It is preferable to regulate to. Therefore, in this example, the lubricating oil is stored so that the oil surface (upper surface) is positioned on the central axis of the rotating shaft 2a. Then, in a state before the rotary shaft 2a is rotationally driven, only the lower half portions of the radial rolling bearings 3a and 3b are immersed in the lubricating oil. Thus, during the life test, at least the lower end portion of the outer peripheral surface of the rotating shaft 2a is immersed in the lubricating oil, and the radial rolling bearings 3a and 3b are at least 1/3 from the lower end in the radial direction. It is designed to be immersed in the lubricating oil. The heater 24 holds the lubricating oil at a desired temperature (for example, 100 ° C.). In the case of this example, the oil surface of the lubricating oil is positioned on the central axis of the rotating shaft 2a before the rotating shaft 2a is driven to rotate. 2a and the radial rolling bearings 3a and 3b can be easily held within a predetermined temperature range. Also, pressing the rotary shaft 2a in the axial direction by pressing the proximal end face of the piston portion 16 adds a desired axial load F a the two radial rolling bearing 3a, the 3b. Further, the by the pressing rod 20 presses the rotary shaft 2a in the horizontal direction that presses the outer peripheral surface of the movable housing 4a, adds the desired radial load F r wherein both radial rolling bearing 3a, the 3b. In this state, the rotation (revolution) direction of the balls 25, 25 constituting the both radial rolling bearings 3a, 3b of the rotating shaft 2a is such that the radial load of the radial rolling bearings 3a, 3b is the radial load. The load zone (the portion indicated by a thick line in FIG. 2) located in front of the action direction is rotationally driven at a desired rotational speed in a direction (clockwise in FIG. 2) passing from below to above. As a result, the two radial rolling bearing 3a, 3b is rotated at a desired rotational speed while being added the desired radial load F r and axial load F a. In this state, the vibration value (amplitude) of the radial rolling bearings 3a and 3b detected by the vibration sensor 23 is 1.5 times or more and less than 3 times (for example, 2 times) the initial vibration value at the start of the test. The point of time when the set threshold value is exceeded is regarded as the life of these radial rolling bearings 3a and 3b, and the test is terminated. If this threshold value is less than 1.5 times the initial vibration value, the test may be terminated by vibration based on damage other than these radial rolling bearings 3a and 3b. Further, when the threshold is 3 times or more, the damage progresses greatly, and there is a possibility that the site where the damage starts can not be specified. When exchanging the radial rolling bearings 3a and 3b, the radial rolling bearings from both sides in the axial direction of the rotary shaft 2a with the support sleeves 14a and 14b displaced outward in the axial direction. Exchange 3a and 3b.

上述の様な本例のラジアル転がり軸受用試験装置によれば、前記固定ハウジング1aを、全体を一体に形成している為、前記ラジアル荷重F及び前記アキシアル荷重Fに対する剛性を十分に高くできる。この効果に就いて、図2に加え、比較例に係る構造を示した図4を用いて説明する。固定ハウジング1bは、上方が開口した矩形箱状で、平板状の底板部26に、互いに平行な1対の側板部27、27と、これら両側板部27、27の端部同士を連結した1対の端板部とを、それぞれ溶接や接着等により支持固定する事で造られている。即ち、前記固定ハウジング1bは、5枚の板材を連結する事により造られている。この為、回転軸2aに付与する水平方向のラジアル荷重Fを大きくした場合に、前記両側板部27、27のうちでこのラジアル荷重Fの作用方向前側に位置し、このラジアル荷重Fを支承する側板部27(図4の左側)が、このラジアル荷重Fの作用方向に向け倒れる方向に変形(弾性変形)する可能性がある。この結果、このラジアル荷重Fを、供試軸受である前記両ラジアル転がり軸受3a、3bに正常に付与できなくなって、試験結果のばらつきが大きくなる可能性がある。これに対し、本例の場合、前記固定ハウジング1aは全体を一体に形成すると共に、前記潤滑油溜り6bの底面を凹曲面として、前記両幅方向側壁部17a、17bの板厚を上端よりも下端側で大きくしている為、前記ラジアル荷重Fに対する剛性を十分に高くできる。この為、このラジアル荷重Fを前記両ラジアル転がり軸受3a、3bに正常に付与し、試験結果がばらつく事を防止できる。又、前記潤滑油溜り6aの内面に、複数の板材を組み合わせる事で形成される継ぎ目がない為、前記固定ハウジング1aの伝熱性を良好にできる。又、前記潤滑油溜り6a内を洗浄する際に、前記潤滑油中に混入した異物7、7が前記継ぎ目に付着し(引っ掛かり)残留する事がない。これにより、この潤滑油の性状を均一に保ち易くできる為、試験結果のばらつきを抑えられる。 According to a radial rolling bearing testing apparatus such the example above, the stationary housing 1a, since forming a whole together, sufficiently high rigidity against the radial load F r and the axial load F a it can. This effect will be described with reference to FIG. 4 showing a structure according to a comparative example in addition to FIG. The fixed housing 1b has a rectangular box shape with an open top, and a flat bottom plate portion 26 is connected to a pair of side plate portions 27, 27 parallel to each other and ends of both side plate portions 27, 27. It is constructed by supporting and fixing the pair of end plate portions by welding, bonding or the like. That is, the fixed housing 1b is manufactured by connecting five plate members. For this reason, when the radial radial load F r applied to the rotary shaft 2a is increased, the both side plate portions 27, 27 are located in front of the radial load F r in the acting direction, and the radial load F r. side plate portions 27 for supporting the (left side in FIG. 4) may be deformed (elastically deformed) in a tilting direction towards the direction of action of the radial load F r. As a result, the radial load F r, wherein both radial rolling bearing 3a is a test bearing, it becomes impossible to impart normally 3b, there is a possibility that variations in the test results increases. On the other hand, in the case of this example, the fixed housing 1a is integrally formed as a whole, and the bottom surface of the lubricating oil reservoir 6b is formed as a concave curved surface so that the plate thickness of the both side walls 17a and 17b in the width direction is larger than the upper end. because it has larger at the lower end side it can be sufficiently high rigidity against the radial load F r. Therefore, the radial load F r the two radial rolling bearing 3a, and applied successfully 3b, it is possible to prevent the test result varies. Further, since there is no seam formed by combining a plurality of plates on the inner surface of the lubricating oil reservoir 6a, the heat transfer property of the fixed housing 1a can be improved. Further, when the inside of the lubricating oil reservoir 6a is washed, the foreign substances 7 and 7 mixed in the lubricating oil do not adhere (hang) to the seam and remain. Thereby, since the property of this lubricating oil can be easily maintained, variation in test results can be suppressed.

又、本例の場合、前記潤滑油溜り6aの底面を、前記回転軸2aの中心軸と同心の部分円筒状の凹曲面としている為、前記潤滑油やこの潤滑油中に混入した大小様々な異物7、7が、前記潤滑油溜り6a内で滞留(堆積)するのを防止して、この潤滑油の性状をこの潤滑油溜り6a内で均一にできる。即ち、前述の図4に示した比較例に係る構造の場合、固定ハウジング1bの内側に設けた潤滑油溜り6bのうちで、底板部26の上面と側板部27、27の内側面との連続部である隅部(図4に鎖線αで囲んだ部分)に、潤滑油やこの潤滑油中に混入した異物7、7が滞留し易くなる。これに対し、本例の場合、前記潤滑油溜り6aの底面を部分円筒状の凹曲面とする事で、潤滑油や異物7、7の滞留を防止している。更に、本例の場合、前記潤滑油溜り6aの底面と、前記可動ハウジング4a及び前記両支持スリーブ14a、14bの外周面との間に前記ヒータ24を、これら各面とこのヒータ24の上下両側面との間にそれぞれ隙間を介在させた状態で設けている。この為、流路の絞りに基づき、このヒータ24の上下両側部分で前記潤滑油の流速を速くでき、この潤滑油や前記異物7、7がより滞留し難くできる。又、潤滑油との熱交換を効率良く行える。特に、本例の場合、前記潤滑油溜り6aの底面の曲率半径rを、前記両ラジアル転がり軸受3a、3bの外径Dの0.6倍以上、2倍以下としている(0.6D≦r≦2D)為、必要とする潤滑油の油量を徒に増大させる事なく、前記潤滑油の循環性を良好にできる。更に、前記曲率半径rを、前記外径Dの1倍以下(r≦D)とすれば、前記潤滑油の油量をより低減する事ができる。即ち、前記曲率半径rを、前記外径Dの2倍よりも大きくした場合(r>2D)、必要とする潤滑油の油量が増大する。一方、前記曲率半径rを、前記外径Dの0.6倍未満とした場合(r<0.6D)、前記ヒータ24の上下両側部分の隙間が狭くなり過ぎて、前記潤滑油の循環性が低下する。又、このヒータ24の上下両側部分に隙間を設ける事で、このヒータ24の上下両側面と前記潤滑油との接触面積を広くでき、この潤滑油の油温調節を効率良く行う事ができる。又、前記潤滑油溜り6aの底面を凹曲面として、この潤滑油溜り6aの表面を滑らかに連続させている為、この潤滑油溜り6aの表面が均一に熱を吸収又は放散する事ができて、油温にばらつきが生じる事を防止できる。具体的には、前記潤滑油溜り6a内に貯留した潤滑油の油温を、所望の温度±3℃の範囲内に調節可能になる。   In the case of this example, since the bottom surface of the lubricating oil reservoir 6a is a partially cylindrical concave curved surface concentric with the central axis of the rotating shaft 2a, the lubricating oil and various sizes mixed in the lubricating oil can be used. The foreign substances 7 and 7 are prevented from staying (depositing) in the lubricating oil reservoir 6a, and the properties of the lubricating oil can be made uniform in the lubricating oil reservoir 6a. That is, in the case of the structure according to the comparative example shown in FIG. 4 described above, the upper surface of the bottom plate portion 26 and the inner surfaces of the side plate portions 27 and 27 in the lubricating oil reservoir 6b provided inside the fixed housing 1b are continuous. The lubricating oil and the foreign substances 7 and 7 mixed in this lubricating oil are likely to stay in the corners (portions surrounded by the chain line α in FIG. 4). On the other hand, in the case of the present example, the bottom surface of the lubricating oil reservoir 6a is formed as a partially cylindrical concave curved surface, thereby preventing the lubricating oil and foreign substances 7 and 7 from staying. Further, in this example, the heater 24 is disposed between the bottom surface of the lubricating oil reservoir 6a and the outer peripheral surfaces of the movable housing 4a and the support sleeves 14a and 14b. Each is provided with a gap between each surface. For this reason, the flow rate of the lubricating oil can be increased at the upper and lower side portions of the heater 24 based on the restriction of the flow path, and the lubricating oil and the foreign matters 7 and 7 can be more difficult to stay. In addition, heat exchange with the lubricating oil can be performed efficiently. In particular, in the case of this example, the radius of curvature r of the bottom surface of the lubricating oil reservoir 6a is set to be not less than 0.6 times and not more than 2 times the outer diameter D of the radial rolling bearings 3a, 3b (0.6D ≦ r ≦ 2D) Therefore, the circulation performance of the lubricating oil can be improved without increasing the required amount of lubricating oil. Furthermore, if the curvature radius r is set to be equal to or less than one time (r ≦ D) of the outer diameter D, the amount of the lubricating oil can be further reduced. That is, when the curvature radius r is larger than twice the outer diameter D (r> 2D), the required amount of lubricating oil increases. On the other hand, when the radius of curvature r is less than 0.6 times the outer diameter D (r <0.6D), the clearance between the upper and lower sides of the heater 24 becomes too narrow, and the circulation property of the lubricating oil is reduced. Decreases. Further, by providing gaps in the upper and lower side portions of the heater 24, the contact area between the upper and lower side surfaces of the heater 24 and the lubricating oil can be increased, and the oil temperature of the lubricating oil can be adjusted efficiently. In addition, since the bottom surface of the lubricating oil reservoir 6a is a concave curved surface and the surface of the lubricating oil reservoir 6a is smoothly continuous, the surface of the lubricating oil reservoir 6a can uniformly absorb or dissipate heat. It is possible to prevent the oil temperature from varying. Specifically, the oil temperature of the lubricating oil stored in the lubricating oil reservoir 6a can be adjusted within a desired temperature range of ± 3 ° C.

又、本例の場合、前記両ラジアル転がり軸受3a、3bの下半部のみを潤滑油中に浸漬し、これら両ラジアル転がり軸受3a、3bに対し水平方向にラジアル荷重Fを付与している。更に、前記回転軸2aの回転方向を規制し、前記両ラジアル転がり軸受3a、3bを構成する玉25、25が、前記負荷圏を下方から上方に向け通過する方向に回転(公転)する様にしている。この為、このラジアル荷重Fの作用方向前方に位置する負荷圏の潤滑状態を適正な状態にする事ができ、この負荷圏で潤滑油が不足乃至枯渇する傾向になって、試験結果のばらつきが大きくなったり、潤滑状態が過剰になって、試験時間が徒に増大するのを防止できる。更に、前記各玉25、25の公転方向を規制している為、前記潤滑油溜り6a内に貯留した潤滑油中に混入した前記異物7、7を、前記負荷圏に適切に送り込む事ができ、この面からも試験結果を安定させられる(ばらつきを抑えられる)。 And in this embodiment, the two radial rolling bearing 3a, only the lower half of 3b were immersed in the lubricating oil, these two radial rolling bearing 3a, is imparted a radial load F r in the horizontal direction with respect 3b . Further, the rotational direction of the rotary shaft 2a is restricted so that the balls 25, 25 constituting the radial rolling bearings 3a, 3b rotate (revolve) in a direction passing through the load zone from the bottom to the top. ing. Therefore, the lubrication state of the load area located acts forward of the radial load F r can be in a proper state, so it tends to be insufficient or exhausted lubricating oil in this loaded zone, variations in test results It is possible to prevent the test time from increasing excessively as a result of an increase in the size or the excessive lubrication. Further, since the revolving direction of the balls 25 and 25 is regulated, the foreign matters 7 and 7 mixed in the lubricating oil stored in the lubricating oil reservoir 6a can be appropriately fed into the load zone. From this aspect, the test result can be stabilized (variation can be suppressed).

この理由に就いて、図2に加え、図5〜6を参照しつつ、より詳しく説明する。図5は、前述した従来構造の場合と同様に、供試軸受であるラジアル転がり軸受3cに対し、ラジアル荷重Fを鉛直方向に付与する構造を示している。先ず、このラジアル転がり軸受3cの内輪8aを、回転軸2bを介し鉛直方向下向きに押圧した場合、図5の(A)に示す様に、前記ラジアル転がり軸受3cの下端部{同図の(A)に太線で示した部分}が負荷圏となる(この下端部にラジアル荷重Fが付与される)。前記ラジアル転がり軸受3cは、下半部を潤滑油中に浸漬している為、負荷圏の潤滑状態が過剰となり(良好になり過ぎて)、試験時間が増大する。一方、サポート軸受5(図7参照)は上端部が負荷圏となり、この負荷圏の潤滑油が不足乃至枯渇する傾向となる。この結果、前記サポート軸受5の寿命が短くなり、このサポート軸受5を頻繁に交換する必要がある。又、このサポート軸受5の寿命が前記ラジアル転がり軸受3cの寿命よりも短くなって、このラジアル転がり軸受3cの寿命試験を正常に行えなくなる可能性がある。これに対し、このラジアル転がり軸受3cの内輪8aを、前記回転軸2bを介し鉛直方向上向きに押圧した場合、図5の(B)に示す様に、前記ラジアル転がり軸受3cの上端部{同図の(B)に太線で示した部分}が負荷圏となる(この上端部にラジアル荷重Fが付加される。)。この負荷圏となる上端部では潤滑油が不足乃至枯渇する傾向となる為、寿命試験を行った場合に、何らかの原因で前記ラジアル転がり軸受3cの上端部に潤滑油の飛沫がかかるか、かからないかによって、試験結果が大きくばらつく可能性がある。この様なばらつきは、潤滑油中に異物7、7を混入した場合に顕著となる。   This reason will be described in more detail with reference to FIGS. 5 to 6 in addition to FIG. FIG. 5 shows a structure in which a radial load F is applied in the vertical direction to the radial rolling bearing 3c, which is a test bearing, as in the case of the conventional structure described above. First, when the inner ring 8a of the radial rolling bearing 3c is pressed downward in the vertical direction via the rotating shaft 2b, as shown in FIG. 5A, the lower end portion of the radial rolling bearing 3c {(A of FIG. ) Is a load zone (a radial load F is applied to the lower end). Since the radial rolling bearing 3c has its lower half immersed in lubricating oil, the lubrication state in the load zone becomes excessive (becomes too good), and the test time increases. On the other hand, the support bearing 5 (see FIG. 7) has a load zone at the upper end, and the lubricating oil in this load zone tends to be insufficient or exhausted. As a result, the life of the support bearing 5 is shortened, and the support bearing 5 needs to be frequently replaced. In addition, the life of the support bearing 5 may be shorter than that of the radial rolling bearing 3c, and the life test of the radial rolling bearing 3c may not be performed normally. On the other hand, when the inner ring 8a of the radial rolling bearing 3c is pressed upward in the vertical direction via the rotary shaft 2b, as shown in FIG. 5B, the upper end portion of the radial rolling bearing 3c {the same figure The portion indicated by the thick line in (B) of FIG. 4 becomes the load zone (the radial load F is added to the upper end portion). Since the lubricating oil tends to be deficient or exhausted at the upper end of the load zone, whether or not the lubricating oil splashes on the upper end of the radial rolling bearing 3c for some reason when a life test is performed. Depending on the test results, the test results may vary widely. Such a variation becomes prominent when the foreign matters 7 and 7 are mixed in the lubricating oil.

これに対し、本例の場合、前記両ラジアル転がり軸受3a、3bに対し水平方向にラジアル荷重Fを付与すると共に、前記各玉25、25の公転方向を、前記負荷圏を下方から上方に向け通過する方向としている為、図6の(A)に示す様に、前記潤滑油中に、前記潤滑油溜り6aの底部から前記負荷圏に向く流れを惹起できる。この結果、前記負荷圏のうちで、前記潤滑油中に浸漬していない部分にも、この潤滑油の一部を跳ねかける事ができる為、潤滑油を程良く行き渡らせる事ができて、安定した試験を行う事が可能になる。又、前記潤滑油中に混入した異物7、7を前記負荷圏に適切に送り込む事ができる。一方、前記各玉25、25の公転方向を、前記負荷圏を上方から下方に向け通過する方向とした場合、図6の(B)に示す様に、潤滑油中に、ラジアル転がり軸受3a(3b)の円周方向に関して前記負荷圏と反対側に向く流れが惹起される。この為、前記負荷圏のうちで、前記潤滑油中に浸漬していない部分では潤滑油が不足する。従って、この潤滑油が不足した部分(範囲)は、僅かな飛沫の影響で潤滑状態が変化し、試験結果がばらつく要因となる。又、前記負荷圏に適切な量の異物7、7を送り込めなくなる(異物7、7は潤滑油の流れにより非負荷圏側に集まってしまう)。又、前記回転軸2aを回転駆動する以前の状態で、潤滑油の油面がこの回転軸2aの中心軸上に位置する様にしている為、前記可動ハウジング4aの外周面と前記押圧治具19の先端面との当接部を潤滑して、これら両面同士の間でフレッチングが発生するのを防止できる。更に、前記回転軸2aの外周面のうちの少なくとも下端部を、潤滑油中に浸漬させられる為、前記両ラジアル転がり軸受3a、3b及び前記回転軸2a等の前記固定ハウジング1aの内側に配置された部材の温度変化を抑制する事ができる。 In contrast, in the present example, the two radial rolling bearing 3a, together with imparting radial load F r in the horizontal direction to 3b, the revolution direction of each ball 25, 25, upwardly said loading zone from below Since it is set as the direction to which it passes, as shown to (A) of FIG. 6, the flow which goes to the said load zone from the bottom part of the said lubricating oil reservoir 6a can be induced in the said lubricating oil. As a result, a part of the lubricating oil can be splashed on the portion of the load zone that is not immersed in the lubricating oil, so that the lubricating oil can be distributed well and stable. Can be performed. Moreover, the foreign substances 7 and 7 mixed in the lubricating oil can be appropriately fed into the load zone. On the other hand, when the revolving direction of each of the balls 25 and 25 is a direction that passes through the load zone from the top to the bottom, as shown in FIG. 6B, the radial rolling bearing 3a ( A flow directed toward the opposite side of the load zone is induced in the circumferential direction of 3b). For this reason, the lubricating oil is insufficient in a portion of the load zone that is not immersed in the lubricating oil. Therefore, in the portion (range) where the lubricating oil is insufficient, the lubrication state changes due to the influence of slight splashes, which causes the test results to vary. In addition, an appropriate amount of foreign substances 7 and 7 cannot be sent to the load zone (the foreign substances 7 and 7 collect on the non-load zone side due to the flow of lubricating oil). Further, since the oil surface of the lubricating oil is positioned on the central axis of the rotating shaft 2a before the rotating shaft 2a is rotationally driven, the outer peripheral surface of the movable housing 4a and the pressing jig are arranged. It is possible to prevent fretting from occurring between the two surfaces by lubricating the abutting portion with the tip surface of 19. Furthermore, since at least the lower end portion of the outer peripheral surface of the rotating shaft 2a is immersed in lubricating oil, it is disposed inside the fixed housing 1a such as the radial rolling bearings 3a and 3b and the rotating shaft 2a. It is possible to suppress temperature changes of the members.

更に、本例の場合、前記振動センサ23を、先端面を前記可動ハウジング4aに当接した押圧治具19の基端面と、前記押圧ロッド20により押圧された鋼球21との間に設けた押圧板22に設置している。即ち、前記振動センサ23を、前記ラジアル荷重Fの作用方向に関して直列に設けた前記押圧板22の振動を検知する様に設けている為、前記両ラジアル転がり軸受3a、3bの振動の検出精度が向上する。又、前記押圧治具19の基端面と前記押圧板22とを面接触させている。この面からも前記振動の検出精度の向上を図れる。又、前記振動センサ23は、前記固定ハウジング1aの外側に設けている為、この振動センサ23に潤滑油の飛沫がかかったり、前記ヒータ24の発生する熱によって高温になるのを防止できる。 Further, in the case of this example, the vibration sensor 23 is provided between the proximal end surface of the pressing jig 19 whose front end surface is in contact with the movable housing 4 a and the steel ball 21 pressed by the pressing rod 20. It is installed on the pressing plate 22. That is, the vibration sensor 23, the order is provided so as to detect the vibration of the pressing plate 22 which is provided in series with respect to the direction of action of the radial load F r, wherein both radial rolling bearing 3a, 3b detection accuracy of vibration Will improve. Further, the proximal end surface of the pressing jig 19 and the pressing plate 22 are brought into surface contact. From this aspect as well, the vibration detection accuracy can be improved. Further, since the vibration sensor 23 is provided outside the fixed housing 1 a, it is possible to prevent the vibration sensor 23 from being splashed with lubricating oil or being heated to high temperature by the heat generated by the heater 24.

次に、本発明の効果を確認する為に行った実験に就いて説明する。この実験は、耐久評価試験の為の寿命試験を、試験装置及び回転軸の回転方向が異なるものを対象に、それぞれ10回ずつ行い、試験結果のばらつきに就いて検証した。実施例及び比較例1に就いては本発明の実施の形態の1例に係る試験装置を使用し、比較例2に就いては図4に記載した試験装置を使用した。前記寿命試験の条件は、次の通りである。又、回転軸の回転方向は、実施例及び比較例2に就いては、供試軸受を構成する各転動体が負荷圏を下方から上方に向け通過する方向とし、比較例1に就いては、同じく上方から下方に向け通過する方向とした。
供試軸受 : 呼び番号6208(外径=80mm、内径=40mm、幅=18mm)
試験荷重 : 7300N{P/C(負荷荷重/定格荷重)=0.25}
回転速度 : 4500min−1
試験温度 : 100℃
潤滑油 : トランスミッション油
異物 : 鉄系金属粉末を所定量混入
この様な条件の下、振動センサの検出する供試軸受の振動値が初期振動値の2倍となった時点を、この供試軸受の寿命とした。そして、その時点で試験を打ち切り、内輪軌道及び外輪軌道、並びに、各転動体の転動面の剥離の有無を、目視により確認した。尚、最長試験時間は、500時間(Hr)とし、500時間経過時点で振動値が初期振動値の2倍に達しなかった供試軸受に関しては、以後の試験は打ち切りとした。この様にして行った寿命試験の結果を、次の表1に示す。
Next, an experiment conducted for confirming the effect of the present invention will be described. In this experiment, a life test for an endurance evaluation test was performed 10 times for each of the test apparatus and the one with a different rotation direction of the rotation shaft, and the variation of the test result was verified. For Example and Comparative Example 1, the test apparatus according to one example of the embodiment of the present invention was used, and for Comparative Example 2, the test apparatus shown in FIG. 4 was used. The conditions for the life test are as follows. The rotation direction of the rotating shaft is the direction in which each rolling element constituting the test bearing passes from the lower part to the upper part in the example and the comparative example 2, and in the comparative example 1. In the same manner, the direction was passed from the top to the bottom.
Test bearing: Identification number 6208 (outer diameter = 80 mm, inner diameter = 40 mm, width = 18 mm)
Test load: 7300 N {P / C (load load / rated load) = 0.25}
Rotational speed: 4500 min -1
Test temperature: 100 ° C
Lubricating oil: Transmission oil Foreign matter: A predetermined amount of ferrous metal powder is mixed. Under such conditions, when the vibration value of the test bearing detected by the vibration sensor becomes twice the initial vibration value, this test bearing With a lifetime of. At that time, the test was terminated, and the presence or absence of peeling of the inner ring raceway and the outer ring raceway and the rolling surface of each rolling element was visually confirmed. The longest test time was 500 hours (Hr), and for the test bearings whose vibration value did not reach twice the initial vibration value after 500 hours, the subsequent tests were aborted. The results of the life test conducted in this way are shown in Table 1 below.

Figure 2014202639
Figure 2014202639

上述の様な表1から分かる様に、実施例では、比較例1〜2と比較して、試験結果のばらつきが抑えられている。即ち、比較例1の場合、負荷圏のうちで潤滑油に浸漬されていない部分に潤滑油が不足すると共に、異物を供試軸受に十分供給できない為、寿命の最大値と最小値との差が5倍以上となり、ワイブルスロープの値も1.8と低い。更に、各供試軸受毎に、内輪、外輪及び玉の何れも破損しており、破損部位にもばらつきが生じた。又、比較例2の場合、水平方向に付加されるラジアル荷重に対する固定ハウジングの剛性が不足し、この固定合うジングを構成する側板部に弾性変形が生じる為、供試軸受にラジアル荷重を正常に付与できない。又、異物を供試軸受に十分に供給できない為、各供試軸受のうちの4割の供試軸受で打ち切り時間を超えた。これに対し、実施例の場合には、寿命の最大値と最小値との差が1.6倍と小さく、ワイブルスロープの値も6.3と高くなっている。又、破損部位も、内輪或いは内外輪の何れかとなっている。   As can be seen from Table 1 as described above, in the examples, the variation in test results is suppressed as compared with Comparative Examples 1 and 2. That is, in the case of Comparative Example 1, since the lubricating oil is insufficient in the portion of the load zone that is not immersed in the lubricating oil and the foreign matter cannot be sufficiently supplied to the test bearing, the difference between the maximum value and the minimum value of the life Is 5 times or more, and the value of the Weibull slope is as low as 1.8. Further, for each test bearing, all of the inner ring, the outer ring, and the ball were damaged, and the damaged part was also varied. Further, in the case of Comparative Example 2, the rigidity of the fixed housing with respect to the radial load applied in the horizontal direction is insufficient, and elastic deformation occurs in the side plate portion constituting the fixed jing, so that the radial load is normally applied to the test bearing. Cannot be granted. In addition, because the foreign matter could not be sufficiently supplied to the test bearings, the censoring time was exceeded in 40% of the test bearings. On the other hand, in the example, the difference between the maximum value and the minimum value of the lifetime is as small as 1.6 times, and the value of the Weibull slope is as high as 6.3. Further, the damaged part is either an inner ring or an inner and outer ring.

1、1a、1b 固定ハウジング
2、2a、2b 回転軸
3、3a〜3c ラジアル転がり軸受
4、4a 可動ハウジング
5、5a サポート軸受
6、6a、6b 潤滑油溜り
7 異物
8、8a 内輪
9 段差部
10 ワッシャ
11 外輪
12 軸方向側壁部
13 円孔
14a、14b 支持スリーブ
15a、15b 支持部
16 ピストン部
17a、17b 幅方向側壁部
18 通孔
19 押圧治具
20 押圧ロッド
21 鋼球
22 押圧板
23 振動センサ
24 ヒータ
25 玉
26 底板部
27 側板部
DESCRIPTION OF SYMBOLS 1, 1a, 1b Fixed housing 2, 2a, 2b Rotating shaft 3, 3a-3c Radial rolling bearing 4, 4a Movable housing 5, 5a Support bearing 6, 6a, 6b Lubricating oil reservoir 7 Foreign material 8, 8a Inner ring 9 Step part 10 Washer 11 Outer ring 12 Axial side wall portion 13 Circular holes 14a, 14b Support sleeve 15a, 15b Support portion 16 Piston portion 17a, 17b Width side wall portion 18 Through hole 19 Press jig 20 Press rod 21 Steel ball 22 Press plate 23 Vibration sensor 24 heater 25 ball 26 bottom plate part 27 side plate part

Claims (6)

内周面に外輪軌道を有する外輪と、外周面に内輪軌道を有する内輪と、これら外輪軌道と内輪軌道との間に転動自在に設けられた複数個の転動体とを備えたラジアル転がり軸受の軸受寿命の試験を行う為、
ハウジングと、このハウジングの内側に回転自在に支持され、前記ラジアル転がり軸受の内輪を外嵌する回転軸と、この回転軸を回転駆動する回転駆動手段と、このラジアル転がり軸受にラジアル荷重を付与する為の荷重付与手段とを備えるラジアル転がり軸受用試験装置に於いて、
前記ハウジングは、全体を一体に形成している事を特徴とするラジアル転がり軸受用試験装置。
A radial rolling bearing provided with an outer ring having an outer ring raceway on an inner peripheral surface, an inner ring having an inner ring raceway on an outer peripheral surface, and a plurality of rolling elements provided between the outer ring raceway and the inner ring raceway so as to roll freely. In order to test the bearing life of
A housing, a rotary shaft that is rotatably supported inside the housing and that externally fits the inner ring of the radial rolling bearing, a rotational driving means that rotationally drives the rotational shaft, and a radial load applied to the radial rolling bearing A test device for a radial rolling bearing comprising a load applying means for
A testing apparatus for a radial rolling bearing, wherein the housing is integrally formed as a whole.
前記ハウジングが炭素鋼製である、請求項1に記載したラジアル転がり軸受用試験装置。   The radial rolling bearing test device according to claim 1, wherein the housing is made of carbon steel. 前記ハウジングの内側に、前記ラジアル転がり軸受の一部を浸漬する潤滑油を貯留する為の潤滑油溜りを設けており、前記荷重付与手段が、水平方向にラジアル荷重を付与するものである、請求項1〜2のうちの何れか1項に記載したラジアル転がり軸受用試験装置。   A lubricating oil reservoir for storing lubricating oil for immersing a part of the radial rolling bearing is provided inside the housing, and the load applying means applies a radial load in a horizontal direction. Item 3. A radial rolling bearing test apparatus according to any one of Items 1 and 2. 前記潤滑油溜りの底面が、前記回転軸の中心軸と同心の部分円筒状の凹曲面である、請求項3に記載したラジアル転がり軸受用試験装置。   The radial rolling bearing test device according to claim 3, wherein a bottom surface of the lubricating oil reservoir is a partially cylindrical concave curved surface concentric with a central axis of the rotating shaft. 前記潤滑油溜りの底面の曲率半径が、前記ラジアル転がり軸受の外径の0.6倍以上、2倍以下である、請求項4に記載したラジアル転がり軸受用試験装置。   The radial rolling bearing test device according to claim 4, wherein a radius of curvature of a bottom surface of the lubricating oil reservoir is 0.6 times or more and 2 times or less of an outer diameter of the radial rolling bearing. 前記潤滑油中に異物を混入している、請求項3〜5に記載したラジアル転がり軸受用試験装置。   The test apparatus for radial rolling bearings according to claim 3, wherein foreign matters are mixed in the lubricating oil.
JP2013079790A 2013-04-05 2013-04-05 Test equipment for radial rolling bearings Expired - Fee Related JP6205802B2 (en)

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US14/781,954 US9903786B2 (en) 2013-04-05 2014-04-04 Radial rolling-bearing testing device
EP14779473.9A EP2982955B1 (en) 2013-04-05 2014-04-04 Radial-rolling-bearing testing device
CN201480020060.8A CN105102955B (en) 2013-04-05 2014-04-04 Radial antifriction bearing experimental rig
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CN112857802A (en) * 2021-03-09 2021-05-28 中国航发哈尔滨轴承有限公司 Bridge structure bearing inner race rotation test device

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