JP2014182292A - Fixing belt, fixing device, and image forming apparatus - Google Patents

Fixing belt, fixing device, and image forming apparatus Download PDF

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JP2014182292A
JP2014182292A JP2013056911A JP2013056911A JP2014182292A JP 2014182292 A JP2014182292 A JP 2014182292A JP 2013056911 A JP2013056911 A JP 2013056911A JP 2013056911 A JP2013056911 A JP 2013056911A JP 2014182292 A JP2014182292 A JP 2014182292A
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layer
elastic
fixing belt
elastic layer
fixing
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Makoto Komata
誠 小俣
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Fujifilm Business Innovation Corp
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Fuji Xerox Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a fixing belt that has excellent heating efficiency of a fixing target material, and suppresses the occurrence of image defects due to uneven application of pressure to the fixing target material.SOLUTION: A fixing belt 10 is configured of, for example, a base material layer 11, a heating layer 12 arranged on an outer peripheral side of the base material layer 11, an elastic layer 13A arranged on an outer peripheral side of the heating layer 12, an elastic layer 13B arranged on an outer peripheral side of the elastic layer 13A, and a release layer 14 arranged on an outer peripheral side of the elastic layer 13B. The elastic layer 13A is made to have thermal conductivity higher than thermal conductivity of the elastic layer 13B, and the elastic layer 13B is made to have an elastic modulus lower than an elastic modulus of the elastic layer 13A.

Description

本発明は、定着ベルト、定着装置、及び画像形成装置に関する。   The present invention relates to a fixing belt, a fixing device, and an image forming apparatus.

画像形成装置用の定着装置に備える定着ローラとして、例えば下記の回転加熱部材が開示されている。
特許文献1には、「少なくとも基層、離型層からなる2層以上の層構成を有し、記録材への熱伝達方向における1cmあたりの熱抵抗Rt(℃/W)が、定着温度T(℃)、定着速度V(mm/s)、ニップ幅N(mm)との間にRt<100NT/Vの関係を持つ」回転加熱部材が開示されている。
特許文献2には、「記録材への熱伝達方向における1cm当たりの熱抵抗値が0.025(℃/W)以上5(℃/W)以下である」電磁誘導によって発熱する回転加熱部材が開示されている。
As a fixing roller provided in a fixing device for an image forming apparatus, for example, the following rotary heating member is disclosed.
Japanese Patent Laid-Open No. 2004-133867 discloses that “a heat resistance Rt (° C./W) per cm 2 in the direction of heat transfer to a recording material has at least two layers composed of a base layer and a release layer. A rotary heating member is disclosed that has a relationship of Rt <100 NT / V with (° C.), fixing speed V (mm / s), and nip width N (mm).
Patent Document 2 discloses a rotary heating member that generates heat by electromagnetic induction, “the thermal resistance value per cm 2 in the direction of heat transfer to the recording material is 0.025 (° C./W) or more and 5 (° C./W)”. Is disclosed.

特開2003−084600号公報Japanese Patent Laid-Open No. 2003-084600 特開2002−214946号公報JP 2002-214946 A

本発明の目的は、被定着材の加熱効率に優れ、且つ、被定着材の加圧ムラに起因する画質欠陥が発生しにくい定着ベルトを提供することである。   SUMMARY OF THE INVENTION An object of the present invention is to provide a fixing belt that is excellent in heating efficiency of a material to be fixed and is less likely to cause image quality defects due to pressure unevenness of the material to be fixed.

上記課題は以下の本発明によって解決される。即ち、
請求項1に係る発明は、
基材層と、電磁誘導によって発熱する発熱層と、2層以上の弾性層と、離型層と、をこの順に備え、
前記2層以上の弾性層は、前記発熱層に最も近い弾性層がほかの弾性層よりも熱伝導率が高く、前記離型層に最も近い弾性層がほかの弾性層よりも弾性率が低い、定着ベルト。
The above problems are solved by the present invention described below. That is,
The invention according to claim 1
A base material layer, a heat generating layer that generates heat by electromagnetic induction, two or more elastic layers, and a release layer are provided in this order,
The elastic layer closest to the heat generating layer has higher thermal conductivity than the other elastic layers, and the elastic layer closest to the release layer has a lower elastic modulus than the other elastic layers. , Fixing belt.

請求項2に係る発明は、
前記2層以上の弾性層のいずれか2層の間に両面を弾性層に接して配置され、接する2層の弾性層よりも熱伝導率が高い伝熱層、
を更に備えた請求項1に記載の定着ベルト。
The invention according to claim 2
A heat transfer layer that is disposed between any two layers of the two or more elastic layers in contact with the elastic layer and has a higher thermal conductivity than the two elastic layers in contact with each other;
The fixing belt according to claim 1, further comprising:

請求項3に係る発明は、
請求項1又は請求項2に記載の定着ベルトと、
前記定着ベルトの外周面に接触して配置された加圧部材と、
前記定着ベルトが備えた発熱層を電磁誘導によって発熱させる電磁誘導装置と、
を備えた定着装置。
The invention according to claim 3
The fixing belt according to claim 1 or 2,
A pressure member disposed in contact with the outer peripheral surface of the fixing belt;
An electromagnetic induction device for generating heat by electromagnetic induction in the heat generating layer provided in the fixing belt;
A fixing device provided with

請求項4に係る発明は、
潜像保持体と、
前記潜像保持体の表面を帯電させる帯電装置と、
前記潜像保持体の表面に潜像を形成する潜像形成装置と、
前記潜像をトナーにより現像してトナー像を形成する現像装置と、
前記トナー像を記録媒体に転写する転写装置と、
前記トナー像を記録媒体に定着させる請求項3に記載の定着装置と、
を備えた画像形成装置。
The invention according to claim 4
A latent image carrier,
A charging device for charging the surface of the latent image holding member;
A latent image forming apparatus for forming a latent image on the surface of the latent image holding body;
A developing device for developing the latent image with toner to form a toner image;
A transfer device for transferring the toner image to a recording medium;
The fixing device according to claim 3, wherein the toner image is fixed on a recording medium.
An image forming apparatus.

請求項1に係る発明によれば、弾性層が1層の場合や、2層以上の弾性層の熱伝導率及び弾性率の高低が前記関係でない場合に比べ、被定着材の加熱効率に優れ、且つ、被定着材の加圧ムラに起因する画質欠陥が発生しにくい定着ベルトが提供される。   According to the invention of claim 1, the heating efficiency of the fixing material is excellent as compared with the case where the elastic layer is a single layer or the case where the thermal conductivity and the elastic modulus of the elastic layer of two or more layers are not related to each other. In addition, there is provided a fixing belt in which image quality defects caused by pressure unevenness of a fixing material are less likely to occur.

請求項2に係る発明によれば、前記伝熱層を有しない場合に比べ、被定着材の加熱効率に優れた定着ベルトが提供される。   According to the second aspect of the present invention, there is provided a fixing belt that is superior in heating efficiency of the fixing material as compared with the case where the heat transfer layer is not provided.

請求項3、4に係る発明によれば、被定着材の加熱効率に優れ、且つ、被定着材の加圧ムラに起因する画質欠陥が発生しにくい定着装置、画像形成装置が提供される。   According to the third and fourth aspects of the present invention, there are provided a fixing device and an image forming apparatus that are excellent in heating efficiency of a fixing material and are less likely to cause image quality defects due to pressure unevenness of the fixing material.

本実施形態の定着ベルトの一例を示す概略断面図である。FIG. 3 is a schematic cross-sectional view illustrating an example of a fixing belt of the present embodiment. 本実施形態の定着ベルトの他の一例を示す概略断面図である。FIG. 6 is a schematic cross-sectional view showing another example of the fixing belt of the present embodiment. 本実施形態の定着装置の一例を示す概略構成図である。1 is a schematic configuration diagram illustrating an example of a fixing device according to an exemplary embodiment. 本実施形態の画像形成装置の一例を示す概略構成図である。1 is a schematic configuration diagram illustrating an example of an image forming apparatus according to an exemplary embodiment.

以下、本発明の一例としての実施形態について説明する。   Hereinafter, an exemplary embodiment of the present invention will be described.

<定着ベルト>
本実施形態の定着ベルトは、基材層と、電磁誘導によって発熱する発熱層と、2層以上の弾性層と、離型層と、をこの順に備える。そして、前記2層以上の弾性層は、前記発熱層に最も近い弾性層がほかの弾性層よりも熱伝導率(W/m・K)が高く、前記離型層に最も近い弾性層がほかの弾性層よりも弾性率(GPa)が低い。
<Fixing belt>
The fixing belt of the present embodiment includes a base material layer, a heat generating layer that generates heat by electromagnetic induction, two or more elastic layers, and a release layer in this order. The elastic layer closest to the heat generating layer has a higher thermal conductivity (W / m · K) than the other elastic layers, and the elastic layer closest to the release layer is the other elastic layer. The elastic modulus (GPa) is lower than that of the elastic layer.

本実施形態の定着ベルトは、例えば、電子写真方式の画像形成装置における電磁誘導発熱方式の定着装置に備える定着ベルトとして用いられる。
本実施形態の定着ベルトは、例えば前記定着装置に適用したとき、上記構成であることにより、被定着材の加熱効率に優れ、且つ、被定着材の加圧ムラに起因する画質欠陥が発生しにくい。その理由は定かではないが、以下のように推測される。
The fixing belt according to the present exemplary embodiment is used as a fixing belt provided in an electromagnetic induction heating type fixing device in an electrophotographic image forming apparatus, for example.
For example, when the fixing belt of the present embodiment is applied to the fixing device, the fixing belt is excellent in heating efficiency of the material to be fixed and has image quality defects due to pressure unevenness of the material to be fixed. Hateful. The reason is not clear, but is presumed as follows.

電子写真方式の画像形成装置における電磁誘導発熱方式の定着ベルトは、記録媒体上において、トナー等の被定着材に接触して該被定着材を加熱及び加圧し、該被定着材を記録媒体に定着させる。この定着ベルトとして、基材層と、電磁誘導によって発熱する発熱層と、弾性層と、離型層とを、内周側から外周側に順に備えた管状体が知られている。
上記定着ベルトにおいて弾性層は、例えば、記録媒体上の凹凸に追従して密着する追従性や、記録媒体上の被定着材が埋まり込むクッション性を、定着ベルトの外周表面に付与する。そして、定着ベルトの外周表面は、弾性層の弾性に由来する追従性やクッション性により、記録媒体上において被定着材をムラなく加圧し押しつぶせるものと考えられる。
An electromagnetic induction heating type fixing belt in an electrophotographic image forming apparatus is in contact with a fixing material such as toner on a recording medium to heat and press the fixing material, and the fixing material is used as a recording medium. Let it settle. As this fixing belt, a tubular body including a base material layer, a heat generating layer that generates heat by electromagnetic induction, an elastic layer, and a release layer in order from the inner peripheral side to the outer peripheral side is known.
In the fixing belt, the elastic layer imparts, for example, a follow-up property that closely follows the unevenness on the recording medium and a cushioning property in which a fixing material on the recording medium is embedded on the outer peripheral surface of the fixing belt. Then, it is considered that the outer peripheral surface of the fixing belt can press and crush the fixing material uniformly on the recording medium due to the followability and cushioning properties derived from the elasticity of the elastic layer.

ところで、上記定着ベルトにおいて弾性層には、発熱層にて発生した熱を定着ベルトの外周表面に効率的に伝達する観点から、熱伝導性が求められる。そこで従来、弾性層に金属酸化物、グラファイト、伝熱性セラミックス等のフィラーを含有せしめ、弾性層の熱伝導率を高める技術がある。一般にフィラーの含有量を多くするほど弾性層の熱伝導率は向上し、より効率的に被定着材の加熱が行える。そのため、例えば、定着装置内の記録媒体の搬送速度の増大や、定着ベルトと加圧部材との接触領域(ニップ)の長さの短縮を行い得て、定着速度を高速化し得る。   Incidentally, in the fixing belt, the elastic layer is required to have thermal conductivity from the viewpoint of efficiently transferring heat generated in the heat generating layer to the outer peripheral surface of the fixing belt. Thus, conventionally, there is a technique for increasing the thermal conductivity of the elastic layer by incorporating a filler such as a metal oxide, graphite, or heat transfer ceramics into the elastic layer. Generally, as the filler content is increased, the thermal conductivity of the elastic layer is improved and the fixing material can be heated more efficiently. Therefore, for example, the conveyance speed of the recording medium in the fixing device can be increased, and the length of the contact area (nip) between the fixing belt and the pressure member can be shortened to increase the fixing speed.

しかし、弾性層のフィラー含有量が多いほど、弾性層の弾性率は高い傾向にあり、したがって、フィラーによって弾性層の熱伝導率を高めようとすると、定着ベルトの外周表面の追従性やクッション性が損なわれ易い。すると、定着ベルトの外周表面による被定着材の加圧にムラが発生し、そして、被定着材のつぶれ具体にムラが生じ、そのことが画像光沢むら、文字のつぶれ等の画質欠陥、特にカラー画像の画質欠陥の発生につながると考えられる。
このように、弾性層の熱伝導性と弾性とを両立させることは容易ではなく、したがって、被定着材の効率的な加熱と、被定着材の加圧ムラに起因する画質欠陥の発生抑制とを両立させることは容易ではなかった。
However, as the filler content of the elastic layer increases, the elastic modulus of the elastic layer tends to increase. Therefore, if the thermal conductivity of the elastic layer is increased by the filler, the followability and cushioning properties of the outer surface of the fixing belt are increased. Is easily damaged. As a result, unevenness occurs in pressing of the fixing material by the outer peripheral surface of the fixing belt, and the fixing material is crushed, specifically unevenness occurs, and this is caused by image quality defects such as image gloss unevenness, character collapse, especially color. This is thought to lead to the occurrence of image quality defects.
As described above, it is not easy to achieve both thermal conductivity and elasticity of the elastic layer. Therefore, it is possible to efficiently heat the fixing material and to suppress the occurrence of image quality defects due to pressure unevenness of the fixing material. It was not easy to achieve both.

これに対し、本実施形態の定着ベルトでは、弾性層を複数の層に分け、発熱層に最も近い弾性層の熱伝導率をほかの弾性層の熱伝導率よりも高くし、離型層に最も近い弾性層の弾性率をほかの弾性層の弾性率よりも低くすることにより、弾性層全体で熱伝導性と弾性との両立が図られ、その結果、被定着材の加熱効率に優れ、且つ、被定着材の加圧ムラに起因する画質欠陥が発生しにくいと考えられる。   On the other hand, in the fixing belt of this embodiment, the elastic layer is divided into a plurality of layers, the thermal conductivity of the elastic layer closest to the heat generating layer is set higher than the thermal conductivity of the other elastic layers, and the release layer is formed. By making the elastic modulus of the closest elastic layer lower than the elastic modulus of the other elastic layers, the entire elastic layer can achieve both thermal conductivity and elasticity, and as a result, the heating efficiency of the fixing material is excellent. In addition, it is considered that image quality defects caused by uneven pressurization of the fixing material hardly occur.

本実施形態の定着ベルトは、2層以上の弾性層を有するものであり、3層以上の弾性層を有していてもよい。本実施形態の定着ベルトは、弾性層の層数によらず、発熱層に最も近い弾性層の熱伝導率をそれ以外の弾性層の熱伝導率よりも高くし、離型層に最も近い弾性層の弾性率をそれ以外の弾性層の弾性率よりも低くする。
弾性層間の熱伝導率及び弾性率の関係は、上記条件のほかには限定されないが、複数の弾性層は、発熱層に近いほど熱伝導率が高いことが望ましく、離型層に近いほど弾性率が低いことが望ましい。
本実施形態の定着ベルトにおいて弾性層の層数は、性能と製造効率の両立の観点で、2層が望ましい。
The fixing belt of the present embodiment has two or more elastic layers, and may have three or more elastic layers. The fixing belt of the present embodiment has an elastic layer closest to the release layer by making the thermal conductivity of the elastic layer closest to the heat generating layer higher than that of the other elastic layers, regardless of the number of elastic layers. The elastic modulus of the layer is made lower than the elastic modulus of the other elastic layers.
The relationship between the thermal conductivity and the elastic modulus between the elastic layers is not limited to the above conditions, but it is desirable that the thermal conductivity of the plurality of elastic layers is higher as it is closer to the heating layer, and the elastic layer is closer to the release layer. A low rate is desirable.
In the fixing belt of the present embodiment, the number of elastic layers is preferably two in terms of both performance and manufacturing efficiency.

本実施形態の定着ベルトは、2層以上の弾性層のいずれか2層の間に、両面を弾性層に接して配置された、接する2層の弾性層よりも熱伝導率が高い伝熱層を備えていてもよい。
本実施形態の定着ベルトは、前記伝熱層を備えることにより、離型層側表面への熱伝導効率が向上し、被定着材の加熱効率が向上し、その結果、定着装置の定着速度をより高速化し得る。
また、定着ベルトは一般に、幅方向の端部が幅方向の中央部に比べて記録媒体との接触頻度が低いために、前記端部の表面温度が前記中央部の表面温度に比べて高くなる現象(「端部昇温」と称される現象)が起こることがある。これに対し、本実施形態の定着ベルトが前記伝熱層を備えると、端部昇温が発生しにくい。これは、前記伝熱層が在ることによって、前記端部から前記中央部への面方向の熱伝導効率が向上するためと考えられる。
The fixing belt of the present embodiment is a heat transfer layer having a higher thermal conductivity than any of the two elastic layers in contact between the two elastic layers, in which both surfaces are in contact with the elastic layer. May be provided.
The fixing belt of the present embodiment includes the heat transfer layer, thereby improving the heat conduction efficiency to the surface of the release layer and improving the heating efficiency of the fixing material. As a result, the fixing speed of the fixing device is increased. It can be faster.
Further, since the fixing belt generally has a lower frequency of contact with the recording medium at the end in the width direction than at the center in the width direction, the surface temperature of the end becomes higher than the surface temperature of the center. A phenomenon (a phenomenon called “temperature rise at the edge”) may occur. On the other hand, when the fixing belt of the present embodiment includes the heat transfer layer, the temperature rise at the end portion hardly occurs. This is considered to be because the heat conduction efficiency in the surface direction from the end portion to the central portion is improved by the presence of the heat transfer layer.

本実施形態の定着ベルトは、基材層と発熱層との間や、発熱層と最も発熱層に近い弾性層との間に、その他の中間層(例えば、保護層)を設けた構成でもよい。   The fixing belt of the present embodiment may have a configuration in which another intermediate layer (for example, a protective layer) is provided between the base material layer and the heat generating layer or between the heat generating layer and the elastic layer closest to the heat generating layer. .

本実施形態の定着ベルトは、例えば、無端の管状や、「定着ロール」とも称される筒状に構成される。   The fixing belt of the present embodiment is configured in, for example, an endless tubular shape or a cylindrical shape also referred to as a “fixing roll”.

以下、図面を参照して本実施形態の定着ベルトの構成を説明する。
図1は、本実施形態の定着ベルトの一例を示す概略断面図である。
図1に示す定着ベルト10は、基材層11と、基材層11の外周面上に配置された発熱層12と、発熱層12の外周面上に配置された弾性層13Aと、弾性層13Aの外周面上に配置された弾性層13Bと、弾性層13Bの外周面上に配置された離型層14と、を有する。
そして、弾性層13Aは、弾性層13Bよりも熱伝導率が高く、弾性層13Bは、弾性層13Aよりも弾性率が低い。
なお、定着ベルト10は、弾性層13Aと弾性層13Bとの間に更に1層以上の弾性層を有してもよい。ただし、この場合、弾性層13Aの熱伝導率はそれ以外の弾性層の熱伝導率よりも高く、弾性層13Bの弾性率はそれ以外の弾性層の弾性率よりも低い。
Hereinafter, the configuration of the fixing belt of this embodiment will be described with reference to the drawings.
FIG. 1 is a schematic cross-sectional view showing an example of the fixing belt of the present embodiment.
A fixing belt 10 shown in FIG. 1 includes a base material layer 11, a heat generating layer 12 disposed on the outer peripheral surface of the base material layer 11, an elastic layer 13A disposed on the outer peripheral surface of the heat generating layer 12, and an elastic layer. It has the elastic layer 13B arrange | positioned on the outer peripheral surface of 13A, and the mold release layer 14 arrange | positioned on the outer peripheral surface of the elastic layer 13B.
The elastic layer 13A has a higher thermal conductivity than the elastic layer 13B, and the elastic layer 13B has a lower elastic modulus than the elastic layer 13A.
The fixing belt 10 may further include one or more elastic layers between the elastic layer 13A and the elastic layer 13B. However, in this case, the thermal conductivity of the elastic layer 13A is higher than the thermal conductivity of the other elastic layers, and the elastic modulus of the elastic layer 13B is lower than the elastic modulus of the other elastic layers.

図2は、本実施形態の定着ベルトの別の一例を示す概略断面図である。
図2に示す定着ベルト10は、基材層11と、基材層11の外周面上に配置された発熱層12と、発熱層12の外周面上に配置された弾性層13Aと、弾性層13Aの外周面上に配置された伝熱層15と、伝熱層15の外周面上に配置された弾性層13Bと、弾性層13Bの外周面上に配置された離型層14と、を有する。
そして、弾性層13Aは、弾性層13Bよりも熱伝導率が高く、弾性層13Bは、弾性層13Aよりも弾性率が低く、伝熱層15は、弾性層13A及び弾性層13Bよりも熱伝導率が高い。
なお、定着ベルト10は、弾性層13Aと弾性層13Bとの間に更に1層以上の弾性層を有してもよい。ただし、この場合、弾性層13Aの熱伝導率はそれ以外の弾性層の熱伝導率よりも高く、弾性層13Bの弾性率はそれ以外の弾性層の弾性率よりも低い。また、この場合、伝熱層15は、いずれか2層の弾性層の間に両弾性層に接して配置され、接する両弾性層に比べて熱伝導率が高ければよい。
FIG. 2 is a schematic cross-sectional view showing another example of the fixing belt of the present embodiment.
The fixing belt 10 shown in FIG. 2 includes a base material layer 11, a heat generating layer 12 disposed on the outer peripheral surface of the base material layer 11, an elastic layer 13A disposed on the outer peripheral surface of the heat generating layer 12, and an elastic layer. The heat transfer layer 15 disposed on the outer peripheral surface of 13A, the elastic layer 13B disposed on the outer peripheral surface of the heat transfer layer 15, and the release layer 14 disposed on the outer peripheral surface of the elastic layer 13B. Have.
The elastic layer 13A has a higher thermal conductivity than the elastic layer 13B, the elastic layer 13B has a lower elastic modulus than the elastic layer 13A, and the heat transfer layer 15 has a higher thermal conductivity than the elastic layer 13A and the elastic layer 13B. The rate is high.
The fixing belt 10 may further include one or more elastic layers between the elastic layer 13A and the elastic layer 13B. However, in this case, the thermal conductivity of the elastic layer 13A is higher than the thermal conductivity of the other elastic layers, and the elastic modulus of the elastic layer 13B is lower than the elastic modulus of the other elastic layers. In this case, the heat transfer layer 15 is disposed between any two elastic layers so as to be in contact with both elastic layers, and has a higher thermal conductivity than both elastic layers in contact therewith.

以下、各層の原料、物性などについて説明する。
以下において「主成分」とは、質量比で50%以上であることを意味する。
各層の物性の測定は、以下の方法で行われる。
基材層、弾性層及び離型層の膜厚は、渦電流式膜厚計により測定される。
発熱層の膜厚は、蛍光X線膜厚計により測定される。
伝熱層の膜厚は、該層の材質によって、渦電流式膜厚計または蛍光X線膜厚計のいずれかによって測定される。
弾性層及び伝熱層の熱伝導率(W/m・K)は、温度波分析法により測定される。具体的には、層を30mm角に切り出し、熱伝導率測定機(例えば、エスアイアイ・ナノテクノロジー株式会社製のai−Phase Mobile)を用いて測定される。
弾性層の弾性率(GPa)は、非共振強制振動法により測定される。具体的には、層を4mm×20mmに切り出し、動的粘弾性測定機(例えば、エー・アンド・ディ社製のレオバイブロン)を用いて測定される。
Hereinafter, the raw materials and physical properties of each layer will be described.
In the following, “main component” means 50% or more by mass ratio.
The physical properties of each layer are measured by the following method.
The film thicknesses of the base material layer, the elastic layer, and the release layer are measured by an eddy current film thickness meter.
The film thickness of the heat generating layer is measured with a fluorescent X-ray film thickness meter.
The film thickness of the heat transfer layer is measured by either an eddy current film thickness meter or a fluorescent X-ray film thickness meter depending on the material of the layer.
The thermal conductivity (W / m · K) of the elastic layer and the heat transfer layer is measured by a temperature wave analysis method. Specifically, the layer is cut into 30 mm squares and measured using a thermal conductivity measuring machine (for example, ai-Phase Mobile manufactured by SII Nano Technology Co., Ltd.).
The elastic modulus (GPa) of the elastic layer is measured by a non-resonant forced vibration method. Specifically, the layer is cut into 4 mm × 20 mm and measured using a dynamic viscoelasticity measuring device (for example, Leo Vibron manufactured by A & D).

(基材層)
基材層11は、例えば、樹脂を主成分として構成される。樹脂としては、耐熱性を有することが望ましく、例えば、ポリイミド、ポリアミド、ポリアミドイミド、芳香族ポリアミド、フッ素樹脂、サーモトロピック液晶ポリマー、ポリエステル、ポリエチレンテレフタレート、ポリエーテルサルフォン、ポリエーテルケトン、ポリサルフォン等が挙げられる。これらの中でも、ポリイミドが好適である。
基材層11は、樹脂の発泡体であってもよい。
基材層11は、金属酸化物、グラファイト、伝熱性セラミックス等のフィラーを含んでいてもよい。
(Base material layer)
The base material layer 11 is composed of, for example, a resin as a main component. The resin preferably has heat resistance, such as polyimide, polyamide, polyamideimide, aromatic polyamide, fluororesin, thermotropic liquid crystal polymer, polyester, polyethylene terephthalate, polyethersulfone, polyetherketone, polysulfone, etc. Can be mentioned. Among these, polyimide is preferable.
The base material layer 11 may be a resin foam.
The base material layer 11 may contain a filler such as a metal oxide, graphite, or heat conductive ceramics.

基材層11の厚さは、20μm以上180μm以下が望ましく、20μm以上80μm以下がより望ましい。   The thickness of the base material layer 11 is desirably 20 μm or more and 180 μm or less, and more desirably 20 μm or more and 80 μm or less.

基材層11(例えばポリイミド層)は、例えば、基材層形成材料を定着ベルト製造用の中子の外周面に浸漬塗布し、焼成することで形成される。   The base material layer 11 (for example, a polyimide layer) is formed, for example, by dip-coating a base material layer forming material on the outer peripheral surface of a core for manufacturing a fixing belt and baking it.

(発熱層)
発熱層12は、例えば、磁界によって渦電流が発生することに起因して発熱する層であり、電磁誘導作用を生ずる金属で構成される。
電磁誘導作用を生ずる金属としては、例えば、単一金属(ニッケル、鉄、銅、金、銀、アルミニウム、クロム、錫、亜鉛等)、合金(スチール等)が挙げられる。これらの中でも、銅、ニッケル、アルミニウム、鉄、クロムが適しており、特に、銅または銅を主成分とする合金が望ましい。
(Heat generation layer)
The heat generating layer 12 is a layer that generates heat due to, for example, an eddy current generated by a magnetic field, and is made of a metal that generates an electromagnetic induction effect.
Examples of the metal that generates electromagnetic induction include single metals (nickel, iron, copper, gold, silver, aluminum, chromium, tin, zinc, etc.) and alloys (steel, etc.). Among these, copper, nickel, aluminum, iron, and chromium are suitable, and copper or an alloy containing copper as a main component is particularly desirable.

発熱層12の厚さは、その材質によって適切な厚さは異なるが、例えば銅で構成する場合には、3μm以上50μm以下が望ましく、5μm以上20μm以下がより望ましい。   The appropriate thickness of the heat generating layer 12 varies depending on the material, but when it is made of copper, for example, it is preferably 3 μm to 50 μm, and more preferably 5 μm to 20 μm.

発熱層12は、周知の方法、例えば、基材層11の外周面上に無電解めっきや電解めっきや電鋳を施して形成される。   The heat generating layer 12 is formed by a known method, for example, electroless plating, electrolytic plating, or electroforming on the outer peripheral surface of the base material layer 11.

(保護層)
定着ベルト10は、保護層(不図示)を、必要に応じて備えてもよい。保護層は、発熱層の割れや酸化劣化等を抑制し、発熱特性を維持するために、発熱層の外周面上に設ける層である。
(Protective layer)
The fixing belt 10 may include a protective layer (not shown) as necessary. The protective layer is a layer provided on the outer peripheral surface of the heat generating layer in order to suppress cracking or oxidation deterioration of the heat generating layer and maintain heat generation characteristics.

保護層は、例えば、耐久性及び耐酸化性が高い耐酸化金属層で構成する。具体的には、例えば、薄膜での加工性も考慮し、電解めっき層がよく、中でも、強度が高い金属層である電解ニッケルめっき層がよい。   The protective layer is composed of an oxidation resistant metal layer having high durability and oxidation resistance, for example. Specifically, for example, in consideration of workability with a thin film, an electrolytic plating layer is good, and among them, an electrolytic nickel plating layer which is a metal layer having high strength is good.

保護層の厚さは、その材質によって適切な厚さは異なるが、例えばニッケルで構成する場合には、2μm以上20μm以下が望ましい。   The appropriate thickness of the protective layer varies depending on the material, but when it is made of, for example, nickel, it is preferably 2 μm or more and 20 μm or less.

(弾性層)
定着ベルト10は、弾性層13Aと弾性層13Bとを有し、弾性層13Aと弾性層13Bとの間に更に1層以上の弾性層を有してもよい。以下、各弾性層をまとめて「弾性層」と称する。
本実施形態において弾性層は、弾性材料から構成され、弾性率が5×10−3GPa以下の層である。
(Elastic layer)
The fixing belt 10 includes an elastic layer 13A and an elastic layer 13B, and may further include one or more elastic layers between the elastic layer 13A and the elastic layer 13B. Hereinafter, each elastic layer is collectively referred to as an “elastic layer”.
In the present embodiment, the elastic layer is a layer made of an elastic material and having an elastic modulus of 5 × 10 −3 GPa or less.

弾性層を構成する弾性材料は、耐熱性に優れ、且つ、例えば、100Paの外力印加により変形させても、もとの形状に復元する材料が望ましい。弾性材料としては、例えば、シリコーンゴムやフッ素ゴム等の耐熱性のゴムが挙げられ、具体的には、液状シリコーンゴムSE6744(東レ・ダウコーニングシリコーン社製)、バイトンB−202(DuPont Dow Elastmers社製)等が挙げられる。   The elastic material constituting the elastic layer is preferably a material that is excellent in heat resistance and can be restored to its original shape even when deformed by applying an external force of 100 Pa, for example. Examples of the elastic material include heat-resistant rubber such as silicone rubber and fluorine rubber. Specifically, liquid silicone rubber SE6744 (manufactured by Dow Corning Toray), Viton B-202 (DuPont Dow Elastmers) Manufactured) and the like.

弾性層は、金属酸化物、グラファイト、伝熱性セラミックス等のフィラーを含有していてよい。中でも弾性層13Aは、熱伝導率を向上させる観点で、フィラーを含有することが望ましい。   The elastic layer may contain fillers such as metal oxide, graphite, and heat transfer ceramics. In particular, the elastic layer 13A desirably contains a filler from the viewpoint of improving the thermal conductivity.

弾性層13Aの熱伝導率は、0.38W/m・K以上0.84W/m・K以下が望ましく、0.38W/m・K以上0.70W/m・K以下がより望ましい。
弾性層13Aの熱伝導率が0.38W/m・K以上であると、発熱層12で発生した熱が発熱層12から弾性層13Aへ効率的に伝導される。そして、定着ベルト10の外周表面へ熱が効率的に伝導され、被定着材の加熱効率が向上し、その結果、定着ベルト10を備える定着装置の定着速度を高速化し得る。
弾性層13Aの弾性を確保する観点からは、フィラーの含有量は多すぎないことが望ましく、したがって、熱伝導率は0.84W/m・K以下(より望ましくは0.70W/m・K以下)が適当である。
The thermal conductivity of the elastic layer 13A is preferably from 0.38 W / m · K to 0.84 W / m · K, more preferably from 0.38 W / m · K to 0.70 W / m · K.
When the thermal conductivity of the elastic layer 13A is 0.38 W / m · K or more, the heat generated in the heat generating layer 12 is efficiently conducted from the heat generating layer 12 to the elastic layer 13A. Then, heat is efficiently conducted to the outer peripheral surface of the fixing belt 10 and the heating efficiency of the fixing material is improved. As a result, the fixing speed of the fixing device including the fixing belt 10 can be increased.
From the viewpoint of ensuring the elasticity of the elastic layer 13A, it is desirable that the filler content is not too large. Therefore, the thermal conductivity is 0.84 W / m · K or less (more preferably 0.70 W / m · K or less). ) Is appropriate.

弾性層13A以外の弾性層の熱伝導率は、弾性層全体の熱伝導性と弾性とを確保する観点から、0.38W/m・K以上0.70W/m・K以下が望ましい。   The thermal conductivity of the elastic layer other than the elastic layer 13A is preferably 0.38 W / m · K or more and 0.70 W / m · K or less from the viewpoint of ensuring the thermal conductivity and elasticity of the entire elastic layer.

弾性層13Bの弾性率は、定着ベルト10の外周表面に適度な追従性とクッション性を付与する観点から、0.5×10−3GPa以上5×10−3GPa以下が望ましく、0.7×10−3GPa以上1.5×10−3GPa以下がより望ましい。 The elastic modulus of the elastic layer 13 </ b> B is desirably 0.5 × 10 −3 GPa or more and 5 × 10 −3 GPa or less from the viewpoint of imparting appropriate followability and cushioning properties to the outer peripheral surface of the fixing belt 10. More preferably, it is not less than × 10 −3 GPa and not more than 1.5 × 10 −3 GPa.

弾性層13B以外の弾性層の弾性率は、弾性層全体の柔軟性を確保する観点から、0.5×10−3GPa以上5×10−3GPa以下が望ましく、0.7×10−3GPa以上5×10−3GPa以下がより望ましい。 The elastic modulus of the elastic layer other than the elastic layer 13B is preferably 0.5 × 10 −3 GPa or more and 5 × 10 −3 GPa or less from the viewpoint of ensuring the flexibility of the entire elastic layer, and 0.7 × 10 −3. More preferably, the pressure is from 5 Pa to 5 × 10 −3 GPa.

弾性層13Bの厚さは、定着ベルト10の外周表面に適度な追従性とクッション性を付与する観点から、50μm以上300μm以下が望ましく、50μm以上150μm以下がより望ましい。   The thickness of the elastic layer 13B is desirably 50 μm or more and 300 μm or less, and more desirably 50 μm or more and 150 μm or less, from the viewpoint of imparting appropriate followability and cushioning properties to the outer peripheral surface of the fixing belt 10.

弾性層13Aの厚さは、弾性層全体の柔軟性を確保する観点と、定着ベルトの熱容量を確保する観点から、50μm以上300μm以下が望ましく、50μm以上200μm以下がより望ましい。
弾性層13Aと弾性層13Bとの間に更に1層以上の弾性層が有る場合、その各層の厚さは、20μm以上150μm以下が望ましく、50μm以上100μm以下がより望ましい。
弾性層全体の厚さは、弾性層全体の柔軟性を確保する観点と、定着ベルトの熱容量を確保する観点から、0.1mm以上3mm以下が望ましく、0.15mm以上0.5mm以下がより望ましい。
The thickness of the elastic layer 13A is preferably 50 μm or more and 300 μm or less, and more preferably 50 μm or more and 200 μm or less, from the viewpoint of ensuring the flexibility of the entire elastic layer and the heat capacity of the fixing belt.
When there is one or more elastic layers between the elastic layer 13A and the elastic layer 13B, the thickness of each layer is desirably 20 μm or more and 150 μm or less, and more desirably 50 μm or more and 100 μm or less.
The thickness of the entire elastic layer is preferably 0.1 mm or more and 3 mm or less, and more preferably 0.15 mm or more and 0.5 mm or less from the viewpoint of ensuring the flexibility of the entire elastic layer and the heat capacity of the fixing belt. .

弾性層は、例えば、弾性層ごとに、液状シリコーンゴム等の弾性材料(必要に応じてフィラーを含んでいてもよい。)を浸漬塗布し、焼成することにより硬化させ、形成する。   The elastic layer is formed, for example, by immersing and baking an elastic material such as liquid silicone rubber (which may contain a filler as necessary) for each elastic layer and baking.

(伝熱層)
定着ベルト10は、伝熱層15を、必要に応じて備えてもよい。伝熱層15は、弾性層と弾性層の間に挟まれて配置される。伝熱層15は、該層を入れる意義および熱伝導の効率化を実現する観点から、接する両弾性層よりも熱伝導率が高い層である。
(Heat transfer layer)
The fixing belt 10 may include a heat transfer layer 15 as necessary. The heat transfer layer 15 is disposed between the elastic layer and the elastic layer. The heat transfer layer 15 is a layer having higher thermal conductivity than both elastic layers in contact with each other, from the viewpoint of providing the layer and improving the efficiency of heat conduction.

具体的には、伝熱層15の熱伝導率は、0.84W/m・K以上が望ましい。伝熱層15の熱伝導率が0.84W/m・K以上であると、定着ベルト10の外周面側への熱伝導効率が向上し、被定着材の加熱効率が向上し、その結果、定着装置の定着速度をより高速化し得る。また、定着ベルト10の端部昇温の発生を抑制し得る。   Specifically, the thermal conductivity of the heat transfer layer 15 is desirably 0.84 W / m · K or more. When the thermal conductivity of the heat transfer layer 15 is 0.84 W / m · K or more, the heat conduction efficiency to the outer peripheral surface side of the fixing belt 10 is improved, and the heating efficiency of the fixing material is improved. The fixing speed of the fixing device can be further increased. Further, it is possible to suppress the occurrence of the temperature rise at the end of the fixing belt 10.

伝熱層15は、例えば、金属のシートやフィルム;シリコーンゴム等の弾性材料に金属酸化物、グラファイト、伝熱性セラミックス等のフィラーを配合した材料;などで構成される。   The heat transfer layer 15 includes, for example, a metal sheet or film; a material in which an elastic material such as silicone rubber is mixed with a filler such as metal oxide, graphite, or heat transfer ceramics.

伝熱層15の厚さは、5μm以上50μm以下が望ましく、10μm以上20μm以下がより望ましい。   The thickness of the heat transfer layer 15 is preferably 5 μm or more and 50 μm or less, and more preferably 10 μm or more and 20 μm or less.

伝熱層15(例えば金属フィルム)は、伝熱層用フィルムを用意し、例えば接着剤を使用して、内周側の弾性層上に設けられる。   The heat transfer layer 15 (for example, a metal film) is provided on the elastic layer on the inner peripheral side by using a heat transfer layer film and using, for example, an adhesive.

(離型層)
離型層14は、トナー等の被定着材が定着ベルト10に固着することを抑制する。
離型層14は、例えば、フッ素系化合物を主成分として構成される。フッ素系化合物としては、例えば、フッ素ゴム、ポリテトラフルオロエチレン(PTFE)、パーフルオロアルキルビニルエーテル共重合体(PFA)、四フッ化エチレン六フッ化プロピレン共重合体(FEP)等のフッ素樹脂が挙げられる。
(Release layer)
The release layer 14 prevents the fixing material such as toner from being fixed to the fixing belt 10.
The release layer 14 is composed of, for example, a fluorine compound as a main component. Examples of the fluorine compound include fluorine resins such as fluorine rubber, polytetrafluoroethylene (PTFE), perfluoroalkyl vinyl ether copolymer (PFA), and tetrafluoroethylene hexafluoropropylene copolymer (FEP). It is done.

離型層14の厚さは、1μm以上100μm以下が望ましく、10μm以上50μm以下がより望ましい。   The thickness of the release layer 14 is preferably 1 μm to 100 μm, and more preferably 10 μm to 50 μm.

離型層14は、例えば、離型層用チューブ(PFAチューブ等)を用意し、該チューブの中に弾性層13Bを設けた官状体を挿入し、必要に応じて焼成を行い、形成される。必要に応じて、弾性層13Bの表面に接着剤を塗布してもよい。   The release layer 14 is formed, for example, by preparing a release layer tube (PFA tube or the like), inserting a government body provided with an elastic layer 13B into the tube, and performing firing as necessary. The You may apply | coat an adhesive agent to the surface of the elastic layer 13B as needed.

<定着装置>
図3は、本実施形態の定着装置の一例を示す概略構成図である。
図3に示す定着装置100は、本実施形態の定着ベルト10と、加圧ロール20(加圧部材の一例)と、電磁誘導装置40とを備えた、電磁誘導発熱方式の定着装置である。
<Fixing device>
FIG. 3 is a schematic configuration diagram illustrating an example of the fixing device of the present embodiment.
A fixing device 100 shown in FIG. 3 is an electromagnetic induction heating type fixing device including the fixing belt 10 of the present embodiment, a pressure roll 20 (an example of a pressure member), and an electromagnetic induction device 40.

加圧ロール20は、定着ベルト10の外周面に接触して配置され、定着ベルト10と加圧ロール20との間に接触領域(ニップ)が形成される。
加圧ロール20は、基材層21と、弾性層22と、離型層23とを有する。基材層21は、例えば、樹脂を主成分として含む層である。弾性層22は、例えばシリコーンゴム等の弾性体の層である。離型層23は、例えばフッ素樹脂を主成分として含む層である。
The pressure roll 20 is disposed in contact with the outer peripheral surface of the fixing belt 10, and a contact region (nip) is formed between the fixing belt 10 and the pressure roll 20.
The pressure roll 20 includes a base material layer 21, an elastic layer 22, and a release layer 23. The base material layer 21 is a layer containing, for example, a resin as a main component. The elastic layer 22 is a layer of an elastic body such as silicone rubber. The release layer 23 is a layer containing, for example, a fluororesin as a main component.

定着ベルト10の内側には、加圧ロール20と対向する位置に対向部材30が配置されている。対向部材30は、定着ベルト10の内周面に接して局所的に圧力を高めるパッド32と、パッド32を支持する支持体31を有している。パッド32は、例えば、金属、耐熱樹脂、耐熱ゴム等からなる部材である。   A facing member 30 is disposed inside the fixing belt 10 at a position facing the pressure roll 20. The facing member 30 includes a pad 32 that is in contact with the inner peripheral surface of the fixing belt 10 and locally increases the pressure, and a support body 31 that supports the pad 32. The pad 32 is a member made of, for example, metal, heat resistant resin, heat resistant rubber or the like.

電磁誘導装置40は、定着ベルト10を挟んで加圧ロール20と対向する位置に配置され、定着ベルト10の発熱層12を電磁誘導によって発熱させる。
電磁誘導装置40は、電磁誘導コイル(励磁コイル)41を内蔵する。電磁誘導装置40は、電磁誘導コイル41に交流電流を印加し磁場を発生させ、この磁場を励磁回路で変化させ、定着ベルト10の発熱層12に渦電流を発生させる。この渦電流が発熱層12の電気抵抗によって熱(ジュール熱)に変換され、定着ベルト10の表面が発熱する。
The electromagnetic induction device 40 is disposed at a position facing the pressure roll 20 with the fixing belt 10 interposed therebetween, and causes the heat generation layer 12 of the fixing belt 10 to generate heat by electromagnetic induction.
The electromagnetic induction device 40 incorporates an electromagnetic induction coil (excitation coil) 41. The electromagnetic induction device 40 applies an alternating current to the electromagnetic induction coil 41 to generate a magnetic field, changes this magnetic field with an excitation circuit, and generates an eddy current in the heat generating layer 12 of the fixing belt 10. This eddy current is converted into heat (Joule heat) by the electric resistance of the heat generating layer 12, and the surface of the fixing belt 10 generates heat.

電磁誘導装置40の配置位置は、図3に示す位置に限定されず、例えば、定着ベルト10と加圧ロール20との接触領域に対して回転方向(矢印Bの方向)の上流側に配置されていてもよいし、定着ベルト10の内側に配置されていてもよい。   The arrangement position of the electromagnetic induction device 40 is not limited to the position shown in FIG. 3. For example, the electromagnetic induction device 40 is arranged on the upstream side in the rotation direction (the direction of arrow B) with respect to the contact area between the fixing belt 10 and the pressure roll 20. It may be arranged inside the fixing belt 10.

定着装置100では、駆動装置(不図示)により定着ベルト10の両端に配置されたギア(不図示)に駆動力が伝達され、定着ベルト10が矢印Bの方向に回転し、定着ベルト10の回転に伴って加圧ロール20が矢印Cの方向に回転する。
未定着のトナー像Tが形成された記録媒体Pは、矢印Aの方向に搬送され、定着ベルト10と加圧ロール20との接触領域を通過する。この際に、未定着のトナー像Tは、加熱と加圧を受けて記録媒体Pに定着する。
In the fixing device 100, a driving force is transmitted to gears (not shown) arranged at both ends of the fixing belt 10 by a driving device (not shown), the fixing belt 10 rotates in the direction of arrow B, and the fixing belt 10 rotates. Accordingly, the pressure roll 20 rotates in the direction of arrow C.
The recording medium P on which the unfixed toner image T is formed is conveyed in the direction of the arrow A and passes through the contact area between the fixing belt 10 and the pressure roll 20. At this time, the unfixed toner image T is fixed to the recording medium P by being heated and pressurized.

<画像形成装置>
図4は、本実施形態の画像形成装置の一例を示す概略構成図である。
図4に示す画像形成装置200は、感光体202(潜像保持体の一例)、帯電装置204、レーザー露光装置206(潜像形成装置の一例)、ミラー208、現像装置210、中間転写体212、転写ロール214(転写装置の一例)、クリーニング装置216、除電装置218、本実施形態の定着装置100、及び給紙装置(給紙ユニット220、給紙ローラ222、レジストローラ224、及び記録媒体ガイド226)を備えている。
<Image forming apparatus>
FIG. 4 is a schematic configuration diagram illustrating an example of the image forming apparatus according to the present exemplary embodiment.
4 includes a photosensitive member 202 (an example of a latent image holding member), a charging device 204, a laser exposure device 206 (an example of a latent image forming device), a mirror 208, a developing device 210, and an intermediate transfer member 212. , A transfer roll 214 (an example of a transfer device), a cleaning device 216, a static eliminator 218, the fixing device 100 of this embodiment, and a paper feed device (paper feed unit 220, paper feed roller 222, registration roller 224, and recording medium guide) 226).

帯電装置204は、感光体202に近接して設けられた非接触型の帯電装置であり、感光体202の表面を帯電させる。   The charging device 204 is a non-contact type charging device provided in the vicinity of the photoconductor 202 and charges the surface of the photoconductor 202.

レーザー露光装置206は、画像情報(信号)に応じたレーザー光を、ミラー208を介して、帯電した感光体202の表面に照射し、感光体202の表面に潜像を形成する。   The laser exposure device 206 irradiates the surface of the charged photoconductor 202 with a laser beam corresponding to the image information (signal) via the mirror 208 to form a latent image on the surface of the photoconductor 202.

現像装置210は、各色(例えば、シアン、マゼンタ、イエロー、ブラック)のトナーをそれぞれ収容した現像器(不図示)を備えている。
現像装置210は、矢印方向に回転しながら感光体202の表面の潜像にトナーを付与し、感光体202の表面にトナー像を形成する。
The developing device 210 includes a developing device (not shown) that stores toner of each color (for example, cyan, magenta, yellow, and black).
The developing device 210 applies toner to the latent image on the surface of the photoconductor 202 while rotating in the direction of the arrow, and forms a toner image on the surface of the photoconductor 202.

中間転写体212は、感光体202の表面に接触して配置されており、例えば、感光体202と中間転写体212との間に印加されたバイアス電圧により、感光体202からトナー像が転写される。
転写ロール214は、中間転写体212の外周面に接触して配置されており、この接触部において、搬送されてきた記録媒体Pにトナー像を転写する。
The intermediate transfer member 212 is disposed in contact with the surface of the photosensitive member 202. For example, a toner image is transferred from the photosensitive member 202 by a bias voltage applied between the photosensitive member 202 and the intermediate transfer member 212. The
The transfer roll 214 is disposed in contact with the outer peripheral surface of the intermediate transfer body 212, and the toner image is transferred to the conveyed recording medium P at this contact portion.

定着装置100は、前述のとおり、トナー像Tを記録媒体Pに定着させる。   The fixing device 100 fixes the toner image T to the recording medium P as described above.

クリーニング装置216は、中間転写体212にトナー像を転写した後の感光体202の表面に残留したトナーを除去する。
除電装置218は、クリーニング装置216によって残留トナーが除去された後の感光体202の表面を除電する。
The cleaning device 216 removes the toner remaining on the surface of the photoconductor 202 after the toner image is transferred to the intermediate transfer body 212.
The neutralization device 218 neutralizes the surface of the photoconductor 202 after the residual toner is removed by the cleaning device 216.

以下、実施例を挙げて本発明をさらに具体的に説明する。ただし、本発明は以下の実施例に限定されるものではない。
特に断りのない限り、「部」は「質量部」を意味する。
Hereinafter, the present invention will be described more specifically with reference to examples. However, the present invention is not limited to the following examples.
Unless otherwise specified, “part” means “part by mass”.

<実施例1>
(基材層の形成)
ポリアミック酸をNメチルピロリドン溶液で希釈した塗布液(ユニチカ社製、Uイミド、濃度20質量%)を、定着ベルト製造用の中子の外周面に浸漬塗布し、360℃で1時間焼成して、厚さ30μmの基材層(ポリイミド層)を形成した。
<Example 1>
(Formation of base material layer)
A coating solution obtained by diluting polyamic acid with an N-methylpyrrolidone solution (Unitika, Uimide, concentration 20% by mass) is dip-coated on the outer peripheral surface of the core for manufacturing a fixing belt, and baked at 360 ° C. for 1 hour. A base material layer (polyimide layer) having a thickness of 30 μm was formed.

(発熱層の形成)
基材層の表面に、無電解めっき処理を施して、厚さ0.5μmの導電層(Ni層)を形成した後、電解めっき処理を施して、厚さ15μmの発熱層(Cu層)を形成した。
(Formation of heat generation layer)
An electroless plating process is performed on the surface of the base material layer to form a conductive layer (Ni layer) having a thickness of 0.5 μm, and then an electroplating process is performed to form a heat generating layer (Cu layer) having a thickness of 15 μm. Formed.

(弾性層Aの形成)
発熱層の表面に、液状シリコーンゴム(信越化学工業社製、LIM材料)100部にアルミナを100部配合したフィラー含有ゴム材料を浸漬塗布し、120℃で10分間焼成して硬化させ、厚さ150μmの弾性層Aを形成した。
(Formation of elastic layer A)
On the surface of the heat generating layer, a filler-containing rubber material in which 100 parts of alumina is mixed with 100 parts of liquid silicone rubber (manufactured by Shin-Etsu Chemical Co., Ltd., LIM material) is dip coated, and baked and cured at 120 ° C. for 10 minutes to obtain a thickness. An elastic layer A having a thickness of 150 μm was formed.

(弾性層Bの形成)
弾性層Aの表面に、液状シリコーンゴム(信越化学工業社製、LIM材料)を浸漬塗布し、120℃で10分間焼成して硬化させ、厚さ50μmの弾性層Bを形成した。
(Formation of elastic layer B)
Liquid silicone rubber (manufactured by Shin-Etsu Chemical Co., Ltd., LIM material) was dip-coated on the surface of the elastic layer A, and baked and cured at 120 ° C. for 10 minutes to form an elastic layer B having a thickness of 50 μm.

(離型層の形成)
弾性層Bの表面に、シランカップリング剤系接着剤(東レ・ダウコーニングシリコーン社製)を塗布し、150℃で10分間加熱乾燥させた。最表面に接着剤が付着した積層体を、製造用中子ごと、拡径したPFAチューブ(30μm、倉敷紡績社製)の中に挿入し、該PFAチューブを被せ、200℃で4時間焼成し、離型層を形成した。
そして、製造用中子から積層体を外し、両端の不要部分をカットして、定着ベルト(1)を得た。弾性層A及び弾性層Bの熱伝導率及び弾性率を表1に示す。
(Formation of release layer)
On the surface of the elastic layer B, a silane coupling agent adhesive (manufactured by Toray Dow Corning Silicone) was applied and dried by heating at 150 ° C. for 10 minutes. The laminate with the adhesive on the outermost surface is inserted into the expanded PFA tube (30 μm, Kurashiki Boseki Co., Ltd.) together with the production core, covered with the PFA tube, and baked at 200 ° C. for 4 hours. A release layer was formed.
And the laminated body was removed from the core for manufacture, the unnecessary part of both ends was cut, and the fixing belt (1) was obtained. Table 1 shows the thermal conductivity and elastic modulus of the elastic layer A and elastic layer B.

<実施例2>
実施例1と同様にして基材層、導電層、及び発熱層を形成した。
<Example 2>
In the same manner as in Example 1, a base material layer, a conductive layer, and a heat generating layer were formed.

(弾性層Aの形成)
発熱層の表面に、液状シリコーンゴム(信越化学工業社製、LIM材料)100部にアルミナを150部配合したフィラー含有ゴム材料を浸漬塗布し、120℃で10分間焼成して硬化させ、厚さ150μmの弾性層Aを形成した。
(Formation of elastic layer A)
On the surface of the heat generating layer, a filler-containing rubber material in which 150 parts of alumina is mixed with 100 parts of liquid silicone rubber (manufactured by Shin-Etsu Chemical Co., Ltd., LIM material) is dip coated, and baked and cured at 120 ° C. for 10 minutes to obtain a thickness. An elastic layer A having a thickness of 150 μm was formed.

その後、実施例1と同様にして弾性層B、及び離型層を形成し、定着ベルト(2)を得た。弾性層A及び弾性層Bの熱伝導率及び弾性率を表1に示す。   Thereafter, an elastic layer B and a release layer were formed in the same manner as in Example 1 to obtain a fixing belt (2). Table 1 shows the thermal conductivity and elastic modulus of the elastic layer A and elastic layer B.

<実施例3>
実施例1と同様にして基材層、導電層、及び発熱層を形成した。
<Example 3>
In the same manner as in Example 1, a base material layer, a conductive layer, and a heat generating layer were formed.

(弾性層Aの形成)
発熱層の表面に、液状シリコーンゴム(信越化学工業社製、LIM材料)100部にアルミナを50部配合したフィラー含有ゴム材料を浸漬塗布し、120℃で10分間焼成して硬化させ、厚さ150μmの弾性層Aを形成した。
(Formation of elastic layer A)
On the surface of the heat generating layer, a filler-containing rubber material in which 50 parts of alumina is mixed with 100 parts of liquid silicone rubber (manufactured by Shin-Etsu Chemical Co., Ltd., LIM material) is dip-coated, fired and cured at 120 ° C. for 10 minutes, thickness An elastic layer A having a thickness of 150 μm was formed.

その後、実施例1と同様にして弾性層B、及び離型層を形成し、定着ベルト(3)を得た。弾性層A及び弾性層Bの熱伝導率及び弾性率を表1に示す。   Thereafter, an elastic layer B and a release layer were formed in the same manner as in Example 1 to obtain a fixing belt (3). Table 1 shows the thermal conductivity and elastic modulus of the elastic layer A and elastic layer B.

<実施例4>
実施例1と同様にして基材層、導電層、発熱層、及び弾性層Aを形成した。
<Example 4>
In the same manner as in Example 1, a base material layer, a conductive layer, a heat generating layer, and an elastic layer A were formed.

(弾性層Bの形成)
実施例1と同様にして、ただし厚さを10μmに変更して弾性層Bを形成した。
(Formation of elastic layer B)
The elastic layer B was formed in the same manner as in Example 1, except that the thickness was changed to 10 μm.

その後、実施例1と同様にして離型層を形成し、定着ベルト(4)を得た。弾性層A及び弾性層Bの熱伝導率及び弾性率を表1に示す。   Thereafter, a release layer was formed in the same manner as in Example 1 to obtain a fixing belt (4). Table 1 shows the thermal conductivity and elastic modulus of the elastic layer A and elastic layer B.

<実施例5>
実施例1と同様にして基材層、導電層、発熱層、及び弾性層Aを形成した。
<Example 5>
In the same manner as in Example 1, a base material layer, a conductive layer, a heat generating layer, and an elastic layer A were formed.

(伝熱層の形成)
弾性層Aの表面に、シランカップリング剤系接着剤(東レ・ダウコーニングシリコーン社製)を塗布し、伝熱層用金属フィルム(厚さ10μm)を載せ、加圧して、伝熱層を形成した。
(Formation of heat transfer layer)
A silane coupling agent adhesive (made by Toray Dow Corning Silicone) is applied to the surface of the elastic layer A, and a metal film for heat transfer layer (thickness 10 μm) is placed and pressed to form a heat transfer layer. did.

その後、実施例1と同様にして弾性層B、及び離型層を形成し、定着ベルト(5)を得た。弾性層A及び弾性層Bの熱伝導率及び弾性率、伝熱層の熱伝導率を表1に示す。   Thereafter, an elastic layer B and a release layer were formed in the same manner as in Example 1 to obtain a fixing belt (5). Table 1 shows the thermal conductivity and elastic modulus of the elastic layer A and elastic layer B, and the thermal conductivity of the heat transfer layer.

<比較例1>
実施例1と同様にして基材層、導電層、及び発熱層を形成した。
<Comparative Example 1>
In the same manner as in Example 1, a base material layer, a conductive layer, and a heat generating layer were formed.

(弾性層Dの形成)
発熱層の表面に、液状シリコーンゴム(信越化学工業社製、LIM材料)100部に窒化ホウ素を100部配合したフィラー含有ゴム材料を浸漬塗布し、120℃で10分間焼成して硬化させ、厚さ200μmの弾性層Dを形成した。
(Formation of elastic layer D)
A filler-containing rubber material in which 100 parts of boron nitride is blended in 100 parts of liquid silicone rubber (manufactured by Shin-Etsu Chemical Co., Ltd., LIM material) is dip-coated on the surface of the heat generating layer, cured by baking at 120 ° C. for 10 minutes, An elastic layer D having a thickness of 200 μm was formed.

その後、実施例1と同様にして離型層を形成し、定着ベルト(C1)を得た。弾性層Cの熱伝導率及び弾性率を表1に示す。   Thereafter, a release layer was formed in the same manner as in Example 1 to obtain a fixing belt (C1). Table 1 shows the thermal conductivity and elastic modulus of the elastic layer C.

<比較例2>
実施例1と同様にして基材層、導電層、及び発熱層を形成した。
<Comparative example 2>
In the same manner as in Example 1, a base material layer, a conductive layer, and a heat generating layer were formed.

(弾性層Aの形成)
発熱層の表面に、液状シリコーンゴム(信越化学工業社製、LIM材料)を浸漬塗布し、120℃で10分間焼成して硬化させ、厚さ150μmの弾性層Aを形成した。
(Formation of elastic layer A)
Liquid silicone rubber (manufactured by Shin-Etsu Chemical Co., Ltd., LIM material) was dip-coated on the surface of the heat generating layer and baked and cured at 120 ° C. for 10 minutes to form an elastic layer A having a thickness of 150 μm.

(弾性層Bの形成)
弾性層Aの表面に、液状シリコーンゴム(信越化学工業社製、LIM材料)100部にアルミナを30部配合した材料を浸漬塗布し、120℃で10分間焼成して硬化させ、厚さ50μmの弾性層Bを形成した。
(Formation of elastic layer B)
On the surface of the elastic layer A, a material in which 30 parts of alumina is mixed with 100 parts of liquid silicone rubber (manufactured by Shin-Etsu Chemical Co., Ltd., LIM material) is dip-coated, baked and cured at 120 ° C. for 10 minutes, and a thickness of 50 μm Elastic layer B was formed.

その後、実施例1と同様にして離型層を形成し、定着ベルト(C2)を得た。弾性層A及び弾性層Bの熱伝導率及び弾性率を表1に示す。   Thereafter, a release layer was formed in the same manner as in Example 1 to obtain a fixing belt (C2). Table 1 shows the thermal conductivity and elastic modulus of the elastic layer A and elastic layer B.

<評価>
実施例及び比較例の各定着ベルトをそれぞれ、電子写真画像形成装置(富士ゼロックス社製、DocuCenterIV5575)が備える電磁誘導加熱方式の定着装置における定着ベルトとして装着した。
この画像形成装置を用いて、富士ゼロックス社製C2紙(A4サイズ)を使用し、温度22℃/湿度55%RH環境下、4色(シアン、マゼンタ、イエロー、ブラック)で濃度100%黒ベタを形成した。定着速度は、50枚/分で行った。
<Evaluation>
Each of the fixing belts of Examples and Comparative Examples was mounted as a fixing belt in an electromagnetic induction heating type fixing device provided in an electrophotographic image forming apparatus (manufactured by Fuji Xerox Co., Ltd., DocuCenter IV5575).
Using this image forming apparatus, C2 paper (A4 size) manufactured by Fuji Xerox Co., Ltd. is used, under a temperature of 22 ° C./humidity of 55% RH, four colors (cyan, magenta, yellow, black) and a density of 100% black solid. Formed. The fixing speed was 50 sheets / minute.

(画質)
100枚目の画像の光沢むらについて以下の基準に従って評価した。その結果を表1に示す。
A :光沢むらが観察されなかった。
B+:光沢むらがわずかに観察されたが、実用に支障のない程度であった。
B :光沢むらが観察されたが、実用上の許容範囲であった。
B−:光沢むらが観察され、実用上の許容限度であった。
C :光沢むらが明らかに観察され、実用上の許容限度に達していなかった。
(image quality)
The gloss unevenness of the 100th image was evaluated according to the following criteria. The results are shown in Table 1.
A: Uneven gloss was not observed.
B +: A slight unevenness in gloss was observed, but it was not a problem for practical use.
B: Although uneven gloss was observed, it was within a practically acceptable range.
B-: Uneven gloss was observed, which was a practically acceptable limit.
C: Uneven gloss was clearly observed, and the practically acceptable limit was not reached.

(端部昇温)
100枚の画像形成の直後に、定着ベルトの外周表面の温度を、非接触温度計(キーエンス社製、赤外放射温度計)を用いて測定した。
・定着ベルトの端部:定着ベルトの両端から20mmの位置で、部材を回転させて、測定した。
・定着ベルトの中央部:定着ベルトの両端から中央の位置で、部材を回転させて、測定した。
そして、端部の平均温度と中央部の平均温度との差分(端部の平均温度−中央部の平均温度)を求めた。結果を表1に示す。
(End temperature rise)
Immediately after 100 images were formed, the temperature of the outer peripheral surface of the fixing belt was measured using a non-contact thermometer (manufactured by Keyence Corporation, infrared radiation thermometer).
-End of fixing belt: Measurement was performed by rotating a member at a position 20 mm from both ends of the fixing belt.
-Center portion of fixing belt: Measurement was performed by rotating the member at the center position from both ends of the fixing belt.
Then, the difference between the average temperature at the end and the average temperature at the center (average temperature at the end-average temperature at the center) was determined. The results are shown in Table 1.

表1から分かるとおり、実施例は、比較例に比べて、画質欠陥の発生が抑制されていた。   As can be seen from Table 1, in the example, the occurrence of image quality defects was suppressed as compared with the comparative example.

10 定着ベルト
11 基材層
12 発熱層
13A 弾性層
13B 弾性層
14 離型層
15 伝熱層
DESCRIPTION OF SYMBOLS 10 Fixing belt 11 Base material layer 12 Heat generation layer 13A Elastic layer 13B Elastic layer 14 Release layer 15 Heat transfer layer

T トナー像
P 記録媒体
20 加圧ロール
21 基材層
22 弾性層
23 離型層
30 対向部材
31 支持体
32 パッド
40 電磁誘導装置
41 電磁誘導コイル
T toner image P recording medium 20 pressure roll 21 base layer 22 elastic layer 23 release layer 30 opposing member 31 support 32 pad 40 electromagnetic induction device 41 electromagnetic induction coil

100 定着装置
200 画像形成装置
202 感光体
204 帯電装置
206 レーザー露光装置
208 ミラー
210 現像装置
212 中間転写体
214 転写ロール
216 クリーニング装置
218 除電装置
DESCRIPTION OF SYMBOLS 100 Fixing apparatus 200 Image forming apparatus 202 Photoconductor 204 Charging apparatus 206 Laser exposure apparatus 208 Mirror 210 Development apparatus 212 Intermediate transfer body 214 Transfer roll 216 Cleaning apparatus 218 Static elimination apparatus

Claims (4)

基材層と、電磁誘導によって発熱する発熱層と、2層以上の弾性層と、離型層と、をこの順に備え、
前記2層以上の弾性層は、前記発熱層に最も近い弾性層がほかの弾性層よりも熱伝導率が高く、前記離型層に最も近い弾性層がほかの弾性層よりも弾性率が低い、定着ベルト。
A base material layer, a heat generating layer that generates heat by electromagnetic induction, two or more elastic layers, and a release layer are provided in this order,
The elastic layer closest to the heat generating layer has higher thermal conductivity than the other elastic layers, and the elastic layer closest to the release layer has a lower elastic modulus than the other elastic layers. , Fixing belt.
前記2層以上の弾性層のいずれか2層の間に両面を弾性層に接して配置され、接する2層の弾性層よりも熱伝導率が高い伝熱層、
を更に備えた請求項1に記載の定着ベルト。
A heat transfer layer that is disposed between any two layers of the two or more elastic layers in contact with the elastic layer and has a higher thermal conductivity than the two elastic layers in contact with each other;
The fixing belt according to claim 1, further comprising:
請求項1又は請求項2に記載の定着ベルトと、
前記定着ベルトの外周面に接触して配置された加圧部材と、
前記定着ベルトが備えた発熱層を電磁誘導によって発熱させる電磁誘導装置と、
を備えた定着装置。
The fixing belt according to claim 1 or 2,
A pressure member disposed in contact with the outer peripheral surface of the fixing belt;
An electromagnetic induction device for generating heat by electromagnetic induction in the heat generating layer provided in the fixing belt;
A fixing device provided with
潜像保持体と、
前記潜像保持体の表面を帯電させる帯電装置と、
前記潜像保持体の表面に潜像を形成する潜像形成装置と、
前記潜像をトナーにより現像してトナー像を形成する現像装置と、
前記トナー像を記録媒体に転写する転写装置と、
前記トナー像を記録媒体に定着させる請求項3に記載の定着装置と、
を備えた画像形成装置。
A latent image carrier,
A charging device for charging the surface of the latent image holding member;
A latent image forming apparatus for forming a latent image on the surface of the latent image holding body;
A developing device for developing the latent image with toner to form a toner image;
A transfer device for transferring the toner image to a recording medium;
The fixing device according to claim 3, wherein the toner image is fixed on a recording medium.
An image forming apparatus.
JP2013056911A 2013-03-19 2013-03-19 Fixing belt, fixing device, and image forming apparatus Pending JP2014182292A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2013056911A JP2014182292A (en) 2013-03-19 2013-03-19 Fixing belt, fixing device, and image forming apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2013056911A JP2014182292A (en) 2013-03-19 2013-03-19 Fixing belt, fixing device, and image forming apparatus

Publications (1)

Publication Number Publication Date
JP2014182292A true JP2014182292A (en) 2014-09-29

Family

ID=51701047

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2013056911A Pending JP2014182292A (en) 2013-03-19 2013-03-19 Fixing belt, fixing device, and image forming apparatus

Country Status (1)

Country Link
JP (1) JP2014182292A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2020052161A (en) * 2018-09-26 2020-04-02 富士ゼロックス株式会社 Fixing belt, fixing device, process cartridge, image forming device, and fixing belt base material
KR102095846B1 (en) * 2019-05-17 2020-05-04 (주)이타오에이 Printer, fusing unit and layered product for the same

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2020052161A (en) * 2018-09-26 2020-04-02 富士ゼロックス株式会社 Fixing belt, fixing device, process cartridge, image forming device, and fixing belt base material
JP7263722B2 (en) 2018-09-26 2023-04-25 富士フイルムビジネスイノベーション株式会社 Fixing belt, fixing device, process cartridge, image forming apparatus, and base material for fixing belt
KR102095846B1 (en) * 2019-05-17 2020-05-04 (주)이타오에이 Printer, fusing unit and layered product for the same

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