JP2014166031A - Motor - Google Patents

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JP2014166031A
JP2014166031A JP2013034615A JP2013034615A JP2014166031A JP 2014166031 A JP2014166031 A JP 2014166031A JP 2013034615 A JP2013034615 A JP 2013034615A JP 2013034615 A JP2013034615 A JP 2013034615A JP 2014166031 A JP2014166031 A JP 2014166031A
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cooling water
housing
flow path
stator
inner cylinder
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JP6116287B2 (en
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Manabu Sakurada
学 櫻田
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Honda Motor Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a motor capable of improving productivity of a housing by suppressing high frequency sound caused by expanding/contracting vibration of a stator and high frequency sound caused by film surface vibration of the housing.SOLUTION: A housing 20 of a motor 10 comprises an inner cylinder 21 holding a stator 13, and an outer cylinder 22 provided at the outer peripheral side of the inner cylinder 21 and forming a cooling water channel 30 between the inner cylinder 21 and itself. Within the cooling water channel 30, a plurality of inner ribs 41-43 radially connecting the inner cylinder 21 and the outer cylinder 22 and extending circumferentially are provided side by side in an axial direction. The cooling water channel 30 is divided into a plurality of channels 31-34 by the plurality of inner ribs 41-43, and at positions radially overlapped with the plurality of channels 31-34 on an outer peripheral surface of the outer cylinder 22, outer ribs 45 protruding outside in a radial direction and extending circumferentially are provided, respectively.

Description

本発明は、電動機に関し、詳細には、電動機のハウジングに関する。   The present invention relates to an electric motor, and more particularly to an electric motor housing.

従来の電動機としては、ステータを保持する内筒と、内筒との間に冷却水を流す冷却水流路を形成する外筒と、を有し、内筒と外筒を、冷却水流路に配置した複数の支柱で連結するものが知られている(例えば、特許文献1参照)。   A conventional electric motor has an inner cylinder that holds a stator, and an outer cylinder that forms a cooling water passage for flowing cooling water between the inner cylinder, and the inner cylinder and the outer cylinder are arranged in the cooling water passage. What connects with the several support | pillar which was made is known (for example, refer patent document 1).

特開2010−041835号公報JP 2010-041835 A

しかしながら、上記特許文献1に記載の電動機では、複数の支柱が点在するように配置され、ハウジングの周方向剛性が低いため、ステータの伸縮振動に起因する高周波音が発生してしまっていた。また、支柱の径方向外側にリブを設けてハウジングの剛性を向上しているが、ハウジングの周方向剛性に対しては効果が薄く、上記高周波音を抑制することはできなかった。   However, the electric motor described in Patent Document 1 is arranged so that a plurality of support columns are interspersed, and the circumferential rigidity of the housing is low, so that high-frequency sound is generated due to the expansion and contraction vibration of the stator. Moreover, although the rigidity of the housing is improved by providing ribs on the outer side in the radial direction of the support column, the effect on the circumferential rigidity of the housing is small, and the high-frequency sound cannot be suppressed.

また、ハウジングの薄肉面積が大きくなる部分に支柱を配置して、膜面振動する面積を削減し、膜面振動に起因する高周波音を抑制しているが、支柱の配置により冷却水流路の構造が複雑化するため、鋳造時の中子砂の排出が困難となり、ハウジングの生産性が良好ではなかった。   In addition, the support is arranged in the part where the thin wall area of the housing is increased to reduce the area where the membrane vibration occurs, and the high frequency sound caused by the membrane vibration is suppressed. However, it has become difficult to discharge core sand during casting, and the productivity of the housing was not good.

本発明は、前述した事情に鑑みてなされたものであり、その目的は、ステータの伸縮振動に起因する高周波音及びハウジングの膜面振動に起因する高周波音を抑制することができ、ハウジングの生産性を良好にすることができる電動機を提供することにある。   The present invention has been made in view of the above-described circumstances, and an object of the present invention is to suppress the high-frequency sound caused by the expansion / contraction vibration of the stator and the high-frequency sound caused by the film surface vibration of the housing, thereby producing the housing. An object of the present invention is to provide an electric motor capable of improving the performance.

上記目的を達成するために、請求項1に係る発明は、
シャフト(例えば、後述の実施形態におけるシャフト11)と、
前記シャフトに設けられるロータ(例えば、後述の実施形態におけるロータ12)と、
前記ロータの外周側に設けられるステータ(例えば、後述の実施形態におけるステータ13)と、
前記ステータを保持するハウジング(例えば、後述の実施形態におけるハウジング20)と、を備える電動機(例えば、後述の実施形態における電動機10)において、
前記ハウジングは、
前記ステータを保持する内筒(例えば、後述の実施形態における内筒21)と、
前記内筒の外周側に設けられ、前記内筒との間に冷却水を流す冷却水流路(例えば、後述の実施形態における冷却水流路30)を形成する外筒(例えば、後述の実施形態における外筒22)と、を有し、
前記冷却水流路内に、前記内筒と前記外筒を径方向に連結し周方向に延びる複数の内側リブ(例えば、後述の実施形態における第1〜第3内側リブ41〜43)が、軸方向に並んで設けられ、
前記冷却水流路は、前記複数の内側リブにより複数の流路(例えば、後述の実施形態における第1〜第4流路31〜34)に分割され、
前記外筒の外周面の前記複数の流路と径方向に重なる位置に、径方向外側に突出し周方向に延びる外側リブ(例えば、後述の実施形態における外側リブ45)がそれぞれ設けられることを特徴とする。
In order to achieve the above object, the invention according to claim 1
A shaft (for example, a shaft 11 in an embodiment described later);
A rotor (for example, a rotor 12 in an embodiment described later) provided on the shaft;
A stator (for example, a stator 13 in an embodiment described later) provided on the outer peripheral side of the rotor;
In an electric motor (for example, an electric motor 10 in an embodiment described later) including a housing that holds the stator (for example, a housing 20 in an embodiment described later),
The housing is
An inner cylinder holding the stator (for example, an inner cylinder 21 in an embodiment described later);
An outer cylinder (for example, in an embodiment described later) that is provided on the outer peripheral side of the inner cylinder and forms a cooling water channel (for example, a cooling water channel 30 in an embodiment described later) between which the cooling water flows between the inner cylinder. An outer cylinder 22),
A plurality of inner ribs (for example, first to third inner ribs 41 to 43 in an embodiment described later) are connected to the inner and outer cylinders in the cooling water flow path in the radial direction and extend in the circumferential direction. Provided side by side,
The cooling water flow path is divided into a plurality of flow paths (for example, first to fourth flow paths 31 to 34 in embodiments described later) by the plurality of inner ribs,
Outer ribs (for example, outer ribs 45 in the embodiments described later) that protrude outward in the radial direction and extend in the circumferential direction are respectively provided at positions on the outer peripheral surface of the outer cylinder that overlap the plurality of flow paths in the radial direction. And

請求項2に係る発明は、請求項1に記載の構成に加えて、
前記外側リブ(例えば、後述の実施形態における外側リブ45)は、前記複数の流路(例えば、後述の実施形態における第1〜第4流路31〜34)の軸方向中心と径方向に重なる位置にそれぞれ設けられることを特徴とする。
In addition to the structure of Claim 1, the invention according to Claim 2
The outer rib (for example, the outer rib 45 in the embodiment described later) overlaps the axial center of the plurality of flow paths (for example, first to fourth flow paths 31 to 34 in the embodiment described later) in the radial direction. It is characterized by being provided at each position.

請求項3に係る発明は、請求項1又は2に記載の構成に加えて、
前記ハウジング(例えば、後述の実施形態におけるハウジング20)には、前記冷却水流路(例えば、後述の実施形態における冷却水流路30)に冷却水を流入させる流入口(例えば、後述の実施形態における流入口25)、前記冷却水流路から冷却水を流出させる流出口(例えば、後述の実施形態における流出口26)、冷却水内の空気を抜くエア抜き口(例えば、後述の実施形態におけるエア抜き口27)が設けられ、
前記冷却水流路には、前記複数の流路(例えば、後述の実施形態における第1〜第4流路31〜34)を軸方向に連通させる連通路(例えば、後述の実施形態における連通路35)が複数設けられ、
前記流入口、前記流出口、前記エア抜き口は、前記複数の連通路と周方向で重なる位置にそれぞれ配置されることを特徴とする。
The invention according to claim 3 includes, in addition to the configuration according to claim 1 or 2,
In the housing (for example, the housing 20 in an embodiment described later), an inflow port (for example, a flow in the embodiment described later) into which the cooling water flows into the cooling water channel (for example, the cooling water channel 30 in the embodiment described later). An inlet 25), an outlet (for example, an outlet 26 in an embodiment described later) for allowing cooling water to flow out from the cooling water flow path, and an air outlet (for example, an air outlet in an embodiment described later) for extracting air from the cooling water. 27)
The cooling water flow path has a communication path (for example, a communication path 35 in an embodiment described later) that communicates the plurality of flow paths (for example, first to fourth flow paths 31 to 34 in the embodiment described later) in the axial direction. ) Are provided,
The inflow port, the outflow port, and the air vent port are respectively arranged at positions that overlap the plurality of communication paths in the circumferential direction.

請求項1の発明によれば、ハウジングは、ステータを保持する内筒と、内筒の外周側に設けられ、内筒との間に冷却水を流す冷却水流路を形成する外筒と、を有し、冷却水流路内に、内筒と外筒を径方向に連結し周方向に延びる複数の内側リブが、軸方向に並んで設けられるため、ハウジングの周方向剛性を向上することができ、ステータの伸縮振動に起因する高周波音を抑制することができる。また、冷却水流路が複数の内側リブにより複数の流路に分割され、外筒の外周面の複数の流路と径方向に重なる位置に、径方向外側に突出し周方向に延びる外側リブがそれぞれ設けられるため、膜面振動する面積を削減することができ、膜面振動に起因する高周波音を抑制することができる。また、冷却水流路内に複数の内側リブが周方向に沿って設けられるため、冷却水流路の構造を簡素化することができ、これにより、鋳造時の中子砂の排出が容易となり、ハウジングの生産性を良好にすることができる。   According to the first aspect of the present invention, the housing includes an inner cylinder that holds the stator, and an outer cylinder that is provided on the outer peripheral side of the inner cylinder and that forms a cooling water flow path for flowing cooling water between the inner cylinder and the inner cylinder. In the cooling water flow path, the inner cylinder and the outer cylinder are connected in the radial direction and a plurality of inner ribs extending in the circumferential direction are provided side by side in the axial direction, so that the circumferential rigidity of the housing can be improved. The high frequency sound resulting from the expansion and contraction vibration of the stator can be suppressed. In addition, the cooling water flow path is divided into a plurality of flow paths by a plurality of inner ribs, and outer ribs that protrude in the radial direction and extend in the circumferential direction are positioned at positions that overlap the plurality of flow paths on the outer peripheral surface of the outer cylinder in the radial direction. Since it is provided, it is possible to reduce the area where the film surface vibrates, and to suppress high-frequency sound caused by the film surface vibration. In addition, since a plurality of inner ribs are provided along the circumferential direction in the cooling water flow path, the structure of the cooling water flow path can be simplified, thereby facilitating the discharge of core sand during casting, and the housing The productivity can be improved.

請求項2の発明によれば、外側リブが複数の流路の軸方向中心と径方向に重なる位置にそれぞれ設けられるため、膜面振動する面積を効率よく削減することができる。   According to the second aspect of the present invention, since the outer ribs are provided at positions that overlap the axial centers of the plurality of flow paths in the radial direction, the area of membrane vibration can be efficiently reduced.

請求項3の発明によれば、冷却水の流入口、冷却水の流出口、冷却水のエア抜き口が、複数の連通路と周方向で重なる位置にそれぞれ配置されるため、冷却水流路における冷却水の流れを良好にすることができる。これにより、冷却水ポンプの圧損を低減することができるので、低コストの冷却水ポンプを採用することができ、電動機の製造コストを削減することができる。   According to the invention of claim 3, since the cooling water inlet, the cooling water outlet, and the cooling water air vent are respectively arranged at positions overlapping with the plurality of communication paths in the circumferential direction, The flow of cooling water can be improved. Thereby, since the pressure loss of a cooling water pump can be reduced, a low-cost cooling water pump can be employ | adopted and the manufacturing cost of an electric motor can be reduced.

本発明に係る電動機の一実施形態を説明する断面図である。It is sectional drawing explaining one Embodiment of the electric motor which concerns on this invention. 図1に示すハウジングのA−A線断面図である。It is the sectional view on the AA line of the housing shown in FIG. 図1に示すハウジングのB−B線断面図である。It is a BB sectional view of the housing shown in FIG. 図1に示す冷却水流路を説明する斜視図である。It is a perspective view explaining the cooling water flow path shown in FIG. 図1に示すハウジングの展開図である。FIG. 2 is a development view of the housing shown in FIG. 1.

以下、本発明に係る電動機の一実施形態について、添付の図面に基づいて詳細に説明する。   Hereinafter, an embodiment of an electric motor according to the present invention will be described in detail with reference to the accompanying drawings.

本実施形態の電動機10は、図1に示すように、シャフト11と、シャフト11に設けられるロータ12と、ロータ12の外周側に設けられるステータ13と、ステータ13を保持するハウジング20と、を備える。また、ステータ13は、ステータコア13aと、ステータコア13aの軸方向両側にそれぞれ設けられるコイル13bと、を備える。   As shown in FIG. 1, the electric motor 10 of the present embodiment includes a shaft 11, a rotor 12 provided on the shaft 11, a stator 13 provided on the outer peripheral side of the rotor 12, and a housing 20 that holds the stator 13. Prepare. The stator 13 includes a stator core 13a and coils 13b provided on both sides in the axial direction of the stator core 13a.

ハウジング20は、円筒形状であり、ステータ13が内周面に圧入され、ステータ13を保持する内筒21と、内筒21の外周側に設けられ、内筒21との間に冷却水を流す冷却水流路30を形成する外筒22と、内筒21及び外筒22の軸方向一端部(図1の左端部)を径方向に連結し、冷却水流路30を閉塞する第1端部23と、内筒21及び外筒22の軸方向他端部(図1の右端部)を径方向に連結し、冷却水流路30を閉塞する第2端部24と、を有する。   The housing 20 has a cylindrical shape, the stator 13 is press-fitted into the inner peripheral surface, is provided on the outer peripheral side of the inner cylinder 21 that holds the stator 13, and allows cooling water to flow between the inner cylinder 21. The outer cylinder 22 that forms the cooling water flow path 30, the inner cylinder 21, and one axial end portion (the left end portion in FIG. 1) of the outer cylinder 22 are connected in the radial direction to close the cooling water flow path 30. And a second end portion 24 that connects the other axial end portions (the right end portion in FIG. 1) of the inner cylinder 21 and the outer cylinder 22 in the radial direction and closes the cooling water passage 30.

また、冷却水流路30は、円環形状に形成されており、その軸方向幅は、ステータ13のステータコア13aの軸方向幅と略同じに設定されている。   The cooling water channel 30 is formed in an annular shape, and the axial width thereof is set to be substantially the same as the axial width of the stator core 13 a of the stator 13.

そして、図1〜図5に示すように、ハウジング20の冷却水流路30内には、内筒21と外筒22を径方向に連結し周方向に延びる第1〜第3内側リブ41〜43が軸方向に並んで設けられている。このため、冷却水流路30は、第1〜第3内側リブ41〜43により第1〜第4流路31〜34に分割されている。   As shown in FIGS. 1 to 5, first to third inner ribs 41 to 43 extending in the circumferential direction by connecting the inner cylinder 21 and the outer cylinder 22 in the radial direction in the cooling water flow path 30 of the housing 20. Are provided side by side in the axial direction. For this reason, the cooling water passage 30 is divided into first to fourth passages 31 to 34 by first to third inner ribs 41 to 43.

また、図2〜図5に示すように、冷却水流路30には、第1〜第4流路31〜34を軸方向に連通させる連通路35が周方向に複数設けられている。このため、第1〜第3内側リブ41〜43は、複数の連通路35により周方向に複数に分割されている。   As shown in FIGS. 2 to 5, the cooling water flow path 30 is provided with a plurality of communication paths 35 in the circumferential direction that allow the first to fourth flow paths 31 to 34 to communicate in the axial direction. For this reason, the first to third inner ribs 41 to 43 are divided into a plurality in the circumferential direction by the plurality of communication paths 35.

また、図2に示すように、ハウジング20には、冷却水流路30に冷却水を流入させる流入口25、冷却水流路30から冷却水を流出させる流出口26、冷却水内の空気を抜くエア抜き口27が形成されており、この流入口25、流出口26、エア抜き口27は、冷却水流路30の複数の連通路35と周方向で重なる位置にそれぞれ配置されている。   In addition, as shown in FIG. 2, the housing 20 includes an inlet 25 that allows cooling water to flow into the cooling water passage 30, an outlet 26 that causes the cooling water to flow out from the cooling water passage 30, and air that extracts air from the cooling water. A vent 27 is formed, and the inlet 25, the outlet 26, and the air vent 27 are respectively arranged at positions overlapping with the plurality of communication passages 35 of the cooling water flow path 30 in the circumferential direction.

また、ハウジング20の外筒22の外周面には、第1〜第4流路31〜34と径方向に重なる位置に、径方向外側に突出し周方向に延びる外側リブ45がそれぞれ設けられている。より具体的には、外側リブ45は、第1〜第4流路31〜34の軸方向中心と径方向に重なる位置にそれぞれ設けられている。   In addition, outer ribs 45 that protrude radially outward and extend in the circumferential direction are provided on the outer peripheral surface of the outer cylinder 22 of the housing 20 at positions that overlap the first to fourth flow paths 31 to 34 in the radial direction. . More specifically, the outer rib 45 is provided at a position that overlaps the axial center of each of the first to fourth flow paths 31 to 34 in the radial direction.

また、図4は、冷却水流路30の形状を抜き出して図示した斜視図であるが、これは、電動機10のハウジング20を鋳造する際の中子の形状に相当するものである。そして、本実施形態の電動機10では、図4及び図5に示すように、冷却水流路30内に第1〜第3内側リブ41〜43が周方向に沿って設けられるため、冷却水流路30の構造が簡素化される。このため、鋳造時に中子砂を容易に排出することが可能となるので、ハウジング20の生産性が良好となる。また、冷却水流路30の構造が簡素化され、冷却水が冷却水流路30を通過しやすくなるので、圧損が低減され、低コストの冷却水ポンプを採用することが可能となるので、電動機10の製造コストが削減される。従って、本実施形態の冷却水流路30は、ハウジング20の鋳造時のこと、冷却水の流れのこと、及び製造コストのことを考慮した形状となっている。   FIG. 4 is a perspective view showing the shape of the cooling water flow path 30 extracted, and this corresponds to the shape of the core when the housing 20 of the electric motor 10 is cast. And in the electric motor 10 of this embodiment, as shown in FIG.4 and FIG.5, since the 1st-3rd inner side ribs 41-43 are provided in the cooling water flow path 30 along the circumferential direction, the cooling water flow path 30 The structure is simplified. For this reason, since core sand can be easily discharged during casting, the productivity of the housing 20 is improved. In addition, since the structure of the cooling water flow path 30 is simplified and the cooling water easily passes through the cooling water flow path 30, pressure loss is reduced, and a low-cost cooling water pump can be employed. The manufacturing cost is reduced. Therefore, the cooling water flow path 30 of the present embodiment has a shape that takes into consideration the casting of the housing 20, the flow of the cooling water, and the manufacturing cost.

以上説明したように、本実施形態の電動機10によれば、ハウジング20の冷却水流路30内に、内筒21と外筒22を径方向に連結し周方向に延びる第1〜第3内側リブ41〜43が、軸方向に並んで設けられるため、ハウジング20の周方向剛性を向上することができ、ステータ13の伸縮振動に起因する高周波音を抑制することができる。また、冷却水流路30が第1〜第3内側リブ41〜43により第1〜第4流路31〜34に分割され、外筒22の外周面の第1〜第4流路31〜34と径方向に重なる位置に、径方向外側に突出し周方向に延びる外側リブ45がそれぞれ設けられるため、膜面振動する面積を削減することができ、膜面振動に起因する高周波音を抑制することができる。   As described above, according to the electric motor 10 of the present embodiment, the first to third inner ribs extending in the circumferential direction by connecting the inner cylinder 21 and the outer cylinder 22 in the radial direction in the cooling water flow path 30 of the housing 20. Since 41-43 are provided along with an axial direction, the circumferential direction rigidity of the housing 20 can be improved and the high frequency sound resulting from the expansion-contraction vibration of the stator 13 can be suppressed. Further, the cooling water flow path 30 is divided into first to fourth flow paths 31 to 34 by first to third inner ribs 41 to 43, and the first to fourth flow paths 31 to 34 on the outer peripheral surface of the outer cylinder 22 and Since outer ribs 45 that protrude radially outward and extend in the circumferential direction are provided at positions that overlap in the radial direction, the area where the membrane vibration occurs can be reduced, and high-frequency sound caused by the membrane vibration can be suppressed. it can.

また、本実施形態の電動機10によれば、冷却水流路30内に第1〜第3内側リブ41〜43が周方向に沿って設けられるため、冷却水流路30の構造を簡素化することができる。これにより、鋳造時の中子砂の排出が容易となり、ハウジング20の生産性を良好にすることができる。また、冷却水流路30の構造が簡素化され、冷却水が冷却水流路30を通過しやすくなるため、圧損を低減することができる。これにより、低コストの冷却水ポンプを採用することができるので、電動機10の製造コストを削減することができる。   Moreover, according to the electric motor 10 of this embodiment, since the 1st-3rd inner side ribs 41-43 are provided in the cooling water flow path 30 along the circumferential direction, the structure of the cooling water flow path 30 can be simplified. it can. Thereby, discharge of core sand at the time of casting becomes easy, and the productivity of the housing 20 can be improved. Moreover, since the structure of the cooling water flow path 30 is simplified and the cooling water easily passes through the cooling water flow path 30, pressure loss can be reduced. Thereby, since a low-cost cooling water pump can be employ | adopted, the manufacturing cost of the electric motor 10 can be reduced.

また、本実施形態の電動機10によれば、外側リブ45が第1〜第4流路31〜34の軸方向中心と径方向に重なる位置にそれぞれ設けられるため、膜面振動する面積を効率よく削減することができる。   Moreover, according to the electric motor 10 of this embodiment, since the outer rib 45 is provided in the position which overlaps with the axial direction center and radial direction of the 1st-4th flow paths 31-34, respectively, the area which carries out a film surface vibration is efficiently obtained. Can be reduced.

また、本実施形態の電動機10によれば、冷却水の流入口25、冷却水の流出口26、冷却水のエア抜き口27が、複数の連通路35と周方向で重なる位置にそれぞれ配置されるため、冷却水流路30における冷却水の流れを良好にすることができる。これにより、冷却水ポンプの圧損を低減することができるので、低コストの冷却水ポンプを採用することができ、電動機10の製造コストを削減することができる。   Further, according to the electric motor 10 of the present embodiment, the cooling water inlet 25, the cooling water outlet 26, and the cooling water air outlet 27 are respectively arranged at positions overlapping with the plurality of communication paths 35 in the circumferential direction. Therefore, the flow of the cooling water in the cooling water channel 30 can be improved. Thereby, since the pressure loss of a cooling water pump can be reduced, a low-cost cooling water pump can be employ | adopted and the manufacturing cost of the electric motor 10 can be reduced.

なお、本発明は上記実施形態に例示したものに限定されるものではなく、本発明の要旨を逸脱しない範囲において適宜変更することができる。
例えば、上記実施形態では、内側リブは3本設けられているが、これに限定されず、2本以上設けられていればよい。
また、上記実施形態では、外側リブは1つの流路に対して1本設けられているが、これに限定されず、1つの流路に対して複数設けられていてもよい。
また、上記実施形態では、外側リブは流路と径方向に重なる位置に設けられているが、これに限定されず、内側リブと径方向に重なる位置に追加して設けられていてもよい。
In addition, this invention is not limited to what was illustrated to the said embodiment, In the range which does not deviate from the summary of this invention, it can change suitably.
For example, in the above embodiment, three inner ribs are provided, but the present invention is not limited to this, and it is sufficient that two or more inner ribs are provided.
Moreover, in the said embodiment, although one outer side rib is provided with respect to one flow path, it is not limited to this, A plurality may be provided with respect to one flow path.
Moreover, in the said embodiment, although the outer side rib is provided in the position which overlaps with a flow path in radial direction, it is not limited to this, You may provide in addition to the position which overlaps with an inner side rib in radial direction.

10 電動機
11 シャフト
12 ロータ
13 ステータ
20 ハウジング
21 内筒
22 外筒
30 冷却水流路
31 第1流路
32 第2流路
33 第3流路
34 第4流路
35 連通路
41 第1内側リブ
42 第2内側リブ
43 第3内側リブ
45 外側リブ
DESCRIPTION OF SYMBOLS 10 Electric motor 11 Shaft 12 Rotor 13 Stator 20 Housing 21 Inner cylinder 22 Outer cylinder 30 Cooling water flow path 31 1st flow path 32 2nd flow path 33 3rd flow path 34 4th flow path 35 Communication path 41 1st inner side rib 42 1st 2 inner rib 43 third inner rib 45 outer rib

本発明は、電動機に関し、詳細には、電動機のハウジングに関する。   The present invention relates to an electric motor, and more particularly to an electric motor housing.

従来の電動機としては、ステータを保持する内筒と、内筒との間に冷却水を流す冷却水流路を形成する外筒と、を有し、内筒と外筒を、冷却水流路に配置した複数の支柱で連結するものが知られている(例えば、特許文献1参照)。   A conventional electric motor has an inner cylinder that holds a stator, and an outer cylinder that forms a cooling water passage for flowing cooling water between the inner cylinder, and the inner cylinder and the outer cylinder are arranged in the cooling water passage. What connects with the several support | pillar which was made is known (for example, refer patent document 1).

特開2010−041835号公報JP 2010-041835 A

しかしながら、上記特許文献1に記載の電動機では、複数の支柱が点在するように配置され、ハウジングの周方向剛性が低いため、ステータの伸縮振動に起因する高周波音が発生してしまっていた。また、支柱の径方向外側にリブを設けてハウジングの剛性を向上しているが、ハウジングの周方向剛性に対しては効果が薄く、上記高周波音を抑制することはできなかった。   However, the electric motor described in Patent Document 1 is arranged so that a plurality of support columns are interspersed, and the circumferential rigidity of the housing is low, so that high-frequency sound is generated due to the expansion and contraction vibration of the stator. Moreover, although the rigidity of the housing is improved by providing ribs on the outer side in the radial direction of the support column, the effect on the circumferential rigidity of the housing is small, and the high-frequency sound cannot be suppressed.

また、ハウジングの薄肉面積が大きくなる部分に支柱を配置して、膜面振動する面積を削減し、膜面振動に起因する高周波音を抑制しているが、支柱の配置により冷却水流路の構造が複雑化するため、鋳造時の中子砂の排出が困難となり、ハウジングの生産性が良好ではなかった。   In addition, the support is arranged in the part where the thin wall area of the housing is increased to reduce the area where the membrane vibration occurs, and the high frequency sound caused by the membrane vibration is suppressed. However, it has become difficult to discharge core sand during casting, and the productivity of the housing was not good.

本発明は、前述した事情に鑑みてなされたものであり、その目的は、ステータの伸縮振動に起因する高周波音及びハウジングの膜面振動に起因する高周波音を抑制することができ、ハウジングの生産性を良好にすることができる電動機を提供することにある。   The present invention has been made in view of the above-described circumstances, and an object of the present invention is to suppress the high-frequency sound caused by the expansion / contraction vibration of the stator and the high-frequency sound caused by the film surface vibration of the housing, thereby producing the housing. An object of the present invention is to provide an electric motor capable of improving the performance.

上記目的を達成するために、請求項1に係る発明は、
シャフト(例えば、後述の実施形態におけるシャフト11)と、
前記シャフトに設けられるロータ(例えば、後述の実施形態におけるロータ12)と、
前記ロータの外周側に設けられるステータ(例えば、後述の実施形態におけるステータ13)と、
前記ステータを保持するハウジング(例えば、後述の実施形態におけるハウジング20)と、を備える電動機(例えば、後述の実施形態における電動機10)において、
前記ハウジングは、
前記ステータを保持する内筒(例えば、後述の実施形態における内筒21)と、
前記内筒の外周側に設けられ、前記内筒との間に冷却水を流す冷却水流路(例えば、後述の実施形態における冷却水流路30)を形成する外筒(例えば、後述の実施形態における外筒22)と、を有し、
前記冷却水流路内に、前記内筒と前記外筒を径方向に連結し周方向に延びる複数の内側リブ(例えば、後述の実施形態における第1〜第3内側リブ41〜43)が、軸方向に並んで設けられ、
前記冷却水流路は、前記複数の内側リブにより複数の流路(例えば、後述の実施形態における第1〜第4流路31〜34)に分割され、
前記外筒の外周面の前記複数の流路と径方向に重なる位置に、径方向外側に突出し周方向に延びる外側リブ(例えば、後述の実施形態における外側リブ45)がそれぞれ設けられることを特徴とする。
In order to achieve the above object, the invention according to claim 1
A shaft (for example, a shaft 11 in an embodiment described later);
A rotor (for example, a rotor 12 in an embodiment described later) provided on the shaft;
A stator (for example, a stator 13 in an embodiment described later) provided on the outer peripheral side of the rotor;
In an electric motor (for example, an electric motor 10 in an embodiment described later) including a housing that holds the stator (for example, a housing 20 in an embodiment described later),
The housing is
An inner cylinder holding the stator (for example, an inner cylinder 21 in an embodiment described later);
An outer cylinder (for example, in an embodiment described later) that is provided on the outer peripheral side of the inner cylinder and forms a cooling water channel (for example, a cooling water channel 30 in an embodiment described later) between which the cooling water flows between the inner cylinder. An outer cylinder 22),
A plurality of inner ribs (for example, first to third inner ribs 41 to 43 in an embodiment described later) are connected to the inner and outer cylinders in the cooling water flow path in the radial direction and extend in the circumferential direction. Provided side by side,
The cooling water flow path is divided into a plurality of flow paths (for example, first to fourth flow paths 31 to 34 in embodiments described later) by the plurality of inner ribs,
Outer ribs (for example, outer ribs 45 in the embodiments described later) that protrude outward in the radial direction and extend in the circumferential direction are respectively provided at positions on the outer peripheral surface of the outer cylinder that overlap the plurality of flow paths in the radial direction. And

請求項2に係る発明は、請求項1に記載の構成に加えて、
前記外側リブ(例えば、後述の実施形態における外側リブ45)は、前記複数の流路(例えば、後述の実施形態における第1〜第4流路31〜34)の軸方向中心と径方向に重なる位置にそれぞれ設けられることを特徴とする
In addition to the structure of Claim 1, the invention according to Claim 2
The outer rib (for example, the outer rib 45 in the embodiment described later) overlaps the axial center of the plurality of flow paths (for example, first to fourth flow paths 31 to 34 in the embodiment described later) in the radial direction. It is characterized by being provided at each position .

請求項1の発明によれば、ハウジングは、ステータを保持する内筒と、内筒の外周側に設けられ、内筒との間に冷却水を流す冷却水流路を形成する外筒と、を有し、冷却水流路内に、内筒と外筒を径方向に連結し周方向に延びる複数の内側リブが、軸方向に並んで設けられるため、ハウジングの周方向剛性を向上することができ、ステータの伸縮振動に起因する高周波音を抑制することができる。また、冷却水流路が複数の内側リブにより複数の流路に分割され、外筒の外周面の複数の流路と径方向に重なる位置に、径方向外側に突出し周方向に延びる外側リブがそれぞれ設けられるため、膜面振動する面積を削減することができ、膜面振動に起因する高周波音を抑制することができる。また、冷却水流路内に複数の内側リブが周方向に沿って設けられるため、冷却水流路の構造を簡素化することができ、これにより、鋳造時の中子砂の排出が容易となり、ハウジングの生産性を良好にすることができる。   According to the first aspect of the present invention, the housing includes an inner cylinder that holds the stator, and an outer cylinder that is provided on the outer peripheral side of the inner cylinder and that forms a cooling water flow path for flowing cooling water between the inner cylinder and the inner cylinder. In the cooling water flow path, the inner cylinder and the outer cylinder are connected in the radial direction and a plurality of inner ribs extending in the circumferential direction are provided side by side in the axial direction, so that the circumferential rigidity of the housing can be improved. The high frequency sound resulting from the expansion and contraction vibration of the stator can be suppressed. In addition, the cooling water flow path is divided into a plurality of flow paths by a plurality of inner ribs, and outer ribs that protrude in the radial direction and extend in the circumferential direction are positioned at positions that overlap the plurality of flow paths on the outer peripheral surface of the outer cylinder in the radial direction. Since it is provided, it is possible to reduce the area where the film surface vibrates, and to suppress high-frequency sound caused by the film surface vibration. In addition, since a plurality of inner ribs are provided along the circumferential direction in the cooling water flow path, the structure of the cooling water flow path can be simplified, thereby facilitating the discharge of core sand during casting, and the housing The productivity can be improved.

請求項2の発明によれば、外側リブが複数の流路の軸方向中心と径方向に重なる位置にそれぞれ設けられるため、膜面振動する面積を効率よく削減することができる According to the second aspect of the present invention, since the outer ribs are provided at positions that overlap the axial centers of the plurality of flow paths in the radial direction, the area of membrane vibration can be efficiently reduced .

本発明に係る電動機の一実施形態を説明する断面図である。It is sectional drawing explaining one Embodiment of the electric motor which concerns on this invention. 図1に示すハウジングのA−A線断面図である。It is the sectional view on the AA line of the housing shown in FIG. 図1に示すハウジングのB−B線断面図である。It is a BB sectional view of the housing shown in FIG. 図1に示す冷却水流路を説明する斜視図である。It is a perspective view explaining the cooling water flow path shown in FIG. 図1に示すハウジングの展開図である。FIG. 2 is a development view of the housing shown in FIG. 1.

以下、本発明に係る電動機の一実施形態について、添付の図面に基づいて詳細に説明する。   Hereinafter, an embodiment of an electric motor according to the present invention will be described in detail with reference to the accompanying drawings.

本実施形態の電動機10は、図1に示すように、シャフト11と、シャフト11に設けられるロータ12と、ロータ12の外周側に設けられるステータ13と、ステータ13を保持するハウジング20と、を備える。また、ステータ13は、ステータコア13aと、ステータコア13aの軸方向両側にそれぞれ設けられるコイル13bと、を備える。   As shown in FIG. 1, the electric motor 10 of the present embodiment includes a shaft 11, a rotor 12 provided on the shaft 11, a stator 13 provided on the outer peripheral side of the rotor 12, and a housing 20 that holds the stator 13. Prepare. The stator 13 includes a stator core 13a and coils 13b provided on both sides in the axial direction of the stator core 13a.

ハウジング20は、円筒形状であり、ステータ13が内周面に圧入され、ステータ13を保持する内筒21と、内筒21の外周側に設けられ、内筒21との間に冷却水を流す冷却水流路30を形成する外筒22と、内筒21及び外筒22の軸方向一端部(図1の左端部)を径方向に連結し、冷却水流路30を閉塞する第1端部23と、内筒21及び外筒22の軸方向他端部(図1の右端部)を径方向に連結し、冷却水流路30を閉塞する第2端部24と、を有する。   The housing 20 has a cylindrical shape, the stator 13 is press-fitted into the inner peripheral surface, is provided on the outer peripheral side of the inner cylinder 21 that holds the stator 13, and allows cooling water to flow between the inner cylinder 21. The outer cylinder 22 that forms the cooling water flow path 30, the inner cylinder 21, and one axial end portion (the left end portion in FIG. 1) of the outer cylinder 22 are connected in the radial direction to close the cooling water flow path 30. And a second end portion 24 that connects the other axial end portions (the right end portion in FIG. 1) of the inner cylinder 21 and the outer cylinder 22 in the radial direction and closes the cooling water passage 30.

また、冷却水流路30は、円環形状に形成されており、その軸方向幅は、ステータ13のステータコア13aの軸方向幅と略同じに設定されている。   The cooling water channel 30 is formed in an annular shape, and the axial width thereof is set to be substantially the same as the axial width of the stator core 13 a of the stator 13.

そして、図1〜図5に示すように、ハウジング20の冷却水流路30内には、内筒21と外筒22を径方向に連結し周方向に延びる第1〜第3内側リブ41〜43が軸方向に並んで設けられている。このため、冷却水流路30は、第1〜第3内側リブ41〜43により第1〜第4流路31〜34に分割されている。   As shown in FIGS. 1 to 5, first to third inner ribs 41 to 43 extending in the circumferential direction by connecting the inner cylinder 21 and the outer cylinder 22 in the radial direction in the cooling water flow path 30 of the housing 20. Are provided side by side in the axial direction. For this reason, the cooling water passage 30 is divided into first to fourth passages 31 to 34 by first to third inner ribs 41 to 43.

また、図2〜図5に示すように、冷却水流路30には、第1〜第4流路31〜34を軸方向に連通させる連通路35が周方向に複数設けられている。このため、第1〜第3内側リブ41〜43は、複数の連通路35により周方向に複数に分割されている。   As shown in FIGS. 2 to 5, the cooling water flow path 30 is provided with a plurality of communication paths 35 in the circumferential direction that allow the first to fourth flow paths 31 to 34 to communicate in the axial direction. For this reason, the first to third inner ribs 41 to 43 are divided into a plurality in the circumferential direction by the plurality of communication paths 35.

また、図2に示すように、ハウジング20には、冷却水流路30に冷却水を流入させる流入口25、及び冷却水流路30から冷却水を流出させる流出口26が形成されている。 Further, as shown in FIG. 2, the housing 20, inlet port 25 to flow into the cooling water in the cooling water passage 30, and an outlet 2 6 for cooling water flows out from the cooling water passage 30 is formed.

また、ハウジング20の外筒22の外周面には、第1〜第4流路31〜34と径方向に重なる位置に、径方向外側に突出し周方向に延びる外側リブ45がそれぞれ設けられている。より具体的には、外側リブ45は、第1〜第4流路31〜34の軸方向中心と径方向に重なる位置にそれぞれ設けられている。   In addition, outer ribs 45 that protrude radially outward and extend in the circumferential direction are provided on the outer peripheral surface of the outer cylinder 22 of the housing 20 at positions that overlap the first to fourth flow paths 31 to 34 in the radial direction. . More specifically, the outer rib 45 is provided at a position that overlaps the axial center of each of the first to fourth flow paths 31 to 34 in the radial direction.

また、図4は、冷却水流路30の形状を抜き出して図示した斜視図であるが、これは、電動機10のハウジング20を鋳造する際の中子の形状に相当するものである。そして、本実施形態の電動機10では、図4及び図5に示すように、冷却水流路30内に第1〜第3内側リブ41〜43が周方向に沿って設けられるため、冷却水流路30の構造が簡素化される。このため、鋳造時に中子砂を容易に排出することが可能となるので、ハウジング20の生産性が良好となる。また、冷却水流路30の構造が簡素化され、冷却水が冷却水流路30を通過しやすくなるので、圧損が低減され、低コストの冷却水ポンプを採用することが可能となるので、電動機10の製造コストが削減される。従って、本実施形態の冷却水流路30は、ハウジング20の鋳造時のこと、冷却水の流れのこと、及び製造コストのことを考慮した形状となっている。   FIG. 4 is a perspective view showing the shape of the cooling water flow path 30 extracted, and this corresponds to the shape of the core when the housing 20 of the electric motor 10 is cast. And in the electric motor 10 of this embodiment, as shown in FIG.4 and FIG.5, since the 1st-3rd inner side ribs 41-43 are provided in the cooling water flow path 30 along the circumferential direction, the cooling water flow path 30 The structure is simplified. For this reason, since core sand can be easily discharged during casting, the productivity of the housing 20 is improved. In addition, since the structure of the cooling water flow path 30 is simplified and the cooling water easily passes through the cooling water flow path 30, pressure loss is reduced, and a low-cost cooling water pump can be employed. The manufacturing cost is reduced. Therefore, the cooling water flow path 30 of the present embodiment has a shape that takes into consideration the casting of the housing 20, the flow of the cooling water, and the manufacturing cost.

以上説明したように、本実施形態の電動機10によれば、ハウジング20の冷却水流路30内に、内筒21と外筒22を径方向に連結し周方向に延びる第1〜第3内側リブ41〜43が、軸方向に並んで設けられるため、ハウジング20の周方向剛性を向上することができ、ステータ13の伸縮振動に起因する高周波音を抑制することができる。また、冷却水流路30が第1〜第3内側リブ41〜43により第1〜第4流路31〜34に分割され、外筒22の外周面の第1〜第4流路31〜34と径方向に重なる位置に、径方向外側に突出し周方向に延びる外側リブ45がそれぞれ設けられるため、膜面振動する面積を削減することができ、膜面振動に起因する高周波音を抑制することができる。   As described above, according to the electric motor 10 of the present embodiment, the first to third inner ribs extending in the circumferential direction by connecting the inner cylinder 21 and the outer cylinder 22 in the radial direction in the cooling water flow path 30 of the housing 20. Since 41-43 are provided along with an axial direction, the circumferential direction rigidity of the housing 20 can be improved and the high frequency sound resulting from the expansion-contraction vibration of the stator 13 can be suppressed. Further, the cooling water flow path 30 is divided into first to fourth flow paths 31 to 34 by first to third inner ribs 41 to 43, and the first to fourth flow paths 31 to 34 on the outer peripheral surface of the outer cylinder 22 and Since outer ribs 45 that protrude radially outward and extend in the circumferential direction are provided at positions that overlap in the radial direction, the area where the membrane vibration occurs can be reduced, and high-frequency sound caused by the membrane vibration can be suppressed. it can.

また、本実施形態の電動機10によれば、冷却水流路30内に第1〜第3内側リブ41〜43が周方向に沿って設けられるため、冷却水流路30の構造を簡素化することができる。これにより、鋳造時の中子砂の排出が容易となり、ハウジング20の生産性を良好にすることができる。また、冷却水流路30の構造が簡素化され、冷却水が冷却水流路30を通過しやすくなるため、圧損を低減することができる。これにより、低コストの冷却水ポンプを採用することができるので、電動機10の製造コストを削減することができる。   Moreover, according to the electric motor 10 of this embodiment, since the 1st-3rd inner side ribs 41-43 are provided in the cooling water flow path 30 along the circumferential direction, the structure of the cooling water flow path 30 can be simplified. it can. Thereby, discharge of core sand at the time of casting becomes easy, and the productivity of the housing 20 can be improved. Moreover, since the structure of the cooling water flow path 30 is simplified and the cooling water easily passes through the cooling water flow path 30, pressure loss can be reduced. Thereby, since a low-cost cooling water pump can be employ | adopted, the manufacturing cost of the electric motor 10 can be reduced.

また、本実施形態の電動機10によれば、外側リブ45が第1〜第4流路31〜34の軸方向中心と径方向に重なる位置にそれぞれ設けられるため、膜面振動する面積を効率よく削減することができる Moreover, according to the electric motor 10 of this embodiment, since the outer rib 45 is provided in the position which overlaps with the axial direction center and radial direction of the 1st-4th flow paths 31-34, respectively, the area which carries out a film surface vibration is efficiently obtained. Can be reduced .

なお、本発明は上記実施形態に例示したものに限定されるものではなく、本発明の要旨を逸脱しない範囲において適宜変更することができる。
例えば、上記実施形態では、内側リブは3本設けられているが、これに限定されず、2本以上設けられていればよい。
また、上記実施形態では、外側リブは1つの流路に対して1本設けられているが、これに限定されず、1つの流路に対して複数設けられていてもよい。
また、上記実施形態では、外側リブは流路と径方向に重なる位置に設けられているが、これに限定されず、内側リブと径方向に重なる位置に追加して設けられていてもよい。
In addition, this invention is not limited to what was illustrated to the said embodiment, In the range which does not deviate from the summary of this invention, it can change suitably.
For example, in the above embodiment, three inner ribs are provided, but the present invention is not limited to this, and it is sufficient that two or more inner ribs are provided.
Moreover, in the said embodiment, although one outer side rib is provided with respect to one flow path, it is not limited to this, A plurality may be provided with respect to one flow path.
Moreover, in the said embodiment, although the outer side rib is provided in the position which overlaps with a flow path in radial direction, it is not limited to this, You may provide in addition to the position which overlaps with an inner side rib in radial direction.

10 電動機
11 シャフト
12 ロータ
13 ステータ
20 ハウジング
21 内筒
22 外筒
30 冷却水流路
31 第1流路
32 第2流路
33 第3流路
34 第4流路
35 連通路
41 第1内側リブ
42 第2内側リブ
43 第3内側リブ
45 外側リブ
DESCRIPTION OF SYMBOLS 10 Electric motor 11 Shaft 12 Rotor 13 Stator 20 Housing 21 Inner cylinder 22 Outer cylinder 30 Cooling water flow path 31 1st flow path 32 2nd flow path 33 3rd flow path 34 4th flow path 35 Communication path 41 1st inner side rib 42 1st 2 inner rib 43 third inner rib 45 outer rib

Claims (3)

シャフトと、
前記シャフトに設けられるロータと、
前記ロータの外周側に設けられるステータと、
前記ステータを保持するハウジングと、を備える電動機において、
前記ハウジングは、
前記ステータを保持する内筒と、
前記内筒の外周側に設けられ、前記内筒との間に冷却水を流す冷却水流路を形成する外筒と、を有し、
前記冷却水流路内に、前記内筒と前記外筒を径方向に連結し周方向に延びる複数の内側リブが、軸方向に並んで設けられ、
前記冷却水流路は、前記複数の内側リブにより複数の流路に分割され、
前記外筒の外周面の前記複数の流路と径方向に重なる位置に、径方向外側に突出し周方向に延びる外側リブがそれぞれ設けられることを特徴とする電動機。
A shaft,
A rotor provided on the shaft;
A stator provided on the outer peripheral side of the rotor;
An electric motor comprising a housing for holding the stator;
The housing is
An inner cylinder holding the stator;
An outer cylinder that is provided on the outer peripheral side of the inner cylinder and forms a cooling water flow path for flowing cooling water between the inner cylinder, and
In the cooling water flow path, a plurality of inner ribs extending in the circumferential direction by connecting the inner cylinder and the outer cylinder in the radial direction are provided side by side in the axial direction,
The cooling water flow path is divided into a plurality of flow paths by the plurality of inner ribs,
An electric motor characterized in that outer ribs that protrude radially outward and extend in the circumferential direction are respectively provided at positions on the outer peripheral surface of the outer cylinder that overlap the plurality of flow paths in the radial direction.
前記外側リブは、前記複数の流路の軸方向中心と径方向に重なる位置にそれぞれ設けられることを特徴とする請求項1に記載の電動機。   2. The electric motor according to claim 1, wherein the outer rib is provided at a position overlapping with an axial center of each of the plurality of flow paths in a radial direction. 前記ハウジングには、前記冷却水流路に冷却水を流入させる流入口、前記冷却水流路から冷却水を流出させる流出口、冷却水内の空気を抜くエア抜き口が設けられ、
前記冷却水流路には、前記複数の流路を軸方向に連通させる連通路が複数設けられ、
前記流入口、前記流出口、前記エア抜き口は、前記複数の連通路と周方向で重なる位置にそれぞれ配置されることを特徴とする請求項1又は2に記載の電動機。
The housing is provided with an inlet for allowing cooling water to flow into the cooling water channel, an outlet for allowing cooling water to flow out of the cooling water channel, and an air vent for extracting air from the cooling water,
The cooling water flow path is provided with a plurality of communication paths that communicate the plurality of flow paths in the axial direction.
3. The electric motor according to claim 1, wherein the inflow port, the outflow port, and the air vent port are respectively disposed at positions that overlap with the plurality of communication paths in a circumferential direction.
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CN110784061A (en) * 2019-10-29 2020-02-11 黎泽辉 New energy automobile motor with resonance elimination function
WO2021068476A1 (en) * 2019-10-10 2021-04-15 精进电动科技股份有限公司 Electric motor shell
US11283331B2 (en) 2018-09-27 2022-03-22 Denso Corporation Rotating electric machine
WO2022180873A1 (en) * 2021-02-25 2022-09-01 日本電産株式会社 Drive motor module
JP7402102B2 (en) 2020-03-30 2023-12-20 住友重機械工業株式会社 Linear motor cooling unit, linear motor, linear motor cooling unit manufacturing method

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Publication number Priority date Publication date Assignee Title
US11283331B2 (en) 2018-09-27 2022-03-22 Denso Corporation Rotating electric machine
WO2021068476A1 (en) * 2019-10-10 2021-04-15 精进电动科技股份有限公司 Electric motor shell
US11811290B2 (en) 2019-10-10 2023-11-07 Jing-Jin Electric Technologies Co., Ltd. Electric-machine housing
CN110784061A (en) * 2019-10-29 2020-02-11 黎泽辉 New energy automobile motor with resonance elimination function
JP7402102B2 (en) 2020-03-30 2023-12-20 住友重機械工業株式会社 Linear motor cooling unit, linear motor, linear motor cooling unit manufacturing method
WO2022180873A1 (en) * 2021-02-25 2022-09-01 日本電産株式会社 Drive motor module

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