JP2014136901A - Quadrangular panel member - Google Patents

Quadrangular panel member Download PDF

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JP2014136901A
JP2014136901A JP2013005884A JP2013005884A JP2014136901A JP 2014136901 A JP2014136901 A JP 2014136901A JP 2013005884 A JP2013005884 A JP 2013005884A JP 2013005884 A JP2013005884 A JP 2013005884A JP 2014136901 A JP2014136901 A JP 2014136901A
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Prior art keywords
panel member
panel
pieces
frame
machine tool
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Japanese (ja)
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Yasunobu Shimatani
康信 島谷
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Okamoto Machine Tool Works Ltd
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Okamoto Machine Tool Works Ltd
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Priority to JP2013005884A priority Critical patent/JP2014136901A/en
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Abstract

PROBLEM TO BE SOLVED: To provide a quadrangular panel member which is not deformed by wind pressure of a rain storm or shaking of an earthquake.SOLUTION: Three standing pieces 1S, 1S, 1Sof three sides are provided from a front side forming a right triangle toward a backside thereof, and two right triangle-shaped panel members 1, each of which is provided with locking holes 1h, 1h for being joined with the adjacent panel member in two pieces 1S, 1Sforming a right angle among the three standing pieces, are preliminarily manufactured as a set. Respective hypotenuse standing pieces 1Sremained in the right triangle-shaped panel members 1 are mutually joined to form a quadrangular panel member 2. The joint part of the hypotenuse standing pieces 1Sprovides a trough structure function.

Description

本発明は、工作機械の密閉カバー装置の側壁形成用パネル部材、屋外物置の壁材、天井、床等形成用パネル部材、浚渫用打ち込みパネル、制御電相箱形成用パネル部材等として利用される四角形状パネル部材に関する。   INDUSTRIAL APPLICABILITY The present invention is used as a side wall forming panel member of a hermetic cover device of a machine tool, a wall member of an outdoor storeroom, a panel member for forming a ceiling, a floor or the like, a driving panel for dredging, a control phase box forming panel member, The present invention relates to a rectangular panel member.

従来、前記用途の四角形状パネル部材としては、素材である板金の左右両側辺をヒンジ折り曲げして隣接するパネル部材またはパネル支持枠と結合する結合起立辺を設けたパネル部材、あるいは、板金の左右両側辺および上下辺の両方または片方をヒンジ折り曲げして隣接するパネル部材またはパネル支持枠および梁または四角枠体と結合する結合起立辺を設けたパネル部材が使用されている。   Conventionally, as the rectangular panel member for the above-mentioned use, the left and right sides of the sheet metal that is the material are hinge-bent and the panel member provided with the joint rising side that is coupled to the adjacent panel member or the panel support frame, or the left and right sides of the sheet metal A panel member is used in which both or both sides and one or both of the upper and lower sides are hinge-bent and provided with an adjacent panel member or panel support frame and a coupling upright side coupled to a beam or a rectangular frame.

例えば、特開2006−62030号公報(特許文献1)は、作業テーブルおよび工作ツールをフレーム上に搭載した工作機械の安全扉であって、この安全扉は、工作機械の前記フレームを壁パネル板で囲繞するように設けられ、かつ、作業者が工作ツールに向かい合う工作機械の正面側の前記壁パネル部分に透明樹脂窓板が開閉自在に設けられていることを特徴とする工作機械の安全扉を開示する。また、前記安全扉を構成する部材を、工作機械のフレームの少なくとも前側、側面側および後側の一部を囲む据付基礎部材と、左右側面工作機械のフレームの左右側面に取り付けられる右枠体と左枠体、これらの右枠体と左枠体間に設置される扉部材、右枠体と左枠体間に設置される補強連結部材および右枠体と左枠体に嵌挿する壁パネル板とにプレファブリックしておき、このプレファブリック材を工作機械のフレーム近傍に次ぎの工程を経て安全扉に組み立てることを特徴とする、工作機械に安全扉を設置する方法を提示する。
(1)工作機械のフレーム下部に据付基礎部材を敷設し、フレームに対する位置合わせを行った後、据付基礎部材を床に固定する。
(2)昇降テーブルを備えた台車の上に前記右枠体または左枠体を載せる。
(3)前記枠体を載せた台車を工作機械のフレーム側面に近づける。
(4)前記枠体の底部面の位置が前記据付基礎部材の上面に面一に来るように台車の昇降テーブルを上昇させる。
(5)前記枠体を前記据付基礎部材の上面に移動させ、前記枠体に螺合した位置決めボルトが工作機械の位置確認部に当たる位置まで移動させる。
(6)台車の昇降テーブル上に他方の枠体を載せる。
(7)前記枠体の底部面の位置が前記据付基礎部材の上面に面一に来るように台車の昇降テーブルを上昇させる。
(8)前記枠体を前記据付基礎部材の上面に移動させ、前記枠体に螺合した位置決めボルトが工作機械の位置確認部に当たる位置まで移動させる。
(9)右枠体の底部と左枠体の底枠を補強連結部材で連結した後、右枠体と左枠体の位置微調整を行い、右枠体の底枠と左枠体の底枠を固定ボルトで前記据付基礎部材に固定する。
(10)右枠体と左枠体に壁パネル板を固定する。
(11)右枠体と左枠体間に扉部材を取り付けて安全扉を工作機械の前面側に設ける。
For example, Japanese Patent Application Laid-Open No. 2006-62030 (Patent Document 1) is a safety door of a machine tool in which a work table and a machine tool are mounted on a frame. And a transparent resin window plate is provided on the wall panel portion on the front side of the machine tool facing the machine tool so that the operator faces the machine tool. The safety door of the machine tool is provided. Is disclosed. A member that constitutes the safety door, an installation base member that surrounds at least a part of the front, side, and rear side of the frame of the machine tool; and a right frame that is attached to the left and right side surfaces of the frame of the left and right side machine tools; Left frame body, door member installed between the right frame body and the left frame body, reinforcing connecting member installed between the right frame body and the left frame body, and a wall panel to be inserted into the right frame body and the left frame body A method of installing a safety door on a machine tool is provided, which is prefabricated on a board, and the prefabricated material is assembled into a safety door in the vicinity of the frame of the machine tool through the following process.
(1) An installation foundation member is laid on the lower part of the frame of the machine tool, and after positioning with respect to the frame, the installation foundation member is fixed to the floor.
(2) The right frame body or the left frame body is placed on a carriage provided with a lifting table.
(3) The carriage on which the frame is placed is brought close to the side of the frame of the machine tool.
(4) The lifting table of the carriage is raised so that the position of the bottom surface of the frame body is flush with the upper surface of the installation base member.
(5) The frame is moved to the upper surface of the installation base member, and moved to a position where a positioning bolt screwed to the frame hits a position confirmation portion of a machine tool.
(6) Place the other frame on the lifting table of the carriage.
(7) The lift table of the carriage is raised so that the position of the bottom surface of the frame body is flush with the upper surface of the installation base member.
(8) The frame body is moved to the upper surface of the installation base member and moved to a position where the positioning bolt screwed to the frame body hits the position confirmation portion of the machine tool.
(9) After connecting the bottom part of the right frame body and the bottom frame of the left frame body with the reinforcing connecting member, fine adjustment of the positions of the right frame body and the left frame body is performed, and the bottom frame of the right frame body and the bottom of the left frame body The frame is fixed to the installation base member with fixing bolts.
(10) A wall panel board is fixed to the right frame and the left frame.
(11) A door member is attached between the right frame and the left frame, and a safety door is provided on the front side of the machine tool.

一方、プレハブ建屋の屋外パネル壁を暴風圧や地震の揺れから守りパネル壁の変形や脱落を防ぐために屋外パネル壁形成パネル部材を取り付ける柱またはH鋼柱間にトラス鉄索またはトラス木柱を斜め状にまたはX字状に設けることが実施されている。   On the other hand, in order to protect the outdoor panel wall of the prefabricated building from storm pressure and earthquake shaking, the truss iron cord or truss wooden column is diagonally placed between the column to which the panel member for outdoor panel wall is attached or the H steel column to prevent the panel wall from being deformed or dropped. Or in an X shape is practiced.

また、特開2009−287336号公報(特許文献2)は、ピン接合により直列に接
合された複数の上弦材と、該複数の上弦材の下方に配置されるとともに、ピン接合により直列に接合された複数の下弦材と、前記各上弦材のピン接合部と前記各下弦材のピン接合部との間を斜めに接合するブレースとを備えた可変トラス構造体が並列に複数配置され、各可変トラス構造体の両端の上弦材が躯体側に支持された可変トラス構造物により構成された構造であって、
隣接する一方の可変トラス構造体の上弦材の上部と隣接する他方の可変トラス構造体の上弦材の上部との間に架設される複数のパネル部材と、
該各パネル部材を、前記一方の可変トラス構造体の上弦材の上部及び前記他方の可変トラス構造体の上弦材の上部に、両可変トラス構造体の各上弦材の移動に追従して移動可能に支持する支持手段とを備えてなることを特徴とする可変トラス構造物により構成された構造を提案する。
Japanese Patent Laying-Open No. 2009-287336 (Patent Document 2) discloses a plurality of upper chord members joined in series by pin joining, and arranged below the plurality of upper chord members and joined in series by pin joining. A plurality of variable truss structures each including a plurality of lower chord members and braces for obliquely joining between the pin joint portions of the upper chord members and the pin joint portions of the lower chord members, The upper chord material at both ends of the truss structure is a structure constituted by a variable truss structure supported on the housing side,
A plurality of panel members constructed between the upper portion of the upper chord member of one adjacent variable truss structure and the upper portion of the upper chord member of the other adjacent variable truss structure;
Each panel member can be moved to the upper part of the upper chord member of the one variable truss structure and the upper chord member of the other variable truss structure following the movement of the upper chord members of both variable truss structures. A structure constituted by a variable truss structure is provided.

特開2006−62030号公報JP 2006-62030 A 特開2009−287336号公報JP 2009-287336 A

2011年3月11日の東北大地震により従来の四角形状パネル部材が変形してパネル壁にへこみや折れ曲がりを生じ、ひどい事態においては、支持枠、固定枠(柱も含む)よりパネル壁が脱落する事態が生じた。   Due to the Tohoku earthquake of March 11, 2011, the conventional rectangular panel member deformed, causing dents and bends in the panel wall. In severe situations, the panel wall dropped from the support frame and fixed frame (including pillars). A situation occurred.

本発明者は、四角形状パネル部材自体がトラス構造を備えれば上記事態の発生を防ぐと着想した。   The inventor has conceived that the occurrence of the above situation is prevented if the rectangular panel member itself has a truss structure.

請求項1の発明は、直角三角形を形成する表面側より裏面側に向かって3辺の起立片を設け、この3辺の起立片のうち直角を形成する2片に隣接するパネル部材と接合する係止孔を設けた直角三角形状パネル部材の2枚を1組として予め製造し、この直角三角形状パネル部材の残った斜辺起立片同士を接合した四角形状パネル部材を提供するものである。   According to the first aspect of the present invention, three upright pieces are provided from the front surface side forming the right triangle to the back surface side, and the panel members adjacent to the two pieces forming the right angle among the three side upright pieces are joined. A rectangular panel member is provided in which two right-angled triangular panel members provided with locking holes are manufactured in advance as a set, and the remaining oblique side upright pieces of the right-angled triangular panel member are joined together.

斜辺起立片同士を接合した斜め接合部分が四角形状パネル部材のトラス構造を示すので、大地震に対する横揺れ防止、暴風の風圧対策効果を発揮する。また、係止孔を設けた起立片は、この係止孔を利用して隣接する四角形状パネル部材や支持枠にボルト締め、または、リベット締め、熔接等により接合でき、大きなサイズの四角形状パネル壁材へと作製することができる。   Since the diagonally joined portion where the oblique side upright pieces are joined shows the truss structure of the quadrangular panel member, it exerts the effect of preventing rolls against large earthquakes and measures against wind pressure against storms. In addition, the standing piece provided with the locking hole can be joined to the adjacent rectangular panel member or support frame by bolting, riveting, welding or the like using this locking hole. Can be made into wall material.

図1は四角形状パネル部材を製造する工程を示す図である。FIG. 1 is a diagram showing a process of manufacturing a rectangular panel member. 図2は四角形状パネル部材を利用した工作機械の密閉カバー装置の正面図である。FIG. 2 is a front view of a hermetic cover device for a machine tool using a square panel member.

以下、図1を用いて本発明の四角形状パネル部材2を製造する工程を説明する。
図1aにおいて、直角三角形を形成する表面1a側より裏面側に向かって3辺の起立片1S1,1S,1Sを設け、この3辺の起立片のうち直角を形成する2片1S,1
に隣接するパネル部材1と接合する係止孔1を設けた直角三角形状パネル部材1の
2枚を1組として予め製造する。
Hereinafter, the process of manufacturing the rectangular panel member 2 of the present invention will be described with reference to FIG.
In FIG. 1a, three upright pieces 1S 1 , 1S 2 , 1S 3 are provided from the front surface 1a side to the back side forming a right triangle, and two pieces 1S a forming a right angle among the three side upright pieces. , 1
The two panel members 1 right triangular panel member provided with locking holes 1 h joined with 1 adjacent to S b prefabricated as a set.

ついで、この直角三角形状パネル部材1,1の残った斜辺起立片同士をボルトナット4締め、リベット締め、熔接等で接合して本発明の四角形状パネル部材2を製造する(裏面側から見た斜視図1bを参照のこと)。前記斜辺起立片同士の接合部分は、筋交い(トラス構造)として機能し、四角形状パネル部材の前面パネル壁を地震や暴風雨による変形から守る機能を与える。   Next, the remaining oblique side upright pieces of the right triangular panel members 1 and 1 are joined together by tightening bolts and nuts 4, rivets, welding or the like to produce the rectangular panel member 2 of the present invention (viewed from the back side). See perspective view 1b). The joint portion between the oblique side upright pieces functions as a bracing (truss structure), and provides a function of protecting the front panel wall of the rectangular panel member from deformation due to an earthquake or storm.

図1cは四角形状パネル壁材3を裏面側から見た斜視図であって、この四角形状パネル壁材3は、前記の4枚の四角形状パネル部材2,2,2,2を前述の係止孔1を利用してボルトナット4締めして作成したものである。 FIG. 1c is a perspective view of the quadrangular panel wall member 3 as viewed from the back side, and the quadrangular panel wall member 3 includes the four square panel members 2, 2, 2, and 2 described above. We are those made by a bolt nut 4 tightened using a stop hole 1 h.

前記直角三角形状パネル部材1の前面は、化粧鋼板を素材としたものであってもよいし、四角形状パネル部材2を作成後に、ラップ用化粧紙を貼ってもよい。   The front surface of the right-angled triangular panel member 1 may be made of a decorative steel plate, or may be laminated with a wrapping decorative paper after the rectangular panel member 2 is formed.

直角三角形状パネル部材1の辺の寸法は、用いる用途により辺の長さを変えてもよい。図2に寸法を変えた四角形状パネル部材2,2の多数を工作機械(研削盤)mの密閉カバー装置形成用の化粧パネル壁材として配置した施工例を示す。   The length of the side of the right triangle panel member 1 may be changed depending on the use. FIG. 2 shows a construction example in which a large number of rectangular panel members 2 and 2 having different dimensions are arranged as a decorative panel wall material for forming a hermetic cover device of a machine tool (grinding machine) m.

本発明の四角形状パネル部材2は、密閉カバー装置の側壁、天井、背面壁、正面壁を形成するパネル部材として利用できる外、屋外物置の壁材、天井、床等形成用パネル部材、浚渫用打ち込みパネル、制御電相箱形成用パネル部材等として利用することができる。   The rectangular panel member 2 of the present invention can be used as a panel member for forming a side wall, a ceiling, a back wall, and a front wall of a hermetic cover device, a panel member for forming a wall material for an outdoor storeroom, a ceiling, a floor, etc. It can be used as a driving panel, a panel member for forming a control phase box, or the like.

本発明の四角形状パネル部材2の斜辺起立片同士を接合した接合部分は、筋交い(トラス構造)として機能し、四角形状パネル部材2より形成された四角形状パネル壁材3を地震や暴風雨による変形や脱落から守る機能を与える。   The joint portion where the oblique side upright pieces of the rectangular panel member 2 of the present invention are joined functions as a brace (truss structure), and the rectangular panel wall material 3 formed by the rectangular panel member 2 is deformed by an earthquake or a storm. Gives a function to protect against falling off.

1 直角三角形状パネル部材
1S,1S,1S 起立片
1h 係止孔
2 四角形状パネル部材
3 四角形状パネル壁材
4 ボルトナット
1 right triangle panel member 1S a, 1S b, 1S c erected pieces 1h locking hole 2 quadrilateral panel member 3 quadrilateral panel wall member 4 bolt and nut

Claims (1)

直角三角形を形成する表面側より裏面側に向かって3辺の起立片を設け、この3辺の起立片のうち直角を形成する2片に隣接するパネル部材と接合する係止孔を設けた直角三角形状パネル部材の2枚を1組として予め製造し、この直角三角形状パネル部材の残った斜辺起立片同士を接合した四角形状パネル部材。   A right side provided with standing edges on three sides from the front side to the back side forming a right triangle, and provided with a locking hole for joining a panel member adjacent to the two pieces forming a right angle among the standing sides of the three sides A quadrangular panel member produced by preliminarily manufacturing two triangular panel members as a set, and joining the remaining oblique side standing pieces of the right triangular panel member.
JP2013005884A 2013-01-17 2013-01-17 Quadrangular panel member Pending JP2014136901A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108214084A (en) * 2017-12-22 2018-06-29 陈小辉 A kind of horizontal digital-control lathe antidetonation protective device
CN109612867A (en) * 2018-11-22 2019-04-12 中国科学院理化技术研究所 The evaluation method and system of dimension stability

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108214084A (en) * 2017-12-22 2018-06-29 陈小辉 A kind of horizontal digital-control lathe antidetonation protective device
CN109612867A (en) * 2018-11-22 2019-04-12 中国科学院理化技术研究所 The evaluation method and system of dimension stability

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