JP2014115401A - Powder supply device and image forming apparatus - Google Patents

Powder supply device and image forming apparatus Download PDF

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JP2014115401A
JP2014115401A JP2012268472A JP2012268472A JP2014115401A JP 2014115401 A JP2014115401 A JP 2014115401A JP 2012268472 A JP2012268472 A JP 2012268472A JP 2012268472 A JP2012268472 A JP 2012268472A JP 2014115401 A JP2014115401 A JP 2014115401A
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powder
toner
flexible blade
conveying
stirring
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JP6079187B2 (en
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Kenji Kikuchi
賢治 菊地
Takeki Oshikawa
雄樹 押川
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Ricoh Co Ltd
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Ricoh Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide, to a flexible stirring piece provided on a toner stirring member, with a flipping effect in which the flexible stirring piece is elastically deformed and subsequently returned to the original form in the course of rotation, so as to prevent accumulation of toner to improve toner conveyance efficiency.SOLUTION: A powder supply device includes: a powder stirring member 80 that has a rotation shaft 80a and a flexible blade 80b, and rotates inside a powder storage unit 62 to stir and convey a powder; a powder conveying member 91 that rotates the powder conveyed by the powder stirring member to send out the powder to a developing device; and a delivering unit that delivers the powder from the powder stirring member to the powder conveying member. The powder storage unit is provided with a projection member 67 on an opposite wall face to which the flexible blade comes into close contact, the projection member 67 coming into rubbing contact with at least a part of the flexible blade when the flexible blade rotates, and a part of the projection member is arranged in the proximity of the delivering unit, or located inside the delivering unit.

Description

本発明は、トナー収容部内のトナーをトナー補給搬送部材により現像装置の現像剤収容部内に送り出すトナー補給装置及びこれを備えた画像形成装置に関するものである。   The present invention relates to a toner replenishing device that sends toner in a toner accommodating portion into a developer accommodating portion of a developing device by a toner replenishing conveyance member, and an image forming apparatus including the toner replenishing device.

電子写真式の画像形成装置としては、トナーボトルから供給されたトナーを現像装置に搬送するトナー補給装置を備えたものが知られている。トナー補給装置でトナーを補給することの最大の目的は、現像装置の現像剤収容部内のトナー濃度を保つために、画像出力によって消費されたトナー量を補充供給することにある。
特許文献1には、トナーボトルから供給されたトナーをトナー補給装置のトナー収容部内に一時的に収容し、トナー収容部内のトナーをトナー補給搬送部材によって現像装置の現像剤収容部内に供給するトナー補給装置が開示されている。このトナー補給装置のトナー収容部内には、トナーを現像装置に向けて送り出す螺旋状のトナー搬送部材と、収容部内のトナーを攪拌しながらトナー搬送部材に向けて搬送する可撓性の攪拌部材と、が配置されている。
しかし、トナー搬送部材と攪拌部材とが近接し過ぎていると、両部材が回転する際に、トナーと強く摺擦することによる摺動負荷により、トナーに負荷を与えてトナー凝集を惹起させる虞があった。この摺動負荷を無くするためにトナー搬送部材と撹拌部材との間にクリアランスを設けることも行われているが、このクリアランスにトナーが滞留してしまいトナー搬送効率が低下するという問題があった。
2. Description of the Related Art As an electrophotographic image forming apparatus, an apparatus including a toner replenishing device that conveys toner supplied from a toner bottle to a developing device is known. The greatest purpose of replenishing toner with the toner replenishing device is to replenish and supply the amount of toner consumed by the image output in order to maintain the toner concentration in the developer accommodating portion of the developing device.
Patent Document 1 discloses a toner that temporarily stores toner supplied from a toner bottle in a toner storage portion of a toner replenishing device, and supplies toner in the toner storage portion into a developer storage portion of a developing device by a toner replenishment transport member. A replenishing device is disclosed. In the toner storage unit of the toner replenishing device, a spiral toner transporting member that sends toner toward the developing device, and a flexible stirring member that transports the toner in the storage unit toward the toner transporting member while stirring the toner. , Is arranged.
However, if the toner conveying member and the agitating member are too close to each other, when the two members rotate, there is a risk of causing a toner aggregation by applying a load to the toner due to a sliding load caused by a strong friction with the toner. was there. In order to eliminate this sliding load, a clearance is also provided between the toner conveying member and the agitating member. However, there is a problem that toner stays in the clearance and the toner conveying efficiency is lowered. .

これを更に詳述する。
図11(a)(b)(c)及び(d)は従来のトナー補給装置の内部構成を示す上部を開放させた平面図、上面斜視図、正面縦断面図、及び筐体構造を示す上面斜視図である。
このトナー補給装置100は、トナー収容部102を内部に備えた筐体101と、筐体内に回転自在に配置されたトナーエンド検知清掃部材110、及びトナー攪拌部材120と、筐体101のトナー排出口と接続されたトナー搬送パイプ130内に回転自在に配置されてその一部をトナー収容部102内に延在させた螺旋状のトナー搬送部材131と、トナー残量を検知するためにトナー収容部内壁に配置されたトナーエンド検知部140と、筐体101の上部開口を閉止する図示しない蓋部材と、を概略有する。
This will be described in further detail.
11 (a), 11 (b), 11 (c) and 11 (d) are a plan view, a top perspective view, a front longitudinal sectional view, and a top view showing a housing structure showing an internal configuration of a conventional toner replenishing device. It is a perspective view.
The toner replenishing device 100 includes a housing 101 having a toner container 102 therein, a toner end detection cleaning member 110 and a toner agitating member 120 which are rotatably disposed in the housing, and toner discharge of the housing 101. A helical toner conveying member 131 that is rotatably arranged in the toner conveying pipe 130 connected to the outlet and that partially extends into the toner accommodating portion 102, and contains toner to detect the remaining amount of toner. It schematically includes a toner end detection unit 140 disposed on the inner wall of the unit and a lid member (not shown) that closes the upper opening of the housing 101.

トナー排出口103を形成する筐体101の一つの角隅部は、平面視でL字状の凹所となっている。このため、トナー収容部102の対応する角隅部の内壁には、平面視L字状の凸壁面105が形成されている。トナー排出口103はこの凸壁面105の一方の壁面下部に形成されており、トナー搬送部材131の先端部は、トナー排出口103の内側の空所S内に突出している。
トナーエンド検知清掃部材110は、棒状の回転軸部材110aの外周からトナーエンド検知部140の検知面を清掃する可撓性羽根110bを突出させた構成を有する。
トナー攪拌部材120は、棒状の回転軸部材120aの外周から攪拌用の可撓性羽根120bを突出させた構成を有する。
トナーエンド検知清掃部材110の直上位置の蓋部材には図示しないトナーボトルからのトナーを導入する開口部が形成されている。この開口部から落下してきた新規トナーはトナーエンド検知清掃部材110の回転によって隣接配置されたトナー攪拌部材120に搬送される。トナー攪拌部材120は、可撓性羽根120bの回転によってトナーをトナー搬送部材131に向けて搬送する。
One corner of the casing 101 forming the toner discharge port 103 is an L-shaped recess in plan view. Therefore, a convex wall surface 105 having an L shape in plan view is formed on the inner wall of the corresponding corner of the toner storage portion 102. The toner discharge port 103 is formed at a lower portion of one wall surface of the convex wall surface 105, and the front end portion of the toner conveying member 131 protrudes into the space S inside the toner discharge port 103.
The toner end detection cleaning member 110 has a configuration in which a flexible blade 110b that cleans the detection surface of the toner end detection unit 140 protrudes from the outer periphery of a rod-shaped rotating shaft member 110a.
The toner stirring member 120 has a configuration in which a flexible blade 120b for stirring is protruded from the outer periphery of a rod-shaped rotating shaft member 120a.
An opening for introducing toner from a toner bottle (not shown) is formed in the lid member immediately above the toner end detection cleaning member 110. The new toner that has fallen from the opening is conveyed to the adjacent toner agitating member 120 by the rotation of the toner end detection cleaning member 110. The toner agitating member 120 conveys the toner toward the toner conveying member 131 by the rotation of the flexible blade 120b.

以上の構成において、トナー搬送部材131の可撓性羽根120bがトナー搬送部材131と接触する程度に近接配置されている場合には、トナーが両部材間に挟まれて強く摺擦することによる摺動負荷を受け、トナー凝集を惹起させる虞があった。この摺動負荷を無くするためにトナー搬送部材131と撹拌部材120の可撓性羽根120bとの間にクリアランスCを設けている。   In the above configuration, when the flexible blades 120b of the toner conveying member 131 are arranged close enough to come into contact with the toner conveying member 131, the toner is sandwiched between the two members and slid by strong rubbing. There is a risk of causing toner aggregation due to a dynamic load. In order to eliminate this sliding load, a clearance C is provided between the toner conveying member 131 and the flexible blade 120b of the stirring member 120.

しかし、このクリアランスC内には、可撓性羽根120bとトナー搬送部材131が届かないため、トナーが攪拌されずこのクリアランスCにトナーが壁状に滞留してしまい、トナー搬送効率が低下するという問題があった。
特に、高温環境下であるためにトナーが凝集しやすく、しかもトナー補給装置が長期間駆動していない条件においては、トナー撹拌部材とトナー搬送部材の間にあるクリアランスC内にトナーが滞留して凝集し易いため、トナーの搬送性が大幅に低下する。
However, since the flexible blade 120b and the toner conveying member 131 do not reach the clearance C, the toner is not stirred and the toner stays in the wall shape in the clearance C, and the toner conveying efficiency is lowered. There was a problem.
In particular, the toner is likely to aggregate due to the high temperature environment, and the toner stays in the clearance C between the toner agitating member and the toner conveying member under the condition that the toner replenishing device is not driven for a long time. Since the toner easily aggregates, the toner transportability is greatly reduced.

特許文献2は、トナー補給装置のトナー収容部に設けた粉体供給口、及び粉体搬送路を介して現像装置に向けてトナーを供給する際に、粉体供給口、及び粉体搬送路でのトナーの塊状化による通過不具合を解消するものである。トナー収容部内に回転可能に設けられる回転部材の周面から可撓性羽根部材を突出し、可撓性羽根部材の先端をトナー収容部内壁面に摺接させることによりトナーの塊状化による搬送不良を防止している。
しかし、この従来技術では、トナー収容部内で攪拌部材等が回転する際の摺動負荷によりトナーに負荷を与えてトナー凝集を惹起させるという不具合は解消できない。
Patent Document 2 discloses a powder supply port and a powder conveyance path when supplying toner toward a developing device via a powder supply port and a powder conveyance path provided in a toner container of a toner replenishing device. This eliminates the inconvenience of passing toner due to the agglomeration of toner. A flexible blade member protrudes from the circumferential surface of a rotating member that is rotatably provided in the toner containing portion, and the leading end of the flexible blade member is brought into sliding contact with the inner wall surface of the toner containing portion, thereby preventing poor conveyance due to toner agglomeration. doing.
However, this conventional technique cannot solve the problem of causing toner aggregation by applying a load to the toner due to a sliding load when the stirring member or the like rotates in the toner container.

本発明は、トナー補給装置内のトナー収容部内壁に突起部材を設けることにより、トナー撹拌部材に設けた可撓性攪拌片が回転する過程で突起部材を通過する際に、突起部材と接して変形させられ、通過後に原形に復帰する弾き効果を付与して、トナー滞留を防止し、トナー搬送効率を向上することを目的とする。   According to the present invention, the protrusion member is provided on the inner wall of the toner container in the toner replenishing device, so that the flexible stirring piece provided on the toner stirring member is in contact with the protrusion member when passing through the protrusion member in the process of rotation. An object is to impart a repelling effect that is deformed and returns to its original shape after passing, prevents toner retention, and improves toner conveyance efficiency.

上記目的を達成するため、本発明は、粉体容器に収容された粉体を現像装置に搬送する粉体補給装置であって、前記粉体容器からの粉体を受け容れる粉体収容部と、回転軸、及び該回転軸から外径方向へ突設した可撓性羽根を有し、且つ前記粉体収容部内において回転することにより粉体を攪拌搬送する粉体攪拌部材と、該粉体攪拌部材により搬送されてきた粉体を回転することにより前記現像装置に送出する粉体搬送部材と、前記粉体攪拌部材から前記粉体搬送部材に粉体を受け渡す受け渡し部と、を備え、前記可撓性羽根の先端縁が近接する粉体収容部内の対向壁面には、前記可撓性羽根が回転する際に、該可撓性羽根の少なくとも一部と摺接する突起部材が突設されており、該突起部材の一部は前記受け渡し部に近接配置、或いは該受け渡し部内に位置していることを特徴とする。   In order to achieve the above object, the present invention provides a powder replenishing device that conveys powder contained in a powder container to a developing device, and a powder container that accepts powder from the powder container; A powder agitating member that has a rotating shaft and flexible blades projecting from the rotating shaft in the outer diameter direction and that stirs and conveys powder by rotating in the powder container, and the powder A powder transporting member that rotates the powder transported by the stirring member to be sent to the developing device, and a delivery unit that delivers the powder from the powder stirring member to the powder transporting member, A projecting member that slides in contact with at least a part of the flexible blade when the flexible blade rotates is provided on the opposing wall surface in the powder container where the leading edge of the flexible blade is close. A part of the projecting member is disposed close to the delivery part or the receiving part. And it is located in the passing unit.

本発明によれば、トナー収容部内に配置された可撓性撹拌片が回転する過程でトナー収容部内壁に設けた突起部材と接して変形してから弾発する構成のため、トナーを弾く効果が発生する。例えば高温環境下でトナーが凝集しやすく、トナー補給装置がほとんど駆動していない条件においても、トナー撹拌部材とトナー搬送部材の間にある空間にトナーが滞留できなくなり、トナーの搬送性を向上することができる。   According to the present invention, since the flexible stirring piece disposed in the toner storage portion rotates and deforms in contact with the protruding member provided on the inner wall of the toner storage portion, the effect of repelling the toner is obtained. Occur. For example, toner tends to agglomerate in a high-temperature environment, and even when the toner replenishing device is hardly driven, the toner can no longer stay in the space between the toner agitating member and the toner conveying member, thereby improving the toner conveying property. be able to.

本発明の一実施形態に係るプリンタの概略構成図。1 is a schematic configuration diagram of a printer according to an embodiment of the present invention. プロセスカートリッジ近傍の拡大説明図。FIG. 3 is an enlarged explanatory view near the process cartridge. トナーボトルの斜視図。The perspective view of a toner bottle. トナーボトルと、中間転写ユニットと、トナー補給装置との斜視図。FIG. 3 is a perspective view of a toner bottle, an intermediate transfer unit, and a toner supply device. トナー補給装置及びトナーボトルの側面図。FIG. 3 is a side view of a toner supply device and a toner bottle. (a)及び(b)は本発明のトナー補給装置のサブホッパの上部を開放させた内部構成を示す平面図、及び上面斜視図。FIGS. 4A and 4B are a plan view and a top perspective view showing an internal configuration in which an upper part of a sub hopper of the toner supply device of the present invention is opened. (a)及び(b)は図6のサブホッパの正面縦断面図、及び筐体構造を示す上面斜視図。(A) And (b) is a front longitudinal cross-sectional view of the sub hopper of FIG. 6, and a top perspective view showing a housing structure. (a)及び(b)はトナー攪拌部材の構成説明図、及びトナー搬送部材の構成説明図。(A) And (b) is a structure explanatory drawing of a toner stirring member, and a structure explanatory drawing of a toner conveyance member. (a)及び(b)はトナー収容部に設けた突起部材の構成についての説明図、及び突起部材の構成を説明する平面図。(A) And (b) is explanatory drawing about the structure of the protrusion member provided in the toner accommodating part, and the top view explaining the structure of a protrusion member. 突起部材の好適な形状について説明するための正面縦断面図。The front longitudinal cross-sectional view for demonstrating the suitable shape of a projection member. (a)(b)(c)及び(d)は従来のトナー補給装置の内部構成を示す上部を開放させた平面図、上面斜視図、正面縦断面図、及び筐体構造を示す上面斜視図。(A), (b), (c), and (d) are a plan view, a top perspective view, a front vertical sectional view, and a top perspective view showing a housing structure, showing an internal configuration of a conventional toner replenishing device. .

以下、本発明を適用した画像形成装置の一実施形態として、電子写真方式のプリンタ(以下、「プリンタ」という。)について説明する。
まず、プリンタの基本的な構成について説明する。図1は、プリンタの概略構成図である。図において、プリンタは、イエロー、マゼンタ、シアン、ブラック(以下、Y、M、C、Kと記す。)のトナー像を生成するための4つのプロセスカートリッジ6Y、M、C、Kを備えている。これらは、画像形成物質として、互いに異なる色のY、M、C、Kトナーを用いるが、それ以外は同様の構成になっており、寿命到達時に交換される。Mトナー像を生成するためのプロセスカートリッジ6Mを例にすると、図2に示すように、ドラム状の感光体1M、ドラムクリーニング装置2M、除電装置(不図示)、帯電装置4M、現像装置5M等を備えている。このプロセスカートリッジ6Mは、プリンタ本体に脱着可能であり、一度に消耗部品を交換できるようになっている。
Hereinafter, an electrophotographic printer (hereinafter referred to as “printer”) will be described as an embodiment of an image forming apparatus to which the present invention is applied.
First, the basic configuration of the printer will be described. FIG. 1 is a schematic configuration diagram of a printer. In the figure, the printer includes four process cartridges 6Y, 6M, 6C, and 6K for generating yellow, magenta, cyan, and black (hereinafter referred to as Y, M, C, and K) toner images. . These use Y, M, C, and K toners of different colors as the image forming material, but the other configurations are the same and are replaced when the lifetime is reached. Taking a process cartridge 6M for generating an M toner image as an example, as shown in FIG. 2, a drum-shaped photosensitive member 1M, a drum cleaning device 2M, a charge eliminating device (not shown), a charging device 4M, a developing device 5M, and the like. It has. The process cartridge 6M can be attached to and detached from the printer body, so that consumable parts can be replaced at a time.

帯電装置4Mは、図示しない駆動手段によって図中時計回りに回転する感光体(潜像担持体)1Mの表面を一様帯電する。一様帯電した感光体1Mの表面は、レーザ光Lによって露光走査されてM用の静電潜像を担持する。このMの静電潜像は、Mトナーを用いる現像装置5MによってMトナー像に現像される。そして、中間転写ベルト8上に中間転写される。ドラムクリーニング装置2Mは、中間転写工程を経た後の感光体1M表面に残留したトナーを除去する。また、除電装置は、クリーニング後の感光体1Mの残留電荷を除電する。この除電により、感光体1Mの表面が初期化されて次の画像形成に備えられる。他のプロセスカートリッジ6Y、C、Kにおいても、同様にして感光体1Y、C、K上にY、C、Kトナー像が形成され、中間転写ベルト8上に中間転写される。   The charging device 4M uniformly charges the surface of the photosensitive member (latent image carrier) 1M that rotates clockwise in the drawing by a driving unit (not shown). The surface of the uniformly charged photoreceptor 1M is exposed and scanned by the laser beam L and carries an electrostatic latent image for M. The M electrostatic latent image is developed into an M toner image by the developing device 5M using M toner. Then, intermediate transfer is performed on the intermediate transfer belt 8. The drum cleaning device 2M removes the toner remaining on the surface of the photoreceptor 1M after the intermediate transfer process. The static eliminator neutralizes residual charges on the photoreceptor 1M after cleaning. By this charge removal, the surface of the photoreceptor 1M is initialized and prepared for the next image formation. In the other process cartridges 6Y, 6C, and 6K, Y, C, and K toner images are similarly formed on the photoreceptors 1Y, 1C, and 1K, and are intermediately transferred onto the intermediate transfer belt 8.

図1において、プロセスカートリッジ6Y、M、C、Kの図中下方には、露光装置7が配設されている。潜像形成手段たる露光装置7は、画像情報に基づいて発したレーザ光Lを、プロセスカートリッジ6Y、M、C、Kにおけるそれぞれの感光体に照射して露光する。この露光により、感光体1Y、M、C、K上にY、M、C、K用の静電潜像が形成される。
露光装置7の図中下側には、紙収容カセット26、これらに組み込まれた給紙ローラ27、レジストローラ対28など有する給紙手段が配設されている。紙収容カセット26は、記録体たる転写紙Pが複数枚重ねて収納しており、それぞれの一番上の転写紙Pには給紙ローラ27が当接している。給紙ローラ27が図示しない駆動手段によって図中反時計回りに回転すると、一番上の転写紙Pがレジストローラ対28のローラ間に向けて給紙される。レジストローラ対28は、転写紙Pを適切なタイミングで後述の2次転写ニップに向けて送り出す。
In FIG. 1, an exposure device 7 is disposed below the process cartridges 6Y, 6M, 6C, and 6K in the drawing. The exposure device 7 serving as a latent image forming unit irradiates each of the photoconductors in the process cartridges 6Y, 6M, 6C, and 6K with a laser beam L emitted based on the image information. By this exposure, electrostatic latent images for Y, M, C, and K are formed on the photoreceptors 1Y, 1M, 1C, and 1K.
On the lower side of the exposure apparatus 7 in the figure, paper supply means including a paper storage cassette 26, a paper supply roller 27 incorporated therein, a registration roller pair 28, and the like are disposed. The paper storage cassette 26 stores a plurality of transfer papers P as recording bodies, and a paper feed roller 27 is in contact with the uppermost transfer paper P. When the paper feeding roller 27 is rotated counterclockwise in the drawing by a driving means (not shown), the uppermost transfer paper P is fed toward the rollers of the registration roller pair 28. The registration roller pair 28 sends the transfer paper P toward a secondary transfer nip described later at an appropriate timing.

プロセスカートリッジ6Y、M、C、Kの図中上方には、中間転写体たる中間転写ベルト8を張架しながら無端移動せしめる中間転写ユニット15が配設されている。この中間転写ユニット15は、中間転写ベルト8の他、4つの1次転写バイアスローラ9Y、M、C、K、クリーニング装置10、2次転写バックアップローラ12等を備えている。中間転写ベルト8は、3つのローラに張架されながら、図中反時計回りに無端移動する。1次転写バイアスローラ9Y、M、C、Kは、中間転写ベルト8の裏面にトナーとは逆極性(例えばプラス)の転写バイアスを印加する。中間転写ベルト8は、その無端移動に伴ってY、M、C、K用の1次転写ニップを順次通過していく過程で、感光体1Y、M、C、K上のY、M、C、Kトナー像が重ね合わせて1次転写される。これにより、中間転写ベルト8上に4色重ね合わせトナー像(以下、「4色トナー像」という。)が形成される。   Above the process cartridges 6Y, 6M, 6C, and 6K, an intermediate transfer unit 15 that moves the intermediate transfer belt 8 serving as an intermediate transfer member endlessly while stretching is disposed. In addition to the intermediate transfer belt 8, the intermediate transfer unit 15 includes four primary transfer bias rollers 9Y, M, C, and K, a cleaning device 10, a secondary transfer backup roller 12, and the like. The intermediate transfer belt 8 is endlessly moved counterclockwise in the drawing while being stretched by three rollers. The primary transfer bias rollers 9Y, 9M, 9C, and 9K apply a transfer bias having a reverse polarity (for example, plus) to the toner to the back surface of the intermediate transfer belt 8. The intermediate transfer belt 8 sequentially passes through the primary transfer nips for Y, M, C, and K along with the endless movement thereof, and Y, M, and C on the photoreceptors 1Y, M, C, and K , K toner images are superimposed and primarily transferred. As a result, a four-color superimposed toner image (hereinafter referred to as “four-color toner image”) is formed on the intermediate transfer belt 8.

2次転写バックアップローラ12は、2次転写ローラ19との間に中間転写ベルト8を挟み込んで2次転写ニップを形成している。中間転写ベルト8上に形成された4色トナー像は、この2次転写ニップで転写紙Pに転写される。
2次転写ニップから送り出された転写紙Pは、定着装置20のローラ間を通過する際に熱と圧力とにより、表面に転写された4色トナー像が定着される。プリンタ本体の上面には、スタック部30が形成されており、排紙ローラ対29によって機外に排出された転写紙Pは、このスタック部30に順次スタックされる。
The secondary transfer backup roller 12 sandwiches the intermediate transfer belt 8 between the secondary transfer roller 19 and forms a secondary transfer nip. The four-color toner image formed on the intermediate transfer belt 8 is transferred to the transfer paper P at the secondary transfer nip.
When the transfer paper P sent out from the secondary transfer nip passes between the rollers of the fixing device 20, the four-color toner image transferred to the surface is fixed by heat and pressure. A stack unit 30 is formed on the upper surface of the printer main body, and the transfer sheets P discharged to the outside by the discharge roller pair 29 are sequentially stacked on the stack unit 30.

次に、プロセスカートリッジ6M内の現像装置5Mの構成について図2に基づいて説明する。現像装置5Mは、内部に磁界発生手段を備え、磁性粒子とトナーを含む二成分系現像剤を表面に担持して搬送する現像剤担持体としての現像スリーブ51Mと、現像スリーブ51M上に担持されて搬送される現像剤の層厚を規制する現像剤規制部材としてのドクター52Mとを備えている。現像スリーブ収容部53Mに隣接し、現像剤を収容する現像剤収容部54Mは、現像剤を撹拌搬送するための現像剤搬送スクリュ55Mを備えている。また、現像装置5Mは、濃度検知センサ56Mの検知結果に基づいてトナー補給装置から補給されてくるトナーを現像剤収容部54Mに取り込むための不図示のトナー補給口を備えている。   Next, the configuration of the developing device 5M in the process cartridge 6M will be described with reference to FIG. The developing device 5M includes a magnetic field generating means inside, and a developing sleeve 51M as a developer carrying member that carries and conveys a two-component developer containing magnetic particles and toner on the surface, and is carried on the developing sleeve 51M. And a doctor 52M as a developer regulating member that regulates the layer thickness of the developer conveyed. Adjacent to the developing sleeve accommodating portion 53M, the developer accommodating portion 54M for accommodating the developer includes a developer conveying screw 55M for agitating and conveying the developer. Further, the developing device 5M includes a toner supply port (not shown) for taking the toner supplied from the toner supply device based on the detection result of the density detection sensor 56M into the developer storage portion 54M.

図1において、中間転写ユニット15と、これよりも上方にあるスタック部30との間には、トナーボトル収容部としてのトナーボトルベース31が配設されている。このトナーボトルベース31は、Y、M、C、Kトナーを内包するトナーボトル(粉体容器)32Y、M、C、Kを収容している。各トナーボトルは、トナーボトルベース31上にトナー(粉体)の各色毎に上から置くようにして設置する。各トナーボトル内のY、M、C、Kトナーは、それぞれ後述するトナー補給装置(粉体補給装置)により、プロセスカートリッジ6Y、M、C、Kの現像装置に適宜補給される。これらの各トナーボトルは、各プロセスカートリッジとは独立してプリンタ本体に着脱可能である。   In FIG. 1, a toner bottle base 31 as a toner bottle storage unit is disposed between the intermediate transfer unit 15 and the stack unit 30 located above the intermediate transfer unit 15. The toner bottle base 31 accommodates toner bottles (powder containers) 32Y, M, C, and K containing Y, M, C, and K toners. Each toner bottle is placed on the toner bottle base 31 so as to be placed from above for each color of toner (powder). The Y, M, C, and K toners in each toner bottle are appropriately replenished to the developing devices of the process cartridges 6Y, 6M, 6C, and 6K, respectively, by a toner replenishing device (powder replenishing device) described later. Each of these toner bottles can be attached to and detached from the printer main body independently of each process cartridge.

図3はトナーボトル32Mの斜視図である。図3に示すように、トナーボトル32Mは、ボトル本体33Mの先端部に樹脂ケース34Mが設けられている。また、ボトル本体33の樹脂ケース34M側には、ボトル本体33と一体で回転するボトル回転ギア37Mが設けられている。
トナーボトル32Mをプリンタ本体に取り付ける場合は、トナーボトル32Mをプリンタ本体に差し込めばシャッタ36Mが移動して開いて排出口(不図示)が開放されると同時に、樹脂ケース34Mとトナーボトルベース31とが連結し固定される。
FIG. 3 is a perspective view of the toner bottle 32M. As shown in FIG. 3, the toner bottle 32M is provided with a resin case 34M at the tip of the bottle body 33M. A bottle rotation gear 37M that rotates integrally with the bottle body 33 is provided on the resin case 34M side of the bottle body 33.
When attaching the toner bottle 32M to the printer main body, if the toner bottle 32M is inserted into the printer main body, the shutter 36M moves and opens to open the discharge port (not shown), and at the same time, the resin case 34M and the toner bottle base 31 Are connected and fixed.

次に、トナー補給装置(粉体補給装置)について説明する。
図4はトナーボトル32Y、M、C、K、トナー補給装置40Y、M、C、K、中間転写ユニット15、及びプロセスカートリッジ6Y、M、C、Kの斜視図である。
このトナー補給装置40Y、M、C、Kは、図1中に示した中間転写ユニット15の奥側であって、プリンタ本体に設けられている。
Next, a toner replenishing device (powder replenishing device) will be described.
FIG. 4 is a perspective view of the toner bottles 32Y, 32M, 32C, 32K, the toner replenishing devices 40Y, 40M, 40C, the K, the intermediate transfer unit 15, and the process cartridges 6Y, 6M, 6C, 6K.
The toner replenishing devices 40Y, M, C, and K are provided in the printer main body on the back side of the intermediate transfer unit 15 shown in FIG.

以下、トナー補給装置40Y、M、C、Kの構成は同一なので、Mトナー搬送用のトナー補給装置40Mについて説明する。
図5は、トナーボトルベース31を省略したトナー補給装置40Mとトナーボトル32Mとの右側面図である。なお、他のトナー補給装置40Y、C、K、及びトナーボトル32Y、C、Kも同様に配置されるものであるが、図示は省略する。また、トナー補給装置40Mを構成する各部材を示す符号からは「M」を省略して説明する。
トナー補給装置40Mは、トナー補給動作駆動源としての駆動モータ41、駆動モータからの駆動力を各可動部材に伝達する複数のギアから成るギア機構42、トナー収容部(粉体収容部)であるサブホッパ48、及びトナー搬送コイルを備えたトナー搬送路としてのトナー搬送パイプ(粉体搬送パイプ)43から主に構成される。
駆動モータ41を回転させると、ギア機構42からの駆動力伝達によりボトル本体33が回転する。
Hereinafter, since the toner replenishing devices 40Y, 40M, 40C, and 40K have the same configuration, the toner replenishing device 40M for conveying M toner will be described.
FIG. 5 is a right side view of the toner supply device 40M and the toner bottle 32M in which the toner bottle base 31 is omitted. The other toner replenishing devices 40Y, 40C, and 40K and the toner bottles 32Y, 32C, and 32K are also arranged in the same manner, but are not shown. Further, the description of the members constituting the toner replenishing device 40M will be made by omitting “M”.
The toner replenishing device 40M is a drive motor 41 as a toner replenishment operation drive source, a gear mechanism 42 including a plurality of gears for transmitting a driving force from the drive motor to each movable member, and a toner container (powder container). It is mainly composed of a sub hopper 48 and a toner transport pipe (powder transport pipe) 43 as a toner transport path provided with a toner transport coil.
When the drive motor 41 is rotated, the bottle main body 33 is rotated by the driving force transmitted from the gear mechanism 42.

また、サブホッパ48側には、後述するトナー攪拌部材の回転軸に設けられた伝達ギアと、トナーエンド検知清掃部材の回転軸に設けられた伝達ギアが設けられ、駆動モータ41の駆動力はギア機構を介して前記各伝達ギアに伝達される。このため、トナー攪拌部材、及びトナーエンド検知清掃部材が回転駆動される。更に、トナー搬送コイルの一端はサブホッパ48内に入り込んでその先端がサブホッパの筐体外壁に設けた伝達ギアと一体化されている。この伝達ギアがギア機構42を介して駆動モータ41により回転駆動されることにより、トナー搬送コイルも回転駆動する。   Further, on the side of the sub hopper 48, a transmission gear provided on a rotation shaft of a toner stirring member, which will be described later, and a transmission gear provided on a rotation shaft of a toner end detection cleaning member are provided, and the driving force of the drive motor 41 is a gear. It is transmitted to each transmission gear via a mechanism. For this reason, the toner stirring member and the toner end detection cleaning member are driven to rotate. Further, one end of the toner conveying coil enters the sub hopper 48, and its tip is integrated with a transmission gear provided on the outer wall of the sub hopper casing. The transmission gear is rotationally driven by the drive motor 41 via the gear mechanism 42, so that the toner transport coil is also rotationally driven.

図2に示す現像装置5の濃度検知センサ56が現像剤収容部54でトナー濃度の不足を検知すると、制御部57からの補給信号により駆動モータ41が回転する。ボトル本体33の回転により内部のトナーがボトル本体33奥側から先端の樹脂ケース34側に搬送される。そして、ボトル本体33内のトナーは樹脂ケース34の排出口(不図示)からトナー補給装置40のサブホッパ48内に落下する。サブホッパ48の内部は下方に設けた連通部(トナー排出口)でトナー搬送パイプ43と連通している。駆動モータ41を回転させるとボトル本体33が回転すると同時に、サブホッパ48内のトナー攪拌部材、トナーエンド検知清掃部材、及びトナー搬送パイプ43内のトナー搬送コイルが同時に回転する。このトナー搬送コイルの回転により、サブホッパ48の下方に到達したトナーは、トナー搬送パイプ43内を搬送されて、現像装置5Mの現像剤収容部54Mのトナー補給口(不図示)に補給される。このようにして、現像装置5M内のトナー濃度を調整する。   When the density detection sensor 56 of the developing device 5 shown in FIG. 2 detects the lack of toner density in the developer container 54, the drive motor 41 is rotated by a replenishment signal from the control unit 57. Due to the rotation of the bottle body 33, the internal toner is conveyed from the back side of the bottle body 33 to the resin case 34 at the front end. Then, the toner in the bottle body 33 falls into the sub hopper 48 of the toner replenishing device 40 from the discharge port (not shown) of the resin case 34. The inside of the sub hopper 48 communicates with the toner transport pipe 43 through a communication portion (toner discharge port) provided below. When the drive motor 41 is rotated, the bottle body 33 is rotated, and at the same time, the toner agitating member in the sub hopper 48, the toner end detection cleaning member, and the toner conveying coil in the toner conveying pipe 43 are simultaneously rotated. Due to the rotation of the toner transport coil, the toner that has reached the lower side of the sub hopper 48 is transported through the toner transport pipe 43 and supplied to a toner supply port (not shown) of the developer container 54M of the developing device 5M. In this way, the toner density in the developing device 5M is adjusted.

次に、サブホッパ48について詳しく説明する。
図6(a)及び(b)は本発明のトナー補給装置のサブホッパ48の上部を開放させた内部構成を示す平面図、及び上面斜視図であり、図7(a)及び(b)は図6のサブホッパの正面縦断面図、及び筐体構造を示す上面斜視図である。
トナー補給装置40は、トナー収容部(粉体収容部)62を内部に備えた筐体61(サブホッパ48)と、筐体内に回転自在に且つ並行に配置されたトナーエンド検知清掃部材70、及びトナー攪拌部材(粉体攪拌部材)80と、筐体61のトナー排出口(粉体排出口)63と接続されたトナー搬送パイプ43内に回転自在に配置されてその一部をトナー収容部62内に延在させた螺旋状のトナー搬送部材(粉体搬送部材)91と、トナー残量を検知するためにトナー収容部内壁に配置されたトナーエンド検知部95と、筐体61の上部開口を閉止する図示しない蓋部材と、を概略有する。
Next, the sub hopper 48 will be described in detail.
6A and 6B are a plan view and a top perspective view showing an internal configuration in which the upper portion of the sub hopper 48 of the toner replenishing device of the present invention is opened, and FIGS. 7A and 7B are views. FIG. 6 is a front longitudinal sectional view of a sub hopper 6 and a top perspective view showing a housing structure.
The toner replenishing device 40 includes a housing 61 (sub hopper 48) having a toner storage portion (powder storage portion) 62 therein, a toner end detection cleaning member 70 that is rotatably and parallelly disposed in the housing, and A toner agitating member (powder agitating member) 80 and a toner conveying pipe 43 connected to a toner discharge port (powder discharge port) 63 of the housing 61 are rotatably disposed, and a part of the toner agitating member is disposed in the toner accommodating portion 62. A spiral toner conveying member (powder conveying member) 91 extended in the toner, a toner end detecting portion 95 disposed on the inner wall of the toner containing portion for detecting the remaining amount of toner, and an upper opening of the housing 61 And a lid member (not shown) for closing.

トナー収容室62内のトナー攪拌部材80を収容した空間は、トナー攪拌室62aを構成している。トナー攪拌部材80の直下に位置するトナー攪拌室62aの底面62bはトナー攪拌部材の外周部(可撓性羽根80b)の回転軌跡に沿うように曲面状となっている。トナーエンド検知清掃部材70の直下に相当するトナー攪拌室の底面も同様に曲面状となっている。
トナー排出口(粉体排出口)63を備えた筐体61の一つの角隅部外壁は、平面視でL字状の凹所61aとなっている。このため、凹所61aと対応するトナー収容部62の内壁には、平面視L字状の凸壁面65が形成されている。凸壁面65は、トナー排出口63が形成された空所S側の壁面65aと、トナー攪拌部材80と対向した対向壁面65bと、から構成されている。
The space that accommodates the toner stirring member 80 in the toner storage chamber 62 constitutes a toner stirring chamber 62a. A bottom surface 62b of the toner agitating chamber 62a located immediately below the toner agitating member 80 is curved so as to follow the rotation locus of the outer peripheral portion (flexible blade 80b) of the toner agitating member. Similarly, the bottom surface of the toner stirring chamber corresponding to the position immediately below the toner end detection cleaning member 70 is also curved.
One outer corner wall of the casing 61 having the toner discharge port (powder discharge port) 63 is an L-shaped recess 61a in plan view. For this reason, an L-shaped convex wall surface 65 in plan view is formed on the inner wall of the toner accommodating portion 62 corresponding to the recess 61a. The convex wall surface 65 is composed of a wall surface 65a on the void S side where the toner discharge port 63 is formed, and an opposing wall surface 65b facing the toner stirring member 80.

トナー排出口63はこの凸壁面65の一方の壁面(前壁)65a下部に形成されており、トナー搬送パイプ43からトナー収容部内に延びるトナー搬送部材91の先端部は、トナー排出口63の内側の空所S内に突出している。トナー攪拌部材(粉体攪拌部材)80によって攪拌搬送されたトナー収容部内のトナーは、空所S内を経由してトナー搬送部材91に供給される。   The toner discharge port 63 is formed under one wall surface (front wall) 65 a of the convex wall surface 65, and the tip of the toner transport member 91 extending from the toner transport pipe 43 into the toner storage portion is located inside the toner discharge port 63. It protrudes into the void S. The toner in the toner container that has been agitated and conveyed by the toner agitating member (powder agitating member) 80 is supplied to the toner conveying member 91 via the space S.

空所Sは、凸壁面65の一方の壁面65aとトナー収容部62の前壁62Aとの間に形成された前後幅の狭い領域である。
即ち、空所Sは、トナー排出口63から突出したトナー搬送部材91の端部が伸びてきているスペースで、空所Sの底部はトナー搬送部材の外周形状に合わせて曲面状(凹状)となっている。
The void S is a region having a narrow front-rear width formed between one wall surface 65a of the convex wall surface 65 and the front wall 62A of the toner containing portion 62.
That is, the void S is a space where the end portion of the toner conveying member 91 protruding from the toner discharge port 63 extends, and the bottom of the void S has a curved surface (concave) according to the outer peripheral shape of the toner conveying member. It has become.

また、空所Sはトナー搬送部材91(トナー攪拌部材80)の軸方向に沿った寸法が短く、トナー攪拌室62aと連通し、且つトナー攪拌室から軸方向と直交する方向(トナー搬送部材方向)に突設されている空間である。また、空所Sは、トナー攪拌室62aに対して、トナー攪拌部材の軸方向一方(前方)に偏った位置に設けられている。
更に、トナー攪拌室62aの底面62bと空所Sの底面とがつながる境界部位には軸方向へ延び、且つ上方に突出した突条部62cが形成されている。
The void S has a short dimension along the axial direction of the toner conveying member 91 (toner agitating member 80), communicates with the toner agitating chamber 62a, and is perpendicular to the axial direction from the toner agitating chamber (toner conveying member direction). ) Is a projecting space. Further, the void S is provided at a position that is biased to one side (forward) in the axial direction of the toner stirring member with respect to the toner stirring chamber 62a.
Further, a protrusion 62c extending in the axial direction and protruding upward is formed at a boundary portion where the bottom surface 62b of the toner stirring chamber 62a and the bottom surface of the space S are connected.

トナーエンド検知清掃部材70は、棒状の回転軸部材70aの外周から外径方向へトナーエンド検知部95の検知面を清掃する可撓性羽根70bを突出させた構成を有する。可撓性羽根70bは、樹脂、金属等の可撓性を有した板材を用いて構成する。
トナー攪拌部材(粉体攪拌部材)80は、図8(a)に示すように樹脂製の棒状の回転軸部材80aの外周から攪拌用の可撓性羽根80bを外径方向へ突出させた構成を有する。可撓性羽根80bは、樹脂、金属等の可撓性を有した板材を用いて構成する。本例では、可撓性羽根として、厚さ0.1mmの可撓性のPET材を用いた場合を想定している。
トナーエンド検知清掃部材70、及びトナー攪拌部材80は、何れもトナー収容部62の前後幅の広いトナー収容空間内に、前後方向へ延在した状態で回転自在に軸支されている。
トナー搬送部材(粉体搬送部材)91は、図8(b)に示すように樹脂製の回転軸91aの外周に樹脂製の螺旋状の羽根91bを突出させた部材であり、全体として可撓性を有している。
なお、本明細書において前後方向とはトナー攪拌部材の軸方向に相当する。
The toner end detection cleaning member 70 has a configuration in which a flexible blade 70b that cleans the detection surface of the toner end detection unit 95 protrudes from the outer periphery of the rod-shaped rotating shaft member 70a in the outer diameter direction. The flexible blade 70b is configured using a flexible plate material such as resin or metal.
As shown in FIG. 8A, the toner stirring member (powder stirring member) 80 has a configuration in which a flexible blade 80b for stirring is protruded in the outer diameter direction from the outer periphery of a resin rod-shaped rotary shaft member 80a. Have The flexible blade 80b is configured using a flexible plate material such as resin or metal. In this example, it is assumed that a flexible PET material having a thickness of 0.1 mm is used as the flexible blade.
Both the toner end detection cleaning member 70 and the toner stirring member 80 are rotatably supported in the toner storage space having a wide front-rear width of the toner storage portion 62 in a state of extending in the front-rear direction.
As shown in FIG. 8B, the toner conveying member (powder conveying member) 91 is a member in which a resin-made spiral blade 91b protrudes from the outer periphery of a resin-made rotating shaft 91a, and is flexible as a whole. It has sex.
In the present specification, the front-rear direction corresponds to the axial direction of the toner stirring member.

トナー排出口63の下周縁には、壁面65aよりも空所Sに向けて突出した円弧状の張出し部63aが設けられている。この張出し部63aは、トナー搬送部材91の下部を所定の範囲で覆っている。張出し部63aを設けたことにより、空所Sの底面とトナー搬送部材91の下面との間の隙間がなくなり、トナー排出口63内に向かおうとするトナーが下方に逃げる余地がなくなる。空所Sの底面とトナー搬送部材91の下面との間に隙間がある場合には、この隙間内にトナーが滞留して排出されない状態となるが、張出し部63aにより隙間を埋めることにより、滞留を解消できる。このため、トナー排出口近傍のトナーをトナー排出口内に搬送する効率を高めることができる。
但し、この張出し部63aの軸方向長を空所Sの対向壁に達するまで延長すると、空所S内のトナー収容量(トナー搬送部材91による単位時間当りのトナー搬送量)が減少するため、図示した程度に短尺化しておくことが好ましい。
At the lower peripheral edge of the toner discharge port 63, an arc-shaped protruding portion 63a protruding toward the space S from the wall surface 65a is provided. The protruding portion 63a covers the lower portion of the toner conveying member 91 within a predetermined range. By providing the overhanging portion 63a, there is no gap between the bottom surface of the void S and the lower surface of the toner conveying member 91, and there is no room for the toner to move into the toner discharge port 63 to escape downward. When there is a gap between the bottom surface of the void S and the lower surface of the toner conveying member 91, the toner stays in the gap and does not discharge, but the stagnation is achieved by filling the gap with the overhanging portion 63a. Can be eliminated. For this reason, it is possible to increase the efficiency of conveying the toner in the vicinity of the toner discharge port into the toner discharge port.
However, if the axial length of the overhanging portion 63a is extended until it reaches the opposing wall of the void S, the toner accommodation amount (toner conveyance amount per unit time by the toner conveyance member 91) in the void S decreases. It is preferable to shorten the length as shown.

トナーエンド検知清掃部材70の直上位置の蓋部材にはトナーボトルからのトナーを導入する開口部が形成されている。この開口部から落下してきた新規トナーはトナーエンド検知清掃部材70の回転によって隣接配置されたトナー攪拌部材80に搬送される。トナー攪拌部材80と一体の可撓性羽根80bの回転によってトナーを空所Sに送り出し、空所内のトナーをトナー搬送部材91が現像装置に搬送する。トナー搬送部材により現像装置へと搬送される。トナー攪拌部材80(トナー攪拌室62a)と空所Sとの間には、トナーの受け渡し部Aが形成される。受け渡し部Aは、トナー攪拌部材80等を配置した前後幅の広いトナー収容空間と、前後幅の狭い空所Sとの境界に相当する領域である。
トナー受け渡し部Aの底面には突条部62cが位置しており、受け渡し部Aの底面は突条部62cの存在により凸状になっている。つまり、トナー受け渡し部Aの底部は、突条部62cによっても構成されている。
受け渡し部Aは、対向壁面65bを、トナー攪拌部材80の軸方向前方に向けて延長した領域に相当する空間を含んでいる。
トナー撹拌部材80の回転により受け渡し部Aを経由して空所S内にトナーを搬送するが、トナー摺擦による凝集を防止するために、トナー撹拌部材の可撓性羽根80bの先端とトナー搬送部材91との間(受け渡し部A内)には2mm程度のクリアランスCが設けられている。クリアランスC内のトナーは、可撓性羽根80bとトナー搬送部材91の何れによっても攪拌されないため、クリアランスC(受け渡し部A)内にトナーが滞留し、トナー搬送効率を低下させるという問題があった。
An opening for introducing toner from the toner bottle is formed in the lid member located immediately above the toner end detection cleaning member 70. The new toner that has fallen from the opening is conveyed to the toner agitating member 80 disposed adjacent thereto by the rotation of the toner end detection cleaning member 70. The toner is sent to the void S by the rotation of the flexible blade 80b integrated with the toner stirring member 80, and the toner conveying member 91 conveys the toner in the void to the developing device. The toner is conveyed to the developing device by the toner conveying member. A toner transfer portion A is formed between the toner stirring member 80 (toner stirring chamber 62a) and the space S. The delivery part A is an area corresponding to a boundary between a toner containing space having a wide front and rear width where the toner stirring member 80 and the like are disposed and a space S having a narrow front and rear width.
A protrusion 62c is located on the bottom surface of the toner delivery portion A, and the bottom surface of the delivery portion A is convex due to the presence of the protrusion 62c. That is, the bottom of the toner delivery part A is also configured by the protrusion 62c.
The delivery part A includes a space corresponding to a region in which the opposing wall surface 65 b extends toward the front in the axial direction of the toner stirring member 80.
Toner is transported into the void S via the transfer portion A by rotation of the toner stirring member 80. To prevent aggregation due to toner rubbing, the tip of the flexible blade 80b of the toner stirring member and the toner transport A clearance C of about 2 mm is provided between the member 91 (inside the delivery part A). Since the toner in the clearance C is not agitated by either the flexible blade 80b or the toner conveying member 91, there is a problem that the toner stays in the clearance C (delivery part A) and the toner conveying efficiency is lowered. .

また、トナーが凝集しやすい高温環境下で、トナー補給装置の非稼動期間が長い場合には、クリアランス内のトナーが緩凝集となって壁を形成し、トナー補給装置が動作したときトナーが搬送されにくい状態となる。そのため現像装置が要求するトナー量に不足を生じ印刷濃度が低下する懸念がある。
このような不具合に対処するために本発明では、受け渡し部Aの近傍に位置する粉体収容部内壁(対向壁面65b)に前後方向へ延びる突起部材67を設けている。突起部材67は、トナー攪拌部材80の可撓性羽根80bが回転する際に、可撓性羽根80bの少なくとも一部と摺接可能となるように構成されている。換言すれば、突起部材67は、対向壁面65bの適所(本例では下部)に前後方向に延在して形成され、トナー攪拌部材の可撓性羽根80bの先端縁の移動経路内に、その少なくとも一部が突出している。突起部材67に対する可撓性羽根80bの移動方向は、下から上に向う方向である。
Also, if the toner replenishment device is not operating for a long time in a high-temperature environment where the toner is likely to aggregate, the toner in the clearance will slowly aggregate to form a wall, and the toner will be transported when the toner replenishment device operates. It becomes difficult to be done. For this reason, there is a concern that the toner amount required by the developing device is insufficient and the print density is lowered.
In order to deal with such a problem, in the present invention, a protruding member 67 extending in the front-rear direction is provided on the inner wall (opposing wall surface 65 b) of the powder container located in the vicinity of the delivery part A. The protruding member 67 is configured to be slidable in contact with at least a part of the flexible blade 80b when the flexible blade 80b of the toner stirring member 80 rotates. In other words, the protruding member 67 is formed to extend in the front-rear direction at an appropriate position (lower part in this example) of the opposing wall surface 65b, and in the movement path of the leading edge of the flexible blade 80b of the toner stirring member At least a part is protruding. The moving direction of the flexible blade 80b relative to the protruding member 67 is a direction from the bottom to the top.

また、突起部材67は、対向壁面65bの前後方向長全長に設けてもよいが、本例では空所S側に偏った位置にのみ設けられている。これにより、突起部材67は、可撓性羽根80bの軸方向両端部を回避した中央部のみと摺接することとなる。
トナー撹拌部材80が回転する過程で可撓性羽根80bの先端は突起部材67の下側と接触(例えば、0.5mm程度の接触幅)し、突起部材を上向きに通過する過程で下向きに弾性変形し、通過し終わった時点で勢いよく原形に復帰しようとする。このため、可撓性羽根は、上向きに弾く動作となる。可撓性羽根80bが上向きに弾く動作を行うことにより、突起部材67の近傍、特に突起部材の高さレベルよりも上側にあるトナーが加速してトナー搬送部材に送られることから滞留トナーを壊すことができ、トナー搬送効率を向上させることができる。特に、受け渡し部A内のクリアランスC中に形成されやすいトナーの壁は、可撓性羽根の上向きに弾く動作によって効率よく崩され、空所S内に押し込まれてゆく。
Moreover, although the protrusion member 67 may be provided in the front-back direction long full length of the opposing wall surface 65b, in this example, it is provided only in the position biased to the space S side. As a result, the protruding member 67 comes into sliding contact with only the central portion avoiding both axial end portions of the flexible blade 80b.
The tip of the flexible blade 80b is in contact with the lower side of the protruding member 67 (for example, a contact width of about 0.5 mm) in the process of rotating the toner agitating member 80, and elastically downward in the process of passing the protruding member upward. When it is deformed and passes, it tries to return to its original shape vigorously. For this reason, a flexible blade | wing becomes an operation | movement to flip upward. When the flexible blade 80b performs an upward flipping operation, the toner in the vicinity of the protruding member 67, particularly above the height level of the protruding member is accelerated and sent to the toner conveying member, so that the staying toner is broken. And the toner conveyance efficiency can be improved. In particular, the toner wall that is easily formed in the clearance C in the transfer section A is efficiently broken by the upward flipping action of the flexible blades and is pushed into the space S.

また、可撓性羽根が弾く動作を行った瞬間一時的にトナー搬送力が向上するため、突起部材67が無い場合に比してトナー搬送部材側へより多くのトナーを搬送することができる。
このように突起部材67は、トナー攪拌部材の可撓性羽根80bが下から上に向けて通過する際に可撓性羽根を弾性変形させて上向きに弾く動作を行わせるように、その位置、形状、突出長等を選定すればよい。突起部材の適切な配置の一例としては、トナー撹拌部材80とトナー搬送部材91を概ね直線で結ぶ領域内に配置する。
Further, since the toner conveying force is temporarily improved at the moment when the flexible blade performs the repelling operation, more toner can be conveyed to the toner conveying member side as compared with the case where the protruding member 67 is not provided.
As described above, the protruding member 67 has its position so that when the flexible blade 80b of the toner stirring member passes from the bottom to the top, the flexible blade is elastically deformed and repels upward. What is necessary is just to select a shape, protrusion length, etc. As an example of an appropriate arrangement of the protruding members, the toner agitating member 80 and the toner conveying member 91 are arranged in a region that is connected by a substantially straight line.

なお、突起部材67は、凸壁面65の壁面(対向壁面)65bの前後方向全長に渡って延在しない方が好ましい。つまり、突起部材は、撓性性羽根の軸方向両端部を回避した中間部位と接するように構成するのが好ましい。その理由は、対向壁面65bの全長に渡って突起部材が存在すると、突起部材と接しながら通過する際に可撓性羽根の全長に渡って常時力が加わり、回転軸80aと可撓性羽根80bとの接続部に負荷が偏り、可撓性羽根の変形につながるからである。特に、回転軸と可撓性羽根との線状の接続部は、その両端部の接続力が中央に比して弱いため、両端部における可撓性羽根の剥離、脱落等をもたらす原因となる。
突起部材の一部は受け渡し部に近接配置、或いは受け渡し部内に位置している。
It is preferable that the protruding member 67 does not extend over the entire length in the front-rear direction of the wall surface (opposing wall surface) 65 b of the convex wall surface 65. That is, it is preferable that the protruding member is configured to be in contact with an intermediate portion that avoids both axial end portions of the flexible blade. The reason is that when the protruding member exists over the entire length of the opposing wall surface 65b, a force is always applied over the entire length of the flexible blade when passing while contacting the protruding member, and the rotating shaft 80a and the flexible blade 80b are applied. This is because the load is biased at the connecting portion to lead to deformation of the flexible blade. In particular, the linear connecting portion between the rotating shaft and the flexible blade has a weaker connecting force at both ends than in the center, which causes peeling and dropping of the flexible blade at both ends. .
A part of the projecting member is disposed close to the delivery part or located in the delivery part.

また、突起部材67は、少なくともその一部(前端部67a)が受け渡し部Aに近接配置されるか、或いは受け渡し部A内に位置するように構成する。このため、可撓性羽根がトナーを弾き上げる(跳ね上げる)動作をしたときに、受け渡し部近傍、特にクリアランスC内のトナーを崩して、空所S内に送り込む効果を発揮できる。特に、本実施形態では、突起部材67の前端部67aは、壁面65aと同レベルではなく、トナー排出口63の下縁に沿って形成した張出し部63aと同レベルの前方位置まで突出している。このため、突起部材67は、受け渡し部A(クリアランス)内に入り込んだ状態にあり、当該領域内のトナーを崩す効果と、空所内に搬送する効果を高めることができる。突起部材による可撓性羽根の跳ね上げ作用は、トナー攪拌部材が一回転する度に、周期的に実施されるため、トナーが滞留する余地がなくなる。   Further, the projecting member 67 is configured such that at least a part (the front end portion 67a) thereof is disposed close to the delivery portion A or located in the delivery portion A. For this reason, when the flexible blade flips up (bounces up) the toner, the toner in the vicinity of the delivery portion, particularly in the clearance C, is broken and fed into the space S. In particular, in this embodiment, the front end portion 67a of the protruding member 67 is not at the same level as the wall surface 65a, but protrudes to the front position at the same level as the overhang portion 63a formed along the lower edge of the toner discharge port 63. For this reason, the protrusion member 67 is in a state of entering the transfer portion A (clearance), and the effect of breaking the toner in the region and the effect of transporting it into the void can be enhanced. Since the protruding action of the flexible blade by the protruding member is periodically performed every time the toner stirring member rotates once, there is no room for the toner to stay.

次に、突起部材67の壁面65aからの横方向への突出長は、壁面65aの前後方向で一定ではなく、後方へ向かうほどに突出長がテーパー状に漸減するように構成する。
即ち、図7(b)に示すように突起部材67は、受け渡し部Aから後方に離間するに従って突出長がテーパー状に漸減する。仮に、図9(a)(b)に示すように突起部材の突出長を一定とし、且つ突起部材67をその長手方向(前後方向)の中間位置で垂直に(対向壁面65bと直交する面で)切断した状態で終端させるとすれば、切断面、即ち終端面67cよりも後方にデッドスペースDSが形成され、このデッドスペース内にトナーが滞留する虞がある。これに対して本発明では、突起部材67は後方に向かってテーパー状に傾斜するように突出長を設定しているので、テーパー状の後部にも可撓性羽根80bが接触する可能性が高まり、トナーの滞留を抑制できることとなる。
Next, the protruding length of the protruding member 67 from the wall surface 65a in the lateral direction is not constant in the front-rear direction of the wall surface 65a, and the protruding length gradually decreases in a tapered shape toward the rear.
That is, as shown in FIG. 7B, the protruding length of the protruding member 67 gradually decreases in a taper shape as the protruding member 67 moves backward from the transfer portion A. As shown in FIGS. 9 (a) and 9 (b), the protruding length of the protruding member is made constant, and the protruding member 67 is perpendicular to the intermediate position in the longitudinal direction (front-rear direction) (on a plane orthogonal to the opposing wall surface 65b). ) If it is terminated in a cut state, a dead space DS is formed behind the cut surface, that is, the end surface 67c, and there is a possibility that toner may stay in the dead space. On the other hand, in the present invention, since the protruding member 67 is set to have a protruding length so as to incline toward the rear, the possibility that the flexible blade 80b contacts the tapered rear portion is increased. Therefore, toner retention can be suppressed.

次に、図10は突起部材の好適な形状について説明するための正面縦断面図である。
本実施形態では、突起部材67の側壁(トナー攪拌部材側面)67bはほぼ垂直であるか、或いは側壁67bの下部が破線67b’で示したように空所S内に入り込むような傾斜面であることが好ましい。このように構成することにより、下から上に向かって移動する可撓性羽根80bが突起部材を通過する際に上向きに弾けさせる(跳ね上げる)効果を高めることができるからである。可撓性羽根を大きく、且つ強く跳ね上げることができる結果として、跳ね上げ時の勢いによって受け渡し部に滞留しようとするトナーを崩しながら効率的に空所S内に送り込むことができる。
Next, FIG. 10 is a front longitudinal sectional view for explaining a preferable shape of the protruding member.
In the present embodiment, the side wall (side surface of the toner stirring member) 67b of the protruding member 67 is substantially vertical, or the inclined surface is such that the lower part of the side wall 67b enters the space S as indicated by the broken line 67b ′. It is preferable. By configuring in this way, it is possible to enhance the effect of causing the flexible blade 80b moving from the bottom to the top to bounce upward (bounce up) when passing through the protruding member. As a result of the flexible blades being able to be flipped up large and strongly, the toner that tends to stay in the transfer portion due to the momentum during the jumping up can be efficiently fed into the void S.

一方、側壁67bを破線67b”で示すようにトナー攪拌部材側に入り込んだ傾斜面とすると、可撓性羽根80bの先端はこの緩やかな傾斜面に沿って徐々に弾性変形して上昇してゆき、傾斜面の上端部を越えたときに小さく、且つ弱く跳ね上がることしかできない。つまり、可撓性羽根を大きく、且つ強く上向きに跳ね上げることが難しくなり、勢いが減殺された分だけ滞留しているトナーを崩したり、空所Sに送り込む効果が低下する。
以上のように本発明によれば、トナー収容部内に配置された可撓性撹拌片が回転する過程でトナー収容部内壁に設けた突起部材と接して変形してから弾発する構成のため、トナーを弾く効果が発生する。例えば高温環境下でトナーが凝集しやすく、トナー補給装置がほとんど駆動していない条件においても、トナー撹拌部材とトナー搬送部材の間にある空間にトナーが滞留できなくなり、トナーの搬送性を向上することができる。
On the other hand, when the side wall 67b is an inclined surface that enters the toner stirring member side as indicated by a broken line 67b ″, the tip of the flexible blade 80b gradually rises due to elastic deformation along the gently inclined surface. When the upper end of the inclined surface is exceeded, it is only possible to jump up small and weakly, that is, it becomes difficult to jump up the flexible blade large and strongly upward, The effect of destroying the toner that is present or sending it to the void S is reduced.
As described above, according to the present invention, since the flexible stirring piece disposed in the toner containing portion rotates in contact with the projecting member provided on the inner wall of the toner containing portion and rotates, the toner is released. The effect of playing is generated. For example, toner tends to agglomerate in a high-temperature environment, and even when the toner replenishing device is hardly driven, the toner can no longer stay in the space between the toner agitating member and the toner conveying member, thereby improving the toner conveying property. be able to.

1…感光体、4…帯電装置、5…現像装置、7…露光装置、8…中間転写ベルト、
10…クリーニング装置、12…次転写バックアップローラ、15…中間転写ユニット、19…次転写ローラ、20…定着装置、26…紙収容カセット、27…給紙ローラ、28…レジストローラ対、29…排紙ローラ対、30…スタック部、31…トナーボトルベース、32…トナーボトル、33…ボトル本体、34…樹脂ケース、40…トナー補給装置、41…駆動モータ、42…ギア機構、43…トナー搬送パイプ、48…サブホッパ、51…現像スリーブ、52…ドクター、53…現像スリーブ収容部、54…現像剤収容部、54…現像剤収容部、54…現像剤収容部、55…現像剤搬送スクリュ、56…濃度検知センサ、57…制御部、61…筐体、61a…凹所、62…トナー収容部、62A…前壁、63…トナー排出口、63a…張出し部、65…凸壁面、65a…壁面、65b…対向壁面、67…突起部材、67a…前端部、67b…側壁、67c…終端面、70…トナーエンド検知清掃部材、70a…回転軸部材、70b…可撓性羽根、80…トナー撹拌部材、80a…回転軸部材、80b…可撓性羽根、91…トナー搬送部材、91a…回転軸、
91b…羽根、95…トナーエンド検知部。
DESCRIPTION OF SYMBOLS 1 ... Photoconductor, 4 ... Charging apparatus, 5 ... Developing apparatus, 7 ... Exposure apparatus, 8 ... Intermediate transfer belt,
DESCRIPTION OF SYMBOLS 10 ... Cleaning device, 12 ... Next transfer backup roller, 15 ... Intermediate transfer unit, 19 ... Next transfer roller, 20 ... Fixing device, 26 ... Paper storage cassette, 27 ... Paper feed roller, 28 ... Registration roller pair, 29 ... Exhaust Paper roller pair, 30 ... Stack unit, 31 ... Toner bottle base, 32 ... Toner bottle, 33 ... Bottle body, 34 ... Resin case, 40 ... Toner supply device, 41 ... Drive motor, 42 ... Gear mechanism, 43 ... Toner transport Pipe ... 48 ... Sub hopper, 51 ... Developing sleeve, 52 ... Doctor, 53 ... Developing sleeve housing, 54 ... Developer housing, 54 ... Developer housing, 54 ... Developer housing, 55 ... Developer conveying screw, 56: Density detection sensor 57: Control unit 61: Housing 61a ... Recess 62: Toner container 62A: Front wall 63 ... Toner outlet 63 ... Overhang part, 65 ... Convex wall surface, 65a ... Wall surface, 65b ... Opposing wall surface, 67 ... Projection member, 67a ... Front end part, 67b ... Side wall, 67c ... Termination surface, 70 ... Toner end detection cleaning member, 70a ... Rotating shaft member 70b ... flexible blades, 80 ... toner stirring member, 80a ... rotating shaft member, 80b ... flexible blade, 91 ... toner conveying member, 91a ... rotating shaft,
91b ... blade, 95 ... toner end detector.

特開2011−215588公報JP 2011-215588 A 特開2010−096991公報JP 2010-069991 A

Claims (5)

粉体容器に収容された粉体を現像装置に搬送する粉体補給装置であって、
前記粉体容器からの粉体を受け容れる粉体収容部と、回転軸、及び該回転軸から外径方向へ突出させた可撓性羽根を有し、且つ前記粉体収容部内において回転することにより粉体を攪拌搬送する粉体攪拌部材と、該粉体攪拌部材により搬送されてきた粉体を回転することにより前記現像装置に搬送する粉体搬送部材と、前記粉体攪拌部材から前記粉体搬送部材に粉体を受け渡す受け渡し部と、を備え、
前記可撓性羽根の先端が近接する粉体収容部内の対向壁面には、前記可撓性羽根が回転する際に、該可撓性羽根の少なくとも一部と摺接する突起部材が突設されており、該突起部材の一部は前記受け渡し部に近接配置、或いは該受け渡し部内に位置していることを特徴とする粉体補給装置。
A powder replenishing device for conveying powder contained in a powder container to a developing device,
A powder container that receives powder from the powder container; a rotating shaft; and a flexible blade that protrudes from the rotating shaft in an outer diameter direction, and rotates in the powder container. A powder agitating member for agitating and conveying the powder by the powder, a powder conveying member for conveying the powder conveyed by the powder agitating member to the developing device by rotating, and the powder agitating member from the powder agitating member A delivery section for delivering powder to the body conveying member,
A projecting member that slides into contact with at least a part of the flexible blade when the flexible blade rotates is provided on the opposing wall surface in the powder container where the tip of the flexible blade is close. A powder replenishing apparatus, wherein a part of the projecting member is disposed close to or in the delivery part.
前記粉体搬送部材は、前記粉体収容部に形成した粉体排出口から該粉体収容部内に端部を位置させており、
前記粉体排出口の下縁には、前記粉体搬送部材の下面と近接する張出し部が形成されていることを特徴とする請求項1に記載の粉体補給装置。
The powder conveying member has an end located in the powder container from a powder discharge port formed in the powder container,
The powder replenishing device according to claim 1, wherein an overhanging portion that is close to a lower surface of the powder conveying member is formed at a lower edge of the powder discharge port.
前記突起部材は、前記可撓性羽根の軸方向両端部を回避した中間部位と接するように構成されていることを特徴とする請求項1又は2に記載の粉体補給装置。   The powder replenishing device according to claim 1, wherein the protruding member is configured to contact an intermediate portion that avoids both axial end portions of the flexible blade. 前記突起部材は、前記粉体攪拌部材の軸方向と並行に延びており、
前記対向壁面からの前記突起部材の突出長が、前記受け渡し部から離間するに連れてテーパー状に漸減するように構成されていることを特徴とする請求項1乃至3の何れか一項に記載の粉体補給装置。
The protruding member extends in parallel with the axial direction of the powder stirring member,
4. The protruding length of the protruding member from the opposing wall surface is configured to gradually decrease in a tapered shape as the distance from the transfer portion increases. 5. Powder supply device.
潜像担持体と、
前記潜像担持体上の潜像を現像する前記現像装置と、
前記現像装置に粉体としてのトナーを供給する粉体補給装置とを備えた画像形成装置であって、
前記粉体補給装置として、請求項1乃至4の何れか一項に記載の粉体補給装置を用いたことを特徴とする画像形成装置。
A latent image carrier;
The developing device for developing a latent image on the latent image carrier;
An image forming apparatus comprising a powder supply device for supplying toner as powder to the developing device,
An image forming apparatus using the powder replenishing apparatus according to claim 1 as the powder replenishing apparatus.
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JP2015148636A (en) * 2013-07-08 2015-08-20 Thk株式会社 magnetic encoder and sensor device

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FI118518B (en) 2006-01-25 2007-12-14 Metso Powdermet Oy Method for Making a Multi-Material Component or Structure and Using a Multi-Material Component or Structure

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JP2011215588A (en) * 2010-03-15 2011-10-27 Ricoh Co Ltd Toner replenishing device and image forming apparatus including the same
JP2012128034A (en) * 2010-12-13 2012-07-05 Ricoh Co Ltd Toner supply device and image forming apparatus

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JP2011215588A (en) * 2010-03-15 2011-10-27 Ricoh Co Ltd Toner replenishing device and image forming apparatus including the same
JP2012128034A (en) * 2010-12-13 2012-07-05 Ricoh Co Ltd Toner supply device and image forming apparatus

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* Cited by examiner, † Cited by third party
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JP2015148636A (en) * 2013-07-08 2015-08-20 Thk株式会社 magnetic encoder and sensor device

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