JP2014096231A - Inorganic fine particle slurry - Google Patents
Inorganic fine particle slurry Download PDFInfo
- Publication number
- JP2014096231A JP2014096231A JP2012245859A JP2012245859A JP2014096231A JP 2014096231 A JP2014096231 A JP 2014096231A JP 2012245859 A JP2012245859 A JP 2012245859A JP 2012245859 A JP2012245859 A JP 2012245859A JP 2014096231 A JP2014096231 A JP 2014096231A
- Authority
- JP
- Japan
- Prior art keywords
- inorganic fine
- fine particle
- particle slurry
- fine particles
- acid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000010419 fine particle Substances 0.000 title claims abstract description 124
- 239000002002 slurry Substances 0.000 title claims abstract description 62
- 150000001414 amino alcohols Chemical class 0.000 claims abstract description 56
- 229920002451 polyvinyl alcohol Polymers 0.000 claims abstract description 56
- 239000004372 Polyvinyl alcohol Substances 0.000 claims abstract description 45
- 150000001875 compounds Chemical class 0.000 claims abstract description 33
- 150000003839 salts Chemical class 0.000 claims abstract description 16
- XLYOFNOQVPJJNP-DYCDLGHISA-N deuterium hydrogen oxide Chemical compound [2H]O XLYOFNOQVPJJNP-DYCDLGHISA-N 0.000 claims abstract description 15
- 238000006243 chemical reaction Methods 0.000 claims abstract description 12
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims abstract description 9
- 125000005702 oxyalkylene group Chemical group 0.000 claims abstract description 8
- 150000004043 trisaccharides Chemical class 0.000 claims abstract description 6
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 5
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 76
- 238000000034 method Methods 0.000 claims description 40
- 238000004519 manufacturing process Methods 0.000 claims description 32
- 239000011521 glass Substances 0.000 claims description 25
- 239000000377 silicon dioxide Substances 0.000 claims description 23
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 17
- 125000004432 carbon atom Chemical group C* 0.000 claims description 16
- 238000001035 drying Methods 0.000 claims description 13
- 230000001681 protective effect Effects 0.000 claims description 13
- 239000011164 primary particle Substances 0.000 claims description 9
- 239000007789 gas Substances 0.000 claims description 7
- 238000010304 firing Methods 0.000 claims description 6
- 230000002829 reductive effect Effects 0.000 abstract description 11
- 150000002016 disaccharides Chemical class 0.000 abstract 1
- -1 oxyethylene, oxypropylene, oxybutylene Chemical group 0.000 description 60
- 235000019422 polyvinyl alcohol Nutrition 0.000 description 43
- 238000000576 coating method Methods 0.000 description 42
- 239000011248 coating agent Substances 0.000 description 39
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 27
- 239000000126 substance Substances 0.000 description 24
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 23
- 239000007864 aqueous solution Substances 0.000 description 22
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 18
- 238000003756 stirring Methods 0.000 description 18
- 239000003153 chemical reaction reagent Substances 0.000 description 16
- 229920001577 copolymer Polymers 0.000 description 16
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 15
- 239000002253 acid Substances 0.000 description 15
- 239000000203 mixture Substances 0.000 description 15
- 239000000758 substrate Substances 0.000 description 14
- 230000000052 comparative effect Effects 0.000 description 13
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 11
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 11
- 229930006000 Sucrose Natural products 0.000 description 11
- 238000007127 saponification reaction Methods 0.000 description 11
- 239000005720 sucrose Substances 0.000 description 11
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 10
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 10
- 150000001991 dicarboxylic acids Chemical class 0.000 description 9
- 238000006116 polymerization reaction Methods 0.000 description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical group N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 8
- 239000010410 layer Substances 0.000 description 8
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 8
- 239000012071 phase Substances 0.000 description 8
- 229920005989 resin Polymers 0.000 description 8
- 239000011347 resin Substances 0.000 description 8
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 7
- 229910002012 Aerosil® Inorganic materials 0.000 description 7
- MUPFEKGTMRGPLJ-UHFFFAOYSA-N UNPD196149 Natural products OC1C(O)C(CO)OC1(CO)OC1C(O)C(O)C(O)C(COC2C(C(O)C(O)C(CO)O2)O)O1 MUPFEKGTMRGPLJ-UHFFFAOYSA-N 0.000 description 7
- 238000002156 mixing Methods 0.000 description 7
- 239000000178 monomer Substances 0.000 description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- MUPFEKGTMRGPLJ-RMMQSMQOSA-N Raffinose Natural products O(C[C@H]1[C@@H](O)[C@H](O)[C@@H](O)[C@@H](O[C@@]2(CO)[C@H](O)[C@@H](O)[C@@H](CO)O2)O1)[C@@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 MUPFEKGTMRGPLJ-RMMQSMQOSA-N 0.000 description 6
- NEHMKBQYUWJMIP-UHFFFAOYSA-N chloromethane Chemical compound ClC NEHMKBQYUWJMIP-UHFFFAOYSA-N 0.000 description 6
- 239000006185 dispersion Substances 0.000 description 6
- MUPFEKGTMRGPLJ-ZQSKZDJDSA-N raffinose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO[C@@H]2[C@@H]([C@@H](O)[C@@H](O)[C@@H](CO)O2)O)O1 MUPFEKGTMRGPLJ-ZQSKZDJDSA-N 0.000 description 6
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 5
- 229940058020 2-amino-2-methyl-1-propanol Drugs 0.000 description 5
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 5
- IMROMDMJAWUWLK-UHFFFAOYSA-N Ethenol Chemical compound OC=C IMROMDMJAWUWLK-UHFFFAOYSA-N 0.000 description 5
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 5
- 239000000654 additive Substances 0.000 description 5
- CBTVGIZVANVGBH-UHFFFAOYSA-N aminomethyl propanol Chemical compound CC(C)(N)CO CBTVGIZVANVGBH-UHFFFAOYSA-N 0.000 description 5
- 239000003125 aqueous solvent Substances 0.000 description 5
- 239000002270 dispersing agent Substances 0.000 description 5
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 5
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 5
- 239000000052 vinegar Substances 0.000 description 5
- 235000021419 vinegar Nutrition 0.000 description 5
- 229920002125 Sokalan® Polymers 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 4
- 239000003463 adsorbent Substances 0.000 description 4
- 239000003513 alkali Substances 0.000 description 4
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 4
- 238000007664 blowing Methods 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 4
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 4
- 239000003480 eluent Substances 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- 230000005484 gravity Effects 0.000 description 4
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 4
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 150000007522 mineralic acids Chemical class 0.000 description 4
- 150000002762 monocarboxylic acid derivatives Chemical class 0.000 description 4
- 150000007524 organic acids Chemical class 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 239000004584 polyacrylic acid Substances 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 4
- QHGNHLZPVBIIPX-UHFFFAOYSA-N tin(ii) oxide Chemical compound [Sn]=O QHGNHLZPVBIIPX-UHFFFAOYSA-N 0.000 description 4
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 3
- AVXURJPOCDRRFD-UHFFFAOYSA-N Hydroxylamine Chemical compound ON AVXURJPOCDRRFD-UHFFFAOYSA-N 0.000 description 3
- 229920000877 Melamine resin Polymers 0.000 description 3
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 3
- 229920004482 WACKER® Polymers 0.000 description 3
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 3
- 125000002947 alkylene group Chemical group 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 239000000470 constituent Substances 0.000 description 3
- 229910001873 dinitrogen Inorganic materials 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 229940050176 methyl chloride Drugs 0.000 description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 125000006353 oxyethylene group Chemical group 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
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- HDTRYLNUVZCQOY-UHFFFAOYSA-N α-D-glucopyranosyl-α-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OC1C(O)C(O)C(O)C(CO)O1 HDTRYLNUVZCQOY-UHFFFAOYSA-N 0.000 description 2
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- 239000002736 nonionic surfactant Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000007500 overflow downdraw method Methods 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- SIWVEOZUMHYXCS-UHFFFAOYSA-N oxo(oxoyttriooxy)yttrium Chemical compound O=[Y]O[Y]=O SIWVEOZUMHYXCS-UHFFFAOYSA-N 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 239000003002 pH adjusting agent Substances 0.000 description 1
- 238000001139 pH measurement Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- FJKROLUGYXJWQN-UHFFFAOYSA-N papa-hydroxy-benzoic acid Natural products OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- NIBVDXPSJBYJFT-ZQSKZDJDSA-N planteose Chemical compound O[C@@H]1[C@@H](O)[C@@H](O)[C@@H](CO)O[C@@H]1OC[C@@H]1[C@@H](O)[C@H](O)[C@](CO)(O[C@@H]2[C@@H]([C@@H](O)[C@H](O)[C@@H](CO)O2)O)O1 NIBVDXPSJBYJFT-ZQSKZDJDSA-N 0.000 description 1
- 239000002798 polar solvent Substances 0.000 description 1
- 229920000747 poly(lactic acid) Polymers 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920003050 poly-cycloolefin Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000004626 polylactic acid Substances 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- ODGAOXROABLFNM-UHFFFAOYSA-N polynoxylin Chemical compound O=C.NC(N)=O ODGAOXROABLFNM-UHFFFAOYSA-N 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- UKDIAJWKFXFVFG-UHFFFAOYSA-N potassium;oxido(dioxo)niobium Chemical compound [K+].[O-][Nb](=O)=O UKDIAJWKFXFVFG-UHFFFAOYSA-N 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- 235000019260 propionic acid Nutrition 0.000 description 1
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 239000005871 repellent Substances 0.000 description 1
- 229960004889 salicylic acid Drugs 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- HKZLPVFGJNLROG-UHFFFAOYSA-M silver monochloride Chemical compound [Cl-].[Ag+] HKZLPVFGJNLROG-UHFFFAOYSA-M 0.000 description 1
- 229910021647 smectite Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 230000003595 spectral effect Effects 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- FNWBQFMGIFLWII-UHFFFAOYSA-N strontium aluminate Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Al+3].[Al+3].[Sr+2].[Sr+2] FNWBQFMGIFLWII-UHFFFAOYSA-N 0.000 description 1
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 description 1
- 125000000185 sucrose group Chemical group 0.000 description 1
- 125000000020 sulfo group Chemical group O=S(=O)([*])O[H] 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- 239000011975 tartaric acid Substances 0.000 description 1
- 235000002906 tartaric acid Nutrition 0.000 description 1
- 125000001302 tertiary amino group Chemical group 0.000 description 1
- 125000003396 thiol group Chemical group [H]S* 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 1
- 229960004418 trolamine Drugs 0.000 description 1
- 229910021642 ultra pure water Inorganic materials 0.000 description 1
- 239000012498 ultrapure water Substances 0.000 description 1
- NQPDZGIKBAWPEJ-UHFFFAOYSA-N valeric acid Chemical compound CCCCC(O)=O NQPDZGIKBAWPEJ-UHFFFAOYSA-N 0.000 description 1
- 229910052902 vermiculite Inorganic materials 0.000 description 1
- 239000010455 vermiculite Substances 0.000 description 1
- 235000019354 vermiculite Nutrition 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 230000004580 weight loss Effects 0.000 description 1
- 239000000230 xanthan gum Substances 0.000 description 1
- 229920001285 xanthan gum Polymers 0.000 description 1
- 235000010493 xanthan gum Nutrition 0.000 description 1
- 229940082509 xanthan gum Drugs 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Landscapes
- Silicon Compounds (AREA)
- Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)
- Pigments, Carbon Blacks, Or Wood Stains (AREA)
- Vessels And Coating Films For Discharge Lamps (AREA)
- Laminated Bodies (AREA)
- Inorganic Compounds Of Heavy Metals (AREA)
- Surface Treatment Of Glass (AREA)
Abstract
Description
本発明は、無機微粒子スラリーに関する。 The present invention relates to an inorganic fine particle slurry.
従来、アルミナ粒子又はシリカ粒子を含む無機微粒子スラリーを塗布し、保護膜をガラス管に積層することで、ガラス管からのナトリウムの遊離を抑制し、水銀とのアマルガム形成を抑制して長寿命化をはかった蛍光灯(特許文献1、及び2)が知られている。 Conventionally, by applying inorganic fine particle slurry containing alumina particles or silica particles and laminating a protective film on the glass tube, the release of sodium from the glass tube is suppressed, and the formation of amalgam with mercury is suppressed and the life is extended. There are known fluorescent lamps (Patent Documents 1 and 2).
しかし、従来の無機微粒子スラリーは均一な塗膜を形成することが容易ではなく、蛍光灯の内面に塗布される保護層に用いた場合、塗りムラが発生し、蛍光灯の明るさのムラの原因となることがある。また、塗りムラがある場合、均一な保護膜が形成できないため、十分な保護性能を発揮できず、蛍光灯の寿命が短くなる傾向がある。 However, the conventional inorganic fine particle slurry is not easy to form a uniform coating film, and when used as a protective layer applied to the inner surface of a fluorescent lamp, uneven coating occurs and uneven brightness of the fluorescent lamp It can be a cause. In addition, when there is uneven coating, a uniform protective film cannot be formed, so that sufficient protection performance cannot be exhibited, and the life of the fluorescent lamp tends to be shortened.
本発明の目的は、容易に均一な塗膜を形成することができる無機微粒子スラリーを提供することである。 An object of the present invention is to provide an inorganic fine particle slurry capable of easily forming a uniform coating film.
本発明の無機微粒子スラリーは、無機微粒子(A)、ポリビニルアルコール(B1)及び/又は一般式(1)で表されるポリオキシアルキレン化合物(B2)、アミノアルコール(塩)(C)及び水(D)を含有してなることを要旨とする。 The inorganic fine particle slurry of the present invention comprises inorganic fine particles (A), polyvinyl alcohol (B1) and / or polyoxyalkylene compound (B2) represented by the general formula (1), amino alcohol (salt) (C) and water ( It is summarized that it contains D).
{R-(OX)ni-}m Q (1)
{R- (OX) ni- } m Q (1)
Qは非還元性の二又は三糖類のm個の1級水酸基から水素原子を除いた反応残基、OXは炭素数2〜4のオキシアルキレン基、Rは炭素数1〜4のアルキル基及び/又は水素原子を表し、m個のR及びm個の(OX)niは同じでも異なっていてもよく、niは0〜100の整数、mは2〜4の整数、iは1〜mの整数を表し、m個のniは同じでも異なってもよいが少なくとも1個は1以上であり、OXの総数(Σni×m)は20〜100の整数である。 Q is a reaction residue obtained by removing a hydrogen atom from m primary hydroxyl groups of non-reducing di- or trisaccharides, OX is an oxyalkylene group having 2 to 4 carbon atoms, R is an alkyl group having 1 to 4 carbon atoms, and / Represents a hydrogen atom, m R and m (OX) ni may be the same or different, ni is an integer of 0 to 100, m is an integer of 2 to 4, i is 1 to m Represents an integer, m ni may be the same or different, but at least one is 1 or more, and the total number of OX (Σni × m) is an integer of 20-100.
本発明の蛍光灯は、上記の無機微粒子スラリーをガラス管の内面に塗布・乾燥したことを要旨とする。 The gist of the fluorescent lamp of the present invention is that the inorganic fine particle slurry is applied to the inner surface of the glass tube and dried.
本発明の無機微粒子スラリーは、均一な塗膜を容易に形成できる。 The inorganic fine particle slurry of the present invention can easily form a uniform coating film.
本発明の蛍光灯は、上記の無機微粒子スラリーを塗布するので、均一な保護層を有し、明るさにムラがなく、外観と寿命が優れる。 Since the fluorescent lamp of the present invention is coated with the inorganic fine particle slurry, it has a uniform protective layer, has no unevenness in brightness, and has an excellent appearance and life.
<無機微粒子(A)>
無機微粒子(A)としては、シリカ微粒子、アルミナ微粒子及びこれら混合物が含まれる。
<Inorganic fine particles (A)>
The inorganic fine particles (A) include silica fine particles, alumina fine particles and a mixture thereof.
シリカ微粒子としては、非晶質合成シリカ(沈殿法シリカ、ゲル法シリカ、気相法シリカ、熔融法シリカ)、結晶性合成シリカ及び天然シリカが含まれる。また、アルミナ微粒子としては、気相法アルミナ及び焼成法アルミナが含まれる。これらのシリカ微粒子及びアルミナ微粒子は、以下に例示する商品{粉末状又は無機微粒子が水に分散した分散液の形態で}が挙げられる。 Examples of the silica fine particles include amorphous synthetic silica (precipitation method silica, gel method silica, gas phase method silica, and fusion method silica), crystalline synthetic silica, and natural silica. The alumina fine particles include vapor phase method alumina and calcined method alumina. Examples of the silica fine particles and alumina fine particles include the following products {in the form of a dispersion in which powdery or inorganic fine particles are dispersed in water}.
<沈殿法シリカ>
Nipsilシリーズ{東ソー・シリカ株式会社、「Nipsil」は東ソー・シリカ株式会社の登録商標である。}、Sipernatシリーズ{エボニック デグサ ジャパン株式会社、「Sipernat」はエボニック デグサ ゲーエムベーハーの登録商標である。}、Carplexシリーズ{DSL.ジャパン株式会社、「Carplex」はDSL.ジャパン株式会社の登録商標である。}、FINESILシリーズ{株式会社トクヤマ、「FINESIL」は株式会社トクヤマの登録商標である。}、TOKUSILシリーズ{株式会社トクヤマ、「TOKUSIL」は株式会社トクヤマの登録商標である。}、Zeosilシリーズ{ローディア社、「Zeosil」はロディア シミ の登録商標である。}、MIZUKASILシリーズ{水澤化学工業株式会社、「MIZUKASIL」は水沢化学工業株式会社の登録商標である。}等。
<Precipitated silica>
Nipsil series {Tosoh Silica Co., Ltd., “Nipsil” is a registered trademark of Tosoh Silica Co., Ltd. }, Sipernat series {Evonik Degussa Japan Co., Ltd., "Sipernat" is a registered trademark of Evonik Degussa GmbH. }, Carplex series {DSL. Japan Corporation, “Carplex” is a DSL. It is a registered trademark of Japan Corporation. }, FINESIL series {Tokuyama Corporation, "FINESIL" is a registered trademark of Tokuyama Corporation. }, TOKUSIL series {Tokuyama Corporation, “TOKUSIL” is a registered trademark of Tokuyama Corporation. }, Zeosil series {Rhodia, "Zeosil" is a registered trademark of Rhodia Simi. }, MIZUKASIL series {Mizusawa Chemical Industry Co., Ltd., "MIZUKASIL" is a registered trademark of Mizusawa Chemical Industry Co., Ltd. }etc.
<ゲル法シリカ>
Carplexシリーズ、SYLYSIAシリーズ{富士シリシア株式会社、「SYLYSIA」は有限会社ワイ・ケイ・エフ の登録商標である。}、Nipgelシリーズ{東ソー・シリカ株式会社、「Nipgel」は東ソー・シリカ株式会社の登録商標である。}、MIZUKASILシリーズ{水澤化学工業株式会社、「MIZUKASIL」は水沢化学工業株式会社の登録商標である。}等。
<Gel method silica>
Carplex series, SYLYSIA series {Fuji Silysia Co., Ltd., "SYLYSIA" is a registered trademark of YK FF Ltd. }, Nippon Series {Tosoh Silica Co., Ltd., “Nipgel” is a registered trademark of Tosoh Silica Co., Ltd. }, MIZUKASIL series {Mizusawa Chemical Industry Co., Ltd., "MIZUKASIL" is a registered trademark of Mizusawa Chemical Industry Co., Ltd. }etc.
<気相法シリカ>
Aerosilシリーズ{日本アエロジル株式会社及びエボニック デグサ社、「Aerosil」はエボニック デグサ ゲーエムベーハーの登録商標である。}、Reolosilシリーズ{株式会社トクヤマ、「Reorosil」は株式会社トクヤマの登録商標である。}、Cab−O−Silシリーズ{キャボット社、「Cab−O−Sil」はキャボットコーポレーションの登録商標である。}、WACKER HDKシリーズ{旭化成ワッカー(株)、「WACKER」はワッカー ケミー アクチエンゲゼルシャフトの登録商標である。}等。
<Gas phase method silica>
Aerosil series {Nippon Aerosil Co., Ltd. and Evonik Degussa, "Aerosil" is a registered trademark of Evonik Degussa GmbH. }, Reolosil series {Tokuyama Corporation, “Reorosil” is a registered trademark of Tokuyama Corporation. }, Cab-O-Sil series {Cabot Corporation, "Cab-O-Sil" is a registered trademark of Cabot Corporation. }, WACKER HDK series {Asahi Kasei Wacker Co., Ltd., “WACKER” is a registered trademark of Wacker Chemie Aktiengesellschaft. }etc.
<溶融法シリカ>
Admafineシリーズ{アドマテックス社、「Admafine」は株式会社アドマテックスの登録商標である。}、Fuselexシリーズ{株式会社龍森}、デンカ溶融シリカシリーズ{電気化学工業株式会社}等。
<Fused silica>
Admafine series {Admatechs, "Admafine" is a registered trademark of Admatex. }, Fuselex series {Tatsumori Co., Ltd.}, Denka fused silica series {Electrochemical Industry Co., Ltd.}, etc.
<結晶性合成シリカ>
CRYSTALITEシリーズ{株式会社龍森、「CRYSTALITE」は株式会社龍森の登録商標である。}、Imsilシリーズ{UNIMIN社、「Imsil」はユニミン スペシャルティ ミネラルズ インコーポレーテッドの登録商標である。 }等。
<Crystalline synthetic silica>
CRYSTALITE series {Tatsumori Corporation, “CRYSTALITE” is a registered trademark of Tatsumori Corporation. }, Imsil series {UNIMIN, "Isil" is a registered trademark of Unimin Specialty Minerals, Inc. }etc.
<天然シリカ>
ミズカエースシリーズ{水沢化学工業株式会社}等。
<Natural silica>
Mizuka Ace Series {Mizusawa Chemical Co., Ltd.} etc.
<シリカ分散液>
カタロイド−Sシリーズ{触媒化成工業(株)、「カタロイド」は同社の登録商標である。}、クォートロンシリーズ{扶桑化学工業(株)、「クォートロン」は同社の登録商標である。}及びスノーテックスシリーズ{日産化学工業(株)}等。
<Silica dispersion>
Cataloid-S series {Catalytic Chemical Industry Co., Ltd., "Cataloid" is a registered trademark of the company. }, Quartron series {Fuso Chemical Industry Co., Ltd., "Quartron" is a registered trademark of the company. } And Snowtex series {Nissan Chemical Co., Ltd.} etc.
<気相法アルミナ>
Aeroxide Alシリーズ{日本アエロジル株式会社及びエボニック デグサ社、「Aeroxide」はエボニック デグサ ゲーエムベーハーの登録商標である。}及びSpectrAlシリーズ{キャボット社}等。
<Gas phase alumina>
Aeroxide Al series {Nippon Aerosil Co., Ltd. and Evonik Degussa, "Aeroxide" is a registered trademark of Evonik Degussa GmbH. } And SpectrAl series {Cabot}.
<焼成法アルミナ>
高純度アルミナAKPシリーズ{住友化学株式会社}、アルミナAシリーズ{日本軽金属株式会社}、タイミクロンシリーズ{大明化学(株)製}及びDISPALシリーズ{Sasol社「DISPAL」は同社の登録商標である。}等。
<Baking alumina>
High-purity alumina AKP series {Sumitomo Chemical Co., Ltd.}, Alumina A series {Nihon Light Metal Co., Ltd.}, Tymicron series {manufactured by Daimei Chemical Co., Ltd.} and DISPAL series {Sasol "DISPAL" are registered trademarks of the company. }etc.
<アルミナ分散液>
カタロイド−Aシリーズ{触媒化成工業(株)製}及びアルミナゾルシリーズ{日産化学工業(株)製}等。
<Alumina dispersion>
Cataloid-A series {manufactured by Catalyst Kasei Kogyo Co., Ltd.} and alumina sol series {manufactured by Nissan Chemical Industries Ltd.}.
無機微粒子(A)としては、シリカ微粒子、アルミナ微粒子及びこれら混合物以外に、次の無機微粒子等も使用できる。
金属酸化物微粒子{二酸化チタン(TiO2)、二酸化クロム(CrO2)、二酸化モリブデン(MoO2)、三酸化モリブデン(MoO3)、二酸化マンガン(MnO2)、二酸化ジルコニウム(ZrO2)、酸化鉄(II)(FeO)、酸化鉄(III)(Fe2O3)、四酸化三鉄(Fe3O4)、二酸化コバルト(CoO2)、酸化銅(II)(CuO)、酸化亜鉛(ZnO)、酸化スズ(II)(SnO)、酸化スズ(IV)(SnO2)、酸化スズ(VI)(SnO3)、チタン酸バリウム(BaO3Ti)、チタン酸鉛(PbTiO3)、チタン酸ストロンチウム(SrTiO3)、ニオブ酸カリウム(KNbO3)、アルミン酸ストロンチウム(SrAl2O4)、クロム酸アンモニウム((NH4)2Cr2O4)又はチタン酸アンモニウム((NH4)2TiO3)等からなる微粒子等};金属水酸化物微粒子(水酸化マグネシウム又は水酸化カルシウムからなる微粒子等);炭酸塩微粒子(炭酸カルシウム又は炭酸マグネシウムからなる微粒子等);層状鉱物微粒子{カオリナイト、ハロイサイト、タルク、スメクタイト(モンモリロナイト、バイデライト、ヘクトライト及びサボナイト等)、バーミキュライト、マイカ(雲母)、クロライト、ハイドロタルサイト又は層状ポリケイ酸塩(カネマイト、マカタイト、アイアライト、マガディアイト及びケニヤアイト等)からなる微粒子等)};並びにこれらの微粒子及び/又はシリカ微粒子、アルミナ微粒子の混合微粒子。
As inorganic fine particles (A), in addition to silica fine particles, alumina fine particles and mixtures thereof, the following inorganic fine particles can also be used.
Metal oxide fine particles {titanium dioxide (TiO 2 ), chromium dioxide (CrO 2 ), molybdenum dioxide (MoO 2 ), molybdenum trioxide (MoO 3 ), manganese dioxide (MnO 2 ), zirconium dioxide (ZrO 2 ), iron oxide (II) (FeO), iron oxide (III) (Fe 2 O 3 ), triiron tetroxide (Fe 3 O 4 ), cobalt dioxide (CoO 2 ), copper oxide (II) (CuO), zinc oxide (ZnO ), Tin (II) oxide (SnO), tin oxide (IV) (SnO 2 ), tin oxide (VI) (SnO 3 ), barium titanate (BaO 3 Ti), lead titanate (PbTiO 3 ), titanate strontium (SrTiO 3), potassium niobate (KNbO 3), strontium aluminate (SrAl 2 O 4), ammonium chromate ((N 4) 2 Cr 2 O 4) or titanium ammonium ((NH 4) 2 TiO 3) made of such fine particles}; metal hydroxide fine particles (fine particles of magnesium hydroxide or calcium hydroxide); fine particulate carbonate (Fine particles made of calcium carbonate or magnesium carbonate, etc.); layered mineral fine particles {kaolinite, halloysite, talc, smectite (montmorillonite, beidellite, hectorite, sabonite, etc.), vermiculite, mica (mica), chlorite, hydrotalcite or Layered polysilicate (fine particles such as kanemite, macatite, ialite, magadiite, and Kenyaite))}; and mixed fine particles of these fine particles and / or silica fine particles and alumina fine particles.
無機微粒子(A)の個数平均一次粒子径(nm)は、7〜3が好ましく、さらに好ましく7〜20である。この範囲であると、塗膜の均一性がさらに容易となり好ましい。個数平均一次粒子径は、JIS Z8901−2006「試験用粉体及び試験用粒子」5.44粒子経分布(c)顕微鏡法に準拠し、振掛け法によって準備した試料を透過型電子顕微鏡で5万〜100万倍に拡大して観察した画像から100個以上の粒子を観察して算出される円相当径の算術平均値である。 The number average primary particle diameter (nm) of the inorganic fine particles (A) is preferably 7 to 3, more preferably 7 to 20. Within this range, the uniformity of the coating film is further facilitated, which is preferable. The number average primary particle size was determined according to JIS Z8901-2006 “Testing powder and testing particles”, 5.44 particle diameter distribution (c) microscopy, and a sample prepared by the sprinkling method was measured with a transmission electron microscope. It is an arithmetic average value of equivalent circle diameters calculated by observing 100 or more particles from an image observed with magnification of 10,000 to 1,000,000 times.
無機物粒子(A)の形状としては特に限定はされないが、針状形状が好ましいが、球状や回転楕円体状(紡錘状)、多面体状又は不定形状等の形状であってもよい。 The shape of the inorganic particles (A) is not particularly limited, but is preferably a needle shape, but may be a spherical shape, a spheroid shape (spindle shape), a polyhedral shape, an indefinite shape, or the like.
<ポリビニルアルコール(B1)>
ポリビニルアルコール(B1)としては、完全ケン化型ポリビニルアルコール(B11)、部分ケン化型ポリビニルアルコール(B12)、カチオン変性ポリビニルアルコール(B13)、アニオン変性ポリビニルアルコール(B14)及びノニオン変性ポリビニルアルコール(B15)が含まれる。
<Polyvinyl alcohol (B1)>
Examples of the polyvinyl alcohol (B1) include fully saponified polyvinyl alcohol (B11), partially saponified polyvinyl alcohol (B12), cation modified polyvinyl alcohol (B13), anion modified polyvinyl alcohol (B14), and nonionic modified polyvinyl alcohol (B15). ) Is included.
完全ケン化型ポリビニルアルコールとは、ケン化度が98モル%以上100モル%以下であるポリビニルアルコールを意味する。部分ケン化ポリビニルアルコールとは、ケン化度が70モル%以上98モル%未満であるポリビニルアルコールを意味する。カチオン変性ポリビニルアルコールとは、第1〜3級アミノ基や第4級アンモニオ基を有するエチレン性不飽和単量体と酢酸ビニルとの共重合体を必要によりケン化して得られる構造のポリマーを意味する。アニオン変性ポリビニルアルコールとは、カルボキシ基やスルホ基を有するエチレン性不飽和単量体と酢酸ビニルとの共重合体を必要によりケン化して得られる構造のポリマーを意味する。ノニオン変性ポリビニルアルコールとは、メルカプト基やケト基(カルボニル基)を有するエチレン性不飽和単量体と酢酸ビニルとの共重合体を必要によりケン化して得られる構造のポリマーを意味する。 The completely saponified polyvinyl alcohol means polyvinyl alcohol having a saponification degree of 98 mol% or more and 100 mol% or less. The partially saponified polyvinyl alcohol means polyvinyl alcohol having a saponification degree of 70 mol% or more and less than 98 mol%. The cation-modified polyvinyl alcohol means a polymer having a structure obtained by saponifying, if necessary, a copolymer of an ethylenically unsaturated monomer having a primary to tertiary amino group or a quaternary ammonio group and vinyl acetate. To do. The anion-modified polyvinyl alcohol means a polymer having a structure obtained by saponifying a copolymer of an ethylenically unsaturated monomer having a carboxy group or a sulfo group and vinyl acetate as necessary. Nonionic modified polyvinyl alcohol means a polymer having a structure obtained by saponifying, if necessary, a copolymer of an ethylenically unsaturated monomer having a mercapto group or keto group (carbonyl group) and vinyl acetate.
完全ケン化型ポリビニルアルコール(B11)及び部分ケン化型ポリビニルアルコール(B12)としては、公知のもの(たとえば、特開2006−28233号公報)等が使用できる。カチオン変性ポリビニルアルコール(B13)としては、公知のもの(たとえば、特開平10−119423号公報)等が使用できる。アニオン変性ポリビニルアルコール(B14)としては、公知のもの(たとえば、特開平1−206088号公報、特開昭61−237681号、特開昭63−307979号公報及び特開平7−285265号公報)等が使用できる。ノニオン変性ポリビニルアルコール(B15)としては、公知のもの(たとえば、特開平7−9758号公報及び特開平8−25795号公報)等が使用できる。 As the fully saponified polyvinyl alcohol (B11) and the partially saponified polyvinyl alcohol (B12), known ones (for example, JP-A-2006-28233) can be used. As the cation-modified polyvinyl alcohol (B13), known ones (for example, JP-A-10-119423) can be used. Known anion-modified polyvinyl alcohol (B14) (for example, JP-A-1-206088, JP-A-61-237681, JP-A-63-307979 and JP-A-7-285265), etc. Can be used. As the nonionic modified polyvinyl alcohol (B15), known ones (for example, JP-A-7-9758 and JP-A-8-25795) can be used.
これらのポリビニルアルコールのうち、塗膜の均一性の観点から、部分ケン化型ポリビニルアルコール(B12)が好ましく、さらに好ましくはケン化度が70〜96モル%の部分ケン化型ポリビニルアルコール、特に好ましくはケン化度が80〜89モル%の部分ケン化型ポリビニルアルコールである。 Among these polyvinyl alcohols, partially saponified polyvinyl alcohol (B12) is preferable from the viewpoint of the uniformity of the coating film, more preferably partially saponified polyvinyl alcohol having a saponification degree of 70 to 96 mol%, particularly preferably. Is a partially saponified polyvinyl alcohol having a saponification degree of 80 to 89 mol%.
なお、ケン化度は、JIS K6726−1994「ポリビニルアルコール試験法 3.5ケン化度」に準拠して測定される。 The degree of saponification is measured according to JIS K6726-1994 “Polyvinyl alcohol test method 3.5 degree of saponification”.
ポリビニルアルコール(B1)の平均重合度は、300〜5000が好ましく、さらに好ましくは500〜2000である。この範囲であると、塗膜の均一性が更に良好となり好ましい。 300-5000 are preferable and, as for the average degree of polymerization of polyvinyl alcohol (B1), More preferably, it is 500-2000. Within this range, the uniformity of the coating film is further improved, which is preferable.
なお、平均重合度は、JIS K6726−1994「ポリビニルアルコール試験法 3.7平均重合度」に準拠して測定される。 The average degree of polymerization is measured according to JIS K6726-1994 “Polyvinyl alcohol test method 3.7 Average degree of polymerization”.
<ポリオキシアルキレン化合物(B2)>
一般式(1)において、非還元性の二又は三糖類のm個の1級水酸基から水素原子を除いた反応残基(Q)を構成することができる二又は三糖類としては、蔗糖(スクロース)、トレハロース、イソトレハロース、イソサッカロース、ゲンチアノース、ラフィノース、メレチトース及びプランテオースが含まれる。
これらのうち、塗膜の均一性の観点から、蔗糖、トレハロース、ラフィノース及びメレチトースが好ましい。
<Polyoxyalkylene compound (B2)>
In the general formula (1), the di- or trisaccharide that can constitute the reaction residue (Q) obtained by removing a hydrogen atom from m primary hydroxyl groups of a non-reducing di- or trisaccharide is sucrose (sucrose). ), Trehalose, isotrehalose, isosaccharose, gentianose, raffinose, meretitol and planteose.
Among these, sucrose, trehalose, raffinose, and meletitose are preferable from the viewpoint of the uniformity of the coating film.
炭素数2〜4のオキシアルキレン基(OX)としては、オキシエチレン、オキシプロピレン、オキシブチレン及びこれらの混合が含まれる。 Examples of the oxyalkylene group having 2 to 4 carbon atoms (OX) include oxyethylene, oxypropylene, oxybutylene, and a mixture thereof.
ni個のOXは、同じでも異なっていてもよく、また、m個の(OX)niは同じでも異なってもよい。(OX)ni内に複数種類のオキシアルキレン基を含む場合、これらのオキシアルキレン基の結合順序(ブロック状、ランダム状及びこれらの組合せ)及び含有割合には制限ない。 The ni OXs may be the same or different, and the m (OX) ni may be the same or different. (OX) When a plurality of types of oxyalkylene groups are contained in ni , there is no limitation on the bonding order (block shape, random shape, and combinations thereof) and the content ratio of these oxyalkylene groups.
Rのうち、炭素数1〜4のアルキル基としては、メチル、エチル、n−プロピル、iso−プロピル、n−ブチル及びiso−ブチル等が挙げられる。Rのうち、メチル、エチル及び水素原子が好ましい。なお、m個のRは同じでも異なっていてもよい。 Among R, examples of the alkyl group having 1 to 4 carbon atoms include methyl, ethyl, n-propyl, iso-propyl, n-butyl and iso-butyl. Of R, methyl, ethyl and hydrogen atoms are preferred. The m Rs may be the same or different.
m個のRの中に、アルキル基を含む場合、すべてのRのうち、水素原子の数は、mが4のとき0〜3が好ましく、さらに好ましくは0〜2、特に好ましくは0又は1であり、mが3のとき、0〜2が好ましく、さらに好ましくは0又は1であり、mが2のとき、0又は1が好ましい。 When an alkyl group is included in m R, the number of hydrogen atoms among all R is preferably 0 to 3, more preferably 0 to 2, particularly preferably 0 or 1 when m is 4. When m is 3, 0 to 2 are preferable, more preferably 0 or 1, and when m is 2, 0 or 1 is preferable.
niは、0〜100の整数が好ましく、さらに好ましくは2〜98の整数である。この範囲であると塗膜の均一性がさらに良好となる。 ni is preferably an integer of 0 to 100, more preferably an integer of 2 to 98. Within this range, the uniformity of the coating film is further improved.
mは、2〜4の整数が好ましく、さらに好ましくは3である。この範囲であると塗膜の均一性がさらに良好となる。このmは、非還元性の二又は三糖類の1級水酸基の数に対応する。 m is preferably an integer of 2 to 4, more preferably 3. Within this range, the uniformity of the coating film is further improved. This m corresponds to the number of primary hydroxyl groups of the non-reducing di- or trisaccharide.
iは、1〜mの整数を表し、m個のniは同じ値でも異なった値でもよいが少なくとも1つのniは1以上である。すなわち、たとえば、m=4のとき、niは、n1、n2、n3、n4であることを意味し、これらの全てが同じでも異なっていてもよい。 i represents an integer of 1 to m, and m ni may be the same value or different values, but at least one ni is 1 or more. That is, for example, when m = 4, ni means n1, n2, n3, and n4, all of which may be the same or different.
OXの総数(Σni×m)は、20〜100の整数が好ましく、さらに好ましくは35〜85の整数である。この範囲であると塗膜の均一性がさらに良好となる。 The total number of OX (Σni × m) is preferably an integer of 20 to 100, more preferably an integer of 35 to 85. Within this range, the uniformity of the coating film is further improved.
ポリオキシアルキレン化合物(B2)としては、たとえば、国際特許出願パンフレットWO2004/101103(再公表2004−101103号公報)に記載されたポリオキシアルキレン化合物等が好ましく例示できる。 Preferred examples of the polyoxyalkylene compound (B2) include polyoxyalkylene compounds described in International Patent Application Pamphlet WO 2004/101103 (Republished 2004-101103).
ポリオキシアルキレン化合物(B2)としては、ポリオキシアルキレン化合物(B2)とジイソシアネートとの反応物(B2’)及び/又はポリオキシアルキレン化合物(B2)とジグリシジルエーテルとの反応物(B2’’)を用いることができる。 Examples of the polyoxyalkylene compound (B2) include a reaction product (B2 ′) of the polyoxyalkylene compound (B2) and diisocyanate and / or a reaction product (B2 ″) of the polyoxyalkylene compound (B2) and diglycidyl ether. Can be used.
反応物(B2’)としては、特開2004−224945号公報に記載されたポリオキシアルキレン化合物等が挙げられる。また、反応物(B2’’)としては、特開2005−170965号公報に記載されたポリオキシアルキレン化合物等が挙げられる。 Examples of the reactant (B2 ′) include polyoxyalkylene compounds described in JP-A No. 2004-224945. Examples of the reactant (B2 ″) include polyoxyalkylene compounds described in JP-A-2005-170965.
<アミノアルコール(塩)(C)>
アミノアルコール(塩)(C)とは、アミノアルコール(C1)及び/又はアミノアルコール塩(C2)を意味する。
<Amino alcohol (salt) (C)>
Amino alcohol (salt) (C) means amino alcohol (C1) and / or amino alcohol salt (C2).
アミノアルコール(C1)としては、炭素数2〜9のアルカノールアミンが含まれ、モノエタノールアミン、モノイソプロパノールアミン、2−アミノ−2−メチル−1−プロパノール、ジエタノールアミン、ジイソプロパノールアミン、トリエタノールアミン及びトリイソプロパノールアミン等が挙げられる。 The amino alcohol (C1) includes alkanolamines having 2 to 9 carbon atoms, such as monoethanolamine, monoisopropanolamine, 2-amino-2-methyl-1-propanol, diethanolamine, diisopropanolamine, triethanolamine and Examples include triisopropanolamine.
アミノアルコール塩(C2)としては、アミノアルコール(C1)と無機酸又は有機酸{炭素数1〜10のカルボン酸、炭素数1〜7のスルホン酸、エチレン性不飽和酸の(共)重合体等}との塩等が挙げられる。 As amino alcohol salt (C2), (co) polymer of amino alcohol (C1) and inorganic acid or organic acid {carboxylic acid having 1 to 10 carbon atoms, sulfonic acid having 1 to 7 carbon atoms, ethylenically unsaturated acid] Etc.} and the like.
無機酸としては、塩酸、硝酸、リン酸、過塩素酸、亜臭素酸及び硫酸等が挙げられる。 Examples of inorganic acids include hydrochloric acid, nitric acid, phosphoric acid, perchloric acid, bromic acid, and sulfuric acid.
炭素数1〜10のカルボン酸としては、炭素数1〜4のモノカルボン酸(ギ酸、酢酸、プロピオン酸、ブタンカルボン酸及びアクリル酸等)、炭素数2〜5のジカルボン酸(シュウ酸、マロン酸、コハク酸及びグルタル酸等)及び炭素数2〜6のヒドロキシカルボン酸(グリコール酸、乳酸、リンゴ酸、酒石酸、クエン酸及びアスコルビン酸等)及び炭素数7〜10の芳香族カルボン酸(安息香酸、メチル安息香酸、サリチル酸、フタル酸、イソフタル酸、テレフタル酸、無水フタル酸、トリメリット酸、無水トリメリット酸、ピロメリット酸及び無水ピロメリット酸等)等が挙げられる。 Examples of the carboxylic acid having 1 to 10 carbon atoms include monocarboxylic acids having 1 to 4 carbon atoms (such as formic acid, acetic acid, propionic acid, butanecarboxylic acid and acrylic acid), and dicarboxylic acids having 2 to 5 carbon atoms (oxalic acid and malon). Acid, succinic acid, glutaric acid, etc.) and C2-C6 hydroxycarboxylic acid (glycolic acid, lactic acid, malic acid, tartaric acid, citric acid, ascorbic acid, etc.) and C7-10 aromatic carboxylic acid (benzoic acid) Acid, methylbenzoic acid, salicylic acid, phthalic acid, isophthalic acid, terephthalic acid, phthalic anhydride, trimellitic acid, trimellitic anhydride, pyromellitic acid, pyromellitic anhydride, and the like.
炭素数1〜7のスルホン酸としては、メタンスルホン酸、エタンスルホン酸、ベンゼンスルホン酸及びトルエンスルホン酸等が挙げられる。 Examples of the sulfonic acid having 1 to 7 carbon atoms include methanesulfonic acid, ethanesulfonic acid, benzenesulfonic acid, and toluenesulfonic acid.
エチレン性不飽和酸の(共)重合体としては、エチレン性不飽和酸を必須構成単量体としてなる(共)重合体である。
エチレン性不飽和酸としては、エチレン性不飽和モノカルボン酸、エチレン性不飽和ジカルボン酸、エチレン性不飽和ジカルボン酸のモノエステル及びエチレン性不飽和スルホン酸が含まれる。
The (co) polymer of the ethylenically unsaturated acid is a (co) polymer comprising an ethylenically unsaturated acid as an essential constituent monomer.
Examples of the ethylenically unsaturated acid include ethylenically unsaturated monocarboxylic acid, ethylenically unsaturated dicarboxylic acid, monoester of ethylenically unsaturated dicarboxylic acid, and ethylenically unsaturated sulfonic acid.
エチレン性不飽和モノカルボン酸としては、アクリル酸及びメタクリル酸等が挙げられる。 Examples of the ethylenically unsaturated monocarboxylic acid include acrylic acid and methacrylic acid.
エチレン性不飽和ジカルボン酸としては、イタコン酸、フマル酸、マレイン酸及びこれらの分子内無水物等が挙げられる。 Examples of the ethylenically unsaturated dicarboxylic acid include itaconic acid, fumaric acid, maleic acid, and intramolecular anhydrides thereof.
エチレン性不飽和ジカルボン酸のモノエステルとしては、エチレン性不飽和ジカルボン酸と(ポリ)オキシアルキレンアルコール又は脂肪族アルコールとのモノエステルが含まれる。 The monoester of ethylenically unsaturated dicarboxylic acid includes monoester of ethylenically unsaturated dicarboxylic acid and (poly) oxyalkylene alcohol or aliphatic alcohol.
(ポリ)オキシアルキレンアルコールとしては、アルキレン(炭素数2〜4)グリコール、アルキレン(炭素数2〜4)グリコールのモノアルキル(炭素数1〜18)エーテル、ポリ(n=2〜90)オキシアルキレン(炭素数2〜4)グリコール及びポリ(n=2〜90)オキシアルキレン(炭素数2〜4)グリコールのモノアルキル(炭素数1〜18)エーテル等が挙げられる。 Examples of the (poly) oxyalkylene alcohol include alkylene (2 to 4 carbon atoms) glycol, monoalkyl (carbon numbers 1 to 18) ether of alkylene (2 to 4 carbon atoms) glycol, and poly (n = 2 to 90) oxyalkylene. Examples thereof include monoalkyl (carbon number 1 to 18) ethers of (carbon number 2 to 4) glycol and poly (n = 2 to 90) oxyalkylene (carbon number 2 to 4) glycol.
脂肪族アルコールとしては、炭素数1〜4の低級アルコール(メタノール、エタノール、n−プロパノール、イソプロパノール及びブタノール等)等が挙げられる。 Examples of the aliphatic alcohol include lower alcohols having 1 to 4 carbon atoms (such as methanol, ethanol, n-propanol, isopropanol, and butanol).
エチレン性不飽和酸の(共)重合体がエチレン性不飽和ジカルボン酸のモノエステルを構成単位としてなる(共)重合体である場合、エチレン性不飽和ジカルボン酸の(共)重合体をエステル化して得てもよいし、エチレン性不飽和ジカルボン酸のモノエステルを構成単位として(共)重合して得てもよい。 When the (co) polymer of ethylenically unsaturated acid is a (co) polymer having a monoester of ethylenically unsaturated dicarboxylic acid as a structural unit, the (co) polymer of ethylenically unsaturated dicarboxylic acid is esterified. Alternatively, it may be obtained by (co) polymerizing a monoester of ethylenically unsaturated dicarboxylic acid as a structural unit.
エチレン性不飽和スルホン酸としては、スチレンスルホン酸及び2−アクリルアミド−2−メチルプロパンスルホン酸等が挙げられる。 Examples of the ethylenically unsaturated sulfonic acid include styrene sulfonic acid and 2-acrylamido-2-methylpropane sulfonic acid.
エチレン性不飽和酸と共重合できる共重合単量体としては、エチレン性不飽和酸と共重合できれば特に制限はなく、芳香族ビニル単量体(スチレン、α−メチルスチレン、m−若しくはp−ビニルトルエン及びこれらの混合物等)、エチレン性不飽和カルボン酸エステル{(メタ)アクリル酸メチル、(メタ)アクリル酸エチル及び(メタ)アクリル酸ブチル等}、オレフィン(エチレン、プロピレン、イソブチレン、オクチレン及びノナデシレン等)、エチレン性不飽和ニトリル{(メタ)アクリロニトリル及びシアノプロペン等}及びエチレン性不飽和アミド{(メタ)アクリルアミド、N−メチル(メタ)アクリルアミド、N−(2−アミノエチル)(メタ)アクリルアミド及びN−ビニルピロリドン等}が含まれる。 The copolymerizable monomer that can be copolymerized with the ethylenically unsaturated acid is not particularly limited as long as it can be copolymerized with the ethylenically unsaturated acid, and an aromatic vinyl monomer (styrene, α-methylstyrene, m- or p-). Vinyl toluene and mixtures thereof), ethylenically unsaturated carboxylic acid esters {methyl (meth) acrylate, ethyl (meth) acrylate and butyl (meth) acrylate)}, olefins (ethylene, propylene, isobutylene, octylene and Non-decylene, etc.), ethylenically unsaturated nitriles {(meth) acrylonitrile, cyanopropene, etc.} and ethylenically unsaturated amides {(meth) acrylamide, N-methyl (meth) acrylamide, N- (2-aminoethyl) (meth) Acrylamide and N-vinylpyrrolidone etc.}.
共重合単量体を構成単位として含む場合、共重合単量体単位の含有量(モル%)は、エチレン性不飽和酸単位のモル数に基づいて、10〜95が好ましく、さらに好ましくは50〜90である。 When the comonomer is included as a constituent unit, the content (mol%) of the comonomer unit is preferably 10 to 95, more preferably 50 based on the number of moles of the ethylenically unsaturated acid unit. ~ 90.
エチレン性不飽和酸の(共)重合体の重量平均分子量(Mw)は、3,000〜100,000が好ましく、さらに好ましくは4,000〜20,000である。
重量平均分子量(Mw)は、分子量既知のポリエチレグリコールを標準物質として、ゲルパーミエーションクロマトグラフィー(GPC)法で測定することができる(測定条件の一例として、カラム:東ソー株式会社製TSKgel GuardColumnSWXL、G4000SWXL及びG2000SWXLを直列に連結したもの等、カラム温度:40℃、溶離液:0.1−MPBのリン酸水素二ナトリウム水溶液:0.1−MPBリン酸二水素ナトリウム水溶液=1:1(モル比)、流速0.8ml/分、試料濃度:0.4重量%溶離液溶液で測定できる。)。
The weight average molecular weight (Mw) of the (co) polymer of the ethylenically unsaturated acid is preferably 3,000 to 100,000, more preferably 4,000 to 20,000.
The weight average molecular weight (Mw) can be measured by a gel permeation chromatography (GPC) method using polyethylene glycol having a known molecular weight as a standard substance (as examples of measurement conditions, columns: TSKgel GuardColumn SWXL, G4000SWXL, manufactured by Tosoh Corporation). And G2000SWXL connected in series, column temperature: 40 ° C., eluent: 0.1-MPB disodium hydrogenphosphate aqueous solution: 0.1-MPB sodium dihydrogenphosphate aqueous solution = 1: 1 (molar ratio) ), Flow rate 0.8 ml / min, sample concentration: 0.4 wt% eluent solution.
アミノアルコール塩(C2)は、アミノアルコール(C1)と無機酸又は有機酸とを混合し、中和反応させることにより容易に得られる。また、有機酸がエチレン性不飽和酸の(共)重合体である場合、アミノアルコール(C1)とエチレン性不飽和酸とを混合し、中和反応させてから(共)重合してもよいし、エチレン性不飽和酸の(共)重合体とアミノアルコール(C1)とを混合し、中和反応させてもよい。 The amino alcohol salt (C2) can be easily obtained by mixing the amino alcohol (C1) with an inorganic acid or an organic acid and causing a neutralization reaction. When the organic acid is a (co) polymer of an ethylenically unsaturated acid, the amino alcohol (C1) and the ethylenically unsaturated acid may be mixed and neutralized for (co) polymerization. Then, the (co) polymer of ethylenically unsaturated acid and amino alcohol (C1) may be mixed and neutralized.
アミノアルコール(塩)(C)として、アミノアルコール(C1)及びアミノアルコール塩(C2)の両方を含んでいてもよく、この場合、それぞれのアミノアルコールが同じであってもよいし、異なっていてもよい。アミノアルコール(C1)及びアミノアルコール塩(C2)の両方を含む場合、アミノアルコール(C1)の含有量(重量%)は、アミノアルコール(C1)とアミノアルコール塩(C2)との合計重量に基づいて、5〜95が好ましく、さらに好ましくは50〜90である。また、この場合、アミノアルコール塩(C2)の含有量(重量%)は、アミノアルコール(C1)とアミノアルコール塩(C2)との合計重量に基づいて、5〜95が好ましく、さらに好ましくは10〜50である。 As amino alcohol (salt) (C), both amino alcohol (C1) and amino alcohol salt (C2) may be included. In this case, each amino alcohol may be the same or different. Also good. When both amino alcohol (C1) and amino alcohol salt (C2) are included, the content (% by weight) of amino alcohol (C1) is based on the total weight of amino alcohol (C1) and amino alcohol salt (C2). 5 to 95 is preferable, and 50 to 90 is more preferable. In this case, the content (% by weight) of the amino alcohol salt (C2) is preferably 5 to 95, more preferably 10 based on the total weight of the amino alcohol (C1) and the amino alcohol salt (C2). ~ 50.
<水(D)>
水(D)は、イオン交換水、蒸留水、超純水、水道水、工業用水及びこれらの混合物等が使用できる。
水(D)としては、上記の水以外に、水と水性溶媒{モノオール(メタノール、エタノール、1−プロパノール、2−プロパノール及び1−ブタノール等)、ポリオール(エチレングリコール、ジエチレングリコール、トリエチレングリコール、プロピレングリコール、グリセリン、ソルビット及びソルビタン等)、グリコールエーテル(メチルセロソルブ、セロソルブ、ブチルセロソルブ、メチルカルビトール、カルビトール及びブチルカルビトール等)、グリコールエステル(メチルセロソルブアセテート及びセロソルブアセテート等)、ケトン(アセトン及びメチルエチルケトン等)、その他の極性溶媒(ホルムアミド、アセトアミド、ジメチルホルムアミド、N−メチルピロリドン及びジメチルスルホオキシド等)及びこれらの混合物等}とを混合した水溶液も使用できる。
水と水性溶媒との水溶液の場合、水性溶媒の含有量(重量%)は、水及び水性溶媒の合計重量に基づいて、1〜80が好ましく、さらに好ましくは3〜60、特に好ましくは5〜50である。
<Water (D)>
As the water (D), ion-exchanged water, distilled water, ultrapure water, tap water, industrial water, and a mixture thereof can be used.
As water (D), in addition to the above water, water and aqueous solvents {monool (methanol, ethanol, 1-propanol, 2-propanol, 1-butanol, etc.), polyol (ethylene glycol, diethylene glycol, triethylene glycol, Propylene glycol, glycerin, sorbit, sorbitan, etc.), glycol ether (methyl cellosolve, cellosolve, butyl cellosolve, methyl carbitol, carbitol, butyl carbitol, etc.), glycol ester (methyl cellosolve acetate, cellosolve acetate, etc.), ketone (acetone and Methyl ethyl ketone, etc.), other polar solvents (formamide, acetamide, dimethylformamide, N-methylpyrrolidone, dimethyl sulfoxide, etc.) and mixtures thereof Aqueous solution of a mixture of equal} can also be used.
In the case of an aqueous solution of water and an aqueous solvent, the content (% by weight) of the aqueous solvent is preferably 1 to 80, more preferably 3 to 60, and particularly preferably 5 to 5 based on the total weight of water and the aqueous solvent. 50.
無機微粒子(A)の含有量(重量%)は、無機微粒子(A)、ポリビニルアルコール(B1)及び/又はポリオキシアルキレン化合物(B2)、アミノアルコール(塩)(C)及び水(D)の合計重量に基づいて、2〜40が好ましく、さらに好ましくは5〜20である。この範囲であると、無機微粒子(A)の分散がさらに良好となり、特に無機微粒子スラリーの保管安定性がさらに良好となり、さらに長期間均一な塗膜が得られる。 The content (% by weight) of the inorganic fine particles (A) is that of the inorganic fine particles (A), polyvinyl alcohol (B1) and / or polyoxyalkylene compound (B2), amino alcohol (salt) (C) and water (D). Based on the total weight, 2 to 40 is preferable, and 5 to 20 is more preferable. Within this range, the dispersion of the inorganic fine particles (A) is further improved, especially the storage stability of the inorganic fine particle slurry is further improved, and a uniform coating film can be obtained for a longer period of time.
ポリビニルアルコール(B1)及びポリオキシアルキレン化合物(B2)の含有量は、無機微粒子(A)、ポリビニルアルコール(B1)及び/又はポリオキシアルキレン化合物(B2)、アミノアルコール(塩)(C)及び水(D)の合計重量に基づいて、0.05〜10が好ましく、さらに好ましくは0.1〜2である。この範囲であると、無機微粒子(A)の分散がさらに良好となり、特に無機微粒子スラリーの保管安定性がさらに良好となり、さらに長期間均一な塗膜が得られる。 The content of the polyvinyl alcohol (B1) and the polyoxyalkylene compound (B2) includes inorganic fine particles (A), polyvinyl alcohol (B1) and / or polyoxyalkylene compounds (B2), amino alcohol (salt) (C) and water. Based on the total weight of (D), 0.05 to 10 is preferable, and 0.1 to 2 is more preferable. Within this range, the dispersion of the inorganic fine particles (A) is further improved, especially the storage stability of the inorganic fine particle slurry is further improved, and a uniform coating film can be obtained for a longer period of time.
アミノアルコール(塩)(C)の含有量は、無機微粒子(A)、ポリビニルアルコール(B1)及び/又はポリオキシアルキレン化合物(B2)、アミノアルコール(塩)(C)及び水(D)の合計重量に基づいて、0.1〜10が好ましく、さらに好ましくは0.5〜5である。この範囲であると、無機微粒子(A)の分散がさらに良好となり、特に無機微粒子スラリーの保管安定性がさらに良好となり、さらに長期間均一な塗膜が得られる。 The content of amino alcohol (salt) (C) is the sum of inorganic fine particles (A), polyvinyl alcohol (B1) and / or polyoxyalkylene compound (B2), amino alcohol (salt) (C) and water (D). Based on weight, 0.1-10 are preferable, More preferably, it is 0.5-5. Within this range, the dispersion of the inorganic fine particles (A) is further improved, especially the storage stability of the inorganic fine particle slurry is further improved, and a uniform coating film can be obtained for a longer period of time.
水(D)の含有量(重量%)は、無機微粒子(A)の重量に基づいて、100〜5000が好ましく、さらに好ましくは250〜500である。この範囲であると、無機微粒子(A)の分散がさらに良好となり、特に無機微粒子スラリーの保管安定性がさらに良好となり、さらに長期間均一な塗膜が得られる。 The content (% by weight) of water (D) is preferably 100 to 5000, more preferably 250 to 500, based on the weight of the inorganic fine particles (A). Within this range, the dispersion of the inorganic fine particles (A) is further improved, especially the storage stability of the inorganic fine particle slurry is further improved, and a uniform coating film can be obtained for a longer period of time.
本発明の無機微粒子スラリーには、その目的に応じて公知の添加剤{以下の各種の色素(色剤)、樹脂等}を含有させることができる。
(1)着色剤(分散染料、酸性染料、直接染料、塩基性染料、各種有機又は無機着色顔料等)
(2)水性樹脂(アクリル樹脂、アクリル−スチレン樹脂、酢酸ビニル樹脂、エポキシ樹脂、アルキド樹脂、アクリル変成アルキド樹脂、メラミン樹脂、エポキシ樹脂、ヘキサメチロールメラミン樹脂、尿素−ホルムアルデヒド縮合物、尿素−メラミン共縮合物等)
(3)増粘剤(メチルセルロース、ヒドロキシエチルセルロース、キサンタンガム等)
(4)紫外線吸収剤
(5)酸化防止剤
(6)防かび剤
(7)消泡剤
(8)乾燥防止剤
(9)耐水性付与剤
(10)増粘剤
(11)ハジキ防止剤
(12)その他界面活性剤
The inorganic fine particle slurry of the present invention may contain known additives {the following various dyes (colorants), resins, etc.} depending on the purpose.
(1) Colorant (disperse dye, acid dye, direct dye, basic dye, various organic or inorganic color pigments, etc.)
(2) Aqueous resin (acrylic resin, acrylic-styrene resin, vinyl acetate resin, epoxy resin, alkyd resin, acrylic modified alkyd resin, melamine resin, epoxy resin, hexamethylol melamine resin, urea-formaldehyde condensate, urea-melamine co Condensate)
(3) Thickener (methyl cellulose, hydroxyethyl cellulose, xanthan gum, etc.)
(4) UV absorber (5) Antioxidant (6) Antifungal agent (7) Antifoam agent (8) Drying inhibitor (9) Water resistance imparting agent (10) Thickener (11) Anti-repellent agent ( 12) Other surfactants
添加剤を含有する場合、これらの添加量(重量%)は特に限定されないが、無機微粒子(A)、ポリビニルアルコール(B1)及び/又はポリオキシアルキレン化合物(B2)、アミノアルコール(塩)(C)及び水(D)の合計重量に基づいて、0.1〜40が好ましく、さらに好ましくは1〜30である。 When an additive is contained, the amount (% by weight) of these additives is not particularly limited, but inorganic fine particles (A), polyvinyl alcohol (B1) and / or polyoxyalkylene compound (B2), amino alcohol (salt) (C ) And water (D) based on the total weight, 0.1 to 40 is preferable, and 1 to 30 is more preferable.
本発明の無機微粒子スラリーの製造方法としては、無機微粒子(A)、ポリビニルアルコール(B1)及び/又はポリオキシアルキレン化合物(B2)、アミノアルコール(塩)(C)及び水(D)、並びに必要に応じて添加剤を均一混合できれば制限はないが、ポリビニルアルコール(B1)及び/又はポリオキシアルキレン化合物(B2)、アミノアルコール(塩)(C)及び水(D)を均一混合して水溶液を得た後、この水溶液と無機微粒子(A)及び必要に応じて添加剤とを均一混合して無機微粒子スラリーを得ることが好ましい。 As a method for producing the inorganic fine particle slurry of the present invention, inorganic fine particles (A), polyvinyl alcohol (B1) and / or polyoxyalkylene compound (B2), amino alcohol (salt) (C) and water (D), and necessary There is no limitation as long as the additives can be uniformly mixed according to the conditions, but the polyvinyl alcohol (B1) and / or polyoxyalkylene compound (B2), amino alcohol (salt) (C) and water (D) are uniformly mixed to form an aqueous solution. After being obtained, it is preferable to obtain an inorganic fine particle slurry by uniformly mixing this aqueous solution with the inorganic fine particles (A) and, if necessary, additives.
本発明の無機微粒子スラリーにアミノアルコール塩(C2)を含む場合、アミノアルコール塩(C2)は、アミノアルコール塩の形態で、無機微粒子(A)等と均一混合してもよく、または、アミノアルコール(C1)及び有機酸又は無機酸と、無機微粒子(A)等とを均一混合して、無機微粒子(A)等との混合物中でアミノアルコール塩を形成させてもよい。 When the amino alcohol salt (C2) is contained in the inorganic fine particle slurry of the present invention, the amino alcohol salt (C2) may be uniformly mixed with the inorganic fine particles (A) or the like in the form of amino alcohol salt, or amino alcohol The amino alcohol salt may be formed in a mixture of (C1) and the organic acid or inorganic acid with the inorganic fine particles (A), etc., and the inorganic fine particles (A).
ポリビニルアルコール(B1)、ポリオキシアルキレン化合物(B2)及びアミノアルコール(塩)(C)は、水溶液の形態で混合することができる。このとき、水溶液に含まれる水は、本発明の無機微粒子スラリーの構成成分の一つである水(D)の一部又は全部を構成する。 Polyvinyl alcohol (B1), polyoxyalkylene compound (B2) and amino alcohol (salt) (C) can be mixed in the form of an aqueous solution. At this time, the water contained in the aqueous solution constitutes part or all of the water (D) which is one of the constituent components of the inorganic fine particle slurry of the present invention.
均一混合にも特に制限はなく、一般に使用される分散機を使用でき、ペイントシェーカー、ホモミキサー、高圧ホモジナイザー、ディスパーミル等の分散機の他、ボールミル、サンドミル等の媒体撹拌型分散機、ロールミル、プラネタリーミキサー等の混練分散機等を使用できる。 There is no particular limitation on uniform mixing, and commonly used dispersers can be used. Dispersers such as paint shakers, homomixers, high-pressure homogenizers, disper mills, medium stirring type dispersers such as ball mills and sand mills, roll mills, A kneading disperser such as a planetary mixer can be used.
均一混合温度は特に制限ないが、10〜50℃が好ましく、さらに好ましくは20〜45℃、特に好ましくは25〜35℃である。 The uniform mixing temperature is not particularly limited, but is preferably 10 to 50 ° C, more preferably 20 to 45 ° C, and particularly preferably 25 to 35 ° C.
均一混合時間は特に制限ないが、0.5時間〜24時間が好ましく、さらに好ましくは1時間〜12時間である。この範囲であると得られる塗膜の均一性がさらに良好となる。 The uniform mixing time is not particularly limited, but is preferably 0.5 to 24 hours, and more preferably 1 to 12 hours. Within this range, the uniformity of the obtained coating film is further improved.
本発明の無機微粒子スラリーの粘度は特に制約はないが、一般に低粘度であることが好ましく、25℃の回転粘度として、さらに好ましくは0.5〜800mPa・s、特に好ましくは1〜500mPa・sである。回転粘度は、JIS R1652:2003(ブルックフィールド形単一円筒回転粘度計)に準拠して測定される。 The viscosity of the inorganic fine particle slurry of the present invention is not particularly limited, but is generally preferably low viscosity, more preferably 0.5 to 800 mPa · s, and particularly preferably 1 to 500 mPa · s as the rotational viscosity at 25 ° C. It is. The rotational viscosity is measured according to JIS R1652: 2003 (Brookfield single cylinder rotational viscometer).
本発明の無機微粒子スラリーのpHは一般に無機微粒子(A)の種類に応じて選択されるが、特に無機微粒子(A)としてシリカ微粒子及び/又はアルミナ微粒子を用いる場合には、得られる塗膜の均一性の観点から、そのpHは6〜11であることが好ましく、さらに好ましくは7〜10である。なお、pHを無機微粒子(A)の種類に応じて調整する際、本発明の無機微粒子スラリーの性能を阻害しない範囲で公知のpH調整剤等を添加してもよい。pHは、JIS K0802−1996年に準拠して、銀/塩化銀電極を用いたガラス電極式pH測定機{たとえば、株式会社堀場製作所のカスタニーLAB pHメーター}により、測定温度を25℃として測定される。 The pH of the inorganic fine particle slurry of the present invention is generally selected according to the type of the inorganic fine particles (A), but particularly when silica fine particles and / or alumina fine particles are used as the inorganic fine particles (A), From the viewpoint of uniformity, the pH is preferably 6 to 11, and more preferably 7 to 10. In addition, when adjusting pH according to the kind of inorganic fine particle (A), you may add a well-known pH adjuster etc. in the range which does not inhibit the performance of the inorganic fine particle slurry of this invention. In accordance with JIS K0802-1996, the pH is measured at a measurement temperature of 25 ° C. with a glass electrode type pH measurement device using a silver / silver chloride electrode {for example, Castany LAB pH meter of Horiba, Ltd.). The
本発明の無機微粒子スラリーは、被塗布基材上に塗布して塗布膜を形成し、続いて、加熱・乾燥することにより、均一な塗膜を形成できる。被塗布基材としては、樹脂フィルム(シートを含む意味である){ポリエチレン、ポリプロピレン、ポリエステル、ポリ乳酸、ポリスチレン、ポリアセテート、ポリシクロオレフィン、ポリ塩化ビニル、酢酸セルロース、ポリエチレンテレフタレート、ポリメチルメタクリレート又はポリカーボネート等からなる合成樹脂フィルム、及びこれらの金属蒸着フィルム、合成樹脂フィルムで紙を被覆した樹脂被覆紙、無機物の充填又は微細な発泡により不透明化されたフィルムからなる合成紙等}、ガラス板、ガラス管、金属板、布及び皮革等が挙げられる。特に、本発明の無機微粒子スラリーを蛍光灯の保護膜形成用として用いる場合、被塗布基材として蛍光灯の仕様に適合したガラス管を用いることが好ましい。 The inorganic fine particle slurry of the present invention can be coated on a substrate to be coated to form a coating film, followed by heating and drying to form a uniform coating film. As a substrate to be coated, a resin film (meaning including a sheet) {polyethylene, polypropylene, polyester, polylactic acid, polystyrene, polyacetate, polycycloolefin, polyvinyl chloride, cellulose acetate, polyethylene terephthalate, polymethyl methacrylate or Synthetic resin films made of polycarbonate, etc., and these metal vapor-deposited films, resin-coated papers coated with paper with synthetic resin films, synthetic paper made of films made opaque by filling with inorganic substances or fine foam, etc.}, glass plates, A glass tube, a metal plate, cloth, leather, etc. are mentioned. In particular, when the inorganic fine particle slurry of the present invention is used for forming a protective film of a fluorescent lamp, it is preferable to use a glass tube that conforms to the specifications of the fluorescent lamp as a substrate to be coated.
本発明の無機微粒子スラリーを、被塗布基材に塗布して塗膜を形成する前に、被塗布基材の塗膜を形成する面に、塗膜と被塗布基材との密着性を向上させる目的で、予め被塗布基材の表面を親水化処理する工程を追加してもよい。特に、被塗布基材として樹脂被覆紙、樹脂フィルム又は合成紙を用いる場合、その表面にコロナ放電処理すること、あるいはゼラチン等によるアンダーコート層を設けることが好ましい。 Before the inorganic fine particle slurry of the present invention is applied to a substrate to be coated to form a coating film, the adhesion between the coating film and the substrate to be coated is improved on the surface of the substrate to be coated. For this purpose, a step of hydrophilizing the surface of the substrate to be coated may be added in advance. In particular, when a resin-coated paper, a resin film, or a synthetic paper is used as the substrate to be coated, it is preferable to perform a corona discharge treatment on its surface or provide an undercoat layer made of gelatin or the like.
本発明の無機微粒子スラリーは、被塗布基材に塗布した後、乾燥することで塗膜を形成し、さらに耐熱性の被塗布基材(ガラス等)に塗膜を形成した場合には、必要に応じて塗膜を焼成して用いることができる。 The inorganic fine particle slurry of the present invention is necessary when a coated film is formed by applying to a substrate to be coated and then dried, and further when a coating film is formed on a heat-resistant coated substrate (glass or the like). Depending on the case, the coating film can be baked and used.
支持体に形成される乾燥後の塗膜の膜厚(μm)は、0.1〜10が好ましく、さらに好ましくは1〜5である。この範囲であると、塗膜の均一性と外観がさらに良好となる。 As for the film thickness (micrometer) of the coating film after drying formed on a support body, 0.1-10 are preferable, More preferably, it is 1-5. Within this range, the uniformity and appearance of the coating film are further improved.
本発明の無機微粒子スラリーを支持体に塗布して塗膜を形成する場合、本発明の無機微粒子スラリーを、ディップコーター法、スプレーコーター法、フローコーター法、ダイコーター法、ロールコーター法、ブレードコーター法、ロッドコーター法、バーコーター法又はスピンコーター法等の公知の塗工方法を用いて塗布できる。特にガラス管等の円筒状被塗布基材の内面に塗布する場合には、ディップコーター法、スプレーコーター法(円筒状被塗布基材の内側にスプレーノズルを差し込んで吹き付ける方法等)、フローコーター法(円筒状被塗布基材の内側に無機微粒子スラリーを流しこむか、またはシャワーリングする方法等)の他、円筒状被塗布基材内部に無機微粒子スラリーを吸い上げて塗布する方法(吸い上げ工法)等が好ましく用いられる。 When the inorganic fine particle slurry of the present invention is applied to a support to form a coating film, the inorganic fine particle slurry of the present invention is applied to the dip coater method, spray coater method, flow coater method, die coater method, roll coater method, blade coater. The coating can be performed using a known coating method such as a method, a rod coater method, a bar coater method, or a spin coater method. In particular, when applying to the inner surface of a cylindrical coated substrate such as a glass tube, the dip coater method, spray coater method (method of spraying a spray nozzle inserted inside the cylindrical coated substrate, etc.), flow coater method (Method of pouring or showering inorganic fine particle slurry inside cylindrical coated substrate), method of sucking and coating inorganic fine particle slurry inside cylindrical coated substrate (suction method), etc. Is preferably used.
塗布後の乾燥は、スラリーに含まれる水(D)及び必要により含まれる水性溶媒が揮発する条件であればよく、加熱だけでも熱風又は常温の風を吹き付ける方法でもよい。乾燥条件のうち、30〜150℃の加熱を0.5〜30分間行うことが好ましく、さらに好ましくは50〜95℃の加熱を4〜10分間行うことである。 The drying after the application may be performed under the condition that the water (D) contained in the slurry and the aqueous solvent contained therein are volatilized, and may be a method of spraying hot air or normal temperature. Of the drying conditions, heating at 30 to 150 ° C. is preferably performed for 0.5 to 30 minutes, and more preferably heating at 50 to 95 ° C. is performed for 4 to 10 minutes.
塗膜を焼成して用いる場合、焼成の温度は、塗膜に含まれるポリビニルアルコール(B1)及び/又は一般式(1)で表されるポリオキシアルキレン化合物(B2)、並びにアミノアルコール(塩)(C)が熱分解する温度であればよく、大気雰囲気下であっても大気又は酸素を吹き込んで行ってもよい。焼成条件のうち、大気又は酸素を吹き込みながら200〜800℃の加熱を1〜30分間行うことが好ましく、さらに好ましくは大気又は酸素を吹き込みながら300〜700℃の加熱を2〜20分間行うことである。 When the coating film is baked and used, the baking temperature is determined by the polyvinyl alcohol (B1) and / or the polyoxyalkylene compound (B2) represented by the general formula (1) and the amino alcohol (salt). (C) should just be the temperature which thermally decomposes, and it may carry out by blowing in air | atmosphere or oxygen even in an atmospheric condition. Among the firing conditions, it is preferable to perform heating at 200 to 800 ° C. for 1 to 30 minutes while blowing air or oxygen, and more preferably by performing heating at 300 to 700 ° C. for 2 to 20 minutes while blowing air or oxygen. is there.
本発明の無機微粒子スラリーを蛍光灯の保護膜を形成するために用いる場合、ガラス管内面に無機微粒子スラリーを上記の方法で塗布・乾燥して塗膜を形成した後、続いて上記の方法で焼成することで保護膜を形成することができる。
また、蛍光灯は保護膜の上に蛍光体を含むスラリーを塗布・乾燥・焼成することで)及び/又はした蛍光体層を有するが、本発明の無機微粒子スラリーによる塗膜の焼成は、蛍光体層を塗布する前に(蛍光体層の焼成とは別に)行ってもよく、蛍光体層を形成してから蛍光体層の焼成と共に行ってもよい。
When the inorganic fine particle slurry of the present invention is used to form a protective film for a fluorescent lamp, after coating and drying the inorganic fine particle slurry on the inner surface of the glass tube by the above method to form a coating film, the above method is then used. A protective film can be formed by baking.
In addition, the fluorescent lamp has a phosphor layer formed by applying, drying, and firing a slurry containing a phosphor on a protective film, and / or firing the coating film with the inorganic fine particle slurry of the present invention. It may be performed before applying the phosphor layer (separately from the firing of the phosphor layer), or may be performed together with the firing of the phosphor layer after the phosphor layer is formed.
なお、本発明の無機微粒子スラリーを塗布する場合、塗工方法に適合した粘度を得る目的や乾燥後の塗膜の膜厚を得る目的で無機微粒子スラリーに所定量の水(D)を追加、希釈して塗布を行ってもよい。 In addition, when applying the inorganic fine particle slurry of the present invention, a predetermined amount of water (D) is added to the inorganic fine particle slurry for the purpose of obtaining a viscosity suitable for the coating method and the thickness of the coating film after drying. Application may be performed after dilution.
以下、本発明を実施例により更に説明するが、本発明はこれらの実施例に何ら限定されるものではない。なお、特に言及しない限り、部は重量部を、%は重量%を意味し、POはプロピレンオキサイドを、EOはエチレンオキサイドを、BOはブチレンオキサイドを意味する。 EXAMPLES Hereinafter, although an Example demonstrates this invention further, this invention is not limited to these Examples at all. Unless otherwise specified, parts means parts by weight,% means% by weight, PO means propylene oxide, EO means ethylene oxide, and BO means butylene oxide.
製造例7〜9で製造したアミノアルコール塩の重量平均分子量は以下の装置・条件にて測定した。
(重量平均分子量)
機 種:Waters LCM1
検 出 器:Waters 410示差屈折検出器
解析ソフト:Waters Millenium Ver.2.18
溶 離 液:0.1−MPBのリン酸水素二ナトリウム水溶液:0.1−MPBリン酸二水素ナトリウム水溶液=1:1(モル比)
溶離液流速:0.8ml/min
カラム温度:40℃
試料濃度 :0.4%溶離液溶液
カ ラ ム:東ソー株式会社製 TSKgel GuardColumnSWXL+G4000SWXL+G3000SWXL+G2000SWXL
標準物質 :ポリエチレングリコール、重量平均分子量(Mw)272500、219300、85000、46000、24000、12600、4250、7100、1470
The weight average molecular weights of the amino alcohol salts produced in Production Examples 7 to 9 were measured using the following apparatuses and conditions.
(Weight average molecular weight)
Model: Waters LCM1
Detector: Waters 410 Differential refraction detector analysis software: Waters Millenium Ver. 2.18
Dissolved solution: 0.1-MPB disodium hydrogen phosphate aqueous solution: 0.1-MPB sodium dihydrogen phosphate aqueous solution = 1: 1 (molar ratio)
Eluent flow rate: 0.8ml / min
Column temperature: 40 ° C
Sample concentration: 0.4% eluent solution column: TSKgel GuardColumn SWXL + G4000SWXL + G3000SWXL + G2000SWXL manufactured by Tosoh Corporation
Standard substance: Polyethylene glycol, weight average molecular weight (Mw) 272500, 219300, 85000, 46000, 24000, 12600, 4250, 7100, 1470
製造例6〜9において、乾燥重量の測定は、JIS K0067−1992 化学製品の減量及び残分試験方法 4.1乾燥減量試験、4.1.4(1)「第1法 大気圧下で加熱乾燥する方法」に準拠して乾燥温度130±3℃にて行った。 In Production Examples 6 to 9, the dry weight was measured according to JIS K0067-1992, the weight loss and residue test method of chemical products 4.1 Drying loss test, 4.1.4 (1) “First method, heating under atmospheric pressure The drying was carried out at a drying temperature of 130 ± 3 ° C. according to “Method of drying”.
実施例1〜10、比較例1〜2において、無機微粒子スラリーの粘度測定は、東機産業株式会社製、BM型粘度計を用い、25±3℃の室内に製造後12時間静置した無機微粒子スラリーについて、JIS R1652:2003(ブルックフィールド形単一円筒回転粘度計)に準拠して測定温度25℃で行った。 In Examples 1 to 10 and Comparative Examples 1 and 2, the viscosity of the inorganic fine particle slurry was measured by using a BM viscometer manufactured by Toki Sangyo Co., Ltd. The fine particle slurry was measured at a measurement temperature of 25 ° C. according to JIS R1652: 2003 (Brookfield type single cylinder rotational viscometer).
実施例1〜10、比較例1〜2において、無機微粒子スラリーのpH測定は、株式会社堀場製作所のカスタニーLAB pHメーターを用い、JIS K0802−1996年に準拠して測定温度25℃で行った。 In Examples 1 to 10 and Comparative Examples 1 and 2, the pH of the inorganic fine particle slurry was measured at a measurement temperature of 25 ° C. according to JIS K0802-1996 using a Castany LAB pH meter manufactured by Horiba, Ltd.
<ポリオキシアルキレン化合物(B2)の製造>
<製造例1>
加熱、攪拌、冷却、滴下、加圧及び減圧の可能な反応容器にスクロース(蔗糖){台糖(株)製}342部(1モル)及びジメチルホルムアミド(DMF){試薬特級、和光純薬工業(株)製、以下同じ}3000部を均一混合した後、窒素ガスを用いて、ゲージ圧で0.4MPaになるまで加圧し0.02MPaになるまで排出する操作(加圧窒素置換)を3回繰り返した。その後、攪拌しつつ100℃まで昇温し、同温度にて754部(13モル部)のPOを4時間かけて滴下した後、同温度にて30分間攪拌を続けて残存するPOを反応させた。続いて、130℃まで加熱した後、同温度にて0.01〜0.1MPaの減圧下1時間脱水した後、同減圧下で2948部(67モル部)のEOを100〜120℃にて2時間で滴下した。次いで360部(5モル部)のBOを100〜120℃にて6時間で滴下し、さらに4時間同温度に保ち残存するアルキレンオキサイドを反応させた。次いで90℃にてイオン交換水85部を加えた後、アルカリ吸着剤{キョーワード700、協和化学工業(株)製、「キョウワード」は同社の登録商標である。}170部を加え、同温度にて1時間攪拌した。次いで同温度にてNo.2濾紙{東洋濾紙(株)製}を用いて濾過してアルカリ吸着剤を取り除き、さらに0.01〜0.1MPaの減圧下、120℃にて1時間脱水して、ポリオキシアルキレン化合物(B21)(蔗糖PO13モル/EO67モル/BO5モル付加物)を得た。
<Production of polyoxyalkylene compound (B2)>
<Production Example 1>
In a reaction vessel capable of heating, stirring, cooling, dropping, pressurizing and depressurizing, 342 parts (1 mol) of sucrose (manufactured by Taiwan Sugar Co., Ltd.) and dimethylformamide (DMF) {special reagent grade, Wako Pure Chemical Industries ( Co., Ltd., the same below} After 3000 parts are uniformly mixed, an operation (pressurized nitrogen substitution) is performed three times using nitrogen gas and pressurizing until the pressure becomes 0.4 MPa with a gauge pressure until reaching 0.02 MPa. Repeated. Thereafter, the temperature was raised to 100 ° C. while stirring, and 754 parts (13 mole parts) of PO was dropped at the same temperature over 4 hours, and then stirring was continued for 30 minutes at the same temperature to react with the remaining PO. It was. Subsequently, after heating to 130 ° C., dehydration was performed at the same temperature under a reduced pressure of 0.01 to 0.1 MPa for 1 hour, and then 2948 parts (67 mole parts) of EO was added at 100 to 120 ° C. under the reduced pressure. It was dripped in 2 hours. Next, 360 parts (5 mole parts) of BO was added dropwise at 100 to 120 ° C. over 6 hours, and the remaining alkylene oxide was reacted at the same temperature for 4 hours. Next, after adding 85 parts of ion-exchanged water at 90 ° C., an alkaline adsorbent {KYOWARD 700, manufactured by Kyowa Chemical Industry Co., Ltd., “KYOWARD” is a registered trademark of the company. } 170 parts were added and stirred at the same temperature for 1 hour. Next, at the same temperature, no. 2 filter paper {manufactured by Toyo Filter Paper Co., Ltd.} to remove the alkali adsorbent, and further dehydrated at 120 ° C. under reduced pressure of 0.01 to 0.1 MPa for 1 hour to obtain a polyoxyalkylene compound (B21 ) (Sucrose PO 13 mol / EO 67 mol / BO 5 mol adduct).
<製造例2>
「2948部(67モル部)のEO」を「1188部(27モル部)のEO」に変更したこと及び「360部(5モル部)のBO」を「3480部(60モル部)のPO」に変更したこと以外、製造例1と同様にして、ポリオキシアルキレン化合物(B22)(蔗糖/PO13モル/EO27モル/PO60モル付加物)を得た。
<Production Example 2>
“2948 parts (67 mole parts) EO” was changed to “1188 parts (27 mole parts) EO” and “360 parts (5 mole parts) BO” was changed to “3480 parts (60 mole parts) PO”. The polyoxyalkylene compound (B22) (sucrose / PO13 mol / EO27 mol / PO60 mol adduct) was obtained in the same manner as in Production Example 1, except that the above was changed.
<製造例3>
製造例1と同様な反応容器に、ラフィノース{試薬特級、和光純薬工業(株)製}504部(1モル部)、及びN−メチルピロリドン{試薬特級、和光純薬工業(株)製、以下同じ}3000部を均一混合した後、窒素ガスを用いて、ゲージ圧で0.4MPaになるまで加圧し0.02MPaになるまで排出する操作(加圧窒素置換)を3回繰り返した。その後、攪拌しつつ100℃まで昇温し、同温度にて2030部(35モル部)のPOを4時間かけて滴下した後、同温度にて30分間攪拌を続けて残存するPOを反応させた。次いで120℃まで加熱し、同温度に保持しながら0.01〜0.1MPaの減圧下にてDMFを留去し、次いで90℃に冷却し、イオン交換水20部を加えた後、アルカリ吸着剤100部を加え、同温度にて1時間攪拌した。次いで同温度にてNo.2濾紙{東洋濾紙(株)製}を用いて濾過してアルカリ吸着剤を取り除き、さらに0.01〜0.02MPaの減圧下120℃にて1時間脱水して、ポリオキシアルキレン化合物(B23)(ラフィノース/PO35モル付加物)を得た。
<Production Example 3>
In the same reaction vessel as in Production Example 1, raffinose {reagent special grade, manufactured by Wako Pure Chemical Industries, Ltd.} 504 parts (1 mole part), and N-methylpyrrolidone {reagent special grade, manufactured by Wako Pure Chemical Industries, Ltd., Hereinafter, the same} 3000 parts were uniformly mixed, and thereafter, an operation (pressurized nitrogen substitution) of using nitrogen gas to pressurize to 0.4 MPa with a gauge pressure and discharge to 0.02 MPa was repeated three times. Then, the temperature was raised to 100 ° C. with stirring, 2030 parts (35 mole parts) of PO was dropped at the same temperature over 4 hours, and stirring was continued for 30 minutes at the same temperature to react with the remaining PO. It was. Next, the mixture was heated to 120 ° C., while maintaining the same temperature, DMF was distilled off under a reduced pressure of 0.01 to 0.1 MPa, then cooled to 90 ° C., 20 parts of ion-exchanged water was added, and alkali adsorption was performed. 100 parts of the agent was added and stirred at the same temperature for 1 hour. Next, at the same temperature, no. 2 filter paper {manufactured by Toyo Filter Paper Co., Ltd.} to remove the alkali adsorbent, and further dehydrated at 120 ° C. under reduced pressure of 0.01 to 0.02 MPa for 1 hour to obtain a polyoxyalkylene compound (B23) (Raffinose / PO35 mol adduct) was obtained.
<製造例4>
「ラフィノース504部(1モル部)」を「メレチトース{試薬特級、東京化成工業(株)製}504部(1モル部)」に変更したこと、「N−メチルピロリドン3000部」を「ジメチルホルムアミド(DMF)2500部」に変更したこと及び「4350部(75モル部)のPO」を「1160部(20モル部)のPO」に変更したこと以外、製造例3と同様にして、ポリオキシアルキレン化合物(B24)(メレチトース/PO20モル付加物)を得た。
<Production Example 4>
“Raffinose 504 parts (1 mole part)” was changed to “Meretito {reagent special grade, manufactured by Tokyo Chemical Industry Co., Ltd.} 504 parts (1 mole part)”; “N-methylpyrrolidone 3000 parts” was changed to “dimethylformamide” In the same manner as in Production Example 3, except that (DMF) 2500 parts "and" 4350 parts (75 mole parts PO) "were changed to" 1160 parts (20 mole parts PO) " An alkylene compound (B24) (meletitol / PO20 mol adduct) was obtained.
<製造例5>
製造例1と同様な反応容器に蔗糖342部(1モル部)、ジメチルホルムアミド(DMF)1000部を投入した後、製造例3と同様の方法で加圧窒素置換した。その後攪拌しつつ100℃まで昇温し、次いで同温度にて220部(5モル部)のEOを3時間かけて滴下した後、同温度にて30分間攪拌を続けて残存するEOを反応させた。次いで110℃に昇温した後、この温度にて2610部(45モル部)のPOを5時間かけて滴下し、さらに同温度にて4時間攪拌を続けて残存するPOを反応させた。その後120℃にまで昇温した後、同温度に保持しながら0.01〜0.1MPaの減圧下にてDMFを留去し、次いで50℃以下に冷却してから水酸化ナトリウム{試薬特級、シグマアルドリッチジャパン社(株)製}112部を加えた。続いて、減圧下(0.01〜0.1MPa)で撹拌をしながら80℃に昇温し、同温度にてメチルクロライド{試薬特級、シグマ社(株)製}126.3部(2.5モル部)を4時間かけて滴下した。さらに3時間同温度にて攪拌を続けた後に40℃まで冷却した。得られた反応混合物のうち500部を分液ロートに採り、イオン交換水500部とn−ヘキサン{試薬特級、シグマ社(株)製}500部を加えて振とうした後、静置して、水相とn−ヘキサン相に分離した。得られたn−ヘキサン相から100℃、0.01〜0.1MPaの減圧下にてn−ヘキサンを留去し、次いで製造例1と同様にして50部のアルカリ吸着剤にて処理してポリオキシアルキレン化合物(B25)(蔗糖/EO5モル/PO45モル/メチルクロライド2.5モル)を得た。
<Production Example 5>
342 parts (1 mol part) of sucrose and 1000 parts of dimethylformamide (DMF) were charged into the same reaction vessel as in Production Example 1, and then pressurized nitrogen substitution was carried out in the same manner as in Production Example 3. Then, the temperature was raised to 100 ° C. while stirring, and then 220 parts (5 parts by mole) of EO was added dropwise at the same temperature over 3 hours, followed by stirring for 30 minutes at the same temperature to react with the remaining EO. It was. Next, after the temperature was raised to 110 ° C., 2610 parts (45 moles) of PO was dropped at this temperature over 5 hours, and stirring was continued for 4 hours at the same temperature to react with the remaining PO. Thereafter, the temperature was raised to 120 ° C., and while maintaining the same temperature, DMF was distilled off under a reduced pressure of 0.01 to 0.1 MPa, then cooled to 50 ° C. or lower, and then sodium hydroxide {reagent special grade, Sigma Aldrich Japan Co., Ltd.} 112 parts was added. Subsequently, the temperature was raised to 80 ° C. with stirring under reduced pressure (0.01 to 0.1 MPa), and methyl chloride {reagent special grade, manufactured by Sigma Co., Ltd.} 126.3 parts (2. 5 mol parts) was added dropwise over 4 hours. The mixture was further stirred at the same temperature for 3 hours and then cooled to 40 ° C. 500 parts of the obtained reaction mixture is taken in a separatory funnel, 500 parts of ion-exchanged water and 500 parts of n-hexane {reagent special grade, manufactured by Sigma Co., Ltd.} are added and shaken, and then left to stand. , Separated into an aqueous phase and an n-hexane phase. The n-hexane was distilled off from the obtained n-hexane phase at 100 ° C. under a reduced pressure of 0.01 to 0.1 MPa, and then treated with 50 parts of an alkali adsorbent in the same manner as in Production Example 1. A polyoxyalkylene compound (B25) (sucrose / EO 5 mol / PO 45 mol / methyl chloride 2.5 mol) was obtained.
<アミノアルコール塩(C2)の製造>
<製造例6>
攪拌の可能な容器に50%乳酸水溶液(武蔵野化学株式会社製)360部を加え、氷浴にて冷却した。続いて撹拌下で40℃以下を保ちながらアミノアルコール(C11){トリエタノールアミン、和光純薬工業株式会社製、JIS試薬特級、以下同じ}149部を投入して中和反応を行い、アミノアルコール塩(C21)(トリエタノールアミン乳酸塩)を乾燥重量で64%含む水溶液を得た。
<Production of amino alcohol salt (C2)>
<Production Example 6>
To a stirrable container, 360 parts of a 50% aqueous lactic acid solution (Musashino Chemical Co., Ltd.) was added and cooled in an ice bath. Subsequently, 149 parts of amino alcohol (C11) {triethanolamine, manufactured by Wako Pure Chemical Industries, Ltd., JIS reagent special grade, the same shall apply hereinafter) are added while maintaining the temperature at 40 ° C. or lower with stirring to carry out a neutralization reaction. An aqueous solution containing 64% by dry weight of salt (C21) (triethanolamine lactate) was obtained.
<製造例7>
滴下ライン、撹拌装置及び温度計付きの耐圧反応容器に、イオン交換水200部及びイソプロピルアルコール300部を投入し、撹拌下、アクリル酸300部及び40%過硫酸アンモニウム水溶液100部をそれぞれ別々の滴下ラインから3時間かけて一定速度で滴下しながら密閉下で反応させた。反応温度は65〜100℃を保った。滴下終了後、3時間90〜100℃に保った後、150部のイオン交換水を滴下(加水)しながらイソプロピルアルコールを減圧除去した後、30℃に冷却しポリアクリル酸を50%含む水溶液を得た。続いて、このポリアクリル酸水溶液145部を別の容器に移し、これを撹拌下、40℃以下に保ちながら、徐々にアミノアルコール(C12)(ジエタノールアミン、和光純薬工業株式会社製、試薬特級、以下同じ)105部を投入して、アミノアルコール塩(C22)(ポリアクリル酸ジエタノールアミン塩)を乾燥重量で71%含む水溶液を得た。重量平均分子量は、20,000であった。
<Production Example 7>
200 parts of ion-exchanged water and 300 parts of isopropyl alcohol are put into a pressure-resistant reaction vessel equipped with a dropping line, a stirrer, and a thermometer, and 300 parts of acrylic acid and 100 parts of 40% ammonium persulfate aqueous solution are added separately under stirring. The reaction was conducted in a sealed state while dropping at a constant rate over 3 hours. The reaction temperature was maintained at 65-100 ° C. After completion of the dropping, the temperature is kept at 90 to 100 ° C. for 3 hours, and then isopropyl alcohol is removed under reduced pressure while dropping 150 parts of ion-exchanged water, followed by cooling to 30 ° C. and an aqueous solution containing 50% polyacrylic acid. Obtained. Subsequently, 145 parts of this polyacrylic acid aqueous solution was transferred to another container, and while maintaining this at 40 ° C. or lower with stirring, gradually the amino alcohol (C12) (diethanolamine, manufactured by Wako Pure Chemical Industries, Ltd., reagent special grade, The same applies hereinafter, 105 parts, and an aqueous solution containing 71% by weight of amino alcohol salt (C22) (polyacrylic acid diethanolamine salt) was obtained. The weight average molecular weight was 20,000.
<製造例8>
滴下ライン、還流管、撹拌装置及び温度計付きの反応容器にメチルエチルケトン200部、スチレン−無水マレイン酸共重合体(スチレン:無水マレイン酸=1:1(モル比)、重量平均分子量:5000)[Sartomer製、SAM−1000]202部及びメトキシポリ(n=45)エチレングリコール[日油株式会社製、ユニオックス M−2000]594部を投入し、窒素ガス通気下で撹拌しながら60〜80℃で3時間加熱した。続いて、密閉下で80〜100℃まで加熱し、80〜100℃を維持しながら徐々に圧力を抜きながらメチルエチルケトンを留去し、同時にイオン交換水200部を滴下ラインから投入した(イオン交換水の滴下速度の制御は行わなかった)。メチルエチルケトンの留去が無くなった後に30℃まで冷却した。留去したメチルエチルケトンの合計重量は200部であった。続いて撹拌下でアミノアルコール(C13)(2−アミノ−2−メチル−1−プロパノール、和光純薬株式会社製、試薬特級、以下同じ)151部を40℃以上にならないように徐々に滴下した。続いて、イオン交換水を加えて乾燥重量が40%となるように濃度を調整して、アミノアルコール塩(C23){マレイン酸2−アミノ−2−メチル−1−プロパノール塩(35モル%)−マレイン酸モノメトキシポリ(n=45)エチレングリコール2−アミノ−2−メチル−1−プロパノール塩(15モル%)−スチレン(50モル%)共重合体}を40%含む水溶液を得た。重量平均分子量は、6,000であった。
<Production Example 8>
In a reaction vessel equipped with a dropping line, a reflux tube, a stirrer and a thermometer, 200 parts of methyl ethyl ketone, styrene-maleic anhydride copolymer (styrene: maleic anhydride = 1: 1 (molar ratio), weight average molecular weight: 5000) [ Sartomer, SAM-1000] (202 parts) and methoxypoly (n = 45) ethylene glycol (manufactured by NOF Corporation, UNIOX M-2000), 594 parts, were added at 60-80 ° C. with stirring under nitrogen gas flow. Heated for 3 hours. Subsequently, the mixture was heated to 80 to 100 ° C. in a sealed state, methyl ethyl ketone was distilled off while maintaining the pressure at 80 to 100 ° C., and 200 parts of ion-exchanged water was simultaneously added from the dropping line (ion-exchanged water). Was not controlled). After the distillation of methyl ethyl ketone was stopped, the mixture was cooled to 30 ° C. The total weight of distilled methyl ethyl ketone was 200 parts. Subsequently, 151 parts of aminoalcohol (C13) (2-amino-2-methyl-1-propanol, manufactured by Wako Pure Chemical Industries, Ltd., reagent special grade, the same applies hereinafter) was gradually added dropwise with stirring so as not to exceed 40 ° C. . Subsequently, ion-exchanged water was added to adjust the concentration so that the dry weight was 40%, and amino alcohol salt (C23) {2-amino-2-methyl-1-propanol maleate (35 mol%) An aqueous solution containing 40% of a monomethoxypoly maleate (n = 45) ethylene glycol 2-amino-2-methyl-1-propanol salt (15 mol%)-styrene (50 mol%) copolymer} was obtained. The weight average molecular weight was 6,000.
<製造例9>
製造例7と同様の耐圧反応容器にイオン交換水500部、イソプロピルアルコール200部及び2−メルカプトエタノール3部を投入し、密閉下で撹拌しながら80〜100℃に加熱した。続いて、80〜100℃を保ったまま撹拌しながら、アクリル酸50部及びアクリル酸メトキシポリオキシエチレン(オキシエチレン:2モル)エステル[ブレンマーAE−90、日油(株)製]1000部の混合モノマーと、40%過硫酸アンモニウム水溶液100部とをそれぞれ別々の滴下ラインから一定速度で2時間かけて滴下した。滴下終了後、密閉下で95〜100℃で3時間維持した。続いて、95〜100℃を維持しながら、徐々に圧力を抜きながら95〜100℃を維持したままイオン交換水150部を滴下した。続いて95〜100℃を維持したまま減圧にしてイソプロピルアルコールを留去した。イソプロピルアルコールの留去が無くなった後に30℃まで冷却した。留去したイソプロピルアルコールの合計重量は200部であった。続いて撹拌下で2−アミノ−2−メチル−1−プロパノール62部を40℃以上にならないように徐々に滴下した。続いて、イオン交換水を加えて乾燥重量が40%となるように濃度を調整してアミノアルコール塩(C24)[アクリル酸2−アミノ−2−メチル−1−プロパノール塩(10.8モル%)−アクリル酸メトキシポリオキシエチレン(オキシエチレン;2モル)エステル(89.2モル%)共重合体]を40%含む水溶液を得た。重量平均分子量は、4,000であった。
<Production Example 9>
In a pressure resistant reaction vessel similar to Production Example 7, 500 parts of ion-exchanged water, 200 parts of isopropyl alcohol, and 3 parts of 2-mercaptoethanol were charged and heated to 80 to 100 ° C. with stirring in a sealed state. Subsequently, while stirring at 80 to 100 ° C., 50 parts of acrylic acid and 1000 parts of acrylic acid methoxypolyoxyethylene (oxyethylene: 2 mol) ester [Blemmer AE-90, manufactured by NOF Corporation] The mixed monomer and 100 parts of 40% ammonium persulfate aqueous solution were added dropwise from separate drop lines at a constant rate over 2 hours. After completion of the dropwise addition, the mixture was kept at 95 to 100 ° C. for 3 hours in a sealed state. Subsequently, 150 parts of ion-exchanged water was dropped while maintaining the temperature of 95 to 100 ° C. while maintaining the temperature of 95 to 100 ° C. while gradually releasing the pressure. Subsequently, isopropyl alcohol was distilled off under reduced pressure while maintaining 95-100 ° C. The mixture was cooled to 30 ° C. after the isopropyl alcohol was not distilled off. The total weight of distilled isopropyl alcohol was 200 parts. Subsequently, 62 parts of 2-amino-2-methyl-1-propanol were gradually added dropwise with stirring so as not to reach 40 ° C. or higher. Subsequently, ion-exchanged water was added to adjust the concentration so that the dry weight was 40%, and amino alcohol salt (C24) [acrylic acid 2-amino-2-methyl-1-propanol salt (10.8 mol%) ) -Acrylic acid methoxypolyoxyethylene (oxyethylene; 2 mol) ester (89.2 mol%) copolymer] was obtained. The weight average molecular weight was 4,000.
<無機微粒子スラリーの製造>
<実施例1〜10、比較例1〜3>
無機微粒子(A)、ポリビニルアルコール(B1)及び/又はポリオキシアルキレン化合物(B2)、アミノアルコール(C1)及び/又はアミノアルコール塩(C2)、水(D)、及びモノカルボン酸(S)、湿潤分散剤(W)を表1に記載した配合量(部)で、3軸遊星型ミキサ(浅田鉄工(株)製、プラネタリDESPA)に仕込み、25〜30℃に保持し、分散機の攪拌機の出力を80パーセントに固定して3時間攪拌し、本発明の無機微粒子スラリー(S1〜10)、並びに比較用無機微粒子スラリー(HS1〜3)を得た。本発明の無機微粒子スラリー(S1〜10)、及び比較用無機微粒子スラリー(HS1〜3)の物性値(粘度、pH)を表1に記載した。なお、使用した各成分は以下の通りである。
<Manufacture of inorganic fine particle slurry>
<Examples 1-10, Comparative Examples 1-3>
Inorganic fine particles (A), polyvinyl alcohol (B1) and / or polyoxyalkylene compound (B2), amino alcohol (C1) and / or amino alcohol salt (C2), water (D), and monocarboxylic acid (S), The wetting and dispersing agent (W) was added to a triaxial planetary mixer (Asada Tekko Co., Ltd., Planetary DESPA) with the blending amount (parts) shown in Table 1, and maintained at 25 to 30 ° C. Was fixed at 80 percent and stirred for 3 hours to obtain inorganic fine particle slurries (S1 to 10) of the present invention and comparative inorganic fine particle slurries (HS1 to 3). Table 1 shows the physical property values (viscosity and pH) of the inorganic fine particle slurry (S1 to 10) and the comparative inorganic fine particle slurry (HS1 to 3) of the present invention. In addition, each component used is as follows.
<無機微粒子(A)>
無機微粒子(A1);気相法アルミナ微粒子、個数平均一次粒径13nm(商品名:AeroxideAlu−C、日本アエロジル(株)製)
無機微粒子(A2);気相法シリカ、個数平均一次粒径7nm(商品名:Aerosil300、日本アエロジル(株))
無機微粒子(A3);気相法シリカ、個数平均一次粒径30nm(商品名:Aerosil50、日本アエロジル(株)製)
無機微粒子(A4);気相法シリカ、個数平均一次粒径20nm(商品名:Aerosil90、日本アエロジル(株))
無機微粒子(A5);炭酸カルシウム、個数平均一次粒径0.5μm(商品名:Brilliant15、白石工業(株)製)
無機微粒子(A6);沈殿法シリカ、個数平均一次粒径2μm(商品名:NipsilSS20、東ソー・シリカ(株)製)
無機微粒子(A7);酸化イットリウム(試薬、メルク(株)製)
無機微粒子(A8);酸化亜鉛(試薬、メルク(株)製)
<Inorganic fine particles (A)>
Inorganic fine particles (A1); vapor phase method alumina fine particles, number average primary particle size 13 nm (trade name: AeroxideAlu-C, manufactured by Nippon Aerosil Co., Ltd.)
Inorganic fine particles (A2); gas phase method silica, number average primary particle size 7 nm (trade name: Aerosil 300, Nippon Aerosil Co., Ltd.)
Inorganic fine particles (A3): gas phase method silica, number average primary particle size 30 nm (trade name: Aerosil 50, manufactured by Nippon Aerosil Co., Ltd.)
Inorganic fine particles (A4); gas phase method silica, number average primary particle size 20 nm (trade name: Aerosil 90, Nippon Aerosil Co., Ltd.)
Inorganic fine particles (A5): calcium carbonate, number average primary particle size 0.5 μm (trade name: Brilliant 15, manufactured by Shiroishi Kogyo Co., Ltd.)
Inorganic fine particles (A6): precipitated silica, number average primary particle size 2 μm (trade name: Nipsil SS20, manufactured by Tosoh Silica Co., Ltd.)
Inorganic fine particles (A7); Yttrium oxide (reagent, manufactured by Merck)
Inorganic fine particles (A8); zinc oxide (reagent, manufactured by Merck & Co., Inc.)
<ポリビニルアルコール(B1)>
ポリビニルアルコール(B11);部分ケン化ポバール、ケン化度80%、重合度500(J−POVAL JL−05、日本酢ビポバール(株)製)
ポリビニルアルコール(B12);部分ケン化ポバール、ケン化度96%、重合度5000(J−POVAL JP−50、日本酢ビポバール(株)製)
ポリビニルアルコール(B13);完全ケン化ポバール、ケン化度99%、重合度300(J−POVAL JF−03、日本酢ビポバール(株)製)
ポリビニルアルコール(B14);部分ケン化ポバール、ケン化度70%、重合度500(J−POVAL JR−05、日本酢ビポバール(株)製)
ポリビニルアルコール(B15);部分ケン化ポバール、ケン化度89%、重合度2000(J−POVAL JP−20、日本酢ビポバール(株)製)
<Polyvinyl alcohol (B1)>
Polyvinyl alcohol (B11); partially saponified poval, saponification degree 80%, polymerization degree 500 (J-POVAL JL-05, manufactured by Nihon Vinegar Bipovar Co., Ltd.)
Polyvinyl alcohol (B12); partially saponified poval, saponification degree 96%, polymerization degree 5000 (J-POVAL JP-50, manufactured by Nihon Vinegar Bipoval Co., Ltd.)
Polyvinyl alcohol (B13): completely saponified poval, degree of saponification 99%, degree of polymerization 300 (J-POVAL JF-03, manufactured by Nihon Vinegar Bipoval Co., Ltd.)
Polyvinyl alcohol (B14); partially saponified poval, saponification degree 70%, polymerization degree 500 (J-POVAL JR-05, manufactured by Nihon Vinegar Bipovar Co., Ltd.)
Polyvinyl alcohol (B15); partially saponified poval, degree of saponification 89%, degree of polymerization 2000 (J-POVAL JP-20, manufactured by Nihon Vinegar Bipoval Co., Ltd.)
<ポリオキシアルキレン化合物(B2)>
ポリオキシアルキレン化合物(B21);製造例1で得た蔗糖PO13モル/EO67モル/BO5モル付加物
ポリオキシアルキレン化合物(B22);製造例2で得た蔗糖/PO13モル/EO27モル/PO60モル付加物
ポリオキシアルキレン化合物(B23);製造例3で得たラフィノース/PO35モル付加物
ポリオキシアルキレン化合物(B24);製造例4で得たメレチトース/PO20モル付加物
ポリオキシアルキレン化合物(B25);製造例5で得た蔗糖/EO5モル/PO45モル/メチルクロライド2.5モル
<Polyoxyalkylene compound (B2)>
Polyoxyalkylene compound (B21): Sucrose PO 13 mol / EO 67 mol / BO 5 mol adduct obtained in Production Example 1 Polyoxyalkylene compound (B22); Sucrose obtained in Production Example 2 / PO 13 mol / EO 27 mol / PO 60 mol addition Product polyoxyalkylene compound (B23); raffinose / PO35 mol adduct polyoxyalkylene compound (B24) obtained in Production Example 3; meletitol / PO20 mol adduct polyoxyalkylene compound (B25) obtained in Production Example 4; Sucrose obtained in Example 5 / EO 5 mol / PO 45 mol / methyl chloride 2.5 mol
<アミノアルコール(C1)>
アミノアルコール(C11);トリエタノールアミン(和光純薬工業(株)製、JIS試薬特級)
アミノアルコール(C12);ジエタノールアミン(和光純薬工業(株)製、試薬特級)
アミノアルコール(C13);2−アミノ−2−メチル−1−プロパノール(和光純薬工業(株)製、試薬特級)
<Amino alcohol (C1)>
Amino alcohol (C11); Triethanolamine (Wako Pure Chemical Industries, Ltd., JIS reagent special grade)
Amino alcohol (C12); Diethanolamine (manufactured by Wako Pure Chemical Industries, Ltd., reagent grade)
Amino alcohol (C13); 2-amino-2-methyl-1-propanol (manufactured by Wako Pure Chemical Industries, Ltd., reagent grade)
<アミノアルコール塩(C2)>
アミノアルコール塩(C21);製造例6で得たトリエタノールアミン乳酸塩(64%水溶液で使用する)
アミノアルコール塩(C22);製造例7で得たポリアクリル酸ジエタノールアミン塩(重量平均分子量20,000)(71%水溶液で使用する)
アミノアルコール塩(C23);製造例8で得たマレイン酸2−アミノ−2−メチル−1−プロパノール塩(35モル%)−マレイン酸モノメトキシポリ(n=45)エチレングリコール2−アミノ−2−メチル−1−プロパノール塩(15モル%)−スチレン(50モル%)共重合体(重量平均分子量6,000)(40%水溶液で使用する)
アミノアルコール塩(C24);製造例9で得たアクリル酸2−アミノ−2−メチル−1−プロパノール塩(10.8モル%)−アクリル酸メトキシポリオキシエチレン(オキシエチレン;2モル)エステル(89.2モル%)共重合体(重量平均分子量4,000)(40%水溶液で使用する)
アミノアルコール塩(C25);エタノールアミン塩酸塩(昭和化学(株)製)
<Amino alcohol salt (C2)>
Amino alcohol salt (C21); triethanolamine lactate obtained in Production Example 6 (used in 64% aqueous solution)
Amino alcohol salt (C22); polyacrylic acid diethanolamine salt obtained in Production Example 7 (weight average molecular weight 20,000) (used in 71% aqueous solution)
Amino alcohol salt (C23); 2-amino-2-methyl-1-propanol maleate (35 mol%)-monomethoxypoly maleate (n = 45) ethylene glycol 2-amino-2 obtained in Production Example 8 -Methyl-1-propanol salt (15 mol%)-styrene (50 mol%) copolymer (weight average molecular weight 6,000) (used in 40% aqueous solution)
Amino alcohol salt (C24); 2-amino-2-methyl-1-propanol acrylate (10.8 mol%)-acrylic acid methoxypolyoxyethylene (oxyethylene; 2 mol) ester obtained in Production Example 9 ( 89.2 mol%) copolymer (weight average molecular weight 4,000) (used in 40% aqueous solution)
Amino alcohol salt (C25); ethanolamine hydrochloride (manufactured by Showa Chemical Co., Ltd.)
<モノカルボン酸(K)>
酢酸(和光純薬工業(株)製、試薬特級)
<Monocarboxylic acid (K)>
Acetic acid (manufactured by Wako Pure Chemical Industries, Ltd., reagent grade)
<湿潤分散剤(W)>
湿潤分散剤(W1);SNディスパーサント5034(ポリカルボン酸ナトリウム塩 40%水溶液、サンノプコ(株)製)
湿潤分散剤(W2);ノプコウエットSN−20T(非イオン系界面活性剤、サンノプコ(株)製)
<Wet dispersant (W)>
Wetting and dispersing agent (W1); SN Dispersant 5034 (Polycarboxylic acid sodium salt 40% aqueous solution, manufactured by San Nopco)
Wetting and dispersing agent (W2); Nopcowet SN-20T (nonionic surfactant, manufactured by San Nopco)
(C1)/(C1+C2)は、アミノアルコール(C1)及びアミノアルコール塩(C2)の両方を含む場合のアミノアルコール(C1)の含有量(%)である。
(C1) / (C1 + C2) is the content (%) of the amino alcohol (C1) when both the amino alcohol (C1) and the amino alcohol salt (C2) are included.
<ガラス管への塗布及び蛍光管の作製>
<実施例11>
実施例1の無機微粒子スラリー(S1)に水を加えて均一混合して25℃に
おける浮ひょう法による比重が1.03になるようにして希釈液を調製した後、蛍光灯メーカーから入手した蛍光灯用ガラス管(内径16mm、長さ40cm)の内面に吸い上げ塗工法を用いて、約25℃で無機微粒子スラリー希釈液を塗布した。次いで、この塗布膜を大気中、90℃にて10分、エアブローしながら乾燥して塗布済みガラス管(G1)を作製した。乾燥後の塗膜の膜厚は、1μmであった。次いで、この塗膜上に蛍光体層を形成し、800℃にて30分間、焼成を行った。その後、このガラス管に電極やリード線を取り付けて封止し、本発明の蛍光灯(L1)を作製した。蛍光体層としては、赤色系発光蛍光体、緑色系発光蛍光体及び青色系発光蛍光体の混合物を用いた。
なお、浮ひょう法による比重は、JIS K0061:2001 化学製品の密度及び比重測定方法 7.液体の密度及び比重の測定方法 7.1浮ひょう法に準じて測定した。
<Application to glass tube and production of fluorescent tube>
<Example 11>
After adding water to the inorganic fine particle slurry (S1) of Example 1 and mixing uniformly to prepare a diluted solution having a specific gravity of 1.03 by a floating method at 25 ° C., fluorescence obtained from a fluorescent lamp manufacturer The diluted inorganic fine particle slurry was applied to the inner surface of a glass tube for lamp (inner diameter: 16 mm, length: 40 cm) at about 25 ° C. using a suction coating method. Next, this coated film was dried in the air at 90 ° C. for 10 minutes while air blowing to produce a coated glass tube (G1). The film thickness of the dried coating film was 1 μm. Next, a phosphor layer was formed on this coating film and baked at 800 ° C. for 30 minutes. Thereafter, electrodes and lead wires were attached to the glass tube and sealed to produce a fluorescent lamp (L1) of the present invention. As the phosphor layer, a mixture of a red light emitting phosphor, a green light emitting phosphor and a blue light emitting phosphor was used.
In addition, the specific gravity by the buoyancy method is the density and specific gravity measuring method of JIS K0061: 2001 chemical product. Measuring method of density and specific gravity of liquid It was measured according to 7.1 Flotation method.
<実施例12〜20、比較例4〜6>
無機微粒子スラリー(S1)を実施例2〜10で得た無機微粒子スラリー(S2〜10)、又は比較例1、2で得た比較用無機微粒子スラリー(HS1〜3)のいずれかに変更したこと以外、実施例11と同様にして、塗布済みガラス管(G2〜10)、及び比較用ガラス管(HG1〜3)、並びに本発明の蛍光灯(L2〜10)及び比較用蛍光灯(HL1〜3)を作製した。
<Examples 12 to 20, Comparative Examples 4 to 6>
The inorganic fine particle slurry (S1) was changed to either the inorganic fine particle slurry (S2 to 10) obtained in Examples 2 to 10 or the comparative inorganic fine particle slurry (HS1 to 3) obtained in Comparative Examples 1 and 2. In the same manner as in Example 11, the coated glass tube (G2 to 10), the comparative glass tube (HG1 to 3), the fluorescent lamp (L2 to 10) and the comparative fluorescent lamp (HL1 to HL1) of the present invention. 3) was produced.
<評価>
実施例及び比較例で作製した塗布済みガラス管(G1〜10、HG1〜3)の塗膜の外観及び蛍光灯(L1〜10、HL1〜3)の保護作用の評価を行い、表2に記載した。
<Evaluation>
Table 2 shows the appearance of the coated glass tubes (G1-10, HG1-3) prepared in Examples and Comparative Examples and the protective action of fluorescent lamps (L1-10, HL1-3). did.
<塗膜の外観>
塗膜の外観は、塗布済みのガラス管をそれぞれ20本作製し、これらのガラス管の外観を以下の評価基準で目視評価した。
[評価基準]
◎:20本全てのガラス管にムラが無く均一である。
○:1〜9本のガラス管にムラがある。
△:10〜15本のガラス管にムラがある。
×:16〜20本のガラス管にムラがある。
<Appearance of coating film>
As for the appearance of the coating film, 20 coated glass tubes were produced, and the appearance of these glass tubes was visually evaluated according to the following evaluation criteria.
[Evaluation criteria]
A: All 20 glass tubes are uniform and uniform.
○: Unevenness in 1 to 9 glass tubes.
Δ: Unevenness in 10 to 15 glass tubes.
X: Unevenness in 16 to 20 glass tubes.
<蛍光灯の保護作用>
保護作用は、蛍光灯をそれぞれ20本作製し、これらの蛍光灯の点灯直後の初期の明るさ(初期値)と2000時間連続点灯した後の明るさ(2000時間値)を測定し、初期値の平均値に対する2000時間値の平均値の百分率を算出することで評価した。なお、良好な保護作用が発揮できていれば、連続点灯による明るさの低下が抑えられることから、光束維持率の値は100%に近い値となる。上記の蛍光灯の明るさは、JIS C7617−2:2009「直管蛍光ランプ−第2部:性能仕様」1.5.6光学的特性、及び1.5.7光束維持率に記載の方法で測定した。
<Protective action of fluorescent lamp>
Protective action was made by preparing 20 fluorescent lamps each, and measuring the initial brightness immediately after lighting these fluorescent lamps (initial value) and the brightness after 2000 hours of continuous lighting (2000 hours value). Evaluation was performed by calculating a percentage of an average value of 2000 hour values with respect to an average value of. In addition, if the good protective effect can be exhibited, since the fall of the brightness by continuous lighting can be suppressed, the value of the luminous flux maintenance factor becomes a value close to 100%. The brightness of the fluorescent lamp is measured according to JIS C7617-2: 2009 “Straight fluorescent lamp-Part 2: Performance specifications” 1.5.6 Optical characteristics and 1.5.7 Luminous flux maintenance factor Measured with
表2から明らかなように、本発明の無機微粒子スラリーを用いると、比較用の無機微粒子スラリーを用いた場合に比べ、その塗膜の外観に優れていた(塗膜にムラが無く、均一性に優れる。)。また、本発明の無機微粒子スラリーを用いた蛍光灯は比較用の無機微粒子スラリーを用いた蛍光灯に比べて連続点灯による明るさの低下が無く、良好な保護作用を発揮した。
As is apparent from Table 2, when the inorganic fine particle slurry of the present invention was used, the appearance of the coating film was excellent compared to the case where the comparative inorganic fine particle slurry was used (the coating film was uniform and uniform). Excellent.) Further, the fluorescent lamp using the inorganic fine particle slurry of the present invention did not have a decrease in brightness due to continuous lighting as compared with the fluorescent lamp using the comparative inorganic fine particle slurry, and exhibited a good protective action.
Claims (6)
{R-(OX)ni-}m Q (1)
Qは非還元性の二又は三糖類のm個の1級水酸基から水素原子を除いた反応残基、OXは炭素数2〜4のオキシアルキレン基、Rは炭素数1〜4のアルキル基及び/又は水素原子を表し、m個のR及びm個の(OX)niは同じでも異なっていてもよく、niは0〜100の整数、mは2〜4の整数、iは1〜mの整数を表し、m個のniは同じでも異なってもよいが少なくとも1個は1以上であり、OXの総数(Σni×m)は20〜100の整数である。 Containing inorganic fine particles (A), polyvinyl alcohol (B1) and / or polyoxyalkylene compound (B2) represented by general formula (1), amino alcohol (salt) (C) and water (D) An inorganic fine particle slurry.
{R- (OX) ni- } m Q (1)
Q is a reaction residue obtained by removing a hydrogen atom from m primary hydroxyl groups of non-reducing di- or trisaccharides, OX is an oxyalkylene group having 2 to 4 carbon atoms, R is an alkyl group having 1 to 4 carbon atoms, and / Represents a hydrogen atom, m R and m (OX) ni may be the same or different, ni is an integer of 0 to 100, m is an integer of 2 to 4, i is 1 to m Represents an integer, m ni may be the same or different, but at least one is 1 or more, and the total number of OX (Σni × m) is an integer of 20-100.
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CN111936448A (en) * | 2019-03-13 | 2020-11-13 | 互应化学工业株式会社 | Fired slurry composition, green sheet, method for producing sintered product, and method for producing monolithic ceramic capacitor |
US12006266B2 (en) | 2019-03-13 | 2024-06-11 | Goo Chemical Co., Ltd. | Baking slurry composition, green sheet, method for manufacturing green sheet, method for manufacturing sintered product, and method for manufacturing monolithic ceramic capacitor |
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JP2003292947A (en) * | 2002-01-30 | 2003-10-15 | Sumitomo Chem Co Ltd | Fluorescent paste |
JP2007115642A (en) * | 2005-09-26 | 2007-05-10 | Showa Denko Kk | Fluorescent lamp |
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JP2003292947A (en) * | 2002-01-30 | 2003-10-15 | Sumitomo Chem Co Ltd | Fluorescent paste |
JP2007115642A (en) * | 2005-09-26 | 2007-05-10 | Showa Denko Kk | Fluorescent lamp |
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CN111936448A (en) * | 2019-03-13 | 2020-11-13 | 互应化学工业株式会社 | Fired slurry composition, green sheet, method for producing sintered product, and method for producing monolithic ceramic capacitor |
US12006266B2 (en) | 2019-03-13 | 2024-06-11 | Goo Chemical Co., Ltd. | Baking slurry composition, green sheet, method for manufacturing green sheet, method for manufacturing sintered product, and method for manufacturing monolithic ceramic capacitor |
US12049428B2 (en) | 2019-03-13 | 2024-07-30 | Goo Chemical Co., Ltd. | Baking slurry composition, green sheet, method for manufacturing green sheet, method for manufacturing sintered product, and method for manufacturing monolithic ceramic capacitor |
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