JP2014087316A - Food product similar to non-heated animal tissue - Google Patents

Food product similar to non-heated animal tissue Download PDF

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JP2014087316A
JP2014087316A JP2012240344A JP2012240344A JP2014087316A JP 2014087316 A JP2014087316 A JP 2014087316A JP 2012240344 A JP2012240344 A JP 2012240344A JP 2012240344 A JP2012240344 A JP 2012240344A JP 2014087316 A JP2014087316 A JP 2014087316A
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oil
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gel
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JP6194574B2 (en
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Sayuri Kitagawa
さゆり 北川
Hirobumi Kugiya
博文 釘谷
Takaharu Yoshida
隆治 吉田
Masatoshi Miyazaki
正俊 宮崎
Masayuki Kawasaki
正之 川崎
Koichi Saito
浩一 斉藤
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Fuji Oil Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a food product similar to a non-heated animal tissue essentially consisting of vegetable raw material, subjected to heating treatment to evade the risk of food poisoning, and having a peculiar texture in the non-heated animal tissue of raw lever, fatty tuna sashimi or the like.SOLUTION: The fact that the one obtained by dispersing a fat into a gel obtained by bringing vegetable protein into cross-linking reaction with transglutaminase in such a manner that it is not perfectly emulsified has a texture similar to a non-heated animal tissue of raw lever, fatty tuna sashimi or the like has been found.

Description

本発明は、畜肉の生レバーや魚介類の刺身などの未加熱動物組織様の食品に関する。   The present invention relates to an unheated animal tissue-like food such as live meat liver and seafood sashimi.

2012年7月より、日本国内では食品衛生法に基づき牛レバーの生食が禁止された。腸管出血性大腸菌がレバー内部から検出されており、実際に食中毒事件も平成10年から23年の間に128件(患者数852人)と多発しているためである。腸管出血性大腸菌による食中毒は重篤化する恐れがあり、平成23年の集団食中毒事件では死者も発生している。このように、危険性が認識され、法律により禁止されたものの、生レバーはこれまで長い間焼肉店の人気メニューとして親しまれてきており、禁止となり食べられなくなってしまったことを惜しむ声が大きい。生レバーを食べたい理由として、その独特の程よい弾力と噛み応えを有し、噛み進むにつれて組織が速やかにばらけてとろけていくような食感がまず挙げられる。そこで、生レバー様食品として、蒟蒻の精粉を原料とした蒟蒻ゲル食品が開発されて市場に提供されている。   Starting in July 2012, raw beef liver was banned in Japan under the Food Sanitation Law. This is because enterohemorrhagic Escherichia coli was detected from the inside of the liver, and in fact, food poisoning incidents occurred frequently between 128 and 1998 (852 patients). Food poisoning caused by enterohemorrhagic Escherichia coli may become serious, and fatalities have occurred in the 2011 group food poisoning incident. In this way, although the danger was recognized and prohibited by law, raw liver has long been popular as a popular menu of yakiniku restaurants, and there are many voices regretting that it has been prohibited and can not be eaten . The reason for wanting to eat raw liver is that it has its unique moderate elasticity and chewing response, and the texture is such that the tissue dissipates quickly and melts as it bites. Thus, as a raw liver-like food, a salmon gel food made from salmon fine powder has been developed and provided to the market.

また、脂身の多い生の魚肉はトロと呼ばれ、柔らかく口の中でとろけるような独特の食感を有し、刺身や寿司のネタとして人気があるが、一体の魚から採れる量が少なくいため高級である上、未加熱のためやはり食中毒のリスクが懸念される。   Raw fish meat with a lot of fat is called Toro and has a unique texture that softly melts in your mouth and is popular as a raw material for sashimi and sushi. In addition to being high-grade, there is also concern about the risk of food poisoning because it is not heated.

レバー様加工食品の例としては、水、動植物性タンパクに動植物性油や魚すり身を加え、混合撹拌して乳化物を形成し、これにゼラチンを等量以上の水に加熱溶解させたものを混合撹拌し冷却してゼラチン乳化液となし、魚のすり身に増量剤、補強剤、調味料、動物エキス等の副原料を加えて混合したものにゼラチン乳化液を混合分散せしめ、次いでこれを加熱した後冷却するレバー様食品の加工方法が開示されている(特許文献1)。   Examples of liver-like processed foods include water, animal and vegetable protein, animal and vegetable oils and fish surimi, mixed and agitated to form an emulsion, and gelatin dissolved in an equal amount or more of water by heating. The mixture was stirred and cooled to form a gelatin emulsion, and the gelatin emulsion was mixed and dispersed in the fish surimi mixed with the auxiliary materials such as extenders, reinforcing agents, seasonings and animal extracts, and then heated. A method for processing a lever-like food to be cooled later is disclosed (Patent Document 1).

特公平5−70417号公報Japanese Examined Patent Publication No. 5-70417 特開昭59−59151号公報JP 59-59151 A 特開平8−224063号公報JP-A-8-224063 特開2005−95085号公報JP 2005-95085 A

しかしながら、蒟蒻のマンナンを原料とする生レバー様食品は蒟蒻的食感が強く、生レバーの代替品としては類似性が高いとは言えない。また特許文献1に開示されるレバー様加工食品は、均質的でゼラチン的な食感が強く、未加熱動物組織様の食品との類似性では依然として改善の余地がある。
かかる点に鑑み、本発明は植物性原料を主体とし、加熱処理されて食中毒のリスクが回避されており、生レバーやトロ刺身などの未加熱動物組織に独特の食感を有する未加熱動物組織様の食品を提供することを課題とする。
However, raw liver-like foods made from salmon mannan have a strong texture and cannot be said to be highly similar as a substitute for fresh liver. Further, the liver-like processed food disclosed in Patent Document 1 has a homogeneous and gelatinous texture, and there is still room for improvement in the similarity to foods that are unheated animal tissue-like.
In view of the above, the present invention is mainly made of plant raw materials, is heat-treated to avoid the risk of food poisoning, and has an unheated animal tissue having a unique texture to unheated animal tissues such as raw liver and sashimi It is an issue to provide various foods.

本発明者らは鋭意検討の結果、植物性タンパク質をタンパク質架橋酵素により架橋反応させて得られるゲル中に油脂を完全に乳化しないように分散させたものが生レバーやトロ刺身などの未加熱動物組織に類似した食感を有することを見出し、本発明を完成するに到った。
なお、従来より植物性タンパク質にタンパク質架橋酵素を作用させ、タンパク質の分子間を架橋することにより植物性タンパク質ゲルが得られることは一応知られているものの(例えば特許文献2〜4等参照)、これらの技術は植物性タンパク質のゲルに油脂を不完全乳化状態に分散させ、生レバーやトロ刺身などのような未加熱動物組織に代替する食品に調製するという技術思想にはいずれも至ってはいない。
As a result of intensive studies, the present inventors have found that non-heated animals such as raw liver and sashimi are dispersed in a gel obtained by crosslinking a plant protein with a protein crosslinking enzyme so that the fats and oils are not completely emulsified. It has been found that it has a texture similar to that of the tissue, and the present invention has been completed.
In addition, although it has been known that a vegetable protein gel can be obtained by allowing a protein cross-linking enzyme to act on a vegetable protein and crosslinking between protein molecules (see, for example, Patent Documents 2 to 4). None of these technologies has led to the technical idea of dispersing fats and oils in vegetable protein gels in an incompletely emulsified state and preparing foods that replace unheated animal tissues such as raw liver and sashimi. .

即ち、本発明は、
(1)下記(A)〜(D)の特徴を有する未加熱動物組織様の食品、(A)該食品中に植物性タンパク質、油脂及び水を含み、油脂が不完全乳化状態で分散していること、(B)該食品がタンパク質架橋酵素の作用により分子間架橋されたタンパク質を含有するものものであること、(C)該食品がゲル状組織であること、(D)加熱処理済みであること、
(2)食品中の油脂が、最大粒子径で10μm以上の油滴として、不完全乳化状態で分散している、前記(1)記載の食品、
(3)食品中のタンパク質含量が、3〜15重量%である、前記(1)記載の食品、
(4)食品中の油脂含量が、5〜50重量%である、前記(1)記載の食品、
(5)食品中の油脂含量が、タンパク質含量に対して150〜800重量%である、前記(1)記載の食品、
(6)食品中の水分含量が、50〜90重量%である、前記(1)記載の食品、
(7)該食品のゲル状組織が折り曲げ性を有するものである、前記(1)記載の食品、
(8)該食品のゲル状組織が油の染み出し性を有するものである、前記(1)記載の食品、
(9)植物性タンパク質が豆類タンパク質である、前記(1)記載の食品、
(10)食品が生レバー様である、前記(1)記載の食品、
(11)食品がトロ刺身様である、前記(1)記載の食品、
(12)植物性タンパク質、油脂及び水を原料とし、下記工程を有する未加熱動物組織様の食品の製造法、(ア)植物性タンパク質及び水の均質液に油脂を不完全乳化状態に混合し、原料混合液を得る工程、(イ)該原料混合液の調製時又は調製後にタンパク質架橋酵素を添加する工程、(ウ)該原料混合液にタンパク質架橋酵素を反応させ、ゲル化させる工程、(エ)加熱処理する工程、
である。
That is, the present invention
(1) Unheated animal tissue-like food having the following characteristics (A) to (D), (A) The food contains vegetable protein, fat and water, and the fat is dispersed in an incompletely emulsified state (B) the food contains a protein that has been intermolecularly cross-linked by the action of a protein cross-linking enzyme, (C) the food is a gel-like tissue, and (D) has been heat-treated. There is,
(2) The food according to (1), wherein the fats and oils in the food are dispersed in an incompletely emulsified state as oil droplets having a maximum particle size of 10 μm or more,
(3) The food according to (1), wherein the protein content in the food is 3 to 15% by weight,
(4) The food according to (1), wherein the fat content in the food is 5 to 50% by weight,
(5) The food according to (1), wherein the fat content in the food is 150 to 800% by weight with respect to the protein content,
(6) The food according to (1), wherein the water content in the food is 50 to 90% by weight,
(7) The food according to (1), wherein the gel-like structure of the food has a bendability;
(8) The food according to the above (1), wherein the gel-like tissue of the food has oil exudation properties,
(9) The food according to (1), wherein the vegetable protein is a legume protein,
(10) The food according to (1), wherein the food is like a raw liver,
(11) The food according to (1), wherein the food is Toro sashimi-like,
(12) A method for producing unheated animal tissue-like foods using vegetable protein, fats and water as raw materials, and (a) mixing fats and fats in a homogeneous solution of vegetable protein and water in an incompletely emulsified state. A step of obtaining a raw material mixture, (a) a step of adding a protein cross-linking enzyme during or after the preparation of the raw material mixture, (c) a step of allowing the protein cross-linking enzyme to react with the raw material mixture and gelling. D) Heat treatment process
It is.

本発明によれば、動物の生肉を使用しなくとも生レバーや魚のトロ刺身のような、弾力があって喉通りが滑らかな独特の食感を有する未加熱動物組織様の食品を得ることができ、植物性でヘルシーな生レバーや魚のトロ刺身などの代替品として利用することができる。さらに本発明の未加熱動物組織様の食品は、加熱処理されているにもかかわらずかかる食感を有し、また冷凍流通もレトルト殺菌による常温流通可能であるため、微生物の増殖のリスクが大幅に軽減される。   According to the present invention, it is possible to obtain an unheated animal tissue-like food having a unique texture that is elastic and smooth in the throat, such as raw liver and fish sashimi, without using raw animal meat. It can be used as a substitute for plants and healthy raw liver and fish sashimi. Furthermore, the food product of the unheated animal tissue of the present invention has such a texture despite being heat-treated, and can be distributed at room temperature by retort sterilization, thus greatly increasing the risk of microbial growth. To be reduced.

実施例2で調製した、未加熱動物組織様(生レバー様)の食品の図面代用写真である。2 is a drawing-substituting photograph of an unheated animal tissue-like (raw liver-like) food prepared in Example 2. FIG.

本発明の未加熱動物組織様の食品は、(A)該食品中に植物性タンパク質、油脂及び水を含み、油脂が不完全乳化状態で分散していること、(B)該食品がタンパク質架橋酵素の作用により分子間架橋されたタンパク質を含有するものであること、(C)該食品がゲル状組織であること、(D)加熱処理済みであること、を特徴とするものである。以下、本発明の実施形態について具体的に説明する。   The unheated animal tissue-like food of the present invention comprises (A) a vegetable protein, fats and oils, and the fats and oils are dispersed in an incompletely emulsified state. It is characterized in that it contains a protein that has been intermolecularly cross-linked by the action of an enzyme, (C) the food is a gel-like tissue, and (D) it has been heat-treated. Hereinafter, embodiments of the present invention will be specifically described.

(未加熱動物組織)
本発明において、未加熱動物組織とは動物、より具体的には牛、豚、馬、羊等の家畜類やニワトリ、アヒル、ガチョウ等の家禽等の家禽類、あるいは魚介類の未加熱の肉や内臓等が挙げられる。より具体的には生レバーやトロ刺身のような組織中に油が分散しているものが挙げられる。
(Unheated animal tissue)
In the present invention, unheated animal tissue means animals, more specifically livestock such as cattle, pigs, horses, sheep, and other poultry such as chickens, ducks, and geese such as geese, or unheated meat of seafood. And internal organs. More specifically, there are those in which oil is dispersed in tissues such as raw liver and sashimi.

(未加熱動物組織様の食品)
本発明において、未加熱動物組織様の食品とは上述のような未加熱動物組織に代替しうる擬似加工食品である。
(Unheated animal tissue food)
In the present invention, the unheated animal tissue-like food is a pseudo-processed food that can replace the unheated animal tissue as described above.

<A>(植物性タンパク質)
本発明の食品に含まれる植物性タンパク質としては、植物性原料由来のタンパク質であり、大豆タンパク質、エンドウタンパク質、落花生タンパク質等の豆類タンパク質や、トウモロコシタンパク質、小麦タンパク質、キャノーラタンパク質、コメタンパク質等の穀類タンパク質などが挙げられる。特に適度な弾性の加熱ゲルを形成する点で豆類タンパク質が好ましく、大豆タンパク質がより良質で強い弾性の加熱ゲルを形成する点でより好ましい。
<A> (vegetable protein)
The vegetable protein contained in the food of the present invention is a protein derived from plant raw materials, such as soybean protein, pea protein, and peanut protein, and cereals such as corn protein, wheat protein, canola protein, and rice protein. Examples include proteins. In particular, legume protein is preferable in terms of forming a moderately elastic heated gel, and soy protein is more preferable in terms of forming a higher-quality and strong elastic heated gel.

植物性タンパク質は植物性原料から水抽出したタンパク質抽出素材として含有させても良いし、さらにタンパク質を精製し、高純度化した濃縮タンパク素材や分離タンパク素材として含有させても良く、さらに特定の種類のタンパク質のみを分画した分画タンパク質素材として含有させても良い。具体的には、大豆タンパク質の場合であれば、タンパク質抽出素材に相当する全脂豆乳や脱脂豆乳、濃縮タンパク素材に相当する濃縮大豆タンパク、分離タンパク素材に相当する分離大豆タンパク、分画タンパク素材に相当する分画大豆タンパクなどが挙げられる。他の植物性タンパク質を含有させる場合も大豆タンパク質と同様の各種タンパク素材を利用することができる。   Plant protein may be included as a protein extraction material extracted from plant raw materials with water, or it may be further purified and purified protein to be included as a concentrated protein material or isolated protein material. Alternatively, it may be contained as a fraction protein material obtained by fractionating only the protein. Specifically, in the case of soy protein, full-fat soy milk and defatted soy milk corresponding to the protein extract material, concentrated soy protein corresponding to the concentrated protein material, isolated soy protein corresponding to the separated protein material, and fractionated protein material And fractionated soy protein corresponding to. Various protein materials similar to soybean protein can also be used when other vegetable proteins are contained.

本発明の食品中に含まれる植物性タンパク質の含量は、3〜15重量%、好ましくは4〜12重量%が適当である。含量が少なすぎると柔らかく噛み応えが少ない食感となり、逆に含量が多すぎると口の中で唾液が吸われてスムーズに飲み込みにくい食感となるうえ、工程中のハンドリングが困難になる傾向にある。なお、タンパク質含量は改良ケルダール法によって定量した窒素量に、「窒素−たんぱく質換算係数」(6.25)を乗じて算出するものとする。   The content of the vegetable protein contained in the food of the present invention is 3 to 15% by weight, preferably 4 to 12% by weight. If the content is too small, the texture becomes soft and less chewable. On the other hand, if the content is too large, saliva is sucked in the mouth and the texture becomes difficult to swallow, and handling during the process tends to be difficult. is there. The protein content is calculated by multiplying the nitrogen amount determined by the modified Kjeldahl method by the “nitrogen-protein conversion factor” (6.25).

本発明の食品の製造においては、植物性タンパク質は必要によりその他の原料と共に水との均質液をまず調製することが好ましい。また、豆乳など、非加工原材料から抽出したタンパク質を含む溶液や、その濃縮液を用いてもよい。そのタンパク質濃度は5〜15重量%が好ましく、7〜14重量%がより好ましい。タンパク質濃度が低いほどタンパク質架橋酵素によるゲルが形成しにくい傾向となる。またタンパク質濃度が高いほど油脂を分散させにくい傾向となる。この際のタンパク質の均質液の55℃における粘度は、5,500mPa・s以下が望ましく、3,000mPa・s以下がより好ましく、100〜2,000mPa・sが最も好ましい。粘度がかかる範囲であると、油脂をタンパク質の均質液中に不完全乳化状態で分散させやすい。
ここで「粘度」とは、B型粘度計(東京計器(株)製「形式BM」)を用いて測定した55℃の試料の粘度である。この際、粘度計のローター回転数は30rpmに固定し、ローターはNo.4→3→2→1の順に切り替えて測定し、それぞれ回転開始30秒後の測定値を記録する。得られた結果のうち、測定可能な範囲(1〜100目盛)で、最も番号の若いローター(最も大きな形状のローター)の測定値を用いる。尚、粘度が高く、No.4のローターで20,000mPa・sを超える場合については、6rpmで測定する。
In the production of the food of the present invention, it is preferable that the vegetable protein is first prepared in a homogeneous solution with water together with other raw materials as necessary. Moreover, you may use the solution containing the protein extracted from unprocessed raw materials, such as soymilk, and its concentrate. The protein concentration is preferably 5 to 15% by weight, more preferably 7 to 14% by weight. The lower the protein concentration, the more difficult it is to form a gel with a protein cross-linking enzyme. Further, the higher the protein concentration, the more difficult it is to disperse the fats and oils. In this case, the viscosity of the protein homogenous solution at 55 ° C. is preferably 5,500 mPa · s or less, more preferably 3,000 mPa · s or less, and most preferably 100 to 2,000 mPa · s. When the viscosity is within such a range, the fats and oils are easily dispersed in the protein homogenous liquid in an incompletely emulsified state.
Here, the “viscosity” is the viscosity of a sample at 55 ° C. measured using a B-type viscometer (“Model BM” manufactured by Tokyo Keiki Co., Ltd.). At this time, the rotor rotation speed of the viscometer is fixed at 30 rpm, and the rotor is switched in the order of No. 4 → 3 → 2 → 1 and the measurement value 30 seconds after the start of rotation is recorded. Among the obtained results, the measured value of the rotor with the smallest number (the rotor with the largest shape) is used in the measurable range (1 to 100 scales). When the viscosity is high and the rotor of No. 4 exceeds 20,000 mPa · s, the measurement is performed at 6 rpm.

(水)
本発明の食品に含まれる水は、飲用水の他、液状の豆乳などの液状のタンパク質抽出素材由来の水など、他の原料由来の水であってもよい。
該食品中における水分含量は、50〜90重量%であることが好ましい。なお、水分は直接加熱乾燥法を用いて算出するものとする。
(water)
The water contained in the food of the present invention may be water derived from other raw materials such as water derived from a liquid protein extraction material such as liquid soymilk in addition to drinking water.
The water content in the food is preferably 50 to 90% by weight. The moisture is calculated using a direct heat drying method.

上記のタンパク質及び水の混合は、均質液になるよう油脂の配合に先んじて行うことが好ましく、混合手段としては、ホモゲナイザー、ホモミキサー、真空ステファン、ディスパーミル等の混合機を用いることができる。   The above protein and water are preferably mixed prior to the blending of fats and oils so as to become a homogeneous liquid. As a mixing means, a mixer such as a homogenizer, a homomixer, a vacuum stefan, or a disper mill can be used.

(油脂)
本発明の食品に含まれる油脂としては、食用に適した油脂から、供給安定性や経済性、栄養性や生理機能性、製造する食品の食感や風味や色調などの品質を考慮して種々選択することができる。例えば、コーン油,菜種油,サフラワー油,ヒマワリ油,大豆油,米糠油,米油,オリーブ油,ゴマ油,ピーナツ油,パーム油,パーム核油,ヤシ油,カカオバターなどの植物油脂、サバ,イワシ,アジ,マグロ,タラ,サメ等の魚油、イカ油並びに鯨油などの海洋生物の油脂、ラード,ヘッド,乳脂などの陸上動物の油脂、藻類や微生物に由来する油脂、これらの硬化油,分別油およびエステル交換油などを、単体でまたは組合わせて利用することができる。
(Oil and fat)
As fats and oils contained in the food of the present invention, various oils and fats suitable for edible use are considered in consideration of supply stability, economics, nutritional and physiological functions, and quality such as texture, flavor and color tone of the food to be produced. You can choose. For example, vegetable oils such as corn oil, rapeseed oil, safflower oil, sunflower oil, soybean oil, rice bran oil, rice oil, olive oil, sesame oil, peanut oil, palm oil, palm kernel oil, palm oil, cacao butter, mackerel, sardine , Fish oil such as horse mackerel, tuna, cod, shark, etc., oil from marine organisms such as squid oil and whale oil, oil from terrestrial animals such as lard, head, milk fat, oils derived from algae and microorganisms, these hardened oils, fractionated oils And transesterified oil can be used alone or in combination.

この際、融点が高い油脂では咀嚼される食品の温度によっては油の滲み出しを感じにくい場合には、配合する油脂は融点が30℃以下、さらには20℃以下と低いものを使用すればよい。この場合、原料の種別としては、植物油や魚油が良く、具体的には、コーン油,菜種油,サフラワー油,ヒマワリ油,大豆油,米糠油,米油等が挙げられるが、多価不飽和脂肪酸含量の低い、オリーブ油やパームオレイン油、高オレイン酸含有のヒマワリ油やサフラワー油等を使用することもできる。
尚、融点は基準油脂分析試験法(1)1996年版(日本油化学会設定)2.2.4.2-1996に記載の上昇融点を用いるものとする。
At this time, if it is difficult to permeate the oil depending on the temperature of the food to be chewed with a fat having a high melting point, the oil / fat to be blended should have a melting point as low as 30 ° C. or lower, more preferably 20 ° C. . In this case, the type of raw material is vegetable oil or fish oil, and specific examples include corn oil, rapeseed oil, safflower oil, sunflower oil, soybean oil, rice bran oil, rice oil, etc. Olive oil, palm olein oil, high oleic acid-containing sunflower oil, safflower oil, or the like having a low fatty acid content can also be used.
As for melting point, the rising melting point described in Standard Oil Analysis Test Method (1) 1996 (Japan Oil Chemical Society) 2.2.4.2-1996 shall be used.

本発明の食品中に含まれる油脂の含量は、5〜50重量%、好ましくは10〜45重量%、好ましくは15〜45重量%が適当である。含量が少なすぎると口溶けの悪い食感となり、逆に含量が多すぎると作業工程中に油分離してくる恐れがある上、最終製品の口当たりも油っぽすぎて食べにくいものとなる傾向にある。なお油脂含量は、五訂増補日本食品標準成分表(文部科学省)に記載のクロロロホルム−メタノール改良抽出法で測定される「油分%」を基にして算出を行うものとする。
さらにタンパク質含量に対する油脂含量は、150〜800重量%、好ましくは200〜700重量%が適当である。含量が少なすぎると均質的な食感となり、逆に含量が多すぎると硬さや噛み応えが弱くなったり、油っぽくなりすぎる傾向にある。
The content of fats and oils contained in the food of the present invention is 5 to 50% by weight, preferably 10 to 45% by weight, preferably 15 to 45% by weight. If the content is too low, the mouth melts and the mouth feels bad. Conversely, if the content is too high, the oil may be separated during the work process, and the final product tends to be too oily to eat. is there. In addition, fats and oils content shall be calculated based on "% of oil content" measured by the chloroformoform-methanol improved extraction method described in the 5th amendment Japanese food standard ingredient table (Ministry of Education, Culture, Sports, Science and Technology).
Furthermore, the fat content with respect to the protein content is suitably 150 to 800% by weight, preferably 200 to 700% by weight. If the content is too small, the texture becomes homogeneous. Conversely, if the content is too large, the hardness and chewing response tend to be weak or oily.

本発明の食品に使用される油脂は、該食品中に不完全乳化状態で分散していることが重要である。これによって、本発明の食品は未加熱動物用食品独特の、程よい弾力と噛み応えを有し、噛み進むにつれて組織がばらけてとろけていく食感の特徴を奏しうる。
不完全乳化状態は、該食品において油脂を主成分とする油相と、水及びタンパク質を主成分とする水相とが完全な水中油型乳化物を形成していない状態をいい、詳しくは油脂、タンパク質及び水を混合した原料混合液の段階で一定時間、好ましくは2時間静置した場合に油相が水面に浮上してくる状態をいう。
It is important that the fats and oils used in the food of the present invention are dispersed in the food in an incompletely emulsified state. As a result, the food of the present invention has a moderate elasticity and chewing response unique to unheated animal foods, and can exhibit a texture characteristic that the tissue is scattered and melted as the chewing proceeds.
The incompletely emulsified state refers to a state in which the oil phase mainly composed of fat and oil and the water phase mainly composed of water and protein do not form a complete oil-in-water emulsion in the food. The state in which the oil phase floats on the water surface when the mixture is allowed to stand for a certain period of time, preferably 2 hours, at the stage of the raw material mixture in which protein and water are mixed.

かかる不完全乳化状態を数値的に表す場合には、製造後のゲル状に組織化された食品の段階では含まれる油滴の最大粒子径が10μm以上、好ましくは15μm以上、より好ましくは20μm以上の不完全乳化状態で分散していることが好ましい。また油滴の粒子径は過度に大きすぎると著しく不安定であるため、大きくとも800μm以下であることが好ましい。
ここで、本発明の食品中の油滴の最大粒子径は、試料の切断面を光学顕微鏡で観察して求めることができ、以下の手順に従って測定できる。まず、キーエンス社製のデジタルマイクロスコープ「VHX-600」に、純正のレンズ「VHZ-100」を装着して、撮影モードを透過光モード,倍率を200倍に調節する。20℃に調整し300μm程度の厚みとなるようにスライスした試料をスライドガラスにのせ、カバーガラスはかけずに油滴を観察し、視野内に100μmのスケールを設置した上で、その観察画像を得る。観察画像上の各々の油滴について、矩形の画像枠線の任意の辺を基準に、基準辺と平行な線分として油滴の幅を測定し、各々の油滴の直径を粒子径とし、その最大粒子径を調べる。
When the incompletely emulsified state is expressed numerically, the maximum particle size of the oil droplets contained in the stage of the food organized in the form of gel after production is 10 μm or more, preferably 15 μm or more, more preferably 20 μm or more. It is preferable to disperse in the incompletely emulsified state. Further, if the particle size of the oil droplets is excessively large, it is extremely unstable, so that it is preferably at most 800 μm or less.
Here, the maximum particle diameter of the oil droplets in the food of the present invention can be determined by observing the cut surface of the sample with an optical microscope, and can be measured according to the following procedure. First, a genuine lens “VHZ-100” is attached to the KEYENCE digital microscope “VHX-600” and the shooting mode is adjusted to the transmitted light mode and the magnification is adjusted to 200 times. Place the sample sliced to a thickness of about 300μm, adjusted to 20 ° C, on the slide glass, observe the oil droplets without applying the cover glass, and place the 100μm scale in the field of view, obtain. For each oil drop on the observation image, the width of the oil drop is measured as a line segment parallel to the reference side with reference to an arbitrary side of the rectangular image frame line, and the diameter of each oil drop is taken as the particle diameter, The maximum particle size is examined.

該食品中に油脂を不完全乳化状態に分散させるには、植物性タンパク質及び水の均質液に油脂を不完全乳化状態に混合し、原料混合液を調製することが適当である。このような油脂の混合手段としては、上記に例示した混合機やプロペラ撹拌機などで混合容器の大きさに応じて乳化が進まない程度の回転速度又は圧力で用いるのが好ましい。油脂が乳化状態に近づくほど得られる食品の食感は均質的で口どけが悪いものとなり、未加熱動物組織様の食感から乖離する傾向にある。   In order to disperse the fats and oils in the food in an incompletely emulsified state, it is appropriate to prepare the raw material mixture by mixing the fats and oils in an incompletely emulsified state with a vegetable protein and water homogeneous solution. As a means for mixing such fats and oils, it is preferable to use such a mixer or propeller stirrer as described above at a rotation speed or pressure at which the emulsification does not proceed according to the size of the mixing container. The closer the fats and oils are to the emulsified state, the more the texture of the food obtained becomes homogeneous and the mouthfeel is poor, and there is a tendency to deviate from the texture of the unheated animal tissue.

(他の原料)
本発明の食品に含有する原料としては、上記以外の他の原料を必要により含むことができる。他の原料としては、澱粉類、植物性タンパク質以外のタンパク質、凝固剤、ゲル化剤、味剤、香料、色素、保存料等が挙げられる。
(Other ingredients)
As a raw material contained in the food of the present invention, other raw materials other than the above can be included as necessary. Examples of other raw materials include starches, proteins other than vegetable proteins, coagulants, gelling agents, flavoring agents, fragrances, pigments, preservatives, and the like.

澱粉類としては、例えば小麦・トウモロコシ・ワキシートウモロコシ・コメ・タピオカ・緑豆・エンドウ・馬鈴薯澱粉等の生澱粉、あるいはこれらの加工澱粉が用いられる。これらの澱粉類を必要により用いることにより、咀嚼時の食品の噛みだしをより強い食感となるように補強することができる。また、澱粉を多く含有する小麦粉、米粉、トウモロコシ粉等の穀粉も澱粉類の一つとして使用することができる。これら澱粉類を添加する場合の量としては、食品中に1〜8重量%とすることができる。澱粉類の量が多くなるにつれ脆いゲルの食感に変化していく傾向にあり、求める食品の食感に合わせて適宜添加量を調整すればよい。   As starches, raw starches such as wheat, corn, waxy corn, rice, tapioca, mung beans, peas, potato starch, etc., or processed starches thereof are used. By using these starches as necessary, it is possible to reinforce the biting of the food during chewing so as to have a stronger texture. In addition, flour such as wheat flour, rice flour, and corn flour containing a large amount of starch can be used as one of the starches. When adding these starches, it can be 1-8 weight% in foodstuffs. As the amount of starch increases, the texture of the brittle gel tends to change, and the addition amount may be adjusted appropriately according to the texture of the desired food.

植物性タンパク質以外のタンパク質としては卵白や乳タンパク質等が挙げられる。   Examples of proteins other than vegetable protein include egg white and milk protein.

凝固剤としては、塩化マグネシウム、硫酸カルシウムやGDL等が挙げられる。   Examples of the coagulant include magnesium chloride, calcium sulfate, and GDL.

ゲル化剤としては、カラギーナン、アルギン酸、ジェランガム、ペクチン、寒天、ゼラチン等が挙げられる。   Examples of the gelling agent include carrageenan, alginic acid, gellan gum, pectin, agar, and gelatin.

味剤としては、各種の糖類、塩類、甘味料、調味料等を使用することができる。   As the taste agent, various sugars, salts, sweeteners, seasonings and the like can be used.

色素は、水溶性や油溶性を問わず使用することでき、未加熱動物組織の色調に応じて適宜使用することができる。   The pigment can be used regardless of whether it is water-soluble or oil-soluble, and can be appropriately used depending on the color tone of the unheated animal tissue.

<B>(タンパク質架橋酵素)
本発明の食品は、タンパク質架橋酵素の作用により分子間架橋されたタンパク質を含有することが重要である。タンパク質架橋酵素としては、トランスグルタミナーゼやタンパク質ジスルフィドイソメラーゼ等が挙げられ、容易な反応による作業性等、ゲルを調製するためのコスト、並びに完成したゲルの脂の滲み出しや嚥下性等の食感の適性から、トランスグルタミナーゼがより好ましい。
トランスグルタミナーゼの種類および使用方法として例えば、大豆タンパク質濃度が5〜15重量%である水中油型乳化物スラリー100重量部に対し、アクティバTG-S製剤(味の素(株)製:トランスグルタミナーゼの比活性100Units/gの製剤)の10%水溶液を、0.1〜100重量部、工程にもよるが好ましくは0.3〜30重量部添加することができる。また、ゲル化素材が大豆タンパク質である場合に、トランスグルタミナーゼは特に効果的である。
<B> (Protein cross-linking enzyme)
It is important that the food of the present invention contains a protein that has been intermolecularly cross-linked by the action of a protein cross-linking enzyme. Examples of protein cross-linking enzymes include transglutaminase and protein disulfide isomerase. The workability by easy reaction, the cost for preparing the gel, and the texture of the finished gel such as oil exudation and swallowing, etc. In view of suitability, transglutaminase is more preferable.
Transglutaminase types and methods of use, for example, 100 parts by weight of an oil-in-water emulsion slurry with a soy protein concentration of 5 to 15% by weight, Activa TG-S preparation (Ajinomoto Co., Inc .: Transglutaminase specific activity A 10% aqueous solution of 100 Units / g preparation) may be added in an amount of 0.1 to 100 parts by weight, preferably 0.3 to 30 parts by weight, depending on the process. In addition, transglutaminase is particularly effective when the gelling material is soy protein.

タンパク質架橋酵素の反応は、反応至適温度と失活温度を考慮して適宜調整することができるが、例えば15〜70℃で行なうことができ、40〜60℃で行なうことがより好ましい。   The reaction of the protein cross-linking enzyme can be appropriately adjusted in consideration of the optimum reaction temperature and the deactivation temperature, but can be performed, for example, at 15 to 70 ° C, and more preferably at 40 to 60 ° C.

<C>(ゲル状組織)
本発明の食品はゲル状組織である。この組織は主にタンパク質架橋酵素が触媒するタンパク質の分子間架橋により形成される。
かかる組織は未加熱動物組織様であるべく、「折り曲げ性」を有していることが好ましい。折り曲げ性とはゲルを折り曲げたときに割れにくい性質をいう。ゲル状組織の折り曲げ性の有無は、厚み5mm×縦100mm×横20mmに成形したゲル状組織の食品を縦に半分に折り曲げたときに割れるか否かで判別することができる。例えばマグロのトロ刺身の場合、縦に折り曲げても割れず、離すと元に戻るほどに弾力があり、折り曲げ性を有する。一方、豆腐やプリンなどの場合、縦に折り曲げると容易に2つに割れ、このような場合には折り曲げ性を有さない。
<C> (Gel-like structure)
The food of the present invention has a gel-like structure. This tissue is formed mainly by intermolecular cross-linking of proteins catalyzed by protein cross-linking enzymes.
Such tissue is preferably “foldable” so that it is like an unheated animal tissue. Bendability refers to the property of being difficult to break when the gel is bent. Whether or not the gel-like structure is foldable can be determined by whether or not the food having a gel-like structure formed into a thickness of 5 mm, a length of 100 mm, and a width of 20 mm is broken in half. For example, tuna sashimi is not broken even if it is folded vertically, and is elastic enough to return to its original position when released, and has bendability. On the other hand, in the case of tofu or pudding, it is easily broken into two when folded vertically, and in such a case, it does not have bendability.

またかかるゲル状組織は未加熱動物組織であるべく、「油の染み出し性」を有していることが好ましい。この性状は本来は官能評価によって評価するが、簡易的には上記のサイズ(厚み5mm×縦100mm×横20mm)食品を3つに手で裂き、水中に入れたときに水面に油浮きが発生するか否かで評価しうる。油の染み出し性が良いほど油浮きの量も多くなる。この場合、豆腐のようにゲル状組織中に油が完全に乳化状態で分散しているものは水面に油浮きが発生しないため、油の染み出し性を有さない。
また油の染み出し性は、定量的には、圧縮試験におけるゲルに対しての圧縮離液乾物重量すなわち、「圧縮離液率」として評価することができる。具体的には、試料を圧縮した際に濾紙へと滲み出す油脂や水などの「圧縮離液」の乾物重量が、圧縮前の試料重量に占める率(%)のことを指し、以下の手順で測定することができる。
予め105℃,24時間乾燥させ重量精秤済のφ9cm濾紙(アドバンテック東洋(株)製「FilterPaper(No.2)」)を半分に折って広げ、濾紙の中央に正方形且つ2mm厚に切断した試料約200mgを置いて、試料の重量を精秤する。濾紙を折り目に沿って曲げ、軽く試料を包んで三方平袋(カウパック(株)製「耐熱性袋NCF/12cm幅」)に入れ、-0.95barの圧力下にて袋をシールし、20℃またはゲルが含有する油脂の融点の何れか高い温度の大気圧下に1時間放置する。開封後に濾紙上の試料を除去し、「圧縮離液」を含んだ濾紙を105℃,24時間乾燥させ、濾紙へと滲み出した滲出乾物量を精秤し、試験開始時の試料質量に対する比とする。本発明に於いては、圧縮離液率は10〜60重量%であることが好ましく、10〜30重量%がより好ましく、15〜25重量%が最も好ましい。
Moreover, it is preferable that the gel-like tissue has an “oil oozing property” so as to be an unheated animal tissue. This property is originally evaluated by sensory evaluation, but for simplicity, the above-mentioned size (thickness 5 mm × height 100 mm × width 20 mm) food is split into three by hand and oil floats on the water surface when placed in water. Can be evaluated by whether or not. The better the oil oozes, the greater the amount of oil floating. In this case, when the oil is completely emulsified and dispersed in the gel-like structure like tofu, the oil does not float on the water surface and therefore does not have oil exudation.
In addition, the oil leaching property can be quantitatively evaluated as the weight of the compressed and separated liquid with respect to the gel in the compression test, that is, the “compressed and separated ratio”. Specifically, it refers to the ratio (%) of the dry matter weight of “compressed and separated liquid” such as oil and water that exudes to the filter paper when the sample is compressed, to the sample weight before compression. Can be measured.
A sample of φ9cm filter paper (“FilterPaper (No. 2)” manufactured by Advantech Toyo Co., Ltd.) that has been dried at 105 ° C. for 24 hours and weighed in advance and then folded in half and cut into a square and 2 mm thick at the center of the filter paper Place approximately 200 mg and weigh the sample precisely. Bend the filter paper along the crease, wrap the sample lightly, place it in a three-way flat bag ("Heat-resistant bag NCF / 12cm width" manufactured by Cowpack Co., Ltd.), seal the bag under a pressure of -0.95bar, and 20 ° C Alternatively, the gel is allowed to stand for 1 hour at an atmospheric pressure at a temperature higher than the melting point of the oil or fat contained in the gel. After opening the sample, remove the sample on the filter paper, dry the filter paper containing “compressed liquid” at 105 ° C for 24 hours, precisely weigh the amount of exudate that has exuded into the filter paper, and the ratio to the sample mass at the start of the test. And In the present invention, the compression / separation rate is preferably 10 to 60% by weight, more preferably 10 to 30% by weight, and most preferably 15 to 25% by weight.

<D>(加熱処理)
本発明の食品は、加熱処理済みであることが特徴である。すなわち、加熱処理によって殺菌されているにもかかわらず、未加熱動物組織様の食感を有する。加熱処理の条件はタンパク質架橋酵素を失活させ、原料中の微生物を殺菌できる程度に適宜調整することができる。加熱条件として、80〜150℃,数秒〜90分の加熱などが例示できる。また、レトルト殺菌などを行うこともできる。使用の目的や殺菌条件にもより、冷凍,チルド,常温の保存条件を選択できる。レトルト殺菌済の常温保存品あるいは、加熱殺菌済の冷凍保存品が好ましい。
<D> (heat treatment)
The food of the present invention is characterized by being heat-treated. That is, although it is sterilized by heat treatment, it has an unheated animal tissue-like texture. The conditions for the heat treatment can be appropriately adjusted to such an extent that the protein crosslinking enzyme can be inactivated and the microorganisms in the raw material can be sterilized. Examples of heating conditions include heating at 80 to 150 ° C. and several seconds to 90 minutes. Moreover, retort sterilization etc. can also be performed. Depending on the purpose of use and sterilization conditions, freezing, chilled and room temperature storage conditions can be selected. A retort sterilized room temperature storage product or a heat sterilized frozen storage product is preferred.

(成形・充填)
本発明の食品は、原料混合液を充填容器に充填してから酵素反応によりゲル化させ、殺菌後に充填容器のまま販売しても良いし、ゲル化させたものを適当な大きさ・形状に切断し、これをパックして販売しても良い。
(Molding / filling)
The food of the present invention may be gelled by enzymatic reaction after filling the raw material mixture into a filling container, and sold as a filled container after sterilization. They may be cut and packed for sale.

(流通形態)
本発明の食品は、冷蔵や冷凍などいずれの流通形態でも流通させることができる。特に長期間の保存が可能なことから冷凍で流通されるものであることが好ましく、本発明の食品は冷凍解凍しても冷凍前の食感を維持している。また、前述した加熱処理に於いて、レトルト食品用の加熱やそれに準じた加熱を行うことで、食感を劣化させることなく、常温での流通も可能となる。
(Distribution form)
The food of the present invention can be distributed in any distribution form such as refrigeration or freezing. In particular, since it can be stored for a long period of time, it is preferable that the food is distributed by freezing, and the food of the present invention maintains the texture before freezing even after freezing and thawing. In addition, in the above-described heat treatment, by performing heating for retort food or heating according to it, distribution at normal temperature is possible without deteriorating the texture.

以下、実施例等により本発明に包含される実施形態をより具体的に記載する。なお、「%」及び「部」は特に断りがない限り「重量%」及び「重量部」を表す。   Hereinafter, embodiments included in the present invention will be described more specifically by way of examples. “%” And “part” represent “% by weight” and “part by weight” unless otherwise specified.

(実施例1)
下記表1の配合にて、粉末状大豆タンパクを主原料とする未加熱動物組織様の食品を製造した。
表1の配合を600gスケールにして、1Lの円柱ステンレス容器(直径105mm)に粉末状大豆タンパク「フジプロE」(水分5.8%、固形分あたりのタンパク質含量90.8%、脂質4.5%、不二製油(株)製)、馬鈴薯澱粉及び水を入れ、均一に卓上スピードカッターで混合し、タンパク質含量が約11%の均質液を調製した。この均質液の粘度は1800mPa・sであった。
次に大豆タンパク質の均質化液に菜種油を添加し、油脂を乳化させないようにプロペラ撹拌(回転数200rpm、プロペラ径100mm)にて徐々に分散させ、原料混合液を得た。
次にトランスグルタミナーゼ製剤「アクティバTG-S」(味の素(株)製)を原料混合液に添加し、密封容器に充填した。
充填後の密封容器を55℃で30分間保持してトランスグルタミナーゼを反応させた後、90℃で30分間加熱し、次いで4℃まで冷却後、凍結し、トロ刺身様の擬似食品を製造した。
この食品中のタンパク質含量は7.7%、油脂含量は24.4%、タンパク質含量に対する油脂含量は317%、水分含量は65.0%である。
得られた製品を解凍して食感と風味を確認したところ、十分な噛み応えと弾力を有し、なおかつ噛み進むにつれて適度なオイリー感を発しつつとろけてゆく食感であり、良好であった。また解凍した製品中に含まれる油滴の最大粒子径についても前述した方法により顕微鏡で測定した(以下の実施例、比較例においても同様)。
Example 1
An unheated animal tissue-like food having powdery soy protein as the main raw material was produced according to the formulation shown in Table 1 below.
Formula 1 in 600g scale, 1L cylindrical stainless steel container (diameter 105mm), powdered soy protein “Fujipro E” (moisture 5.8%, protein content 90.8% per solid, fat 4.5%, Fuji Oil ( Co., Ltd.), potato starch and water were added and uniformly mixed with a tabletop speed cutter to prepare a homogeneous solution having a protein content of about 11%. The viscosity of this homogeneous liquid was 1800 mPa · s.
Next, rapeseed oil was added to the homogenized solution of soybean protein, and gradually dispersed by propeller stirring (rotation speed: 200 rpm, propeller diameter: 100 mm) so as not to emulsify the fats and oils to obtain a raw material mixture.
Next, the transglutaminase preparation “Activa TG-S” (manufactured by Ajinomoto Co., Inc.) was added to the raw material mixture and filled in a sealed container.
The sealed container after filling was kept at 55 ° C. for 30 minutes to react with transglutaminase, then heated at 90 ° C. for 30 minutes, then cooled to 4 ° C. and then frozen to produce a sashimi-like simulated food.
In this food, the protein content is 7.7%, the fat content is 24.4%, the fat content with respect to the protein content is 317%, and the water content is 65.0%.
When the obtained product was thawed and the texture and flavor were confirmed, it had a satisfactory chewing response and elasticity, and it was a good texture that melted while emitting a moderate oily feeling as it chewed . Further, the maximum particle size of the oil droplets contained in the thawed product was also measured with a microscope by the method described above (the same applies to the following examples and comparative examples).

(表1)
(Table 1)

(実施例2)
下記表2の配合にて、豆乳を主原料とする生レバー様の擬似食品を製造した。
表2の配合を3kgスケールにして、5Lの円柱ステンレス容器(直径180mm)に豆乳を入れ、65℃に昇温し、色素とフレーバーを添加し、ホモミキサー(撹拌部の直径30mm)で均一に混合し、タンパク質の均質液を得た。これに油脂を添加し、2000rpmで1分間撹拌した。次に水5.6部中4.6部の水に溶解させたコーンスターチとトレハロースを添加し、5000rpmで30秒間撹拌した。次に残り1部の水に溶解させた硫酸カルシウムとトランスグルタミナーゼ製剤「アクティバスーパーカード」(味の素(株)製)を添加して2500rpmで15秒間撹拌し、成形容器に流し込んだ。次いで70℃で30分間加熱した後、90℃で30分間加熱し、冷凍して生レバー様の擬似食品を製造した。
この食品中のタンパク質含量は4.3%、油脂含量は22.6%、タンパク質含量に対する油脂含量は526%、水分含量は67.3%である。
得られた製品を解凍して食感と風味を確認したところ、実施例1より若干柔らかいものの、噛み応えと弾力及び適度なオイリー感を発しつつとろけてゆく食感を有していた。また油滴の最大粒子径も測定した。
(Example 2)
A raw liver-like pseudo food using soybean milk as a main raw material was produced according to the formulation shown in Table 2 below.
Mix the composition in Table 2 on a 3 kg scale, put soy milk in a 5 L cylindrical stainless steel container (diameter 180 mm), raise the temperature to 65 ° C., add pigment and flavor, and homogenize uniformly with a homomixer (diameter 30 mm). Mixing to obtain a homogeneous protein solution. Oil and fat were added to this, and it stirred at 2000 rpm for 1 minute. Next, corn starch and trehalose dissolved in 4.6 parts of water in 5.6 parts of water were added and stirred at 5000 rpm for 30 seconds. Next, calcium sulfate dissolved in 1 part of water and a transglutaminase preparation “Activa Super Card” (manufactured by Ajinomoto Co., Inc.) were added, stirred at 2500 rpm for 15 seconds, and poured into a molding container. Next, after heating at 70 ° C. for 30 minutes, it was heated at 90 ° C. for 30 minutes and frozen to produce a raw liver-like simulated food.
In this food, the protein content is 4.3%, the fat content is 22.6%, the fat content with respect to the protein content is 526%, and the moisture content is 67.3%.
When the obtained product was thawed and the texture and flavor were confirmed, it was slightly softer than Example 1, but had a texture that melted while giving a chewing response, elasticity, and moderate oily feeling. The maximum particle size of the oil droplets was also measured.

(表2)
(Table 2)

(実施例3)
下記表3の配合にて、粉末状大豆タンパクを主原料とする柔らかい脂身様の擬似食品を製造した。
表3の配合を3kgスケールにして、5Lの円柱ステンレス容器(直径180mm)に粉末状大豆タンパク「ニューフジプロE」(水分5.8%、固形分あたりのタンパク質含量91.2%、脂質4.5%、不二製油(株)製)を入れ、水に分散させてタンパク質濃度が10.3%(粘度1060mPa・s)のタンパク質分散液を得た。
次いで、これをプロペラ攪拌(600rpm、プロペラ径100mm)しつつ、40重量部の菜種油をプロペラの軸に沿って注ぎ、更に1分間600rpmで攪拌を続け、原料混合液を得た。
当該混合液の油滴の粒度分布を測定した後に、1重量部のトランスグルタミナーゼ製剤「アクティバTG-S」(味の素(株)製、100Unit/gの10%水溶液)を加え、耐熱性袋に充填し、酵素反応(55℃,30分)させ、殺菌(90℃,30分)した。流水で粗熱をとり、一晩冷凍(-20℃)し、柔らかい脂身様の擬似食品を得た。
この食品中のタンパク質含量は6.2%、油脂含量は39.9%、タンパク質含量に対する油脂含量は639%、水分含量は53.6%である。
得られた食品は、軟らかい脂身風の食感と不透明黄白の色調を有しており、咀嚼試験に供したところ、咀嚼時に油脂の滲み出しが非常に多く感じられ、嚥下時の喉通りは充分に滑らかであった。
(Example 3)
A soft fat-like simulated food using powdered soy protein as a main raw material was produced according to the formulation shown in Table 3 below.
Formulation of Table 3 in 3kg scale, powdered soy protein "New Fuji Pro E" (5.8% moisture, 91.2% protein content per solid, 4.5% fat, Fuji Oil) in a 5L cylindrical stainless steel container (180mm in diameter) (Made by Co., Ltd.) was added and dispersed in water to obtain a protein dispersion having a protein concentration of 10.3% (viscosity 1060 mPa · s).
Next, while stirring this with a propeller (600 rpm, propeller diameter 100 mm), 40 parts by weight of rapeseed oil was poured along the axis of the propeller, and stirring was further continued at 600 rpm for 1 minute to obtain a raw material mixture.
After measuring the particle size distribution of the oil droplets in the liquid mixture, add 1 part by weight of transglutaminase preparation "Activa TG-S" (Ajinomoto Co., Inc., 100Unit / g 10% aqueous solution), and fill the heat-resistant bag And then sterilized (90 ° C., 30 minutes). Rough heat was taken with running water and frozen overnight (-20 ° C) to obtain a soft fat-like simulated food.
In this food, the protein content is 6.2%, the fat content is 39.9%, the fat content with respect to the protein content is 639%, and the water content is 53.6%.
The resulting food has a soft, fat-like texture and an opaque yellow-white color, and when subjected to a mastication test, the oozing of oil and fat is felt very much during mastication, and the throat passage during swallowing is sufficient It was smooth.

(表3)
(Table 3)

(実施例4)低油分への変更
粉末状大豆タンパクの配合量を7.2部から10.8部に、水の配合量を52.8部から79.2部に、油脂の配合量を40部から10部に変更する以外は実施例3と同様にして食品を製造した。
この食品中のタンパク質含量は9.3%、油脂含量は10.4%、タンパク質含量に対する油脂含量は112%、水分含量は79.9%である。
得られた食品は、柔らかい蒟蒻風の食感と半透明黄白の色調を有しており、咀嚼試験に供したところ、元の油分が低いため咀嚼時の油脂の染み出しを実施例3に比べて感じにくくなっていた。また嚥下時の喉通りは実施例3に比べると滑らかに欠けるものであった。
(Example 4) Change to low oil content The amount of powdered soy protein is changed from 7.2 parts to 10.8 parts, the amount of water is changed from 52.8 parts to 79.2 parts, and the amount of oils and fats is changed from 40 parts to 10 parts. Except for the above, food was produced in the same manner as in Example 3.
In this food, the protein content is 9.3%, the fat content is 10.4%, the fat content with respect to the protein content is 112%, and the water content is 79.9%.
The obtained food has a soft screen-like texture and a translucent yellow-white color tone. When subjected to a mastication test, the oil content at the time of mastication was higher than that of Example 3 because the original oil content was low. It was hard to feel. Further, the throat passage at the time of swallowing was not as smooth as in Example 3.

(比較例1)油脂の完全乳化
実施例3と同配合で、タンパク質の均質液と油脂の混合をプロペラの代わりにホモジナイザー((株)日本精機製作所製 エクセルオートホモジナイザー DX-8)を用い、12,000rpmで3分間撹拌して原料混合液を得る以外は、実施例3と同様にして食品を製造した。この食品中のタンパク質含量と油脂含量は実施例3と同等である。
得られた試料は、柔らかい蒲鉾風の食感と不透明白濁の色調を有しており、咀嚼試験に供したところ、ゲル化前の原料混合液もゲルも油滴径が非常に細かく完全に乳化しており、咀嚼時に油脂の滲み出しが感じられず、嚥下時の喉通りは滑らかではなかった。
(Comparative Example 1) Complete emulsification of fats and oils 12,000 in the same composition as in Example 3, except that a homogenizer (Excel Auto Homogenizer DX-8 manufactured by Nippon Seiki Seisakusho Co., Ltd.) was used instead of a propeller to mix a protein homogenate and fats and oils A food product was produced in the same manner as in Example 3 except that the raw material mixture was obtained by stirring at rpm for 3 minutes. The protein content and fat content in this food are the same as in Example 3.
The obtained sample has a soft folding screen texture and an opaque white color tone. When subjected to a mastication test, both the raw material mixture before gelation and the gel have very fine oil droplet sizes and are completely emulsified. In addition, no oil or oil oozing was felt during chewing, and the throat passage during swallowing was not smooth.

(比較例2)トランスグルタミナーゼ不使用(加熱のみ)
実施例3と同様の操作を行った。但し、架橋剤液を加えず、加熱(55℃,30分)を省いた。得られた試料は、架橋を伴うゲル化が充分に行なわれておらず、咀嚼前の保形性を有さず保油性も有していなかった。袋から取り出すと半固形状で保形性を有しておらず、目的である油脂が組織中に不完全乳化状態で分散したゲルにはならなかった。すなわち、折り曲げるまでもなくゲルがほぼ崩壊してしまっていた。そのため油滴の最大粒子径も測定不能であった。
(Comparative Example 2) No transglutaminase (heating only)
The same operation as in Example 3 was performed. However, the heating (55 ° C., 30 minutes) was omitted without adding the crosslinking agent solution. The obtained sample was not sufficiently gelled with crosslinking, did not have shape retention before mastication, and did not have oil retention. When taken out from the bag, it was semi-solid and did not retain shape, and the target oil or fat did not form a gel dispersed in an incompletely emulsified state in the tissue. That is, the gel almost collapsed without bending. Therefore, the maximum particle size of the oil droplets could not be measured.

(試験例1)折り曲げ性テスト
実施例1〜4、比較例1で得られた各食品を厚み5mm×縦100mm×横20mmにカットして得られたゲル片を縦方向に半分に折り曲げ、ゲルが2つに割れるかどうかを確認した。結果を表4に示す。実施例1〜4と比較例1の食品はいずれも割れることなく弾力があるゲル状組織であり、折り曲げ性を有していた。一方で、比較例2の食品は上述の通りそもそも保形性を有するゲルを形成しておらず、折り曲げ性を有していなかった。
(Test Example 1) Bendability test Gel pieces obtained by cutting each food product obtained in Examples 1 to 4 and Comparative Example 1 into a thickness of 5 mm, a length of 100 mm, and a width of 20 mm are bent in half in the vertical direction, and the gel is obtained. It was confirmed whether or not it was broken into two. The results are shown in Table 4. The foods of Examples 1 to 4 and Comparative Example 1 were both gel-like structures that were elastic without cracking and had bendability. On the other hand, as described above, the food of Comparative Example 2 did not form a gel having shape retaining property in the first place, and did not have bendability.

(試験例2)油の染み出し性テスト
実施例1〜4、比較例1で得られた各食品を試験例1と同様にカットしてゲル片とし、これを手で3つの片に引き裂き、水入りの容器に投入し、10分後に水面での油浮きの程度を確認した。なお、比較例2は保形性のあるゲルを形成しなかったため、実施例1と同程度の重量分をそのまま水入りの容器に投入して確認した。結果を表4に示す。
(Test Example 2) Oil seepage test Each food obtained in Examples 1 to 4 and Comparative Example 1 was cut into gel pieces in the same manner as in Test Example 1, and this was torn into three pieces by hand. The product was put into a water-filled container, and the degree of oil floating on the water surface was confirmed after 10 minutes. Since Comparative Example 2 did not form a shape-retaining gel, it was confirmed that the same weight as in Example 1 was put into a water-filled container as it was. The results are shown in Table 4.

以上、実施例1〜4および比較例1,2の結果をまとめると表4の通りであった。なお表中、「油脂含量」は、五訂増補日本食品標準成分表(文部科学省)に記載のクロロロホルム−メタノール改良抽出法で測定される「油分%」を基にして算出を行った。   The results of Examples 1 to 4 and Comparative Examples 1 and 2 are summarized as shown in Table 4. In the table, the “fat content” was calculated based on “% oil content” measured by the chloroformoform-methanol improved extraction method described in the 5th Amendment Japanese Food Standard Composition Table (Ministry of Education, Culture, Sports, Science and Technology).

(表4)
(Table 4)

(実施例5)レトルト殺菌食品
実施例1に準じて生魚の肝様の擬似食品を製造した。但し、凍結を行うことなく、レトルト殺菌機((株)日阪製作所製)で121℃,10分間の加熱殺菌を行った。得られた食品は実施例1の食品に比べ、柔らかく滑らかな食感を有し、また、常温流通に耐えるものであった。
(Example 5) Retort sterilized food According to Example 1, a liver-like simulated food of raw fish was produced. However, heat sterilization was performed at 121 ° C. for 10 minutes with a retort sterilizer (manufactured by Nisaka Manufacturing Co., Ltd.) without freezing. The obtained food had a soft and smooth texture compared to the food of Example 1, and was resistant to normal temperature distribution.

Claims (12)

下記(A)〜(D)の特徴を有する未加熱動物組織様の食品。
(A)該食品中に植物性タンパク質、油脂及び水を含み、油脂が不完全乳化状態で分散していること、
(B)該食品がタンパク質架橋酵素の作用により分子間架橋されたタンパク質を含有するものであること、
(C)該食品がゲル状組織であること、
(D)加熱処理済みであること。
An unheated animal tissue-like food having the following characteristics (A) to (D).
(A) The food contains vegetable protein, fat and water, and the fat is dispersed in an incompletely emulsified state,
(B) the food contains a protein that has been cross-linked between molecules by the action of a protein cross-linking enzyme;
(C) The food is a gel-like tissue,
(D) It has been heat-treated.
食品中の油脂が、最大粒子径で10μm以上の油滴として、不完全乳化状態で分散している、請求項1記載の食品。 The food according to claim 1, wherein the fats and oils in the food are dispersed in an incompletely emulsified state as oil droplets having a maximum particle size of 10 µm or more. 食品中のタンパク質含量が、3〜15重量%である、請求項1記載の食品。 The food according to claim 1, wherein the protein content in the food is 3 to 15% by weight. 食品中の油脂含量が、5〜50重量%である、請求項1記載の食品。 The food according to claim 1, wherein the fat content in the food is 5 to 50% by weight. 食品中の油脂含量が、タンパク質含量に対して150〜800重量%である、請求項1記載の食品。 The food according to claim 1, wherein the fat content in the food is 150 to 800% by weight with respect to the protein content. 食品中の水分含量が、50〜90重量%である、請求項1記載の食品。 The food according to claim 1, wherein the water content in the food is 50 to 90% by weight. 該食品のゲル状組織が折り曲げ性を有するものである、請求項1記載の食品。 The food product according to claim 1, wherein the gel-like structure of the food product has bendability. 該食品のゲル状組織が油の染み出し性を有するものである、請求項1記載の食品。 The food according to claim 1, wherein the gel-like structure of the food has oil exudation properties. 植物性タンパク質が豆類タンパク質である、請求項1記載の食品。 The food according to claim 1, wherein the vegetable protein is a legume protein. 食品が生レバー様である、請求項1記載の食品。 The food product according to claim 1, wherein the food product is raw liver-like. 食品がトロ刺身様である、請求項1記載の食品。 The food according to claim 1, wherein the food is Toro sashimi-like. 植物性タンパク質、油脂及び水を原料とし、下記工程を有する未加熱動物組織様の食品の製造法。
(ア)植物性タンパク質及び水の均質液に油脂を不完全乳化状態に混合し、原料混合液を得る工程、
(イ)該原料混合液の調製時又は調製後にタンパク質架橋酵素を添加する工程、
(ウ)該原料混合液にタンパク質架橋酵素を反応させ、ゲル化させる工程、
(エ)加熱処理する工程。
A method for producing an unheated animal tissue-like food comprising vegetable protein, fats and oils as raw materials and having the following steps.
(A) A process of obtaining a raw material mixture by mixing fats and oils in a homogeneous solution of vegetable protein and water in an incompletely emulsified state;
(A) a step of adding a protein cross-linking enzyme at the time of preparation of the raw material mixture or after preparation
(C) reacting a protein cross-linking enzyme with the raw material mixture to cause gelation;
(D) A step of heat treatment.
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WO2022031172A1 (en) * 2020-08-07 2022-02-10 Bflike B.V Oleogel
EP4072308A4 (en) * 2019-12-11 2024-04-03 Glanbia Nutritionals Ltd Protein compositions for plant-based food products and methods for making

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