JP2014072008A - Power storage device - Google Patents

Power storage device Download PDF

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JP2014072008A
JP2014072008A JP2012216362A JP2012216362A JP2014072008A JP 2014072008 A JP2014072008 A JP 2014072008A JP 2012216362 A JP2012216362 A JP 2012216362A JP 2012216362 A JP2012216362 A JP 2012216362A JP 2014072008 A JP2014072008 A JP 2014072008A
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bent
bending
electrode
positive electrode
negative electrode
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JP5842776B2 (en
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Atsushi Minamigata
厚志 南形
Motoaki Okuda
元章 奥田
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Toyota Industries Corp
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Toyota Industries Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Electric Double-Layer Capacitors Or The Like (AREA)

Abstract

PROBLEM TO BE SOLVED: To restrain reduction of a battery output due to lamination deviation of an electrode.SOLUTION: Bent portions 30 bent in a bending direction X are provided at four corners of a positive electrode 19. Also, bent portions 31 bent in the bending direction X are provided at four corners of a negative electrode 20. Then, the bent portions 30, 31 are provided so that they are overlaid on each other in a lamination direction when the positive electrode 19 and the negative electrode 20 are laminated. Thereby, when the positive electrode 19 and the negative electrode 20 are laminated, the bent portions 30 of the positive electrode 19 and the bent portions 31 of the negative electrode 20 are overlaid on each other, and therefore, movement of the electrodes can be restrained to restrain lamination deviation. Also, even when an electrode assembly constituted by the positive and negative electrodes 19, 20 having the bent portions 30, 31 is housed in a case, the bent portions 30, 31 are overlaid on each other, and therefore, the movement of the electrodes can be restrained to restrain lamination deviation.

Description

本発明は、ケース内に電極組立体を収容した蓄電装置に関する。   The present invention relates to a power storage device in which an electrode assembly is accommodated in a case.

EV(Electric Vehicle)やPHV(Plug in Hybrid Vehicle)などの車両には、原動機となる電動機への供給電力を蓄える蓄電装置としてリチウムイオン電池などの二次電池が搭載されている。この種の二次電池は、例えば、特許文献1に開示されている。二次電池は、金属箔に負極活物質を塗布した負極電極と金属箔に正極活物質を塗布した正極電極との間を絶縁し、これらを積層して層状とした電極組立体を有する。そして、電極組立体は、二次電池のケース内に収容される。   A vehicle such as an EV (Electric Vehicle) or a PHV (Plug in Hybrid Vehicle) is equipped with a secondary battery such as a lithium ion battery as a power storage device that stores power supplied to an electric motor serving as a prime mover. This type of secondary battery is disclosed in Patent Document 1, for example. The secondary battery has an electrode assembly in which a negative electrode in which a negative electrode active material is applied to a metal foil and a positive electrode in which a positive electrode active material is applied to a metal foil are insulated and laminated. And the electrode assembly is accommodated in the case of a secondary battery.

特開平9−120836号公報Japanese Patent Laid-Open No. 9-120836

二次電池は、電極組立体をケース内に収容した際に、正極電極と負極電極の積層ずれが生じると、電池出力の低下に繋がる。
この発明は、このような従来の技術に存在する問題点に着目してなされたものであり、その目的は、電極の積層ずれによる電池出力の低下を抑制し得る蓄電装置を提供することにある。
In the secondary battery, if the stacking misalignment between the positive electrode and the negative electrode occurs when the electrode assembly is housed in the case, the battery output is reduced.
This invention was made paying attention to the problem which exists in such a prior art, and the objective is to provide the electrical storage apparatus which can suppress the fall of the battery output by the lamination | stacking deviation of an electrode. .

上記問題点を解決するために、請求項1に記載の発明は、正極電極と負極電極との間にセパレータを介在させてこれらを積層した電極組立体と、前記電極組立体を収容するケースと、を備えた蓄電装置において、前記正極電極と前記負極電極は、それぞれの面上で前記電極組立体の積層方向に曲げられた曲げ部を有し、前記電極組立体には、前記曲げ部同士が前記電極組立体の積層方向で重なった曲げ積層部を有し、前記曲げ部のそれぞれは、前記電極組立体を前記ケースに収容した拘束状態において、前記電極組立体を前記ケース外に出した解放状態に比して曲率又は曲げ角度が小さくなることを要旨とする。   In order to solve the above problems, the invention according to claim 1 is an electrode assembly in which a separator is interposed between a positive electrode and a negative electrode, and a case in which the electrode assembly is accommodated. The positive electrode and the negative electrode each have a bent portion bent in the stacking direction of the electrode assembly on each surface, and the electrode assembly includes the bent portions Each of which has a bent laminated portion that is overlapped in the stacking direction of the electrode assembly, and each of the bent portions takes the electrode assembly out of the case in a restrained state in which the electrode assembly is accommodated in the case. The gist is that the curvature or the bending angle is smaller than that in the released state.

これによれば、正極電極と負極電極に設けた曲げ部同士が積層方向で重なることによって、電極組立体をケースに収容した際に正極電極と負極電極の積層ずれが抑制される。つまり、曲げ部は、電極組立体をケースに収容した際に曲率又は曲げ角度が小さくなることで、曲げ方向に戻ろうとする応力が発生する。これにより、正極電極の曲げ部と負極電極の曲げ部は、電極組立体の収容後も重なった状態を維持する。そして、一方の電極が他方の電極に対して移動しようとしても、曲げ部同士が重なっていることで、その移動が規制される。したがって、電極の積層ずれによる電池出力の低下を抑制し得る。   According to this, the bending part provided in the positive electrode and the negative electrode overlaps with each other in the stacking direction, so that the stacking deviation between the positive electrode and the negative electrode is suppressed when the electrode assembly is accommodated in the case. That is, when the electrode assembly is accommodated in the case, the bending portion is reduced in curvature or bending angle, and stress is generated to return to the bending direction. Thereby, the bending part of a positive electrode and the bending part of a negative electrode maintain the state which overlapped even after the electrode assembly was accommodated. And even if one electrode tries to move relative to the other electrode, the movement is restricted because the bent portions overlap each other. Therefore, a decrease in battery output due to electrode stacking deviation can be suppressed.

請求項2に記載の発明は、請求項1に記載の蓄電装置において、前記電極組立体は、前記曲げ積層部を複数有し、前記曲げ積層部同士が重ならないことを要旨とする。これによれば、複数の曲げ積層部同士が重ならないように設けているので、電極の移動を確実に規制し、積層ずれを抑制し得る。   The invention according to claim 2 is characterized in that, in the power storage device according to claim 1, the electrode assembly includes a plurality of the bent laminated portions, and the bent laminated portions do not overlap each other. According to this, since it has provided so that several bending lamination | stacking parts may not overlap, the movement of an electrode can be controlled reliably and lamination | stacking shift | offset | difference can be suppressed.

請求項3に記載の発明は、請求項2に記載の蓄電装置において、一の前記曲げ積層部を構成する前記曲げ部の延設方向と、他の前記曲げ積層部を構成する前記曲げ部との延設方向とが異なっていることを要旨とする。これによれば、電極の移動を確実に規制し、積層ずれを抑制し得る。   According to a third aspect of the present invention, in the power storage device according to the second aspect, the extending direction of the bent portion constituting the one bent laminated portion, and the bent portion constituting the other bent laminated portion, The gist of this is that the extending direction is different. According to this, the movement of the electrode can be reliably controlled, and the stacking deviation can be suppressed.

請求項4に記載の発明は、請求項3に記載の蓄電装置において、前記曲げ部は、前記正極電極、及び前記負極電極における隣り合う2辺を通り、かつ少なくとも4つ有することを要旨とする。これによれば、簡単な構成で、電極の移動を規制し、積層ずれを抑制し得る。また、正極電極と負極電極を積層する工程も行い易くなる。   The invention according to claim 4 is the power storage device according to claim 3, characterized in that the bent portion has at least four passing through two adjacent sides of the positive electrode and the negative electrode. . According to this, with a simple configuration, it is possible to regulate the movement of the electrodes and suppress the stacking deviation. Moreover, it becomes easy to perform the process of laminating | stacking a positive electrode and a negative electrode.

請求項5に記載の発明は、請求項2又は請求項3に記載の蓄電装置において、前記曲げ部は、前記積層方向の一方に曲げられる第1曲げ部と前記積層方向の他方に曲げられる第2曲げ部とを含み、前記曲げ積層部は、前記第1曲げ部同士により構成された第1曲げ積層部と、前記第2曲げ部同士により構成された第2曲げ積層部とを含むことを要旨とする。これによれば、簡単な構成で、電極の移動を規制し、積層ずれを抑制し得る。また、正極電極と負極電極を積層する工程も行い易くなる。   According to a fifth aspect of the present invention, in the power storage device according to the second or third aspect, the bent portion is bent in a first bent portion bent in one of the stacking directions and in the other of the stacked directions. 2 bending parts, and the bending lamination part includes a first bending lamination part constituted by the first bending parts and a second bending lamination part constituted by the second bending parts. The gist. According to this, with a simple configuration, it is possible to regulate the movement of the electrodes and suppress the stacking deviation. Moreover, it becomes easy to perform the process of laminating | stacking a positive electrode and a negative electrode.

請求項6に記載の発明は、請求項1〜請求項5のうち何れか一項に記載の蓄電装置において、前記蓄電装置は、二次電池であることを要旨とする。   A sixth aspect of the present invention is summarized as the power storage device according to any one of the first to fifth aspects, wherein the power storage device is a secondary battery.

本発明によれば、電極の積層ずれによる電池出力の低下を抑制できる。   According to the present invention, it is possible to suppress a decrease in battery output due to electrode stacking deviation.

二次電池の分解斜視図。The exploded perspective view of a secondary battery. 二次電池の外観を示す斜視図。The perspective view which shows the external appearance of a secondary battery. 電極組立体の構成要素を示す分解斜視図。The disassembled perspective view which shows the component of an electrode assembly. 第1の実施形態における正極電極、負極電極及びセパレータを示す斜視図。FIG. 3 is a perspective view showing a positive electrode, a negative electrode, and a separator in the first embodiment. 第1の実施形態における正極電極、負極電極及びセパレータの積層状態を示す端面図。The end view which shows the lamination | stacking state of the positive electrode in 1st Embodiment, a negative electrode, and a separator. 電極の製造過程を説明する説明図。Explanatory drawing explaining the manufacturing process of an electrode. 第2の実施形態における正極電極を示す斜視図。The perspective view which shows the positive electrode in 2nd Embodiment. 第2の実施形態における正極電極、負極電極及びセパレータの積層状態を示す端面図。The end elevation which shows the lamination | stacking state of the positive electrode in 2nd Embodiment, a negative electrode, and a separator. 第3の実施形態における正極電極を示す斜視図。The perspective view which shows the positive electrode in 3rd Embodiment. 第3の実施形態における正極電極、負極電極及びセパレータの積層状態を示す端面図。The end elevation which shows the lamination | stacking state of the positive electrode in 3rd Embodiment, a negative electrode, and a separator. 別例を説明する説明図。Explanatory drawing explaining another example.

(第1の実施形態)
以下、本発明を具体化した第1の実施形態を図1〜図6にしたがって説明する。
図1及び図2に示すように、蓄電装置としての二次電池10には、ケース11に電極組立体12が収容されている。ケース11は、有底四角筒状のケース本体13と、矩形平板状の蓋体14とからなる。蓋体14は、ケース本体13に電極組立体12を挿入する挿入口を閉塞する。ケース本体13と蓋体14は、何れも金属製(例えば、ステンレスやアルミニウム)である。また、ケース本体13の底壁から立設される各側壁の内面は平面である。また、本実施形態の二次電池10は、その外観が角型をなす角型電池である。また、本実施形態の二次電池10は、リチウムイオン電池である。
(First embodiment)
Hereinafter, a first embodiment of the present invention will be described with reference to FIGS.
As shown in FIGS. 1 and 2, an electrode assembly 12 is accommodated in a case 11 in a secondary battery 10 as a power storage device. The case 11 includes a bottomed square cylindrical case body 13 and a rectangular flat plate-like lid body 14. The lid body 14 closes the insertion port for inserting the electrode assembly 12 into the case main body 13. Both the case main body 13 and the lid body 14 are made of metal (for example, stainless steel or aluminum). Further, the inner surface of each side wall erected from the bottom wall of the case body 13 is a flat surface. Further, the secondary battery 10 of the present embodiment is a prismatic battery whose appearance is square. Further, the secondary battery 10 of the present embodiment is a lithium ion battery.

電極組立体12には、当該電極組立体12との間で電気を授受する正極端子15と負極端子16のそれぞれが電気的に接続されている。そして、正極端子15と負極端子16の各一部分は、蓋体14に所定の間隔をあけて並設された一対の開口孔17からケース11の外部に露出されている。また、正極端子15及び負極端子16には、ケース11から絶縁するためのリング状の絶縁リング18がそれぞれ取り付けられている。   Each of the positive electrode terminal 15 and the negative electrode terminal 16 that exchange electricity with the electrode assembly 12 is electrically connected to the electrode assembly 12. A part of each of the positive electrode terminal 15 and the negative electrode terminal 16 is exposed to the outside of the case 11 through a pair of opening holes 17 arranged in parallel with the lid body 14 at a predetermined interval. Further, a ring-shaped insulating ring 18 for insulating from the case 11 is attached to each of the positive terminal 15 and the negative terminal 16.

図3に示すように、電極組立体12は、シート状の正極電極19と、シート状の負極電極20と、正極電極19と負極電極20の間を絶縁するセパレータ21と、を有する。そして、電極組立体12は、複数枚の正極電極19と複数枚の負極電極20との間にセパレータ21を介在させて交互に積層して構成される。すなわち、電極組立体12には、正極電極19と、負極電極20と、セパレータ21とからなる組が複数組、設けられている。   As shown in FIG. 3, the electrode assembly 12 includes a sheet-like positive electrode 19, a sheet-like negative electrode 20, and a separator 21 that insulates between the positive electrode 19 and the negative electrode 20. The electrode assembly 12 is configured by alternately laminating separators 21 between a plurality of positive electrodes 19 and a plurality of negative electrodes 20. That is, the electrode assembly 12 is provided with a plurality of sets each including the positive electrode 19, the negative electrode 20, and the separator 21.

正極電極19は、正極金属箔(本実施形態ではアルミニウム箔)22と、その両面に正極活物質層23を有する。また、正極電極19の一端としての縁部19aには、正極金属箔22からなる正極集電タブ24が突出するように設けられている。正極集電タブ24は、正極活物質が塗布されていない未塗工部を構成する。また、正極集電タブ24は、電極組立体12を構成する各正極電極19において同位置に同一形状で形成されている。   The positive electrode 19 has a positive metal foil (aluminum foil in this embodiment) 22 and a positive electrode active material layer 23 on both surfaces thereof. A positive electrode current collecting tab 24 made of a positive electrode metal foil 22 is provided so as to protrude from an edge portion 19 a as one end of the positive electrode 19. The positive electrode current collecting tab 24 constitutes an uncoated portion where no positive electrode active material is applied. In addition, the positive electrode current collecting tab 24 is formed in the same position and in the same shape in each positive electrode 19 constituting the electrode assembly 12.

負極電極20は、負極金属箔(本実施形態では銅箔)25と、その両面に負極活物質層26を有する。また、負極電極20の一端としての縁部20aには、負極金属箔25からなる負極集電タブ27が突出するように設けられている。負極集電タブ27は、負極活物質が塗布されていない未塗工部を構成する。また、負極集電タブ27は、電極組立体12を構成する各負極電極20において同位置に同一形状で形成されている。また、負極集電タブ27は、正極電極19と負極電極20を積層する場合に正極集電タブ24とは積層方向において重ならない位置に設けられている。   The negative electrode 20 has a negative electrode metal foil (copper foil in this embodiment) 25 and a negative electrode active material layer 26 on both surfaces thereof. Further, a negative electrode current collecting tab 27 made of a negative electrode metal foil 25 is provided so as to protrude from an edge portion 20 a as one end of the negative electrode 20. The negative electrode current collecting tab 27 constitutes an uncoated portion where no negative electrode active material is applied. Further, the negative electrode current collecting tab 27 is formed in the same shape at the same position in each negative electrode 20 constituting the electrode assembly 12. Further, the negative electrode current collecting tab 27 is provided at a position where the positive electrode current collecting tab 24 does not overlap with the positive electrode current collecting tab 24 when the positive electrode 19 and the negative electrode 20 are laminated.

電極組立体12を構成する各正極電極19は、それぞれの正極集電タブ24が積層方向に沿って列状に配置されるように積層される。同様に、電極組立体12を構成する各負極電極20は、それぞれの負極集電タブ27が、正極集電タブ24と重ならないように積層方向に沿って列状に配置されるように積層される。そして、各正極電極19の正極集電タブ24は、図1に示すように、正極端子15と電気的に接続される。また、各負極電極20の負極集電タブ27も同様に、図1に示すように、負極端子16と電気的に接続される。   The positive electrodes 19 constituting the electrode assembly 12 are stacked such that the respective positive electrode current collecting tabs 24 are arranged in a row along the stacking direction. Similarly, each negative electrode 20 constituting the electrode assembly 12 is laminated such that the respective negative electrode current collecting tabs 27 are arranged in a row along the laminating direction so as not to overlap the positive electrode current collecting tabs 24. The And the positive electrode current collection tab 24 of each positive electrode 19 is electrically connected with the positive electrode terminal 15, as shown in FIG. Similarly, the negative electrode current collecting tab 27 of each negative electrode 20 is electrically connected to the negative electrode terminal 16 as shown in FIG.

図3に示すように、正極電極19は、正極集電タブ24を除く領域が四角形状である。そして、正極電極19の四隅には、隣り合う2辺に向かって斜状に延びる曲げ線L1が位置している。また、図3に示すように、負極電極20は、負極集電タブ27を除く領域が四角形状である。そして、負極電極20の四隅には、隣り合う2辺に向かって斜状に延びる曲げ線L2が位置している。曲げ線L1,L2は、折り目を示す線である。   As shown in FIG. 3, the positive electrode 19 has a quadrangular region excluding the positive current collecting tab 24. Then, bending lines L1 extending obliquely toward two adjacent sides are located at the four corners of the positive electrode 19. Further, as shown in FIG. 3, the negative electrode 20 has a quadrangular region excluding the negative current collecting tab 27. Then, bending lines L2 extending obliquely toward two adjacent sides are located at the four corners of the negative electrode 20. The bending lines L1 and L2 are lines indicating folds.

図4に示すように、正極電極19は電極組立体12の製造工程において積層される際、その四隅となる4つの角部19b〜19eに三角形状の曲げ部30が設けられている。この曲げ部30によって正極電極19の面上には、曲げ線L1が位置する。正極電極19は、隣り合う2辺を通り、かつ4つの曲げ部30を有する。そして、各曲げ部30は、電極の積層方向において同一方向(図中の曲げ方向X)に曲げられている。また、各曲げ部30は、正極電極19の面上において曲げ部30同士が重ならないように設けられている。   As shown in FIG. 4, when the positive electrode 19 is laminated in the manufacturing process of the electrode assembly 12, the triangular bent portions 30 are provided at the four corners 19 b to 19 e serving as the four corners. A bending line L <b> 1 is positioned on the surface of the positive electrode 19 by the bending portion 30. The positive electrode 19 passes through two adjacent sides and has four bent portions 30. And each bending part 30 is bent in the same direction (bending direction X in a figure) in the lamination direction of an electrode. In addition, the bent portions 30 are provided on the surface of the positive electrode 19 so that the bent portions 30 do not overlap each other.

また、各曲げ部30は、各曲げ線L1が正極電極19の面上において交差しないように設けられている。そして、各曲げ部30の各曲げ線L1は、その延設方向が異なっている。このため、各曲げ線L1は、正極電極19の面上においては交差しないが、図中に一点鎖線で示すように正極電極19の面の外に延長させると、その面の外において交差する。そして、各曲げ線L1は、正極電極19の隣り合う直交する2辺を跨ぐように延設されることにより、曲げ線L1を折り目として曲げられた曲げ部30は正極電極19の隣り合う直交する2辺を通ることになる。また、各曲げ部30は、曲げ角度αで、緩やかに湾曲するように曲げられている。曲げ角度αは、正極電極19の四隅を曲げ方向Xに曲げた時の曲げ量を示す。   Further, each bending portion 30 is provided so that each bending line L1 does not intersect on the surface of the positive electrode 19. And each bending line L1 of each bending part 30 differs in the extending direction. For this reason, the bending lines L1 do not intersect on the surface of the positive electrode 19, but when they extend outside the surface of the positive electrode 19 as shown by the alternate long and short dash line in the figure, they intersect outside the surface. And each bending line L1 is extended so that two adjacent orthogonal | vertical sides of the positive electrode 19 may be straddled, and the bending part 30 bent by making the bending line L1 into a crease | fold is orthogonally adjacent to the positive electrode 19. You will pass through two sides. Each bending portion 30 is bent at a bending angle α so as to be gently bent. The bending angle α indicates the amount of bending when the four corners of the positive electrode 19 are bent in the bending direction X.

また、図4に示すように、負極電極20は、正極電極19と同様に、電極組立体12の製造工程において積層される際、その四隅となる4つの角部20b〜20eに三角形状の曲げ部31が設けられている。この曲げ部31によって負極電極20の面上には、曲げ線L2が位置する。負極電極20は、隣り合う2辺を通り、かつ4つの曲げ部31を有する。そして、各曲げ部31は、電極の積層方向において同一方向(図中の曲げ方向X)に曲げられている。また、各曲げ部31は、負極電極20の面上において曲げ部31同士が重ならないように設けられている。   Further, as shown in FIG. 4, when the negative electrode 20 is laminated in the manufacturing process of the electrode assembly 12, like the positive electrode 19, the four corners 20b to 20e serving as the four corners are bent in a triangular shape. A part 31 is provided. A bending line L <b> 2 is positioned on the surface of the negative electrode 20 by the bending portion 31. The negative electrode 20 passes through two adjacent sides and has four bent portions 31. And each bending part 31 is bent in the same direction (bending direction X in a figure) in the lamination direction of an electrode. The bent portions 31 are provided on the surface of the negative electrode 20 so that the bent portions 31 do not overlap each other.

また、各曲げ部31は、各曲げ線L2が負極電極20の面上において交差しないように設けられている。そして、各曲げ部31の各曲げ線L2は、その延設方向が異なっている。このため、各曲げ線L2は、正極電極19の各曲げ線L1と同様に、負極電極20の面上においては交差しないが、負極電極20の面の外に延長させると、その面の外において交差する。そして、各曲げ線L2は、負極電極20の隣り合う直交する2辺を跨ぐように延設されることにより、曲げ線L2を折り目として曲げられた曲げ部31は負極電極20の隣り合う直交する2辺を通ることになる。また、各曲げ部31は、曲げ角度αで、緩やかに湾曲するように曲げられている。   In addition, each bending portion 31 is provided so that each bending line L <b> 2 does not intersect on the surface of the negative electrode 20. And each bending line L2 of each bending part 31 differs in the extending direction. For this reason, each bend line L2 does not intersect on the surface of the negative electrode 20, like each bend line L1 of the positive electrode 19, but when it extends outside the surface of the negative electrode 20, Intersect. Each bend line L2 extends so as to straddle two adjacent orthogonal sides of the negative electrode 20, so that the bent portion 31 bent with the bend line L2 as a crease is adjacent to the negative electrode 20. You will pass through two sides. Each bending portion 31 is bent so as to be gently bent at a bending angle α.

なお、正極電極19の曲げ線L1と負極電極20の曲げ線L2は、正極電極19と負極電極20を積層した時に積層方向で重なり合う。つまり、正極電極19と負極電極20を積層した時に積層方向で重なり合う角部に位置する曲げ線L1,L2は、その延設方向が同一方向となっている。   The bend line L1 of the positive electrode 19 and the bend line L2 of the negative electrode 20 overlap in the stacking direction when the positive electrode 19 and the negative electrode 20 are stacked. That is, when the positive electrode 19 and the negative electrode 20 are stacked, the bending lines L1 and L2 positioned at the corners overlapping in the stacking direction have the same extending direction.

図5に示すように、曲げ部30,31を設けた正極電極19及び負極電極20は、曲げ部30,31の曲げ方向を同一方向とした状態で順次積層される。これにより、各正極電極19の曲げ部30と各負極電極20の曲げ部31は、積層方向において重なり合う。なお、本実施形態においてセパレータ21には、曲げ部が正極電極19及び負極電極20のように設けられていない。そして、セパレータ21は、正極電極19及び負極電極20に比して薄い。このため、セパレータ21は、正極電極19と負極電極20の間に積層した時、正極電極19及び負極電極20の各曲げ部30,31に倣うように湾曲される。そして、必要枚数の正極電極19及び負極電極20を積層した電極組立体12は、曲げ部30,31同士が積層方向で重なった曲げ積層部H1が設けられた状態となる。電極組立体12は、正極電極19及び負極電極20が複数の曲げ部30,31を有することにより、複数の曲げ積層部H1が設けられる。そして、電極組立体12において複数の曲げ積層部H1は、曲げ積層部H1同士が重なっていない。また、一の曲げ積層部H1を構成する曲げ部30,31の延設方向と、他の曲げ積層部H1を構成する曲げ部30,31の延設方向とが異なっている。   As shown in FIG. 5, the positive electrode 19 and the negative electrode 20 provided with the bent portions 30 and 31 are sequentially stacked with the bending directions of the bent portions 30 and 31 being the same direction. Thereby, the bending part 30 of each positive electrode 19 and the bending part 31 of each negative electrode 20 overlap in the lamination direction. In the present embodiment, the separator 21 is not provided with a bent portion like the positive electrode 19 and the negative electrode 20. The separator 21 is thinner than the positive electrode 19 and the negative electrode 20. Therefore, when the separator 21 is laminated between the positive electrode 19 and the negative electrode 20, the separator 21 is bent so as to follow the bent portions 30 and 31 of the positive electrode 19 and the negative electrode 20. Then, the electrode assembly 12 in which the required number of positive electrodes 19 and negative electrodes 20 are stacked is in a state in which a bent stacked portion H1 in which the bent portions 30 and 31 overlap with each other in the stacking direction is provided. In the electrode assembly 12, the positive electrode 19 and the negative electrode 20 have a plurality of bent portions 30 and 31, whereby a plurality of bent laminated portions H1 are provided. In the electrode assembly 12, the plurality of bending laminated portions H1 are not overlapped with each other. Moreover, the extending direction of the bending parts 30 and 31 which comprise the one bending laminated part H1 differs from the extending direction of the bending parts 30 and 31 which comprise the other bending laminated part H1.

このように積層された電極組立体12は、曲げ積層部H1が設けられた状態で、図1に示すようにケース本体13内に収容される。つまり、電極組立体12は、ケース11(ケース本体13)に収容する前において曲げ線L1,L2によって各角部が曲げられている。   The electrode assembly 12 laminated in this way is accommodated in the case main body 13 as shown in FIG. 1 with the bending laminated portion H1 provided. That is, each corner of the electrode assembly 12 is bent by the bending lines L1 and L2 before being housed in the case 11 (case body 13).

以下、本実施形態の作用を説明する。
正極電極19及び負極電極20の各曲げ部30,31は、正極電極19及び負極電極20を積層する過程において、正極電極19と負極電極20の積層ずれを抑制する手段として機能する。すなわち、各曲げ部30,31は正極電極19及び負極電極20のそれぞれに、曲げ線L1,L2の延設方向が異なった状態で各四隅に設けられる。そして、正極電極19と負極電極20を積層した際には、正極電極19の曲げ部30と負極電極20の曲げ部31が積層方向において重なり合う。したがって、例えば、負極電極20に正極電極19を積層する場合、正極電極19は、その曲げ部30が負極電極20の曲げ部31に重なり合うことで、電極自体の縦横方向への移動が規制される。例えば、正極電極19が図4に示す横方向Y1に移動しようとした場合、正極電極19の曲げ部30は、当該曲げ部30に重なり合うとともに移動方向に位置する負極電極20の曲げ部31に引っ掛かる。また、例えば、正極電極19が図4に示す縦方向Y2に移動しようとした場合、正極電極19の曲げ部30は、当該曲げ部30に重なり合うとともに移動方向に位置する負極電極20の曲げ部31に引っ掛かる。これにより、正極電極19は、曲げ部30,31同士の重なりにより、横方向Y1及び縦方向Y2への移動が規制される。
Hereinafter, the operation of the present embodiment will be described.
The bent portions 30 and 31 of the positive electrode 19 and the negative electrode 20 function as means for suppressing the stacking deviation between the positive electrode 19 and the negative electrode 20 in the process of stacking the positive electrode 19 and the negative electrode 20. In other words, the bent portions 30 and 31 are provided at the four corners of the positive electrode 19 and the negative electrode 20 with the extending directions of the bending lines L1 and L2 being different. When the positive electrode 19 and the negative electrode 20 are stacked, the bent portion 30 of the positive electrode 19 and the bent portion 31 of the negative electrode 20 overlap in the stacking direction. Therefore, for example, when the positive electrode 19 is laminated on the negative electrode 20, the positive electrode 19 has its bent portion 30 overlapped with the bent portion 31 of the negative electrode 20, so that movement of the electrode itself in the vertical and horizontal directions is restricted. . For example, when the positive electrode 19 is about to move in the lateral direction Y1 shown in FIG. 4, the bent portion 30 of the positive electrode 19 overlaps with the bent portion 30 and is caught by the bent portion 31 of the negative electrode 20 located in the moving direction. . For example, when the positive electrode 19 is about to move in the longitudinal direction Y2 shown in FIG. 4, the bent portion 30 of the positive electrode 19 overlaps the bent portion 30 and bends 31 of the negative electrode 20 located in the moving direction. Get caught in. Thereby, the movement of the positive electrode 19 in the horizontal direction Y1 and the vertical direction Y2 is restricted by the overlapping of the bent portions 30 and 31.

一方、曲げ部30,31が積層方向で重なった曲げ積層部H1が設けられた状態の電極組立体12は、ケース11へ挿入する場合、その挿入時に電極組立体12の積層方向から荷重を受ける。このため、曲げ積層部H1を構成する各曲げ部30,31は、電極組立体12の収容時に受ける荷重の作用により、曲げ方向Xとは反対方向に戻る。これにより、各曲げ部30,31の曲げ状態が緩和される。つまり、各曲げ部30,31は、電極組立体12をケース11に収容した拘束状態において、電極組立体12をケース11の外に出した解放状態に比して曲げ角度αが小さくなる。具体的に言えば、曲げ角度が「0度」に近い状態に戻る。なお、曲げ角度が「0度」の状態とは、曲げ部30,31が曲げられていない電極の面と平らな面を形成している状態に戻ることである。   On the other hand, when the electrode assembly 12 in which the bending laminated portion H1 in which the bending portions 30 and 31 overlap in the lamination direction is provided is inserted into the case 11, the electrode assembly 12 receives a load from the lamination direction of the electrode assembly 12 at the time of insertion. . For this reason, each bending part 30 and 31 which comprises the bending lamination | stacking part H1 returns to the direction opposite to the bending direction X by the effect | action of the load received when the electrode assembly 12 is accommodated. Thereby, the bending state of each bending part 30 and 31 is eased. That is, the bending angle α of each of the bent portions 30 and 31 is smaller in the restrained state where the electrode assembly 12 is accommodated in the case 11 than in the released state where the electrode assembly 12 is moved out of the case 11. Specifically, the bending angle returns to a state close to “0 degree”. In addition, the state where the bending angle is “0 degree” means that the bent portions 30 and 31 return to a state where they form a flat surface and an unbent electrode surface.

また、解放状態の電極組立体12と、拘束状態の電極組立体12の積層方向の厚みは、ケース11への収容後に曲げ部30,31が元に戻ることによって変化する。つまり、拘束状態の電極組立体12の厚みは、解放状態の電極組立体12の厚みに比して薄くなる。   In addition, the thickness in the stacking direction of the electrode assembly 12 in the released state and the electrode assembly 12 in the constrained state changes when the bent portions 30 and 31 return to their original state after being accommodated in the case 11. That is, the thickness of the electrode assembly 12 in the restrained state is smaller than the thickness of the electrode assembly 12 in the released state.

そして、ケース11内に収容されている電極組立体12では、曲げ積層部H1を構成する各曲げ部30,31が曲げられた状態に戻ろうとする応力が働いている。このため、積層時における正極電極19の曲げ部30と負極電極20の曲げ部31が重なり合った状態が維持される。したがって、電極組立体12の収容後においても、例えば、正極電極19が負極電極20に対して移動しようとする場合、正極電極19の曲げ部30が負極電極20の曲げ部31に引っ掛かり、移動が規制される。   And in the electrode assembly 12 accommodated in the case 11, the stress which tries to return to the state in which each bending part 30 and 31 which comprises the bending lamination | stacking part H1 is bent is acting. For this reason, the bending part 30 of the positive electrode 19 and the bending part 31 of the negative electrode 20 at the time of lamination | stacking are maintained. Therefore, even after the electrode assembly 12 is accommodated, for example, when the positive electrode 19 is about to move with respect to the negative electrode 20, the bent portion 30 of the positive electrode 19 is caught by the bent portion 31 of the negative electrode 20, and the movement is Be regulated.

なお、図6に示すように、正極電極19の曲げ部30及び負極電極20の曲げ部31は、これらの電極を成形する際に併せて設けられる。正極電極19及び負極電極20は、金属箔32に活物質などが含有されたペースト状の電極材33を塗工するとともに乾燥させ、その後に所望の電極サイズに打ち抜くことで作製される。そして、各曲げ部30,31は、図6に示すように、金属箔32から二点鎖線で示す電極34を打ち抜く際に、打ち抜きと同時にプレス成形することで設けられる。   In addition, as shown in FIG. 6, the bending part 30 of the positive electrode 19 and the bending part 31 of the negative electrode 20 are provided together when shape | molding these electrodes. The positive electrode 19 and the negative electrode 20 are produced by applying a paste-like electrode material 33 containing an active material or the like to the metal foil 32 and drying it, and then punching it to a desired electrode size. And each bending part 30 and 31 is provided by press-molding simultaneously with punching, when punching out the electrode 34 shown with a dashed-two dotted line from the metal foil 32, as shown in FIG.

したがって、本実施形態によれば、以下に示す効果を得ることができる。
(1)正極電極19と負極電極20に設けた曲げ部30,31同士が積層方向で重なることによって、電極組立体12をケース11に収容した際に正極電極19と負極電極20の積層ずれを抑制し得る。つまり、一方の電極が他方の電極に対して移動しようとしても、曲げ部30,31同士が重なっていることで、その移動を規制し得る。したがって、電極の積層ずれによる電池出力の低下を抑制できる。
Therefore, according to the present embodiment, the following effects can be obtained.
(1) The bending portions 30 and 31 provided in the positive electrode 19 and the negative electrode 20 overlap each other in the stacking direction, so that the stacking displacement between the positive electrode 19 and the negative electrode 20 is reduced when the electrode assembly 12 is accommodated in the case 11. Can be suppressed. That is, even if one electrode tries to move with respect to the other electrode, the movement can be regulated by the overlapping of the bent portions 30 and 31. Accordingly, it is possible to suppress a decrease in battery output due to electrode stacking deviation.

(2)また、電極組立体12をケース11に収容した時に限らず、正極電極19と負極電極20を積層する製造工程においても、曲げ部30,31同士が重なることで、積層ずれを抑制できる。したがって、正極電極19と負極電極20を積層する工程の作業性を向上させることができる。   (2) Further, not only when the electrode assembly 12 is accommodated in the case 11, but also in the manufacturing process of laminating the positive electrode 19 and the negative electrode 20, stacking deviation can be suppressed by the overlapping of the bent portions 30 and 31. . Therefore, the workability of the process of laminating the positive electrode 19 and the negative electrode 20 can be improved.

(3)曲げ部30,31は、複数有するとともに、電極の面上において重ならない位置に設けているので、電極の移動を確実に規制し、積層ずれを抑制できる。
(4)正極電極19に設けた曲げ部30の曲げ線L1の延設方向を異ならせるとともに、負極電極20に設けた曲げ部31の曲げ線L2の延設方向を異ならせていることで、電極の縦横方向への移動を規制することができる。
(3) Since there are a plurality of bending portions 30 and 31 and the bending portions 30 and 31 are provided at positions where they do not overlap on the surface of the electrode, the movement of the electrode can be reliably restricted and the stacking deviation can be suppressed.
(4) By changing the extending direction of the bending line L1 of the bending part 30 provided in the positive electrode 19 and by changing the extending direction of the bending line L2 of the bending part 31 provided in the negative electrode 20, The movement of the electrodes in the vertical and horizontal directions can be restricted.

(5)また、曲げ部30,31を、正極電極19及び負極電極20のそれぞれの四隅に設けているので、簡単な構成で、電極の移動を規制し、積層ずれを抑制できる。また、正極電極19と負極電極20を積層する工程も行い易くなる。   (5) Moreover, since the bending parts 30 and 31 are provided in each of the four corners of the positive electrode 19 and the negative electrode 20, the movement of the electrodes can be restricted and the stacking deviation can be suppressed with a simple configuration. In addition, the step of laminating the positive electrode 19 and the negative electrode 20 is facilitated.

(第2の実施形態)
以下、第2の実施形態を、図7及び図8にしたがって説明する。なお、以下に説明する実施形態において、既に説明した実施形態と同一構成については同一符号を付すなどして、その重複する説明を省略又は簡略する。
(Second Embodiment)
Hereinafter, a second embodiment will be described with reference to FIGS. Note that, in the embodiments described below, the same components as those in the embodiments described above are denoted by the same reference numerals, and redundant descriptions thereof are omitted or simplified.

図7及び図8に示すように、本実施形態の正極電極19は、その電極の面が波型に成形されている。つまり、正極電極19には、円弧状をなす複数の曲げ部35が図中に示す横方向Y1に並設されている。また、これらの曲げ部35は、何れも図中に示す縦方向Y2に延設されている。また、負極電極20には、正極電極19と同様に、複数の曲げ部36が設けられている。各曲げ部35,36は、同一の曲率で設けられている。また、各曲げ部35,36は、電極の面上において曲げ部35同士、及び曲げ部36同士がそれぞれ交差しないように設けられている。曲げ部35,36は、緩やかに湾曲している。   As shown in FIGS. 7 and 8, the surface of the positive electrode 19 of this embodiment is formed into a corrugated shape. That is, the positive electrode 19 has a plurality of arc-shaped bent portions 35 arranged in parallel in the horizontal direction Y1 shown in the drawing. Further, these bent portions 35 are all extended in the vertical direction Y2 shown in the drawing. In addition, the negative electrode 20 is provided with a plurality of bent portions 36, similarly to the positive electrode 19. Each bending part 35 and 36 is provided with the same curvature. Further, the bent portions 35 and 36 are provided on the electrode surface so that the bent portions 35 and the bent portions 36 do not intersect each other. The bent portions 35 and 36 are gently curved.

そして、必要枚数の正極電極19及び負極電極20を積層した電極組立体12は、曲げ部35,36同士が積層方向で重なった曲げ積層部H1が設けられた状態となる。電極組立体12は、正極電極19及び負極電極20が複数の曲げ部35,36を有することにより、複数の曲げ積層部H1が設けられる。そして、電極組立体12において複数の曲げ積層部H1は、曲げ積層部H1同士が重なっていない。また、一の曲げ積層部H1を構成する曲げ部35,36の延設方向と、他の曲げ積層部H1を構成する曲げ部35,36の延設方向とが異なっている。   Then, the electrode assembly 12 in which the required number of positive electrodes 19 and negative electrodes 20 are stacked is in a state in which a bent stacked portion H1 in which the bent portions 35 and 36 are overlapped in the stacking direction is provided. In the electrode assembly 12, the positive electrode 19 and the negative electrode 20 have a plurality of bent portions 35 and 36, whereby a plurality of bent laminated portions H1 are provided. In the electrode assembly 12, the plurality of bending laminated portions H1 are not overlapped with each other. Moreover, the extending direction of the bending parts 35 and 36 which comprise the one bending laminated part H1 differs from the extending direction of the bending parts 35 and 36 which comprise the other bending laminated part H1.

以下、本実施形態の作用を説明する。
図8に示すように、正極電極19と負極電極20を積層した際には、正極電極19の曲げ部35と負極電極20の曲げ部36が積層方向において重なり合う。したがって、例えば、負極電極20に正極電極19を積層する場合、正極電極19は、その曲げ部35が負極電極20の曲げ部36に重なり合うことで、電極自体の横方向への移動が規制される。例えば、正極電極19が横方向Y1に移動しようとした場合、正極電極19の曲げ部35は、当該曲げ部35に重なり合う負極電極20の曲げ部36に引っ掛かる。これにより、正極電極19は、曲げ部35,36同士の重なりにより、横方向Y1への移動が規制される。
Hereinafter, the operation of the present embodiment will be described.
As shown in FIG. 8, when the positive electrode 19 and the negative electrode 20 are stacked, the bent portion 35 of the positive electrode 19 and the bent portion 36 of the negative electrode 20 overlap in the stacking direction. Therefore, for example, when the positive electrode 19 is stacked on the negative electrode 20, the positive electrode 19 has its bent portion 35 overlapped with the bent portion 36 of the negative electrode 20, so that movement of the electrode itself in the lateral direction is restricted. . For example, when the positive electrode 19 is about to move in the lateral direction Y <b> 1, the bent portion 35 of the positive electrode 19 is caught by the bent portion 36 of the negative electrode 20 that overlaps the bent portion 35. Accordingly, the movement of the positive electrode 19 in the lateral direction Y1 is restricted by the overlapping of the bent portions 35 and 36.

一方、曲げ部35,36が積層方向で重なった曲げ積層部H1が設けられた状態の電極組立体12は、ケース11へ挿入する場合、その挿入時に電極組立体12の積層方向から荷重を受ける。このため、曲げ積層部H1を構成する各曲げ部35,36は、電極組立体12の収容時に受ける荷重の作用により、曲げ方向とは反対方向に戻る。これにより、各曲げ部35,36の曲げ状態が緩和される。つまり、各曲げ部35,36は、電極組立体12をケース11に収容した拘束状態において、電極組立体12をケース11の外に出した解放状態に比して曲率が小さくなる。具体的に言えば、円弧状の曲げ部35,36の曲げ状態が緩和されて、電極の面が平らな面となるように戻る。   On the other hand, when the electrode assembly 12 provided with the bending laminated portion H1 in which the bending portions 35 and 36 overlap in the laminating direction is inserted into the case 11, the electrode assembly 12 receives a load from the laminating direction of the electrode assembly 12 at the time of insertion. . For this reason, each bending part 35 and 36 which comprises the bending lamination | stacking part H1 returns to the direction opposite to a bending direction by the effect | action of the load received when the electrode assembly 12 is accommodated. Thereby, the bending state of each bending part 35 and 36 is relieved. That is, the bending portions 35 and 36 have a smaller curvature in the restrained state in which the electrode assembly 12 is accommodated in the case 11 than in the released state in which the electrode assembly 12 is moved out of the case 11. More specifically, the bending state of the arc-shaped bent portions 35 and 36 is relaxed, and the electrode surface returns to a flat surface.

そして、ケース11内に収容されている電極組立体12では、曲げ積層部H1を構成する各曲げ部35,36が曲げられた状態に戻ろうとする応力が働いている。このため、積層時における正極電極19の曲げ部35と負極電極20の曲げ部36が重なり合った状態が維持される。したがって、電極組立体12の収容後においても、例えば、正極電極19が負極電極20に対して移動しようとする場合、正極電極19の曲げ部35が負極電極20の曲げ部36に引っ掛かり、移動が規制される。なお、各曲げ部35,36は、第1の実施形態で説明したように、金属箔32から電極34を打ち抜く際に、打ち抜きと同時にプレス成形することで設けられる。   And in the electrode assembly 12 accommodated in the case 11, the stress which tries to return each bent part 35 and 36 which comprises the bending lamination | stacking part H1 to the bent state is acting. For this reason, the bending part 35 of the positive electrode 19 and the bending part 36 of the negative electrode 20 at the time of lamination | stacking are maintained. Therefore, even after the electrode assembly 12 is accommodated, for example, when the positive electrode 19 is about to move with respect to the negative electrode 20, the bent portion 35 of the positive electrode 19 is caught by the bent portion 36 of the negative electrode 20, and the movement is prevented. Be regulated. In addition, each bending part 35 and 36 is provided by press-molding simultaneously with stamping, when punching out the electrode 34 from the metal foil 32, as demonstrated in 1st Embodiment.

したがって、本実施形態によれば、第1の実施形態の効果(1)〜(3)と同様の効果を有する。なお、本実施形態において上記(1)〜(3)の効果は、正極電極19及び負極電極20に曲げ部35,36を設けることによって生じ得る。   Therefore, according to the present embodiment, the same effects as the effects (1) to (3) of the first embodiment are obtained. In the present embodiment, the effects (1) to (3) can be produced by providing the positive electrode 19 and the negative electrode 20 with the bent portions 35 and 36.

(第3の実施形態)
以下、第3の実施形態を、図9及び図10にしたがって説明する。
図9及び図10に示すように、本実施形態の正極電極19には、正極電極19と負極電極20の積層方向において相反する方向(図中の曲げ方向X1と曲げ方向X2)に曲げられる2つの曲げ部37,38が設けられている。この曲げ部37,38によって正極電極19の面上には、折り目となる曲げ線L3,L4が位置する。また、曲げ部37,38は、正極電極19の面上において曲げ部37,38同士が重ならないように設けられている。本実施形態では、曲げ部37が積層方向の一方に曲げられる第1曲げ部となり、曲げ部38が積層方向の他方に曲げられる第2曲げ部となる。
(Third embodiment)
Hereinafter, the third embodiment will be described with reference to FIGS. 9 and 10.
As shown in FIGS. 9 and 10, the positive electrode 19 of this embodiment is bent in directions opposite to each other in the stacking direction of the positive electrode 19 and the negative electrode 20 (bending direction X1 and bending direction X2 in the drawing). Two bent portions 37 and 38 are provided. Bending lines L3 and L4 serving as folds are located on the surface of the positive electrode 19 by the bent portions 37 and 38. The bent portions 37 and 38 are provided on the surface of the positive electrode 19 so that the bent portions 37 and 38 do not overlap each other. In the present embodiment, the bent portion 37 is a first bent portion that is bent in one of the stacking directions, and the bent portion 38 is a second bent portion that is bent in the other of the stacking directions.

また、曲げ部37,38は、曲げ線L3と曲げ線L4が正極電極19の面上において交差しないように設けられている。そして、各曲げ線L3,L4は、その延設方向が異なっている。このため、曲げ線L3,L4は、正極電極19の面上においては交差しないが、図中に一点鎖線で示すように正極電極19の面の外に延長させると、その面の外において交差する。また、曲げ部37,38は、各曲げ線L3,L4が正極電極19において対向する2辺を跨ぐように設けられている。また、各曲げ部37,38は、曲げ角度βで、緩やかに湾曲するように曲げられている。曲げ角度βは、正極電極19を曲げ方向X1,X2に曲げた時の曲げ量を示す。   The bending portions 37 and 38 are provided so that the bending line L3 and the bending line L4 do not intersect on the surface of the positive electrode 19. And each bending line L3, L4 differs in the extending direction. For this reason, the bending lines L3 and L4 do not intersect on the surface of the positive electrode 19, but when they extend outside the surface of the positive electrode 19 as shown by a dashed line in the figure, they intersect outside the surface. . Further, the bending portions 37 and 38 are provided so that the bending lines L3 and L4 straddle two sides facing each other in the positive electrode 19. Each of the bent portions 37 and 38 is bent so as to be gently bent at a bending angle β. The bending angle β indicates the amount of bending when the positive electrode 19 is bent in the bending directions X1 and X2.

また、負極電極20は、正極電極19と同様に、正極電極19と負極電極20の積層方向において相反する方向に曲げられる2つの曲げ部39,40が設けられている。この曲げ部39,40によって負極電極20の面上には、折り目となる曲げ線が位置する。これらの曲げ部39,40は、正極電極19の曲げ部37,38と同様に、負極電極20の面上において曲げ部39,40同士が重ならないように設けられている。本実施形態では、曲げ部39が積層方向の一方に曲げられる第1曲げ部となり、曲げ部40が積層方向の他方に曲げられる第2曲げ部となる。また、曲げ部39,40は、各曲げ線が負極電極20の面上において交差しないように設けられているとともに、各曲げ線は、その延設方向が異なっている。なお、曲げ部39,40は、正極電極19を積層した時に各曲げ線が、正極電極19の曲げ部37,38の曲げ線L3,L4と重なり合うように設けられている。   Similarly to the positive electrode 19, the negative electrode 20 is provided with two bent portions 39 and 40 that are bent in opposite directions in the stacking direction of the positive electrode 19 and the negative electrode 20. A bend line serving as a crease is positioned on the surface of the negative electrode 20 by the bent portions 39 and 40. Similar to the bent portions 37 and 38 of the positive electrode 19, these bent portions 39 and 40 are provided so that the bent portions 39 and 40 do not overlap each other on the surface of the negative electrode 20. In the present embodiment, the bent portion 39 is a first bent portion that is bent in one of the stacking directions, and the bent portion 40 is a second bent portion that is bent in the other of the stacking directions. The bending portions 39 and 40 are provided so that the bending lines do not intersect on the surface of the negative electrode 20, and the bending directions of the bending lines are different. The bending portions 39 and 40 are provided so that the bending lines overlap the bending lines L3 and L4 of the bending portions 37 and 38 of the positive electrode 19 when the positive electrode 19 is laminated.

そして、必要枚数の正極電極19及び負極電極20を積層した電極組立体12は、曲げ部37と曲げ部39が重なり合うことで、第1曲げ部となる曲げ部37,39同士が積層方向で重なった第1曲げ積層部H2を有する。また、電極組立体12は、第2曲げ部となる曲げ部38,40が重なり合うことで、第2曲げ部となる曲げ部38,40同士が積層方向で重なった第2曲げ積層部H3を有する。そして、電極組立体12では、第1,第2曲げ積層部H2,H3同士が重なっていない。また、第1曲げ積層部H2を構成する曲げ部37,39の延設方向と、第2曲げ積層部H3を構成する曲げ部38,40の延設方向とが異なっている。   In the electrode assembly 12 in which the required number of positive electrodes 19 and negative electrodes 20 are laminated, the bent portions 37 and 39 are overlapped with each other in the stacking direction because the bent portions 37 and 39 are overlapped. The first bent laminated portion H2. Moreover, the electrode assembly 12 has the 2nd bending laminated part H3 where the bending parts 38 and 40 used as a 2nd bending part overlap in the lamination direction because the bending parts 38 and 40 used as a 2nd bending part overlap. . In the electrode assembly 12, the first and second bent laminated portions H2 and H3 do not overlap each other. Moreover, the extending direction of the bending parts 37 and 39 which comprise the 1st bending laminated part H2 and the extending direction of the bending parts 38 and 40 which comprise the 2nd bending laminated part H3 differ.

以下、本実施形態の作用を説明する。
図10に示すように、正極電極19と負極電極20を積層した際には、正極電極19の曲げ部37,38と負極電極20の曲げ部39,40が積層方向においてそれぞれ重なり合う。したがって、例えば、負極電極20に正極電極19を積層する場合、正極電極19は、その曲げ部37,38が負極電極20の曲げ部39,40にそれぞれ重なり合うことで、電極自体の縦横方向への移動が規制される。例えば、正極電極19が横方向Y1に移動しようとした場合、正極電極19の曲げ部37は、当該曲げ部37に重なり合う負極電極20の曲げ部39に引っ掛かる一方、正極電極19の曲げ部38は、当該曲げ部38に重なり合う負極電極20の曲げ部40に引っ掛かる。また、例えば、正極電極19が縦方向Y2に移動しようとした場合、正極電極19の曲げ部37は、当該曲げ部37に重なり合う負極電極20の曲げ部39に引っ掛かる一方、正極電極19の曲げ部38は、当該曲げ部38に重なり合う負極電極20の曲げ部40に引っ掛かる。これにより、正極電極19は、曲げ部37,38と負極電極20の曲げ部39,40との重なりにより、横方向Y1及び縦方向Y2への移動が規制される。
Hereinafter, the operation of the present embodiment will be described.
As shown in FIG. 10, when the positive electrode 19 and the negative electrode 20 are stacked, the bent portions 37 and 38 of the positive electrode 19 and the bent portions 39 and 40 of the negative electrode 20 overlap in the stacking direction. Therefore, for example, when the positive electrode 19 is laminated on the negative electrode 20, the positive electrode 19 has its bent portions 37 and 38 overlapped with the bent portions 39 and 40 of the negative electrode 20, respectively. Movement is restricted. For example, when the positive electrode 19 attempts to move in the lateral direction Y1, the bent portion 37 of the positive electrode 19 is caught by the bent portion 39 of the negative electrode 20 overlapping the bent portion 37, while the bent portion 38 of the positive electrode 19 is Then, it is caught by the bent portion 40 of the negative electrode 20 overlapping the bent portion 38. Further, for example, when the positive electrode 19 is about to move in the longitudinal direction Y2, the bent portion 37 of the positive electrode 19 is caught by the bent portion 39 of the negative electrode 20 overlapping the bent portion 37, while the bent portion of the positive electrode 19 is 38 is caught by the bent portion 40 of the negative electrode 20 overlapping the bent portion 38. Accordingly, the movement of the positive electrode 19 in the horizontal direction Y1 and the vertical direction Y2 is restricted by the overlapping of the bent portions 37 and 38 and the bent portions 39 and 40 of the negative electrode 20.

一方、曲げ部37,39が積層方向で重なった第1曲げ積層部H2、及び曲げ部38,40が積層方向で重なった第2曲げ積層部H3が設けられた状態の電極組立体12は、ケース11へ挿入する場合、その挿入時に電極組立体12の積層方向から荷重を受ける。このため、第1曲げ積層部H2を構成する曲げ部37,39、及び第2曲げ積層部H3を構成する曲げ部38,40は、電極組立体12の収容時に受ける荷重の作用により、曲げ方向X1,X2とは反対方向に戻る。これにより、各曲げ部37〜40の曲げ状態が緩和される。つまり、各曲げ部37〜40は、電極組立体12をケース11に収容した拘束状態において、電極組立体12をケース11の外に出した解放状態に比して曲げ角度βが小さくなる。具体的に言えば、曲げ角度βが「0度」に近い状態に戻る。なお、曲げ角度が「0度」の状態とは、曲げ部37〜40が曲げられていない電極の面と平らな面を形成している状態に戻ることである。   On the other hand, the electrode assembly 12 in a state where the first bent laminated portion H2 in which the bent portions 37 and 39 overlap in the stacking direction and the second bent stacked portion H3 in which the bent portions 38 and 40 overlap in the stacking direction are provided. When inserted into the case 11, a load is applied from the stacking direction of the electrode assembly 12 at the time of insertion. Therefore, the bending portions 37 and 39 constituting the first bending laminated portion H2 and the bending portions 38 and 40 constituting the second bending laminated portion H3 are bent in the bending direction by the action of the load received when the electrode assembly 12 is accommodated. It returns in the opposite direction to X1 and X2. Thereby, the bending state of each bending part 37-40 is relieve | moderated. In other words, each of the bent portions 37 to 40 has a smaller bending angle β in a restrained state where the electrode assembly 12 is accommodated in the case 11 than in a released state where the electrode assembly 12 is moved out of the case 11. Specifically, the bending angle β returns to a state close to “0 degree”. The state where the bending angle is “0 degree” means that the bending portions 37 to 40 return to a state where they form an unbent electrode surface and a flat surface.

そして、ケース11内に収容されている電極組立体12では、第1曲げ積層部H2、及び第2曲げ積層部H3を構成する各曲げ部37〜40が曲げられた状態に戻ろうとする応力が働いている。このため、積層時における正極電極19の曲げ部37,38と負極電極20の曲げ部39,40が重なり合った状態が維持される。したがって、電極組立体12の収容後においても、例えば、正極電極19が負極電極20に対して移動しようとする場合、正極電極19の曲げ部37,38が負極電極20の曲げ部39,40に引っ掛かり、移動が規制される。なお、各曲げ部37〜40は、第1の実施形態で説明したように、金属箔32から電極34を打ち抜く際に、打ち抜きと同時にプレス成形することで設けられる。   And in the electrode assembly 12 accommodated in the case 11, the stress which is going to return to the state by which each bending part 37-40 which comprises the 1st bending laminated part H2 and the 2nd bending laminated part H3 was bent. is working. For this reason, the state where the bent portions 37 and 38 of the positive electrode 19 and the bent portions 39 and 40 of the negative electrode 20 overlap each other during the lamination is maintained. Therefore, even after the electrode assembly 12 is accommodated, for example, when the positive electrode 19 is about to move with respect to the negative electrode 20, the bent portions 37 and 38 of the positive electrode 19 become bent portions 39 and 40 of the negative electrode 20. Catch and movement are restricted. In addition, each bending part 37-40 is provided by press-molding simultaneously with punching, when punching out the electrode 34 from the metal foil 32, as demonstrated in 1st Embodiment.

したがって、本実施形態によれば、第1の実施形態の効果(1)〜(4)に加えて、以下に示す効果を得ることができる。なお、本実施形態において上記(1)〜(4)の効果は、正極電極19及び負極電極20に曲げ部37〜40を設けることによって生じ得る。   Therefore, according to this embodiment, in addition to the effects (1) to (4) of the first embodiment, the following effects can be obtained. In the present embodiment, the effects (1) to (4) can be obtained by providing the positive electrode 19 and the negative electrode 20 with the bent portions 37 to 40.

(6)積層方向に相反する方向に曲げられる曲げ部37〜40を設けることで、簡単な構成で、電極の移動を規制し、積層ずれを抑制し得る。また、正極電極19と負極電極20を積層する工程も行い易くなる。   (6) By providing the bending portions 37 to 40 that are bent in the direction opposite to the stacking direction, the movement of the electrodes can be restricted and the stacking deviation can be suppressed with a simple configuration. In addition, the step of laminating the positive electrode 19 and the negative electrode 20 is facilitated.

なお、上記実施形態は以下のように変更してもよい。
○ 図11に示すように、正極電極19と負極電極20の大きさが異なる場合は、次に説明するように正極電極19と負極電極20のそれぞれに曲げ部30,31を設ける。つまり、正極電極19と負極電極20を積層した時に、負極電極20の曲げ部31の折り目となる曲げ線L2と正極電極19の曲げ部30の折り目となる曲げ線L1とが積層方向で重なるように曲げ部30,31を設ける。この場合は、図11に示すように、正極電極19の曲げ部30の面積と負極電極20の曲げ部31の面積は異なる。
In addition, you may change the said embodiment as follows.
As shown in FIG. 11, when the sizes of the positive electrode 19 and the negative electrode 20 are different, the bent portions 30 and 31 are provided in the positive electrode 19 and the negative electrode 20, respectively, as described below. That is, when the positive electrode 19 and the negative electrode 20 are stacked, the bending line L2 that becomes the fold of the bending portion 31 of the negative electrode 20 and the bending line L1 that becomes the fold of the bending portion 30 of the positive electrode 19 overlap in the stacking direction. Bending portions 30 and 31 are provided. In this case, as shown in FIG. 11, the area of the bent portion 30 of the positive electrode 19 and the area of the bent portion 31 of the negative electrode 20 are different.

○ 各曲げ部30,31,37〜40の曲げ角度や、曲げ部35,36の曲率は、適宜変更することができる。
○ 各曲げ部30,31,35〜40は、電極の打ち抜き後、別工程で設けても良い。
O The bending angle of each bending part 30,31,37-40 and the curvature of the bending parts 35 and 36 can be changed suitably.
O Each bending part 30, 31, 35-40 may be provided in a separate process after punching out the electrodes.

○ 正極電極19と負極電極20の間に介在されるセパレータ21については、曲げ部30,31,35〜40を設けても良いし、設けなくても良い。詳述すると、セパレータ21の材質、及び電極組立体12を拘束する時の圧力によっては、セパレータ21に曲げ部が形成される場合と形成されない場合の両方があり得る。また、拘束状態から解放状態に戻した時にも、曲げ部が緩和されるが、形成されたままの場合と曲げ部が完全に消滅されている場合の両方があり得る。   O About the separator 21 interposed between the positive electrode 19 and the negative electrode 20, the bending parts 30, 31, 35-40 may be provided, and it is not necessary to provide. More specifically, depending on the material of the separator 21 and the pressure at which the electrode assembly 12 is restrained, there may be a case where a bent portion is formed on the separator 21 and a case where a bent portion is not formed. Also, when the bent state is returned from the constrained state, the bent portion is relaxed, but there may be both a case where the bent portion is formed and a case where the bent portion is completely extinguished.

○ 正極電極19及び負極電極20は、長方形状でも良いし、正方形状でも良い。
○ 二次電池10は、車両として自動車に搭載しても良いし、産業用車両に搭載しても良い。また、定置用の蓄電装置に適用しても良い。
The positive electrode 19 and the negative electrode 20 may be rectangular or square.
(Circle) the secondary battery 10 may be mounted in a motor vehicle as a vehicle, and may be mounted in an industrial vehicle. Further, the present invention may be applied to a stationary power storage device.

○ 本実施形態の構成を、電気二重層キャパシタ等の他の蓄電装置に適用しても良い。
○ 二次電池10は、リチウムイオン二次電池に限らず、他の二次電池であっても良い。要は、正極活物質層と負極活物質層との間をイオンが移動するとともに電荷の授受を行うものであれば良い。
The configuration of the present embodiment may be applied to other power storage devices such as electric double layer capacitors.
The secondary battery 10 is not limited to a lithium ion secondary battery, and may be another secondary battery. In short, any ion may be used as long as ions move between the positive electrode active material layer and the negative electrode active material layer and transfer charge.

○ 電極組立体12をケース11に収容する際、電極組立体12をプレス成形するなどして、曲げ部30,31,35〜40を平らな状態に戻しても良い。
○ 第2の実施形態において、電極の面の一部を波型に成形し、その一部に曲げ部35,36を設けても良い。また、曲げ部35,36は、縦方向Y2に並設させても良い。また、横方向Y1に並設される曲げ部35,36と、縦方向Y2に並設される曲げ部35,36を混在させても良い。こうすることで、電極の縦横方向への移動を規制することができる。
When the electrode assembly 12 is accommodated in the case 11, the bent portions 30, 31, 35 to 40 may be returned to a flat state by pressing the electrode assembly 12 or the like.
In the second embodiment, a part of the electrode surface may be formed into a corrugated shape, and the bent portions 35 and 36 may be provided in a part thereof. Further, the bent portions 35 and 36 may be juxtaposed in the vertical direction Y2. Moreover, you may mix the bending parts 35 and 36 juxtaposed in the horizontal direction Y1, and the bending parts 35 and 36 juxtaposed in the vertical direction Y2. By doing so, the movement of the electrodes in the vertical and horizontal directions can be restricted.

10…二次電池、11…ケース、12…電極組立体、19…正極電極、20…負極電極、21…セパレータ、30,31,35〜40…曲げ部、L1〜L4…曲げ線、α,β…曲げ角度、H1…曲げ積層部、H2…第1曲げ積層部、H3…第2曲げ積層部。   DESCRIPTION OF SYMBOLS 10 ... Secondary battery, 11 ... Case, 12 ... Electrode assembly, 19 ... Positive electrode, 20 ... Negative electrode, 21 ... Separator, 30, 31, 35-40 ... Bending part, L1-L4 ... Bending line, (alpha), β: bending angle, H1: bending laminated portion, H2: first bending laminated portion, H3: second bending laminated portion.

Claims (6)

正極電極と負極電極との間にセパレータを介在させてこれらを積層した電極組立体と、前記電極組立体を収容するケースと、を備えた蓄電装置において、
前記正極電極と前記負極電極は、それぞれの面上で前記電極組立体の積層方向に曲げられた曲げ部を有し、
前記電極組立体には、前記曲げ部同士が前記電極組立体の積層方向で重なった曲げ積層部を有し、
前記曲げ部のそれぞれは、前記電極組立体を前記ケースに収容した拘束状態において、前記電極組立体を前記ケース外に出した解放状態に比して曲率又は曲げ角度が小さくなることを特徴とする蓄電装置。
In a power storage device comprising: an electrode assembly in which a separator is interposed between a positive electrode and a negative electrode, and a case housing the electrode assembly;
The positive electrode and the negative electrode each have a bent portion bent in the stacking direction of the electrode assembly on each surface;
The electrode assembly has a bent laminated portion in which the bent portions overlap each other in the lamination direction of the electrode assembly,
Each of the bent portions has a smaller curvature or bending angle in a restrained state in which the electrode assembly is accommodated in the case as compared with a released state in which the electrode assembly is taken out of the case. Power storage device.
前記電極組立体は、前記曲げ積層部を複数有し、前記曲げ積層部同士が重ならない請求項1に記載の蓄電装置。   The power storage device according to claim 1, wherein the electrode assembly includes a plurality of the bent laminated portions, and the bent laminated portions do not overlap each other. 一の前記曲げ積層部を構成する前記曲げ部の延設方向と、他の前記曲げ積層部を構成する前記曲げ部との延設方向とが異なっている請求項2に記載の蓄電装置。   The power storage device according to claim 2, wherein an extending direction of the bent portion constituting one bent laminated portion is different from an extending direction of the bent portion constituting another bent laminated portion. 前記曲げ部は、前記正極電極、及び前記負極電極における隣り合う2辺を通り、かつ少なくとも4つ有する請求項3に記載の蓄電装置。   4. The power storage device according to claim 3, wherein the bent portion passes through two adjacent sides of the positive electrode and the negative electrode and has at least four. 5. 前記曲げ部は、前記積層方向の一方に曲げられる第1曲げ部と前記積層方向の他方に曲げられる第2曲げ部とを含み、
前記曲げ積層部は、前記第1曲げ部同士により構成された第1曲げ積層部と、前記第2曲げ部同士により構成された第2曲げ積層部とを含む請求項2又は請求項3に記載の蓄電装置。
The bent portion includes a first bent portion bent in one of the stacking directions and a second bent portion bent in the other of the stacking directions,
The said bending lamination | stacking part contains the 1st bending lamination | stacking part comprised by said 1st bending parts, and the 2nd bending lamination | stacking part comprised by said 2nd bending parts. Power storage device.
前記蓄電装置は、二次電池である請求項1〜請求項5のうち何れか一項に記載の蓄電装置。   The power storage device according to any one of claims 1 to 5, wherein the power storage device is a secondary battery.
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