JP2014071062A - Method and system for supporting design of radiation inspection apparatus - Google Patents

Method and system for supporting design of radiation inspection apparatus Download PDF

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JP2014071062A
JP2014071062A JP2012219230A JP2012219230A JP2014071062A JP 2014071062 A JP2014071062 A JP 2014071062A JP 2012219230 A JP2012219230 A JP 2012219230A JP 2012219230 A JP2012219230 A JP 2012219230A JP 2014071062 A JP2014071062 A JP 2014071062A
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radiation
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JP6001405B2 (en
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Takayuki Kimijima
隆之 君島
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Toshiba Corp
Canon Electron Tubes and Devices Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a method and system for supporting design of an X-ray inspection apparatus, capable of advancing the due date of design of the X-ray inspection apparatus, improving the apparatus quality and responding to various needs.SOLUTION: A method for supporting design of an X-ray inspection apparatus 11 supports design of the X-ray inspection apparatus 11 including a camera 26. Each of specifications required for plural functions of the camera 26 is set on the basis of performance required for the X-ray inspection apparatus 11. A list including at least each function of the camera 26, a specification required for each function and an evaluation condition for the specification is created and presented to a designer.

Description

本発明の実施形態は、機能部品を備えた放射線検査装置の設計を支援する放射線検査装置の設計支援方法および放射線検査装置の設計支援システムに関する。   FIELD Embodiments described herein relate generally to a radiation inspection apparatus design support method and a radiation inspection apparatus design support system that support the design of a radiation inspection apparatus including functional parts.

従来、放射線検査装置としてのX線検査装置は、例えば医療用や非破壊検査などに用いられており、被検査物に対してX線管からX線を照射し、この被検査物を透過したX線像をX線イメージ管により可視光像に変換し、この可視光像をカメラなどの撮像系を用いてモニタあるいはパーソナルコンピュータなどの映像または処理系統に取り込んで、モニタリング、あるいは処理、検査、診断などを行う。X線イメージ管では、入力面に入射したX線を入力の光電面にて電子に変換し、この電子を、途中に位置し高圧電源が供給される集束電極により加速集束して、入力面で可視光像の結像を行っている。   Conventionally, an X-ray inspection apparatus as a radiation inspection apparatus has been used, for example, for medical use or non-destructive inspection. The X-ray tube is irradiated with X-rays from the X-ray tube to the inspection object and transmitted through the inspection object. An X-ray image is converted into a visible light image by an X-ray image tube, and this visible light image is captured in a video or processing system such as a monitor or a personal computer using an imaging system such as a camera, and monitoring, processing, inspection, Make a diagnosis. In the X-ray image tube, X-rays incident on the input surface are converted into electrons on the input photocathode, and the electrons are accelerated and focused by a focusing electrode located in the middle and supplied with a high-voltage power source. A visible light image is formed.

特開2007−192574号公報JP 2007-192574 A

しかしながら、上述のX線検査装置の場合、カメラとしては、一般にCCD素子を備えたカメラが用いられる。X線イメージ管では、医療用あるいは工業用のカメラを用いるものの、特に医療用のカメラは要求される機能が多く、また、IEC規格をはじめとする各種法規および法令の要求事項も満足しなければならない。   However, in the case of the above-described X-ray inspection apparatus, a camera having a CCD element is generally used as the camera. Although X-ray image tubes use medical or industrial cameras, medical cameras in particular have many required functions, and various statutory regulations such as IEC standards and legal requirements must be satisfied. Don't be.

一般にカメラとして映像を作成する際の最重要部となるCCDは、映像を作り出すためのデータおよびアルゴリズムが素子毎に提供されているものの、工業用の非破壊検査、あるいは医療用の診断あるいは治療に用いるための画像品質(面品位)を得るには、このようなデータおよびアルゴリズムのみでは不十分である。そのため、画像処理あるいはノイズ処理などを盛り込んでいく必要があった。   In general, a CCD, which is the most important part when creating an image as a camera, provides data and algorithms for creating an image for each element, but for industrial non-destructive inspection or medical diagnosis or treatment. Such data and algorithms alone are insufficient to obtain image quality (surface quality) for use. Therefore, it is necessary to incorporate image processing or noise processing.

一方、特に医療用途では、例えば自動輝度制御(Automatic Brightness Control : ABC)、あるいは自動露出制御(Automatic Exposure Control : AEC)などのX線照射条件の制御に関する信号もカメラから出力され、これらの機能の信頼性は非常に重要視される。   On the other hand, especially in medical applications, signals related to control of X-ray irradiation conditions such as Automatic Brightness Control (ABC) or Automatic Exposure Control (AEC) are also output from the camera. Reliability is very important.

従来の場合では、これらの仕様が漠然と提示されることが一般的であり、そのため、開発と評価との間を行き来するケースが多くなり、短納期化や高品質化を妨げることがあった。   In the conventional case, it is common that these specifications are presented vaguely. For this reason, there are many cases of going back and forth between development and evaluation, which may hinder short delivery and high quality.

また、これらの機能はカメラメーカーのノウハウに任されていた部分が多く、仕様の曖昧さもあって、カメラメーカー任せとなりやすく、市場のニーズと必ずしも合致しきれていたとは言えない。このようなカメラの仕様と市場のニーズとのずれは、装置側での調整により対応する必要があった。   In addition, many of these functions were left to the camera manufacturer's know-how, and there were vague specifications, making it easier to leave it to the camera manufacturer, and it could not be said that it was not always meeting market needs. Such a difference between the camera specifications and the market needs has to be dealt with by adjustment on the device side.

本発明は、このような点に鑑みなされたもので、放射線検査装置の設計納期の短縮、品質の向上、および、多様なニーズへの対応が可能な放射線検査装置の設計支援方法および放射線検査装置の設計支援システムを提供することを目的とする。   The present invention has been made in view of the above points. A design support method and a radiation inspection apparatus for a radiation inspection apparatus capable of shortening the design delivery time, improving the quality of the radiation inspection apparatus, and responding to various needs. The purpose is to provide a design support system.

実施形態の放射線検査装置の設計支援方法は、機能部品を備えた放射線検査装置の設計を支援する放射線検査装置の設計支援方法である。そして、放射線検査装置の要求される性能に基づいて機能部品の複数の機能に要求される仕様をそれぞれ設定する。さらに、機能部品の各機能、それらに要求される仕様およびこれら仕様のそれぞれの評価条件を少なくとも含むリストを作成して設計者に提示する。   The design support method of the radiation inspection apparatus according to the embodiment is a design support method of the radiation inspection apparatus that supports the design of the radiation inspection apparatus including the functional parts. Then, specifications required for a plurality of functions of the functional parts are set based on the required performance of the radiation inspection apparatus. Furthermore, a list including at least each function of the functional parts, specifications required for them, and evaluation conditions for each of these specifications is created and presented to the designer.

一実施形態の放射線検査装置の設計支援方法により設計する放射線検査装置を模式的に示す説明図である。It is explanatory drawing which shows typically the radiation inspection apparatus designed with the design assistance method of the radiation inspection apparatus of one Embodiment. 同上放射線検査装置の設計支援方法により作成されたリストの一例を示す表である。It is a table | surface which shows an example of the list produced by the design support method of a radiation inspection apparatus same as the above.

以下、一実施形態の構成を、図面を参照して説明する。   The configuration of one embodiment will be described below with reference to the drawings.

図1に示すように、放射線検査装置としてのX線検査装置11は、人間、あるいは物体などの被検査物12を検査するものである。そして、このX線検査装置11は、被検査物12に対してX線をパルス照射するX線発生手段13、このX線発生手段13からパルス照射した被検査物12のX線像に対応した画像を検出する撮影ユニット14、この撮影ユニット14により検出した画像を取り込む画像取込部を有するパーソナルコンピュータ16、および、このパーソナルコンピュータ16に接続されて画像などを表示する出力手段としての表示手段であるモニタ17などを備えている。   As shown in FIG. 1, an X-ray inspection apparatus 11 as a radiation inspection apparatus inspects an object 12 such as a person or an object. The X-ray inspection apparatus 11 corresponds to the X-ray generation means 13 for irradiating the inspection object 12 with X-ray pulses, and the X-ray image of the inspection object 12 irradiated with pulses from the X-ray generation means 13. A photographing unit 14 for detecting an image; a personal computer 16 having an image capturing unit for capturing an image detected by the photographing unit 14; and a display means connected to the personal computer 16 to display an image or the like. A monitor 17 is provided.

X線発生手段13は、X線を発生するX線管を有するX線発生部21、および、このX線発生部21を制御して所定のタイミングでX線をパルス照射させるX線制御部22を備えている。そして、このX線制御部22は、パーソナルコンピュータ16側からのX線照射信号により、X線制御部22がX線発生部21によってX線をパルス照射するようになっている。   The X-ray generation means 13 includes an X-ray generation unit 21 having an X-ray tube that generates X-rays, and an X-ray control unit 22 that controls the X-ray generation unit 21 to irradiate X-rays at a predetermined timing. It has. The X-ray control unit 22 is configured so that the X-ray control unit 22 irradiates the X-ray pulse by the X-ray generation unit 21 in accordance with an X-ray irradiation signal from the personal computer 16 side.

また、撮影ユニット14は、被検査物12を透過したX線像を可視光像に変換するX線イメージ管25、および、このX線イメージ管25によって変換された可視光像を撮影する例えば機能部品としてのCCDカメラなどのカメラ手段であるカメラ26を有している。   The imaging unit 14 also functions as an X-ray image tube 25 that converts an X-ray image transmitted through the inspection object 12 into a visible light image, and a visible light image converted by the X-ray image tube 25, for example. The camera 26 is a camera means such as a CCD camera as a part.

X線イメージ管25は、入射するX線を電子に変換して出力する入力面、およびこの入力面から出力されて集束電極により加速集束された電子を可視光像に変換する出力面を有し、出力面には電子を可視光像に変換する出力蛍光体が用いられている。また、このX線イメージ管25の外部には、高電圧電源28が配置されている。そして、X線イメージ管25は、パーソナルコンピュータ16側からの加速電圧制御信号で高電圧電源28から集束電極に供給された駆動電源である加速電圧の値を調整し、この加速電圧の値によって可視光像の輝度の自動的な調整を可能としている。   The X-ray image tube 25 has an input surface that converts incident X-rays into electrons and outputs them, and an output surface that converts electrons output from the input surfaces and accelerated and focused by the focusing electrode into a visible light image. An output phosphor that converts electrons into a visible light image is used on the output surface. A high voltage power supply 28 is disposed outside the X-ray image tube 25. The X-ray image tube 25 adjusts the value of the acceleration voltage, which is the driving power supplied from the high voltage power supply 28 to the focusing electrode, with the acceleration voltage control signal from the personal computer 16 side, and is visible by this acceleration voltage value. The brightness of the light image can be automatically adjusted.

また、カメラ26は、図示しないが、レンズおよび絞りを含む光学系、CCDなどの撮像素子を備えている。絞りは、一般的な電動絞り調整機構に電圧を印加することで開度を調整でき、開けすぎると画像の周辺部解像度が低下する。そして、カメラ26は、パーソナルコンピュータ16側からの絞り制御信号で絞りの開度の自動的な調整を可能としている。   Although not shown, the camera 26 includes an optical system including a lens and a diaphragm, and an imaging device such as a CCD. The aperture can be adjusted by applying a voltage to a general electric aperture adjusting mechanism, and if the aperture is opened too much, the resolution of the peripheral portion of the image is lowered. The camera 26 can automatically adjust the aperture of the aperture with an aperture control signal from the personal computer 16 side.

また、パーソナルコンピュータ16の画像取込部は、例えば汎用のキャプチャーボードなどが用いられる。そして、このパーソナルコンピュータ16は、X線発生手段13にX線照射信号を出力してこのX線発生手段13からX線をパルス照射させ、撮影ユニット14でX線像に応じた画像を撮影させ、画像取込部にビデオ信号を出力してこの画像取込部で画像を取り込ませるパルス撮影機能、および、モニタ17で表示するビデオ信号を入力して画像の輝度情報を取得する機能を有するとともに、X線イメージ管25の加速電圧およびカメラ26の絞りの開度を調整可能とし、モニタ17で出力する画像の輝度情報を取得して輝度の過不足を判定し、輝度不足の場合にX線イメージ管25の加速電圧の上昇を主体に調整し、輝度過剰の場合にカメラ26の絞りの開度の縮小を主体に調整する機能を有している。より具体的には、モニタ17で出力する画像の輝度情報を取得して輝度の過不足を判定し、輝度不足の場合にX線イメージ管25の加速電圧の上昇、カメラ26の絞りの開度の拡大の順序で調整し、輝度過剰の場合にカメラ26の絞りの開度の縮小、X線イメージ管25の加速電圧の下降の順序で調整する機能を有している。   In addition, for example, a general-purpose capture board is used as the image capturing unit of the personal computer 16. The personal computer 16 outputs an X-ray irradiation signal to the X-ray generation means 13 and causes the X-ray generation means 13 to pulse-irradiate the X-rays so that an image corresponding to the X-ray image is taken by the imaging unit 14. A pulse shooting function that outputs a video signal to the image capturing unit and captures an image by the image capturing unit; and a function that acquires the luminance information of the image by inputting the video signal to be displayed on the monitor 17 The acceleration voltage of the X-ray image tube 25 and the aperture of the camera 26 can be adjusted, the luminance information of the image output from the monitor 17 is acquired to determine whether the luminance is excessive or insufficient. It has a function of adjusting mainly the increase in the acceleration voltage of the image tube 25 and adjusting mainly the reduction of the aperture of the camera 26 when the luminance is excessive. More specifically, the luminance information of the image output on the monitor 17 is acquired to determine whether the luminance is excessive or insufficient. When the luminance is insufficient, the acceleration voltage of the X-ray image tube 25 increases, the aperture of the camera 26 opens. And the function of adjusting in the order of decreasing the aperture of the camera 26 and decreasing the acceleration voltage of the X-ray image tube 25 when the luminance is excessive.

次に、上記X線検査装置11の設計支援方法を説明する。   Next, a design support method for the X-ray inspection apparatus 11 will be described.

X線検査装置11については、例えば人間などの被検査物12に対して医療検査などを行う場合、あるいは物体などの被検査物12に対して非破壊検査などを行う場合などに応じて、必要とされる性能、および、実施用を想定して要求される信頼性が異なる。そこで、X線検査装置11の設計支援者となる評価者は、まず、X線検査装置11の用途に対応して要求される性能に基づいて、機能部品、本実施形態ではカメラ26の複数の機能に要求される仕様を設定する。具体的に、カメラ26の場合には、例えば撮像能力、すなわち有効画素数や解像度などの機能、および静特性、例えば空間周波数、感度特性、S/N比、ダイナミックレンジ、および画像品質すなわち面品位などの機能にそれぞれ所定の仕様が必要となる。さらに、X線検査装置11を医療用として用いる場合には、各種法規および法令などの要求事項を満足しなければならないので、これら法規および法令などについても機能として設定する。   The X-ray inspection apparatus 11 is necessary depending on, for example, when performing a medical inspection on the inspection object 12 such as a human or when performing a nondestructive inspection on the inspection object 12 such as an object. The required performance and the reliability required for implementation are different. Therefore, an evaluator who is a design supporter of the X-ray inspection apparatus 11 first has a plurality of functional components, that is, a plurality of cameras 26 in this embodiment, based on the performance required for the use of the X-ray inspection apparatus 11. Set the specifications required for the function. Specifically, in the case of the camera 26, for example, imaging capability, that is, functions such as the number of effective pixels and resolution, and static characteristics, such as spatial frequency, sensitivity characteristics, S / N ratio, dynamic range, and image quality, that is, surface quality. Each function requires a predetermined specification. Furthermore, when the X-ray inspection apparatus 11 is used for medical purposes, requirements such as various laws and regulations must be satisfied, so these laws and regulations are also set as functions.

次いで、評価者は、これら設定した機能を項目毎にまとめ、リストL(図2)を作成する。このとき、評価者は、各機能の評価条件(評価方法)、判定規格値、評価の根拠、および、設計時の検討内容などを機能毎にまとめ、上記のリストLに記載する。例えば、面品位については、昨今のディジタル化に伴い、画面内の画素値のばらつきを規定化したり、平均値に対する最大最小のばらつきで規定化したりし、設計の仕様および評価条件、あるいは判定規格値などとしてリストLに記載する。   Next, the evaluator summarizes the set functions for each item and creates a list L (FIG. 2). At this time, the evaluator summarizes the evaluation conditions (evaluation method) of each function, the judgment standard value, the basis of the evaluation, the examination contents at the time of design, and the like for each function, and writes them in the above list L. For example, with regard to surface quality, with the recent digitization, the variation in pixel values within the screen is specified, or the maximum and minimum variations with respect to the average value are specified, and the design specifications and evaluation conditions, or judgment standard values And so on in the list L.

そして、この作成されたリストLを、メーカーなどの設計者(開発者)に紙面、あるいは電子データなどとして提示する。   Then, the created list L is presented to a designer (developer) such as a manufacturer as paper or electronic data.

この結果、評価者側と設計者側とで必要な機能(重要機能)およびその評価条件などの基準を共有した、いわばプラットフォーム化が可能になる。したがって、評価者側と設計者側との間での行き来が抑制され、開発リードタイムを短縮でき、設計納期の短縮および低コスト化が可能になるとともに、設計および製品の品質の向上(安定)を見込むことができ、かつ、多様なニーズに対応したX線検査装置11を提供できる。   As a result, the evaluator side and the designer side share the necessary functions (important functions) and the criteria such as the evaluation conditions, so that a platform can be realized. Therefore, traffic between the evaluator side and the designer side is suppressed, development lead time can be shortened, design delivery time can be shortened and costs can be reduced, and design and product quality can be improved (stable) And an X-ray inspection apparatus 11 corresponding to various needs can be provided.

また、市場信頼性や、各種法規あるいは法令などの要求事項を、リストLによって評価者側および設計者側で共有しているので、これらの要求事項に対する合致漏れをなくすことができる。   In addition, since requirements such as market reliability and various laws and regulations are shared by the evaluator side and the designer side by the list L, omission of conformity to these requirements can be eliminated.

特に、カメラ26について評価者側と設計者(カメラメーカー)側とで必要な機能(重要機能)およびその評価条件などの基準を共有しているので、カメラメーカーのノウハウに任せた設計を抑制でき、市場のニーズに合致するとともにX線検査装置11の使用条件に適したカメラ26を設計できる。そのため、カメラ26の仕様と市場のニーズとのずれをX線検査装置11側で調整する必要がなくなり、品質をより向上できる。   In particular, since the evaluator side and the designer (camera manufacturer) side share the necessary functions (important functions) and the evaluation conditions for the camera 26, the design left to the camera manufacturer's know-how can be suppressed. Therefore, it is possible to design a camera 26 that meets the market needs and is suitable for the use conditions of the X-ray inspection apparatus 11. Therefore, it is not necessary to adjust the difference between the specifications of the camera 26 and the market needs on the X-ray inspection apparatus 11 side, and the quality can be further improved.

なお、上記一実施形態において、パーソナルコンピュータ16とカメラ26との間に、カメラコントロールユニットを介在させ、このカメラコントロールユニットから各種制御信号をカメラ26に出力するようにしてよい。   In the above embodiment, a camera control unit may be interposed between the personal computer 16 and the camera 26, and various control signals may be output from the camera control unit to the camera 26.

また、カメラ26以外でも、例えばX線イメージ管25の高電圧電源28などの任意の機能部品を対象として設計支援を行ってもよいし、複数の異なる機能部品に対してそれぞれ設計支援を行ってもよい。   In addition to the camera 26, for example, design support may be provided for any functional component such as the high-voltage power supply 28 of the X-ray image tube 25, or design support may be provided for a plurality of different functional components. Also good.

さらに、例えば設定手段およびリスト作成手段の機能を有するパーソナルコンピュータなどのコンピュータを用い、このコンピュータに、X線検査装置の機能部品の各種機能などを予めデータベース化して記憶しておくとともに、使用者がX線検査装置に必要な機能の項目を入力することで要求される機能部品の各機能の仕様をコンピュータによって設定し、これら機能、これら機能の仕様およびそれらの評価条件を少なくとも含むリストをコンピュータによって作成する設計支援システムを構築してもよい。   Further, for example, a computer such as a personal computer having functions of setting means and list creating means is used, and various functions of functional parts of the X-ray inspection apparatus are stored in this computer in advance as a database. The specification of each function of the functional parts required by inputting the items of functions required for the X-ray inspection apparatus is set by the computer, and a list including at least these functions, the specifications of these functions and their evaluation conditions is set by the computer. A design support system to be created may be constructed.

本発明の一実施形態を説明したが、この実施形態は、例として提示したものであり、発明の範囲を限定することは意図していない。この新規な実施形態は、その他の様々な形態で実施されることが可能であり、発明の要旨を逸脱しない範囲で、種々の省略、置き換え、変更を行うことができる。この実施形態やその変形は、発明の範囲や要旨に含まれるとともに、特許請求の範囲に記載された発明とその均等の範囲に含まれる。   Although one embodiment of the present invention has been described, this embodiment is presented as an example and is not intended to limit the scope of the invention. The novel embodiment can be implemented in various other forms, and various omissions, replacements, and changes can be made without departing from the scope of the invention. This embodiment and its modifications are included in the scope and gist of the invention, and are included in the invention described in the claims and the equivalents thereof.

11 放射線検査装置としてのX線検査装置
26 機能部品としてのカメラ手段であるカメラ
L リスト
11 X-ray inspection equipment as a radiation inspection equipment
26 Cameras that are camera means as functional parts L List

Claims (4)

機能部品を備えた放射線検査装置の設計を支援する放射線検査装置の設計支援方法であって、
前記放射線検査装置の要求される性能に基づいて前記機能部品の複数の機能に要求される仕様をそれぞれ設定し、
前記機能部品の各機能、それらに要求される仕様およびこれら仕様のそれぞれの評価条件を少なくとも含むリストを作成して設計者に提示する
ことを特徴とする放射線検査装置の設計支援方法。
A design support method for a radiation inspection apparatus that supports the design of a radiation inspection apparatus with functional parts,
Each of the specifications required for a plurality of functions of the functional component based on the required performance of the radiation inspection apparatus,
A design support method for a radiation examination apparatus, characterized in that a list including at least each function of the functional parts, specifications required for them and evaluation conditions for each of these specifications is created and presented to a designer.
機能部品は、被検査物の放射線像に対応した画像を検出するカメラ手段である
ことを特徴とする請求項1記載の放射線検査装置の設計支援方法。
2. The design support method for a radiation inspection apparatus according to claim 1, wherein the functional component is a camera unit that detects an image corresponding to a radiation image of the inspection object.
機能部品を備えた放射線検査装置の設計を支援する放射線検査装置の設計支援システムであって、
前記放射線検査装置の要求される性能に基づいて前記機能部品の複数の機能に要求される仕様をそれぞれ設定する設定手段と、
前記機能部品の各機能、それらに要求される仕様およびこれら仕様のそれぞれの評価条件を少なくとも含み設計者に提示されるリストを作成するリスト作成手段と
を具備していることを特徴とする放射線検査装置の設計支援システム。
A design support system for a radiation inspection apparatus that supports the design of a radiation inspection apparatus with functional parts,
Setting means for setting specifications required for a plurality of functions of the functional component based on required performance of the radiation inspection apparatus;
A radiographic examination comprising: a list creating means for creating a list to be presented to a designer including at least each function of the functional parts, specifications required for them, and evaluation conditions for each of these specifications. Equipment design support system.
機能部品は、被検査物の放射線像に対応した画像を検出するカメラ手段である
ことを特徴とする請求項3記載の放射線検査装置の設計支援システム。
4. The design support system for a radiation inspection apparatus according to claim 3, wherein the functional component is camera means for detecting an image corresponding to a radiation image of the inspection object.
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