JP2014052513A - Base material and optical film - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a base material and optical film having excellent adhesion.SOLUTION: This invention provides a base material having a surface treated by plasma in an atmosphere including nitrogen and oxygen, the surface treatment conducted with energy of 200 mJ/cmor less, a laminate provided with an alignment layer on the surface of the base material, and an optical film provided with an optical anisotropic layer on the alignment layer of the laminate.

Description

  The present invention relates to a substrate and an optical film.

  A member including an optical film such as a polarizing plate or a retardation plate is used in a flat panel display (FPD). As such an optical film, an optical film produced by applying a composition containing a polymerizable liquid crystal compound on a substrate is known. For example, in Patent Document 1, a coating film is obtained by applying a composition containing a polymerizable liquid crystal compound on an alignment-treated substrate, and the polymerizable liquid crystal compound in the coating film is polymerized. The formed optical film is described.

JP 2007-148098 A

  In an optical film produced by applying a composition containing a polymerizable liquid crystal compound on a substrate, problems such as peeling during processing occur when the adhesion between the substrate and the optical film is insufficient. It was. Therefore, the development of a substrate having high adhesion has been desired from the viewpoint of suppressing peeling during processing.

Under such circumstances, the present inventor has intensively studied, and as a result, has reached the present invention. That is, the present invention includes the following inventions.
[1] A base material surface-treated with plasma in an atmosphere containing nitrogen and oxygen, and surface-treated with an energy of 200 mJ / cm ² or less.
[2] The substrate according to [1], wherein the substrate is a saponified triacetyl cellulose film.
[3] A laminate in which an alignment film is provided on the substrate surface according to [1] or [2].
[4] The laminate according to [3], wherein the alignment film is an alignment film formed from a photoalignable polymer.
[5] The laminate according to [4], wherein the photoalignable polymer is a photoalignable polymer capable of forming a crosslinked structure by light irradiation.
[6] The laminate according to any one of [3] to [5], in which 36% or more of the alignment film does not peel from the substrate on an area basis in an adhesion test according to JIS-K5600.
[7] An optical film in which an optically anisotropic layer is formed on the alignment film of the laminate according to any one of [3] to [6].
[8] The optical film according to [7], wherein the optically anisotropic layer is formed by polymerizing one or more polymerizable liquid crystals.
[9] The optical film according to [7] or [8], in which 36% or more of the optically anisotropic layer and the alignment film are not peeled from the substrate on an area basis in an adhesion test according to JIS-K5600.
[10] The optical film according to any one of [7] to [9], which has retardation.
[11] A polarizing plate comprising the optical film according to any one of [7] to [10].
[12] A retardation plate comprising the optical film according to [10].
[13] A flat panel display device comprising the optical film according to any one of [7] to [10].
[14] A method for producing an optical film, comprising the following steps (1) to (4).
Step (1): A step of applying a photo-alignment polymer onto a substrate surface-treated with plasma in an atmosphere containing nitrogen and oxygen and surface-treated with an energy of 200 mJ / cm ² or less. Step (2): Step of forming an alignment film by crosslinking the photo-alignment polymer on the substrate Step (3): Further, a composition containing a polymerizable liquid crystal is applied on the alignment film, and the coating film is formed. Step of forming Step (4): A step of polymerizing the polymerizable liquid crystal in the coating film to form an optical film.

  The base material of the present invention is excellent in adhesiveness, and thus can provide an optical film that hardly peels during processing.

It is a cross-sectional schematic diagram which shows an example of the polarizing plate which concerns on this invention. It is a cross-sectional schematic diagram which shows an example of the liquid crystal display device which concerns on this invention. It is a cross-sectional schematic diagram which shows an example of the organic electroluminescence display which concerns on this invention.

Hereinafter, the present invention will be described with reference to the drawings.
The base material of the present invention is a base material that has been surface-treated with plasma in an atmosphere containing nitrogen and oxygen and that has been surface-treated with an energy of 200 mJ / cm ² or less.
The volume content ratio of oxygen to nitrogen in the atmosphere containing nitrogen and oxygen (oxygen: nitrogen) is preferably 0.01: 99.99 to 15:85, more preferably 0.05: 99.95 to 10:90. 0.05: 99.95-5: 95 is more preferable, and 0.05: 99.95-1: 99 is particularly preferable.

As a method of surface treatment of the substrate with plasma,
A method of performing a surface treatment of a substrate by setting a substrate between opposed electrodes under a pressure near atmospheric pressure, generating plasma,
A method of flowing a gas between the electrodes facing each other, converting the gas into a plasma between the electrodes, and spraying the plasmad gas onto the substrate; and
There is a method in which glow discharge plasma is generated under low pressure conditions to perform surface treatment of the substrate.

  In particular, under a pressure near atmospheric pressure, a substrate is placed between opposed electrodes and plasma is generated to treat the surface of the substrate, or a gas is flowed between the opposed electrodes, A method is preferred in which the gas is plasmatized and the plasmatized gas is sprayed onto the substrate.

  The substrate is surface treated with plasma. Such surface treatment is usually performed by a commercially available plasma surface treatment apparatus.

The substrate is surface-treated with an energy of 200 mJ / cm ² or less. The processing energy can be calculated from the power when generating plasma, the discharge width of the electrode, and the line speed of the substrate. From the viewpoint of adhesion of the substrate, the substrate is preferably treated with an energy of 120 mJ / cm ² or less, and more preferably treated with an energy of 100 mJ / cm ² or less. Moreover, it is preferable to process a base material with the energy of 30 mJ / cm < ² > or more.

  A transparent substrate is usually used as the substrate. The transparent substrate means a substrate having translucency capable of transmitting light, particularly visible light, and the translucency is a transmittance of 80% or more with respect to a light beam having a wavelength of 380 to 780 nm. A characteristic. Specific examples of the transparent substrate include glass and a translucent resin substrate, and a translucent resin substrate is preferable. The substrate is usually a film.

  Examples of the resin constituting the translucent resin base material include polyolefins such as polyethylene, polypropylene and norbornene polymers; polyvinyl alcohol; polyethylene terephthalate; polymethacrylic acid ester; polyacrylic acid ester; cellulose ester; polyethylene naphthalate; Examples include sulfone; polyether sulfone; polyether ketone; polyphenylene sulfide; and polyphenylene oxide. Among these, triacetyl cellulose is preferable. Triacetyl cellulose includes saponified triacetyl cellulose and unsaponified triacetyl cellulose. The substrate is preferably a saponified triacetyl cellulose film.

  In the laminate of the present invention, an alignment film is provided on the surface of the substrate surface-treated with the above plasma. The alignment film is not limited, but preferably has a solvent resistance that does not dissolve by application of a composition for forming an optically anisotropic layer described later. Moreover, it is preferable to have heat resistance in heat treatments such as solvent removal. Examples of such an alignment film include an alignment film formed from an alignment polymer, and an alignment film formed from a photoalignment polymer is preferable.

  As a method for imparting alignment regulating force to the alignment film, a method by rubbing may be mentioned. In the case of an alignment film formed from a photoalignable polymer, a method of irradiating polarized light is also mentioned.

  Examples of the photoalignable polymer include polymers having a photosensitive structure. When a photo-alignable polymer having a photosensitive structure is irradiated with polarized light, the photosensitive structure of the irradiated portion undergoes isomerization or cross-linking, whereby the photo-alignable polymer is aligned, and the alignment control force is applied. A membrane is obtained.

  Examples of the photosensitive structure include azobenzene structure, maleimide structure, chalcone structure, cinnamic acid structure, 1,2-vinylene structure, 1,2-acetylene structure, spiropyran structure, spirobenzopyran structure and fulgide structure. You may use combining the polymer which has 2 or more types of photosensitive structures. The photo-alignment polymer is a polycondensation by dehydration, deamination or the like, chain polymerization such as radical polymerization, anion polymerization, or cation polymerization, coordination polymerization, or ring-opening polymerization. Can be obtained.

  Examples of the photo-alignment polymer include light described in Japanese Patent No. 440261, Patent No. 4011652, Japanese Patent Application Laid-Open No. 2010-49230, Japanese Patent No. 4404090, Japanese Patent Application Laid-Open No. 2007-156439, and Japanese Patent Application Laid-Open No. 2007-232934. An orientation polymer is mentioned.

  The photo-alignment polymer is preferably a polymer that forms a crosslinked structure by light irradiation from the viewpoint of durability when an optically anisotropic layer described later is formed.

  The alignment film is usually formed by applying a composition containing an alignment polymer (preferably a photoalignment polymer) to the surface of the substrate that has been surface-treated with plasma, and the alignment film of the photoalignment polymer in the composition is formed. The content is preferably from 0.1 to 30 mass%, more preferably from 0.2 to 15 mass%, based on the total mass of the composition.

  The composition containing the photoalignable polymer preferably contains a solvent. The solvent can be appropriately selected depending on the type of photo-alignment polymer, etc., but water; alcohol solvents such as methanol, ethanol, ethylene glycol, isopropyl alcohol, propylene glycol, ethylene glycol methyl ether, ethylene glycol butyl ether, propylene glycol monomethyl ether; acetic acid Ester solvents such as ethyl, butyl acetate, ethylene glycol methyl ether acetate, γ-butyrolactone, propylene glycol methyl ether acetate, ethyl lactate; ketone solvents such as acetone, methyl ethyl ketone, cyclopentanone, cyclohexanone, 2-heptanone, methyl isobutyl ketone; Aliphatic hydrocarbon solvents such as pentane, hexane and heptane; aromatic hydrocarbon solvents such as toluene and xylene; acetonitrile Nitrile solvents; tetrahydrofuran, ether solvents such as dimethoxyethane; and, chloroform, chlorinated hydrocarbon solvents such as chlorobenzene. Two or more solvents may be used in combination.

The composition containing the photoalignable polymer may contain an additive. As additives, those having a carbon-carbon unsaturated bond and an active hydrogen reactive group in the molecule from the viewpoint of improving adhesion to the optically anisotropic layer described later and adjusting the viscosity of the composition. Is preferred. “Active hydrogen reactive group” means a group reactive to a group having active hydrogen such as carboxyl group (—COOH), hydroxyl group (—OH), amino group (—NH ₂ ), and the like. Specific examples include a glycidyl group, an oxazoline group, a carbodiimide group, an aziridine group, an imide group, an isocyanato group, a thioisocyanato group, and a maleic anhydride group. The number of carbon-carbon unsaturated bonds contained in the additive is preferably 1-20, and more preferably 1-10. The number of active hydrogen reactive groups possessed by the additive is preferably 1-20, and more preferably 1-10.

  The additive preferably has at least two active hydrogen reactive groups, and the active hydrogen reactive groups may be the same or different.

  The carbon-carbon unsaturated bond that the additive has may be a carbon-carbon double bond or a carbon-carbon triple bond, but a carbon-carbon double bond is preferred. Additives containing vinyl groups and / or (meth) acryl groups are preferred. An additive in which the active hydrogen reactive group is at least one selected from the group consisting of an epoxy group, a glycidyl group and an isocyanate group is preferable, and an additive having an acrylic group and an isocyanate group is more preferable.

  Specific examples of additives include compounds having (meth) acrylic groups and epoxy groups, such as methacryloxyglycidyl ether and acryloxyglycidyl ether; (meth) acrylic groups and oxetane groups such as oxetane acrylate and oxetane methacrylate; Compounds having (meth) acrylic groups and lactone groups, such as lactone acrylates and lactone methacrylates; compounds having vinyl groups and oxazoline groups, such as vinyloxazolines and isopropenyloxazolines; isocyanatomethyl acrylates, isocyanates Examples thereof include oligomers of compounds having a (meth) acryl group and an isocyanato group, such as natomethyl methacrylate, 2-isocyanatoethyl acrylate, and 2 isocyanatoethyl methacrylate. In addition, compounds having a vinyl group or vinylene group and an acid anhydride structure such as methacrylic anhydride, acrylic anhydride, maleic anhydride, and vinyl maleic anhydride are also included. Among them, methacryloxy glycidyl ether, acryloxy glycidyl ether, isocyanatomethyl acrylate, isocyanatomethyl methacrylate, vinyl oxazoline, 2-isocyanatoethyl acrylate, 2-isocyanatoethyl methacrylate and oligomers thereof are preferable, isocyanatomethyl acrylate, 2-isocyanatoethyl acrylate and oligomers thereof are more preferred.

［式（１）中、
ｎは１〜１０の整数を表わし、Ｒ^１は、炭素数２〜２０の２価の脂肪族もしくは脂環式炭化水素基、または、炭素数５〜２０の２価の芳香族炭化水素基を表わす。各繰り返し単位にある２つのＲ^２は、一方が−ＮＨ−であり、他方がＮ−Ｃ（＝Ｏ）−Ｒ^３で示される基である。Ｒ^３は、水酸基または炭素−炭素不飽和結合を有する基を表わす。ただし、式（１）中のＲ^３のうち、少なくとも１つのＲ^３は炭素−炭素不飽和結合を有する基である。］ Specific examples of the additive having an isocyanato group include a compound represented by the following formula (1).

[In Formula (1),
n represents an integer of 1 to 10, and R ¹ represents a divalent aliphatic or alicyclic hydrocarbon group having 2 to 20 carbon atoms, or a divalent aromatic hydrocarbon group having 5 to 20 carbon atoms. Represent. Two R ^{2 in} each repeating unit is a group represented by one —NH— and the other represented by N—C (═O) —R ³ . R ³ represents a group having a hydroxyl group or a carbon-carbon unsaturated bond. However, of R ³ in the formula (1), at least one R ³ is a carbon - is a group having a carbon unsaturated bond. ]

［式（２）中、ｎは１〜１０の整数を表わす。］
式（２）で表される化合物は、Ｌａｒｏｍｅｒ（登録商標）ＬＲ−９０００（ＢＡＳＦ社製）等の市販品をそのまま用いてもよいし、必要に応じて精製した後用いてもよい。 Among these, a compound represented by the following formula (2) is more preferable.

[In Formula (2), n represents the integer of 1-10. ]
The compound represented by the formula (2) may be a commercially available product such as Laromer (registered trademark) LR-9000 (manufactured by BASF) or may be used after purification as necessary.

  The content of the additive in the composition containing the photoalignable polymer is preferably in the range of 0.01 to 10% by mass and more preferably in the range of 0.02 to 5% by mass with respect to the total mass of the composition. preferable. If it is in the said range, the reactivity of the photo-alignment polymer in a composition will not be reduced.

  The composition of the present invention is produced by applying a composition containing a photoalignable polymer on the substrate and irradiating polarized light before or after drying the obtained coating film. Can do. The coating method of the composition on the substrate includes extrusion coating method, direct gravure coating method, reverse gravure coating method, CAP (cap) coating method, die coating method, inkjet method, dip coating method, slit coating method, Examples thereof include a spin coating method and a coating method using a bar coater. Among these, a CAP coating method, an inkjet method, a dip coating method, a slit coating method, a die coating method, and a coating method using a bar coater are preferable in that the composition can be continuously applied on a substrate in the RolltoRoll format.

  By drying the coating film on the substrate, low boiling point components such as a solvent contained in the coating film are removed.

  Examples of the drying method include natural drying, ventilation drying, heat drying, vacuum drying, and a combination thereof. 10-250 degreeC is preferable and, as for drying temperature, 25-200 degreeC is more preferable. The drying time is preferably 5 seconds to 60 minutes, more preferably 10 seconds to 30 minutes, although it depends on the type of solvent.

  The polarized light irradiation can be performed using, for example, an apparatus described in JP-A-2006-323060. In addition, a patterned alignment film is formed on the formed coating film by repeatedly irradiating polarized light such as linearly polarized ultraviolet light for each region through a photomask corresponding to a desired plurality of regions. You can also. As the photomask, usually, a light shielding pattern provided on a film of quartz glass, soda lime glass or polyester is used. The exposed light is blocked in the portion covered with the light shielding pattern, and the exposed light is transmitted in the uncovered portion. Quartz glass is preferable in that the influence of thermal expansion is small. From the viewpoint of the reactivity of the photoalignable polymer, the irradiated light is preferably ultraviolet light.

The laminate including the patterned alignment film can be produced, for example, by the following method.
(1) Irradiating the coating film formed on the substrate with the first polarized light having the first polarization direction through the first photomask having the gap corresponding to the first pattern region ( First polarized irradiation). By the first polarized light irradiation, the first pattern region to which the alignment regulating force corresponding to the first polarization direction is applied is formed.
(2) having a polarization direction different from the first polarization direction through the second photomask having a gap corresponding to the second pattern region (for example, perpendicular to the first polarization direction) Direction) is irradiated (second polarized light irradiation). By the second polarized light irradiation, a second pattern region to which an alignment regulating force corresponding to the second polarization direction is applied is formed.
By performing the steps (1) and (2) one or more times, a laminate including a patterned alignment film having two or more pattern regions having different orientation regulating force directions can be obtained.

  The film thickness of the alignment film is usually 10 nm to 10000 nm, preferably 10 nm to 1000 nm.

  Since the laminated body of this invention contains the base material which has high adhesiveness, peeling from the base material of an oriented film can be suppressed. The evaluation of adhesion can be performed by an adhesion test according to JIS-K5600. For example, the adhesion test may be performed using a commercially available apparatus such as a cross-cut guide I series (CCI-1, 1 mm interval, for 25 squares) manufactured by Cortec Corporation. For example, when the adhesion test of the laminate of the present invention is performed using a cross cut guide I series (CCI-1, 1 mm interval, for 25 mass) manufactured by Co-Tech Co., Ltd., the alignment film does not peel from the substrate. The mass to be held is usually 9 or more in 25 cells, and 36% or more of the alignment film is held in a state where it is not peeled off from the base material on the basis of area.

  The “optical film” means a film that can transmit light and has optical functions such as refraction and birefringence.

  The optical film of the present invention is a film in which an optically anisotropic layer is formed on the alignment film of the laminate, and exhibits retardation.

  The optically anisotropic layer can be formed, for example, by aligning a liquid crystal compound. For the formation of the optically anisotropic layer, an optically anisotropic layer-forming composition containing a liquid crystal compound is preferably used. As the liquid crystal compound, a polymerizable liquid crystal is preferable. The composition for forming an optically anisotropic layer may contain two or more liquid crystal compounds (preferably polymerizable liquid crystals).

Examples of the polymerizable liquid crystal include a compound containing a group represented by the formula (X) (hereinafter sometimes referred to as “compound (X)”).
^{P 11 -B 11 -E 11 -B 12} -A 11 -B 13 - (X)
[In formula (X), P ¹¹ represents a polymerizable group.
A ¹¹ represents a divalent alicyclic hydrocarbon group or a divalent aromatic hydrocarbon group. The hydrogen atom contained in the divalent alicyclic hydrocarbon group and divalent aromatic hydrocarbon group is a halogen atom, an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms, a cyano group, or a nitro group. The hydrogen atom contained in the alkyl group having 1 to 6 carbon atoms and the alkoxy group having 1 to 6 carbon atoms may be substituted with a fluorine atom.
B ¹¹ is —O—, —S—, —CO—O—, —O—CO—, —O—CO—O—, —CO—NR ¹⁶ —, —NR ¹⁶ —CO—, —CO—, -CS- or a single bond is represented. R ¹⁶ represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms.
B ¹² and ^{B 13} are each _{independently, -C≡C -, - CH = CH} -, - CH 2 -CH 2 -, - O -, - S -, - C (= O) -, - C ( = O) -O-, -OC (= O)-, -O-C (= O) -O-, -CH = N-, -N = CH-, -N = N-, -C ( ═O) —NR ¹⁶ —, —NR ¹⁶ —C (═O) —, —OCH ₂ —, —OCF ₂ —, —CH ₂ O—, —CF ₂ O—, —CH═CH—C (═O ) —O—, —O—C (═O) —CH═CH— or a single bond.
E ¹¹ represents an alkanediyl group having 1 to 12 carbon atoms, and a hydrogen atom contained in the alkanediyl group may be substituted with an alkoxy group having 1 to 5 carbon atoms, and hydrogen contained in the alkoxy group The atom may be substituted with a halogen atom. In addition, —CH ₂ — constituting the alkanediyl group may be replaced by —O— or —CO—. ]

The number of carbon atoms of the aromatic hydrocarbon group and the alicyclic hydrocarbon group of A ¹¹ is preferably 3 to 18, more preferably 5 to 12, and 5 or 6. Particularly preferred. A ¹¹ is preferably a cyclohexane-1,4-diyl group or a 1,4-phenylene group.

The E ^11, an alkanediyl group having 1 to 12 carbon atoms and is preferably linear. —CH ₂ — constituting the alkanediyl group may be replaced by —O—.
Specifically, methylene group, ethylene group, propane-1,3-diyl group, butane-1,4-diyl group, pentane-1,5-diyl group, hexane-1,6-diyl group, heptane -1,7-diyl group, octane-1,8-diyl group, nonane-1,9-diyl group, decane-1,10-diyl group, undecane-1,11-diyl group and dodecane-1,12- A linear alkanediyl group having 1 to 12 carbon atoms such as a diyl group; —CH ₂ —CH ₂ —O—CH ₂ —CH ₂ —, —CH ₂ —CH ₂ —O—CH ₂ —CH ₂ —O—; CH ₂ —CH ₂ — and —CH ₂ —CH ₂ —O—CH ₂ —CH ₂ —O—CH ₂ —CH ₂ —O—CH ₂ —CH ₂ — and the like can be mentioned.

［式（Ｐ−１１）〜（Ｐ−１５）中、
Ｒ^１７〜Ｒ^２１はそれぞれ独立に、炭素数１〜６のアルキル基または水素原子を表わす。］ The polymerizable group represented by P ^11, polymerization reactivity, particularly that high photopolymerization reactivity, preferably a radical polymerizable group or a cationically polymerizable group, on the handling is easy, the manufacturing itself of the liquid crystal compound Since it is easy, it is preferable that a polymeric group is group represented by the following formula (P-11)-a formula (P-15).

[In the formulas (P-11) to (P-15),
R ^{17 to} R ²¹ each independently represents an alkyl group having 1 to 6 carbon atoms or a hydrogen atom. ]

Specific examples of the groups represented by formula (P-11) to formula (P-15) include groups represented by the following formula (P-16) to formula (P-20).

P ¹¹ is preferably a group represented by formula (P-14) to formula (P-20), and more preferably a vinyl group, a p-stilbene group, an epoxy group, or an oxetanyl group.
More preferably, the group represented by P ¹¹ -B ^11- is an acryloyloxy group or a methacryloyloxy group.

Examples of compound (X) include compounds represented by formula (I), formula (II), formula (III), formula (IV), formula (V) or formula (VI).
P ¹¹ -B ¹¹ -E ¹¹ -B ¹² -A ¹¹ -B ¹³ -A ¹² -B ¹⁴ -A ¹³ -B ¹⁵ -A ¹⁴ -B ¹⁶ -E ¹² -B ¹⁷ -P ¹² (I)
P ¹¹ -B ¹¹ -E ¹¹ -B ¹² -A ¹¹ -B ¹³ -A ¹² -B ¹⁴ -A ¹³ -B ¹⁵ -A ¹⁴ -F ¹¹ (II)
P ¹¹ -B ¹¹ -E ¹¹ -B ¹² -A ¹¹ -B ¹³ -A ¹² -B ¹⁴ -A ¹³ -B ¹⁵ -E ¹² -B ¹⁷ -P ¹² (III)
P ¹¹ -B ¹¹ -E ¹¹ -B ¹² -A ¹¹ -B ¹³ -A ¹² -B ¹⁴ -A ¹³ -F ¹¹ (IV)
P ¹¹ -B ¹¹ -E ¹¹ -B ¹² -A ¹¹ -B ¹³ -A ¹² -B ¹⁴ -E ¹² -B ¹⁷ -P ¹² (V)
P ¹¹ -B ¹¹ -E ¹¹ -B ¹² -A ¹¹ -B ¹³ -A ¹² -F ¹¹ (VI)
(Where
A ^{12 to} A ¹⁴ are each independently synonymous with A ¹¹ , B ^{14 to} B ¹⁶ are each independently synonymous with B ¹² , B ¹⁷ is synonymous with B ¹¹ , and E ¹² is E ¹¹ is synonymous.
F ¹¹ is a hydrogen atom, an alkyl group having 1 to 13 carbon atoms, an alkoxy group having 1 to 13 carbon atoms, a cyano group, a nitro group, a trifluoromethyl group, a dimethylamino group, a hydroxy group, a methylol group, a formyl group, a sulfo group. Represents a group (—SO ₃ H), a carboxy group, an alkoxycarbonyl group having 1 to 10 carbon atoms or a halogen atom, and —CH ₂ — constituting the alkyl group and the alkoxy group is replaced by —O—. Also good. )

  Specific examples of the polymerizable liquid crystal include “3.8.6 Network (completely cross-linked type)” in “Liquid Crystal Handbook (Edited by Liquid Crystal Handbook Editorial Committee, published by Maruzen Co., Ltd. October 30, 2000)”, “6. Among the compounds described in "5.1 Liquid Crystal Material b. Polymerizable Nematic Liquid Crystal Material", compounds having a polymerizable group, JP2010-31223A, JP2010-270108A, JP2011-6360A. And polymerizable liquid crystal compounds described in JP-A-2011-207765.

  Specific examples of the compound (X) include the following formula (I-1) to formula (I-4), formula (II-1) to formula (II-4), formula (III-1) to formula (III- 26), compounds represented by formula (IV-1) to formula (IV-19), formula (V-1) to formula (V-2) and formula (VI-1) to formula (VI-6). It is done. In the following formulae, k1 and k2 each independently represents an integer of 2 to 12. These compounds (X) are preferable from the viewpoint of easy synthesis or availability.

  The composition for forming an optically anisotropic layer may contain a polymerization initiator, a polymerization inhibitor, a photosensitizer, a leveling agent, a chiral agent, a solvent and the like in addition to the liquid crystal compound. When the liquid crystal compound is a polymerizable liquid crystal, the composition for forming an optically anisotropic layer preferably contains a polymerization initiator.

[Polymerization initiator]
As the polymerization initiator, a photopolymerization initiator is preferable, and a photopolymerization initiator that generates radicals by light irradiation is preferable.
Examples of the photopolymerization initiator include benzoin compounds, benzophenone compounds, benzyl ketal compounds, α-hydroxyketone compounds, α-aminoketone compounds, triazine compounds, iodonium salts, and sulfonium salts. Specifically, Irgacure 907, Irgacure 184, Irgacure 651, Irgacure 819, Irgacure 250, Irgacure 369 (all made by Ciba Japan Co., Ltd.), Sake All BZ, Sake All Z, Sake All BEE (all all Seiko) Chemical Co., Ltd.), kayacure BP100 (manufactured by Nippon Kayaku Co., Ltd.), Kayacure UVI-6992 (manufactured by Dow), Adekaoptomer SP-152, Adekaoptomer SP-170 (all above, ADEKA Corporation) Product), TAZ-A, TAZ-PP (manufactured by Nippon Siebel Hegner) and TAZ-104 (manufactured by Sanwa Chemical Co., Ltd.).

  The content of the polymerization initiator in the optically anisotropic layer forming composition is based on 100 parts by mass of the polymerizable liquid crystal (preferably compound (X)) contained in the optically anisotropic layer forming composition. Usually, it is 0.1 mass part-30 mass parts, Preferably it is 0.5 mass part-10 mass parts. Within the above range, the polymerizable liquid crystal can be polymerized without disturbing the alignment of the polymerizable liquid crystal.

[Polymerization inhibitor]
The composition for forming an optically anisotropic layer may contain a polymerization inhibitor in order to control the polymerization reaction of the polymerizable liquid crystal.
Polymerization inhibitors include hydroquinones having substituents such as hydroquinone and alkyl ethers; catechols having substituents such as alkyl ethers such as butylcatechol; pyrogallols, 2,2,6,6-tetramethyl-1- Radical scavengers such as piperidinyloxy radicals; thiophenols; β-naphthylamines and β-naphthols.
By using a polymerization inhibitor, the stability of the formed optically anisotropic layer can be improved. The content of the polymerization inhibitor in the composition for forming an optically anisotropic layer is usually 0.1 parts by mass to 30 parts by mass, preferably 0.5 parts by mass to 100 parts by mass of the polymerizable liquid crystal compound. 10 parts by mass. If it is in the said range, it can superpose | polymerize, without disturbing the orientation of a polymerizable liquid crystal.

[Photosensitizer]
Examples of the photosensitizer include xanthones such as xanthone and thioxanthone; anthracene having a substituent such as anthracene and alkyl ether; phenothiazine; and rubrene.
By using a photosensitizer, the polymerization of the polymerizable liquid crystal can be made highly sensitive. Content of a photosensitizer is 0.1 mass part-30 mass parts normally with respect to 100 mass parts of polymeric liquid crystals, Preferably it is 0.5 mass part-10 mass parts.

[Leveling agent]
Examples of the leveling agent include organic modified silicone oil-based, polyacrylate-based and perfluoroalkyl-based leveling agents. Specifically, DC3PA, SH7PA, DC11PA, SH28PA, SH29PA, SH30PA, ST80PA, ST86PA, SH8400, SH8700, FZ2123 (all are manufactured by Toray Dow Corning Co., Ltd.), KP321, KP323, KP324, KP326, KP340, KP341, X22-161A, KF6001 (all manufactured by Shin-Etsu Chemical Co., Ltd.), TSF400, TSF401, TSF410, TSF4300, TSF4440, TSF4445, TSF-4446, TSF4452, TSF4460 (all, Momentive Performance Materials Japan GK) ), Fluorinert (registered trademark) FC-72, FC-40, FC-43, FC-3283 (all of which are Sumitomo Three) Manufactured by M. Co., Ltd.), MegaFace (registered trademark) R-08, R-30, R-90, F-410, F-411, F-443, F-445, F- 470, F-477, F-479, F-482, F-482 (all of which are manufactured by DIC Corporation), Ftop (trade name) EF301, EF303, EF351, EF352 ( As described above, all manufactured by Mitsubishi Materials Electronics Chemical Co., Ltd.), Surflon (registered trademark) S-381, S-382, S-383, S-393, SC-101, SC-105, KH-40 , SA-100 (all manufactured by AGC Seimi Chemical Co., Ltd.), trade name E1830, E5844 (manufactured by Daikin Fine Chemical Laboratory Co., Ltd.), BM-1000, BM-1100, BYK-352, BYK-353, B K-361N (both trade name: BM Chemie Co., Ltd.) and the like. Two or more leveling agents may be used in combination.

  By using a leveling agent, a smoother optical anisotropic layer can be formed. Further, in the process of producing the optical anisotropic layer, the fluidity of the composition for forming an optical anisotropic layer can be controlled, and the crosslinking density of the optical anisotropic layer can be adjusted. Content of a leveling agent is 0.1 mass part-30 mass parts normally with respect to 100 mass parts of polymeric liquid crystals, Preferably it is 0.1 mass part-10 mass parts.

[Chiral agent]
Examples of the chiral agent include known chiral agents (for example, liquid crystal device handbook, Chapter 3-4-3, TN, chiral agent for STN, 199 pages, edited by Japan Society for the Promotion of Science, 142nd Committee, 1989). It is done.
The chiral agent generally contains an asymmetric carbon atom, but an axially asymmetric compound or a planar asymmetric compound containing no asymmetric carbon atom can also be used as the chiral agent. Examples of the axial asymmetric compound or the planar asymmetric compound include binaphthyl, helicene, paracyclophane, and derivatives thereof.
Specifically, JP 2007-269640 A, JP 2007-269639 A, JP 2007-176870 A, JP 2003-13787 A, JP 2000-51596 A, JP 2007-169178 A. No. 9 and Japanese National Patent Publication No. 9-506088, and palocolor (registered trademark) LC756 manufactured by BASF Japan Ltd. is preferable.
When using a chiral agent, the content is 0.1 mass part-30 mass parts normally with respect to 100 mass parts of polymeric liquid crystal compounds, Preferably it is 1.0 mass part-25 mass parts. If it is in the said range, when superposing | polymerizing a polymeric liquid crystal compound, disordering of the orientation of this polymeric liquid crystal compound can be suppressed more.

[solvent]
The composition for forming an optically anisotropic layer preferably contains a solvent, particularly an organic solvent, in order to improve the operability in producing the optically anisotropic layer. The organic solvent is preferably an organic solvent capable of dissolving the constituent components of the optically anisotropic layer forming composition such as a polymerizable liquid crystal compound, and the constituent components of the optically anisotropic layer forming composition such as the polymerizable liquid crystal compound. More preferred is a solvent that can dissolve the solvent and is inert to the polymerization reaction of the polymerizable liquid crystal compound. Specifically, alcohol solvents such as methanol, ethanol, ethylene glycol, isopropyl alcohol, propylene glycol, methyl cellosolve, butyl cellosolve, propylene glycol monomethyl ether, phenol; ethyl acetate, butyl acetate, ethylene glycol methyl ether acetate, γ-butyrolactone, Ester solvents such as propylene glycol methyl ether acetate and ethyl lactate; Ketone solvents such as acetone, methyl ethyl ketone, cyclopentanone, cyclohexanone, methyl amyl ketone, and methyl isobutyl ketone; Non-chlorinated aliphatic hydrocarbon solvents such as pentane, hexane, and heptane Non-chlorinated aromatic hydrocarbon solvents such as toluene and xylene; nitrile solvents such as acetonitrile; tetrahydrofuran and dimethoxy Ethers Tan such solvents; include; and chloroform, chlorinated hydrocarbon solvents such as chlorobenzene. Two or more organic solvents may be used in combination. Among these, alcohol solvents, ester solvents, ketone solvents, non-chlorinated aliphatic hydrocarbon solvents and non-chlorinated aromatic hydrocarbon solvents are preferable.

  When the composition for forming an optically anisotropic layer contains an organic solvent, the content of the organic solvent is preferably 10 parts by mass to 10000 parts by mass, more preferably 100 parts by mass to 5000 parts by mass with respect to 100 parts by mass of the solid content. Part by mass. The solid concentration in the composition for forming an optically anisotropic layer is preferably 2% by mass to 50% by mass, and more preferably 5% by mass to 50% by mass. The “solid content” means the total of components excluding the solvent from the composition for forming an optically anisotropic layer.

  An unpolymerized film is formed by applying the composition for forming an optically anisotropic layer on the alignment film of the laminate of the present invention. When the unpolymerized film exhibits a liquid crystal phase such as a nematic phase, it has birefringence due to monodomain alignment.

  Examples of the method for applying the composition for forming an optically anisotropic layer on the alignment film include the same methods as those for applying the composition containing the photoalignable polymer. Among them, the CAP coating method, the inkjet method, the dip coating method, the slit coating method, the die coating method, and the coating by a bar coater are capable of continuously applying the composition for forming an optically anisotropic layer on the alignment film in the RolltoRoll format. The method is preferred. When the RolltoRoll type composition is applied, a composition containing a photo-alignment polymer is applied on the substrate to form an alignment film on the substrate, and an optical anisotropic film is formed on the obtained alignment film. It is also possible to carry out the layer formation continuously.

  By polymerizing and curing the polymerizable liquid crystal compound contained in the unpolymerized film, an optical film, particularly a film having retardation, can be obtained. In the optical film thus obtained, the orientation of the polymerizable liquid crystal compound is fixed, and is not easily affected by the change in birefringence due to heat.

  As a method for polymerizing the polymerizable liquid crystal compound, a photopolymerization method is preferable. According to the photopolymerization method, since the polymerization can be carried out at a low temperature, the range of selection of the substrate to be used is widened in terms of heat resistance. The photopolymerization reaction is performed by irradiating an unpolymerized film with visible light, ultraviolet light, or laser light, and ultraviolet light is preferable.

  The unpolymerized film may be irradiated with light as it is, but it is preferable to dry the unpolymerized film and remove the solvent from the unpolymerized film, and then irradiate with light. Although drying (removal of the solvent) may be performed in parallel with the polymerization reaction, it is preferable to remove most of the solvent before the polymerization. Examples of the method for removing the solvent include the same method as the drying method for forming the alignment film. Of these, natural drying or heat drying is preferred. The drying temperature is preferably in the range of 0 ° C to 250 ° C, more preferably in the range of 50 ° C to 220 ° C, and still more preferably in the range of 80 ° C to 170 ° C. The drying time is preferably 10 seconds to 60 minutes, more preferably 30 seconds to 30 minutes.

  The optical film of the present invention is a retardation plate used for converting linearly polarized light into circularly polarized light or elliptically polarized light, converting circularly polarized light or elliptically polarized light into linearly polarized light, or changing the polarization direction of linearly polarized light. Useful as.

  The optical film of the present invention is excellent in transparency in the visible light region, and can be used as various display device members. The thickness of the optical film of the present invention may be appropriately adjusted depending on its use or its retardation value, but is preferably 0.1 μm to 10 μm, and is 0.2 μm to 0.2 μm in view of reducing photoelasticity. More preferably, it is 5 μm.

  A plurality of the optical films of the present invention may be laminated and used in combination with other films. When used in combination with other films, viewing angle compensation film, viewing angle widening film, antireflection film, polarizing film (polarizing plate), circular polarizing film (circular polarizing plate), elliptical polarizing film (elliptical polarizing plate) and It can be used as a brightness enhancement film.

  The optical film of the present invention can change the optical characteristics depending on the alignment state of the liquid crystal compound forming the optically anisotropic layer, and is VA (vertical alignment) mode, IPS (in-plane switching) mode, OCB (optically compensated bend). ) Mode, TN (twisted nematic) mode, STN (super twisted nematic) mode, and the like.

The optical film of the present invention, the refractive index in a slow axis direction in a plane n _x, the refractive index n _y in the direction (fast axis direction) perpendicular to the slow axis in the plane, the refractive index in the thickness direction In the case of _nz , it can be classified as follows.
positive A plate of _{n x> n y ≒ n z} ,
negative C plate of _{n x ≒ n y> n z} ,
positive C plate of _{n x ≒ n y <n z} ,
positive O plate and the negative O plate of n _x ≠ n _y ≠ n _z

What is necessary is just to select suitably the phase difference value of the optical film of this invention from the range of 30-300 nm with the display apparatus used.
When the optical film of the present invention is used as a broadband λ / 4 plate, Re (549) may be adjusted in the range of 113 to 163 nm, preferably in the range of 130 to 150 nm. When used as a broadband λ / 2 plate, Re (549) may be adjusted in the range of 250 to 300 nm, preferably in the range of 265 to 285 nm. When the phase difference value is the above-mentioned value, there is a tendency that polarization conversion can be uniformly performed with respect to light having a wide range of wavelengths. “Broadband λ / 4 plate” means a retardation film that exhibits a ¼ retardation value for light of each wavelength. “Broadband λ / 2 plate” means light of each wavelength. On the other hand, it means a retardation film that expresses a half of the retardation value.

By adjusting the content of the liquid crystal compound in the composition for forming an optically anisotropic layer, the layer thickness of the optically anisotropic layer can be adjusted, and an optical film giving a desired retardation can be produced. Since the retardation value (retardation value, Re (λ)) of the obtained optical film is determined as shown in Equation (4), Δn (λ) and the film are used to obtain the desired Re (λ). The thickness d may be adjusted as appropriate.
Re (λ) = d × Δn (λ) (4)
(In the formula, Re (λ) represents a retardation value at a wavelength λnm, d represents a film thickness, and Δn (λ) represents a birefringence at a wavelength λnm.)

  Since the optical film of the present invention includes a substrate having high adhesion, peeling of the alignment film from the substrate during processing can be suppressed. The evaluation of adhesion can be performed by an adhesion test according to JIS-K5600. For example, the adhesion test may be performed using a commercially available apparatus such as a cross-cut guide I series (CCI-1, 1 mm interval, for 25 squares) manufactured by Cortec Corporation. For example, when the adhesion test of the optical film of the present invention is performed using a cross-cut guide I series (CCI-1, 1 mm spacing, 25 squares) manufactured by Co-Tech Co., Ltd., the optical anisotropic layer and the alignment film are based. The mass held without peeling from the material is usually 9 or more in 25 squares, and on an area basis, 36% or more of the optically anisotropic layer and the alignment film are held without being peeled from the substrate. .

  In the optical film of the present invention, from the viewpoint of simplification of the manufacturing process and cost, the alignment film is preferably composed only of an alignment polymer (preferably a photo-alignment polymer) and one additive. The anisotropic layer is preferably composed of a polymerizable liquid crystal, a polymerization initiator, and a leveling agent.

The optical film of the present invention is also useful as a member constituting a polarizing plate. The polarizing plate of the present invention includes at least one optical film of the present invention.
As a specific example of a polarizing plate, the polarizing plate shown by FIG. 1 (a)-FIG.1 (e) is mentioned. The polarizing plate 4a shown in FIG. 1 (a) is a polarizing plate in which the optical film 1 of the present invention and the polarizing film layer 2 are directly laminated, and the polarizing plate 4b shown in FIG. The optical film 1 of this invention and the polarizing film layer 2 are the polarizing plates bonded together through adhesive layer 3 '. A polarizing plate 4c shown in FIG. 1C is formed by laminating the optical film 1 of the present invention and the optical film 1 ′ of the present invention, and further laminating the polarizing film layer 2 on the optical film 1 ′ of the present invention. The polarizing plate 4d shown in FIG. 1 (d) is obtained by laminating the optical film 1 of the present invention and the optical film 1 ′ of the present invention through the adhesive layer 3, and It is a polarizing plate in which a polarizing film layer 2 is laminated on the optical film 1 ′ of the invention. A polarizing plate 4e shown in FIG. 1 (e) is obtained by laminating the optical film 1 of the present invention and the optical film 1 ′ of the present invention via an adhesive layer 3, and further the optical film 1 ′ of the present invention. It is a polarizing plate in which the polarizing film layer 2 is bonded via an adhesive layer 3 ′. “Adhesive” means a general term for an adhesive and / or an adhesive.

  The polarizing film layer 2 may be a film having a polarizing function, and is a film obtained by stretching a polyvinyl alcohol film by adsorbing iodine or a dichroic dye, and a film obtained by stretching a polyvinyl alcohol film to form iodine or dichroism. Examples include a film on which a dye is adsorbed.

  The polarizing film layer 2 may be protected with a protective film as necessary. Protective films include polyolefin films such as polyethylene, polypropylene, norbornene polymers, polyethylene terephthalate films, polymethacrylate films, polyacrylate films, cellulose ester films, polyethylene naphthalate films, polycarbonate films, polysulfone films, poly Examples include ether sulfone films, polyether ketone films, polyphenylene sulfide films, and polyphenylene oxide films.

  The adhesive used for the adhesive layer 3 and the adhesive layer 3 ′ is preferably an adhesive having high transparency and excellent heat resistance. Examples of such adhesives include acrylic adhesives, epoxy adhesives, and urethane adhesives.

  The flat panel display device of the present invention includes the optical film of the present invention. The display device includes a liquid crystal display device having a liquid crystal panel in which the optical film of the present invention and a liquid crystal panel are bonded together, and an organic electroluminescence (hereinafter referred to as “EL” in which the optical film of the present invention and a light emitting layer are bonded together. And an organic EL display device including a panel. As an embodiment of a flat panel display device provided with the optical film of the present invention, a liquid crystal display device and an organic EL display device will be briefly described.

  Examples of the liquid crystal display device include liquid crystal display devices 10a and 10b shown in FIGS. 2 (a) and 2 (b). In the liquid crystal display device 10 a shown in FIG. 2A, the polarizing plate 4 and the liquid crystal panel 6 of the present invention are bonded together via an adhesive layer 5. In the liquid crystal display device 10b shown in FIG. 2B, the polarizing plate 4 of the present invention is on one surface of the liquid crystal panel 6, the polarizing plate 4 'of the present invention is on the other surface of the liquid crystal panel 6, and the adhesive layer 5 and It has a structure in which the adhesive layers 5 'are bonded to each other. In these liquid crystal display devices, by applying a voltage to the liquid crystal panel using an electrode (not shown), the alignment of the liquid crystal molecules is changed, and black and white display can be realized.

An example of the organic EL display device is an organic EL display device 11 shown in FIG. In the organic EL display device 11, the polarizing plate 4 of the present invention and the organic EL panel 7 are bonded together via an adhesive layer 5. The organic EL panel 7 is at least one layer made of a conductive organic compound. In such an organic EL display device, when a voltage is applied to the organic EL panel using an electrode (not shown), the compound contained in the light emitting layer of the organic EL panel emits light, and a monochrome display can be realized.
In the organic EL display device 11, the polarizing plate 4 is preferably a polarizing plate that functions as a broadband circular polarizing plate from the viewpoint of preventing reflection of external light on the surface of the organic EL display device 11.

  EXAMPLES Hereinafter, although an Example demonstrates this invention more concretely, this invention is not limited by the following Example. In the examples, “%” and “part” mean mass% and part by mass unless otherwise specified.

[Synthesis example of photo-alignment polymer]
The monomer represented by the formula (Za) was produced according to the method described in Macromol. Chem. Phys. 197, 1919-1935 (1996).
1.5 parts of the monomer represented by the formula (Za) and 0.1 part of methyl methacrylate were dissolved in 16 parts of tetrahydrofuran. The resulting solution was heated at 60 ° C. for 24 hours to carry out the reaction. The obtained reaction mixture is allowed to cool to room temperature, and then dropped into a mixed solution of toluene and methanol to precipitate a copolymer represented by the formula (Z), whereby a copolymer represented by the formula (Z) is obtained. Was taken out. The number average molecular weight of the copolymer represented by the formula (Z) was 33,000. In the copolymer represented by the formula (Z), the content of the structural unit derived from the monomer represented by the formula (Za) was 75 mol%.

The measurement of the number average molecular weight (Mn) in terms of polystyrene of the copolymer represented by the formula (Z) was performed using the GPC method under the following conditions.
Device: HLC-8220GPC (manufactured by Tosoh Corporation)
Column; TOSOH TSKgel MultiporeH _XL- M
Column temperature: 40 ° C
Solvent; THF (tetrahydrofuran)
Flow rate: 1.0 mL / min
Detector; RI
Standard material for calibration; TSK STANDARD POLYSTYRENE F-40, F-4, F-288, A-5000, A-500

[Preparation of composition]
The following components were mixed, and the resulting solution was stirred at 80 ° C. for 1 hour, and then cooled to room temperature to prepare an alignment film forming composition.
Each component shown in Table 2 was mixed, and the resulting solution was stirred at 80 ° C. for 1 hour, and then cooled to room temperature to prepare a composition for forming a photoanisotropic layer.

表１において、混合比率は、調製した組成物の全量に対する各成分の含有割合を意味する。
表１におけるＬＲ−９０００は、ＢＡＳＦジャパン社製のＬａｒｏｍｅｒ（登録商標）ＬＲ−９０００である。

In Table 1, the mixing ratio means the content ratio of each component with respect to the total amount of the prepared composition.
LR-9000 in Table 1 is Laromer (registered trademark) LR-9000 manufactured by BASF Japan.

表２において、混合比率は、調製した組成物の全量に対する各成分の含有割合を意味する。
表２において、Ｉｒｇ３６９は、ＢＡＳＦジャパン社製のイルガキュア３６９であり、ＢＹＫ３６１Ｎは、ビックケミージャパン製のレベリング剤であり、ＬＣ２４２は、下記式で示されるＢＡＳＦ社製の液晶化合物である。

In Table 2, the mixing ratio means the content ratio of each component with respect to the total amount of the prepared composition.
In Table 2, Irg369 is Irgacure 369 manufactured by BASF Japan, BYK361N is a leveling agent manufactured by BYK Japan, and LC242 is a liquid crystal compound manufactured by BASF represented by the following formula.

Example 1 [Production Example 1 of Optical Film of the Present Invention]
Under an atmosphere containing nitrogen and oxygen (volume ratio nitrogen: oxygen = 99.9: 0.1) using an atmospheric pressure plasma surface treatment apparatus (roll direct head type AP-T04S-R890) manufactured by Sekisui Chemical Co., Ltd. Then, plasma was generated under the conditions of 440 V and 0.1 A (corresponding to an energy of 74 mJ / cm ² ) to treat the saponified triacetyl cellulose film surface. The alignment film forming composition prepared above was applied to the plasma-treated surface and dried to form a film having a thickness of 300 nm. Subsequently, using a spot cure (SP-7, manufactured by Ushio Electric Co., Ltd.) with polarized ultraviolet light (polarized UV) irradiation jig from a direction perpendicular to the surface of the formed film, an illuminance of 15 mW / cm ² and 5 The alignment film was formed by irradiating with linearly polarized UV light for a minute. On the surface irradiated with polarized UV, the composition for forming a photoanisotropic layer prepared above was applied using a bar coater and heated to 120 ° C. to form an unpolymerized film on the alignment film. After cooling to room temperature, polymerization is carried out by irradiating ultraviolet rays with an illuminance of 40 mW / cm ² at a wavelength of 365 nm for 1 minute using UniCure (VB-15201BY-A, manufactured by USHIO INC.). X was produced.

Comparative Example 1 [Production Example 1 of Comparative Optical Film]
The optical film 1 for comparison was produced in the same manner as in Example 1 except that plasma surface treatment was not performed in Example 1.

Comparative Example 2 [Comparative Optical Film Production Example 2]
A comparative optical film 2 was produced in the same manner as in Example 1 except that the plasma surface treatment conditions in Example 1 were changed to 300 W (corresponding to an energy of 500 mJ / cm ² ).

[Adhesion evaluation]
In accordance with JIS-K5600, the optical film X, the comparative optical film 1 and the comparative optical film 2 produced as described above using a cross-cut guide I series (CCI-1, 1 mm spacing, for 25 squares) manufactured by Co-Tech Co., Ltd. The peel resistance was evaluated. Table 3 shows the results of counting the remaining number of alignment films retained without being peeled after the peel test.

[Measurement of optical properties]
The retardation values of the optical film X, the comparative optical film 1 and the comparative optical film 2 produced above were measured with a measuring instrument (KOBRA-WR, manufactured by Oji Scientific Instruments). The phase difference value Re (λ) was measured at a wavelength (λ) of 549 nm. The results are shown in Table 3.

  The optical film produced in the Example has confirmed the tendency which is excellent in adhesiveness.

  Since the base material of the present invention is excellent in adhesion, an optical film in which peeling during processing is suppressed can be produced.

1, 1 ', 12: Optical film 2 of the present invention, 2': Polarizing film layer 3, 3 ': Adhesive layers 4a, 4b, 4c, 4d, 4e, 4, 4': Polarizing plate 5 of the present invention, 5 ': Adhesive layer 6: Liquid crystal panel 7: Organic EL panel 10a, 10b: Liquid crystal display device 11: Organic EL display device

Claims (14)

A substrate that is surface-treated with plasma in an atmosphere containing nitrogen and oxygen and that is surface-treated with an energy of 200 mJ / cm ² or less.   The base material according to claim 1, wherein the base material is a saponified triacetyl cellulose film.   The laminated body in which the orientation film was provided in the base-material surface of Claim 1 or 2.   The laminate according to claim 3, wherein the alignment film is an alignment film formed from a photoalignable polymer.   The laminate according to claim 4, wherein the photoalignable polymer is a photoalignable polymer capable of forming a crosslinked structure by light irradiation.   In the adhesion test according to JIS-K5600, the laminate according to any one of claims 3 to 5, wherein 36% or more of the alignment film does not peel from the substrate on the basis of area. An optical film in which an optically anisotropic layer is formed on the alignment film of the laminate according to claim 3.   The optical film according to claim 7, wherein the optically anisotropic layer is formed by polymerizing one or more polymerizable liquid crystals.   The optical film according to claim 7 or 8, wherein in an adhesion test according to JIS-K5600, 36% or more of the optically anisotropic layer and the alignment film do not peel from the base material on the basis of area.   The optical film according to any one of claims 7 to 9, which has retardation.   The polarizing plate containing the optical film in any one of Claims 7-10.   A retardation film comprising the optical film according to claim 10.   The flat panel display provided with the optical film in any one of Claims 7-10. The manufacturing method of the optical film containing following process (1)-(4).
Step (1): A step of applying a photo-alignment polymer onto a substrate surface-treated with plasma in an atmosphere containing nitrogen and oxygen and surface-treated with an energy of 200 mJ / cm ² or less. Step (2): Step of forming an alignment film by crosslinking the photo-alignment polymer on the substrate Step (3): Further, a composition containing a polymerizable liquid crystal is applied on the alignment film, and the coating film is formed. Step of forming Step (4): A step of polymerizing the polymerizable liquid crystal in the coating film to form an optical film.

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