JP2014043040A - Method of manufacturing two-layered printed material - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a method of manufacturing a two-layered printed material by which the two-layered printed material such as a calendar, which is manufactured as a wide variety of products in small quantities, can be relatively easily and rapidly manufactured, and can be produced on a commercial basis, wherein the two-layered printed material is formed by sticking an upper layer paper and a lower layer paper with different print thereon together, and a desired part of the upper layer paper is peeled off and a printed surface of the lower layer paper can be exposed.SOLUTION: A method includes: a process of carrying out desired printing on an upper layer paper and a lower layer paper; a process of covering a printed surface of the lower layer paper with a laminate film; a process of applying adhesive on a rear surface of the upper layer paper or a laminate film surface of the lower layer paper; a process of sticking the upper layer paper and the lower layer paper together; and a process of making a desired cut only on the upper layer paper. An inner side of the cut of the upper layer paper can be peeled off.

Description

  The present invention relates to a method for producing a two-layer printed matter. More specifically, the present invention relates to a method of laminating a printed upper layer paper and a lower layer paper, peeling off a desired portion of the upper layer paper and printing the lower layer paper. It is related with the manufacturing method of the two-layer printed matter which can expose.

  The applicant of the present application is a two-layer printed material in which an upper layer paper and a lower layer paper, which have been printed differently, are bonded together, and a desired portion of the upper layer paper is peeled off to expose the printing surface of the lower layer paper. A calendar was proposed (Patent Document 1: Utility Model Registration No. 3055259).

  This calendar is made by laminating upper and lower layers of paper that are printed differently. A monthly calendar for half a year or one year is printed on the upper layer, and each column on the lower layer has a photo or picture. Is printed, an adhesive surface is provided on the back side of the upper layer paper, and the calendar printed part of each month of the upper layer paper can be peeled off, and when the calendar printed part is peeled off, the photograph or picture printed in the posting column appears. It is what I did.

  Conventionally, the calendar disclosed in Patent Document 1 is a printing machine or large-sized laminator mainly used for mass production after manually converting the color expression method into CMYK format for a photo to be printed and performing a design layout. And a die cutting machine. However, the calendar is a multi-product, small-lot product in nature, and the conventional manufacturing method is originally for mass production, and the unit price can only be reduced by producing the same product in large quantities. Not suitable for calendar production.

Utility Model Registration No. 3055259

  As described above, the upper layer paper and the lower layer paper, which have been proposed in the past, are bonded together, and a desired portion of the upper layer paper can be peeled off to expose the printing surface of the lower layer paper. The production of a calendar which is a two-layer printed material has been carried out using a mass production device, but the method is not suitable for producing a variety of small lot products, and it is difficult to produce the calendar on a commercial basis. Therefore, it has not spread widely.

  The present invention has been made in view of such a situation, and is formed by laminating an upper layer paper and a lower layer paper, which have been printed differently, and peeling off a desired portion of the upper layer paper to expose the printing surface of the lower layer paper. It is an object to provide a method for producing a two-layer printed material that can be produced relatively easily and quickly and can be produced on a commercial basis. .

  The invention according to claim 1 for solving the above-described problems includes a step of performing desired printing on an upper layer paper and a lower layer paper, a step of covering a printed surface of the lower layer paper with a laminate film, and the upper layer paper The upper layer paper and the laminated film surface of the lower layer paper, a step of bonding the upper layer paper and the lower layer paper, and a step of making a desired cut only in the upper layer paper, the upper layer A method for producing a two-layer printed material, characterized in that the inside of the cut of paper can be peeled off.

  According to a fourth aspect of the present invention for solving the above problems, a step of receiving digital image data via the Web, a step of laying out the received image data, and the three primary colors of light for the arrayed array image data A step of converting from RGB to CMYK format, a step of supplying array image data that has undergone color representation format conversion from the three primary colors RGB of light to CMYK format to a printing machine, and printing on the lower layer paper; a printing surface of the lower layer paper A step of coating a laminate film thereon, a step of preparing an upper layer paper pre-printed with the printing content corresponding to the printing content of the lower layer paper, and an adhesive on the back surface of the upper layer paper or the laminate film surface of the lower layer paper A step of applying a sheet, a step of bonding the upper layer paper and the lower layer paper, a step of making a desired score line only in the upper layer paper, It made a two-layer printed material manufacturing method characterized in that the inner portion of the score line of said upper sheet to allow peeling.

In one embodiment, the two-layer printed material is a calendar, a calendar for one year or a plurality of months is printed on the upper layer paper, and the notch of the upper layer paper is inserted every month.

  The invention according to claim 7 for solving the above problem is a system for carrying out the method according to claim 4, wherein the user terminal is connected to the supplier server via the Web and the supplier server. The supplier server includes a transmission / reception unit for communicating with the user terminal via the Web, a storage unit for storing image data transmitted from the user terminal, and a storage unit stored in the storage unit. A layout unit that automatically arranges the image data according to a preset template, and a color expression format conversion that converts the color expression format from the three primary colors RGB to CMYK format for the array image data that is automatically arranged in the layout unit. The layout image data converted by the color expression format converter is supplied to a printing machine and printed on the lower layer paper. It is a system used for two-layer printed material produced formed by the so that.

  In one embodiment, the array image data automatically arranged in the layout unit is transmitted to the user terminal before being sent to the color expression format conversion unit and used for viewing by the user.

  The present invention is as described above, and according to the method of the present invention, the upper layer paper and the lower layer paper, which are printed differently, are bonded together, and a desired portion of the upper layer paper is peeled off to remove the lower layer paper. A two-layer printed material suitable for a calendar or the like that can expose the printing surface can be manufactured relatively easily and quickly, the product cost can be suppressed, and there is an effect that can appropriately meet the demand for a large variety and a small lot. .

  In particular, the invention according to claim 4 has the effect of being able to obtain a wide range of consumers including those in remote areas and meet the demand using the generalized Web. In the invention according to 1 and 8, there is an effect that the method according to the present invention can be carried out efficiently and smoothly.

It is a perspective view for demonstrating the manufacturing method of the two-layer printed matter which concerns on this invention. It is a simplified block diagram which shows the structure of the system used in 2nd embodiment of the manufacturing method of the two-layer printed matter which concerns on this invention. It is a flowchart which shows the flow of the process in 2nd embodiment of the manufacturing method of the two-layer printed matter concerning this invention.

Embodiments for carrying out the present invention will be described in detail with reference to the accompanying drawings. The method for producing a two-layer printed material according to the present invention assumes a calendar as a main object, and in one embodiment, the method includes the following steps.
A step of performing desired printing on the upper layer paper 1 and the lower layer paper 2. A step of covering the printing surface of the lower layer paper 2 with the laminate film 3. An adhesive on the back surface of the upper layer paper 1 or the laminate film 3 surface of the lower layer paper 2. The process of applying the upper layer paper 1 and the lower layer paper 2 The process of applying the desired cut 4 only to the upper layer paper 1

  And the part enclosed by the notch | incision 4 of the upper layer paper 1 is peelable, It is characterized by the above-mentioned. Below, it demonstrates in detail for every process. In addition, the following description is based on the case where the two-layer printed material is a calendar, and the case of the other two-layer printed material is the same as the case of the calendar.

Printing process on upper layer paper and lower layer paper As upper layer paper 1, a coated paper is usually used, and a monthly calendar for one year (or six months, 14 months, etc.) is printed on this (see FIG. 1). ). The lower layer paper 2 is usually coated paper or white paperboard, and includes photographs, characters, figures, etc. (hereinafter referred to as “patterns”) related to people, animals, characters, flowers, seasonal events, landscapes, etc. (Generic name) is printed. The picture 4 is printed in correspondence with each month for the number of months, for example, with the size corresponding to the month section of the monthly calendar, but with a size that spans multiple month sections Or it is good also as one thing as a whole.

Laminate film coating process on the printing surface of the lower layer paper This process is a process in which a desired pattern is printed on the lower layer paper 2 and then the laminate film 3 is coated on the printing surface (the entire surface of the lower layer paper 2). is there. As the laminate film 3, for example, a silicone PET film (silicone-coated PET film) having a thickness of about 25 μm is used. The lamination film 3 can be applied using a commercially available simple laminator.

Step of applying adhesive to the back surface of the upper layer paper or the laminate film surface of the lower layer paper This step is a step of applying an adhesive onto the back surface of the upper layer paper 1 or the laminate film 3 covered on the lower layer paper 2. As the adhesive, any easily peelable adhesive can be used. Thus, the upper layer paper 1 and the lower layer paper 2 are temporarily bonded, and the upper layer paper 1 can be peeled from the lower layer paper 2.

Step of bonding upper layer paper and lower layer paper In this step, upper layer paper 1 and lower layer paper 2 are bonded via an adhesive applied on the back surface of upper layer paper 1 or on laminate film 3 placed on lower layer paper 2. It is the process of combining and integrating.

Cutting process of upper layer paper 1 This process is a process of making a desired cut 4 only in the upper layer paper 1, and the cut 4 is usually put in a grid shape every month. This cutting operation can be performed using a cutting plotter in which a sharp knife is provided instead of the pen of the pen plotter and the cutting depth can be controlled. By making the cut 4 in this way, the portion surrounded by the cut 4 can be peeled off.

  In the second embodiment of the present invention, before the printing process on the upper layer paper and the lower layer paper in the first embodiment, a step of submitting a digital image via the Web, and the three primary colors of light per the image A step of converting the color expression from RGB to CMYK format and a step of automatically arranging the images are added. In order to implement this second embodiment, a trader server 10 connected to the user terminal 20 via the Web 21 is prepared (see FIG. 2).

  The trader server 10 includes a transmission / reception unit 12 for communicating with the user terminal 20 via the Web 21, a storage unit 13 for temporarily storing image data transmitted from the user terminal 20, and an image stored in the storage unit 13. A layout unit 14 that automatically arranges data according to a preset template, a color expression format conversion unit 15 that converts the light from the three primary colors RGB to CMYK format for the array image data arranged in the layout unit 14, and And a control unit 11 that controls the image data that is color-converted and sent to the printer 16 (see FIG. 4). Note that the arrangement image data arranged in the layout unit 14 may be transmitted to the user terminal 20 before being sent to the color expression format conversion unit 15 to obtain user confirmation.

  The processing flow in the second embodiment using this system will be described with reference to the flowchart of FIG. First, a user who wants to create his own calendar using this service accesses the supplier server 11 from his / her user terminal 20 via the Web 21, and is necessary for the application screen prepared on the screen of the user terminal 20. (S11), and after receiving the application, the required number of image data is transmitted according to the instruction (S12). Further, the user selects a desired one from the templates for image arrangement presented from the supplier server 11 side.

  In the trader server 11 that receives the application from the user and receives the image data, the received image data is first stored and stored in the storage unit 13 (S13), and designated by the user by the layout unit 14 The arrangement of the image data is performed according to the prepared template, and the created arrangement image data is stored in the storage unit 13 (S14). Then, this array image data is sent to the user terminal 20 and waits for user confirmation (S15, S16).

  If the user's approval is not obtained or if the template is instructed to change (S16: No), the process returns to step 14, and if the user's approval is obtained (S16: Yes), the layout image of the layout. The data is sent to the color expression format conversion unit 15, and color expression format conversion from the three primary colors RGB of light to the CMYK format is performed (S17). Then, the array image data subjected to the color expression format conversion is sent to the printing machine 16 and is printed on the lower layer paper 2 by the printing machine 16 (S18).

  In this way, after the image data sent from the user is printed on the lower layer paper 2 in the designated template layout, the lower layer paper 2 is passed through a laminator, whereby the laminate film is formed on the printed surface. After covering (S19) and applying an adhesive thereon (S20), the upper layer paper 1 is polymerized and bonded (S21). A monthly calendar for one year (or multiple months) is printed on the upper layer paper 1 in advance. Finally, using a cutting plotter, only the upper layer paper 1 is cut in a grid shape every month (S22), and the operation is completed. The portion surrounded by the cut 4 in the upper layer paper 1 can be peeled off.

  In the calendar manufactured in this way, the pattern of the lower layer paper 2 is initially hidden behind the upper layer paper 1 but cannot be seen. People other than those who do not know what kind of pattern will appear.), Can be used with interest.

  Although the invention has been described in some detail in its most preferred embodiments, it will be appreciated that a wide variety of embodiments can be constructed without departing from the spirit and scope of the invention. Accordingly, the invention is not limited to the specific embodiments except as limited in the appended claims.

DESCRIPTION OF SYMBOLS 1 Upper layer paper 2 Lower layer paper 3 Laminate film 10 Contractor server 11 Control part 12 Transmission / reception part 13 Storage part 14 Layout part 15 Color expression format conversion part 16 Printing machine

Claims (8)

A step of performing desired printing on the upper layer paper and the lower layer paper;
Applying a laminate film on the printed surface of the lower layer paper;
Applying an adhesive to the back surface of the upper layer paper or the laminate film surface of the lower layer paper;
Bonding the upper layer paper and the lower layer paper;
A step of making a desired cut only in the upper layer paper;
Consisting of
A method for producing a two-layer printed matter, characterized in that the inside of the cut of the upper layer paper can be peeled off.   The method for producing a two-layer printed material according to claim 1, wherein the two-layer printed material is a calendar, and a calendar for one year or a plurality of months is printed on the upper layer paper.   The method for producing a two-layer printed matter according to claim 2, wherein the upper layer paper is cut every month. Receiving digital image data via the web;
Laying out the received image data;
Converting the layout image data from the three primary colors of light RGB to CMYK format;
Supplying the array image data, which has undergone color representation format conversion from the three primary colors RGB of light to CMYK format, to a printing machine and printing on the lower layer paper;
Applying a laminate film on the printed surface of the lower layer paper;
Preparing an upper layer paper on which a printing content corresponding to the printing content on the lower layer paper is printed in advance;
Applying an adhesive to the back surface of the upper layer paper or the laminate film surface of the lower layer paper;
Bonding the upper layer paper and the lower layer paper;
Placing a desired score line only in the upper layer paper;
Consisting of
A method for producing a two-layer printed material, characterized in that an inner portion of the cut line of the upper layer paper can be peeled off.   The method for producing a two-layer printed material according to claim 4, wherein the two-layer printed material is a calendar, and a calendar for one year or a plurality of months is printed on the upper layer paper.   The method for producing a double-layer printed material according to claim 4 or 5, wherein the upper layer paper is cut every month.   A system for carrying out the method according to claim 4, comprising a merchant server and a user terminal connected to the merchant server via the Web, wherein the merchant server is the user via the Web. A transmission / reception unit for communicating with the terminal; a storage unit for storing image data sent from the user terminal; and a layout unit for automatically arranging the image data stored in the storage unit according to a preset template; A color expression format conversion unit that converts the color expression format from the three primary colors RGB of light to the CMYK format for the array image data automatically arranged in the layout unit, and the color expression format conversion unit converts the color expression format In addition, the arrangement image data is supplied to a printing machine and used to manufacture a two-layer printed material that is printed on the lower layer paper. System.   The system according to claim 7, wherein the array image data automatically arranged in the layout unit is transmitted to the user terminal before being sent to the color expression format conversion unit, and is used for viewing by a user.

Images