JP2014040207A - Steering column and method of manufacturing the same - Google Patents

Steering column and method of manufacturing the same Download PDF

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JP2014040207A
JP2014040207A JP2012184186A JP2012184186A JP2014040207A JP 2014040207 A JP2014040207 A JP 2014040207A JP 2012184186 A JP2012184186 A JP 2012184186A JP 2012184186 A JP2012184186 A JP 2012184186A JP 2014040207 A JP2014040207 A JP 2014040207A
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cylindrical member
inner diameter
main body
steering column
diameter dimension
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JP5962329B2 (en
JP2014040207A5 (en
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Makoto Nagasawa
誠 長澤
Kiyoshi Sadakata
清 定方
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NSK Ltd
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NSK Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a structure capable of securing strength while reducing the thickness of part of a hollow circular tubular steering column 10b.SOLUTION: Drawing is applied to a front end of a cylindrical member 19 made of an iron-based material, so that an inner diameter dimension of a front end face is made smaller than that of a portion of the cylindrical member 19 which is located on the inner diameter side of a portion forming a rear end face of a body portion 18. A portion nearer the front end of the cylindrical member 19 is inserted into an insertion hole 23 opening on an outer face 22 of a mold 21, so as to protrude the portion nearer the front end into the mold 21. Molten light alloy metal is sent to the mold 21 to mold the body portion 18. After taken out from the mold 21, an inner peripheral edge of the front end protruding inwardly in the radial direction of the cylindrical member 19 and a portion on the inner diameter side of the body portion 18 are cut, so that the inner diameter of at least the portion nearer the front end of the cylindrical member 19 is made equal to or larger than that of the body portion 18.

Description

この発明は、自動車のステアリング装置を構成するステアリングコラム及びその製造方法の改良に関する。具体的には、ステアリングコラムの薄肉化と強度確保との両立を図るものである。   The present invention relates to an improvement in a steering column constituting a steering apparatus for an automobile and a manufacturing method thereof. Specifically, it is intended to achieve both the thinning of the steering column and the securing of strength.

操舵輪(フォークリフト等の特殊車両を除き、通常は前輪)に舵角を付与する為のステアリング装置として、例えば図6に示す様な構造が、広く知られている。このステアリング装置は、車体1に支持された円筒状のステアリングコラム2の内径側にステアリングシャフト3を、回転可能に支持している。そして、このステアリングコラム2の後端開口よりも後方に突出した、前記ステアリングシャフト3の後端部分に、ステアリングホイール4を固定している。このステアリングホイール4を回転させると、この回転が、前記ステアリングシャフト3、自在継手5a、中間シャフト6、自在継手5bを介して、ステアリングギヤユニット7の入力軸8に伝達される。この入力軸8が回転すると、このステアリングギヤユニット7の両側に配置された1対のタイロッド9、9が押し引きされて左右1対の操舵輪に、前記ステアリングホイール4の操作量に応じた舵角を付与する。尚、図6に示した構造の場合、このステアリングホイール4の前後位置の調節を可能にすべく、前記ステアリングコラム2及び前記ステアリングシャフト3として、伸縮式のものを使用している。   For example, a structure as shown in FIG. 6 is widely known as a steering device for giving a steering angle to a steered wheel (usually a front wheel except a special vehicle such as a forklift). In this steering device, a steering shaft 3 is rotatably supported on the inner diameter side of a cylindrical steering column 2 supported by a vehicle body 1. A steering wheel 4 is fixed to the rear end portion of the steering shaft 3 protruding rearward from the rear end opening of the steering column 2. When the steering wheel 4 is rotated, this rotation is transmitted to the input shaft 8 of the steering gear unit 7 via the steering shaft 3, the universal joint 5a, the intermediate shaft 6, and the universal joint 5b. When the input shaft 8 rotates, a pair of tie rods 9, 9 arranged on both sides of the steering gear unit 7 are pushed and pulled, and a steering wheel according to the operation amount of the steering wheel 4 is turned to a pair of left and right steering wheels. Give a corner. In the case of the structure shown in FIG. 6, telescopic type is used as the steering column 2 and the steering shaft 3 in order to enable adjustment of the front-rear position of the steering wheel 4.

前記ステアリングコラム2及び前記ステアリングシャフト3は、衝突事故の際に、衝撃エネルギを吸収しつつ、ステアリングホイール4を前方に変位させる構造としている。即ち、衝突事故の際には、自動車が他の自動車等にぶつかる一次衝突に続いて、運転者の身体がステアリングホイール4に衝突する二次衝突が発生する。この二次衝突の際に、運転者の身体に加わる衝撃を緩和して、運転者の保護を図る為に、前記ステアリングホイール4を支持したステアリングシャフト3を車体1に対して、二次衝突に伴う前方への衝撃荷重により前方に変位可能に支持する必要がある。この為に、前記ステアリングコラム2は、二次衝突の衝撃荷重により、アウタコラム10がこのステアリングコラム2の全長を、前記ステアリングシャフト3は、アウタチューブ11がこのステアリングシャフト3の全長を、それぞれ縮めながら前方に変位する事で、前記ステアリングホイール4に衝突した運転者の身体に大きな衝撃が加わる事を防止する。   The steering column 2 and the steering shaft 3 are configured to displace the steering wheel 4 while absorbing impact energy in the event of a collision. That is, in the event of a collision accident, a secondary collision in which the driver's body collides with the steering wheel 4 occurs following a primary collision in which the automobile collides with another automobile or the like. In order to alleviate the impact applied to the driver's body during the secondary collision and to protect the driver, the steering shaft 3 supporting the steering wheel 4 is subjected to the secondary collision with respect to the vehicle body 1. It is necessary to support it so that it can be displaced forward by a forward impact load. For this reason, the steering column 2 is contracted by the impact load of the secondary collision, the outer column 10 is shortened by the entire length of the steering column 2, and the steering shaft 3 is contracted by the outer tube 11 by the total length of the steering shaft 3. However, a large impact is prevented from being applied to the driver's body colliding with the steering wheel 4 by being displaced forward.

一方、近年、自動車の盗難が増えており、各種盗難防止装置を自動車に備える事が行われている。その一種として、正規の鍵を使用しない限りステアリングホイールの操作を不能にするステアリングロック装置が、広く実施されている。図7は、特許文献1に記載のステアリングロック装置の1例を示している。ステアリングロック装置12は、ステアリングコラム2aの一部にロックユニット13を設けると共に、ステアリングシャフト3aの一部で、このロックユニット13と軸方向に関する位相が一致する位置に、周方向の少なくとも1箇所に係合凹部14を形成した、キーロックカラー15を外嵌固定している。そして、作動時(キーロック時)に前記ロックユニット13を構成するロックピン16の先端部を、前記ステアリングコラム2aの軸方向中間部に形成されたロック用透孔17を通じて、このステアリングコラム2aの内径側に向けて変位させ、前記係合凹部14と係合させる事で、前記ステアリングシャフト3aの回転を実質的に不能にする。   On the other hand, in recent years, theft of automobiles is increasing, and various antitheft devices are provided in automobiles. As one type, a steering lock device that disables the operation of the steering wheel unless a regular key is used is widely implemented. FIG. 7 shows an example of the steering lock device described in Patent Document 1. The steering lock device 12 is provided with a lock unit 13 at a part of the steering column 2a, and at a part of the steering shaft 3a at a position where the phase in the axial direction coincides with the lock unit 13 at at least one place in the circumferential direction. A key lock collar 15 formed with an engagement recess 14 is fixed by external fitting. During operation (at the time of key lock), the tip of the lock pin 16 constituting the lock unit 13 is passed through the lock through hole 17 formed in the intermediate portion in the axial direction of the steering column 2a. By displacing toward the inner diameter side and engaging with the engaging recess 14, rotation of the steering shaft 3a is substantially disabled.

上述の様なステアリングロック装置12を、ステアリング装置に組み込む場合には、前記ステアリングコラム2aの外径側に前記ロックユニット13を、このステアリングコラム2aの内径側に前記キーロックカラー15を、それぞれ設ける。従って、このキーロックカラー15を前記ステアリングコラム2aの内径側に回転可能に配置すると共に、前記ロックピン16のストロークを過大にする事なく、このロックピン16と前記キーロックカラー15とを確実に係脱させる為に、前記ステアリング装置のうち、少なくともステアリングロック装置12を組み込んだ部分のステアリングコラム2aの外径は小さく、内径は大きくする(当該部分のステアリングコラム2aの厚さを薄くする)必要がある。   When the steering lock device 12 as described above is incorporated in a steering device, the lock unit 13 is provided on the outer diameter side of the steering column 2a, and the key lock collar 15 is provided on the inner diameter side of the steering column 2a. . Therefore, the key lock collar 15 is rotatably arranged on the inner diameter side of the steering column 2a, and the lock pin 16 and the key lock collar 15 are securely connected without excessively increasing the stroke of the lock pin 16. In order to engage / disengage, at least a portion of the steering device incorporating the steering lock device 12 has a small outer diameter and a larger inner diameter (the thickness of the steering column 2a is reduced). There is.

図8は、特許文献2に記載された、ステアリングコラムを構成するアウタコラム10aを示している。このアウタコラム10aは、軸方向端部(図8の左端部)に円筒状のインナコラムの端部を、軸方向に相対変位可能な状態で内嵌する。前記アウタコラム10aは、アルミニウム系合金或いはマグネシウム系合金等の軽合金製で、鋳造により一体に形成されており、軸方向中間部に、ステアリングロック装置12(図7参照)を組み込む為の、ロック用透孔17aを設けている。この様なステアリングコラムのアウタコラム10aの厚さを薄くした場合、ステアリングロック装置12を作動した状態で必要とされる、このアウタコラム10aの強度を十分に確保できない可能性がある。即ち、前記ロック用透孔17aを通じて前記アウタコラム10aの内径側に突出させたロックピン16をキーロックカラー15の係合凹部14(図7参照)に係合させた状態で、ステアリングホイール4を大きな力で回転させようとした場合に、前記ロック用透孔17aの周縁部に、過度に大きな力が加わり、この周縁部が変形する可能性がある。これに対して、前記アウタコラム10aを鉄系材料により形成する事も考えられるが、ステアリングコラム全体の重量が増大する等の問題を生じる。   FIG. 8 shows an outer column 10a described in Patent Document 2 that constitutes a steering column. In the outer column 10a, the end portion of the cylindrical inner column is fitted into the end portion in the axial direction (left end portion in FIG. 8) so as to be relatively displaceable in the axial direction. The outer column 10a is made of a light alloy such as an aluminum alloy or a magnesium alloy, and is integrally formed by casting. The outer column 10a is a lock for incorporating a steering lock device 12 (see FIG. 7) in an intermediate portion in the axial direction. A through hole 17a is provided. When the thickness of the outer column 10a of such a steering column is reduced, there is a possibility that sufficient strength of the outer column 10a required in a state where the steering lock device 12 is operated cannot be secured. That is, in a state where the lock pin 16 protruded to the inner diameter side of the outer column 10a through the lock through hole 17a is engaged with the engagement recess 14 (see FIG. 7) of the key lock collar 15, the steering wheel 4 is moved. When attempting to rotate with a large force, an excessively large force is applied to the peripheral portion of the locking through hole 17a, and this peripheral portion may be deformed. On the other hand, it is conceivable to form the outer column 10a from an iron-based material, but this causes problems such as an increase in the weight of the entire steering column.

特開2008−265646号公報JP 2008-265646 A 特開2007−223383号公報JP 2007-223383 A

本発明は、上述の様な事情に鑑みて、中空円管状のステアリングコラムの一部の厚さを薄くしつつ、このステアリングコラムの強度確保を図れる、ステアリングコラム及びその製造方法を実現すべく発明したものである。   In view of the circumstances as described above, the present invention is to realize a steering column and a method for manufacturing the same that can secure the strength of the steering column while reducing the thickness of a part of the hollow circular steering column. It is a thing.

本発明のステアリングコラム及びその製造方法のうち、請求項1に記載のステアリングコラムは、全体が中空円管状であり、このステアリングコラムを構成するコラム用部材は、アルミニウム系合金若しくはマグネシウム系合金等の軽合金製の本体部分の端部に、その端面の内径寸法を、軸方向中間部の内径寸法よりも小さくした、炭素鋼やその他の鉄系合金等の鉄系材料製の円筒状部材の端部を内嵌固定する事により軸方向に結合している。   Among the steering column and the manufacturing method thereof according to the present invention, the steering column according to claim 1 is entirely hollow and the column member constituting the steering column is an aluminum alloy or a magnesium alloy. The end of a cylindrical member made of a ferrous material such as carbon steel or other iron-based alloy whose inner surface is smaller than the inner diameter of the intermediate portion in the axial direction at the end of the light alloy main body. The parts are connected in the axial direction by being internally fitted and fixed.

上述の様な本発明のステアリングコラムを実施する場合に好ましくは、請求項2に記載した発明の様に、前記円筒状部材の端面の内径寸法を、この円筒状部材のうち、前記本体部分の端面の内径側に位置する部分の内径寸法よりも小さくする。そして、これら本体部分と円筒状部材とを軸方向に結合した後に、少なくともこの円筒状部材の端部の内径側部分に切削加工を施して、この円筒状部材の端部寄り部分の内径寸法を、前記本体部分の内径寸法以上とする。   When implementing the steering column of the present invention as described above, preferably, as in the invention described in claim 2, the inner diameter of the end face of the cylindrical member is the same as that of the main body portion of the cylindrical member. The inner diameter dimension of the portion located on the inner diameter side of the end face is made smaller. And after connecting these main-body parts and a cylindrical member to an axial direction, it cuts at least the inner diameter side part of the edge part of this cylindrical member, and the inner diameter dimension of the part near the edge part of this cylindrical member is set. The inner diameter of the main body is equal to or greater than that.

又、好ましくは請求項3に記載した発明の様に、前記円筒状部材の端部外周面の1乃至複数箇所に設けた凹部と、前記本体部分の端部内周面の1乃至複数箇所に設けた凸部とを係合し、この本体部分と前記円筒状部材とを軸方向に結合する。
或いは、請求項4に記載した発明の様に、前記円筒状部材の端部外周面の1乃至複数箇所に設けた凸部と、前記本体部分の端部内周面の1乃至複数箇所に設けた凹部とを係合し、この本体部分と前記円筒状部材とを軸方向に結合する。
Preferably, as in the invention described in claim 3, the concave portion provided at one or more places on the outer peripheral surface of the end portion of the cylindrical member and the one or more places on the inner peripheral surface of the end portion of the main body portion. The main body portion and the cylindrical member are coupled in the axial direction.
Or like the invention described in Claim 4, it provided in the 1 thru | or several places of the convex part provided in the 1 or several places of the edge part outer peripheral surface of the said cylindrical member, and the edge part inner peripheral surface of the said main-body part. The concave portion is engaged, and the main body portion and the cylindrical member are coupled in the axial direction.

又、請求項5に記載のステアリングコラムの製造方法によれば、円筒状部材の端面の内径寸法を、この円筒状部材の軸方向中間部の内径寸法よりも小さくした状態で、この円筒状部材の端部を、金型の端面に設けた挿入孔に挿通する。そして、この円筒状部材の端部に中子の端部を挿通し、この中子の軸方向中間部に設けた段差部をこの円筒状部材の端面に突き当てた状態で、前記金型に軽合金の溶湯を送り込み、前記本体部分を成形する。   According to the method for manufacturing a steering column according to claim 5, the cylindrical member has an inner diameter dimension smaller than an inner diameter dimension of an intermediate portion in the axial direction of the cylindrical member. Is inserted into an insertion hole provided in the end face of the mold. Then, the end of the core is inserted into the end of the cylindrical member, and the stepped portion provided at the intermediate portion in the axial direction of the core is abutted against the end surface of the cylindrical member. A melt of light alloy is fed into the main body.

上述の様な請求項5に記載した発明を実施する場合に好ましくは、請求項6に記載した発明の様に、前記円筒状部材の端面の内径寸法を、この円筒状部材のうち、前記本体部分の端面を形成する部分の内径側に位置する部分の内径寸法よりも小さくする。そして、前記金型に軽合金の溶湯を送り込んで、前記本体部分を成形した後に、少なくとも前記円筒状部材の端部の内径側部分に切削加工を施して、この円筒状部材の端部寄り部分の内径寸法を前記本体部分の内径寸法以上とする。   Preferably, when carrying out the invention described in claim 5 as described above, the inner diameter of the end face of the cylindrical member is set to be the main body of the cylindrical member as in the invention described in claim 6. The inner diameter dimension of the portion located on the inner diameter side of the portion forming the end face of the portion is made smaller. Then, after the molten metal of light alloy is fed into the mold and the main body portion is molded, at least the inner diameter side portion of the end portion of the cylindrical member is subjected to cutting, and the portion closer to the end portion of the cylindrical member Is set to be equal to or larger than the inner diameter of the main body portion.

又、好ましくは請求項7に記載した発明の様に、前記円筒状部材の端部外周に複数箇所の軸方向溝と外フランジ及び端部内周には内フランジを設ける。ここで前記外フランジ及び内フランジは円筒状部材の端部のすえ込み成形により形成されたものである。そして、前記金型に溶湯を送り込む際に、この溶湯の一部をこれらの溝に入り込ませる事で、前記本体部分の端部内周面に凸部を形成する。   Preferably, as in the invention described in claim 7, a plurality of axial grooves and outer flanges are provided on the outer periphery of the end portion of the cylindrical member, and inner flanges are provided on the inner periphery of the end portion. Here, the outer flange and the inner flange are formed by upsetting of the end portion of the cylindrical member. Then, when the molten metal is fed into the mold, a part of the molten metal is caused to enter these grooves, thereby forming a convex portion on the inner peripheral surface of the end portion of the main body portion.

上述の様に構成する本発明のステアリングコラムによれば、ステアリングコラムの一部の厚さを薄くしつつ、このステアリングコラムの強度を確保する事ができる。即ち、このステアリングコラムを構成するコラム用部材の片半部は、鉄系材料製の円筒状部材により構成されている為、この片半部の厚さを薄くしても、この片半部の強度を確保する事ができる。一方、前記コラム用部材の他半部に就いては、アルミニウム系合金若しくはマグネシウム系合金等の軽合金製の本体部分により構成されている為、前記ステアリングコラム全体の重量が過度に増大する事はない。   According to the steering column of the present invention configured as described above, the strength of the steering column can be ensured while reducing the thickness of a part of the steering column. That is, the half of the column member constituting the steering column is formed of a cylindrical member made of an iron-based material. Therefore, even if the thickness of the half is reduced, Strength can be secured. On the other hand, since the other half of the column member is composed of a light alloy main body such as an aluminum alloy or a magnesium alloy, the weight of the entire steering column is excessively increased. Absent.

又、請求項2に記載した発明によれば、前記ステアリングコラムを構成するコラム用部材のうち、前記円筒状部材の端部寄り部分の内径寸法を前記本体部分の内径寸法以下とする事ができる。又、厚さの薄い円筒状部材の内径側部分のうち、この本体部分の端面の内径側に位置する部分を切削する事がない為、これら本体部分と円筒状部材との結合強度及びこの円筒状部材の捩り強度や曲げ強度が低下するのを防止できる。   According to the second aspect of the present invention, among the column members constituting the steering column, the inner diameter dimension of the portion near the end of the cylindrical member can be made equal to or smaller than the inner diameter dimension of the main body portion. . Also, since the portion located on the inner diameter side of the end face of the main body portion of the inner diameter side portion of the thin cylindrical member is not cut, the coupling strength between the main body portion and the cylindrical member and the cylinder It is possible to prevent the torsional strength and bending strength of the shaped member from decreasing.

又、請求項3〜4に記載した発明によれば、前記本体部分と前記円筒状部材との軸方向及び周方向に関する結合強度を向上させる事ができる。   Moreover, according to the invention described in Claims 3-4, the coupling strength regarding the axial direction and the circumferential direction of the said main-body part and the said cylindrical member can be improved.

又、請求項5〜7に記載した、本発明のステアリングコラムの製造方法によれば、上述した様な本発明のステアリングコラムを、工業的に能率良く製造する事ができる。   Moreover, according to the manufacturing method of the steering column of this invention described in Claims 5-7, the steering column of this invention as mentioned above can be manufactured industrially efficiently.

本発明の実施の形態を示す、ステアリングコラムのコラム用部材の製造方法を工程順に示す部分断面図。The fragmentary sectional view which shows the manufacturing method of the member for columns of a steering column which shows embodiment of this invention in order of a process. 同じく、円筒状部材のみを取り出して、前端部外周に複数箇所の軸方向溝を設けた状態を示す断面図(A)。前端部外周に外フランジ、前端部内周に内フランジを設けた状態を示す断面図(B)、後端部に絞り加工を施して小径部を設けた状態を示す断面図(C)及びAA断面図(D)。Similarly, sectional drawing (A) which shows the state which took out only the cylindrical member and provided the axial direction groove | channel of several places in the front-end part outer periphery. Cross-sectional view (B) showing a state where an outer flange is provided on the outer periphery of the front end and an inner flange is provided on the inner periphery of the front end, a cross-sectional view (C) showing a state where the rear end is provided with a small diameter portion and a cross-section AA Figure (D). 本発明の製造方法を実施しない場合の問題点を説明する為の断面図。Sectional drawing for demonstrating the problem when not implementing the manufacturing method of this invention. 本発明に係るコラム用部材を組み付けたステアリング装置の1例を示す側面図。The side view which shows an example of the steering device which assembled | attached the member for columns which concerns on this invention. 同じく、図6の上方から見た平面図。Similarly, the top view seen from the upper part of FIG. 従来から知られているステアリング装置の1例を、一部を切断した状態で示す側面図。The side view which shows one example of the steering device conventionally known in the state which cut | disconnected a part. ステアリングロック装置の従来構造の1例を示す略断面図。1 is a schematic cross-sectional view showing an example of a conventional structure of a steering lock device. ロック用透孔を設けたステアリングコラムの、従来構造の1例を示す側面図。The side view which shows one example of the conventional structure of the steering column which provided the through-hole for a lock | rock.

[実施の形態の第1例]
図1〜2は、請求項1〜3、5〜7に対応する、本発明の実施の形態の第1例を示している。尚、本例を含めて、本発明のステアリングコラム及びその製造方法の特徴は、ステアリングコラムを構成するコラム用部材である、アウタコラム10bの後端寄り部分(図1の右側)の厚さを薄くしても、強度の確保を図れる構造及びその製造方法を実現する点にある。その他の部分の構造及び作用は、前述の図10に示した構造を含め、従来から知られているステアリングコラムと同様であるから、同等部分に関する図示並びに説明は、省略若しくは簡略にし、以下、本例の特徴部分を中心に説明する。
[First example of embodiment]
FIGS. 1-2 has shown the 1st example of embodiment of this invention corresponding to Claims 1-3 and 5-7. Incidentally, including the present example, the steering column and the manufacturing method thereof according to the present invention are characterized by the thickness of the rear end portion (right side in FIG. 1) of the outer column 10b that is a column member constituting the steering column. It is in the point of realizing a structure capable of ensuring the strength even when it is thinned and a manufacturing method thereof. Since the structure and operation of the other parts are the same as those of a conventionally known steering column including the structure shown in FIG. 10, the illustration and explanation of the equivalent parts are omitted or simplified. The description will focus on the features of the example.

本例の場合、前記アウタコラム10bは、アルミニウム系合金若しくはマグネシウム系合金等の軽合金製である本体部分18と、炭素鋼やその他の鉄系合金等の鉄系材料製の円筒状部材19とを軸方向に結合して構成する。即ち、この円筒状部材19の前端部(車体への組み付け状態で進行方向前側の端部、図1〜2の左端部)に内フランジ28bを設ける事により、この円筒状部材19の前端面の内径寸法を、この円筒状部材19のうち、前記本体部分18の後端面(車体への組み付け状態で進行方向後側の端面、図1の左端面)が形成される部分{後述する鋳造の際に、金型21の内側端面(図1の左側面)が位置する部分}の内径側に位置する部分の内径寸法よりも小さくする。ここで、本体部分18に対する円筒状部材19の抜け防止回転防止のために、円筒状部材19の前端部の外周に凹部または凸部を形成する。具体的には、この円筒状部材19の前端部外周面に複数箇所の軸方向溝20と外フランジ28a、前端部内周に内フランジ28bを設ける。工程としては、前端部外周面に複数箇所の軸方向溝20bを絞り加工または転造加工により成形した後に、前端面にすえ込み成形により外フランジ28a、内フランジ28bを成形し、最後に小径部32を成形する。この際のすえ込み成形は、所謂プレス成形によるものでもよいし、回転させての所謂ヘラ絞り成形によるものでもよい。外フランジ28aと内フランジ28bは同時にすえ込み成形されるため、低コストである。そして、前記円筒状部材19の前端寄り部分を、図1の(A)に示す様に、金型21の端面22に開口した挿入孔23に挿通し、この前端寄り部分を、この金型21内に突出させる。   In the case of this example, the outer column 10b includes a main body portion 18 made of a light alloy such as an aluminum alloy or a magnesium alloy, and a cylindrical member 19 made of an iron material such as carbon steel or other iron alloy. Are combined in the axial direction. That is, by providing the inner flange 28b at the front end of the cylindrical member 19 (the front end in the traveling direction when assembled to the vehicle body, the left end in FIGS. 1 and 2), the front end surface of the cylindrical member 19 is provided. In the cylindrical member 19, a portion of the cylindrical member 19 where the rear end surface of the main body portion 18 (the end surface on the rear side in the traveling direction in the assembled state on the vehicle body, the left end surface in FIG. 1) is formed {when casting described later. Furthermore, the inner diameter of the portion located on the inner diameter side of the portion where the inner end surface (left side surface in FIG. 1) of the mold 21 is located is made smaller. Here, in order to prevent rotation of the cylindrical member 19 with respect to the main body portion 18 and prevent rotation, a concave portion or a convex portion is formed on the outer periphery of the front end portion of the cylindrical member 19. Specifically, a plurality of axial grooves 20 and outer flanges 28a are provided on the outer peripheral surface of the front end portion of the cylindrical member 19, and inner flanges 28b are provided on the inner periphery of the front end portion. As a process, after forming a plurality of axial grooves 20b on the outer peripheral surface of the front end portion by drawing or rolling, the outer flange 28a and the inner flange 28b are formed by swaging on the front end surface, and finally the small diameter portion 32 is formed. The upsetting at this time may be by so-called press molding or by so-called spatula drawing by rotation. Since the outer flange 28a and the inner flange 28b are formed by swaging at the same time, the cost is low. Then, as shown in FIG. 1A, the portion near the front end of the cylindrical member 19 is inserted into the insertion hole 23 opened in the end surface 22 of the mold 21, and the portion near the front end is inserted into the mold 21. Protrude in.

そして、中子24の先端部25を前記円筒状部材19の前端部に挿通し、この中子24の先端部25と基端部26との間に設けた段差面27を、前記円筒状部材19の前端面に設けた内フランジ28bに突き当てる。ここで、フランジ28bの内径寸法は、前記円筒状部材19のうち、前記本体部分18の後端面が形成される部分の内径側に位置する部分の内径寸法よりも小さくする   And the front-end | tip part 25 of the core 24 is inserted in the front-end part of the said cylindrical member 19, and the level | step difference surface 27 provided between the front-end | tip part 25 of this core 24 and the base end part 26 is made into the said cylindrical member. 19 is abutted against an inner flange 28b provided on the front end face of 19. Here, the inner diameter dimension of the flange 28b is made smaller than the inner diameter dimension of the portion of the cylindrical member 19 located on the inner diameter side of the portion where the rear end surface of the main body portion 18 is formed.

そして、前記円筒状部材19の前端面に前記中子24の段差面27を突き当てた状態で、アルミニウム系合金若しくはマグネシウム系合金等の軽合金の溶湯を、前記金型21内に送り込む事により、前記本体部分18を成形する。この時、前記円筒状部材19の前端部の外周面に形成された複数箇所の軸方向溝20に前記溶湯の一部を入り込ませる事で、この本体部分18の後端部内周面に凸部29を形成する。そして、前記金型21から取り出した後に、前記円筒状部材19のうちで、前記本体部分18の内周面よりも径方向内方に突出した前端部内フランジ28bの内周縁に切削加工を施して、前記円筒状部材19の少なくとも前端寄り部分{前記アウタコラム10bの内径側にインナコラム30を回転自在に挿通する為の、転がり軸受31(図7参照)の外輪を内嵌固定する為に形成した小径部32を除いた部分}の内径を、前記本体部分18の内径以上とする。この際、必要に応じて、この本体部分18の内周面後端寄り部分にも、切削加工を施す。この様な切削加工により、インナコラム30を挿通するこの本体部分18の内周面と前記円筒状部材19の前端縁との間に、前方に向いた段差面が存在しない様にして、二次衝突時に前記アウタコラム10bの前方への変位を円滑に行える様にし、衝突事故の際に於ける運転者の保護充実を図る事ができる。尚、前記筒状部材19の前端部内周面で、前記軸方向溝20の溝底を頂点とする内接円の直径は、前記本体部分18の内径以上として、これら各突起の先端が、この本体部分18の内周面よりも径方向内方に突出しない様にする。   Then, a molten metal of a light alloy such as an aluminum alloy or a magnesium alloy is fed into the mold 21 with the stepped surface 27 of the core 24 abutted against the front end surface of the cylindrical member 19. The body portion 18 is formed. At this time, by projecting a part of the molten metal into a plurality of axial grooves 20 formed on the outer peripheral surface of the front end portion of the cylindrical member 19, a convex portion is formed on the inner peripheral surface of the rear end portion of the main body portion 18. 29 is formed. And after taking out from the said metal mold | die 21, it cuts to the inner periphery of the front end part inner flange 28b which protruded in the radial direction rather than the inner peripheral surface of the said main-body part 18 among the said cylindrical members 19. , At least the front end portion of the cylindrical member 19 {formed to fit and fix the outer ring of the rolling bearing 31 (see FIG. 7) for rotatably inserting the inner column 30 to the inner diameter side of the outer column 10b. The inner diameter of the portion excluding the small diameter portion 32 is set to be equal to or larger than the inner diameter of the main body portion 18. At this time, if necessary, cutting is also applied to a portion near the rear end of the inner peripheral surface of the main body portion 18. By such a cutting process, there is no step surface facing forward between the inner peripheral surface of the main body portion 18 inserted through the inner column 30 and the front end edge of the cylindrical member 19, so It is possible to smoothly move the outer column 10b forward at the time of a collision, and to enhance the protection of the driver in the event of a collision. Incidentally, the diameter of the inscribed circle having the apex at the groove bottom of the axial groove 20 on the inner peripheral surface of the front end portion of the cylindrical member 19 is equal to or larger than the inner diameter of the main body portion 18, and the tips of these projections are The main body portion 18 should not protrude inward in the radial direction from the inner peripheral surface.

上述の様に構成する本例のステアリングコラムの製造方法の場合には、ステアリングコラムを構成するアウタコラム10bのうち、例えばステアリングロック装置12(図7参照)を組み込む、後端寄り部分の厚さを薄くしつつ、強度を確保できるアウタコラム10bを、工業的に能率良く製造できる。即ち、前記アウタコラム10bの後端寄り部分は、強度を確保し易い、鉄系材料製の円筒状部材19により構成されている。この為、ロックユニット13やキーロックカラー15を取り付ける為に、当該部分の厚さを薄くしたり、ロックピン16を挿通する為に、ロック用透孔17を設けても、前記後端寄り部分を含め、前記アウタコラム10bの強度を確保できる。   In the case of the steering column manufacturing method of the present example configured as described above, of the outer column 10b configuring the steering column, for example, the thickness of the portion near the rear end into which the steering lock device 12 (see FIG. 7) is incorporated. The outer column 10b that can secure the strength while reducing the thickness can be manufactured industrially and efficiently. That is, the portion near the rear end of the outer column 10b is constituted by a cylindrical member 19 made of an iron-based material, which is easy to ensure strength. For this reason, even if a lock through hole 17 is provided in order to reduce the thickness of the portion for attaching the lock unit 13 or the key lock collar 15 or to insert the lock pin 16, the portion closer to the rear end. The strength of the outer column 10b can be ensured.

又、前記円筒状部材19の前端部外周面においては、軸方向溝20及び外フランジ28a、内フランジ28bが形成されていることにより前記円筒状部材19と前記本体部分18との係合面積が増大されている。前記円筒状部材19には外フランジ28aが形成されていて、ここが本体部分18の後端部に係合されているため、この本体部分18と前記円筒状部材19との軸方向の結合強度を、より十分に確保できる。ここで、外フランジ28aは円筒状部材19の板厚を大きくしての軸方向結合強度の確保手段であるため、剛性が高く、当該部位での破断の懸念が無く信頼性が高い。又、周方向に関しても、前記ロックピン16をキーロックカラー15の係合凹部14に係合させた状態で、ステアリングホイール4を大きな力で回転させようとした場合にも、前記軸方向溝20と前記凸部29の係合により、前記本体部分18と前記円筒状部材19との結合部の捩り剛性を高くできる。   Further, on the outer peripheral surface of the front end portion of the cylindrical member 19, the axial groove 20 and the outer flange 28a and the inner flange 28b are formed so that the engagement area between the cylindrical member 19 and the main body portion 18 is increased. Has been increased. Since the cylindrical member 19 is formed with an outer flange 28a, which is engaged with the rear end portion of the main body portion 18, the axial coupling strength between the main body portion 18 and the cylindrical member 19 is established. Can be secured more sufficiently. Here, since the outer flange 28a is a means for securing the axial coupling strength by increasing the plate thickness of the cylindrical member 19, the outer flange 28a has high rigidity, and there is no fear of breakage at the part, and the reliability is high. Also in the circumferential direction, the axial groove 20 can be used even when the steering wheel 4 is rotated with a large force with the lock pin 16 engaged with the engagement recess 14 of the key lock collar 15. By engaging the projection 29, the torsional rigidity of the joint between the main body portion 18 and the cylindrical member 19 can be increased.

又、前記円筒状部材19の前端部に絞り加工を施し、この円筒状部材19の前端面の内径寸法を、この円筒状部材19のうち、前記本体部分18の後端面が形成される部分の内径側に位置する部分の内径寸法よりも小さくした状態で、この本体部分18を鋳造により形成している。この為、この本体部分18と前記円筒状部材19との結合部の強度確保を有効に図れる。この円筒状部材19の前端面の内径寸法を、この円筒状部材19のうち、前記本体部分18の後端面が形成される部分の内径側に位置する部分の内径寸法よりも小さくした状態で前記本体部分18を形成する事による利点を、図1に加えて図3を用いて説明する。この図3は、円筒状部材19aの前端面の内径寸法を、この円筒状部材19aのうち、本体部分18aの後端面が形成される部分の内径側に位置する部分の内径寸法よりも小さくする事なく、これら本体部分18aと円筒状部材19aとを軸方向に結合し、更にこの円筒状部材19aの内径寸法をこの本体部分18aの内径寸法以上にして、アウタコラム10cを製造する方法を示している。前述した図1で説明した様に、本体部分18、18aと鋳造する際に、溶湯が漏れ出すのを防止する為には、中子24の段差面27を突き当てる為の相手面が必要となる。本発明の場合、この相手面である円筒状部材19の前端面の内径寸法を、この円筒状部材19のうち、前記本体部分18の後端面が形成される部分の内径側に位置する部分の内径寸法よりも小さくしている。   Further, the front end portion of the cylindrical member 19 is subjected to drawing processing, and the inner diameter dimension of the front end surface of the cylindrical member 19 is set to the portion of the cylindrical member 19 where the rear end surface of the main body portion 18 is formed. The main body portion 18 is formed by casting in a state where it is smaller than the inner diameter dimension of the portion located on the inner diameter side. Therefore, it is possible to effectively ensure the strength of the joint portion between the main body portion 18 and the cylindrical member 19. The inner diameter dimension of the front end surface of the cylindrical member 19 is smaller than the inner diameter dimension of the portion of the cylindrical member 19 located on the inner diameter side of the portion where the rear end surface of the main body portion 18 is formed. The advantage of forming the main body portion 18 will be described with reference to FIG. 3 in addition to FIG. In FIG. 3, the inner diameter dimension of the front end surface of the cylindrical member 19a is made smaller than the inner diameter dimension of the portion of the cylindrical member 19a located on the inner diameter side of the portion where the rear end surface of the main body portion 18a is formed. A method of manufacturing the outer column 10c by connecting the main body portion 18a and the cylindrical member 19a in the axial direction without making the inner diameter dimension of the cylindrical member 19a larger than the inner diameter dimension of the main body portion 18a is shown. ing. As described with reference to FIG. 1 above, in order to prevent the molten metal from leaking when casting with the main body portions 18 and 18a, a mating surface for abutting the stepped surface 27 of the core 24 is required. Become. In the case of the present invention, the inner diameter dimension of the front end face of the cylindrical member 19 which is the mating face is set to the part of the cylindrical member 19 located on the inner diameter side of the part where the rear end face of the main body portion 18 is formed. It is smaller than the inner diameter.

これに対して、図3に示した参考例の場合には、前記円筒状部材19aの前端面の内径を、この円筒状部材19aのうち、前記本体部分18aの後端面が形成される部分の内径側に位置する部分の内径寸法と同じとしている。この様な条件の下で、図3の(A)に示す様に、前記円筒状部材19aの前端寄り部分の外周面に、前記本体部分18aの後端寄り部分の内周面を係合させつつ、この本体部分18aを鋳造により成形する。次いで、前記円筒状部材19aの内径をこの本体部分18aの内径以上とする為、図3の(B)に示す様に、これら本体部分18aと円筒状部材19aとの結合部に於いて、この円筒状部材19aの前端部の内径側部分に切削加工を施す。この時、この円筒状部材19aの前端面の内径寸法を、この円筒状部材19aのうち、前記本体部分18aの後端面が形成される部分の内径側に位置する部分の内径寸法よりも小さくしていない為、前記円筒状部材19aのうち、前記結合部(前記本体部分18aの後端面が形成される部分)よりも後端側に位置する部分の内径側部分も削られてしまう。この円筒状部材19aの厚さは薄いので、この内径側部分が削られてしまうと、前記結合部及びこの結合部よりも後端側に位置する部分に於いて、前記円筒状部材19aの厚さが過度に薄くなってしまい、前記結合部の結合強度及びこの結合部よりも後端側に位置する部分の捩り強度や曲げ強度を確保する事ができない。   On the other hand, in the case of the reference example shown in FIG. 3, the inner diameter of the front end surface of the cylindrical member 19a is set to the portion of the cylindrical member 19a where the rear end surface of the main body portion 18a is formed. The inner diameter of the portion located on the inner diameter side is the same. Under such conditions, as shown in FIG. 3A, the inner peripheral surface of the portion near the rear end of the main body portion 18a is engaged with the outer peripheral surface of the portion near the front end of the cylindrical member 19a. The main body portion 18a is molded by casting. Next, in order to make the inner diameter of the cylindrical member 19a equal to or larger than the inner diameter of the main body portion 18a, as shown in FIG. 3 (B), at the connecting portion between the main body portion 18a and the cylindrical member 19a, Cutting is performed on the inner diameter side portion of the front end portion of the cylindrical member 19a. At this time, the inner diameter dimension of the front end surface of the cylindrical member 19a is made smaller than the inner diameter dimension of the portion of the cylindrical member 19a located on the inner diameter side of the portion where the rear end surface of the main body portion 18a is formed. Therefore, the inner diameter side portion of the cylindrical member 19a located on the rear end side of the coupling portion (the portion on which the rear end surface of the main body portion 18a is formed) is also scraped. Since the cylindrical member 19a is thin, if the inner diameter side portion is scraped, the thickness of the cylindrical member 19a is reduced at the coupling portion and the portion located on the rear end side of the coupling portion. Accordingly, the joint strength of the joint portion and the torsional strength and bending strength of the portion located on the rear end side of the joint portion cannot be ensured.

一方、本例の構造の場合、前記本体部分18と前記円筒状部材19との結合部の内径側部分に切削加工を施す場合に、この切削加工を施す部分は、この円筒状部材19の前端部内周縁と、前記本体部分18の内径側部分のうちで、この前端部内周縁に隣設する部分のみで済む。前記円筒状部材19のうち、前記結合部よりも後端側に位置する部分は勿論、この結合部のうちで前端部を除く部分を削る必要はない。この為、図1の(C)に示した様に、前記円筒状部材19の前端部内周縁を切削した状態でも、前記本体部分18とこの円筒状部材19との結合部の強度及びこの円筒状部材19の捩り強度や曲げ強度を十分に確保できる。   On the other hand, in the case of the structure of this example, when the inner diameter side portion of the joint portion between the main body portion 18 and the cylindrical member 19 is cut, the portion to be cut is the front end of the cylindrical member 19. Of the inner peripheral portion and the inner diameter side portion of the main body portion 18, only the portion adjacent to the inner peripheral edge of the front end portion is sufficient. Of course, the portion of the cylindrical member 19 that is located on the rear end side of the coupling portion and the portion other than the front end portion of the coupling portion need not be shaved. For this reason, as shown in FIG. 1C, even when the inner peripheral edge of the front end portion of the cylindrical member 19 is cut, the strength of the coupling portion between the main body portion 18 and the cylindrical member 19 and the cylindrical shape The torsional strength and bending strength of the member 19 can be sufficiently secured.

又、前記円筒状部材19の前端部内周縁に切削加工を施し、この円筒状部材19の前端寄り部分の内径寸法を、前記本体部分18の内径寸法以上としている。この様な前記アウタコラム10bの前端部(図1の左端部)には、円筒状のインナコラム30を軸方向に変位可能な状態で内嵌して、伸縮式のステアリングコラムを構成する。前記アウタコラム10bの内径は、前側(図1の左側)から、前記本体部分18、前記円筒状部材19の順に大きくなっているので、ステアリングホイールの前後位置調節や二次衝突に伴い、前記アウタコラム10bが前記インナコラム30に対して軸方向前方に相対変位する際に、このインナコラム30の後端縁が、前記アウタコラム10bの内周面から突出した部分と干渉して、ステアリングホイールの前方への変位が阻害される可能性を抑える事ができる。尚、前記小径部32の軸方向位置は、前記二次衝突が進行した状態でも、前記インナコラム30の後端縁がこの小径部32の内周面と干渉しない様にしている。   Further, the inner peripheral edge of the front end portion of the cylindrical member 19 is cut, and the inner diameter dimension of the portion near the front end of the cylindrical member 19 is set to be equal to or larger than the inner diameter dimension of the main body portion 18. A cylindrical inner column 30 is fitted into the front end portion (left end portion in FIG. 1) of the outer column 10b in such a manner as to be displaceable in the axial direction, thereby forming a telescopic steering column. The inner diameter of the outer column 10b increases from the front side (the left side in FIG. 1) in the order of the main body portion 18 and the cylindrical member 19, so that the outer column is adjusted in accordance with the front-rear position adjustment and secondary collision of the steering wheel. When the column 10b is relatively displaced axially forward with respect to the inner column 30, the rear end edge of the inner column 30 interferes with a portion protruding from the inner peripheral surface of the outer column 10b, and the steering wheel It is possible to suppress the possibility that the forward displacement is hindered. Note that the axial position of the small-diameter portion 32 is set so that the rear end edge of the inner column 30 does not interfere with the inner peripheral surface of the small-diameter portion 32 even when the secondary collision has progressed.

又、前記円筒状部材19の前端面の内径寸法を、この円筒状部材19のうち、前記本体部分18の後端面が形成される部分の内径側に位置する部分よりも小さくしている為、前記金型21に軽合金の溶湯を送り込んで前記本体部分18を成形する際に、この溶湯が前記円筒状部材19の内周面側に入り込む事がなく、この円筒状部材19の内周面が、軽合金の付着により粗面となる事を防止できる。   In addition, since the inner diameter dimension of the front end surface of the cylindrical member 19 is smaller than the portion of the cylindrical member 19 located on the inner diameter side of the portion where the rear end surface of the main body portion 18 is formed, When the molten metal of the light alloy is fed into the mold 21 to form the main body portion 18, the molten metal does not enter the inner peripheral surface side of the cylindrical member 19, and the inner peripheral surface of the cylindrical member 19. However, it is possible to prevent the light alloy from becoming rough due to adhesion of the light alloy.

上述した実施の形態の各例のコラム用部材は、例えば図4〜5に示す様な衝撃吸収式ステアリング装置を構成する、ステアリングコラム2bのアウタコラム10dとして使用する。このステアリングコラム装置は、テレスコピック機構を有する。即ち、このアウタコラム10dの前端部にインナコラム30aの後端部を、これらアウタコラム10dとインナコラム30aとが互いに軸方向に変位するのを可能な状態で内嵌している。前記ステアリングコラム2b(前記インナコラム30a)の前端部には、電動式パワーステアリング装置を構成する減速機等を収納する為のハウジング38を結合固定している。この様なステアリングコラム2bは、前記アウタコラム10dを支持した後側ブラケット39と、前記ハウジング38の前端部左右両側に設けられた前側ブラケット40とを車体に対し結合固定する事により、この車体に対し支持する。
又、本発明のコラム用部材は上述した様な、テレスコピック機構を有するステアリングコラムのアウタコラムに限らず、テレスコピック機構を有さないステアリングコラムに適用する事も可能である。
The column member in each example of the above-described embodiment is used as the outer column 10d of the steering column 2b that constitutes an impact absorption type steering apparatus as shown in FIGS. This steering column device has a telescopic mechanism. That is, the rear end portion of the inner column 30a is fitted into the front end portion of the outer column 10d so that the outer column 10d and the inner column 30a can be displaced in the axial direction. A housing 38 for housing a reduction gear or the like constituting the electric power steering apparatus is coupled and fixed to the front end portion of the steering column 2b (the inner column 30a). Such a steering column 2b has a rear bracket 39 that supports the outer column 10d and front brackets 40 that are provided on the left and right sides of the front end of the housing 38. Support.
Further, the column member of the present invention is not limited to the outer column of the steering column having the telescopic mechanism as described above, but can be applied to a steering column having no telescopic mechanism.

1 車体
2、2a〜2b ステアリングコラム
3、3a ステアリングシャフト
4 ステアリングホイール
5a、5b 自在継手
6 中間シャフト
7 ステアリングギヤユニット
8 入力軸
9 タイロッド
10、10a〜10d アウタコラム
11 アウタチューブ
12 ステアリングロック装置
13 ロックユニット
14 係合凹部
15 キーロックカラー
16 ロックピン
17、17a ロック用透孔
18、18a 本体部分
19、19a 円筒状部材
20 軸方向溝
21 金型
22 端面
23 挿入孔
24 中子
25 先端部
26 基端部
27 段差面
28a 外フランジ
28b 内フランジ
29 凸部
30、30a インナコラム
31 転がり軸受
32 小径部
33 小径部
34 円輪部
35 突片部
36 段差部
37 係止部
38 ハウジング
39 後側ブラケット
40 前側ブラケット
41 切り欠き部
DESCRIPTION OF SYMBOLS 1 Car body 2, 2a-2b Steering column 3, 3a Steering shaft 4 Steering wheel 5a, 5b Universal joint 6 Intermediate shaft 7 Steering gear unit 8 Input shaft 9 Tie rod 10, 10a-10d Outer column 11 Outer tube 12 Steering lock device 13 Lock Unit 14 Engaging recess 15 Key lock collar 16 Lock pin 17, 17a Locking hole 18, 18a Main body portion 19, 19a Cylindrical member 20 Axial groove 21 Mold 22 End face 23 Insertion hole 24 Core 25 Tip portion 26 Base End portion 27 Step surface 28a Outer flange 28b Inner flange 29 Protruding portion 30, 30a Inner column 31 Rolling bearing 32 Small diameter portion 33 Small diameter portion 34 Ring portion 35 Projection piece portion 36 Step portion 37 Locking portion 38 Housing 39 Rear side bracket G 40 Front bracket 41 Notch

Claims (7)

全体が中空円筒状のステアリングコラムに於いて、このステアリングコラムを構成するコラム用部材が、軽合金製の本体部分の端部に、その端面の内径寸法を、軸方向中間部の内径寸法よりも小さくした、鉄系材料製の円筒状部材の端部を内嵌固定する事により軸方向に結合している事を特徴とするステアリングコラム。   In a steering column having a hollow cylindrical shape as a whole, the column members constituting the steering column are arranged so that the inner diameter dimension of the end surface is smaller than the inner diameter dimension of the intermediate portion in the axial direction. A steering column characterized in that it is coupled in the axial direction by internally fitting and fixing a small end portion of a cylindrical member made of a ferrous material. 前記円筒状部材の端面の内径寸法を、この円筒状部材のうち、前記本体部分の端面の内径側に位置する部分の内径寸法よりも小さくした状態でこれら本体部分と円筒状部材とを軸方向に結合した、少なくともこの円筒状部材の端部の内径側部分に切削加工を施して、この円筒状部材の端部寄り部分の内径寸法を、前記本体部分の内径寸法以上としている、請求項1に記載のステアリングコラム。   In the state where the inner diameter dimension of the end surface of the cylindrical member is smaller than the inner diameter dimension of the portion of the cylindrical member located on the inner diameter side of the end surface of the main body portion, the main body portion and the cylindrical member are axially moved. 2. Cutting at least an inner diameter side portion of the end portion of the cylindrical member coupled to the inner end portion of the cylindrical member so that the inner diameter dimension of the portion near the end of the cylindrical member is equal to or larger than the inner diameter dimension of the main body portion. Steering column as described in 前記円筒状部材の端部外周面の周方向の1乃至複数箇所に設けた凹部と、前記本体部分の端部内周面の周方向の1乃至複数箇所に設けた凸部とを係合している、請求項1〜2に記載のステアリングコラム。   Engaging the concave portions provided at one or more locations in the circumferential direction of the outer peripheral surface of the end of the cylindrical member and the convex portions provided at one or more locations in the circumferential direction of the inner peripheral surface of the end portion of the main body portion. The steering column according to claim 1 or 2. 前記円筒状部材の端部外周面の周方向の1乃至複数箇所に設けた凸部と、前記本体部分の端部内周面の周方向の1乃至複数箇所に設けた凹部とを係合している、請求項1〜2に記載のステアリングコラム。   Engage the protrusions provided at one or more locations in the circumferential direction of the outer peripheral surface of the end of the cylindrical member with the recesses provided at one or more locations in the circumferential direction of the inner peripheral surface of the end portion of the main body portion. The steering column according to claim 1 or 2. 全体が中空円筒状のステアリングコラムを構成し、軽合金製の本体部分の端部に、鉄系材料製の円筒状部材の端部を内嵌固定する事で軸方向に結合して成るコラム用部材を製造する、ステアリングコラムの製造方法であって、前記円筒状部材の端面の内径寸法を、この円筒状部材の軸方向中間部の内径寸法よりも小さくした状態で、この円筒状部材の端部を、金型の端面に設けた挿入孔に挿通させ、この円筒状部材の端部に中子の端部を挿通し、この中子の軸方向中間部に設けた段差部をこの円筒状部材の端面に突き当てた状態で、前記金型に軽合金の溶湯を送り込み、前記本体部分を成形する事を特徴とするステアリングコラムの製造方法。   For a column consisting entirely of a hollow cylindrical steering column, which is joined in the axial direction by internally fitting and fixing the end of a cylindrical member made of ferrous material to the end of a light alloy main body. A steering column manufacturing method for manufacturing a member, wherein an end surface of the cylindrical member is formed with an inner diameter dimension of an end surface of the cylindrical member being smaller than an inner diameter dimension of an intermediate portion in the axial direction of the cylindrical member. Part is inserted into an insertion hole provided in the end face of the mold, the end of the core is inserted into the end of the cylindrical member, and the stepped part provided in the axially intermediate part of the core is formed in the cylindrical shape. A method for manufacturing a steering column, characterized in that a molten metal of light alloy is fed into the mold while being abutted against an end surface of a member to form the main body portion. 前記円筒状部材の端面の内径寸法を、この円筒状部材のうち、前記本体部分の端面を形成する部分の内径側に位置する部分の内径寸法よりも小さくし、前記金型に軽合金の溶湯を送り込んで、前記本体部分を成形した後に、少なくとも前記円筒状部材の端部の内径側部分に切削加工を施して、この円筒状部材の端部寄り部分の内径寸法を前記本体部分の内径寸法以上とする、請求項5に記載のステアリングコラムの製造方法。   The inner diameter dimension of the end surface of the cylindrical member is made smaller than the inner diameter dimension of a portion of the cylindrical member located on the inner diameter side of the portion forming the end surface of the main body portion. Then, at least the inner diameter side portion of the end portion of the cylindrical member is cut, and the inner diameter dimension of the end portion of the cylindrical member is set to the inner diameter dimension of the main body portion. The method for manufacturing a steering column according to claim 5, which is as described above. 前記円筒状部材の端部外周面の周方向の複数箇所に軸方向溝と外フランジ及び端部内周には内フランジを設け、前記金型に溶湯を送り込む際に、この溶湯の一部をこれらの溝に入り込ませる事で、前記本体部分の端部内周面に凸部を形成する、請求項5〜6のうちの何れか1項に記載のステアリングコラムの製造方法。   Axial grooves and outer flanges are provided at a plurality of locations in the circumferential direction of the outer peripheral surface of the end portion of the cylindrical member, and inner flanges are provided at the inner periphery of the end portion. The manufacturing method of the steering column of any one of Claims 5-6 which forms a convex part in the edge part inner peripheral surface of the said main-body part by making it enter into this groove | channel.
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JPS5495861A (en) * 1978-01-11 1979-07-28 Yamada Seisakusho Yk Method of producing gear housing for rack pinion type steering apparatus
JPS6371936U (en) * 1986-10-31 1988-05-13
JP2009202636A (en) * 2008-02-26 2009-09-10 Nsk Ltd Steering device
JP2011073547A (en) * 2009-09-30 2011-04-14 Nsk Ltd Steering device
JP2012091711A (en) * 2010-10-28 2012-05-17 Nsk Ltd Steering device
WO2013054821A1 (en) * 2011-10-11 2013-04-18 日本精工株式会社 Steering column and method for producing same

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS535029A (en) * 1976-07-05 1978-01-18 Kobe Steel Ltd Method and device for making compound material
JPS5495861A (en) * 1978-01-11 1979-07-28 Yamada Seisakusho Yk Method of producing gear housing for rack pinion type steering apparatus
JPS6371936U (en) * 1986-10-31 1988-05-13
JP2009202636A (en) * 2008-02-26 2009-09-10 Nsk Ltd Steering device
JP2011073547A (en) * 2009-09-30 2011-04-14 Nsk Ltd Steering device
JP2012091711A (en) * 2010-10-28 2012-05-17 Nsk Ltd Steering device
WO2013054821A1 (en) * 2011-10-11 2013-04-18 日本精工株式会社 Steering column and method for producing same

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