JP2014026019A - Manufacturing method of cloth decoration - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a method capable of continuously and efficiently manufacturing a cloth decoration having a complicated plane configuration such as a cloth sticker, an emblem, a chest emblem and athletes number.SOLUTION: The manufacturing method of cloth decoration using a strip of cloth of plain or predetermined continuous woven pattern includes the steps of: sticking a base sheet having a hot-melt adhesive layer formed thereon; forming a continuous half-cut according to the pattern by passing the cloth decoration material including a strip cloth and base sheet through a laser beam machine; sticking carrier film on the surface of the cloth decoration material; and peeling off the base sheet from the strip cloth.

Description

  The present invention relates to a method for continuously and efficiently manufacturing a fabric decorative body having a complicated planar shape, with respect to a method for inexpensively manufacturing a fabric decorative body such as a cloth emblem, emblem, chest mark, and bib.

  Although existing patches and emblems to be attached to soccer wear are originally precise embroidery products, they are made of resin as disclosed in Japanese Patent Publication No. SHO 49-27421 and Japanese Patent No. 4227587 from the viewpoint of manufacturing cost. A lot of things. Resin emblems are sewed at predetermined locations on the garment, or by applying hot melt adhesive on the back of the emblem or laminating a thermal adhesive film, the emblems are heated to predetermined locations with an iron. Can be glued.

  Even if a three-dimensional pattern can be formed by using a concavo-convex mold, it is necessary to bond a large number of resin pieces when providing a multicolor pattern. When a resin emblem becomes a multicolored pattern with a sense of unevenness, the manufacturing process becomes complicated, and the manufacturing cost inevitably increases considerably. In addition, resin patches are significantly different in thickness, texture, stretchability, flexibility, breathability, etc. compared to the clothing to be bonded, so that the wearer feels uncomfortable when bonded or sewn to appropriate clothing. In many cases, the edge of the resin emblem is peeled off during use, and the garment is often damaged from the place where the emblem is sewn.

  On the other hand, Japanese Patent Application Laid-Open No. 2009-15064 proposes that a material made of cloth is manufactured as a transfer patch in order to improve the above-described problems relating to the resin patch. This cloth emblem is manufactured by bonding a thermal adhesive film to the back surface of the cloth and then fusing it so as to have a predetermined planar shape with a laser cutting machine. Thickness, touch, elasticity, etc. compared to the clothing to be bonded , The wearer is less likely to feel discomfort, and the peripheral portion of the emblem is melted by a laser cutting machine, so that fraying is less likely to occur. Also, since the integrated fabric and thermal adhesive film are melted simultaneously by the laser cutting machine, even if the patch has a complicated planar shape, the thermal adhesive film is surely present to the peripheral edge, and the edge of the patch Can be prevented from being peeled off without being adhered during transfer.

Japanese Patent Publication No. 49-27421 Japanese Patent No. 4227587 JP 2009-15064 A

  Since the cloth emblem disclosed in Japanese Patent Application Laid-Open No. 2009-15064 is manufactured one by one by the operator from the stage of using a laser cutting machine to the final stage, the production takes too much time and labor, and the production cost of the emblem is low. It becomes very expensive. In addition, since the stretchable fabric is cut with a laser cutting machine simply by attaching a thermal adhesive film to the back surface thereof, only the patch-shaped piece may be detached from the patch material before being attached to the suction machine. In addition, the thin patch-shaped piece is likely to be deformed at the time of laser cutting or attached to a suction machine, and the planar shape after bonding may be distorted.

  The present invention has been proposed in order to improve the above-mentioned problems relating to a cloth decorative body such as a cloth patch, and a cloth decoration capable of continuously processing a large number of pieces from a roll-shaped belt-like cloth to a decorative body with a carrier film. It aims to provide a manufacturing method of the body. Another object of the present invention is to provide a method for producing a cloth decorative body capable of obtaining a cloth decorative body in which the planar shape is not distorted by performing a laser cutting operation in a state where a base sheet is adhered to the back surface of the belt-like cloth. Is to provide. Another object of the present invention is to provide a method for producing a cloth decorative body in which only a base sheet and a cloth remaining portion can be easily peeled by half-cutting a belt-like cloth with a base sheet with a laser processing machine. .

  In the method for producing a cloth decorative body according to the present invention, a belt-like cloth in which a plain cloth or a predetermined pattern is continuously woven is used, and a base sheet provided with a hot-melt adhesive layer is bonded to the back surface thereof. The decorative body material containing is passed through a laser processing machine and half-cut continuously according to the design pattern. As a result, the belt-like cloth is cut into a predetermined pattern and the base sheet is maintained without being cut into a pattern, and then the carrier film is applied to the surface of the decorative body material. The base sheet is peeled off from the belt-like cloth.

  In the method for manufacturing a cloth decorative body according to the present invention, after pasting a carrier film on the surface of the decorative body material, the decorative body material with a film is individually cut for each design pattern, and then the base sheet together with the cloth remaining portion It is possible to peel off. In addition, after half-cutting the decorative body material, apply an adhesive to the pattern portion of the decorative body material, or apply a release agent to the remainder of the cloth, and then apply a carrier film to the surface of the decorative body material. It is preferable that the base sheet is continuously peeled off from the belt-like cloth together with the cloth remaining portion. Further, in the half-cut processing, it is preferable that the cut periphery of the pattern-shaped cut portion is smoothed by irradiating the decorative material with laser light twice or three times along the design pattern.

  In another manufacturing method according to the present invention, a plain cloth or a belt-like cloth in which a predetermined pattern is continuously woven is used, and a base sheet is bonded to the back surface of the cloth with a hot melt adhesive layer having a predetermined pattern. Then, the decorative body material including the belt-like cloth and the base sheet is passed through a laser processing machine and half-cut according to the design pattern of the adhesive layer. As a result, the belt-like cloth is cut into a predetermined pattern and the base sheet is maintained without being cut into a pattern, and then the remaining portion of the cloth is continuously peeled from the belt-like cloth. After a carrier film is affixed to the surface of the decorative body material, the base sheet is peeled off from the belt-like cloth.

  The fabric decorative body obtained by the method of the present invention is woven at the same time and in large quantities with multicolored patterns by a rapier loom or the like, so that the unit price is much cheaper than that of resin emblems as well as embroidery patches. In addition, this cloth decorative body can be easily set to have the same stretchability, touch and flexibility as the woven fabric that is the adherend, that is, clothing, and may cause a sense of incongruity in clothing compared to resin emblems. Few.

  The method for manufacturing a cloth decorative body according to the present invention reduces the time and labor required for manufacturing one sheet by continuously processing a large number of sheets from a roll-shaped belt-like cloth to individual decorative bodies with a carrier film. The decorative body can be manufactured at a relatively low cost. In the manufacturing method of the present invention, since the laser processing operation is performed with the base sheet interposed on the back surface of the belt-like cloth, expansion and contraction of the belt-like cloth after the laser processing is suppressed by the base sheet, and the transfer decoration having an accurate planar shape You can get a body.

  In the production method of the present invention, the belt-like cloth with the base sheet is half-cut with a laser processing machine, and the cloth residue other than the design pattern can be removed simultaneously with the peeling of the base sheet in the belt-like cloth. The number can be reduced. Since this base sheet is interposed until the carrier film is attached to the cutout design, it is effective in suppressing the deformation of the cutout design and at the same time preventing fouling and damage in the manufacturing stage.

It is a schematic sectional drawing which expands and shows the decoration body raw material which stuck the base sheet to the strip | belt-shaped cloth. It is a schematic perspective view which shows an example of the laser processing machine used with the method of this invention. It is a schematic sectional drawing which shows the other example of the laser beam machine used by this invention method. It is a top view which shows an example of the state which cut the decorative body raw material with the laser processing machine. It is a schematic sectional drawing which shows an example of the state which cut the decorative body raw material with the laser processing machine, and has expanded and displayed the pattern-shaped cut part. It is a schematic sectional drawing which shows the state which stuck the carrier film to the decorative body raw material after a laser cut. It is a top view which shows an example of the transcription | transfer decoration body which shows the state which cut the decoration body material with a carrier film, and peeled the base sheet with the cloth remainder part. It is a schematic sectional drawing which shows the other example of the cloth decoration similar to FIG. 7, and has expanded and displayed the cross section. It is a top view which shows an example of the work shirt to which the cloth emblem was heat-transferred. It is a schematic plan view which shows an example of the wide fabric cut | judged in a strip | belt-shaped cloth. It is a top view which shows an example of the T-shirt by which the fabric-made marks manufactured from the wide fabric of FIG. 10 were thermally transferred.

  As shown in FIGS. 4 and 10, the belt-like cloth 1 (FIG. 1) used in the present invention is a cloth in which a plain pattern or a predetermined pattern is continuously woven, and a hot melt adhesive layer 2 is provided on the back surface thereof. The base sheet 3 is bonded together. For example, a large number of the belt-like cloths 1 may be woven simultaneously from the wide woven fabric 5 (FIG. 10), or may be woven one by one using a narrow loom such as a needle loom. As illustrated in FIG. 7 and FIG. 9, the obtained fabric decorative bodies 7 and 9 mean emblems, emblems, chest marks, bib numbers, spine numbers, appliques, etc., and work shirts 8 (FIG. 9) and T-shirts 10. (FIG. 11) Affixed to clothing such as uniforms or bags by thermal transfer.

  The plain or patterned wide woven fabric or narrow woven fabric is woven with, for example, polyester fiber yarn, nylon fiber yarn, acrylic fiber yarn or the like, and at least most of the fabric is made of synthetic fiber yarn so that laser cutting is possible. The woven structure of the wide woven fabric 5 may be any of plain woven fabric, oblique woven fabric, and satin weaving, and the obtained belt-shaped fabric 1 has characters or designs arranged in a plain or strip shape. In order to weave the wide woven fabric 5, for example, a wide weaving machine such as a high-speed rapier loom, a projectile loom, or an air jet loom may be combined with a jacquard machine. This wide fabric is usually 70-260 cm wide.

  Preferably, in a loom (not shown) for weaving the wide woven fabric 5, the base sheet 3 is immediately bonded to the back surface of the wide woven fabric 5 woven out by the loom. The base sheet 3 has a certain thickness of, for example, 100 μm or more so that it is not completely cut out when it is continuously half-cut through the laser processing machine 13 (FIG. 2) or 14 (FIG. 3). Cost. The hot melt adhesive layer 2 is provided on the surface of the base sheet 3 by screen printing or affixing a thermal adhesive film.

  The hot-melt adhesive layer 2 is made of polyurethane, co-condensed polyester, co-condensed polyamide, polyethylene, atactic polypropylene, ethylene-propylene copolymer, ethylene-acrylic acid copolymer, EVA, etc., and has high washing resistance and dry resistance. It has cleaning properties and flexibility. The adhesive layer 2 is usually warmed to a temperature below the melting point and softened, and is bonded to the belt-like cloth 1 and the base sheet 3 by pressurization.

  The strip-like cloth 1 with the base sheet 3, that is, the decorative body material 12, is usually manufactured at the same time by heat-cutting or laser-cutting along the warp direction A (see FIG. 10) by a cutting device installed in a wide loom. It is preferable. This cutting device is composed of, for example, a large number of knives or laser cutters arranged in parallel on a wide loom at regular intervals, and the obtained decorative body material 12 is wound around a core in the wide loom. The belt-like cloth may be wound after being woven with a wide loom or a narrow loom, and the base sheet 3 may be attached to each belt-like cloth one by one in another manufacturing process.

  On the other hand, the adhesive layer may be formed only on the predetermined pattern 16 (see FIG. 4) or 17 (see FIG. 10) by screen printing or the like on the front surface of the base sheet 3 or the back surface of the belt-like cloth 1. Good. In this case, it is necessary to position the individually wound belt-like cloth 1 and the base sheet 3 and accurately match the design patterns 16 and 17 with the thermal adhesive layer forming portion to obtain a decorative body material. In the decorative body material of such an embodiment, in order to continuously peel only the belt-like cloth residual portion immediately after the continuous half-cut, a pattern constituting a series of cloth residual portions 22 as illustrated in FIG. A pattern 17 may be used. For this reason, for example, in FIG. 4, the isolated portions 19 and 20 that are separated from the cloth remaining portion 18 do not exist, or only the isolated portions 19 and 20 are removed from the base sheet 3 in the cloth remaining portion 18 when half-cut. That's fine.

  For example, the decorative body material 12 is half-cut into predetermined design patterns 16 and 17 through a laser processing machine 13 having the laser head 23 shown in FIG. The laser head 23 is a known galvano scanner head. In this half-cut processing, the output of the laser light irradiated from the laser head 23 is adjusted, and the decorative material 12 is irradiated with the laser light from the laser processing machine 13 to form the pattern-shaped cut portion 26 (FIG. 5).

  The half-cut design patterns 16 and 17 can be formed into various plane shapes including straight lines and curves, and the cutting peripheral edge of the belt-like cloth 1 is melted by a laser, so that fraying occurs after application to clothing. There is no. Although the belt-like cloth 1 and the adhesive layer 2 in the decorative body material 12 are completely cut in a pattern by irradiation with the laser beam, the base sheet 3 is not cut through and maintains a series, and the isolated portions 19 and 20 are removed. In some cases, the base sheet is cut through only that portion. In the half-cut processing, it is usually preferable to smooth the cutting edge of the pattern-shaped cut portion 26 (FIG. 5) by irradiating the decorative body material 12 with the laser beam twice or more along the design patterns 16 and 17.

  In the laser processing machine 13, the laser light 52 emitted from the laser light source 50 is deflected and scanned by the galvano scanner 58 including the X axis 54 and the Y axis 56, and condensed on the decorative body material 12 by the fθ lens 60 and half cut. It is common to process. At this time, it is necessary to increase the response speed of the galvano scanner 58 in order to cope with the increase in the half-cut speed, and in order to increase the response speed of the galvano scanner, the current flowing through the coil is increased. There is a need. In the galvano scanner 58, galvanometer mirrors 62 and 64 are attached to one end of each axis, and the laser beam 52 is deflected by the oscillation of the galvanometer mirrors 62 and 64 and scans the decorative body material 12.

  For the half cut processing of the decorative body material 12, a laser processing machine 14 shown in FIG. 3 may be used. The laser processing machine 14 is a nozzle type plotter having a laser head 24. Even in this half-cut processing, the output of the laser beam irradiated from the laser processing machine 14 is adjusted, and the decorative body material 12 is irradiated with the laser beam from the laser processing machine, so that the design patterns 16 and 17, that is, the pattern cut portion 26 ( FIG. 5) is formed. One laser head 24 having a nozzle 28 is attached to one laser generator (not shown), and the head is driven in the vertical and horizontal directions by a servo motor (not shown). The head can be finely moved independently in the direction, and the position of the head is accurately controlled by a computer.

  The laser processing machine 14 is disposed above a frame (not shown), and for example, a metal net conveyor 30 is disposed below the laser processing machine so as to be able to travel. The conveyor 30 includes a belt 32 having a honeycomb-shaped through hole 31 provided on almost the entire surface, and the decorative body material 12 is placed on the surface of the belt and conveyed. In the laser processing machine 14, a roll 34 of the decorative body material 12 is rotatably arranged on one side of the frame, and a winding roll 36 is arranged on the other side. In this frame, a suction box (not shown) of a decompression device is disposed on the back side of the belt 32, and the suction box is connected to a blower. When the blower is operated to reduce the pressure in the suction box, the decorative body material 12 is adsorbed to the belt surface through the through holes 31 of the belt 32. This decompression device collects dust and the like generated by laser cutting of the decorative body material 12.

  The nozzle 28 of the laser head 24 is located above the decorative body material 12. For example, the laser beam for the laser head 24 is emitted from a laser generator installed on the rear side of the table, is reflected by a mirror provided at one end of the movable arm, and enters the laser head 24. In the laser head 24, the reflected beam 38 is branched by the mirror 40, and the branched beams 42 are respectively introduced into the condenser lens 44 of the nozzle. The focused beam 46 focused by the focusing lens 44 is focused within the decorative body material 12.

The laser processing machines 13 and 14 are constituted by a carbon dioxide gas laser or a YAG laser. For example, if the laser processing machine is a carbon dioxide laser, a CO ₂ laser oscillator can be exemplified by an oscillator manufactured by Sinrad (USA), which is RF excitation: CO ₂ laser, laser wavelength: 10.5 10.7 μm invisible light, laser light transmission method: mirror reflection method, laser light condensing method: lens method.

  Although not shown, the laser processing machines 13 and 14 are connected to a control computer and store a lot of design pattern data in the control computer. The design data includes graphics, trademarks, characters, handling picture displays, and bar code displays. Etc. When the design patterns 16 and 17 of the decorative body material 12 are changed, predetermined pattern data is transmitted from the control computer to the laser processing machines 13 and 14, and the design patterns 16 and 17 are immediately changed.

  Next, as shown in FIG. 6, a carrier film 48 with a pressure-sensitive adhesive is continuously bonded to the surface of the decorative body material 12, and the film is a transparent or translucent polyolefin or polyester film. In general, the adhesive force between the film 48 and the belt-like cloth 1 is determined to be substantially equal to the adhesive force between the base sheet 3 and the adhesive layer 2 and lower than the adhesive force between the belt-like cloth 1 and the adhesive layer 2. At this time, in order to enable continuous peeling of the cloth remaining portions 18 and 22, before the film 48 is bonded, another pressure-sensitive adhesive is applied to the pattern patterns 16 and 17 or the cloth remaining portions. The release agent may be applied only to 18 and 22, and when another pressure-sensitive adhesive is applied, the adhesive strength between the base sheet 3 and the adhesive layer 2 becomes higher.

  As shown in FIG. 4 or 6, the decorative body material 12 with the carrier film 48 is cut for each of the design patterns 16 and 17 at the position of the alternate long and short dash line while continuously running. When the base sheet 3 is peeled one by one after crushing, the base sheet is cut diagonally with a laser at a part of the cloth remaining portion so that the base sheet can be easily peeled together with the cloth remaining portions 18 and 22 by hand. It is preferable to insert (not shown). When the base sheet 3 is peeled off together with the cloth remaining portions 18 and 22, transfer sheets 50 and 52 as shown in FIGS. 7 and 8 are obtained. At this time, when the adhesive layer 2 is formed only in the pattern portion and the remaining cloth portions 18 and 22 are continuously removed before the carrier film 48 is bonded, the transfer sheets 50 and 52 for each leaf are only cut off. Can be obtained.

  In addition, when the adhesive is applied to the patterns 16 and 17 of the decorative body material 12 or the release agent is applied to the cloth remaining portions 18 and 22 before the carrier film 48 is bonded, the base sheet 3 Can be removed simultaneously with the cloth remaining portions 18 and 22 attached to the base sheet 3. As a result, only the cloth patterns 16 and 17 remain on the film 48, and the transfer sheets 50 (FIG. 7) and 52 (FIG. 8) can be obtained.

The transfer sheets 50 and 52 are easily positioned when transferred to clothing such as the work shirt 8 and the T-shirt 10 by sticking a rectangular carrier film 48 on the surface thereof. The pattern can be protected by the film 48. At the time of thermal transfer, the transfer sheets 50 and 52 are placed at predetermined locations on the clothing and heated and pressurized, and then the carrier film 48 is peeled off. The thermal transfer conditions were set at a temperature of 120 to 200 ° C., a thermal bonding pressure of 0.5 to 3 kg / cm ² , and a thermal bonding time of 10 to 60 seconds in a thermal transfer machine (trade name: T-80 type translator). To do.

  Next, the present invention will be described based on examples, but the present invention is not limited to the examples. The belt-like cloth 1 (FIG. 1) is a plain, yellow satin weave polyester cloth, and a base sheet 3 provided with a hot-melt adhesive layer 2 is bonded to the back surface thereof. The obtained decorative body material 12 is half-cut into a predetermined pattern 16 through a laser processing machine 13 (FIG. 2). At the time of half-cutting, an oblique cut (not shown) is made in a part of the cloth remaining portion 18 so that the base sheet 3 is easily peeled off from the straight portion together with the cloth remaining portion 18.

  At the time of half-cutting, the belt-like cloth 1 and the adhesive layer 2 are completely cut in a pattern, but the base sheet 3 is not cut through and maintains a series. In the design pattern 16, in order to remove the isolated portions 19 and 20, the base sheet is cut through through only the portions. In the half-cut process, the decorative material 12 is irradiated with laser light twice along the design pattern 16 to smooth the peripheral surface of the pattern-shaped cut portion 26 (FIG. 5).

  Next, as shown in FIG. 6, a carrier film 48 with an adhesive is continuously bonded to the surface of the decorative body material 12, and the film is a transparent polyester film or the like. As shown in FIG. 4, the decorative body material 12 with the carrier film 48 is cut for each pattern 16 at the position of the alternate long and short dash line while continuously running. After the cutting, the base sheets 3 are peeled one by one by hand, and the cloth residue 18 is removed together with the base sheet. As a result, the transfer sheet 50 shown in FIG. 7 is obtained.

The transfer sheet 50 has a rectangular carrier film 48 on the surface thereof, and is easily positioned when transferred to clothing. At the time of thermal transfer, the transfer sheet 50 is placed at a predetermined location on the work shirt 8 (FIG. 9), heated and pressurized, and then the carrier film 48 is peeled off. The thermal transfer conditions are set such that the temperature is 150 ° C., the thermal bonding pressure is 1 kg / cm ² , and the thermal bonding time is 10 seconds.

  In Example 1, after the predetermined pattern 16 is formed by half-cutting, another pressure-sensitive adhesive is continuously applied to the pattern pattern 16 by screen printing. As a result, after bonding of the carrier film 48, it is possible to leave only the design pattern 16 on the carrier film and continuously peel the cloth remaining portion 18 together with the base sheet 3. In this embodiment, it is not necessary to remove the isolated portions 19 and 20 during half-cutting.

  The belt-like cloth 1 shown in FIG. 10 is manufactured by cutting a wide polyester fabric 5 in which a predetermined multicolor pattern is continuously woven by a rapier loom. A base sheet 3 provided with a hot melt adhesive layer 2 is bonded to the back surface of each belt-like cloth 1. The obtained decorative body material 12 is half-cut into a predetermined pattern 17 through a laser processing machine 14 (FIG. 3).

  At the time of half-cutting, the belt-like cloth 1 and the adhesive layer 2 are completely cut in a pattern, but the base sheet 3 is not cut through and maintains a series. In the half-cut processing, the decorative material 12 is irradiated with the laser beam twice along the design pattern 17 to smooth the peripheral surface of the pattern-shaped cut portion 26 (FIG. 5). Thereafter, another pressure-sensitive adhesive is continuously applied only to the design pattern 17 by screen printing.

  Next, as shown in FIG. 6, a carrier film 48 with an adhesive is continuously bonded to the surface of the decorative body material 12, and the film is a transparent polyester film or the like. After the bonding of the carrier film 48, only the design pattern 17 is left on the carrier film 48, and the cloth remaining portion 22 is continuously peeled off together with the base sheet 3. Finally, as shown in FIG. 6, the decorative body material 12 with the carrier film 48 is cut for each pattern 17 at the position of the alternate long and short dash line while continuously running.

The transfer sheet 52 has a rectangular carrier film 48 on the surface thereof, and is easily positioned when transferred to clothing. At the time of thermal transfer, the transfer sheet 52 is placed on the chest of the T-shirt 10 (FIG. 11), heated and pressurized, and then the carrier film 48 is peeled off. The thermal transfer conditions are set such that the temperature is 150 ° C., the thermal bonding pressure is 1 kg / cm ² , and the thermal bonding time is 10 seconds.

  In Example 3, the carrier film 48 with the adhesive is continuously bonded to the surface of the decorative body material 12 without applying another pressure-sensitive adhesive to the pattern 17 after the half-cut process. In this embodiment, after cutting for each pattern 17 at the position of the dashed line in FIG. 7, the base sheet 3 is peeled one by one by hand, and the cloth remaining portion 22 is removed together with the base sheet.

  In Example 3, the belt-like cloth 1 is a polyester cloth in which a predetermined multicolor pattern is continuously woven by a rapier loom, and the adhesive layer 2 of the base sheet 3 is formed only on the part of the pattern 17, The adhesive layer is applied by screen printing. In this embodiment, the individually wound belt-like cloth 1 and the base sheet 3 are positioned so that the design pattern 17 and the thermal adhesive layer forming portion are exactly matched. Immediately after the continuous half-cutting, the decorative body material 12 continuously peels only the belt-like cloth residue 22 in another process.

  Next, as shown in FIG. 6, a carrier film 48 with an adhesive is continuously bonded to the surface of the decorative body material 12. After the bonding of the carrier film 48, the decorative body material 12 with the carrier film 48 is cut for each design pattern 17 at the position of the alternate long and short dash line while continuously running as shown in FIG.

DESCRIPTION OF SYMBOLS 1 Band-like cloth 2 Hot melt adhesive layer 3 Base sheet 5 Wide fabric 7 Fabric decorative body 12 Decorative body material 14 Laser processing machine 16 Design pattern 48 Carrier film

Claims (5)

  Use a plain cloth or a belt-like cloth that weaves a predetermined pattern continuously, paste a base sheet with a hot melt adhesive layer on the back, and pass the decorative body material including the belt-like cloth and the base sheet through a laser processing machine. By continuously half-cutting the pattern according to the pattern, the belt-like cloth is cut into a predetermined pattern and the base sheet is maintained without being cut into the pattern. A method for manufacturing a decorative fabric, in which a carrier film is attached to the surface of a material, and then a base sheet is peeled off from a belt-like cloth.   The manufacturing method according to claim 1, wherein after the carrier film is pasted on the surface of the decorative body material, the decorative body material with film is individually cut for each design pattern, and then the base sheet is peeled off together with the cloth remaining portion.   After half-cutting the decorative body material, apply an adhesive to the pattern part of the decorative body material or apply a release agent to the remainder of the cloth, and then apply a carrier film to the surface of the decorative body material. The manufacturing method according to claim 1, wherein the base sheet is continuously peeled from the belt-like cloth together with the cloth remaining portion.   A decorative body including a belt-like cloth and a base sheet, using a plain cloth or a belt-like cloth woven continuously with a predetermined pattern, and a base sheet bonded to the back surface of the belt-like cloth with a hot-melt adhesive layer having a predetermined pattern. By cutting the material through a laser processing machine and half-cutting the pattern according to the pattern, the belt-like cloth is cut into a predetermined pattern and the base sheet is maintained without cutting the pattern. Next, a method for producing a cloth decorative body, in which the remaining cloth portion is continuously peeled off from the belt-like cloth, a carrier film is attached to the surface of the decorative body material, and then the base sheet is peeled off from the belt-like cloth.   The method according to claim 1 or 4, wherein, in the half-cut process, the cutting edge of the pattern-shaped cut portion is smoothed by irradiating the decorative material with the laser beam twice or three times along the design pattern.

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