JP2014019572A - Rotary payout device - Google Patents
Rotary payout device Download PDFInfo
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- JP2014019572A JP2014019572A JP2012162876A JP2012162876A JP2014019572A JP 2014019572 A JP2014019572 A JP 2014019572A JP 2012162876 A JP2012162876 A JP 2012162876A JP 2012162876 A JP2012162876 A JP 2012162876A JP 2014019572 A JP2014019572 A JP 2014019572A
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- rotary
- blades
- paddles
- rotating
- rotary dispenser
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- 239000003638 chemical reducing agent Substances 0.000 claims description 12
- 238000007599 discharging Methods 0.000 claims description 2
- 241000220317 Rosa Species 0.000 description 6
- 230000010349 pulsation Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 241000109329 Rosa xanthina Species 0.000 description 2
- 235000004789 Rosa xanthina Nutrition 0.000 description 2
- 239000003245 coal Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012935 Averaging Methods 0.000 description 1
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- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
Abstract
Description
本発明は、石炭等のバラ物を貯留する貯槽内のバラ物を払い出す回転払出機に関するものである。 The present invention relates to a rotary dispenser that dispenses loose articles in a storage tank for storing loose articles such as coal.
図12に示すように、発電所、製鉄所では石炭等のバラ物を貯留するサイロや貯留槽10の底部には、コンベア11が設けられた搬出室12が複数設けられ、その搬出室12の上部に、バラ物を掻き出して下部のコンベア11に払い出す回転払出機が走行自在に設けられている。 As shown in FIG. 12, a plurality of unloading chambers 12 provided with a conveyor 11 are provided at the bottom of the silo or storage tank 10 for storing loose materials such as coal at power plants and ironworks. At the upper part, a rotary dispenser that scrapes off the loose material and delivers it to the lower conveyor 11 is provided so as to run freely.
図9〜図11は、従来の回転払出機13を示し、図において、貯留槽10の底部に形成された搬出室12の上部の水平床14には、その水平床14に沿ってバラ物Bをコンベア11上に落下させる払出口15が形成され、水平床14の両側には、バラ物Bを水平床14に案内するための傾斜壁16が設けられ、払出口15上には、山形状のトンネル部材17が設けられる。 9 to 11 show a conventional rotary dispenser 13, and in the figure, the horizontal floor 14 on the upper part of the carry-out chamber 12 formed at the bottom of the storage tank 10 has a rose B along the horizontal floor 14. Are formed on the both sides of the horizontal floor 14 and inclined walls 16 are provided on both sides of the horizontal floor 14 to guide the rose B to the horizontal floor 14. The tunnel member 17 is provided.
回転払出機13は、トンネル部材17内に設けたレール18上を走行する走行台車19と、その走行台車19の下部に設けられ、水平床14上を回転してバラ物Bを切り出して払出口15に落とすための回転パドル20と、走行台車19に懸吊され払出口15から落下するバラ物Вをコンベア11に案内するシュート21とから構成される。 The rotary dispenser 13 is provided on a traveling carriage 19 that travels on a rail 18 provided in the tunnel member 17 and a lower part of the traveling carriage 19, and rotates on the horizontal floor 14 to cut out the rose B and discharge the outlet. 15 includes a rotating paddle 20 for dropping to 15, and a chute 21 for guiding a rose В suspended from a traveling carriage 19 and falling from a discharge outlet 15 to the conveyor 11.
この回転払出機13は、走行台車19により回転パドル20が水平床14上を移動しながら回転して、水平床14上のバラ物Bを切り出して払出口15から落下させ、シュート21を介してコンベア11上に払い出し、コンベア11にて貯留槽10の外部へ搬送する。 The rotary dispenser 13 is rotated while the rotating paddle 20 is moved on the horizontal floor 14 by the traveling carriage 19, cuts out the rose B on the horizontal floor 14, drops it from the discharge outlet 15, and passes through the chute 21. It pays out on the conveyor 11 and is conveyed outside the storage tank 10 by the conveyor 11.
この回転払出機13は、同一貯留槽10で切り出し位置を変えるときや、隣接して設けられた他の貯留槽10内のバラ物を払い出す際には、その切り出し位置まで走行台車19を走行する必要があるが、回転払出機13は、走行中に、回転パドル20が、バラ物Bに埋まっているため、必ずバラ物Bを払出ながら走行する。そのため、単なる移動は不可能であり、それが機器運用上のネックとなっていた。 The rotary dispenser 13 travels the traveling carriage 19 to the cutout position when the cutout position is changed in the same storage tank 10 or when a loose object in another adjacent storage tank 10 is paid out. However, since the rotary paddle 20 is buried in the loose article B during traveling, the rotary dispenser 13 always travels while discharging the loose article B. Therefore, mere movement is impossible, which has become a bottleneck in equipment operation.
上記の問題点を解決するためには、通常4〜8枚の羽根を2枚にした回転パドルにすることで、対応していたが、この場合、2枚羽根からなる回転パドルの一回転での払出能力の脈動が大きく、能力を平均的に出すことができない問題がある。定格(平均)能力をキープするには、ピーク能力を大きくする必要があるが、ピーク能力を大きくすると下流側の設備への負担が大きくなる問題がある。 In order to solve the above-mentioned problem, it has been dealt with by using a rotating paddle with 4 to 8 blades as two, but in this case, with one rotation of the rotating paddle consisting of two blades. There is a problem that the pulsation of the payout ability is large and the ability cannot be averaged out. In order to keep the rated (average) capacity, it is necessary to increase the peak capacity. However, if the peak capacity is increased, there is a problem that the burden on the downstream equipment increases.
そこで、本発明の目的は、上記課題を解決し、高速移動が行え、払出能力を平均化できる回転払出機を提供することにある。 SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to provide a rotary dispenser that solves the above-described problems, can perform high-speed movement, and can average the dispensing ability.
上記目的を達成するために請求項1の発明は、バラ物を貯留する貯留槽の底部の水平床に沿って移動自在に設けられ、バラ物を切り出して水平床に形成した払出口から下方のコンベアにバラ物を払い出す回転払出機において、走行台車に、2枚羽根からなる回転パドルを走行方向に沿って一対設け、払出せずに移動する際には両回転パドルの羽根を前記払出口に沿う回転位置に保持して移動し、バラ物の払い出しの際には、両回転パドルの羽根の位相をそれぞれずらして回転させるようにしたことを特徴とする回転払出機である。 In order to achieve the above object, the invention of claim 1 is provided so as to be movable along the horizontal floor at the bottom of the storage tank for storing the roses, and is provided below the payout opening formed by cutting the roses into the horizontal floor. In a rotary dispenser that dispenses loose objects to a conveyor, a pair of rotary paddles consisting of two blades are provided in the traveling direction on a traveling carriage, and when moving without dispensing, the blades of both rotary paddles are connected to the discharge outlet. The rotary dispenser is characterized in that it moves while being held at a rotational position along the axis of the rotary paddle, and when the loose article is dispensed, the phases of the blades of both rotary paddles are shifted and rotated.
請求項2の発明は、回転パドルは、回転体とその回転体に対して180度対向して設けられる円弧状の羽根からなり、その2枚の羽根が前記払出口に沿う回転位置のとき、両羽根の横幅が前記払出口の幅より小さく形成される請求項1記載の回転払出機である。 According to a second aspect of the present invention, the rotating paddle is composed of a rotating body and arcuate blades provided to face the rotating body at 180 degrees, and when the two blades are in a rotational position along the payout opening, The rotary dispenser according to claim 1, wherein the lateral width of both blades is smaller than the width of the dispensing outlet.
請求項3の発明は、両回転パドルがそれぞれ、減速機を介して駆動モータに連結され、該駆動モータにて、払出せずに移動する際には、各回転パドルの羽根が前記払出口に沿う回転位置に保持され、バラ物の払い出しの際には、両回転パドルの羽根の位相をそれぞれずらして回転させる請求項1又は2記載の回転払出機である。 According to a third aspect of the present invention, both rotary paddles are connected to a drive motor via a speed reducer, and when the drive motor moves without paying out, the blades of the rotary paddles are connected to the payout opening. The rotary dispenser according to claim 1 or 2, wherein the rotary dispenser is held at a rotating position along which the blades of the rotary paddles are rotated while being shifted.
請求項4の発明は、両回転パドルに減速機が連結されると共に両減速機がクラッチを介して連結され、その一方の減速機に駆動モータが連結される請求項1記載の回転払出機である。 According to a fourth aspect of the present invention, there is provided the rotary dispenser according to the first aspect, wherein the speed reducer is connected to both rotary paddles, the both speed reducers are connected via a clutch, and the drive motor is connected to one of the speed reducers. is there.
本発明は、バラ物を払い出さなくても、回転払出機の高速走行移動が可能となり、運用のしやすさがアップする。また回転払出機単体で、払出能力を平均化できるので、設備全体がコンパクトになり、設備費が安くなるという優れた効果を発揮する。 According to the present invention, it is possible to move the rotary dispenser at a high speed without paying out loose articles, thereby improving the ease of operation. In addition, since the payout capacity can be averaged with a single rotary dispenser, the entire equipment becomes compact and the equipment cost is reduced.
以下、本発明の好適な一実施の形態を添付図面に基づいて詳述する。 A preferred embodiment of the present invention will be described below in detail with reference to the accompanying drawings.
図1〜図3は、本発明の回転払出機の要部を示したもので、図1(a)は通常払出時の要部平面図、図1(b)は、図1(a)の正面図、図2は、払い出しせずに高速走行するときの要部平面図、図3は、図2の右側面断面図を示したものである。 1 to 3 show the main part of the rotary dispenser of the present invention. FIG. 1 (a) is a plan view of the main part during normal payout, and FIG. 1 (b) is the same as FIG. 1 (a). FIG. 2 is a front view of a main part when traveling at high speed without paying out, and FIG. 3 is a right side sectional view of FIG.
本発明の回転払出機23は、回転パドル24を除いて基本的な構成は図9〜図11で説明した回転払出機と同じであり、同一符号を用いて説明する。 The rotary dispenser 23 of the present invention has the same basic configuration as the rotary dispenser described with reference to FIGS. 9 to 11 except for the rotary paddle 24, and will be described using the same reference numerals.
図1(a)、図1(b)、図2、図3において、走行台車19に、その走行方向に沿って一対の回転パドル24、24が、回転自在に設けられる。回転パドル24は、回転体25と、その回転体25に対して180度対向して設けられる円弧状の羽根26とからなる。両回転パドル24は、その2枚の羽根26の先端の回転軌跡の外径aよりやや大きな間隔で走行台車19に回転自在に設けられ、2枚の羽根26の円弧で形成される横幅bは、払出口15(及びシュート21)の幅cよりも小さく形成される。 1A, 1B, 2, and 3, the traveling carriage 19 is provided with a pair of rotating paddles 24, 24 rotatably along the traveling direction. The rotating paddle 24 includes a rotating body 25 and an arcuate blade 26 provided to face the rotating body 25 by 180 degrees. Both rotary paddles 24 are rotatably provided on the traveling carriage 19 at intervals slightly larger than the outer diameter a of the rotation trajectory of the tips of the two blades 26, and the lateral width b formed by the arc of the two blades 26 is The discharge port 15 (and the chute 21) is formed smaller than the width c.
回転パドル24は、減速機28を介して駆動モータ29に連結され、その駆動モータ29、減速機28にて、数rpm(例えば3rpm)で回転される。 The rotary paddle 24 is connected to a drive motor 29 via a speed reducer 28, and is rotated at several rpm (for example, 3 rpm) by the drive motor 29 and the speed reducer 28.
この回転パドル24は、通常払出時には、両回転パドル24の羽根26の位相をずらして回転され、また、払い出しせずに貯留槽10(図12参照)内を高速移動する際には、図2、図3に示すように、移動方向前後の回転パドル24、24の羽根26が、払出口15に沿うような回転位置に保持される。 The rotating paddle 24 is rotated while shifting the phase of the blades 26 of the rotating paddles 24 at the time of normal payout, and when the rotary paddle 24 moves at high speed in the storage tank 10 (see FIG. 12) without being paid out, FIG. As shown in FIG. 3, the blades 26 of the rotary paddles 24, 24 before and after the moving direction are held at a rotational position along the payout opening 15.
両回転パドル24、24は、その回転位置がエンコーダ等により検出され、通常払出時には、両回転パドル24、24の位相がずれた関係で回転され、高速移動の際には、両回転パドル24、24の羽根26、26が払出口15に沿う回転位置に保持される。 The rotational positions of the rotary paddles 24, 24 are detected by an encoder or the like, and are rotated with the phase of the rotary paddles 24, 24 being out of phase at the time of normal payout. Twenty-four blades 26, 26 are held at a rotational position along the discharge outlet 15.
次に本実施の形態の作用を説明する。 Next, the operation of this embodiment will be described.
先ず、回転払出機23で、払い出しを行わずに貯留槽内を高速する際には、図2、図3に示すように両回転パドル24、24の羽根26、26の回転位置を払出口15に沿った回転位置に保持する。これにより、両回転パドル24、24の羽根26、26は、山形状のトンネル部材17の下部に収容された状態となり、バラ物Bとの接触抵抗がなくなるため、走行台車19を移動することで従来のように回転パドルを回転することなく高速移動が可能となる。 First, when the rotary dispenser 23 speeds up the storage tank without performing the dispensing, the rotational positions of the blades 26 and 26 of both the rotating paddles 24 and 24 are set to the dispensing outlet 15 as shown in FIGS. Hold in a rotational position along As a result, the blades 26 and 26 of the two rotating paddles 24 and 24 are accommodated in the lower part of the mountain-shaped tunnel member 17, and the contact resistance with the loose object B is lost. High speed movement is possible without rotating the rotating paddle as in the prior art.
次に通常払出の際には、図1(a)に示すように前後の回転パドル24、24の位相を替え(例えば45度)、各回転パドル24、24を回転させてバラ物Bの切り出しを行う。 Next, at the time of normal payout, as shown in FIG. 1A, the phases of the front and rear rotary paddles 24, 24 are changed (for example, 45 degrees), and the rotary paddles 24, 24 are rotated to cut out the rose B. I do.
この際、両回転パドル24、24は2枚の羽根26、26で構成され、それぞれ一回転で脈動が生じるため、各両回転パドル24、24の回転数制御を行う。 At this time, the rotating paddles 24, 24 are composed of two blades 26, 26, and pulsation is generated in one rotation, so the rotational speed control of the rotating paddles 24, 24 is performed.
図5は、本発明における払出能力線図を示したもので、図6は、払出を制御的に均一化したときの回転パドルの回転角に対する回転数制御を示したものである。 FIG. 5 shows a payout capability diagram according to the present invention, and FIG. 6 shows the rotational speed control with respect to the rotation angle of the rotating paddle when the payout is made uniform in a controllable manner.
先ず、従来、2枚羽根の単一の回転パドルの場合、図7に■印で示したように一定の回転とすると、設定値(0.45t/min)に対して切出量が大きく変動する。この場合、図8に示すように回転角に応じて回転速度を制御しても、図7に▲印で示したように、払出量がある時間(4秒、19秒)で、0となることが避けられない。 First, in the case of a conventional single-paddle paddle with two blades, if the rotation is constant as shown by the ■ mark in FIG. 7, the amount of cutting varies greatly with respect to the set value (0.45 t / min). To do. In this case, even if the rotation speed is controlled in accordance with the rotation angle as shown in FIG. 8, the payout amount becomes 0 at a certain time (4 seconds, 19 seconds) as shown by ▲ in FIG. Inevitable.
本発明においては、一対の回転パドルを位相を替えて回転させることで、図5に■印で示したように設定値(0.45t/min)に対して切出量の変動幅を少なくすることができる。 In the present invention, by rotating the pair of rotating paddles while changing the phase, the fluctuation range of the cutting amount is reduced with respect to the set value (0.45 t / min) as shown by the ■ marks in FIG. be able to.
また、各回転パドルの回転速度を図6に示すように回転速度制御を行うと、図5に▲印で示したように設定値(0.45t/min)と同じ払出量とすることが可能となる。 Further, when the rotational speed of each rotary paddle is controlled as shown in FIG. 6, it is possible to set the payout amount equal to the set value (0.45 t / min) as shown by the ▲ mark in FIG. It becomes.
図4は、本発明の他の実施の形態を示したものである、図1〜図3では、両回転パドル24、24をそれぞれ減速機28と駆動モータ29で駆動する例を示したが、駆動モータ29を一台とし、減速機28、28同士をクラッチ30で接続したものである。 FIG. 4 shows another embodiment of the present invention. FIGS. 1 to 3 show an example in which both rotary paddles 24 and 24 are driven by a speed reducer 28 and a drive motor 29, respectively. The drive motor 29 is a single unit, and the speed reducers 28 and 28 are connected by a clutch 30.
この実施の形態では、高速移動の際には、クラッチ30を適宜断接し、回転パドル24、24の羽根26、26の回転位置を図2に示した回転位置に保持して走行することで高速移動が行える。また、通常払出時には、クラッチ30を断接して、図1(a)に示したように両回転パドル24、24の位相をずらした位置とし、その状態でクラッチ30を接として、両回転パドル24、24を位相をずらした状態で回転させることで、脈動を抑えた払い出し能力の平均化が行える。 In this embodiment, during high-speed movement, the clutch 30 is appropriately connected and disconnected, and the rotational positions of the blades 26 and 26 of the rotary paddles 24 and 24 are held at the rotational positions shown in FIG. Can move. Further, at the time of normal payout, the clutch 30 is disconnected and connected to a position in which the phases of the two rotating paddles 24, 24 are shifted as shown in FIG. 1A. , 24 are rotated in a phase-shifted state, and the payout ability can be averaged while suppressing pulsation.
従来例で説明したように、払出能力の平均化は、ユーザにとって重要な運用項目の一つであるが、前述の通り払出能力の脈動が大きいまま定格能力を実現することは、下流側設備の能力も大きくする、もしくは能力変動に追従する必要があるが、本発明では、下流側設備へ最小限の仕様を要求するだけで、回転払出機のみで、能力を平均化することができる。 As explained in the conventional example, the averaging of the payout capacity is one of the important operational items for the user, but as described above, realizing the rated capacity while the pulsation of the payout capacity is large is that of the downstream equipment. Although it is necessary to increase the capacity or to follow the capacity fluctuation, in the present invention, the capacity can be averaged only with the rotary dispenser only by requiring a minimum specification for the downstream equipment.
10 貯留槽
11 コンベア
14 水平床
15 払出口
19 走行台車
24 回転パドル
26 羽根
B バラ物
DESCRIPTION OF SYMBOLS 10 Storage tank 11 Conveyor 14 Horizontal floor 15 Discharge port 19 Traveling trolley 24 Rotating paddle 26 Blade B Rose object
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JP2012162876A JP5959357B2 (en) | 2012-07-23 | 2012-07-23 | Rotary dispenser |
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JP2012162876A JP5959357B2 (en) | 2012-07-23 | 2012-07-23 | Rotary dispenser |
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JP5959357B2 JP5959357B2 (en) | 2016-08-02 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2021028239A1 (en) * | 2019-08-09 | 2021-02-18 | Thyssenkrupp Industries India Pvt. Ltd. | Twin wheel plough feeder apparatus and method |
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JPS5318860A (en) * | 1976-08-06 | 1978-02-21 | Ebara Corp | Driving means for pulverizing and separating apparatus |
JPS5831823A (en) * | 1981-08-18 | 1983-02-24 | Sumitomo Heavy Ind Ltd | Furnishing apparatus of rotary vane type feeder |
JPH0632433U (en) * | 1992-09-28 | 1994-04-28 | 石川島播磨重工業株式会社 | Dispensing device |
JPH10245129A (en) * | 1997-03-06 | 1998-09-14 | Mitsui Miike Mach Co Ltd | Wheel for rotary bulk material delivery device |
JPH10273229A (en) * | 1997-03-27 | 1998-10-13 | Ishikawajima Harima Heavy Ind Co Ltd | Discharge device for storage facility |
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2012
- 2012-07-23 JP JP2012162876A patent/JP5959357B2/en active Active
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DE476247C (en) * | 1927-05-24 | 1929-05-14 | Christoph & Unmack Akt Ges | Large bunker with one or two opposite floor slots |
JPS5318860A (en) * | 1976-08-06 | 1978-02-21 | Ebara Corp | Driving means for pulverizing and separating apparatus |
JPS5831823A (en) * | 1981-08-18 | 1983-02-24 | Sumitomo Heavy Ind Ltd | Furnishing apparatus of rotary vane type feeder |
JPH0632433U (en) * | 1992-09-28 | 1994-04-28 | 石川島播磨重工業株式会社 | Dispensing device |
JPH10245129A (en) * | 1997-03-06 | 1998-09-14 | Mitsui Miike Mach Co Ltd | Wheel for rotary bulk material delivery device |
JPH10273229A (en) * | 1997-03-27 | 1998-10-13 | Ishikawajima Harima Heavy Ind Co Ltd | Discharge device for storage facility |
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WO2021028239A1 (en) * | 2019-08-09 | 2021-02-18 | Thyssenkrupp Industries India Pvt. Ltd. | Twin wheel plough feeder apparatus and method |
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