JP2014012147A - Button fixing member and method for forming the same, and eyelet member and method for forming the same - Google Patents

Button fixing member and method for forming the same, and eyelet member and method for forming the same Download PDF

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JP2014012147A
JP2014012147A JP2013152051A JP2013152051A JP2014012147A JP 2014012147 A JP2014012147 A JP 2014012147A JP 2013152051 A JP2013152051 A JP 2013152051A JP 2013152051 A JP2013152051 A JP 2013152051A JP 2014012147 A JP2014012147 A JP 2014012147A
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closing
base
post
cylindrical
end surface
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JP5731589B2 (en
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Yoshitaka Kamiya
佳尚 神谷
Kenji Hasegawa
建二 長谷川
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YKK Corp
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YKK Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a button fixing member that has an improved appearance when viewed from the back side, in which waste fabric prone to remain in a post part of the button fixing member and a protruding-end side portion of the caulked post part cannot be seen from the back side.SOLUTION: A metallic button fixing member 10 used for fixing a button to fabric includes a plate-like base part 11 and a cylindrical post part 12 protruding out from the center of the base part. The protruding end surface of the post part is opened as an upper end opening 13 and the base end surface of the post part is opened as a bottom end opening 14 at the center of the base part. The button fixing member further includes a closing member 20 for closing the base end side of the inner part of the post part, and the closing member is formed by punching down a closing part closing the protruding end surface of a semi-post part which is an intermediate member to be processed to the button fixing member.

Description

本発明は、ボタン取付部材及びボタン取付部材形成方法、並びにハトメ部材及びハトメ部材形成方法に関し、更に詳しくは、雄スナップボタン、飾りボタン等のボタンを生地に取り付ける際に円筒状のポスト部を生地に貫通させる金属製のボタン取付部材、及びこのようなボタン取付部材を形成する方法と、生地に取り付ける際に円筒部を生地に貫通させる金属製のハトメ部材、及びこのようなハトメ部材を形成する方法に関する。   The present invention relates to a button attaching member, a button attaching member forming method, and an eyelet member and an eyelet member forming method, and more particularly, when attaching a button such as a male snap button or a decorative button to a cloth, a cylindrical post portion is formed on the cloth. Metal button attaching member to be penetrated through, a method for forming such a button attaching member, a metal eyelet member for penetrating the cylindrical portion through the cloth when attached to the cloth, and such an eyelet member are formed. Regarding the method.

衣服の合わせ目等に多用されるスナップボタンの雄スナップボタン(雄スナップ)やジーンズのポケットの隅部等に取り付けられる飾りボタンとして、円板状のフランジ部と、フランジ部の中央から突出し、突端が閉じた凸部とを有するものが知られている。このような雄スナップや飾りボタンを生地に取り付ける場合、一枚の金属製の板を絞り加工して成り、ベース部と、ベース部の中央から突出するポスト部を有したボタン取付部材が一般的に使用される。すなわち、ボタン取付部材のポスト部を生地に貫通させた後、該ポスト部を雄スナップ又は飾りボタンの凸部の内側空間に受け入れ、変形させて係止することにより、雄スナップ等のボタンが生地に固定される。このようなボタン取付部材は、例えば米国特許第3,351,987号明細書等に開示されている。また、生地に取り付けられる通気、通水用等のハトメとして、金属製の板を絞り加工して成り、ベース部、及びベース部の中央から突出する円筒部を有するハトメ部材と、ハトメ部材の円筒部に外側から組み付ける有穴部材とを備えたものが知られている。   As a decorative button to be attached to the male snap button (male snap) of a snap button often used for joints of clothes or the corners of jeans pockets, it protrudes from the center of the flange and the flange. Has a closed convex part. When attaching such male snaps and decorative buttons to the fabric, a button mounting member having a base portion and a post portion protruding from the center of the base portion is generally formed by drawing a single metal plate. Used for. That is, after passing the post portion of the button mounting member through the fabric, the post portion is received in the inner space of the male snap or the convex portion of the decorative button, deformed and locked, so that the button of the male snap etc. Fixed to. Such a button mounting member is disclosed in, for example, US Pat. No. 3,351,987. In addition, as an eyelet for ventilation, water flow, and the like attached to the cloth, a metal plate is drawn and processed to have a base part and a cylindrical part protruding from the center of the base part, and a cylinder of the eyelet member The thing provided with the perforated member assembled | attached to a part from the outside is known.

上記のように一枚の金属板から形成されるボタン取付部材のポスト部は、突出端面が上端開口として開放すると共に基端面が下端開口として開放している。そのため、ボタンを生地に取り付ける際、ポスト部が生地を貫通することによって生地から分離した生地屑が加締められたポスト部の突出側部分に引っ掛かったり、あるいは生地屑が生地から完全に分離しきらずに、ポスト部内に留まる場合ある。この場合、ボタン取付部材のベース部の裏側から下端開口を通じて生地屑が見え、見栄えが悪くなるため、生地屑を下端開口から排出させる生地屑除去作業が別途必要になる。更に、ボタン取付部材の下端開口から加締められたポスト部の突出側部分が見えるため、この場合も美観が損なわれる。なお、ポスト部の基端面が閉じたボタン取付部材も知られているが、このようなボタン取付部材は、一枚の金属板を絞り加工して得ることができず、下端開口に別部材を組み付けるアッセンブル工程が必要となるため、製品コストが高くなるという問題がある。また、上述した通気、通水用等のハトメは、ハトメ部材の他に有穴部材が必要であるため、その分材料費が嵩んだ。   As described above, the post portion of the button mounting member formed of a single metal plate has a protruding end surface opened as an upper end opening and a proximal end surface opened as a lower end opening. Therefore, when attaching the button to the fabric, the post portion penetrates the fabric and the fabric waste separated from the fabric is caught on the protruding part of the crimped post portion, or the fabric waste does not completely separate from the fabric. In some cases, it stays in the post section. In this case, dough waste can be seen through the lower end opening from the back side of the base portion of the button mounting member, and the appearance of the dough deteriorates. Therefore, a separate dough removal operation for discharging the dough waste from the lower end opening is required. Furthermore, since the protruding side portion of the post portion crimped from the lower end opening of the button mounting member is visible, the aesthetics are also impaired in this case. In addition, although the button attachment member with the base end face of the post portion closed is also known, such a button attachment member cannot be obtained by drawing a single metal plate, and another member is provided at the lower end opening. Since an assembly process for assembly is required, there is a problem that the product cost increases. Further, the above-described eyelets for ventilation, water flow, etc. require a holed member in addition to the eyelet member, so that the material cost is increased accordingly.

米国特許第3,351,987号明細書US Pat. No. 3,351,987

本発明は、以上のような問題点に鑑みてなされたものであり、その目的は、ボタンの生地への取り付け時に生地から分離して、もしくは分離しきらずにボタン取付部材のポスト部内に留まり得る生地屑や加締められたポスト部の突出端側部分がボタン取付部材の裏側から見えず、裏側から見た美観を向上させることができ、また、一枚の金属板からコスト的に有利に形成可能なボタン取付部材、及びこのようなボタン取付部材の形成方法を提供することにある。   The present invention has been made in view of the above-described problems, and the object thereof can be separated from the fabric when the button is attached to the fabric or can remain in the post portion of the button mounting member without being separated. The projecting end side portion of the dough scraps and crimped post part is not visible from the back side of the button mounting member, and the aesthetics seen from the back side can be improved, and it is formed cost-effectively from a single metal plate It is an object to provide a possible button mounting member and a method of forming such a button mounting member.

別の本発明の目的は、コスト的に有利に形成可能な通気、通水用等のハトメ部材、及びこのようなハトメ部材の形成方法を提供することにある。   Another object of the present invention is to provide an eyelet member for ventilation, water passage, and the like, and a method for forming such an eyelet member, which can be formed cost-effectively.

本発明によれば、上記課題を解決するため、ボタンを生地(織物、布、フェルト、不織布、皮、樹脂シートを含む。以下、同じ。)に取り付ける際に用いる金属製のボタン取付部材にして、板状のベース部と、ベース部の中央から突出する円筒状のポスト部とを備え、ポスト部の突出端面が上端開口として開放すると共に、ポスト部の基端面がベース部の中央において下端開口として開放するボタン取付部材において、前記ポスト部の内部の基端側を閉じる閉鎖部材を有するボタン取付部材が提供される。   According to the present invention, in order to solve the above-described problems, a button is made of a metal used for attaching a button to a fabric (including a woven fabric, a fabric, a felt, a nonwoven fabric, a leather, and a resin sheet. The same applies hereinafter). A plate-like base portion and a cylindrical post portion protruding from the center of the base portion, the protruding end surface of the post portion being opened as an upper end opening, and the base end surface of the post portion being a lower end opening at the center of the base portion In the button mounting member that is opened as a button mounting member, there is provided a button mounting member having a closing member that closes the proximal end inside the post portion.

本発明では、上端開口及び下端開口を有するポスト部の内部の基端側に閉鎖部材を設けたことにより、ボタンの生地への取り付け時に生地から分離し得る生地屑や加締められたポスト部の突出端側部分が下端開口から見えない。ポスト部の内部の基端側とは、ポスト部の軸方向中間よりも基端側をいい、ボタンの生地への取り付け時にボタンから変形を受けない部分である。   In the present invention, by providing a closing member on the base end side of the inside of the post portion having the upper end opening and the lower end opening, the cloth scraps that can be separated from the dough when the button is attached to the dough or the crimped post portion The protruding end portion cannot be seen from the lower end opening. The base end side inside the post portion refers to the base end side from the middle in the axial direction of the post portion, and is a portion that is not deformed from the button when the button is attached to the cloth.

ボタン取付部材の材質としては、アルミニウム合金、銅合金等の金属を好ましく挙げることができるが、他の金属であってもよい。   Preferred examples of the material for the button mounting member include metals such as aluminum alloys and copper alloys, but other metals may also be used.

本発明の一実施形態において、前記閉鎖部材は、閉鎖部材の外周面とポスト部の内周面とが加圧接触することによってポスト部内に固定される。この場合、閉鎖部材の外径をポスト部の基端側の内径よりも僅かに大きくし、閉鎖部材をポスト部内の基端側に押し込むことにより、閉鎖部材の外周面とポスト部の内周面が加圧接触し、この摩擦により閉鎖部材が固定される。   In one embodiment of the present invention, the closing member is fixed in the post portion by pressurizing and contacting the outer peripheral surface of the closing member and the inner peripheral surface of the post portion. In this case, by making the outer diameter of the closing member slightly larger than the inner diameter of the base end side of the post portion, and pushing the closing member into the base end side in the post portion, the outer peripheral surface of the closing member and the inner peripheral surface of the post portion Are brought into pressure contact and the friction member fixes the closing member.

本発明の一実施形態において、前記ポスト部は、内周面の基端側に内径が下方へと段状に縮小する段部を有し、前記閉鎖部材は段部上に固定される。この場合、閉鎖部材は段部に引っ掛かってポスト部の下端開口側へは移動不能となる。かかる段部は、後述する中間部材からボタン取付部材を加工する際、パンチがポスト部の内径を僅かに拡大させながらポスト部内を基端側まで移動して停止することにより、ポスト部の内周面基端側において拡径した部分と拡径せずに残った部分との境目に形成され得る。   In one embodiment of the present invention, the post portion has a step portion whose inner diameter is reduced stepwise toward the base end side of the inner peripheral surface, and the closing member is fixed on the step portion. In this case, the closing member is caught by the stepped portion and cannot move to the lower end opening side of the post portion. Such a step portion is formed by stopping the punch by moving the inside of the post portion to the base end side while slightly increasing the inner diameter of the post portion when processing the button mounting member from the intermediate member described later. It can be formed at the boundary between the portion expanded on the base end side and the portion remaining without expanding.

本発明の一実施形態において、前記閉鎖部材は、ボタン取付部材へと加工される中間部材の半ポスト部の突出端面を閉じる閉鎖部を打ち抜いたものである。この場合、一枚の金属板から中間部材を形成し、中間部材の半ポスト部の突出端面を閉じる閉鎖部を打ち抜き、この打ち抜いた閉鎖部をボタン取付部材の閉鎖部材として利用すると共に、半ポスト部をボタン取付部材のポスト部に加工することにより、閉鎖部材のための材料は上記金属板以外必要ない。   In one embodiment of the present invention, the closing member is formed by punching a closing portion that closes a protruding end surface of a half post portion of an intermediate member that is processed into a button mounting member. In this case, an intermediate member is formed from a single metal plate, a closing portion for closing the protruding end surface of the half post portion of the intermediate member is punched, and the punched closing portion is used as a closing member for the button mounting member. By processing the portion into the post portion of the button mounting member, no material other than the metal plate is required for the closing member.

本発明において、前記閉鎖部材は、例えば、円形、多角形、星形、花びら形状等に形成することができる。   In the present invention, the closing member can be formed in a circular shape, a polygonal shape, a star shape, a petal shape, or the like, for example.

本発明の一実施形態において、前記ポスト部の閉鎖部材に対応する部分は周方向複数箇所から半径方向内側に窪む。これにより、閉鎖部材の固定強度を高めることができる他、ポスト部の窪みを例えば周方向90度間隔で四箇所設けることにより、閉鎖部材の形状を略十字形状として、ボタン取付部材の裏側から下端開口を通じて見える美観を向上させることができる。   In an embodiment of the present invention, a portion of the post portion corresponding to the closing member is recessed radially inward from a plurality of locations in the circumferential direction. As a result, the fixing strength of the closing member can be increased, and by providing four recesses in the post part at intervals of, for example, 90 degrees in the circumferential direction, the shape of the closing member is made substantially cross-shaped, and the lower end from the back side of the button mounting member. The aesthetics seen through the opening can be improved.

別の本発明によれば、ボタンを生地に取り付ける際に用いる金属製のボタン取付部材にして、板状のベース部と、ベース部の中央から突出する円筒状のポスト部とを備え、ポスト部の突出端面が上端開口として開放すると共に、ポスト部の基端面がベース部の中央において下端開口として開放し、かつ、前記ポスト部の内部の基端側を閉じる閉鎖部材を有するボタン取付部材を形成する方法であって、板状のベース部と、ベース部の中央から突出する円筒状の半ポスト部とを備える中間部材にして、半ポスト部の突出端面を閉じる閉鎖部を有し、かつ半ポスト部の基端面がベース部の中央において下端開口として開放する中間部材を準備する工程と、前記中間部材の半ポスト部の閉鎖部をパンチで打ち抜ぬく工程と、前記打ち抜いた閉鎖部をパンチにより半ポスト部の内部の基端側まで移動させて前記閉鎖部材とする閉鎖部移動工程とを含むボタン取付部材形成方法が提供される。   According to another aspect of the present invention, a metal button attachment member used when attaching a button to a cloth is provided with a plate-like base portion and a cylindrical post portion protruding from the center of the base portion. The protruding end surface of the post portion is opened as an upper end opening, the base end surface of the post portion is opened as a lower end opening in the center of the base portion, and a button mounting member having a closing member for closing the proximal end side inside the post portion is formed. An intermediate member having a plate-like base portion and a cylindrical half post portion projecting from the center of the base portion, and having a closing portion for closing the projecting end surface of the half post portion; A step of preparing an intermediate member in which a base end surface of the post portion is opened as a lower end opening at the center of the base portion, a step of punching a closed portion of the half post portion of the intermediate member with a punch, and the punched closing portion. Button mounting member forming method comprising the closure movement step of moving to the base end side of the inner half-post portion and said closure member is provided by a wrench.

本発明では、上述したボタン取付部材を形成するに当たり、一枚の金属板から半ポスト部の突出端面が閉鎖部によって閉じられた中間部材を形成し、次いで、中間部材の閉鎖部をパンチにより打ち抜き、この打ち抜いた閉鎖部をパンチで半ポスト部内の基端側に移動させて閉鎖部材とすることができる。なお、パンチによる閉鎖部の打ち抜き及び移動に伴って、中間部材の半ポスト部はボタン取付部材のポスト部へと加工される。   In the present invention, in forming the above-described button mounting member, an intermediate member in which the protruding end surface of the half post portion is closed by the closing portion is formed from a single metal plate, and then the closing portion of the intermediate member is punched out by punching. The punched closing portion can be moved to the base end side in the half post portion with a punch to form a closing member. Note that the half post portion of the intermediate member is processed into the post portion of the button mounting member as the closing portion is punched and moved by the punch.

本発明では、前記閉鎖部移動工程において、前記パンチは半ポスト部の内径を僅かに拡大させながら閉鎖部を移動させることができる。この場合、パンチが半ポスト部の内径を僅かに拡大させながら半ポスト部内を基端側まで移動して停止することにより、半ポスト部の内周面基端側において拡径した部分と拡径せずに残った部分との境目に段部が形成され、閉鎖部は閉鎖部材として段部上に固定され得る。   In the present invention, in the closing portion moving step, the punch can move the closing portion while slightly increasing the inner diameter of the half post portion. In this case, the punch moves to the proximal end side in the half post portion while slightly increasing the inner diameter of the half post portion and stops, thereby increasing the diameter of the half post portion on the proximal end side and the enlarged diameter. A stepped portion is formed at the boundary between the remaining portion and the closing portion can be fixed on the stepped portion as a closing member.

別の本発明によれば、生地に取り付けてハトメとする金属製のハトメ部材にして、板状のベース部と、ベース部の中央から突出する円筒部とを備え、円筒部の突出端面が上端開口として開放すると共に、円筒部の基端面がベース部の中央において下端開口として開放するハトメ部材において、前記円筒部の内部の基端側を閉じる閉鎖部材を有するハトメ部材が提供される。   According to another aspect of the present invention, a metal eyelet member that is attached to the cloth and used as an eyelet is provided with a plate-like base portion and a cylindrical portion protruding from the center of the base portion, and the protruding end surface of the cylindrical portion has an upper end. An eyelet member that opens as an opening and that has a base end surface of the cylindrical portion that opens as a lower end opening at the center of the base portion is provided. The eyelet member has a closing member that closes the base end side inside the cylindrical portion.

本発明では、円筒部の突出端面を打ち抜いて閉鎖部材とすることにより、コスト的に有利にハトメ部材を形成することができる。   In the present invention, the eyelet member can be formed in an advantageous manner in terms of cost by punching the protruding end surface of the cylindrical portion to form a closing member.

本発明の一実施形態において、前記閉鎖部材は、閉鎖部材の外周面と円筒部の内周面とが加圧接触することによって円筒部内に固定される。この場合、閉鎖部材の外径を円筒部の基端側の内径よりも僅かに大きくし、閉鎖部材を円筒部内の基端側に押し込むことにより、閉鎖部材の外周面と円筒部の内周面が加圧接触し、この摩擦により閉鎖部材が固定される。   In one embodiment of the present invention, the closing member is fixed in the cylindrical portion by the pressure contact between the outer peripheral surface of the closing member and the inner peripheral surface of the cylindrical portion. In this case, by making the outer diameter of the closing member slightly larger than the inner diameter of the base end side of the cylindrical portion and pushing the closing member into the base end side in the cylindrical portion, the outer peripheral surface of the closing member and the inner peripheral surface of the cylindrical portion Are brought into pressure contact and the friction member fixes the closing member.

本発明の一実施形態において、前記円筒部は、内周面の基端側に内径が下方へと段状に縮小する段部を有し、前記閉鎖部材は段部上に固定される。この場合、閉鎖部材は段部に引っ掛かって円筒部の下端開口側へは移動不能となる。かかる段部は、後述する中間部材からハトメ部材を加工する際、パンチが円筒部の内径を僅かに拡大させながら円筒部内を基端側まで移動して停止することにより、円筒部の内周面基端側において拡径した部分と拡径せずに残った部分との境目に形成され得る。   In one embodiment of the present invention, the cylindrical portion has a step portion whose inner diameter is reduced stepwise on the proximal end side of the inner peripheral surface, and the closing member is fixed on the step portion. In this case, the closing member is caught by the stepped portion and cannot move to the lower end opening side of the cylindrical portion. Such a stepped portion is formed by stopping the inner peripheral surface of the cylindrical portion when the punch moves from the intermediate member, which will be described later, to the proximal end side while the inner diameter of the cylindrical portion is slightly enlarged. It can be formed at the boundary between the portion expanded on the base end side and the portion remaining without being expanded.

本発明の一実施形態において、前記閉鎖部材は、ハトメ部材へと加工される中間部材の半円筒部の突出端面を閉じる閉鎖部を打ち抜いたものである。この場合、一枚の金属板から中間部材を形成し、中間部材の半円筒部の突出端面を閉じる閉鎖部を打ち抜き、この打ち抜いた閉鎖部をハトメ部材の閉鎖部材として利用すると共に、半円筒部をハトメ部材の円筒部に加工することにより、閉鎖部材のための材料は上記金属板以外必要ない。   In one embodiment of the present invention, the closing member is formed by punching a closing portion that closes the protruding end surface of the semi-cylindrical portion of the intermediate member that is processed into the eyelet member. In this case, an intermediate member is formed from a single metal plate, a closing portion that closes the protruding end surface of the semi-cylindrical portion of the intermediate member is punched, and the punched closing portion is used as a closing member for the eyelet member, and the semi-cylindrical portion Is processed into the cylindrical portion of the eyelet member, so that no material other than the metal plate is required for the closing member.

本発明の一実施形態において、前記閉鎖部材は複数の穴を有する。かかる穴を通じて空気、水等が出入りし得る。   In one embodiment of the invention, the closure member has a plurality of holes. Air, water, etc. can enter and exit through such holes.

別の本発明によれば、生地に取り付けてハトメとする金属製のハトメ部材にして、板状のベース部と、ベース部の中央から突出する円筒部とを備え、円筒部の突出端面が上端開口として開放すると共に、円筒部の基端面がベース部の中央において下端開口として開放し、かつ、前記円筒部の内部の基端側を閉じる閉鎖部材を有するハトメ部材を形成する方法であって、板状のベース部と、ベース部の中央から突出する半円筒部とを備える中間部材にして、半円筒部の突出端面を閉じる閉鎖部を有し、かつ半円筒部の基端面がベース部の中央において下端開口として開放する中間部材を準備する工程と、前記中間部材の半円筒部の閉鎖部をパンチで打ち抜ぬく工程と、前記打ち抜いた閉鎖部をパンチにより半円筒部の内部の基端側まで移動させて前記閉鎖部材とする閉鎖部移動工程とを含むハトメ部材形成方法が提供される。   According to another aspect of the present invention, a metal eyelet member that is attached to the cloth and used as an eyelet is provided with a plate-like base portion and a cylindrical portion protruding from the center of the base portion, and the protruding end surface of the cylindrical portion has an upper end. A method of forming a grommet member having an opening as an opening, a base end surface of the cylindrical portion being opened as a lower end opening in the center of the base portion, and a closing member closing the base end side inside the cylindrical portion, An intermediate member having a plate-like base portion and a semi-cylindrical portion projecting from the center of the base portion, has a closing portion that closes the projecting end surface of the semi-cylindrical portion, and the base end surface of the semi-cylindrical portion is the base portion A step of preparing an intermediate member that opens as a lower end opening in the center; a step of punching out a closed portion of the semi-cylindrical portion of the intermediate member; and a proximal end inside the semi-cylindrical portion by punching the punched-out closed portion Move to the side Eyelet forming method including a closure movement step of said closure member.

本発明では、上述したハトメ部材を形成するに当たり、一枚の金属板から半円筒部の突出端面が閉鎖部によって閉じられた中間部材を形成し、次いで、中間部材の閉鎖部をパンチにより打ち抜き、この打ち抜いた閉鎖部をパンチで半円筒部内の基端側に移動させて閉鎖部材とすることができる。なお、パンチによる閉鎖部の打ち抜き及び移動に伴って、中間部材の半円筒部はハトメ部材のポスト部へと加工される。   In the present invention, in forming the above-described eyelet member, an intermediate member in which the projecting end surface of the semi-cylindrical portion is closed by a closing portion is formed from a single metal plate, and then the closing portion of the intermediate member is punched by a punch, The punched closing part can be moved to the base end side in the semi-cylindrical part with a punch to form a closing member. Note that the semi-cylindrical portion of the intermediate member is processed into the post portion of the eyelet member as the closing portion is punched and moved by the punch.

本発明では、前記閉鎖部移動工程において、前記パンチは半円筒部の内径を僅かに拡大させながら閉鎖部を移動させることができる。この場合、パンチが半円筒部の内径を僅かに拡大させながら半円筒部内を基端側まで移動して停止することにより、半円筒部の内周面基端側において拡径した部分と拡径せずに残った部分との境目に段部が形成され、閉鎖部は閉鎖部材として段部上に固定され得る。   In the present invention, in the closing portion moving step, the punch can move the closing portion while slightly increasing the inner diameter of the semi-cylindrical portion. In this case, the punch moves to the proximal end side in the semi-cylindrical portion while slightly expanding the inner diameter of the semi-cylindrical portion, and stops, thereby increasing the diameter of the portion on the proximal end side of the inner peripheral surface of the semi-cylindrical portion. A stepped portion is formed at the boundary between the remaining portion and the closing portion can be fixed on the stepped portion as a closing member.

本発明に係るボタン取付部材及びボタン取付部材形成方法では、上端開口及び下端開口を有する円筒状のポスト部内の基端側に閉鎖部材を設けることにより、ボタンの生地への取り付け時に生地から分離して、もしくは分離しきらずにポスト部内に留まり得る生地屑、あるいはボタンから変形を受けたポスト部の突出端側部分がボタン取付部材の裏側から下端開口を通じて見えないため、美観が向上する。また、生地屑をボタン取付部材の下端開口から外部に排出させる生地屑除去作業が必要ない。更に、閉鎖部材を含むボタン取付部材を一枚の金属板から効率よくコスト的に有利に形成することができる。   In the button mounting member and the button mounting member forming method according to the present invention, the closure member is provided on the base end side in the cylindrical post portion having the upper end opening and the lower end opening, so that the button is separated from the fabric when the button is attached to the fabric. In addition, since the dough scraps that can remain in the post portion without being completely separated or the protruding end side portion of the post portion that has been deformed from the button cannot be seen from the back side of the button mounting member through the lower end opening, the aesthetics are improved. Moreover, the dough waste removal operation | work which discharges dough waste from the lower end opening of a button attachment member outside is unnecessary. Furthermore, the button mounting member including the closing member can be efficiently and advantageously formed from a single metal plate.

本発明に係るハトメ部材及びハトメ部材形成方法では、上端開口及び下端開口を有する円筒部内の基端側に閉鎖部材を設けることにより、閉鎖部材を含むハトメ部材を一枚の金属板から効率よくコスト的に有利に形成することができる。   In the eyelet member and the eyelet member forming method according to the present invention, by providing the closing member on the base end side in the cylindrical portion having the upper end opening and the lower end opening, the eyelet member including the closing member can be efficiently manufactured from a single metal plate. Can be advantageously formed.

図1は、本発明の一実施形態に係るボタン取付部材を一部断面して示す斜視説明図である。FIG. 1 is a perspective view illustrating a button attachment member according to an embodiment of the present invention, with a partial cross section. 図2は、図1のボタン取付部材の縦断面図である。FIG. 2 is a longitudinal sectional view of the button mounting member of FIG. 図3は、ボタン取付部材を仕上げ加工する際に用いるパンチと、ボタン取付部材となる中間部材の上下方向における配置状態を示す縦断面説明図である。FIG. 3 is a longitudinal cross-sectional explanatory view showing the arrangement state in the vertical direction of the punch used when finishing the button mounting member and the intermediate member serving as the button mounting member. 図4は、中間部材からボタン取付部材への仕上げ加工の完了状態を示す縦断面説明図である。FIG. 4 is a longitudinal cross-sectional explanatory view showing a completed state of the finishing process from the intermediate member to the button mounting member. 図5は、図1等のボタン取付部材を用いて雄スナップボタンを生地に取り付けた状態を示す縦断面説明図である。FIG. 5 is a longitudinal cross-sectional explanatory view showing a state in which the male snap button is attached to the cloth using the button attachment member of FIG. 1 and the like. 図6は、図1等のボタン取付部材を用いて飾りボタンを生地に取り付けた状態を示す縦断面説明図である。FIG. 6 is a longitudinal cross-sectional explanatory view showing a state in which the decorative button is attached to the fabric using the button attaching member of FIG. 1 and the like. 図7は、中間部材の上端面を打ち抜く形状の別の例を便宜的に示す、ポスト部の上半部の破断斜視図である。FIG. 7 is a cutaway perspective view of the upper half of the post portion for convenience showing another example of the shape of punching the upper end surface of the intermediate member. 図8は、図7の中間部材から得たボタン取付部材を下方から見た部分底面図である。FIG. 8 is a partial bottom view of the button mounting member obtained from the intermediate member of FIG. 7 as viewed from below. 図9は、ボタン取付部材を更に加工する例を破断して示す縦断面図である。FIG. 9 is a longitudinal sectional view showing an example of further processing the button attachment member. 図10は、図9のA−A線断面図である。10 is a cross-sectional view taken along line AA in FIG. 図11は、別の本発明の一実施形態に係るハトメ部材を一部破断して示す斜視説明図である。FIG. 11 is a perspective explanatory view showing a partially broken eyelet member according to another embodiment of the present invention. 図12は、図11のハトメ部材の縦断面図である。12 is a longitudinal sectional view of the eyelet member of FIG. 図13は、ハトメ部材を仕上げ加工する際に用いるパンチと、ハトメ部材となる中間部材の配置状態を示す縦断面説明図である。FIG. 13 is a longitudinal cross-sectional explanatory view showing an arrangement state of a punch used when finishing the eyelet member and an intermediate member serving as the eyelet member. 図14は、パンチによりハトメ部材を仕上げ加工した状態を示す縦断面説明図である。FIG. 14 is an explanatory longitudinal cross-sectional view showing a state in which the eyelet member is finished by punching. 図11等のハトメ部材を生地に取り付けた状態を示す縦断面説明図である。It is longitudinal cross-sectional explanatory drawing which shows the state which attached the eyelet member of FIG.

以下、本発明の好適な実施形態を図面を参照しつつ説明する。図1は、本発明の一実施形態に係るボタン取付部材10を一部破断して示す斜視説明図であり、図2はボタン取付部材10の縦断面図である。ボタン取付部材10は、銅合金製の板素材を絞り加工して中間部材10’(図3参照)を形成した後、後述するように仕上げ加工して成り、円板状のベース部11と、ベース部11から上方(ボタン取付部材の上下方向は図2に基づく)にベース部11と同心状に突出する円筒状のポスト部12とを備える。ポスト部12は、上端面が上端開口13として開放すると共に、下端面がベース部11の中央において下端開口14として開放する。また、ポスト部12は、上方へと厚さが次第に薄くなり、上端部12aが半径方向外側に開くように拡張し、先端(上端)12cが鋭利となっている。上端部12aを除き、ポスト部12の外径はほぼ一定であり、内径は後述する段部15から上方へと次第に僅かに拡大する。ポスト部12の内部の下端側には円板状の閉鎖部材20が設けられる。閉鎖部材20は、詳しくは後述するが、ボタン取付部材10を用いて雄スナップボタン40(図5参照)又は飾りボタン50(図6参照)を生地1、2に取り付ける際に生地1、2から分離して生じる生地屑1’、2’がポスト部12の内部に留まっても、生地屑1’、2’を下端開口14から見えなくする。ポスト部12の内周面の下端側には、内径が下方へと段状に縮小する段部15が形成され、閉鎖部材20は段部15上に配置される。段部15の内径は閉鎖部材20の外径より僅かに小さいため、閉鎖部材20は段部15に引っ掛かって下方への移動が阻止される。また、閉鎖部材20の外周面がポスト部12の内周面と加圧接触し、この摩擦力によって閉鎖部材20はポスト部12内の上方へも変位不可とされている。   Preferred embodiments of the present invention will be described below with reference to the drawings. FIG. 1 is a perspective view illustrating a button mounting member 10 according to an embodiment of the present invention with a part broken away, and FIG. 2 is a longitudinal sectional view of the button mounting member 10. The button mounting member 10 is formed by drawing a copper alloy plate material to form an intermediate member 10 ′ (see FIG. 3), and then finishing processing as will be described later. A cylindrical post portion 12 projecting concentrically with the base portion 11 is provided above the base portion 11 (the vertical direction of the button mounting member is based on FIG. 2). The post portion 12 has an upper end surface opened as an upper end opening 13 and a lower end surface opened as a lower end opening 14 in the center of the base portion 11. Further, the post portion 12 gradually increases in thickness upward, the upper end portion 12a is expanded so as to open radially outward, and the tip (upper end) 12c is sharp. Except for the upper end portion 12a, the outer diameter of the post portion 12 is substantially constant, and the inner diameter gradually increases upward from a step portion 15 described later. A disc-shaped closing member 20 is provided on the lower end side inside the post portion 12. The closing member 20 will be described later in detail. When the male snap button 40 (see FIG. 5) or the decorative button 50 (see FIG. 6) is attached to the fabrics 1 and 2 using the button mounting member 10, the closing member 20 is removed from the fabrics 1 and 2. Even if the separated dough 1 ′, 2 ′ stays inside the post portion 12, the dough trash 1 ′, 2 ′ is made invisible from the lower end opening 14. On the lower end side of the inner peripheral surface of the post portion 12, a step portion 15 whose inner diameter is reduced stepwise is formed, and the closing member 20 is disposed on the step portion 15. Since the inner diameter of the step portion 15 is slightly smaller than the outer diameter of the closing member 20, the closing member 20 is caught by the step portion 15 and prevented from moving downward. Further, the outer peripheral surface of the closing member 20 is in pressure contact with the inner peripheral surface of the post portion 12, and the closing member 20 cannot be displaced upward in the post portion 12 by this frictional force.

図3は、ボタン取付部材10となる中間部材(半製品)10’と、中間部材10’をボタン取付部材10に加工するために用いる鋼製のパンチ30との上下方向の配置状態を示し、パンチ30は中間部材10’の上方に同心状に置かれる。中間部材10’は、金属板を絞り加工し成り、ベース部11(ボタン取付部材10と実質的に共通するため同じ参照番号を付す)と、ベース部11の中央から突出する半ポスト部12’とを備える。半ポスト部12’の上端面は円板状の閉鎖部20’によって閉じられている。また、半ポスト部12’は、ボタン取付部材10のポスト部12の上端部12aのように半径方向外側に拡径する上端部を有さず、外径が上方へと直線状に僅かに縮小し、内径がほぼ一定である。そのため、半ポスト部12’の内外径はポスト部12に比べ上方へと僅かに縮小している。   FIG. 3 shows a vertical arrangement state of an intermediate member (semi-finished product) 10 ′ to be the button mounting member 10 and a steel punch 30 used for processing the intermediate member 10 ′ into the button mounting member 10. The punch 30 is placed concentrically above the intermediate member 10 '. The intermediate member 10 ′ is formed by drawing a metal plate, and has a base portion 11 (substantially the same as the button mounting member 10 and given the same reference number) and a half post portion 12 ′ protruding from the center of the base portion 11. With. The upper end surface of the half post portion 12 'is closed by a disc-like closing portion 20'. The half post portion 12 'does not have an upper end portion that expands radially outward like the upper end portion 12a of the post portion 12 of the button mounting member 10, and the outer diameter is slightly reduced linearly upward. The inner diameter is almost constant. Therefore, the inner and outer diameters of the half post portion 12 ′ are slightly reduced upward compared to the post portion 12.

パンチ30は、図示しないプレス機の昇降部に連結される破断して示されるパンチ基部31と、パンチ基部31から外径が縮小して下方に突出し、中間部材10’の半ポスト部12’内に押し込むほぼ円柱状のインサート部32とを含む。インサート部32は、パンチ基部31から下方(パンチの上下方向は図3に基づく)へと外径が湾曲状に縮小して湾曲面32a’を規定するインサート基端部32aと、インサート基端部32aから下方へと外径が直線状に僅かに縮小するインサート本体32bとを含む。インサート部32の下端面32cの直径は半ポスト部12’の内径よりも僅かに大きく、また、インサート部32の軸方向長さは半ポスト部12’の軸方向長さよりも若干短い。   The punch 30 includes a punch base 31 that is shown in a broken state and is connected to a lifting / lowering portion of a press machine (not shown), and protrudes downward from the punch base 31 with its outer diameter reduced, and within the half post portion 12 ′ of the intermediate member 10 ′. And a substantially cylindrical insert portion 32 to be pushed into the housing. The insert portion 32 includes an insert base end portion 32a that defines a curved surface 32a ′ by reducing the outer diameter in a curved shape downward from the punch base portion 31 (the vertical direction of the punch is based on FIG. 3), and the insert base end portion. And an insert body 32b whose outer diameter slightly decreases linearly downward from 32a. The diameter of the lower end surface 32c of the insert portion 32 is slightly larger than the inner diameter of the half post portion 12 ', and the axial length of the insert portion 32 is slightly shorter than the axial length of the half post portion 12'.

次に、本発明に係るボタン取付部材形成方法の一実施形態として、中間部材10’からボタン取付部材10を得る工程を説明する。中間部材10’をボタン取付部材10へと仕上げ加工するに当たり、図3の状態からパンチ30を降下させると、パンチ30が中間部材10’の半ポスト部12’の上端面を閉じている閉鎖部20’を円形状に打ち抜き、次いで、パンチ30のインサート部32が半ポスト部12’の内部を下方に移動し、打ち抜かれた閉鎖部20’をインサート部32の下端面32cで押し下げ、図4に示す状態でパンチ30の降下が停止することにより、中間部材10’からボタン取付部材10への加工が完了する。なお、説明の便宜のため、図4におけるボタン取付部材10のポスト部12及び閉鎖部材20を中間部材10’の半ポスト部12’及び閉鎖部20’ともいう。半ポスト部12’内におけるインサート部32の降下中、インサート本体32b及び打ち抜かれた閉鎖部20’が半ポスト部12’の内径を半径方向外側へと僅かに拡大するように変形させ、閉鎖部20’がボタン取付部材10の閉鎖部材20として静止する半ポスト部12’内の下端付近位置より下方の半ポスト部12’の内径は変形しないまま残る。そのため、閉鎖部20’の静止位置に対応する半ポスト部12’の内径部分には、下方へと段状に縮径する段部15ができ、段部15上において閉鎖部材20の外周面が半ポスト部12’の内周面と加圧接触し、この摩擦力によって閉鎖部材20が固定される。また、パンチ30の降下の最終段階において、インサート基端部32aの湾曲面32a’が半ポスト部12’の上端部を半径方向外側に拡張させてポスト部12の上端部12aを形成する。以上のように、一枚の金属板から形成した中間部材10’を、閉鎖部材20を含むボタン取付部材10へと仕上げ加工することができるため、閉鎖部材20のための別の材料を用いることがなく、材料の効率が良い。   Next, the process of obtaining the button mounting member 10 from the intermediate member 10 'will be described as an embodiment of the button mounting member forming method according to the present invention. In finishing the intermediate member 10 ′ into the button mounting member 10, when the punch 30 is lowered from the state of FIG. 3, the punch 30 closes the upper end surface of the half post portion 12 ′ of the intermediate member 10 ′. 20 ′ is punched into a circular shape, and then the insert portion 32 of the punch 30 moves downward in the half post portion 12 ′, and the punched closing portion 20 ′ is pushed down by the lower end surface 32c of the insert portion 32. FIG. When the lowering of the punch 30 is stopped in the state shown in FIG. 5, the processing from the intermediate member 10 ′ to the button mounting member 10 is completed. For convenience of explanation, the post portion 12 and the closing member 20 of the button mounting member 10 in FIG. 4 are also referred to as the half post portion 12 ′ and the closing portion 20 ′ of the intermediate member 10 ′. During the lowering of the insert portion 32 in the half post portion 12 ′, the insert body 32b and the punched closure portion 20 ′ are deformed so that the inner diameter of the half post portion 12 ′ is slightly expanded radially outward, The inner diameter of the half post portion 12 ′ below the position near the lower end in the half post portion 12 ′ where 20 ′ is stationary as the closing member 20 of the button mounting member 10 remains unchanged. Therefore, a step portion 15 that is reduced in a step shape downward is formed on the inner diameter portion of the half post portion 12 ′ corresponding to the stationary position of the closing portion 20 ′, and the outer peripheral surface of the closing member 20 is formed on the step portion 15. The closing member 20 is fixed by this frictional force in pressure contact with the inner peripheral surface of the half post portion 12 ′. Further, at the final stage of lowering of the punch 30, the curved surface 32a 'of the insert base end portion 32a extends the upper end portion of the half post portion 12' radially outward to form the upper end portion 12a of the post portion 12. As described above, since the intermediate member 10 ′ formed from a single metal plate can be finished into the button mounting member 10 including the closing member 20, another material for the closing member 20 is used. There is no material efficiency.

図5は、ボタン取付部材10によって雄スナップボタン(以下単に「雄スナップ」ともいう)40を生地1に取り付けた状態を示す縦断面説明図である。雄スナップ40は、フランジ部41と、フランジ部41の中央において上方に突出する、図示しない雌スナップボタンの凹部に着脱させる突端が閉じた凸部42とを備え、凸部42の内部に、ボタン取付部材10のポスト部12を受け入れ、変形させて係止するためのポスト係止部43が規定される。雄スナップ40をボタン取付部材10を用いて生地1に取り付ける際、ボタン取付部材10のポスト部12は、生地1を打ち抜いた後、ポスト係止部43に入り込むが、ポスト部12の生地1の打ち抜きにより、円形状の生地屑1’が生地1から分離する。生地屑1’は、ポスト部12がポスト係止部43内で変形する際、ポスト部12の突出側部分に引っ掛かる等により、ポスト部12内に留まり得る(生地1から分離しきらない生地屑がポスト部12内に留まる場合もある)。なお、図5(及び図6)では便宜的に生地屑1’を上端開口13からポスト部12の内部に取り込まれた状態で表している。このようなポスト部12内に留まった生地屑1’あるいは変形したポスト部12の突出側部分は、ポスト部12内の下端付近にある閉鎖部材20により、下端開口14からは見えない。   FIG. 5 is a longitudinal cross-sectional explanatory view showing a state in which a male snap button (hereinafter also simply referred to as “male snap”) 40 is attached to the fabric 1 by the button attachment member 10. The male snap 40 includes a flange portion 41 and a convex portion 42 projecting upward at the center of the flange portion 41 and having a protruding end 42 attached to and detached from a concave portion of a female snap button (not shown). A post locking portion 43 for receiving and deforming and locking the post portion 12 of the mounting member 10 is defined. When the male snap 40 is attached to the fabric 1 using the button attachment member 10, the post portion 12 of the button attachment member 10 enters the post locking portion 43 after punching out the fabric 1. The circular dough 1 'is separated from the dough 1 by punching. When the post portion 12 is deformed in the post locking portion 43, the fabric waste 1 ′ can remain in the post portion 12 by being caught on the protruding side portion of the post portion 12 (the fabric waste not separated from the fabric 1). May remain in the post portion 12). In FIG. 5 (and FIG. 6), the dough waste 1 ′ is shown in a state of being taken into the post portion 12 from the upper end opening 13 for convenience. Such dough waste 1 ′ remaining in the post portion 12 or the projecting side portion of the deformed post portion 12 cannot be seen from the lower end opening 14 by the closing member 20 in the vicinity of the lower end in the post portion 12.

図6は、ボタン取付部材10によって飾りボタン50を生地2に取り付けた状態を示す縦断面説明図である。飾りボタン50は、フランジ部51と、フランジ部51の中央において上方に突出する突端が閉じた凸部52とを備え、凸部52の内部に、ボタン取付部材10のポスト部12を受け入れ、変形させて係止するためのポスト係止部53が規定される。飾りボタン50をボタン取付部材10を用いて生地2に取り付ける際、ボタン取付部材10のポスト部12は、生地2を打ち抜いた後、ポスト係止部53に入り込むが、ポスト部12の生地2の打ち抜きにより、円形状の生地屑2’が生地2から分離する。生地屑2’は、ポスト部12がポスト係止部53内で変形する際、ポスト部12内に留まり得る(生地2から分離しきらない生地屑がポスト部12内に留まる場合もある)。このようにポスト部12内に留まった生地屑2’あるいは変形したポスト部12の突出端側部分は、、ポスト部12内の下端付近にある閉鎖部材20により、下端開口14からは見えない。   FIG. 6 is a longitudinal cross-sectional explanatory view showing a state in which the decorative button 50 is attached to the fabric 2 by the button attaching member 10. The decorative button 50 includes a flange portion 51 and a convex portion 52 whose upper end protrudes upward at the center of the flange portion 51, and the post portion 12 of the button mounting member 10 is received inside the convex portion 52 to be deformed. A post locking portion 53 for locking in this manner is defined. When the decorative button 50 is attached to the fabric 2 using the button attachment member 10, the post portion 12 of the button attachment member 10 enters the post locking portion 53 after punching out the fabric 2. The circular dough 2 'is separated from the dough 2 by punching. When the post portion 12 is deformed in the post locking portion 53, the fabric waste 2 'can stay in the post portion 12 (the fabric waste that cannot be separated from the fabric 2 may remain in the post portion 12). Thus, the dough waste 2 ′ remaining in the post portion 12 or the projecting end side portion of the deformed post portion 12 cannot be seen from the lower end opening 14 by the closing member 20 near the lower end in the post portion 12.

上記実施形態では、中間部材10’の上端面すなわち閉鎖部20’をパンチ30により円形状に打ち抜いてボタン取付部材10の閉鎖部材20を円形状とする例を挙げたが、本発明はこれに限らず、中間部材の上端面を円形以外の形状で打ち抜き、ボタン取付部材の閉鎖部材を円形以外の形状にすることができる。例えば、図7は、中間部材60’の半ポスト部62’の上端面すなわち閉鎖部(70’)を、五つの半長円形花びら片が放射状となる花びら形状に打ち抜いた状態を示す。なお、説明の便宜のため、図7の中間部材60’は、パンチによる打ち抜き加工のみを表し、パンチ部による半ポスト部62’の拡径加工や半ポスト部62’の上端部の拡張加工は表していない。また、パンチとしては、図示はしないが、パンチ30のインサート部32の下端部に花びら形状の凸部を設けたものが使用される。図8は、打ち抜いた花びら形状の閉鎖部70’をボタン取付部材60の閉鎖部材70としてポスト部62内の下端付近に固定した状態を下方から見た部分底面図である。ボタン取付部材60を用いて雄スナップ40や飾りボタン50を生地1、2に取り付けた場合、生地1、2の裏側から下端開口64を通じて花びら形の閉鎖部材70が見えることにより、美観が向上する。   In the above embodiment, an example has been given in which the upper end surface of the intermediate member 10 ′, that is, the closing portion 20 ′ is punched into a circular shape by the punch 30 so that the closing member 20 of the button mounting member 10 has a circular shape. Not limited to this, the upper end surface of the intermediate member can be punched in a shape other than a circle, and the closing member of the button mounting member can be formed in a shape other than a circle. For example, FIG. 7 shows a state in which the upper end surface of the half post portion 62 ′ of the intermediate member 60 ′, that is, the closed portion (70 ′) is punched into a petal shape in which five semi-oval petal pieces are radial. For convenience of explanation, the intermediate member 60 ′ in FIG. 7 represents only punching by punching, and the diameter expansion processing of the half post portion 62 ′ by the punch portion and the expansion processing of the upper end portion of the half post portion 62 ′ are not performed. Not represented. Moreover, although not shown in figure as a punch, what provided the petal-shaped convex part in the lower end part of the insert part 32 of the punch 30 is used. FIG. 8 is a partial bottom view of the state in which the punched petal-shaped closing part 70 ′ is fixed as the closing member 70 of the button mounting member 60 near the lower end in the post part 62 as viewed from below. When the male snap 40 and the decorative button 50 are attached to the fabrics 1 and 2 using the button attachment member 60, the petal-shaped closing member 70 can be seen from the back side of the fabrics 1 and 2 through the lower end opening 64, thereby improving the beauty. .

図9は、中間部材10’をパンチ30でボタン取付部材10に加工した後、更に、ボタン取付部材10のポスト部12の閉鎖部材20に対応する部分を、一例として周方向90度間隔の四箇所から図示しない押圧部材で半径方向内側に押圧して窪むように塑性変形させた状態を示す。なお、変形後のポスト部12及び閉鎖部材20をそれぞれ参照番号12”及び20”で表す。図10は図9のA−A線断面図である。このような追加加工により、ポスト部12の下端付近が縮径して閉鎖部材20”の固定強度が高まると共に、閉鎖部材20が略十字形状に変形し、この場合も生地1、2の裏側からの美観が向上する。本例では、閉鎖部材20を略十字形に変形させたが、これに限らず、ポスト部12の周方向における押圧箇所を増減するなどして他の形状にすることができる。   In FIG. 9, after the intermediate member 10 ′ is processed into the button mounting member 10 by the punch 30, a portion corresponding to the closing member 20 of the post portion 12 of the button mounting member 10 is further set as an example at intervals of 90 degrees in the circumferential direction. The state which was plastically deformed so as to be depressed by pressing inward in the radial direction with a pressing member (not shown) from a location is shown. The post part 12 and the closing member 20 after deformation are represented by reference numerals 12 "and 20", respectively. 10 is a cross-sectional view taken along line AA in FIG. By such additional processing, the vicinity of the lower end of the post portion 12 is reduced in diameter to increase the fixing strength of the closing member 20 ″, and the closing member 20 is deformed into a substantially cross shape. In this example, the closing member 20 is deformed into a substantially cross shape, but the present invention is not limited to this, and other shapes may be formed by increasing or decreasing the number of pressing portions in the circumferential direction of the post portion 12. it can.

図11は、別の本発明の一実施形態に係るハトメ部材80を一部破断して示す斜視説明図であり、ハトメ部材80は生地3(図15参照)に取り付けられることにより、通気、通水用等の開口を構成するものである。図12はハトメ部材80の縦断面図である。ハトメ部材80は、銅合金製の板素材を絞り加工して中間部材80’(図13参照)を形成した後、後述するように仕上げ加工して成り、円板状のベース部81と、ベース部81から上方(ハトメ部材の上下方向は図14に基づく)にベース部81と同心状に突出する円筒部82とを備える。円筒部12は、上端面が上端開口83として開放すると共に、下端面がベース部81の中央において下端開口84として開放する。また、円筒部82は、上方へと厚さが次第に薄くなり、円筒部82の外径はほぼ一定であり、内径は後述する段部85から上方へと次第に僅かに拡大する。円筒部82の内部の下端側には円板状の閉鎖部材90が設けられ、閉鎖部材90は、一例として七つの円形の通気用、通水用等の穴91を有する。円筒部82の内周面の下端側には、内径が下方へと段状に縮小する段部85が形成され、閉鎖部材90は段部85上に配置される。段部85の内径は閉鎖部材90の外径より僅かに小さいため、閉鎖部材90は段部85に引っ掛かって下方への移動が阻止される。また、閉鎖部材90の外周面が円筒部82の内周面と加圧接触し、この摩擦力によって閉鎖部材90は円筒部82内の上方へも変位不可とされている。   FIG. 11 is a perspective explanatory view showing a partially broken eyelet member 80 according to another embodiment of the present invention. The eyelet member 80 is attached to the fabric 3 (see FIG. 15) to allow ventilation and ventilation. It constitutes an opening for water or the like. FIG. 12 is a longitudinal sectional view of the eyelet member 80. The eyelet member 80 is formed by drawing a copper alloy plate material to form an intermediate member 80 ′ (see FIG. 13) and then finishing it as will be described later. A base portion 81 and a cylindrical portion 82 projecting concentrically are provided above the portion 81 (the vertical direction of the eyelet member is based on FIG. 14). The cylindrical portion 12 has an upper end surface that opens as an upper end opening 83, and a lower end surface that opens as a lower end opening 84 in the center of the base portion 81. Further, the cylindrical portion 82 gradually decreases in thickness upward, the outer diameter of the cylindrical portion 82 is substantially constant, and the inner diameter gradually increases upward from a stepped portion 85 described later. A disc-shaped closing member 90 is provided on the lower end side inside the cylindrical portion 82, and the closing member 90 has, for example, seven circular holes 91 for ventilation and water passage. On the lower end side of the inner peripheral surface of the cylindrical portion 82, a step portion 85 whose inner diameter is reduced stepwise is formed, and the closing member 90 is disposed on the step portion 85. Since the inner diameter of the step portion 85 is slightly smaller than the outer diameter of the closing member 90, the closing member 90 is caught by the step portion 85 and prevented from moving downward. Further, the outer peripheral surface of the closing member 90 is in pressure contact with the inner peripheral surface of the cylindrical portion 82, and the closing member 90 cannot be displaced upward in the cylindrical portion 82 by this frictional force.

図13は、ハトメ部材80となる中間部材(半製品)80’と、中間部材80’をハトメ部材80に加工するために用いる鋼製のパンチ100との上下方向の配置状態を示し、パンチ100は中間部材80’の上方に同心状に置かれる。中間部材80’は、金属板を絞り加工し成り、ベース部81(ハトメ部材80と実質的に共通するため同じ参照番号を付す)と、ベース部81の中央から突出する半円筒部82’とを備える。半円筒部82’の上端面は円板状の閉鎖部90’によって閉じられている。閉鎖部90’にはパンチ100による仕上げ加工前に七つの円形の穴91(閉鎖部材90の穴91と実質的に同じものであるため同じ参照番号を付す)が形成される。半円筒部82’は、外径が上方へと直線状に僅かに縮小し、内径がほぼ一定である。そのため、半円筒部82’の内外径は円筒部82に比べ上方へと僅かに縮小している。   FIG. 13 shows an arrangement state in the vertical direction between an intermediate member (semi-finished product) 80 ′ to be the eyelet member 80 and a steel punch 100 used for processing the intermediate member 80 ′ into the eyelet member 80. Is placed concentrically above the intermediate member 80 '. The intermediate member 80 ′ is formed by drawing a metal plate, and includes a base portion 81 (which is substantially the same as the eyelet member 80 and is given the same reference number), and a semi-cylindrical portion 82 ′ protruding from the center of the base portion 81. Is provided. The upper end surface of the semi-cylindrical portion 82 'is closed by a disc-like closing portion 90'. Before the finishing by the punch 100, seven circular holes 91 (which are substantially the same as the holes 91 of the closing member 90 and are given the same reference numerals) are formed in the closing portion 90 '. The semi-cylindrical portion 82 'has an outer diameter slightly reduced linearly upward, and an inner diameter is substantially constant. Therefore, the inner and outer diameters of the semi-cylindrical portion 82 ′ are slightly reduced upward compared to the cylindrical portion 82.

パンチ100は、図示しないプレス機の昇降部に連結される破断して示されるパンチ基部101と、パンチ基部101から外径が縮小して下方に突出し、中間部材80’の半円筒部82’内に押し込むほぼ円柱状のインサート部102とを含む。インサート部102は、外径がパンチ基部101から下方へと直線状に僅かに縮小し、下端面102’の直径が半円筒部82’の内径よりも僅かに大きく、また、軸方向長さが半円筒部82’の軸方向長さよりも若干短い。   The punch 100 includes a punch base 101 that is broken and connected to a lifting / lowering portion of a press machine (not shown), and protrudes downward from the punch base 101 with its outer diameter reduced, and is inside the semi-cylindrical portion 82 ′ of the intermediate member 80 ′. And a substantially cylindrical insert portion 102 to be pushed into the housing. The insert portion 102 has an outer diameter slightly reduced linearly downward from the punch base 101, a diameter of the lower end surface 102 ′ is slightly larger than an inner diameter of the semi-cylindrical portion 82 ′, and an axial length thereof is small. It is slightly shorter than the axial length of the semi-cylindrical portion 82 '.

次に、本発明に係るハトメ部材形成方法の一実施形態として、中間部材80’からハトメ部材80を得る工程を説明する。中間部材80’をハトメ部材80へと仕上げ加工するに当たり、図13の状態からパンチ100を降下させると、パンチ100が中間部材80’の半円筒部82’の上端面を閉じている閉鎖部90’を円形状に打ち抜き、次いで、パンチ100のインサート部102が半円筒部82’の内部を下方に移動し、打ち抜かれた閉鎖部90’をインサート部102の下端面102’で押し下げ、図14に示すようにパンチ基部101が半円筒部82’の上端に接してパンチ100の降下が停止することにより、中間部材80’からハトメ部材80への加工が完了する。なお、説明の便宜のため、図14におけるハトメ部材80の円筒部82及び閉鎖部材90を中間部材80’の半円筒部82’及び閉鎖部90’ともいう。円筒部12’内におけるインサート部102の降下中、インサート部102及び打ち抜かれた閉鎖部90’が半円筒部82’の内径を半径方向外側へと僅かに拡大するように変形させ、閉鎖部90’がハトメ部材80の閉鎖部材90として静止する半円筒部82’内の下端付近位置より下方の半円筒部82’の内径は変形しないまま残る。そのため、閉鎖部90’の静止位置に対応する半円筒部82’の内径部分には、下方へと段状に縮径する段部85ができ、段部85上において閉鎖部材90の外周面が半円筒部82’の内周面と加圧接触し、この摩擦力によって閉鎖部材90が固定される。以上のように一枚の金属板から形成した中間部材80’を、閉鎖部材90を含むハトメ部材80へと仕上げ加工することができるため、閉鎖部材90のための別の材料を用いることがなく、材料の効率が良い。   Next, as an embodiment of the eyelet member forming method according to the present invention, a process of obtaining the eyelet member 80 from the intermediate member 80 'will be described. In finishing the intermediate member 80 ′ into the eyelet member 80, when the punch 100 is lowered from the state of FIG. 13, the punch 100 closes the upper end surface of the semi-cylindrical portion 82 ′ of the intermediate member 80 ′. Then, the insert portion 102 of the punch 100 moves downward in the semi-cylindrical portion 82 ', and the punched closing portion 90' is pushed down by the lower end surface 102 'of the insert portion 102. FIG. As shown in FIG. 4, the punch base 101 comes into contact with the upper end of the semi-cylindrical portion 82 ′ and the lowering of the punch 100 stops, whereby the processing from the intermediate member 80 ′ to the eyelet member 80 is completed. For convenience of explanation, the cylindrical portion 82 and the closing member 90 of the eyelet member 80 in FIG. 14 are also referred to as a semi-cylindrical portion 82 'and a closing portion 90' of the intermediate member 80 '. During the lowering of the insert portion 102 in the cylindrical portion 12 ′, the insert portion 102 and the punched closing portion 90 ′ are deformed so that the inner diameter of the semi-cylindrical portion 82 ′ is slightly expanded radially outward, and the closing portion 90 The inner diameter of the semi-cylindrical portion 82 ′ below the position near the lower end in the semi-cylindrical portion 82 ′ that is stationary as the closing member 90 of the eyelet member 80 remains undeformed. For this reason, a stepped portion 85 that is reduced in a stepped shape downward is formed on the inner diameter portion of the semi-cylindrical portion 82 ′ corresponding to the stationary position of the closed portion 90 ′. The closing member 90 is fixed by this frictional force in pressure contact with the inner peripheral surface of the semi-cylindrical portion 82 '. As described above, the intermediate member 80 ′ formed from a single metal plate can be finished into the eyelet member 80 including the closing member 90, so that another material for the closing member 90 is not used. Good material efficiency.

図15は、ハトメ部材80を生地3に取り付けた状態を示す縦断面説明図であり、参照番号110は、生地3の表側(上方面側)に配置する環状の座金である。ハトメ部材80を生地3に取り付ける際、ハトメ部材80の円筒部82は、生地3を打ち抜いた後、図示しない上方金型により半径方向外側へと縦断面C字状に湾曲されて、座金110上に受け止められる。   FIG. 15 is a longitudinal cross-sectional explanatory view showing a state in which the eyelet member 80 is attached to the fabric 3, and reference numeral 110 is an annular washer arranged on the front side (upper surface side) of the fabric 3. When attaching the eyelet member 80 to the fabric 3, the cylindrical portion 82 of the eyelet member 80 is punched out of the fabric 3, and then curved in a longitudinal cross-section C shape outwardly in the radial direction by an upper mold (not shown). To be accepted.

1、2、3 生地
1’、2’ 生地屑
10 ボタン取付
10’、60’ 中間部材
11 ベース部
12、12”、62 ポスト部
12’、62’ 半ポスト部
13 上端開口
14、64 下端開口
15 段部
20、20”、70 閉鎖部材
20’、70’ 閉鎖部
30、100 パンチ
40 雄スナップボタン
50 飾りボタン
80 ハトメ部材
80’ 中間部材
81 ベース部
82 円筒部
82’ 半円筒部
83 上端開口
84 下端開口
85 段部
90 閉鎖部材
90’ 閉鎖部
91 穴
1, 2, 3 Dough 1 ', 2' Dough waste 10 Button mounting 10 ', 60' Intermediate member 11 Base part 12, 12 ", 62 Post part 12 ', 62' Half post part 13 Upper end opening 14, 64 Lower end opening 15 Steps 20, 20 ″, 70 Closing member 20 ′, 70 ′ Closing part 30, 100 Punch 40 Male snap button 50 Decoration button 80 Eyelet member 80 ′ Intermediate member 81 Base part 82 Cylindrical part 82 ′ Semi-cylindrical part 83 Upper end opening 84 Lower end opening 85 Step part 90 Closing member 90 'Closing part 91 Hole

Claims (6)

ボタン(40、50)を生地(1、2)に取り付ける際に用いる金属製のボタン取付部材(10、60)にして、板状のベース部(11、61)と、ベース部(11、61)の中央から突出する円筒状のポスト部(12、62)とを備え、ポスト部(12、62)の突出端面が上端開口(13)として開放すると共に、ポスト部(12、62)の基端面がベース部(11、61)の中央において下端開口(14、64)として開放するボタン取付部材(10、60)において、
前記ポスト部(12、62)の内部の基端側を閉じる閉鎖部材(20、70)を有し、
前記閉鎖部材(20、70)は、ボタン取付部材(10、60)へと加工される中間部材(10’、60’)の半ポスト部(12’、62’)の突出端面を閉じる閉鎖部(20’、70’)を打ち抜いたものであるボタン取付部材。
Metal button attachment members (10, 60) used when attaching the buttons (40, 50) to the fabric (1, 2) are used to form a plate-like base portion (11, 61) and a base portion (11, 61). ) And a cylindrical post portion (12, 62) projecting from the center of the post portion (12, 62), the projecting end surface of the post portion (12, 62) is opened as an upper end opening (13), and the base of the post portion (12, 62) In the button mounting member (10, 60) whose end face opens as the lower end opening (14, 64) in the center of the base portion (11, 61),
A closing member (20, 70) for closing a proximal end side of the inside of the post portion (12, 62);
The closing member (20, 70) closes the projecting end surface of the half post portion (12 ', 62') of the intermediate member (10 ', 60') to be processed into the button mounting member (10, 60). A button mounting member obtained by punching (20 ′, 70 ′).
ボタン(40、50)を生地(1、2)に取り付ける際に用いる金属製のボタン取付部材(10、60)にして、板状のベース部(11、61)と、ベース部(11、61)の中央から突出する円筒状のポスト部(12、62)とを備え、ポスト部(12、62)の突出端面が上端開口(13)として開放すると共に、ポスト部(12、62)の基端面がベース部(11、61)の中央において下端開口(14、64)として開放し、かつ、前記ポスト部(12、62)の内部の基端側を閉じる閉鎖部材(20、70)を有するボタン取付部材(10、60)を形成する方法であって、
板状のベース部(11、61)と、ベース部(11、61)の中央から突出する円筒状の半ポスト部(12’、62’)とを備える中間部材(10’、60’)にして、半ポスト部(12’、62’)の突出端面を閉じる閉鎖部(20’、70’)を有し、かつ半ポスト部(12’、62’)の基端面がベース部(11、61)の中央において下端開口(14、64)として開放する中間部材(10’、60’)を準備する工程と、
前記中間部材(10’、60’)の半ポスト部(12’、62’)の閉鎖部(20’、70’)をパンチ(30)で打ち抜ぬく工程と、
前記打ち抜いた閉鎖部(20’、70’)をパンチ(30)により半ポスト部(12’、62’)の内部の基端側まで移動させて前記閉鎖部材(20、70)とする閉鎖部移動工程とを含むボタン取付部材形成方法。
Metal button attachment members (10, 60) used when attaching the buttons (40, 50) to the fabric (1, 2) are used to form a plate-like base portion (11, 61) and a base portion (11, 61). ) And a cylindrical post portion (12, 62) projecting from the center of the post portion (12, 62), the projecting end surface of the post portion (12, 62) is opened as an upper end opening (13), and the base of the post portion (12, 62) The end surface has a closing member (20, 70) that opens as a lower end opening (14, 64) at the center of the base portion (11, 61) and closes the proximal end side inside the post portion (12, 62). A method for forming a button mounting member (10, 60), comprising:
An intermediate member (10 ′, 60 ′) having a plate-like base portion (11, 61) and a cylindrical half post portion (12 ′, 62 ′) protruding from the center of the base portion (11, 61). And a closing portion (20 ′, 70 ′) for closing the protruding end surface of the half post portion (12 ′, 62 ′), and the base end surface of the half post portion (12 ′, 62 ′) is the base portion (11, 61) preparing an intermediate member (10 ′, 60 ′) that opens as a lower end opening (14, 64) in the center of
Punching out the closing portions (20 ′, 70 ′) of the half post portions (12 ′, 62 ′) of the intermediate member (10 ′, 60 ′) with a punch (30);
The closed part (20 ', 70') is moved to the proximal end side inside the half post part (12 ', 62') by the punch (30) to form the closing member (20, 70). A button attachment member forming method including a moving step.
前記閉鎖部移動工程において、前記パンチ(30)は半ポスト部(12’、62’)の内径を僅かに拡大させながら閉鎖部(20’、70’)を移動させる請求項2のボタン取付部材形成方法。   3. The button mounting member according to claim 2, wherein in the closing part moving step, the punch (30) moves the closing part (20 ', 70') while slightly increasing the inner diameter of the half post part (12 ', 62'). Forming method. 生地(3)に取り付けてハトメとする金属製のハトメ部材(80)にして、板状のベース部(81)と、ベース部(81)の中央から突出する円筒部(82)とを備え、円筒部(82)の突出端面が上端開口(83)として開放すると共に、円筒部(82)の基端面がベース部(81)の中央において下端開口(84)として開放するハトメ部材(80)において、
前記円筒部(82)の内部の基端側を閉じる閉鎖部材(90)を有し、
前記閉鎖部材(90)は、ハトメ部材(80)へと加工される中間部材(80’)の半円筒部(82’)の突出端面を閉じる閉鎖部(90’)を打ち抜いたものであるハトメ部材。
A metal eyelet member (80) that is attached to the fabric (3) to form an eyelet, and includes a plate-like base part (81) and a cylindrical part (82) protruding from the center of the base part (81), In the eyelet member (80) in which the projecting end surface of the cylindrical portion (82) opens as an upper end opening (83), and the base end surface of the cylindrical portion (82) opens as a lower end opening (84) in the center of the base portion (81). ,
A closing member (90) for closing the proximal side of the inside of the cylindrical portion (82);
The closing member (90) is formed by punching a closing portion (90 ') that closes the protruding end surface of the semi-cylindrical portion (82') of the intermediate member (80 ') to be processed into the eyelet member (80). Element.
生地(3)に取り付けてハトメとする金属製のハトメ部材(80)にして、板状のベース部(81)と、ベース部(81)の中央から突出する円筒部(82)とを備え、円筒部(82)の突出端面が上端開口(83)として開放すると共に、円筒部(82)の基端面がベース部(81)の中央において下端開口(84)として開放し、かつ、前記円筒部(82)の内部の基端側を閉じる閉鎖部材(90)を有するハトメ部材を形成する方法であって、
板状のベース部(81)と、ベース部(81)の中央から突出する半円筒部(82’)とを備える中間部材(80’)にして、半円筒部(82’)の突出端面を閉じる閉鎖部(90’)を有し、かつ半円筒部(82’)の基端面がベース部(81)の中央において下端開口(84)として開放する中間部材(80’)を準備する工程と、
前記中間部材(80’)の半円筒部(82’)の閉鎖部(90’)をパンチ(100)で打ち抜ぬく工程と、
前記打ち抜いた閉鎖部(90’)をパンチ(100)により半円筒部(82’)の内部の基端側まで移動させて前記閉鎖部材(90)とする閉鎖部移動工程とを含むハトメ部材形成方法。
A metal eyelet member (80) that is attached to the fabric (3) to form an eyelet, and includes a plate-like base part (81) and a cylindrical part (82) protruding from the center of the base part (81), The protruding end surface of the cylindrical portion (82) opens as an upper end opening (83), and the proximal end surface of the cylindrical portion (82) opens as a lower end opening (84) in the center of the base portion (81), and the cylindrical portion A method of forming a grommet member having a closure member (90) that closes the proximal side of the interior of (82),
An intermediate member (80 ′) having a plate-like base portion (81) and a semi-cylindrical portion (82 ′) protruding from the center of the base portion (81) is used, and the protruding end surface of the semi-cylindrical portion (82 ′) is formed. Providing an intermediate member (80 ′) having a closing portion (90 ′) to be closed and having a base end surface of the semi-cylindrical portion (82 ′) opened as a lower end opening (84) in the center of the base portion (81); ,
Punching out the closed portion (90 ′) of the semi-cylindrical portion (82 ′) of the intermediate member (80 ′) with a punch (100);
A closing member moving step including a closing portion moving step of moving the punched closing portion (90 ') to the proximal end side inside the semi-cylindrical portion (82') by the punch (100) to form the closing member (90) Method.
前記閉鎖部移動工程において、前記パンチ(100)は半円筒部(82’)の内径を僅かに拡大させながら閉鎖部(90’)を移動させる請求項5のハトメ部材形成方法。   6. The eyelet member forming method according to claim 5, wherein, in the closing part moving step, the punch (100) moves the closing part (90 ') while slightly increasing the inner diameter of the semi-cylindrical part (82').
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Citations (2)

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Publication number Priority date Publication date Assignee Title
US2932073A (en) * 1956-03-26 1960-04-12 United Carr Fastener Corp Fastening device
US3351987A (en) * 1965-10-22 1967-11-14 Scovill Manufacturing Co Post for attaching snap fastener stud elements

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2932073A (en) * 1956-03-26 1960-04-12 United Carr Fastener Corp Fastening device
US3351987A (en) * 1965-10-22 1967-11-14 Scovill Manufacturing Co Post for attaching snap fastener stud elements

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