JP2014007422A - Solid electrolytic capacitor and method for manufacturing the same - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a solid electrolytic capacitor having a high thermal resistance while retaining a high electrostatic capacitance and low ESR.SOLUTION: The solid electrolytic capacitor 10 is arranged by winding a porous anode foil 11, a dielectric layer formed on the porous anode foil 11, and a separator interposed between a cathode foil 13b and the porous anode foil 11 and supporting a solid electrolyte 13a. The solid electrolyte 13a includes: a conductive complex having at least a cationized conductive polymer and a polymer anion; and no more than 7 mass% of moisture.

Description

  The present invention relates to a solid electrolytic capacitor using a conductive composite of a conductive polymer and a polymer anion, and a method for manufacturing the same.

  In recent years, with the digitization of electronic devices, capacitors used in electronic devices are required to reduce impedance (equivalent series resistance) in a high frequency region. Conventionally, so-called functional capacitors (hereinafter abbreviated as “capacitors”) using an oxide film of a valve metal such as aluminum, tantalum, or niobium as a dielectric have been used to meet this requirement.

  As shown in Patent Document 1, this capacitor has an anode made of a porous body of valve metal, a dielectric layer formed by oxidizing the surface of the anode, a conductive solid electrolyte layer, and a carbon layer. And a cathode having a silver layer or the like laminated thereon. As the solid electrolyte layer, a conductive film containing a conductive polymer may be used.

  As a method for forming a conductive film containing a conductive polymer, an electropolymerization method (patent) is performed in which a conductive layer made of manganese oxide is formed in advance on the surface of a porous body of a valve metal, and then this is used as an electrode for polymerization. A chemical oxidative polymerization method in which a precursor monomer constituting a conductive polymer is polymerized using an oxidizing agent is widely known (see Patent Document 3).

  As a method for forming a conductive film other than the electrolytic polymerization method and the chemical oxidative polymerization method, for example, in Patent Document 4, aniline is chemically oxidatively polymerized and water-soluble while coexisting with a polymer anion having a sulfo group, a carboxy group or the like. A method has been proposed in which polyaniline is prepared, and an aqueous solution of polyaniline is applied and dried to form a coating film. In this method, it is said that a highly conductive film can be easily formed.

  Already, in a capacitor comprising an anode made of a porous body of valve metal, a dielectric layer formed by oxidizing the surface of the anode, and a solid electrolyte formed on the dielectric, the solid electrolyte is a nitrogen-containing aromatic. It is disclosed that it comprises a composition comprising a conductive polymer (PEDOT / PSS polymer dispersion) to which a group compound is added as an essential component.

  The feature of the composition constituting the solid electrolyte is that it contributes to the ESR reduction of functional capacitors such as aluminum electrolytic capacitors and tantalum capacitors, and can be easily manufactured (see Patent Document 5).

  On the other hand, in a solid electrolytic capacitor in which a solid electrolyte is formed by an in-situ polymerization method, a technique for reducing pressure increase due to moisture in surface mounting at a high temperature has been proposed (see Patent Document 6).

JP 2003-37024 A JP-A-63-158829 JP 63-173313 A JP-A-7-105718 Japanese Patent Laid-Open No. 2006-100774 JP 2001-148331 A

  However, when the method for forming a conductive film described in Patent Documents 2 to 4 is applied when forming the solid electrolyte layer of the capacitor, there arises a problem that the withstand voltage of the capacitor is lowered. In addition, the electrolytic polymerization method described in Patent Document 2 is complicated because the conductive layer made of manganese oxide is formed, and manganese oxide is low in conductivity, so that a highly conductive conductive polymer is used. There was a problem that the effect to use faded.

  In the chemical oxidative polymerization method described in Patent Document 3, the polymerization time is long, and in order to ensure the thickness of the film, it must be repeatedly polymerized, and the formation efficiency of the conductive film is low. Compared with the conductivity, it was low. If the conductivity of the capacitor is low, there arises a problem that the equivalent series resistance (hereinafter, equivalent series resistance is referred to as ESR) increases.

  Also in patent document 5, there existed a problem that an electrostatic capacitance fell in high temperature heat resistance.

  In Patent Document 6, there is a problem that it is necessary to remove moisture from the capacitor as much as possible.

  This invention is proposed in view of the above-mentioned subject, and it aims at providing a solid electrolytic capacitor with high heat resistance while maintaining high electrostatic capacity and low ESR. It is another object of the present invention to provide a method for producing a solid electrolytic capacitor that can easily produce a capacitor having low ESR and high heat resistance.

  In order to solve the above-described problem, according to one aspect of the present invention, a separator formed by supporting a solid electrolyte is interposed between a porous anode foil and a cathode foil formed with a dielectric layer. In the solid electrolytic capacitor to be rotated, the solid electrolyte provides a solid electrolytic capacitor including at least a conductive composite having a cationized conductive polymer and a polymer anion, and 7% by mass or less of moisture. .

  The solid electrolyte preferably contains at least one compound selected from an ether compound, a compound having an amide group, a compound having an imide group, a lactam compound, a glycidyl group-containing compound, and a polyhydric alcohol.

  The compound is preferably contained in a larger amount than the mass of the conductive complex of the cationized conductive polymer and the polymer anion.

  The solid electrolyte preferably contains one or more binder resins or crosslinking agents selected from polyesters, polyurethanes, acrylics, epoxies, polyamides, polyacrylamides, and silane coupling agents.

  According to another aspect of the present invention, a solid electrolytic capacitor is manufactured by winding a separator having a solid electrolyte between a porous anode foil and a cathode foil formed with a dielectric layer. In this method, the solid electrolyte layer is formed by dipping or applying a conductive complex solution of a cationized conductive polymer and a polymer anion and drying, and contains 7% by mass or less of moisture. A method for manufacturing a solid electrolytic capacitor is provided.

  The solid electrolytic capacitor manufactured by the solid electrolytic capacitor and the manufacturing method thereof according to the present invention has a high capacitance and a low ESR (equivalent series resistance) and high heat resistance by containing 7% by mass or less of moisture. be able to.

  Moreover, the manufacturing method of the solid electrolytic capacitor of this invention can manufacture a capacitor with low ESR and high heat resistance simply.

It is a figure which shows one Embodiment in a solid electrolytic capacitor.

[Solid electrolytic capacitor]
Next, an embodiment of the present invention will be described with reference to the drawings. In the following description of the drawings, it should be noted that the drawings are schematic, and dimensions, ratios, and the like in the drawings are different from actual ones and should be determined in consideration of the following description.

  Further, the following embodiments exemplify configurations and methods for embodying the technical idea of the present invention, and the embodiments of the present invention specify the contents of the invention as follows. Not what you want to do. Various modifications can be made to the embodiment of the present invention within the scope of the claims.

  Hereinafter, an embodiment of the solid electrolytic capacitor of the present invention will be described.

  The configuration of the solid electrolytic capacitor of the present embodiment includes an anode foil 11 made of a porous body of valve metal, a dielectric layer 12 formed by oxidizing the surface of the anode 11, a cathode foil 13b, and an anode foil 11. A separator is interposed between the cathode foil 13b and a solid electrolyte 13a supported by the separator.

<Anode>
Examples of the valve metal that forms the anode foil 11 include aluminum, tantalum, niobium, titanium, hafnium, zirconium, zinc, tungsten, bismuth, and antimony. Of these, aluminum, tantalum, and niobium are preferable.

  Specific examples of the anode foil 11 include those obtained by etching an aluminum foil to increase the surface area, and then oxidizing the surface, or oxidizing the surface of a sintered body of tantalum particles and niobium particles into pellets. Is mentioned. As for the thing processed in this way, the unevenness | corrugation is formed in the surface.

<Dielectric layer>
The dielectric layer 12 is formed, for example, by anodizing the surface of the anode foil 11 in an electrolytic solution such as an aqueous solution of ammonium adipate. Therefore, as shown in FIG. 1, the surface of the dielectric layer 12 is uneven as in the anode foil 11.

<Cathode>
The cathode 13 includes a solid electrolyte layer 13a and a cathode foil 13b such as an aluminum foil formed on the solid electrolyte layer 13a.

<Separator>
As the separator used in the solid electrolytic capacitor of the present embodiment, known natural fibers and artificial fibers can be preferably used. It does not specifically limit here.

(Solid electrolyte)
The solid electrolyte of the present embodiment is disposed between the anode foil 11 and the cathode foil 13b, supported on a separator, and a conductive complex of a cationized conductive polymer and a polymer anion or a polymer anion salt; It contains water.

[Conductive composite]
The conductive complex includes at least a cationized conductive polymer and a polymer anion and has conductivity. An anionic dopant can be included as required. Here, there is no particular limitation. A conductive composite can be easily obtained by chemical oxidative polymerization of a precursor monomer of a conductive polymer in the presence of an oxidizing agent or an oxidation polymerization catalyst in the presence of a polymer anion dissolved or dispersed in a solvent. Can do.

(Conductive polymer)
The conductive polymer can be used as long as the main chain is an organic polymer having a π-conjugated system. Examples thereof include polypyrroles, polythiophenes, polyacetylenes, polyphenylenes, polyphenylene vinylenes, polyanilines, polyacenes, polythiophene vinylenes, and copolymers thereof. From the viewpoint of easy polymerization and stability in air, polypyrroles, polythiophenes and polyanilines are preferred.

  Even if the conductive polymer is not substituted, sufficient conductivity can be obtained. However, in order to further improve the conductivity, an alkyl group, a carboxy group, a sulfo group, an alkoxy group, a hydroxy group, a cyano group, etc. It is preferable to introduce a functional group into the conductive polymer.

  Specific examples of such conductive polymers include polypyrrole, poly (3-methylpyrrole), poly (3-ethylpyrrole), poly (3-n-propylpyrrole), poly (3-butylpyrrole), poly (3-octylpyrrole), poly (3-decylpyrrole), poly (3-dodecylpyrrole), poly (3,4-dimethylpyrrole), poly (3,4-dibutylpyrrole), poly (3-carboxypyrrole) , Poly (3-methyl-4-carboxypyrrole), poly (3-methyl-4-carboxyethylpyrrole), poly (3-methyl-4-carboxybutylpyrrole), poly (3-hydroxypyrrole), poly (3 -Methoxypyrrole), poly (3-ethoxypyrrole), poly (3-butoxypyrrole), poly (3-hexyloxypyrrole), poly 3-methyl-4-hexyloxypyrrole), poly (3-methyl-4-hexyloxypyrrole), poly (thiophene), poly (3-methylthiophene), poly (3-ethylthiophene), poly (3-propyl Thiophene), poly (3-butylthiophene), poly (3-hexylthiophene), poly (3-heptylthiophene), poly (3-octylthiophene), poly (3-decylthiophene), poly (3-dodecylthiophene) , Poly (3-octadecylthiophene), poly (3-bromothiophene), poly (3-chlorothiophene), poly (3-iodothiophene), poly (3-cyanothiophene), poly (3-phenylthiophene), poly (3,4-dimethylthiophene), poly (3,4-dibutylthiophene), poly (3-hydride) Xylthiophene), poly (3-methoxythiophene), poly (3-ethoxythiophene), poly (3-butoxythiophene), poly (3-hexyloxythiophene), poly (3-heptyloxythiophene), poly (3- Octyloxythiophene), poly (3-decyloxythiophene), poly (3-dodecyloxythiophene), poly (3-octadecyloxythiophene), poly (3,4-dihydroxythiophene), poly (3,4-dimethoxythiophene) ), Poly (3,4-diethoxythiophene), poly (3,4-dipropoxythiophene), poly (3,4-dibutoxythiophene), poly (3,4-dihexyloxythiophene), poly (3,4 4-diheptyloxythiophene), poly (3,4-dioctyloxythiophene) ), Poly (3,4-didecyloxythiophene), poly (3,4-didodecyloxythiophene), poly (3,4-ethylenedioxythiophene), poly (3,4-propylenedioxythiophene), Poly (3,4-butenedioxythiophene), poly (3-methyl-4-methoxythiophene), poly (3-methyl-4-ethoxythiophene), poly (3-carboxythiophene), poly (3-methyl- 4-carboxythiophene), poly (3-methyl-4-carboxyethylthiophene), poly (3-methyl-4-carboxybutylthiophene), polyaniline, poly (2-methylaniline), poly (3-isobutylaniline), Examples include poly (2-aniline sulfonic acid), poly (3-aniline sulfonic acid), and the like.

  Among them, one or more selected from polypyrrole, polythiophene, poly (N-methylpyrrole), poly (3-methylthiophene), poly (3-methoxythiophene), and poly (3,4-ethylenedioxythiophene) The (co) polymer consisting of is preferably used from the viewpoint of resistance and reactivity. Furthermore, polypyrrole and poly (3,4-ethylenedioxythiophene) are more preferable because they have higher conductivity and improved heat resistance.

  The conductive polymer can be easily produced by chemical oxidative polymerization of a precursor monomer that forms the conductive polymer in a solvent in the presence of a suitable oxidizing agent, an oxidation catalyst, and a polymer anion described below.

(Precursor monomer)
The precursor monomer has a π-conjugated system in the molecule, and a π-conjugated system is formed in the main chain even when polymerized by the action of an appropriate oxidizing agent. Examples thereof include pyrroles and derivatives thereof, thiophenes and derivatives thereof, anilines and derivatives thereof, and the like.

  Specific examples of the precursor monomer include pyrrole, 3-methylpyrrole, 3-ethylpyrrole, 3-n-propylpyrrole, 3-butylpyrrole, 3-octylpyrrole, 3-decylpyrrole, 3-dodecylpyrrole, 3, 4-dimethylpyrrole, 3,4-dibutylpyrrole, 3-carboxypyrrole, 3-methyl-4-carboxypyrrole, 3-methyl-4-carboxyethylpyrrole, 3-methyl-4-carboxybutylpyrrole, 3-hydroxypyrrole 3-methoxypyrrole, 3-ethoxypyrrole, 3-butoxypyrrole, 3-hexyloxypyrrole, 3-methyl-4-hexyloxypyrrole, 3-methyl-4-hexyloxypyrrole, thiophene, 3-methylthiophene, 3 -Ethylthiophene, 3-propylthiophene, -Butylthiophene, 3-hexylthiophene, 3-heptylthiophene, 3-octylthiophene, 3-decylthiophene, 3-dodecylthiophene, 3-octadecylthiophene, 3-bromothiophene, 3-chlorothiophene, 3-iodothiophene, 3 -Cyanothiophene, 3-phenylthiophene, 3,4-dimethylthiophene, 3,4-dibutylthiophene, 3-hydroxythiophene, 3-methoxythiophene, 3-ethoxythiophene, 3-butoxythiophene, 3-hexyloxythiophene, 3 -Heptyloxythiophene, 3-octyloxythiophene, 3-decyloxythiophene, 3-dodecyloxythiophene, 3-octadecyloxythiophene, 3,4-dihydroxythiophene, 3,4-dimethoxy Offene, 3,4-diethoxythiophene, 3,4-dipropoxythiophene, 3,4-dibutoxythiophene, 3,4-dihexyloxythiophene, 3,4-diheptyloxythiophene, 3,4-dioctyloxythiophene 3,4-didecyloxythiophene, 3,4-didodecyloxythiophene, 3,4-ethylenedioxythiophene, 3,4-propylenedioxythiophene, 3,4-butenedioxythiophene, 3-methyl- 4-methoxythiophene, 3-methyl-4-ethoxythiophene, 3-carboxythiophene, 3-methyl-4-carboxythiophene, 3-methyl-4-carboxyethylthiophene, 3-methyl-4-carboxybutylthiophene, aniline, 2-methylaniline, 3-isobutylaniline, Examples include 2-aniline sulfonic acid and 3-aniline sulfonic acid.

(Polymer anion)
The polymer anion refers to a polymer having an anion group in the side chain of the polymer.

  The anionic group may be any functional group that can cause chemical oxidation doping to the conductive polymer. Among these, from the viewpoint of ease of production and stability, a monosubstituted sulfate group and a monosubstituted phosphate ester Group, phosphoric acid group, carboxy group, sulfo group and the like are preferable. Furthermore, from the viewpoint of the doping effect of the functional group on the conductive polymer, a sulfo group, a monosubstituted sulfate group, and a carboxy group are more preferable.

  Examples of the polymer include substituted or unsubstituted polyalkylene, substituted or unsubstituted polyalkenylene, substituted or unsubstituted polyimide, substituted or unsubstituted polyamide, substituted or unsubstituted polyester, and copolymers thereof. , Comprising a structural unit having an anionic group, or comprising a structural unit having an anionic group and a structural unit having no anionic group.

  The anion group of the polymer anion functions as a dopant for the conductive polymer, and improves the conductivity and heat resistance of the conductive polymer.

  Specific examples of the polymer anion include polyvinyl sulfonic acid, polystyrene sulfonic acid, polyallyl sulfonic acid, polyacryl sulfonic acid, polymethacryl sulfonic acid, poly-2-acrylamido-2-methylpropane sulfonic acid, polyisoprene sulfonic acid, polyvinyl Examples thereof include carboxylic acid, polystyrene carboxylic acid, polyallyl carboxylic acid, polyacryl carboxylic acid, polymethacryl carboxylic acid, poly-2-acrylamido-2-methylpropane carboxylic acid, polyisoprene carboxylic acid, and polyacrylic acid. These homopolymers may be sufficient and 2 or more types of copolymers may be sufficient.

  Of these, polystyrene sulfonic acid, polyacryl sulfonic acid, and polymethacryl sulfonic acid are preferable. Polyacrylsulfonic acid and polymethacrylsulfonic acid are excellent in heat resistance and environmental resistance because thermal decomposition of the conductive polymer component is eased by absorbing thermal energy and decomposing by itself.

  The degree of polymerization of the polymer anion is preferably in the range of 10 to 100,000 monomer units, and more preferably in the range of 50 to 10,000 from the viewpoint of solvent solubility and conductivity.

  Examples of the method for producing a polymer anion include a method of directly introducing an anion group into a polymer having no anion group using an acid, a method of sulfonating a polymer having no anion group with a sulfonating agent, and an anion group containing The method of manufacturing by superposing | polymerizing a polymerizable monomer is mentioned.

  Examples of the method for producing an anion group-containing polymerizable monomer by polymerization include a method for producing an anion group-containing polymerizable monomer in a solvent by oxidative polymerization or radical polymerization in the presence of an oxidizing agent and / or a polymerization catalyst. Specifically, a predetermined amount of the anionic group-containing polymerizable monomer is dissolved in a solvent, kept at a constant temperature, and a solution in which a predetermined amount of an oxidizing agent and / or a polymerization catalyst is dissolved in the solvent is added to the predetermined amount. React with time. The polymer obtained by the reaction is adjusted to a certain concentration by the solvent. In this production method, an anionic group-containing polymerizable monomer may be copolymerized with a polymerizable monomer having no anionic group.

  The oxidizing agent, oxidation catalyst, and solvent used in the polymerization of the anionic group-containing polymerizable monomer are the same as those used in the polymerization of the precursor monomer that forms the conductive polymer. When the obtained polymer is a polymer anion salt, it is preferably transformed into a polymer anion acid. Examples of the method for changing to an anionic acid include an ion exchange method using an ion exchange resin, an ultrafiltration method, and the like. Among these, an ultrafiltration method is preferable from the viewpoint of easy work.

  The anionic group-containing polymerizable monomer is one in which a part of the monomer is substituted with a mono-substituted sulfate group, a carboxy group, a sulfo group, etc., for example, a substituted or unsubstituted ethylene sulfonic acid compound, a substituted or unsubstituted Styrene sulfonic acid compound, substituted or unsubstituted acrylate sulfonic acid compound, substituted or unsubstituted methacrylate sulfonic acid compound, substituted or unsubstituted acrylamide sulfonic acid compound, substituted or unsubstituted cyclovinylene sulfonic acid compound, substituted or unsubstituted And a substituted or unsubstituted vinyl aromatic sulfonic acid compound.

Specifically, vinyl sulfonic acid and its salts, allyl sulfonic acid and its salts, methallyl sulfonic acid and its salts, styrene sulfonic acid and its salts, methallyloxybenzene sulfonic acid and its salts, allyloxybenzene sulfonic acid and Salts thereof, α-methylstyrenesulfonic acid and salts thereof, acrylamide-t-butylsulfonic acid and salts thereof, 2-acrylamido-2-methylpropanesulfonic acid and salts thereof, cyclobutene-3-sulfonic acid and salts thereof, isoprenesulfone Acid and salts thereof, 1,3-butadiene-1-sulfonic acid and salts thereof, 1-methyl-1,3-butadiene-2-sulfonic acid and salts thereof, 1-methyl-1,3-butadiene-4-sulfone acid and salts thereof, ethyl acrylate sulfonic acid _(CH 2 CH-C _{OO- (CH 2) 2 -SO 3} H) and its salts, acrylic acid propyl sulfonic acid _{(CH 2 CH-COO- (CH} 2) 3 -SO 3 H) and its salts, acrylic acid -t- butyl sulfonic acid _{(CH 2 CH-COO-C} (CH 3) 2 CH 2 -SO 3 H) and its salts, acrylic acid -n- butyl sulfonic acid _{(CH 2 CH-COO- (CH} 2) 4 -SO 3 H) and its salts, allyl ethyl sulfonic acid _{(CH 2 CHCH 2 -COO- (CH} 2) 2 -SO 3 H) and its salts, allyl acid -t- butyl sulfonic acid _{(CH 2 CHCH 2 -COO-C} (CH 3 ) ₂ CH ₂ -SO ₃ H) and salts thereof, 4-pentenoic acid ethyl sulfonic acid _{(CH 2 CH (CH 2)} 2 -COO- (CH 2) 2 -SO 3 H) and its salts, 4 Pentenoic acid propyl sulfonic acid _{(CH 2 CH (CH 2)} 2 -COO- (CH 2) 3 -SO 3 H) and salts thereof, 4-pentenoic acid -n- butyl sulfonic acid _{(CH 2 CH (CH 2)} 2 _{-COO- (CH 2) 4 -SO 3} H) and salts thereof, 4-pentenoic acid -t- butyl sulfonic acid _{(CH 2 CH (CH 2)} 2 -COO-C (CH 3) 2 CH 2 -SO 3 H) and its salts, 4-pentenoic acid phenylene sulfonic acid _{(CH 2 CH (CH 2)} 2 -COO-C 6 H 4 -SO 3 H) and salts thereof, 4-pentenoic acid naphthalenesulfonic acid _(CH 2 CH ( _{CH 2) 2 -COO-C 10} H 8 -SO 3 H) and salts thereof, ethyl methacrylate sulfonic acid _{(CH 2 C (CH 3)} -COO- (CH 2) 2 -SO 3 H) and Salts, propyl methacrylate sulfonic acid _{(CH 2 C (CH 3)} -COO- (CH 2) 3 -SO 3 H
) And its salts, methacrylic acid -t- butyl sulfonic acid _{(CH 2 C (CH 3)} -COO-C (CH 3) 2 CH 2 -SO 3 H) and its salts, methacrylic acid -n- butyl sulfonic acid ( _{CH 2 C (CH 3) -COO-} (CH 2) 4 -SO 3 H) and its salts, methacrylic acid phenylene sulfonic acid _{(CH 2 C (CH 3)} -COO-C 6 H 4 -SO 3 H) and its salts, methacrylic acid naphthalenesulfonic acid _{(CH 2 C (CH 3)} -COO-C 10 H 8 -SO 3 H) and salts thereof, polyvinyl carboxylic acid, polystyrene carboxylic acid, polyallyl carboxylic acid, polyacrylic acid, Polymethacrylic carboxylic acid, poly-2-acrylamido-2-methylpropane carboxylic acid, polyisoprene carboxylic acid, polyacrylic acid, etc. And the like. Moreover, the copolymer containing 2 or more types of these may be sufficient.

  Examples of the polymerizable monomer having no anionic group include ethylene, propene, 1-butene, 2-butene, 1-pentene, 2-pentene, 1-hexene, 2-hexene, styrene, p-methylstyrene, p. -Ethylstyrene, p-butylstyrene, 2,4,6-trimethylstyrene, p-methoxystyrene, α-methylstyrene, 2-vinylnaphthalene, 6-methyl-2-vinylnaphthalene, 1-vinylimidazole, vinylpyridine, Vinyl acetate, acrylaldehyde, acrylonitrile, N-vinyl-2-pyrrolidone, N-vinylacetamide, N-vinylformamide, N-vinylimidazole, acrylamide, N, N-dimethylacrylamide, acrylic acid, methyl acrylate, Ethyl acrylate, propyl acrylate, acrylic acid -Butyl, i-butyl acrylate, t-butyl acrylate, isooctyl acrylate, isononyl butyl acrylate, lauryl acrylate, allyl acrylate, stearyl acrylate, isobornyl acrylate, cyclohexyl acrylate, benzyl acrylate, acrylic Ethyl carbitol, phenoxyethyl acrylate, hydroxyethyl acrylate, methoxyethyl acrylate, ethoxyethyl acrylate, methoxybutyl acrylate, methacrylic acid, methyl methacrylate, ethyl methacrylate, n-butyl methacrylate, i methacrylate -Butyl, t-butyl methacrylate, 2-ethylhexyl methacrylate, lauryl methacrylate, tridecyl methacrylate, stearyl methacrylate, cyclohexyl methacrylate, methacrylic acid Benzyl, 2-hydroxyethyl methacrylate, 2-hydroxypropyl methacrylate, acryloylmorpholine, vinylamine, N, N-dimethylvinylamine, N, N-diethylvinylamine, N, N-dibutylvinylamine, N, N-di -T-butylvinylamine, N, N-diphenylvinylamine, N-vinylcarbazole, vinyl alcohol, vinyl chloride, vinyl fluoride, methyl vinyl ether, ethyl vinyl ether, cyclopropene, cyclobutene, cyclopentene, cyclohexene, cycloheptene, cyclooctene, 2-methylcyclohexene, vinylphenol, 1,3-butadiene, 1-methyl-1,3-butadiene, 2-methyl-1,3-butadiene, 1,4-dimethyl-1,3-butadiene, 1,2- Dimethyl , 3-butadiene, 1,3-dimethyl-1,3-butadiene, 1-octyl-1,3-butadiene, 2-octyl-1,3-butadiene, 1-phenyl-1,3-butadiene, 2-phenyl -1,3-butadiene, 1-hydroxy-1,3-butadiene, 2-hydroxy-1,3-butadiene and the like.

  Solvent solubility can be controlled by copolymerizing these polymerizable monomers having no anionic group.

  The amount of the polymer anion in the conductive complex can be suitably used as long as it can stably dissolve or disperse the conductive polymer in the solvent, and is not particularly limited. Preferably, the molar amount of the anion group in the polymer anion is in the range of 1 to 5 times the molar amount of the conductive polymer. Within this range, the conductive composite can achieve both high conductivity and stable dispersibility. When the amount is less than 1 times, the dispersibility tends to deteriorate, and when the amount is more than 5 times, the conductivity tends to decrease.

(Polymer anion salt)
An aqueous dispersion of a conductive complex containing a polymer anion and a conductive polymer is usually in a state lower than pH 3, has a strong acidity, and has low immersion in the capacitor element. In order to improve the immersion property in the anode foil and the cathode foil, it is preferable to adjust the acidity. The capacitor solution of the present embodiment can be suitably used in the range of pH 3-13. In order to improve the immersion property in the anode foil and the cathode foil, it is preferable to adjust the acidity. More preferably, it is the range of pH 4-8.

  The pH of the aqueous solution can be easily adjusted by adding an alkaline compound to the aqueous solution in which the conductive complex of the polymer anion and the conductive polymer is dissolved or dispersed. By adjusting the pH of the aqueous solution, the acidity of the conductive complex can be easily changed, and a salt of a polymer anion can be formed.

  As a method for adjusting the acidity, a pH adjusting agent may be used as appropriate, and as the pH adjusting agent, for example, alkalis, amines, imidazoles, pyridines and the like can be used.

  Examples of the alkali include sodium hydroxide, potassium hydroxide, calcium hydroxide, and ammonia. Examples of amines include aliphatic amines such as ethylamine, diethylamine, methylethylamine, and triethylamine, aromatic amines such as aniline, benzylamine, pyrrole, imidazole, and pyridine, and derivatives thereof.

  Among these, weakly basic aliphatic amines, imidazoles, pyridines, and metal alkoxides are preferable.

  Examples of the aliphatic amines include primary amines (methylamine, ethylamine, propylamine, butylamine, ethylenediamine, aminoethanol, aminopropanediol, 3-amino-1-propanol, etc.), secondary amines (dimethylamine, diethylamine, Dipropylamine, methylethylamine, diphenylamine, iminodiethanol, ethylaminopropanol, etc.), tertiary amine (trimethylamine, triethylamine, tripropylamine, triphenylamine, 1,8-diazabicyclo (5,4,0) -undecene-7 Nitrilotriethanol, etc.), tetraalkylammonium (tetramethylammonium, tetraethylammonium, tetrapropylammonium, tetrabutylammonium, methyltriethyl) Ammonium, the ammonium salt of the polymer anion can be formed using dimethyl diethyl ammonium, and the like.

  Specific examples of imidazoles and derivatives thereof include imidazole, 2-methylimidazole, 2-propylimidazole, 2-undecylimidazole, 2-phenylimidazole, N-methylimidazole, 1- (2-hydroxyethyl) imidazole. 2-ethyl-4-methylimidazole, 1,2-dimethylimidazole, 1-benzyl-2-methylimidazole, 1-benzyl-2-phenylimidazole, 1-cyanoethyl-2-methylimidazole, 1-cyanoethyl-2- Ethyl-4-methylimidazole, 2-phenyl-4,5-dihydroxymethylimidazole, 1-acetylimidazole, 4,5-imidazole dicarboxylic acid, dimethyl 4,5-imidazole dicarboxylate, benzimidazole, 2-aminobenz Imidazole, 2-amino-base lens imidazole-2-sulfonic acid, 2-amino-1-methyl-base lens imidazole, 2-hydroxy-base lens imidazole, 2- (2-pyridyl) base lens and imidazole.

  Specific examples of pyrimidines and derivatives thereof include 2-amino-4-chloro-6-methylpyrimidine, 2-amino-6-chloro-4-methoxypyrimidine, 2-amino-4,6-dichloropyrimidine, 2-amino-4,6-dihydroxypyrimidine, 2-amino-4,6-dimethylpyrimidine, 2-amino-4,6-dimethoxypyrimidine, 2-aminopyrimidine, 2-amino-4-methylpyrimidine, 4,6 -Dihydroxypyrimidine, 2,4-dihydroxypyrimidine-5-carboxylic acid, 2,4,6-triaminopyrimidine, 2,4-dimethoxypyrimidine, 2,4,5-trihydroxypyrimidine, 2,4-pyrimidinediol, etc. Is mentioned.

(solvent)
The solvent used in the production of the conductive polymer is not particularly limited, and may be any solvent that can dissolve or disperse the precursor monomer and can maintain the oxidizing power of the oxidizing agent and the oxidation catalyst. . For example, polar solvents such as water, N-methyl-2-pyrrolidone, N, N-dimethylformamide, N, N-dimethylacetamide, dimethyl sulfoxide, hexamethylene phosphortriamide, acetonitrile, benzonitrile, cresol, phenol, xylenol, etc. Phenols, alcohols such as methanol, ethanol, propanol and butanol, ketones such as acetone and methyl ethyl ketone, hydrocarbons such as hexane, benzene and toluene, carboxylic acids such as formic acid and acetic acid, ethylene carbonate, propylene carbonate, etc. Carbonate compounds, ether compounds such as dioxane, diethyl ether, ethylene glycol dialkyl ether, propylene glycol dialkyl ether, polyethylene glycol dialkyl ether Chain ethers such as polypropylene glycol dialkyl ether, 3-methyl-2-oxazolidinone heterocyclic compounds such as, acetonitrile, glutarodinitrile, methoxy acetonitrile, propionitrile, nitrile compounds such as benzonitrile and the like. These solvents may be used alone, as a mixture of two or more kinds, or as a mixture with other organic solvents.

(Oxidizing agent and oxidation catalyst)
The oxidizing agent and the oxidation catalyst are not particularly limited as long as they can oxidize the precursor monomer to obtain a conductive polymer. Examples thereof include ammonium peroxodisulfate, sodium peroxodisulfate, and potassium peroxodisulfate. Peroxodisulfate, ferric chloride, ferric sulfate, ferric nitrate, transition metal compounds such as cupric chloride, metal halides such as boron trifluoride, aluminum chloride, silver oxide, cesium oxide Metal oxides such as hydrogen peroxide and ozone, organic peroxides such as benzoyl peroxide, oxygen and the like.

(Particle size)
The conductive composite of this embodiment preferably has an average particle diameter of 1500 nanometers or less in consideration of the immersion property in the capacitor element. More preferably, it is 500 nanometers or less. When the average particle diameter is 1500 nanometers or more, many particles larger than the pores of the porous aluminum foil are contained, and the immersion property in the interior may be deteriorated, so it is difficult to obtain characteristics such as capacitance. . Moreover, it is preferable that d50 is 1000 nanometers or less. More preferably, it is 100 nanometers or less.

  The adjustment of the particle size can be controlled by adjusting the degree of polymerization of the conductive polymer and the molecular weight of the polymer anion when the conductive composite is synthesized. It can also be controlled by a dispersion method after synthesis of the conductive composite, addition of a dispersant, and the like. Examples of the dispersion method include high-pressure pulverization.

(moisture)
The solid electrolyte of this embodiment contains moisture. When a solid electrolyte is formed by a conventional in-situ polymerization method, it is necessary to remove water as much as possible as described in Patent Document 6. On the other hand, the capacitor of the present embodiment has a significantly improved function as the solid electrolyte contains a predetermined amount of moisture. That is, in the capacitor of the present embodiment, the presence of an appropriate amount of moisture can improve the capacitance and lower the ESR. This is presumably related to the fact that the solid electrolyte of this embodiment contains a large amount of polymer anions such as polystyrene sulfonic acid. A moisture content of 7% by mass or less can be preferably used. Preferably it is 5 mass% or less. 4 mass% or less is more preferable. If the moisture content is more than 7% by mass, the film quality of the solid electrolyte tends to be weak, the high temperature heat resistance of the solid electrolytic capacitor is deteriorated, and the electrostatic capacity and ESR are liable to deteriorate with long-term durability. Further, when the water content is 0.1% by mass or less, a decrease in capacitance is observed. In the present invention, if the water content is in the range of 0.1 to 7% by mass, it is possible to achieve both capacitance and ESR. Furthermore, the outstanding long-term durability can be expressed by adjusting the water content to 4% by mass or less.

  The adjustment of the amount of water in the solid electrolyte can be controlled by the drying conditions, the drying atmosphere, and the like. For example, the drying temperature can be performed in a temperature range of 100 to 300 ° C. In addition, the moisture content can be suitably adjusted even in a reduced pressure atmosphere.

  Furthermore, in the present invention, by adding a polyhydric alcohol having three or more hydroxyl groups, the water content in the solid electrolyte can be easily adjusted even under weaker drying conditions such as lower temperature and shorter time. be able to. In this invention, it is preferable that a polyhydric alcohol is included. For example, by adding pentaerythritol or the like, it is possible to suppress the water content by half or less under the same drying conditions as compared with a non-added solid electrolyte. The ability to adjust an aqueous solution to an appropriate amount of water in a low-temperature process is important in application to actual processes.

(High conductivity agent)
In order to further increase the conductivity of the solid electrolyte of the solid electrolytic capacitor of the present embodiment, a compound capable of increasing the conductivity of the conductive polymer can be added. Here, the conductivity improver interacts with the conductive polymer or the dopant of the conductive polymer to improve the electrical conductivity of the conductive polymer.

  Examples of these compounds include ether compounds, nitrogen-containing aromatic cyclic compounds, compounds having two or more hydroxy groups, compounds having two or more carboxy groups, one or more hydroxy groups, and one or more. One or more compounds selected from the group consisting of a compound having a carboxy group, a compound having an amide group, a compound having an imide group, a lactam compound, a compound having a glycidyl group, an acrylic compound and the like are preferable.

[Polyhydric alcohol]
The polyhydric alcohol used in the present embodiment refers to an aliphatic compound having a melting point of 105 ° C. or higher and having 3 or more hydroxyl groups in the molecule. Examples include saccharides, sugar alcohols, and polyhydroxys.

  Specifically, for example, sugars and sugar derivatives such as sucrose, glucose, lactose, maltose, xylose, cellulose; sugars such as sorbitol, xylitol, erythritol, mannitol, D-glucitol, mannitol, pentaerythritol, dipentaerythritol Examples include alcohols and polyvinyl alcohol. A compound having a high melting point is preferable from the viewpoint of thermal stability of the conductive polymer film. Preferably it has a melting point of 170 ° C. or higher. Examples thereof include pentaerythritol and dipentaerythritol.

  The content of the polyhydric alcohol can be suitably used as long as it is 0.5 times or more in terms of mass ratio with respect to the conductive composite. Preferably, the polyhydric alcohol content is greater than the mass of the conductive composite. More preferably, it is the range of 0.5 to 20 times. Within this range, the heat resistance and conductivity of the solid electrolyte can be compatible. When it exceeds 20 times, the film forming property of the solid electrolyte tends to deteriorate.

Nitrogen-containing aromatic cyclic compounds Examples of nitrogen-containing aromatic cyclic compounds include pyridines and derivatives thereof containing one nitrogen atom, imidazoles and derivatives thereof containing two nitrogen atoms, and pyrimidines. And derivatives thereof, pyrazines and derivatives thereof, triazines containing three nitrogen atoms, and derivatives thereof. From the viewpoint of solvent solubility and the like, pyridines and derivatives thereof, imidazoles and derivatives thereof, and pyrimidines and derivatives thereof are preferable.

  The nitrogen-containing aromatic cyclic compound may be one in which a substituent such as an alkyl group, a hydroxy group, a carboxy group, a cyano group, a phenyl group, a phenol group, an ester group, an alkoxyl group, or a carbonyl group is introduced into the ring. It may be good or not introduced. The ring may be polycyclic.

  Specific examples of pyridines and derivatives thereof include pyridine, 2-methylpyridine, 3-methylpyridine, 4-methylpyridine, 4-ethylpyridine, N-vinylpyridine, 2,4-dimethylpyridine, 2,4. , 6-trimethylpyridine, 3-cyano-5-methylpyridine, 2-pyridinecarboxylic acid, 6-methyl-2-pyridinecarboxylic acid, 4-pyridinecarboxaldehyde, 4-aminopyridine, 2,3-diaminopyridine, 2 , 6-diaminopyridine, 2,6-diamino-4-methylpyridine, 4-hydroxypyridine, 4-pyridinemethanol, 2,6-dihydroxypyridine, 2,6-pyridinedimethanol, methyl 6-hydroxynicotinate, 2 -Hydroxy-5-pyridinemethanol, ethyl 6-hydroxynicotinate, 4- Lysine methanol, 4-pyridineethanol, 2-phenylpyridine, 3-methylquinoline, 3-ethylquinoline, quinolinol, 2,3-cyclopentenopyridine, 2,3-cyclohexanopyridine, 1,2-di (4- Pyridyl) ethane, 1,2-di (4-pyridyl) propane, 2-pyridinecarboxaldehyde, 2-pyridinecarboxylic acid, 2-pyridinecarbonitrile, 2,3-pyridinedicarboxylic acid, 2,4-pyridinedicarboxylic acid, Examples include 2,5-pyridinedicarboxylic acid, 2,6-pyridinedicarboxylic acid, and 3-pyridinesulfonic acid.

  Specific examples of imidazoles and derivatives thereof include imidazole, 2-methylimidazole, 2-propylimidazole, 2-undecylimidazole, 2-phenylimidazole, N-methylimidazole, N-vinylimidazole, and N-allylimidazole. 1- (2-hydroxyethyl) imidazole, 2-ethyl-4-methylimidazole, 1,2-dimethylimidazole, 1-benzyl-2-methylimidazole, 1-benzyl-2-phenylimidazole, 1-cyanoethyl-2 -Methylimidazole, 1-cyanoethyl-2-ethyl-4-methylimidazole, 2-phenyl-4,5-dihydroxymethylimidazole, 1-acetylimidazole, 4,5-imidazole dicarboxylic acid, 4,5-imidazole dicarboxylic acid Dimethyl, benzimidazole, 2-aminobenzimidazole, 2-aminobenzimidazole-2-sulfonic acid, 2-amino-1-methylbenzimidazole, 2-hydroxybenzimidazole, 2- (2-pyridyl) benzene And imidazole.

  Specific examples of pyrimidines and derivatives thereof include 2-amino-4-chloro-6-methylpyrimidine, 2-amino-6-chloro-4-methoxypyrimidine, 2-amino-4,6-dichloropyrimidine, 2-amino-4,6-dihydroxypyrimidine, 2-amino-4,6-dimethylpyrimidine, 2-amino-4,6-dimethoxypyrimidine, 2-aminopyrimidine, 2-amino-4-methylpyrimidine, 4,6 -Dihydroxypyrimidine, 2,4-dihydroxypyrimidine-5-carboxylic acid, 2,4,6-triaminopyrimidine, 2,4-dimethoxypyrimidine, 2,4,5-trihydroxypyrimidine, 2,4-pyrimidinediol, etc. Is mentioned.

  Specific examples of the pyrazines and derivatives thereof include pyrazine, 2-methylpyrazine, 2,5-dimethylpyrazine, pyrazinecarboxylic acid, 2,3-pyrazinedicarboxylic acid, 5-methylpyrazinecarboxylic acid, pyrazineamide, 5 -Methylpyrazineamide, 2-cyanopyrazine, aminopyrazine, 3-aminopyrazine-2-carboxylic acid, 2-ethyl-3-methylpyrazine, 2-ethyl-3-methylpyrazine, 2,3-dimethylpyrazine, 2, Examples include 3-diethylpyrazine.

  Specific examples of triazines and derivatives thereof include 1,3,5-triazine, 2-amino-1,3,5-triazine, 3-amino-1,2,4-triazine, and 2,4-diamino. -6-phenyl-1,3,5-triazine, 2,4,6-triamino-1,3,5-triazine, 2,4,6-tris (trifluoromethyl) -1,3,5-triazine, 2,4,6-tri-2-pyridine-1,3,5-triazine, 3- (2-pyridine) -5,6-bis (4-phenylsulfonic acid) -1,2,4-triazine disodium 3- (2-pyridine) -5,6-diphenyl-1,2,4-triazine, 3- (2-pyridine) -5,6-diphenyl-1,2,4-triazine-ρ, ρ′- Disodium disulphonate, 2-hydroxy-4,6-dichloro -1,3,5-triazine and the like.

  Examples of the substituent introduced into the nitrogen atom of the nitrogen-containing aromatic cyclic compound include a hydrogen atom, alkyl group, hydroxy group, carboxy group, cyano group, phenyl group, phenol group, ester group, alkoxyl group, carbonyl group, etc. Is mentioned. As the kind of the substituent, the substituent shown above can be introduced.

  The content of the nitrogen-containing aromatic cyclic compound is preferably in the range of 0.1 to 100 mol, and preferably in the range of 0.5 to 30 mol, with respect to 1 mol of the anion group unit of the polymer anion. More preferably, the range of 1 to 10 mol is particularly preferable from the viewpoint of the conductivity of the conductive composite. When the content of the nitrogen-containing aromatic cyclic compound is less than 0.1 mol, the conductivity may be insufficient. Further, when the nitrogen-containing aromatic cyclic compound is contained in an amount exceeding 100 mol, the content of the conjugated conductive polymer is decreased, and it is difficult to obtain sufficient conductivity.

-Compound having two or more hydroxy groups Examples of the compound having two or more hydroxy groups include propylene glycol, 1,3-butylene glycol, 1,4-butylene glycol, glycerin, diglycerin, isoprene glycol, di- Methylolpropionic acid, butanediol, 1,5-pentanediol, 1,6-hexanediol, 1,9-nonanediol, neopentyl glycol, trimethylolethane, trimethylolpropane, thiodiethanol, tartaric acid, D-glucaric acid, Polyhydric aliphatic alcohols such as glutaconic acid; 1,4-dihydroxybenzene, 1,3-dihydroxybenzene, 2,3-dihydroxy-1-pentadecylbenzene, 2,4-dihydroxyacetophenone, 2,5-dihydroxyacetophenone 2,4-dihydroxybenzophenone, 2,6-dihydroxybenzophenone, 3,4-dihydroxybenzophenone, 3,5-dihydroxybenzophenone, 2,4′-dihydroxydiphenylsulfone, 2,2 ′, 5,5′-tetrahydroxy Diphenylsulfone, 3,3 ′, 5,5′-tetramethyl-4,4′-dihydroxydiphenylsulfone, hydroxyquinonecarboxylic acid and its salts, 2,3-dihydroxybenzoic acid, 2,4-dihydroxybenzoic acid, 2 , 5-dihydroxybenzoic acid, 2,6-dihydroxybenzoic acid, 3,5-dihydroxybenzoic acid, 1,4-hydroquinonesulfonic acid and its salts, 4,5-hydroxybenzene-1,3-disulfonic acid and its salts 1,5-dihydroxynaphthalene, 1,6-dihydroxy Phthalene, 2,6-dihydroxynaphthalene, 2,7-dihydroxynaphthalene, 2,3-dihydroxynaphthalene, 1,5-dihydroxynaphthalene-2,6-dicarboxylic acid, 1,6-dihydroxynaphthalene-2,5-dicarboxylic acid 1,5-dihydroxynaphthoic acid, 1,4-dihydroxy-2-naphthoic acid phenyl ester, 4,5-dihydroxynaphthalene-2,7-disulfonic acid and its salts, 1,8-dihydroxy-3,6-naphthalene Disulfonic acid and its salts, 6,7-dihydroxy-2-naphthalenesulfonic acid and its salts, 1,2,3-trihydroxybenzene (pyrogallol), 1,2,4-trihydroxybenzene, 5-methyl-1, 2,3-trihydroxybenzene, 5-ethyl-1,2,3-trihydroxy Benzene, 5-propyl-1,2,3-trihydroxybenzene, trihydroxybenzoic acid, trihydroxyacetophenone, trihydroxybenzophenone, trihydroxybenzaldehyde, trihydroxyanthraquinone, 2,4,6-trihydroxybenzene, tetrahydroxy -P-benzoquinone, tetrahydroxyanthraquinone, methyl garlic acid (methyl gallate), ethyl garlic acid (ethyl gallate), and aromatic compounds such as potassium hydroquinone sulfonate.

  The content of the compound having two or more hydroxy groups is preferably in the range of 0.05 to 50 mol, and in the range of 0.3 to 10 mol, with respect to 1 mol of the anion group unit of the polymer anion. Is more preferable. When the content of the compound having two or more hydroxy groups is less than 0.05 mol with respect to 1 mol of the anion group unit of the polymer anion, conductivity and heat resistance may be insufficient. Further, when the content of the compound having two or more hydroxy groups is more than 50 mol per 1 mol of the anion group unit of the polymer anion, the content of the conductive polymer in the solid electrolyte layer 13 is reduced, Again, sufficient conductivity is difficult to obtain, and the physical properties of the solid electrolyte layer 13 may change.

-Compound having two or more carboxy groups Examples of the compound having two or more carboxy groups include maleic acid, fumaric acid, itaconic acid, citraconic acid, malonic acid, 1,4-butanedicarboxylic acid, succinic acid, tartaric acid, Aliphatic carboxylic acid compounds such as adipic acid, D-glucaric acid, glutaconic acid, citric acid; phthalic acid, terephthalic acid, isophthalic acid, tetrahydrophthalic anhydride, 5-sulfoisophthalic acid, 5-hydroxyisophthalic acid, methyltetrahydroanhydride At least one aromatic ring such as phthalic acid, 4,4′-oxydiphthalic acid, biphenyltetracarboxylic dianhydride, benzophenonetetracarboxylic dianhydride, naphthalenedicarboxylic acid, trimellitic acid, pyromellitic acid An aromatic carboxylic acid compound having a carboxy group bonded thereto; Recall acid, oxy two acid, thio-diacetic acid, thiodipropionic acid, iminodiacetic acid, etc. imino acid are exemplified.

  The compound having two or more carboxy groups is preferably in the range of 0.1 to 30 mol, more preferably in the range of 0.3 to 10 mol, relative to 1 mol of the anion group unit of the polymer anion. . When the content of the compound having two or more carboxy groups is less than 0.1 mol with respect to 1 mol of the anion group unit of the polymer anion, conductivity and heat resistance may be insufficient. Further, when the content of the compound having two or more carboxy groups is more than 30 mol per mol of the anion group unit of the polymer anion, the content of the conductive polymer in the solid electrolyte layer 13 is decreased. Sufficient conductivity is difficult to obtain, and the physical properties of the solid electrolyte layer 13 may change.

-A compound having one or more hydroxy groups and one or more carboxy groups As a compound having one or more hydroxy groups and one or more carboxy groups, tartaric acid, glyceric acid, dimethylolbutanoic acid, dimethylolpropanoic acid , D-glucaric acid, glutaconic acid and the like.

  The content of the compound having one or more hydroxy groups and one or more carboxy groups is preferably 1 to 5,000 parts by mass, and 50 to 500 parts by mass with respect to 100 parts by mass of the conductive composite. More preferably. When the content of the compound having one or more hydroxy groups and one or more carboxy groups is less than 1 part by mass, conductivity and heat resistance may be insufficient. In addition, when the content of the compound having one or more hydroxy groups and one or more carboxy groups is more than 5,000 parts by mass, the content of the conductive polymer in the solid electrolyte is decreased, and sufficient conductivity is obtained. It is difficult to get sex.

Amide Compound A compound having an amide group is a monomolecular compound having an amide bond represented by —CO—NH— (the CO moiety is a double bond) in the molecule. That is, as the amide compound, for example, a compound having functional groups at both ends of the bond, a compound in which a cyclic compound is bonded to one end of the bond, urea and urea derivatives in which the functional groups at both ends are hydrogen Etc.

  Specific examples of amide compounds include acetamide, malonamide, succinamide, maleamide, fumaramide, benzamide, naphthamide, phthalamide, isophthalamide, terephthalamide, nicotinamide, isonicotinamide, 2-fluamide, formamide, N-methylformamide, propionamide , Propioluamide, butyramide, isobutylamide, methacrylamide, palmitoamide, stearylamide, oleamide, oxamide, glutaramide, adipamide, cinnamamide, glycolamide, lactamide, glyceramide, tartaramide, citrulamide, glyoxylamide, plubuamide, acetoacetamide, Dimethylacetamide, benzylamide, anthranilamide, ethylenediamine Laacetamide, diacetamide, triacetamide, dibenzamide, tribenzamide, rhodanine, urea, 1-acetyl-2-thiourea, biuret, butylurea, dibutylurea, 1,3-dimethylurea, 1,3-diethylurea and These derivatives are mentioned.

  The molecular weight of the amide compound is preferably 46 to 10,000, more preferably 46 to 5,000, and particularly preferably 46 to 1,000.

  The content of the amide compound is preferably 1 to 5,000 parts by mass and more preferably 50 to 500 parts by mass with respect to 100 parts by mass in total of the conductive composite. When the content of the amide compound is less than 1 part by mass, conductivity and heat resistance may be insufficient. On the other hand, when the content of the amide compound is more than 5,000 parts by mass, the content of the conductive polymer of the solid electrolyte decreases, and it is difficult to obtain sufficient conductivity.

-Imide compound As an imide compound, since electroconductivity becomes higher, the monomolecular compound (henceforth an imide compound) which has an imide bond is preferable. Examples of the imide compound include phthalimide and phthalimide derivatives, succinimide and succinimide derivatives, benzimide and benzimide derivatives, maleimide and maleimide derivatives, naphthalimide and naphthalimide derivatives from the skeleton.

  Moreover, although an imide compound is classified into an aliphatic imide, an aromatic imide, etc. by the kind of functional group of both terminal, an aliphatic imide is preferable from a soluble viewpoint.

  Furthermore, the aliphatic imide compound is classified into a saturated aliphatic imide compound having an unsaturated bond between carbons in the molecule and an unsaturated aliphatic imide compound having an unsaturated bond between carbons in the molecule.

The saturated aliphatic imide compound is a compound represented by R ₁ —CO—NH—CO—R ₂ , and is a compound in which both R _{1 and} R ₂ are saturated hydrocarbons. Specifically, cyclohexane-1,2-dicarboximide, allantoin, hydantoin, barbituric acid, alloxan, glutarimide, succinimide, 5-butylhydantoic acid, 5,5-dimethylhydantoin, 1-methylhydantoin, 1,5 , 5-trimethylhydantoin, 5-hydantoin acetic acid, N-hydroxy-5-norbornene-2,3-dicarboximide, glutarimide, semicarbazide, α, α-dimethyl-6-methylsuccinimide, bis [2- (succinimideoxy) Carbonyloxy) ethyl] sulfone, α-methyl-α-propylsuccinimide, cyclohexylimide and the like.

The unsaturated aliphatic imide compound is a compound represented by R ₁ —CO—NH—CO—R ₂ and one or both of R _{1 and} R ₂ are one or more unsaturated bonds. Specific examples are 1,3-dipropylene urea, maleimide, N-methylmaleimide, N-ethylmaleimide, N-hydroxymaleimide, 1,4-bismaleimide butane, 1,6-bismaleimide hexane, 1,8-bis. Maleimide octane, N-carboxyheptylmaleimide and the like can be mentioned.

  The molecular weight of the imide compound is preferably 60 to 5,000, more preferably 70 to 1,000, and particularly preferably 80 to 500.

  The content of the imide compound is preferably 10 to 10,000 parts by mass and more preferably 50 to 5,000 parts by mass with respect to 100 parts by mass of the conductive composite. If the amount of the imide compound added is less than the lower limit, the effect of adding the imide compound is reduced, which is not preferable. Moreover, when the said upper limit is exceeded, since the electroconductive fall resulting from the electroconductive polymer density | concentration fall will arise, it is unpreferable.

-Lactam compound A lactam compound is an intramolecular cyclic amide of aminocarboxylic acid, and a part of the ring is -CO-NR- (R is hydrogen or an arbitrary substituent). However, one or more carbon atoms in the ring may be replaced with an unsaturated or heteroatom.

  Examples of the lactam compound include pentano-4-lactam, 4-pentanelactam-5-methyl-2-pyrrolidone, 5-methyl-2-pyrrolidinone, hexano-6-lactam, 6-hexane lactam and the like.

-Compound having glycidyl group Examples of the compound having glycidyl group include ethyl glycidyl ether, butyl glycidyl ether, t-butyl glycidyl ether, allyl glycidyl ether, benzyl glycidyl ether, glycidyl phenyl ether, bisphenol A, diglycidyl ether, acrylic Examples thereof include glycidyl compounds such as acid glycidyl ether and methacrylic acid glycidyl ether.

-Organic solvent Moreover, when a part of organic solvent remains in a solid electrolyte, it functions as a conductivity improver. Examples of the organic solvent that can be a conductivity improver include N-methyl-2-pyrrolidone, N, N-dimethylformamide, N, N-dimethylacetamide, dimethyl sulfoxide, hexamethylene phosphortriamide, N-vinylpyrrolidone, Polar solvents such as N-vinylformamide and N-vinylacetamide, phenols such as cresol, phenol and xylenol, ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, dipropylene glycol, 1,3-butylene glycol, 1,4 -Multivalents such as butylene glycol, glycerin, diglycerin, isoprene glycol, butanediol, 1,5-pentanediol, 1,6-hexanediol, 1,9-nonanediol, neopentyl glycol Aliphatic alcohols, carbonate compounds such as ethylene carbonate and propylene carbonate, ether compounds such as dioxane and diethyl ether, chain ethers such as dialkyl ether, propylene glycol dialkyl ether, polyethylene glycol dialkyl ether and polypropylene glycol dialkyl ether, 3- Examples include heterocyclic compounds such as methyl-2-oxazolidinone, and nitrile compounds such as acetonitrile, glutarodinitrile, methoxyacetonitrile, propionitrile, and benzonitrile. These solvents may be used alone or as a mixture of two or more.

[Ether compound]
As the ether compound, any compound having an ether group can be suitably used.

  Specific examples include diethylene glycol, triethylene glycol, oligopolyethylene glycol, triethylene glycol monochlorohydrin, diethylene glycol monochlorohydrin, oligoethylene glycol monochlorohydrin, triethylene glycol monobromhydrin, diethylene glycol monobromhydrin, oligoethylene glycol monobromide. Muhydrin, polyethylene glycol, polyether, glycidyl ether, polyethylene glycol glycidyl ether, polyethylene oxide, triethylene glycol monobutyl ether, triethylene glycol monoethyl ether, triethylene glycol monomethyl ether, tetraethylene glycol monobutyl ether, triethylene Glycol Methyl ether, tetraethylene glycol / dimethyl ether, diethylene glycol / dimethyl ether, diethylene glycol / diethyl ether / diethylene glycol / dibutyl ether, dipropylene glycol, tripropylene glycol, polypropylene glycol, polypropylene dioxide, polyoxyethylene alkyl ether, polyoxyethylene glycerin fatty acid ester And polyoxyethylene fatty acid amide.

  The content of the ether compound is preferably 1 to 10,000 parts by mass, and 50 to 1,500 parts by mass with respect to 100 parts by mass of the conductive complex of the conductive polymer and the polymer anion. Is more preferable. When the content of the ether compound is less than 1 part by mass, the conductivity of the conductive composite may not be high. When the content exceeds 10,000 parts by mass, the stability of the capacitor solution tends to be low.

(Monomer anion)
Conductivity may be improved by including a monomer anion in the conductive composite of this embodiment. It may be included as needed. The method for introducing the monomer anion is not particularly limited, and may be added when the conductive complex is synthesized from the precursor monomer and polymer anion of the conductive polymer. The precursor monomer and polymer anion of the conductive polymer may be added. After the conductive composite is synthesized from the above, it may be added to the dispersion of the conductive composite. Examples of monomer anions include organic carboxylic acids, organic sulfonic acids, inorganic acids, and the like.

  As the organic carboxylic acid, aliphatic, aromatic, cycloaliphatic and the like containing one or more carboxy groups can be used. For example, formic acid, acetic acid, oxalic acid, benzoic acid, phthalic acid, maleic acid, fumaric acid, malonic acid, tartaric acid, citric acid, lactic acid, succinic acid, monochloroacetic acid, dichloroacetic acid, trichloroacetic acid, trifluoroacetic acid, nitroacetic acid, And triphenylacetic acid.

  As the organic sulfonic acid, aliphatic, aromatic, cycloaliphatic or the like containing one or more sulfo groups, or a polymer containing sulfo groups can be used.

  As one containing one sulfo group, for example, methanesulfonic acid, ethanesulfonic acid, 1-propanesulfonic acid, 1-butanesulfonic acid, 1-hexanesulfonic acid, 1-heptanesulfonic acid, 1-octanesulfonic acid, 1 -Nonanesulfonic acid, 1-decanesulfonic acid, 1-dodecanesulfonic acid, 1-tetradecanesulfonic acid, 1-pentadecanesulfonic acid, 2-bromoethanesulfonic acid, 3-chloro-2-hydroxypropanesulfonic acid, trifluoromethanesulfone Acid, trifluoroethanesulfonic acid, colistin methanesulfonic acid, 2-acrylamido-2-methylpropanesulfonic acid, aminomethanesulfonic acid, 1-amino-2-naphthol-4-sulfonic acid, 2-amino-5-naphthol- 7-sulfonic acid, 3-aminopropanesulfone N-cyclohexyl-3-aminopropanesulfonic acid, benzenesulfonic acid, alkylbenzenesulfonic acid, p-toluenesulfonic acid, xylenesulfonic acid, ethylbenzenesulfonic acid, propylbenzenesulfonic acid, butylbenzenesulfonic acid, pentylbenzenesulfonic acid, hex Tylbenzenesulfonic acid, heptylbenzenesulfonic acid, octylbenzenesulfonic acid, nonylbenzenesulfonic acid, decylbenzenesulfonic acid, undecylbenzenesulfonic acid, dodecylbenzenesulfonic acid, pentadecylbenzenesulfonic acid, hexadecylbenzenesulfonic acid, 2, 4-dimethylbenzenesulfonic acid, dipropylbenzenesulfonic acid, 4-aminobenzenesulfonic acid, o-aminobenzenesulfonic acid, m-aminobenzenesulfonic acid 4-amino-2-chlorotoluene-5-sulfonic acid, 4-amino-3-methylbenzene-1-sulfonic acid, 4-amino-5-methoxy-2-methylbenzenesulfonic acid, 2-amino-5-methyl Benzene-1-sulfonic acid, 4-amino-2-methylbenzene-1-sulfonic acid, 5-amino-2-methylbenzene-1-sulfonic acid, 4-amino-3-methylbenzene-1-sulfonic acid, 4 -Acetamide-3-chlorobenzenesulfonic acid, 4-chloro-3-nitrobenzenesulfonic acid, p-chlorobenzenesulfonic acid, naphthalenesulfonic acid, methylnaphthalenesulfonic acid, propylnaphthalenesulfonic acid, butylnaphthalenesulfonic acid, pentylnaphthalenesulfonic acid, 4 -Amino-1-naphthalenesulfonic acid, 8-chloronaphthalene-1- Examples include sulfonic acid, naphthalene sulfonic acid formalin polycondensate, melamine sulfonic acid formalin polycondensate, anthraquinone sulfonic acid, and pyrene sulfonic acid. These metal salts can also be used.

  Examples of those containing two or more sulfo groups include ethanedisulfonic acid, butanedisulfonic acid, pentanedisulfonic acid, decanedisulfonic acid, o-benzenedisulfonic acid, m-benzenedisulfonic acid, p-benzenedisulfonic acid, and toluenedisulfonic acid. , Xylene disulfonic acid, chlorobenzene disulfonic acid, fluorobenzene disulfonic acid, dimethylbenzene disulfonic acid, diethylbenzene disulfonic acid, aniline-2,4-disulfonic acid, aniline-2,5-disulfonic acid, 3,4-dihydroxy-1,3 Benzene disulfonic acid, naphthalene disulfonic acid, methyl naphthalene disulfonic acid, ethyl naphthalene disulfonic acid, pentadecyl naphthalene disulfonic acid, 3-amino-5-hydroxy-2,7-naphthalene disulfonic acid, 1- Cetamide-8-hydroxy-3,6-naphthalenedisulfonic acid, 2-amino-1,4-benzenedisulfonic acid, 1-amino-3,8-naphthalenedisulfonic acid, 3-amino-1,5-naphthalenedisulfonic acid, 8-Amino-1-naphthol-3,6-disulfonic acid, 4-amino-5-naphthol-2,7-disulfonic acid, 4-acetamido-4'-isothio-cyanotostilbene-2,2'-disulfonic acid 4-acetamido-4′-isothiocyanatostilbene-2,2′-disulfonic acid, 4-acetamido-4′-maleimidylstilbene-2,2′-disulfonic acid, naphthalenetrisulfonic acid, dinaphthylmethanedisulfone An acid, anthraquinone disulfonic acid, anthracene sulfonic acid, etc. are mentioned. These metal salts can also be used.

(Binder resin)
In the solid electrolyte of the capacitor of this embodiment, a binder resin or a crosslinking agent can be added in order to adjust the film forming property of the conductive composite. Examples thereof include polyesters, polyurethanes, acrylics, epoxies, polyamides, polyacrylamides, silane coupling agents, and the like.

<Electrolyte>
In the solid electrolytic capacitor of this embodiment, after forming a solid electrolyte layer as necessary, a higher capacitance can be obtained by immersing the electrolytic solution and also using the electrolytic solution. The electrolytic solution is not particularly limited as long as it has high conductivity, and a known electrolyte is dissolved in a known solvent.

  Examples of the solvent in the electrolytic solution include alcohol solvents such as ethylene glycol, diethylene glycol, propylene glycol, 1,4-butanediol, and glycerin, lactone solvents such as γ-butyrolactone, γ-valerolactone, and δ-valerolactone, Examples thereof include amide solvents such as N-methylformamide, N, N-dimethylformamide, N-methylacetamide and N-methylpyrrolidinone, nitrile solvents such as acetonitrile and 3-methoxypropionitrile, water and the like.

  Examples of the electrolyte include adipic acid, glutaric acid, succinic acid, benzoic acid, isophthalic acid, phthalic acid, terephthalic acid, maleic acid, toluic acid, enanthic acid, malonic acid, formic acid, 1,6-decanedicarboxylic acid, 5,6 -Decane dicarboxylic acid such as decanedicarboxylic acid, octane dicarboxylic acid such as 1,7-octane dicarboxylic acid, organic acid such as azelaic acid and sebacic acid, or boric acid, polyhydric alcohol of boric acid obtained from boric acid and polyhydric alcohol Complex compounds, inorganic acids such as phosphoric acid, carbonic acid, and silicic acid are used as anionic components, and primary amines (methylamine, ethylamine, propylamine, butylamine, ethylenediamine, etc.), secondary amines (dimethylamine, diethylamine, dipropylamine, Methylethylamine, diphenylamine, etc.), tertiary amine (trimethyl) Amine, triethylamine, tripropylamine, triphenylamine, 1,8-diazabicyclo (5,4,0) -undecene-7, etc.), tetraalkylammonium (tetramethylammonium, tetraethylammonium, tetrapropylammonium, tetrabutylammonium, Examples thereof include electrolytes containing methyltriethylammonium, dimethyldiethylammonium, etc.) as cationic components.

(Solution viscosity)
As the viscosity of the capacitor solution of the present embodiment, it is preferable to ensure a certain fluidity in consideration of the immersion in the capacitor element. A solution viscosity of 100 mPa · s or less can be suitably used. Preferably, it is 50 mPa · s or less. When it exceeds 100 mPa · s, the immersion property into the inside of the porous aluminum foil is poor, and it is difficult to obtain a desired capacitance.

  The method for adjusting the solution viscosity can be controlled by adjusting the degree of polymerization of the conductive polymer and the molecular weight of the polymer anion when the conductive composite is synthesized. It can also be controlled by a dispersion method after synthesis of the conductive composite, addition of a dispersant, and the like. Examples of the dispersion method include high-pressure pulverization.

[Method of manufacturing solid electrolytic capacitor]
Next, a method for manufacturing a solid electrolytic capacitor will be described.

  In the present embodiment, in the solid electrolytic capacitor 10 formed by interposing a separator formed by supporting a solid electrolyte 13a between a porous anode foil 11 and a cathode foil 13b formed with a dielectric layer, The solid electrolyte layer 13a is formed so as to include 7% by mass or less of moisture by dipping or applying a conductive complex solution of a cationized conductive polymer and a polymer anion and drying. Examples of the method for applying the conductive complex solution include known methods such as coating, impregnation, and spraying. Examples of the drying method include known methods such as hot air drying.

[Conductive polymer solution]
As a conductive polymer solution of this embodiment, it is preferable to make solid content concentration into 0.5-3.0 mass%, and it is more preferable to set it as 1.0-2.0 mass%. If the solid content concentration is 0.5% by mass or more, a solid electrolyte membrane can be easily formed, and if it is 3.0% by mass or less, the viscosity is reduced and the inside of the porous capacitor substrate 10a is reduced. The conductive polymer solution can be easily permeated into the liquid.

  The viscosity of the solution is preferably 100 mPa · s or less, more preferably 50 mPa · s or less, and particularly preferably 30 mPa · s or less because of high permeability.

  Examples of the method for lowering the viscosity of the conductive polymer solution include a method of lowering the solid content concentration of the conductive polymer solution, a method using molecular weight adjustment of the polymer anion, a method of adding a low viscosity solvent component, and π conjugation. And a method for increasing the dispersibility of the conductive polymer. Only one of these may be applied, or a combination of two or more methods may be applied.

  In the method using adjustment of the molecular weight of the polymer anion, the mass average molecular weight of the polymer anion is preferably 100,000 to 1,000,000, and more preferably 200,000 to 800,000. When the mass average molecular weight of the polymer anion is 100,000 or more and 1,000,000 or less, the viscosity of the conductive polymer solution can be reduced, and the conductive high molecule solution can easily penetrate into the porous capacitor substrate 10a. be able to.

  Examples of the low viscosity solvent component in the method of adding the low viscosity solvent component include alcohol solvents such as methanol and ether solvents such as diethyl ether.

  Examples of methods for increasing the dispersibility of the conductive polymer solution include a high pressure dispersion method, an ultrasonic dispersion method, a high-speed fluid dispersion method, and the like.

(1) Preparation of conductive polymer solution (Preparation Example 1) Preparation of conductive polymer solution (I) 14.2 g of 3,4-ethylenedioxythiophene and 42.6 g of 2,000 ml of ion-exchanged water Of polystyrene sulfonic acid (mass average molecular weight; about 300,000) was mixed at 20 ° C.

  While maintaining the mixed solution thus obtained at 20 ° C. and stirring, 29.64 g of ammonium persulfate and 8.0 g of ferric sulfate oxidation catalyst solution dissolved in 200 ml of ion-exchanged water were added. The reaction was stirred for an hour.

  The resulting reaction solution is dialyzed to remove impure ions, and then ion-exchanged to contain a conductive complex of about 1.6% by mass of polystyrene sulfonic acid and poly (3,4-ethylenedioxythiophene). A solution (hereinafter referred to as a PEDOT-PSS solution) was obtained.

  And imidazole was added to 100 g of this PEDOT-PSS solution, and the conductive polymer raw material solution (MB) of pH 7 was obtained. In 100 g of this conductive polymer raw material solution, 4.8 g of hydroxyethyl acrylate (HEA) was mixed and dispersed to obtain a conductive polymer solution (I).

(Preparation Example 2) Conductive polymer solution (II)
4.8 g of hydroxyethyl acrylate and 4.0 g of pentaerythritol (PETT) were mixed and dispersed in the conductive polymer raw material solution (MB) in Preparation Example 1 to obtain a conductive polymer solution (II). .

(Preparation Example 3) Preparation of Conductive Polymer Solution (III) In 100 g of the conductive polymer solution (I) in Preparation Example 1, 6.4 g of pentaerythritol is mixed and dispersed to obtain a conductive polymer solution (III )

(Preparation Example 4) Preparation of Conductive Polymer Solution (IV) To 100 g of the conductive polymer raw material solution (MB) in Preparation Example 1, 5.0 g of diethylene glycol monobutyl ether (DEGBu), 4.0 g of erythritol (ETT) 0.8 g of a silane coupling agent was mixed and dispersed to obtain a conductive polymer solution (IV).

(Preparation Example 5)
Aminoethanol was added to 100 g of the PEDOT / PSS solution prepared in Preparation Example 1 to obtain a pH 4 conductive polymer solution. In this solution, 6.4 g of pentaerythritol was mixed and dispersed to obtain a conductive polymer solution (V).

(Preparation Example 6)
Aminoethanol was added to 100 g of the PEDOT / PSS solution prepared in Preparation Example 1 to obtain a pH 8 conductive polymer solution. In this solution, 6.4 g of pentaerythritol was mixed and dispersed to obtain a conductive polymer solution (VI).

(2) Manufacture of capacitor Etched aluminum foil formed by connecting a positive electrode lead terminal to etched aluminum foil (anode foil) and then applying a voltage of 102 V in a 10% by mass aqueous solution of diammonium adipate to form (oxidize it) (Anode foil) and aluminum cathode foil were wound into a cylindrical shape via a cellulose separator to obtain a capacitor element.

(3) Evaluation of water content 3 g of the conductive polymer solutions used in the following Examples 1 to 11 and Comparative Examples 1 and 2 are weighed into a petri dish having a diameter of about 10 cm. 11 and Comparative Examples 1 and 2 were used to prepare moisture measurement materials for each solid electrolyte (composition) obtained by drying the conductive polymer solution.

  The produced solid electrolyte was measured using a coulometric titration-type moisture measuring device (CA-100 type) manufactured by Mitsubishi Chemical Corporation with the expelling temperature set to 150 ° C.

(Withstand voltage evaluation)
The produced solid electrolytic capacitor was boosted at a rate of 50 V to 0.5 V / second using a stabilized DC power supply at room temperature, and the voltage value when the current value reached 100 mA was defined as a withstand voltage.

Example 1
The capacitor element obtained by manufacturing the capacitor was immersed in the conductive polymer solution (I) prepared in Preparation Example 1 under reduced pressure, and then dried by a hot air dryer at 150 ° C. for 30 minutes. Further, the immersion in the conductive polymer solution (I) was repeated twice to form a solid electrolyte layer between the dielectric layer and the cathode.

  Next, the capacitor element on which the solid electrolyte layer was formed was loaded in an aluminum case and sealed with a sealing rubber.

  Next, in the applying step, a DC voltage of 60 V was applied between the anode and the cathode in an atmosphere at 150 ° C. for 60 minutes to obtain a solid electrolytic capacitor.

  About the produced capacitor, the electrostatic capacitance in 120 Hz and the initial value of ESR in 100 kHz were measured using LCR meter 2345 (made by NF circuit design block company). The results are shown in Table 1. Note that ESR is an index of impedance.

In an atmosphere of 150 ° C., a 50 V DC voltage was applied between the anode and the cathode for 500 hours to evaluate the heat resistance of the solid electrolytic capacitor. Table 1 shows the rate of change from the initial value of the capacitance. High temperature evaluation was performed by leaving it for 3 minutes in an atmosphere of 260 ° C.

(Examples 2 and 3)
The solids of Example 2 and Example 3 were prepared in the same manner as in Example 1 except that the product dried in a hot air dryer at 150 ° C. for 30 minutes in Example 1 was dried at 180 ° C., 30 minutes, 260 ° C. and 10 minutes. An electrolytic capacitor was produced.

(Examples 4 and 5)
Using the same method as in Example 1, the conductive polymer solution (II) was used for drying at 150 ° C. for 30 minutes (Example 4), 180 ° C. for 30 minutes (Example 5), The solid electrolytic capacitors of Example 4 and Example 5 were produced.

(Examples 6 to 8)
Using the conductive polymer solution (III), in the same manner as in Example 1, 125 ° C., 30 minutes (Example 6), 150 ° C., 30 minutes (Example 7), 260 ° C., 10 minutes (implemented) Example 8) The solid electrolytic capacitors of Example 6, Example 7, and Example 8 were produced by drying.

Example 9
Using the same method as in Example 1, the conductive polymer solution (IV) was used and dried at 150 ° C. for 30 minutes to produce a solid electrolytic capacitor of Example 9.

(Example 10)
Using the conductive polymer solution (I), it was dried at 125 ° C. for 30 minutes in the same manner as in Example 1 to produce a solid electrolytic capacitor of Example 10, respectively.

  Further, the capacitance, ESR, and heat resistance were measured in the same manner as in Example 1. The results are shown in Table 1.

(Example 11)
Using the conductive polymer solution (III), it was dried at 260 ° C. for 10 minutes (Example 11) in the same manner as in Example 1 to produce a solid electrolytic capacitor of Example 11.

(Examples 12 and 13)
Using the same method as in Example 1, using conductive polymer solution (V) (Example 12) and conductive polymer solution (VI) (Example 13), respectively, at 180 ° C. for 30 minutes. It dried and the solid electrolytic capacitor of Example 12 and Example 13 was produced, respectively.

(Comparative Example 1)
Using the conductive polymer solution (I), the solid electrolytic capacitor of Comparative Example 1 was produced by drying at 100 ° C. for 30 minutes in the same manner as in Example 1.

  Further, the capacitance, ESR, and heat resistance were measured in the same manner as in Example 1. The results are shown in Table 1.

(Comparative Example 2)
Using the conductive polymer solution (II), it was dried at 100 ° C. for 30 minutes in the same manner as in Example 1 to produce a solid electrolytic capacitor of Comparative Example 2.

  Further, the capacitance, ESR, and heat resistance were measured in the same manner as in Example 1. The results are shown in Table 1.

[Other embodiments]
As described above, the present invention has been described by the embodiments and examples. However, it should be understood that the descriptions and drawings constituting a part of this disclosure are exemplary and limit the present invention. Absent. From this disclosure, various alternative embodiments, examples and operational techniques will be apparent to those skilled in the art.

  As described above, the present invention includes various embodiments not described herein.

  The solid electrolytic capacitor invention according to the present application can be used for various electronic devices including digital devices. Moreover, the manufacturing method of the solid electrolytic capacitor which concerns on this invention can be utilized for the solid electrolytic capacitor suitable for various electronic devices including a digital device.

DESCRIPTION OF SYMBOLS 10 Capacitor 11 Anode foil 12 Dielectric layer 13 Cathode 13a Solid electrolyte layer 13b Cathode foil

Claims (11)

In a solid electrolytic capacitor formed by interposing a separator formed by supporting a solid electrolyte between a porous anode foil and a cathode foil formed with a dielectric layer,
The solid electrolyte includes at least a conductive composite having a cationized conductive polymer and a polymer anion, and moisture.
The solid electrolyte layer is formed by immersing or applying the conductive composite aqueous solution and drying, and contains 0.1% by mass or more and 4% by mass or less of moisture.   In the solid electrolyte, the polymer anion has a carboxylic acid group and / or a sulfonic acid group, and at least a part of the carboxylic acid group and / or the sulfonic acid group is different from a cationized conductive polymer. The solid electrolytic capacitor according to claim 1, wherein a salt is formed with the solid electrolytic capacitor.   The solid electrolyte is coated with a conductive polymer solution containing at least a conductive complex of a cationized conductive polymer and a polymer anion, and water, and having a pH adjusted to 3 to 13 at 25 ° C. The solid electrolytic capacitor according to claim 2, wherein the solid electrolytic capacitor is formed.   The solid electrolyte includes one or more compounds selected from an ether compound, a compound having an amide group, a compound having an imide group, a lactam compound, a glycidyl group-containing compound, and a polyhydric alcohol. The solid electrolytic capacitor in any one of 1-3.   5. The solid electrolytic capacitor according to claim 4, wherein the compound is contained in a larger amount than a mass of a conductive complex of a cationized conductive polymer and a polymer anion.   4. The solid electrolytic capacitor according to claim 3, wherein the compound is in a range of 0.5 to 20 times the mass part of a conductive complex of a cationized conductive polymer and a polymer anion.   The solid electrolytic capacitor according to claim 4, wherein the polyhydric alcohol has a melting point of 170 ° C. or higher.   The solid electrolytic capacitor according to claim 7, wherein the polyhydric alcohol is pentaerythritol.   The solid electrolyte includes one or more binder resins or crosslinking agents selected from polyesters, polyurethanes, acrylics, epoxies, polyamides, polyacrylamides, and silane coupling agents. The solid electrolytic capacitor in any one of 1-8.   Furthermore, the solid electrolytic capacitor in any one of Claims 1-9 which has electrolyte solution. A method for producing a solid electrolytic capacitor comprising a porous anode foil and a cathode foil in which a dielectric layer is formed and a separator having a solid electrolyte interposed therebetween, and being wound,
The solid electrolyte layer is formed by immersing or applying an aqueous conductive composite solution of a cationized conductive polymer and a polymer anion, and drying, so that 0.1% by mass or more and 4% by mass or less of moisture is formed. A method for producing a solid electrolytic capacitor, comprising:

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