JP2014005990A - Heat exchanger and heat pump water heater including the same - Google Patents
Heat exchanger and heat pump water heater including the same Download PDFInfo
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Abstract
Description
本発明は、内部に流体が通る流路をもつ内管と、内管の外側に設けられ、内管との間に流体が通る流路がある外管を有する二重管熱交換器に関するものである。 The present invention relates to a double-tube heat exchanger having an inner pipe having a flow path through which a fluid passes and an outer pipe provided outside the inner pipe and having a flow path through which the fluid passes between the inner pipe and the inner pipe. It is.
従来、この種の熱交換器としては、水流路を構成する水管と、冷媒流路を構成する冷媒管とからなり、水流路を流れる水と冷媒流路を流れる冷媒とを熱交換する二重管式タイプの熱交換器が考案されている(例えば、特許文献1参照)。 Conventionally, this type of heat exchanger is composed of a water pipe that constitutes a water flow path and a refrigerant pipe that constitutes a refrigerant flow path, and is a dual type that exchanges heat between water flowing through the water flow path and refrigerant flowing through the refrigerant flow path. A pipe-type heat exchanger has been devised (see, for example, Patent Document 1).
従来の熱交換器の二重管熱交換器は、図10〜図12に示すように、この熱交換器101は、複数の二重管102を渦巻状に形成したものを連接した二重管式の熱交換器であり、二重管102内部を冷媒流路103とする冷媒管104と、冷媒管104を内挿して冷媒管104の外壁との間に水流路105を形成した水管106からなる。 As shown in FIGS. 10 to 12, the conventional heat exchanger double-tube heat exchanger includes a double tube in which a plurality of double tubes 102 formed in a spiral shape are connected. From the water pipe 106 in which the water pipe 105 is formed between the refrigerant pipe 104 having the refrigerant pipe 103 inside the double pipe 102 and the outer wall of the refrigerant pipe 104 by inserting the refrigerant pipe 104. Become.
冷媒流路103と水流路105は対向して流れており、この結果、熱交換効率を高めることができる。 The refrigerant flow path 103 and the water flow path 105 are opposed to each other. As a result, the heat exchange efficiency can be improved.
また、二重管102は中間ヘッダ107を境に、冷媒の上流側を上流側二重管、冷媒の下流側を下流側二重管とする。 Further, the double pipe 102 has an intermediate header 107 as a boundary, and the upstream side of the refrigerant is an upstream double pipe, and the downstream side of the refrigerant is a downstream double pipe.
そして、冷媒管104は、冷媒流路103の入口側に配置した2本の高温部冷媒管104aと、冷媒流路103の出口側に併設した4本の低温部冷媒管104bを、中間ヘッダ107を介して、順次連接して形成されており、高温部冷媒管104aを内包する水管径は、低温部冷媒管104bを内包する水管径よりも拡径されている。 The refrigerant pipe 104 includes two high-temperature section refrigerant pipes 104 a disposed on the inlet side of the refrigerant flow path 103 and four low-temperature section refrigerant pipes 104 b provided on the outlet side of the refrigerant flow path 103. The diameter of the water pipe that encloses the high temperature part refrigerant pipe 104a is larger than the diameter of the water pipe that encloses the low temperature part refrigerant pipe 104b.
以上のように構成された熱交換器について、以下その動作を説明する。 The operation of the heat exchanger configured as described above will be described below.
熱交換器101は、冷媒管103と水管105の二重管により形成され、水と冷媒とを熱交換するため、内管103が水との接触面積が大きくとれ、熱交換効率を向上させることできる。 The heat exchanger 101 is formed by a double pipe of the refrigerant pipe 103 and the water pipe 105, and exchanges heat between the water and the refrigerant, so that the inner pipe 103 can have a large contact area with water and improve the heat exchange efficiency. it can.
また、図12に示すように水管105内を2本の冷媒管103が螺旋状に絡み合うように挿入されている。これにより、冷媒管103近傍の水流を旋回流とし、水側熱伝達率を向上させている。 Further, as shown in FIG. 12, the two refrigerant tubes 103 are inserted in the water tube 105 so as to be intertwined in a spiral shape. Thereby, the water flow in the vicinity of the refrigerant pipe 103 is turned into a swirl flow, and the water-side heat transfer coefficient is improved.
また、高温部冷媒管104aを内包する水管径を拡径しているのは、高温水から炭酸カルシウムなどの不純物が析出し、冷媒管103と水管105の間に付着し、間隙を埋めてしまわないようにするためである。 Further, the diameter of the water pipe containing the high-temperature part refrigerant pipe 104a is increased because impurities such as calcium carbonate are deposited from the high-temperature water, adhere between the refrigerant pipe 103 and the water pipe 105, and fill the gap. This is in order not to be stupid.
しかしながら、上記従来のように内管を2本捩り合わせた形状では、2本の内管近傍の水流は旋回流になるが、内管と水管のクリアランスが大きい箇所、特に高温部の水管のよ
うに拡径されている管においては、水流の乱流化を促進する効果が減少してしまう。
However, when the two inner pipes are twisted together as in the conventional case, the water flow in the vicinity of the two inner pipes becomes a swirl flow, but the location where the clearance between the inner pipe and the water pipe is large, particularly in the high temperature section In a pipe having a diameter increased to, the effect of promoting the turbulence of the water flow is reduced.
本発明は、上記従来の課題を解決するもので、内管と外管との間を流れる流体の乱流化を促進させることで、熱交換性能を向上させた熱交換器を提供することを目的とする。 The present invention solves the above-described conventional problems, and provides a heat exchanger with improved heat exchange performance by promoting turbulence of a fluid flowing between an inner tube and an outer tube. Objective.
上記従来の課題を解決するために、本発明の熱交換器は、第1流体が流れ、螺旋状に捻って形成した複数の配管からなる内管と、第2流体が流れる外管とを備え、前記内管は前記外管内に配設され、前記内管が貫通する板状部材を有し、前記板状部材の外周に旋回部を設けたことを特徴とするもので、第2流体の乱流化を促進し、熱伝達を向上させる。 In order to solve the above-described conventional problems, a heat exchanger according to the present invention includes an inner pipe made of a plurality of pipes formed by twisting a first fluid and a second fluid flowing therethrough. The inner pipe is disposed in the outer pipe, has a plate-like member through which the inner pipe penetrates, and is provided with a swivel portion on the outer periphery of the plate-like member. Promotes turbulence and improves heat transfer.
本発明によれば、内管と外管との間を流れる流体の乱流化を促進させることで、熱交換性能を向上させた熱交換器できる。 ADVANTAGE OF THE INVENTION According to this invention, the heat exchanger which improved heat exchange performance can be performed by accelerating | stimulating the turbulent flow of the fluid which flows between an inner tube | pipe and an outer tube | pipe.
第1の発明は、第1流体が流れ、螺旋状に捻って形成した複数の配管からなる内管と、第2流体が流れる外管とを備え、前記内管は前記外管内に配設され、前記内管が貫通する板状部材を有し、前記板状部材の外周に旋回部を設けたことを特徴とする熱交換器である。 A first invention includes an inner tube made of a plurality of pipes formed by spirally twisting and flowing a first fluid, and an outer tube through which a second fluid flows, and the inner tube is disposed in the outer tube. The heat exchanger has a plate-like member through which the inner tube passes, and a swivel part is provided on the outer periphery of the plate-like member.
これより、螺旋状に捻って形成された内管近傍だけでなく、内管と外管との間隙が大きい箇所において、第2流体の乱流化を促進し、第2流体側の熱伝達を向上させることが可能となる。 As a result, not only in the vicinity of the inner pipe formed by twisting spirally, but also in a place where the gap between the inner pipe and the outer pipe is large, turbulence of the second fluid is promoted, and heat transfer on the second fluid side is promoted. It becomes possible to improve.
第2の発明は、前記旋回部によって、前記第2流体が、前記内管の捩り方向に流れる構成としたことを特徴とするものである。 In a second aspect of the present invention, the second fluid flows in the twist direction of the inner tube by the swivel unit.
これにより、前記内管近傍を第2流体の流れを阻害することなく、旋回流を大きくすることができ、第2流体の乱流化を促進することができる。 Thereby, a swirl flow can be enlarged without obstructing the flow of the second fluid in the vicinity of the inner tube, and the turbulence of the second fluid can be promoted.
第3の発明は、前記板状部材を、前記第2流体の流れ方向において、上流側より下流側に多く設けたことを特徴とするものである。 The third invention is characterized in that a larger number of the plate-like members are provided on the downstream side than the upstream side in the flow direction of the second fluid.
これにより、熱交換器の第1流体を二酸化炭素、第2流体を水としたときの、それぞれの流体の温度変化は、熱交換器出入口では二酸化炭素と水の温度差が大きく、熱交換器中
央では温度差が小さいため、熱交換器出入口のように温度差が大きく、温度効率の悪い箇所に板状部材を部分的に設けることで、水圧損を抑制しながら、熱交換器の能力を効果的に向上させることができる。
Thereby, when the first fluid of the heat exchanger is carbon dioxide and the second fluid is water, the temperature change of each fluid has a large temperature difference between carbon dioxide and water at the inlet / outlet of the heat exchanger. Since the temperature difference is small at the center, the temperature difference is large as at the entrance and exit of the heat exchanger. It can be improved effectively.
特に、水―二酸化炭素ヒートポンプ給湯機では、スケール対策として熱交換器の高温部を拡径しているため、前記内管と前記水管との間隙が大きく、水の流速が減少している箇所、すなわち第2流体の流れにおいて、上流側よりも下流側に、板状部材を多く設ける方が効果的である。 In particular, in the water-carbon dioxide heat pump water heater, since the diameter of the high-temperature part of the heat exchanger is expanded as a measure against scale, the gap between the inner pipe and the water pipe is large, and the flow velocity of water is reduced. That is, in the flow of the second fluid, it is more effective to provide more plate-like members on the downstream side than on the upstream side.
第4の発明は、第1から第3のいずれかの発明の熱交換器をヒートポンプ給湯機に搭載するもので、ヒートポンプ給湯機の能力を向上させることができる。 4th invention mounts the heat exchanger of any one of 1st to 3rd invention in a heat pump water heater, and can improve the capability of a heat pump water heater.
以下、本発明の実施の形態について、図面を参照しながら説明する。なお、この実施の形態によって本発明が限定されるものではない。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. Note that the present invention is not limited to the embodiments.
(実施の形態1)
以下、本発明の第1の実施の形態について、図面を参照しつつ説明する。本実施の形態では、熱交換器をヒートポンプ給湯機に用いられている二酸化炭素−水熱交換器とし、第1流体を二酸化炭素、第2流体を水としている。
(Embodiment 1)
Hereinafter, a first embodiment of the present invention will be described with reference to the drawings. In the present embodiment, the heat exchanger is a carbon dioxide-water heat exchanger used in a heat pump water heater, and the first fluid is carbon dioxide and the second fluid is water.
図1、図2に示すように、本実施の形態では熱交換器1は、二重管5を渦巻状に成形した熱交換ユニット6を複数個有し、上段側の熱交換ユニット6と下段側の熱交換ユニット6が、中間ヘッダ3により水用流路12が、冷媒分岐管7によって冷媒用流路15が接合されている。 As shown in FIGS. 1 and 2, in the present embodiment, the heat exchanger 1 has a plurality of heat exchange units 6 in which a double pipe 5 is formed in a spiral shape. In the heat exchange unit 6 on the side, the water flow path 12 is joined by the intermediate header 3, and the refrigerant flow path 15 is joined by the refrigerant branch pipe 7.
また、ヘッダ2には、冷媒用ヘッダ8、水管9、冷媒分岐管10、ヘッダ4には水管8と冷媒分岐管9が取り付けられており、熱交換器1を給湯装置本体に取り付けるために接合されている。 The header 2 is provided with a refrigerant header 8, a water pipe 9, a refrigerant branch pipe 10, and the header 4 is provided with a water pipe 8 and a refrigerant branch pipe 9, which are joined to attach the heat exchanger 1 to the water heater main body. Has been.
図3に示すように、内管13内には冷媒用流路15が形成され、内管13と外管11の間には水用流路12が形成されている。そして、冷媒用流路15を流通する冷媒と水用流路12を流通する水はお互いに対向して流れるようになっており、この結果、冷媒と水との間の熱交換効率を高めることができる。 As shown in FIG. 3, a coolant channel 15 is formed in the inner tube 13, and a water channel 12 is formed between the inner tube 13 and the outer tube 11. And the refrigerant | coolant which distribute | circulates the flow path 15 for refrigerant | coolants, and the water which distribute | circulates the flow path 12 for water flow so as to oppose each other, As a result, the heat exchange efficiency between a refrigerant | coolant and water is improved. Can do.
また、内管13は、冷媒管14と、冷媒管14の外周に設けられた漏洩検知管16とから構成され、2本の内管13が縦方向に並設されている。漏洩検知管16の内面には、配管方向に沿って多数の漏洩検知溝17が形成されており、漏洩検知溝17内には空気層が形成されている。 The inner tube 13 includes a refrigerant tube 14 and a leak detection tube 16 provided on the outer periphery of the refrigerant tube 14, and the two inner tubes 13 are arranged in parallel in the vertical direction. A large number of leak detection grooves 17 are formed on the inner surface of the leak detection pipe 16 along the piping direction, and an air layer is formed in the leak detection groove 17.
漏洩検知溝17を設けることで、内管13又は外管11から漏洩した冷媒又は水は混入することなく漏洩検知溝17を介して外部に漏出する。 By providing the leak detection groove 17, the refrigerant or water leaked from the inner tube 13 or the outer tube 11 leaks outside through the leak detection groove 17 without mixing.
本実施の形態では、図1の外管11が拡径されている箇所、すなわち温度効率の悪い水出口にのみ板状部材18を設ける。かかる構成により、内径が増大し、水流速が低下している箇所で、水の乱流化を促進でき、熱交換器1の能力を効果的に向上させることができる。 In the present embodiment, the plate-like member 18 is provided only at a location where the outer tube 11 of FIG. With such a configuration, it is possible to promote the turbulent flow of water where the inner diameter is increased and the water flow velocity is decreased, and the ability of the heat exchanger 1 can be effectively improved.
また、板状部材18を内管13全域に設ければ、流れの乱流化が促進され、熱交換器1の能力は向上するが、圧力損失も増大するため、水を循環させるのに必要なポンプ等の装置の動力が増大する。 Further, if the plate-like member 18 is provided in the entire area of the inner pipe 13, the turbulence of the flow is promoted and the capacity of the heat exchanger 1 is improved, but the pressure loss is also increased. The power of a device such as a simple pump increases.
そのため、熱交換器1の能力の向上を優先するならば、内管13全域に板状部材18を設ける方が良いが、他の装置との連動を考慮するのであれば、板状部材18を、水の流れ方向において、上流側よりも下流側に多く設けた方が良い。 Therefore, if priority is given to improving the capacity of the heat exchanger 1, it is better to provide the plate-like member 18 over the entire inner tube 13, but if considering the linkage with other devices, the plate-like member 18 is In the water flow direction, it is better to provide more on the downstream side than on the upstream side.
すなわち、図9は、第1流体を二酸化炭素、第2流体を水としたときの、それぞれの流体の温度変化を示したものだが、熱交換器出入口では二酸化炭素と水の温度差が大きく、熱交換器中央では温度差が小さいため、熱交換器の能力を効果的に向上させることができるためである。 That is, FIG. 9 shows the temperature change of each fluid when the first fluid is carbon dioxide and the second fluid is water, but the temperature difference between carbon dioxide and water is large at the entrance and exit of the heat exchanger. This is because the temperature difference is small at the center of the heat exchanger, so that the capacity of the heat exchanger can be effectively improved.
図4、図5は板状部材18の形状を示す図である。本実施の形態では、板状部材18に、2本の内管13が捻られた形状の孔をあけ、板状部材18周囲に旋回部19を設けている。 4 and 5 are views showing the shape of the plate member 18. In the present embodiment, a hole having a shape in which two inner pipes 13 are twisted is formed in the plate-like member 18, and a turning portion 19 is provided around the plate-like member 18.
内管13近傍を流れている水は、板状部材18に接触した際に、この旋回部19に導かれ、より大きな旋回流となって外管11と内管13の間を流れるようになる。 When the water flowing in the vicinity of the inner pipe 13 comes into contact with the plate-like member 18, the water is guided to the swivel portion 19 and flows between the outer pipe 11 and the inner pipe 13 as a larger swirl flow. .
また、板状部材18の旋回部19は、羽根の根元は板状部材の前方に配置し、羽先を板状部材18よりも水の流れに対し下流側に配置して、水が板状部材18に衝突した際に止水しないように構成している。 Further, the swivel part 19 of the plate-like member 18 has the blade root arranged in front of the plate-like member, and the wing tip is arranged downstream of the plate-like member 18 with respect to the flow of water so that the water is plate-like. It is configured not to stop water when it collides with the member 18.
例えば、図6の破線部は、水の流れ方向に対し、2本の捻られた内管13の軌跡を示したものだが、外管11と内管13のクリアランスが大きく、内管13だけでは内管近傍の水しか旋回流にすることができない。 For example, the broken line portion in FIG. 6 shows the trajectory of the two twisted inner tubes 13 with respect to the direction of water flow, but the clearance between the outer tube 11 and the inner tube 13 is large. Only water near the inner pipe can be swirled.
しかし、板状部材18を設ければ、内管13と外管11のクリアランスは狭まり、かつ内管13と同じ捻り方向に設けられた旋回部19によって、水は外管11と内管13の間を大きな旋回流となって流れ、水の熱伝達が向上する。 However, if the plate-like member 18 is provided, the clearance between the inner tube 13 and the outer tube 11 is narrowed, and water is supplied to the outer tube 11 and the inner tube 13 by the swiveling part 19 provided in the same twisting direction as the inner tube 13. It flows as a large swirl between them, improving water heat transfer.
また、図7、図8に示すように内管13近傍の水は、内管13の捻り方向に沿って流れることで、旋回流となっているため、板状部材18や旋回部19に衝突しても、止水することはない。 Further, as shown in FIGS. 7 and 8, the water in the vicinity of the inner tube 13 flows along the twisting direction of the inner tube 13 to form a swirling flow, and therefore collides with the plate-like member 18 and the swiveling portion 19. Even so, the water will not stop.
また、旋回部19は、内管13と同じ捻り方向に捻られており、旋回部19に衝突した水流は、旋回部19の羽先に向かって大きく捻られるように流れ、かつ、羽先は板状部材18よりも水の流れ方向に対し下流に出ているため、板状部材18の裏側にも水は流れ、水と二酸化炭素の熱交換量が減少することはない。 Further, the swivel unit 19 is twisted in the same twisting direction as the inner tube 13, and the water flow colliding with the swivel unit 19 flows so as to be largely twisted toward the wing tip of the swivel unit 19, and the wing tip is Since it comes out downstream with respect to the flow direction of water rather than the plate-shaped member 18, water flows also into the back side of the plate-shaped member 18, and the amount of heat exchange between water and carbon dioxide does not decrease.
また、本実施の形態では、板状部材18は、内管13外壁にロウ付け、あるいは内管13内に圧力をかけることで拡管し、密着固定している。 Further, in the present embodiment, the plate-like member 18 is expanded by being brazed to the outer wall of the inner tube 13 or by applying pressure in the inner tube 13 and fixed in close contact.
板状部材18を金属材料で成形すれば、内管13からの熱伝導により、内管13周囲の水だけでなく、板状部材18周囲の水にも熱を伝えることが可能となり、水と二酸化炭素の熱交換量を増大させることができる。 If the plate-like member 18 is formed of a metal material, heat conduction from the inner tube 13 makes it possible to transfer heat not only to the water around the inner tube 13 but also to the water around the plate-like member 18. The amount of heat exchange of carbon dioxide can be increased.
以上のように、本実施の形態では、熱交換器1の二酸化炭素と水の温度差や、水圧力損失に着目して、螺旋状に捻った2本の内管13を板状部材18に貫通させることにより、熱交換器1の能力を向上させることができる。 As described above, in the present embodiment, the two inner pipes 13 twisted in a spiral shape are attached to the plate-like member 18 by paying attention to the temperature difference between carbon dioxide and water in the heat exchanger 1 and water pressure loss. By making it penetrate, the capability of the heat exchanger 1 can be improved.
以上のように、本発明にかかる熱交換器は、内管と外管との間を流れる流体の乱流化を促進させることで、熱交換性能を向上できるため、流体どうしで熱交換を行う機能を備えた機器に適用できる。 As described above, the heat exchanger according to the present invention can improve the heat exchange performance by promoting the turbulent flow of the fluid flowing between the inner tube and the outer tube, so that heat exchange is performed between the fluids. Applicable to equipment with functions.
1 熱交換器
11 外管
13 内管
18 板状部材
19 旋回部
DESCRIPTION OF SYMBOLS 1 Heat exchanger 11 Outer tube 13 Inner tube 18 Plate-shaped member 19 Turning part
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CN108036661A (en) * | 2017-11-21 | 2018-05-15 | 杨斌 | A kind of double water route Spiral type Heat Exchangers |
CN108050864A (en) * | 2017-10-16 | 2018-05-18 | 杨斌 | A kind of spiral shape multiply fried dough twist pipe in pipe |
-
2012
- 2012-06-25 JP JP2012141567A patent/JP2014005990A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108050864A (en) * | 2017-10-16 | 2018-05-18 | 杨斌 | A kind of spiral shape multiply fried dough twist pipe in pipe |
CN108036661A (en) * | 2017-11-21 | 2018-05-15 | 杨斌 | A kind of double water route Spiral type Heat Exchangers |
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