JP2014005930A - Water flow pipe repairing method - Google Patents

Water flow pipe repairing method Download PDF

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JP2014005930A
JP2014005930A JP2012209933A JP2012209933A JP2014005930A JP 2014005930 A JP2014005930 A JP 2014005930A JP 2012209933 A JP2012209933 A JP 2012209933A JP 2012209933 A JP2012209933 A JP 2012209933A JP 2014005930 A JP2014005930 A JP 2014005930A
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water pipe
cover
adhesive
patch member
surrounding
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JP6044981B2 (en
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Hitoshi Niikura
均 新倉
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NIIKURA GIKEN KK
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  • Protection Of Pipes Against Damage, Friction, And Corrosion (AREA)
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Abstract

PROBLEM TO BE SOLVED: To provide a water flow pipe repairing method with which a construction period can be shortened without stopping water flowing inside of a water flow pipe and without limiting a construction time zone, and cost can also be reduced.SOLUTION: The water flow pipe repairing method for repairing a water flow pipe in which a liquid flows, includes: a step 1 of depositing a patch member or disposing an adhesive material 1 on a repair target location of the water flow pipe; and a step 2 of mounting an enclosure cover which covers the water flow pipe on which the patch member has been deposited or the adhesive material 1 has been disposed, in a waterproof manner. According to the water flow pipe repairing method, after the water flow pipe is laid within a construction and at least until mounting the enclosure cover in the step 2 after the step 1, leakage of a liquid from the repair target location is stopped.

Description

本発明は、内部に液体が流れる流水管の補修工法、前記補修工法で得られうる複合管及び前記複合管に使用するための包囲カバーに関する。   The present invention relates to a repair method for a flowing water pipe in which a liquid flows, a composite pipe obtainable by the repair method, and an enclosure cover for use in the composite pipe.

従来、建築物内に配管された金属製の水管に穴が開いて内部の水が漏れるようになった場合や、錆の発生が多くなってそのまま放置したのでは水漏れが発生するようになることが危惧される場合には、建築物全体の水管を新しいものと交換するか水管の内壁面をライニングするという手段が採られていた。   Conventionally, when a metal water pipe piped in a building has a hole and the water inside leaks, or when the rust is increased and left as it is, water leakage will occur. In case of concern, measures were taken to replace the water pipes of the entire building with new ones or to line the inner walls of the water pipes.

特許文献1に、
埋設管の漏出部外面に当接される止め板と、
複数分割部材の連結によって前記埋設管に嵌装され、当て部材を介して前記止め板を締付ける締付機構付きのバンドと、
複数分割部材の溶接によって接合され前記各部材とともに前記埋設管を被覆する補修管とを具備した埋設管の補修装置が開示されている。
In Patent Document 1,
A stop plate that comes into contact with the outer surface of the leakage portion of the buried pipe;
A band with a tightening mechanism that is fitted to the buried pipe by connecting a plurality of divided members and that tightens the stopper plate via a contact member;
A buried pipe repairing device is disclosed that includes a repair pipe that is joined by welding of a plurality of divided members and covers the buried pipe together with the members.

特許文献2に、
片面に接着剤又は粘着剤が塗布され、もう片面には当該面の全面に亘って剛性確保及びクッション材としての機能を有するブロック構造体を多数形成したシートからなることを特徴とする管または線の補修・防護用シートが開示されている。
In Patent Document 2,
A tube or line comprising a sheet on which one side is coated with an adhesive or a pressure-sensitive adhesive and the other side is formed with a large number of block structures having functions of securing rigidity and a cushioning material over the entire surface. A repair / protection sheet is disclosed.

特許文献3に、水管の内壁面をライニングする方法が開示されている。   Patent Document 3 discloses a method for lining the inner wall surface of a water pipe.

実開昭61−054588号公報Japanese Utility Model Publication No. 61-054588 特開平11−311392号公報JP-A-11-311392 特開2012−000976号公報JP 2012-000976 A

長引く不況により、我国のビル等の建築物の建て替えが停滞し、築年数が20年、あるいは30年を超えるが建築物が多く見られるようになっている。
一方、建築物が築年数を重ねると共に、建築物内に配管された金属製の上下水管、汚水管等の内部に液体が流れる流水管も老朽化が進んでいる。
ビル、マンション等の人間が居住する大型建築物において、流水管は、建築物内の縦横に張り巡らされているため接続が複雑で総延長が大きい。
このような流水管は、建築物の築年数の経過と共に一斉に老朽化が進み、管壁に、小孔や振動等の刺激によって小孔が発生する恐れのある脆弱部分(以下、潜在漏洩箇所ともいう)が、ある時期を経過すると、一斉に破損状態に至り、内部の液体が本格的に漏出しだすおそれがある。
Due to the prolonged recession, the rebuilding of buildings such as buildings in Japan has been stagnant, and many buildings can be seen though the building age is over 20 or 30 years.
On the other hand, as the building ages, the flowing water pipes in which liquid flows inside metal sewer pipes and sewage pipes piped in the buildings are aging.
In large buildings inhabited by human beings such as buildings and condominiums, the water pipes are stretched vertically and horizontally in the building, so the connection is complicated and the total length is large.
Such flowing water pipes are aging at the same time with the age of the building, and the pipe wall is susceptible to small holes due to small holes or vibrations (hereinafter referred to as potential leak points). However, when a certain period of time elapses, all of the liquids break down and the liquid inside may leak out in earnest.

以上のような、我国における築年数を経過した建築物に配管された、老朽化が進行し、本格的な漏出には至っていないが、管壁の小孔からの液体の微少な漏洩が発生している箇所や潜在漏洩箇所を多く有する流水管を補修するための流水管補修工法が必要とされている。   As mentioned above, pipes are aging in buildings that have passed the age of construction in Japan. There is a need for a repair method for repairing drainage pipes that have a large number of locations and potential leak points.

特許文献1に開示されている埋設管の補修装置では、地中に埋設された鋼管(下水道管)の一部に破裂(亀裂)が生じて、管内の上、下水が漏水して地表面上に浸透、放出される「事故」に相当する本格的な漏出が想定されている。
そのため、特許文献1には、鋼管に生じた漏出部(2)上に、板状あるいは枠状に形成された当て部材(11)をあてがい、締付機構付きのバンド(12)で締め付けて漏出部からの漏水を阻止する工程Aと、そののち、当て部材(11)及び締付機構付きのバンド(12)を収容し、それらを被覆するように、鋼管の外周に複数分割部材よりなる補修管を配置し、各分割部材の隣接側縁の相互間及び鋼管との間を溶接し接合することによって、漏出部を有する鋼管の外周面を完全に密に被覆する工程Bとを有する流水管補修工法が開示されている。
In the buried pipe repair device disclosed in Patent Document 1, a rupture (crack) occurs in a part of a steel pipe (sewer pipe) buried in the ground, and the sewage leaks on the ground surface. A full-scale leakage corresponding to an “accident” that is permeated and released into the premises is assumed.
Therefore, in Patent Document 1, a contact member (11) formed in a plate shape or a frame shape is applied on the leaking portion (2) generated in the steel pipe, and leaked by tightening with a band (12) with a tightening mechanism. Step A for preventing water leakage from the part, and then repairing the outer periphery of the steel pipe with a plurality of divided members so as to accommodate and cover the abutting member (11) and the band (12) with a tightening mechanism And a step B for completely and tightly covering the outer peripheral surface of the steel pipe having the leakage portion by arranging the pipes and welding and joining the adjacent side edges of each divided member and between the steel pipes. A repair method is disclosed.

ここで、工程Aにおいて、上記の当て部材と締付機構付きバンドに代えて、特許文献2に開示されている補修・防護用シートを使用しても、工程Aにおける本格的な漏出に対しては、漏出部からの漏水を阻止することは期待できない。   Here, in Step A, even if the repair / protection sheet disclosed in Patent Document 2 is used in place of the above-described abutting member and band with a tightening mechanism, full-scale leakage in Step A can be prevented. Cannot be expected to prevent water leakage from the leaking part.

一方、潜在漏洩箇所を多く有する流水管に対して、特許文献1に開示されている流水管補修工法を適用すると、潜在漏洩箇所に当て部材(11)をあてがい、締付機構付きのバンド(12)で締め付けるという流水管に物理的に大きな負荷のかかる過程で、工事振動等により、老朽化した流水管に過度の負荷が加わり、潜在漏洩箇所において多数の小孔や、本格的な漏出に至る破損が発生するに至り、予期しない箇所から漏出が生じてしまい、工程Bが終わるまでの間に、漏出部からの漏水を阻止することが困難になるおそれがある。
また、締付機構付バンド(12)は周方向補強板(12c)と分割部材(12a)で構成され、各分割部材(12a)は、ボルト・ナット(13)で連結しリング状にして埋設管(1)の外周面に嵌装されるが、リング状になった締付機構付バンド(12)は、連結部が密閉されていないため防水効果がなく、新たな漏出に対して、漏出部からの漏水を、締付機構付バンド(12)で阻止することができない。
On the other hand, when the water pipe repair method disclosed in Patent Document 1 is applied to a water pipe having a large number of potential leak locations, a contact member (11) is applied to the potential leak locations and a band (12 ) In the process of applying a large physical load to the water pipe that is tightened in (), an excessive load is applied to the old water pipe due to construction vibration, etc., leading to numerous small holes and full-scale leakage at potential leak points Breakage occurs, leakage occurs from an unexpected location, and it may be difficult to prevent water leakage from the leakage portion until Step B is completed.
The band (12) with a tightening mechanism is composed of a circumferential reinforcing plate (12c) and a divided member (12a), and each divided member (12a) is connected by a bolt / nut (13) and embedded in a ring shape. The ring (12) with a tightening mechanism that is fitted on the outer peripheral surface of the pipe (1) has no waterproof effect because the connection part is not sealed, and leaks against new leakage. Water leakage from the part cannot be prevented by the band with a tightening mechanism (12).

このように、老朽化して液体の微少な漏洩が発生している箇所や潜在漏洩箇所を多く有する流水管に対しては、従来の補修工法では対応が困難である。   As described above, it is difficult to deal with a flowing water pipe having a lot of potential leaking portions or a portion where the liquid has a little leakage due to aging by the conventional repair method.

水管等の流水管を新しいものと交換する場合、費用が非常に高くなり、費用対効果の点で大きな問題となる。
水管等の流水管を新しいものと交換する場合、施工中は、建築物全体を止水しなければならず、例えばオフィスビルでは施工できる時間が夜間や休日などに限定されてしまうので施工期間が相当に長いものとなる。
さらに、夜間や休日とはいえ、オフィスを使用している場合もあるので、止水による不便を掛けることもある。また、マンションなどでは、むしろ日中に施工せざるを得なくなるので、居住者に止水による不便を掛けることになる。
このように建築物全体を止水しなければならないことによる問題点は多い。
When a water pipe such as a water pipe is replaced with a new one, the cost becomes very high, which is a big problem in terms of cost effectiveness.
When replacing water pipes such as water pipes with new ones, the entire building must be stopped during construction. For example, the time that can be constructed in an office building is limited to nights and holidays, so the construction period is limited. It will be quite long.
Furthermore, even at night and on holidays, there are cases where the office is used, which may cause inconvenience due to water stoppage. In addition, in condominiums and the like, the construction is unavoidable during the daytime, which causes inconvenience to the residents due to water stoppage.
There are many problems due to the fact that the entire building must be stopped.

一方、水管等の流水管内をライニングする方法では、水管等の流水管を交換する場合よりも費用を低く抑えることができるという利点がある。
しかしながら、このライニング方法でも施工中は建築物全体を止水する必要があるので、止水による問題点は水管等の流水管を交換する場合と同様に有る。
On the other hand, the method of lining the inside of the water pipe such as a water pipe has an advantage that the cost can be kept lower than when the water pipe such as the water pipe is replaced.
However, even with this lining method, it is necessary to stop the entire building during construction, so there are problems with water stop as in the case of replacing water pipes such as water pipes.

本発明は、建築物内に配管される、微少な液体の漏洩が発生している箇所及び/又は潜在漏洩箇所を有する流水管に対して、流水管内を通る水等の液体を施工中に止水する必要がなく、施工時間帯が制限されずに工期を短縮でき、かつコストも低く抑えることができるようにした流水管の補修工法を提供することを課題とする。   The present invention stops the liquid such as water passing through the water pipe during construction with respect to the water pipe having a small liquid leak and / or a potential leak point that is piped in the building. It is an object of the present invention to provide a repair method for a running water pipe that does not require water, can shorten the construction period without limiting the construction time zone, and can also reduce the cost.

本発明は、
(1)内部に液体が流れる流水管を補修するための流水管補修工法であって、
前記流水管の補修対象箇所の上にパッチ部材を貼着又は接着材1を配置する工程1;
及び
前記パッチ部材が貼着又は接着材1が配置された前記流水管を防水性に囲んで覆う包囲カバーを取り付ける工程2を有し、
前記流水管が、建築物内に配管され、
少なくとも、前記工程1の後から前記工程2において前記包囲カバーを取り付けるまでの間、前記補修対象箇所からの液体の漏洩が停止している流水管補修工法、
(2)前項(1)記載の流水管補修工法で補修されて得られうる、
建築物内に配設し、内部に水を流すための、
前記流水管、前記パッチ部材又は前記接着材1、並びに、前記包囲カバーを備える複合管、
(3)前項(1)記載の前記パッチ部材を貼着又は接着材1を配置された、前項(1)記載の流水管が、
前項(1)記載の包囲カバーで囲んで覆われた、
建築物内に配設し、内部に水を流すための複合管、及び
(4)前項(1)記載の流水管補修工法、前項(2)記載複合管、又は、前項(3)記載の複合管に使用するための前項(1)記載の包囲カバー。
The present invention
(1) A water pipe repair method for repairing a water pipe in which a liquid flows.
A step 1 of attaching a patch member or arranging an adhesive 1 on a repair target portion of the water pipe;
And a step 2 of attaching an enveloping cover that covers the water pipe on which the patch member is adhered or the adhesive material 1 is disposed so as to be waterproof.
The running water pipe is piped in the building,
At least after the step 1 until the enclosure cover is attached in the step 2, the water pipe repair method in which leakage of the liquid from the repair target portion is stopped,
(2) Can be obtained by repairing with the running water pipe repair method described in (1) above.
For arranging in the building and flowing water inside,
The water pipe, the patch member or the adhesive 1, and a composite pipe provided with the surrounding cover,
(3) The water pipe according to (1) above, in which the patch member according to (1) above is attached or the adhesive 1 is disposed,
Enclosed with the enclosure cover described in (1) above,
A composite pipe that is arranged in a building and allows water to flow inside, and (4) the flow pipe repair method described in (1) above, the composite pipe described in (2) above, or the composite described in (3) above The enclosure cover according to (1) above for use in a pipe.

本発明は、建築物内に配管される、微少な液体の漏洩が発生している箇所及び/又は潜在漏洩箇所を有する流水管に対して、流水管内を通る水等の液体を施工中に止水する必要がなく、施工時間帯が制限されずに工期を短縮でき、かつコストも低く抑えることができるようにした流水管の補修工法を提供することができる。   The present invention stops the liquid such as water passing through the water pipe during construction with respect to the water pipe having a small liquid leak and / or a potential leak point that is piped in the building. It is possible to provide a repair method for flowing water pipes that does not require water, can shorten the construction period without limiting the construction time zone, and can also keep costs low.

本発明の一実施の形態に係る金属管等の流水管の補修工法を施工されている水管を示す斜視図である。It is a perspective view which shows the water pipe currently constructed | assembled by the repair method of flowing water pipes, such as a metal pipe, concerning one embodiment of this invention. 本発明の一実施の形態に係る金属管等の流水管の補修工法を示すフローチャートである。It is a flowchart which shows the repair construction method of flowing water pipes, such as a metal pipe, concerning one embodiment of this invention. 水管に包囲カバーを取り付けた状態を示す側面図である。It is a side view which shows the state which attached the surrounding cover to the water pipe. 図3におけるA−A線断面図である。It is the sectional view on the AA line in FIG. 補修した水管の包囲カバーの連結部を示す側面図である。It is a side view which shows the connection part of the surrounding cover of the repaired water pipe. 図5におけるB−B線断面図である。It is the BB sectional view taken on the line in FIG. 異なる形態の包囲カバーを使用して金属管等の流水管の補修工法を施工されている水管を示す斜視図である。It is a perspective view which shows the water pipe currently constructed | assembled by the repair method of flowing water pipes, such as a metal pipe, using the surrounding cover of a different form. 図7における包囲カバーを長手方向に沿って切断した状態を示す縦断面図である。It is a longitudinal cross-sectional view which shows the state which cut | disconnected the surrounding cover in FIG. 7 along the longitudinal direction. 図7における接合部カバー部のところで切断した状態を示す横断面図である。FIG. 8 is a transverse cross-sectional view showing a state cut at the joint cover portion in FIG. 7. 異なる形態の包囲カバーを使用して金属管等の流水管の補修工法を施工されている水管の包囲カバーを開いた状態を示す斜視図である。It is a perspective view which shows the state which opened the surrounding cover of the water pipe currently constructed with the repair method of flowing water pipes, such as a metal pipe, using the surrounding cover of a different form. 図7における包囲カバーの内側を示す側面図である。It is a side view which shows the inner side of the surrounding cover in FIG. 異なる形態の包囲カバーを使用して金属管等の流水管の補修工法を施工されている水管を側面から見た説明図である。It is explanatory drawing which looked at the water pipe currently constructed with the repair method of flowing water pipes, such as a metal pipe, using the surrounding cover of a different form. 本発明における分割包囲カバーの製造例である。左が両端に連結部を有する分割包囲カバーで、右が片端に連結部を有する分割包囲カバーである。It is an example of manufacture of the division | segmentation enclosure cover in this invention. The left is a divided envelope cover having a connecting portion at both ends, and the right is a divided envelope cover having a connecting portion at one end. 両端に連結部を有する分割包囲カバーの内壁面側で、内壁面にランダムな溝線により凹凸パターンが形成されている。On the inner wall surface side of the divided enclosure cover having the connecting portions at both ends, a concavo-convex pattern is formed by random groove lines on the inner wall surface. 両端に連結部を有する分割包囲カバーの内壁面側の拡大図である。It is an enlarged view by the side of the inner wall surface of the division | segmentation enclosure cover which has a connection part in both ends. 片端に連結部を有する分割包囲カバーの内壁面側である。It is the inner wall surface side of the division | segmentation enclosure cover which has a connection part in one end. 片端に連結部を有する分割包囲カバーの内壁面側の拡大図で、内壁面にチヂミ柄の凹凸パターンが形成されている。It is an enlarged view of the inner wall surface side of the divided enclosure cover having a connecting portion at one end, and a Chijimi pattern uneven pattern is formed on the inner wall surface. パッチ部材の製造例で、パッチ部材の内壁面側である。内壁面にチヂミ柄の凹凸パターンが形成されている。In an example of manufacturing a patch member, the inner wall surface side of the patch member. An uneven pattern of Chijimi pattern is formed on the inner wall surface.

〔本発明の流水管補修方法〕
本発明の流水管補修方法は、
内部に液体が流れる流水管を補修するための流水管補修工法であって、
前記流水管の補修対象箇所の上にパッチ部材を貼着又は接着材1を配置する工程1;
及び
前記パッチ部材が貼着又は接着材1が配置された前記流水管を防水性に囲んで覆う包囲カバーを取り付ける工程2を有し、
前記流水管が、建築物内に配管され、
少なくとも、前記工程1の後から前記工程2において前記包囲カバーを取り付けるまでの間、前記補修対象箇所からの液体の漏洩が停止している流水管補修工法である。
[Reflow water pipe repair method of the present invention]
The running water pipe repair method of the present invention is
A water pipe repair method for repairing a water pipe in which liquid flows inside,
A step 1 of attaching a patch member or arranging an adhesive 1 on a repair target portion of the water pipe;
And a step 2 of attaching an enveloping cover that covers the water pipe on which the patch member is adhered or the adhesive material 1 is disposed so as to be waterproof.
The running water pipe is piped in the building,
It is a flowing water pipe repair method in which leakage of liquid from the repair target portion is stopped at least after the step 1 until the enclosure cover is attached in the step 2.

以下、本発明の補修対象箇所のうち、流水管内の液体の微少な漏洩が生じている箇所であって、工程1を行うことによって、即ち、補修対象個所上にパッチ部材を貼着又は接着材1を配置することで、工程1の後から工程2において包囲カバーを取り付けるまでの間、液体の漏洩が停止する程度の箇所を、微少漏洩箇所ともいう。   Hereinafter, among the repair target portions of the present invention, the minute leakage of the liquid in the running water pipe is caused, and by performing step 1, that is, the patch member is adhered or the adhesive material on the repair target portion By disposing 1, the portion where the liquid leakage stops after the step 1 until the enclosure cover is attached in the step 2 is also referred to as a minute leakage portion.

〔流水管〕
本発明の工法の補修対象は内部を液体が流れる流水管であり、従来から使用されてきた金属管、近年使用されてきている塩化ビニル、ポリブテン、ビニルエステル等の合成樹脂製、ガラス繊維と組合せた繊維強化樹脂(FRP(Fiber Reinforced Plastics))製、セラミックス製等も補修対象として好ましいが、本工法の補修対象数が圧倒的に多いという観点から、金属管を補修対象とすることがより好ましい。
(Running water pipe)
The repair target of the construction method of the present invention is a flowing water pipe through which liquid flows, and is combined with a metal pipe that has been used conventionally, a synthetic resin such as vinyl chloride, polybutene, and vinyl ester that has been used in recent years, and glass fiber. Made of fiber reinforced resin (FRP (Fiber Reinforced Plastics)), ceramics, etc. are preferable as repair targets, but from the viewpoint that the number of repair targets of this construction method is overwhelmingly large, it is more preferable to repair metal pipes .

以下、本発明の工法について、金属管を例にして説明するが、説明は他の材質の流水管にも妥当する。
また、流水管の内部を流れる液体は、水に限らず、酸、アルカリ、溶剤等であってもよい。
但し、金属管以外の流水管及び水以外の液体の場合、後述する包囲カバー、パッチ部材及び接着材1〜3は、流水管の材質に適し、これらの液体に対して耐性を有し、防水性を確保することができるものを選択することが好ましい。
Hereinafter, although the construction method of the present invention will be described by taking a metal pipe as an example, the description is applicable to flowing water pipes of other materials.
The liquid flowing inside the water pipe is not limited to water, but may be an acid, an alkali, a solvent, or the like.
However, in the case of a water pipe other than a metal pipe and a liquid other than water, the surrounding cover, patch member, and adhesives 1 to 3 described later are suitable for the material of the water pipe and have resistance to these liquids and are waterproof. It is preferable to select one that can ensure the property.

〔工程1〕
本発明の流水管補修工法は、工程1において、
上述した補修対象箇所の上にパッチ部材を貼着又は接着材1を配置して、
工程1の後から工程2において包囲カバーを取り付けまでの間、
補修対象箇所が潜在漏洩箇所であっても微少漏洩箇所であっても、その部分からの液体の漏洩を阻止する。
[Step 1]
The running water pipe repairing method of the present invention, in step 1,
Place the patch member or the adhesive 1 on the repair target location described above,
From after step 1 until the enclosure cover is attached in step 2,
Regardless of whether the repair target location is a potential leak location or a slight leak location, leakage of liquid from that portion is prevented.

(1)パッチ部材
パッチ部材は、補修対象箇所を被覆できるだけの面積を有する、液体が浸透し難い板状の部材である。
パッチ部材は、形状に限定されることなく、四辺形に形成してもよく、円形や三角形、その他の多角形であっても良い。
(1) Patch member The patch member is a plate-like member that has an area that can cover the repair target portion and is difficult for liquid to penetrate.
The patch member is not limited to a shape, and may be formed in a quadrilateral shape, and may be a circle, a triangle, or another polygon.

パッチ部材は、金属管の外壁面に沿って補修対象箇所を被覆できるように屈曲性又は弾力性を有することが好ましい。
屈曲性又は弾力性を有するパッチ部材を構成するには、パッチ部材がガラス、合成樹脂あるいは金属で作られた板状の部材であることが好ましい。
It is preferable that the patch member has flexibility or elasticity so that the portion to be repaired can be covered along the outer wall surface of the metal tube.
In order to configure a patch member having flexibility or elasticity, the patch member is preferably a plate-like member made of glass, synthetic resin or metal.

パッチ部材がガラス又は金属で構成されている場合、パッチ部材はガラスクロスや金属繊維で構成された布帛状であってよい。
パッチ部材が合成樹脂又は金属で構成されている場合は、屈曲性又は弾力性を有する薄いシート状であってもよいし、硬めのシート状である場合であっても屈曲性を付与できる観点から、所定方向に延びる可変部が形成されていることが好ましく、この可変部は、例えば溝を形成して肉薄とし、容易に屈曲可能にした部分であってよい。
When the patch member is made of glass or metal, the patch member may be in the form of a cloth made of glass cloth or metal fiber.
When the patch member is made of synthetic resin or metal, it may be a thin sheet having flexibility or elasticity, or from the viewpoint of imparting flexibility even when it is a hard sheet. It is preferable that a variable portion extending in a predetermined direction is formed. The variable portion may be a portion that is made thin by forming a groove, for example, and can be easily bent.

なお、後述する接着材2又は3を、シート状パッチ部材の溝が形成された側に塗布すると、接着材2又は3が溝に沿ってシート状パッチ部材の貼着面の隅々に行き渡り、また溝が接着材2又は3に対してアンカー効果を付与して、シート状パッチ部材のより安定な貼着に寄与する。   In addition, when the adhesive material 2 or 3 to be described later is applied to the side on which the groove of the sheet-like patch member is formed, the adhesive material 2 or 3 spreads along the groove to every corner of the attachment surface of the sheet-like patch member, Moreover, a groove | channel provides the anchor effect with respect to the adhesive material 2 or 3, and contributes to the more stable sticking of a sheet-like patch member.

従って、シート状パッチ部材の可変部又は接着材の拡散路となる溝は、金属管の外壁と対向する貼着面に形成することが好ましい。   Therefore, it is preferable to form the groove serving as the variable portion of the sheet-like patch member or the diffusion path of the adhesive on the sticking surface facing the outer wall of the metal tube.

さらに、パッチ部材は、金属管の補正対象箇所を視認しながら作業できる、確実な張尺ができる観点から、材質が半透明又は透明であることが好ましく、透明であることがより好ましい。   Furthermore, the material of the patch member is preferably translucent or transparent, and more preferably transparent, from the viewpoint that the patch member can be operated while visually recognizing the correction target portion of the metal tube and can be reliably stretched.

可変部が形成されているパッチ部材の1例を、図1によって説明する。
このパッチ部材(20)は、所定方向に延びる可変部(21)が形成されている。図(1)では、直線状に延びる複数の可変部(21)が互いに平行になるように形成されている。
An example of the patch member in which the variable portion is formed will be described with reference to FIG.
The patch member (20) is formed with a variable portion (21) extending in a predetermined direction. In FIG. (1), a plurality of variable portions (21) extending linearly are formed to be parallel to each other.

この可変部(21)を有することにより、パッチ部材(20)を水管(10)に貼着する際に、可変部(21)の延びる方向を水管(10)が延びる方向に一致させて、パッチ部材(20)を可変部(21)のところで適宜に曲げてパッチ部材(20)の全体を水管(10)の外周壁(11)の円筒面に沿うように湾曲させることができる。   By having the variable part (21), when the patch member (20) is attached to the water pipe (10), the extending direction of the variable part (21) is made to coincide with the extending direction of the water pipe (10). The member (20) can be appropriately bent at the variable portion (21) so that the entire patch member (20) can be bent along the cylindrical surface of the outer peripheral wall (11) of the water pipe (10).

パッチ部材が合成樹脂で構成されている場合、合成樹脂としては、強度、屈曲性、弾力性及び防水性の観点から、ポリエチレン、変性ポリエチレン、ポリプロピレン、変性ポリプロピレン、ポリブテン、ポリエステル、ビニルエステル、ポリ塩化ビニル、エチレン酢酸ビニル共重合体、エポキシ樹脂、フッ素樹脂、熱可塑性エラストマー、シリコーンゴム、ポリイミド等のエンジニアプラスチック又はゴム類が好ましく、液体が水の場合はポリエステル、ビニルエステル又はエポキシ樹脂が好ましく、液体が溶剤であっても溶剤耐性に優れるビニルエステルがより好ましい。
パッチ部材は、さらに、強度、屈曲性、弾力性及び防水性の観点から、合成樹脂と繊維で構成されるFRP(Fiber Reinforced Plastics)が好ましい。
FRPの場合、合成樹脂はポリエステル、エポキシ樹脂及びビニルエステルであり、繊維はガラス繊維であることがより好ましい。
When the patch member is made of a synthetic resin, the synthetic resin may be polyethylene, modified polyethylene, polypropylene, modified polypropylene, polybutene, polyester, vinyl ester, polychlorinated from the viewpoints of strength, flexibility, elasticity and waterproofness. Engineer plastics or rubbers such as vinyl, ethylene vinyl acetate copolymer, epoxy resin, fluororesin, thermoplastic elastomer, silicone rubber, polyimide, etc. are preferred. When the liquid is water, polyester, vinyl ester or epoxy resin is preferred, and liquid Even if is a solvent, a vinyl ester excellent in solvent resistance is more preferable.
Further, the patch member is preferably FRP (Fiber Reinforced Plastics) made of synthetic resin and fiber from the viewpoint of strength, flexibility, elasticity and waterproofness.
In the case of FRP, the synthetic resin is polyester, epoxy resin, and vinyl ester, and the fiber is more preferably glass fiber.

パッチ部材の厚みは、工程2で金属管を防水性に囲って覆う包囲カバーの大きさが不必要に大きくならないようにする観点から、薄いことが好ましく、0.1〜10mmが好ましく、0.2〜5mmがより好ましく、0.3〜3mmが更に好ましく、0.4〜2mmが更に好ましく、0.4〜1mmが更に好ましい。   The thickness of the patch member is preferably thin, preferably 0.1 to 10 mm, from the viewpoint of preventing the size of the enveloping cover that covers and surrounds the metal tube waterproofing in Step 2 from an unnecessarily large size. 2-5 mm is more preferable, 0.3-3 mm is still more preferable, 0.4-2 mm is still more preferable, and 0.4-1 mm is still more preferable.

パッチ材の補修対象箇所に対する貼着面が、例えば、パッチ部材の材質に由来して金属管外壁に対する粘着性や密着性を有する場合などは、補修対象箇所にパッチ部材を直接貼着することによって、工程1の後から工程2において包囲カバーを取り付けるまでの間、補修対象箇所が潜在漏洩箇所であっても微少漏洩箇所であっても、その箇所からの液体漏洩を阻止できる場合がある。   By attaching the patch member directly to the repair target location, for example, when the adhesive surface of the patch material to the repair target location is derived from the material of the patch member and has adhesiveness or adhesion to the outer wall of the metal tube In some cases, after the step 1 until the enclosure cover is attached in the step 2, even if the repair target location is a potential leak location or a slight leak location, liquid leakage from that location may be prevented.

また、パッチ部材を補修対象箇所に直接貼着する場合、工程1の後、工程2において包囲カバーを取り付けるまでを、工事振動等を抑制し短時間で行い、包囲カバーの内壁がパッチ部材に接触してパッチ部材を押さえつけるように包囲カバーを取り付けることで、金属管の補修を完了することもできる。   In addition, when the patch member is directly attached to the repair target location, after the step 1 until the surrounding cover is attached in the step 2, the construction vibration is suppressed in a short time, and the inner wall of the surrounding cover contacts the patch member. Then, the repair of the metal pipe can be completed by attaching the surrounding cover so as to press the patch member.

(2)接着材1
接着材1は、金属管との付着性、防水性及び速硬性があり、補修対象箇所に接着材1を配置する工程1の後、工程2における包囲カバーの取り付けまでの間、補修対象箇所が潜在漏洩箇所であっても微少漏洩箇所であっても、その箇所からの液体の漏洩を阻止できればよい。
接着材1は、例えば、金属管の補修対象箇所の上に、接着材1を塗布することで配置できる。
(2) Adhesive 1
The adhesive material 1 has adhesiveness with a metal tube, waterproofness, and quick hardening, and after the step 1 in which the adhesive material 1 is arranged at the repair target location, the repair target location is between the installation of the surrounding cover in the step 2. What is necessary is just to be able to prevent the leakage of the liquid from the location even if it is a potential leak location or a micro leak location.
The adhesive material 1 can be arrange | positioned by apply | coating the adhesive material 1 on the repair object location of a metal pipe, for example.

接着材1は、例えば、溶剤系接着材(ポリマー有機溶剤に溶解し有機溶剤が揮散することで固化する接着材で、ゴム系又は樹脂系がある)、熱可塑性樹脂・熱可塑性エラストマーを主成分とするホットメルト系接着材、シリコーン、変性シリコーン及びシリル化ウレタン系接着材等の弾性接着材、熱硬化性及び光硬化性等の反応性接着材、アクリル系、ゴム系及びシリコーン系等の感圧性接着材(粘着剤)及びシーリング材の各種接着材からなる群からから少なくとも1種を好ましく選択することができるが、
速硬性及び防水性の観点から、反応性接着材がより好ましく、エポキシ系接着材が更に好ましい。
Adhesive 1 is, for example, a solvent-based adhesive (adhesive that dissolves in a polymer organic solvent and solidifies by volatilization of the organic solvent, rubber-based or resin-based), thermoplastic resin / thermoplastic elastomer as a main component. Hot-melt adhesives, elastic adhesives such as silicones, modified silicones and silylated urethane adhesives, reactive adhesives such as thermosetting and photo-curing, acrylic, rubber-based and silicone-based Although at least one can be preferably selected from the group consisting of pressure-sensitive adhesives (adhesives) and various adhesives of sealing materials,
From the viewpoint of quick hardening and waterproofness, a reactive adhesive is more preferable, and an epoxy-based adhesive is more preferable.

接着材1は、上記の好適な接着材を使用できるが、工程1の後から工程2において包囲カバーを取り付けるまでの間、液体の漏洩を阻止する機能を有すれば、防食材、ライニング用塗材等の液状の態様を有する組成物を接着材1として使用してよい。   As the adhesive 1, the above-described suitable adhesive can be used. However, if it has a function of preventing liquid leakage after the process 1 until the enclosure cover is attached in the process 2, the anticorrosion material and the coating for the lining are used. A composition having a liquid form such as a material may be used as the adhesive 1.

接着材1の配置によって、工程1の後から工程2において包囲カバーを取り付けるまでの間、液体の漏洩を阻止できるのであれば、工程1において接着材1が硬化する前に、工程2を行い、接着材1の配置部分に接触している金属管外壁(補修対象箇所)と包囲カバー内壁とが接着材1を介して接着硬化されてもよいが、
工程1の後から工程2において包囲カバーを取り付けるまでの間、液体の漏洩を安定して阻止する観点から、配置された接着材1は工程2の前に硬化していることが好ましい。
If the liquid 1 can be prevented from leaking after the step 1 until the enclosure cover is attached in the step 2 by the arrangement of the adhesive 1, the step 1 is performed before the adhesive 1 is cured in the step 1. Although the outer wall of the metal tube (the repair target location) and the inner wall of the surrounding cover that are in contact with the arrangement part of the adhesive 1 may be bonded and cured via the adhesive 1,
From the viewpoint of stably preventing leakage of the liquid after the step 1 until the enclosure cover is attached in the step 2, the disposed adhesive 1 is preferably cured before the step 2.

(3)接着材2
工程1の後から工程2における包囲カバーの取り付けまでの間、液体の漏洩を安定して阻止する観点から、
補修対象箇所の上に接着材2を介して前記パッチ部材を貼着することが好ましい。
接着材2を、パッチ部材の貼着面側に予め、例えば塗布して配置しておいてパッチ部材を貼着面上に塗布した接着材2と共に貼着してもよいし、
パッチ部材を貼着する前に、補修対象箇所の上に予め接着材2を配置した上で、パッチ部材をその上に貼着してもよいが、後者が好ましい。
(3) Adhesive 2
From the viewpoint of stably preventing leakage of liquid during the period from step 1 to attachment of the enclosure cover in step 2,
It is preferable to stick the patch member on the repair target portion via the adhesive 2.
The adhesive material 2 may be pasted together with the adhesive material 2 that has been applied and placed in advance on the sticking surface side of the patch member and the patch member is applied on the sticking surface,
Before the patch member is adhered, the adhesive member 2 may be disposed on the repair target portion in advance, and the patch member may be adhered thereon, but the latter is preferable.

パッチ部材を貼着する前に、補修対象箇所の上に予め接着材2を配置する場合、
接着材2を介してパッチ部材を貼着することで、工程1の後から工程2における包囲カバーの取り付けまでの間、液体の漏洩を阻止できるのであれば、工程1において、接着材2が硬化する前にパッチ部材を貼着することが好ましい。
Before adhering the patch member, if the adhesive 2 is placed in advance on the repair target location,
If the liquid member can be prevented from leaking after the step 1 until the enclosure cover is attached in the step 2 by attaching the patch member via the adhesive 2, the adhesive 2 is cured in the step 1. It is preferable to apply a patch member before the operation.

接着材2は、接着材1で好適として例示された接着材を使用できるが、貼着面上の塗布性の観点から液状であることが好ましく、工程1の後から工程2における包囲カバーの取り付けまでの間、液体の漏洩を阻止する機能を有すれば、防食材、ライニング用樹脂等の液状の態様を有する組成物を接着材2として使用してよい。   As the adhesive 2, the adhesive exemplified as suitable for the adhesive 1 can be used, but it is preferably liquid from the viewpoint of applicability on the sticking surface, and the surrounding cover is attached in step 2 after step 1. In the meantime, a composition having a liquid form such as an anticorrosive material or a lining resin may be used as the adhesive 2 as long as it has a function of preventing liquid leakage.

(4)接着材3
工程1の後から工程2における包囲カバーの取り付けまでの間、液体の漏洩を安定して阻止する観点から、
工程2において、包囲カバーを、パッチ部材の上の接着材3を介して前記金属管を囲んで覆うことが好ましい。
(4) Adhesive 3
From the viewpoint of stably preventing leakage of liquid during the period from step 1 to attachment of the enclosure cover in step 2,
In step 2, it is preferable that the enveloping cover surrounds and covers the metal tube via the adhesive 3 on the patch member.

工程2において、包囲カバーを、パッチ部材の上の接着材3を介して前記金属管を囲んで覆うには、
(4−1)接着材3をパッチ部材の貼着面と反対の面上に予め、例えば塗布して配置しておいたパッチ部材を貼着しておいてもよいし、
(4−2)貼着されているパッチ部材の上に、接着材3を、例えば塗布して配置しておいてもよいし、
(4−3)工程1の後、工程2において、包囲カバーを、金属管を囲んで覆った後に、金属管と包囲カバーの隙間から接着材3をパッチ部材の上に、例えば注入して配置してもよい。
工程1の後から工程2における包囲カバーの取り付けまでの間、液体の漏洩を安定して阻止する観点から、貼着されているパッチ部材の上に、接着材3を、例えば塗布して配置することが好ましい。
In step 2, to enclose the surrounding cover so as to surround the metal tube via the adhesive 3 on the patch member,
(4-1) The adhesive member 3 may be applied in advance on the surface opposite to the attachment surface of the patch member, for example, by applying a patch member that has been applied and arranged,
(4-2) The adhesive material 3 may be applied and disposed on the patch member that is stuck,
(4-3) After step 1, in step 2, the surrounding cover is covered and surrounded by the metal tube, and then the adhesive material 3 is injected, for example, from the gap between the metal tube and the surrounding cover onto the patch member. May be.
From the viewpoint of stably preventing leakage of liquid from after step 1 to attachment of the enclosure cover in step 2, the adhesive material 3 is applied and placed on the patch member that is stuck, for example. It is preferable.

接着材3は、包囲カバーを、パッチ部材の上の接着材3を介して金属管を囲んで覆うことができるように、少なくとも、パッチ部材の上に相当する部分に配置されているが、
工程2の後に、金属管の補修対象箇所の腐食の進行に対しても液体の漏洩を安定して阻止する観点から、
パッチ部材の上に相当する部分以外の金属管と包囲カバーの間隙部分にも配置されていることが好ましく、
金属管と包囲カバーの間隙部分の略全体に配置されていていることが更に好ましい。
The adhesive material 3 is disposed at least in a portion corresponding to the top of the patch member so that the surrounding cover can be covered and covered with the metal tube via the adhesive material 3 on the patch member.
From the point of view of stably preventing the leakage of the liquid even after the progress of the corrosion of the repair target portion of the metal pipe after Step 2,
It is preferable that it is also arranged in the gap portion between the metal tube and the surrounding cover other than the portion corresponding to the patch member,
It is more preferable that the metal tube and the surrounding cover are disposed substantially over the entire gap.

貼着されているパッチ部材の上に、接着材3を配置する場合、
工程1の後から工程2における包囲カバーの取り付けまでの間、液体の漏洩を阻止できるのであれば、接着材3が硬化する前に、包囲カバーを取り付けることが好ましい。
When placing the adhesive 3 on the patch member that is stuck,
If the leakage of the liquid can be prevented after the step 1 to the attachment of the enclosure cover in the step 2, it is preferable to attach the enclosure cover before the adhesive 3 is cured.

接着材3は、接着材1で好適として例示された接着材を使用できるが、貼着面上の塗布性の観点から液状であることが好ましく、工程1の後から工程2における包囲カバーの取り付けまでの間、液体の漏洩を阻止する機能を有すれば、防食材、ライニング用樹脂等の液状の態様を有する組成物を接着材3として使用してよい。   As the adhesive 3, the adhesive exemplified as suitable for the adhesive 1 can be used, but it is preferably liquid from the viewpoint of applicability on the sticking surface, and the surrounding cover is attached in step 2 after step 1. Until then, as long as it has a function of preventing leakage of liquid, a composition having a liquid form such as an anticorrosive or a resin for lining may be used as the adhesive 3.

補修対象箇所の上に接着材2を介して前記パッチ部材を貼着することと、
工程2において、包囲カバーを、パッチ部材の上の接着材3を介して前記金属管を囲んで覆うこととは、
どちらかを行うことが好ましく、
少なくとも補修対象箇所の上に接着材2を介して前記パッチ部材を貼着することを行うことがより好ましく、
両方を行うことが更に好ましい。
Affixing the patch member on the repair target portion via the adhesive 2;
In step 2, enclosing the surrounding cover by surrounding the metal tube with the adhesive 3 on the patch member,
It is preferable to do either
More preferably, the patch member is stuck on the repair target portion via the adhesive 2 at least,
More preferably, both are performed.

〔工程2〕
(1)包囲カバー
工程2においては、パッチ部材が貼着又は接着材1が配置された金属管を防水性に囲んで覆う包囲カバーを取り付ける。
[Step 2]
(1) Enclosure cover In step 2, an envelopment cover is attached that covers the metal tube on which the patch member is attached or the adhesive 1 is disposed in a waterproof manner.

金属管を防水性に囲んで覆うとは、工程2において包囲カバーを取り付けた後に、金属管の老朽化に伴う腐食等が進行し、金属管からの液体の漏洩がパッチ部材の貼着又は接着材1の配置によって停止できなくなった場合でも、包囲カバーから外部に液体が漏洩せず、健全な金属管と同程度に液体の通る管の役目を果たすことができるように包囲カバーを取り付けることをいう。   Covering a metal tube in a waterproof manner means that after the enclosure cover is attached in step 2, the corrosion of the metal tube proceeds due to aging, and the leakage of the liquid from the metal tube causes sticking or adhesion of the patch member. Even when the material 1 cannot be stopped due to the arrangement of the material 1, the surrounding cover should be attached so that the liquid does not leak to the outside from the surrounding cover and can serve as a pipe through which the liquid passes as much as a healthy metal pipe. Say.

金属管を防水性に囲んで覆う観点から、包囲カバーは、液体が浸透しにくく、腐食し難い材質で構成することが好ましく、合成樹脂、金属又はセラミックス製であることがより好ましく、軽量で取り扱い易いという観点から、合成樹脂製であることが更に好ましい。   From the viewpoint of covering and covering the metal tube in a waterproof manner, the surrounding cover is preferably made of a material that is difficult for liquid to permeate and corroded, more preferably made of synthetic resin, metal or ceramics, and is handled lightly. From the viewpoint of ease, it is more preferable that it is made of a synthetic resin.

合成樹脂としては、強度、屈曲性、弾力性及び防水性の観点から、ポリエチレン、変性ポリエチレン、ポリプロピレン、変性ポリプロピレン、ポリブテン、ポリエステル、ビニルエステル、ポリ塩化ビニル、エチレン酢酸ビニル共重合体、エポキシ樹脂、フッ素樹脂、熱可塑性エラストマー、シリコーンゴム、ポリイミド等のエンジニアプラスチックが好ましく、液体が水の場合はポリエステル、ビニルエステル又はエポキシ樹脂が好ましく、液体が溶剤であっても溶剤耐性に優れるビニルエステルがより好ましい。   Synthetic resins include polyethylene, modified polyethylene, polypropylene, modified polypropylene, polybutene, polyester, vinyl ester, polyvinyl chloride, ethylene vinyl acetate copolymer, epoxy resin, from the viewpoint of strength, flexibility, elasticity and waterproofness. Engineer plastics such as fluororesin, thermoplastic elastomer, silicone rubber and polyimide are preferred. When the liquid is water, polyester, vinyl ester or epoxy resin is preferred. Even if the liquid is a solvent, vinyl ester having excellent solvent resistance is more preferred. .

包囲カバーは、同様の観点から、さらに、合成樹脂と繊維で構成されるFRPが好ましく、FRPでは、合成樹脂が、液体が水の場合はポリエステル、ビニルエステル又はエポキシ樹脂が好ましく、液体が溶剤であっても溶剤耐性に優れるビニルエステルがより好ましく、繊維がガラス繊維であることが更に好ましい。   From the same viewpoint, the surrounding cover is preferably FRP composed of synthetic resin and fiber. In FRP, the synthetic resin is preferably polyester, vinyl ester or epoxy resin when the liquid is water, and the liquid is a solvent. Even if it exists, the vinyl ester excellent in solvent resistance is more preferable, and it is still more preferable that a fiber is glass fiber.

包囲カバーは、工程2の後も、補修対象箇所からの液体の漏洩を阻止し続ける観点から、包囲カバーの内壁がパッチ部材、接着材1又は接着材3に接触するように包囲カバーを取り付けることが好ましく、接触がパッチ部材、接着材1又は接着材3を押圧する程度に強いことがより好ましい。   The envelope cover is attached so that the inner wall of the envelope cover is in contact with the patch member, the adhesive material 1 or the adhesive material 3 from the viewpoint of continuously preventing leakage of the liquid from the repair target site after the step 2. It is preferable that the contact is strong enough to press the patch member, the adhesive 1 or the adhesive 3.

包囲カバーは、補修対象箇所からの液体の漏洩を阻止し続ける観点から、包囲カバーの内壁の、パッチ部材、接着材1又は接着材3に接触する箇所が、凹凸領域を有していることが好ましく、
包囲カバーの内壁は、パッチ部材の場合は貼着領域、接着材1又は接着材3の場合は配置された領域の全てに接触し、
包囲カバーの内壁の、パッチ部材、接着材1又は接着材3との接触領域の、
50%以上が凹凸領域を有していることがより好ましく、
60%以上が凹凸領域を有していることがさらに好ましく、
70%以上が凹凸領域を有していることがさらに好ましく、
80%以上が凹凸領域を有していることがさらに好ましく、
90%以上が凹凸領域を有していることがさらに好ましく、
100%が凹凸領域を有していることがさらに好ましい。
From the viewpoint of continuously preventing leakage of liquid from the repair target location, the surrounding cover may have an uneven region on the inner wall of the surrounding cover where the patch member, the adhesive material 1 or the adhesive material 3 contacts. Preferably
The inner wall of the enveloping cover is in contact with the pasting area in the case of a patch member, and in the case of the adhesive material 1 or the adhesive material 3, all of the arranged area.
The contact area of the inner wall of the enveloping cover with the patch member, the adhesive 1 or the adhesive 3;
More preferably, 50% or more has an uneven region,
More preferably, 60% or more has an uneven region,
More preferably, 70% or more has an uneven region,
More preferably, 80% or more has an uneven region,
More preferably, 90% or more has an uneven region,
More preferably, 100% has an uneven area.

包囲カバー及び/又はパッチ部材は、補修対象箇所からの液体の漏洩を阻止し続ける観点から、
包囲カバーの内壁及び/又は貼着時にパッチ部材の金属管に対向する面(以下、パッチ部材の内壁ともいう)の凹凸領域の凹部の底と凸部の頂の差の最大が、
0.1〜10mmが好ましく、0.2〜5mmがより好ましく、0.3〜3mmが更に好ましく、0.4〜1.5mmが更に好ましい。
From the viewpoint of continuously preventing leakage of liquid from the repair target site, the surrounding cover and / or the patch member,
The maximum difference between the bottom of the concave portion and the top of the convex portion of the concave / convex region of the inner wall of the surrounding cover and / or the surface facing the metal tube of the patch member (hereinafter also referred to as the inner wall of the patch member) at the time of sticking,
0.1-10 mm is preferable, 0.2-5 mm is more preferable, 0.3-3 mm is still more preferable, 0.4-1.5 mm is still more preferable.

包囲カバー及び/又はパッチ部材の内壁の凹凸領域の凹凸は、
鋳型成形(モールディング)、型押付成形(エンボッシング)、印刷(プリンティング)、流込成形(キャスティング)、焼結(シンタリング)、フォト−イメージング、化学的エッチング等によって成形できるが、
生産性の観点から、内壁の所望の位置と面積の領域に、凹凸パターンを有するモールドを使用して、包囲カバー及び/又はパッチ部材を鋳型成形して得ることが好ましい。
The unevenness of the uneven region of the inner wall of the surrounding cover and / or patch member is
Molding (molding), mold pressing (embossing), printing (printing), casting (casting), sintering (sintering), photo-imaging, chemical etching, etc.,
From the viewpoint of productivity, it is preferable to obtain a surrounding cover and / or a patch member by molding using a mold having a concavo-convex pattern in a desired position and area of the inner wall.

包囲カバーは、包囲カバーを取り付けた際に、包囲カバーの内壁が、パッチ部材、接着材1又は接着材3に接触するように、金属管の外壁周の半径よりも、貼付されたパッチ部材の厚み、配置された接着材1の厚み、又はパッチ部材と接着材2及び/若しくは3を組合せた厚み程度大きい半径を有する内壁周を有していル事が好ましい。   The surrounding cover is made of the patch member affixed more than the radius of the outer circumference of the metal tube so that the inner wall of the surrounding cover comes into contact with the patch member, the adhesive 1 or the adhesive 3 when the enclosure cover is attached. It is preferable to have an inner wall circumference having a radius that is as large as the thickness, the thickness of the disposed adhesive 1, or the combined thickness of the patch member and the adhesive 2 and / or 3.

(2)包囲カバー及びパッチ部材の製造例
(包囲カバー)
包囲カバーがその延びる方向に沿って延設された結合部を有する、2つに分割されたものである場合の分割された1つ(以下、分割包囲カバーという)についての製造例を説明する。
分割包囲カバーの内壁の凹凸パターンに対応するチヂミ柄パターンが全面に形成された半円柱(断面外周の直径は105mm)のメス型上に離型剤を塗布し、その上に、液状のビニルエステル、メチルエチルケトンパーオキサイド系硬化剤、ジメチルアニリン系硬化促進剤及び黒色顔料を含む液状混合物を塗布し、その上に無機ガラス繊維のマットを重ね、さらに上記液状混合物を塗布してFRP樹脂層を形成させる。液状混合物の塗布量及びガラス繊維シートの坪量は、FRP樹脂層が硬化して得られるFRP成形体が所望の厚みとなるように調整・選択をする。
FRP樹脂層が固化してFRP成形体となった後、FRP成形体をメス型から剥離させ、FRP成形体をトリミングして所望の形態の分割包囲カバーに仕上げた(図13)。分割包囲カバーは、
長さ300mm、フランジ幅50mm、両フランジ端間距離220mm、厚み約4mmの、長さ方向両端に連結部33となるフランジ部と、分割包囲カバーがその延びる方向に沿って延設された結合部(32)とからなるフランジ部とを有する分割包囲カバー1(図1左、14及び15)、及び、
長さ98mm、フランジ幅50mm、両フランジ端間距離220mm、厚み約4mmの、長さ方向片端に連結部33となるフランジ部と、分割包囲カバーがその延びる方向に沿って延設された結合部(32)となるフランジ部とを有する分割包囲カバー2(図1右、16及び17)を得た。
分割包囲カバーの内壁面に形成された凹凸パターンは、図17に示されるチヂミ柄パターンであり、凹凸領域の凹部の底と凸部の頂の差の最大が約0.5mmだった。
包囲カバーの長さは、施工効率を考慮すると1〜4m程度が好ましい場合が多いと考えられる。
(2) Example of production of enclosure cover and patch member (enclosure cover)
An example of manufacturing a divided one (hereinafter referred to as a divided surrounding cover) in the case where the surrounding cover is divided into two parts having a joint extending along the extending direction will be described.
A release agent is applied to a semi-cylindrical female mold (the diameter of the outer circumference of the cross section is 105 mm) on which the Chijimi pattern corresponding to the uneven pattern on the inner wall of the divided enclosure cover is formed, and a liquid vinyl ester is applied on the female mold. Then, a liquid mixture containing methyl ethyl ketone peroxide-based curing agent, dimethylaniline-based curing accelerator and black pigment is applied, an inorganic glass fiber mat is stacked thereon, and the liquid mixture is further applied to form an FRP resin layer. . The coating amount of the liquid mixture and the basis weight of the glass fiber sheet are adjusted and selected so that the FRP molded body obtained by curing the FRP resin layer has a desired thickness.
After the FRP resin layer was solidified to form an FRP molded body, the FRP molded body was peeled off from the female mold, and the FRP molded body was trimmed to finish a divided enclosure cover having a desired shape (FIG. 13). The split siege cover
A flange portion serving as a connecting portion 33 at both ends in the length direction, and a joint portion in which the divided surrounding cover extends along the extending direction, having a length of 300 mm, a flange width of 50 mm, a distance between both flange ends of 220 mm, and a thickness of about 4 mm. (32) and a divided enclosure cover 1 (14 and 15 on the left in FIG. 1) having a flange portion, and
A flange portion, which is a length of 98 mm, a flange width of 50 mm, a distance between both flange ends of 220 mm, and a thickness of about 4 mm, and which is a connecting portion 33 at one end in the length direction, and a joint portion in which the divided enclosure cover extends along the extending direction. The divided enclosure cover 2 (FIG. 1, right, 16 and 17) which has the flange part used as (32) was obtained.
The concavo-convex pattern formed on the inner wall surface of the divided enveloping cover was a Chijimi pattern shown in FIG. 17, and the maximum difference between the bottom of the concave portion and the top of the convex portion was about 0.5 mm.
It is considered that the length of the surrounding cover is preferably about 1 to 4 m in consideration of construction efficiency.

(パッチ部材)
金属管と対向するパッチ部材の面(パッチ部材の内壁面ともいう)の凹凸パターン(図17に示されるチヂミ柄パターン)に対応するパターン1が全面に、加えて可変部(21)に対応する線状パターンに対応するパターン2が所定の位置に形成されている半円柱(断面外周の直径は105mm)のメス型上に離型剤を塗布し、その上に、液状のビニルエステル、硬化剤及び硬化促進剤の透明の液状混合物を塗布し、その上にガラス繊維シートを重ね、さらに上記透明の液状混合物を塗布してFRP樹脂層を形成させる。液状混合物の塗布量及びガラス繊維シートの坪量は、FRP樹脂層が硬化して得られるFRP成形体が所望の厚みとなるように調整・選択をする。
FRP樹脂層が固化した後、FRP成形体をメス型から剥離させ、FRP成形体をトリミングして所望の形態の透明なパッチ部材に仕上げた(図18)。パッチ部材は、
長さ91mm、長さ方向両サイド間距離94mm、厚み約2.5mmで、
金属管に対向する貼着面側に、
図17に示されるチヂミ柄パターンのパターン1と、
線状パターンを構成する溝長さ91mm、溝深さ1.5mm、溝間距離10mmのパターン2が形成された。
(Patch material)
A pattern 1 corresponding to the concave / convex pattern (stigma pattern shown in FIG. 17) on the surface of the patch member facing the metal tube (also referred to as the inner wall surface of the patch member) corresponds to the variable portion (21) in addition to the entire surface. A release agent is applied to a female die having a semi-cylindrical shape (the diameter of the outer periphery of the cross section is 105 mm) on which a pattern 2 corresponding to the linear pattern is formed at a predetermined position, and a liquid vinyl ester and a curing agent are applied thereon. Then, a transparent liquid mixture of the curing accelerator is applied, a glass fiber sheet is overlaid thereon, and the transparent liquid mixture is further applied to form an FRP resin layer. The coating amount of the liquid mixture and the basis weight of the glass fiber sheet are adjusted and selected so that the FRP molded body obtained by curing the FRP resin layer has a desired thickness.
After the FRP resin layer was solidified, the FRP molded body was peeled from the female mold, and the FRP molded body was trimmed to finish a transparent patch member having a desired shape (FIG. 18). The patch member
The length is 91 mm, the distance between both sides in the length direction is 94 mm, and the thickness is about 2.5 mm.
On the sticking side facing the metal tube,
Pattern 1 of Chijimi pattern shown in FIG.
A pattern 2 having a groove length of 91 mm, a groove depth of 1.5 mm, and an inter-groove distance of 10 mm constituting the linear pattern was formed.

図18に示されるようなパッチ部材は、後述する、予め金属管(10)の規格に合わせて金属管(10)の外周壁(11)に略一致するような曲率半径を有しているため、例えば、研磨工程(ステップS2)後、直ぐにパッチ部材(20)を水管(10)に貼着する作業を開始することができ、施工時間の一層の短縮を図ることができる。   Since the patch member as shown in FIG. 18 has a radius of curvature that will be described later and substantially matches the outer peripheral wall (11) of the metal tube (10) in accordance with the standard of the metal tube (10) in advance. For example, immediately after the polishing step (step S2), the operation of attaching the patch member (20) to the water pipe (10) can be started, and the construction time can be further shortened.

(3)包囲カバーの取り付け態様
複数の包囲カバーを一体的に防水性に接続する取り付け態様として、以下が挙げられる。
(3) Attaching aspect of surrounding cover As an attaching aspect for integrally connecting a plurality of surrounding covers in a waterproof manner, the following may be mentioned.

金属管の延びる方向に沿って複数本の包囲カバーを連結して、金属管を囲んで覆い、
金属管を防水性に囲んで覆う観点から、連結部に液体が漏洩しうる隙間があれば、その隙間を接着材4で封鎖することが好ましく、連結した包囲カバー全体を接着材4でライニングすることがより好ましい。
A plurality of surrounding covers are connected along the extending direction of the metal tube to surround and cover the metal tube,
From the viewpoint of covering and covering the metal tube in a waterproof manner, if there is a gap in which the liquid can leak in the connecting portion, it is preferable to seal the gap with the adhesive 4, and the entire enclosed cover is lined with the adhesive 4. It is more preferable.

接着材4は、包囲カバーの材質に対して接着性を有し、防水性及び速硬性があることが好ましく、接着材1〜3で好適として例示された接着材がより好ましく、接着材1〜3として使用してもよいとされた防食材、ライニング用樹脂等の液状の組成物を接着材4として使用してもよい。   The adhesive material 4 has adhesiveness to the material of the enveloping cover, and preferably has waterproofness and fast hardness, more preferably the adhesive materials exemplified as suitable for the adhesive materials 1 to 3, and the adhesive materials 1 to 1. Liquid compositions such as anticorrosives and lining resins that may be used as 3 may be used as the adhesive 4.

例えば、図7〜12に示すように、金属管(10)同士がフランジのような接合部(12)で接合されているものをその接合部(12)を含めて金属管(10)を囲んで覆う場合には、金属管(10)同士の接合部(12)を覆う接合部カバー部(34)を有する包囲カバー(30)を使用すればよい。これにより、接合部(12)を含めて金属管(10)全体を包囲カバー(30)によって覆うことができる。   For example, as shown in FIGS. 7 to 12, the metal pipe (10) is joined by a joint (12) such as a flange to surround the metal pipe (10) including the joint (12). When covering with, the enveloping cover (30) which has the junction part cover part (34) which covers the junction part (12) of metal pipes (10) should just be used. Thereby, the whole metal pipe (10) including a junction part (12) can be covered with the surrounding cover (30).

例えば、図1及び3〜10に示すように、包囲カバー(30)がその延びる方向に沿って延設された結合部(32)を有する、少なくとも2つに分割されたものであり、結合部(32)同士を合わせて固定することによって金属管(10)を囲むようにするものである場合には、配管された金属管(10)と壁等との空間が狭いような場合にも容易に金属管(10)を覆うように取り付けることができる。   For example, as shown in FIGS. 1 and 3 to 10, the surrounding cover (30) is divided into at least two parts having a coupling part (32) extending along the extending direction, and the coupling part. (32) When the metal pipe (10) is surrounded by fixing them together, it is easy even when the space between the piped metal pipe (10) and the wall is narrow. Can be attached to cover the metal tube (10).

結合部(32)に液体が漏洩しうる隙間があれば、その隙間を接着材4で封鎖することが好ましく、結合した包囲カバー全体を接着材4でライニングすることがより好ましい。   If there is a gap through which the liquid can leak in the coupling part (32), it is preferable to seal the gap with the adhesive material 4, and it is more preferable to line the entire surrounding cover with the adhesive material 4.

〔本発明の流水管補修工法の実施態様の例〕
(1)本発明の流水管補修工法の施工の例
内部に水が流れる金属製の下水管や上水管は、経年劣化によって錆が発生して微小孔等の微少漏洩箇所が生じたり、振動などの物理的刺激によって小孔が開くような破損の生じる直前の状態まで腐食が進んでいたりする等の潜在漏洩箇所が生じていることがある。これら下水管や上水管等の金属管(10)のこのような状態は、金属管(10)からの水漏れ等の微少漏洩によって発見される。
[Example of Embodiment of Flowing Water Pipe Repair Method of the Present Invention]
(1) Example of construction of the water pipe repair method of the present invention Metal sewage pipes and water pipes in which water flows are rusted due to deterioration over time, resulting in minute leaks such as micro holes, vibration, etc. There may be a potential leakage point such as corrosion has progressed to a state just before the occurrence of damage such as opening a small hole due to physical stimulation. Such a state of the metal pipe (10) such as the sewer pipe and the water pipe is discovered by a minute leak such as a water leak from the metal pipe (10).

このような潜在漏洩箇所を有する又は水漏れ等の微少漏洩箇所を有する金属管(10)の補修は、金属管(10)の外部に施すのでその際には、金属管(10)内を流れる水を止水する必要はない。   Since the repair of the metal pipe (10) having such a potential leak point or having a minute leak point such as water leak is applied to the outside of the metal pipe (10), it flows in the metal pipe (10). There is no need to stop the water.

本発明に係る流水管補修工法の施工例によれば、先ず、通常の使用状態で水管(10)の微小孔等の微少漏洩箇所や脆弱部分等の潜在漏洩箇所に耐水性の接着材2を塗布する。
これにより、微小孔から漏れ出る水等の微少漏洩があれば、微少漏洩を止める。
また、脆弱部分等の潜在漏洩箇所が破損し難いようにしておく。
According to the construction example of the flowing water pipe repairing method according to the present invention, first, the water-resistant adhesive 2 is applied to a potential leaking part such as a minute leaking part such as a microhole or a fragile part of the water pipe (10) in a normal use state. Apply.
Thereby, if there is a minute leak of water or the like leaking from the minute hole, the minute leak is stopped.
Also, make sure that potential leaked parts such as fragile parts are not easily damaged.

次に、塗布した接着材2が固化したら、接着材2を塗布した補修対象箇所の周辺部を必要に応じて研磨して錆を落とす。   Next, when the applied adhesive 2 is solidified, the peripheral portion of the repair target area where the adhesive 2 is applied is polished as necessary to remove rust.

次に、この補修対象箇所又は補修対象箇所および研磨した周辺部を覆うように、板状のパッチ部材(20)を湾曲させて接着材2を用いて貼着する。
なお、パッチ部材に用いる接着材2は、補修対象箇所に先に塗布した接着材2と同じでも異なっていてもよい。
Next, the plate-like patch member (20) is curved and attached using the adhesive 2 so as to cover the repair target portion or the repair target portion and the polished peripheral portion.
The adhesive 2 used for the patch member may be the same as or different from the adhesive 2 previously applied to the repair target portion.

工程1の後から工程2における包囲カバーの取り付けまでの間、液体の漏洩を阻止できるのであれば、補修対象箇所に先に塗布した接着材2が固化する前に、この固化していない接着材2の上にパッチ部材(20)を直接貼着してもよいし、最初に接着材2を補修対象箇所に塗布しないで、予め接着材2を塗布したパッチ部材(20)を補修対象箇所に接着材2を介して貼着してもよい。   If the leakage of the liquid can be prevented from after the step 1 to the attachment of the enclosure cover in the step 2, the adhesive material that has not been solidified before the adhesive material 2 previously applied to the repair target portion is solidified. The patch member (20) may be directly pasted on the patch 2, or the patch member (20) to which the adhesive 2 has been applied in advance is not applied to the repair target location at first. You may stick through the adhesive material 2.

また、工程1の後から工程2における包囲カバーの取り付けまでの間、液体の漏洩を阻止できるのであれば、接着材2を介さずに、直接パッチ部材(20)を補修対象箇所に貼着してもよい。
この場合、パッチ部材(20)の金属管外壁と対向する面が、パッチ部材(20)の材質、又は、例えば微細な凹凸が形成されている等の面形状に由来して、金属管外壁との粘着性や密着性がよいことが好ましい。
Moreover, if the leakage of the liquid can be prevented during the period from the step 1 to the attachment of the enclosure cover in the step 2, the patch member (20) is directly attached to the repair target portion without using the adhesive 2. May be.
In this case, the surface of the patch member (20) facing the outer wall of the metal tube is derived from the material of the patch member (20) or the surface shape such as fine irregularities formed, It is preferable that the adhesiveness and the adhesiveness are good.

パッチ部材(20)が金属管(10)に貼着したときに金属管(10)の長手方向に延びる可変部(21)が形成されたものである場合には、可変部(21)で曲げてパッチ部材(20)の全体を前記金属管(10)の外周壁(11)に沿って湾曲させた状態で前記金属管(10)に貼着する。これにより、金属管(10)の外周壁(11)にパッチ部材(20)をより良く貼着することができる。   When the variable member (21) extending in the longitudinal direction of the metal tube (10) is formed when the patch member (20) is attached to the metal tube (10), it is bent at the variable member (21). Then, the entire patch member (20) is attached to the metal tube (10) in a state of being curved along the outer peripheral wall (11) of the metal tube (10). Thereby, the patch member (20) can be better adhered to the outer peripheral wall (11) of the metal tube (10).

次に、パッチ部材(20)の貼着領域の上、若しくは、貼着領域及びその周辺の上、又は、パッチ部材(20)を貼着した金属管(10)の略全体に接着材3を塗布して、その上から、好ましくは合成樹脂製の包囲カバー(30)で、好ましくは、包囲カバー(30)の内壁が接着材3に接触するように、金属管(10)を囲んで覆うことによって補修が完了する。   Next, the adhesive 3 is applied to the entire bonding area of the patch member (20), the bonding area and its periphery, or substantially the entire metal tube (10) to which the patch member (20) is bonded. Apply and coat the metal tube (10) from above, preferably with a synthetic resin surrounding cover (30), preferably so that the inner wall of the surrounding cover (30) contacts the adhesive 3 This completes the repair.

接着材3をパッチ部材(20)の上に予め塗布しておいて、パッチ部材(20)を貼着した後に、包囲カバー(30)で、好ましくは、包囲カバー(30)の内壁が接着材3に接触するように、金属管(10)を囲んで覆ってもよい。   After the adhesive material 3 is applied on the patch member (20) in advance and the patch member (20) is adhered, the surrounding cover (30) is preferably the inner wall of the surrounding cover (30). The metal tube (10) may be surrounded and covered so as to contact 3.

包囲カバーは、接着材3を使用せずに、包囲カバー内壁がパッチ部材(20)と接着材3を介さずに接触するように、金属管(10)を囲んで覆ってもよい。
この場合、パッチ部材(20)の包囲カバーと対向する面が、パッチ部材の材質、又は、例えば微細な凹凸が形成されている等の面形状に由来して、包囲カバー内壁との密着性がよいことが好ましい。
The surrounding cover may surround and cover the metal tube (10) so that the inner wall of the surrounding cover is not in contact with the patch member (20) without using the adhesive material 3 without using the adhesive material 3.
In this case, the surface of the patch member (20) facing the enveloping cover is derived from the material of the patch member or the surface shape, for example, where fine irregularities are formed. Good is preferred.

なお、例えば、包囲カバー(30)をFRP製にした場合には、金属管(10)の延びる方向に沿って複数本の包囲カバー(30)を連結して金属管(10)を囲んで覆い、連結した包囲カバー(30)全体を接着材4で塗布又はライニングする。これにより、連結した包囲カバー(30)が一体と成り、包囲カバー(30)自体が管体となる。
したがって、金属管(10)自体から新たに水漏れ等が発生しても包囲カバー(30)によって水が外に漏れることはない。
For example, when the surrounding cover (30) is made of FRP, a plurality of surrounding covers (30) are connected along the extending direction of the metal tube (10) to surround and cover the metal tube (10). Then, the entire surrounding cover (30) is applied or lined with the adhesive 4. Thereby, the connected surrounding cover (30) is united, and the surrounding cover (30) itself becomes a tubular body.
Therefore, even if water leakage or the like newly occurs from the metal pipe (10) itself, the surrounding cover (30) does not leak water to the outside.

包囲カバー(30)がその延びる方向に沿って延設された結合部(32)を有する、少なくとも2つに分割されたものであり、結合部(32)同士を合わせて固定することによって金属管(10)を囲むようにするものである場合には、配管された金属管(10)と壁等との空間が狭いような場合にも容易に金属管(10)を覆うように取り付けることができる。   The surrounding cover (30) has a coupling part (32) extending along the extending direction, and is divided into at least two parts, and the coupling part (32) is fixed together to fix the metal tube. When it is intended to surround (10), it can be easily attached to cover the metal tube (10) even when the space between the piped metal tube (10) and the wall is narrow. it can.

また、金属管(10)同士がフランジのような接合部(12)で接合されているものをその接合部(12)を含めて金属管(10)を囲んで覆う場合には、金属管(10)同士の接合部(12)を覆う接合部カバー部(34)を有する包囲カバー(30)を使用すればよい。これにより、接合部(12)を含めて金属管(10)全体を包囲カバー(30)によって覆うことができる。   Further, when the metal pipe (10) is joined by a joint (12) such as a flange so as to surround and cover the metal pipe (10) including the joint (12), the metal pipe ( 10) What is necessary is just to use the surrounding cover (30) which has the junction part cover part (34) which covers the junction part (12) of each other. Thereby, the whole metal pipe (10) including a junction part (12) can be covered with the surrounding cover (30).

また、パッチ部材(20)が所定方向に延びる可変部(21)を形成してあるものである場合には、可変部(21)で曲げて全体を金属管(10)の外周壁(11)に沿うように湾曲させることが容易であるので、金属管(10)に容易且つ良好に貼着することができる。   Further, when the patch member (20) is formed with a variable portion (21) extending in a predetermined direction, the entire outer peripheral wall (11) of the metal tube (10) is bent by the variable portion (21). Therefore, it can be easily and satisfactorily adhered to the metal tube (10).

本発明にかかる流水管補修工法によれば、補修は金属管の外側で行うので、金属管内を流れる水を止水することなく施工することができ、以って、金属管が配設された建築物のテナントや建築物の利用者や建築物の居住者等に不都合をかけることなく金属管の補修をすることができる。   According to the flowing water pipe repairing method according to the present invention, since the repair is performed outside the metal pipe, it is possible to construct the water pipe without stopping the water flowing through the metal pipe. Metal pipes can be repaired without inconvenience to building tenants, building users, building residents, and the like.

また、金属管内を流れる水を止水することなく施工することができるので、施工の時間帯は特に制限されず、施工期間を大幅に短縮することができる。   Moreover, since it can construct without stopping the water which flows in a metal pipe, the construction time slot | zone is not restrict | limited in particular, A construction period can be shortened significantly.

さらに、包囲カバーは、一体になって管体となるので、内側の金属管の腐食が進んで新たに穴が開いても、包囲カバーから水が漏れることはなく、包囲カバーが水管の役目を果たすことができる。   Furthermore, since the surrounding cover is integrated into a tubular body, even if the inner metal pipe is corroded and a new hole is opened, water does not leak from the surrounding cover, and the surrounding cover functions as a water pipe. Can fulfill.

(2)本発明の流水管補修工法の図面による実施態様の説明
(構成部材)
以下、図面に基づき本発明の好適な一実施の形態を説明する。
図1は、本発明の一実施の形態に係る流水管補修工法によって補修されている金属製の水管を示す斜視図であり、
図2は、本発明の一実施の形態に係る流水管補修工法を示すフローチャートである。
図3は、水管に包囲カバーを取り付けた状態を示す側面図であり、
図4は、図3におけるA−A線断面図である。
図5は、補修した水管の包囲カバーの速結部を示す側面図であり、
図6は、図5におけるB−B線断面図である。なお、図6において、断面を示すハッチングは、水管の断面にのみ入れてある。
(2) Explanation of embodiment by drawing of flow water pipe repair method of the present invention (component)
Hereinafter, a preferred embodiment of the present invention will be described with reference to the drawings.
FIG. 1 is a perspective view showing a metal water pipe being repaired by a water pipe repair method according to an embodiment of the present invention,
FIG. 2 is a flowchart showing a running water pipe repair method according to an embodiment of the present invention.
FIG. 3 is a side view showing a state in which the surrounding cover is attached to the water pipe,
4 is a cross-sectional view taken along line AA in FIG.
FIG. 5 is a side view showing a quick-connection portion of the surrounding cover of the repaired water pipe,
6 is a cross-sectional view taken along line BB in FIG. In addition, in FIG. 6, the hatching which shows a cross section is put only in the cross section of the water pipe.

図1に示すように、本発明は、主として上水管や下水管など内部に水が流れる金属製の水管(10)を補修するための捕修工法である。
この補修工法は、水管(10)に生じた微小孔等の微少漏洩箇所や錆つきが進んで破損する可能性が有る脆弱部分等の潜在漏洩箇所に対して水管(10)の外周壁(11)側に板状のパッチ部材(20)を貼着し、さらに水管(10)全体を包囲カバー(30)で囲んで覆うようにするものである。
As shown in FIG. 1, the present invention is a repair method for repairing a metal water pipe (10) through which water mainly flows, such as a water pipe and a sewage pipe.
This repair method is applied to the outer peripheral wall (11) of the water pipe (10) against a potential leaking part such as a minute leaking part such as a minute hole generated in the water pipe (10) or a fragile part that may be damaged due to rusting. The plate-like patch member (20) is attached to the) side, and the entire water pipe (10) is surrounded and covered by the surrounding cover (30).

パッチ部材(20)は、好ましくは、ガラス(繊維)、合成樹脂あるいは金属で作られた板状の部材である。特にFRP(Fiber Reinforced Plastics)が好ましい。このパッチ部材(20)は、好ましくは、所定方向に延びる可変部(21)が形成されている。この可変部(21)は、例えば溝を形成して肉薄とし、容易に屈曲可能にした部分である。図示した例では、直線状に延びる複数の可変部(21)が互いに平行になるように形成されている。   The patch member (20) is preferably a plate-like member made of glass (fiber), synthetic resin or metal. In particular, FRP (Fiber Reinforced Plastics) is preferable. The patch member (20) is preferably formed with a variable portion (21) extending in a predetermined direction. The variable portion (21) is a portion that is made thin by forming a groove, for example, and can be easily bent. In the illustrated example, a plurality of variable portions (21) extending linearly are formed to be parallel to each other.

この可変部(21)を有することにより、パッチ部材(20)を水管(10)に貼着する際に、可変部(21)の延びる方向を水管(10)が延びる方向に一致させて、パッチ部材(20)を可変部(21)のところで適宜に曲げてパッチ部材(20)の全体を水管(10)の外周壁(11)の円筒面に沿うように湾曲させることができる。例示したパッチ部材(20)は、四辺形に形成したものであるが、形状に限定されることなく、円形や三角形、その他の多角形であっても良い。   By having the variable part (21), when the patch member (20) is attached to the water pipe (10), the extending direction of the variable part (21) is made to coincide with the extending direction of the water pipe (10). The member (20) can be appropriately bent at the variable portion (21) so that the entire patch member (20) can be bent along the cylindrical surface of the outer peripheral wall (11) of the water pipe (10). The illustrated patch member (20) is formed in a quadrilateral shape, but is not limited to the shape, and may be a circle, a triangle, or other polygons.

包囲カバー(30)は、パッチ部材(20)を微小孔等の微少漏洩箇所や脆弱部分等の潜在漏洩箇所に貼着したのちに水管(10)を囲んで覆うものである。包囲カバー(30)は、合成樹脂製であるが、FRPが好適である。本実施の形態では、包囲カバー(30)をFRP製のものとして説明する。   The enveloping cover (30) surrounds and covers the water pipe (10) after the patch member (20) is attached to a minute leak location such as a microhole or a potential leak location such as a fragile portion. The surrounding cover (30) is made of synthetic resin, but FRP is preferable. In the present embodiment, the surrounding cover (30) is described as being made of FRP.

図示した包囲カバー(30)は、好ましくは、円筒体をその長手方向に沿った平面で2等分するように少なくとも2つに分割した形状のものから成り、2分割の場合は、2つ一組で水管(10)を囲んで覆うことができる。
この分割数は2つに限定されるものではなく、3分割以上に分割しても良い。
The encircling cover (30) shown in the figure preferably has a shape in which the cylindrical body is divided into at least two parts so as to be divided into two equal parts along a plane along its longitudinal direction. The water pipe (10) can be surrounded and covered in pairs.
The number of divisions is not limited to two and may be divided into three or more divisions.

また、円筒体をその長手方向に沿って分割する面は平面に限らず、平面を捩ったような面であってもよい。
さらに、分割せずに長手方向に沿った全長にわたって、1本の切込みを入れても良い。
この場合、切込み部分を拡げて、この拡げた部分から水管を内側に収めるように被せれば良い。
Moreover, the surface which divides | segments a cylindrical body along the longitudinal direction is not restricted to a plane, The surface which twisted the plane may be sufficient.
Furthermore, you may make one incision over the full length along a longitudinal direction, without dividing | segmenting.
In this case, the cut portion may be expanded and the water pipe may be covered from the expanded portion.

包囲カバー(30)は、好ましくは、円筒形の一部を成す側壁部(31)と、該側壁部(31)の長手方向に沿って延びる縁部から半径方向外側に延びるフランジである結合部(32)と、包囲カバー(30)の両端縁に沿って該両端縁から半径方向外側に延びるフランジである連結部(33)とを有して成る。   The surrounding cover (30) is preferably a cylindrical side wall part (31) and a joint part which is a flange extending radially outward from an edge extending along the longitudinal direction of the side wall part (31). (32) and a connecting portion (33) which is a flange extending radially outward from the both end edges along both end edges of the surrounding cover (30).

結合部(32)には、好ましくは、包囲カバー(30)の長手方向に沿って、ボルトbを通すための複数の開口が穿設されている。
この開口は、一組の包囲カバー(30)で水管(10)を囲んで覆った後に、一組の包囲カバー(30),(30)それぞれの結合部(32)に穿設された開口の位置を合致させて、各開口にボルトbを通してからボルトbにナットnを螺合させることによって一組の包囲カバー(30),(30)を一体に固定するためのものである。
In the coupling part (32), preferably, a plurality of openings for passing the bolts b are formed along the longitudinal direction of the surrounding cover (30).
This opening is formed by surrounding the water pipe (10) with a set of surrounding covers (30) and then opening the openings formed in the coupling portions (32) of the sets of surrounding covers (30) and (30). The pair of surrounding covers (30), (30) are fixed together by matching the positions and passing the bolts b through the openings and then screwing the nuts n into the bolts b.

また、速結部(33)にもボルトbを通すための複数の開口が穿設されている。
この開口は、水管(10)に沿って複組の包囲カバー(30)を互いに連結するためのものであり、隣り合う組それぞれの連結部33に穿設された開口の位置を合致させて、各開口にボルトbを通してからボルトbにナットnを螺合させることによって一組の包囲カバー(30),(30)が連続して一体となるように固定するためのものである。
A plurality of openings for passing the bolt b are also formed in the quick connection part (33).
This opening is for connecting multiple sets of surrounding covers (30) to each other along the water pipe (10), and by matching the positions of the openings formed in the connecting portions 33 of the adjacent sets, A set of enveloping covers (30) and (30) are fixed so as to be integrated integrally by passing a bolt b through each opening and then screwing a nut n into the bolt b.

次に本発明の実施の形態に係る水管(10)の補修工法の工程を説明する。
微小孔等の微少漏洩箇所が生じていたり、腐食が進んで小孔が開き易くなっていたりする脆弱部等の潜在漏洩箇所を補修するには、例えば、図2に示したような工程にしたがって行う。
なお、補修の間、水管(10)内を流れる水を止水する必要はない。
Next, the process of the repair method of the water pipe (10) which concerns on embodiment of this invention is demonstrated.
In order to repair a potential leaking part such as a weak part where a minute leaking part such as a microhole has occurred or corrosion has progressed and the small hole is easy to open, for example, according to the process shown in FIG. Do.
During the repair, it is not necessary to stop the water flowing through the water pipe (10).

(工程1)
補修は先ず、前処理工程(ステップS1)から始める。この前処理工程では、水管(10)の微小孔等の微少漏洩箇所や脆弱部分等の潜在漏洩箇所に接着材2を塗布する。例えば、エポキシ系の接着材等の耐水性に優れた接着材を塗布する。この処理は、微小孔等の微少漏洩箇所についてはそこから漏れ出る水(微少漏洩)を止めるためであり、脆弱部分等の潜在漏洩箇所への塗布は、施工中の振動等によって脆弱部等の潜在漏洩箇所が破損してしまうことを防止するためである。
(Process 1)
First, the repair starts from a pretreatment process (step S1). In this pretreatment step, the adhesive material 2 is applied to a minute leak location such as a minute hole of the water pipe (10) or a potential leak location such as a fragile portion. For example, an adhesive having excellent water resistance such as an epoxy adhesive is applied. This treatment is to stop water leaking from micro leaks such as micro-holes (micro leaks). Application to potential leaks such as fragile parts may occur due to vibration during construction. This is to prevent the potential leaking portion from being damaged.

次に、塗布した接着材2が固化したら、必要に応じて、研磨工程(ステップS2)を実施する。この研磨工程では、接着材2を塗布した補修対象箇所の周辺部を研磨して錆を落とす。
この処理は、以降の工程で行う接着材による接着等を良好に行うことができるようにするためのものである。
Next, when the applied adhesive 2 is solidified, a polishing step (step S2) is performed as necessary. In this polishing step, the peripheral portion of the repair target portion where the adhesive 2 is applied is polished to remove rust.
This treatment is intended to enable good adhesion with an adhesive material performed in the subsequent steps.

次に、補修対象箇所と前記研磨した周辺部を覆うように、パッチ部材(20)を貼着するパッチ工程(ステップS3)を実施する。
パッチ部材(20)は、可変部(21)の延びる方向が水管(10)の長手方向となるように貼着する。その際、可変部(21)を適宜に曲げて、パッチ部材(20)全体が水管(10)の外周壁(11)の湾曲に沿うように変形させてから、予め補修対象箇所に塗布しておいた接着材2の上に貼着する。
これにより、確実に開口を塞ぐことができ、また、脆弱部分を補強することができる。
Next, the patch process (step S3) which sticks a patch member (20) so that a repair object location and the said grinding | polishing periphery part may be covered is implemented.
The patch member (20) is stuck so that the extending direction of the variable portion (21) is the longitudinal direction of the water pipe (10). At that time, the variable portion (21) is appropriately bent so that the entire patch member (20) is deformed so as to follow the curvature of the outer peripheral wall (11) of the water pipe (10), and then applied to the repair target portion in advance. Adhere on the adhesive 2 that has been placed.
Thereby, an opening can be closed reliably and a weak part can be reinforced.

補修対象箇所が潜在漏洩箇所であるか、微少漏洩していても止めることができるのであれば、補修対象箇所に先に塗布した接着材2が固化する前に、この固化していない接着材2の上にパッチ部材(20)を直接貼着してもよいし、最初に接着材2を補修対象箇所に塗布しないで、予め接着材2を塗布したパッチ部材(20)を補修対象箇所に接着材2を介して貼着してもよい。   If the repair target location is a potential leak location or can be stopped even if there is a slight leak, the adhesive material 2 that has not solidified before the adhesive material 2 previously applied to the repair target location solidifies. The patch member (20) may be directly attached on the surface, or the patch member (20) to which the adhesive material 2 has been applied in advance is bonded to the repair target location without first applying the adhesive material 2 to the repair target location. You may stick through the material 2.

また、補修対象箇所が潜在漏洩箇所であるか、微少漏洩していても止めることができるのであれば、接着材2を介さずに、直接パッチ部材(20)を補修対象箇所に貼着してもよい。
この場合、パッチ部材(20)の金属管外壁と対向する面が、パッチ部材(20)の材質、又は、例えば微細な凹凸が形成されている等の面形状に由来して、金属管外壁との粘着性や密着性がよいことが好ましい。
If the repair target location is a potential leak location or can be stopped even if it is slightly leaked, the patch member (20) is directly attached to the repair target location without using the adhesive 2 Also good.
In this case, the surface of the patch member (20) facing the outer wall of the metal tube is derived from the material of the patch member (20) or the surface shape such as fine irregularities formed, It is preferable that the adhesiveness and the adhesiveness are good.

なお、補修対象箇所が極めて脆弱であり、前処理工程(ステップS1)を施した後であっても研磨工程(ステップS2)で発生する振動によって補修対象箇所が破損するおそれがあるときは、パッチ工程(ステップS3)と研磨工程(ステップS2)とを逆にしても良い。   If the repair target part is extremely fragile and the repair target part may be damaged by vibration generated in the polishing process (step S2) even after the pretreatment process (step S1), the patch is used. The process (step S3) and the polishing process (step S2) may be reversed.

(工程2)
次に、水管(10)を包囲カバー(30)で囲んで覆うようにする包囲カバー取付け工程(ステップS4)を行う。
この工程では、パッチ部材(20)の貼着領域の上、若しくは、貼着領域及びその周辺の上、又は、パッチ部材(20)を貼着した水(管10)の略全体に接着材3を塗布し、次に2つの分割された包囲カバー(30)によって水管(10)を囲んで覆う。
(Process 2)
Next, a surrounding cover attaching step (step S4) is performed in which the water pipe (10) is surrounded and covered by the surrounding cover (30).
In this step, the adhesive 3 is applied to the adhesive region 3 on the adhesive region of the patch member (20), or on the adhesive region and its periphery, or substantially the water (tube 10) to which the patch member (20) is adhered. Then, the water pipe (10) is surrounded and covered by two divided surrounding covers (30).

接着材3をパッチ部材(20)の上に予め塗布しておいて、パッチ部材(20)を貼着した後に、包囲カバー(30)で、好ましくは、包囲カバー(30)の内壁が接着材3に接触するように、金属管(10)を囲んで覆ってもよい。   After the adhesive material 3 is applied on the patch member (20) in advance and the patch member (20) is adhered, the surrounding cover (30) is preferably the inner wall of the surrounding cover (30). The metal tube (10) may be surrounded and covered so as to contact 3.

包囲カバーは、接着材3を使用せずに、包囲カバー内壁がパッチ部材(20)と接着材3を介さずに接触するように、金属管(10)を囲んで覆ってもよい。
この場合、パッチ部材(20)の包囲カバーと対向する面が、パッチ部材の材質、又は、例えば微細な凹凸が形成されている等の面形状に由来して、包囲カバー内壁との密着性がよいことが好ましい。
The surrounding cover may surround and cover the metal tube (10) so that the inner wall of the surrounding cover is not in contact with the patch member (20) without using the adhesive material 3 without using the adhesive material 3.
In this case, the surface of the patch member (20) facing the enveloping cover is derived from the material of the patch member or the surface shape, for example, where fine irregularities are formed. Good is preferred.

さらに、包囲カバー(30),(30)それぞれの側壁部(31)に穿設された開口を合致させてボルトbを通し、ナットnをボルトbに螺合させて一体に固定する。
さらに、側壁部(31)およびその周辺部または側壁部(31)を含む包囲カバー(30)全体に、FRP用の接着材4を塗布又はライニングする。
これにより、一組の包囲カバー(30),(30)が一体となった管体となる。
Further, the openings formed in the side wall portions (31) of the surrounding covers (30) and (30) are matched to pass the bolt b, and the nut n is screwed to the bolt b to be integrally fixed.
Further, the FRP adhesive 4 is applied or lined to the entire surrounding cover (30) including the side wall portion (31) and its peripheral portion or the side wall portion (31).
Thereby, it becomes a tubular body in which a set of surrounding covers (30), (30) is integrated.

一組の包囲カバー(30),(30)は、複数組を連結することができる。
この場合、隣り合う一組の包囲カバー(30),(30)同士は、それぞれの結合部(32)に穿設された開口を合致させてボルトbを通し、ナットnをボルトbに螺合させて連結する。
結合部(32)に液体が漏洩しうる隙間があれば、その隙間を接着材4で封鎖することが好ましく、連結された包囲カバー全体を接着材4でライニングすることがより好ましい。 包囲カバーがFRPの場合には、結合部(32)に接着材4としてFRP用の接着材4を塗布又はライニングすることが好ましい。
A set of surrounding covers (30), (30) can connect a plurality of sets.
In this case, a pair of adjacent surrounding covers (30), (30) pass through the bolts b with the openings formed in the respective connecting portions (32), and the nuts n are screwed into the bolts b. Let them connect.
If there is a gap through which the liquid can leak in the coupling part (32), it is preferable to seal the gap with the adhesive material 4, and it is more preferable to line the entire surrounding cover with the adhesive material 4. When the surrounding cover is FRP, it is preferable to apply or lining the FRP adhesive 4 as the adhesive 4 to the coupling portion (32).

このように連結したものは、一本の管体のようになる。
これにより、連結された複数組の包囲カバー(30),(30)が一体となった管体となる。
What is connected in this way is like a single tube.
Thereby, it becomes a tubular body in which a plurality of connected surrounding covers (30) and (30) are integrated.

このようにして、一体となった包囲カバー(30)は、内側の、例えば金属製の水管(10)の腐食がすすんでも、包囲カバー(30)が水の通る水管の役目を果たすことができる。   In this way, the integrated surrounding cover (30) can serve as a water pipe through which the surrounding cover (30) passes water even if the inner water pipe (10), for example, is corroded. .

以上のようにして、水管(10)内を流れる水を止水することなく、水管(10)の微小孔等の微少漏洩箇所や脆弱部等の潜在漏洩箇所を速やかに且つ確実に補修することができる。   As described above, without leaking the water flowing through the water pipe (10), repair the potential leaked parts such as micro leaks and fragile parts of the water pipe (10) quickly and reliably. Can do.

次に、包囲カバー(30)の変形例を説明する。
なお、前記の包囲カバー(30)と同種の部位には同一符号を付し重複した説明を省略する。
図7は、変形例の包囲カバー(30)Aを使用して金属管の補修工法を施工されている水管(10)を示す斜視図であり、
図8は、包囲カバー(30)Aを長手方向に沿って切断した状態を示す縦断面図であり、
図9は、包囲カバー(30)Aを接合部カバー部(34)の所で切断した状態を示す横断面斜視図である。
また、図10は、金属管の補修工法を施工されている水管(10)を包囲カバー(30)Aを開いた状態で示す斜視図であり、
図11は、包囲カバー(30)Aの内側を示す側面図である。
さらに、図12は、包囲カバー(30)Aを使用して金属管の補修工法を施工されている水管(10)を側面から見た説明図である。
Next, a modified example of the surrounding cover (30) will be described.
In addition, the same code | symbol is attached | subjected to the site | part of the same kind as the said surrounding cover (30), and the overlapping description is abbreviate | omitted.
FIG. 7 is a perspective view showing a water pipe (10) in which a metal pipe repair method is being constructed using a modified surrounding cover (30) A,
FIG. 8 is a longitudinal sectional view showing a state in which the surrounding cover (30) A is cut along the longitudinal direction;
FIG. 9 is a cross-sectional perspective view showing a state in which the surrounding cover (30) A is cut at the joint cover portion (34).
FIG. 10 is a perspective view showing the water pipe (10) in which the metal pipe repair method is being constructed in a state in which the surrounding cover (30) A is opened,
FIG. 11 is a side view showing the inside of the surrounding cover (30) A.
Furthermore, FIG. 12 is explanatory drawing which looked at the water pipe (10) currently constructed with the repair method of a metal pipe using the surrounding cover (30) A from the side.

図10および図12から分かるように、包囲カバー(30)Aは、水管(10)がフランジ(12)で接合されている部分を含めて覆うことができるものである。
このため、包囲カバー(30)Aには、水管(10)のフランジ(12)を覆う接合部カバー部(34)が設けられている。
As can be seen from FIGS. 10 and 12, the surrounding cover (30) A can cover the water pipe (10) including the portion where the water pipe (10) is joined by the flange (12).
For this reason, the surrounding cover (30) A is provided with a joint cover portion (34) that covers the flange (12) of the water pipe (10).

接合部カバー部(34)は、包囲カバー(30)Aの結合部(32)同士を合わせて固定したときの内径が水管(10)のフランジ(12)の外径よりも大きく、幅はフランジ(12)の厚みの2倍よりも広く形成されている。
この接合部カバー部(34)は、包囲カバー(30)Aの中間部に一体に成形してもよいし、別体に成形して施工時に接着材を使用して両側の包囲カバー(30)Aと一体となるように接着しても良い。
The joint cover portion (34) has an inner diameter larger than the outer diameter of the flange (12) of the water pipe (10) when the joint portions (32) of the surrounding cover (30) A are fixed together, and the width is flange. It is formed wider than twice the thickness of (12).
The joint cover portion (34) may be formed integrally with the middle portion of the surrounding cover (30) A, or may be formed separately and enclosed on both sides using an adhesive during construction. You may adhere | attach so that A may be united.

水管(10)の外周壁(11)に包囲カバー(30)Aを装着し、フランジ(12)を覆うように接合部カバー部(34)を装着した後、接合部等に、液体が漏洩しうる隙間があれば、その隙間を接着材4で封鎖することが好ましく、包囲カバー(30)Aおよび接合部全体を接着材4によって塗布又はライニングすることがより好ましい。
また、例えば包囲カバー(30)Aの素材がFRPであるならば、水管(10)の外周壁(11)に包囲カバー(30)Aを装着し、フランジ(12)を覆うように接合部カバー部(34)を装着した後、包囲カバー(30)Aおよび接合部カバー部(34)にFRP用の接着材4を塗布又はライニングしてそれらが一体となるようにしてもよい。
After the surrounding cover (30) A is attached to the outer peripheral wall (11) of the water pipe (10) and the joint cover part (34) is attached so as to cover the flange (12), liquid leaks to the joint and the like. If there is a gap that can be obtained, the gap is preferably sealed with the adhesive 4, and the surrounding cover (30) A and the entire joint are more preferably applied or lined with the adhesive 4.
Further, for example, if the material of the surrounding cover (30) A is FRP, the surrounding cover (30) A is mounted on the outer peripheral wall (11) of the water pipe (10), and the joint cover is covered so as to cover the flange (12). After mounting the part (34), the FRP adhesive 4 may be applied or lined to the surrounding cover (30) A and the joint cover part (34) so that they are integrated.

以上、本発明の実施の形態を図面によって説明してきたが、具体的な構成は前述した実施の形態に限られるものではなく、本発明の要旨を逸脱しない範囲における変更や追加があっても本発明に含まれる。   The embodiments of the present invention have been described above with reference to the drawings. However, the specific configuration is not limited to the above-described embodiments, and the present invention can be changed or added without departing from the scope of the present invention. Included in the invention.

例えば、前記実施の形態では、パッチ部材(20)は所定方向に延びる可変部(21)が形成されているものとして説明したが、パッチ部材(20)は、予め水管(10)の規格に合わせて水管(10)の外周壁(11)に略一致するように曲率半径の異なるものを複数種類用意しておき、施工の都度、現場の水管(10)の外径に合うものを選択して使用するようにしてもよい。
この場合、例えば、研磨工程(ステップS2)後、直ぐにパッチ部材(20)を水管(10)に貼着する作業を開始することができ、施工時間の一層の短縮を図ることができる。
For example, in the above-described embodiment, the patch member (20) has been described as having the variable portion (21) extending in a predetermined direction. However, the patch member (20) conforms to the standard of the water pipe (10) in advance. Prepare multiple types of different radii of curvature so that they substantially match the outer peripheral wall (11) of the water pipe (10), and select the one that matches the outer diameter of the water pipe (10) at the construction site each time. It may be used.
In this case, for example, immediately after the polishing step (step S2), the work of attaching the patch member (20) to the water pipe (10) can be started, and the construction time can be further shortened.

また、外周壁(11)に錆が発生していない状態であるが何らかの原因で微小孔が開いたような場合に研磨の必要が無いときは、研磨工程(ステップS2)を省略しても良い。   If the outer peripheral wall (11) is in a state where rust is not generated but there is no need for polishing in the case where a minute hole is opened for some reason, the polishing step (step S2) may be omitted. .

さらに、補修する金属管として直線状に延びる水管(10)を図示して説明したが、Y字やT宇に分岐した形状の水管やエルボ形の水管を補修するときは、その水管の外周壁が延びる形状に合わせた形状に成形された包囲カバーを使用すれば良いことは言うまでもないことである。   Further, the water pipe (10) extending linearly as a metal pipe to be repaired is illustrated and described. However, when repairing a water pipe or elbow-shaped water pipe branched into a Y-shape or Tu, the outer peripheral wall of the water pipe Needless to say, it is sufficient to use an enveloping cover that is formed in a shape that matches the shape that extends.

以上の実施態様の例から、本発明の金属補修方法は、以下の態様も開示する。
[1] 内部に液体が流れる金属管(10)の管壁に微小孔や振動等の刺激によって小孔が発生する恐れのある脆弱部分が生じたものを補修するための金属管捕修工法であって、
金属管(10)の微小孔や脆弱部分に接着材を塗布し、
補修対象箇所の上に板状のパッチ部材(20)を貼着し、
前記金属管(10)およびパッチ部材(20)の上から接着材を塗布し、その上から前記金属管(10)を囲んで覆う合成樹脂製の包囲カバー(30)を取り付けることを特徴とする金属管補修工法。
From the above embodiments, the metal repair method of the present invention also discloses the following modes.
[1] A metal pipe repair method for repairing a fragile portion that may generate a small hole due to a stimulus such as a minute hole or vibration on the pipe wall of a metal pipe (10) through which liquid flows. There,
Apply adhesive to the micropores and fragile parts of the metal tube (10),
A plate-shaped patch member (20) is stuck on the repair target part,
An adhesive is applied from above the metal tube (10) and the patch member (20), and a synthetic resin surrounding cover (30) is attached to surround the metal tube (10) from above. Metal pipe repair method.

[2] 内部に水が流れる金属管(10)の管壁に微小孔や振動等の刺激によって小孔が
発生する恐れのある脆弱部分が生じたものを補修するための金属管補修工法であって、
金属管(10)の微小孔や脆弱部分に耐水性の接着材を塗布し、
補修対象箇所の上に板状のパッチ部材(20)を貼着し、
前記金属管(10)およびパッチ部材(20)の上から接着材を塗布し、その上から前記金属管(10)を囲んで覆うFRP製の包囲カバー(30)を取り付けることを特徴とする金属管補修工法。
[2] This is a metal pipe repair method for repairing a pipe wall of a metal pipe (10) in which water flows inside to repair a brittle part that may cause a small hole due to a stimulus such as a microhole or vibration. And
Apply a water-resistant adhesive to the micropores and fragile parts of the metal tube (10),
A plate-shaped patch member (20) is stuck on the repair target part,
A metal characterized in that an adhesive is applied from above the metal tube (10) and the patch member (20), and an FRP enclosure cover (30) is attached from above the metal tube (10) to cover the metal tube (10). Pipe repair method.

[3] 前記金属管(10)の延びる方向に沿って複数本の包囲カバー(30)を連結して前記金属管(10)を囲んで覆い、連結した前記包囲カバー(30)全体を接着材4でライニングして前記包囲カバー(30)が一体と成るように形成することを特徴とする項[1]または[2]に記載の金属管補修工法。 [3] A plurality of surrounding covers (30) are connected along the extending direction of the metal tube (10) to surround and cover the metal tube (10), and the entire connected surrounding cover (30) is an adhesive. 4. The metal pipe repairing method according to item [1] or [2], wherein the surrounding cover (30) is formed so as to be integrated by lining at 4.

〔4] 前記包囲カバー(30)は、該包囲カバー(30)の延びる方向に沿って延設された結合部(32)を有する、少なくとも2つに分割されたものであり、前記結合部(32)同士を合わせて固定することによって前記金属管(10)を囲むようにすることを特徴とする項[1]から[3]のいずれか一項に記載の金属管補修工法。 [4] The surrounding cover (30) is divided into at least two parts having a connecting part (32) extending along the extending direction of the surrounding cover (30). 32) The metal pipe repair method according to any one of items [1] to [3], wherein the metal pipe (10) is surrounded by fixing them together.

[5] 前記金属管(10)同士が接合されている接合部(12)を含めて前記金属管(10)を囲んで覆う場合は、前記包囲カバー(30)は、前記金属管(10)同士の接合部(12)を覆う接合部カバー部(34)を有するものを使用することを特徴とする項[1]から[4]のいずれか一項に記載の金属管補修工法。 [5] When enclosing and covering the metal tube (10) including the joint portion (12) where the metal tubes (10) are joined together, the enveloping cover (30) is used for the metal tube (10). The metal pipe repairing method according to any one of items [1] to [4], wherein the metal pipe repairing method includes using a joint cover portion (34) that covers the joint portion (12).

[6] 前記パッチ部材(20)は、所定方向に延びる可変部(21)が形成されたものであり、前記可変部(21)で曲げて全体を前記金属管(10)の外周壁(11)に沿って湾曲させた状態で前記金属管(10)に貼着することを特徴とする項[1]から[5]のいずれか一項に記載の金属管補修工法。 [6] The patch member (20) is formed with a variable portion (21) extending in a predetermined direction. The patch member (20) is bent by the variable portion (21) to be entirely outer peripheral wall (11) of the metal tube (10). The metal pipe repairing method according to any one of items [1] to [5], wherein the metal pipe (10) is attached to the metal pipe (10) in a state of being bent along the line.

[7] 前記項[1]から[6]のいずれか一項に記載された金属管補修工法に使用する包囲カバー(30)。 [7] An enveloping cover (30) used for the metal pipe repair method described in any one of [1] to [6].

b…ボルト
n…ナット
10…水管(金属管)
11…外周壁
12…フランジ(接合部)
20…パッチ部材
21…可変部
30…包囲カバー
30A…包囲カバー
31…側壁部
32…結合部
33…連結部
34…接合部カバー部
b ... bolt n ... nut 10 ... water pipe (metal pipe)
11 ... outer peripheral wall 12 ... flange (joint)
DESCRIPTION OF SYMBOLS 20 ... Patch member 21 ... Variable part 30 ... Surrounding cover 30A ... Surrounding cover 31 ... Side wall part 32 ... Connection part 33 ... Connection part 34 ... Joint part cover part

Claims (12)

内部に液体が流れる流水管を補修するための流水管補修工法であって、
前記流水管の補修対象箇所の上にパッチ部材を貼着又は接着材1を配置する工程1;
及び
前記パッチ部材が貼着又は接着材1が配置された前記流水管を防水性に囲んで覆う包囲カバーを取り付ける工程2を有し、
前記流水管が、建築物内に配管され、
少なくとも、前記工程1の後から前記工程2において前記包囲カバーを取り付けるまでの間、前記補修対象箇所からの液体の漏洩が停止している流水管補修工法。
A water pipe repair method for repairing a water pipe in which liquid flows inside,
A step 1 of attaching a patch member or arranging an adhesive 1 on a repair target portion of the water pipe;
And a step 2 of attaching an enveloping cover that covers the water pipe on which the patch member is adhered or the adhesive material 1 is disposed so as to be waterproof.
The running water pipe is piped in the building,
At least after the step 1 until the enclosure cover is attached in the step 2, the flowing water pipe repair method in which leakage of the liquid from the repair target portion is stopped.
前記工程1において、前記補修対象箇所の上に接着材2を介して前記パッチ部材を貼着する請求項1記載の流水管補修工法。   The flowing water pipe repairing method according to claim 1, wherein in the step 1, the patch member is stuck on the repair target portion via an adhesive 2. 前記工程2において、前記包囲カバーを、前記パッチ部材の上の接着材3を介して前記流水管を囲んで覆う請求項1又は2記載の流水管補修工法。   The water pipe repairing method according to claim 1 or 2, wherein, in the step 2, the surrounding cover is covered by covering the water pipe with an adhesive 3 on the patch member. 前記工程2において、前記包囲カバーの内壁が前記パッチ部材、前記接着材1又は前記接着材3に接触するように前記包囲カバーを取り付ける請求項1〜3のいずれか1項記載の流水管補修工法。   The water pipe repair method according to any one of claims 1 to 3, wherein in the step 2, the surrounding cover is attached so that an inner wall of the surrounding cover is in contact with the patch member, the adhesive material 1 or the adhesive material 3. . 前記工程2において、複数本の前記包囲カバーを、前記流水管が延びる方向に沿って連結して前記流水管を防水性に囲んで覆う請求項1〜4のいずれか1項記載の流水管補修工法。   5. The water pipe repair according to claim 1, wherein, in the step 2, the plurality of surrounding covers are connected along a direction in which the water pipe extends so as to surround and surround the water pipe in a waterproof manner. Construction method. 前記工程2において、前記包囲カバーが、前記包囲カバーの延びる方向に沿って延設された結合部を有する、少なくとも2つに分割されたものであり、前記結合部同士を合わせて固定することによって前記流水管を防水性に囲んで覆う請求項1〜5のいずれか1項記載の流水管補修工法。   In the step 2, the surrounding cover is divided into at least two parts having a connecting part extending along the extending direction of the surrounding cover, and the connecting parts are fixed together. The method of repairing a water pipe according to any one of claims 1 to 5, wherein the water pipe is covered with water resistance. 前記包囲カバーが合成樹脂製である請求項1〜6のいずれか1項記載の流水管補修工法。   The water pipe repair method according to any one of claims 1 to 6, wherein the surrounding cover is made of a synthetic resin. 流水管外壁と対向する前記パッチ部材の面が、凹凸領域を有する請求項1〜7のいずれか1項記載の流水管補修工法。   The flush pipe repair method according to any one of claims 1 to 7, wherein a surface of the patch member facing the flush water pipe outer wall has an uneven area. 前記包囲カバーの内壁の、前記パッチ部材、前記接着材1又は前記接着材3に接触する箇所が、凹凸領域を有する請求項1〜8のいずれか1項記載の流水管補修工法。   The flowing water pipe repairing method according to any one of claims 1 to 8, wherein a portion of the inner wall of the surrounding cover that contacts the patch member, the adhesive 1 or the adhesive 3 has an uneven region. 請求項1〜9のいずれか1項記載の流水管補修工法で補修されて得られうる、
建築物内に配設し、内部に水を流すための、
前記流水管、前記パッチ部材又は前記接着材1、並びに、前記包囲カバーを備える複合管。
It can be obtained by repairing with the flowing water pipe repair method according to any one of claims 1 to 9.
For arranging in the building and flowing water inside,
A composite pipe comprising the water pipe, the patch member or the adhesive 1 and the surrounding cover.
請求項1〜9のいずれか1項記載の前記パッチ部材を貼着又は接着材1を配置された、請求項1〜9のいずれか1項記載の流水管が、
請求項1〜9のいずれか1項記載の包囲カバーで囲んで覆われた、
建築物内に配設し、内部に水を流すための複合管。
The flowing water pipe according to any one of claims 1 to 9, wherein the patch member according to any one of claims 1 to 9 is adhered or the adhesive 1 is disposed.
Surrounded and covered by the enclosure cover according to claim 1,
A composite pipe that is installed in a building and allows water to flow inside.
請求項1〜9のいずれか1項記載の流水管補修工法、
請求項10記載の複合管、又は、請求項記載11記載の複合管に使用するための請求項1〜9のいずれか1項記載の包囲カバー。
The running water pipe repair method according to any one of claims 1 to 9,
The envelope cover according to any one of claims 1 to 9 for use in the composite tube according to claim 10 or the composite tube according to claim 11.
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