JP2013532950A - Apparatus and method for continuous preparation of paste or ground material - Google Patents

Abstract

  The present invention relates to an apparatus and method for the treatment of pastes or ground materials, in particular the preparation of pastes containing fats and oils, in a continuous process. Crushing is performed with one rocking disk 1 together with a fixed plate or with two rocking disks 1, and conching is performed with these rocking disks 1, and as a final process step, temperature control is performed. , And crystallization is performed using the oscillating disk 1.

Description

The present invention relates to the principle for the apparatus and method used for the treatment of pastes, in particular chocolate pastes.
For this principle, at least one oscillating disc is used. The functional aspect of this oscillating disc is known for use in helicopters for the control of rotor tilt, on the other hand, this oscillating disc is also used in hydraulic pumps.

When an external force exerts a rotational moment on this object, this rocking or precession is generally a change in the direction of the axis of the object.
Euler's equation is an equation of motion for the rotation of a rigid object.
In order to explain the principle of the use of the oscillating disc for this device, one imagines a top-like rotator, and if this top-like rotator loses momentum, It falls on the plane with the outer peripheral surface of the part, and then rolls around the conical tip. This rolling around the conical tip clearly shows the principle of the oscillating disc used here.

When mixing, rupturing and kneading pastes, in particular chocolate pastes, conchens are generally used, these conches being provided in a large or small number of cylindrical casings and equipped with a rotor These rotors have a scraping, shearing and kneading tool that is small compared to the volume of the paste.
Energy revenue (Energieertraege) is small in response to the above. Temperature control is often achievable simply through the casing wall and is difficult and slow due to the above.

Mills are frequently manufactured for a given purpose and are not widely available.
The contact time of the pulverized material is insignificant between these rolls in the case of a roll mill, which often results in a relatively large number of pulverization passes. This adjustability is slight.
In most cases, the peripheral speed of the roll, the frictional force, the grinding interval, and the roll temperature can be controlled.
If these parameters are not sufficient, they must be operated with more passes or more rolls. In the case of a ball mill or a mill mill (Mahlkoerpermuehlen), the energy injection is usually given by the weight of the mill.
The pulverized body and the pulverized material are contained in a pulverization chamber similar to a cylinder shape. The grinding speed and energy injection are difficult to control.

Various temperature control methods and machines are not covered here. Traditionally, only two methods are described, which are rarely relevant.
On the one hand, this method is a flattening method, i.e. on a working plate, preferably made of marble, hot chocolate paste is removed through this working plate with the help of a spatula. The paste is then compressed and cooled, and crystals are formed. As the second method, the seeding method (Impfverfahren) is mentioned, and in this case,
Chocolate paste can be crystallized with the aid of this Impfkristallisation.

There is no prior art document information to be described with respect to such a device.

Therefore, the problem underlying the present invention is:
In order to achieve the final state of the milled material, or paste, that is to be achieved by processing, more quickly with conventional means of the prior art,
In the case of devices and methods for the processing of pastes or ground materials, increase energy injection (mechanical and / or thermal) and material injection (eg gassing) and material discharge (degassing) That is.

In order to solve this problem, the present invention provides:
Providing a device used for the processing of pastes, especially chocolate paste, in the case of this device,
At least one oscillating disk (1) comprising an obtuse cone at the end face of the oscillating disk,
The conical tip of the oscillating disk (1) is located on the axis of the oscillating disk; and
The outer surface of the oscillating disk (1) is provided so as to be able to extend to the outer diameter of the oscillating disk.
This oscillating disk (1)
Regarding the opposing surface located relative to the obtuse cone of this oscillating disc,
A line of the oscillating disk (1) directed from the conical tip to the outer diameter of the outer surface through the outer surface is provided in parallel to the opposite surface, and therefore So that it can roll and / or swing along the plane,
Molded and provided.
In the case of the method according to the invention,
Under the use of the device according to the invention, in the process for the continuous preparation of pastes, in particular for the mixing and refinement of pastes containing fats and oils,
The paste is sheared, kneaded, degassed, degassed, and temperature controlled using the oscillating disks, particularly between the oscillating disks.

  Advantageous embodiments of the device and method according to the invention are given from the dependent claims 2 to 28 and from the dependent claims 30 to 34.

The above, for example, pulverization with one oscillating disc with a fixed plate or two oscillating discs, and conching with a oscillating disc, and the last process As a process, temperature control and crystallization using an oscillating disk are made possible. Here, different arrangements of the oscillating discs here induce different implementations of the device.
In the following, one embodiment will be described.

In the case of the first arrangement, these oscillating disks are adjacent to each other in a line from the conical tip to the outer diameter, and these oscillating disks are radially centered about their own axis. They roll on each other without rotating.
These oscillating discs are oscillated via cam discs which are coupled to these oscillating discs via oscillating slide shafts and are similarly controlled. These cam disks can be configured in a servo controlled state as well as mechanically.

These oscillating discs are positioned in one casing so that these oscillating discs are surrounded by the periphery. Therefore, a hollow chamber is formed between these swinging disks.
This hollow chamber moves around the axial center point of these oscillating discs. The paste present in this hollow chamber is therefore always circulated around this fiktiven axis between these axis center points.
Here, when this imaginary axis is located in the horizontal direction, and there is a part of the paste in the hollow chamber between the oscillating disks, and the oscillating disks oscillate with each other,
The paste is moved over the virtual axis. If this movement is rapid enough, the paste is pushed away (hinueberschwappt). With this advantageous condition, exchange of oxygen is promoted.

In particular, in the case of Conche for chocolate preparation, a relatively large number of factors are responsible for efficient conching.
On the one hand, granulation should be avoided and this granulation can be reduced with the aid of a shearing process (Schervorgaengen), in which case kneading is a basic process and a very important process Is the exchange of materials (eg, bitterin dissociation and release). For this purpose, the oscillating disc has a geometric shape which on the one hand provides a shearing action and on the other hand assists in kneading.
In addition, geometric shapes can be used that specifically support gas exchange. With the ratio of this geometric shape to the volume of paste to be processed, there is one of the advantages of the present invention over previously known systems. Therefore, it is possible to dramatically shorten the conching time, or to make it possible to improve the paste quality at the same conching time.

The geometric shapes for shearing and kneading are selected such that these geometric shapes operate as efficiently as possible, i.e. have as little energy supply as possible.
In accordance with the present invention, the reversal of the strength of the paste relative to the horizontal axis optimizes the exchange of gases and the possible energy release delivered during shearing and kneading.
Furthermore, it is easy to connect the oscillating disc to thermal equilibrium (Waermehaushalt). This is because these discs oscillate and do not rotate. The high contact surface of the paste to be processed allows careful control of heat supply and release. These properties are also used for products in the chemical, pharmaceutical and cosmetic industries, for example.

In the case of the second arrangement, one oscillating disc is arranged on a horizontal fixed plate. The swing disk swings on the fixed plate. In so doing, the concept of a fixed plate should be understood in this connection as the fixed plate does not swing.
The fixed plate is rotated about its own axis and / or changes its position. The oscillating disc is driven in a servo-controlled state via one cam disc. In this case, it is possible that the swing disk can swing together with the fixed plate so as to generate a function for grinding (mill function).

This arrangement has the advantage that a large number of parameters are used for adjustment compared to a number of known systems. Along with known adjustments such as roll (fixed plate) peripheral speed, friction force, grinding interval, and oscillating disc temperature (roll temperature), engagement angle, gap angle, and large and small speed differences Can be manipulated.
It is possible to make the fixing plate rotatable, for example by centrifugal force, so that the ground material remains precisely in the working area. This can however also be achieved by the gap angle as well.
This allows the ground material to remain in the mill, for example, until the desired particle size is obtained.

In the case of the third arrangement, the plurality of oscillating disks are in the state as described under paragraphs [0011] to [0014], however, the outer surface from the conical tip to the outer diameter There is a spacing between these lines above.
In the chamber expanded by this, the pulverized body or sphere and the pulverized material are filled. Due to the oscillating motion of these oscillating discs, the crushed body or sphere and the pulverized material are now rollered.
Compared to conventional ball mills, however, the advantage that more and controlled energy can be injected with these swinging discs is used here. Furthermore, it is possible to connect modules with oscillating disks for subsequent processing steps.

In the case of the fourth arrangement, the swing disk is provided in the same manner as in paragraphs [0015] to [0016].
This oscillating disc, however, is mounted on the central axis. The oscillating motion is driven via an oscillating sliding rod provided in the vicinity of this central axis. The central axis is connected to the oscillating disk so that the oscillating disk can be oscillated, however, fixed and coupled in the radial direction.
Here, for example, the oscillating disk is formed so that the oscillating disk also has a shaving function. It is possible here to perform a “rocking program”.
The paste is guided into the first chamber, partially swung, and in some cases, via a supply chamber provided in the radial direction, further supplying a liquid chocolate paste, further guided, It is made into the second chamber and thus even into a temperature-controlled, pre-crystallized (vorkristallisierte) paste.

As a second possibility, the premixed seeding crystals are led through the supply chamber into the temperature control chamber where they are processed in a highly precise temperature.
It is equally possible to combine both methods together. For both methods, return guidance of part of the paste is not necessary, as in other systems. Furthermore, it is also possible to attach additives through the supply chamber.

  Next, embodiments of the present invention will be described in detail with reference to the drawings.

FIGS. A1 to A8 are diagrams illustrating the principle of the swing disk. FIG. 6 is a perspective view of an embodiment having two oscillating discs. FIGS. C1 to C3 are diagrams showing how these oscillating disks oscillate with respect to each other in cross section and in a perspective view. It is a figure of the structure of the conch-like body which has a rocking disc. It is a figure of the casing which has five pairs of rocking discs. It is a figure of the support part of a rocking disc. It is a figure of a casing which has a rocking disc and a pulverized body. It is a figure of suspension of a rocking disc. It is a figure of rocking | fluctuation of a rocking disc on a fixed plate. It is a figure of rocking | fluctuation of a rocking disc on a fixed plate. It is a figure of rocking | fluctuation of a rocking disc on a fixed plate. It is a figure of rocking | fluctuation of a rocking disc on a fixed plate. FIG. 5 shows the same method as described under FIG. F1, but the rocking disc is however made up of two members. It is a figure of many rocking discs stored in one casing.

  The principle of the oscillating disk is explained by a series of diagrams from A1 to A8 in FIG. It is clarified how the swing disk swings according to the present invention on the basis of a single top-like rotating body that rolls around the tip of the cone on the outer peripheral surface. obtain.

  FIG. B shows two oscillating discs 1, which are coupled to an oscillating slide shaft 4, which itself is a cam on the right side. It travels on the disc 3 and on the left cam disc 2. These cam disks are provided symmetrically.

  From C1 to C3 in FIG. C, how do these oscillating discs oscillate with each other in a controlled manner via a cam disc in a cross section and in a three-dimensional view? Is shown.

FIG. D1 shows an oscillating disc 1, an oscillating disc 1.1 with a negative kneading profile (Versalbungskonturen), an oscillating disc 1.2 with a positive kneading profile, a positive shear profile (Scherkontur). Fig. 2 shows a structure for a conche with a rocking disc 1.3 having a rocking disc 1.4 having a negative shear profile.
These oscillating discs are stored in a casing, and the casing includes a casing mantle 7 and a casing lid 8. In this example, the oscillating slide shafts 5.1 and 5.2 are fitted in the casing mantle.
A right cam disc 3 and a left cam disc 2 are provided on the outside of the casing, and these cam discs are oscillating circles via oscillating sliding shafts 5.1 and 5.2. Drive the plate.

  FIG. D2 shows a casing having five pairs of oscillating disks.

  FIG. D3 shows how the oscillating disc is supported in the oscillating sliding shafts 5.1 and 5.2 (reference numeral 6). A detailed view Y as a cross-sectional view shows the ball bushing support 6.

FIG. E shows a casing as described under FIG. D1.
In this figure, how the two oscillating discs 1 are provided on the mantle surface from the conical tip to the outer diameter with one spacing between these lines. As shown, this space between these lines is partially filled with grinding bodies (spheres) 9 in which the grinding material can be vermahlen.
Due to these rocking movements, these crushed bodies are gewalked with the pulverized material. This roller is crushed here. In the case of this method, it is advantageous that controlled energy can be added.

  As shown here, yet another rocking disc 1.1 with negative kneading profile (Versalbungskonturen), rocking disc 1.2 with positive kneading profile, positive shear profile. It is possible to put back a rocking disc 1.3 with (Scherkontur) and a rocking disc 1.4 with a negative shear profile, with various processing contours in the rocking disc Can be combined with each other as well.

FIG. F <b> 1 shows the oscillating disk 1, which is suspended from the oscillating sliding shaft 4 and disposed on the fixed plate 10.
These swing sliding shafts 4 are connected to a servo drive device 34. These servo drive devices 34 are controlled via an electric cam disk.
Detailed view X shows a simplified view of the ball bushing bearing. A series of FIGS. F2 to F5 show the swing of the swing disk on the fixed plate 10. FIG.

FIG. G shows the same method as that described under FIG. F1, but the rocking disc, however, consists of two members.
The upper portion 13 of the oscillating disc is formed so that the tool portion 14 of the oscillating disc can be assembled. The lower part 11 of the fixing plate is formed so that the tool part 12 of the fixing plate can be assembled. This makes it possible to use different tool parts according to requirements.
The fixed plate with the tool part can be larger than the oscillating disc 1 with the tool part. This allows the ground material to be filled from the outside. Through the central opening, this ground material can be removed.

FIG. H shows how multiple oscillating discs can be stored in one casing.
The oscillating disc 15 is mounted on the central shaft 16 and the oscillating disc 15 oscillates, however, so that it cannot rotate about the central axis 16 in the radial direction. It is connected. The swinging motion is performed via the swinging sliding rod 17. These rocking slide rods are also moved via the cam flange 18 on the other hand.
This oscillating disk 15 is in a paste chamber (Massen-Raum) 24,
The upper line of the mantle surface from the conical tip to the outer diameter is in a state parallel to the upper fixing plates 25 and 19 and in a state parallel to the lower fixing plate 21. It is provided as follows.
This paste is guided into the paste chamber 24 via the paste inflow-main flow 32.

The swing disk 15 (which can be configured to have a scraping function, for example) mixes the paste, and scrapes the paste on the upper side and the lower side with a fixed plate.
The central axis 16 can be rotated.
This is necessary for the scraping function. These upper and lower fixed plates are operated via the heating / cooling line 23 at the required temperature. The liquid paste can be fed through the feed line 27 and through the paste and additive inlet 26.

The processed or partially processed paste is further guided between the paste chambers 24 via a passage 28 provided in the intermediate ring 30.
The individual paste chambers 24 are closed with a fixed plate, on the upper and lower sides, and on the casing cylinder with a supply line 20 and separated with an intermediate plate 29. After finishing the paste, the paste is taken out through the paste discharge port 33.

1 Oscillating disc 1.1 Oscillating disc with negative kneading profile 1.2 Oscillating disc with positive kneading profile 1.3 Oscillating disc with positive shearing profile 1.4 Negative Oscillating disc 2 with left shear profile 2 left cam disc 3 right cam disc 4 oscillating sliding shaft 5.1 left oscillating sliding shaft 5.2 right oscillating sliding shaft 6 oscillating Disc bearing part, ball bushing bearing part 7 Casing sheath 8 Casing lid 9 Grinding body (sphere)
DESCRIPTION OF SYMBOLS 10 Fixed plate 11 Lower part of fixed plate 12 Tool part of fixed plate 13 Upper part of swinging disk 14 Tool part of swinging disk 15 Swing disk for center axis 16 Center shaft 17 Swing disk Slide rod, rocking slide rod 18 Cam flange 19 Casing upper part / upper fixing plate 20 Casing cylinder having supply pipeline, supply pipeline 21 Lower fixing plate 22 Closing flange 23 Heating / cooling pipeline 24 Paste Chamber 25 Upper fixed plate 26 Paste and additive inlet 27 Supply pipe, supply chamber 28 Path between paste chambers, passage 29 Intermediate plate 30 Intermediate ring 31 Lower casing portion 32 Paste inflow-main flow 33 Paste discharge Outlet 34 Servo drive

The present invention relates to the principle for the apparatus and method used for the treatment of pastes, in particular chocolate pastes.
For this principle, at least one oscillating disc is used. The functional aspect of this oscillating disc is known for use in helicopters for the control of rotor tilt, on the other hand, this oscillating disc is also used in hydraulic pumps.

When an external force exerts a rotational moment on this object, this rocking or precession is generally a change in the direction of the axis of the object.
Euler's equation is an equation of motion for the rotation of a rigid object .

When mixing, rupturing and kneading pastes, in particular chocolate pastes, conchens are generally used, these conches being provided in a large or small number of cylindrical casings and equipped with a rotor These rotors have a scraping, shearing and kneading tool that is small compared to the volume of the paste.
Energy revenue (Energieertraege) is small in response to the above. Temperature control is often achievable simply through the casing wall and is difficult and slow due to the above.

Mills are frequently manufactured for a given purpose and are not widely available.
The contact time of the pulverized material is insignificant between these rolls in the case of a roll mill, which often results in a relatively large number of pulverization passes. This adjustability is slight.
In most cases, the peripheral speed of the roll, the frictional force, the grinding interval, and the roll temperature can be controlled.
If these parameters are not sufficient, they must be operated with more passes or more rolls. In the case of a ball mill or a mill mill (Mahlkoerpermuehlen), the energy injection is usually given by the weight of the mill.
The pulverized body and the pulverized material are contained in a pulverization chamber similar to a cylinder shape. The grinding speed and energy injection are difficult to control.

Various temperature control methods and machines are not covered here. Traditionally, only two methods are described, which are rarely relevant.
On the one hand, this method is a flattening method, i.e. on a working plate, preferably made of marble, hot chocolate paste is removed through this working plate with the help of a spatula. The paste is then compressed and cooled, and crystals are formed. As the second method, the seeding method (Impfverfahren) is mentioned, and in this case,
Chocolate paste can be crystallized with the aid of this Impfkristallisation.

There is no prior art document information to be described with respect to such a device.

Therefore, the problem underlying the present invention is:
In order to achieve the final state of the milled material, or paste, that is to be achieved by processing, more quickly with conventional means of the prior art,
In the case of devices and methods for the processing of pastes or ground materials, increase energy injection (mechanical and / or thermal) and material injection (eg gassing) and material discharge (degassing) That is.

In order to solve this problem, the present invention provides:
Providing a device used for the processing of pastes, especially chocolate paste, in the case of this device,
At least one oscillating disk (1) comprising an obtuse cone at the end face of the oscillating disk,
The conical tip of the oscillating disk (1) is located on the axis of the oscillating disk; and
The outer surface of the oscillating disk (1) is provided so as to be able to extend to the outer diameter of the oscillating disk.
This oscillating disk (1)
Regarding the opposing surface located relative to the obtuse cone of this oscillating disc,
A line of the oscillating disk (1) directed from the conical tip to the outer diameter of the outer surface through the outer surface is provided in parallel to the opposite surface, and therefore So that it can swing along the surface,
Molded and provided.

In the case of the method according to the invention,
Under the use of the device according to the invention, in the process for the continuous preparation of pastes, in particular for the mixing and refinement of pastes containing fats and oils,
The paste is sheared, kneaded, degassed, degassed, and temperature controlled using the oscillating disks, particularly between the oscillating disks.

The above, for example, pulverization with one oscillating disc with a fixed plate or two oscillating discs, and conching with a oscillating disc, and the last process As a process, temperature control and crystallization using an oscillating disk are made possible. Here, different arrangements of the oscillating discs here induce different implementations of the device.
In the following, one embodiment will be described.

In the case of the first arrangement, these oscillating disks are adjacent to each other in a line from the conical tip to the outer diameter, and these oscillating disks are radially centered about their own axis. They roll on each other without rotating.
These oscillating discs are oscillated via cam discs which are coupled to these oscillating discs via oscillating slide shafts and are similarly controlled. These cam disks can be configured in a servo controlled state as well as mechanically.

These oscillating discs are positioned in one casing so that these oscillating discs are surrounded by the periphery. Therefore, a hollow chamber is formed between these swinging disks.
This hollow chamber moves around the axial center point of these oscillating discs. The paste present in this hollow chamber is therefore always circulated around this fiktiven axis between these axis center points.
Here, when this imaginary axis is located in the horizontal direction, and there is a part of the paste in the hollow chamber between the oscillating disks, and the oscillating disks oscillate with each other,
The paste is moved over the virtual axis. If this movement is rapid enough, the paste is pushed away (hinueberschwappt). With this advantageous condition, exchange of oxygen is promoted.

In particular, in the case of Conche for chocolate preparation, a relatively large number of factors are responsible for efficient conching.
On the one hand, granulation should be avoided and this granulation can be reduced with the aid of a shearing process (Schervorgaengen), in which case kneading is a basic process and a very important process Is the exchange of materials (eg, bitterin dissociation and release). For this purpose, the oscillating disc has a geometric shape which on the one hand provides a shearing action and on the other hand assists in kneading.
In addition, geometric shapes can be used that specifically support gas exchange. With the ratio of this geometric shape to the volume of paste to be processed, there is one of the advantages of the present invention over previously known systems. Therefore, it is possible to dramatically shorten the conching time or to improve the paste quality for the same conching time.

The geometric shapes for shearing and kneading are selected such that these geometric shapes operate as efficiently as possible, i.e. have as little energy supply as possible.
In accordance with the present invention, the reversal of the strength of the paste relative to the horizontal axis optimizes the exchange of gases and the possible energy release delivered during shearing and kneading.
Furthermore, it is easy to connect the oscillating disc to thermal equilibrium (Waermehaushalt). This is because these discs oscillate and do not rotate. The high contact surface of the paste to be processed allows careful control of heat supply and release. These properties are also used for products in the chemical, pharmaceutical and cosmetic industries, for example.

In the case of the second arrangement, one oscillating disc is arranged on a horizontal fixed plate. The swing disk swings on the fixed plate. In so doing, the concept of a fixed plate should be understood in this connection as the fixed plate does not swing.
The fixed plate is rotated about its own axis and / or changes its position. The oscillating disc is driven in a servo-controlled state via one cam disc. In this case, it is possible that the swing disk can swing together with the fixed plate so as to generate a function for grinding (mill function).

This arrangement has the advantage that a large number of parameters are used for adjustment compared to a number of known systems. Along with known adjustments such as roll (fixed plate) peripheral speed, friction force, grinding interval, and oscillating disc temperature (roll temperature), engagement angle, gap angle, and large and small speed differences Can be manipulated.
It is possible to make the fixing plate rotatable, for example by centrifugal force, so that the ground material remains precisely in the working area. This can however also be achieved by the gap angle as well.
This allows the ground material to remain in the mill, for example, until the desired particle size is obtained.

In the case of the third arrangement, the plurality of oscillating disks are in the state as described under paragraphs [0011] to [0014], however, the outer surface from the conical tip to the outer diameter There is a spacing between these lines above.
The chamber expanded by this is filled with pulverized bodies or spheres and pulverized material. Due to the oscillating motion of these oscillating discs, the crushed body or sphere and the pulverized material are now rollered.
Compared to conventional ball mills, however, the advantage that more and controlled energy can be injected with these swinging discs is used here. Furthermore, it is possible to connect modules with oscillating disks for subsequent processing steps.

In the case of the fourth arrangement, the swing disk is provided in the same manner as in paragraphs [0015] to [0016].
This oscillating disc, however, is mounted on the central axis. The oscillating motion is driven via an oscillating sliding rod provided in the vicinity of this central axis. The central axis is connected to the oscillating disk so that the oscillating disk can be oscillated, however, fixed and coupled in the radial direction.
Here, for example, the oscillating disk is formed so that the oscillating disk also has a shaving function. It is possible here to perform a “rocking program”.
The paste is guided into the first chamber, partially swung, and in some cases, via a supply chamber provided in the radial direction, further supplying a liquid chocolate paste, further guided, It is made into the second chamber and thus even into a temperature-controlled, pre-crystallized (vorkristallisierte) paste.

As a second possibility, the premixed seeding crystals are led through the supply chamber into the temperature control chamber where they are processed in a highly precise temperature.
It is equally possible to combine both methods together. For both methods, return guidance of part of the paste is not necessary, as in other systems. Furthermore, it is also possible to attach additives through the supply chamber.

  In one embodiment of the invention,
In an apparatus for processing pastes, especially chocolate pastes,
At least one oscillating disk (1) comprising an obtuse cone at the end face of the oscillating disk,
The conical tip of the oscillating disk (1) is located on the axis of the oscillating disk; and
The outer surface of the oscillating disk (1) is provided so as to be able to extend to the outer diameter of the oscillating disk.
This oscillating disk (1)
Regarding the opposing surface located relative to the obtuse cone of this oscillating disc,
A line of the oscillating disk (1) directed from the conical tip to the outer diameter of the outer surface through the outer surface is provided in parallel to the opposite surface, and therefore It is shaped and provided so that it can roll and / or swing along the surface.

  In a further embodiment of the invention,
The facing surface is the surface of the second oscillating disk (1),
Both oscillating discs (1) with two obtuse cones at the end face,
These conical tips are located on the axis of the oscillating disc, and the mantle surface can extend to reach the outer diameter.
And so on, and
These oscillating discs (1)
Lines extending from the conical tip to the outer diameter of the outer surface through the outer surface are provided in parallel to each other, and are therefore capable of rolling and / or swinging relative to each other.
It is provided as follows.

  In a further embodiment of the invention,
The rocking motion is
Electrically provided with a mechanical cam disk, a cam flange, or a servo drive device via a swing sliding shaft (4, 5.1, 5.2) or a swing sliding rod (17). This is done using a typical cam disc.

  In a further embodiment of the invention,
The oscillating disk has an obtuse conical portion; and
Each line from the virtual conical tip to the outer diameter of the outer surface through the outer surface,
They are provided parallel to each other and can therefore roll and / or swing relative to each other.

  In a further embodiment of the invention,
In the case of an oscillating disc, in particular the upper part (13) of the oscillating disc, a virtual cone or a truncated cone is provided at the end face, and
Each line from the virtual conical tip to the outer diameter of the virtual mantle surface through the virtual mantle surface,
They are provided parallel to each other and can therefore roll and / or swing relative to each other.

  In a further embodiment of the invention,
The cone portion or the truncated cone can be appropriate, and the angle of the cone portion is appropriate.

  In a further embodiment of the invention,
The oscillating disc can comprise a virtual cone or truncated cone, a true cone or truncated cone (tool portion 14 of the oscillating disc), or
These cones or truncated cones can be assembled and removed in the manner of the tool portion 14 of the oscillating disc.

  In a further embodiment of the invention,
A large number of oscillating disks (1)
Each oscillating disk having the next oscillating disk is provided with a line extending from the conical tip to the outer diameter of the outer surface through the outer surface and parallel to each other. As opposed to being provided to be able to roll and / or swing,
Provided,
In this case, the oscillating movement is advantageously driven via the oscillating sliding shafts (5.1, 5.2).

  In a further embodiment of the invention,
The oscillating disc (1) and the opposing surface are provided with one spacing from each other,
Due to the spacing between both lines, the chamber formed is partially filled with a crushed body (9), preferably a sphere, so that in this space a paste is prepared, or
The ground material can be ground.

  In a further embodiment of the invention,
Two oscillating discs (1) are provided with one spacing between the lines extending on the mantle surface from the conical tip to the outer diameter,
Due to the spacing between both lines, the chamber formed is partially filled with a crushed body (9), preferably a sphere, so that in this space a paste is prepared, or
The ground material can be ground.

  In a further embodiment of the invention,
The end face of the oscillating disc, or the outer face,
Array arrangement for shear, or shear profile (1.3, 1.4), and
With an array knitting for kneading, or a kneading contour (1.1, 1.2)
When these arrangement knitting or contour is rolling and / or swinging of the swing disk,
They are configured to be engageable with each other.

  In a further embodiment of the invention,
Similarly, the arrangement or contour has other functions, in particular the function for the introduction of air into the paste,
Advantageously, the arrangement or contour comprises various functions combined with each other.

  In a further embodiment of the invention,
The facing surface is a part of the surface of the horizontal fixing plate (10, 12),
One oscillating disk (1, 14) is provided on this horizontal fixing plate (10, 12), and
The oscillating disk can be placed in a oscillating motion on the fixed plate.

  In a further embodiment of the invention,
The oscillating disc is connected to an oscillating sliding shaft, and these oscillating sliding shafts are moved via a mechanical or electrical cam disc.

  In a further embodiment of the invention,
The fixing plate can be moved and the fixing plate can change position, the fixing plate being preferably movable and / or pivotable.

  In a further embodiment of the invention,
The fixed plate can be moved along the axis of symmetry of the fixed plate in a direction perpendicular to the plane of the fixed plate and / or pivotable about the axis of symmetry.

  In a further embodiment of the invention,
The oscillating disc can be circular, square, rectangular, or polygonal at the periphery.

  In a further embodiment of the invention,
The oscillating disc can be made of different materials and coated in different states.

  In a further embodiment of the invention,
The oscillating disc can be equipped with a scraper, a sealing material, a sealing ring or a sliding body at the periphery.

  In a further embodiment of the invention,
One or many oscillating disks (15) are stored in one casing;
One or many oscillating disks (15)
Provided in the processing chamber containing the paste,
This processing chamber
Outwardly, by one outer surface in the form of one upper fixing plate (19, 25), in particular a casing cylinder (20) with a supply line, and
Upward, by one lower fixing plate (21) and one closing flange (22) or one intermediate ring (30), and
Downwardly bounded by one intermediate ring (30).

  In a further embodiment of the invention,
The oscillating disk (15; see FIG. H) is mounted on the central axis (16), and the oscillating disk can be oscillated, however, in the radial direction, the central axis (16) and therefore
This oscillating disk (15) can additionally be rotated via the central axis (16).

  In a further embodiment of the invention,
The central axis (16; see figure H) is not provided;
The rocking slide rod (17) is equipped with one or many rocking discs (15);
Along the axial direction of the device, through the entire casing and guided through, and
A drive is located outside the casing and is synchronized.

  In a further embodiment of the invention,
The supply line (20) is equipped with a supply chamber (27) and a passage (28) to the paste chamber.

  In a further embodiment of the invention,
The casing upper part (19), the lower fixing plate (21) and the upper fixing plate (25) are marble or granite or similar, at least partly and on the sides of the rocking disc Made of mineral material.

  In a further embodiment of the invention,
Between the lower fixing plate (21) and the upper fixing plate (25),
The intermediate plate (29) is assembled as a space holder or a spacing holder.

  In a further embodiment of the invention,
The intermediate plate (29) is made of various materials, in particular, a heat insulating material.

  In a further embodiment of the invention,
The intermediate plate (29) is formed as a collector for guiding cold water and hot water.

  In a further embodiment of the invention,
The oscillating disc is formed as a tool for stirring and mixing, and likewise as a tool for scraping and kneading.

  In a further embodiment of the invention,
Paste
Using the oscillating disc (1), in particular, between the oscillating discs (1, 1.1, 1.2, 1.3, 1.4), it is sheared, kneaded and gas is applied. Degassed and temperature controlled.

  In a further embodiment of the invention,
The paste or the pulverized material is a roller between the oscillating disk (1) and the opposing surface of the oscillating disk, or between both adjacent oscillating disks (1) together with the pulverized body. In a way that is scorched,
Between the oscillating disk (1) and the opposing surface of this oscillating disk, or between adjacent oscillating disks (1), in particular using a pulverized body (9) in the shape of a sphere, Paste or ground material is processed.

  In a further embodiment of the invention,
The energy injection into the paste or grinding material is controlled via the roller.

  In a further embodiment of the invention,
Appropriate processing steps are performed in a continuously connected state.

  In a further embodiment of the invention,
Grinding material remains in the hopper by its own rotation and the centrifugal force induced by this in the conically shaped hopper of the fixed plate and this freely controllable In a way that it is processed with a swinging disk until the desired product is discharged,
Using the oscillating discs (1, 13, 14) and the stationary plates (10, 11, 12), the paste or crushed material is processed.

  In a further embodiment of the invention,
The paste is tabulierted using the oscillating disc (15) and the stationary plate (19, 21, 25), in which case the temperature is adjusted and crystallized, and the plate Either during flattening or after this flattening,
The process is fed via the inlet (26) with a liquid paste until the required amount and the desired crystallization is achieved.

  Next, embodiments of the present invention will be described in detail with reference to the drawings.

FIGS. A1 to A8 are diagrams illustrating the principle of the swing disk. FIG. 6 is a perspective view of an embodiment having two oscillating discs. FIGS. C1 to C3 are diagrams showing how these oscillating disks oscillate with respect to each other in cross section and in a perspective view. It is a figure of the structure of the conch-like body which has a rocking disc. It is a figure of the casing which has five pairs of rocking discs. It is a figure of the support part of a rocking disc. It is a figure of a casing which has a rocking disc and a pulverized body. It is a figure of suspension of a rocking disc. It is a figure of rocking | fluctuation of a rocking disc on a fixed plate. It is a figure of rocking | fluctuation of a rocking disc on a fixed plate. It is a figure of rocking | fluctuation of a rocking disc on a fixed plate. It is a figure of rocking | fluctuation of a rocking disc on a fixed plate. FIG. 5 shows the same method as described under FIG. F1, but the rocking disc is however made up of two members. It is a figure of many rocking discs stored in one casing.

  The principle of the oscillating disk is explained by a series of diagrams from A1 to A8 in FIG. It is clarified how the swing disk swings according to the present invention on the basis of a single top-like rotating body that rolls around the tip of the cone on the outer peripheral surface. obtain.

  FIG. B shows two oscillating discs 1, which are coupled to an oscillating slide shaft 4, which itself is a cam on the right side. It travels on the disc 3 and on the left cam disc 2. These cam disks are provided symmetrically.

  From C1 to C3 in FIG. C, how do these oscillating discs oscillate with each other in a controlled manner via a cam disc in a cross section and in a three-dimensional view? Is shown.

FIG. D1 shows an oscillating disc 1, an oscillating disc 1.1 with a negative kneading profile (Versalbungskonturen), an oscillating disc 1.2 with a positive kneading profile, a positive shear profile (Scherkontur). Fig. 2 shows a structure for a conche with a rocking disc 1.3 having a rocking disc 1.4 having a negative shear profile.
These oscillating discs are stored in a casing, and the casing includes a casing mantle 7 and a casing lid 8. In this example, the oscillating slide shafts 5.1 and 5.2 are fitted in the casing mantle.
A right cam disc 3 and a left cam disc 2 are provided on the outside of the casing, and these cam discs are oscillating circles via oscillating sliding shafts 5.1 and 5.2. Drive the plate.

  FIG. D2 shows a casing having five pairs of oscillating disks.

  FIG. D3 shows how the oscillating disc is supported in the oscillating sliding shafts 5.1 and 5.2 (reference numeral 6). A detailed view Y as a cross-sectional view shows the ball bushing support 6.

FIG. E shows a casing as described under FIG. D1.
In this figure, how the two oscillating discs 1 are provided on the mantle surface from the conical tip to the outer diameter with one spacing between these lines. As shown, this space between these lines is partially filled with grinding bodies (spheres) 9 in which the grinding material can be vermahlen.
Due to these rocking movements, these crushed bodies are gewalked with the pulverized material. This roller is crushed here. In the case of this method, it is advantageous that controlled energy can be added.

  As shown here, yet another rocking disc 1.1 with negative kneading profile (Versalbungskonturen), rocking disc 1.2 with positive kneading profile, positive shear profile. It is possible to put back a rocking disc 1.3 with (Scherkontur) and a rocking disc 1.4 with a negative shear profile, with various processing contours in the rocking disc Can be combined with each other as well.

FIG. F <b> 1 shows the oscillating disk 1, which is suspended from the oscillating sliding shaft 4 and disposed on the fixed plate 10.
These swing sliding shafts 4 are connected to a servo drive device 34. These servo drive devices 34 are controlled via an electric cam disk.
Detailed view X shows a simplified view of the ball bushing bearing. A series of FIGS. F2 to F5 show the swing of the swing disk on the fixed plate 10. FIG.

FIG. G shows the same method as that described under FIG. F1, but the rocking disc, however, consists of two members.
The upper portion 13 of the oscillating disc is formed so that the tool portion 14 of the oscillating disc can be assembled. The lower part 11 of the fixing plate is formed so that the tool part 12 of the fixing plate can be assembled. This makes it possible to use different tool parts according to requirements.
The fixed plate with the tool part can be larger than the oscillating disc 1 with the tool part. This allows the ground material to be filled from the outside. Through the central opening, this ground material can be removed.

FIG. H shows how multiple oscillating discs can be stored in one casing.
The oscillating disc 15 is mounted on the central shaft 16 and the oscillating disc 15 oscillates, however, so that it cannot rotate about the central axis 16 in the radial direction. It is connected. The swinging motion is performed via the swinging sliding rod 17. These rocking slide rods are also moved via the cam flange 18 on the other hand.
This oscillating disk 15 is in a paste chamber (Massen-Raum) 24,
The upper line of the mantle surface from the conical tip to the outer diameter is in a state parallel to the upper fixing plates 25 and 19 and in a state parallel to the lower fixing plate 21. It is provided as follows.
This paste is guided into the paste chamber 24 via the paste inflow-main flow 32.

The swing disk 15 (which can be configured to have a scraping function, for example) mixes the paste, and scrapes the paste on the upper side and the lower side with a fixed plate.
The central axis 16 can be rotated.
This is necessary for the scraping function. These upper and lower fixed plates are operated via the heating / cooling line 23 at the required temperature. The liquid paste can be fed through the feed line 27 and through the paste and additive inlet 26.

The processed or partially processed paste is further guided between the paste chambers 24 via a passage 28 provided in the intermediate ring 30.
The individual paste chambers 24 are closed with a fixed plate, on the upper and lower sides, and on the casing cylinder with a supply line 20 and separated with an intermediate plate 29. After finishing the paste, the paste is taken out through the paste discharge port 33.

1 Oscillating disc 1.1 Oscillating disc with negative kneading profile 1.2 Oscillating disc with positive kneading profile 1.3 Oscillating disc with positive shearing profile 1.4 Negative Oscillating disc 2 with left shear profile 2 left cam disc 3 right cam disc 4 oscillating sliding shaft 5.1 left oscillating sliding shaft 5.2 right oscillating sliding shaft 6 oscillating Disc bearing part, ball bushing bearing part 7 Casing sheath 8 Casing lid 9 Grinding body (sphere)
DESCRIPTION OF SYMBOLS 10 Fixed plate 11 Lower part of fixed plate 12 Tool part of fixed plate 13 Upper part of swinging disk 14 Tool part of swinging disk 15 Swing disk for center axis 16 Center shaft 17 Swing disk Slide rod, rocking slide rod 18 Cam flange 19 Casing upper part / upper fixing plate 20 Casing cylinder having supply pipeline, supply pipeline 21 Lower fixing plate 22 Closing flange 23 Heating / cooling pipeline 24 Paste Chamber 25 Upper fixed plate 26 Paste and additive inlet 27 Supply pipe, supply chamber 28 Path between paste chambers, passage 29 Intermediate plate 30 Intermediate ring 31 Lower casing portion 32 Paste inflow-main flow 33 Paste discharge Outlet 34 Servo drive

Claims (34)

In an apparatus for processing pastes, especially chocolate pastes,
At least one oscillating disk (1) comprising an obtuse cone at the end face of this oscillating disk,
The conical tip of the oscillating disk (1) is located on the axis of the oscillating disk; and
The outer surface of the oscillating disk (1) is provided so as to be able to extend to the outer diameter of the oscillating disk.
This oscillating disk (1)
Regarding the opposing surface located relative to the obtuse cone of this oscillating disc,
A line of the oscillating disk (1) directed from the conical tip to the outer diameter of the outer surface through the outer surface is provided in parallel to the opposite surface, and therefore So that it can roll and / or swing along the plane,
A device characterized in that it is molded and provided. The facing surface is the surface of the second oscillating disk (1),
Both oscillating discs (1) with two obtuse cones at the end face,
These conical tips are located on the axis of the oscillating disc, and the mantle surface can extend to reach the outer diameter.
And so on, and
These oscillating discs (1)
Lines extending from the conical tip to the outer diameter of the outer surface through the outer surface are provided in parallel to each other, and are therefore capable of rolling and / or swinging relative to each other.
The apparatus according to claim 1, wherein the apparatus is provided as follows. The rocking motion is
Electrically provided with a mechanical cam disk, a cam flange, or a servo drive device via a swing sliding shaft (4, 5.1, 5.2) or a swing sliding rod (17). 3. The device according to claim 2, wherein the device is performed using a conventional cam disk. The oscillating disk has an obtuse conical portion; and
Each line from the virtual conical tip to the outer diameter of the outer surface through the outer surface,
4. A device according to claim 2 or 3, characterized in that they are arranged parallel to each other and can therefore roll and / or rock relative to each other. In the case of an oscillating disc, in particular the upper part (13) of the oscillating disc, a virtual cone or a truncated cone is provided at the end face, and
Each line from the virtual conical tip to the outer diameter of the virtual mantle surface through the virtual mantle surface,
3. A device according to claim 2, characterized in that they are provided parallel to each other and are therefore capable of rolling and / or rocking relative to each other.   6. A device according to any one of claims 2 to 5, characterized in that the cone or frustum can be appropriate and the angle of the cone is appropriate. The oscillating disc can comprise a virtual cone or truncated cone, a true cone or truncated cone (tool portion 14 of the oscillating disc), or
7. Device according to claim 5 or 6, characterized in that these cones or truncated cones can be assembled and removed in the manner of the tool part 14 of the oscillating disc. A large number of oscillating disks (1)
Each oscillating disk having the next oscillating disk is provided with a line extending from the conical tip to the outer diameter of the outer surface through the outer surface and parallel to each other. As opposed to being provided to be able to roll and / or swing,
Provided,
8. In this case, the oscillating movement is advantageously driven via an oscillating sliding shaft (5.1, 5.2). Equipment. In an apparatus according to any one of claims 1 to 8, in particular for the preparation of pastes and grinding materials,
The oscillating disc (1) and the opposing surface are provided with one spacing from each other,
Due to the spacing between both lines, the chamber formed is partially filled with a crushed body (9), preferably a sphere, so that in this space a paste is prepared, or
An apparatus characterized in that the pulverized material can be pulverized. In an apparatus according to any one of claims 1 to 8, in particular for the preparation of pastes and grinding materials,
Two oscillating discs 1 are provided with a spacing between the lines extending on the mantle surface from the conical tip to the outer diameter,
Due to the spacing between both lines, the chamber formed is partially filled with a crushed body (9), preferably a sphere, so that in this space a paste is prepared, or
An apparatus characterized in that the pulverized material can be pulverized. The end face of the oscillating disc, or the outer face,
Array arrangement for shear, or shear profile (1.3, 1.4), and
With an array knitting for kneading, or a kneading contour (1.1, 1.2)
When these arrangement knitting or contour is rolling and / or swinging of the swing disk,
11. An apparatus according to any one of the preceding claims, wherein the apparatus is configured to be engageable with each other. Similarly, the arrangement or contour has other functions, in particular the function for the introduction of air into the paste,
12. Device according to claim 11, characterized in that the arrangement or contour is advantageously provided with various functions combined with each other. The facing surface is a part of the surface of the horizontal fixing plate (10, 12),
One oscillating disk (1, 14) is provided on this horizontal fixing plate (10, 12), and
Device according to any one of the preceding claims, characterized in that the oscillating disk can be placed in a oscillating motion on the fixed plate.   The oscillating disc is connected to an oscillating slide shaft, and the oscillating slide shaft is moved via a mechanical or electric cam disc. The device described in 1.   The fixing plate is movable and can be moved in position, wherein the fixing plate is advantageously movable and / or pivotable. Item 15. The device according to Item 13 or 14.   The fixing plate is movable in position along the axis of symmetry of the fixing plate in a direction perpendicular to the plane of the fixing plate and / or pivotable about the axis of symmetry. Item 15. The device according to Item 15.   17. A device according to any one of the preceding claims, characterized in that the oscillating disc can be circular, square, rectangular or polygonal at the periphery.   18. The device according to claim 1, wherein the oscillating disc is made of different materials and can be coated in different states.   19. A device according to any one of the preceding claims, characterized in that the oscillating disc can be equipped with a scraper, a sealing material, a sealing ring or a sliding body at the periphery. . One or many oscillating disks (15) are stored in one casing;
One or many oscillating disks (15)
Provided in the processing chamber containing the paste,
This processing chamber
Outwardly, by one outer surface in the form of one upper fixing plate (19, 25), in particular a casing cylinder (20) with a supply line, and
Upward, by one lower fixing plate (21) and one closing flange (22) or one intermediate ring (30), and
Downwardly bounded by one intermediate ring (30),
20. A device according to any one of the preceding claims. The oscillating disk (15; see FIG. H) is mounted on the central axis (16), and the oscillating disk can be oscillated, however, in the radial direction, the central axis (16) and therefore
Device according to claim 20, characterized in that the oscillating disk (15) can additionally be rotated via a central axis (16). The central axis (16; see figure H) is not provided;
The rocking slide rod (17) is equipped with one or many rocking discs (15);
Along the axial direction of the device, through the entire casing and guided through, and
The device according to claim 21, characterized in that the drive device is arranged outside the casing and is synchronized.   Device according to claim 22, characterized in that the supply line (20) is equipped with a supply chamber (27) and a passage (28) to the paste chamber.   The casing upper part (19), the lower fixing plate (21) and the upper fixing plate (25) are marble or granite or similar, at least partly and on the sides of the rocking disc 24. The apparatus of claim 23, comprising the following mineral material: Between the lower fixing plate (21) and the upper fixing plate (25),
25. Device according to claim 24, characterized in that the intermediate plate (29) is assembled as a space holder or a spacing holder.   26. Device according to claim 25, characterized in that the intermediate plate (29) is made of various materials, in particular heat insulating materials.   27. Device according to claim 26, characterized in that the intermediate plate (29) is formed as a collector for cold and hot water guidance.   28. A device according to claim 27, characterized in that the oscillating disc is formed as a tool for stirring and mixing and likewise as a tool for scraping and kneading. Advantageously, under the use of a device according to any one of claims 1 to 28,
For the continuous preparation of pastes, especially in the method for mixing and miniaturizing pastes containing fats and oils,
Paste
Using the oscillating disc (1), in particular, between the oscillating discs (1, 1.1, 1.2, 1.3, 1.4), it is sheared, kneaded and gas is applied. A method characterized by being degassed and temperature controlled. Advantageously in the use of the device according to claim 9 or 10 in a process for the treatment of pastes or ground materials,
The paste or the pulverized material is a roller between the oscillating disk (1) and the opposing surface of the oscillating disk, or between both adjacent oscillating disks (1) together with the pulverized body. In a way that is scorched,
Between the oscillating disk (1) and the opposing surface of this oscillating disk, or between adjacent oscillating disks (1), in particular using a pulverized body (9) in the shape of a sphere, A process, characterized in that a paste or ground material is processed.   31. A method according to claim 30, characterized in that the energy injection into the paste or pulverized material via the roller is controlled.   32. The method according to any one of claims 29 to 31, wherein the appropriate processing steps are performed in a continuously connected state. Grinding material remains in the hopper by its own rotation and the centrifugal force induced by this in the conically shaped hopper of the fixed plate and this freely controllable In a way that it is processed with a swinging disk until the desired product is discharged,
33. Paste or pulverized material is treated using a rocking disc (1, 13, 14) and a fixed plate (10, 11, 12) according to any one of claims 29 to 32. the method of. The paste is tabulierted using the oscillating disc (15) and the stationary plate (19, 21, 25), in which case the temperature is adjusted and crystallized, and the plate Either during flattening or after this flattening,
34. The process of claims 29 to 33, characterized in that the process is fed via the inlet (26) with a liquid paste until the required amount and the desired crystallization is achieved. The method according to any one of the above.

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