JP2013249397A - Resin for coating material - Google Patents

Resin for coating material Download PDF

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JP2013249397A
JP2013249397A JP2012125813A JP2012125813A JP2013249397A JP 2013249397 A JP2013249397 A JP 2013249397A JP 2012125813 A JP2012125813 A JP 2012125813A JP 2012125813 A JP2012125813 A JP 2012125813A JP 2013249397 A JP2013249397 A JP 2013249397A
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resin
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parts
coating
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Keisuke Izu
啓介 伊豆
Toshiaki Omatsu
俊明 尾松
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Toray Fine Chemicals Co Ltd
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Toray Fine Chemicals Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a resin for a coating material affording various good coated film properties such as water resistance, weatherability and chemical resistance for various articles to be coated such as nylon, polyethylene terephthalate, an ABS resin, polycarbonate, aluminum, iron and mortar.SOLUTION: A resin for a coating material is obtained by reacting a mixture of 100 pts.wt. of a mixture (A) of (a) 50-99.9 pts.wt. (meth)acrylic acid alkyl ester and (b) 0.1-50 pts.wt. another vinylic monomer, and 0.02-20 pts.wt. of a polymerization initiator (B), where the reaction rate of the mixture (A) is 90% or above, the weight-average molecular weight of (A) is 5,000-200,000, and the content of fraction less than 1,000 molecular weight is less than 10 wt.%.

Description

本発明は、ナイロン、ポリエチレンテレフタレート、ABS樹脂、ポリカーボネート、アルミ、鉄、モルタルなどの種々被塗物に対して、耐水性、耐候性、耐薬品性等の各種塗膜性能が良好な塗料用樹脂に関する。   The present invention is a coating resin having various coating performances such as water resistance, weather resistance, chemical resistance and the like for various coated objects such as nylon, polyethylene terephthalate, ABS resin, polycarbonate, aluminum, iron and mortar. About.

アクリル系樹脂は、その原料となるアクリル系単量体及びこれと共重合可能な単量体の種類が豊富で、これらの単量体の選択により付着性、接着性、硬度、透明性、耐光性、耐候性、耐薬品性等の物理的性質、化学的性質を随意にコントロールできることから、塗料用樹脂として幅広く用いられている。   Acrylic resins are abundant in the types of acrylic monomers that can be used as raw materials and monomers that can be copolymerized therewith. Adhesion, adhesion, hardness, transparency, and light resistance can be selected by selecting these monomers. It is widely used as a resin for paints because it can arbitrarily control physical properties and chemical properties such as heat resistance, weather resistance and chemical resistance.

近年、塗料用樹脂は、コストと性能の両立が求められている。特に、塗り替えが必須となっている橋梁、船舶、コンテナなどに用いられる塗料においては、施工がしやすく、ある一定の塗膜性能を保持し、かつ、低コストである常温乾燥型の塗料の要求が高い。   In recent years, resin for coating materials is required to satisfy both cost and performance. Especially for paints used in bridges, ships, containers, etc. where repainting is indispensable, there is a need for room-temperature drying paints that are easy to construct, maintain a certain level of coating film performance, and are low in cost. Is expensive.

このような塗料の例として、重合性紫外線安定性単量体を共重合させ耐候性を改善する方法が考案されている(特許文献1参照)。しかし、一般に、重合性紫外線安定性単量体自体が高価であり、耐候性が不十分である。   As an example of such a paint, a method of improving the weather resistance by copolymerizing a polymerizable UV-stable monomer has been devised (see Patent Document 1). However, in general, the polymerizable UV-stable monomer itself is expensive and has insufficient weather resistance.

低温で硬化反応可能な一液型の塗料用樹脂組成物が考案されている(特許文献2参照)。一液型の塗料用樹脂組成物は、塗料の安定性を良くし、良好な塗膜性能を発揮するために、分子量や残存モノマーの厳しいコントロールが必要であり、実用化できるレベルにはなっていない。   A one-pack type resin composition for paint that can be cured at a low temperature has been devised (see Patent Document 2). The one-pack type resin composition for paints requires a tight control of molecular weight and residual monomer in order to improve the stability of the paint and exhibit good film performance, and is at a level where it can be put to practical use. Absent.

さらに、施工時の臭気を低減するために、ある特定のアルキル(メタ)アクリレートと炭化水素系溶媒を使用する塗料が考案されている(特許文献3参照)。特定のアルキル(メタ)アクリレートと炭化水素系溶媒を使用する塗料は、臭気の原因のひとつである残存モノマーの除去を行わなければならず、製造工程において手数を要する。   Furthermore, in order to reduce the odor at the time of construction, the coating material which uses a certain alkyl (meth) acrylate and a hydrocarbon solvent is devised (refer patent document 3). A paint using a specific alkyl (meth) acrylate and a hydrocarbon solvent must remove the residual monomer, which is one of the causes of odor, and requires a lot of work in the manufacturing process.

特開2001−172551号公報JP 2001-172551 A 特開2002−88296号公報JP 2002-88296 A 特開平6−184490号公報JP-A-6-184490

本発明は、低コストでかつ、ナイロン、ポリエチレンテレフタレート、ABS樹脂、ポリカーボネート、アルミ、鉄、モルタルなどの種々被塗物に対して、耐水性、耐候性、耐薬品性等の各種塗膜性能が良好な塗料用樹脂を提供することを目的とする。   The present invention is low in cost and has various film performances such as water resistance, weather resistance, chemical resistance and the like for various coated objects such as nylon, polyethylene terephthalate, ABS resin, polycarbonate, aluminum, iron, and mortar. The object is to provide a good resin for paints.

低コストでかつ、各種の被塗物被塗物に対して良好な塗膜性能を有する塗料用樹脂を鋭意検討した結果、残存モノマーや低分子成分の極めて少ない塗料用樹脂の製造方法を見出し、これによって製造された塗料用樹脂が良好な塗膜性能を有することを見いだした。   As a result of diligent research on low-cost and various coating resins that have good coating film performance for various types of coatings, we found a method for producing coating resins with very few residual monomers and low molecular components, It has been found that the coating resin produced thereby has good coating film performance.

すなわち、本発明は、(a)(メタ)アクリル酸アルキルエステル50〜99.9重量部、(b)その他共重合可能な他のビニル系単量体0.1〜50重量部との混合物(A)100重量部及び重合開始剤(B)0.02〜20重量との混合物を反応させて得られる塗料用樹脂であって、混合物(A)の反応率が90%以上であり、重量平均分子量5,000〜200,000、分子量1,000未満の含有量が10重量%未満である塗料用樹脂である。   That is, the present invention is a mixture of (a) 50 to 99.9 parts by weight of (meth) acrylic acid alkyl ester and (b) 0.1 to 50 parts by weight of other copolymerizable vinyl monomers ( A) A coating resin obtained by reacting a mixture of 100 parts by weight and a polymerization initiator (B) 0.02 to 20 parts by weight, wherein the reaction rate of the mixture (A) is 90% or more, and the weight average It is a resin for coating materials having a molecular weight of 5,000 to 200,000 and a molecular weight of less than 1,000 and less than 10% by weight.

本発明の塗料用樹脂は、ナイロン、ポリエチレンテレフタレート、ABS樹脂、ポリカーボネート、アルミ、鉄、モルタルなどの種々被塗物に対して、耐水性、耐候性、耐薬品性等の各種塗膜性能がよい。本発明の塗料用樹脂は、低コストである。   The coating resin of the present invention has various coating film performances such as water resistance, weather resistance, and chemical resistance against various coated objects such as nylon, polyethylene terephthalate, ABS resin, polycarbonate, aluminum, iron, and mortar. . The coating resin of the present invention is low in cost.

本発明は、(a)(メタ)アクリル酸アルキルエステル50〜99.9重量部、(b)その他共重合可能な他のビニル系単量体0.1〜50重量部との混合物(A)100重量部及び重合開始剤(B)0.02〜20重量との混合物を反応させて得られる塗料用樹脂であって、混合物(A)の反応率が90%以上であり、重量平均分子量5,000〜200,000、分子量1,000未満の含有量が10重量%未満である塗料用樹脂である。   The present invention is a mixture (A) of (a) 50 to 99.9 parts by weight of (meth) acrylic acid alkyl ester and (b) 0.1 to 50 parts by weight of other copolymerizable vinyl monomers. A resin for coating obtained by reacting a mixture of 100 parts by weight and a polymerization initiator (B) 0.02 to 20 weights, wherein the reaction rate of the mixture (A) is 90% or more, and the weight average molecular weight is 5 It is a resin for coatings having a content of less than 1,000 to 200,000 and a molecular weight of less than 1,000.

本発明で用いられる(メタ)アクリル酸アルキルエステルは、例えば、アクリル酸メチル、アクリル酸エチル、アクリル酸ノルマルプロピル、アクリル酸イソプロピル、アクリル酸ノルマルブチル、アクリル酸イソブチル、アクリル酸ターシャリブチル、アクリル酸シクロヘキシル、アクリル酸2−エチルヘキシル、アクリル酸イソボルニル、メタクリル酸メチル、メタクリル酸エチル、メタクリル酸プロピル、メタクリル酸ノルマルブチル、メタクリル酸ターシャリブチル、メタクリル酸イソブチル、メタクリル酸シクロヘキシル、メタクリル酸2−エチルヘキシル、メタクリル酸イソボルニル等の(メタ)アクリル酸の炭素原子数1〜18の直鎖、分岐、環状アルキルエステル類が上げられる。これらは、単独で使用しても良いが、2種以上併用することにより種々の特性を得ることができる。   Examples of the (meth) acrylic acid alkyl ester used in the present invention include methyl acrylate, ethyl acrylate, normal propyl acrylate, isopropyl acrylate, normal butyl acrylate, isobutyl acrylate, tertiary butyl acrylate, and acrylic acid. Cyclohexyl, 2-ethylhexyl acrylate, isobornyl acrylate, methyl methacrylate, ethyl methacrylate, propyl methacrylate, normal butyl methacrylate, tertiary butyl methacrylate, isobutyl methacrylate, cyclohexyl methacrylate, 2-ethylhexyl methacrylate, methacryl Examples thereof include linear, branched and cyclic alkyl esters having 1 to 18 carbon atoms of (meth) acrylic acid such as acid isobornyl. These may be used alone, but various properties can be obtained by using two or more of them in combination.

特に、本発明で用いられる(メタ)アクリル酸アルキルエステルのアルキル基は、耐水性を向上させるには、炭素原子数4以上のアルキル基が好ましく、より好ましくは、イソブチル基、ターシャリブチル基、2−エチルヘキシル基等の分岐アルキル基、シクロヘキシル基、イソボルニル基等の環状アルキル基が好ましい。   In particular, the alkyl group of the (meth) acrylic acid alkyl ester used in the present invention is preferably an alkyl group having 4 or more carbon atoms, more preferably an isobutyl group, a tertiary butyl group, A branched alkyl group such as 2-ethylhexyl group and a cyclic alkyl group such as cyclohexyl group and isobornyl group are preferred.

本発明で用いられる(メタ)アクリル酸アルキルエステルの使用量は、混合物(A)100重量部中、50〜99.9重量部である。   The usage-amount of the (meth) acrylic-acid alkylester used by this invention is 50-99.9 weight part in 100 weight part of mixtures (A).

本発明で用いられるその他共重合可能な他のビニル系単量体は、例えば、アクリル酸2−ヒドロキシエチル、アクリル酸2−ヒドロキシプロピル、アクリル酸4−ヒドロキシブチル、シクロヘキサンジメタノールのモノアクリル酸エステル、メタクリル酸2−ヒドロキシエチル、メタクリル酸2−ヒドロキシプロピル、メタクリル酸4−ヒドロキシブチル、シクロヘキサンジメタノールのモノメタクリル酸エステル、ダイセル化学工業株式会社プラクセルFシリーズ(FM2D、FM3、FM5、FA1DDM、FA2D、FA10L)等のヒドロキシ基含有単量体、メタクリル酸、アクリル酸等のカルボキシル基含有単量体、メタクリル酸グリシジル、アクリル酸グリシジル、3,4−エポキシシクロヘキシルメチルアクリレート、3,4−エポキシシクロヘキシルメチルメタクリレート等のエポキシ基含有単量体、3−メタクリロイルオキシプロピルトリメトキシシラン、3−メタクリロイルオキシプロピルトリエトキシシラン、3−メタクリロイルオキシプロピルメチルジメトキシシラン等のアルコキシ基含有単量体、アクリルアミド、ダイアセトンアクリルアミド、ダイアセトンメタクリルアミド、N−ブトキシメチルアクリルアミド、N−ブトキシメチルメタクリルアミド等のアクリルアミド系単量体、2−[2´−ヒドロキシ−5´−(メタクリロイルオキシメチル)フェニル]−2H−ベンゾトリアゾール、2−[2´−ヒドロキシ−5´−(メタクリロイルオキシエチル)フェニル]−2H−ベンゾトリアゾール、2−[2´−ヒドロキシ−5´−(メタクリロイルオキシプロピル)フェニル]−2H−ベンゾトリアゾール等のベンゾトリアゾール系紫外線吸収性不飽和単量体(R−UVA)、4−メタクリロイルアミノ−2,2,6,6−テトラメチルピペリジン、4−メタクアクリロイルオキシ−1,2,2,6,6−ペンタメチルピペリジン等のヒンダートアミン系光安定性不飽和単量体(R−HALS)、スチレン、酢酸ビニル、テトラヒドロフルフリル(メタ)アクリレート、ブタジエン、テトラフルオロエチレン、トリクロロフルオロエチレン、ジクロロフルオロエチレン、モノクロロフルオロエチレン、ブチルビニルエーテルおよびシクロヘキシルビニルエーテル等のビニル系単量体を上げることができる。これらの、共重合可能な他のビニル系単量体は単独で使用してもよく、2種以上を併用してもよい。   Other copolymerizable vinyl monomers used in the present invention include, for example, 2-hydroxyethyl acrylate, 2-hydroxypropyl acrylate, 4-hydroxybutyl acrylate, and monoacrylate of cyclohexanedimethanol. , 2-hydroxyethyl methacrylate, 2-hydroxypropyl methacrylate, 4-hydroxybutyl methacrylate, monomethacrylate of cyclohexanedimethanol, Daicel Chemical Industries, Ltd. Plaxel F series (FM2D, FM3, FM5, FA1DDM, FA2D, FA10L) and the like, carboxyl group-containing monomers such as methacrylic acid and acrylic acid, glycidyl methacrylate, glycidyl acrylate, 3,4-epoxycyclohexylmethyl acrylate, 3, 4 Epoxy group-containing monomers such as epoxycyclohexylmethyl methacrylate, alkoxy group-containing monomers such as 3-methacryloyloxypropyltrimethoxysilane, 3-methacryloyloxypropyltriethoxysilane, 3-methacryloyloxypropylmethyldimethoxysilane, acrylamide, Acrylamide monomers such as diacetone acrylamide, diacetone methacrylamide, N-butoxymethyl acrylamide, N-butoxymethyl methacrylamide, 2- [2'-hydroxy-5 '-(methacryloyloxymethyl) phenyl] -2H- Benzotriazole, 2- [2′-hydroxy-5 ′-(methacryloyloxyethyl) phenyl] -2H-benzotriazole, 2- [2′-hydroxy-5 ′-(methacryloylio) Cyclopropyl) phenyl] -2H-benzotriazole and other benzotriazole-based UV-absorbing unsaturated monomers (R-UVA), 4-methacryloylamino-2,2,6,6-tetramethylpiperidine, 4-methacryloyl Hindered amine light-stable unsaturated monomers (R-HALS) such as oxy-1,2,2,6,6-pentamethylpiperidine, styrene, vinyl acetate, tetrahydrofurfuryl (meth) acrylate, butadiene, Vinyl monomers such as tetrafluoroethylene, trichlorofluoroethylene, dichlorofluoroethylene, monochlorofluoroethylene, butyl vinyl ether and cyclohexyl vinyl ether can be raised. These other copolymerizable vinyl monomers may be used alone or in combination of two or more.

本発明で用いられるその他共重合可能な他のビニル系単量体の使用量は、(a)(メタ)アクリル酸アルキルエステルと、(b)その他共重合可能な他のビニル系単量体との混合物(A)100重量部中、0.1〜50重量部である。   The amount of other copolymerizable vinyl monomers used in the present invention includes (a) (meth) acrylic acid alkyl ester, and (b) other copolymerizable other vinyl monomers. In 100 parts by weight of the mixture (A), 0.1 to 50 parts by weight.

本発明では、(a)(メタ)アクリル酸アルキルエステル、(b)その他共重合可能な他のビニル系単量体との混合物(A)混合物(A)の反応率が90%以上であり、好ましくは、93%以上、より好ましくは、95%以上である。   In the present invention, the reaction rate of (a) (meth) acrylic acid alkyl ester, (b) other copolymerizable monomer (A) and mixture (A) is 90% or more, Preferably, it is 93% or more, more preferably 95% or more.

本発明で使用される重合開始剤(B)は、種々の重合開始剤が使用可能であるが、例えば、2,2´−アゾビスイソブチロニトリル、2,2´−アゾビス(2,4−ジメチルバレロニトリル)、2,2´−アゾビス(2−メチルブチロニトリル)等のアゾ系開始剤、2−tert−ブチルパーオキシベンゾエート(TBPB)、tert−ブチルハイドロパーオキシド(TBHPO)、2−tert−ブチルパーオキサイド(DTBP)等の過酸化物系開始剤が使用される。これらの開始剤は、単独で使用しても良く、2種以上を併用してもよい。これらの重合開始剤(B)の使用量は、混合物(A)100重量部に対して、0.02〜20重量部、好ましくは0.1〜10重量部の範囲で使用される。重合開始剤の使用量が0.02重量部未満であると、重合反応が十分進行せず、生成する樹脂の分子量がバラツキ、品質が一定せず、20重量部より多いと、重合開始剤(B)の分解生成物の影響で、塗膜の耐水性や耐候性が悪化する。   As the polymerization initiator (B) used in the present invention, various polymerization initiators can be used. For example, 2,2′-azobisisobutyronitrile, 2,2′-azobis (2,4 -Dimethylvaleronitrile), azo-based initiators such as 2,2'-azobis (2-methylbutyronitrile), 2-tert-butylperoxybenzoate (TBPB), tert-butyl hydroperoxide (TBHPO), 2 Peroxide based initiators such as tert-butyl peroxide (DTBP) are used. These initiators may be used alone or in combination of two or more. These polymerization initiators (B) are used in an amount of 0.02 to 20 parts by weight, preferably 0.1 to 10 parts by weight, based on 100 parts by weight of the mixture (A). When the amount of the polymerization initiator used is less than 0.02 parts by weight, the polymerization reaction does not proceed sufficiently, the molecular weight of the resin to be produced varies, the quality is not constant, and when it exceeds 20 parts by weight, the polymerization initiator ( The water resistance and weather resistance of the coating film deteriorate due to the influence of the decomposition product of B).

本発明では、好ましくは、混合物(A)100重量部に対してチオール基を有する化合物(C)を0.01〜20重量部を含有する。   In this invention, Preferably, 0.01-20 weight part of compounds (C) which have a thiol group with respect to 100 weight part of mixtures (A) are contained.

本発明で使用される、チオール基を有する化合物(C)は、種々のものが選択されるが、例えば、1−ブタンチオール、1−ヘプタンチオール、1−デカンチオール、1−ドデカンチオール等のアルキルチオール類、チオグリコール酸、2−メルカプトプロピオン酸、2−メルカプトエタノール、3−メルカプト−2−ブタノール等を上げることができ、単独で使用してもよく、2種類以上を併用して用いることもできる。チオール基を有する化合物(C)を用いることにより、樹脂の末端構造が制御され、耐候性の高い樹脂を合成することが可能である。   Various compounds (C) having a thiol group used in the present invention are selected. For example, alkyl such as 1-butanethiol, 1-heptanethiol, 1-decanethiol, 1-dodecanethiol, etc. Thiols, thioglycolic acid, 2-mercaptopropionic acid, 2-mercaptoethanol, 3-mercapto-2-butanol, etc. can be raised and may be used alone or in combination of two or more. it can. By using the compound (C) having a thiol group, the terminal structure of the resin is controlled, and a resin having high weather resistance can be synthesized.

これらのチオール基を有する化合物(C)の使用量は、混合物(A)100重量部に対して、0.01〜20重量部が好ましく、より好ましくは0.1〜10重量部の範囲で使用される。   The amount of the compound (C) having a thiol group used is preferably 0.01 to 20 parts by weight, more preferably 0.1 to 10 parts by weight with respect to 100 parts by weight of the mixture (A). Is done.

本発明において、塗料用樹脂の重量平均分子量は、5000〜200,000、さらに好ましくは、10,000〜100,000の範囲で設定される。5000未満では、耐候性、耐薬品性などの塗膜性能が十分得られず。200,000以上であると塗料の粘性が高く、塗装作業性を著しく低下する。   In the present invention, the weight average molecular weight of the coating resin is set in the range of 5000 to 200,000, more preferably 10,000 to 100,000. If it is less than 5000, sufficient film performance such as weather resistance and chemical resistance cannot be obtained. If it is 200,000 or more, the viscosity of the paint is high, and the coating workability is remarkably lowered.

さらに、塗料用樹脂の分子量の分散度(重量平均分子量/数平均分子量)は1.9〜3.0の範囲で設定することが好ましい。この範囲で設定することにより、塗料のタレが抑制された作業性が良く、仕上がり外観のよい塗膜を得ることができる。   Furthermore, the molecular weight dispersity (weight average molecular weight / number average molecular weight) of the coating resin is preferably set in the range of 1.9 to 3.0. By setting within this range, it is possible to obtain a coating film with good workability in which sagging of the paint is suppressed and a good finished appearance.

本発明において、塗料用樹脂は、分子量1,000未満の含有量が10重量%未満であり。好ましくは、9重量%未満、さらに好ましくは、8重量%未満である。   In the present invention, the coating resin has a molecular weight of less than 1,000 and a content of less than 10% by weight. Preferably, it is less than 9% by weight, more preferably less than 8% by weight.

本発明における塗料用樹脂は、酸化チタン、炭酸カルシウム、カーボンブラック、シリカゾル、チタニアゾル、紺青、酸化鉄等の顔料、レベリング剤、増粘剤、顔料分散剤、消泡剤、紫外線吸収剤、光安定化剤(HALS)、酸化防止剤等の塗料添加剤、フッ素樹脂、シリコーン、ブチルゴム、塩化ゴム、イソプレンゴム、ポリウレタンゴム、ゴム変性エポキシ樹脂、アルキッド樹脂、ポリエステル樹脂、エポキシ樹脂、塩素化ポリオレフィン樹脂、アクリル樹脂等の塗料用樹脂、エポキシ、イソシアネート、メラミン、加水分解性シリコーン等の硬化剤をそれぞれ適宜配合させて塗料を調合することができる。   The coating resin in the present invention includes pigments such as titanium oxide, calcium carbonate, carbon black, silica sol, titania sol, bitumen and iron oxide, leveling agents, thickeners, pigment dispersants, antifoaming agents, ultraviolet absorbers, and light stabilizers. Paint additives such as antioxidants (HALS), antioxidants, fluororesin, silicone, butyl rubber, chlorinated rubber, isoprene rubber, polyurethane rubber, rubber-modified epoxy resin, alkyd resin, polyester resin, epoxy resin, chlorinated polyolefin resin, A coating material can be prepared by appropriately blending a coating resin such as an acrylic resin and a curing agent such as epoxy, isocyanate, melamine, and hydrolyzable silicone.

本発明の塗料用樹脂の製造方法では、(a)(メタ)アクリル酸アルキルエステル50〜99.9重量部、(b)その他共重合可能な他のビニル系単量体0.1〜50重量部との混合物(A)100重量部及び重合開始剤(B)0.02〜20重量との混合物を反応させて得られる塗料用樹脂であって、混合物(A)の反応率が90%以上であり、重量平均分子量5,000〜200,000、分子量1,000未満の含有量が10重量%未満である塗料用樹脂は、還流温度で反応させる工程と還流温度以下で熟成を行う工程により製造する。   In the method for producing a coating resin according to the present invention, (a) 50 to 99.9 parts by weight of (meth) acrylic acid alkyl ester, and (b) 0.1 to 50 parts by weight of other copolymerizable vinyl monomers. A resin for coating obtained by reacting a mixture of 100 parts by weight of the mixture (A) and 0.02 to 20 parts by weight of the polymerization initiator (B), wherein the reaction rate of the mixture (A) is 90% or more. The coating resin having a weight average molecular weight of 5,000 to 200,000 and a molecular weight of less than 1,000 is less than 10% by weight is reacted at a reflux temperature and aging at a reflux temperature or lower. To manufacture.

本発明における、還流温度で反応させるとは、混合物(A)を還流下で反応させる方法、あるいは混合物(A)と溶媒の混合物の還流下で反応させる方法をいう。このなかでも、混合物(A)と溶媒との混合物を還流下で反応させる方法が重合の反応制御がやりやすく、重合暴走などを抑制し、高品質な樹脂を製造することができる。   In the present invention, the reaction at the reflux temperature means a method of reacting the mixture (A) under reflux or a method of reacting under a reflux of a mixture of the mixture (A) and a solvent. Among these, the method of reacting the mixture of the mixture (A) and the solvent under reflux makes it easy to control the polymerization reaction, suppresses the runaway polymerization, and can produce a high-quality resin.

混合物(A)と溶媒の混合物を反応させる方法の場合、使用される溶媒は種々のものが使用される。溶媒は、例えば、トルエン、キシレン、エチルベンゼン等の芳香族系溶媒、酢酸エチル、酢酸ノルマルブチル、酢酸イソブチル、酢酸ノルマルプロピル、酢酸イソプロピル、酢酸アミルなどの酢酸エステル系溶媒、メチルイソブチルケトン、メチルエチルケトン、ジイソブチルケトン、アセトン等のケトン系溶剤、メタノール、エタノール、イソプロピルアルコール、ノルマルプロピルアルコール、ノルマルブチルアルコール、イソブチルアルコール、ターシャリブチルアルコール、ベンジルアルコール等のアルコール系溶媒、エチレングリコール、ジエチレングリコール、トリエチレングリコール、プロピレングリコール等のグリコール系溶媒、エチレングリコールモノエチルエーテル、エチレングリコールモノブチルエーテル等のグリコールエーテル系溶媒、メチルセロソルブアセテート、メトキシプロピルアセテート等のアセテート系溶媒、ノルマルヘキサン、シクロへキサン、メチルシクロへキサン、ヘプタン等の炭化水素系溶媒、エクソンモービル社のソルベッソ100、ソルベッソ150、丸善石油株式会社のスワゾール1000、スワゾール1500、スワゾール1800、出光興産株式会社のイプゾール100、イプゾール150等のナフサ系溶媒が上げられる。これらの溶媒は単独でも、2種以上を併用して用いることができるが、目的とする反応温度が還流温度となるように、適宜、沸点の異なる2種以上の溶媒を併用して用いることが好ましい。   In the case of the method of reacting the mixture (A) and the solvent, various solvents are used. Solvents include, for example, aromatic solvents such as toluene, xylene and ethylbenzene, acetate solvents such as ethyl acetate, normal butyl acetate, isobutyl acetate, normal propyl acetate, isopropyl acetate and amyl acetate, methyl isobutyl ketone, methyl ethyl ketone and diisobutyl. Ketone solvents such as ketone, acetone, alcohol solvents such as methanol, ethanol, isopropyl alcohol, normal propyl alcohol, normal butyl alcohol, isobutyl alcohol, tertiary butyl alcohol, benzyl alcohol, ethylene glycol, diethylene glycol, triethylene glycol, propylene Glycols such as glycol, glycols such as ethylene glycol monoethyl ether, ethylene glycol monobutyl ether Ruether solvents, acetate solvents such as methyl cellosolve acetate, methoxypropyl acetate, hydrocarbon solvents such as normal hexane, cyclohexane, methylcyclohexane, heptane, ExxonMobil's Solvesso 100, Solvesso 150, Maruzen Petroleum Corporation Naphtha solvents such as Swazol 1000, Swazol 1500, Swazol 1800, Ipsol 100 and Ipsol 150 from Idemitsu Kosan Co., Ltd. These solvents can be used alone or in combination of two or more, but two or more solvents having different boiling points may be appropriately used in combination so that the target reaction temperature becomes the reflux temperature. preferable.

混合物(A)と溶媒との混合物の還流下で反応させる方法としては、例えば、混合物(A)と溶媒を一括で仕込み、反応させる方法、混合物(A)の一部を溶媒中に仕込み、残りの混合物(A)を分割もしくは滴下により供給させて反応させる方法、混合物(A)すべてを溶媒中に分割もしくは滴下により供給させて反応させる方法等、混合物(A)を溶媒に供給させる種々の方法がある。   Examples of the method of reacting the mixture of the mixture (A) and the solvent under reflux include, for example, a method in which the mixture (A) and the solvent are collectively charged and reacted, a part of the mixture (A) is charged in the solvent, and the rest Various methods of supplying the mixture (A) to the solvent, such as a method of reacting the mixture (A) by dividing or dropping the mixture, a method of reacting all of the mixture (A) by dividing or dropping the mixture (A) There is.

本発明の塗料用樹脂の製造方法では、還流温度で反応させる場合の温度は、重合開始剤(B)の1時間半減期温度を中心として、−20〜+20℃の範囲で設定することが好ましい。これ未満の温度では、未反応の開始剤が残存し、塗膜の耐水性、耐候性等の性能が悪化し、これより高い温度であると、開始剤の分解が早すぎるため、分子量が上がらなかったり、残存モノマーが多くなったりする傾向がある。さらに、反応温度としては、50〜200℃の範囲で設定することが好ましく、さらに好ましくは、70〜180℃の範囲で設定することが好ましい。   In the method for producing a coating resin according to the present invention, the temperature in the case of reacting at the reflux temperature is preferably set in the range of −20 to + 20 ° C. with the 1-hour half-life temperature of the polymerization initiator (B) as the center. . If the temperature is lower than this, unreacted initiator remains, and the performance such as water resistance and weather resistance of the coating film deteriorates.If the temperature is higher than this, the initiator is decomposed too early, so that the molecular weight increases. Or there is a tendency for residual monomer to increase. Furthermore, the reaction temperature is preferably set in the range of 50 to 200 ° C, more preferably in the range of 70 to 180 ° C.

本発明の塗料用樹脂の製造方法では、還流温度以下で熟成を行う工程とは、混合物(A)を還流温度で反応させる工程において、混合物(A)の反応率が70%以上、さらに好ましくは90%以上になった時点で、還流が停止する温度まで反応温度をさげ、その状態で反応を継続させることをいう。   In the method for producing a coating resin of the present invention, the step of aging at a reflux temperature or lower is a step of reacting the mixture (A) at the reflux temperature, and the reaction rate of the mixture (A) is 70% or more, more preferably When the temperature reaches 90% or higher, the reaction temperature is lowered to a temperature at which reflux is stopped, and the reaction is continued in that state.

本発明の塗料用樹脂の製造方法では、還流温度以下で熟成を行う工程において、重合開始剤(B)を追加添加することが好ましい。還流温度以下で熟成を行う工程においては、さらに重合開始剤(B)を追加添加することにより、重合を短期間で完結させることができる。ここにおいても、重合開始剤(B)の1時間半減期温度が反応温度に対して、−20〜+20℃の範囲となるような重合開始剤を選択することが好ましい。   In the method for producing a coating resin according to the present invention, it is preferable to additionally add a polymerization initiator (B) in the step of aging at a reflux temperature or lower. In the step of aging at the reflux temperature or lower, the polymerization can be completed in a short period of time by additionally adding a polymerization initiator (B). Also in this case, it is preferable to select a polymerization initiator such that the one-hour half-life temperature of the polymerization initiator (B) is in the range of −20 to + 20 ° C. with respect to the reaction temperature.

本発明の塗料用樹脂の製造方法では、重量平均分子量及び分子量の分散度は、混合物(A)を還流下で反応させるときの温度、重合開始剤(D)の種類及び量、チオール基を有する化合物(C)の種類及び量、混合物(A)の溶媒への供給方法等の条件を適宜組み合わせることにより調節することができる。特に、重量平均分子量が40000〜200,0000かつ分散度が2.3〜2.6の場合、タレ性を向上させることができる。   In the method for producing a coating resin of the present invention, the weight average molecular weight and the degree of molecular weight dispersion include the temperature at which the mixture (A) is reacted under reflux, the type and amount of the polymerization initiator (D), and the thiol group. It can be adjusted by appropriately combining conditions such as the type and amount of the compound (C) and the method of supplying the mixture (A) to the solvent. In particular, when the weight average molecular weight is 40,000 to 200,0000 and the dispersity is 2.3 to 2.6, the sagging property can be improved.

本発明における塗料用樹脂を用いた塗料は、一般の塗料に適用される種々塗装方法で塗装することができる。例えば、スプレー塗装、ロールコート、カーテンコート、刷毛塗り、静電塗装、アニオン、カチオン電着塗装、ディッピング等の方法を適用することができる。さらに、プライマー(接着層)、ベースコート用(中塗りで通常着色塗料)、トップコート用(表面仕上げ塗り)、ワンコート用等種々の塗膜構成に適用することができる。   The coating material using the coating resin in the present invention can be applied by various coating methods applied to general coating materials. For example, methods such as spray coating, roll coating, curtain coating, brush coating, electrostatic coating, anion, cationic electrodeposition coating, and dipping can be applied. Furthermore, it can be applied to various coating film configurations such as primer (adhesive layer), base coat (normally colored paint with intermediate coating), top coat (surface finish coating), and one coat.

本発明における塗料用樹脂を用いた塗料が適用できる基材(被塗物)としては、ポリスチレン樹脂、アクリル樹脂、アクリロニトリル−スチレン−ブタジエン樹脂(ABS)、ポリプロピレン、エチレン−プロピレン樹脂、ポリカーボネート樹脂、ノリル樹脂、ナイロン樹脂、エポキシ樹脂、ポリエステル樹脂のプラスチック類、およびこれらに、フィラー、ガラス繊維、炭素繊維などの補強材等をブレンドした複合材料、ガラス、モルタル、セメントスレート、岩石等の無機物、鉄(および合金)、銅(および合金)、アルミニウム(および合金)、マグネシウム(および合金)等の金属類、紙、ビニールクロスなどを上げることができる。   As the base material (coating material) to which the paint using the paint resin in the present invention can be applied, polystyrene resin, acrylic resin, acrylonitrile-styrene-butadiene resin (ABS), polypropylene, ethylene-propylene resin, polycarbonate resin, noryl. Resin, nylon resin, epoxy resin, polyester resin plastic, and composite materials blended with fillers, reinforcing materials such as glass fiber and carbon fiber, inorganic materials such as glass, mortar, cement slate and rock, iron ( And alloys), copper (and alloys), aluminum (and alloys), magnesium (and alloys), paper, vinyl cloth, and the like.

以下、実施例及び比較例により本発明をさらに詳細に説明する。   Hereinafter, the present invention will be described in more detail with reference to Examples and Comparative Examples.

(重量平均分子量及び数平均分子量の測定)
ゲルパーミレーションクロマトグラフィー(機器:東ソー株式会社、HLC−8220GPC、カラム:TSKgel SuperHZM−N、ガードカラム:TSKGuardcolumn SuperHZ−L、溶媒:テトラヒドロフラン、以下、GPCと略す)により、ポリスチレンをスタンダードとする相対分子量を求めた。
(Measurement of weight average molecular weight and number average molecular weight)
Relative molecular weight based on polystyrene by gel permeation chromatography (instrument: Tosoh Corporation, HLC-8220GPC, column: TSKgel SuperHZM-N, guard column: TSKGuardcolumn SuperHZ-L, solvent: tetrahydrofuran, hereinafter abbreviated as GPC) Asked.

(分子量1000未満のものの測定)
GPCから得られたヒストグラムデータより、分子量1000未満の累計値を用いた。
(Measurement of molecular weight less than 1000)
From the histogram data obtained from GPC, the cumulative value with a molecular weight of less than 1000 was used.

(反応率の測定)
実測加熱残分に対する、混合物(A)の反応率100%を想定した理論過熱残分の百分率とした。すなわち、以下の計算式により求めた。
{(実測過熱残分(%))÷(混合物(A)の反応率100%を想定した理論過熱残分(%))}×100。
なお、加熱残分の測定はJIS K5601−1−2に準拠した。
(Measurement of reaction rate)
It was set as the percentage of the theoretical heating residue which assumed the reaction rate of 100% of the mixture (A) with respect to the measurement heating residue. That is, it calculated | required with the following formulas.
{(Measured overheating residue (%)) ÷ (Theoretical overheating residue (%) assuming a reaction rate of 100% of the mixture (A))} × 100.
In addition, the measurement of the heating residue was based on JISK5601-1-2.

(碁盤目テープ試験)
鋼板に乾燥膜厚が40μになるようスプレー塗装し、80℃で10分間の焼付けをした試験片を室温に冷却し、JIS K5400(1999年廃止)に準拠して、碁盤目テープ試験をおこない、下記の判断基準のとおり判定した。
(Cross cut tape test)
The steel sheet was spray-coated to a dry film thickness of 40μ, and the test piece baked at 80 ° C for 10 minutes was cooled to room temperature, and in accordance with JIS K5400 (discontinued in 1999), a cross-cut tape test was conducted. Judgment was made according to the following criteria.

90〜100/100 :良好
80〜89/100 :やや良好
79以下/100 :不良 。
90-100 / 100: good 80-89 / 100: somewhat good 79 or less / 100: bad

(鏡面光沢試験)
鋼板に乾燥膜厚が40μになるようスプレー塗装し、80℃で10分間の焼付けをした試験片を室温に冷却し、JIS Z8741に準拠して、60°鏡面光沢試験をおこない下記の判断基準のとおり判定した。
(Specular gloss test)
After spray coating the steel sheet to a dry film thickness of 40μ and baking for 10 minutes at 80 ° C, the test piece was cooled to room temperature, and in accordance with JIS Z8741, a 60 ° specular gloss test was conducted. Judgment was made as follows.

45以上 :良好
40〜45 :やや良好
40未満 :不良 。
45 or more: Good 40-45: Slightly good Less than 40: Defect.

(耐水性試験)
鋼板に乾燥膜厚が40μになるようスプレー塗装し、80℃で10分間の焼付けをした試験片を室温に冷却し40℃±1℃に設定した温水に浸漬させ7日後に試験片を取り出した。 取り出した試験片は、水分を完全に拭き取り下記の判断基準のとおり目視判定した。
(Water resistance test)
A test piece that was spray-coated on a steel sheet to a dry film thickness of 40 μm and baked at 80 ° C. for 10 minutes was cooled to room temperature and immersed in warm water set to 40 ° C. ± 1 ° C., and the test piece was taken out after 7 days. . The test piece taken out was completely wiped off moisture and visually judged according to the following criteria.

外観変化無し :良好
やや白化・部分白化 :やや良好
全面白化・部分剥離・全面剥離 :不良 。
No change in appearance: Good Slightly whitened / partially whitened: Slightly good Entirely whitened, partially peeled, completely peeled: Poor.

(促進耐候性試験)
鋼板に乾燥膜厚が40μになるようスプレー塗装し、80℃で10分間の焼付けをした試験片を室温に冷却しQ−UV照射試験機(ランプ:UVB−313、BPT:63℃、照度:0.67W/m2、降雨条件:18/120分(降雨中は照射なし))にて照射時間500時間後の60°鏡面光沢保持率を日本電色工業製VG2000、視野角度60°にて測定した。60°鏡面光沢保持率は、下記の判定基準のとおり判定した。
(Accelerated weather resistance test)
A test piece that was spray-coated on a steel sheet to a dry film thickness of 40 μm and baked at 80 ° C. for 10 minutes was cooled to room temperature and subjected to a Q-UV irradiation tester (lamp: UVB-313, BPT: 63 ° C., illuminance: 60 ° specular gloss retention after irradiation time of 500 hours at 0.67 W / m 2, rainfall conditions: 18/120 minutes (no irradiation during rain)), measured by Nippon Denshoku Industries VG2000, viewing angle 60 ° did. The 60 ° specular gloss retention was determined according to the following criteria.

60°鏡面光沢保持率50%以上 :良好
60°鏡面光沢保持率40〜50% :やや良好
60°鏡面光沢保持率40%未満 :不良 。
60 ° specular gloss retention 50% or more: good 60 ° specular gloss retention 40-50%: somewhat good 60 ° specular gloss retention less than 40%: poor.

(タレ性試験)
鋼板にタレ性試験機タグテスターを用いて塗布後、試験片を垂直に立て塗膜の限界膜厚を測定し下記の判定基準のとおり判定した。
(Sag test)
After coating on a steel sheet using a sagging property tester tag tester, the test piece was set up vertically and the limit film thickness of the coating film was measured and judged according to the following criteria.

塗布膜厚14mils以上 :良好
塗布膜厚11〜14mils :やや良好
塗布膜厚10mils未満 :不良 。
Coating film thickness of 14 mils or more: Good Coating film thickness of 11 to 14 mils: Slightly good Coating film thickness of less than 10 mils: Poor

(実施例1)
温度計、滴下ロート、コンデンサー、攪拌機を備えた4つ口フラスコに、溶媒として、ソルベッソ100(エクソンモービル社製)15重量部、キシレン34重量部を仕込み、窒素パージした後、溶媒が還流状態になるまで、オイルバスにて加熱した。このときの還流温度は138〜142℃であった。次に、メタクリル酸メチル37重量部、メタクリル酸ノルマルブチル62重量部、メタクリル酸1重量部、パーブチルD(日油株式会社製、ジターシャリブチルパーオキサイド)0.6重量部を秤とり、良く混合した後、滴下ロートに仕込んだ。この混合物を、還流状態の溶媒中に3時間にわたり滴下した。滴下終了時点の反応率を測定したところ、87%であった。次いで、4つ口フラスコ内の温度を90℃に調整し、溶媒の還流を止め、この状態を2.5時間保持した後、冷却し、ソルベッソ100を50重量部加えて塗料用樹脂の溶液を得た。得られた塗料用樹脂の重量平均分子量は47000、数平均分子量18000、分子量の分散度(重量平均分子量/数平均分子量)2.6、分子量1000未満のものの含有量8.3%、反応率は92%であった。
Example 1
A four-necked flask equipped with a thermometer, a dropping funnel, a condenser, and a stirrer was charged with 15 parts by weight of Solvesso 100 (manufactured by ExxonMobil) and 34 parts by weight of xylene as the solvent. After purging with nitrogen, the solvent was brought to reflux. It heated in the oil bath until it became. The reflux temperature at this time was 138-142 degreeC. Next, 37 parts by weight of methyl methacrylate, 62 parts by weight of normal butyl methacrylate, 1 part by weight of methacrylic acid, and 0.6 parts by weight of perbutyl D (manufactured by NOF Corporation, ditertiary butyl peroxide) are weighed and mixed well. After that, the dropping funnel was charged. This mixture was added dropwise in refluxing solvent over 3 hours. The reaction rate at the end of dropping was measured and found to be 87%. Next, the temperature in the four-necked flask is adjusted to 90 ° C., the reflux of the solvent is stopped, this state is maintained for 2.5 hours, and then cooled, and 50 parts by weight of Solvesso 100 is added to add the coating resin solution. Obtained. The coating resin thus obtained has a weight average molecular weight of 47,000, a number average molecular weight of 18,000, a molecular weight dispersity (weight average molecular weight / number average molecular weight) of 2.6, a content of less than 1000 molecular weight, and a reaction rate of 8.3%. 92%.

(実施例2)
実施例1と同様の装置、配合、還流温度条件で反応を行った。滴下終了時点の反応率を測定したところ、実施例1と同様87%であった。4つ口フラスコ内の温度を90℃に調整し、溶媒の還流を止め、次いで、2、2´−アゾビスイソブチロニトリル0.8重量部とソルベッソ100の10重量部のスラリーを調合し、これを30分置きに4分割して投入した後、さらに1.5時間熟成を継続した。4つ口フラスコ内を冷却し、ソルベッソ100を50重量部加えて塗料用樹脂の溶液を得た。得られた塗料用樹脂の重量平均分子量は46000、数平均分子量22000、分子量の分散度(重量平均分子量/数平均分子量)2.1、分子量1000未満のものの含有量0.8%、反応率は98%であった。
(Example 2)
The reaction was carried out under the same apparatus, blending and reflux temperature conditions as in Example 1. The reaction rate at the end of dropping was measured and found to be 87% as in Example 1. Adjust the temperature in the four-necked flask to 90 ° C., stop the reflux of the solvent, then prepare a slurry of 0.8 parts by weight of 2,2′-azobisisobutyronitrile and 10 parts by weight of Solvesso 100. This was divided into four portions every 30 minutes, and then aging was continued for another 1.5 hours. The inside of the four-necked flask was cooled, and 50 parts by weight of Solvesso 100 was added to obtain a coating resin solution. The coating resin thus obtained has a weight average molecular weight of 46000, a number average molecular weight of 22,000, a molecular weight dispersity (weight average molecular weight / number average molecular weight) of 2.1, a content of less than 1000 molecular weight of 0.8%, and a reaction rate of It was 98%.

(実施例3)
実施例1と同様の装置に同様の配合で溶媒を仕込み、同様の条件、還流温度にした。次にメタクリル酸メチル37重量部、メタクリル酸ノルマルブチル62重量部、メタクリル酸1重量部、n−ドデシルメルカプタン0.01重量部、パーブチルD(日油株式会社製、ジターシャリブチルパーオキサイド)0.6重量部を秤とり、良く混合した後、滴下ロートに仕込んだ。この混合物を、還流状態の溶媒中に3時間にわたり滴下した。滴下終了時点の反応率を測定したところ、実施例1と同様87%であった。4つ口フラスコ内の温度を90℃に調整し、溶媒の還流を止め、次いで、2、2´−アゾビスイソブチロニトリル0.8重量部とソルベッソ100の10重量部(固形分調整溶剤50重量部の一部)のスラリーを調合し、これを30分置きに4分割して投入した後、さらに1.5時間熟成を継続した。4つ口フラスコ内を冷却し、固形分調整溶剤のソルベッソ100を40重量部(スラリー調合分を除いた残り)加えて塗料用樹脂の溶液を得た。得られた塗料用樹脂の重量平均分子量は45000、数平均分子量21000、分子量の分散度(重量平均分子量/数平均分子量)2.1、分子量1000未満のものの含有量0.8%、反応率は98%であった。
(Example 3)
In the same apparatus as in Example 1, the solvent was charged in the same composition, and the same conditions and reflux temperature were obtained. Next, 37 parts by weight of methyl methacrylate, 62 parts by weight of normal butyl methacrylate, 1 part by weight of methacrylic acid, 0.01 part by weight of n-dodecyl mercaptan, perbutyl D (manufactured by NOF Corporation, ditertiary butyl peroxide) 6 parts by weight were weighed and mixed well, and then charged into a dropping funnel. This mixture was added dropwise in refluxing solvent over 3 hours. The reaction rate at the end of dropping was measured and found to be 87% as in Example 1. The temperature in the four-necked flask was adjusted to 90 ° C., the reflux of the solvent was stopped, and then 0.8 parts by weight of 2,2′-azobisisobutyronitrile and 10 parts by weight of Solvesso 100 (solid content adjusting solvent (Part of 50 parts by weight) of the slurry was prepared, and divided into 4 portions every 30 minutes, and then aging was continued for another 1.5 hours. The interior of the four-necked flask was cooled, and 40 parts by weight of the solid content adjusting solvent Solvesso 100 (the remainder excluding the slurry formulation) was added to obtain a resin solution for coating. The coating resin thus obtained has a weight average molecular weight of 45,000, a number average molecular weight of 21,000, a molecular weight dispersity (weight average molecular weight / number average molecular weight) of 2.1, a content of less than 1000 molecular weight, and a reaction rate of 0.8%. It was 98%.

(実施例4〜13)
表1〜2に示すとおりの配合及び条件にて、チオール基を有する化合物(D)を使用しない場合は実施例2と同様の操作で、チオール基を有する化合物(D)を使用する場合は実施例3と同様の操作を行い、塗料用樹脂を得た。それぞれの樹脂の評価結果は表4〜5に示した。
(Examples 4 to 13)
When the compound (D) having a thiol group is not used under the conditions and composition as shown in Tables 1 and 2, the same operation as in Example 2 is performed, and the compound (D) having a thiol group is used. The same operation as in Example 3 was performed to obtain a coating resin. The evaluation results of each resin are shown in Tables 4-5.

(比較例1)
実施例1において、熟成温度を140℃の還流状態に保つ以外は同様の操作を行い、塗料用樹脂を得た。評価結果は表6に示した。
(Comparative Example 1)
In Example 1, the same operation was performed except that the aging temperature was maintained at a reflux state of 140 ° C. to obtain a coating resin. The evaluation results are shown in Table 6.

(比較例2〜4)
表3に示すとおりの配合にする以外は、実施例4と同様の操作を行い、塗料用樹脂を得た。それぞれの樹脂の評価結果は表6に示した。
(Comparative Examples 2 to 4)
A coating resin was obtained by performing the same operation as in Example 4 except that the formulation was as shown in Table 3. The evaluation results for each resin are shown in Table 6.

Figure 2013249397
Figure 2013249397

Figure 2013249397
Figure 2013249397

Figure 2013249397
Figure 2013249397

Figure 2013249397
Figure 2013249397

Figure 2013249397
Figure 2013249397

Figure 2013249397
Figure 2013249397

Claims (4)

(a)(メタ)アクリル酸アルキルエステル50〜99.9重量部、(b)その他共重合可能な他のビニル系単量体0.1〜50重量部との混合物(A)100重量部及び重合開始剤(B)0.02〜20重量との混合物を反応させて得られる塗料用樹脂であって、混合物(A)の反応率が90%以上であり、重量平均分子量5,000〜200,000、分子量1,000未満の含有量が10重量%未満である塗料用樹脂。 (A) 50 to 99.9 parts by weight of (meth) acrylic acid alkyl ester, (b) 100 parts by weight of a mixture of 0.1 to 50 parts by weight of other copolymerizable vinyl monomers (A) and A resin for coating obtained by reacting a mixture of 0.02 to 20 weight with a polymerization initiator (B), wherein the reaction rate of the mixture (A) is 90% or more, and the weight average molecular weight is 5,000 to 200. Resin for coating materials whose content of less than 1,000 and molecular weight less than 1,000 is less than 10% by weight. (a)(メタ)アクリル酸アルキルエステルと、(b)その他共重合可能な他のビニル系単量体との混合物(A)100重量部に対してチオール基を有する化合物(C)を0.01〜20重量部を含有する請求項1記載の塗料用樹脂。 (A) Mixture of (meth) acrylic acid alkyl ester and (b) other copolymerizable vinyl monomer (A) 100 parts by weight of compound (C) having a thiol group with respect to 100 parts by weight The resin for paints according to claim 1 containing 01 to 20 parts by weight. 還流温度で反応させる工程と還流温度以下で熟成を行う工程により請求項1または2記載の塗料用樹脂を製造する塗料用樹脂の製造方法。 The method for producing a coating resin according to claim 1 or 2, comprising a step of reacting at a reflux temperature and a step of aging at or below the reflux temperature. 還流温度以下で熟成を行う工程において、重合開始剤(B)を追加添加する請求項3記載の塗料用樹脂の製造方法。 The method for producing a coating resin according to claim 3, wherein the polymerization initiator (B) is additionally added in the step of aging at the reflux temperature or lower.
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