JP2013190152A - Rotary spiral blade device and smoke-tube type heat exchanger of pellet combustor using the same - Google Patents

Rotary spiral blade device and smoke-tube type heat exchanger of pellet combustor using the same Download PDF

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JP2013190152A
JP2013190152A JP2012056296A JP2012056296A JP2013190152A JP 2013190152 A JP2013190152 A JP 2013190152A JP 2012056296 A JP2012056296 A JP 2012056296A JP 2012056296 A JP2012056296 A JP 2012056296A JP 2013190152 A JP2013190152 A JP 2013190152A
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JP6234007B2 (en
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Takahiro Kimura
峻裕 木村
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Yazaki Energy System Corp
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Abstract

PROBLEM TO BE SOLVED: To prevent increase of rotary torque of a spiral blade and damage of the spiral blade and a rotary driving mechanism due to an anchoring layer of fly ash and powder and granular material formed on an inner wall of a cylindrical tube.SOLUTION: A rotary spiral blade device includes a spiral blade 51 rotatably inserted into a cylindrical tube 4, and a driving mechanism 11 rotatably supporting the spiral blade 51, and rotating and driving it. The spiral blade 51 has the shape formed by spirally disposing a band plate 52 around a spiral axis along the longitudinal direction of the band plate, and supported by the driving mechanism 11 rotatably on the spiral axis as a rotating axis O, a blade radius Da of a first piece blade 51a at one side from the rotating axis O to a blade tip, of a blade diameter D at an optional position orthogonal to the rotating axis O of the spiral blade 51, is formed with a set clearance gap with respect to an inner wall of the cylindrical tube 4, and a blade radius Db of a second piece blade 51b at the other side, is formed shorter than the blade radius Da.

Description

本発明は、回転スパイラル羽根装置に係り、例えば、木質系等のペレット燃焼器の燃焼熱を回収する煙管式熱交換器に用いられる回転スパイラル羽根装置、及び粉粒体を移送するスクリューフィーダ等の回転スパイラル羽根装置に関する。   The present invention relates to a rotary spiral blade device, for example, a rotary spiral blade device used in a flue-tube heat exchanger that recovers combustion heat of a wood-based pellet combustor, a screw feeder that transfers powder particles, and the like. The present invention relates to a rotating spiral blade device.

例えば、特許文献1には、木質系のバイオマス燃料(以下、木質系ペレット燃料という。)を燃料とするペレット燃焼器の燃焼熱により、吸収式冷温水機の希溶液を加熱して濃溶液に再生する高温再生器の熱源として用いる煙管式熱交換器が提案されている。具体的には、希溶液が導入される高温再生器内に、ペレット燃焼器の燃焼排ガスを流通させる伝熱管である複数の煙管を横置きに配列してなる構造の煙管式熱交換器が採用されている。特に、吸収液の希溶液との熱交換を向上させるため、煙管内に帯板を捻った形状のスパイラル羽根からなるバッフルプレートをガス流れ方向に沿って挿入し、バッフルプレートにより燃焼排ガスを旋回撹拌させることが提案されている。   For example, Patent Document 1 discloses that a dilute solution of an absorption chiller / heater is heated to a concentrated solution by the combustion heat of a pellet combustor using woody biomass fuel (hereinafter referred to as woody pellet fuel) as fuel. Smoke-tube heat exchangers have been proposed for use as heat sources for regenerating high temperature regenerators. Specifically, a smoke tube heat exchanger with a structure in which a plurality of smoke tubes, which are heat transfer tubes that distribute the combustion exhaust gas of the pellet combustor, are arranged horizontally in a high-temperature regenerator where a dilute solution is introduced. Has been. In particular, in order to improve heat exchange with the dilute solution of the absorbent, a baffle plate consisting of spiral blades with twisted strips is inserted in the smoke tube along the gas flow direction, and the combustion exhaust gas is swirled and stirred by the baffle plate. It has been proposed to let

特開2009−236322号公報JP 2009-236322 A

一方、特許文献1には、煙管式熱交換器の煙管内の燃焼排ガスの流速が低いことから、木質系ペレットの燃料排ガス中の灰や煤塵からなる飛灰が煙管内に堆積して熱交換効率が低下することに鑑み、煙管内に飛灰が堆積しにくい構造にすることが提案されている。しかし、同文献に記載の技術は、煙管内に堆積する飛灰による熱交換効率の低下を回避するには、必ずしも十分ではない場合がある。   On the other hand, in Patent Document 1, since the flow rate of combustion exhaust gas in the smoke pipe of the smoke tube heat exchanger is low, fly ash composed of ash and dust in the wood pellet fuel exhaust gas accumulates in the smoke pipe and performs heat exchange. In view of the reduction in efficiency, it has been proposed to make the structure in which fly ash is difficult to accumulate in the smoke pipe. However, the technique described in the document may not always be sufficient to avoid a decrease in heat exchange efficiency due to fly ash accumulated in the smoke pipe.

そこで、帯状の板材を捻った形状のスパイラル羽根の捻り軸を回転軸としてあるいはスパイラル羽根を回転軸周りに巻き付けて、煙管内にスパイラル羽根を回転可能に挿入することが考えられる。これによれば、スパイラル羽根の回転により煙管内に堆積した飛灰を煙管の一端に移送して排出することができるから、堆積飛灰による熱交換効率の低下を回避することができる。   Therefore, it is conceivable to insert the spiral blade into the smoke tube so that the spiral blade is wound around the rotational axis or the spiral blade is wound around the rotational axis. According to this, since the fly ash accumulated in the smoke pipe by the rotation of the spiral blade can be transferred to one end of the smoke pipe and discharged, a decrease in heat exchange efficiency due to the accumulated fly ash can be avoided.

しかし、ペレット燃焼器の運転停止時等において煙管内の水分が凝縮すると、煙管内面に付着した飛灰が結露水によりペースト状になり、セメントのように硬化してしまうことがある。このような硬化した飛灰の固着層が煙管内壁に形成されると、スパイラル羽根の先端が固着層と接触して回転することになるから、それらの間の摩擦が大きくなってスパイラル羽根の回転駆動機構の負荷トルクが増大するという問題がある。また、スパイラル羽根先端と固着層との間に異物が噛み込むと、負荷トルクが急激に大きくなって回転駆動機構を損傷させ、あるいはスパイラル羽根自体を損傷させるおそれがある。   However, when the moisture in the smoke tube condenses when the operation of the pellet combustor is stopped, the fly ash adhering to the inner surface of the smoke tube becomes a paste due to the dew condensation water and may harden like cement. When such a hardened fly ash sticky layer is formed on the inner wall of the smoke pipe, the tip of the spiral blade rotates in contact with the sticky layer, so that the friction between them increases and the spiral blade rotates. There is a problem that the load torque of the drive mechanism increases. In addition, if a foreign object is caught between the tip of the spiral blade and the fixed layer, the load torque is suddenly increased and the rotary drive mechanism may be damaged, or the spiral blade itself may be damaged.

このことについて図3を参照して説明する。図3は、特許文献1に記載のように、帯板をらせん状に捻って形成したスパイラル羽根101を円筒管である煙管102内に回転可能に挿入し、スパイラル羽根101を回転軸Oに直交する面で切った羽根断面103を示している。羽根断面103は回転軸Oに対称な矩形の断面である。なお、回転軸Oは、スパイラル羽根101の捻り軸であるスパイラル軸Osと一致する。図示例のスパイラル軸Osは、帯板の板幅方向の矩形断面の幾何学的中心、つまり矩形断面の対角線の交点を通り、帯板の長手方向に沿った線である。ここで、スパイラル羽根101を煙管102内で回転して用いると、例えば、高温再生器の運転停止時等において、煙管102内の水分が凝縮して、凝縮水により煙管内面に付着した飛灰がペースト状になって硬化してしまう場合がある。この場合、煙管102の内壁面に硬化した飛灰の固着層105が形成され、スパイラル羽根101の先端が固着層105と接触した状態で、例えば矢印106方向に回転する。そのため、スパイラル羽根101の先端と固着層105との間の摩擦が大きくなって、スパイラル羽根101の回転駆動機構の負荷トルクが増大する。しかも、スパイラル羽根101の先端と固着層105との間に異物107が噛み込むと、負荷トルクが急激に大きくなって回転駆動機構を損傷させ、あるいはスパイラル羽根101自体を損傷させるおそれがある。   This will be described with reference to FIG. 3, as described in Patent Document 1, a spiral blade 101 formed by twisting a strip in a spiral shape is rotatably inserted into a smoke tube 102 that is a cylindrical tube, and the spiral blade 101 is orthogonal to the rotation axis O. The blade | wing cross section 103 cut | disconnected by the surface to perform is shown. The blade cross section 103 is a rectangular cross section symmetrical to the rotation axis O. The rotational axis O coincides with the spiral axis Os that is the twist axis of the spiral blade 101. The spiral axis Os in the illustrated example is a line along the longitudinal direction of the strip passing through the geometric center of the rectangular cross section in the plate width direction of the strip, that is, the intersection of the diagonal lines of the rectangular cross section. Here, when the spiral blade 101 is rotated in the smoke tube 102 and used, for example, when the operation of the high-temperature regenerator is stopped, the moisture in the smoke tube 102 is condensed, and the fly ash adhering to the inner surface of the smoke tube by the condensed water is generated. It may become a paste and harden. In this case, the hardened fly ash fixed layer 105 is formed on the inner wall surface of the smoke tube 102, and rotates in the direction of the arrow 106, for example, in a state where the tip of the spiral blade 101 is in contact with the fixed layer 105. Therefore, the friction between the tip of the spiral blade 101 and the fixed layer 105 is increased, and the load torque of the rotational drive mechanism of the spiral blade 101 is increased. In addition, if the foreign matter 107 is caught between the tip of the spiral blade 101 and the fixed layer 105, the load torque is suddenly increased, which may damage the rotational drive mechanism or damage the spiral blade 101 itself.

このような問題は、煙管式熱交換器に適用する回転スパイラル羽根装置に限られるものではなく、円筒管内に挿入されたスパイラル羽根を回転させて粉粒体を移送するスクリューフィーダ等の回転スパイラル羽根装置についても同様である。すなわち、粉粒体が凝縮水によってペースト状になると、スパイラル羽根が挿入された円筒管の内壁に粉粒体の固着層が形成される場合があり、スパイラル羽根と固着層との摩擦が増大する。また、スパイラル羽根先端と固着層との間に異物が噛み込むと、負荷トルクが急激に大きくなって回転駆動機構を損傷させ、あるいはスパイラル羽根自体を損傷させるおそれがある。 Such a problem is not limited to the rotating spiral blade device applied to the smoke tube heat exchanger, but a rotating spiral blade such as a screw feeder that rotates the spiral blade inserted into the cylindrical tube to transfer the granular material. The same applies to the apparatus. That is, when the granular material is made into a paste by condensed water or the like, a fixed layer of the granular material may be formed on the inner wall of the cylindrical tube in which the spiral blade is inserted, and the friction between the spiral blade and the fixed layer increases. To do. In addition, if a foreign object is caught between the tip of the spiral blade and the fixed layer, the load torque is suddenly increased and the rotary drive mechanism may be damaged, or the spiral blade itself may be damaged.

本発明が解決しようとする課題は、回転駆動されるスパイラル羽根を円筒管内に挿入して形成される回転スパイラル羽根装置において、円筒管の内壁に形成される飛灰や粉粒体の固着層によるスパイラル羽根の回転トルクの増大、スパイラル羽根の損傷及び回転駆動機構の損傷を防止することにある。   The problem to be solved by the present invention is that in a rotating spiral blade device formed by inserting a rotationally driven spiral blade into a cylindrical tube, a fixed layer of fly ash or granular material formed on the inner wall of the cylindrical tube It is to prevent an increase in the rotational torque of the spiral blade, damage to the spiral blade, and damage to the rotary drive mechanism.

上記の課題を解決するため、本発明の回転スパイラル羽根装置は、円筒管内に回転可能に挿入されるスパイラル羽根と、前記スパイラル羽根を回転可能に支持するとともに回転駆動する駆動機構とを備えてなり、前記スパイラル羽根は、帯板を当該帯板の長手方向に沿ったスパイラル軸の回りにらせん状に捻られた形状を有し、前記スパイラル軸を回転軸Oとして前記駆動機構に回転可能に支持され、該スパイラル羽根の回転軸Oに直交する断面における羽根径Dのうち、前記回転軸Oから羽根先端までの一方の第1片羽根の羽根半径Daが、前記円筒管の内壁との間に設定隙間を有する寸法に形成され、他方の第2片羽根の羽根半径Dbが前記第1片羽根の羽根半径Daよりも短く形成されていることを特徴とする。   In order to solve the above problems, a rotating spiral blade device of the present invention comprises a spiral blade that is rotatably inserted into a cylindrical tube, and a drive mechanism that rotatably supports and rotates the spiral blade. The spiral blade has a shape in which the strip is spirally wound around a spiral axis along the longitudinal direction of the strip, and the spiral shaft is rotatably supported by the drive mechanism as a rotation axis O. Of the blade diameter D in the cross section orthogonal to the rotation axis O of the spiral blade, the blade radius Da of one first blade from the rotation axis O to the blade tip is between the inner wall of the cylindrical tube. The blade gap radius Db of the other second single blade is formed to be shorter than the blade radius Da of the first single blade.

このような回転スパイラル羽根を備えた本発明の回転スパイラル羽根装置によれば、煙管などの円筒管の内壁との間に設定隙間(初期クリアランス)が形成される第1片羽根の先端により、結露水によりペースト状になった飛灰などの粉流体が、円筒管の内壁面に塗り付けられて硬化することがあっても、第2片羽根の羽根半径Dbは第1片羽根の羽根半径Daよりも短いから、硬化した粉流体の固着層に第2片羽根が接触することがない。その結果、スパイラル羽根の先端が固着層と接触して摩擦力が発生するのは第1片羽根側だけになるから回転トルクの増加を半減することができる。また、飛灰の固着層が形成されていない場合でも、駆動機構により片持ちで支持されるスパイラル羽根は、軸方向に複数形成される羽根半径Daの第1片羽根によって常に円筒管の内壁に接触して回転する。一方、羽根半径Dbの第2片羽根は円筒管の内壁に接触せずに回転するから、スパイラル羽根と円筒管との摩擦力を軽減して、負荷回転トルクを常時軽減できる。   According to the rotary spiral blade device of the present invention having such a rotary spiral blade, the dew condensation is caused by the tip of the first single blade in which a set gap (initial clearance) is formed between the inner wall of a cylindrical tube such as a smoke tube. Even if powder fluid such as fly ash that has been made into a paste by water is applied to the inner wall surface of the cylindrical tube and hardened, the blade radius Db of the second single blade is the blade radius Da of the first single blade. Therefore, the second single blade does not come into contact with the fixed layer of the hardened powder fluid. As a result, since the tip of the spiral blade comes into contact with the fixed layer and the frictional force is generated only on the first single blade side, the increase in rotational torque can be halved. Further, even when the fly ash fixing layer is not formed, the spiral blades supported by the drive mechanism in a cantilever manner are always formed on the inner wall of the cylindrical tube by the first single blades having the blade radius Da formed in the axial direction. Rotate in contact. On the other hand, since the second single blade having the blade radius Db rotates without contacting the inner wall of the cylindrical tube, the frictional force between the spiral blade and the cylindrical tube can be reduced, and the load rotational torque can be constantly reduced.

また、円筒管の内壁面に固着層が形成された状態では、従来のスパイラル羽根によれば、羽根と固着層との間には隙間(クリアランス)がなくなるため、小さな異物であっても羽根の先端と固着層との間に挟まってしまうと、スパイラル羽根が回転し難くなる。この点本発明の第1の態様によれば、捻り角の位相が180°異なる軸方向位置ごとに大径の第1片羽根が回転軸の上側と下側に形成されるから、例えば、上側に位置する第1片羽根の1つの先端と固着層との隙間に異物が噛み込んだとき、軸方向の両隣りの2つの第1片羽根の先端は下側の固着層に摺接している。そして、その両隣りの2つの第1片羽根が支点となって、異物を噛み込んだ第1片羽根に作用する力によってスパイラル羽根が下方の第2片羽根側に撓むことから、第1片羽根の先端と固着層との隙間が広がって、異物を乗り越えることができる。これにより、円筒管の内壁に形成される飛灰や粉粒体の固着層によるスパイラル羽根の損傷及び回転駆動機構の損傷を防止することができる。   Further, in the state where the fixed layer is formed on the inner wall surface of the cylindrical tube, according to the conventional spiral blade, there is no gap (clearance) between the blade and the fixed layer. If sandwiched between the tip and the fixing layer, the spiral blade is difficult to rotate. In this regard, according to the first aspect of the present invention, since the first single blade having a large diameter is formed on the upper side and the lower side of the rotating shaft for each axial position where the phase of the twist angle differs by 180 °, for example, the upper side When a foreign object is caught in the gap between one tip of the first single blade located at the position and the fixing layer, the tips of the two first single blades adjacent to each other in the axial direction are in sliding contact with the lower fixing layer. . The two first single blades adjacent to each other serve as fulcrums, and the spiral blade is bent toward the lower second single blade side by the force acting on the first single blade that has bitten the foreign matter. A gap between the tip of one blade and the fixing layer is widened, and the foreign object can be overcome. As a result, it is possible to prevent damage to the spiral blades and damage to the rotary drive mechanism due to the fixed layer of fly ash and powder formed on the inner wall of the cylindrical tube.

この場合において、スパイラル軸は、前記帯板の長手方向に直交する矩形断面の内部に、例えば、矩形断面の帯板の板厚の中心線上に設定することができる。また、スパイラル軸は、前記帯板の長手方向に直交する矩形断面の外部に、つまり矩形断面の帯板の板厚の中心線上から直交方向に離して(偏心させて)、矩形断面からはずれた帯板の長手方向に平行に設定することができる。後者のように、スパイラル軸を帯板の板厚の中心線上から偏心させることにより、スパイラル羽根の第1片羽根の先端の羽根面が円筒管の内壁面又は固着層面に対して常に斜めに当接することになる。その結果、第1片羽根の先端と固着層との間に異物が噛み込まれた場合でも、羽根面が固着層面に鉛直に当接する場合に比べて、スパイラル羽根の先端が異物を乗り越えるために必要なスパイラル羽根面の変形量(角度)が小さくて済むため、負荷トルクの増大を一層抑えることができる。なお、帯板の板厚の中心線上から偏心させるスパイラル軸(回転軸)の偏心方向は、スパイラル羽根の第1片羽根が進む方向の領域の反対側に偏心させることにより、異物を乗り越え易くなる。   In this case, the spiral axis can be set inside the rectangular cross section orthogonal to the longitudinal direction of the strip, for example, on the center line of the thickness of the strip having the rectangular cross section. Further, the spiral axis is out of the rectangular cross section outside the rectangular cross section orthogonal to the longitudinal direction of the band plate, that is, away from the center line of the plate thickness of the rectangular cross section in the orthogonal direction (eccentric). It can be set parallel to the longitudinal direction of the strip. As in the latter case, the spiral shaft is decentered from the center line of the plate thickness, so that the blade surface at the tip of the first blade of the spiral blade is always obliquely applied to the inner wall surface or the fixed layer surface of the cylindrical tube. Will be in touch. As a result, even when foreign matter is caught between the tip of the first single blade and the fixing layer, the tip of the spiral blade gets over the foreign matter compared to the case where the blade surface is in perpendicular contact with the fixing layer surface. Since a required amount of deformation (angle) of the spiral blade surface is small, an increase in load torque can be further suppressed. It should be noted that the eccentric direction of the spiral shaft (rotating shaft) decentered from the center line of the thickness of the band plate is easily deviated from the region in the direction in which the first blade of the spiral blade travels, thereby easily getting over the foreign matter. .

本発明の回転スパイラル羽根装置は、吸収冷温水機の高温再生器の煙管式熱交換器の煙管に適用することができる。この場合、吸収冷温水機の高温再生器は、木質系ペレット燃料を燃焼する燃焼器を備えた炉と、再生対象の希溶液が導入される容器と、前記容器内に横置きに配置された複数の煙管を有し、前記炉から排出される燃焼排ガスを前記煙管に流通して前記希溶液を加熱して再生する煙管式熱交換器とを備えて構成することができる。   The rotating spiral blade device of the present invention can be applied to a smoke pipe of a smoke pipe heat exchanger of a high temperature regenerator of an absorption chiller / heater. In this case, the high-temperature regenerator of the absorption chiller / heater is disposed horizontally in the furnace including a furnace equipped with a combustor for burning wood pellet fuel, a container into which a dilute solution to be regenerated is introduced. It has a plurality of smoke pipes, and can be configured to include a smoke pipe heat exchanger that distributes combustion exhaust gas discharged from the furnace to the smoke pipes and heats the diluted solution to regenerate.

このように吸収冷温水機の高温再生器を構成することにより、飛灰の濃度が高い木質系ペレットの燃料排ガスを煙管式熱交換器の煙管内に流通させても、回転スパイラル羽根装置により飛灰が煙管内に堆積することなく排出されるから、熱交換効率の低下を回避することができる。しかも、ペレット燃焼器の運転停止時等において煙管内の水分が凝縮して、煙管内面に付着した飛灰がセメントのように硬化して固着層が煙管内壁に形成されても、スパイラル羽根の回転駆動機構の負荷トルクの増大を抑制できる。また、スパイラル羽根先端と固着層との間に異物が噛み込んでも負荷トルクの急激な増大を抑えることができるから、回転駆動機構を損傷させ、あるいはスパイラル羽根自体を損傷させることを回避できる。   By constructing the high-temperature regenerator of the absorption chiller / heater in this way, even if the fuel exhaust gas of wood pellets with high fly ash concentration is circulated in the smoke pipe of the flue-tube type heat exchanger, it will fly by the rotating spiral blade device. Since ash is discharged without accumulating in the smoke pipe, it is possible to avoid a decrease in heat exchange efficiency. Moreover, even when the pellet combustor is shut down, the moisture in the smoke tube condenses, the fly ash adhering to the inside of the smoke tube hardens like cement, and a fixed layer is formed on the inner wall of the smoke tube. An increase in load torque of the drive mechanism can be suppressed. In addition, even if a foreign object is caught between the tip of the spiral blade and the fixed layer, a rapid increase in load torque can be suppressed, so that it is possible to avoid damaging the rotary drive mechanism or damaging the spiral blade itself.

本発明によれば、回転駆動されるスパイラル羽根を円筒管内に挿入して形成される回転スパイラル羽根装置において、円筒管の内壁に形成される飛灰や粉粒体の固着層によるスパイラル羽根の損傷及び回転駆動機構の損傷を防止することができる。   According to the present invention, in a rotating spiral blade device formed by inserting a rotationally driven spiral blade into a cylindrical tube, damage to the spiral blade due to a fixed layer of fly ash or granular material formed on the inner wall of the cylindrical tube In addition, damage to the rotary drive mechanism can be prevented.

本発明の回転スパイラル羽根装置が適用される一実施形態の煙管式熱交換器を備えた吸収冷温水機の高温再生器の断面図である。It is sectional drawing of the high temperature regenerator of the absorption cold / hot water machine provided with the smoke pipe type heat exchanger of one Embodiment with which the rotation spiral blade apparatus of this invention is applied. 本発明の一実施形態の吸収冷温水機の高温再生器の全体を示す斜視図である。It is a perspective view which shows the whole high temperature regenerator of the absorption cold / hot water machine of one Embodiment of this invention. 従来のスパイラル羽根を円筒管内で回転した場合の問題を説明する図である。It is a figure explaining the problem at the time of rotating the conventional spiral blade | wing in a cylindrical tube. 本発明の回転スパイラル羽根の実施例1の構成を示す図である。It is a figure which shows the structure of Example 1 of the rotation spiral blade | wing of this invention. 実施例1の回転スパイラル羽根の動作を設明する図である。It is a figure which clarifies operation | movement of the rotation spiral blade | wing of Example 1. FIG. 本発明の回転スパイラル羽根の実施例2の構成を示す図である。It is a figure which shows the structure of Example 2 of the rotation spiral blade | wing of this invention. 実施例2の回転スパイラル羽根の動作を設明する図である。It is a figure which clarifies operation | movement of the rotation spiral blade | wing of Example 2. FIG. 実施例2の回転スパイラル羽根の効果を設明する図である。It is a figure which clarifies the effect of the rotation spiral blade | wing of Example 2. FIG. 本発明の実施例1、2のスパイラル羽根をプレス加工により製造する場合の一例を説明する図である。It is a figure explaining an example in the case of manufacturing the spiral blade | wing of Example 1, 2 of this invention by press work.

図1及び図2を参照して、本発明の回転スパイラル羽根装置が適用される一実施形態の煙管式熱交換器を備えた吸収冷温水機の高温再生器について説明する。図1は、本実施形態の吸収冷温水機の高温再生器を半割にして示しており、横形の円筒炉1と、円筒炉1の上方に配置された再生容器2と、再生容器2内に設けられた煙管式熱交換器3を備えて構成されている。煙管式熱交換器3は、再生容器2内に横置きに配列された複数の煙管4を備え、煙管4内に回転可能に支持されたスパイラル羽根5が管軸方向に挿入されている。円筒炉1の図において左側の端部の円筒部1aに、図示していない木質系ペレット燃料を燃焼する燃焼器が脱着可能に設けられている。円筒炉1の図において右側の端部の円筒部1bは、後部煙室6に開口されている。また、後部煙室6には、煙管式熱交換器3の煙管4の一端が開口されている。煙管4の他端は前部煙室7に開口されている。後部煙室6の底部は円筒炉1の位置よりも下方に位置させて設けられた灰集積箱8に連結されている。前部煙室7の底部には、円筒炉1の下方に位置させて排気筒7aが設けられ、排気筒7aは図示していないサイクロンを介して誘引ブロワに連結されている。再生容器2は、円筒炉1と煙管4の外周側を取り巻いて形成され、内部に希溶液が導入されるようになっている。また、後部煙室6と前部煙室7の上部と側部の壁は二重に形成され、その二重壁の内部に希溶液を流通して再生容器2の一部を構成している。なお、後部煙室6の背面側の壁には、断熱材13が設けられている。   With reference to FIG.1 and FIG.2, the high temperature regenerator of the absorption cold / hot water machine provided with the smoke pipe type heat exchanger of one Embodiment with which the rotation spiral blade apparatus of this invention is applied is demonstrated. FIG. 1 shows the high-temperature regenerator of the absorption chiller / heater of the present embodiment in half, a horizontal cylindrical furnace 1, a regenerative container 2 disposed above the cylindrical furnace 1, Is provided with a smoke tube heat exchanger 3 provided in The smoke tube heat exchanger 3 includes a plurality of smoke tubes 4 arranged horizontally in the regeneration container 2, and spiral blades 5 rotatably supported in the smoke tube 4 are inserted in the tube axis direction. A combustor for burning wood pellet fuel (not shown) is detachably provided in a cylindrical portion 1a at the left end in the figure of the cylindrical furnace 1. In the figure of the cylindrical furnace 1, the cylindrical portion 1 b at the right end is opened to the rear smoke chamber 6. Further, one end of the smoke pipe 4 of the smoke pipe type heat exchanger 3 is opened in the rear smoke chamber 6. The other end of the smoke tube 4 is opened to the front smoke chamber 7. The bottom of the rear smoke chamber 6 is connected to an ash accumulation box 8 provided below the position of the cylindrical furnace 1. An exhaust cylinder 7a is provided at the bottom of the front smoke chamber 7 below the cylindrical furnace 1, and the exhaust cylinder 7a is connected to an induction blower via a cyclone (not shown). The regeneration container 2 is formed by surrounding the outer peripheral side of the cylindrical furnace 1 and the smoke tube 4, and a dilute solution is introduced therein. The upper and side walls of the rear smoke chamber 6 and the front smoke chamber 7 are doubled, and a dilute solution is circulated inside the double wall to constitute a part of the regeneration container 2. . A heat insulating material 13 is provided on the back wall of the rear smoke chamber 6.

ここで、本実施形態の特徴構成である煙管式熱交換器3の詳細構成について説明する。複数の煙管4の内部には、帯板をらせん状に形成したスパイラル羽根5がそれぞれ挿入されている。スパイラル羽根5の一端は、再生容器2の容器壁を形成する前部煙室7のケーシングに開口された煙管4から引き出され、前部煙室7の容器壁の反対側のケーシングに設けられた軸受9に回転可能に軸支された回転軸10に連結されている。一方、スパイラル羽根5の他端は、後部煙室6に開口された煙管4内に回転可能にフリー状態で挿入されている。すなわち、スパイラル羽根5は回転軸10に回りに回転可能に片持ちで支持されている。軸受9に軸支された回転軸10は、スパイラル羽根5の回転駆動機構11に連結されている。本実施形態の回転駆動機構11は、モータ12により歯車、チェーン、スプロケットなどの動力伝達機構を介してスパイラル羽根5を回転軸10の回りに回転駆動するように構成されている。   Here, the detailed structure of the smoke pipe type heat exchanger 3 which is the characteristic structure of this embodiment is demonstrated. Inside the plurality of smoke pipes 4, spiral blades 5 each having a strip plate formed in a spiral shape are inserted. One end of the spiral blade 5 is drawn from the smoke pipe 4 opened in the casing of the front smoke chamber 7 that forms the container wall of the regeneration container 2, and is provided in the casing on the opposite side of the container wall of the front smoke chamber 7. The bearing 9 is connected to a rotating shaft 10 that is rotatably supported by the bearing 9. On the other hand, the other end of the spiral blade 5 is rotatably inserted into the smoke pipe 4 opened in the rear smoke chamber 6. That is, the spiral blade 5 is supported in a cantilever manner so as to be rotatable around the rotation shaft 10. A rotating shaft 10 supported by the bearing 9 is connected to a rotation driving mechanism 11 of the spiral blade 5. The rotational drive mechanism 11 of this embodiment is configured to rotationally drive the spiral blade 5 around the rotary shaft 10 by a motor 12 via a power transmission mechanism such as a gear, a chain, or a sprocket.

このように構成されることから、本実施形態の高温再生器によれば、円筒炉1の円筒部1aに装着される燃焼器によって燃焼された木質系ペレット燃料の燃焼排ガスは、後部煙室6を通って煙管式熱交換器2を構成する煙管4に導かれる。煙管4に導かれた燃焼排ガスは煙管4を流通して前部煙室7から煙突に排出される。円筒炉1及び複数の煙管4を流通する過程で、再生容器2内に導入される吸収液の希溶液が燃焼排ガスの熱によって加熱される。また、再生容器2内の希溶液は円筒炉1の炉壁からの熱によっても加熱される。これにより、希溶液が濃縮されて、図示していない低温再生器に導かれる一方、再生容器2で発生した蒸気は、同じく低温再生器に導かれ、再生容器2から供給される濃溶液の加熱再生に用いられる。   With this configuration, according to the high-temperature regenerator of this embodiment, the combustion exhaust gas of the wood pellet fuel burned by the combustor attached to the cylindrical portion 1a of the cylindrical furnace 1 is the rear smoke chamber 6 It is led to the smoke pipe 4 constituting the smoke pipe type heat exchanger 2 through. The combustion exhaust gas guided to the smoke pipe 4 flows through the smoke pipe 4 and is discharged from the front smoke chamber 7 to the chimney. In the process of flowing through the cylindrical furnace 1 and the plurality of smoke pipes 4, the diluted solution of the absorbing liquid introduced into the regeneration container 2 is heated by the heat of the combustion exhaust gas. The dilute solution in the regeneration vessel 2 is also heated by heat from the furnace wall of the cylindrical furnace 1. As a result, the dilute solution is concentrated and guided to a low-temperature regenerator (not shown), while the vapor generated in the regenerator 2 is also guided to the low-temperature regenerator, and the concentrated solution supplied from the regenerator 2 is heated. Used for playback.

一方、煙管4を流通する燃焼排ガスは流速が比較的低く、かつ飛灰濃度が高いが、スパイラル羽根5により燃焼排ガスが旋回されるため、煙管4の管壁から再生容器2内の希溶液を伝達される伝熱量を高めることができるので熱交換効率を向上させることができる。しかし、一方で、煙管4内に飛灰が沈降して堆積しやすいため、飛灰の堆積層により熱伝導が阻害される。この点、本実施形態によれば、スパイラル羽根5を回転駆動機構11により回転させているから、煙管4内に堆積する飛灰は回転するスパイラル羽根5によって、例えば後部煙室6に移送され下部の灰集積箱に排出される。また、煙管4内で浮遊した飛灰及び後述するようにスパイラル羽根5によって削られた粉状の灰は、燃焼排ガスに同伴して前部煙室7側に飛ばされて、排気筒7aを介してサイクロンで捕集されることになる。その結果、煙管4内の飛灰の堆積層により伝熱が阻害されるのを抑制することができる。   On the other hand, the combustion exhaust gas flowing through the smoke pipe 4 has a relatively low flow rate and a high fly ash concentration. However, since the combustion exhaust gas is swirled by the spiral blade 5, the diluted solution in the regeneration container 2 is removed from the pipe wall of the smoke pipe 4. Since the amount of heat transferred can be increased, the heat exchange efficiency can be improved. However, on the other hand, since fly ash tends to settle and accumulate in the smoke pipe 4, thermal conduction is inhibited by the fly ash accumulation layer. In this respect, according to the present embodiment, the spiral blade 5 is rotated by the rotation drive mechanism 11, so that the fly ash accumulated in the smoke pipe 4 is transferred to the lower smoke chamber 6 by the rotating spiral blade 5, for example. Discharged into the ash collection box. Further, the fly ash floating in the smoke pipe 4 and the powdered ash shaved by the spiral blade 5 as will be described later are blown to the front smoke chamber 7 side along with the combustion exhaust gas, and passed through the exhaust pipe 7a. Will be collected by the cyclone. As a result, it is possible to suppress heat transfer from being inhibited by the fly ash accumulation layer in the smoke pipe 4.

以下、本発明の回転スパイラル羽根の実施例について、図を用いて説明する。
(実施例1)
図4に、本発明の回転スパイラル羽根の実施例1の構成を示す。同図(a)は本実施例1のスパイラル羽根51を回転軸方向から見た図、同図(b)はスパイラル羽根51の斜視図、同図(c)はスパイラル羽根51の側面図である。但し、同図(c)は、本実施例の特徴を誇張して表しており、同図(a)、(b)とは縮尺が異なっている。本実施例のスパイラル羽根51は、帯板52をらせん状に捻った形状に形成されている。スパイラル羽根51の回転軸Oに直交する任意の断面における羽根径Dのうち、回転軸Oから羽根先端までの一方の第1片羽根51aの羽根半径Daが、煙管4の内壁との間に設定隙間(初期クリアランス)が形成される寸法に形成されている。他方の第2片羽根51bの羽根半径Dbが第1片羽根51aの羽根半径Daよりも短く形成されている。なお、スパイラル羽根51は、羽根径Dに対応する幅の帯板52を、羽根半径Daと羽根半径Dbで按分した点を通り、帯板52の長手方向に延在する線を捻り軸(スパイラル軸)としてらせん状に捻った形状を有している。したがって、同図(c)に示すように、捻り角180°ごとの周期で、第1片羽根51aと第2片羽根51bの羽根周方向の位置が変わる。また、スパイラル羽根51のスパイラル軸は、図4(a)に示したOsであるが、図から明らかなように、スパイラル羽根51の回転軸Oと一致させている。言い換えれば、本実施例のスパイラル羽根51は、帯板52の長手方向に直交する矩形断面の帯幅方向の中心よりも片側に偏った点を通り、帯板52の長手方向に延在する軸(スパイラル軸Os)の回りに帯板52を捻った形状を有し、スパイラル軸Osを回転軸Oとして回転可能に回転駆動機構11に支持されている。
Hereinafter, the Example of the rotation spiral blade | wing of this invention is described using figures.
Example 1
In FIG. 4, the structure of Example 1 of the rotation spiral blade | wing of this invention is shown. FIG. 4A is a view of the spiral blade 51 according to the first embodiment as viewed from the rotation axis direction, FIG. 4B is a perspective view of the spiral blade 51, and FIG. . However, FIG. 6C exaggerates the features of the present embodiment, and the scale is different from FIGS. The spiral blade 51 of the present embodiment is formed in a shape in which the band plate 52 is twisted in a spiral shape. Of the blade diameter D in an arbitrary cross section orthogonal to the rotation axis O of the spiral blade 51, the blade radius Da of one first single blade 51 a from the rotation axis O to the blade tip is set between the inner wall of the smoke tube 4. The gap (initial clearance) is formed to a dimension that is formed. The blade radius Db of the other second single blade 51b is shorter than the blade radius Da of the first single blade 51a. The spiral blade 51 passes through a point where the strip 52 having a width corresponding to the blade diameter D is prorated by the blade radius Da and the blade radius Db, and a line extending in the longitudinal direction of the strip 52 is twisted (spiral). The shaft has a spiral shape. Therefore, as shown in FIG. 5C, the positions of the first single blade 51a and the second single blade 51b in the blade circumferential direction change at a period of every twist angle of 180 °. Further, the spiral axis of the spiral blade 51 is Os shown in FIG. 4A, but as is clear from the drawing, it is made coincident with the rotational axis O of the spiral blade 51. In other words, the spiral blade 51 of the present embodiment passes through a point that is biased to one side of the center of the band width direction of the rectangular cross section orthogonal to the longitudinal direction of the band plate 52 and extends in the longitudinal direction of the band plate 52. The belt plate 52 is twisted around the (spiral axis Os), and is supported by the rotational drive mechanism 11 so as to be rotatable about the spiral axis Os as the rotation axis O.

このように形成される実施例1によれば、図5に示すように、飛灰の固着層20が煙管4の内壁に形成されても、回転駆動機構11の負荷トルクの増大を抑制でき、かつスパイラル羽根51の先端と固着層20との間に異物21が噛み込んでも、回転駆動機構11を損傷させ、あるいはスパイラル羽根51自体を損傷させることを回避できる。つまり、図5(a)は、スパイラル羽根51の任意の位置における回転軸Oに直交する断面53を示す。同図に示すように、回転軸Oからの第1片羽根51aの羽根半径Daが、煙管4の内壁との間に設定隙間である初期クリアランスDcを保持する寸法に位置されている。一方、羽根半径Dbに形成されている第2片羽根51bの先端と煙管4の内壁との隙間は、初期クリアランスDcに羽根半径の差(Da−Db)を加えたクリアランスに保持される。   According to Example 1 formed in this way, as shown in FIG. 5, even if the fixed layer 20 of fly ash is formed on the inner wall of the smoke tube 4, an increase in load torque of the rotary drive mechanism 11 can be suppressed, Moreover, even if the foreign matter 21 is caught between the tip of the spiral blade 51 and the fixed layer 20, it is possible to avoid damaging the rotary drive mechanism 11 or damaging the spiral blade 51 itself. That is, FIG. 5A shows a cross section 53 orthogonal to the rotation axis O at an arbitrary position of the spiral blade 51. As shown in the figure, the blade radius Da of the first single blade 51 a from the rotation axis O is positioned so as to hold an initial clearance Dc, which is a set gap, with the inner wall of the smoke tube 4. On the other hand, the gap between the tip of the second single blade 51b formed at the blade radius Db and the inner wall of the smoke pipe 4 is maintained at a clearance obtained by adding the difference in blade radius (Da−Db) to the initial clearance Dc.

その結果、本実施例1によれば、図5(b)に示すように、スパイラル羽根51が図示矢印22の方向に回転すると、第1片羽根51aの先端が固着層20の表面を擦って回転する。一方、第2片羽根51bの先端の回転軌跡23は図示一点鎖線のようになるから、固着層20の表面との間には十分な隙間55がある。その結果、第2片羽根51bの先端は、固着層20の表面を擦ることなく回転する。つまり、スパイラル羽根51の先端が固着層20と接触して摩擦力が発生するのは、第1片羽根51aだけの片側になるから、固着層20が形成されたことによる回転駆動機構11の負荷トルクの増加を半減することができる。また、飛灰の固着層20が形成されていない場合でも、回転駆動機構11により片持ちで支持されるスパイラル羽根51は、軸方向に複数形成される羽根半径Daの第1片羽根51aによって常に煙管4の内壁に接触して回転する。一方、羽根半径Dbの第2片羽根51bは煙管4の内壁に接触せずに回転するから、スパイラル羽根51と煙管4との摩擦力を軽減して、負荷回転トルクを常時軽減できる。   As a result, according to the first embodiment, as shown in FIG. 5B, when the spiral blade 51 rotates in the direction of the illustrated arrow 22, the tip of the first single blade 51 a rubs the surface of the fixing layer 20. Rotate. On the other hand, the rotation trajectory 23 at the tip of the second single blade 51b has a dashed line in the figure, so that there is a sufficient gap 55 between the surface of the fixed layer 20. As a result, the tip of the second single blade 51b rotates without rubbing the surface of the fixed layer 20. That is, the tip of the spiral blade 51 comes into contact with the fixed layer 20 and the frictional force is generated only on one side of the first single blade 51a. Therefore, the load on the rotary drive mechanism 11 due to the formation of the fixed layer 20 The increase in torque can be halved. Further, even when the fly ash fixing layer 20 is not formed, the spiral blades 51 supported in a cantilever manner by the rotation drive mechanism 11 are always provided by the first single blades 51a having a plurality of blade radii Da in the axial direction. It rotates in contact with the inner wall of the smoke tube 4. On the other hand, since the second single blade 51b having the blade radius Db rotates without contacting the inner wall of the smoke tube 4, the frictional force between the spiral blade 51 and the smoke tube 4 can be reduced, and the load rotation torque can be constantly reduced.

また、同図(c)に示すように、煙管4の内壁面に固着層20が形成された状態で、異物21が第1片羽根51aの先端と固着層20との間に挟まっても、第2片羽根51bの先端と固着層20との間に十分な隙間55がある。その結果、第1片羽根51aの先端が異物21を噛み込んだとき、その噛み込み力によって隙間55の分だけスパイラル羽根51が図示矢印56の方向に変位されるので、第1片羽根51aの先端は異物21を乗り越えることができる。すなわち、図4(c)に示したように、捻り角の位相が180°異なる軸方向位置ごとに大径の第1片羽根51aが回転軸の上側と下側に形成されている。したがって、例えば、図において上側に位置する第1片羽根51aの1つの先端と固着層20との隙間に異物21が噛み込んだとき、軸方向の両隣りの2つの第1片羽根51aの先端は、下側の固着層20に摺接している。そして、その両隣りの2つの第1片羽根51aが支点となって、異物21を噛み込んだ第1片羽根51aに作用する力によってスパイラル羽根51が下方の第2片羽根側51b側に撓むことから、第1片羽根51aの先端と固着層20との隙間が広がって、異物21を乗り越えることができる。これにより、煙管4の内壁に形成される飛灰の固着層20によるスパイラル羽根51の損傷、及び回転駆動機構11の損傷を防止することができる。   Further, as shown in FIG. 5C, in the state where the fixing layer 20 is formed on the inner wall surface of the smoke tube 4, even if the foreign matter 21 is sandwiched between the tip of the first single blade 51a and the fixing layer 20, There is a sufficient gap 55 between the tip of the second single blade 51 b and the fixing layer 20. As a result, when the tip of the first single blade 51a bites the foreign material 21, the spiral blade 51 is displaced in the direction of the arrow 56 by the gap 55 by the biting force. The tip can get over the foreign material 21. That is, as shown in FIG. 4 (c), large-diameter first single blades 51a are formed on the upper and lower sides of the rotating shaft for each axial position where the twist angle phase is 180 ° different. Therefore, for example, when the foreign matter 21 is caught in a gap between one tip of the first single blade 51a located on the upper side in the drawing and the fixing layer 20, the tips of the two first single blades 51a adjacent to each other in the axial direction. Is in sliding contact with the lower fixing layer 20. Then, the two first single blades 51a adjacent to each other serve as fulcrums, and the spiral blade 51 is bent to the lower second single blade side 51b side by the force acting on the first single blade 51a biting the foreign material 21. Therefore, the gap between the tip of the first single blade 51a and the fixing layer 20 is widened, and the foreign material 21 can be overcome. Thereby, the damage of the spiral blade | wing 51 by the fixed layer 20 of the fly ash formed in the inner wall of the smoke pipe 4 and the damage of the rotation drive mechanism 11 can be prevented.

(実施例2)
図6に、本発明の回転スパイラル羽根の実施例2の構成を示す。同図(a)は本実施例2のスパイラル羽根61を回転軸方向から見た図であり、同図(b)は回転スパイラル羽根61の斜視図である。図示のように、本実施例2のスパイラル羽根61が、実施例1のスパイラル羽根51と相違する点は、スパイラル羽根61を形成する帯板52のスパイラル軸Osを、帯板52の長手方向に直交する矩形の断面63の内部ではなく外部に設定したことを特徴とする。すなわち、スパイラル軸Osを、帯板52の矩形の断面63の板厚の中心線上から直交方向に離して、つまり帯板52の厚み方向に偏心させて、断面63からはずれた帯板52の長手方向に平行に設定している。その他の構成は実施例1と同様である。つまり実施例1と同様の構成の第1片羽根と第2片羽根を備え、スパイラル羽根61のスパイラル軸Osと回転軸Oとを一致させて構成されている。
(Example 2)
In FIG. 6, the structure of Example 2 of the rotation spiral blade | wing of this invention is shown. FIG. 4A is a view of the spiral blade 61 of the second embodiment viewed from the direction of the rotation axis, and FIG. 4B is a perspective view of the rotation spiral blade 61. As illustrated, the spiral blade 61 of the second embodiment is different from the spiral blade 51 of the first embodiment in that the spiral axis Os of the strip plate 52 forming the spiral blade 61 is set in the longitudinal direction of the strip plate 52. It is characterized in that it is set not on the inside of the orthogonal rectangular cross section 63 but on the outside. That is, the spiral axis Os is separated from the center line of the plate thickness of the rectangular cross section 63 of the strip plate 52 in the orthogonal direction, that is, decentered in the thickness direction of the strip plate 52, and the longitudinal direction of the strip plate 52 deviated from the cross section 63. It is set parallel to the direction. Other configurations are the same as those of the first embodiment. That is, the first single blade and the second single blade having the same configuration as in the first embodiment are provided, and the spiral axis Os and the rotation axis O of the spiral blade 61 are configured to coincide with each other.

このように形成される実施例2によれば、飛灰の固着層20が煙管4の内壁に形成されても、回転駆動機構11の負荷トルクの増大を抑制でき、かつスパイラル羽根61の先端と固着層20との間に異物21が噛み込んでも、回転駆動機構11を損傷させ、あるいはスパイラル羽根61自体を損傷させるおそれを回避できる。このことについて、図7を参照して説明する。図7(a)は、スパイラル羽根61の任意の位置における回転軸Oに直交する方向の断面63を示している。言い換えれば、スパイラル羽根61の任意の位置における回転軸O(Os)を通るスパイラル羽根61の断面63を示している。このように、本実施例のスパイラル羽根61は、帯板52の矩形の断面63を、スパイラル軸Osに直交する方向、つまり帯板52の厚み方向に偏心させてらせん状に形成し、そのスパイラル軸Osを回転軸Oとして、形成されている。   According to the second embodiment formed in this way, even if the fly ash fixing layer 20 is formed on the inner wall of the smoke pipe 4, an increase in load torque of the rotary drive mechanism 11 can be suppressed, and the tip of the spiral blade 61 and Even if the foreign matter 21 is caught between the fixed layer 20, the risk of damaging the rotary drive mechanism 11 or damaging the spiral blade 61 itself can be avoided. This will be described with reference to FIG. FIG. 7A shows a cross section 63 in a direction orthogonal to the rotation axis O at an arbitrary position of the spiral blade 61. In other words, a cross section 63 of the spiral blade 61 passing through the rotation axis O (Os) at an arbitrary position of the spiral blade 61 is shown. Thus, the spiral blade 61 of this embodiment is formed in a spiral shape by decentering the rectangular cross section 63 of the strip 52 in the direction orthogonal to the spiral axis Os, that is, in the thickness direction of the strip 52. The axis Os is used as the rotation axis O.

本実施例2によれば、スパイラル羽根61の羽根面64は、回転軸Oから直交方向にシフトしているため、スパイラル羽根61の先端部の羽根面64が煙管4の内壁面又は固着層20の表面に対して、常に斜めに当接することになる。ところで、例えば、羽根面64が固着層20の表面に鉛直に当接する場合(図8(a))に、スパイラル羽根61の先端と固着層20との間に異物21が噛み込まれた場合、スパイラル羽根61の角度θ変形しても、高さH1の異物しか乗り越えらない。これに比べて、本実施例2では、スパイラル羽根61の先端が角度θ変形すれば、高さH2>H1の異物21を乗り越えられる。言い換えれば、同じ高さの異物21を乗り越えるために必要な羽根面64の変形角度θが小さくて済む(図8(b))。その結果、負荷トルクの増大を実施例1に比べて一層抑えることができる。さらに言い換えれば、本実施例2は、スパイラル羽根61を形成する帯板の板厚の中心線上から偏心させたスパイラル軸(Os=O)は、スパイラル羽根61の羽根面64がスパイラル軸Osから羽根面64の直交方向に離れるように、つまり羽根面64をスパイラル軸Osから図示矢印22側の領域(第1片羽根61aが進む方向の領域)にずらして、あるいはスパイラル羽根61のスパイラル軸Osを矢印22側の反対側に偏心させることにより、異物21を乗り越え易くなる。   According to the second embodiment, since the blade surface 64 of the spiral blade 61 is shifted in the orthogonal direction from the rotation axis O, the blade surface 64 at the tip of the spiral blade 61 is the inner wall surface of the smoke tube 4 or the fixed layer 20. It always abuts diagonally against the surface. By the way, for example, when the blade surface 64 vertically contacts the surface of the fixed layer 20 (FIG. 8A), when the foreign matter 21 is caught between the tip of the spiral blade 61 and the fixed layer 20, Even when the angle θ of the spiral blade 61 is deformed, only a foreign object having a height H1 can be overcome. In contrast, in the second embodiment, if the tip of the spiral blade 61 is deformed by the angle θ, the foreign object 21 having a height H2> H1 can be overcome. In other words, the deformation angle θ of the blade surface 64 required to get over the foreign object 21 having the same height is small (FIG. 8B). As a result, an increase in load torque can be further suppressed as compared with the first embodiment. In other words, in the second embodiment, the spiral axis (Os = O) decentered from the center line of the plate thickness of the strip plate forming the spiral blade 61 has the blade surface 64 of the spiral blade 61 away from the spiral axis Os. In other words, the blade surface 64 is shifted from the spiral axis Os to the region on the arrow 22 side (region in which the first one blade 61a advances), or the spiral shaft Os of the spiral blade 61 is moved away from the surface 64 in the orthogonal direction. By decentering to the opposite side of the arrow 22 side, it becomes easy to get over the foreign matter 21.

なお、上述した実施例1,2では、いずれもスパイラル羽根51、61の回転軸Oを構成する部材を設けていない例を示した。しかし、本発明は、これに限られるものではなく、回転軸Oを構成する部材にスパイラル羽根51、61を固定して形成することができ、また回転軸Oを構成する部材の回りにスパイラル羽根51、61を巻き付けて形成することもできる。さらに、実施例1、2のスパイラル羽根51、61は、帯板を捻って形成することができるが、これに代えて、他の周知の製法を適用することができる。例えば、プレス加工によりスパイラル羽根51、61を製造する場合は、図9に示す上型71と下型72からなるプレス装置により、図示矢印73の方向に帯板を順次ずらしながら上型71と下型72を開閉してスパイラル羽根51、61を加工することができる。また、スパイラル羽根51を加工するときは、図示矢印73に直交する方向の上型71と下型72の中心に第1片羽根51aと第2片羽根51bの境界を位置させ、図示矢印73の方向に帯板を送って加工する。一方、スパイラル羽根61の加工方法も、スパイラル羽根51の加工方法と同じである。異なる点は、スパイラル羽根51は、第1片羽根51aと第2片羽根51bの境界を上型71と下型72の中心位置にセットし、その境界部分の伸びがゼロになるバランスの場合である。スパイラル羽根61は、第1片羽根61aと第2片羽根62bの伸びのバランスが崩れて、板幅の全長にわたって変位が発生した形状である。   In each of the first and second embodiments described above, an example in which a member that constitutes the rotation axis O of the spiral blades 51 and 61 is not provided. However, the present invention is not limited to this, and the spiral blades 51 and 61 can be fixed to a member constituting the rotary shaft O, and the spiral blade around the member constituting the rotary shaft O can be formed. 51 and 61 can also be wound and formed. Furthermore, although the spiral blades 51 and 61 of the first and second embodiments can be formed by twisting the band plate, other known manufacturing methods can be applied instead. For example, when the spiral blades 51 and 61 are manufactured by pressing, the upper die 71 and the lower die 71 are sequentially moved in the direction indicated by the arrow 73 by a press device including the upper die 71 and the lower die 72 shown in FIG. The spiral blades 51 and 61 can be processed by opening and closing the mold 72. When processing the spiral blade 51, the boundary between the first single blade 51a and the second single blade 51b is positioned at the center of the upper mold 71 and the lower mold 72 in the direction orthogonal to the illustrated arrow 73, and the arrow 73 illustrated in FIG. Send the strip in the direction and process it. On the other hand, the processing method of the spiral blade 61 is the same as the processing method of the spiral blade 51. The difference is that the spiral blade 51 is set so that the boundary between the first blade 51a and the second blade 51b is set at the center position of the upper mold 71 and the lower mold 72, and the elongation of the boundary portion becomes zero. is there. The spiral blade 61 has a shape in which the balance of the elongation of the first single blade 61a and the second single blade 62b is lost, and displacement occurs over the entire length of the plate width.

以上説明したように、本発明の一実施形態の煙管式熱交換器を備えた吸収冷温水機の高温再生器によれば、煙管4を流通する燃焼排ガスは流速が比較的低く、かつ飛灰濃度が高いが、煙管4内に実施例1又は2のスパイラル羽根51又は61を挿入したから、それらのスパイラル羽根により燃焼排ガスが旋回される。その結果、煙管4の管壁から再生容器2内の希溶液を伝達される熱移動量を高めることができるので熱交換効率を向上させることができる。   As described above, according to the high-temperature regenerator of the absorption chiller / heater equipped with the smoke pipe heat exchanger according to one embodiment of the present invention, the flue gas flowing through the smoke pipe 4 has a relatively low flow rate and fly ash. Although the concentration is high, since the spiral blades 51 or 61 of Example 1 or 2 are inserted into the smoke pipe 4, the combustion exhaust gas is swirled by these spiral blades. As a result, the amount of heat transferred from the pipe wall of the smoke pipe 4 to the dilute solution in the regeneration container 2 can be increased, so that the heat exchange efficiency can be improved.

また、煙管4内に飛灰が沈降して堆積しやすいため、飛灰の堆積層により熱伝導が阻害されるが、本実施形態の煙管4内に実施例1又は2のスパイラル羽根51又は61を挿入して回転駆動機構11により回転させているから、煙管4内に堆積する飛灰は回転するスパイラル羽根51又は61によって前部煙室7に移送されて灰排出口7aから灰集積箱に排出される。そのため、煙管4内の飛灰の堆積層により熱伝導が阻害されるのを抑制して、熱交換効率を一層向上させることができる。   Further, since fly ash is liable to settle and accumulate in the smoke pipe 4, heat conduction is hindered by the fly ash accumulation layer, but the spiral blade 51 or 61 of Example 1 or 2 is placed in the smoke pipe 4 of this embodiment. The fly ash accumulated in the smoke pipe 4 is transferred to the front smoke chamber 7 by the rotating spiral blade 51 or 61 and is transferred from the ash discharge port 7a to the ash accumulation box. Discharged. Therefore, it is possible to suppress the heat conduction from being hindered by the fly ash accumulation layer in the smoke pipe 4 and to further improve the heat exchange efficiency.

さらに、高温再生器の運転停止時等において、煙管4内の水分が凝縮して煙管4の内面に付着した飛灰が結露水により硬化して固着層20が形成されても、スパイラル羽根51又は61の先端が固着層20と接触回転するスパイラル羽根51又は61の長さを半減することができる。その結果、スパイラル羽根51又は61の回転駆動機構11の負荷トルクの増大を半減することができる。また、スパイラル羽根51又は61の先端と固着層20との間に異物21が噛み込んでも、スパイラル羽根51又は61がシフト又は変形して異物21を乗り越えるから、負荷トルクが急激に大きくなって回転駆動機構11を損傷させ、あるいはスパイラル羽根51又は61自体の損傷を回避できる。また、飛灰の固着層20が形成されていない場合でも、回転駆動機構11により片持ちで支持されるスパイラル羽根51又は61は、軸方向に複数形成される第2片羽根は煙管4の内壁に接触せずに回転するから、スパイラル羽根51又は61と煙管4との摩擦力を軽減して、負荷回転トルクを常時軽減できる。   Furthermore, even when the operation of the high-temperature regenerator is stopped, even if the moisture in the smoke tube 4 is condensed and the fly ash adhering to the inner surface of the smoke tube 4 is cured by the dew condensation water, the fixed layer 20 is formed. It is possible to halve the length of the spiral blade 51 or 61 whose tip 61 rotates in contact with the fixed layer 20. As a result, the increase in load torque of the rotary drive mechanism 11 of the spiral blade 51 or 61 can be halved. Further, even if the foreign matter 21 is caught between the tip of the spiral blade 51 or 61 and the fixing layer 20, the spiral blade 51 or 61 is shifted or deformed to get over the foreign matter 21, so that the load torque is suddenly increased and rotated. The drive mechanism 11 can be damaged, or damage to the spiral blades 51 or 61 themselves can be avoided. Further, even when the fly ash fixing layer 20 is not formed, the spiral blades 51 or 61 supported in a cantilever manner by the rotational drive mechanism 11 are the second single blades formed in the axial direction on the inner wall of the smoke tube 4. Therefore, the rotational force can be constantly reduced by reducing the frictional force between the spiral blade 51 or 61 and the smoke pipe 4.

以上、本発明の回転スパイラル羽根装置を、吸収式冷温水器の高温再生器に備えられる煙管式熱交換器に適用した実施形態に基づいて説明したが、これに限らず、本発明の回転スパイラル羽根装置をスクリューフィーダ等の粉流体の移送装置に適用することができる。   As mentioned above, although the rotating spiral blade apparatus of this invention was demonstrated based on embodiment applied to the smoke pipe type heat exchanger with which the high temperature regenerator of an absorption-type water heater is equipped, it is not restricted to this, The rotating spiral of this invention The blade device can be applied to a powder fluid transfer device such as a screw feeder.

5 スパイラル羽根
51 スパイラル羽根
51a 第1片羽根
51b 第2片羽根
52 帯板
61 スパイラル羽根
O 回転軸
Os スパイラル軸
5 Spiral blade 51 Spiral blade 51a First single blade 51b Second single blade 52 Strip 61 Spiral blade O Rotating shaft Os Spiral shaft

Claims (4)

円筒管内に回転可能に挿入されるスパイラル羽根と、前記スパイラル羽根を回転可能に支持するとともに回転駆動する駆動機構とを備えてなり、
前記スパイラル羽根は、帯板を当該帯板の長手方向に沿ったスパイラル軸Osの回りにらせん状に捻った形状を有し、前記スパイラル軸を回転軸Oとして前記駆動機構に回転可能に支持され、該スパイラル羽根の回転軸Oに直交する断面における羽根径Dのうち、前記回転軸Oから羽根先端までの一方の第1片羽根の羽根半径Daが前記円筒管の内壁との間に設定隙間を有して形成され、他方の第2片羽根の羽根半径Dbが前記第1片羽根の羽根半径Daよりも短く形成されていることを特徴とする回転スパイラル羽根装置。
A spiral blade that is rotatably inserted into the cylindrical tube, and a drive mechanism that rotatably supports and rotates the spiral blade;
The spiral blade has a shape in which a band plate is helically twisted around a spiral axis Os along the longitudinal direction of the band plate, and is supported rotatably by the drive mechanism with the spiral axis as a rotation axis O. Of the blade diameter D in the cross section orthogonal to the rotation axis O of the spiral blade, the blade radius Da of one first single blade from the rotation axis O to the blade tip is set between the inner wall of the cylindrical tube. The rotary spiral blade device is characterized in that the blade radius Db of the other second single blade is shorter than the blade radius Da of the first single blade.
前記スパイラル軸が、前記帯板の長手方向に直交する矩形断面の内部に設定されることを特徴とする請求項1に記載の回転スパイラル羽根装置。   The rotary spiral blade device according to claim 1, wherein the spiral axis is set inside a rectangular cross section orthogonal to the longitudinal direction of the strip. 前記スパイラル軸が、前記帯板の長手方向に直交する矩形断面の外部に設定されることを特徴とする請求項1に記載の回転スパイラル羽根装置。   The rotating spiral blade device according to claim 1, wherein the spiral shaft is set outside a rectangular cross section orthogonal to the longitudinal direction of the strip. 木質系ペレット燃料を燃焼する燃焼器を備えた炉と、再生対象の希溶液が導入される容器と、前記容器内に横置きに配置されたそれぞれ円筒管からなる複数の煙管を有し、前記炉から排出される燃焼排ガスを前記煙管に流通して前記希溶液を加熱して再生する煙管式熱交換器とを備えてなる吸収冷温水機の高温再生器において、
前記煙管に請求項1乃至3のいずれか1項に記載の回転スパイラル羽根装置を備えてなることを特徴とする吸収冷温水機の高温再生器。
A furnace equipped with a combustor for burning wood pellet fuel, a container into which a dilute solution to be regenerated is introduced, and a plurality of smoke pipes each comprising a cylindrical pipe disposed horizontally in the container, In a high-temperature regenerator of an absorption chiller / heater comprising a flue gas heat exchanger that circulates flue gas discharged from a furnace through the smoke pipe and regenerates the diluted solution by heating,
A high-temperature regenerator for an absorption chiller / heater comprising the rotary spiral blade device according to any one of claims 1 to 3 in the smoke pipe.
JP2012056296A 2012-03-13 2012-03-13 Rotating spiral blade device and pellet tube combustor smoke tube heat exchanger using the same Active JP6234007B2 (en)

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JPS54144068A (en) * 1978-04-28 1979-11-09 Shin Meiwa Ind Co Ltd Screw type garbage compression feeder
JPH07323915A (en) * 1994-06-01 1995-12-12 Toyokazu Fukuoka Screw conveyor
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CN110765645A (en) * 2019-11-06 2020-02-07 国网四川省电力公司电力科学研究院 Design method of built-in coil type compressed air heat exchange system
CN110765645B (en) * 2019-11-06 2023-05-23 国网四川省电力公司电力科学研究院 Design method of built-in coil type compressed air heat exchange system

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