JP2013185772A - Sealing structure of heat exchanger, and heat exchanger - Google Patents

Sealing structure of heat exchanger, and heat exchanger Download PDF

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JP2013185772A
JP2013185772A JP2012052095A JP2012052095A JP2013185772A JP 2013185772 A JP2013185772 A JP 2013185772A JP 2012052095 A JP2012052095 A JP 2012052095A JP 2012052095 A JP2012052095 A JP 2012052095A JP 2013185772 A JP2013185772 A JP 2013185772A
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outer tube
cap
heat exchanger
core member
core
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Takanobu Murakami
尊宣 村上
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ECO FACTORY KK
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Abstract

PROBLEM TO BE SOLVED: To provide a sealing structure capable of preventing caps from coming off by pressure difference when a pressure of a gas inside of a core member rises or increases relatively to the outside of a heat exchanger, in the heat exchanger in which the tubular core member is received in an outer tube member, both ends of the outer tube member and the core member are sealed by the caps, and a flow channel is defined between an inner peripheral face of the outer tube member and an outer peripheral face of the core member to circulate a heat medium.SOLUTION: A heat exchanger in which a tubular core member (3) is received inside of an outer tube member (1), caps (2, 2a) are attached to both ends of the outer tubular member (1) and the core member (3) to seal them, and a flow channel (13) is defined between an inner peripheral face of the outer tubular member (1) and an outer peripheral face of the core member (3) to circulate a heat medium, is provided with a sealing structure in which a ventilation hole (25) penetrating through both end faces, is formed between an end face at an outer side and an inner end face of a part attached to the core member (3), of one or both caps with respect to the caps (2, 2a).

Description

本発明は、熱交換器の封止構造及び熱交換器に関する。更に詳しくは、外管部材の内部に管状の中芯部材を収容し、外管部材と中芯部材の両端をキャップで封止し、外管部材の内周面と中芯部材の外周面の間を流路として熱媒体を流通させる熱交換器において、中芯部材内部のガスの圧力が上昇し又は熱交換器外部と比較して相対的に高くなったときに、その圧力差でキャップが抜け外れることを防止した封止構造及びそれを備えた熱交換器に関する。   The present invention relates to a heat exchanger sealing structure and a heat exchanger. More specifically, a tubular core member is accommodated in the outer tube member, both ends of the outer tube member and the core member are sealed with caps, and the inner peripheral surface of the outer tube member and the outer peripheral surface of the core member are sealed. In a heat exchanger that circulates a heat medium with a flow path therebetween, when the pressure of the gas inside the core member rises or becomes relatively high compared to the outside of the heat exchanger, the cap is The present invention relates to a sealing structure that prevents it from coming off and a heat exchanger including the same.

本願発明者は、熱媒体を内部に流通させて外部との熱交換を行うことで空気調和を行う熱交換器の開発を行っており、これまでに、熱交換器の封止構造として、特許文献1の図1乃至図4に示すような、内部を密閉する合成樹脂製のキャップを使用した封止構造を提案している。   The inventor of the present application has developed a heat exchanger that performs air conditioning by circulating a heat medium inside and exchanging heat with the outside. As shown in FIGS. 1 to 4 of Document 1, a sealing structure using a cap made of synthetic resin that seals the inside is proposed.

特許文献1記載の熱交換器で使用されている中芯部材は、角棒形状の中実体であり、前記キャップも中芯部材の中実構造に合わせて形成されている。しかし、特許文献1の段落〔0018〕にも、「中芯部(中芯部材)は、中実体でもよいし、内部に空間部があるもの、例えば管体であってもよい」と記載しているように、外管部材の内部に収容する中芯部材として、中実体だけでなく、円管等の管体を使用することは有用である。   The core member used in the heat exchanger described in Patent Document 1 is a solid body of a square bar shape, and the cap is also formed in accordance with the solid structure of the core member. However, paragraph [0018] of Patent Document 1 also states that “the core portion (core member) may be a solid body or may have a space portion inside, for example, a tubular body”. As described above, it is useful to use not only a solid body but also a tubular body such as a circular pipe as a core member accommodated in the outer tube member.

つまり、管状の中芯部材を使用すれば、中芯部材の材料として金属を使用しても耐久性を確保しながら十分軽量につくることができるし、中芯部材の内部を真空にしたり断熱性の物質を封入すれば中芯部材に十分な断熱性を付与して熱交換器の熱交換効率を高めることができ、あるいは蓄熱性の高い物質を封入して十分な蓄熱性を付与すれば、運転中断時における保温性能を付与することができる等、様々な機能性を向上させることができる。   In other words, if a tubular core member is used, even if a metal is used as the material of the core member, it can be made sufficiently lightweight while ensuring durability, and the inside of the core member can be evacuated or insulated. If the material is encapsulated, the heat insulation efficiency of the heat exchanger can be increased by providing sufficient heat insulation to the core member, or if a material having high heat storage property is encapsulated to provide sufficient heat storage, Various functionalities can be improved, such as being able to impart heat retention performance when operation is interrupted.

特開2008−106974号JP 2008-106974 A

しかしながら、特許文献1に開示された熱交換器は、中芯部材を管体としたときには、次のような不都合が生じることが想定される。
すなわち、熱交換器の運転時において、内部に温度の高い熱媒体を流通させる場合、その熱で中芯部材の内部空間に存在する空気等のガスが膨張して圧力が上昇する。前記従来の熱交換器は、外管部材の両端を封止しているキャップが単に圧入されている構造であるため、キャップがガスの膨張時の圧力で抜け外れるおそれがあった。
However, the heat exchanger disclosed in Patent Document 1 is assumed to have the following inconveniences when the core member is a tubular body.
That is, when a heat medium having a high temperature is circulated in the operation of the heat exchanger, a gas such as air existing in the internal space of the core member is expanded by the heat, and the pressure is increased. Since the conventional heat exchanger has a structure in which caps sealing both ends of the outer tube member are simply press-fitted, there is a possibility that the cap may come off due to pressure during gas expansion.

また、例えば熱交換器を組み立てた状態で航空機で輸送する場合、航空機の上昇、下降によって、通常は荷室の気圧が変化する。このため、航空機が上昇したときには荷室の気圧が低下し、熱交換器の中芯部材の内部空間に存在するガスの圧力が熱交換器外部(荷室)の気圧に対して高くなり、このような場合もキャップが抜け外れるおそれがあった。   Further, for example, when transported by an aircraft with the heat exchanger assembled, the air pressure in the cargo compartment usually changes as the aircraft moves up and down. For this reason, when the aircraft rises, the air pressure in the cargo compartment decreases, and the pressure of the gas existing in the inner space of the core member of the heat exchanger becomes higher than the pressure outside the heat exchanger (cargo compartment). In such a case, the cap may be removed.

(発明の目的)
本発明は、外管部材の内部に管状の中芯部材を収容し、外管部材と中芯部材の両端をキャップで封止し、外管部材の内周面と中芯部材の外周面の間を流路として熱媒体を流通させる熱交換器において、中芯部材内部のガスの圧力が上昇し又は熱交換器外部と相対して高くなったときに、その圧力差でキャップが抜け外れることを防止した封止構造及びそれを備えた熱交換器を提供することを目的とする。
(Object of invention)
The present invention accommodates a tubular core member inside the outer tube member, seals both ends of the outer tube member and the core member with caps, and connects the inner peripheral surface of the outer tube member and the outer peripheral surface of the core member. In a heat exchanger that circulates a heat medium with a flow path between them, when the pressure of the gas inside the core member rises or becomes high relative to the outside of the heat exchanger, the cap may come off due to the pressure difference. It is an object of the present invention to provide a sealing structure that prevents the above and a heat exchanger including the same.

前記目的を達成するために講じた本発明の手段は次のとおりである。
(1)本発明は、
外管部材の内部に管状の中芯部材を収容し、前記外管部材の内周面と前記中芯部材の外周面の間を流路として熱媒体を流通させ、前記外管部材と前記中芯部材の両端にキャップを取り付けて封止する熱交換器の封止構造であって、
前記各キャップにおいて、一方又は双方のキャップの外部側の端面と前記中芯部材に対し取り付けられる部分の端面との間に、前記両端面を貫通する通気孔が形成されている、
熱交換器の封止構造である。
The means of the present invention taken to achieve the above object are as follows.
(1) The present invention
A tubular core member is accommodated inside the outer tube member, and a heat medium is circulated as a flow path between the inner peripheral surface of the outer tube member and the outer peripheral surface of the core member, and the outer tube member and the middle member are circulated. A heat exchanger sealing structure for sealing with caps attached to both ends of the core member,
In each of the caps, a vent hole penetrating the both end faces is formed between an end face on the outside of one or both caps and an end face of a portion attached to the core member.
It is the sealing structure of a heat exchanger.

(2)本発明は、
外管部材の内部に管状の中芯部材を収容し、前記外管部材の内周面と前記中芯部材の外周面の間を流路として熱媒体を流通させ、前記外管部材と前記中芯部材の一端側に第1のキャップを取り付け、他端側に第2のキャップを取り付けて封止する熱交換器の封止構造であって、
前記第1のキャップは、
前記外管部材の端部に嵌め入れる外管嵌入部と、
当該外管嵌入部の長手方向の一端側に設けられ、前記中芯部材の端部に嵌め入れる中芯嵌入部と、
熱媒体を前記外管部材内部の前記流路に導入する第1の流通部と、
を備え、
前記第2のキャップは、
前記外管部材の端部に嵌め入れる外管嵌入部と、
当該外管嵌入部の長手方向の一端側に設けられ、前記中芯部材の端部に嵌め入れる中芯嵌入部と、
前記流路内部の熱媒体を前記外管部材外部へ排出する第2の流通部と、
を備えており、
前記第1のキャップと前記第2のキャップの一方又は双方の外部側の端面と前記中芯嵌入部の内部側の端面の間に、両端面を貫通する通気孔が形成されている、
熱交換器の封止構造である。
(2) The present invention
A tubular core member is accommodated inside the outer tube member, and a heat medium is circulated as a flow path between the inner peripheral surface of the outer tube member and the outer peripheral surface of the core member, and the outer tube member and the middle member are circulated. A heat exchanger sealing structure in which a first cap is attached to one end side of the core member and a second cap is attached to the other end side and sealed,
The first cap is
An outer tube fitting portion fitted into an end portion of the outer tube member;
Provided on one end side in the longitudinal direction of the outer tube insertion portion, and a core insertion portion to be inserted into an end portion of the core member;
A first flow part for introducing a heat medium into the flow path inside the outer tube member;
With
The second cap is
An outer tube fitting portion fitted into an end portion of the outer tube member;
Provided on one end side in the longitudinal direction of the outer tube insertion portion, and a core insertion portion to be inserted into an end portion of the core member;
A second flow part for discharging the heat medium inside the flow path to the outside of the outer tube member;
With
A vent hole penetrating both end surfaces is formed between one or both outer end surfaces of the first cap and the second cap and an inner end surface of the core insertion portion.
It is the sealing structure of a heat exchanger.

(3)本発明は、
外管部材の内部に管状の中芯部材を収容し、前記外管部材の内周面と前記中芯部材の外周面の間を流路として熱媒体を流通させ、前記外管部材と前記中芯部材の一端側に第1のキャップを取り付け、他端側に第2のキャップを取り付けて封止する熱交換器の封止構造であって、
前記第1のキャップは、
前記外管部材の端部に嵌め入れる外管嵌入部と、
当該外管嵌入部の長手方向の一端側に設けられ、前記中芯部材の端部に嵌め入れる中芯嵌入部と、
熱媒体を前記外管部材内部の前記流路に導入する第1の流通部と、
を備え、
前記第2のキャップは、
前記外管部材の端部に嵌め入れる外管嵌入部と、
当該外管嵌入部の長手方向の一端側に設けられ、前記中芯部材の端部に嵌め入れる中芯嵌入部と、
前記流路内部の熱媒体を前記外管部材外部へ排出する第2の流通部と、
を備えており、
前記第1のキャップと前記第2のキャップの一方又は双方の外部側の端面と前記中芯嵌入部の内部側の端面の間に、両端面を貫通する通気孔が二箇所に形成されており、各通気孔には栓体が着脱自在に取り付けられている、
熱交換器の封止構造である。
(3) The present invention
A tubular core member is accommodated inside the outer tube member, and a heat medium is circulated as a flow path between the inner peripheral surface of the outer tube member and the outer peripheral surface of the core member, and the outer tube member and the middle member are circulated. A heat exchanger sealing structure in which a first cap is attached to one end side of the core member and a second cap is attached to the other end side and sealed,
The first cap is
An outer tube fitting portion fitted into an end portion of the outer tube member;
Provided on one end side in the longitudinal direction of the outer tube insertion portion, and a core insertion portion to be inserted into an end portion of the core member;
A first flow part for introducing a heat medium into the flow path inside the outer tube member;
With
The second cap is
An outer tube fitting portion fitted into an end portion of the outer tube member;
Provided on one end side in the longitudinal direction of the outer tube insertion portion, and a core insertion portion to be inserted into an end portion of the core member;
A second flow part for discharging the heat medium inside the flow path to the outside of the outer tube member;
With
Between the end face on the outside of one or both of the first cap and the second cap and the end face on the inner side of the core insertion portion, two air holes penetrating both end faces are formed. , A plug is detachably attached to each vent hole.
It is the sealing structure of a heat exchanger.

(4)本発明は、
外管部材の内部に管状の中芯部材を収容し、前記外管部材の内周面と前記中芯部材の外周面の間を流路として熱媒体を流通させ、前記外管部材と前記中芯部材の一端側に第1のキャップを取り付け、他端側に第2のキャップを取り付けて封止する熱交換器の封止構造であって、
前記第1のキャップは、
前記外管部材の端部に嵌め入れる外管嵌入部と、
当該外管嵌入部の長手方向の一端側に設けられ、前記中芯部材の端部に嵌め入れる中芯嵌入部と、
熱媒体を前記外管部材内部の前記流路に導入する第1の流通部と、
を備え、
前記第2のキャップは、
前記外管部材の端部に嵌め入れる外管嵌入部と、
当該外管嵌入部の長手方向の一端側に設けられ、前記中芯部材の端部に嵌め入れる中芯嵌入部と、
前記流路内部の熱媒体を前記外管部材外部へ排出する第2の流通部と、
を備えており、
前記第1のキャップ又は前記第2のキャップの外部側の端面と前記中芯嵌入部の内部側の端面の間に、両端面を貫通する通気孔が形成されており、当該通気孔には通気方向が内部から外部方向である逆止弁が設けられている、
熱交換器の封止構造である。
(4) The present invention
A tubular core member is accommodated inside the outer tube member, and a heat medium is circulated as a flow path between the inner peripheral surface of the outer tube member and the outer peripheral surface of the core member, and the outer tube member and the middle member are circulated. A heat exchanger sealing structure in which a first cap is attached to one end side of the core member and a second cap is attached to the other end side and sealed,
The first cap is
An outer tube fitting portion fitted into an end portion of the outer tube member;
Provided on one end side in the longitudinal direction of the outer tube insertion portion, and a core insertion portion to be inserted into an end portion of the core member;
A first flow part for introducing a heat medium into the flow path inside the outer tube member;
With
The second cap is
An outer tube fitting portion fitted into an end portion of the outer tube member;
Provided on one end side in the longitudinal direction of the outer tube insertion portion, and a core insertion portion to be inserted into an end portion of the core member;
A second flow part for discharging the heat medium inside the flow path to the outside of the outer tube member;
With
A vent hole penetrating both end surfaces is formed between the outer end surface of the first cap or the second cap and the inner end surface of the core insertion portion, and the vent hole has a ventilation hole. A check valve is provided whose direction is from the inside to the outside,
It is the sealing structure of a heat exchanger.

(5)本発明は、
前記(1)乃至(4)のいずれか一項記載の熱交換器の封止構造を備えている、
熱交換器である。
(5) The present invention
The heat exchanger sealing structure according to any one of (1) to (4) is provided.
It is a heat exchanger.

(6)本発明は、
前記(1)乃至(4)のいずれか一項記載の熱交換器の封止構造を備えた熱交換器の通気孔を使用したガス漏れの検査方法であって、
一方のキャップの流通部に、外管部材の流路内に所定の圧力の検査用ガスを供給でき、供給する検査用ガスの圧力を示す供給ガス圧力計を備えているガス供給機を接続し、
他方のキャップの流通部に内部ガス圧力計を装着し、
前記ガス供給機から流路内に検査用ガスを供給し、前記内部ガス圧力計が示している圧力が前記供給ガス圧力計が示している圧力と比べて減少しているかどうかをみて、減少していなければガス漏れがないと判断するようにし、
前記内部ガス圧力計が示している圧力が前記供給ガス圧力計が示している圧力と比べて減少していれば、ガス漏れがあると判断するようにし、前記外管部材自体又は前記外管部材と前記各キャップの外管嵌入部との密着部において検査用ガスの検出を行うと共に、中芯部材の内部と外部の間で通気ができる状態の通気孔において検査用ガスの検出を行うことで、ガスがどこから漏れているかを判断するようにした、
熱交換器のガス漏れの検査方法である。
(6) The present invention
A method for inspecting gas leakage using a vent hole of a heat exchanger comprising the heat exchanger sealing structure according to any one of (1) to (4),
A gas supply machine having a supply gas pressure gauge that can supply a test gas having a predetermined pressure into the flow path of the outer tube member and that indicates the pressure of the test gas to be supplied is connected to the flow part of one cap. ,
Attach an internal gas pressure gauge to the circulation part of the other cap,
The gas for inspection is supplied into the flow path from the gas supply machine, and the pressure indicated by the internal gas pressure gauge is reduced by checking whether or not the pressure indicated by the supply gas pressure gauge is reduced. If not, determine that there is no gas leak,
If the pressure indicated by the internal gas pressure gauge is smaller than the pressure indicated by the supply gas pressure gauge, it is determined that there is a gas leak, and the outer pipe member itself or the outer pipe member And the detection gas is detected in the ventilation hole in a state in which ventilation is possible between the inside and the outside of the core member. To determine where the gas is leaking,
This is an inspection method for a gas leak in a heat exchanger.

本明細書及び本願の特許請求の範囲にいう熱交換器は、例えば、住宅、店舗、事務所、工場、体育館、劇場、集会場、図書館、スタジオ、病院、老人ホーム、旅館、ホテル、イベントホール、倉庫(保冷庫を含む)、精密室、クリーンルームや無菌室などの建築物の空気調和機や輻射冷暖房装置として、又は鶏舎、豚舎、牛舎、ビニールハウスなどの農業施設の空気調和機や輻射冷暖房装置として、又はプール、水族館、養殖場、温泉施設などの水温調節装置として、更には調湿装置、乾燥装置、遠赤外線加温装置、融雪装置、熱回収装置として利用するなど、様々な用途で好適に使用される。   The heat exchanger referred to in the present specification and claims of the present application includes, for example, a house, a store, an office, a factory, a gymnasium, a theater, a meeting place, a library, a studio, a hospital, a nursing home, an inn, a hotel, and an event hall. , As an air conditioner or radiant cooling / heating unit for buildings such as warehouses (including cold storage), precision rooms, clean rooms, and aseptic rooms, or as air conditioners and radiant cooling / heating units for agricultural facilities such as poultry houses, pig houses, cowsheds, and greenhouses As a device, or as a water temperature control device for swimming pools, aquariums, farms, hot spring facilities, etc., and also as a humidity control device, drying device, far infrared heating device, snow melting device, heat recovery device, etc. Preferably used.

キャップの素材は、流通する熱媒体を封止することができる素材であれば特に限定するものではなく、例えばステンレススチール、アルミニウム、銅等の各種金属、セラミック素材、木材、竹材、カーボンファイバー、合成樹脂等の各種公知材料又はこれらを複合した材料を採用することができる。   The cap material is not particularly limited as long as it can seal the circulating heat medium. For example, various metals such as stainless steel, aluminum and copper, ceramic materials, wood, bamboo, carbon fiber, synthetic fiber Various known materials such as a resin or a composite material thereof can be employed.

この中で、適度な可撓性、弾力性又は変形性を有する合成樹脂は、外管部材の内壁との密着性を高めるためにより好ましく、例えば、ポリアセタール(例えばDURACON(ジュラコン)、登録商標:ポリプラスチックス社)、MCナイロン(登録商標:日本ポリペンコ社)、フッ素樹脂、エポキシガラス、フェノール樹脂、シリコンゴム等が好適に使用される。   Among them, a synthetic resin having moderate flexibility, elasticity, or deformability is more preferable for improving the adhesion to the inner wall of the outer tube member. For example, polyacetal (for example, DURACON (registered trademark), registered trademark: Plastics), MC nylon (registered trademark: Nippon Polypenco), fluororesin, epoxy glass, phenolic resin, silicon rubber and the like are preferably used.

外管部材としては、例えば、ステンレス、アルミニウム等の各種金属、合成繊維を含む合成樹脂、カーボンファイバーなどが好適に使用される。   As the outer tube member, for example, various metals such as stainless steel and aluminum, synthetic resins including synthetic fibers, carbon fibers, and the like are preferably used.

熱媒体は、熱エネルギーを十分に蓄えることができれば、その種類を特定するものではなく、液体でも良いし、気体でも良い。
液体としては、例えば、水(温水、冷水などを含む)、不凍液(例えばプロピレングリコールの37%溶液に防錆剤を配合したもの:使用温度域−20℃〜70℃)、油などが好適に使用される。また、気体としては、例えば冷房、暖房ができる冷媒ガス(加温の場合:二酸化炭素、冷却の場合:アンモニア、加温・冷却の場合:HFC(Hydrofluorocarbons)系などの新冷媒)が好適に使用される。
The heat medium is not specified as long as it can sufficiently store heat energy, and may be liquid or gas.
As the liquid, for example, water (including hot water, cold water, etc.), antifreeze liquid (for example, a 37% solution of propylene glycol mixed with a rust preventive agent: operating temperature range -20 ° C to 70 ° C), oil, etc. are preferable. used. As the gas, for example, a refrigerant gas that can be cooled or heated (in the case of heating: carbon dioxide, in the case of cooling: ammonia, in the case of heating / cooling: a new refrigerant such as HFC (Hydrofluorocarbons)) is preferably used. Is done.

(作 用)
本発明に係る熱交換器の封止構造及び熱交換器の作用を説明する。
熱交換器の組み立てにおいては、外管部材と、外管部材の内部に収容される中芯部材の両端にキャップの外管嵌入部と中芯嵌入部をそれぞれ圧入するよう嵌入して各キャップを固定する。これにより、長手方向の両端に本発明に係る封止構造を有する熱交換器が形成される。
(Work)
The operation of the heat exchanger sealing structure and the heat exchanger according to the present invention will be described.
In assembling the heat exchanger, the outer tube member and the inner core member housed inside the outer tube member are fitted into both ends of the cap so as to press-fit the outer tube insertion portion and the core insertion portion of the cap. Fix it. Thereby, the heat exchanger which has the sealing structure which concerns on this invention at the both ends of a longitudinal direction is formed.

前記のように各キャップを圧入するとき、キャップに通気孔が設けられていなければ、中芯部材の内部空間のガスが圧縮されてガス圧が上昇し、これによってキャップを圧入する際の反発力が増して圧入作業がしにくくなることが考えられる。
しかし、熱交換器には、一方又は双方のキャップの止端部の端面と中芯嵌入部の端面の間に両端面を貫通する通気孔が形成されているので、熱交換器の組み立てにおいて、前記のように中芯部材の内部空間のガス圧が上昇しようとすると、ガスが通気孔を通って外部へ抜け、結果的に内部空間のガス圧はほぼ一定に維持され、ガスの反発力でキャップの圧入がしにくくなることを防止できる。
When each cap is press-fitted as described above, if the cap is not provided with a vent hole, the gas in the inner space of the core member is compressed and the gas pressure rises, thereby repelling force when the cap is press-fitted It is conceivable that the press-fitting work becomes difficult due to an increase in the amount of the pressure.
However, in the heat exchanger, since a vent hole penetrating both end surfaces is formed between the end surface of the toe end portion of one or both caps and the end surface of the core insertion portion, in the assembly of the heat exchanger, As described above, when the gas pressure in the inner space of the core member increases, the gas escapes to the outside through the vent hole. As a result, the gas pressure in the inner space is maintained almost constant, and the gas repulsive force It is possible to prevent the cap from being difficult to press-fit.

更に、熱交換器を前記のようにして組み立てた状態で、例えば航空機で輸送するような場合、航空機の上昇、下降によって荷室の気圧が変化しても、通気孔を通して中芯部材の内部空間と熱交換器外部のガスが流通するので、中芯部材内部のガス圧は外部の気圧とほぼ同じになる。したがって、キャップに通気孔が設けられておらず中芯部材の内部空間の調圧ができない場合のように、外部の気圧が低下して内部空間のガス圧が相対的に高くなることにより、そのガス圧によってキャップが抜け外れてしまうことを防止できる。   Further, when the heat exchanger is assembled as described above, for example, when transported by aircraft, even if the air pressure in the cargo compartment changes due to the rising and lowering of the aircraft, the inner space of the core member is passed through the vent hole. Since the gas outside the heat exchanger flows, the gas pressure inside the core member is almost the same as the outside air pressure. Therefore, the external air pressure decreases and the internal space gas pressure becomes relatively high, as in the case where the cap is not provided with a vent hole and the internal space of the core member cannot be regulated. It is possible to prevent the cap from coming off due to the gas pressure.

また、熱交換器の運転時においても、例えば暖房時に流路に温度の高い熱媒体を流通させる場合、その熱で中芯部材の内部空間に存在するガスが膨張して圧力が上昇しようとすると、ガスが通気孔を通って外部へ抜け、結果的に内部空間のガス圧はほぼ一定に維持されるので、ガスの反発力で両端を封止しているキャップが、その圧力で抜け外れることを防止できる。   In addition, even when the heat exchanger is in operation, for example, when a high-temperature heat medium is circulated through the flow path during heating, the gas existing in the inner space of the core member expands due to the heat, and the pressure tends to increase. The gas escapes to the outside through the vent hole, and as a result, the gas pressure in the internal space is maintained almost constant, so that the cap that seals both ends with the repulsive force of the gas is removed by the pressure. Can be prevented.

熱交換器において、封止構造が一方のキャップの止端部の端面と中芯嵌入部の端面の間に、両端面を貫通する通気孔が二箇所に形成されており、各通気孔には栓体が着脱自在に取り付けられているものは、栓体を取り外して、通気孔を通気できるようにした状態では、前記キャップの圧入が容易にできるようにしたり、ガス圧によってキャップが抜け外れてしまうことを防止できるようにする点については、同様に作用する。   In the heat exchanger, the sealing structure is formed with two vent holes penetrating both end surfaces between the end surface of the toe end of one cap and the end surface of the core insertion portion. When the plug body is detachably attached, the cap can be easily pressed or removed by the gas pressure when the plug body is removed and the ventilation holes can be vented. The point which makes it possible to prevent this is the same.

そして、熱交換器の機能性を向上させるために、例えば中芯部材の内部空間に蓄熱性を有する物質を封入することができる。すなわち、各通気孔に取り付けられている栓体を取り外し、一方の通気孔から蓄熱性を有する物質を注入する。このとき、中芯部材の内部空間にあったガスは、入れ替わりに他方の通気孔を通って外部へ排出されるので、蓄熱性を有する物質の注入は円滑に、且つ効率的に行うことができる。注入後は、栓体で各通気孔を閉じて中芯部材の内部空間に蓄熱性を有する物質を封入し、例えば運転中断時における保温性能を付与することができる等、機能性を向上させることができる。   And in order to improve the functionality of a heat exchanger, the substance which has heat storage property can be enclosed, for example in the internal space of a core member. That is, the plug attached to each vent hole is removed, and a substance having heat storage properties is injected from one vent hole. At this time, the gas existing in the inner space of the core member is discharged to the outside through the other vent hole instead, so that the injection of the heat storage substance can be performed smoothly and efficiently. . After injection, the air holes are closed with plugs and a material having heat storage properties is enclosed in the inner space of the core member, and for example, heat retention performance during operation interruption can be imparted to improve functionality. Can do.

熱交換器において、封止構造が一方のキャップの止端部の端面と中芯嵌入部の端面の間に、両端面を貫通する通気孔が形成されており、通気孔には通気方向が内部から外部方向である逆止弁が設けられているものは、逆止弁を通して、中芯部材の内部空間から外部方向への通気ができるので、前記キャップの圧入が容易にできるようにしたり、ガス圧によってキャップが抜け外れてしまうことを防止できるようにする点については、同様に作用する。   In the heat exchanger, the sealing structure has a vent hole penetrating both end surfaces between the end surface of the toe end portion of one cap and the end surface of the core insertion portion. In the case where a check valve is provided in the direction from the outside to the outside, the cap can be easily press-fitted or gas can be vented from the inner space of the core member to the outside through the check valve. The point that it is possible to prevent the cap from coming off due to the pressure acts similarly.

そして、熱交換器の機能性を向上させるために、例えば中芯部材の内部空間を真空にすることができる。すなわち、通気孔の逆止弁に真空ポンプを接続し、中芯部材の内部空間にあるガスを吸引して内部を真空にする。この真空状態は、逆止弁の作用によって維持され、中芯部材に断熱性が付与される。これにより、中芯部材側では熱媒体との熱交換がほとんど行われないため、熱媒体の熱エネルギーは外管部材による外部との熱交換にほぼ無駄なく利用されることになる等、機能性を向上させることができる。   And in order to improve the functionality of a heat exchanger, the internal space of a core member can be made into vacuum, for example. That is, a vacuum pump is connected to the check valve of the vent hole, and the gas in the internal space of the core member is sucked to make the inside vacuum. This vacuum state is maintained by the action of the check valve, and heat insulation is imparted to the core member. As a result, almost no heat exchange with the heat medium is performed on the core member side, so that the heat energy of the heat medium is used almost without waste for heat exchange with the outside by the outer tube member. Can be improved.

また、熱交換器の通気孔を使用又は利用したガス漏れの検査方法によれば、ガス供給機から流路に所要圧力の検査用ガスを送り、内部ガス圧力計が示している圧力が供給ガス圧力計が示している圧力と比べて減少しているかどうかをみて、減少がなければガス漏れがないと判断することができる。また、内部ガス圧力計が示している圧力が供給ガス圧力計が示している圧力と比べて減少していれば、ガス漏れがあると判断することができ、この場合は更に、外管部材自体又は外管部材と各キャップの外管嵌入部との密着部において検査用ガスの検出を行うと共に、中芯部材の内部と外部の間で通気ができる状態の通気孔において検査用ガスの検出を行うことで、ガスがどこから漏れているかを判断することができる。   Further, according to the gas leakage inspection method using or utilizing the heat exchanger vent, the gas for inspection is sent to the flow path from the gas supply unit, and the pressure indicated by the internal gas pressure gauge is the supply gas. It can be determined that there is no gas leakage if there is no decrease by checking whether or not the pressure is lower than the pressure indicated by the pressure gauge. Further, if the pressure indicated by the internal gas pressure gauge is reduced as compared with the pressure indicated by the supply gas pressure gauge, it can be determined that there is a gas leak. In this case, the outer tube member itself Alternatively, the inspection gas is detected at the close contact portion between the outer tube member and the outer tube insertion portion of each cap, and the inspection gas is detected at the vent hole in a state in which ventilation is possible between the inside and the outside of the core member. By doing so, it can be determined where the gas is leaking.

(a)本発明は、外管部材の内部に管状の中芯部材を収容し、外管部材の内周面と中芯部材の外周面の間を流路として熱媒体を流通させ、外管部材と中芯部材の両端にキャップを取り付けて封止する熱交換器の封止構造であって、各キャップにおいて一方又は双方のキャップの外部側の端面と中芯部材に対し取り付けられる部分の端面との間に、両端面を貫通する通気孔が形成されているので、中芯部材内部のガスの圧力が上昇し又は熱交換器外部と比較して相対的に高くなったときに、その圧力差でキャップが抜け外れることを防止した封止構造及びそれを備えた熱交換器を提供することができる。 (A) The present invention accommodates a tubular core member inside an outer tube member, circulates a heat medium using a flow path between the inner peripheral surface of the outer tube member and the outer peripheral surface of the core member, A heat exchanger sealing structure in which caps are attached and sealed at both ends of the member and the core member, and one end face of one or both caps and the end face of the portion attached to the core member in each cap Are formed between the two and both end surfaces, so that when the pressure of the gas inside the core member rises or becomes relatively high compared to the outside of the heat exchanger, the pressure is increased. It is possible to provide a sealing structure that prevents the cap from coming off due to the difference and a heat exchanger including the same.

(b)熱交換器において、封止構造が第1のキャップと第2のキャップの一方又は双方の外部側の端面と中芯嵌入部の内部側の端面の間に、両端面を貫通する通気孔が二箇所に形成されており、各通気孔には栓体が着脱自在に取り付けられているものは、栓体を取り外して通気孔を通気できるようにした状態では、キャップの圧入が容易にできるようにしたり、ガス圧によってキャップが抜け外れてしまうことを防止できるようにする効果があると共に、熱交換器の機能性を向上させるために、例えば中芯部材の内部空間に蓄熱性を有する物質を封入することができ、これにより運転中断時における保温性能を付与することができる等、機能性を向上させることができる。 (B) In the heat exchanger, the sealing structure is formed so as to pass through both end surfaces between the outer end surface of one or both of the first cap and the second cap and the inner end surface of the core insertion portion. If the air holes are formed in two places and the plug body is detachably attached to each vent hole, the cap can be easily press-fitted when the plug body is removed and the vent hole can be vented. For example, in order to improve the functionality of the heat exchanger, the inner space of the core member has heat storage properties. Functionality can be improved, such as being able to enclose a substance and thereby imparting heat retention performance when operation is interrupted.

(c)熱交換器において、封止構造が第1のキャップ又は第2のキャップの外部側の端面と中芯嵌入部の内部側の端面の間に、両端面を貫通する通気孔が形成されており、通気孔には通気方向が内部から外部方向である逆止弁が設けられているものは、逆止弁を通して中芯部材の内部空間から外部方向への通気ができるので、キャップの圧入が容易にできるようにしたり、ガス圧によってキャップが抜け外れてしまうことを防止できるようにする効果があると共に、熱交換器の機能性を向上させるために、例えば中芯部材の内部空間を真空にすることができ、これにより熱媒体の熱エネルギーは外管部材による外部との熱交換にほぼ無駄なく利用されることになる等、機能性を向上させることができる。 (C) In the heat exchanger, a vent hole penetrating both end faces is formed between the outer end face of the first cap or the second cap and the inner end face of the core insertion portion. If the air vent is provided with a check valve whose ventilation direction is from the inside to the outside, it is possible to vent from the internal space of the core member to the outside through the check valve. In order to improve the functionality of the heat exchanger, for example, the inner space of the core member is evacuated in order to prevent the cap from coming off due to gas pressure. Accordingly, the thermal energy of the heat medium can be used for heat exchange with the outside by the outer tube member, and the functionality can be improved.

(d)本発明に係る熱交換器の通気孔を使用したガス漏れの検査方法によれば、ガス供給機から流路に所要圧力の検査用ガスを送り、内部ガス圧力計が示している圧力が供給ガス圧力計が示している圧力と比べて減少しているかどうかをみて、減少がなければガス漏れがないと判断することができ、内部ガス圧力計が示している圧力が供給ガス圧力計が示している圧力と比べて減少していれば、ガス漏れがあると判断することができる。この場合は更に、外管部材自体又は外管部材と各キャップの外管嵌入部との密着部において検査用ガスの検出を行うと共に、中芯部材の内部と外部の間で通気ができる状態の通気孔において検査用ガスの検出を行うことで、ガスがどこから漏れているかを判断することができる。 (D) According to the gas leakage inspection method using the vent hole of the heat exchanger according to the present invention, a gas for inspection with a required pressure is sent from the gas supply device to the flow path, and the pressure indicated by the internal gas pressure gauge If there is no decrease, it can be determined that there is no gas leak, and the pressure indicated by the internal gas pressure gauge is the same as the supply gas pressure gauge. If the pressure is lower than the pressure indicated by, it can be determined that there is a gas leak. In this case, furthermore, while detecting the inspection gas at the outer tube member itself or the close contact portion between the outer tube member and the outer tube insertion portion of each cap, it is possible to ventilate the inside and outside of the core member. By detecting the inspection gas in the vent hole, it is possible to determine where the gas is leaking.

本発明に係る熱交換器の第1実施の形態を示す斜視図。The perspective view which shows 1st Embodiment of the heat exchanger which concerns on this invention. 図1に示す熱交換器の両端側の封止構造を示し、外管部材及び中芯部材の中間部分を省略し一部を断面した説明図。Explanatory drawing which showed the sealing structure of the both ends side of the heat exchanger shown in FIG. 1, and abbreviate | omitted the intermediate part of the outer tube | pipe member and the center core member, and partially cut it. 図1に示す熱交換器に使用する本発明に係るキャップの構造を示す斜視図。The perspective view which shows the structure of the cap based on this invention used for the heat exchanger shown in FIG. 本発明に係る熱交換器の第2実施の形態を示し、熱交換器の両端側の封止構造を表した外管部材及び中芯部材の中間部分を省略し一部を断面した説明図。Explanatory drawing which showed 2nd Embodiment of the heat exchanger which concerns on this invention, abbreviate | omitted the intermediate part of the outer tube | pipe member and center core member which represented the sealing structure of the both ends side of a heat exchanger, and was partially cut. 本発明に係る熱交換器の第3実施の形態を示し、熱交換器の両端側の封止構造を表した外管部材及び中芯部材の中間部分を省略し一部を断面した説明図。Explanatory drawing which showed 3rd Embodiment of the heat exchanger which concerns on this invention, and abbreviate | omitted the intermediate part of the outer tube | pipe member and center core member showing the sealing structure of the both ends side of a heat exchanger, and was partially cut. 熱交換器の第1実施の形態のガス漏れを検査する方法を示す説明図。Explanatory drawing which shows the method to test | inspect the gas leak of 1st Embodiment of a heat exchanger.

本発明に係る熱交換器の第1実施の形態を図1乃至図3に基づき更に詳細に説明する。
熱交換器H1は、所要長さを有する円管状の外管部材1と、その両端を封止するキャップ2、2aを備えている。熱交換器H1は、外管部材1内に熱媒体を流通させ、この熱媒体が有している熱エネルギーを外管部材1の周壁を介して外部と熱交換することにより、外部を加熱又は冷却することができるものである。
以下、各部について詳しく説明する。
A first embodiment of a heat exchanger according to the present invention will be described in more detail with reference to FIGS.
The heat exchanger H1 includes a tubular outer tube member 1 having a required length, and caps 2 and 2a for sealing both ends thereof. The heat exchanger H1 heats the outside by circulating a heat medium in the outer tube member 1 and exchanging heat energy of the heat medium with the outside through the peripheral wall of the outer tube member 1. It can be cooled.
Hereinafter, each part will be described in detail.

〔外管部材1〕
前記円管状に形成された外管部材1を構成する周壁10は、外周面11と内周面12を有している。なお、後記する円管状の中芯部材3の外周面31と外管部材1の内周面12との間に生じる空間は、熱媒体が流通する流路13となる。
本実施の形態においては、外管部材1は熱伝導性にすぐれたアルミニウムで形成されているが、これに限定するものではない。他の材料としては、例えば、ステンレススチール等の他の種類の金属、合成繊維を含む合成樹脂又はカーボンファイバー等を使用することもできる。
[Outer tube member 1]
A peripheral wall 10 constituting the outer tube member 1 formed in the circular tube shape has an outer peripheral surface 11 and an inner peripheral surface 12. In addition, the space which arises between the outer peripheral surface 31 of the cylindrical core member 3 mentioned later and the inner peripheral surface 12 of the outer tube member 1 becomes the flow path 13 through which the heat medium flows.
In the present embodiment, the outer tube member 1 is made of aluminum having excellent thermal conductivity, but is not limited to this. As other materials, for example, other types of metals such as stainless steel, synthetic resins including synthetic fibers, carbon fibers, or the like can be used.

外管部材1の周壁10の外周面11には、表面積を広くして熱交換効率を高めるために外管部材1の長手方向の全長にわたる長さの細かな溝(符号省略)が軸周方向へ全周にわたり多数形成されている。本実施の形態においては、前記溝は、断面視において略鋸歯状であって、山部と谷部が交互に連続するように形成され、且つ、安全のために山部の頂点は角が丸くなるよう加工されている。   On the outer peripheral surface 11 of the peripheral wall 10 of the outer tube member 1, a fine groove (not shown) having a length over the entire length in the longitudinal direction of the outer tube member 1 is provided in the axial direction in order to increase the surface area and increase the heat exchange efficiency. Many are formed over the entire circumference. In the present embodiment, the groove is substantially serrated in a cross-sectional view, and is formed such that peaks and valleys are alternately continuous, and the peak of the peak is rounded for safety. It is processed to become.

溝の態様は、前記態様に限定するものではなく、例えば、断面視半円弧状の山部と谷部が交互に連続するように形成されたもの、断面視平歯車状のもの、その他凹凸の山部と谷部が交互に連続するように形成されたもの、あるいはローレット加工等、点状の突起が多数設けられた構造であってもよい。   The mode of the groove is not limited to the above-described mode. For example, the groove is formed so that the peaks and valleys in a semicircular arc shape in cross section are continuously continuous, in the shape of a spur gear in cross section, and other irregularities. A structure in which crests and troughs are alternately formed, or a structure in which a large number of dot-like protrusions such as knurl processing are provided.

また、外周面11は、全面にアルミニウムの陽極酸化処理(アルマイト処理)がなされて被膜(符号省略)が設けられており、外管部材1の熱伝導性、放熱性又は吸熱性を高めてある。更に、外周面11は、アルマイト処理時に表面に染料を吸着させて着色してもよい。   The outer peripheral surface 11 is anodized (alumite treated) of aluminum on the entire surface and is provided with a coating (reference number omitted), which enhances the thermal conductivity, heat dissipation or heat absorption of the outer tube member 1. . Furthermore, the outer peripheral surface 11 may be colored by adsorbing a dye on the surface during anodizing.

周壁10の内周面12は、その全面に、後記キャップ2、2aの外管嵌入部21との密着性を高めるための被膜(符号省略)が設けられており、該被膜はアルミニウムの陽極酸化処理(アルマイト処理)により形成されている。なお、内周面12において被膜を設ける箇所は、キャップ2、2aの外管嵌入部21の表面と接する部分のみであってもよい。   The inner peripheral surface 12 of the peripheral wall 10 is provided on its entire surface with a coating (not shown) for improving the adhesion with the outer tube fitting portion 21 of the caps 2 and 2a described later. It is formed by processing (alumite processing). In addition, the part which provides a film in the internal peripheral surface 12 may be only the part which contact | connects the surface of the outer tube insertion part 21 of the caps 2 and 2a.

前記外周面11と内周面12に設けられている各被膜は、前記アルマイト処理によるものに限定するものではなく、流通する熱媒体に応じて耐液性、耐熱性、耐薬品性等を勘案し、あるいは付加したい機能性に応じて、それに適した公知素材により形成することができる。
被膜としては、例えば、塗料やコーティング剤などが採用できるが、前記のように外管部材1がアルミニウム製の場合は、表面に染料を吸着させて着色したアルミニウムの陽極酸化処理(アルマイト処理)などが好適に用いられる。
The coatings provided on the outer peripheral surface 11 and the inner peripheral surface 12 are not limited to those by the alumite treatment, and take into account liquid resistance, heat resistance, chemical resistance, etc. according to the circulating heat medium. Alternatively, it can be formed of a known material suitable for the functionality to be added.
As the coating, for example, a paint, a coating agent, or the like can be used. When the outer tube member 1 is made of aluminum as described above, anodization (alumite treatment) of aluminum colored by adsorbing a dye on the surface, etc. Are preferably used.

更に、熱交換器H1の熱交換効率を高めるために、外管部材1の外周面11と内周面12において熱伝導性、放熱性や吸熱性にすぐれた被膜を設けることができる。また、熱交換器の外管部材1外部の湿度を好適に調節するために、外周面11に親水性、吸湿性、放湿性にすぐれた被膜を設けることができる。更に、熱交換器H1の外管部材1外部のVOC(volatile organic compounds:揮発性有機化合物)や臭気を改善し、空気を清浄化するために、吸着分解性及び抗菌性にすぐれた被膜を設けることができる。また、環境的な癒しの空間を得ることができるマイナスイオンを発生する能力にすぐれた物質を含む被膜を設けることもできる。   Furthermore, in order to increase the heat exchange efficiency of the heat exchanger H1, a coating excellent in thermal conductivity, heat dissipation and heat absorption can be provided on the outer peripheral surface 11 and the inner peripheral surface 12 of the outer tube member 1. Further, in order to suitably adjust the humidity outside the outer tube member 1 of the heat exchanger, a coating film excellent in hydrophilicity, moisture absorption and moisture release can be provided on the outer peripheral surface 11. Furthermore, in order to improve VOC (volatile organic compounds) and odor outside the outer tube member 1 of the heat exchanger H1, and to clean the air, a coating with excellent adsorptive decomposability and antibacterial properties is provided. be able to. It is also possible to provide a coating containing a substance having an excellent ability to generate negative ions that can provide an environmental healing space.

親水性、吸湿性、放湿性あるいは吸着分解性及び抗菌性を有する被膜としては、例えば、活性炭等の炭、活性アルミナ、シリカゲル、二酸化チタン、ポリアクリル酸ナトリウム架橋体、酸化チタン、イオン交換樹脂、ベントナイト、珪藻土等を配合したものが挙げられるが、これらに限定はされない。また、マイナスイオンを発生する被膜としては、例えば、活性炭等の炭、セラミックス、トルマリン等を配合したものが挙げられるが、これらに限定はされない。なお、外管部材1の素材自体が十分な前記機能性を持つものであれば、被膜は必ずしも設けなくてよい。   Examples of the hydrophilic, hygroscopic, moisture releasing or adsorptive decomposable and antibacterial coating include, for example, charcoal such as activated carbon, activated alumina, silica gel, titanium dioxide, sodium polyacrylate cross-linked body, titanium oxide, ion exchange resin, Although what mixed bentonite, diatomaceous earth, etc. is mentioned, it is not limited to these. Moreover, as a film | membrane which generate | occur | produces a negative ion, although what mix | blended charcoal, ceramics, tourmaline, etc., such as activated carbon, is mentioned, for example, It is not limited to these. In addition, as long as the raw material of the outer tube member 1 has sufficient functionality, the coating is not necessarily provided.

〔キャップ2、2a〕
前記キャップ2、2aは、合成樹脂であるポリアセタールにより成型されたものであって、外管部材1の両端部(流入側と流出側)にそれぞれ内嵌めされて固着されている。各キャップ2、2aは、後記する取付方法及び取付構造によって、それぞれ同様に固着される。キャップ2、2aは、図1、図2で左側のキャップ2が後記通気孔25を有し、キャップ2aが通気孔25を有していない違いがあるだけで、他の構造は同じである。
[Caps 2, 2a]
The caps 2 and 2a are formed of polyacetal, which is a synthetic resin, and are fitted and fixed to both end portions (inflow side and outflow side) of the outer tube member 1, respectively. The caps 2 and 2a are fixed in the same manner by the mounting method and mounting structure described later. The other structures of the caps 2 and 2a are the same except that the cap 2 on the left side in FIGS. 1 and 2 has a vent hole 25 described later and the cap 2a does not have the vent hole 25.

まず、通気孔25を有する第1のキャップであるキャップ2の構造を説明する。
キャップ2は、外管部材1の周壁10の外径と同じ外径を有する止端部20と、外管部材1の周壁10の内径よりわずかに径大で内嵌めされる外管嵌入部21と、この外管嵌入部21の先部側(止端部20とは反対側)に設けられた中芯嵌入部22を一体に備えている。
First, the structure of the cap 2 that is the first cap having the air holes 25 will be described.
The cap 2 has a stop end portion 20 having the same outer diameter as the outer diameter of the peripheral wall 10 of the outer tube member 1, and an outer tube insertion portion 21 that is fitted with a diameter slightly larger than the inner diameter of the peripheral wall 10 of the outer tube member 1. In addition, a central core insertion portion 22 provided on the front side of the outer tube insertion portion 21 (on the side opposite to the stop end portion 20) is integrally provided.

前記外管嵌入部21の外周部には、凹溝210、211が外管嵌入部21の長手方向の二箇所に所要間隔で全周にわたり形成されている。なお、外管嵌入部21は、凹溝210、211によって外管嵌入部21の外周部が三分割された形状となっており、各外周部はそれぞれシール部212、213、214となっている。シール部212、213、214は、前記の通り外管部材1の内径より僅かに径大である。   On the outer peripheral portion of the outer tube fitting portion 21, concave grooves 210 and 211 are formed at two positions in the longitudinal direction of the outer tube fitting portion 21 over the entire circumference at a required interval. The outer tube insertion portion 21 has a shape in which the outer peripheral portion of the outer tube insertion portion 21 is divided into three parts by concave grooves 210 and 211, and the outer peripheral portions are seal portions 212, 213, and 214, respectively. . As described above, the seal portions 212, 213, and 214 are slightly larger in diameter than the inner diameter of the outer tube member 1.

中芯嵌入部22は、外管嵌入部21よりも径小に形成されており、後記する中芯部材3の内径よりわずかに径大である。中芯嵌入部22は、後記キャップ2aの中芯嵌入部22と共に中芯部材3に内嵌めすることにより、中芯部材3の内部空間33を水密状態及び気密状態で封止することができる。   The core insertion portion 22 is formed with a smaller diameter than the outer tube insertion portion 21 and is slightly larger in diameter than the inner diameter of the core member 3 described later. The core insertion portion 22 can be sealed in the watertight state and the airtight state of the core member 3 by being fitted into the core member 3 together with the core insertion portion 22 of the cap 2a described later.

前記のように中芯嵌入部22の外径と外管嵌入部21の外径は異なっており(中芯嵌入部22の方が径小)、両部分の間(境界部)は先端方向(中芯嵌入部22方向に)に向かって窄まるよう形成されている。この窄まった部分は、前記流路13に位置しており、後記分配路241が開口する流通面23となっている。   As described above, the outer diameter of the inner core insertion portion 22 and the outer diameter of the outer tube insertion portion 21 are different (the inner core insertion portion 22 is smaller in diameter), and the distance between both portions (boundary portion) is the tip direction ( It is formed so as to be narrowed toward the center core insertion portion 22). The narrowed portion is located in the flow path 13 and serves as a flow surface 23 in which a later-described distribution path 241 is opened.

中芯嵌入部22の外周部には、一条の凹溝220が中芯嵌入部22の長手方向略中央部に全周にわたり形成されている。なお、中芯嵌入部22の外周部は、凹溝220によって二分割された形状となっており、それぞれシール部221、222となっている。シール部221、222は、前記の通り中芯部材3の内径よりわずかに径大である。   On the outer peripheral portion of the center core insertion portion 22, a single groove 220 is formed over the entire circumference at a substantially central portion in the longitudinal direction of the center core insertion portion 22. In addition, the outer peripheral part of the center core insertion part 22 becomes a shape divided into two by the concave groove 220, and becomes the seal parts 221 and 222, respectively. As described above, the seal portions 221 and 222 are slightly larger in diameter than the inner diameter of the core member 3.

また、キャップ2には、止端部20の外端面の中心部から内部へ向けて接続部材24が中心軸線方向に取り付けられている。接続部材24は、熱媒体を外管部材1の外部から外管部材1の内部へ導入し、又は外管部材1の内部から外管部材1の外部へ排出できる筒状体であって、その内部は熱媒体が流通する第1の流通部である流通部240(後記キャップ2aの流通部240は第2の流通部となる)となっている。接続部材24の先端部(止端部20から外方へ突き出た部分)にはネジ部242が設けられており、ネジ部242は、熱媒体の流通経路となるホースや流路管(図示省略)などに接続される。   A connecting member 24 is attached to the cap 2 in the direction of the central axis from the center of the outer end surface of the toe 20 toward the inside. The connection member 24 is a cylindrical body that can introduce a heat medium from the outside of the outer tube member 1 into the outer tube member 1 or discharge the heat medium from the inside of the outer tube member 1 to the outside of the outer tube member 1. The inside is a circulation part 240 that is a first circulation part through which a heat medium circulates (a circulation part 240 of the cap 2a described later becomes a second circulation part). A threaded portion 242 is provided at the distal end portion of the connecting member 24 (portion protruding outward from the toe portion 20), and the threaded portion 242 is a hose or a flow channel pipe (not shown) serving as a heat medium flow path. ) Etc.

流通部240の内部側の端部は、キャップ2の外管嵌入部21において長手方向の略中間部まで延長されている。流通部240の内部側の端部には、流通部240から前記流通面23に貫通する八本の分配路241が分岐して形成されている。各分配路241は、キャップ2の軸周方向へ等間隔で、かつ流通部240から放射方向へ形成されている。   An end portion on the inner side of the circulation portion 240 is extended to a substantially intermediate portion in the longitudinal direction at the outer tube insertion portion 21 of the cap 2. Eight distribution paths 241 penetrating from the circulation part 240 to the circulation surface 23 are branched and formed at the inner end of the circulation part 240. The distribution paths 241 are formed at equal intervals in the axial circumferential direction of the cap 2 and in the radial direction from the flow portion 240.

なお、本実施の形態においては、前記接続部材24は、キャップ2に形成され各分配路241に繋がる孔にネジ部242を備えた所要長さの筒体を挿入し固着して形成されているが、これに限定するものではなく、例えば、キャップ2と一体に成型したものであってもよい。   In the present embodiment, the connecting member 24 is formed by inserting and fixing a cylinder having a required length having a screw portion 242 into a hole formed in the cap 2 and connected to each distribution path 241. However, it is not limited to this, For example, what was shape | molded integrally with the cap 2 may be used.

また、キャップ2には、前記止端部20と外管嵌入部21の両端面を貫通して、一箇所に通気孔25が形成されている。通気孔25は、キャップ2の中心軸線と平行、かつ前記流通部240及び各分配路241と重ならない位置に形成されている。通気孔25は、キャップ2を外管部材1に装着したときに、中芯部材3の内部空間33と熱交換器H1の外部を連通させることができれば、前記構造に限定されない。   Further, the cap 2 is formed with a vent hole 25 at one location through the both end surfaces of the toe portion 20 and the outer tube insertion portion 21. The vent hole 25 is formed at a position that is parallel to the central axis of the cap 2 and does not overlap the circulation portion 240 and each distribution path 241. The vent hole 25 is not limited to the above structure as long as the inner space 33 of the core member 3 and the outside of the heat exchanger H1 can communicate with each other when the cap 2 is attached to the outer tube member 1.

前記キャップ2と対を成す第2のキャップであるキャップ2aは、前記キャップ2に形成されている通気孔25が形成されていない違いがあるだけで、他の構造は同じであるので、構造についての詳しい説明は、前記キャップ2の構造の説明を援用し、省略する。なお、図2においては、キャップ2aにおいてキャップ2と同等箇所には同一の符号を付して示している。   The cap 2a, which is the second cap that forms a pair with the cap 2, has the same difference except that the vent hole 25 formed in the cap 2 is not formed. The detailed description will be omitted using the description of the structure of the cap 2. In FIG. 2, the same reference numerals are given to the same portions of the cap 2 a as the cap 2.

〔中芯部材3〕
中芯部材3は、両端が開口した筒状に形成されたアルミニウム製の円管であり、周壁30は外周面31と内周面32を有している。周壁30の内部は、内部空間33となっている。中芯部材3は、外管部材1の内部に収容され、前記外管部材1の両端に嵌着されるキャップ2、2aの各中芯嵌入部22に両端開口部が嵌着される。これにより、中芯部材3の外周面31と外管部材1の内周面12との間に生じる空間部が、前記したように熱媒体が流通する流路13となる。
[Core member 3]
The core member 3 is an aluminum circular tube formed in a cylindrical shape whose both ends are open, and the peripheral wall 30 has an outer peripheral surface 31 and an inner peripheral surface 32. The interior of the peripheral wall 30 is an internal space 33. The core member 3 is housed inside the outer tube member 1, and both end openings are fitted to the respective core core fitting portions 22 of the caps 2, 2 a that are fitted to both ends of the outer tube member 1. Thereby, the space part produced between the outer peripheral surface 31 of the core member 3 and the inner peripheral surface 12 of the outer tube member 1 becomes the flow path 13 through which the heat medium flows as described above.

中芯部材3の形状は、前記円筒形状に限定するものではなく、外管部材1と協働して流路を形成することができれば、例えば三角筒形状、四角筒形状、五角筒形状、六角筒形状又は八角筒形状等の各種多角筒形状であってもよい。また、中芯部材3の素材は、前記素材に限定するものではなく、例えばステンレススチール等の他の種類の金属、合成繊維を含む合成樹脂又はカーボンファイバー等であってもよい。   The shape of the core member 3 is not limited to the cylindrical shape. For example, if the flow path can be formed in cooperation with the outer tube member 1, for example, a triangular cylindrical shape, a rectangular cylindrical shape, a pentagonal cylindrical shape, a hexagonal shape Various polygonal cylinder shapes such as a cylindrical shape or an octagonal cylindrical shape may be used. The material of the core member 3 is not limited to the above material, and may be other types of metals such as stainless steel, synthetic resin including synthetic fibers, carbon fibers, or the like.

(作 用)
図1乃至図3を参照して、本実施の形態に係る熱交換器H1の作用を説明する。
(Work)
With reference to FIG. 1 thru | or FIG. 3, the effect | action of the heat exchanger H1 which concerns on this Embodiment is demonstrated.

熱交換器H1の組み立ては、例えば次のように行う。
まず、キャップ2の中芯嵌入部22を中芯部材3の一端部に内嵌めし圧入する。次に、前記のようにキャップ2に嵌着している中芯部材3を外管部材1の一端側から内部に差し込み、キャップ2の外管嵌入部21を外管部材1の一端部に内嵌めし圧入する。
そして、外管部材1の他端側に、キャップ2aを圧入する。このとき、キャップ2aの中芯嵌入部22を中芯部材3の他端部に内嵌めし、外管嵌入部21を外管部材1の他端部に内嵌めする。
For example, the heat exchanger H1 is assembled as follows.
First, the core insertion portion 22 of the cap 2 is fitted into one end portion of the core member 3 and press-fitted. Next, the core member 3 fitted to the cap 2 as described above is inserted into one end side of the outer tube member 1 and the outer tube fitting portion 21 of the cap 2 is inserted into one end portion of the outer tube member 1. Fit and press fit.
Then, the cap 2 a is press-fitted into the other end side of the outer tube member 1. At this time, the center core insertion portion 22 of the cap 2 a is internally fitted to the other end portion of the core member 3, and the outer tube insertion portion 21 is internally fitted to the other end portion of the outer tube member 1.

なお、外管部材1の内周面12には、アルミニウムの陽極酸化処理がなされた被膜が設けてあるので、前記のようにキャップ2、2aを圧入する際、前記被膜により、キャップ2、2aの外管嵌入部21のシール部212、213、214と接触する部分の密着性がより高められており、十分な液密性及び気密性をもって封止することができる。この圧入によって、キャップ2、2aは、外管部材1と中芯部材3の両端部に固着される。   Since the inner peripheral surface 12 of the outer tube member 1 is provided with a film on which anodization of aluminum has been performed, when the caps 2 and 2a are press-fitted as described above, the caps 2 and 2a are formed by the film. The adhesiveness of the portion of the outer tube fitting portion 21 that comes into contact with the seal portions 212, 213, and 214 is further enhanced, and sealing can be performed with sufficient liquid tightness and air tightness. By this press fitting, the caps 2 and 2 a are fixed to both ends of the outer tube member 1 and the core member 3.

前記のように最後にキャップ2aを圧入するとき、キャップ2に通気孔25がなければ中芯部材3の内部空間33のガスが圧縮されてガス圧が上昇し、これによってキャップ2aを圧入する際の反発力が増して圧入作業がしにくくなることが考えられる。しかし、熱交換器H1の組み立てにおいては、内部空間33のガス圧が上昇するとガスが通気孔25を通って外部へ抜け、内部空間33のガス圧はほぼ一定に維持されるので、ガスの反発力でキャップ2aの圧入がしにくくなることを防止できる。   When the cap 2a is finally press-fitted as described above, the gas in the inner space 33 of the core member 3 is compressed and the gas pressure is increased unless the cap 2 has the vent hole 25. It is considered that the repulsive force increases and the press-fitting work becomes difficult. However, in assembling the heat exchanger H1, when the gas pressure in the internal space 33 rises, the gas escapes to the outside through the vent hole 25, and the gas pressure in the internal space 33 is maintained almost constant. It is possible to prevent the cap 2a from being difficult to press-fit with force.

外管部材1の内周面12とキャップ2、2aの外管嵌入部21のシール部212、213、214が密着したときに、凹溝210、211で形成される空間部215は、仮にシール部212と内周面12が密接した箇所に生じた傷等によって熱媒体が少量漏出した場合であっても、この空間部215が液止め(液溜まり)となって、それ以上、止端部20側に熱媒体が漏出することを防止できる。   When the inner peripheral surface 12 of the outer tube member 1 and the seal portions 212, 213, and 214 of the outer tube fitting portion 21 of the caps 2 and 2a are in close contact, the space portion 215 formed by the concave grooves 210 and 211 is temporarily sealed. Even when a small amount of heat medium leaks due to scratches or the like generated at a location where the portion 212 and the inner peripheral surface 12 are in close contact with each other, the space portion 215 becomes a liquid stop (a liquid pool), and further, the toe portion It is possible to prevent the heat medium from leaking to the 20 side.

前記封止構造を備えた熱交換器H1は、単独で又は複数を直列もしくは並列に連結して使用する。そして、熱交換器H1は、流路13に温冷いずれかの熱媒体を流通させれば、設置された施設等を加温又は冷却する機能を発揮することができる。流通させる熱媒体の温度は、設置される場所や用途によって適宜設定されるものであり、特に限定されるものではない。また、熱交換器H1を所要数備えた空気調和装置についても、以下と同様の作用により、より高い加温効果又は冷却効果が期待できる。   The heat exchanger H1 provided with the sealing structure is used alone or connected in series or in parallel. And heat exchanger H1 can exhibit the function to heat or cool the installed facilities etc., if a heat carrier of either hot or cold is circulated through channel 13. The temperature of the heat medium to be circulated is appropriately set depending on the installation location and application, and is not particularly limited. Moreover, a higher heating effect or cooling effect can be expected from the air conditioner having the required number of heat exchangers H1 by the same action as described below.

熱交換器H1は、住宅その他の施設等で空気中に設置されることにより、例えば外管部材1の表面が所要の長さで空間に露出している。熱媒体は、流通経路(図示省略)に設けられている温度調節機(図示省略)によって所要の温度に加温又は冷却され、ポンプ(図示省略)で熱交換器H1へ送り出される。   The heat exchanger H1 is installed in the air in a house or other facility, so that, for example, the surface of the outer tube member 1 is exposed to the space with a required length. The heat medium is heated or cooled to a required temperature by a temperature controller (not shown) provided in a flow path (not shown), and sent to the heat exchanger H1 by a pump (not shown).

熱交換器H1に送り出された熱媒体は、キャップ2の接続部材24の流通部240に導入され、更に各分配路241を経由して、流路13へ送られる。
流路13を通る熱媒体は、直接的には外管部材1の周壁10と熱交換を行い、外管部材1の外周面11と接している外気又は周囲の物質は、外管部材1を介して熱媒体と間接的に熱交換を行う。この熱交換は、伝導、輻射又は対流による熱移動によって行われる。
The heat medium sent to the heat exchanger H <b> 1 is introduced into the flow part 240 of the connection member 24 of the cap 2, and further sent to the flow path 13 via each distribution path 241.
The heat medium passing through the flow path 13 directly exchanges heat with the peripheral wall 10 of the outer tube member 1, and the outside air or surrounding substances in contact with the outer peripheral surface 11 of the outer tube member 1 pass through the outer tube member 1. Heat exchange indirectly with the heat medium. This heat exchange is performed by heat transfer by conduction, radiation or convection.

つまり、熱媒体と熱交換された外管部材1の周壁10の温度が外気や物質の温度より高ければ、外管部材1と外気や物質との熱交換によって外気や物質の温度が上がり、熱媒体の温度は下がる。また、逆に、熱媒体と熱交換された外管部材1の温度が外気や物質より低ければ、外管部材1と外気や物質との熱交換によって外気や物質の温度が下がり、熱媒体の温度は上がる。   That is, if the temperature of the peripheral wall 10 of the outer tube member 1 exchanged with the heat medium is higher than the temperature of the outside air or material, the temperature of the outside air or material increases due to heat exchange between the outer tube member 1 and the outside air or material. The temperature of the medium decreases. Conversely, if the temperature of the outer tube member 1 exchanged with the heat medium is lower than the outside air or substance, the temperature of the outside air or substance is lowered by heat exchange between the outer tube member 1 and the outside air or substance. The temperature goes up.

また、前記熱交換が行われる際、熱媒体は前記のように各分配路241により分配されることによって、流路13において流量や流速がほぼ均等になるように流れている。しかも、外管部材1の内部を流れる熱媒体は、中芯部材3が収容されている外管部材1の中心部分を流れることはなく、外管部材1の内周面12のほぼ全面に接するようにして流路13内を流れる。   Further, when the heat exchange is performed, the heat medium is distributed by the respective distribution paths 241 as described above, so that the flow rate and the flow velocity are almost equal in the flow path 13. In addition, the heat medium flowing inside the outer tube member 1 does not flow through the central portion of the outer tube member 1 in which the core member 3 is accommodated, and is in contact with almost the entire inner peripheral surface 12 of the outer tube member 1. In this way, it flows in the flow path 13.

つまり、外管部材1の周壁10とは直接には熱交換を行うことができない外管部材1の中心部分には熱媒体を流さず、熱交換を直接的に行うことができる内周面12に接するように流すことにより、より効率的な熱交換が可能である。しかも、中芯部材3の内部空間33には通常は空気が入っているだけで、比較的断熱性にすぐれており、熱媒体と中芯部材3との間では熱交換がほとんど行われないので、より効率がよい。これにより、熱交換器H1は、比較的短い時間で外管部材1の温度を所定の温度まで上昇又は下降させることができる。   That is, the inner peripheral surface 12 that can exchange heat directly without flowing a heat medium through the central portion of the outer tube member 1 that cannot exchange heat directly with the peripheral wall 10 of the outer tube member 1. More efficient heat exchange is possible by flowing so as to be in contact with. Moreover, air is usually contained in the internal space 33 of the core member 3 and is relatively excellent in heat insulation, and heat exchange is hardly performed between the heat medium and the core member 3. , More efficient. Thereby, the heat exchanger H1 can raise or lower the temperature of the outer tube member 1 to a predetermined temperature in a relatively short time.

例えば中芯部材3を有していない一般的な管状の熱交換器と本実施の形態に係る熱交換器H1を比較したときに、熱媒体の流量を同じにした場合、つまり供給する熱量が同じである場合では、本発明の熱交換器H1の方がより短い時間で外管部材1の温度を所定の温度まで上昇又は下降させることができる。いいかえれば、外管部材1の表面の温度の立ち上がりが早い。また、外管部材1の表面の温度の立ち上がり時間を基準にすれば、より少ない流量(より少ない熱量の供給)で同等の加熱ができるともいえる。   For example, when comparing a general tubular heat exchanger that does not have the core member 3 and the heat exchanger H1 according to the present embodiment, if the flow rate of the heat medium is the same, that is, the amount of heat supplied is In the same case, the heat exchanger H1 of the present invention can raise or lower the temperature of the outer tube member 1 to a predetermined temperature in a shorter time. In other words, the temperature rise of the surface of the outer tube member 1 is quick. Moreover, if the rise time of the temperature of the surface of the outer tube member 1 is used as a reference, it can be said that equivalent heating can be performed with a smaller flow rate (a smaller amount of heat supply).

また、外管部材1の外周面11には、熱伝導性、放熱性又は吸熱性を高める被膜(アルミニウムの陽極酸化処理の層)が設けられているので、前記外管部材1と外気との熱交換は効率よく良好に行われる。更に、外周面11に設けられた溝により、同径の通常(表面無加工)の管体よりも表面積が広くなっているので熱交換効率によりすぐれており、外気の加熱又は冷却を素早く行うことができる。   Moreover, since the outer peripheral surface 11 of the outer tube member 1 is provided with a coating (a layer of anodizing treatment of aluminum) that enhances thermal conductivity, heat dissipation or heat absorption, the outer tube member 1 and the outside air Heat exchange is performed efficiently and satisfactorily. Furthermore, the groove provided on the outer peripheral surface 11 has a larger surface area than a normal (surface-unprocessed) tubular body having the same diameter, so that heat exchange efficiency is excellent, and heating or cooling of the outside air is performed quickly. Can do.

更に、熱交換器H1を前記のように組み立てた状態で、例えば航空機で輸送するような場合、航空機の上昇、下降によって荷室の気圧が変化しても、通気孔25を通して中芯部材3の内部空間33と熱交換器H1外部のガスが流通するので、中芯部材3内部のガス圧は外部の気圧とほぼ同じになる。したがって、キャップに通気孔25が設けられておらず中芯部材3の内部空間33の調圧ができない場合のように、外部の気圧が低下して内部空間33のガス圧が相対的に高くなることにより、そのガス圧によってキャップが抜け外れてしまうことを防止できる。   Further, in the case where the heat exchanger H1 is assembled as described above, for example, when transported by an aircraft, even if the air pressure in the cargo compartment changes due to the rising and lowering of the aircraft, the core member 3 Since the gas outside the internal space 33 and the heat exchanger H1 circulates, the gas pressure inside the core member 3 becomes almost the same as the outside air pressure. Therefore, the external air pressure decreases and the gas pressure in the internal space 33 becomes relatively high, as in the case where the cap 25 is not provided with the vent hole 25 and the internal space 33 of the core member 3 cannot be regulated. Thus, it is possible to prevent the cap from coming off due to the gas pressure.

また、熱交換器H1の運転時においても、例えば暖房時に流路13に温度の高い熱媒体を流通させる場合、その熱で中芯部材3の内部空間33に存在するガスが膨張して圧力が上昇しようとすると、ガスが通気孔25を通って外部へ抜け、結果的に内部空間33のガス圧はほぼ一定に維持されるので、ガスの反発力で両端を封止しているキャップ2、2aが、その圧力で抜け外れることを防止できる。なお、本実施の形態では、通気孔25を有するキャップ2を熱交換器H1の一端側だけに取り付けたが、熱交換器H1の両端側にキャップ2を固定して通気孔25を両側に設け、より円滑な通気(調圧)ができるようにしてもよい。   Further, even during operation of the heat exchanger H1, for example, when a high-temperature heat medium is circulated through the flow path 13 during heating, the gas existing in the internal space 33 of the core member 3 expands due to the heat and the pressure is increased. When the gas is going to rise, the gas escapes to the outside through the vent hole 25. As a result, the gas pressure in the internal space 33 is maintained almost constant, so that the cap 2 is sealed at both ends by the repulsive force of the gas. 2a can be prevented from coming off by the pressure. In the present embodiment, the cap 2 having the vent hole 25 is attached only to one end side of the heat exchanger H1, but the cap 2 is fixed to both end sides of the heat exchanger H1 and the vent hole 25 is provided on both sides. , Smoother ventilation (pressure regulation) may be performed.

熱媒体に熱エネルギーを与える手段は、例えば、太陽熱、地熱、風力、水力、電力等を利用した加熱装置あるいはヒートポンプ、空気熱源等が好適に使用されるが、これらに限定するものではなく、他の公知手段であってもよい。また、排熱等の二次的な産物を廃棄せず利用するようにしてもよく、例えば、蓄熱部に熱容量の高い又は熱の蓄熱性の良い材料を使用することにより、昼間に溜めた熱を夜間に使用したり、夜間に溜めた熱を昼間に使用したりすることができる。後者の場合では深夜電力を使用したりすることで、エネルギーコストを安価にすることもできる。   As a means for giving heat energy to the heat medium, for example, a heating device or a heat pump using solar heat, geothermal power, wind power, hydraulic power, electric power, etc., a heat pump, an air heat source, etc. are preferably used. It may be known means. In addition, secondary products such as waste heat may be used without being discarded. For example, by using a material having a high heat capacity or a good heat storage property in the heat storage section, the heat accumulated in the daytime may be used. Can be used at night, or the heat accumulated at night can be used during the day. In the latter case, the energy cost can be reduced by using late-night power.

次に、図4を参照して、熱交換器の第2実施の形態である熱交換器H2を説明する。なお、図4において、前記熱交換器H1と同一または同等箇所には同一の符号を付して示し、構造について重複する説明は省略する。   Next, with reference to FIG. 4, the heat exchanger H2 which is 2nd Embodiment of a heat exchanger is demonstrated. In FIG. 4, the same or equivalent portions as those of the heat exchanger H <b> 1 are denoted by the same reference numerals, and redundant description of the structure is omitted.

熱交換器H2は、一方側(図4で左側)の封止構造で使用している第1のキャップであるキャップ2bの構造が、前記熱交換器H1のキャップ2の構造と異なっており、それ以外の部分は前記熱交換器H1と同じ構造を有している。なお、キャップ2bに設けられている流通部240は、第1の流通部となり、第2のキャップ2aに設けられている流通部240が第2の流通部となる。   The heat exchanger H2 is different from the structure of the cap 2 of the heat exchanger H1 in the structure of the cap 2b, which is the first cap used in the sealing structure on one side (left side in FIG. 4). The other parts have the same structure as the heat exchanger H1. The circulation part 240 provided in the cap 2b serves as a first circulation part, and the circulation part 240 provided in the second cap 2a serves as a second circulation part.

キャップ2bには、止端部20と外管嵌入部21の両端面を貫通して、通気孔25bが二箇所に形成されている。各通気孔25bにおいて、止端部20の端面側の口部には、栓体26がネジ着されている。各通気孔25bと栓体26間は、パッキン260によって気密性及び液密性が維持できるようになっている。これにより、栓体26をネジ込んで締め付けたり、緩めて取り外すことで、通気孔25bを通した通気と通気遮断を行うことができる。   The cap 2b is formed with two vent holes 25b penetrating through both end surfaces of the toe portion 20 and the outer tube fitting portion 21. In each vent 25b, a plug 26 is screwed to the mouth on the end face side of the toe 20. The airtightness and liquid tightness can be maintained between the air holes 25b and the plugs 26 by the packing 260. As a result, the plug body 26 can be screwed and tightened, or loosened and removed to allow ventilation through the ventilation hole 25b and ventilation blocking.

また、この構造では、栓体26を取り外して、各通気孔25を通気できるようにした状態では、キャップ2a、2bが容易に圧入できたり、ガス圧によってキャップ2a、2bが抜け外れてしまうことを防止できる点については、前記熱交換器H1と同様に作用する。   Further, in this structure, when the plug body 26 is removed and each vent hole 25 can be ventilated, the caps 2a and 2b can be easily press-fitted, and the caps 2a and 2b can be detached due to gas pressure. The point that can be prevented is the same as the heat exchanger H1.

そして、熱交換器H2においては機能性を向上させるために、例えば中芯部材3の内部空間33に蓄熱性を有する物質を封入することができる。まず、熱交換器H2の各通気孔25bに取り付けられている栓体26を緩めて取り外し、キャップ2bを上側にして立てる。次に、一方の通気孔25から蓄熱性を有する物質を注入する。蓄熱性を有する物質としては、例えばオイル、不凍液、グリセリン、シリコン液等が挙げられるが、これらに限定はされない。   And in the heat exchanger H2, in order to improve functionality, the substance which has heat storage property can be enclosed in the internal space 33 of the core member 3, for example. First, the plug body 26 attached to each vent hole 25b of the heat exchanger H2 is loosened and removed, and the cap 2b is set upward. Next, a substance having heat storage properties is injected from one vent hole 25. Examples of the substance having heat storage properties include, but are not limited to, oil, antifreeze liquid, glycerin, and silicon liquid.

このとき、中芯部材3の内部空間33にあったガスは、入れ替わりに他方の通気孔25bを通って外部へ排出されるので、蓄熱性を有する物質の注入は円滑に、且つ効率的に行うことができる。注入後は、栓体26で各通気孔25bを閉じて中芯部材3の内部空間33に蓄熱性を有する物質を封入し、例えば運転中断時における保温性能を付与することができる等、機能性を向上させることができる。   At this time, since the gas in the inner space 33 of the core member 3 is discharged to the outside through the other vent hole 25b instead, the injection of the heat storage substance is performed smoothly and efficiently. be able to. After the injection, the air holes 25b are closed by the plugs 26, and a substance having heat storage properties is sealed in the internal space 33 of the core member 3, for example, a heat retention performance at the time of operation interruption can be given. Can be improved.

次に、図5を参照して、熱交換器の第3実施の形態である熱交換器H3を説明する。なお、図5において、前記熱交換器H1と同一または同等箇所には同一の符号を付して示し、構造について重複する説明は省略する。   Next, with reference to FIG. 5, the heat exchanger H3 which is 3rd Embodiment of a heat exchanger is demonstrated. In FIG. 5, the same or equivalent parts as those of the heat exchanger H <b> 1 are denoted by the same reference numerals, and redundant description of the structure is omitted.

熱交換器H3は、一方側(図5で左側)の封止構造で使用している第1のキャップであるキャップ2cの構造が、前記熱交換器H1のキャップ2の構造と異なっており、それ以外の部分は前記熱交換器H1と同じ構造を有している。なお、キャップ2cに設けられている流通部240は、第1の流通部となり、第2のキャップ2aに設けられている流通部240が第2の流通部となる。   The heat exchanger H3 is different from the structure of the cap 2 of the heat exchanger H1 in the structure of the cap 2c, which is the first cap used in the sealing structure on one side (left side in FIG. 5). The other parts have the same structure as the heat exchanger H1. The circulation part 240 provided in the cap 2c serves as a first circulation part, and the circulation part 240 provided in the second cap 2a serves as a second circulation part.

キャップ2cは、止端部20と外管嵌入部21の両端面を貫通して、一箇所に通気孔25cが形成されている。通気孔25cにおいて、止端部20の端面側の口部には、逆止弁27が取り付けられている。逆止弁27は、通気方向が中芯部材3の内部空間33から外部方向に限定されており、逆方向へは通気ができない構造である。   The cap 2c penetrates through both end surfaces of the toe portion 20 and the outer tube fitting portion 21, and a vent hole 25c is formed at one place. A check valve 27 is attached to a mouth portion on the end face side of the stop end portion 20 in the vent hole 25c. The check valve 27 has a structure in which the ventilation direction is limited from the inner space 33 of the core member 3 to the outer direction, and ventilation is not possible in the reverse direction.

前記キャップ2cを使用して封止構造を構成した熱交換器H3は、逆止弁27を通して中芯部材3の内部空間33から外部方向への通気ができるので、前記熱交換器H1のように、キャップ2a、2cが容易に圧入できたり、ガス圧によってキャップ2a、2cが抜け外れてしまうことを防止できる点については、前記熱交換器H1と同様に作用する。   The heat exchanger H3 having a sealing structure using the cap 2c can vent the inner core member 3 from the inner space 33 through the check valve 27 to the outside, so that the heat exchanger H3 is similar to the heat exchanger H1. The caps 2a and 2c can be easily press-fitted, and the caps 2a and 2c can be prevented from coming off due to gas pressure, which is the same as the heat exchanger H1.

そして、熱交換器H3においては機能性を向上させるために、中芯部材3の内部空間33を真空にすることができる。すなわち、通気孔25bの逆止弁27に真空ポンプ(図示省略)を接続し、中芯部材3の内部空間33にあるガスを吸引して内部を真空にする。この真空状態は、逆止弁27の作用によって維持され、中芯部材3に断熱性が付与される。   And in the heat exchanger H3, in order to improve functionality, the internal space 33 of the core member 3 can be evacuated. That is, a vacuum pump (not shown) is connected to the check valve 27 of the vent hole 25b, and the gas in the internal space 33 of the core member 3 is sucked to make the inside vacuum. This vacuum state is maintained by the action of the check valve 27, and heat insulation is imparted to the core member 3.

これにより、中芯部材3側では、周壁30との熱交換を除いて、熱媒体との熱交換がほとんど行われないため、熱媒体の熱エネルギーは外管部材1による外部との熱交換にほぼ無駄なく利用されることになる等、機能性を向上させることができる。   Thereby, on the side of the core member 3, since heat exchange with the heat medium is hardly performed except for heat exchange with the peripheral wall 30, the heat energy of the heat medium is exchanged with the outside by the outer tube member 1. Functionality can be improved, such as being used almost without waste.

次に、図6を参照して、前記熱交換器H1を例にとり、熱交換器H1のガス漏れの検査方法を説明する。
この検査方法は、キャップ2に設けた通気孔25を利用し、熱交換器H1の外管部材1自体又は外管部材1と各キャップ2、2aの外管嵌入部21との密着部、あるいは中芯部材3自体又は中芯部材3と各キャップ2、2aの中芯嵌入部22との密着部からのガス漏れの検査を行うものである。
Next, with reference to FIG. 6, taking the heat exchanger H1 as an example, a method for inspecting a gas leak in the heat exchanger H1 will be described.
This inspection method uses the vent hole 25 provided in the cap 2, and uses the outer tube member 1 itself of the heat exchanger H1 or the close contact portion between the outer tube member 1 and the outer tube fitting portion 21 of each cap 2, 2a, or The gas leakage is inspected from the contact portion between the core member 3 itself or the core member 3 and the core insertion portion 22 of each cap 2, 2a.

なお、この検査方法は、前記熱交換器H2及び熱交換器H3においても、通気孔25b、25cを通して通気ができる状態であれば(通気孔25cについては、そのままで通気可能)、同様に検査ができる方法である。   Note that this inspection method can be similarly used in the heat exchanger H2 and the heat exchanger H3 as long as the air can be vented through the vent holes 25b and 25c (the vent hole 25c can be vented as it is). It can be done.

まず、一方のキャップ2aの接続部材24の流通部240にガス供給機4を接続する。ガス供給機4は、接続部材24を通して外管部材1の流路13内に所定の圧力の検査用ガスを供給することができる。ガス供給機4には、供給する検査用ガスの圧力を測定する供給ガス圧力計40を備えている。   First, the gas supply machine 4 is connected to the flow part 240 of the connection member 24 of the one cap 2a. The gas supply machine 4 can supply a test gas having a predetermined pressure into the flow path 13 of the outer tube member 1 through the connection member 24. The gas supply unit 4 includes a supply gas pressure gauge 40 that measures the pressure of the inspection gas to be supplied.

また、他方のキャップ2の接続部材24の流通部240に内部ガス圧力計41を装着する。内部ガス圧力計41は、流路13内のガス圧を測定することができる。
次に、ガス供給機4から流路13に所要圧力の検査用ガスを送り、内部ガス圧力計41が示している圧力が供給ガス圧力計40が示している圧力と比べて減少しているかどうかをみて、減少がなければガス漏れがないと判断する。
Further, the internal gas pressure gauge 41 is attached to the flow part 240 of the connection member 24 of the other cap 2. The internal gas pressure gauge 41 can measure the gas pressure in the flow path 13.
Next, whether or not the pressure indicated by the internal gas pressure gauge 41 is reduced compared to the pressure indicated by the supply gas pressure gauge 40 is sent from the gas supply machine 4 to the flow path 13 for the required pressure. If there is no decrease, it is determined that there is no gas leakage.

これに対し、内部ガス圧力計41が示している圧力が供給ガス圧力計40が示している圧力と比べて減少していれば、熱交換器H1の外管部材1自体又は外管部材1と各キャップ2、2aの外管嵌入部21との密着部、あるいは中芯部材3自体又は中芯部材3と各キャップ2、2aの中芯嵌入部22との密着部の何れかの箇所(又は複数箇所)からのガス漏れがあると判断する。このガス漏れは、流路13から中芯部材3の内部空間33への熱媒体の液漏れにつながることがある。   On the other hand, if the pressure indicated by the internal gas pressure gauge 41 is reduced as compared with the pressure indicated by the supply gas pressure gauge 40, the outer tube member 1 itself or the outer tube member 1 of the heat exchanger H1 Any portion of the close contact portion of the caps 2 and 2a with the outer tube insertion portion 21 or the close contact portion between the core member 3 itself or the core member 3 and the core insertion portion 22 of the caps 2 and 2a (or Judge that there is gas leakage from multiple locations. This gas leakage may lead to liquid leakage of the heat medium from the flow path 13 to the internal space 33 of the core member 3.

この場合は、ガス検知器(図示省略)を使用して、外管部材1自体又は外管部材1と各キャップ2、2aの外管嵌入部21との密着部において検査用ガスの検出を行う。検査に当たっては、例えばガス検知器として携帯型の検知器を用い、その検出部の先端を漏れる可能性がある箇所に宛がう方法で検出する。また、同様に中芯部材3の内部空間33と外部の間で通気ができる通気孔25の出口において検査用ガスの検出を行う。これにより、前記各箇所のうちどこからガスが漏れているかが特定できる。   In this case, a gas detector (not shown) is used to detect the test gas at the outer tube member 1 itself or at the close contact portion between the outer tube member 1 and the outer tube insertion portion 21 of each cap 2, 2a. . In the inspection, for example, a portable detector is used as a gas detector, and the detection is performed by a method that addresses a portion where the tip of the detection portion may leak. Similarly, the inspection gas is detected at the outlet of the vent hole 25 through which air can pass between the internal space 33 of the core member 3 and the outside. Thereby, it can be specified where gas is leaking from among the respective locations.

なお、検査用ガスとしては、例えばヘリウム、窒素、代替フロン等が使用できるが、これらに限定されるものではない。また、それらのガスを用いる際には、何れも酸素濃度の変化を検知することでガス漏れの検知が可能である。また、代替フロンについては、専用検知器で検知することもできる。   As the inspection gas, for example, helium, nitrogen, alternative chlorofluorocarbon, or the like can be used, but is not limited thereto. Further, when these gases are used, it is possible to detect a gas leak by detecting a change in oxygen concentration. In addition, alternative fluorocarbons can be detected by a dedicated detector.

特許請求の範囲及び本明細書で使用している用語と表現は、あくまでも説明上のものであって、なんら限定的なものではなく、本明細書に記述された特徴およびその一部と等価の用語や表現を除外する意図はない。また、本発明の技術思想の範囲内で、種々の変形が可能であるということは言うまでもない。   The terms and expressions used in the claims and in the present specification are merely explanatory and are not limiting at all, and are equivalent to the features described in the present specification and parts thereof. There is no intention to exclude terms or expressions. Further, it goes without saying that various modifications are possible within the scope of the technical idea of the present invention.

H1 熱交換器
1 外管部材
10 周壁
11 外周面
12 内周面
13 流路
2 キャップ
2a キャップ
20 止端部
21 外管嵌入部
210、211 凹溝
212、213、214 シール部
215 空間部
22 中芯嵌入部
220 凹溝
221、222 シール部
23 流通面
24 接続部材
240 流通部
241 分配路
242 ネジ部
25 通気孔
3 中芯部材
30 周壁
31 外周面
32 内周面
33 内部空間
H2 熱交換器
2b キャップ
25b 通気孔
26 栓体
260 パッキン
H3 熱交換器
2c キャップ
25c 通気孔
27 逆止弁
4 ガス供給機
40 供給ガス圧力計
41 内部ガス圧力計
H1 heat exchanger 1 outer tube member 10 peripheral wall 11 outer peripheral surface 12 inner peripheral surface 13 flow path 2 cap 2a cap 20 stop end portion 21 outer tube fitting portion 210, 211 concave groove 212, 213, 214 seal portion 215 space portion 22 Core insertion portion 220 Concave groove 221, 222 Seal portion 23 Flow surface 24 Connection member 240 Flow portion 241 Distribution path 242 Screw portion 25 Vent 3 Central core member 30 Peripheral wall 31 Outer peripheral surface 32 Inner peripheral surface 33 Internal space H2 Heat exchanger 2b Cap 25b Ventilation hole 26 Plug body 260 Packing H3 Heat exchanger 2c Cap 25c Ventilation hole 27 Check valve 4 Gas supply machine 40 Supply gas pressure gauge 41 Internal gas pressure gauge

Claims (6)

外管部材の内部に管状の中芯部材を収容し、前記外管部材の内周面と前記中芯部材の外周面の間を流路として熱媒体を流通させ、前記外管部材と前記中芯部材の両端にキャップを取り付けて封止する熱交換器の封止構造であって、
前記各キャップにおいて、一方又は双方のキャップの外部側の端面と前記中芯部材に対し取り付けられる部分の端面との間に、前記両端面を貫通する通気孔が形成されている、
熱交換器の封止構造。
A tubular core member is accommodated inside the outer tube member, and a heat medium is circulated as a flow path between the inner peripheral surface of the outer tube member and the outer peripheral surface of the core member, and the outer tube member and the middle member are circulated. A heat exchanger sealing structure for sealing with caps attached to both ends of the core member,
In each of the caps, a vent hole penetrating the both end faces is formed between an end face on the outside of one or both caps and an end face of a portion attached to the core member.
Seal structure of heat exchanger.
外管部材の内部に管状の中芯部材を収容し、前記外管部材の内周面と前記中芯部材の外周面の間を流路として熱媒体を流通させ、前記外管部材と前記中芯部材の一端側に第1のキャップを取り付け、他端側に第2のキャップを取り付けて封止する熱交換器の封止構造であって、
前記第1のキャップは、
前記外管部材の端部に嵌め入れる外管嵌入部と、
当該外管嵌入部の長手方向の一端側に設けられ、前記中芯部材の端部に嵌め入れる中芯嵌入部と、
熱媒体を前記外管部材内部の前記流路に導入する第1の流通部と、
を備え、
前記第2のキャップは、
前記外管部材の端部に嵌め入れる外管嵌入部と、
当該外管嵌入部の長手方向の一端側に設けられ、前記中芯部材の端部に嵌め入れる中芯嵌入部と、
前記流路内部の熱媒体を前記外管部材外部へ排出する第2の流通部と、
を備えており、
前記第1のキャップと前記第2のキャップの一方又は双方の外部側の端面と前記中芯嵌入部の内部側の端面の間に、両端面を貫通する通気孔が形成されている、
熱交換器の封止構造。
A tubular core member is accommodated inside the outer tube member, and a heat medium is circulated as a flow path between the inner peripheral surface of the outer tube member and the outer peripheral surface of the core member, and the outer tube member and the middle member are circulated. A heat exchanger sealing structure in which a first cap is attached to one end side of the core member and a second cap is attached to the other end side and sealed,
The first cap is
An outer tube fitting portion fitted into an end portion of the outer tube member;
Provided on one end side in the longitudinal direction of the outer tube insertion portion, and a core insertion portion to be inserted into an end portion of the core member;
A first flow part for introducing a heat medium into the flow path inside the outer tube member;
With
The second cap is
An outer tube fitting portion fitted into an end portion of the outer tube member;
Provided on one end side in the longitudinal direction of the outer tube insertion portion, and a core insertion portion to be inserted into an end portion of the core member;
A second flow part for discharging the heat medium inside the flow path to the outside of the outer tube member;
With
A vent hole penetrating both end surfaces is formed between one or both outer end surfaces of the first cap and the second cap and an inner end surface of the core insertion portion.
Seal structure of heat exchanger.
外管部材の内部に管状の中芯部材を収容し、前記外管部材の内周面と前記中芯部材の外周面の間を流路として熱媒体を流通させ、前記外管部材と前記中芯部材の一端側に第1のキャップを取り付け、他端側に第2のキャップを取り付けて封止する熱交換器の封止構造であって、
前記第1のキャップは、
前記外管部材の端部に嵌め入れる外管嵌入部と、
当該外管嵌入部の長手方向の一端側に設けられ、前記中芯部材の端部に嵌め入れる中芯嵌入部と、
熱媒体を前記外管部材内部の前記流路に導入する第1の流通部と、
を備え、
前記第2のキャップは、
前記外管部材の端部に嵌め入れる外管嵌入部と、
当該外管嵌入部の長手方向の一端側に設けられ、前記中芯部材の端部に嵌め入れる中芯嵌入部と、
前記流路内部の熱媒体を前記外管部材外部へ排出する第2の流通部と、
を備えており、
前記第1のキャップと前記第2のキャップの一方又は双方の外部側の端面と前記中芯嵌入部の内部側の端面の間に、両端面を貫通する通気孔が二箇所に形成されており、各通気孔には栓体が着脱自在に取り付けられている、
熱交換器の封止構造。
A tubular core member is accommodated inside the outer tube member, and a heat medium is circulated as a flow path between the inner peripheral surface of the outer tube member and the outer peripheral surface of the core member, and the outer tube member and the middle member are circulated. A heat exchanger sealing structure in which a first cap is attached to one end side of the core member and a second cap is attached to the other end side and sealed,
The first cap is
An outer tube fitting portion fitted into an end portion of the outer tube member;
Provided on one end side in the longitudinal direction of the outer tube insertion portion, and a core insertion portion to be inserted into an end portion of the core member;
A first flow part for introducing a heat medium into the flow path inside the outer tube member;
With
The second cap is
An outer tube fitting portion fitted into an end portion of the outer tube member;
Provided on one end side in the longitudinal direction of the outer tube insertion portion, and a core insertion portion to be inserted into an end portion of the core member;
A second flow part for discharging the heat medium inside the flow path to the outside of the outer tube member;
With
Between the end face on the outside of one or both of the first cap and the second cap and the end face on the inner side of the core insertion portion, two air holes penetrating both end faces are formed. , A plug is detachably attached to each vent hole.
Seal structure of heat exchanger.
外管部材の内部に管状の中芯部材を収容し、前記外管部材の内周面と前記中芯部材の外周面の間を流路として熱媒体を流通させ、前記外管部材と前記中芯部材の一端側に第1のキャップを取り付け、他端側に第2のキャップを取り付けて封止する熱交換器の封止構造であって、
前記第1のキャップは、
前記外管部材の端部に嵌め入れる外管嵌入部と、
当該外管嵌入部の長手方向の一端側に設けられ、前記中芯部材の端部に嵌め入れる中芯嵌入部と、
熱媒体を前記外管部材内部の前記流路に導入する第1の流通部と、
を備え、
前記第2のキャップは、
前記外管部材の端部に嵌め入れる外管嵌入部と、
当該外管嵌入部の長手方向の一端側に設けられ、前記中芯部材の端部に嵌め入れる中芯嵌入部と、
前記流路内部の熱媒体を前記外管部材外部へ排出する第2の流通部と、
を備えており、
前記第1のキャップ又は前記第2のキャップの外部側の端面と前記中芯嵌入部の内部側の端面の間に、両端面を貫通する通気孔が形成されており、当該通気孔には通気方向が内部から外部方向である逆止弁が設けられている、
熱交換器の封止構造。
A tubular core member is accommodated inside the outer tube member, and a heat medium is circulated as a flow path between the inner peripheral surface of the outer tube member and the outer peripheral surface of the core member, and the outer tube member and the middle member are circulated. A heat exchanger sealing structure in which a first cap is attached to one end side of the core member and a second cap is attached to the other end side and sealed,
The first cap is
An outer tube fitting portion fitted into an end portion of the outer tube member;
Provided on one end side in the longitudinal direction of the outer tube insertion portion, and a core insertion portion to be inserted into an end portion of the core member;
A first flow part for introducing a heat medium into the flow path inside the outer tube member;
With
The second cap is
An outer tube fitting portion fitted into an end portion of the outer tube member;
Provided on one end side in the longitudinal direction of the outer tube insertion portion, and a core insertion portion to be inserted into an end portion of the core member;
A second flow part for discharging the heat medium inside the flow path to the outside of the outer tube member;
With
A vent hole penetrating both end surfaces is formed between the outer end surface of the first cap or the second cap and the inner end surface of the core insertion portion, and the vent hole has a ventilation hole. A check valve is provided whose direction is from the inside to the outside,
Seal structure of heat exchanger.
請求項1乃至4のいずれか一項記載の熱交換器の封止構造を備えている、
熱交換器。
It has the heat exchanger sealing structure according to any one of claims 1 to 4.
Heat exchanger.
請求項1乃至4のいずれか一項記載の熱交換器の封止構造を備えた熱交換器の通気孔を使用したガス漏れの検査方法であって、
一方のキャップの流通部に、外管部材の流路内に所定の圧力の検査用ガスを供給でき、供給する検査用ガスの圧力を示す供給ガス圧力計を備えているガス供給機を接続し、
他方のキャップの流通部に内部ガス圧力計を装着し、
前記ガス供給機から流路内に検査用ガスを供給し、前記内部ガス圧力計が示している圧力が前記供給ガス圧力計が示している圧力と比べて減少しているかどうかをみて、減少していなければガス漏れがないと判断するようにし、
前記内部ガス圧力計が示している圧力が前記供給ガス圧力計が示している圧力と比べて減少していれば、ガス漏れがあると判断するようにし、前記外管部材自体又は前記外管部材と前記各キャップの外管嵌入部との密着部において検査用ガスの検出を行うと共に、中芯部材の内部と外部の間で通気ができる状態の通気孔において検査用ガスの検出を行うことで、ガスがどこから漏れているかを判断するようにした、
熱交換器のガス漏れの検査方法。
A gas leakage inspection method using a vent hole of a heat exchanger comprising the heat exchanger sealing structure according to any one of claims 1 to 4,
A gas supply machine having a supply gas pressure gauge that can supply a test gas having a predetermined pressure into the flow path of the outer tube member and that indicates the pressure of the test gas to be supplied is connected to the flow part of one cap. ,
Attach an internal gas pressure gauge to the circulation part of the other cap,
The gas for inspection is supplied into the flow path from the gas supply machine, and the pressure indicated by the internal gas pressure gauge is reduced by checking whether or not the pressure indicated by the supply gas pressure gauge is reduced. If not, determine that there is no gas leak,
If the pressure indicated by the internal gas pressure gauge is smaller than the pressure indicated by the supply gas pressure gauge, it is determined that there is a gas leak, and the outer pipe member itself or the outer pipe member And the detection gas is detected in the ventilation hole in a state in which ventilation is possible between the inside and the outside of the core member. To determine where the gas is leaking,
Inspection method for heat exchanger gas leaks.
JP2012052095A 2012-03-08 2012-03-08 Sealing structure of heat exchanger, and heat exchanger Pending JP2013185772A (en)

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