JP2013166564A - Packaging cushion, and packaging cushion assembly - Google Patents

Packaging cushion, and packaging cushion assembly Download PDF

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JP2013166564A
JP2013166564A JP2012029663A JP2012029663A JP2013166564A JP 2013166564 A JP2013166564 A JP 2013166564A JP 2012029663 A JP2012029663 A JP 2012029663A JP 2012029663 A JP2012029663 A JP 2012029663A JP 2013166564 A JP2013166564 A JP 2013166564A
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plate
portions
packaging
parts
folded
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Koji Tsukuda
光史 佃
Masahito Arimatsu
雅人 有松
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Toto Ltd
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Toto Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a packaging cushion allowing easy packaging work, which does not come off by vibration or the like during transport.SOLUTION: A packaging cushion is composed of a plurality of plate-like parts folded, and by alternately folding, in opposite directions from folding parts, one corrugated board connected by using folding parts comprising half cutting lines connecting mutually adjoining plate-like parts by only one liner and/or cutting plane lines intermittently connecting adjoining plate-like parts by using connection parts, and bonding together the plurality of the plate-like parts. Further, a cutting plane line provided in about the same direction so as to not to cross the folding part and to overlap when the plate-like parts are folded is formed in a plate-like part excluding plate-like parts of both ends of the corrugated board; the plate-like parts of both ends of the corrugated board are not formed with cutting plane lines; and in the plate-like parts of both ends of the corrugated board, bonding is carried out only between a folding part with plate-like parts adjoining the plate-like parts of both ends of the corrugated board, and cutting plane lines provided on the adjoining plate-like parts.

Description

本発明は、包装用クッションに係り、特に、物流に供される物品を衝撃から保護するのに用いられる包装用クッションに関する発明である。   The present invention relates to a packaging cushion, and in particular, relates to a packaging cushion used for protecting articles provided for physical distribution from impact.

洗面化粧台のように大きな物品では、輸送中の外部からの衝撃によって損傷を受けやすい物品の上下の縁部を、段ボールを折曲げて積層した積層体から成る衝撃吸収性の高い包装用クッションで覆うのが一般的である。   For large articles such as vanities, the upper and lower edges of articles that are susceptible to damage from the outside during transportation are packaged cushions that have a high impact absorption capacity consisting of a laminate of folded cardboard. It is common to cover.

特許文献1,2に、包装用クッションの係合用凹部とトレーの係止部をはめ合せることで包装用クッションを固定する方法が開示されている。   Patent Documents 1 and 2 disclose a method of fixing a packaging cushion by fitting a recess for engagement of the packaging cushion and a latching portion of the tray.

特開2010−58803号公報(図1)JP 2010-58803 A (FIG. 1) 特開2000−128249号公報(図4)JP 2000-128249 A (FIG. 4)

しかし、最近は、洗面化粧台を上下反転させて包装し、輸送することがある。このような輸送形態では、被包装対象物としての下端縁部は、洗面ボウルのリム部となるため、前後で形が変わるため、左右対称形の一対の包装用クッションを用いることになる。この左右一対の包装用クッションは、従来は左右別々に製造されていたため、製造現場で包装する際に左側の包装用クッションと右側の包装用クッションとを手元に用意する必要があるが、左右対称形とはいえ外観は似ているので左右間違いやすく、包装のための作業時間がかかってしまうという問題があった。
この問題を解決するために、包装用クッションを平板状として左右同一形状にすると、洗面ボウルのリム部が薄い場合(には、輸送中の振動等で包装用クッションとトレーの間にリム部が入り込み、包装用クッションが外れてしまうという不具合があった。
このような不具合は、洗面化粧台に限らず、多くの被包装対象物に生じ得る問題である。
However, recently, a vanity table is sometimes turned upside down and packaged for transport. In such a transportation form, the lower end edge as an object to be packaged becomes a rim part of the wash bowl, and therefore changes in shape before and after, so that a pair of symmetrical packaging cushions are used. This pair of left and right packaging cushions was conventionally manufactured separately on the left and right, so when packaging at the manufacturing site, it is necessary to prepare the left packaging cushion and the right packaging cushion at hand. Despite its shape, the appearance is similar, so there is a problem that left and right are easily mistaken and it takes time for packaging.
In order to solve this problem, if the packaging cushion is flat and left and right in the same shape, the rim part of the wash bowl is thin (if the rim part is placed between the packaging cushion and the tray due to vibration during transportation, etc.) There was an inconvenience that the packing cushion would come off.
Such a malfunction is a problem that can occur not only in the bathroom vanity but also in many objects to be packaged.

本発明は、上記問題を解決するためになされたもので、輸送中の振動等で外れてしまうことがなく、かつ包装作業が容易な包装用クッションを提供することを目的とする。   The present invention has been made to solve the above problems, and an object of the present invention is to provide a packaging cushion that does not come off due to vibration during transportation or the like and that can be easily packaged.

上記目的を達成するために請求項1記載の発明によれば、複数の板状部が折り畳まれてなり、互いに隣接する前記板状部を一方のライナのみで連結させた半切線および/または前記隣接する板状部が連結部によって間欠的に連結された切断線からなる折り曲げ部によって連結された1枚の段ボール板を、前記折り曲げ部から交互に逆方向に折り畳んで前記複数の板状部同士を接着して構成されてなり、さらに、前記段ボール板の両端部の板状部を除く前記板状部には、前記折り畳み部と交わらないように且つ前記板状部を折り畳んだ際に重なるようにほぼ同じ方向に設けられた破断線を形成する一方、前記段ボール板の両端部の前記板状部には破断線を形成せず、前記段ボール板の両端部の前記板状部は、前記段ボール板の両端部の前記板状部と隣接する板状部との折り曲げ部と当該隣接する板状部に設けられた前記破断線との間のみを接着して構成したことを特徴とする包装用クッション集合体とすることにより、の製造現場における包装用クッションの在庫管理がしやすく、包装用クッションのピッキング作業において取り扱いしやすいとともに被包装対象物の包装作業の際に左右のクッションを容易に生成できるようになる。   In order to achieve the above object, according to the first aspect of the present invention, a plurality of plate-like portions are folded, and the plate-like portions adjacent to each other are connected by only one liner, and / or A plurality of plate-like portions are formed by alternately folding one corrugated board plate connected by a bent portion composed of cutting lines in which adjacent plate-like portions are intermittently connected by a connecting portion from the bent portion in the opposite direction. Further, the plate-like portion excluding the plate-like portions at both end portions of the corrugated board so as not to cross the folding portion and overlap when the plate-like portion is folded. Are formed in substantially the same direction, while no break lines are formed in the plate-like portions at both ends of the corrugated board, and the plate-like portions at both ends of the corrugated board are The plate shape at both ends of the plate By forming a cushion assembly for packaging characterized in that it is formed by adhering only between the bent portion of the adjacent plate-like portion and the break line provided in the adjacent plate-like portion, It is easy to manage inventory of packaging cushions at the manufacturing site, and can be easily handled in picking work of packaging cushions, and left and right cushions can be easily generated during packaging work of an object to be packaged.

また、請求項2記載の発明によれば、請求項1にかかる包装用クッション集合体を前記破断線で2つに分割することにより、折り曲げられた前記板状部の端面によって形成されて、被包装対象物の下端縁部を受ける受け部と、前記段ボール板の両端部の板状部のうち、それと隣接する板状部に接着されていない部位によって形成されて、前記被包装対象物の下端縁部近傍の側面に沿って前記受け部から延在させた立壁部と、を備えるように形成されたことを特徴とする包装用クッションとすることにより、被包装対象物の下端縁部が包装用クッションの受け部と立壁部とがなす角部で確実に保持することができる。そのため、輸送中の衝撃によりクッションが外れてしまうことを防止することを可能にした。   According to the second aspect of the present invention, the packaging cushion assembly according to the first aspect is formed by the end face of the bent plate-like portion by dividing the wrapping cushion assembly into two at the breaking line. A receiving portion that receives a lower end edge of the packaging object, and a lower end of the packaging object that is formed by a portion that is not bonded to a plate-like portion adjacent to the receiving portion of the corrugated board. And a standing cushion extending from the receiving portion along the side surface in the vicinity of the edge. Can be reliably held at the corner formed by the receiving portion of the cushion and the standing wall portion. For this reason, it is possible to prevent the cushion from coming off due to an impact during transportation.

また、請求項3記載の発明によれば、前記破断線は前記板状部の中心に対して対称となる形に設けられ、かつ両端部を除く前記板状部の枚数が奇数枚であることを特徴とする請求項2に記載の包装用クッションとすることにより、包装用クッション集合体を2分割したときに生成される2つの包装用クッションのそれぞれを対象型とすることができる。そのため、たとえば被包装対象物が左右対称型であれば、ひとつの包装用クッション集合体で左右のクッションとして使用できるようになる。   According to a third aspect of the present invention, the breaking line is provided symmetrically with respect to the center of the plate-like portion, and the number of the plate-like portions excluding both ends is an odd number. By using the packaging cushion according to claim 2, each of the two packaging cushions generated when the packaging cushion assembly is divided into two can be used as a target mold. Therefore, for example, if the object to be packaged is a bilaterally symmetric type, one packaging cushion assembly can be used as the left and right cushions.

また、請求項4記載の発明によれば、前記段ボール板の両端部の板状部に切り欠き部を形成したことを特徴とする請求項3に記載の包装用クッションとすることにより、包装用クッション集合体を2分割するとき手指を切り欠き部にかけて左右に引っ張ることで容易に2分割できるようになる。   According to a fourth aspect of the present invention, a cutout portion is formed in the plate-like portion at both ends of the corrugated board, and the packaging cushion according to the third aspect is used for packaging. When the cushion assembly is divided into two parts, it can be easily divided into two parts by pulling the fingers to the left and right with the fingers on the notches.

また、請求項5記載の発明によれば、複数の板状部が折り畳まれてなり、互いに隣接する前記板状部を一方のライナのみで連結させた半切線および/または前記隣接する板状部が連結部によって間欠的に連結された切断線からなる折り曲げ部によって連結された1枚の段ボール板を、前記折り曲げ部から交互に逆方向に折り畳んで前記複数の板状部同士を接着して構成されてなり、さらに、前記段ボール板の一方の端部の板状部を除く前記板状部には、前記板状部の両端部に設けられた折り曲げ部との距離がほぼ等しくなるように、且つ前記板状部を折り畳んだ際に重なるように設けられた第一の破断線を形成する一方、前記段ボール板の一方の端部の前記板状部には、折り畳んだ際に前記第一の破断線と重なる位置に第二の破断線を形成し、前記第一及び第二の破断線で2つに分割することにより、折り曲げられた前記板状部の端面によって形成されて、被包装対象物の下端縁部を受ける受け部と、前記段ボール板の両端部の板状部のうち、それと隣接する板状部に接着されていない部位によって形成されて、前記被包装対象物の下端縁部近傍の側面に沿って前記受け部から延在させた立壁部と、を備えるように形成されたことを特徴とする包装用クッションとすることにより、被包装対象物の製造現場における包装用クッションの在庫管理がしやすく、包装用クッションのピッキング作業において取り扱いしやすいとともに被包装対象物の包装作業の際に左右のクッションを容易に生成できるようになる。また、包装用クッション集合体を2分割するとき手指を切り欠き部にかけて左右に引っ張る際に割り箸を割るような簡単な動作で分割作業をすることができる。   According to the invention described in claim 5, a plurality of plate-like portions are folded, and the plate-like portions adjacent to each other are connected by only one liner and / or the adjacent plate-like portions. Consists of a plurality of plate-like parts bonded together by alternately folding one corrugated board connected by a bent part consisting of cutting lines intermittently connected by a connecting part from the bent part. Furthermore, the plate-like portion excluding the plate-like portion at one end of the corrugated board is such that the distances between the bent portions provided at both ends of the plate-like portion are substantially equal. And forming a first break line provided so as to overlap when the plate-like portion is folded, while the plate-like portion at one end of the corrugated board has the first broken line when folded. Form a second break line at a position that overlaps the break line By dividing into two at the first and second break lines, a receiving portion that is formed by the end surface of the folded plate-like portion and receives a lower end edge of an object to be packaged, and the corrugated board A standing wall that is formed by a portion that is not bonded to a plate-like portion adjacent to the plate-like portion adjacent to the both ends, and extends from the receiving portion along the side surface in the vicinity of the lower end edge portion of the object to be packaged. The packaging cushion is characterized by being formed so as to be easy to manage the inventory of the packaging cushion at the manufacturing site of the object to be packaged and handled in the picking operation of the packaging cushion. It is easy and the left and right cushions can be easily generated during the packaging operation of the object to be packaged. In addition, when the packaging cushion assembly is divided into two, the dividing operation can be performed with a simple operation such as splitting the chopsticks when the finger is placed on the notch and pulled left and right.

本発明によれば、被包装対象物の製造現場における包装用クッションの在庫管理やピッキング作業において取り扱いがしやすいとともに、被包装対象物の包装作業の際に左右のクッションを容易に生成できる。   ADVANTAGE OF THE INVENTION According to this invention, while being easy to handle in the inventory management and picking operation | work of the cushion for packaging in the manufacturing site of the to-be-packaged object, the left and right cushions can be easily generated at the time of packaging the to-be-packaged object.

さらに輸送中の振動等で包装用クッションとトレーの間に被包装対象物の一部が入り込み、包装用クッションが外れてしまうことがなく組立てのしやすい包装用クッションを提供できる。   Furthermore, it is possible to provide a packaging cushion that is easy to assemble without causing a part of the packaged object to enter between the packaging cushion and the tray due to vibration during transportation, and the like.

本発明の実施の形態にかかる包装用クッション集合体1を示す斜視図である。It is a perspective view which shows the cushion assembly 1 for packaging concerning embodiment of this invention. 包装用クッション2を組立てる段ボール板の展開平面図である。It is an expansion | deployment top view of the cardboard board which assembles the cushion 2 for packaging. 包装用クッション集合体1を2分割して包装用クッションとした状態を示す図である。It is a figure which shows the state which divided the packaging cushion assembly 1 into 2 and made it the packaging cushion. 被包装対象物がトレーと包装用クッションで包装される前の状態を示す斜視図である。It is a perspective view which shows the state before a to-be-packaged object is packaged with a tray and a cushion for packaging. 被包装対象物がトレーと包装用クッションで包装した後の状態を示す斜視図である。It is a perspective view which shows the state after a to-be-packaged object is packaged with a tray and a cushion for packaging. 本発明の第2の実施の形態にかかる包装用クッション集合体101の形状を示す斜視図である。It is a perspective view which shows the shape of the cushion assembly 101 for packaging concerning the 2nd Embodiment of this invention. 包装用クッション102を組立てる段ボール板の展開平面図である。It is a development top view of the corrugated board which assembles the cushion 102 for packaging. 包装用クッション集合体101を分割して包装用クッションとした状態を示す斜視図である。It is a perspective view which shows the state which divided | segmented the packaging cushion assembly 101 into the packaging cushion.

まず、図1、図2、図3を用いて本発明にかかる包装用クッションの第1の実施形態について説明する。
図1は、本実施形態の包装用クッション集合体1の斜視図であり、図2は包装用クッション集合体1を組立てる段ボール板の展開平面図である。また、図3は包装用クッション集合体1を2分割して包装用クッションとした状態を示す斜視図である。
First, a first embodiment of a packaging cushion according to the present invention will be described with reference to FIGS. 1, 2, and 3.
FIG. 1 is a perspective view of a packaging cushion assembly 1 according to the present embodiment, and FIG. 2 is a developed plan view of a cardboard board for assembling the packaging cushion assembly 1. FIG. 3 is a perspective view showing a state in which the packaging cushion assembly 1 is divided into two to form a packaging cushion.

包装用クッション集合体1は、互いに連結された複数の板状部11,12を有する1枚の段ボール板を折り畳んで積層させて形成される。包装用クッション集合体1は、互いに隣接する板状部11,12を連結部14によって間欠的に連結させた切断線13からなる折り曲げ部を有し、この折り曲げ部から交互に逆方向に折り畳み、それぞれの板状部11,12同士を、接着剤等を用いて接着して組み立てられる。尚、この接着は、板状部12同士では全面を接着し、板状部11と板状部12とでは、後述するように部分的に接着するようにしている。   The packaging cushion assembly 1 is formed by folding and laminating a single corrugated board having a plurality of plate-like portions 11 and 12 connected to each other. The packaging cushion assembly 1 has a bent portion made of a cutting line 13 in which plate-like portions 11 and 12 adjacent to each other are intermittently connected by a connecting portion 14, and is folded alternately in the opposite direction from the bent portion. Each plate-like part 11 and 12 is bonded and assembled using an adhesive or the like. Note that this bonding is performed so that the entire surfaces of the plate-like portions 12 are bonded to each other, and the plate-like portion 11 and the plate-like portion 12 are partially bonded as described later.

ここで、折り曲げ部の形成方法としては、互いに隣接する板状部を一方のライナのみで連結させた半切線と、隣接する板状部が連結部によって間欠的に連結された切断線と、で折り曲げ部を交互に形成する方法、あるいは、互いに隣接する板状部のすべてを一方のライナのみで連結させ、そのライナの連結部を段ボールの表側と裏側に交互に形成する方法などがあり、製造方法や設備に合わせて適宜選択してかまわない。   Here, as a method of forming the bent portion, a half-cut line in which adjacent plate-like portions are connected by only one liner, and a cutting line in which the adjacent plate-like portions are intermittently connected by the connecting portion, There is a method of alternately forming the bent portions, or a method of connecting all of the plate-like portions adjacent to each other with only one liner, and forming the connecting portions of the liner alternately on the front side and the back side of the cardboard. It may be selected appropriately according to the method and equipment.

段ボールの両端部の板状部11を除く中間部分の板状部12には、折り曲げ部と交わらないように折り曲げ部とほぼ同じ方向に、且つ、板状部12を折り畳んだ際に重なるように設けられた破断線15が形成されている。なお、破断線15は、折り曲げ部と完全に同じ方向に形成する必要はなく、折り曲げ部と交差せず、且つ、折り畳んだ際に破断線同士が重なるように形成されていればよい。
段ボール板の両端部の板状部11には破断線15を形成せず、板状部11は、隣接する板状部12と部分的に接着されている。すなわち、板状部11は、板状部11と隣接する板状部12との間にある折り曲げ部と、この板状部12に設けられた破断線15との間のみが接着されている。
言い換えれば、板状部11は、隣接する板状部12との間にある折り曲げ部と、この板状部12に設けられた破断線15との間以外の部分は接着されていない。
そのため、図3のように包装用クッション集合体1を切断線15で2分割しようとしたときに2つの包装用クッションに容易に分割することができる。
The plate-like portion 12 of the intermediate portion excluding the plate-like portion 11 at both ends of the cardboard is overlapped in the same direction as the bent portion so as not to cross the bent portion and when the plate-like portion 12 is folded. A provided break line 15 is formed. Note that the break line 15 does not need to be formed in the same direction as the bent portion, and may be formed so as not to intersect the bent portion and to overlap the broken lines when folded.
The broken line 15 is not formed in the plate-like portions 11 at both ends of the corrugated board, and the plate-like portions 11 are partially bonded to the adjacent plate-like portions 12. That is, the plate-like portion 11 is bonded only between the bent portion between the plate-like portion 11 and the adjacent plate-like portion 12 and the break line 15 provided on the plate-like portion 12.
In other words, the plate-like portion 11 is not bonded to a portion other than between the bent portion between the plate-like portion 12 and the break line 15 provided on the plate-like portion 12.
Therefore, when the packaging cushion assembly 1 is to be divided into two at the cutting line 15 as shown in FIG. 3, it can be easily divided into two packaging cushions.

また、板状部12を奇数枚としているため、右側の板状部11と左側の板状部11が、それぞれ隣接する板状部12との間の折り曲げ部によって折り曲げられる際に互いに逆方向に折り曲げられる。   Further, since the plate-like portion 12 is an odd number, when the right-side plate-like portion 11 and the left-side plate-like portion 11 are bent by the bent portions between the adjacent plate-like portions 12, they are opposite to each other. It can be bent.

そのため、図3のように包装用クッション集合体1を破断線15で2分割したときにできる2つの包装用クッションの端部にそれぞれ一枚づつ板状部11が配設され、破断線15は板状部12の平面上の中心点に対して点対称であるため、図3のように包装用クッション集合体1を2分割したときに左右対称形状の2つの包装用クッション2が生成されることになる。
尚、本実施形態では板状部12を3枚としているが、この枚数は被包装対象物の形状や重量さらには輸送中の荷扱いの状況などを鑑みて適宜設定するものである。
Therefore, as shown in FIG. 3, the plate-like portions 11 are arranged one by one at the ends of the two packaging cushions that are formed when the packaging cushion assembly 1 is divided into two by the breaking line 15, and the breaking line 15 is Since it is point-symmetric with respect to the center point on the plane of the plate-like part 12, when the packaging cushion assembly 1 is divided into two as shown in FIG. 3, two packaging cushions 2 having a symmetrical shape are generated. It will be.
In the present embodiment, the number of the plate-like portions 12 is three, but this number is appropriately set in consideration of the shape and weight of the object to be packaged, and the status of handling during transportation.

さらに、本実施形態では段ボール板の両端部の板状部11の端部に切り欠き部17を設けている。
そのため包装用クッション集合体1を左右に引っ張って2分割するときに、手指を切り欠き部17にかけることができる。すなわち、包装用クッション集合体1を2分割する際の指掛け部が形成されるので、力が入れやすくなり容易に2分割できるようになる。
Furthermore, in this embodiment, the notch part 17 is provided in the edge part of the plate-shaped part 11 of the both ends of a cardboard board.
Therefore, when the packaging cushion assembly 1 is pulled left and right and divided into two, fingers can be put on the cutout portion 17. That is, since the finger hook part when the cushion assembly 1 for packaging is divided into two parts is formed, a force can be easily applied and it can be easily divided into two parts.

さらに好ましくは、図2に示すように、中間部の板状部12にも、段ボール板を折り畳んだときに切り欠き部17とほぼ同じ位置になるように、切断線13に対して対称となる位置に開口部16を設けることにより、指掛け部が厚くなるので、より分割作業がしやすくなる。尚、この開口部16は、板状部11に近い板状部12のみに設けてもよく、あるいは無くてもよい。   More preferably, as shown in FIG. 2, the intermediate plate-like portion 12 is also symmetrical with respect to the cutting line 13 so that it is substantially in the same position as the notch 17 when the corrugated board is folded. By providing the opening 16 at the position, the finger-hanging portion becomes thick, so that the division work becomes easier. The opening 16 may be provided only in the plate-like portion 12 close to the plate-like portion 11 or may not be provided.

また、この指掛け部は、端部の板状部11の端部を切り欠いた切り欠き部17により形成されているので、板状部11の厚み分、下トレー3との間に隙間がある。さらに、下トレー3、包装用クッション2ともに段ボールで形成されているので、その隙間に指を差し込めば隙間が膨らむ。よって、包装後に輸送する際に、この指掛け部に手を差し込んで輸送することも可能である。   Further, since this finger-hanging portion is formed by the notch portion 17 in which the end portion of the plate-like portion 11 is cut out, there is a gap between the plate-like portion 11 and the lower tray 3. . Furthermore, since both the lower tray 3 and the packaging cushion 2 are formed of cardboard, the gap expands when a finger is inserted into the gap. Therefore, when transporting after packaging, it is also possible to transport by inserting a hand into this finger hook.

このようにして包装用クッション集合体1を2分割して得られた一対の包装用クッション2は、その上面に、折り畳まれた板状部12の端面によって形成されて被包装対象物の下端縁部を受ける受け部7と、段ボール板の両端部の板状部11のうち、この板状部11に隣接する板状部12に接着されていない部位によって形成されて、被包装対象物の下端縁部近傍の側面に沿って受け部7から延在させた立壁部6と、を有している。
尚、本実施形態においては、被包装対象物の下端縁部が傾斜しているので、それに合わせて、受け部7は長手方向の一端が他端よりも高くなった傾斜面となっている。
The pair of packaging cushions 2 obtained by dividing the packaging cushion assembly 1 into two in this way is formed on the upper surface thereof by the end face of the folded plate-like portion 12, and the lower edge of the object to be packaged The lower end of the object to be packaged is formed by a portion that is not bonded to a plate-like portion 12 adjacent to the plate-like portion 11 among the plate-like portions 11 at both ends of the corrugated cardboard plate. And a standing wall portion 6 extending from the receiving portion 7 along the side surface in the vicinity of the edge portion.
In addition, in this embodiment, since the lower end edge part of the to-be-packaged object inclines, according to it, the receiving part 7 becomes the inclined surface where the one end of the longitudinal direction became higher than the other end.

また、包装用クッション2を在庫管理する場合には、2分割する前の包装用クッション集合体1の状態で保管しておけば、左右の包装用クッションが対称形であるなどの一対の態様であっても左側の包装用クッションと右側の包装用クッションとを別々に管理する必要がないので、在庫管理が行いやすい。また、ピッキング作業においても取り扱いやすい。   In addition, when inventory control of the packaging cushion 2 is performed, if the packaging cushion assembly 1 is stored in a state before being divided into two, the left and right packaging cushions are symmetrically configured in a pair. Even if it is, it is not necessary to manage the left side packaging cushion and the right side packaging cushion separately, and therefore, it is easy to manage inventory. It is also easy to handle in picking operations.

次に、図4および図5を用いて本発明の包装用クッション2を用いた被包装対象物の包装要領を説明する。図4および図5は被包装対象物がトレーと包装用クッションで包装される状態を示す斜視図であり、図4は包装前の状態、図5は包装後の状態を示す。   Next, the packaging point of the to-be-packaged object using the packaging cushion 2 of this invention is demonstrated using FIG. 4 and FIG. 4 and 5 are perspective views showing a state in which an object to be packaged is packaged with a tray and a cushion for packaging, FIG. 4 shows a state before packaging, and FIG. 5 shows a state after packaging.

被包装対象物4の包装は、下トレー3と、上トレー5と、下トレー3の内側に配される包装用クッション2とによって構成されている。   The packaging of the object to be packaged 4 is constituted by the lower tray 3, the upper tray 5, and the packaging cushion 2 disposed inside the lower tray 3.

下トレー3は段ボールの中央部に長方形状の底部31を備え、その底部31の長辺側と短辺側に、それぞれほぼ同じ高さとなるように底部から立ち上がった側壁32,33を備えている。上トレー5も全く同じ構造である。   The lower tray 3 includes a rectangular bottom 31 at the center of the corrugated cardboard, and includes side walls 32 and 33 rising from the bottom so as to have substantially the same height on the long side and the short side of the bottom 31 respectively. . The upper tray 5 has the same structure.

包装用クッション2は板状部11が下トレー3の短辺側の側壁33の内側にその面同士が接するように取り付けられる。このとき包装用クッション2の長手方向の寸法は下トレーの短辺の内寸法とほぼ同一とすれば包装用クッション2の位置決めがしやすく、包装作業中に包装用クッション2がずれにくい。さらに好ましくは、包装用クッション2に凸部18(図3参照)を設け、下トレー3に凸部18をはめ込むことができるような切り欠き部34を設け、互いに篏合させるように下トレー3に包装用クッション2を取り付けるようにすれば、包装用クッション2が輸送中などの衝撃によりずれにくくなる。   The packaging cushion 2 is attached so that the plate-like portion 11 is in contact with the inside of the side wall 33 on the short side of the lower tray 3. At this time, if the longitudinal dimension of the packaging cushion 2 is substantially the same as the inner dimension of the short side of the lower tray, the packaging cushion 2 can be easily positioned, and the packaging cushion 2 is not easily displaced during the packaging operation. More preferably, the wrapping cushion 2 is provided with a convex portion 18 (see FIG. 3), the lower tray 3 is provided with a notch portion 34 into which the convex portion 18 can be fitted, and the lower tray 3 is engaged with each other. If the packaging cushion 2 is attached to the packaging cushion 2, the packaging cushion 2 is not easily displaced due to an impact during transportation or the like.

以上のようにして下トレー3に取り付けられた2つの包装用クッション2は、立壁部6が最も離れた位置になるように互いに向かい合うように下トレー3の両側壁部に取り付けられている。   The two packaging cushions 2 attached to the lower tray 3 as described above are attached to both side wall portions of the lower tray 3 so as to face each other so that the standing wall portion 6 is located at the most distant position.

このように下トレー3に包装用クッション2が取り付けられていることにより、被包装対象物4の下端縁部を包装用クッション2の受け部7と立壁部6とがなす隅部で確実に保持することができる。輸送中の衝撃により被包装対象物4の下端縁部から包装用クッション2が外れてしまうことを防止することができる。   Since the packaging cushion 2 is attached to the lower tray 3 in this way, the lower end edge of the object to be packaged 4 is securely held at the corner formed by the receiving portion 7 and the standing wall portion 6 of the packaging cushion 2. can do. It is possible to prevent the wrapping cushion 2 from being detached from the lower end edge of the packaged object 4 due to an impact during transportation.

尚、受け部7は長手方向の一端が他端よりも高くなった傾斜面となっているので、1つの包装用クッション集合体1を包装する現場で2分割すれば、左右対称形状をした一対の包装用クッション2を間違いなく揃えることができる。   In addition, since the receiving part 7 becomes the inclined surface where the one end of the longitudinal direction became higher than the other end, if it divides into two in the field which wraps one packaging cushion assembly 1, it will be a pair with a symmetrical shape The packaging cushion 2 can be surely arranged.

次に、図6、図7、図8を用いて本発明の第2の実施形態について説明する。
図6は、本実施形態の包装用クッション集合体101の斜視図であり、図7は包装用クッション102を組立てる段ボール板の展開平面図である。また、図8は包装用クッション集合体101を2分割して包装用クッション102とした状態を示す斜視図である。
Next, a second embodiment of the present invention will be described with reference to FIGS.
FIG. 6 is a perspective view of the packaging cushion assembly 101 of this embodiment, and FIG. 7 is a developed plan view of a corrugated board for assembling the packaging cushion 102. FIG. 8 is a perspective view showing a state in which the packaging cushion assembly 101 is divided into two to form the packaging cushion 102.

包装用クッション集合体101は、互いに連結された複数の板状部111,112を有する1枚の段ボール板を折り畳んで積層させて形成される。包装用クッション集合体101は、互いに隣接する板状部111,112同士を連結部114によって間欠的に連結させた切断線113からなる折り曲げ部を有し、この折り曲げ部から交互に逆方向に折り畳んで複数の板状部111,112同士を接着して構成されている。尚、折り曲げ部の態様は、第1の実施形態と同様、半切線や切断線などから適宜選択すればよい。   The packaging cushion assembly 101 is formed by folding and laminating a single corrugated board having a plurality of plate-like portions 111 and 112 connected to each other. The packaging cushion assembly 101 has a bent portion formed of a cutting line 113 in which the plate-like portions 111 and 112 adjacent to each other are intermittently connected by a connecting portion 114, and is folded alternately in the opposite direction from the bent portion. The plurality of plate-like portions 111 and 112 are bonded to each other. In addition, what is necessary is just to select suitably the aspect of a bending part from a half cut line, a cutting line, etc. similarly to 1st Embodiment.

一方、図7において、段ボール板の一方の端部の板状部111を除く板状部112には、板状部12の両端部の折り曲げ部との距離がほぼ等しくなるように、且つ、板状部112を折り畳んだ際に重なるように設けられた第一の破断線115が形成され、被包装対象物を受ける受け部107の受け面を形成させるための切り欠き117が設けられている。
さらに、段ボール板の一方の端部の板状部111には板状部112の両端部の折り曲げ部に対してほぼ平行且つ板状部112と積層させた際に第一の破断線115と重なる位置に第二の破断線115−2が形成されている。
On the other hand, in FIG. 7, the plate-like portion 112 excluding the plate-like portion 111 at one end of the corrugated board is such that the distance from the bent portions at both ends of the plate-like portion 12 is substantially equal. A first break line 115 is formed so as to be overlapped when the shape portion 112 is folded, and a notch 117 is formed for forming a receiving surface of the receiving portion 107 that receives an object to be packaged.
Further, the plate-like portion 111 at one end of the corrugated board is substantially parallel to the bent portions at both ends of the plate-like portion 112 and overlaps the first break line 115 when laminated with the plate-like portion 112. A second break line 115-2 is formed at the position.

したがって、重なり合った第一及び第二の破断線115,115−2で2つに分割することにより、折り曲げられた板状部112の端面によって形成されて、被包装対象物の下端縁部を受ける受け部107と、段ボール板の一方の端部の板状部111のうち、それと隣接する板状部112に接着されていない部位によって形成されて、被包装対象物4の下端縁部近傍の側面に沿って受け部107から延在させた立壁部106と、を備えた包装用クッション102が生成される。   Therefore, it is formed by the end face of the folded plate-like portion 112 by dividing it into two at the overlapping first and second break lines 115, 115-2, and receives the lower end edge of the object to be packaged. The side surface in the vicinity of the lower edge of the object 4 to be packaged is formed by a portion of the receiving portion 107 and the plate-like portion 111 at one end of the corrugated board that is not bonded to the plate-like portion 112 adjacent thereto. And the standing wall portion 106 extending from the receiving portion 107 along the wrapping cushion 102 is generated.

このように第2の実施形態によっても第1の実施形態とほぼ同形状の包装用クッション102を得ることができるが、第2の実施形態の場合は包装用クッション集合体を2分割する際に割り箸を割るような簡単な動作で分割作業をすることができる点で作業性が良くなっている。
尚、第2の実施形態における被包装対象物の包装要領は第1の実施形態と同様であり説明を省略する。
Thus, according to the second embodiment, it is possible to obtain the packaging cushion 102 having substantially the same shape as that of the first embodiment. However, in the case of the second embodiment, the packaging cushion assembly is divided into two. Workability is improved in that it can be divided by a simple operation like splitting chopsticks.
In addition, the packaging point of the packaging target object in 2nd Embodiment is the same as that of 1st Embodiment, and abbreviate | omits description.

尚、以上説明した実施形態では、包装用クッション集合体1(101)を2分割したが、さらに、破断線と直交する方向に別の破断線を設けることによって長手方向に分割して、1つの包装用クッション集合体1(101)から4個以上の包装用クッション2(102)を作り出すようにしてもよい。   In the above-described embodiment, the packaging cushion assembly 1 (101) is divided into two parts. However, the packaging cushion assembly 1 (101) is further divided in the longitudinal direction by providing another breaking line in a direction perpendicular to the breaking line. Four or more packaging cushions 2 (102) may be created from the packaging cushion assembly 1 (101).

1…包装用クッション集合体
2…包装用クッション
3…下トレー
4…被包装対象物
5…上トレー
6…立壁部
7…受け部
11,12…板状部
13…切断線(折り曲げ部)
14…連結部
15…破断線
16…開口部(指掛け部)
17…切り欠き部(指掛け部)
101…包装用クッション集合体
102…包装用クッション
106…立壁部
107…受け部
111,112…板状部
113…切断線(折り曲げ部)
114…連結部
115…第一の破断線
115−2…第二の破断線
117…切り欠き
DESCRIPTION OF SYMBOLS 1 ... Packing cushion assembly 2 ... Packaging cushion 3 ... Lower tray 4 ... Object to be packaged 5 ... Upper tray 6 ... Standing wall part 7 ... Receiving part 11, 12 ... Plate-like part 13 ... Cutting line (bending part)
14 ... connecting part 15 ... breaking line 16 ... opening (fingering part)
17 ... Notch (finger part)
DESCRIPTION OF SYMBOLS 101 ... Cushion assembly 102 for packaging ... Cushion 106 for packaging ... Standing wall part 107 ... Receiving part 111,112 ... Plate-shaped part 113 ... Cutting line (bending part)
114 ... connecting portion 115 ... first break line 115-2 ... second break line 117 ... notch

Claims (5)

複数の板状部が折り畳まれてなり、
互いに隣接する前記板状部を一方のライナのみで連結させた半切線および/または前記隣接する板状部が連結部によって間欠的に連結された切断線からなる折り曲げ部によって連結された1枚の段ボール板を、前記折り曲げ部から交互に逆方向に折り畳んで前記複数の板状部同士を接着して構成されてなり、
さらに、前記段ボール板の両端部の板状部を除く前記板状部には、前記折り畳み部と交わらないように且つ前記板状部を折り畳んだ際に重なるようにほぼ同じ方向に設けられた破断線を形成する一方、
前記段ボール板の両端部の前記板状部には破断線を形成せず、
前記段ボール板の両端部の前記板状部は、前記段ボール板の両端部の前記板状部と隣接する板状部との折り曲げ部と当該隣接する板状部に設けられた前記破断線との間のみを接着して構成したことを特徴とする包装用クッション集合体。
A plurality of plate-shaped parts are folded,
One piece of the plate-like parts connected to each other by a half-cut line connected by only one liner and / or a bent part made up of cutting lines in which the adjacent plate-like parts are intermittently connected by a connecting part. Corrugated cardboard plates are configured by alternately folding the folded portions in the opposite direction and bonding the plurality of plate-shaped portions together.
Further, the plate-like portions excluding the plate-like portions at both ends of the corrugated board are provided in substantially the same direction so as not to intersect the folding portion and overlap when the plate-like portion is folded. While forming a line,
Do not form break lines in the plate-like portions at both ends of the corrugated board,
The plate-like portions at both ends of the corrugated board are formed by bending portions of the plate-like portions at both ends of the corrugated board and the plate-like portions adjacent to each other and the breaking line provided at the adjacent plate-like portions. A cushion assembly for packaging, characterized in that it is formed by adhering only the gaps.
請求項1にかかる包装用クッション集合体を前記破断線で2つに分割することにより、
折り曲げられた前記板状部の端面によって形成されて、被包装対象物の下端縁部を受ける受け部と、
前記段ボール板の両端部の板状部のうち、それと隣接する板状部に接着されていない部位によって形成されて、前記被包装対象物の下端縁部近傍の側面に沿って前記受け部から延在させた立壁部と、
を備えるように形成されたことを特徴とする包装用クッション。
By dividing the cushion assembly for packaging according to claim 1 into two at the break line,
A receiving part that is formed by the end face of the folded plate-like part and receives the lower edge of the object to be packaged;
Of the plate-like portions at both ends of the corrugated cardboard plate, the cardboard plate is formed by a portion that is not bonded to the plate-like portion adjacent thereto, and extends from the receiving portion along the side surface in the vicinity of the lower end edge portion of the packaging object. The standing wall,
A cushion for packaging, characterized in that it is formed so as to comprise.
前記破断線は前記板状部の中心に対して対称となる形に設けられ、
かつ両端部を除く前記板状部の枚数が奇数枚であることを特徴とする請求項2に記載の包装用クッション。
The breaking line is provided in a shape that is symmetric with respect to the center of the plate-like portion,
The packaging cushion according to claim 2, wherein the number of the plate-like portions excluding both end portions is an odd number.
前記段ボール板の両端部の板状部に切り欠き部を形成したことを特徴とする請求項3に記載の包装用クッション。   The packaging cushion according to claim 3, wherein a notch is formed in the plate-like portion at both ends of the corrugated board. 複数の板状部が折り畳まれてなり、
互いに隣接する前記板状部を一方のライナのみで連結させた半切線および/または前記隣接する板状部が連結部によって間欠的に連結された切断線からなる折り曲げ部によって連結された1枚の段ボール板を、前記折り曲げ部から交互に逆方向に折り畳んで前記複数の板状部同士を接着して構成されてなり、
さらに、前記段ボール板の一方の端部の板状部を除く前記板状部には、前記板状部の両端部に設けられた折り曲げ部との距離がほぼ等しくなるように、且つ前記板状部を折り畳んだ際に重なるように設けられた第一の破断線を形成する一方、
前記段ボール板の一方の端部の前記板状部には、折り畳んだ際に前記第一の破断線と重なる位置に第二の破断線を形成し、
前記第一及び第二の破断線で2つに分割することにより、
折り曲げられた前記板状部の端面によって形成されて、被包装対象物の下端縁部を受ける受け部と、
前記段ボール板の両端部の板状部のうち、それと隣接する板状部に接着されていない部位によって形成されて、前記被包装対象物の下端縁部近傍の側面に沿って前記受け部から延在させた立壁部と、
を備えるように形成されたことを特徴とする包装用クッション。
A plurality of plate-shaped parts are folded,
One piece of the plate-like parts connected to each other by a half-cut line connected by only one liner and / or a bent part made up of cutting lines in which the adjacent plate-like parts are intermittently connected by a connecting part. Corrugated cardboard plates are configured by alternately folding the folded portions in the opposite direction and bonding the plurality of plate-shaped portions together.
Further, the plate-like portion excluding the plate-like portion at one end of the corrugated board is such that the distance between the bent portions provided at both ends of the plate-like portion is substantially equal and the plate-like portion. While forming the first break line provided to overlap when the part is folded,
In the plate-like portion at one end of the corrugated board, a second break line is formed at a position overlapping with the first break line when folded,
By dividing into two at the first and second break lines,
A receiving part that is formed by the end face of the folded plate-like part and receives the lower edge of the object to be packaged;
Of the plate-like portions at both ends of the corrugated cardboard plate, the cardboard plate is formed by a portion that is not bonded to the plate-like portion adjacent thereto, and extends from the receiving portion along the side surface in the vicinity of the lower end edge portion of the packaging object. The standing wall,
A cushion for packaging, characterized in that it is formed so as to comprise.
JP2012029663A 2012-02-14 2012-02-14 Packaging cushion, and packaging cushion assembly Pending JP2013166564A (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112218756A (en) * 2018-06-08 2021-01-12 加德纳集团有限责任公司 Apparatus and method for manufacturing corrugated pallet

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112218756A (en) * 2018-06-08 2021-01-12 加德纳集团有限责任公司 Apparatus and method for manufacturing corrugated pallet
CN112218756B (en) * 2018-06-08 2023-11-28 加德纳集团有限责任公司 Apparatus and method for manufacturing corrugated trays

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