JP2013159474A - Fixed volume feeder device for granular powder - Google Patents

Fixed volume feeder device for granular powder Download PDF

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Publication number
JP2013159474A
JP2013159474A JP2012024749A JP2012024749A JP2013159474A JP 2013159474 A JP2013159474 A JP 2013159474A JP 2012024749 A JP2012024749 A JP 2012024749A JP 2012024749 A JP2012024749 A JP 2012024749A JP 2013159474 A JP2013159474 A JP 2013159474A
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housing
hopper
granular powder
drive unit
powder
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JP5959218B2 (en
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Nobuo Tsukihara
信夫 月原
Koji Takaku
浩二 高久
Yutaka Yamane
穣 山根
Ken Tanioka
研 谷岡
Takamasa Tanaka
貴將 田中
Saiji Horiuchi
宰司 堀内
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Aishin Nano Technologies Co Ltd
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Aishin Nano Technologies Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To solve a problem wherein a constitution taking into consideration to surely prevent peripheral scattering in addition to ignition and explosion-proofing of granular powder and capable of completely separating material, is conventionally nonexistent, in a fixed volume feeder device of the granular powder.SOLUTION: A carrying system of a fixed volume feeder of granular powder constituted of a supply hopper of the granular powder, a driving part arranged under the hopper, a supply board installed on a rotary shaft interlocked with the driving part and a discharge chute formed under the outer end of the supply board, is stored in a sealed housing. The inside of the housing is put in a vacuum state or a state of filling inert gas, and an electric system including a motor for operating the driving part, is arranged outside the housing, and a motor shaft and a driving shaft of the driving part are connected by sandwiching the housing by magnetic coupling.

Description

本発明は各種の粉粒体をホッパーに投入して駆動部で作動され、定量づつ搬送する供給盤で移送し、シュートから排出する粉粒体の定量フィーダ装置に関し、特に、可燃性、爆発性、劇薬、有毒物等の危険物質である粉粒体を対象とする粉粒体の定量フィーダ装置に関する。   The present invention relates to a quantitative feeder device for powder and granular material discharged into a hopper, charged by a driving unit, transported by a feeding plate that is transported quantitatively, and discharged from a chute, in particular, flammable and explosive. The present invention relates to a quantitative feeder device for granular materials targeted at granular materials that are dangerous substances such as powerful drugs and toxic substances.

粉粒体には種類によって各々の特性があり、その特性の影響によって微量域で定量を安定して供給していくことは非常に困難であるが、振動フィーダ、スクリューフィーダ、テーブルフィーダのうち、テーブルフィーダが最も有効、効果であることが実験により解っている。   There are various characteristics depending on the type of powder, and it is very difficult to stably supply a fixed amount in a minute range due to the influence of the characteristics, but among vibration feeder, screw feeder, table feeder, Experiments have shown that table feeders are the most effective and effective.

このテーブルフィーダの場合でも供給盤の計量溝に粉粒体が残ったまま排出しない事態や、再びホッパー内に戻ってきてしまう事態も生じるが、この点については出願人は様々な工夫を施し、解決してきた。   Even in the case of this table feeder, there is a situation where the powder particles remain in the measurement groove of the supply panel and the situation where the powder is returned to the hopper again, but the applicant has made various measures in this regard, It has been solved.

しかしながら、粉粒体の特殊な特性として引火性や毒性の危険物を対象とする場合については、電気系統やメカニズムの摩擦、衝撃等を起因とする加熱、火花等に対しては、その引火や防爆を図り、また、周域への飛散を確実に防止する構成は知られていない。   However, as a special characteristic of the granular material, in the case of flammable or toxic hazardous materials, heating, sparks, etc. caused by friction, impact, etc. of the electric system or mechanism, the ignition or There is no known configuration for preventing explosions and for reliably preventing scattering to the surrounding area.

本願発明について、出願人は先行する技術文献を調査したが、格別に本願発明と関連し、類似すると思われる文献は発見できなかった。   Regarding the invention of the present application, the applicant investigated prior technical documents, but was unable to find any documents that were particularly related to the present invention and considered similar.

本願発明が解決しようとする問題点は、従来、粉粒体の定量フィーダ装置にあって、粉粒体の引火や防爆、加えて周囲の飛散を確実に防止することを考慮し、材料を完全に隔離することのできる構成のものは存在していなかったという点である。   The problem to be solved by the invention of the present invention is that in the conventional powder feeder, it is necessary to completely prevent the material from being ignited and explosion-proof as well as to prevent the surroundings from being scattered. However, there was no configuration that could be isolated.

上記した問題点を解決するために、本発明に係る粉粒体の定量フィーダ装置は、粉粒体の供給ホッパーと、そのホッパーの下方に配置された駆動部と、その駆動部と連動される回転軸に取り付けられた供給盤と、その供給盤の外方端下に形成された排出シュートから構成される粉粒体の定量フィーダの搬送系を密閉されたハウジング内に収容し、そのハウジング内を真空状態もしくは不活性ガスを充填した状態とし、前記した駆動部を稼動させるモータをはじめとする電気系統はハウジング外に配置され、前記モータ軸と駆動部の駆動軸は磁気カップリングでハウジングを挟んで連結されていることを特徴としている。   In order to solve the above-described problems, a powder quantitative feeder device according to the present invention is linked to a powder supply hopper, a drive unit disposed below the hopper, and the drive unit. The conveying system of the quantitative feeder of the granular material composed of a supply board attached to the rotating shaft and a discharge chute formed below the outer end of the supply board is housed in a sealed housing, Is in a vacuum state or filled with an inert gas, and the electric system including the motor for operating the drive unit is disposed outside the housing, and the motor shaft and the drive shaft of the drive unit are magnetically coupled to the housing. It is characterized by being sandwiched and connected.

また、本発明に係る粉粒体の定量フィーダ装置は、前記したホッパー部分はハウジングの一部から突出させ、その突出部分をハウジングに対して、カバーパイプ、キャップにより被包し、そのカバーパイプとハウジングはアングルフランジを介し、密閉手段で着脱自在に連接してあることを特徴とし、前記した密閉手段はピン栓あるいはねじとしてあることを特徴としている。   Further, in the powder feeder for quantitative measurement according to the present invention, the hopper portion is protruded from a part of the housing, and the protruding portion is encapsulated with a cover pipe and a cap with respect to the housing. The housing is characterized in that it is detachably connected by a sealing means via an angle flange, and the sealing means is a pin plug or a screw.

さらに、本発明に係る粉粒体の定量フィーダ装置は、前記したカバーパイプとキャップ、アングルフランジは接着剤で一体化してあることを特徴としている。   Furthermore, the quantitative feeder for granular material according to the present invention is characterized in that the cover pipe, the cap, and the angle flange are integrated with an adhesive.

本発明に係る粉粒体の定量フィーダ装置は、上記のように構成されている。そのため、ホッパーからシュートまでの搬送系は気密なハウジング内に収められ、しかもそのハウジング内を真空あるいは不活性ガスの充填した状態としてあるので、例え粉粒体が引火性や毒性のものであってもそこに火花が飛んだり、加熱されることはなく、酸素が薄い状態であるので発火や爆発は生じる虞が一切ないものとなっている。雰囲気が乾燥している場合でも酸素が薄く静電気の帯電も抑えられるので放電してしまうこともなく、材料が周囲に飛散してしまう虞もなく、駆動部の稼動はダイレクトに噛み合うことのない磁気カップリングを採用することで解決した。   The granular material quantitative feeder according to the present invention is configured as described above. Therefore, the transport system from the hopper to the chute is housed in an airtight housing, and the housing is filled with a vacuum or inert gas, so that the granular material is flammable or toxic. However, there is no possibility of ignition or explosion because there is no spark flying or heating there, and oxygen is in a thin state. Even when the atmosphere is dry, since oxygen is thin and electrostatic charging is suppressed, there is no risk of discharging, there is no risk of material scattering around, and the operation of the drive unit does not mesh directly It was solved by adopting coupling.

本発明の第一実施例を示す図である。It is a figure which shows the 1st Example of this invention. 本発明の第二実施例を示す図である。It is a figure which shows the 2nd Example of this invention. カバーパイプ、キャップ及びアングルフランジを示す図である。It is a figure which shows a cover pipe, a cap, and an angle flange.

図面として示し、実施例で説明したように構成したことで実現した。   This was realized by configuring as illustrated in the drawings and described in the examples.

次に、本発明の好ましい実施の例を図面を参照して説明する。図1は第一実施例を示すもので、図中1は対象となる材料の粉粒体が投入収容されるホッパーを示している。このホッパー1の下方には後述するモータを駆動源として稼動する動力伝達用のギア群と、そのギア群によって回転され、粉粒体を定量づつ搬送するための計量溝を備えた供給盤が収容されているギアボックス2が設けられている。   Next, a preferred embodiment of the present invention will be described with reference to the drawings. FIG. 1 shows a first embodiment. In FIG. 1, reference numeral 1 denotes a hopper into which a granular material of a target material is charged and accommodated. Below this hopper 1 is housed a gear group for power transmission that operates using a motor, which will be described later, as a drive source, and a supply board that is rotated by the gear group and has a measuring groove for conveying powder particles in a fixed amount. A gearbox 2 is provided.

そして、前記した供給盤の外端下方には計量溝で定量が搬送された粉粒体を下方へ排出する排出シュート3が備えられている。   And the discharge chute 3 which discharges | emits below the granular material by which the fixed quantity was conveyed by the measurement groove | channel is provided below the outer end of the above-mentioned supply board.

また、前記したホッパー1、機構を収容したギアボックス2及び排出シュート3の搬送系は板厚略10mmの塩化ビニールで形成され、密封されたハウジング4内に収容されている。排出シュート3はそのハウジング4の下面に一体に形成されたガイド筒5内に下端を密に嵌合挿入されている。さらに、そのガイド筒5の下方開口には排出された粉粒体を目的位置へ導く補助ガイド筒6が上端を当接させて連接される。   The transport system for the hopper 1, the gear box 2 containing the mechanism, and the discharge chute 3 is made of vinyl chloride having a plate thickness of about 10 mm and is housed in a sealed housing 4. The lower end of the discharge chute 3 is closely fitted and inserted into a guide cylinder 5 formed integrally with the lower surface of the housing 4. Further, an auxiliary guide cylinder 6 for guiding the discharged granular material to a target position is connected to the lower opening of the guide cylinder 5 with the upper end in contact therewith.

一方、ハウジング4の上面でホッパー1の上面投入開口と対応する位置には材料となる粉粒体を投入するための開口7が設けられ、この開口7は蓋体20によって開閉を自在としている。   On the other hand, an opening 7 is provided on the upper surface of the housing 4 at a position corresponding to the upper surface input opening of the hopper 1, and the opening 7 is opened and closed freely by a lid 20.

また、ギアボックス2内のギア群を稼動させるためのモータ8はハウジング4外に配置される。8aは減速機を示している。9は、このモータ8の回転速度を調整するためのインバータであり、コードを介してAC電源と接続されるプラグ10を備えている。   A motor 8 for operating the gear group in the gear box 2 is disposed outside the housing 4. Reference numeral 8a denotes a reduction gear. Reference numeral 9 denotes an inverter for adjusting the rotational speed of the motor 8 and includes a plug 10 connected to an AC power source via a cord.

モータ軸8bは先端に永久磁石11を備えており、ギアボックス2内へ回転力を伝達する伝導軸12の上端にも、前記永久磁石11と対応する永久磁石11aが備えられ、一対の永久磁石11、11aによってハウジング4の一部を挟持するカップリング構造となっており、この一対の永久磁石11、11aがモータ8によって同期回転することで、回転力をギアボックス2内のギア群に伝達するものとなっている。   The motor shaft 8b is provided with a permanent magnet 11 at the tip, and a permanent magnet 11a corresponding to the permanent magnet 11 is also provided at the upper end of the conduction shaft 12 for transmitting the rotational force into the gear box 2, and a pair of permanent magnets. 11, 11 a has a coupling structure in which a part of the housing 4 is sandwiched, and the pair of permanent magnets 11, 11 a is rotated synchronously by the motor 8 to transmit the rotational force to the gear group in the gear box 2. It is supposed to be.

さらに、前記ハウジング4内は防爆対策として真空状態もしくは不活性ガスを充填した状態としており、電気系統やメカニズムからの火花や加熱、静電気等に起因する引火、爆発を未然に防止しており、周囲への飛散も未然に防止している。   Further, the housing 4 is in a vacuum state or filled with an inert gas as an explosion-proof measure, and prevents ignition and explosion caused by sparks, heating, static electricity, etc. from the electrical system and mechanism. It also prevents splashing into the water.

次に、図2、図3を参照して本願発明の第二実施例を説明する。尚、第一実施例と共通する部分は同一の符号を付して詳しい説明は省略する。この第二実施例にあって4aはハウジングを示し、このハウジング4aは上板13と下板14の周縁間に断面コ字状をしたスペーサ材15を挟持固定して搬送系の密封された収容空間を形成している。   Next, a second embodiment of the present invention will be described with reference to FIGS. In addition, the same code | symbol is attached | subjected to the part which is common in 1st Example, and detailed description is abbreviate | omitted. In this second embodiment, reference numeral 4a denotes a housing. The housing 4a has a spacer member 15 having a U-shaped cross section between the peripheral edges of the upper plate 13 and the lower plate 14 and is hermetically sealed in the transport system. A space is formed.

排出シュート3は下板14の一部透孔14aから下端を外方へ突出させて配備してあり、上板13にはホッパー1の上部分を外部へ突出させる透孔13aが形成されている。この突出されたホッパー1を囲むようにカバーパイプ16の下端が透孔13aの開口縁上面に当接するように設けられている。   The discharge chute 3 is provided with a lower end protruding outwardly from a partial through hole 14a of the lower plate 14, and the upper plate 13 is formed with a through hole 13a for protruding the upper portion of the hopper 1 to the outside. . The lower end of the cover pipe 16 is provided so as to contact the upper surface of the opening edge of the through hole 13a so as to surround the protruding hopper 1.

前記したカバーパイプ16の上面開口にはキャップ17が被冠されて、この上部開口を閉塞している。また、カバーパイプ16の下端外部周面には縦断面を略L字状としたリング状のアングルフランジ18が設けられており、カバーパイプ16と、キャップ17、アングルフランジ18はハウジング4aを塩化ビニールで形成したことで各々塩化ビニール用の接着剤で接着されて一体化されている。尚、ハウジング4aの成形材料により、その材料と適合する接着剤が使用されることは勿論である。   A cap 17 is crowned on the upper surface opening of the cover pipe 16 to close the upper opening. Further, a ring-shaped angle flange 18 having a substantially L-shaped longitudinal section is provided on the outer peripheral surface of the lower end of the cover pipe 16, and the cover pipe 16, the cap 17, and the angle flange 18 connect the housing 4a to the vinyl chloride. Each is formed by bonding with an adhesive for vinyl chloride. Of course, an adhesive that is compatible with the molding material of the housing 4a is used.

キャップ17及びアングルフランジ18と一体化されたカバーパイプ16は、アングルフランジ18をピン栓19、19‥で上板13の開口13a上周縁に止着されるが、ホッパー1に材料となる粉粒体を投入する作業の時はピン栓19、19‥を抜いて、カバーパイプ16をキャップ17とアングルフランジ18ごと外し、ホッパー1の投入口を開放することとなる。   The cover pipe 16 integrated with the cap 17 and the angle flange 18 is fixed to the upper peripheral edge of the opening 13a of the upper plate 13 with pin plugs 19, 19. When inserting the body, the pin plugs 19 are removed, the cover pipe 16 is removed together with the cap 17 and the angle flange 18, and the inlet of the hopper 1 is opened.

この第二実施例の場合もハウジング4a内は真空状態あるいは不活性ガスを充填させた状態とするが、ハウジング4aの高さサイズを、ホッパー1を突出させる分小さくしてあるので、その真空処理や不活性ガス処理も容積が小さく容易となり、加えて、サイズを小さくしたことで軽量化が図れるものとなっている。   Even in the case of the second embodiment, the inside of the housing 4a is in a vacuum state or in a state filled with an inert gas. However, since the height size of the housing 4a is reduced by the amount by which the hopper 1 protrudes, the vacuum processing is performed. In addition, the volume of the inert gas treatment can be easily reduced, and in addition, the weight can be reduced by reducing the size.

本実施例に係る粉粒体の定量フィーダ装置は上記のように構成されている。各実施例におけるハウジング4、4aは図面として示したものに限らず、気密性を保ち、材料を隔離して搬送系に悪影響を与えるものでなければ、その形状や成形材料はこだわるものではなく、自由な設計が可能となっている。また、実施例2におけるハウジング4aとアングルフランジ18の連結部材はピン栓19に代え、ねじでも可能である。   The powder and substance quantitative feeder according to the present embodiment is configured as described above. The housings 4 and 4a in the respective embodiments are not limited to those shown in the drawings, and the shape and molding material are not particularly limited as long as the material does not adversely affect the conveyance system by keeping airtightness and isolating the material. Free design is possible. Further, the connecting member of the housing 4a and the angle flange 18 in the second embodiment can be replaced with a screw instead of the pin plug 19.

1 ホッパー
2 ギアボックス
3 排出シュート
4 ハウジング
4a ハウジング
5 ガイド筒
6 補助ガイド筒
7 開口
8 モータ
8a 減速機
8b モータ軸
9 インバータ
10 プラグ
11 永久磁石
11a 永久磁石
12 伝導軸
13 上板
13a 透孔
14 下板
14a 透孔
15 スペーサ材
16 カバーパイプ
17 キャップ
18 アングルフランジ
19 ピン栓
20 蓋体
DESCRIPTION OF SYMBOLS 1 Hopper 2 Gear box 3 Discharge chute 4 Housing 4a Housing 5 Guide cylinder 6 Auxiliary guide cylinder 7 Opening 8 Motor 8a Reduction gear 8b Motor shaft 9 Inverter 10 Plug 11 Permanent magnet 11a Permanent magnet 12 Conductive shaft 13 Upper plate 13a Through hole 14 Below Plate 14a Through hole 15 Spacer material 16 Cover pipe 17 Cap 18 Angle flange 19 Pin stopper 20 Lid

Claims (4)

粉粒体の供給ホッパーと、そのホッパーの下方に配置された駆動部と、その駆動部と連動される回転軸に取り付けられた供給盤と、その供給盤の外方端下に形成された排出シュートから構成される粉粒体の定量フィーダの搬送系を密閉されたハウジング内に収容し、そのハウジング内を真空状態もしくは不活性ガスを充填した状態とし、前記した駆動部を稼動させるモータをはじめとする電気系統はハウジング外に配置され、前記モータ軸と駆動部の駆動軸は磁気カップリングでハウジングを挟んで連結されていることを特徴とする粉粒体の定量フィーダ装置。   A powder supply hopper, a drive unit disposed below the hopper, a supply plate attached to a rotating shaft linked to the drive unit, and a discharge formed below the outer end of the supply plate A motor for operating the drive unit described above is accommodated in a hermetically sealed housing that contains a transport system for a powder quantitative feeder comprising a chute, and the housing is evacuated or filled with an inert gas. An electric system is arranged outside the housing, and the motor shaft and the drive shaft of the drive unit are connected to each other with a magnetic coupling interposed between the housings. 前記したホッパー部分はハウジングの一部から突出させ、その突出部分をハウジングに対して、カバーパイプ、キャップにより被包し、そのカバーパイプとハウジングはアングルフランジを介し、密閉手段で着脱自在に連接してあることを特徴とする請求項1に記載の粉粒体の定量フィーダ装置。   The above-mentioned hopper part protrudes from a part of the housing, and the protruding part is encased in the housing by a cover pipe and a cap, and the cover pipe and the housing are detachably connected by an airtight means through an angle flange. The quantitative feeder for granular material according to claim 1, wherein 前記した密閉手段はピン栓あるいはねじとしてあることを特徴とする請求項2に記載の粉粒体の定量フィーダ装置。   3. The powder quantitative feeder according to claim 2, wherein the sealing means is a pin plug or a screw. 前記したカバーパイプとキャップ、アングルフランジは接着剤で一体化してあることを特徴とする請求項2または3に記載の粉粒体の定量フィーダ装置。   The quantitative feeder apparatus for powdery particles according to claim 2 or 3, wherein the cover pipe, the cap, and the angle flange are integrated with an adhesive.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108840080A (en) * 2018-07-10 2018-11-20 泸州智通自动化设备有限公司 A kind of dosing feeder

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