JP2013136889A - Window glass fixing structure and window glass fixing method - Google Patents

Abstract

PROBLEM TO BE SOLVED: To fit a window glass material to a sash frame with improved efficiency, thereby reducing material loss and stabilizing quality of a finished product.SOLUTION: A first edge wall part 105 and a second edge wall part 105A are raised from both side parts of a long substrate part 104. A batten 110 having a main wall part 113 that functions as the second edge wall part 105A and an upper piece part 115 extended from above the main wall part 113 toward the first edge wall part 105, is detachable. Between the first edge wall part 105 and the second edge wall part 105A, a sash frame 103 with a gasket 201 arranged therein is disposed. A window glass material 301 is arranged so as to face a side surface 201A in the gasket 201 opposite to the first edge wall part 105. The batten 110 is mounted on the sash frame 103, while a presser tube 401 is arranged in the space surrounded by the main wall part 113 and the upper piece part 115. After that, the presser tube 401 is filled with a gas to hold the window glass material 301 with the gasket 201 for fixation.

Description

  The present invention relates to a window glass fixing structure for fixing a window glass material to a sash frame, and a window glass fixing method.

  Conventionally, as a method of attaching a glass plate to a sash, a fitting method using a caulking material (see FIGS. 6A to 6G) and a glazing method using a beat material or a channel material are known.

Patent Document 1 discloses a sash frame mounting structure for a PC plate and a method invention for a window glass mounting structure for the sash frame. In Patent Document 1, a sealing material 22 is interposed for the purpose of secondary water stopping, a sealing material 23 for preventing dew condensation water inside the sash frame from leaking into the indoor side, It is also described that the heat insulating material 24 is packed between the frame main body portion 7 of the inner frame F ₂ and the inner end face Oa of the window opening O (see paragraph 0013 of FIG. 2 and FIG. 2).

Japanese Patent Laid-Open No. 10-037599

In the construction method described in Patent Document 1, first, when attaching the sash frame constituted by the outer frame F ₁ and the inner frame F ₂ , (1) the anchor portion Va is attached to the base plate V embedded in the PC plate 1. Te, the outer frames F ₁ to the outer wall gasket G ₀ is attached, is arranged on the outside of the base plate V to the outer wall gasket G ₀ is brought into close contact with both the inner end surface Oa of the outer surface and the window opening O of the base plate V Then, (2) the pressure contact plate portion 11 of the inner frame F ₂ is brought into contact with the inner surface of the base plate V, and the wedge body 12 of the inner frame F ₂ is connected to the taper fitting protrusion 4 of the outer frame F ₁ and the base plate. (3) Next, the outer frame F ₁ and the inner frame F ₂ are screwed together by the drawing screw 14 to form a sash frame (see above paragraphs 0008 to 0010, FIG. (See 3 and Figure 4) In this construction method, when the window glass A is subsequently attached to the sash frame, (4) the window glass attachment frame F ₃ is attached to the lower surface of the attachment plate portion 8 of the inner frame F ₂ via a plurality of fixing screws 15. , then (5) integrally attached to the outer end of the inner glass gasket G ₂ (glazing mounting frame F ₃ to the mated pressing member 17, is screwed into the rib 18 of the window glass mounting frame F ₃ The peripheral edge of the window glass A is inserted between the outer glass gasket G ₁ mounted on the outer frame F ₁ and the outer glass gasket G ₁ can be moved back and forth according to the tip position of the pressing screw 19. (6) The pressing body 17 is moved in the wall thickness direction P by the pressing screw 19 and tightened to fix the window glass A, and (7) the decorative frame F ₄ is attached to the connecting plate portion 9 of the inner frame F _2. Installation, (8 Using a plurality of screws 21 screwed a decorative frame F ₄ and the inner frame F ₂ (or more, see ibid paragraphs from 0011 to 0013, FIGS. 5 and Fig. 2). As described above, in the construction method described in Patent Document 1, when the sash frame fixing work is included, eight processes are required to complete the work (even the window glass fixing work to the existing sash frame is five processes. ).

  Moreover, the number of processes at the time of fitting a glass plate using the conventional caulking material when attaching a glass plate to a sash will be seven processes. This point will be described with reference to FIGS. 6 (a) to 6 (g). First, (a) the basis of the sash 900 (see FIG. 6 (c)) is formed, and the substrate portion 902 and the right wall are viewed in cross-section. A pressing edge 908 (see FIG. 6C) is removed from a long sash frame 901 having a portion 903. Next, (b) the glass plate 904 is disposed so as to be positioned substantially at the center in the width direction of the substrate portion 902 in the cross-sectional view and along the length direction of the sash frame 901. Next, (c) a cross-sectional view L having a left wall portion 906 and an engaging claw portion 907 on an engagement receiving portion 905 provided at a position opposite to the right wall portion 903 on the upper surface of the substrate portion 902. The sash 900 skeleton is configured by engaging the engaging claws 907 of the letter-shaped pressing edge 908. Next, (d) backup is performed in each of the inside of the right space S1 surrounded by the substrate portion 902, the right wall portion 903, and the glass plate 904, and the inside of the left space S2 surrounded by the pressing edge 908 and the glass plate 904. A material 909 (a cushioning material provided so that a caulking material 911 <described later> is bonded to two surfaces) is disposed, and a backup material 909 is attached to the sash 900 using an adhesive or the like, and (e) curing is performed (FIG. 6). (E) shows a curing tape 910). Next, (f) the caulking material 911 is fitted between the glass plate 904, the backup material 909, and the right wall portion 903, and between the glass plate 904, the backup material 909, and the left wall portion 906, and an adhesive or the like is used. Fix it. Thereafter, (g) curing and drying are performed, and the attachment of the glass plate 904 to the sash 900 using the caulking material 911 is completed. However, in the method described based on FIGS. 6A to 6G, the caulking material 911, the curing tape 910, and the like are wasted. In addition, this construction method has problems such as work efficiency at the work site, troubles in repair and maintenance, and waste generated when the glass plate is replaced. Problems related to work efficiency, maintenance labor, etc. also occur in the glazing method.

  Moreover, although the construction method described in Patent Document 1 and the construction method described based on FIGS. 6A to 6G, the glass plate is fixed by sandwiching both surfaces of the glass plate with the gasket and the caulking material. The contact condition between the glass plate and the gasket / caulking material varies greatly depending on the worker, and the construction quality is greatly influenced by the skill level of the worker's skill.

  The present invention has been made in view of the above points, and an object thereof is to improve the efficiency of the operation of fitting the window glass material into the sash frame, reduce the material loss, and stabilize the quality of the completed work product.

  The window glass fixing structure of the present invention includes a sash frame having a long substrate portion and a first edge wall portion and a second edge wall portion erected from both sides of the substrate portion, and the first edge wall portion. A gasket positioned between and in contact with the first edge wall; a main wall serving as the second edge wall; and an upper portion of the main wall from the first edge wall A pressing edge that is detachable with respect to the sash frame, and a hollow pressing tube that is disposed in a space surrounded by the main wall portion and the upper piece portion, A window glass member disposed between the presser tube and the gasket and fixed between the presser tube filled with gas and the gasket.

  The window glass fixing method according to the present invention includes a long substrate portion, first and second edge wall portions erected from both side portions of the substrate portion, and a main wall functioning as the second edge wall portion. And an upper piece portion extending from the upper portion of the main wall portion toward the first edge wall portion, and a pressing edge that is detachable, and the first edge wall portion and the second edge wall portion A first step of providing a sash frame between which the gasket is disposed, a second step of disposing the window glass material so as to face a side surface of the gasket opposite to the first edge wall portion, A third step of attaching the pressing edge to the sash frame in a state where a hollow presser tube is disposed in a space surrounded by the main wall portion and the upper piece portion, the first step, the second step, and the third step After the process is completed, the presser tube filled with gas is filled with the presser. And a fourth step of fixing across the glazing material in the cube and the gasket.

  According to the present invention, the presser tube is filled with gas and the window glass material is sandwiched and fixed together with the gasket, so that the operation of fitting the window glass material into the sash frame is made efficient, the material loss is reduced, and the work completed product Can stabilize the quality.

It is sectional drawing of a window glass fixing structure. It is a disassembled perspective view of a window glass fixing structure. It is sectional drawing which shows the state in which the gasket was attached to the sash frame. FIG. 4 is a cross-sectional view illustrating a state in which a window glass material is disposed following FIG. 3. FIG. 5 is a cross-sectional view of a state in which a pressing edge is mounted following FIG. 4. (A)-(g) is sectional drawing which shows the procedure which attaches a glass plate to a sash by the fitting method using a caulking material.

  One embodiment will be described with reference to FIGS. FIG. 1 is a cross-sectional view of the window glass fixing structure 101. FIG. 2 is an exploded perspective view of the window glass fixing structure 101. Window glass fixing structure 101 is provided in opening 102A. As the opening 102A, for example, a window portion of a building (attached member 102) or an opening formed in the body of an automobile can be assumed.

  Window glass fixing structure 101 includes a sash frame 103 provided along the inner periphery of the opening. The sash frame 103 includes a basic sash frame main body 103A and a pressing edge 110 (described later) that is detachable from the sash frame main body 103A. The sash frame main body 103A has a long substrate portion 104 extending in a length direction L (a direction perpendicular to the paper surface in FIG. 1, see FIG. 2) along the opening 102A. The sash frame 103 (sash frame main body 103A, pressing edge 110) is made of a metal material such as aluminum, for example.

  A first edge wall portion 105 rises from one side portion (first side portion 104 </ b> A) of the substrate portion 104. Further, the second edge wall portion 105 </ b> A rises from the other side portion (second side portion 104 </ b> B) of the substrate portion 104. The second edge wall portion 105A includes a low wall portion 107 (described later) provided on the sash frame main body 103A and a main wall portion 113 (described later) provided on the pressing edge 110.

  A gasket placement portion 106 is provided at a middle position in the vertical direction H of the first edge wall portion 105. The gasket mounting portion 106 extends from the first edge wall portion 105 and faces the substrate portion 104 in parallel. The gasket 201 is placed on the gasket placement portion 106.

  The gasket 201 is formed of an elastic member (for example, a rubber member) and has a long length parallel to the substrate unit 104. The cross-sectional shape of the gasket 201 may be a rectangular shape as shown in FIG. 1 or other shapes. The gasket 201 is placed on the gasket placement portion 106 and is positioned between the first edge wall portion 105 and the second edge wall portion 105A. At this time, the gasket 201 is brought into contact with the first edge wall portion 105 and protrudes from the gasket mounting portion 106 in the width direction W of the sash frame 103. The gasket 201 is sandwiched and fixed between the first edge wall portion 105 and a window glass material 301 (described later). At this time, the gasket 201 may be fixed to the first edge wall portion 105 or the gasket placement portion 106 using an adhesive or the like. Further, without fixing the gasket 201 to the first edge wall portion 105 or the gasket placement portion 106, the presser tube 401 swells as will be described later, and the window glass material 301 is pushed toward the first edge wall portion 105 side. As a result, the gasket 201 may be in contact with the first edge wall portion 105.

  As another embodiment, the gasket mounting portion 106 may be mounted on the substrate portion 104 without providing the gasket mounting portion 106 on the sash frame main body 103A.

  In the sash frame main body 103 </ b> A, the low wall portion 107 rises from the second side portion 104 </ b> B of the substrate portion 104. The low wall portion 107 is lower in the vertical direction H than the first edge wall portion 105. Engagement receiving portions 108 and 109 are provided at locations near the low wall portion 107 on the upper surface of the substrate portion 104. The engagement receiving portions 108 and 109 are claw-shaped in cross section. The engagement receiving portions 108 and 109 may be elongated in the length direction L, or may be projected like a protrusion from the substrate portion 104 without being elongated. The protrusion heights of the engagement receiving portions 108 and 109 are preferably substantially the same as the low wall portion 107 as shown in FIG. 1, but may be higher or lower than the low wall portion 107. The engagement receiving portions 108 and 109 are engaged with the engagement claw portions 111 and 112 of the pressing edge 110. Here, the engagement receiving portions 108 and 109 of the sash frame main body 103 </ b> A and the engagement claw portions 111 and 112 of the pressing edge 110 constitute an engagement portion 121. The engaging portion may adopt another structure as long as the sash frame main body 103A and the pressing edge 110 can be engaged with each other.

  The pressing edge 110 is a long member having a cross-sectional “U” shape and extending in the length direction L. The pressing edge 110 includes a main wall 113 that is parallel to the first edge wall 105 of the sash frame 103, a lower piece 114 that extends from the lower portion of the main wall 113 toward the first edge wall 105, and a main wall. And an upper piece 115 extending from the upper portion of 113 toward the first edge wall portion 105. The engagement claw portions 111 and 112 are provided on the lower surface of the lower piece portion 114. Here, the engaging claws 111 and 112 may be long or projecting as long as they can be engaged with the engagement receiving portions 108 and 109 of the sash frame 103. The pressing edge 110 is preferably formed of the same material as the sash frame 103, but may be formed of a different material. As an example, the ledge 110 is formed of a metal material such as aluminum. When the pressing edge 110 is attached to the sash frame main body 103A, the main wall portion 113 functions as the second edge wall portion 105A together with the low wall portion 107 of the sash frame main body 103A.

  In the window glass fixing structure 101 of this embodiment, the sash frame main body 103A is provided with two engagement receiving portions (108, 109), and the engagement edge portions are provided on the pressing edge 110 so as to correspond thereto. Although (111, 112) is provided, the number of the engagement receiving portions and the engagement claw portions provided on the sash frame 103 may be one, or may be three or more.

  A hollow presser tube 401 is disposed in a space surrounded by the main wall 113, the lower piece 114, and the upper piece 115 in the pressing edge 110. The presser tube 401 is made of a material such as synthetic rubber, for example. An injection projection 402 for filling a gas (for example, nitrogen gas) into the inside of the presser tube 401 protrudes from the presser tube 401. When the presser tube 401 is disposed inside the pressing edge 110, the injection protrusion 402 is attached to the through hole 116 provided in the main wall 113 of the pressing edge 110, and a check valve is provided at the tip of the injection protrusion 402 after the attachment. The sealing member 403 is attached. The sealing member 403 can be operated by an operator. By this operation, the gas in the presser tube 401 can be sealed, and the gas can be filled and discharged.

  The window glass material 301 has a plate shape having a predetermined thickness, and is fixedly attached to the opening 102 </ b> A of the attached member 102 by the window glass fixing structure 101. Specifically, the window glass material 301 is disposed between the presser tube 401 and the gasket 201. By being sandwiched between the window glass material 301, the presser tube 401 filled with gas and the gasket 201, the window glass material 301 is firmly sandwiched and fixed in the thickness direction (width direction W). Hereinafter, the process of fixing the window glass material 301 to the opening 102 </ b> A of the attached member 102 will be described with reference to FIG. 3, FIG. 4, FIG. 5, and FIG.

  FIG. 3 is a cross-sectional view showing a state where the gasket 201 is attached to the sash frame 103. First, the operator provides the sash frame 103 in which the gasket 201 is disposed between the first edge wall portion 105 and the second edge wall portion 105A (first step). In the present embodiment, the gasket 201 is placed on the gasket placing portion 106, and the length direction of the gasket 201 is made to coincide with the direction in which the sash frame 103 extends (length direction L <see FIG. 2>). In this state, the sash frame 103 is fixed to the sash frame 103 in advance, and the sash frame 103 is fixed to the attached member 102 in the first step. At this time, it is preferable that the pressing edge 110 (see FIG. 1 and the like) is removed from the sash frame main body 103A. At this time, the gasket 201 may be fixed to the first edge wall portion 105 and the gasket placement portion 106 using an adhesive or the like.

  Note that the sash frame 103 may be fixed to the attached member 102 first, and then the gasket 201 may be placed on the gasket placing portion 106. This procedure is performed, for example, when the gasket 201 deteriorated due to aging is updated. Also in this procedure, it is preferable that the pressing edge 110 (see FIG. 1 and the like) is removed from the sash frame main body 103A. Also in this procedure, the gasket 201 may be fixed to the first edge wall portion 105 and the gasket placement portion 106 using an adhesive or the like.

  FIG. 4 is a cross-sectional view illustrating a state in which the window glass material 301 is disposed following FIG. 3. Subsequently, the operator positions the window glass material 301 at the approximate center in the width direction W of the substrate portion 104 in a cross-sectional view, and faces the side surface 201A of the gasket 201 opposite to the first edge wall portion 105. And it arrange | positions along the length direction of the board | substrate part 104 (2nd process). In the second step, the window glass material 301 may be brought into contact with the side surface 201A of the gasket 201. At this time, since the gasket 201 protrudes from the gasket placement portion 106 in the width direction W of the sash frame 103, the window glass material 301 does not contact the gasket placement portion 106.

  FIG. 5 is a cross-sectional view of the state in which the pressing edge 110 is mounted following FIG. Subsequently, the operator arranges the presser tube 401 inside the pressing edge 110 (a space surrounded by the main wall portion 113, the lower piece portion 114, and the upper piece portion 115), and penetrates the injection protrusion 402 of the presser tube 401. In a state where it is inserted into the hole 116, the pressing edge 110 is attached to the sash frame main body 103A (third step). In the present embodiment, in the third step, by engaging the engaging claws 111 and 112 of the pressing edge 110 with the engagement receiving sections 108 and 109 of the sash frame 103, the pressing edge 110 is attached to the sash frame main body 103A. .

  Please refer to FIG. Subsequently, the operator blows gas (for example, nitrogen gas) into the presser tube 401 from the injection protrusion 402, and the presser tube 401 is inflated and filled with the gas. 301 is fixed (4th process). The presser tube 401 is filled with gas and swells to push the window glass material 301 in the width direction W and sandwich the window glass material 301 together with the gasket 201. Thereafter, the operator attaches the sealing member 403 to the injection protrusion 402 so that the gas does not leak from the presser tube 401.

  In the present embodiment, it has been described that the window glass material 301 is fixed to the opening 102A of the attached member 102 by performing the first step, the second step, the third step, and the fourth step in this order. Instead of performing the first step first, it may be performed between the third step and the fourth step. That is, first, the window glass material 301 is disposed (second step), then the ledge 110 is attached to the sash frame body 103A (third step), and then the gasket 201 is disposed (first step). Finally, the presser tube 401 may be filled with gas (fourth step). However, when the first step, the second step, the third step, and the fourth step are performed in this order as in the present embodiment, the operator faces the direction in which the pressing edge 110 and the sealing member 403 face each other and The gasket 201, the window glass material 301, and the pressing edge 110 can be arrange | positioned from the side, and work efficiency is good.

  When the window glass material 301 fixed by the window glass fixing structure 101 is removed or the gasket 201 or the presser tube 401 is replaced, the operator removes the sealing member 403 protruding from the pressing edge 110 to inject the injection protrusion 402. The air in the presser tube 401 is discharged through the presser tube 401, and the pressing force of the presser tube 401 holding the window glass material 301 is reduced. Thereby, it becomes easy to remove the window glass material 301 and the pressing edge 110.

  According to the present embodiment, since the presser tube 401 is filled with gas and the window glass material 301 is sandwiched and fixed together with the gasket 201, the work of fitting the window glass material 301 into the sash frame 103 is made efficient, and material loss is achieved. And can stabilize the quality of the completed product. Moreover, according to this Embodiment, the watertightness and airtightness between the sash frame 103 and the window glass material 301 become high, although there are few processes. Further, it is easy to discharge gas from the presser tube 401 or remove the pressing edge 110, and maintenance is also easy.

  In addition, compared with the construction method using the caulking material which was explained based on Drawing 6 (a)-Drawing 6 (g), the construction method of this embodiment produces waste of caulking material 911 and curing tape 910. The window glass material 301 can be fixed without causing it. In addition, the construction method of the present embodiment has a simple structure as compared with the construction method described in Patent Document 1, and the window glass material 301 can be easily fixed and removed.

DESCRIPTION OF SYMBOLS 101 Window glass fixing structure 103 Sash frame 104 Substrate part 105 1st edge wall part 105A 2nd edge wall part 110 Push edge 113 Main wall part 114 Lower piece part 115 Upper piece part 116 Through-hole 121 Engagement part 201 Gasket 301 Window glass material 401 Presser tube 402 Injection protrusion

Claims (4)

A sash frame having a long substrate portion and a first edge wall portion and a second edge wall portion standing from both sides of the substrate portion;
A gasket positioned between the first edge wall and the second edge wall and in contact with the first edge wall;
A pressing edge having a main wall portion functioning as the second edge wall portion and an upper piece portion extending from the upper portion of the main wall portion toward the first edge wall portion, and is detachable from the sash frame. When,
A hollow presser tube disposed in a space surrounded by the main wall and the upper piece,
A window glass material disposed between the presser tube and the gasket, and sandwiched and fixed between the presser tube filled with gas and the gasket;
A window glass fixing structure. The main wall is provided with a through hole,
An injection projection for filling the presser tube with gas is attached to the through hole.
The window glass fixing structure according to claim 1. A lower piece portion extending from a lower portion of the main wall portion toward the first edge wall portion;
An engaging portion for engaging the lower piece portion and the substrate portion;
Further comprising
The presser tube is disposed in a space surrounded by the main wall portion, the upper piece portion, and the lower piece portion,
The window glass fixing structure according to claim 1 or 2. From the long substrate portion, the first edge wall portion and the second edge wall portion standing from both sides of the substrate portion, the main wall portion functioning as the second edge wall portion, and the upper portion of the main wall portion An upper piece extending toward the first edge wall, and a detachable pressing edge, and a gasket is disposed between the first edge wall and the second edge wall. A first step of providing a sash frame;
A second step of arranging the window glass material so as to face a side surface of the gasket opposite to the first edge wall portion;
A third step of attaching the pressing edge to the sash frame in a state where a hollow pressing tube is disposed in a space surrounded by the main wall portion and the upper piece portion;
After finishing the first step, the second step, and the third step, the presser tube is filled with gas, and the window glass material is sandwiched between the presser tube filled with gas and the gasket. A fourth step of fixing;
A window glass fixing method.

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