JP2013135653A - Manufacturing method and device for triangle inari-sushi - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a manufacturing method and device for triangle inari-sushis capable of eliminating ordinary double work of stuffing and smoothing out, preventing merchandise loss due to breaking of deep-fried bean curd, and easily manufacturing triangle inari-sushis of uniform shape without taking time.SOLUTION: The manufacturing method and device of triangle inari-sushis include an expanding process (device) which holds mechanically or by both hands and fingers and expands apexes P1, P2 of a square cutoff section 4 of the deep-fried bean curd 1 of a hollow quadrangle shape in which two sides that are adjacent to each other are cut off, an inserting process (device) which inserts a lump of rice R in it, and a tucking process (device) which tucks the square cutoff section 4 inside as required.

Description

  The present invention relates to a method and an apparatus for manufacturing triangular inari sushi in which a boiled rice is encapsulated in fried chicken.

  Conventional triangular inari sushi is manufactured by manually inserting a lump of cooked rice into a triangular bag-shaped fried food with an open bottom of the triangle, picking the open side with fingers and wrapping it.

  Specifically, first, as shown in FIG. 8, the fried chicken 100 is previously formed into a triangular bag shape. In the fried chicken 100, the oblique sides of the triangular one side portion 200 and the triangular other side portion 300 are connected together, and only the triangular base portion 400 is open.

  In addition, as shown in FIG. 14, it is good also as the triangular-shaped deep frying 100 which the square-shaped hollow frying 100A cut | disconnected along a diagonal line with a cutting device not shown, and the base part 400 opened.

  Next, as shown in FIG. 9, the other two vertices A are picked with both fingers from the left and right with respect to the middle antinode portion of the triangle base 400, that is, the both end vertices B of the triangle base 400. Is spread, and the rice lump R is inserted therein.

  Next, as shown in FIG. 10, each of the apex portions B at both ends of the triangle base 400 is held with both fingers and stretched in the left-right obliquely upward direction.

  Finally, as shown in FIG. 11 and FIG. 12, both end apex portions B of the triangle base 400 are folded inward while being held with both fingers.

  In this way, as shown in FIG. 13, the triangular inari sushi in which the fried rice 100 is encapsulated with the mass of cooked rice R is completed.

nothing special

  However, as in the conventional method of manufacturing triangular inari sushi as described above, the method of wrapping while frying the both sides of the bottom of the deep-fried fry with the bottom of the triangle opened with fingers is the bottom of the fried Since both operations of expanding the opening part of the part and pushing the inserted mass of cooked rice and then squeezing and leveling are performed, it takes twice. In this way, it takes time and labor twice to pack and level the cooked rice, and further, the frying of the fried chicken and the irregular shape also cause product loss. Moreover, even when manufacturing using an apparatus, it is inevitable that the apparatus becomes complicated accordingly.

  Therefore, the present invention has been devised in view of various circumstances that existed in the past, eliminates the trouble of doubling and squeezing as in the past, and avoids product loss due to frying of frying. An object of the present invention is to provide a method and an apparatus for producing triangular inari sushi that can easily produce triangular inari sushi having a uniform shape without taking time.

  In order to solve the above-described problems, in the present invention, an extension of a square separation part of a hollow quadrilateral frying where two adjacent sides are separated is manually or mechanically held to expand. It has an opening process and the insertion process which inserts a rice lump in it, It is characterized by the above-mentioned.

  An expanding step of manually holding or mechanically gripping and spreading each apex of the square cut portion of the hollow quadrilateral frying where two adjacent sides are separated, and an inserting step of inserting the cooked rice mass therein And a folding step of folding the square cut-off portion expanded after insertion of the cooked rice mass inward.

  It includes a cutting process in which a substantially square shaped deep-fried deep-fried food is cut into four along the vertical and horizontal horizontal lines, and a square-shaped deep-fried deep-fried deep-fried frying is separated.

  A chuck with a pair of gripping claws expands and holds the rice mass with a rice spreader and a spreader that widens and holds each apex of the rectangular separation part where two adjacent sides of the square-shaped frying are separated. And an insertion device that pushes into the frying fry from the opened rectangular cut portion.

  A chuck with a pair of gripping claws expands and holds the rice mass with a rice spreader and a spreader that widens and holds each apex of the rectangular separation part where two adjacent sides of the square-shaped frying are separated. After inserting the rice cut into the fried food from the opened square cut-off part and the rice cooker into the fried food, the folding machine composed of the holding member is used to fold each apex of the square cut-off part where the deep-fried rice is expanded. And a folding device.

  According to the present invention, it is possible to eliminate the trouble of filling and leveling twice as in the past, and to avoid product loss due to fried torn fries, and to prepare triangle shaped sushi with a uniform shape without taking time, either manually or with a simple device. It can be easily manufactured.

It is a perspective view of fried chicken which shows one form for carrying out the present invention. It is a perspective view which similarly shows the insertion process of a cooked rice lump. It is a perspective view which similarly shows the folding process of a square separation part. Similarly, (a) is a perspective view showing a triangular inari sushi after completion, and (b) is an XX cross-sectional view of (a). It is a perspective view of the fried chicken after shaping | molding by a cutting process. It is a schematic perspective view of the partial cross section of the state which spreads the square cut-off part of fried chicken, and drops rice lump into the inside by the triangular inari sushi manufacturing apparatus by a vertical filling system. It is a schematic perspective view of the state where the square cut-off parts of the fried chicken are folded inward by the folding mechanism by the horizontal slide method of the triangular inari sushi manufacturing apparatus. It is a perspective view of fried chicken in a conventional example. It is a perspective view which shows the insertion process of the cooked rice lump in a prior art example. It is a perspective view which shows the folding process of the frying opening part in a prior art example. It is a perspective view which shows the folding process of the frying opening part in a prior art example. It is a perspective view which shows the folding process of the frying opening part in a prior art example. It is a perspective view which shows the triangular inari sushi after completion in a prior art example. It is a perspective view of the frying after shaping | molding by the cutting process in a prior art example.

Hereinafter, an embodiment of the present invention will be described in detail with reference to the drawings.
In this embodiment, the main part uses a hollow square-shaped deep frying 1 in which two adjacent sides are separated, and the cut portion is expanded by a manual operation or an apparatus to form a square opening, and then the rice cooked rice R is inserted. It is the structure to do.

  Thus, as shown in FIG. 1, the above-described deep frying 1 is formed by superposing the rectangular one side portion 2 and the rectangular other side portion 3 so that the two adjacent sides are integrally connected. The other two adjacent sides are separated from each other to form a triangular protrusion piece-like square separation portion 4. And the triangular front-end | tip of this square separation part 4 is the vertexes P1 and P2.

  Next, an example of a method for manually manufacturing triangular inari sushi with the configuration configured as described above will be specifically described.

  First, in the expanding step, as shown in FIG. 2, a hollow quadrilateral frying 1 in which two adjacent sides are separated is prepared, and the vertices P <b> 1 and P <b> 2 of this rectangular separation portion 4 are picked with both fingers. A square opening is obtained by spreading outward.

  Next, an insertion process is provided, and as shown in FIG. 2, the cooked rice cake R is inserted through the square opening of the fried chicken 1. In this way, triangular sushi is produced manually.

  If necessary, a folding process is provided, and as shown in FIGS. 3 and 4, each vertex P <b> 1 and P <b> 2 of the square opening is folded inward with fingers to make a finished product of a triangular sushi.

  The hollow frying 1 is formed in advance in a shape in which two adjacent sides of the quadrangle are separated from each other, but the square hollow frying 1 is formed by using a scissors for cooking or a cutter (not shown). You may manufacture as a square-shaped frying R which cut | disconnects into four along a line | wire, and the two adjacent sides are cut away. In addition, the method for manufacturing the fried chicken 1 is various and not limited.

  As described above, in the present embodiment, a method of manufacturing triangular sushi by manual operation is described. However, the present invention is not limited thereto, and triangular sushi can be mechanically manufactured by a manufacturing apparatus.

  As shown in FIG. 6, the manufacturing apparatus has a pair of chucks 11 for gripping and expanding each of the apexes P <b> 1 and P <b> 2 of the square separation part 4 of the frying 1 as an expansion device, and an insertion device, There is provided a cooked rice filling machine 14 for filling the cooked rice lump R into the fried chicken 1 from the expanded rectangular separating portion 4.

  The chuck 11 as the expansion device includes a pair of gripping claws 11A and 11B that can be moved in the left-right direction symmetrically by a driving source such as a hydraulic cylinder or the like. The gripping claws 11A and 11B are pivotally attached to each other by a pivot 11D so that their tips can be opened and closed, and are biased in the opening direction by an interposed spring 11C. As a result, the gripping claws 11A and 11B are closed as the tips approach each other, and the outer side surfaces of the apexes P1 and P2 on the side of the square separating portion 4 of the one side portion 2 and the other side portion 3 of the frying 1 Next, the pair of gripping claws 11A and 11B are moved symmetrically or one of them is moved away from each other, thereby expanding the respective apexes P1 and P2 of the square separating portion 4 of the fried chicken 1. ing.

  On the other hand, the cooked rice filling machine 14 as an insertion device expands the overlapping rectangular separation portion 4 and introduces the cooked rice lump R therein, so that the bowl-shaped guide pieces 13A and 13B of substantially duck are tensioned. The tip of the guide pieces 13A and 13B is opened by the pressing force accompanying the advancement of the cooked rice lump R with a small unillustrated tension spring or the like.

  Thus, the triangular sushi can be produced by the chuck 11 and the cooked rice filling machine 14, but as shown in FIG. 7, as shown in FIG. A folding machine 18 for folding the vertices P1 and P2 to each other can also be provided.

  The folding machine 18 supports the lower part of the deep frying 1 by an unloading lower presser 15 that is lifted from directly below the deep frying 1, and an unwinding rear presser 16 and an unwinding front presser 17 disposed on both the left and right sides through the lifting lower presser 15. The vertices P1 and P2 of the square opening of the frying 1 are alternately bent inward by symmetrical movement in the proximity direction. The lower presser 15, the rear presser 16 and the front presser 17 constitute a presser member of the frying 1, but the presser member is not limited to those having the structure.

  In addition, as shown in FIG. 5, by providing a cutting device (cutting process) (not shown) that automatically cuts a square-shaped hollow deep-fried frying 1A along four vertical and horizontal lines, two adjacent sides are You may manufacture as the square-shaped frying 1 which has been separated.

  As described above, the present manufacturing apparatus using the vertical filling method adopts the hollow square-shaped frying 1 in which two adjacent sides are separated from each other, and at the same time, the chuck 11, the cooked rice filling machine 14, and, if necessary, the folding machine 18. As a result of this cooperation, triangular sushi can be constantly mass-produced. However, the present invention is not limited to such a vertical filling method, and other methods may be used. For example, a manufacturing apparatus using a horizontal (front / rear / left / right) filling method may be used. The type and method of the manufacturing apparatus are not limited as long as the above-described triangular shape can be manufactured.

P1, P2 Vertex R Cooked rice lump 1 Fried rice 2 One side 3 The other side 4 Square separation part 11 Chuck 14 Rice filling machine 18 Folding machine

Claims (5)

  An expanding step of manually holding or mechanically gripping and spreading each apex of the square cut portion of the hollow quadrilateral frying where two adjacent sides are separated, and an inserting step of inserting the cooked rice mass therein A method for producing triangular inari sushi, comprising:   An expanding step of manually holding or mechanically gripping and spreading each apex of the square cut portion of the hollow quadrilateral frying where two adjacent sides are separated, and an inserting step of inserting the cooked rice mass therein And a folding step of folding the square cut-off portion expanded after insertion of the cooked rice inward.   A method for producing triangular sushi according to claim 1 or 2, further comprising a cutting step of cutting a substantially square-shaped deep-fried fried food into four along a vertical and horizontal cross-line and forming a square-shaped deep-fried fried food with two adjacent sides separated from each other. .   A chuck with a pair of gripping claws expands and holds the rice mass with a rice spreader and a spreader that widens and holds each apex of the rectangular separation part where two adjacent sides of the square-shaped frying are separated. A triangular inari sushi manufacturing apparatus, comprising: an insertion device that pushes the opened square cut portion into the deep-fried fried food.   A chuck with a pair of gripping claws expands and holds the rice mass with a rice spreader and a spreader that widens and holds each apex of the rectangular separation part where two adjacent sides of the square-shaped frying are separated. After inserting the rice cut into the fried food from the opened square cut-off part and the rice cooker into the fried food, the folding machine composed of the holding member is used to fold each apex of the square cut-off part where the deep-fried rice is expanded. A triangular inari sushi manufacturing apparatus, comprising:

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