JP2013133181A - Bent wire rod for constructing wire conveyor and wire conveyor constructed using the same - Google Patents

Bent wire rod for constructing wire conveyor and wire conveyor constructed using the same Download PDF

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JP2013133181A
JP2013133181A JP2011283471A JP2011283471A JP2013133181A JP 2013133181 A JP2013133181 A JP 2013133181A JP 2011283471 A JP2011283471 A JP 2011283471A JP 2011283471 A JP2011283471 A JP 2011283471A JP 2013133181 A JP2013133181 A JP 2013133181A
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wire
wire conveyor
conveyor
bent
wire rod
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JP5881410B2 (en
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Masanari Satozono
勝成 里薗
Koichi Kiyono
弘一 清野
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KEIZU BELL TEC KK
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Abstract

PROBLEM TO BE SOLVED: To provide a bent wire rod for constructing a wire conveyor free from the risk that trouble occurs because hooks disposed on both ends of the bent wire rod constructing one wire conveyor are caught on another wire conveyor when a wire conveyor is used with an auxiliary wire conveyor disposed at an upper side to press the wire conveyor or when a plurality of wire conveyors are connected in series for use and to provide a wire conveyor constructed using the same.SOLUTION: Each of the bent wire rods 1, 2 for constructing a wire conveyor is fabricated by bending a metal wire rod such as a stainless steel wire rod downward in vertical and horizontal directions and then bending it upward in vertical and horizontal directions to construct a suitable number of recesses 8 expanded a little in a bottom end direction one after another, forming a pair of hooks 9 on both ends of the bent wire rod, and curving both ends thereof a little upward to form a pair of curved sections 10. The bent wire rod can be connected to another bent wire rod by fitting the recesses 8 to the recesses 8 of another bent wire rod.

Description

本発明はワイヤーコンベア構成用折曲線材及びそれを用いて構成したワイヤーコンベアに関するものであり、より詳細には、各種食品や機械の生産ライン、加工ライン、洗浄ライン等における搬送ライン構築のために用いられるワイヤーコンベアを構成するための折曲線材、並びに、それを用いて構成したワイヤーコンベアに関するものである。   The present invention relates to a folding material for constituting a wire conveyor and a wire conveyor constituted using the same, and more specifically for the construction of a conveying line in various food and machine production lines, processing lines, washing lines, etc. The present invention relates to a folding line material for configuring a wire conveyor to be used, and a wire conveyor configured using the same.

上記ワイヤーコンベアは、一般にステンレス製の線材を折曲した折曲線材を連結していくことにより構成される。その折曲線材は、線材を下向き縦方向、横方向、上向き縦方向、横方向の順に折曲して成るやや裾広がりの凹陥部を横に何個か連設し、両端にフックを形成したものである。この折曲線材は、その凹陥部を別の折曲線材の凹陥部に嵌め付けることにより多数連結され、以てワイヤーコンベアが構成される。このワイヤーコンベアは一般に、各折曲線材を直接駆動スプロケットに掛回すことにより循環駆動され、各折曲線材は、それに連結されている後続の折曲線材を引張る関係となる   The said wire conveyor is comprised by connecting the bent material which bent the wire rod made from stainless steel generally. The bent line material is formed by bending several wires in a slightly hem-spreaded part, and hooks are formed at both ends, which are formed by bending the wire material in the order of downward vertical direction, horizontal direction, upward vertical direction, and horizontal direction. Is. A large number of the bent portions are connected by fitting the recessed portions into the recessed portions of another bent portion, thereby forming a wire conveyor. In general, the wire conveyor is driven by circulating each folding material directly on a drive sprocket, and each folding material has a relationship of pulling a subsequent folding material connected thereto.

このワイヤーコンベアは、各種工場において生産、加工、洗浄等のラインに広く利用されている。そして、その一般的使用形態が、上に加工品を載せて搬送することであることは言うまでもないが、例えば、除水のために加工品に上下方向又は横方向からエアを吹き付けるような場合は、搬送手段としての主ワイヤーコンベア21の上側に、加工品20揺動、翻転を押さえるための押さえ用の補助ワイヤーコンベア22が配備される(図4参照)。また同様に、フライヤー23内でフライ物を搬送しつつ油揚げする際にも、搬送用の主ワイヤーコンベア21の上側に、フライ物の動きを抑制するための押さえ用ワイヤーコンベア22が配設される(図5参照)。   This wire conveyor is widely used in production, processing, cleaning and other lines in various factories. And it goes without saying that the general usage form is to carry the processed product on top, for example, in the case of blowing air from the vertical direction or the lateral direction to the processed product for water removal, for example. An auxiliary wire conveyor 22 for holding down the workpiece 20 is provided on the upper side of the main wire conveyor 21 as a conveying means (see FIG. 4). Similarly, a presser wire conveyor 22 for suppressing the movement of the fried food is disposed on the upper side of the main wire conveyor 21 for conveying the fried food while conveying the fried food in the fryer 23. (See FIG. 5).

これらの場合、上側の補助ワイヤーコンベア22は、加工品を傷付けないように軽く押さえるために弛み気味に張られ、下側の主ワイヤーコンベア21に軽く接触する状態にされ、主ワイヤーコンベア21との間に速度差がある。そのため、上側の補助ワイヤーコンベア22の両端部のフックが下側の主ワイヤーコンベア21に引っ掛かかることによる故障が起こりやすい、という問題がある。このフックの引掛りは、特に、上側の補助ワイヤーコンベア22の下側のワイヤーコンベア21からの離れ際24において起こりやすい。   In these cases, the upper auxiliary wire conveyor 22 is stretched loosely so as not to damage the processed product, and is brought into a state of lightly contacting the lower main wire conveyor 21. There is a speed difference between them. Therefore, there is a problem that a failure is likely to occur due to hooks at both ends of the upper auxiliary wire conveyor 22 being hooked on the lower main wire conveyor 21. This hook catching is particularly likely to occur at the time of separation 24 from the lower wire conveyor 21 of the upper auxiliary wire conveyor 22.

また、加工品の搬送路を長くする場合は、複数のワイヤーコンベア25、26を連設し、加工品20が、下流側のワイヤーコンベア25から上流側のワイヤーコンベア26に乗り移れるようにする(図6参照)。しかるに、ワイヤーコンベア25、26は搬送路においては平坦な状態にあるが、端部ローラー27に沿って巡回する際には、その平坦性を失って線材がはみ出る傾向にあるため、一方の側のワイヤーコンベアのフックが他方の側のワイヤーコンベアに引っ掛かるおそれが生ずる。殊に、加工品20がワイヤーコンベア25、26間の隙間28に落ちることを防止すべく、該隙間を28を小さくするために端部ローラーを小径とする場合にそのおそれが増し、故障が誘発されやすくなる。   Further, in order to increase the length of the workpiece conveyance path, a plurality of wire conveyors 25 and 26 are connected in series so that the workpiece 20 can be transferred from the downstream wire conveyor 25 to the upstream wire conveyor 26 ( (See FIG. 6). However, the wire conveyors 25 and 26 are in a flat state in the transport path, but when they circulate along the end roller 27, the flatness tends to be lost due to the loss of the flatness. There is a risk that the hook of the wire conveyor may be caught by the wire conveyor on the other side. In particular, in order to prevent the processed product 20 from falling into the gap 28 between the wire conveyors 25, 26, the risk increases when the end roller is made to have a small diameter in order to reduce the gap 28. It becomes easy to be done.

特許第2787267号公報Japanese Patent No. 2787267 特許第3893063号公報Japanese Patent No. 3893063 特許第4384966号公報Japanese Patent No. 4384966

上述したように、従来のワイヤーコンベアにおいては、上側に押さえ用の補助ワイヤーコンベアを配して使用する場合や、複数のワイヤーコンベアを連設して使用する場合において、一方のワイヤーコンベアのフックが他方のワイヤーコンベアに引っ掛かり、故障の原因となることが少なくなかった。   As described above, in the conventional wire conveyor, when the auxiliary wire conveyor for holding is arranged on the upper side and used, or when a plurality of wire conveyors are used in series, the hook of one of the wire conveyors is It often caught on the other wire conveyor and caused failure.

そこで、本発明はそのような問題のない、即ち、上側に押さえ用の補助ワイヤーコンベアを配して使用する場合や、複数のワイヤーコンベアを連設して使用する場合において、一方のワイヤーコンベアの線材両端部のフックが他方のワイヤーコンベアに引っ掛かって故障が誘発されるおそれのない、ワイヤーコンベアを構成するための折曲線材及びそれを用いて構成したワイヤーコンベアを提供することを課題とする。   Therefore, the present invention does not have such a problem, that is, when an auxiliary wire conveyor for holding is arranged on the upper side, or when a plurality of wire conveyors are used in series, It is an object of the present invention to provide a foldable material for configuring a wire conveyor and a wire conveyor configured using the same, in which the hooks at both ends of the wire are not caught on the other wire conveyor and a failure is not induced.

上記課題を解決するための請求項1に係る発明は、ワイヤーコンベアを構成するための折曲線材であって、ステンレス等の金属製線材を下向き縦方向、横方向、上向き縦方向、横方向の順に折曲してやや裾広がりの凹陥部を適宜数連設すると共に、両端部にフックを形成し、更に、両端部を若干上向きに湾折曲し、前記凹陥部を他の折曲線材の前記凹陥部に嵌め込むことによって前記他の折曲線材と連結可能にして成るワイヤーコンベア構成用折曲線材である。通例、前記両端部の湾折曲角度は5〜30度の範囲とされる。   The invention according to claim 1 for solving the above-described problem is a folding line material for constituting a wire conveyor, and a metal wire material such as stainless steel is used in a downward vertical direction, a horizontal direction, an upward vertical direction, and a horizontal direction. Folded in order to form a few dents that are slightly wider at the bottom and to form hooks at both ends, and further, both ends are slightly bent upwards, and the recesses are the same as those of the other folding materials. It is a foldable material for a wire conveyor structure which can be connected to the other foldable material by fitting into a recessed portion. Usually, the bay bending angle of the said both ends is made into the range of 5-30 degrees.

上記課題を解決するための請求項3に係る発明は、上記構成のワイヤーコンベア構成用折曲線材を用いて構成したことを特徴とするワイヤーコンベアである。   The invention which concerns on Claim 3 for solving the said subject is comprised using the folding material for wire conveyor structure of the said structure, It is a wire conveyor characterized by the above-mentioned.

本発明に係るワイヤーコンベア構成用折曲線材は、上述したように両端部が若干上向きに湾折曲されているため、この折曲線材を用いて構成されたワイヤーコンベアは、進行方向両縁部が上がった、あるいは、下がったものとなる。   As described above, the folding material for wire conveyor configuration according to the present invention has its both ends bent slightly upward, so that the wire conveyor configured using this folding material has both edges in the traveling direction. Will go up or down.

従って、例えば、全体が平坦な搬送面の主ワイヤーコンベアの上側に配設される加工品押さえ用の補助ワイヤーコンベアを、本折曲線材を用いて、下側循環時において進行方向両縁部が上がるように構成すれば、その両縁部が下側の主ワイヤーコンベアの平坦な搬送面から離れることになり、補助ワイヤーコンベアの主ワイヤーコンベアからの離隔時において、その両側のフックが主ワイヤーコンベアに引っ掛かるおそれが皆無となり、以て、フックの引掛りに起因する故障の発生が確実に防止される効果がある。   Therefore, for example, an auxiliary wire conveyor for pressing a workpiece disposed on the upper side of the main wire conveyor having a flat conveying surface is made of a main folding curve material, and both edges of the traveling direction are at the time of lower circulation. If it is configured to be raised, both edges thereof will be separated from the flat conveying surface of the lower main wire conveyor, and when the auxiliary wire conveyor is separated from the main wire conveyor, the hooks on both sides thereof are the main wire conveyor. There is no possibility of being caught by the hook, and therefore, there is an effect that the occurrence of a failure due to the hook catching is reliably prevented.

また、搬送路の長尺化のためにワイヤーコンベアが連設される場合において、上流側と下流側のワイヤーコンベアのうちの少なくとも一方を、本折曲線材を用いて搬送面の両縁部が下がるように構成すれば、上流側のワイヤーコンベアと下流側のワイヤーコンベアの対向部において各縁部同士が離隔し、互いに干渉することがなくなるため、やはり、一方のワイヤーコンベアのフックが他方のワイヤーコンベアに引っ掛かることに起因する故障の発生が確実に防止される効果がある。   In addition, when a wire conveyor is provided continuously for the purpose of lengthening the conveyance path, at least one of the upstream and downstream wire conveyors is formed by using the main folding curve material and both edges of the conveyance surface are If it is configured to be lowered, the edges of the wire conveyor on the upstream side and the wire conveyor on the downstream side are separated from each other and do not interfere with each other. There is an effect that the occurrence of a failure due to being caught on the conveyor is surely prevented.

本発明に係る折曲線材の端部の構成を示す斜視図である。It is a perspective view which shows the structure of the edge part of the folding line material which concerns on this invention. 本発明に係る折曲線材の端部の構成を示す正面図である。It is a front view which shows the structure of the edge part of the folding line material which concerns on this invention. 本発明に係る折曲線材の連結方法を示す平面図である。It is a top view which shows the connection method of the folding line material which concerns on this invention. 従来の折曲線材で構成したワイヤーコンベアの問題点を説明するための図である。It is a figure for demonstrating the problem of the wire conveyor comprised with the conventional folding line material. 従来の折曲線材で構成したワイヤーコンベアの問題点を説明するための図である。It is a figure for demonstrating the problem of the wire conveyor comprised with the conventional folding line material. 従来の折曲線材で構成したワイヤーコンベアの他の問題点を説明するための図である。It is a figure for demonstrating the other problem of the wire conveyor comprised with the conventional folding line material.

本発明を実施するための形態につき、添付図面を参照しつつ説明する。図中1、2は本発明に係る折曲線材で、ステンレス、鉄等の線状原材を折曲して形成される。その線径は、搬送物の重量、大きさに応じ、通例0.9〜6mmの範囲で選定される。   DESCRIPTION OF EMBODIMENTS Embodiments for carrying out the present invention will be described with reference to the accompanying drawings. In the figure, reference numerals 1 and 2 are bent materials according to the present invention, which are formed by bending linear raw materials such as stainless steel and iron. The wire diameter is usually selected in the range of 0.9 to 6 mm according to the weight and size of the conveyed product.

線状原材の折曲は、基本的には従来の折曲線材の場合と同様にして行われる。即ち、先ず線状原材を縦方向(図3において下方)に折曲して短尺縦辺4を形成し、次いで水平方向に折曲して長尺横辺5を形成し、続いて縦方向(図1において上方)に折曲して短尺縦辺6を形成し、更に水平方向に折曲して長尺横辺7を形成することにより、短尺縦辺4、6と長尺横辺5とで凹陥部8を形成し、その後同様にして複数の凹陥部8を並設する。そして、両端にフック9を形成して完成となる。   The bending of the linear raw material is basically performed in the same manner as in the case of a conventional bent material. That is, first, the linear raw material is bent in the vertical direction (downward in FIG. 3) to form the short vertical side 4, and then bent in the horizontal direction to form the long horizontal side 5, followed by the vertical direction. By bending upward (in FIG. 1) to form the short vertical side 6 and further bending in the horizontal direction to form the long horizontal side 7, the short vertical sides 4 and 6 and the long horizontal side 5 are formed. Then, the recessed portions 8 are formed, and thereafter, the plurality of recessed portions 8 are arranged in parallel. Then, hooks 9 are formed at both ends to complete.

しかるに、本発明に係る折曲線材1、2においては、上記加工工程の他に更に、両端部を若干上向きに湾折曲させて、湾折曲部10を設ける工程が加わる。その湾折曲角度は任意であるが、通例、10〜45度の範囲とされる。図2には、湾折曲部10として折曲して形成したものが示されているが、湾曲させて形成することもある。なお、以上の説明は、必ずしも折曲加工の工程順を示すものではなく、例えば、最初にフック9を形成する等、任意の順にて折曲加工し得ることは言うまでもない。   However, in the bent materials 1 and 2 according to the present invention, in addition to the above-described processing steps, a step of bending the both ends slightly upward to provide the bay bent portion 10 is added. The bay bending angle is arbitrary, but is usually in the range of 10 to 45 degrees. FIG. 2 shows the bent portion 10 formed by bending, but it may be formed by bending. In addition, the above description does not necessarily show the order of the bending process, and it goes without saying that the bending can be performed in an arbitrary order, for example, the hook 9 is formed first.

この折曲線材1、2を用いてのワイヤーコンベアの構成は、従来の場合と同様に、折曲線材1の凹陥部8を他の折曲線材2の凹陥部8に嵌め込むことによって行うが、この折曲線材1、2を用いて構成したワイヤーコンベアの場合は、進行方向両縁部が角度α分上がった、あるいは、下がったものとなる(図2参照)。   The configuration of the wire conveyor using the bent materials 1 and 2 is performed by fitting the recessed portion 8 of the bent material 1 into the recessed portion 8 of another bent material 2 as in the conventional case. In the case of a wire conveyor constructed using the bent materials 1 and 2, both edges in the traveling direction are raised or lowered by an angle α (see FIG. 2).

従って、例えば、全体が平坦な搬送面の主ワイヤーコンベアの上側に配設される加工品押さえ用の補助ワイヤーコンベア(図4、5参照)を、本折曲線材1、2を用いて構成したものとすることで、下側の主ワイヤーコンベアに当接ないし近接するその下側循環時において、進行方向両縁部が上がるように構成すれば、その両縁部が下側の主ワイヤーコンベアの平坦な搬送面から角度α分離れることになる(図2参照)。従って、補助ワイヤーコンベアのフックが主ワイヤーコンベアに引っ掛かることがなくなる。   Therefore, for example, an auxiliary wire conveyor (see FIGS. 4 and 5) for holding a processed product disposed on the upper side of the main wire conveyor having a flat conveyance surface is configured using the main folding curve materials 1 and 2. By configuring it so that both edges of the advancing direction are raised at the time of the lower circulation that is in contact with or close to the lower main wire conveyor, both edges of the lower main wire conveyor The angle α is separated from the flat conveyance surface (see FIG. 2). Therefore, the hook of the auxiliary wire conveyor is not caught on the main wire conveyor.

また、搬送路の長尺化のためにワイヤーコンベアを連結する場合(図6参照)、上流側と下流側のワイヤーコンベアのうちの少なくとも一方を本折曲線材1、2を用いて構成し、搬送面の両縁部が下がるように構成すれば、上流側のワイヤーコンベアと下流側のワイヤーコンベアの対向部において各縁部同士が離隔することになるため、やはり、一方のワイヤーコンベアのフック9が他方のワイヤーコンベアに引っ掛かるおそれが皆無となり、フック9の引掛りに起因する故障の発生が確実に防止される。   Moreover, when connecting a wire conveyor for the lengthening of a conveyance path (refer FIG. 6), it comprises at least one of the upstream and downstream wire conveyors using the main folding curve materials 1 and 2, If the both edges of the conveying surface are configured to be lowered, the edges of the upstream side and the downstream side of the wire conveyor are separated from each other. Is unlikely to be caught on the other wire conveyor, and the occurrence of a failure due to the hook 9 being caught is reliably prevented.

この発明をある程度詳細にその最も好ましい実施形態について説明してきたが、この発明の精神と範囲に反することなしに広範に異なる実施形態を構成することができることは明白である。従って、この発明は、請求の範囲において限定した以外はその特定の実施形態に制約されるものではない。   Although the invention has been described in some detail with its most preferred embodiments, it is evident that a wide variety of embodiments can be constructed without departing from the spirit and scope of the invention. Accordingly, the invention is not limited to that particular embodiment, except as limited in the claims.

1 折曲線材
2 折曲線材
4 短尺縦辺
5 長尺横辺
6 短尺縦辺
7 長尺横辺
8 凹陥部
9 フック
10 湾折曲部






DESCRIPTION OF SYMBOLS 1 Folded curve material 2 Folded curve material 4 Short vertical side 5 Long horizontal side 6 Short vertical side 7 Long horizontal side 8 Recessed part 9 Hook 10 Bay bent part






Claims (3)

ワイヤーコンベアを構成するための折曲線材であって、ステンレス等の金属製線材を下向き縦方向、横方向、上向き縦方向、横方向の順に折曲してやや裾広がりの凹陥部を適宜数連設すると共に、両端部にフックを形成し、更に、両端部を若干上向きに湾折曲し、前記凹陥部を他の折曲線材の前記凹陥部に嵌め込むことによって前記他の折曲線材と連結可能にして成るワイヤーコンベア構成用折曲線材。   It is a folding material for configuring a wire conveyor, and a metal wire material such as stainless steel is bent in the downward vertical direction, horizontal direction, upward vertical direction, and horizontal direction in order, and several dents that are slightly flared are provided as appropriate. At the same time, hooks are formed at both ends, and both ends are slightly bent upward, and the recessed portion is connected to the other folded material by fitting the recessed portion into the recessed portion of the other folded material. A foldable material for wire conveyor construction made possible. 前記両端部の湾折曲角度は10〜45度の範囲である、請求項1に記載のワイヤーコンベア構成用折曲線材。   The bending material for wire conveyor composition according to claim 1, wherein the bay bending angle at both ends is in the range of 10 to 45 degrees. 請求項1又は2に記載のワイヤーコンベア構成用折曲線材を連結して構成したワイヤーコンベア。

The wire conveyor comprised by connecting the foldable material for wire conveyor structure of Claim 1 or 2.

JP2011283471A 2011-12-26 2011-12-26 Folding material for wire conveyor construction and wire conveyor constructed using the same Active JP5881410B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016204110A (en) * 2015-04-22 2016-12-08 佐藤工業株式会社 Container drying device

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2149776A (en) * 1937-10-08 1939-03-07 Champion Corp Potato digger chain
US3679050A (en) * 1971-06-25 1972-07-25 William S Anderson Conveyor structure
GB2170168A (en) * 1985-01-24 1986-07-30 Gen Ganadera Curved conveyor
JP2006131401A (en) * 2004-11-09 2006-05-25 Keizu Bell Tec:Kk Wire conveyor

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2149776A (en) * 1937-10-08 1939-03-07 Champion Corp Potato digger chain
US3679050A (en) * 1971-06-25 1972-07-25 William S Anderson Conveyor structure
GB2170168A (en) * 1985-01-24 1986-07-30 Gen Ganadera Curved conveyor
JP2006131401A (en) * 2004-11-09 2006-05-25 Keizu Bell Tec:Kk Wire conveyor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016204110A (en) * 2015-04-22 2016-12-08 佐藤工業株式会社 Container drying device

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