JP2013129042A - Jet catcher and jet processing machine with the same - Google Patents

Jet catcher and jet processing machine with the same Download PDF

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JP2013129042A
JP2013129042A JP2011281500A JP2011281500A JP2013129042A JP 2013129042 A JP2013129042 A JP 2013129042A JP 2011281500 A JP2011281500 A JP 2011281500A JP 2011281500 A JP2011281500 A JP 2011281500A JP 2013129042 A JP2013129042 A JP 2013129042A
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jet
opening
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catcher
internal space
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JP5623378B2 (en
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Yoshitsugu Terasaki
尚嗣 寺崎
Takuya Aoki
卓也 青木
Yukiaki Nagata
幸明 永田
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Sugino Machine Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F3/00Severing by means other than cutting; Apparatus therefor
    • B26F3/004Severing by means other than cutting; Apparatus therefor by means of a fluid jet
    • B26F3/008Energy dissipating devices therefor, e.g. catchers; Supporting beds therefor

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Abstract

PROBLEM TO BE SOLVED: To provide a jet catcher which enables an appropriate replacement time point of its bottom member to be easily determined before the bottom member is pierced and can be economically and safely used over a longer term than ever before.SOLUTION: In the jet catcher, an approximately cylindrical member coaxially equipped with an inside space whose one end acts as an opening includes a bottom surface which closes the inside space at the other end opposed to the opening to receive a jet introduced from the opening into the inside space, and a vent for discharging the jet after colliding against the bottom surface from the inside space to the outside. The cylindrical member further includes a portion with a predetermined thickness at a bottom ranging from the bottom surface to a rear end of the cylindrical member, and at its bottom a jet detection path bored along a direction intersecting with the central axis of the cylindrical member at a predetermined position in the vicinity of the rear end, at least one end of which has an opening opened to the outside of the cylindrical member.

Description

本発明は、ウォータージェットまたはアブレシブウォータージェットによる加工作業時に、被加工物を貫通したジェットを受け止めるためのジェットキャッチャ及びこのジェットキャッチャを備えたジェット加工機に関するものである。   The present invention relates to a jet catcher for receiving a jet penetrating a workpiece during a processing operation using a water jet or an abrasive water jet, and a jet processing machine including the jet catcher.

現在、三次元形状の被加工物を超高圧のアブレシブジェットで加工する際には、アブレシブジェットの噴射・停止時の反力が大きく、ジェット自体の破壊力も大きいため、図4に示すようなロボットと組み合わせた加工機10が採用されている。このようなアブレシブウォータージェット加工機では、ロボットアームの先端11にアブレシブウォータージェットを噴射するノズル装置13を備えており、ロボットアームの駆動制御により被加工物Wに対するノズル装置13の位置制御を行うことができる。   Currently, when processing a three-dimensional workpiece with an ultra-high-pressure abrasive jet, the reaction force when the abrasive jet is injected and stopped is large, and the destructive force of the jet itself is large. The processing machine 10 combined with is adopted. Such an abrasive water jet processing machine includes a nozzle device 13 that injects an abrasive water jet at the tip 11 of the robot arm, and controls the position of the nozzle device 13 with respect to the workpiece W by driving control of the robot arm. Can do.

また、ノズル装置は、アブレシブヘッド内にてウォーターノズルから噴射される超高圧水と研磨材(アブレシブ)とを混合し、アブレシブウォータージェットとして先端のアブレシブノズルから噴射するものであり、通常、オンオフ自動バルブによってウォーターノズルからの超高圧水の噴射(オン)・停止(オフ)、即ちアブレシブウォータージェットの噴射・停止が制御される。   In addition, the nozzle device mixes ultra-high pressure water sprayed from the water nozzle in the abrasive head and abrasive (Abrasive), and sprays it from the abrasive nozzle at the tip as an abrasive water jet. The valve controls the injection (on) / stop (off) of ultra-high pressure water from the water nozzle, that is, the injection / stop of the abrasive water jet.

このようなアブレシブウォータージェット加工機は、ノズル装置13の対向位置に、被加工物Wを貫通したジェットに対する緩衝器やジェットを受け入れるジェットカップ、ジェットキャッチャ20が一定の間隔で治具12によりロボットアーム先端11に固定されており、ノズル装置13と同期移動することにより、常に被加工物Wのジェット貫通後や加工時以外で噴射されたジェットが受け止められる(例えば、特許文献1〜2参照。)。   In such an abrasive water jet processing machine, a buffer arm for a jet penetrating the workpiece W, a jet cup for receiving the jet, and a jet catcher 20 are arranged at a position opposed to the nozzle device 13 by a jig 12 at a fixed interval. By being fixed to the tip 11 and moving synchronously with the nozzle device 13, the jet injected at all times after the workpiece W has penetrated the jet or other than during processing is received (see, for example, Patent Documents 1 and 2). .

ジェットキャッチャとしては、略筒状の部材からなり、該部材がアブレシブノズルと同軸上に固定され、被加工物を貫通したジェットを内部に受け入れ、そのジェットが部材底部に衝突することによりジェット自体の勢いを減衰させるものが一般的である。衝突後のアブレシブ液体は排出口から外部に排出される。   The jet catcher is composed of a substantially cylindrical member, the member is fixed coaxially with the abrasive nozzle, receives the jet penetrating the workpiece, and the jet collides with the bottom of the member itself. Those that attenuate the momentum are common. The abrasive liquid after the collision is discharged to the outside through the discharge port.

特開平4−244399号公報JP-A-4-244399 実用新案登録番号第2601530号公報Utility Model Registration No. 2601530 特開2011−84138号公報JP 2011-84138 A

上記のようなジェットキャッチャは、通常、超硬合金製であるが、開口部から導入されたジェットが衝突する底面部は、アブレシブを含むジェットの流体エネルギーを機械的衝撃力として受け止め続けるため、ジェットキャッチャの使用時間の経過と共に損傷する。キャッチャの底部分はある程度の部材厚みを備えているが、損傷部では穿孔が進み、最終的にはその底部の部材を貫通することがある。しかしながら、いつアブレシブジェットが該底部材を貫通してしまうのかわからないため、近くにいる人間に貫通後のジェットが当たって危害を与える危険性があった。   The jet catcher as described above is usually made of cemented carbide, but the bottom surface where the jet introduced from the opening collides continues to receive the fluid energy of the jet including abrasive as a mechanical impact force. The catcher will be damaged over time. The bottom portion of the catcher has a certain thickness of the member, but the damaged portion may be perforated and eventually penetrate the bottom member. However, since it is not known when the abrasive jet penetrates the bottom member, there is a risk that the jet after penetrating hits a nearby person to cause harm.

これを防ぐには、実際はまだ使用可能時間が充分残っているとしても、穿孔が底部材の後端側に進む前に早めに底部材あるいはキャッチャ自体を交換するしかなかった。このため、従来のジェットキャッチャは、部材等の交換頻度が高いと共に部材の無駄も避けられず、コスト高を招くことにもなっている。   In order to prevent this, the bottom member or the catcher itself has to be replaced early before the perforation proceeds to the rear end side of the bottom member, even though there is actually enough time remaining. For this reason, the conventional jet catcher has a high replacement frequency of members and the like, and the waste of the members is unavoidable, resulting in high costs.

本発明の目的は、上記問題点に鑑み、ジェットキャッチャの底部材が貫通する前の好適な交換時期を容易に判断できると共に、従来より長期に亘って無駄なく安全に使用できるアブレシブジェットキャッチャを提供することにある。   In view of the above problems, an object of the present invention is to provide an abrasive jet catcher that can easily determine a suitable replacement time before the bottom member of the jet catcher penetrates and that can be used safely without waste over a longer period of time. There is to do.

上記目的を達成するため、請求項1に記載の発明に係るジェットキャッチャは、ノズル装置から噴射されたジェットを受け止めるためのジェットキャッチャにおいて、
一端側が開口となる内部空間を同軸上に備えた略筒状部材からなり、
該筒状部材は、前記内部空間を前記開口と対向する他端側で閉塞して該開口から内部空間に導入されたジェットを受け止める底面と、底面に衝突した後のジェットを内部空間から外部へ排出する排出口とを有すると共に、該底面から筒状部材後端部に亘る底部分に予め定められた肉厚を備えており、
前記底部分には、前記筒状部材後端部付近の予め定められた位置に、前記筒状部材の中心軸と交差する方向に沿って穿設され、少なくともその一端が筒状部材の外に開放される開口を有するジェット検知用通路を備えているものである。
In order to achieve the above object, a jet catcher according to claim 1 is a jet catcher for receiving a jet ejected from a nozzle device.
It consists of a substantially cylindrical member provided coaxially with an internal space where one end side is an opening,
The cylindrical member closes the internal space at the other end facing the opening and receives a jet introduced into the internal space from the opening, and the jet after colliding with the bottom surface from the internal space to the outside. And having a predetermined thickness on the bottom portion extending from the bottom surface to the rear end of the cylindrical member,
The bottom portion is perforated at a predetermined position near the rear end of the cylindrical member along a direction intersecting the central axis of the cylindrical member, and at least one end thereof is outside the cylindrical member. A jet detection passage having an opening to be opened is provided.

請求項2に記載の発明に係るジェットキャッチャは、請求項1に記載のジェットキャッチャにおいて、前記筒状部材は、両端が開放された略筒状の本体部材と、該本体部材の他端部に装着されて一端側の開口との間に内部空間を形成すると共に前記開口から内部空間に導入されたジェットを受け止める底部材と、を備え、
前記本体部材は、前記底部材に衝突した後のジェットを前記内部空間から外部へ排出する排出口を有し、
前記底部材は、その後端部付近の予め定められた位置に、前記本体部材の中心軸と交差する方向に沿って穿設され、少なくともその一端が筒状部材の外に開放される開口を有するジェット検知用通路を有するものである。
The jet catcher according to a second aspect of the present invention is the jet catcher according to the first aspect, wherein the cylindrical member includes a substantially cylindrical main body member whose both ends are open, and a second end portion of the main body member. A bottom member that is mounted and forms an internal space with the opening on one end side and receives a jet introduced into the internal space from the opening; and
The main body member has a discharge port for discharging the jet after colliding with the bottom member from the internal space to the outside,
The bottom member is formed at a predetermined position near a rear end portion thereof along a direction intersecting with the central axis of the main body member, and has an opening at least one end of which is opened to the outside of the cylindrical member. It has a jet detection passage.

請求項3に記載の発明に係るジェットキャッチャは、請求項1又は2に記載のジェットキャッチャにおいて、前記筒状部材は、前記本体部材の一端部に装着されて前記ジェットを外側開口から受け入れて本体部材の内部空間へ導入する貫通路を本体部材と同軸上に設けた導入側部材を更に備え、
前記導入側部材の貫通路は、前記外側開口の口径が前記内部空間に露呈する内側開口の口径より大きく、前記外側開口から本体部材内側に向かって連続的に縮径するテーパ領域を有するものである。
A jet catcher according to a third aspect of the present invention is the jet catcher according to the first or second aspect, wherein the tubular member is mounted on one end of the main body member and receives the jet from an outer opening. An introduction side member provided coaxially with the main body member for a through path for introduction into the internal space of the member;
The through-passage of the introduction side member has a tapered region in which the diameter of the outer opening is larger than the diameter of the inner opening exposed to the inner space, and the diameter is continuously reduced from the outer opening toward the inside of the main body member. is there.

請求項4に記載の発明に係るジェットキャッチャは、請求項1〜3の何れか1項に記載のジェットキャッチャにおいて、前記検知用通路の開口から排出される霧状ジェットを検知するセンサ装置をさらに備えていることを特徴とするものである。   A jet catcher according to a fourth aspect of the present invention is the jet catcher according to any one of the first to third aspects, further comprising a sensor device that detects a mist jet discharged from the opening of the detection passage. It is characterized by having.

また、請求項5に記載の発明に係る加工機は、前記請求項1〜4の何れか1項に記載のジェットキャッチャが、加工用ジェットを噴射するノズルと対向すると共に該ノズルの中心軸延長上に前記内部空間を位置付けて、前記ノズルから予め定められた一定間隔で備え付けられていることを特徴とするものである。   A processing machine according to a fifth aspect of the present invention is the processing machine according to any one of the first to fourth aspects, wherein the jet catcher according to any one of the first to fourth aspects opposes a nozzle for injecting a processing jet and extends the central axis of the nozzle. The internal space is positioned above and is provided at predetermined intervals from the nozzle.

本発明のジェットキャッチャにおいては、底部の部材後端部付近の予め定められた位置にジェットの噴射軸と合致する筒状部材の中心軸と交差する方向に沿って、少なくとも一端が部材外に開放される開口を有するジェット検知用通路を備えることにより、被加工物を貫通したジェットを受け止め続けて底部に生じる穿孔が進んでも、ジェットはまず該検知用通路に達して該通路を経て霧状のジェットとなって通路開口から外側へ放出されるため、該放出を確認した時点でノズルからのアブレシブウォータージェットの噴射を停止することができ、また該時点から底部の部材後端部まで穿孔が更に進んで完全に底部を貫通するまでの間に、付近にいる人間が退避することができる。   In the jet catcher of the present invention, at least one end is opened to the outside along the direction intersecting the central axis of the cylindrical member that coincides with the jet axis of the jet at a predetermined position near the rear end of the bottom member. By providing a jet detection passage having an opening formed therein, the jet first reaches the detection passage and passes through the passage in the form of a mist, even if the perforation generated at the bottom continues to receive the jet penetrating the workpiece. Since the jet is discharged to the outside from the opening of the passage, the injection of the abrasive water jet from the nozzle can be stopped at the time when the discharge is confirmed, and the drilling is further performed from that point to the rear end of the bottom member. A person in the vicinity can be retreated during the period until it completely passes through the bottom.

従って、底部の部材後端部から検知用通路までの前記中心軸方向距離が、停止余裕又は退避余裕に相当し、該検知用通路に穿孔が達するまで充分部材を使用することができると共に、部材の交換頻度も従来より低減できるため、部材やコストの無駄を省け、従来より安全で効率的なアブレシブウォータージェット加工が可能となるという効果がある。   Therefore, the distance in the central axis direction from the rear end of the bottom member to the detection passage corresponds to a stop margin or a retreat margin, and the member can be used sufficiently until the detection passage is perforated. Since the replacement frequency can be reduced as compared with the prior art, there is an effect that it is possible to eliminate the waste of members and costs and to perform the safer and more efficient abrasive water jet processing than before.

本発明の第1の実施例によるジェットキャッチャの概略構成図であり、(a)は側面縦断面図、(b)は正面縦断面図である。It is a schematic block diagram of the jet catcher by the 1st Example of this invention, (a) is a side surface longitudinal cross-sectional view, (b) is a front longitudinal cross-sectional view. 図1のジェットキャッチャをアブレシブウォータージェット加工機ロボットアーム先端に備え付けた状態を示す概略部分構成図である。It is a schematic partial block diagram which shows the state which equipped the jet catcher of FIG. 1 at the front-end | tip of an abrasive water jet processing machine robot arm. 本発明の第2の実施例によるジェットキャッチャの概略構成を示す側面縦断面図である。It is a side longitudinal cross-sectional view which shows schematic structure of the jet catcher by the 2nd Example of this invention. アブレシブウォータージェット加工機の一例を示す概略構成図である。It is a schematic structure figure showing an example of an abrasive water jet processing machine.

本発明のジェットキャッチャは、一端側が開口となる内部空間を備えた略筒状部材からなり、該筒状部材に、前記内部空間を開口と対向する他端側で閉塞するとともに該開口から内部空間に導入されたジェットを受け止める底面を備え、前記開口から内部空間を経て底面に衝突したジェットが、その衝突により流体エネルギーの損失で機械的衝撃力が減衰した状態で前記内部空間から排出口を通って外部へ排出されるものであり、該底面から筒状部材後端部に亘って予め定められた肉厚を備えた底部分の、筒状部材後端部付近の予め定められた位置に、筒状部材の中心軸と交差する方向に沿って穿設され、少なくともその一端が筒状部材の外に開放される開口を有するジェット検知用通路を備えているものである。   The jet catcher of the present invention comprises a substantially cylindrical member having an internal space whose one end is an opening, and the cylindrical member closes the internal space at the other end facing the opening, and from the opening to the internal space. The jet that collided with the bottom surface through the internal space from the opening passes through the discharge port from the internal space in a state where the mechanical impact force is attenuated due to the loss of fluid energy due to the collision. The bottom portion having a predetermined thickness from the bottom surface to the rear end portion of the cylindrical member, at a predetermined position near the rear end portion of the cylindrical member, A jet detection passage is provided which is perforated along a direction intersecting with the central axis of the cylindrical member and has an opening at least one end of which is opened to the outside of the cylindrical member.

従って、本発明においては、ジェットを噴射するノズルと同軸上に設置されたジェットキャッチャが被加工物を貫通したジェットを受け続けた場合、該ジェットキャッチャの底部分にその衝突面の損傷から穿孔が進んでも、該穿孔はまずジェット噴射軸と交差する方向に沿って形成されたジェット検知用通路に達し、この穿孔を通ったジェットは前記検知用通路を経て該通路の開口から底部分の外側に霧状のジェットとして放出される。この放出されるジェットは、検知用通路内での内壁との衝突・反射、摩擦により機械的衝撃力が緩和されて霧状となったものであるため、付近の人間に何ら危害を加えることはない。   Therefore, in the present invention, when a jet catcher installed coaxially with a nozzle for jetting continues to receive a jet penetrating the workpiece, the bottom portion of the jet catcher is perforated due to damage of its collision surface. Even in advance, the perforation first reaches a jet detection passage formed in a direction intersecting the jet injection axis, and the jet passing through the perforation passes through the detection passage to the outside of the bottom portion from the opening of the passage. Released as a mist jet. This ejected jet is mist-like because the mechanical impact force is mitigated by collision, reflection and friction with the inner wall in the detection passage, so it will not harm any nearby human beings Absent.

即ち、霧状のジェットが確認された時点で、底部分は部材後端部付近まで穿孔が進んだことが判断でき、直ちにノズルからのジェット噴射を停止すれば、ジェットが完全に底部分を貫通するのを防ぐことができる。また、前記霧状ジェットの放出が確認された時点で噴射軸延長線上近傍にいる人間が移動すれば、後端部までの残りの距離を穿孔が進んで完全な貫通が生じるまでに安全に退避できる。   That is, when a mist-like jet is confirmed, it can be determined that the bottom part has perforated to the vicinity of the rear end of the member. If the jet injection from the nozzle is stopped immediately, the jet completely penetrates the bottom part. Can be prevented. Also, if a person in the vicinity of the injection axis extension moves when the mist-like jet is confirmed, the remaining distance to the rear end can be safely withdrawn until complete penetration occurs. it can.

よって、実際の底部分のジェット検知用通路を形成する位置は、部材後端部からの噴射軸方向距離が、検知用通路に達したジェットによる穿孔がその距離を進むのに、ノズルからの噴射を停止したり、周辺の人間が退避するのに充分な時間、即ち停止余裕又は退避余裕に相当する時間を、例えば数十秒〜数分だけ確保できる距離とすればよい。これは、アブレシブウォータージェットの噴射条件に応じて、たとえば底部分の素材をジェットの穿孔が進む速度から適宜設定することができる。   Therefore, the actual position of the jet detection passage at the bottom portion is determined by the jet axial distance from the rear end of the member, while the jet perforation by the jet that has reached the detection passage travels that distance. For example, a time sufficient for the person to stop or to evacuate the surrounding person, that is, a time corresponding to the stop margin or the evacuation margin may be set to a distance that can be secured for several tens of seconds to several minutes, for example. This can be appropriately set according to the jetting conditions of the abrasive water jet, for example, from the speed at which the drilling of the jet proceeds in the material of the bottom portion.

以上のように、本発明のジェットキャッチャによれば、底部分は、穿孔貫通するまでにノズルからの噴射停止動作、又は退避に必要な時間相当分の厚さだけを有しているので、まだ充分使用できる状態で部材が交換されることはなくなり、その交換頻度や材料の無駄が省かれ、その分、コストも低減できる。   As described above, according to the jet catcher of the present invention, the bottom portion has only the thickness corresponding to the time required for the injection stop operation from the nozzle or the retraction until it penetrates the hole, The member is not exchanged in a state where it can be used sufficiently, the exchange frequency and waste of material are eliminated, and the cost can be reduced accordingly.

なお、本発明で云うジェットとは、ウォータージェットおよびアブレシブウォータージェットのいずれかに限定されるものではない。また本発明のジェット検知用通路においては、霧状ジェットの放出が確認できる開口を少なくとも一つ有していれば充分であるが、前記検知用通路を貫通状態で形成することにより、その両端が部材外に開放される2つの開口を有する構成としても良い。この場合、2箇所で同時に前記霧状ジェットが放出されるため、その目視による認知がより早く、確実になされる点で好ましい。   The jet referred to in the present invention is not limited to either a water jet or an abrasive water jet. Further, in the jet detection passage of the present invention, it is sufficient to have at least one opening through which the discharge of the mist jet can be confirmed. However, by forming the detection passage in a penetrating state, both ends thereof are formed. It is good also as a structure which has two opening open | released out of a member. In this case, since the mist-like jet is discharged simultaneously at two locations, it is preferable in that the visual recognition is made faster and more reliably.

また、底部分に形成されるジェット検知用通路は、底部材に生じる穿孔の中心が必ずしも筒状部材の中心軸に重なって進行するとは限らないことから、該中心軸からずれた穿孔に対しても検知用通路が連通されるように前記中心軸に対して直交する平面方向に充分な幅を持たせたることが望まれる。例えば、断面形状が長孔状となる幅広の検知用通路を1本形成する構成が最も簡便である。また、相対的に断面積の小さい複数の通路を互いに近接して並設する構成としてもよい。この場合、全体で実質的に1本の幅広型通路と同様に前記中心軸とずれた穿孔に対応できる。   In addition, the jet detection passage formed in the bottom portion does not always advance with the center of the perforation generated in the bottom member overlapping the central axis of the cylindrical member. In addition, it is desirable that a sufficient width is provided in the plane direction orthogonal to the central axis so that the detection passage is communicated. For example, a configuration in which one wide detection passage having a cross-sectional shape of a long hole is formed is the simplest. Moreover, it is good also as a structure which arranges the some channel | path with a relatively small cross-sectional area near each other. In this case, it is possible to cope with the perforation deviating from the central axis as in the case of substantially one wide type passage as a whole.

また、本発明の筒状本体は、一部材のみで構成することもできるが、これに限らず、別体の部材を組み合わせて構成するものとしてもよい。例えば、底部分をその上方部分と別体の部材で形成し、底部材のみを交換可能とする構成が考えられる。   Moreover, although the cylindrical main body of this invention can also be comprised only with one member, it is good also as what comprises not only this but combining another member. For example, a configuration in which the bottom portion is formed of a member separate from the upper portion and only the bottom member can be replaced is conceivable.

即ち、筒状部材を、両端が開放された略筒状の本体部材と、該本体部材の他端部に装着されて一端側の開口との間に内部空間を形成すると共に前記開口から内部空間に導入されたジェットを受け止める底部材と、を備えたものとし、本体部材には、底部材に衝突した後のジェットを内部空間から外部へ排出する排出口を設け、底部材の後端部付近の予め定められた位置に、本体部材の中心軸と交差する方向に沿って穿設され、少なくともその一端が部材の外に開放される開口を有するジェット検知用通路を設ける構成が挙げられる。この構成においては、該検知用通路に穿孔が達するまで充分に使用された底部材のみを交換して、筒状本体は引き続き使用可能であるため、より部材の無駄が省かれ、作業効率も向上する。   That is, the cylindrical member is formed with an inner space between a substantially cylindrical main body member whose both ends are open and the other end of the main body member, and an opening on one end side. And a bottom member for receiving the jet introduced into the main body member, and the main body member is provided with a discharge port for discharging the jet after colliding with the bottom member from the internal space to the outside, near the rear end of the bottom member There is a configuration in which a jet detection passage having an opening that is perforated in a direction intersecting the central axis of the main body member and at least one end of which is opened to the outside of the member is provided at a predetermined position. In this configuration, only the bottom member that has been fully used is replaced until the perforation reaches the detection passage, and the cylindrical main body can still be used. This eliminates waste of the member and improves work efficiency. To do.

さらに、ジェットを受け入れる開口部分も別部材の導入側部材とすることにより、ジェットキャッチャを、基本的に筒状本体部材と底部材との3部材構成としてもよい。この導入側部材は、本体部材の一端部に装着されてジェットを外側開口から受け入れて本体部材内に導入する貫通路を本体部材と同軸上に備えたものとする。この場合、外側開口から導入されたジェットは、導入側部材と本体部材の他端部に装着された底部材との間の内部空間を経て底部材に衝突し、その衝突により流体エネルギーの損失で機械的衝撃力が減衰した状態で内部空間から排出口を通って外部へ排出される。   Furthermore, the jet catcher may basically have a three-member configuration of a cylindrical main body member and a bottom member by using an opening portion for receiving a jet as another member on the introduction side. The introduction side member is attached to one end of the main body member, and has a through-passage that is coaxial with the main body member for receiving a jet from the outer opening and introducing the jet into the main body member. In this case, the jet introduced from the outer opening collides with the bottom member through an internal space between the introduction side member and the bottom member attached to the other end of the main body member, and the collision causes a loss of fluid energy. The mechanical impact force is attenuated and discharged from the internal space to the outside through the discharge port.

導入側部材は、そのアブレシブウォータージェットを導入する貫通路が、外側開口の口径を内部空間に露呈する内側開口の口径より大きくし、外側開口から本体部材内側に向かって連続的に縮径するテーパ領域を有するという、いわゆる漏斗状形態であるため、ジェットは、口径の大きい外側開口から本体部材内に導入されやすく、導入後は外側に跳ね返り難い。   The introduction-side member has a taper in which a through-passage through which the abrasive water jet is introduced is larger in diameter than the inner opening that exposes the inner opening to the inner space, and continuously decreases from the outer opening toward the inside of the main body member. Since it has a so-called funnel-like shape having a region, the jet is easily introduced into the main body member from the outer opening having a large diameter, and is difficult to bounce outward after the introduction.

この導入側部材も、部材に損傷等の不都合が生じれば、当該部材のみを交換すれば済む。さらに、外側開口や内側開口の口径、テーパ角度、貫通路長などが異なる種々のものを選択可能に用意しておけば、実際の加工条件に応じて最適な導入側部材を採用することができる。特に切り遅れによりジェットが貫通路の中心軸から逸れて開口周辺部への直撃が頻発する加工の場合には、損傷も激しくなるが、導入側部材のみを交換することにより部材の無駄が省ける。   This introductory member also needs to be replaced only if there is a problem such as damage to the member. Furthermore, if various types having different apertures, taper angles, through-path lengths, and the like are prepared so as to be selectable, an optimum introduction-side member can be employed according to actual processing conditions. . In particular, in the case of machining in which the jet deviates from the central axis of the through-passage due to cutting delay and frequent direct hits to the periphery of the opening frequently occur, damage is severe, but waste of the member can be eliminated by replacing only the introduction side member.

なお、検知用通路の開口からの霧状ジェットの放出の検知確認は、目視でも行えるが、各種センサ装置を利用し、感知部を検知用通路の開口付近に設定して自動的に検知を警告できる構成としてもよい。例えば、気体・液体の双方に対応可能な圧力センサにより霧状ジェットの圧力を検知したり、また漏液検知センサや水検知センサで霧状ジェットの水分を検知する構成が挙げられるが、ジェットキャッチャはアブレシブジェットと同期移動するもので、キャッチャ自身が小型・軽量であることが好まれることから、センサ装置もできるだけ小型・軽量のものが望ましい。   Note that the detection of mist jet discharge from the opening of the detection passage can be confirmed visually, but using various sensor devices, the detection unit is set near the opening of the detection passage and the detection is automatically warned. It is good also as a structure which can be performed. For example, a configuration in which the pressure of a mist jet is detected by a pressure sensor that can handle both gas and liquid, and the moisture of the mist jet is detected by a liquid leakage detection sensor or a water detection sensor. Is one that moves synchronously with the abrasive jet, and the catcher itself is preferably small and light. Therefore, it is desirable that the sensor device be as small and light as possible.

以上の構成を備えた本発明のジェットキャッチャをアブレシブウォータージェット加工機に備え付けることによって、安全で効率的な作業環境が実現する。この加工機への設置は、ジェットキャッチャがアブレシブウォータージェットを噴射するアブレシブノズルと同期して移動しながら、被加工物を貫通した後のアブレシブウォータージェットを常に受け止めるように、ジェットキャッチャをアブレシブノズルとの相対的位置が一定間隔を設けて維持されるように固定する。   A safe and efficient work environment is realized by installing the jet catcher of the present invention having the above configuration in an abrasive water jet processing machine. The machine is installed in such a manner that the jet catcher is moved in synchronism with the abrasive nozzle that injects the abrasive water jet, and the jet catcher is always connected to the abrasive nozzle so as to always receive the abrasive water jet after passing through the workpiece. The relative position is fixed so as to be maintained at regular intervals.

即ち、ジェットキャッチャを、アブレシブノズルと対向してアブレシブウォータージェットの噴射軸上に本体部材の中心軸が重なる位置に、アブレシブノズルから予め定められた一定間隔で備え付ける。例えば、従来と同様に、アブレシブノズルを含むノズル装置が装着されているロボットアーム先端部分に所望の長さを持つ固定用治具を介してジェットキャッチャを固定する構成が簡便である。なお、アブレシブノズルとジェットキャッチャとの間隔は、実際のジェット噴射条件等に応じて任意の間隔が選択できるように、該間隔を変更・調整可能に固定できる構成とすることが好ましい。   That is, the jet catcher is provided at a predetermined interval from the abrasive nozzle at a position where the central axis of the main body member overlaps the jet axis of the abrasive water jet so as to face the abrasive nozzle. For example, as in the prior art, a configuration in which a jet catcher is fixed to a robot arm tip portion to which a nozzle device including an abrasive nozzle is mounted via a fixing jig having a desired length is simple. In addition, it is preferable that the interval between the abrasive nozzle and the jet catcher can be fixed so as to be changeable and adjustable so that an arbitrary interval can be selected according to actual jet injection conditions and the like.

本発明の一実施例によるジェットキャッチャを図1に示す。図1(a)は本ジェットキャッチャの側面視での縦断面図、(b)は本ジェットキャッチャの正面視での縦断面図である。本実施例におけるジェットキャッチャ1は、基本構成として、円筒状の本体部材2と、該本体部材2の一端部に装着され、アブレシブウォータージェットを受け入れて本体部材2内に導入する貫通路5を本体部材2と同軸上に備えた導入側部材としてのインレット部材4と、本体部材2の他端部に装着されて本体部材2内に導入されたアブレシブウォータージェットを受け止める底部材としてのプラグ部材6とから構成されるものである。即ち、インレット部材4と本体部材2とプラグ部材6の3部材の組み合わせにより、一端側が開口となる内部空間と該内部空間を開口と対向する他端側で閉塞するとともに該開口から内部空間に導入されたジェットを受け止める底面とを備えた本発明の略筒状部材が構成されるものである。   A jet catcher according to one embodiment of the present invention is shown in FIG. FIG. 1A is a longitudinal sectional view of the jet catcher in a side view, and FIG. 1B is a longitudinal sectional view of the jet catcher in a front view. The jet catcher 1 according to the present embodiment has, as a basic structure, a cylindrical main body member 2 and a through-passage 5 that is attached to one end of the main body member 2 and that receives an abrasive water jet and introduces it into the main body member 2. An inlet member 4 as an introduction side member provided coaxially with the member 2, and a plug member 6 as a bottom member that is attached to the other end of the main body member 2 and receives the abrasive water jet introduced into the main body member 2. It is comprised from. That is, the combination of the inlet member 4, the main body member 2, and the plug member 6 closes the internal space where one end side is an opening and the other end side facing the opening, and introduces the internal space from the opening to the internal space. The substantially cylindrical member of this invention provided with the bottom face which receives the made jet is comprised.

円筒状の本体部材2内の、インレット部材4とプラグ部材6との間の内部空間が減衰部8となり、該内部空間に対する底部材6の露呈面が減衰部8の底面、即ち衝突面7となる。従って、インレット部材4の貫通路5を通過して本体部材2内に導入されたジェットは、底部材6の前記衝突面7に衝突し、その勢いが減衰される。減衰されたアブレシブ液は、減衰部8から、本体部材2の側部に形成された排出口3を経て外部へ排出される。   The internal space between the inlet member 4 and the plug member 6 in the cylindrical main body member 2 becomes the attenuation portion 8, and the exposed surface of the bottom member 6 with respect to the internal space is the bottom surface of the attenuation portion 8, that is, the collision surface 7. Become. Therefore, the jet that has passed through the through-passage 5 of the inlet member 4 and is introduced into the main body member 2 collides with the collision surface 7 of the bottom member 6, and the momentum is attenuated. The attenuated abrasive liquid is discharged from the attenuation portion 8 to the outside through the discharge port 3 formed in the side portion of the main body member 2.

なお、インレット部材4の貫通路5は、外側開口から本体部材内側に向かって口径が連続的に縮径するテーパ領域5aと、該テーパ領域5aの縮径端部から内側開口にわたって口径が一定である領域5bとを備え、いわゆる漏斗状形状を有している。従って、外側開口から減衰部8内へのジェットの導入はスムーズであるが、減衰部8から外側への跳ね返りは少なく、衝突時の騒音も押さえられる。   The through-passage 5 of the inlet member 4 has a constant diameter from the outer opening toward the inner side of the main body member, and a constant diameter from the reduced diameter end of the tapered area 5a to the inner opening. It has a certain region 5b and has a so-called funnel shape. Accordingly, the jet is smoothly introduced from the outer opening into the attenuation portion 8, but the rebounding from the attenuation portion 8 to the outside is small, and the noise at the time of collision is suppressed.

そして、プラグ部材6には、その後端部付近の予め定められた位置に、本体部材2の中心軸と交差する方向に沿って形成されたジェット検知用通路9を備えている。本実施例においては、該ジェット検知用通路9を貫通状態で形成し、その両端がプラグ部材6外に開放される2つの開口を有するものである。従って、ジェットキャッチャ1が被加工物を貫通したアブレシブウォータージェットを受け止め続け、プラグ部材6にその衝突面7から損傷・穿孔が進んでも、その穿孔はまずジェット検知用通路9に達する。このため、該穿孔を通過したジェットは、検知用通路9を経て勢いを緩衝されてから、付近の人間に何ら危害を加える危険のない霧状のジェットとなって検知用通路9の両端開口から底部材6の外側へ放出される。   The plug member 6 is provided with a jet detection passage 9 formed along a direction intersecting the central axis of the main body member 2 at a predetermined position near the rear end thereof. In this embodiment, the jet detection passage 9 is formed in a penetrating state, and has two openings whose both ends are opened to the outside of the plug member 6. Therefore, even if the jet catcher 1 continues to receive the abrasive water jet penetrating the workpiece and the plug member 6 is damaged or drilled from the collision surface 7, the drilling first reaches the jet detection passage 9. For this reason, the jet that has passed through the perforation is buffered through the detection passage 9 and then becomes a mist-like jet that has no danger of harming any nearby human being. It is discharged to the outside of the bottom member 6.

したがって、霧状のジェットの放出が確認された時点で、底部材6は後端部付近まで穿孔が進んだことが判断でき、直ちにアブレシブノズルからの噴射を停止すれば、アブレシブウォータージェットが完全に底部材を貫通するのを防ぐことができる。また、前記霧状ジェットの放出が確認された時点で、加工領域周辺、特に噴射軸延長線上近傍にいる人間は、後端部までの残りの距離を穿孔が進んで完全な貫通が生じるまでに安全に退避移動できる。   Therefore, when the discharge of the mist-like jet is confirmed, it can be determined that the bottom member 6 has been perforated to the vicinity of the rear end, and if the injection from the abrasive nozzle is immediately stopped, the abrasive water jet is completely discharged. It is possible to prevent the bottom member from penetrating. In addition, when the discharge of the mist-like jet is confirmed, the person around the processing area, particularly in the vicinity of the extension line of the injection axis, until the perforation proceeds through the remaining distance to the rear end and complete penetration occurs. You can evacuate safely.

よって、検知用通路9の形成位置は、穿孔が検知用通路9からプラグ部材6の後端部に貫通するまでの残りの噴射軸方向に重なる本体部材2の中心軸方向の距離dが、上記のような噴射停止、退避移動に必要な時間分に相当する厚みとなるように適宜設定すれば良い。なお、プラグ部材の材質やその密度などによって貫通時間は異なるため、実際に用いる部材に対応した設定を行う。また本実施例におけるジェット検知用通路9は、断面が長孔形状のものを1本設けた構成としている。このように検知用通路9を本体部材2の中心軸に直交する平面方向に幅広の形状とすることによって、プラグ部材6に生じる穿孔が該中心軸と若干ずれて進行した場合も、穿孔は検知用通路9に良好に連通される。   Therefore, the position of the detection passage 9 is determined by the distance d in the central axis direction of the main body member 2 that overlaps in the remaining injection axis direction until the perforation penetrates from the detection passage 9 to the rear end portion of the plug member 6. What is necessary is just to set suitably so that it may become thickness corresponding to the time required for an injection | pouring stop and evacuation movement like this. Since the penetration time varies depending on the material of the plug member, its density, and the like, the setting corresponding to the actually used member is performed. Further, the jet detection passage 9 in this embodiment has a configuration in which one cross-sectionally long hole is provided. In this way, by forming the detection passage 9 so as to be wide in the plane direction orthogonal to the central axis of the main body member 2, the perforation is detected even when the perforation generated in the plug member 6 proceeds slightly deviating from the central axis. The communication passage 9 is communicated well.

例えば、超硬合金、セラミックなどの超硬材プラグ部材に対して、アブレシブウォータージェットの噴射圧力が300MPaである場合、前記距離dを3〜5mmとすると、完全貫通までの時間的余裕は10〜60分確保できる。   For example, when the injection pressure of the abrasive water jet is 300 MPa for a cemented carbide plug member such as cemented carbide or ceramic, if the distance d is 3 to 5 mm, the time margin until complete penetration is 10 to 10 mm. 60 minutes can be secured.

また、本実施例では、インレット部材4の本体部材2への装着は、インレット部材4の端部の本体部材2の一端側開口への嵌合挿入状態での固定でなされているが、この挿入側寸法は、貫通路5の口径一定領域5bの長さが充分確保できるものとする。即ち、例えばインレット部材4の挿入端部が図1(a)のY位置までしかなく口径一定領域5bの長さが不十分であると、本体部材2および貫通路5の中心軸からずれたジェットJyが、口径一定領域5bの内壁面に当たることなく本体部材2の内部空間に入って本体部材2の内壁面に衝突しやすくなる。この場合、該本体部材内壁面だけでなく、プラグ部材6と本体部材2との間のOリング溝まで損傷する恐れがある。そこで、本実施例では、前記中心軸からずれたジェットのうち、口径一定領域5bの内壁面に当たることなく内部空間へ導入されてしまうジェットJzは全て衝突面7に達することになるような口径一定領域5bの長さを設定してインレット部材4の特に本体部材2への挿入側の寸法を規定した。   Further, in this embodiment, the inlet member 4 is attached to the main body member 2 by fixing the end portion of the inlet member 4 to the one end side opening of the main body member 2 in the fitted insertion state. As for the side dimension, the length of the constant-diameter region 5b of the through-passage 5 can be sufficiently secured. That is, for example, if the insertion end of the inlet member 4 reaches only the Y position in FIG. 1A and the length of the constant diameter region 5b is insufficient, the jet deviated from the central axis of the main body member 2 and the through-passage 5 Jy enters the internal space of the main body member 2 without hitting the inner wall surface of the constant diameter region 5b and easily collides with the inner wall surface of the main body member 2. In this case, not only the inner wall surface of the main body member but also the O-ring groove between the plug member 6 and the main body member 2 may be damaged. Therefore, in this embodiment, among the jets deviated from the central axis, the jets Jz that are introduced into the internal space without hitting the inner wall surface of the constant aperture region 5b all reach the collision surface 7 so that the aperture is constant. The length of the region 5b was set to define the size of the inlet member 4 on the side of the main body member 2, particularly the insertion side.

一方、プラグ部材6の衝突面7は、外側全周に段差7xを備えた窪み形状の底面として形成した。これによって、衝突面7に衝突したジェットが、外側へ流れて本体部材2の内壁面へ干渉するのを防止できる。   On the other hand, the impact surface 7 of the plug member 6 was formed as a hollow bottom surface having a step 7x on the entire outer periphery. Thereby, it is possible to prevent the jet colliding with the collision surface 7 from flowing outside and interfering with the inner wall surface of the main body member 2.

以上の構成を備えたジェットキャッチャ1であれば、従来のように充分使用可能分を残しながらも安全のために早めに交換する必要なく、ジェット検知用通路9に達するまで使用できるため、部材の交換頻度も低減して無駄が省け、コスト低減が図れる。また、本実施例によるジェットキャッチャ1は、主に本体部材2とインレット部材4とプラグ部材6とが組み合わされて構成されているため、プラグ部材6のみの交換で済むため、より効率的である。   The jet catcher 1 having the above configuration can be used until it reaches the jet detection passage 9 without having to be replaced early for safety while leaving a sufficient usable portion as in the prior art. The replacement frequency is also reduced, so that waste is eliminated and costs can be reduced. In addition, the jet catcher 1 according to the present embodiment is mainly composed of the main body member 2, the inlet member 4, and the plug member 6, so that only the plug member 6 needs to be replaced, which is more efficient. .

また、インレット部材4も交換可能であるため、貫通路壁面へのジェットの衝突等による損傷が生じても、インレット部材4のみを交換すればよい。また、このインレット部材4は、貫通路5の全長、テーパ領域5の外側開口の口径やテーパ角度などが異なる種々の設計のものを選択可能に複数用意することができる。これによって、例えば切り遅れの大きい場合に適している大口径タイプ、狭いスペースでの使用に適した小型タイプなど、実際の加工に適したものを適宜選択して採用できる。   In addition, since the inlet member 4 can also be replaced, only the inlet member 4 needs to be replaced even if damage is caused by jet collision with the through-passage wall surface. In addition, a plurality of inlet members 4 can be prepared so as to be selectable in various designs having different overall lengths of the through passages 5, outer diameters of the outer openings of the tapered regions 5, taper angles, and the like. As a result, for example, a large-diameter type suitable for a large cutting delay and a small-sized type suitable for use in a narrow space can be appropriately selected and used for actual processing.

なお、ジェット検知用通路9の開口からの霧状ジェット放出は、目視で確認可能であるが、センサ装置を備えれば、自動的に霧状ジェットの放出を検知し、警告する構成とすることもできる。例えば、圧力センサや漏液検知センサ・水検知センサ等の感知部を検知用通路9の開口付近に設置すれば、これらのセンサにより、霧状ジェットの圧力や水分を検知することでその放出が確認できる。   The mist jet discharge from the opening of the jet detection passage 9 can be visually confirmed. However, if a sensor device is provided, the mist jet discharge is automatically detected and a warning is given. You can also. For example, if a sensing unit such as a pressure sensor, a leak detection sensor, or a water detection sensor is installed near the opening of the detection passage 9, the discharge is detected by detecting the pressure or moisture of the mist jet with these sensors. I can confirm.

本実施例によるジェットキャッチャ1をアブレシブウォータージェット加工機に備え付ける場合は、アブレシブノズルと対向して本体部材2が同軸上となる位置に固定することにより、ジェットキャッチャ1が常にノズルと同期移動できる状態とする。この状態は、例えば図2に示すように、従来型ジェットキャッチャ20に代えて、ノズル装置13が装着されているロボットアーム先端11に固定用治具12を介して固定するだけで容易に実現でき、何ら特別な手段を新たに設けることなく従来の固定手段をそのまま利用できる。   When the jet catcher 1 according to the present embodiment is provided in an abrasive water jet processing machine, the jet catcher 1 can always move synchronously with the nozzle by fixing the main body member 2 at a position facing the abrasive nozzle and on the same axis. And For example, as shown in FIG. 2, this state can be easily realized simply by fixing the robot arm tip 11 to which the nozzle device 13 is attached via the fixing jig 12 instead of the conventional jet catcher 20. The conventional fixing means can be used as it is without providing any special means.

なお、上記実施例では、ジェットを受け入れる開口部分とジェットを受け止める底部分と減衰部分とをそれぞれ互いに別体とし、これら3部材を組み合わせることによって略筒状部材を構成して一つのジェットキャッチャとした場合を示したが、本発明はこれに限定されるものではない。以下に、本発明の第2の実施例として、開口部分、減衰部分、底部分を一体的に形成した一つの略筒状部材からなるジェットキャッチャを示す。   In the above-described embodiment, the opening portion for receiving the jet, the bottom portion for receiving the jet, and the damping portion are separated from each other, and a substantially cylindrical member is formed by combining these three members to form one jet catcher. Although the case has been shown, the present invention is not limited to this. Hereinafter, as a second embodiment of the present invention, a jet catcher composed of one substantially cylindrical member in which an opening portion, a damping portion, and a bottom portion are integrally formed will be described.

本実施例によるジェットキャッチャ21は、図3の縦断面図に示すように、一つの略円筒状本体部材22の一端側に外側開口からジェットを受け入れて内側へ導入する貫通路25を本体部材22と同軸上に備え、本体部材22のほぼ中央領域には、貫通路25の内側開口が露呈する内部空間が連続して形成されている。本実施例においては、この内部空間が減衰部28となり、貫通路25の開口と対向する内部空間の底面がジェットを受け止める衝突面27となる。   In the jet catcher 21 according to this embodiment, as shown in the longitudinal sectional view of FIG. 3, the main body member 22 has a through-passage 25 for receiving a jet from an outer opening and introducing it into one end of one substantially cylindrical main body member 22. The internal space where the inner opening of the through passage 25 is exposed is formed continuously in the substantially central region of the main body member 22. In the present embodiment, this internal space becomes the attenuating portion 28, and the bottom surface of the internal space facing the opening of the through passage 25 becomes the collision surface 27 that receives the jet.

また、本体部材22の側部には、衝突後のジェットを減衰部28から外部へ排出するための排出口23が本体部材22の中心軸と直交方向に形成されている。なお、本ジェットキャッチャ21をアブレシブウォータージェット対応のものとして本体部材22が超硬合金製で排出口23に直接外部配管を接続するのが困難である場合は、該排出口23が本体部材22の外周に取り付けられたジョイント部材24を介して外部配管に接続される構成とすればよい。   In addition, a discharge port 23 for discharging the jet after collision from the attenuation unit 28 to the outside is formed in the side portion of the main body member 22 in a direction orthogonal to the central axis of the main body member 22. When the main body member 22 is made of cemented carbide and it is difficult to connect an external pipe directly to the discharge port 23 when the jet catcher 21 is adapted for an abrasive water jet, the discharge port 23 is connected to the main body member 22. What is necessary is just to set it as the structure connected to external piping via the joint member 24 attached to outer periphery.

さらに、本体部材22の減衰部28より他端側が底部分となり、その後端部から本体部材22の中心軸方向の距離dの位置に、本体部材22の中心軸と交差する方向に沿って形成されたジェット検知用通路29を備えている。よって、本実施例によるジェットキャッチャ21においても、実施例1のジェットキャッチャの場合と同様に、使用の経過に伴って衝突面27に生じる損傷・穿孔が、ジェット検知用通路29に達した時点でそれが確認でき、ジェットが安全に部材を貫通する前に、ジェット噴射を停止、あるいは近辺の作業員が退避することができる。   Further, the other end side of the attenuation portion 28 of the main body member 22 is a bottom portion, and is formed at a distance d from the rear end portion in the central axis direction of the main body member 22 along the direction intersecting the central axis of the main body member 22. A jet detection passage 29 is provided. Therefore, also in the jet catcher 21 according to the present embodiment, as in the case of the jet catcher of the first embodiment, when the damage / drilling generated in the collision surface 27 with the progress of use reaches the jet detection passage 29. This can be confirmed, and before the jet penetrates the member safely, the jet injection can be stopped or a nearby worker can be withdrawn.

従って、ジェットキャッチャ21は、充分に無駄なく使用することができる。しかも基本的に一部材構成としたため、複数部材を軸合わせしながら一体化するための組み立て工程が必要ない分、製造工程が簡略化できる。   Therefore, the jet catcher 21 can be used without waste. Moreover, since the structure is basically one member, the manufacturing process can be simplified because the assembly process for integrating the plurality of members while aligning them is not necessary.

なお、以上の実施例においては、ジェット検知用通路として、筒状部材の中心軸に直交する平面方向に幅広となる断面長孔形状のものを1本設けた場合を示したが、本発明はこれに限らず、相対的に断面積の小さい複数の通路を互いに近接して並設する構成としてもよい。この場合でも、全体で実質的に1本の幅広型通路と同様に前記中心軸とずれた穿孔に対応できる。   In the above-described embodiment, the case where a single passage having a long hole shape with a wide cross section in the plane direction perpendicular to the central axis of the cylindrical member is provided as the jet detection passage is shown. However, the present invention is not limited to this, and a plurality of passages having relatively small cross-sectional areas may be provided in close proximity to each other. Even in this case, it is possible to cope with the perforation deviating from the central axis as in the case of substantially one wide passage as a whole.

1,21:ジェットキャッチャ
2,22:本体部材
3,23:排出口
4:インレット部材(導入側部材)
5,25:貫通路
5a:テーパ領域
5b:口径一定領域
6:プラグ部材(底部材)
7,27:衝突面
7x:段差
8,28:減衰部
9,29:ジェット検知用通路
d:ジェット検知用通路からプラグ部材の後端部までの厚み距離
10:アブレシブウォータージェット加工機
11:ロボットアーム先端
12:固定用治具
13:ノズル装置
14:アブレシブヘッド
15:アブレシブノズル
16:オンオフ自動バルブ
20:ジェットキャッチャ
24:配管ジョイント部材
W:被加工物
1, 2: Jet catcher 2, 22: Main body member 3, 23: Discharge port 4: Inlet member (introduction side member)
5, 25: Through passage 5a: Tapered region 5b: Constant aperture region 6: Plug member (bottom member)
7, 27: Colliding surface 7x: Step 8, 28: Damping portion 9, 29: Jet detection passage d: Thickness distance 10 from the jet detection passage to the rear end of the plug member 10: Abrasive water jet processing machine 11: Robot Arm tip 12: Fixing jig 13: Nozzle device 14: Abrasive head 15: Abrasive nozzle 16: On-off automatic valve 20: Jet catcher 24: Piping joint member W: Workpiece

Claims (5)

ノズル装置から噴射されたジェットを受け止めるためのジェットキャッチャにおいて、
一端側が開口となる内部空間を同軸上に備えた略筒状部材からなり、
該筒状部材は、前記内部空間を前記開口と対向する他端側で閉塞して該開口から内部空間に導入されたジェットを受け止める底面と、底面に衝突した後のジェットを内部空間から外部へ排出する排出口とを有すると共に、該底面から筒状部材後端部に亘る底部分に予め定められた肉厚を備えており、
前記底部分には、前記筒状部材後端部付近の予め定められた位置に、前記筒状部材の中心軸と交差する方向に沿って穿設され、少なくともその一端が筒状部材の外に開放される開口を有するジェット検知用通路を備えていることを特徴とするジェットキャッチャ。
In a jet catcher for receiving a jet ejected from a nozzle device,
It consists of a substantially cylindrical member provided coaxially with an internal space where one end side is an opening,
The cylindrical member closes the internal space at the other end facing the opening and receives a jet introduced into the internal space from the opening, and the jet after colliding with the bottom surface from the internal space to the outside. And having a predetermined thickness on the bottom portion extending from the bottom surface to the rear end portion of the cylindrical member,
The bottom portion is perforated at a predetermined position near the rear end of the cylindrical member along a direction intersecting the central axis of the cylindrical member, and at least one end thereof is outside the cylindrical member. A jet catcher comprising a jet detection passage having an opening to be opened.
前記筒状部材は、両端が開放された略筒状の本体部材と、該本体部材の他端部に装着されて一端側の開口との間に内部空間を形成すると共に前記開口から内部空間に導入されたジェットを受け止める底部材と、を備え、
前記本体部材は、前記底部材に衝突した後のジェットを前記内部空間から外部へ排出する排出口を有し、
前記底部材は、その後端部付近の予め定められた位置に、前記本体部材の中心軸と交差する方向に沿って穿設され、少なくともその一端が筒状部材の外に開放される開口を有するジェット検知用通路を有することを特徴とする請求項1に記載のジェットキャッチャ。
The cylindrical member forms an internal space between a substantially cylindrical main body member whose both ends are open and the other end of the main body member and is open on one end side, and from the opening to the internal space. A bottom member for receiving the introduced jet,
The main body member has a discharge port for discharging the jet after colliding with the bottom member from the internal space to the outside,
The bottom member is formed at a predetermined position near a rear end portion thereof along a direction intersecting with the central axis of the main body member, and has an opening at least one end of which is opened to the outside of the cylindrical member. The jet catcher according to claim 1, further comprising a jet detection passage.
前記筒状部材は、前記本体部材の一端部に装着されて前記ジェットを外側開口から受け入れて本体部材の内部空間へ導入する貫通路を本体部材と同軸上に設けた導入側部材を更に備え、
前記導入側部材の貫通路は、前記外側開口の口径が前記内部空間に露呈する内側開口の口径より大きく、前記外側開口から本体部材内側に向かって連続的に縮径するテーパ領域を有することを特徴とする請求項1又は2に記載のジェットキャッチャ。
The cylindrical member is further provided with an introduction-side member that is attached to one end of the main body member and that has a through-passage that is coaxial with the main body member for receiving the jet from the outer opening and introducing the jet into the internal space of the main body member
The through-passage of the introduction side member has a tapered region in which the diameter of the outer opening is larger than the diameter of the inner opening exposed to the inner space, and the diameter is continuously reduced from the outer opening toward the inside of the main body member. The jet catcher according to claim 1 or 2, characterized by the above.
前記検知用通路の開口から排出される霧状ジェットを検知するセンサ装置をさらに備えていることを特徴とする請求項1〜3のいずれか1項に記載のジェットキャッチャ。   The jet catcher according to claim 1, further comprising a sensor device that detects a mist jet discharged from the opening of the detection passage. 前記請求項1〜4の何れか1項に記載のジェットキャッチャが、加工用ジェットを噴射するノズルと対向すると共に該ノズルの中心軸延長上に前記内部空間を位置付けて、前記ノズルから予め定められた一定間隔で備え付けられていることを特徴とするジェット加工機。   The jet catcher according to any one of claims 1 to 4, wherein the jet catcher faces a nozzle for injecting a processing jet and positions the internal space on an extension of a central axis of the nozzle, and is predetermined from the nozzle. A jet processing machine characterized by being provided at regular intervals.
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