JP2013124381A - High-strength steel sheet and manufacturing method therefor - Google Patents

High-strength steel sheet and manufacturing method therefor Download PDF

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JP2013124381A
JP2013124381A JP2011272852A JP2011272852A JP2013124381A JP 2013124381 A JP2013124381 A JP 2013124381A JP 2011272852 A JP2011272852 A JP 2011272852A JP 2011272852 A JP2011272852 A JP 2011272852A JP 2013124381 A JP2013124381 A JP 2013124381A
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steel sheet
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steel plate
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Yusuke Fushiwaki
祐介 伏脇
Yasunobu Nagataki
康伸 長滝
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JFE Steel Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a high-strength steel sheet that exhibits excellent chemical treatment properties and corrosion resistance after electrodeposition coating, and to provide a manufacturing method therefor.SOLUTION: The steel sheet contains, by mass, 0.01 to 0.18% C, 0.4 to 2.0% Si, 1.0 to 3.0% Mn, 0.001 to 1.0% Al, 0.005 to 0.060% P, and 0.01% or less S, with the remainder comprising Fe and unavoidable impurities. During a heating step when performing continuous annealing on the steel sheet, the atmospheric hydrogen concentration is set to be 26 vol% or more at a heating-furnace temperature range of 600°C or more and A°C or less, the rate of temperature rise is set to be 8°C/s or higher, and the atmospheric dew point is set to be -8°C or higher at a heating-furnace temperature range of higher than A°C and B°C or lower, wherein the range of A is 680≤A≤780, and the range of B is 800≤B≤900.

Description

本発明は、Siの含有量が多い場合でも、優れた化成処理性及び電着塗装後の耐食性を有する高強度鋼板およびその製造方法に関するものである。   The present invention relates to a high-strength steel sheet having excellent chemical conversion property and corrosion resistance after electrodeposition coating even when the Si content is large, and a method for producing the same.

近年、自動車の燃費向上および自動車の衝突安全性向上の観点から、車体材料の高強度化によって薄肉化を図り、車体そのものを軽量化しかつ高強度化する要望が高まっている。そのため、高強度鋼板の自動車への適用が促進されている。   In recent years, from the viewpoint of improving the fuel efficiency of automobiles and improving the collision safety of automobiles, there is an increasing demand for reducing the thickness of the vehicle body by increasing the strength of the vehicle body material and reducing the weight of the vehicle body. For this reason, application of high-strength steel sheets to automobiles is being promoted.

一般に自動車用鋼板は塗装して使用されており、その塗装の前処理として、リン酸塩処理と呼ばれる化成処理が施される。鋼板の化成処理は塗装後の耐食性を確保するための重要な処理の一つである。   In general, steel plates for automobiles are used after being coated, and as a pretreatment for the coating, a chemical conversion treatment called a phosphate treatment is performed. The chemical conversion treatment of the steel sheet is one of the important treatments for ensuring the corrosion resistance after painting.

鋼板の強度、延性を高めるためには、Siの添加が有効である。しかしながら、連続焼鈍の際にSiは、Feの酸化が起こらない(Fe酸化物を還元する)還元性のN+Hガス雰囲気でも酸化し、鋼板最表層にSi酸化物(SiO)を形成する。一般に連続焼鈍時間は700℃以上の高温度域で100s以上と長いため、SiOの形成量が多くなり、このSiOが化成処理中の化成皮膜の生成反応を阻害するため、化成皮膜が生成されない微小領域(以降、スケと称することもある)が形成され、化成処理性が低下する。 In order to increase the strength and ductility of the steel plate, addition of Si is effective. However, during continuous annealing, Si is oxidized even in a reducing N 2 + H 2 gas atmosphere in which no oxidation of Fe occurs (which reduces Fe oxide), and Si oxide (SiO 2 ) is formed on the outermost surface of the steel sheet. To do. In general, the continuous annealing time is as long as 100 s or more in a high temperature range of 700 ° C. or higher, so the amount of SiO 2 formed increases, and this SiO 2 inhibits the formation reaction of the chemical film during the chemical conversion treatment, so that a chemical conversion film is formed. A small region (hereinafter sometimes referred to as “ske”) that is not formed is formed, and the chemical conversion processability is lowered.

高Si含有鋼板の化成処理性を改善する従来技術として、特許文献1では、20〜1500mg/mの鉄被覆層を電気めっき法を用いて鋼板上に形成する方法が開示されている。しかしながら、この方法では、電気めっき設備が別途必要となり工程が増加しコストも増大するという問題がある。 As a prior art for improving the chemical conversion processability of a high Si content steel sheet, Patent Document 1 discloses a method of forming an iron coating layer of 20 to 1500 mg / m 2 on a steel sheet using an electroplating method. However, this method has a problem in that an electroplating facility is separately required, and the number of processes increases and the cost also increases.

また、特許文献2では、Mn/Si比率を規定し、特許文献3ではNiを添加することによって、各々リン酸塩処理性を向上させている。しかしながら、その効果は鋼板中のSi含有量に依存するものであり、Si含有量の高い鋼板については更なる改善が必要であると考えられる。   Moreover, in patent document 2, Mn / Si ratio is prescribed | regulated, and patent document 3 is improving the phosphate processability by adding Ni, respectively. However, the effect depends on the Si content in the steel sheet, and it is considered that further improvement is necessary for the steel sheet having a high Si content.

更に、特許文献4では、焼鈍時の露点を−25〜0℃にすることで、鋼板素地表面から深さ1μm以内にSi含有酸化物からなる内部酸化層を形成し、鋼板表面長さ10μmに占めるSi含有酸化物の割合を80%以下にする方法が開示されている。しかしながら、特許文献4に記載の方法の場合、露点を制御するエリアが炉内全体を前提としたものであるため、露点の制御が困難であり安定操業が困難である。また、不安定な露点制御のもとで焼鈍を行った場合、鋼板に形成される内部酸化物の分布状態にバラツキが認められ、鋼板の長手方向や幅方向で化成処理性のムラ(全体または一部でスケ)が発生する懸念がある。   Furthermore, in patent document 4, the dew point at the time of annealing is set to −25 to 0 ° C., thereby forming an internal oxide layer made of an Si-containing oxide within a depth of 1 μm from the surface of the steel sheet, and the steel sheet surface length is 10 μm. A method is disclosed in which the proportion of the Si-containing oxide is 80% or less. However, in the case of the method described in Patent Document 4, since the area for controlling the dew point is premised on the entire inside of the furnace, it is difficult to control the dew point, and stable operation is difficult. In addition, when annealing was performed under unstable dew point control, variations were observed in the distribution of internal oxides formed on the steel sheet, and chemical conversion treatment unevenness in the longitudinal direction and width direction of the steel sheet (overall or There is a concern that some scales may occur.

特許文献5では、酸化性雰囲気中で鋼板温度を350〜650℃に到達させ鋼板表面に酸化膜を形成させ、その後還元性雰囲気中で再結晶温度まで加熱し冷却する方法が記載されている。しかしながらこの方法では、酸化する方法により鋼板表面に形成される酸化皮膜の厚みに差があり、十分に酸化が起こらなかったり、酸化皮膜が厚くなりすぎて、後の還元性雰囲気中での焼鈍において酸化膜の残留または剥離を生じ、表面性状が悪化する場合があった。実施例では、大気中で酸化する技術が記載されているが、大気中での酸化は酸化物が厚く生成してその後の還元が困難である、あるいは高水素濃度の還元雰囲気が必要である、等の問題がある。   Patent Document 5 describes a method in which a steel sheet temperature reaches 350 to 650 ° C. in an oxidizing atmosphere to form an oxide film on the steel sheet surface, and then heated to a recrystallization temperature and cooled in a reducing atmosphere. However, in this method, there is a difference in the thickness of the oxide film formed on the surface of the steel sheet due to the oxidation method, and sufficient oxidation does not occur, or the oxide film becomes too thick, and in subsequent annealing in a reducing atmosphere. Oxide film may remain or peel off, and surface properties may deteriorate. In the examples, a technique for oxidizing in the air is described, but oxidation in the air generates a thick oxide and subsequent reduction is difficult, or a reducing atmosphere with a high hydrogen concentration is required. There are problems such as.

さらに、特許文献6では、質量%でSiを0.1%以上、及び/または、Mnを1.0%以上含有する冷延鋼板について、鋼板温度400℃以上で鉄の酸化雰囲気下で鋼板表面に酸化膜を形成させ、その後、鉄の還元雰囲気下で前記鋼板表面の酸化膜を還元する方法が記載されている。具体的には、400℃以上で空気比0.93以上1.10以下の直火バーナーを用いて鋼板表面のFeを酸化した後、Fe酸化物を還元するN+Hガス雰囲気で焼鈍することにより、化成処理性を劣化させるSiの最表面での酸化を抑制し、最表面にFeの酸化層を形成させる方法である。特許文献6には、直火バーナーの加熱温度が具体的に記載されていないが、Siを多く(概ね0.6%以上)含有する場合には、Feよりも酸化しやすいSiの酸化量が多くなってFeの酸化が抑制されたり、Feの酸化そのものが少なすぎたりする。その結果、還元後の表面Fe還元層の形成が不十分であったり、還元後の鋼板表面にSiOが存在し、化成皮膜のスケが発生する場合があった。 Further, in Patent Document 6, a cold rolled steel sheet containing Si by 0.1% by mass and / or Mn by 1.0% or more by mass%, the surface of the steel sheet in an iron oxidizing atmosphere at a steel sheet temperature of 400 ° C. or more. Describes a method in which an oxide film is formed, and then the oxide film on the surface of the steel sheet is reduced in an iron reducing atmosphere. Specifically, after oxidizing Fe on the surface of the steel sheet using a direct fire burner at 400 ° C. or higher and an air ratio of 0.93 or higher and 1.10 or lower, annealing is performed in an N 2 + H 2 gas atmosphere that reduces Fe oxide. This is a method of suppressing oxidation at the outermost surface of Si, which deteriorates the chemical conversion processability, and forming an Fe oxide layer on the outermost surface. Patent Document 6 does not specifically describe the heating temperature of an open flame burner, but when it contains a large amount of Si (approximately 0.6% or more), the amount of oxidation of Si that is easier to oxidize than Fe. As a result, the oxidation of Fe is suppressed, or the oxidation of Fe itself is too little. As a result, formation of the surface Fe reduction layer after reduction was insufficient, or SiO 2 was present on the steel plate surface after reduction, and there was a case where the conversion film was scaled.

特開平5−320952号公報JP-A-5-320952 特許第4319559号公報Japanese Patent No. 4319559 特許第2951480号公報Japanese Patent No. 2951480 特許第3840392号公報Japanese Patent No. 3840392 特開昭55−145122号公報JP 55-145122 A 特開2006−45615号公報JP 2006-45615 A

本発明は、かかる事情に鑑みてなされたものであって、Si含有量が多く、高温(≧700℃)での連続焼鈍時間が長い(≧100s)場合でも、優れた化成処理性及び電着塗装後の耐食性を有する高強度鋼板およびその製造方法を提供することを目的とする。   The present invention has been made in view of such circumstances. Even when the Si content is high and the continuous annealing time at a high temperature (≧ 700 ° C.) is long (≧ 100 s), excellent chemical conversion treatment and electrodeposition are possible. It aims at providing the high-strength steel plate which has the corrosion resistance after coating, and its manufacturing method.

従来は、単に焼鈍炉内全体の水蒸気分圧または酸素分圧を上昇させることで露点または酸素濃度を上げて過剰に鋼板の内部または外部を酸化させていたため、上述したように、露点または酸化制御性に問題があったり、化成処理性にムラが発生したり、電着塗装後の耐食性が劣化したりと、様々な問題が発生していた。   In the past, the dew point or oxygen concentration was raised by simply increasing the partial pressure of water vapor or oxygen in the entire annealing furnace to excessively oxidize the inside or outside of the steel sheet. Various problems have occurred, such as a problem in the properties, unevenness in the chemical conversion treatment property, and deterioration in corrosion resistance after electrodeposition coating.

そこで、本発明者らは、従来の考えにとらわれない新たな方法で課題を解決する方法を検討した。その結果、電着塗装後の耐食性劣化の起点になる可能性がある鋼板表層の組織、構造に対してより高度な制御を行うことで、電着塗装後の耐食性に優れる高強度鋼板が得られることを知見した。さらには、上記のような鋼板表層の組織、構造に対してより高度な制御を行うことで化成処理性も向上することを知見した。   Therefore, the present inventors have studied a method for solving the problem by a new method not confined to the conventional idea. As a result, a high-strength steel sheet with excellent corrosion resistance after electrodeposition coating can be obtained by performing more advanced control over the structure and structure of the steel sheet surface layer that may become the starting point of corrosion resistance degradation after electrodeposition coating. I found out. Furthermore, it has been found that chemical conversion processability is also improved by performing more advanced control on the structure and structure of the steel sheet surface layer as described above.

具体的には、加熱過程における加熱炉内温度:600℃以上A℃以下(A:680≦A≦780)の温度域において、雰囲気中の水素濃度を26vol%以上、かつ、昇温速度を8℃/s以上に制御し、加熱炉内温度:A℃超えB℃以下(B:800≦B≦900)の温度域において、雰囲気中の露点を−8℃以上となるように制御して焼鈍し、化成処理を行う。このような処理を行うことによって、選択的表面酸化を抑制し、表面濃化を抑制することができ、化成処理性および電着塗装後の耐食性に優れる高強度鋼板が得られることになる。   Specifically, in a heating furnace temperature in the heating process: 600 ° C. or more and A ° C. or less (A: 680 ≦ A ≦ 780), the hydrogen concentration in the atmosphere is 26 vol% or more, and the heating rate is 8 Annealing by controlling the dew point in the atmosphere to be −8 ° C. or higher in a temperature range of A ° C./s or higher and the temperature inside the heating furnace: A ° C. to B ° C. or lower (B: 800 ≦ B ≦ 900) Then, chemical conversion treatment is performed. By performing such treatment, selective surface oxidation can be suppressed, surface concentration can be suppressed, and a high-strength steel sheet excellent in chemical conversion treatment properties and corrosion resistance after electrodeposition coating can be obtained.

そして、以上の方法により得られる高強度鋼板は、鋼板表面から100μm以内の鋼板表層部にFe、Si、Mn、Al、P、B、Nb、Ti、Cr、Mo、Cu、Niの中から選ばれる少なくとも1種の酸化物を片面あたり0.020〜0.200g/m形成し、鋼板表面から10μm以内の領域において、鋼板結晶粒界から1μm以内の粒内に結晶性Si、Mn系酸化物が存在している組織、構造となる。これによって電着塗装後の耐食性の劣化を防止し、化成処理性に優れることになる。 The high-strength steel sheet obtained by the above method is selected from among Fe, Si, Mn, Al, P, B, Nb, Ti, Cr, Mo, Cu, and Ni on the steel sheet surface layer within 100 μm from the steel sheet surface. At least one kind of oxide is formed on one side of 0.020 to 0.200 g / m 2 , and in a region within 10 μm from the steel plate surface, crystalline Si, Mn-based oxidation is within grains within 1 μm from the grain boundary of the steel plate. It becomes the organization and structure where things exist. This prevents deterioration of corrosion resistance after electrodeposition coating and is excellent in chemical conversion treatment.

本発明は上記知見に基づくものであり、特徴は以下の通りである。
[1]質量%で、C:0.01〜0.18%、Si:0.4〜2.0%、Mn:1.0〜3.0%、Al:0.001〜1.0%、P:0.005〜0.060%、S≦0.01%を含有し、残部がFeおよび不可避的不純物からなる鋼板に、連続焼鈍を施す際に、加熱過程では、加熱炉内温度:600℃以上A℃以下の温度域を雰囲気中の水素濃度を26vol%以上、かつ、昇温速度を8℃/s以上で、加熱炉内温度:A℃超えB℃以下の温度域を雰囲気中の露点:−8℃以上で行うことを特徴とする高強度鋼板の製造方法。
ただし、A:680≦A≦780、B:800≦B≦900である。
[2]前記鋼鈑は、成分組成として、質量%で、さらに、B:0.001〜0.005%、Nb:0.005〜0.05%、Ti:0.005〜0.05%、Cr:0.001〜1.0%、Mo:0.05〜1.0%、Cu:0.05〜1.0%、Ni:0.05〜1.0%の中から選ばれる1種以上の元素を含有することを特徴とする前記[1]に記載の高強度鋼板の製造方法。
[3]前記連続焼鈍を行った後、硫酸を含む水溶液中で電解酸洗を行うことを特徴とする前記[1]または[2]に記載の高強度鋼板の製造方法。
[4]前記[1]〜[3]のいずれかに記載の製造方法により製造され、鋼板表面から100μm以内の鋼板表層部にFe、Si、Mn、Al、P、B、Nb、Ti、Cr、Mo、Cu、Niの中から選ばれる1種以上の酸化物を、片面あたり0.020〜0.200g/m2形成し、更に、鋼板表面から10μm以内の領域において、鋼板結晶粒界から1μm以内の粒内に結晶性Si、Mn系酸化物が存在していることを特徴とする高強度鋼板。
The present invention is based on the above findings, and features are as follows.
[1] By mass%, C: 0.01 to 0.18%, Si: 0.4 to 2.0%, Mn: 1.0 to 3.0%, Al: 0.001 to 1.0% , P: 0.005 to 0.060%, S ≦ 0.01%, and when performing continuous annealing on a steel plate consisting of Fe and inevitable impurities, the heating furnace temperature: Temperature range of 600 ° C or higher and A ° C or lower with hydrogen concentration in the atmosphere of 26 vol% or higher, heating rate of 8 ° C / s or higher, furnace temperature: temperature range of A ° C to B ° C or lower Dew point: A method for producing a high-strength steel sheet, which is carried out at -8 ° C or higher.
However, A: 680 ≦ A ≦ 780 and B: 800 ≦ B ≦ 900.
[2] The steel sheet is in mass% as a component composition, and B: 0.001 to 0.005%, Nb: 0.005 to 0.05%, Ti: 0.005 to 0.05% , Cr: 0.001 to 1.0%, Mo: 0.05 to 1.0%, Cu: 0.05 to 1.0%, Ni: 0.05 to 1.0% The method for producing a high-strength steel sheet according to the above [1], comprising at least a seed element.
[3] The method for producing a high-strength steel sheet according to [1] or [2], wherein after the continuous annealing, electrolytic pickling is performed in an aqueous solution containing sulfuric acid.
[4] Fe, Si, Mn, Al, P, B, Nb, Ti, Cr are produced by the production method according to any one of [1] to [3] above the steel sheet surface layer within 100 μm from the steel sheet surface. One or more oxides selected from Mo, Cu, and Ni are formed at 0.020 to 0.200 g / m 2 per side, and from the grain boundary of the steel sheet in a region within 10 μm from the steel sheet surface. A high-strength steel sheet characterized by the presence of crystalline Si and Mn-based oxides in grains within 1 μm.

なお、本発明において、高強度とは、引張強度TSが340MPa以上である。また、化成処理性に優れるとは、化成処理後のスケ、ムラのない外観を有することである。
また、本発明の高強度鋼板は、冷延鋼板、熱延鋼板のいずれも含むものである。
In the present invention, the high strength means that the tensile strength TS is 340 MPa or more. Moreover, being excellent in chemical conversion treatment property means having a non-scaling and uneven appearance after chemical conversion treatment.
The high-strength steel sheet of the present invention includes both cold-rolled steel sheets and hot-rolled steel sheets.

本発明によれば、Si含有量が多く、高温域(≧700℃)での連続焼鈍時間が長い(≧100s)場合でも、優れた化成処理性及び電着塗装後の耐食性を有する高強度鋼板が得られる。   According to the present invention, a high-strength steel sheet having excellent chemical conversion property and corrosion resistance after electrodeposition coating even when the Si content is high and the continuous annealing time in a high temperature range (≧ 700 ° C.) is long (≧ 100 s). Is obtained.

以下、本発明について具体的に説明する。なお、以下の説明において、鋼成分組成の各元素の含有量の単位はいずれも「質量%」であり、以下、特に断らない限り単に「%」で示す。   Hereinafter, the present invention will be specifically described. In the following description, the unit of the content of each element of the steel component composition is “mass%”, and hereinafter, it is simply indicated by “%” unless otherwise specified.

先ず、本発明で最も重要な要件である、鋼板表層の構造を決定する焼鈍雰囲気条件について説明する。
加熱炉内の加熱過程では、加熱炉内温度:600℃以上A℃以下の温度域を雰囲気中の水素濃度を26vol%以上、かつ、昇温速度を8℃/s以上で、加熱炉内温度:A℃超えB℃以下の温度域を雰囲気中の露点:−8℃以上で行う。
First, the annealing atmosphere conditions that determine the structure of the steel sheet surface layer, which is the most important requirement in the present invention, will be described.
In the heating process in the heating furnace, the temperature in the heating furnace: 600 ° C. or more and A ° C. or less, the hydrogen concentration in the atmosphere is 26 vol% or more, the heating rate is 8 ° C./s or more, and the heating furnace temperature : A temperature range of A ° C to B ° C is performed at a dew point in the atmosphere of -8 ° C or higher.

加熱炉内温度:600℃以上A℃以下の温度域を雰囲気中の水素濃度を26vol%以上、かつ、昇温速度を8℃/s以上に制御
雰囲気中の水素濃度を26vol%以上に制御することで、鋼板表面の酸素ポテンシャルが低下し、選択的表面酸化(表面濃化)を抑制することが可能となる。しかし、酸素ポテンシャルの低下分のみでは化成処理時のスケやムラの発生を完全に抑制できる程度まで表面濃化を抑制しきれない場合がある。このため、雰囲気中の水素濃度を26vol%以上に制御することに加え、さらに昇温速度を8℃/s以上に制御する。このように、雰囲気中の水素濃度と昇温速度を制御することにより、表面濃化する温度域を極力早く通過させ、化成処理時にスケやムラが発生しない程度まで表面濃化をさらに抑制することが可能となる。なお、昇温速度を8℃/s以上とするには、ラジアントチューブ、インダクションヒーター等の加熱を適用することができる。水素濃度の上限は特には設けないが、75vol%を超えると効果が飽和し、コストが増大するため、75vol%以下が望ましい。昇温速度の上限は特には設けないが、500℃/s超えでは効果が飽和しコストが増大するため、500℃/s以下が好ましい。
Temperature in the heating furnace: Control the hydrogen concentration in the atmosphere at a temperature range of 600 ° C. or higher and A ° C. or lower to 26 vol% or higher, the temperature rising rate to 8 ° C./s or higher, and the hydrogen concentration in the controlled atmosphere to 26 vol% or higher. As a result, the oxygen potential on the surface of the steel sheet is lowered, and selective surface oxidation (surface enrichment) can be suppressed. However, there is a case where surface concentration cannot be suppressed to the extent that generation of scale and unevenness at the time of chemical conversion treatment can be completely suppressed only by a decrease in oxygen potential. For this reason, in addition to controlling the hydrogen concentration in the atmosphere to 26 vol% or more, the temperature increase rate is further controlled to 8 ° C./s or more. In this way, by controlling the hydrogen concentration in the atmosphere and the rate of temperature increase, the temperature enrichment surface is passed as quickly as possible, and the surface enrichment is further suppressed to the extent that no scaling or unevenness occurs during the chemical conversion treatment. Is possible. In order to set the temperature rising rate to 8 ° C./s or more, heating such as a radiant tube or an induction heater can be applied. The upper limit of the hydrogen concentration is not particularly set, but if it exceeds 75 vol%, the effect is saturated and the cost increases, so 75 vol% or less is desirable. The upper limit of the rate of temperature rise is not particularly set, but if it exceeds 500 ° C./s, the effect is saturated and the cost increases.

600℃以上A℃以下(A:680≦A≦780)とする理由は以下の通りである。600℃未満の温度域では、低温のため表面拡散する易酸化性元素(Si、Mnなど)の量が少ない。また、表面濃化がもともと少ない温度域であり、化成処理性が阻害されることがない。よって、600℃以上とする。一方、上限温度をA℃とした理由は、後述するように、A℃を超える温度域では、雰囲気中の露点を−8℃以上とすることにより、内部酸化が促進され、表面濃化が殆ど起こらなくなるためである。   The reason why the temperature is 600 ° C. or more and A ° C. or less (A: 680 ≦ A ≦ 780) is as follows. In the temperature range below 600 ° C., the amount of easily oxidizable elements (Si, Mn, etc.) that diffuse on the surface is small due to the low temperature. Further, the temperature concentration is originally in a low temperature range, and the chemical conversion treatment property is not hindered. Therefore, it shall be 600 degreeC or more. On the other hand, the reason why the upper limit temperature is set to A ° C is that, as described later, in a temperature range exceeding A ° C, by setting the dew point in the atmosphere to -8 ° C or higher, internal oxidation is promoted and surface concentration is almost complete. This is because it will not happen.

加熱炉内温度:A℃超えB℃以下の温度域を雰囲気中の露点:−8℃以上に制御
加熱炉内温度:A℃超えB℃以下(A:680≦A≦780、B:800≦B≦900)の限定された温度域において、雰囲気中の露点を−8℃以上となるように制御して焼鈍処理することで、鋼板表面から10μm以内の内部に易酸化性元素(Si、Mnなど)の酸化物(以下、内部酸化物と称する)を適量に存在させ、焼鈍後の化成処理性を劣化させる鋼中易酸化性元素(Si、Mnなど)の鋼板表層における選択的表面酸化(以後、表面濃化と称する)を抑制することが可能となる。
Temperature in the heating furnace: A temperature range of A ° C. to B ° C. or less Dew point in the atmosphere: −8 ° C. or more Control heating furnace temperature: A ° C. to B ° C. or less (A: 680 ≦ A ≦ 780, B: 800 ≦ In a limited temperature range of B ≦ 900), the dew point in the atmosphere is controlled to be −8 ° C. or higher, and annealing is performed, so that an easily oxidizable element (Si, Mn) is present within 10 μm from the steel plate surface. And the like (hereinafter referred to as internal oxide) in an appropriate amount, and selective oxidation of the surface of the steel plate with easily oxidizable elements (Si, Mn, etc.) in steel that degrade the chemical conversion property after annealing (Si, Mn, etc.) Henceforth, it is possible to suppress surface thickening).

下限温度Aを680≦A≦780とする理由は以下の通りである。680℃よりも低い温度域では、露点を−8℃以上に制御しても、内部酸化物が殆ど形成されない。680℃以上で内部酸化が起こり始める。また、露点を制御せず780℃を超える温度まで昇温した場合、表面濃化が多いため、酸素の内方拡散が阻害され、内部酸化が起こりにくくなる。従って、少なくとも780℃以下の温度域から−8℃以上の露点に制御しなければならない。以上から、Aの許容範囲は680≦A≦780であり、上述した理由により、この範囲内においてAはなるべく低い値であることが望ましい。   The reason why the lower limit temperature A is set to 680 ≦ A ≦ 780 is as follows. In the temperature range lower than 680 ° C., even if the dew point is controlled to be −8 ° C. or higher, almost no internal oxide is formed. Internal oxidation begins to occur above 680 ° C. Further, when the temperature is raised to a temperature exceeding 780 ° C. without controlling the dew point, the surface is heavily concentrated, so that the inward diffusion of oxygen is inhibited and internal oxidation is less likely to occur. Therefore, the dew point must be controlled to at least -8 ° C from a temperature range of 780 ° C or lower. From the above, the allowable range of A is 680 ≦ A ≦ 780, and for the reasons described above, it is desirable that A be as low as possible within this range.

上限温度Bを800≦B≦900とする理由は以下の通りである。表面濃化を抑制するメカニズムは以下の通りである。内部酸化物を形成することにより、鋼板表面から10μm以内の内部の易酸化性元素(Si、Mnなど)の固溶量を減少させた領域(以下、欠乏層と称する)を形成させ、鋼中からの易酸化性元素(Si、Mnなど)の表面拡散を抑制する。内部酸化物を形成し、表面濃化を抑制するために十分な欠乏層を形成させるためには、Bを800≦B≦900とする必要がある。800℃を下回った場合、十分に内部酸化物が形成されない。また、900℃超えは内部酸化の形成量が過剰となり、電着塗装後の耐食性劣化の起点となってしまう。   The reason why the upper limit temperature B is set to 800 ≦ B ≦ 900 is as follows. The mechanism for suppressing surface concentration is as follows. By forming an internal oxide, a region (hereinafter referred to as a deficient layer) in which the solid solution amount of an easily oxidizable element (Si, Mn, etc.) within 10 μm from the steel sheet surface is reduced is formed. Suppresses the surface diffusion of oxidizable elements (Si, Mn, etc.) from In order to form an internal oxide and to form a deficient layer sufficient to suppress surface concentration, B needs to satisfy 800 ≦ B ≦ 900. When the temperature is lower than 800 ° C., the internal oxide is not sufficiently formed. On the other hand, if the temperature exceeds 900 ° C., the amount of internal oxidation formed becomes excessive, which becomes a starting point for corrosion resistance deterioration after electrodeposition coating.

A℃超えB℃以下の温度域における露点を−8℃以上とする理由は以下の通りである。露点を上昇させることにより、HOの分解から生じるOポテンシャルを上昇させ、内部酸化を促進することが可能である。−8℃を下回る温度域では、内部酸化の形成量が少ない。また、露点の上限については特に定めないが、80℃を超えてくるとFeの酸化量が多くなり、加熱炉壁やロールの劣化が懸念されるため、80℃以下が望ましい。 The reason why the dew point in the temperature range from A ° C. to B ° C. is -8 ° C. or higher is as follows. By increasing the dew point, it is possible to increase the O 2 potential resulting from the decomposition of H 2 O and promote internal oxidation. In the temperature range below -8 ° C, the amount of internal oxidation formed is small. Further, the upper limit of the dew point is not particularly defined, but if it exceeds 80 ° C., the amount of Fe oxidation increases, and there is concern about deterioration of the heating furnace wall and roll.

次いで、本発明の対象とする高強度鋼板の鋼成分組成について説明する。
C:0.01〜0.18%
Cは、鋼組織としてマルテンサイトなどを形成させることで加工性を向上させる。そのためには0.01%以上必要である。一方、0.18%を超えると伸びが低下し材質が劣化し、さらには溶接性が劣化する。したがって、C量は0.01%以上0.18%以下とする。
Next, the steel component composition of the high-strength steel sheet that is the subject of the present invention will be described.
C: 0.01 to 0.18%
C improves workability by forming martensite or the like as a steel structure. For that purpose, 0.01% or more is necessary. On the other hand, if it exceeds 0.18%, the elongation decreases, the material deteriorates, and further the weldability deteriorates. Therefore, the C content is 0.01% or more and 0.18% or less.

Si:0.4〜2.0%
Siは鋼を強化し伸びを向上させ良好な材質を得るのに有効な元素であり、本発明の目的とする強度を得るためには0.4%以上が必要である。Siが0.4%未満では本発明の適用範囲とする強度が得られず、化成処理性についても特に問題とならない。一方、2.0%を超えると鋼の強化能や伸び向上効果が飽和してくる。さらに、化成処理性の改善が困難になってくる。したがって、Si量は0.4%以上2.0%以下とする。
Si: 0.4-2.0%
Si is an element effective for strengthening steel and improving elongation to obtain a good material, and 0.4% or more is necessary to obtain the intended strength of the present invention. If Si is less than 0.4%, the strength within the scope of the present invention cannot be obtained, and there is no particular problem with chemical conversion treatment. On the other hand, when it exceeds 2.0%, the steel strengthening ability and the effect of improving elongation become saturated. Furthermore, it becomes difficult to improve the chemical conversion processability. Therefore, the Si amount is set to 0.4% or more and 2.0% or less.

Mn:1.0〜3.0%
Mnは鋼の高強度化に有効な元素である。機械特性や強度を確保するためには1.0%以上含有させることが必要である。一方、3.0%を超えると溶接性や、強度と延性のバランスの確保が困難になる。したがって、Mn量は1.0%以上3.0%以下とする。
Mn: 1.0-3.0%
Mn is an element effective for increasing the strength of steel. In order to ensure mechanical properties and strength, it is necessary to contain 1.0% or more. On the other hand, if it exceeds 3.0%, it becomes difficult to secure weldability and the balance between strength and ductility. Therefore, the Mn content is 1.0% or more and 3.0% or less.

Al:0.001〜1.0%
Alは溶鋼の脱酸を目的に添加される。溶鋼の脱酸の効果は0.001%以上で得られる。一方、1.0%を超えるとコストアップになる。さらに、Alの表面濃化が多くなり、化成処理性の改善が困難になってくる。したがって、Al量は0.001%以上1.0%以下とする。
Al: 0.001 to 1.0%
Al is added for the purpose of deoxidizing molten steel. The effect of deoxidation of molten steel is obtained at 0.001% or more. On the other hand, if it exceeds 1.0%, the cost increases. Furthermore, the surface concentration of Al increases and it becomes difficult to improve chemical conversion properties. Therefore, the Al content is 0.001% or more and 1.0% or less.

P:0.005〜0.060%以下
Pは不可避的に含有される元素のひとつであり、0.005%未満にするためには、コストの増大が懸念されるため、0.005%以上とする。一方、Pが0.060%を超えて含有すると溶接性が劣化する。さらに、化成処理性の劣化が激しくなり、本発明をもってしても化成処理性を向上させることが困難となる。したがって、P量は0.005%以上0.060%以下とする。
P: 0.005 to 0.060% or less P is one of the elements inevitably contained, and in order to make it less than 0.005%, there is a concern about an increase in cost, so 0.005% or more And On the other hand, when P exceeds 0.060%, weldability deteriorates. Furthermore, the chemical conversion processability is greatly deteriorated, and even with the present invention, it is difficult to improve the chemical conversion processability. Therefore, the P content is 0.005% or more and 0.060% or less.

S≦0.01%
Sは不可避的に含有される元素のひとつである。下限は規定しないが、多量に含有すると溶接性及び耐食性が劣化するため0.01%以下とする。
S ≦ 0.01%
S is one of the elements inevitably contained. The lower limit is not specified, but if it is contained in a large amount, the weldability and corrosion resistance deteriorate, so the content is made 0.01% or less.

なお、下記の理由により、B:0.001〜0.005%、Nb:0.005〜0.05%、Ti:0.005〜0.05%、Cr:0.001〜1.0%、Mo:0.05〜1.0%、Cu:0.05〜1.0%、Ni:0.05〜1.0%の中から選ばれる1種以上の元素を必要に応じて添加してもよい。
これらの元素を添加する場合における適正添加量の限定理由は以下の通りである。
For the following reasons, B: 0.001 to 0.005%, Nb: 0.005 to 0.05%, Ti: 0.005 to 0.05%, Cr: 0.001 to 1.0% One or more elements selected from Mo: 0.05-1.0%, Cu: 0.05-1.0%, Ni: 0.05-1.0% are added as necessary. May be.
The reason for limiting the appropriate addition amount in the case of adding these elements is as follows.

B:0.001〜0.005%
Bは0.001%未満では焼き入れ促進効果が得られにくい。一方、0.005%超えでは化成処理性が劣化する。よって、含有する場合、B量は0.001%以上0.005%以下とする。なお、機械的特性を改善する目的で添加する必要がないと判断される場合は添加する必要はない。
B: 0.001 to 0.005%
When B is less than 0.001%, it is difficult to obtain an effect of promoting quenching. On the other hand, if it exceeds 0.005%, chemical conversion processability deteriorates. Therefore, when it contains, B amount shall be 0.001% or more and 0.005% or less. In addition, when it is judged that it is not necessary to add for the purpose of improving a mechanical characteristic, it is not necessary to add.

Nb:0.005〜0.05%
Nbは0.005%未満では強度調整の効果が得られにくい。一方、0.05%超えではコストアップを招く。よって、含有する場合、Nb量は0.005%以上0.05%以下とする。
Nb: 0.005 to 0.05%
If Nb is less than 0.005%, the effect of adjusting the strength is difficult to obtain. On the other hand, if it exceeds 0.05%, the cost increases. Therefore, when it contains, Nb amount shall be 0.005% or more and 0.05% or less.

Ti:0.005〜0.05%
Tiは0.005%未満では強度調整の効果が得られにくい。一方、0.05%超えでは化成処理性の劣化を招く。よって、含有する場合、Ti量は0.005%以上0.05%以下とする。
Ti: 0.005 to 0.05%
If Ti is less than 0.005%, the effect of adjusting the strength is difficult to obtain. On the other hand, if it exceeds 0.05%, chemical conversion processability is deteriorated. Therefore, when it contains, Ti amount shall be 0.005% or more and 0.05% or less.

Cr:0.001〜1.0%
Crは0.001%未満では焼き入れ促進効果が得られにくい。一方、1.0%超えではCrが表面濃化するため、溶接性が劣化する。よって、含有する場合、Cr量は0.001%以上1.0%以下とする。
Cr: 0.001 to 1.0%
When Cr is less than 0.001%, it is difficult to obtain an effect of promoting quenching. On the other hand, if it exceeds 1.0%, the surface of Cr is concentrated, so that the weldability is deteriorated. Therefore, when it contains, Cr amount shall be 0.001% or more and 1.0% or less.

Mo:0.05〜1.0%
Moは0.05%未満では強度調整の効果が得られにくい。一方、1.0%超えではコストアップを招く。よって、含有する場合、Mo量は0.05%以上1.0%以下とする。
Mo: 0.05-1.0%
If Mo is less than 0.05%, the effect of adjusting the strength is difficult to obtain. On the other hand, if it exceeds 1.0%, cost increases. Therefore, when contained, the Mo content is 0.05% or more and 1.0% or less.

Cu:0.05〜1.0%
Cuは0.05%未満では残留γ相形成促進効果が得られにくい。一方、1.0%超えではコストアップを招く。よって、含有する場合、Cu量は0.05%以上1.0%以下とする。
Cu: 0.05 to 1.0%
If Cu is less than 0.05%, it is difficult to obtain the effect of promoting the formation of the residual γ phase. On the other hand, if it exceeds 1.0%, cost increases. Therefore, when contained, the Cu content is 0.05% or more and 1.0% or less.

Ni:0.05〜1.0%
Niは0.05%未満では残留γ相形成促進効果が得られにくい。一方、1.0%超えではコストアップを招く。よって、含有する場合、Ni量は0.05%以上1.0%以下とする。
Ni: 0.05-1.0%
If Ni is less than 0.05%, the effect of promoting the formation of residual γ phase is difficult to obtain. On the other hand, if it exceeds 1.0%, cost increases. Therefore, when it contains, Ni amount shall be 0.05% or more and 1.0% or less.

上記以外の残部はFeおよび不可避的不純物である。   The balance other than the above is Fe and inevitable impurities.

次に、本発明の高強度鋼板の製造方法とその限定理由について説明する。   Next, the manufacturing method of the high strength steel plate of the present invention and the reason for limitation will be described.

上記化学成分を有する鋼を熱間圧延した後、冷間圧延し、次いで、連続式焼鈍設備において焼鈍を行った後、化成処理を行う。なお、熱間圧延終了後、冷間圧延を施さずにそのまま連続焼鈍を行う場合もある。この時、本発明においては、焼鈍時の加熱過程では、加熱炉内温度:600℃以上A℃以下(A:680≦A≦780)の温度域を雰囲気中の水素濃度を26vol%以上、かつ、昇温速度:8℃/s以上で、加熱炉内温度:A℃超えB℃以下(B:800≦B≦900)の温度域を雰囲気中の露点:−8℃以上で行うこととする。これは本発明において、最も重要な要件である。このように焼鈍工程において露点、すなわち雰囲気中酸素分圧を制御することで、酸素ポテンシャルを高め易酸化性元素であるSiやMn等が化成処理直前に予め内部酸化し鋼板表層部におけるSi、Mnの活量が低下する。そして、これらの元素の表面濃化が抑制され、結果的に化成処理性が改善することになる。   The steel having the above chemical components is hot-rolled, cold-rolled, and then annealed in a continuous annealing facility, followed by chemical conversion treatment. In addition, after completion | finish of hot rolling, continuous annealing may be performed as it is, without performing cold rolling. At this time, in the present invention, in the heating process during annealing, the temperature in the heating furnace: 600 ° C. or more and A ° C. or less (A: 680 ≦ A ≦ 780), the hydrogen concentration in the atmosphere is 26 vol% or more, and The heating rate is 8 ° C./s or higher, and the temperature in the heating furnace is higher than A ° C. and lower than B ° C. (B: 800 ≦ B ≦ 900) at a dew point in the atmosphere of −8 ° C. or higher. . This is the most important requirement in the present invention. In this way, by controlling the dew point, that is, the oxygen partial pressure in the atmosphere in the annealing process, the oxygen potential is increased and the easily oxidizable elements such as Si and Mn are internally oxidized in advance immediately before the chemical conversion treatment, and Si and Mn in the steel sheet surface layer portion. The activity of is reduced. And the surface concentration of these elements is suppressed, and as a result, chemical conversion property improves.

熱間圧延
通常、行われる条件にて行うことができる。
Hot rolling Usually, it can be performed on the conditions performed.

酸洗
熱間圧延後は酸洗処理を行うのが好ましい。酸洗工程で表面に生成した黒皮スケールを除去し、しかる後冷間圧延する。なお、酸洗条件は特に限定しない。
It is preferable to perform a pickling treatment after hot pickling. The black scale formed on the surface in the pickling process is removed, and then cold-rolled. The pickling conditions are not particularly limited.

冷間圧延
40%以上80%以下の圧下率で行うことが好ましい。圧下率が40%未満では再結晶温度が低温化するため、機械特性が劣化しやすい。一方、圧下率が80%超えでは高強度鋼板であるため、圧延コストがアップするだけでなく、焼鈍時の表面濃化が増加するため、めっき特性が劣化する場合がある。
Cold rolling is preferably performed at a rolling reduction of 40% to 80%. If the rolling reduction is less than 40%, the recrystallization temperature is lowered, and the mechanical characteristics are likely to deteriorate. On the other hand, if the rolling reduction exceeds 80%, the steel sheet is a high-strength steel plate, so that not only the rolling cost is increased, but also the surface concentration during annealing is increased, so that the plating characteristics may be deteriorated.

冷間圧延した鋼板もしくは熱間圧延した鋼板に対して、連続焼鈍した後、好ましくは電解酸洗処理を行う。次いで、化成処理を施す。
加熱(焼鈍)炉では、前段の加熱帯で鋼板を所定温度まで加熱する加熱工程を行い、後段の均熱帯で所定温度に所定時間保持する均熱工程を行う。次いで、冷却工程を行う。
そして、上述したように、加熱炉内温度:600℃以上A℃以下(A:680≦A≦780)の温度域において、雰囲気中の水素濃度を26vol%以上、かつ、昇温速度が8℃/s以上となるように制御し、かつ、加熱炉内温度:A℃超えB℃以下(B:800≦B≦900)の温度域において、雰囲気中の露点が−8℃以上となるように制御して焼鈍を行う。上記水素濃度を制御する領域以外の加熱炉内雰囲気中の水素濃度は特に限定しないが、1vol%未満では還元による活性化効果が得られず化成処理性が劣化する。75vol%超えではコストアップし、かつ効果が飽和する。よって、水素濃度は1vol%以上75vol%以下が好ましい。上記露点を制御する領域以外の加熱炉内雰囲気中の露点は特に限定されない。好ましくは−50℃〜−10℃の範囲である。なお、通常の露点は−40〜−30℃程度であるので、−8℃以上の露点は炉内に水分を補充することで実現出来る。また、加熱炉内の気体成分は、窒素、水素及び不可避的不純物からなる。本発明効果を損するものでなければ他の気体成分を含有してもよい。上記昇温速度を制御する領域以外の昇温速度は特に限定しないが、1℃/s以下の場合、昇温に時間がかかりすぎてしまい製造効率が低下する場合がある。120℃/sを超えると、効果が飽和しコストアップとなる場合がある。
A cold-rolled steel plate or a hot-rolled steel plate is preferably subjected to an electrolytic pickling treatment after continuous annealing. Next, chemical conversion treatment is performed.
In the heating (annealing) furnace, a heating process is performed in which the steel sheet is heated to a predetermined temperature in the preceding heating zone, and a soaking process is performed in which the temperature is maintained at a predetermined temperature for a predetermined time in the subsequent soaking zone. Next, a cooling process is performed.
As described above, in the temperature range of the heating furnace temperature: 600 ° C. or more and A ° C. or less (A: 680 ≦ A ≦ 780), the hydrogen concentration in the atmosphere is 26 vol% or more, and the heating rate is 8 ° C. in a temperature range of A ° C. to B ° C. or less (B: 800 ≦ B ≦ 900), so that the dew point in the atmosphere is −8 ° C. or higher. Control and perform annealing. The hydrogen concentration in the atmosphere in the heating furnace other than the region where the hydrogen concentration is controlled is not particularly limited, but if it is less than 1 vol%, the activation effect due to the reduction cannot be obtained and the chemical conversion treatment performance deteriorates. If it exceeds 75 vol%, the cost increases and the effect is saturated. Therefore, the hydrogen concentration is preferably 1 vol% or more and 75 vol% or less. The dew point in the atmosphere in the heating furnace other than the region where the dew point is controlled is not particularly limited. Preferably it is the range of -50 degreeC--10 degreeC. In addition, since a normal dew point is about -40 to -30 degreeC, the dew point of -8 degreeC or more is realizable by replenishing moisture in a furnace. Moreover, the gaseous component in a heating furnace consists of nitrogen, hydrogen, and an unavoidable impurity. Other gas components may be included as long as the effects of the present invention are not impaired. There is no particular limitation on the temperature increase rate other than the region where the temperature increase rate is controlled, but if it is 1 ° C./s or less, the temperature increase takes too much time and the production efficiency may decrease. If it exceeds 120 ° C./s, the effect may be saturated and the cost may increase.

また、同一焼鈍条件で比較した場合、Si、Mnの表面濃化量は、鋼中Si、Mn量に比例して大きくなる。また、同一鋼種の場合、比較的高い酸素ポテンシャル雰囲気では、鋼中Si、Mnが内部酸化に移行するため、雰囲気中酸素ポテンシャルの増加に伴い、表面濃化量も少なくなる。そのため、鋼中Si、Mn量が多い場合、露点を上昇させることにより、雰囲気中酸素ポテンシャルを増加させる必要がある。   Further, when compared under the same annealing conditions, the surface enrichment amount of Si and Mn increases in proportion to the amount of Si and Mn in the steel. In the case of the same steel type, in a relatively high oxygen potential atmosphere, since Si and Mn in the steel move to internal oxidation, the amount of surface enrichment decreases as the oxygen potential in the atmosphere increases. Therefore, when the amount of Si and Mn in steel is large, it is necessary to increase the oxygen potential in the atmosphere by increasing the dew point.

冷却後、必要に応じて焼入れ、焼き戻しを行っても良い。この条件は特に限定しないが、焼き戻しは150〜400℃の温度で行うのが好ましい。150℃未満では伸びが劣化する傾向にあり、400℃超えでは硬度が低下する傾向にあるためである。   After cooling, quenching and tempering may be performed as necessary. This condition is not particularly limited, but tempering is preferably performed at a temperature of 150 to 400 ° C. This is because the elongation tends to deteriorate when the temperature is lower than 150 ° C., and the hardness tends to decrease when the temperature exceeds 400 ° C.

本発明においては、電解酸洗を実施しなくとも良好な化成処理性は確保可能であるが、焼鈍時に不可避的に発生する微量な表面濃化物を除去し、より良好な化成処理性を確保する目的で、電解酸洗を行うことが好ましい。電解酸洗の条件は特に限定しないが、焼鈍後に形成された不可避的に表面濃化したSiやMnの酸化物を効率的に除去するため、電流密度が1A/dm以上の交番電解とすることが好ましい。交番電解とする理由は、鋼板を陰極に保持したままでは酸洗効果が小さく、逆に鋼板を陽極に保持したままでは電解時に溶出するFeが酸洗液中に蓄積し、酸洗液中のFe濃度が増大してしまい、鋼板表面に付着すると乾き汚れ等の問題が発生してしまうためである。さらに、電解酸洗に用いる酸洗液は特に限定しないが、硝酸やフッ化水素酸は設備に対する腐食性が強く取り扱いに注意を要するため、好ましくない。また塩酸は陰極から塩素ガスを発生する可能性があり好ましくない。このため、腐食性や環境を考慮すると硫酸の使用が好ましい。硫酸濃度は5質量%以上20質量%以下が好ましい。硫酸濃度が5質量%未満では導電率が低くなることから電解時の浴電圧が上昇し、電源負荷が大きくなってしまう場合がある。一方、20質量%超えの場合は、ドラッグアウトによる損失が大きくコスト的に問題となる場合がある。電解液の温度は40℃以上70℃以下が好ましい。連続電解することによる発熱で浴温が上昇することから、40℃未満に温度を維持することは困難の場合がある。また、電解槽のライニングの耐久性の観点から温度が70℃を超えることは好ましくない。 In the present invention, good chemical conversion treatment can be ensured without carrying out electrolytic pickling, but a small amount of surface condensate inevitably generated during annealing is removed to ensure better chemical conversion treatment. For the purpose, it is preferable to perform electrolytic pickling. The conditions for the electrolytic pickling are not particularly limited, but in order to efficiently remove the inevitably surface-enriched Si and Mn oxides formed after annealing, an alternating electrolysis with a current density of 1 A / dm 2 or more is used. It is preferable. The reason for alternating electrolysis is that the pickling effect is small when the steel plate is held at the cathode, and conversely, Fe that is eluted during electrolysis accumulates in the pickling solution while the steel plate is held at the anode. This is because if the Fe concentration increases and adheres to the surface of the steel sheet, problems such as dry dirt occur. Furthermore, the pickling solution used for the electrolytic pickling is not particularly limited, but nitric acid and hydrofluoric acid are not preferable because they are highly corrosive to equipment and require careful handling. Hydrochloric acid is not preferred because it may generate chlorine gas from the cathode. For this reason, use of sulfuric acid is preferable in consideration of corrosivity and environment. The sulfuric acid concentration is preferably 5% by mass or more and 20% by mass or less. If the sulfuric acid concentration is less than 5% by mass, the electrical conductivity will be low, so that the bath voltage during electrolysis will rise and the power load may become large. On the other hand, if it exceeds 20% by mass, the loss due to drag-out may be large, which may cause a problem in cost. The temperature of the electrolytic solution is preferably 40 ° C. or higher and 70 ° C. or lower. Since the bath temperature rises due to heat generated by continuous electrolysis, it may be difficult to maintain the temperature below 40 ° C. Moreover, it is not preferable that temperature exceeds 70 degreeC from a durable viewpoint of the lining of an electrolytic cell.

以上により、本発明の高強度鋼板が製造される。そして、以下のように、鋼板表層構造に特徴を有することになる。
鋼板表面から100μm以内の鋼板表層部には、Fe、Si、Mn、Al、P、B、Nb、Ti、Cr、Mo、Cu、Niの中から選ばれる1種以上の酸化物が合計で片面あたり0.020〜0.200g/m形成される。また、鋼板表面から10μm以内の領域においては、鋼板結晶粒界から1μm以内の粒内に結晶性Si、Mn系酸化物が存在する。なお、結晶性Si、Mn系酸化物は、TEM−EDXの強度比からSi、Mn系酸化物かを判定し、結晶性かどうかは電子線回折により確認する。
鋼中にSi及び多量のMnが添加された高強度鋼板において、電着塗装後の耐食性を満足させるためには腐食の割れなどの起点になる可能性がある鋼板表層の組織、構造をより高度に制御する必要がある。そこで、本発明では、まず、化成処理性を確保するために焼鈍工程において酸素ポテンシャルを高めるため、露点制御を上述のように行った。その結果、酸素ポテンシャルを高めることで易酸化性元素であるSiやMn等が化成処理直前に予め内部酸化し鋼板表層部におけるSi、Mnの活量が低下する。そして、これらの元素の表面濃化が抑制され、結果的に化成処理性及び電着塗装後の耐食性が改善する。さらに、この改善効果は、鋼板表面から100μm以内の鋼板表層部にFe、Si、Mn、Al、P、B、Nb、Ti、Cr、Mo、Cu、Niの中から選ばれる少なくとも1種の酸化物を片面あたり0.020g/m以上存在させることになる。一方、0.200g/mを超えて存在させた場合、腐食の割れの起点となる懸念があり、化成処理性向上効果は飽和するため、上限は0.200g/mとする。
As described above, the high-strength steel sheet of the present invention is manufactured. And it has the characteristics in a steel plate surface layer structure as follows.
One or more oxides selected from Fe, Si, Mn, Al, P, B, Nb, Ti, Cr, Mo, Cu, and Ni are added to the surface of the steel plate within 100 μm from the surface of the steel sheet. It is formed at 0.020-0.200 g / m 2 per unit. Further, in a region within 10 μm from the steel plate surface, crystalline Si and Mn-based oxides exist in grains within 1 μm from the steel plate crystal grain boundary. The crystalline Si and Mn-based oxides are determined from the intensity ratio of TEM-EDX to determine whether they are Si and Mn-based oxides, and whether they are crystalline are confirmed by electron diffraction.
In high-strength steel sheets with Si and a large amount of Mn added to the steel, in order to satisfy the corrosion resistance after electrodeposition coating, the structure and structure of the steel sheet surface layer, which may be the starting point of corrosion cracking, is improved. Need to control. Therefore, in the present invention, first, the dew point control is performed as described above in order to increase the oxygen potential in the annealing process in order to ensure chemical conversion treatment. As a result, by increasing the oxygen potential, easily oxidizable elements such as Si and Mn are internally oxidized in advance immediately before the chemical conversion treatment, and the activities of Si and Mn in the steel sheet surface layer portion are lowered. And the surface concentration of these elements is suppressed, and as a result, chemical conversion property and corrosion resistance after electrodeposition coating are improved. Furthermore, this improvement effect is achieved by at least one oxidation selected from Fe, Si, Mn, Al, P, B, Nb, Ti, Cr, Mo, Cu, and Ni on the steel sheet surface layer portion within 100 μm from the steel sheet surface. A thing will exist 0.020 g / m < 2 > or more per one side. On the other hand, if it exceeds 0.200 g / m 2 , there is a concern that it may become a starting point of corrosion cracking, and the effect of improving chemical conversion treatment is saturated, so the upper limit is made 0.200 g / m 2 .

また、内部酸化物が鋼板結晶粒界にのみ存在し、粒内に存在しない場合、鋼中易酸化性元素の粒界拡散は抑制できるが、粒内拡散は十分に抑制できない場合がある。したがって、本発明では、上述したように、加熱炉内温度:600℃以上A℃以下(A:680≦A≦780)の温度域を雰囲気中の水素濃度を26vol%以上、かつ、昇温速度:8℃/s以上で、加熱炉内温度:A℃超えB℃以下(B:800≦B≦900)の温度域を雰囲気中の露点:−8℃以上となるように制御することで、鋼板結晶粒界のみならず粒内でも内部酸化させる。具体的には、鋼板表層から10μm以内の領域において、鋼板結晶粒界から1μm以内の粒内に結晶性Si、Mn系酸化物を存在することになる。鋼板結晶粒内に酸化物が存在することで、酸化物近傍の鋼板結晶粒内の固溶Si、Mnの量が減少する。その結果、Si、Mnの粒内拡散による表面への濃化を抑制することができる。   Moreover, when an internal oxide exists only in a steel plate crystal grain boundary and does not exist in a grain, the grain boundary diffusion of an easily oxidizable element in steel can be suppressed, but the intragranular diffusion may not be sufficiently suppressed. Therefore, in the present invention, as described above, in the heating furnace temperature: 600 ° C. or more and A ° C. or less (A: 680 ≦ A ≦ 780), the hydrogen concentration in the atmosphere is 26 vol% or more, and the rate of temperature increase : By controlling the temperature range of 8 ° C./s or more and the temperature in the heating furnace: A ° C. to B ° C. or less (B: 800 ≦ B ≦ 900) so that the dew point in the atmosphere is −8 ° C. or more, Internal oxidation is performed not only in the grain boundaries of the steel sheet but also in the grains. Specifically, in a region within 10 μm from the steel sheet surface layer, crystalline Si and Mn-based oxides exist in grains within 1 μm from the steel plate crystal grain boundary. The presence of oxide in the steel plate crystal grains reduces the amount of solute Si and Mn in the steel plate crystal grains near the oxide. As a result, concentration on the surface due to intragranular diffusion of Si and Mn can be suppressed.

なお、本発明の製造方法で得られる高強度鋼板の鋼板表層の構造は、上記の通りであるが、例えば、鋼板表面から100μmを超えた領域で前記酸化物が成長していても問題はない。また、鋼板表面から10μmを超えた領域において、鋼板結晶粒界から1μm以内の粒内に結晶性Si、Mn系酸化物が存在しても問題はない。   The structure of the steel plate surface layer of the high-strength steel plate obtained by the production method of the present invention is as described above. For example, there is no problem even if the oxide grows in a region exceeding 100 μm from the steel plate surface. . Further, in the region exceeding 10 μm from the steel plate surface, there is no problem even if crystalline Si and Mn-based oxides exist in grains within 1 μm from the steel plate crystal grain boundary.

以下、本発明を、実施例に基いて具体的に説明する。
表1に示す鋼組成からなる熱延鋼板を酸洗し、黒皮スケールを除去した後、冷間圧延し、厚さ1.0mmの冷延鋼板を得た。なお、一部は冷間圧延を実施せず、黒皮スケール除去後の熱延鋼板(厚さ2.0mm)ままの物も用意した。
Hereinafter, the present invention will be specifically described based on examples.
The hot-rolled steel sheet having the steel composition shown in Table 1 was pickled, and after removing the black scale, it was cold-rolled to obtain a cold-rolled steel sheet having a thickness of 1.0 mm. In addition, some did not implement cold rolling, but the thing with the hot-rolled steel plate (thickness 2.0mm) after black scale removal was also prepared.

Figure 2013124381
Figure 2013124381

次いで、上記で得た冷延鋼板及び熱延鋼板を、連続式焼鈍設備に装入した。焼鈍設備では、表2に示す通り、加熱炉内温度と水素濃度と昇温速度と露点を制御して通板して焼鈍した後、水焼入れ後に300℃×140s間の焼き戻しを行った。引き続き、40℃、5質量%の硫酸水溶液中、表2に示す電流密度条件にて電解酸洗を行い、供試材を得た。電解酸洗は陽極、陰極の順に3秒ずつの交番電解で行った。   Next, the cold-rolled steel plate and hot-rolled steel plate obtained above were charged into a continuous annealing facility. In the annealing equipment, as shown in Table 2, the temperature inside the heating furnace, the hydrogen concentration, the heating rate and the dew point were controlled and passed through the plate, and then tempered between 300 ° C. and 140 s after water quenching. Subsequently, electrolytic pickling was performed at 40 ° C. in a 5% by mass sulfuric acid aqueous solution under the current density conditions shown in Table 2 to obtain a test material. The electrolytic pickling was performed by alternating electrolysis for 3 seconds each in the order of the anode and the cathode.

なお、上記露点を制御した領域以外の加熱炉の露点は−35℃とした。また、雰囲気の気体成分は窒素ガスと水素ガスおよび不可避的不純物気体からなり、−8℃以上となる露点の制御については、窒素中に設置した水タンクを加熱して加湿した窒素ガスが流れる配管を予め別途設置し、加湿した窒素ガス中に水素ガスを導入して混合し、これを加熱炉内に導入することで雰囲気の露点を制御した。また、水素濃度を制御する領域以外の雰囲気中の水素濃度は10vol%とした。   In addition, the dew point of the heating furnace other than the region where the dew point was controlled was -35 ° C. The atmospheric gas components are nitrogen gas, hydrogen gas, and unavoidable impurity gas, and the dew point is controlled to be -8 ° C or higher. Was separately installed, hydrogen gas was introduced into and mixed with humidified nitrogen gas, and this was introduced into a heating furnace to control the dew point of the atmosphere. The hydrogen concentration in the atmosphere other than the region where the hydrogen concentration is controlled was 10 vol%.

以上により得られた供試材に対してJIS Z 2241 金属材料引張試験方法に従い、引張強度(TS)、伸び(El)を測定した。   Tensile strength (TS) and elongation (El) were measured according to the JIS Z 2241 metal material tensile test method for the specimens obtained as described above.

また、化成処理性、及び電着塗装後の耐食性を調査した。鋼板表面直下の100μmまでの鋼板表層部に存在する酸化物の量(内部酸化量)を測定した。測定方法および評価基準を下記に示す。   In addition, chemical conversion processability and corrosion resistance after electrodeposition coating were investigated. The amount of oxide (internal oxidation amount) present in the surface layer portion of the steel sheet up to 100 μm immediately below the steel sheet surface was measured. The measurement method and evaluation criteria are shown below.

<化成処理性>
化成処理液は日本パーカライジング(株)製の化成処理液(パルボンドL3080(商標登録))を用い、下記方法で化成処理を施した。
日本パーカライジング(株)製の脱脂液ファインクリーナー(商標登録)で脱脂したのち、水洗し、次に日本パーカライジング(株)製の表面調整液プレパレンZ(商標登録)で30s表面調整を行い、43℃の化成処理液(パルボンドL3080)に120s浸漬した後、水洗し、温風乾燥した。
化成処理後の供試材を走査型電子顕微鏡(SEM)で倍率500倍で無作為に5視野を観察し、化成処理皮膜のスケ面積率を画像処理により測定し、スケ面積率によって以下の評価を行った。○が合格レベルである。
○: 10%以下
×: 10%超
<電着塗装後の耐食性>
上記の方法で得られた化成処理の供試材より寸法70mm×150mmの試験片を切り出し、日本ペイント(株)製のPN−150G(商標登録)でカチオン電着塗装(焼付け条件:170℃×20分、膜厚25μm)を行った。その後、端部と評価しない側の面をAlテープでシールし、カッターナイフにて地鉄に達するクロスカット(クロス角度60°)を入れ、供試材とした。
次に、供試材を5質量%NaCl水溶液(55℃)中に、240時間浸漬後に取り出し、水洗、乾燥後にクロスカット部をテープ剥離し、剥離幅を測定し、以下の評価を行った。○が合格レベルである
○:剥離幅が片側2.5mm未満
×:剥離幅が片側2.5mm以上
<加工性>
加工性は、供試材から圧延方向に対して90°方向にJIS5号引張試験片を採取し、JIS Z 2241の規定に準拠してクロスヘッド速度10mm/min一定で引張試験を行い、引張り強度(TS/MPa)と伸び(El%)を測定し、TSが650MPa未満の場合は、TS×El≧22000のものを良好、TS×El<22000のものを不良とした。TSが650MPa以上900MPaの場合は、TS×El≧20000のものを良好、TS×El<20000のものを不良とした。TSが900MPa以上の場合は、TS×El≧18000のものを良好、TS×El<18000のものを不良とした。
<Chemical conversion processability>
A chemical conversion treatment solution (Palbond L3080 (registered trademark)) manufactured by Nippon Parkerizing Co., Ltd. was used as the chemical conversion treatment solution, and the chemical conversion treatment was performed by the following method.
After degreasing with a degreasing liquid Fine Cleaner (registered trademark) manufactured by Nihon Parkerizing Co., Ltd., washing with water, and then adjusting the surface for 30 s with surface conditioning liquid preparen Z (registered trademark) manufactured by Nippon Parkerizing Co., Ltd. After being immersed in a chemical conversion treatment solution (Palbond L3080) for 120 s, it was washed with water and dried with warm air.
The sample after the chemical conversion treatment was randomly observed with a scanning electron microscope (SEM) at a magnification of 500 times, the scale area ratio of the chemical conversion film was measured by image processing, and the following evaluation was made based on the scale area ratio. Went. ○ is an acceptable level.
○: 10% or less ×: Over 10% <Corrosion resistance after electrodeposition coating>
A test piece having a size of 70 mm × 150 mm was cut out from the sample for chemical conversion treatment obtained by the above method, and was subjected to cationic electrodeposition coating with PN-150G (registered trademark) manufactured by Nippon Paint Co., Ltd. (baking conditions: 170 ° C. × 20 minutes, film thickness 25 μm). Thereafter, the end surface and the side not evaluated were sealed with Al tape, and a cross cut (cross angle 60 °) reaching the ground iron with a cutter knife was used as a test material.
Next, the test material was taken out after being immersed in a 5% by mass NaCl aqueous solution (55 ° C.) for 240 hours, washed with water and dried, and then the tape was peeled off, the peel width was measured, and the following evaluation was performed. ○ is acceptable level ○: peeling width is less than 2.5 mm on one side ×: peeling width is 2.5 mm or more on one side <workability>
As for workability, a JIS No. 5 tensile test piece was sampled from the test material in the direction of 90 ° with respect to the rolling direction, and a tensile test was conducted at a constant crosshead speed of 10 mm / min in accordance with the provisions of JIS Z 2241. (TS / MPa) and elongation (El%) were measured, and when TS was less than 650 MPa, TS × El ≧ 22000 was judged good and TS × El <22000 was judged poor. When TS was 650 MPa or more and 900 MPa, TS × El ≧ 20000 was judged good, and TS × El <20000 was judged poor. When TS was 900 MPa or more, TS × El ≧ 18000 was judged good, and TS × El <18000 was judged poor.

<鋼板表層100μmまでの領域における内部酸化量>
内部酸化量は、「インパルス炉溶融−赤外線吸収法」により測定する。ただし、素材(すなわち焼鈍を施す前の供試材)に含まれる酸素量を差し引く必要があるので、本発明では、連続焼鈍後の供試材の両面の表層部を100μm以上、鋼板表面直下の10μmまでの内部酸化物の量の場合は、10μm以上研磨して鋼中酸素濃度を測定し、その測定値を素材に含まれる酸素量OHとし、また、連続焼鈍後の供試材の板厚方向全体での鋼中酸素濃度を測定して、その測定値を内部酸化後の酸素量OIとした。このようにして得られた供試材の内部酸化後の酸素量OIと、素材に含まれる酸素量OHとを用いて、OIとOHの差(=OI−OH)を算出し、さらに片面単位面積(すなわち1m)当たりの量に換算した値(g/m)を内部酸化量とした。
<Internal oxidation amount in the region of steel sheet surface layer up to 100 μm>
The amount of internal oxidation is measured by “impulse furnace melting-infrared absorption method”. However, since it is necessary to subtract the amount of oxygen contained in the material (that is, the specimen before annealing), in the present invention, the surface layer portions on both sides of the specimen after continuous annealing are 100 μm or more, directly below the steel sheet surface. In the case of the amount of internal oxide up to 10 μm, the oxygen concentration in the steel is measured by polishing 10 μm or more, the measured value is the amount of oxygen OH contained in the material, and the thickness of the test material after continuous annealing The oxygen concentration in the steel in the entire direction was measured, and the measured value was defined as the oxygen amount OI after internal oxidation. The difference between OI and OH (= OI-OH) was calculated using the oxygen amount OI after the internal oxidation of the test material thus obtained and the oxygen amount OH contained in the material, and further a single-sided unit. area (i.e. 1 m 2) value converted into the amount per (g / m 2) as an internal oxide amount.

以上により得られた結果を製造条件と併せて表2に示す。   The results obtained as described above are shown in Table 2 together with the production conditions.

Figure 2013124381
Figure 2013124381

表2から明らかなように、本発明例は、Si、Mn等の易酸化性元素を多量に含有する高強度鋼板であるにもかかわらず、化成処理性、電着塗装後の耐食性、加工性に優れることがわかる。
一方、比較例では、化成処理性、電着塗装後の耐食性、加工性、のいずれか一つ以上が劣る。
As is apparent from Table 2, the present invention example is a high-strength steel sheet containing a large amount of easily oxidizable elements such as Si and Mn, but chemical conversion treatment, corrosion resistance after electrodeposition coating, workability It turns out that it is excellent.
On the other hand, in the comparative example, any one or more of chemical conversion treatment property, corrosion resistance after electrodeposition coating, and workability is inferior.

本発明の高強度鋼板は、化成処理性、電着塗装後の耐食性、加工性に優れ、自動車の車体そのものを軽量化かつ高強度化するための表面処理鋼板として利用することができる。また、自動車以外にも、素材鋼板に防錆性を付与した表面処理鋼板として、家電、建材の分野等、広範な分野で適用できる。   The high-strength steel sheet of the present invention is excellent in chemical conversion treatment, corrosion resistance after electrodeposition coating, and workability, and can be used as a surface-treated steel sheet for reducing the weight and increasing the strength of the automobile body itself. In addition to automobiles, the steel sheet can be applied in a wide range of fields such as home appliances and building materials as a surface-treated steel sheet provided with rust prevention properties.

Claims (4)

質量%で、C:0.01〜0.18%、Si:0.4〜2.0%、Mn:1.0〜3.0%、Al:0.001〜1.0%、P:0.005〜0.060%、S≦0.01%を含有し、残部がFeおよび不可避的不純物からなる鋼板に、連続焼鈍を施す際に、
加熱過程では、加熱炉内温度:600℃以上A℃以下の温度域を雰囲気中の水素濃度を26vol%以上、かつ、昇温速度を8℃/s以上で、加熱炉内温度:A℃超えB℃以下の温度域を雰囲気中の露点:−8℃以上で行うことを特徴とする高強度鋼板の製造方法。
ただし、A:680≦A≦780、B:800≦B≦900である。
In mass%, C: 0.01 to 0.18%, Si: 0.4 to 2.0%, Mn: 1.0 to 3.0%, Al: 0.001 to 1.0%, P: When steel sheet containing 0.005 to 0.060%, S ≦ 0.01%, the balance being Fe and inevitable impurities, is subjected to continuous annealing,
In the heating process, the temperature in the heating furnace: 600 ° C. or more and A ° C. or less, the hydrogen concentration in the atmosphere is 26 vol% or more, the heating rate is 8 ° C./s or more, and the heating furnace temperature is over A ° C. A method for producing a high-strength steel sheet, wherein a temperature range of B ° C. or lower is performed at a dew point in the atmosphere of −8 ° C. or higher.
However, A: 680 ≦ A ≦ 780 and B: 800 ≦ B ≦ 900.
前記鋼板は、成分組成として、質量%で、さらに、B:0.001〜0.005%、Nb:0.005〜0.05%、Ti:0.005〜0.05%、Cr:0.001〜1.0%、Mo:0.05〜1.0%、Cu:0.05〜1.0%、Ni:0.05〜1.0%の中から選ばれる1種以上の元素を含有することを特徴とする請求項1に記載の高強度鋼板の製造方法。   The steel sheet is in mass% as a component composition, and B: 0.001 to 0.005%, Nb: 0.005 to 0.05%, Ti: 0.005 to 0.05%, Cr: 0 One or more elements selected from 0.001 to 1.0%, Mo: 0.05 to 1.0%, Cu: 0.05 to 1.0%, Ni: 0.05 to 1.0% The manufacturing method of the high strength steel plate of Claim 1 characterized by the above-mentioned. 前記連続焼鈍を行った後、硫酸を含む水溶液中で電解酸洗を行うことを特徴とする請求項1または2に記載の高強度鋼板の製造方法。   3. The method for producing a high-strength steel sheet according to claim 1, wherein after the continuous annealing, electrolytic pickling is performed in an aqueous solution containing sulfuric acid. 請求項1〜3のいずれか一項に記載の製造方法により製造され、鋼板表面から100μm以内の鋼板表層部にFe、Si、Mn、Al、P、B、Nb、Ti、Cr、Mo、Cu、Niの中から選ばれる少なくとも1種の酸化物を、片面あたり0.020〜0.200g/m2形成し、更に、鋼板表面から10μm以内の領域において、鋼板結晶粒界から1μm以内の粒内に結晶性Si、Mn系酸化物が存在していることを特徴とする高強度鋼板。 It manufactures by the manufacturing method as described in any one of Claims 1-3, and Fe, Si, Mn, Al, P, B, Nb, Ti, Cr, Mo, Cu is formed in the steel plate surface layer part within 100 micrometers from the steel plate surface. , At least one oxide selected from Ni is formed at 0.020 to 0.200 g / m 2 per side, and in a region within 10 μm from the surface of the steel plate, grains within 1 μm from the grain boundary of the steel plate A high-strength steel sheet characterized by the presence of crystalline Si and Mn-based oxides.
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